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JP6773701B2 - Jig for drying a square columnar honeycomb molded body, a drying method, and a method for manufacturing a square columnar honeycomb fired product. - Google Patents
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JP6773701B2 - Jig for drying a square columnar honeycomb molded body, a drying method, and a method for manufacturing a square columnar honeycomb fired product. - Google Patents

Jig for drying a square columnar honeycomb molded body, a drying method, and a method for manufacturing a square columnar honeycomb fired product. Download PDF

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JP6773701B2
JP6773701B2 JP2018037825A JP2018037825A JP6773701B2 JP 6773701 B2 JP6773701 B2 JP 6773701B2 JP 2018037825 A JP2018037825 A JP 2018037825A JP 2018037825 A JP2018037825 A JP 2018037825A JP 6773701 B2 JP6773701 B2 JP 6773701B2
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straightening member
honeycomb molded
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誠也 中野
誠也 中野
洋平 竹森
洋平 竹森
伊藤 栄司
栄司 伊藤
昭博 纐纈
昭博 纐纈
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NGK Insulators Ltd
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Description

本発明は四角柱状のハニカム成形体の乾燥用治具に関する。また、本発明は四角柱状のハニカム成形体の乾燥方法に関する。また、本発明は四角柱状のハニカム焼成品の製造方法に関する。 The present invention relates to a jig for drying a square columnar honeycomb molded body. The present invention also relates to a method for drying a square columnar honeycomb molded body. The present invention also relates to a method for producing a square columnar honeycomb fired product.

流体の流路となる複数のセルにより形成されたハニカム構造を有するセラミックス製の構造体が、熱交換部材、触媒担体、及びフィルタ等として用いられている。とりわけ、このようなハニカム構造体は一般に、セラミックス原料に水や各種添加剤を加えて混練した後、押出成形して柱状のハニカム成形体とし、次いで、乾燥工程及び焼成工程を経て製造される。 A ceramic structure having a honeycomb structure formed by a plurality of cells serving as a fluid flow path is used as a heat exchange member, a catalyst carrier, a filter, and the like. In particular, such a honeycomb structure is generally produced by adding water or various additives to a ceramic raw material, kneading the mixture, extruding the honeycomb structure into a columnar honeycomb structure, and then performing a drying step and a firing step.

ハニカム成形体は体積が大きくなると熱衝撃により損傷を受けやすくなる。このため、ハニカム成形体を複数の四角柱状のハニカム構造のセグメントに分割し、これを接合一体化させた構造とする場合がある(国際公開第2003/031371号、国際公開第2016/159063号など)。しかしながら、ハニカム成形体の乾燥工程においては、ハニカム成形体に曲がりやねじれなどの変形が生じやすいため、各セグメントに曲がりやねじれなどの変形が生じると接合が困難になるという問題も生じる。そこで、従来、乾燥時の変形を抑制するために各種の方法が提案されている。 As the volume of the honeycomb molded body increases, it becomes more susceptible to damage due to thermal shock. For this reason, the honeycomb molded body may be divided into a plurality of square columnar honeycomb structure segments, which may be joined and integrated into a structure (International Publication No. 2003/031371, International Publication No. 2016/159063, etc.). ). However, in the drying process of the honeycomb molded body, the honeycomb molded body is likely to be deformed such as bent or twisted, and therefore, if the honeycomb molded body is deformed such as bent or twisted, there is a problem that joining becomes difficult. Therefore, conventionally, various methods have been proposed in order to suppress deformation during drying.

特開2001−130970号公報には、セラミックス成形体をマイクロ波により乾燥するマイクロ波乾燥工程と、マイクロ波により乾燥した形成体を、さらに熱風により乾燥する熱風乾燥工程とを組み合わせた乾燥方法が記載されている。 Japanese Unexamined Patent Publication No. 2001-130970 describes a drying method that combines a microwave drying step of drying a ceramic molded body with microwaves and a hot air drying step of further drying the formed body dried with microwaves with hot air. Has been done.

特開2003−285312号公報には、外周壁と接触しないように又は外周壁と接触するように外周壁を覆うガイドを用いて、外周壁の少なくとも一部を覆った状態で乾燥を開始する乾燥工程を含むことを特徴とするハニカム成形体の乾燥方法が記載されている。当該公報には、乾燥中に外周壁とガイドとが接触する場合におけるガイドから外周壁への加圧力を0.2MPa未満とすることや、マイクロ波乾燥と熱風乾燥とを組み合わせることが好ましいことが記載されている。 Japanese Patent Laying-Open No. 2003-285312 describes drying in which at least a part of the outer peripheral wall is covered by using a guide that covers the outer peripheral wall so as not to come into contact with the outer peripheral wall or to come into contact with the outer peripheral wall. A method for drying a honeycomb molded product, which comprises a step, is described. In the publication, it is preferable that the pressing force from the guide to the outer peripheral wall when the outer peripheral wall comes into contact with the guide during drying is less than 0.2 MPa, or that microwave drying and hot air drying are combined. Are listed.

特開2001−130973号公報には、マイクロ波により乾燥したセラミックス成形体を、さらに熱風により乾燥するセラミックス成形体の乾燥方法において、圧力印加手段を備えた上治具と下治具とからなる乾燥用治具を用いてセラミックス成形体を上下から密着状態で包囲し、かつ、前記セラミックス成形体に0.4〜0.6MPaの圧力を加えながら乾燥する方法が記載されている。 Japanese Patent Application Laid-Open No. 2001-130973 describes a method for drying a ceramic molded product that has been dried by microwaves and further dried by hot air, which comprises drying an upper jig and a lower jig provided with a pressure applying means. A method is described in which a ceramic molded product is surrounded from above and below in a close contact state by using a jig, and the ceramic molded product is dried while applying a pressure of 0.4 to 0.6 MPa.

特開2001−19533号公報には、2個の分離した治具からなる乾燥用治具を用いて、ハニカム構造を有するセラミックス成形体の長手方向に平行な側面のほぼ全面を密着状態で包囲した状態で、マイクロ波を照射してセラミックス成形体を乾燥する方法が記載されている。 In Japanese Unexamined Patent Publication No. 2001-19533, a drying jig consisting of two separated jigs was used to surround almost the entire side surface of the ceramic molded product having a honeycomb structure parallel to the longitudinal direction in a close contact state. A method of irradiating a ceramic molded product with a microwave in a state to dry the ceramic molded product is described.

国際公開第2003/031371号International Publication No. 2003/031371 国際公開第2016/159063号International Publication No. 2016/159063 特開2001−130970号公報Japanese Unexamined Patent Publication No. 2001-130970 特開2003−285312号公報Japanese Unexamined Patent Publication No. 2003-285312 特開2001−130973号公報Japanese Unexamined Patent Publication No. 2001-130973 特開2001−19533号公報Japanese Unexamined Patent Publication No. 2001-19533

上記の先行技術文献に記載されているように、従来、マイクロ波乾燥と熱風乾燥とを組み合わせる方法や、ハニカム成形体を乾燥用治具で加圧した状態で乾燥する方法により、ハニカム成形体を乾燥する時の変形を抑制する試みが行われてきた。 As described in the above prior art document, conventionally, the honeycomb molded body is dried by a method of combining microwave drying and hot air drying or a method of drying the honeycomb molded body in a state of being pressurized with a drying jig. Attempts have been made to suppress deformation during drying.

しかしながら、従来の方法では、高速の熱風を送るために大容量のファンが必要であり、乾燥効率が必ずしも高くない。 However, the conventional method requires a large-capacity fan to send high-speed hot air, and the drying efficiency is not necessarily high.

また、ハニカム成形体には断面寸法が異なる品種が複数存在するところ、従来方式の乾燥用治具は成形体を密着状態で包囲するため、製品の断面寸法に合わせた固有の形状である必要があった。このため、異なる断面寸法の品種に対してそれぞれ専用の乾燥用治具を保持する必要があり、多種類の乾燥用治具を作製する手間やコストが生じていた。多種類の乾燥用治具を確保しておくスペースや、断面寸法の異なる品種に合わせて乾燥用治具を取り替える時間も要していた。 In addition, since there are multiple types of honeycomb molded products with different cross-sectional dimensions, the conventional drying jig surrounds the molded product in a close contact state, so it must have a unique shape that matches the cross-sectional dimensions of the product. there were. For this reason, it is necessary to hold a dedicated drying jig for each type of product having different cross-sectional dimensions, which causes labor and cost for producing various types of drying jigs. It also took time to secure a space for securing various types of drying jigs and to replace the drying jigs according to the types having different cross-sectional dimensions.

上記事項に鑑み、本発明は一実施形態において、乾燥効率を高めることのできる四角柱状のハニカム成形体の乾燥用治具を提供することを課題とする。また、本発明は別の一実施形態において、種々の断面寸法をもつ四角柱状のハニカム成形体に適応できる乾燥用治具を提供することを課題とする。 In view of the above matters, it is an object of the present invention to provide a jig for drying a square columnar honeycomb molded body capable of increasing the drying efficiency in one embodiment. Another object of the present invention is to provide a drying jig that can be applied to a square columnar honeycomb molded body having various cross-sectional dimensions in another embodiment.

本発明者は上記課題を解決するために鋭意検討したところ、以下の知見を得た。 The present inventor has obtained the following findings as a result of diligent studies to solve the above problems.

従来方式での熱風乾燥では治具に載せたハニカム成形体周囲に空間がある。周囲の空間は流体抵抗が低いため、熱風は流体抵抗の高いハニカム成形体の内部を通過せずに、周囲の空間に流れ出てしまいやすい。このため、ハニカム成形体の内部を通過する風速が低下しやすい。そこで、乾燥用治具にハニカム成形体周囲の流体抵抗を高めてハニカム成形体の周囲に流出する熱風を抑制し、ハニカム成形体内部を通過する風速を促進することが乾燥効率の向上に有利である。 In the hot air drying by the conventional method, there is a space around the honeycomb molded body placed on the jig. Since the surrounding space has low fluid resistance, hot air tends to flow out into the surrounding space without passing through the inside of the honeycomb molded body having high fluid resistance. Therefore, the wind speed passing through the inside of the honeycomb molded body tends to decrease. Therefore, it is advantageous to improve the drying efficiency by increasing the fluid resistance around the honeycomb molded body with the drying jig to suppress the hot air flowing out to the periphery of the honeycomb molded body and promoting the wind speed passing through the inside of the honeycomb molded body. is there.

また、乾燥用治具に対して、ハニカム成形体の底面の断面寸法に応じて可動する可動機構を設けることが、種々の断面寸法をもつ四角柱状のハニカム成形体に適応する乾燥用治具を提供するのに有利である。 Further, the drying jig can be provided with a movable mechanism that can move according to the cross-sectional dimension of the bottom surface of the honeycomb molded body, which is suitable for a square columnar honeycomb molded body having various cross-sectional dimensions. It is advantageous to provide.

本発明は上記知見に基づき完成したものであり、以下に例示される。 The present invention has been completed based on the above findings, and is exemplified below.

[1]
一方の底面から他方の底面まで延び、流体の流路となる複数のセルを備えた四角柱状のハニカム成形体の乾燥用治具であって、
乾燥用ガスの入口と、
乾燥用ガスの出口と、
前記入口から前記出口まで延びる筒状の側壁と、
側壁の内側に配置され、前記入口側から前記出口側に向かって延び、前記ハニカム成形体の隣接する二側面に接触して前記ハニカム成形体の変形を抑制するためのV溝部を備えた第一矯正部材と、
側壁の内側に配置され、前記入口側から前記出口側に向かって延び、前記ハニカム成形体の前記二側面に対向する二側面に接触して前記ハニカム成形体の変形を抑制するためのV溝部を備えた第二矯正部材と、
乾燥用ガスが前記ハニカム成形体と側壁との間の空間を通って前記入口から前記出口までバイパスするのを阻止するために、当該空間に配置されるバイパス阻止部材と、
を備えた乾燥用治具。
[2]
バイパス阻止部材は、第一矯正部材及び第二矯正部材の両者のV溝部の延びる方向から観察したときに、前記ハニカム成形体の底面の対角寸法に応じて、第一矯正部材及び第二矯正部材の両者のV溝部の頂点同士を結ぶ方向に可動する可動部を備える[1]に記載の乾燥用治具。
[3]
バイパス阻止部材は、第一矯正部材と連動する第一可動部を備える[2]に記載の乾燥用治具。
[4]
バイパス阻止部材は、第二矯正部材と連動する第二可動部を備える[3]に記載の乾燥用治具。
[5]
バイパス阻止部材は第一矯正部材及び第二矯正部材の延びる方向に垂直な壁面を有する[1]〜[4]の何れか一項に記載の乾燥用治具。
[6]
バイパス阻止部材は前記入口から前記出口に向かう方向に二箇所以上配置される[1]〜[5]の何れか一項に記載の乾燥用治具。
[7]
バイパス阻止部材は、前記側壁の第一内面に連結され、且つ、第一矯正部材を保持する第一バイパス阻止部材と、前記側壁の第一内面に対向する第二内面に連結され、且つ、第二矯正部材を保持する第二バイパス阻止部材とを備える[1]〜[6]の何れか一項に記載の乾燥用治具。
[8]
第一バイパス阻止部材は前記側壁の第一内面に連結される固定壁と、該固定壁の壁面に沿って固定壁との重なり部分を有しながら、第一矯正部材及び第二矯正部材の両者のV溝部の頂点同士を結ぶ方向に可動する可動壁とを備え、該可動壁が第一矯正部材を保持することで第一矯正部材と連動する[7]に記載の乾燥用治具。
[9]
第二バイパス阻止部材は前記側壁の第二内面に連結される固定壁と、該固定壁の壁面に沿って固定壁との重なり部分を有しながら、第一矯正部材及び第二矯正部材の両者のV溝部の頂点同士を結ぶ方向に可動する可動壁とを備え、該可動壁が第二矯正部材を保持することで第二矯正部材と連動する[8]に記載の乾燥用治具。
[10]
第二バイパス阻止部材は前記側壁の第二内面に連結される固定壁を備え、該固定壁が第二矯正部材を保持する[8]に記載の乾燥用治具。
[11]
第一矯正部材及び第一バイパス阻止部材を備える第一治具と、第二矯正部材及び第二バイパス阻止部材を備える第二治具とに分離可能である[7]〜[10]の何れか一項に記載の乾燥用治具。
[12]
前記ハニカム成形体用の第一矯正部材及び第二矯正部材のセットを並列に複数備え、複数の前記ハニカム成形体を収容可能となっている[1]〜[11]の何れか一項に記載の乾燥用治具。
[13]
バイパス阻止部材は、第一矯正部材及び第二矯正部材の両者のV溝部の延びる方向から観察したときに、それぞれの前記ハニカム成形体の底面の対角寸法に応じて、第一矯正部材及び第二矯正部材の両者のV溝部の頂点同士を結ぶ方向に独立に可動する可動部を備える[12]に記載の乾燥用治具。
[14]
第一矯正部材が鉛直方向上側に、第二矯正部材が鉛直方向下側に配置される[1]〜[13]の何れか一項に記載の乾燥用治具。
[15]
[1]〜[14]の何れか一項に記載の乾燥用治具内で、水分を含有する前記ハニカム成形体を第一矯正部材及び第二矯正部材で挟持した状態で、前記入口から前記出口に向かって乾燥用ガスを流す工程を含むハニカム成形体の乾燥方法。
[16]
前記ハニカム成形体のセルを通過する乾燥用ガスの風速が2m/s以上である[15]に記載の乾燥方法。
[17]
乾燥用ガスの温度が80〜180℃である[15]又は[16]に記載の乾燥方法。
[18]
乾燥用ガスを流す前記工程の開始時点の前記ハニカム成形体の含水率が8質量%〜72質量%である[15]〜[17]の何れか一項に記載の乾燥方法。
[19]
乾燥用ガスを流す前記工程の終了時点の前記ハニカム成形体の含水率が0質量%の絶対乾燥である[15]〜[18]の何れか一項に記載の乾燥方法。
[20]
乾燥用ガスを流す前記工程を実施する前に、前記ハニカム成形体をマイクロ波乾燥する工程を含む[15]〜[19]の何れか一項に記載の乾燥方法。
[21]
一方の底面から他方の底面まで延び、流体の流路となる複数のセルを備えた四角柱状のハニカム成形体であって、水分を含有するハニカム成形体を成形する工程と、
[15]〜[20]の何れか一項に記載の乾燥方法を実施して前記ハニカム成形体を乾燥する工程と、
乾燥後の前記ハニカム成形体を焼成する工程と、
を含むハニカム焼成品の製造方法。
[22]
一方の底面から他方の底面まで延び、流体の流路となる複数のセルを備えた四角柱状のハニカム成形体の乾燥用治具であって、
乾燥用ガスの入口と、
乾燥用ガスの出口と、
前記入口から前記出口まで延びる筒状の側壁と、
側壁の内側に配置され、前記入口側から前記出口側に向かって延び、前記ハニカム成形体の隣接する二側面に接触して前記ハニカム成形体の変形を抑制するためのV溝部を備えた第一矯正部材と、
側壁の内側に配置され、前記入口側から前記出口側に向かって延び、前記ハニカム成形体の前記二側面に対向する二側面に接触して前記ハニカム成形体の変形を抑制するためのV溝部を備えた第二矯正部材と、
第一矯正部材及び第二矯正部材の両者のV溝部の延びる方向から観察したときに、第一矯正部材及び第二矯正部材の一方又は両方が、前記ハニカム成形体の底面の対角寸法に応じて、第一矯正部材及び第二矯正部材の両者のV溝部の頂点同士を結ぶ方向に可動するための可動機構と、
を備えた乾燥用治具。
[23]
第一矯正部材及び第二矯正部材の一方のみが可動する[22]に記載の乾燥用治具。
[24]
第一矯正部材及び第二矯正部材の両方が可動する[22]に記載の乾燥用治具。
[25]
前記ハニカム成形体用の第一矯正部材及び第二矯正部材のセットを並列に複数備え、複数の前記ハニカム成形体を収容可能となっている[22]〜[24]の何れか一項に記載の乾燥用治具。
[26]
前記可動機構は、第一矯正部材及び第二矯正部材の両者のV溝部の延びる方向から観察したときに、それぞれの前記ハニカム成形体の底面の対角寸法に応じて、第一矯正部材及び第二矯正部材の両者のV溝部の頂点同士を結ぶ方向に独立に可動する可動部を備える[25]に記載の乾燥用治具。
[27]
第一矯正部材が鉛直方向上側に、第二矯正部材が鉛直方向下側に配置される[22]〜[26]の何れか一項に記載の乾燥用治具。
[28]
[22]〜[27]の何れか一項に記載の乾燥用治具内で、水分を含有する前記ハニカム成形体を第一矯正部材及び第二矯正部材で挟持した状態で、前記入口から前記出口に向かって乾燥用ガスを流す工程を含むハニカム成形体の乾燥方法。
[29]
前記ハニカム成形体のセルを通過する乾燥用ガスの風速が2m/s以上である[28]に記載の乾燥方法。
[30]
乾燥用ガスの温度が80〜180℃である[28]又は[29]に記載の乾燥方法。
[31]
乾燥用ガスを流す前記工程の開始時点の前記ハニカム成形体の含水率が8質量%〜72質量%である[28]〜[30]の何れか一項に記載の乾燥方法。
[32]
乾燥用ガスを流す前記工程の終了時点の前記ハニカム成形体の含水率が0質量%の絶対乾燥である[28]〜[31]の何れか一項に記載の乾燥方法。
[33]
乾燥用ガスを流す前記工程を実施する前に、前記ハニカム成形体をマイクロ波乾燥する工程を含む[28]〜[32]の何れか一項に記載の乾燥方法。
[34]
一方の底面から他方の底面まで延び、流体の流路となる複数のセルを備えた四角柱状のハニカム成形体であって、水分を含有するハニカム成形体を成形する工程と、
[28]〜[33]の何れか一項に記載の乾燥方法を実施して前記ハニカム成形体を乾燥する工程と、
乾燥後の前記ハニカム成形体を焼成する工程と、
を含むハニカム焼成品の製造方法。
[1]
A jig for drying a square columnar honeycomb molded body having a plurality of cells extending from one bottom surface to the other bottom surface and serving as a fluid flow path.
The inlet of the drying gas and
Drying gas outlet and
A tubular side wall extending from the inlet to the outlet,
First, which is arranged inside the side wall, has a V-groove portion extending from the inlet side toward the outlet side and contacting two adjacent side surfaces of the honeycomb molded body to suppress deformation of the honeycomb molded body. With orthodontic members
A V-groove portion that is arranged inside the side wall, extends from the inlet side toward the outlet side, and contacts the two side surfaces of the honeycomb molded body facing the two side surfaces to suppress deformation of the honeycomb molded body. The second orthodontic member provided and
A bypass blocking member arranged in the space to prevent the drying gas from bypassing from the inlet to the outlet through the space between the honeycomb molding and the side wall.
A jig for drying.
[2]
When the bypass blocking member is observed from the extending direction of the V-groove portion of both the first straightening member and the second straightening member, the first straightening member and the second straightening member correspond to the diagonal dimension of the bottom surface of the honeycomb molded body. The drying jig according to [1], which includes a movable portion that is movable in a direction connecting the vertices of both V-groove portions of the member.
[3]
The drying jig according to [2], wherein the bypass blocking member includes a first movable portion that works with the first straightening member.
[4]
The drying jig according to [3], wherein the bypass blocking member includes a second movable portion that works with the second straightening member.
[5]
The drying jig according to any one of [1] to [4], wherein the bypass blocking member has a wall surface perpendicular to the extending direction of the first straightening member and the second straightening member.
[6]
The drying jig according to any one of [1] to [5], wherein the bypass blocking member is arranged at two or more locations in the direction from the inlet to the outlet.
[7]
The bypass blocking member is connected to the first inner surface of the side wall and is connected to the first bypass blocking member that holds the first straightening member and the second inner surface facing the first inner surface of the side wall. (Ii) The drying jig according to any one of [1] to [6], which includes a second bypass blocking member for holding the straightening member.
[8]
The first bypass blocking member has both a fixed wall connected to the first inner surface of the side wall and an overlapping portion of the fixed wall along the wall surface of the fixed wall, and both the first straightening member and the second straightening member. The drying jig according to [7], which is provided with a movable wall that is movable in a direction connecting the vertices of the V-groove portion of the above, and is interlocked with the first straightening member by holding the first straightening member.
[9]
The second bypass blocking member has both a fixed wall connected to the second inner surface of the side wall and an overlapping portion of the fixed wall along the wall surface of the fixed wall, and both the first straightening member and the second straightening member. The drying jig according to [8], which includes a movable wall that moves in a direction connecting the vertices of the V-groove portion of the above, and the movable wall interlocks with the second straightening member by holding the second straightening member.
[10]
The drying jig according to [8], wherein the second bypass blocking member includes a fixing wall connected to the second inner surface of the side wall, and the fixing wall holds the second straightening member.
[11]
Any of [7] to [10] that can be separated into a first jig including the first straightening member and the first bypass blocking member and a second jig including the second straightening member and the second bypass blocking member. The drying jig according to item 1.
[12]
The item according to any one of [1] to [11], wherein a plurality of sets of a first straightening member and a second straightening member for the honeycomb molded body are provided in parallel, and a plurality of the honeycomb molded bodies can be accommodated. Drying jig.
[13]
When the bypass blocking member is observed from the extending direction of the V-groove portion of both the first straightening member and the second straightening member, the first straightening member and the first straightening member and the second straightening member correspond to the diagonal dimension of the bottom surface of the honeycomb molded body. (Ii) The drying jig according to [12], which includes a movable portion that is independently movable in a direction connecting the vertices of both V-groove portions of the straightening member.
[14]
The drying jig according to any one of [1] to [13], wherein the first straightening member is arranged on the upper side in the vertical direction and the second straightening member is arranged on the lower side in the vertical direction.
[15]
In the drying jig according to any one of [1] to [14], the honeycomb molded body containing water is sandwiched between the first straightening member and the second straightening member, and the above-mentioned from the entrance. A method for drying a honeycomb molded product, which comprises a step of flowing a drying gas toward an outlet.
[16]
The drying method according to [15], wherein the wind speed of the drying gas passing through the cells of the honeycomb molded body is 2 m / s or more.
[17]
The drying method according to [15] or [16], wherein the temperature of the drying gas is 80 to 180 ° C.
[18]
The drying method according to any one of [15] to [17], wherein the water content of the honeycomb molded product at the start of the step of flowing the drying gas is 8% by mass to 72% by mass.
[19]
The drying method according to any one of [15] to [18], wherein the honeycomb molded product at the end of the step of flowing a drying gas is absolutely dried with a water content of 0% by mass.
[20]
The drying method according to any one of [15] to [19], which comprises a step of microwave drying the honeycomb molded product before carrying out the step of flowing a drying gas.
[21]
A step of forming a honeycomb molded body containing water, which is a square columnar honeycomb molded body having a plurality of cells extending from one bottom surface to the other bottom surface and serving as a fluid flow path.
A step of drying the honeycomb molded product by carrying out the drying method according to any one of [15] to [20].
The step of firing the dried honeycomb molded body and
A method for producing a baked honeycomb product including.
[22]
A jig for drying a square columnar honeycomb molded body having a plurality of cells extending from one bottom surface to the other bottom surface and serving as a fluid flow path.
The inlet of the drying gas and
Drying gas outlet and
A tubular side wall extending from the inlet to the outlet,
First, which is arranged inside the side wall, has a V-groove portion extending from the inlet side toward the outlet side and contacting two adjacent side surfaces of the honeycomb molded body to suppress deformation of the honeycomb molded body. With orthodontic members
A V-groove portion that is arranged inside the side wall, extends from the inlet side toward the outlet side, and contacts the two side surfaces of the honeycomb molded body facing the two side surfaces to suppress deformation of the honeycomb molded body. The second orthodontic member provided and
When observed from the extending direction of the V-groove portion of both the first straightening member and the second straightening member, one or both of the first straightening member and the second straightening member correspond to the diagonal dimension of the bottom surface of the honeycomb molded body. A movable mechanism for moving in the direction connecting the vertices of the V-grooves of both the first straightening member and the second straightening member,
A jig for drying.
[23]
The drying jig according to [22], wherein only one of the first straightening member and the second straightening member is movable.
[24]
The drying jig according to [22], wherein both the first straightening member and the second straightening member are movable.
[25]
The item according to any one of [22] to [24], wherein a plurality of sets of a first straightening member and a second straightening member for the honeycomb molded body are provided in parallel, and a plurality of the honeycomb molded bodies can be accommodated. Drying jig.
[26]
When observed from the extending direction of the V-groove portion of both the first straightening member and the second straightening member, the movable mechanism has the first straightening member and the first straightening member according to the diagonal dimension of the bottom surface of the honeycomb molded body. (Ii) The drying jig according to [25], which includes a movable portion that is independently movable in a direction connecting the vertices of both V-groove portions of the straightening member.
[27]
The drying jig according to any one of [22] to [26], wherein the first straightening member is arranged on the upper side in the vertical direction and the second straightening member is arranged on the lower side in the vertical direction.
[28]
In the drying jig according to any one of [22] to [27], the honeycomb molded body containing water is sandwiched between the first straightening member and the second straightening member, and the above-mentioned from the entrance. A method for drying a honeycomb molded product, which comprises a step of flowing a drying gas toward an outlet.
[29]
The drying method according to [28], wherein the wind speed of the drying gas passing through the cells of the honeycomb molded body is 2 m / s or more.
[30]
The drying method according to [28] or [29], wherein the temperature of the drying gas is 80 to 180 ° C.
[31]
The drying method according to any one of [28] to [30], wherein the water content of the honeycomb molded product at the start of the step of flowing the drying gas is 8% by mass to 72% by mass.
[32]
The drying method according to any one of [28] to [31], wherein the honeycomb molded product at the end of the step of flowing a drying gas is absolutely dried with a water content of 0% by mass.
[33]
The drying method according to any one of [28] to [32], which comprises a step of microwave-drying the honeycomb molded product before carrying out the step of flowing a drying gas.
[34]
A step of forming a honeycomb molded body containing water, which is a square columnar honeycomb molded body having a plurality of cells extending from one bottom surface to the other bottom surface and serving as a fluid flow path.
A step of drying the honeycomb molded product by carrying out the drying method according to any one of [28] to [33].
The step of firing the dried honeycomb molded body and
A method for producing a baked honeycomb product including.

本発明の一実施形態に係る乾燥用治具によれば、バイパス阻止部材によってハニカム成形体周囲の流体抵抗が高まり、ハニカム成形体の周囲に流出する熱風が抑制されてハニカム成形体内を通過する熱風の割合が増加し、乾燥効率を高めることができる。よって、当該乾燥用治具によれば、熱風乾燥時の消費エネルギーが削減可能であり、ハニカム焼成品の生産コストの低下が期待できる。 According to the drying jig according to the embodiment of the present invention, the bypass blocking member increases the fluid resistance around the honeycomb molded body, suppresses the hot air flowing out around the honeycomb molded body, and passes through the honeycomb molded body. The proportion of the honeycomb can be increased and the drying efficiency can be improved. Therefore, according to the drying jig, the energy consumption during hot air drying can be reduced, and the production cost of the honeycomb fired product can be expected to be reduced.

本発明の別の一実施形態に係る乾燥用治具によれば、種々の断面寸法をもつ四角柱状のハニカム成形体に適応できる。そのため、従来のような多種類の乾燥用治具を作製する手間やコストを削減可能となる。また、多種類の乾燥用治具を確保しておくスペースや、断面寸法の異なる品種に合わせて乾燥用治具を取り替える時間を節約することが可能となる。よって、当該乾燥用治具によれば、ハニカム焼成品の生産コストの低下が期待できる。 According to the drying jig according to another embodiment of the present invention, it can be applied to a square columnar honeycomb molded body having various cross-sectional dimensions. Therefore, it is possible to reduce the labor and cost of manufacturing various types of drying jigs as in the conventional case. In addition, it is possible to save a space for securing various types of drying jigs and a time for replacing the drying jigs according to the types having different cross-sectional dimensions. Therefore, according to the drying jig, it is expected that the production cost of the honeycomb fired product will be reduced.

四角柱状のハニカム成形体の一例を模式的に示す斜視図である。It is a perspective view which shows an example of a square columnar honeycomb molded body schematically. 本発明の一実施形態に係る乾燥用治具が備える下側治具(第二治具)に四角柱状のハニカム成形体を載置し、上側治具(第一治具)を開放した状態を説明する斜視図である。A state in which a square columnar honeycomb molded body is placed on the lower jig (second jig) provided in the drying jig according to the embodiment of the present invention and the upper jig (first jig) is opened. It is a perspective view to explain. 図2の実施形態に係る乾燥用治具について、下側治具(第二治具)に載置された四角柱状のハニカム成形体を上側治具(第一治具)で上から挟む様子を説明する斜視図である。Regarding the drying jig according to the embodiment of FIG. 2, a state in which a square columnar honeycomb molded body placed on the lower jig (second jig) is sandwiched between the upper jig (first jig) from above. It is a perspective view to explain. 図2の実施形態に係る乾燥用治具の側壁の上側内面(第一内面)に連結される、バイパス阻止部材として機能する固定壁の正面図である。It is a front view of the fixed wall functioning as a bypass blocking member connected to the upper inner surface (first inner surface) of the side wall of the drying jig according to the embodiment of FIG. 図2の実施形態に係る乾燥用治具における、バイパス阻止部材として機能する可動壁の正面図である。It is a front view of the movable wall which functions as a bypass prevention member in the drying jig which concerns on embodiment of FIG. 図2の実施形態に係る乾燥用治具の側壁の下側内面(第二内面)に連結される、バイパス阻止部材として機能する固定壁の正面図である。It is a front view of the fixed wall which functions as a bypass prevention member connected to the lower inner surface (second inner surface) of the side wall of the drying jig which concerns on embodiment of FIG.

以下、本発明の実施の形態について、図面を参照しながら具体的に説明する。本発明は以下の実施の形態に限定されるものではなく、本発明の趣旨を逸脱しない範囲で、当業者の通常の知識に基づいて、以下の実施の形態に対し適宜変更、改良等が加えられたものも本発明の範囲に入ることが理解されるべきである。各実施形態及び/又は各特徴を組み合わせることができる。 Hereinafter, embodiments of the present invention will be specifically described with reference to the drawings. The present invention is not limited to the following embodiments, and the following embodiments are appropriately modified or improved based on the ordinary knowledge of those skilled in the art without departing from the spirit of the present invention. It should be understood that those skilled in the art also fall within the scope of the present invention. Each embodiment and / or each feature can be combined.

(1.ハニカム成形体)
本発明に係る乾燥用治具を適用可能な四角柱状のハニカム成形体の一例の模式的な斜視図が図1に示されている。四角柱状のハニカム成形体1は外側壁4の内側に第一底面5から第二底面6まで延びる複数のセル3が隔壁2によって区画形成されている。ハニカム成形体の形状は、四角柱状であれば特に制限はないが、典型的には底面が長方形の四角柱状であり、より典型的には底面が正方形の四角柱状である。
(1. Honeycomb molded body)
FIG. 1 shows a schematic perspective view of an example of a square columnar honeycomb molded body to which the drying jig according to the present invention can be applied. In the square columnar honeycomb molded body 1, a plurality of cells 3 extending from the first bottom surface 5 to the second bottom surface 6 are partitioned by the partition wall 2 inside the outer wall 4. The shape of the honeycomb molded body is not particularly limited as long as it is a square pillar, but is typically a square pillar with a rectangular bottom surface, and more typically a square pillar with a square bottom surface.

セルの流路方向に垂直な断面におけるセルの形状に制限はないが、四角形、六角形、八角形、又はこれらの組み合わせであることが好ましい。図1に示すハニカム成形体1においては、セル3の流路方向に垂直な断面におけるセル3の形状は長方形である。これらのなかでも、正方形及び六角形が好ましい。 The shape of the cell in the cross section perpendicular to the flow path direction of the cell is not limited, but is preferably a quadrangle, a hexagon, an octagon, or a combination thereof. In the honeycomb molded body 1 shown in FIG. 1, the shape of the cell 3 in the cross section perpendicular to the flow path direction of the cell 3 is rectangular. Of these, squares and hexagons are preferred.

ハニカム成形体は、セラミックス原料、水、及びバインダを含有する原料組成物を混練して坏土を形成した後、坏土を押出成形することにより所望の柱状ハニカム成形体に成形することができる。原料組成物中には界面活性剤や造孔材等の添加剤を必要に応じて配合することができる。押出成形に際しては、所望の全体形状、セル形状、隔壁厚み、セル密度等を有する口金を用いることができる。 The honeycomb molded body can be formed into a desired columnar honeycomb molded body by kneading a raw material composition containing a ceramic raw material, water, and a binder to form a clay, and then extruding the clay. Additives such as a surfactant and a pore-forming material can be added to the raw material composition as needed. In extrusion molding, a mouthpiece having a desired overall shape, cell shape, partition wall thickness, cell density and the like can be used.

セラミックス原料としては、限定的ではないが、アルミナ、ムライト、ジルコニア、コージェライト、コージェライト化原料、チタニア、スピネル、チタン酸アルミニウム及びリチウムアルミニウムシリケート等の酸化物系セラミックス、炭化珪素、窒化珪素及び窒化アルミ等の非酸化物系セラミックス等を挙げることができる。また、炭化珪素−金属珪素複合材や炭化珪素/グラファイト複合材等を用いることもできる。 The ceramic raw material is not limited, but is an oxide-based ceramics such as alumina, mulite, zirconia, cordierite, cordierite raw material, titania, spinel, aluminum titanate and lithium aluminum silicate, silicon carbide, silicon nitride and nitrided. Non-oxide ceramics such as aluminum can be mentioned. Further, a silicon carbide-metal silicon composite material, a silicon carbide / graphite composite material, or the like can also be used.

乾燥工程が実施される前のハニカム成形体の水の含有量は、セラミックス原料100質量部に対して、10〜90質量部であることが好ましく、10〜60質量部であることがより好ましく、10〜40質量部であることが更により好ましい。ハニカム成形体の水の含有量が、セラミックス原料100質量部に対して、10質量部以上であることで、坏土の品質が安定し易いという利点が得られやすい。ハニカム成形体の水の含有量が、セラミックス原料100質量部に対して、90質量部以下であることで、乾燥時の収縮量が小さくなり、変形を抑制することができる。本明細書において、ハニカム成形体の水の含有量は、乾燥減量法により測定される値を指す。 The water content of the honeycomb molded product before the drying step is preferably 10 to 90 parts by mass, more preferably 10 to 60 parts by mass with respect to 100 parts by mass of the ceramic raw material. It is even more preferably 10 to 40 parts by mass. When the water content of the honeycomb molded body is 10 parts by mass or more with respect to 100 parts by mass of the ceramic raw material, it is easy to obtain the advantage that the quality of the clay is easily stabilized. When the water content of the honeycomb molded product is 90 parts by mass or less with respect to 100 parts by mass of the ceramic raw material, the amount of shrinkage during drying can be reduced and deformation can be suppressed. In the present specification, the water content of the honeycomb molded product refers to a value measured by the drying weight loss method.

ハニカム成形体の一実施形態においては、すべてのセルを第一面から第二底面まで貫通させてもよい。また、ハニカム成形体の別の一実施形態においては、第一底面から第二底面まで延び、第一底面が開口して第二底面が目封止された複数の第1セルと、第一底面から第二底面まで延び、第二底面が目封止されて第一底面が開口する複数の第2セルとが隔壁を挟んで交互に隣接配置されたセル構造を有することができる。ハニカム成形体の底面を目封止する方法は、特に限定されるものではなく、周知の手法を採用することができる。 In one embodiment of the honeycomb molding, all cells may be penetrated from the first surface to the second bottom surface. Further, in another embodiment of the honeycomb molded body, a plurality of first cells extending from the first bottom surface to the second bottom surface, the first bottom surface is opened, and the second bottom surface is sealed, and the first bottom surface. It is possible to have a cell structure in which a plurality of second cells extending from the second bottom surface to the second bottom surface and the second bottom surface is sealed and the first bottom surface is opened are alternately arranged adjacent to each other with a partition wall in between. The method for sealing the bottom surface of the honeycomb molded product is not particularly limited, and a well-known method can be adopted.

(2.乾燥用治具)
図2には、本発明の一実施形態に係る乾燥用治具が備える下側治具(第二治具)に四角柱状のハニカム成形体を載置し、上側治具(第一治具)を開放した状態を説明する斜視図が記載されている。図3には、図2の実施形態に係る乾燥用治具について、下側治具(第二治具)に載置された四角柱状のハニカム成形体を上側治具(第一治具)で上から挟む様子を説明する斜視図が記載されている。図4には、図2の実施形態に係る乾燥用治具の側壁の上側内面(第一内面)に連結される、バイパス阻止部材として機能する固定壁の正面図が記載されている。図5には、図2の実施形態に係る乾燥用治具における、バイパス阻止部材として機能する可動壁の正面図が記載されている。図6には、図2の実施形態に係る乾燥用治具の側壁の下側内面(第二内面)に連結される、バイパス阻止部材として機能する固定壁の正面図が記載されている。
(2. Drying jig)
In FIG. 2, a square columnar honeycomb molded body is placed on the lower jig (second jig) provided in the drying jig according to the embodiment of the present invention, and the upper jig (first jig) is shown. A perspective view illustrating a state in which the jig is open is described. In FIG. 3, regarding the drying jig according to the embodiment of FIG. 2, a square columnar honeycomb molded body placed on the lower jig (second jig) is used on the upper jig (first jig). A perspective view explaining the state of sandwiching from above is described. FIG. 4 shows a front view of a fixed wall that functions as a bypass blocking member and is connected to the upper inner surface (first inner surface) of the side wall of the drying jig according to the embodiment of FIG. FIG. 5 shows a front view of a movable wall that functions as a bypass blocking member in the drying jig according to the embodiment of FIG. FIG. 6 shows a front view of a fixed wall that functions as a bypass blocking member and is connected to the lower inner surface (second inner surface) of the side wall of the drying jig according to the embodiment of FIG.

乾燥用治具100の材質としては、限定的ではないが、例えば、アルミ、ステンレス、鉄、樹脂、セラミックスなどが挙げられ、機械加工で作る場合には、アルミが好ましい。 The material of the drying jig 100 is not limited, but examples thereof include aluminum, stainless steel, iron, resin, and ceramics, and aluminum is preferable when it is manufactured by machining.

図2の実施形態に係る四角柱状のハニカム成形体1の乾燥用治具100は、
乾燥用ガスの入口101と、
乾燥用ガスの出口102と、
前記入口101から前記出口102まで延びる筒状の側壁103と、
側壁103の内側に配置され、前記入口101側から前記出口102側に向かって延び、前記ハニカム成形体1の隣接する二側面に接触して前記ハニカム成形体1の変形を抑制するためのV溝部112を備えた第一矯正部材110と、
側壁103の内側に配置され、前記入口101側から前記出口102側に向かって延び、前記ハニカム成形体1の前記二側面に対向する二側面に接触して前記ハニカム成形体1の変形を抑制するためのV溝部112を備えた第二矯正部材120と、
を備える。
The drying jig 100 for the square columnar honeycomb molded body 1 according to the embodiment of FIG. 2 is
Drying gas inlet 101 and
Drying gas outlet 102 and
A tubular side wall 103 extending from the inlet 101 to the outlet 102,
A V-groove portion which is arranged inside the side wall 103, extends from the inlet 101 side toward the outlet 102 side, and contacts two adjacent side surfaces of the honeycomb molded body 1 to suppress deformation of the honeycomb molded body 1. The first orthodontic member 110 provided with 112 and
It is arranged inside the side wall 103, extends from the inlet 101 side toward the outlet 102 side, and contacts the two side surfaces of the honeycomb molded body 1 facing the two side surfaces to suppress deformation of the honeycomb molded body 1. Second straightening member 120 provided with a V-groove portion 112 for
To be equipped.

図2の実施形態に係る乾燥用治具100においては、第一矯正部材110は鉛直方向上側に、第二矯正部材120は鉛直方向下側に配置されている。ハニカム成形体1は、セルの流路方向に延びる一対の辺が鉛直方向に並ぶようにして、乾燥用治具100に載置される。V溝部112の延びる方向(図中、X方向)から観察したとき、下側の第二矯正部材120のV溝部112を構成する二つの内側面のそれぞれの長さは、上側の第一矯正部材110のV溝部112を構成する二つの内側面のそれぞれの長さよりも長くすることができる。下側の第二矯正部材は、種々の断面寸法のハニカム成形体を受け止めるために十分な大きさが必要である。一方で、上側の第一矯正部材は、ハニカム成形体1を抑えることができれば足りる。上側の第一矯正部材を過度に大きくすると、小さな断面寸法のハニカム成形体を乾燥する時に、上側の第一矯正部材がハニカム成形体に接触する前に下側の第二矯正部材と接触してしまい、ハニカム成形体を抑えられなくなる。つまり、小さな断面寸法のハニカム成形体でも矯正できるように、上側の第一矯正部材のV溝部を構成する二つの内側面のそれぞれの長さを小さくしておくことが好ましい。 In the drying jig 100 according to the embodiment of FIG. 2, the first straightening member 110 is arranged on the upper side in the vertical direction, and the second straightening member 120 is arranged on the lower side in the vertical direction. The honeycomb molded body 1 is placed on the drying jig 100 so that a pair of sides extending in the flow path direction of the cell are arranged in the vertical direction. When observed from the extending direction of the V-groove portion 112 (X direction in the drawing), the length of each of the two inner surfaces constituting the V-groove portion 112 of the lower second straightening member 120 is the upper first straightening member. It can be longer than the length of each of the two inner surfaces forming the V-groove 112 of 110. The lower second straightening member needs to be large enough to receive the honeycomb compacts of various cross-sectional dimensions. On the other hand, the upper first straightening member is sufficient if the honeycomb molded body 1 can be suppressed. If the upper first straightening member is made excessively large, when the honeycomb molded body having a small cross-sectional size is dried, the upper first straightening member comes into contact with the lower second straightening member before coming into contact with the honeycomb molded body. Therefore, the honeycomb molded body cannot be suppressed. That is, it is preferable to reduce the length of each of the two inner side surfaces forming the V-groove portion of the upper first straightening member so that the honeycomb molded body having a small cross-sectional size can be straightened.

具体的には、V溝部112の延びる方向(図中、X方向)から観察したとき、上側の第一矯正部材のV溝部を構成する二つの内側面のそれぞれの長さをL1とし、下側の第二矯正部材のV溝部を構成する二つの内側面のそれぞれの長さをL2とすると、L1/L2≦0.9とすることが好ましく、L1/L2≦0.8とすることがより好ましく、L1/L2≦0.7とすることが更により好ましい。但し、L1が小さすぎると乾燥時にハニカム成形体を十分に固定できない、あるいは乾燥時に生じるハニカム成形体のそり及び/又は変形の矯正効果が小さくなることから、0.1≦L1/L2とすることが好ましく、0.2≦L1/L2とすることがより好ましく、0.3≦L1/L2とすることが更により好ましい。 Specifically, when observed from the extending direction of the V-groove portion 112 (X direction in the drawing), the length of each of the two inner side surfaces constituting the V-groove portion of the upper first straightening member is L 1 , and the lower portion. Assuming that the length of each of the two inner surfaces constituting the V-groove portion of the second straightening member on the side is L 2 , it is preferable that L 1 / L 2 ≤ 0.9, and L 1 / L 2 ≤ 0. It is more preferably 8 and even more preferably L 1 / L 2 ≤ 0.7. However, if L 1 is too small, the honeycomb molded body cannot be sufficiently fixed during drying, or the effect of correcting the warp and / or deformation of the honeycomb molded body that occurs during drying becomes small. Therefore, 0.1 ≦ L 1 / L 2 It is preferable that 0.2 ≦ L 1 / L 2, and even more preferably 0.3 ≦ L 1 / L 2 .

図2の実施形態に係る乾燥用治具100においては、ハニカム成形体1の曲がりやねじれなどの変形による誤差はあり得るものの、第一矯正部材110のV溝部112は、V溝部112を構成する二つの内側面が、ハニカム成形体1の隣接する上側の二側面とそれぞれ平行になるように設計されている。換言すれば、図2の実施形態に係る乾燥用治具100においては、V溝部112の延びる方向から観察したとき、第一矯正部材110のV溝部112の頂点角度は、ハニカム成形体1の隣接する上側の二側面がなす角度と実質的に合致している。第一矯正部材110のV溝部112の頂点角度はハニカム成形体の形状に応じて適宜設定すればよいが、ハニカム成形体の底面が長方形(正方形を含む)である場合には、90°とすることができる。これにより、第一矯正部材110のV溝部112を構成する二つの内側面は、ハニカム成形体1の隣接する上側の二側面とそれぞれ接触可能である。 In the drying jig 100 according to the embodiment of FIG. 2, the V-groove portion 112 of the first straightening member 110 constitutes the V-groove portion 112, although there may be an error due to deformation such as bending or twisting of the honeycomb molded body 1. The two inner surfaces are designed to be parallel to the two adjacent upper side surfaces of the honeycomb compact 1. In other words, in the drying jig 100 according to the embodiment of FIG. 2, when observed from the extending direction of the V-groove portion 112, the apex angle of the V-groove portion 112 of the first straightening member 110 is adjacent to the honeycomb molded body 1. It substantially matches the angle formed by the two upper sides. The apex angle of the V-groove portion 112 of the first straightening member 110 may be appropriately set according to the shape of the honeycomb molded body, but is 90 ° when the bottom surface of the honeycomb molded body is rectangular (including a square). be able to. As a result, the two inner side surfaces forming the V-groove portion 112 of the first straightening member 110 can be brought into contact with the two adjacent upper side surfaces of the honeycomb molded body 1, respectively.

同様に、図2の実施形態に係る乾燥用治具100においては、ハニカム成形体1の曲がりやねじれなどの変形による誤差はあり得るものの、第二矯正部材120のV溝部112は、V溝部112を構成する二つの内側面が、ハニカム成形体1の隣接する下側の二側面とそれぞれ平行になるように設計されている。換言すれば、図2の実施形態に係る乾燥用治具100においては、V溝部112の延びる方向から観察したとき、第二矯正部材120のV溝部112の頂点角度は、ハニカム成形体1の隣接する下側の二側面がなす角度と合致している。第二矯正部材120のV溝部112の頂点角度はハニカム成形体の形状に応じて適宜設定すればよいが、ハニカム成形体の底面が長方形(正方形を含む)である場合には、90°とすることができる。これにより、第二矯正部材120のV溝部112を構成する二つの内側面は、ハニカム成形体1の隣接する下側の二側面とそれぞれ接触可能である。 Similarly, in the drying jig 100 according to the embodiment of FIG. 2, although there may be an error due to deformation such as bending or twisting of the honeycomb molded body 1, the V-groove portion 112 of the second straightening member 120 has a V-groove portion 112. The two inner side surfaces constituting the honeycomb molded body 1 are designed to be parallel to the two adjacent lower side surfaces of the honeycomb molded body 1. In other words, in the drying jig 100 according to the embodiment of FIG. 2, when observed from the extending direction of the V-groove portion 112, the apex angle of the V-groove portion 112 of the second straightening member 120 is adjacent to the honeycomb molded body 1. It matches the angle formed by the two lower sides. The apex angle of the V-groove portion 112 of the second straightening member 120 may be appropriately set according to the shape of the honeycomb molded body, but is 90 ° when the bottom surface of the honeycomb molded body is rectangular (including a square). be able to. As a result, the two inner side surfaces forming the V-groove portion 112 of the second straightening member 120 can come into contact with the two adjacent lower side surfaces of the honeycomb molded body 1, respectively.

従って、乾燥用治具100内で、水分を含有するハニカム成形体1を第一矯正部材110及び第二矯正部材120で挟持した状態で、前記入口101から前記出口102に向かって乾燥用ガスを流すと、乾燥用ガスはハニカム成形体1のセルを流れてハニカム成形体1の乾燥を促進することができる。また、ハニカム成形体1は水分を含有しているので、第一矯正部材110及び第二矯正部材120のそれぞれのV溝部112からの圧力によって形状矯正効果及び変形抑制効果を受けることができ、寸法精度に優れたハニカム成形体1の乾燥体を得ることができる。 Therefore, in a state where the honeycomb molded body 1 containing water is sandwiched between the first straightening member 110 and the second straightening member 120 in the drying jig 100, the drying gas is blown from the inlet 101 toward the outlet 102. When flowed, the drying gas can flow through the cells of the honeycomb molded body 1 to accelerate the drying of the honeycomb molded body 1. Further, since the honeycomb molded body 1 contains water, the shape straightening effect and the deformation suppressing effect can be received by the pressure from the V groove portions 112 of the first straightening member 110 and the second straightening member 120, respectively. A dried body of the honeycomb molded body 1 having excellent accuracy can be obtained.

ハニカム成形体1を第一矯正部材110及び第二矯正部材120で挟持する際のハニカム成形体1に対する圧力は形状矯正効果及び変形抑制効果が高くなるように、ハニカム成形体の材質及び含水率などを考慮して適宜設定すればよい。図2の実施形態に係る四角柱状のハニカム成形体1の乾燥用治具100においては、上側の第一矯正部材110による自重による圧力が印加される。圧力の印加方法は自重に限られるものではなく、外部から圧力を印加してもよい。圧力は、乾燥するハニカム成形体の種別に関わらず、ハニカム成形体が圧力で変形しない値が圧力値の上限となり、一方、乾燥時に生じるハニカム成形体のそり及び/又は変形を矯正するのに十分な圧力値が下限値となる。この範囲は、乾燥対象のハニカム成形体の種別で異なるため、ハニカム成形体の種別に対して適切な圧力値とすればよい。 The pressure on the honeycomb molded body 1 when the honeycomb molded body 1 is sandwiched between the first straightening member 110 and the second straightening member 120 is such that the material and water content of the honeycomb molded body are enhanced so that the shape straightening effect and the deformation suppressing effect are enhanced. It may be set appropriately in consideration of. In the drying jig 100 of the square columnar honeycomb molded body 1 according to the embodiment of FIG. 2, the pressure due to its own weight is applied by the upper first straightening member 110. The method of applying the pressure is not limited to its own weight, and the pressure may be applied from the outside. Regardless of the type of honeycomb compact to be dried, the upper limit of the pressure value is the value at which the honeycomb compact is not deformed by pressure, while it is sufficient to correct the warp and / or deformation of the honeycomb compact that occurs during drying. Pressure value becomes the lower limit value. Since this range differs depending on the type of the honeycomb molded body to be dried, the pressure value may be set appropriately for the type of the honeycomb molded body.

(2−1 可動機構)
図2の実施形態に係る乾燥用治具100は、第一矯正部材110及び第二矯正部材120の両者のV溝部112の延びる方向から観察したときに、第一矯正部材110及び第二矯正部材120の一方又は両方が、前記ハニカム成形体の底面の対角寸法に応じて、第一矯正部材110及び第二矯正部材120の両者のV溝部112の頂点同士を結ぶ方向(図中のY軸方向。以下、「V溝対向方向」と称することがある。)に可動するための可動機構130を備える。当該可動機構を備えることで、一つの乾燥用治具100により、種々の断面寸法をもつ四角柱状のハニカム成形体に適応できる。そのため、従来のような多種類の乾燥用治具を作製する手間やコストを削減可能となる。また、多種類の乾燥用治具を確保しておくスペースや、断面寸法の異なる品種に合わせて乾燥用治具を取り替える時間を節約することが可能となる。
(2-1 Movable mechanism)
The drying jig 100 according to the embodiment of FIG. 2 has the first straightening member 110 and the second straightening member 120 when observed from the extending direction of the V-groove portion 112 of both the first straightening member 110 and the second straightening member 120. One or both of 120 connect the vertices of the V-grooves 112 of both the first straightening member 110 and the second straightening member 120 according to the diagonal dimension of the bottom surface of the honeycomb molded body (Y-axis in the drawing). Direction. Hereinafter, a movable mechanism 130 for moving in the “V-groove facing direction”) is provided. By providing the movable mechanism, one drying jig 100 can be applied to a square columnar honeycomb molded body having various cross-sectional dimensions. Therefore, it is possible to reduce the labor and cost of manufacturing various types of drying jigs as in the conventional case. In addition, it is possible to save a space for securing various types of drying jigs and a time for replacing the drying jigs according to the types having different cross-sectional dimensions.

可動機構130は、第一矯正部材110及び第二矯正部材120の一方のみが可動するように構成してもよいし、第一矯正部材及び第二矯正部材の両方が可動するように構成してもよい。しかしながら、図2に示す実施形態のように、第一矯正部材110及び第二矯正部材120でハニカム成形体を上下方向から挟む場合には、上側の第一矯正部材110のみが可動するように可動機構130が構成されていれば十分である。 The movable mechanism 130 may be configured so that only one of the first straightening member 110 and the second straightening member 120 is movable, or both the first straightening member and the second straightening member are movable. May be good. However, as in the embodiment shown in FIG. 2, when the honeycomb molded body is sandwiched between the first straightening member 110 and the second straightening member 120 from the vertical direction, only the upper first straightening member 110 is movable. It suffices if the mechanism 130 is configured.

図2の実施形態に係る乾燥用治具100においては、可動機構130は、側壁103の第一内面103aに連結される固定部130aと、固定部130aに対して所定の範囲でV溝対向方向に相対移動可能であり、且つ、第一矯正部材110を保持することで第一矯正部材110と連動する可動部130bと、を備える。可動機構130は、第一矯正部材110を安定的に保持するために、第一矯正部材110のV溝部112の延びる方向の中央よりも入口101側と出口102側にそれぞれ一か所以上設けることが好ましい。 In the drying jig 100 according to the embodiment of FIG. 2, the movable mechanism 130 has a fixing portion 130a connected to the first inner surface 103a of the side wall 103 and a V-groove facing direction in a predetermined range with respect to the fixing portion 130a. A movable portion 130b that is relatively movable and interlocks with the first straightening member 110 by holding the first straightening member 110 is provided. In order to stably hold the first straightening member 110, the movable mechanism 130 is provided at one or more positions on the inlet 101 side and the outlet 102 side of the center of the V groove portion 112 of the first straightening member 110 in the extending direction. Is preferable.

固定部130aを側壁103の第一内面103aに連結する方法には特に制限はないが、例えば、溶接、ねじ締結、引っ掛け等が挙げられる。可動部130bが第一矯正部材110を保持する方法にも特に制限はなく、例えば、溶接、ねじ締結、引っ掛け等が挙げられる。図2の実施形態に係る乾燥用治具100においては、固定部130aは側壁103の第一内面103aにねじ締結により連結されている。また、図2の実施形態に係る乾燥用治具100においては、可動部130bは、第一矯正部材110の下端部に係止される一対のフック部136を有する。 The method of connecting the fixing portion 130a to the first inner surface 103a of the side wall 103 is not particularly limited, and examples thereof include welding, screw fastening, and hooking. The method in which the movable portion 130b holds the first straightening member 110 is also not particularly limited, and examples thereof include welding, screw fastening, and hooking. In the drying jig 100 according to the embodiment of FIG. 2, the fixing portion 130a is connected to the first inner surface 103a of the side wall 103 by screwing. Further, in the drying jig 100 according to the embodiment of FIG. 2, the movable portion 130b has a pair of hook portions 136 that are locked to the lower end portion of the first straightening member 110.

図2の実施形態に係る乾燥用治具100においては、V溝対向方向は鉛直方向であり、前記側壁103の第一内面103aは上側に位置する。V溝対向方向が鉛直方向であることで、第一治具100aの自重をハニカム成形体1に加える圧力として利用できるという利点が得られる。しかしながら、V溝対向方向は鉛直方向に限られることはなく、水平方向や斜め方向を向いていてもよい。 In the drying jig 100 according to the embodiment of FIG. 2, the V-groove facing direction is the vertical direction, and the first inner surface 103a of the side wall 103 is located on the upper side. Since the V-groove facing direction is the vertical direction, there is an advantage that the weight of the first jig 100a can be used as the pressure applied to the honeycomb molded body 1. However, the V-groove facing direction is not limited to the vertical direction, and may be oriented in the horizontal direction or the diagonal direction.

可動部130bを固定部130aに対してV溝対向方向に相対移動させる機構には特に制限はなく、公知の任意の機構を採用すればよい。図2の実施形態においては、固定部130a又は可動部130bの一方は移動範囲を制限するためのV溝対向方向に延びる穴部132を有し、固定部130a又は可動部130bの他方は当該穴部132に挿入される突起134を有する。当該機構により、可動部130bは固定部130aに対してV溝対向方向にスライド式に相対移動可能となる。移動範囲を制限するための穴部132は、貫通穴でもよいが、貫通させずに溝状に形成することも可能である。 The mechanism for moving the movable portion 130b relative to the fixed portion 130a in the direction facing the V-groove is not particularly limited, and any known mechanism may be adopted. In the embodiment of FIG. 2, one of the fixed portion 130a or the movable portion 130b has a hole portion 132 extending in the direction opposite to the V groove for limiting the moving range, and the other of the fixed portion 130a or the movable portion 130b has the hole. It has a protrusion 134 that is inserted into the portion 132. With this mechanism, the movable portion 130b can slide relative to the fixed portion 130a in the direction facing the V-groove. The hole 132 for limiting the movement range may be a through hole, but it can also be formed in a groove shape without penetrating.

(2−2 バイパス阻止部材)
図2の実施形態に係る乾燥用治具100は、乾燥用ガスがハニカム成形体1と側壁103との間の空間を通って前記入口101から前記出口102までバイパスするのを阻止するために、当該空間に配置されるバイパス阻止部材130、140を備える。バイパス阻止部材130、140は、第一矯正部材110及び第二矯正部材120の両者のV溝部112の延びる方向に垂直な方向に広がって延在することが好ましい。効果的に乾燥用ガスがバイパスするのを阻止するために、バイパス阻止部材130、140は、第一矯正部材110及び第二矯正部材120の両者のV溝部112の延びる方向から観察したとき、熱風漏れ部断面積/熱風流路全断面積が10%以下となるように延在することが好ましく、6%以下となるように延在することがより好ましく、2%以下となるように延在することが更により好ましい。バイパス阻止部材によってハニカム成形体周囲の流体抵抗が高まり、ハニカム成形体の周囲に流出する熱風が抑制されてハニカム成形体内を通過する熱風の割合が増加し、乾燥効率を高めることができる。ここで、熱風漏れ部断面積とは、第一矯正部材及び第二矯正部材の両者のV溝部の延びる方向から乾燥用治具を観察したとき、ハニカム成形体を除いて、乾燥用治具の側壁に包囲される部分のうち入口から出口まで貫通している部分(入口から出口が覗ける部分)の合計断面積である。また、熱風流路全断面積とは、第一矯正部材及び第二矯正部材の両者のV溝部の延びる方向から乾燥用治具を観察したとき、ハニカム成形体を含めて乾燥用治具の側壁に包囲される部分の全断面積である。
(2-2 Bypass blocking member)
The drying jig 100 according to the embodiment of FIG. 2 prevents the drying gas from bypassing from the inlet 101 to the outlet 102 through the space between the honeycomb molded body 1 and the side wall 103. The bypass blocking members 130 and 140 are arranged in the space. It is preferable that the bypass blocking members 130 and 140 extend in a direction perpendicular to the extending direction of the V-groove portion 112 of both the first straightening member 110 and the second straightening member 120. In order to effectively prevent the drying gas from bypassing, the bypass blocking members 130 and 140 are hot air when observed from the extending direction of the V groove portion 112 of both the first straightening member 110 and the second straightening member 120. It is preferable that the leakage portion cross-sectional area / the total cross-sectional area of the hot air flow path is extended so as to be 10% or less, more preferably it is extended so as to be 6% or less, and it is extended so as to be 2% or less. It is even more preferable to do so. The bypass blocking member increases the fluid resistance around the honeycomb molded body, suppresses the hot air flowing out around the honeycomb molded body, increases the proportion of hot air passing through the honeycomb molded body, and can improve the drying efficiency. Here, the cross-sectional area of the hot air leak portion refers to the drying jig when the drying jig is observed from the extending direction of the V-groove portion of both the first straightening member and the second straightening member, except for the honeycomb molded body. It is the total cross-sectional area of the part surrounded by the side wall that penetrates from the entrance to the exit (the part where the exit can be seen from the entrance). Further, the total cross-sectional area of the hot air flow path is the side wall of the drying jig including the honeycomb molded body when the drying jig is observed from the extending direction of the V-groove portion of both the first straightening member and the second straightening member. It is the total cross-sectional area of the part surrounded by.

図2に示す実施形態において、バイパス阻止部材130、140は第一矯正部材110及び第二矯正部材120の延びる方向に垂直な壁面を有する。当該構成により、乾燥用空気がハニカム成形体の周囲に流出するのを抑制する効果を高めることが可能となる。 In the embodiment shown in FIG. 2, the bypass blocking members 130 and 140 have a wall surface perpendicular to the extending direction of the first straightening member 110 and the second straightening member 120. With this configuration, it is possible to enhance the effect of suppressing the drying air from flowing out to the periphery of the honeycomb molded body.

図2に示す実施形態において、バイパス阻止部材130、140は前記入口101から前記出口102に向かう方向に二箇所以上配置される。当該構成によっても、乾燥用空気がハニカム成形体の周囲に流出するのを効果的に抑制することが可能となる。 In the embodiment shown in FIG. 2, two or more bypass blocking members 130 and 140 are arranged in the direction from the inlet 101 to the outlet 102. This configuration also makes it possible to effectively prevent the drying air from flowing out to the periphery of the honeycomb molded body.

図2に示す実施形態において、バイパス阻止部材130、140は、前記側壁103の第一内面103aに連結され、且つ、第一矯正部材110を保持する第一バイパス阻止部材130と、前記側壁103の第一内面103aに対向する第二内面103bに連結され、且つ、第二矯正部材120を保持する第二バイパス阻止部材140とを備える。当該構成によれば、バイパス阻止部材130、140が第一矯正部材110及び第二矯正部材120を保持する役割を兼ね備えることができ、乾燥用治具100の部品点数の削減に寄与する。 In the embodiment shown in FIG. 2, the bypass blocking members 130 and 140 are connected to the first inner surface 103a of the side wall 103 and hold the first straightening member 110, and the first bypass blocking member 130 and the side wall 103. It is provided with a second bypass blocking member 140 which is connected to the second inner surface 103b facing the first inner surface 103a and holds the second straightening member 120. According to this configuration, the bypass preventing members 130 and 140 can also have a role of holding the first straightening member 110 and the second straightening member 120, which contributes to the reduction of the number of parts of the drying jig 100.

乾燥用空気がハニカム成形体の周囲に流出するのを抑制する効果を高めるために、第一バイパス阻止部材130及び第二バイパス阻止部材140は同一平面上に配置されるのが好ましい。 The first bypass blocking member 130 and the second bypass blocking member 140 are preferably arranged on the same plane in order to enhance the effect of suppressing the drying air from flowing out to the periphery of the honeycomb molded body.

第一矯正部材110を安定的に保持するために、第一バイパス阻止部材130は、第一矯正部材110のV溝部112の延びる方向の中央よりも入口101側と出口102側にそれぞれ一か所以上設けることが好ましい。同様に、第二矯正部材120を安定的に保持するために、第二バイパス阻止部材140は、第二矯正部材120のV溝部112の延びる方向の中央よりも入口101側と出口102側にそれぞれ一か所以上設けることが好ましい。 In order to stably hold the first straightening member 110, the first bypass blocking member 130 is provided at one location on the inlet 101 side and one on the outlet 102 side of the center of the V groove portion 112 of the first straightening member 110 in the extending direction. It is preferable to provide the above. Similarly, in order to stably hold the second straightening member 120, the second bypass blocking member 140 is located on the inlet 101 side and the outlet 102 side of the center of the V groove portion 112 of the second straightening member 120 in the extending direction, respectively. It is preferable to provide one or more places.

バイパス阻止部材130、140は側壁103の内面に連結固定されていてもよい。しかしながら、その場合はハニカム成形体のV溝対向方向の寸法が変動したときに、ハニカム成形体1と側壁103との間の空間をバイパス阻止部材130、140によって十分に遮蔽できず、乾燥用空気のバイパス経路が生じるおそれがある。そこで、ハニカム成形体のV溝対向方向が変動してもバイパス阻止機能が安定して得られるように、バイパス阻止部材130、140が可動することが好ましい。すなわち、第一バイパス阻止部材130及び第二バイパス阻止部材140の少なくとも一方、好ましくは上側の第一バイパス阻止部材130は上述した可動機構も兼ね備えていることが望ましい。 The bypass blocking members 130 and 140 may be connected and fixed to the inner surface of the side wall 103. However, in that case, when the dimensions of the honeycomb molded body in the direction facing the V-groove fluctuate, the space between the honeycomb molded body 1 and the side wall 103 cannot be sufficiently shielded by the bypass blocking members 130 and 140, and the drying air cannot be sufficiently shielded. Bypass route may occur. Therefore, it is preferable that the bypass blocking members 130 and 140 are movable so that the bypass blocking function can be stably obtained even if the V-groove facing direction of the honeycomb molded body fluctuates. That is, it is desirable that at least one of the first bypass blocking member 130 and the second bypass blocking member 140, preferably the upper first bypass blocking member 130, also has the above-mentioned movable mechanism.

従って、図2の実施形態に係る乾燥用治具100において、第一バイパス阻止部材130は、第一矯正部材110及び第二矯正部材120の両者のV溝部112の延びる方向から観察したときに、前記ハニカム成形体1の底面の対角寸法に応じて、第一矯正部材110及び第二矯正部材120の両者のV溝部112の頂点同士を結ぶ方向(V溝対向方向)に可動する可動部130bを備える。 Therefore, in the drying jig 100 according to the embodiment of FIG. 2, when the first bypass blocking member 130 is observed from the extending direction of the V-groove portion 112 of both the first straightening member 110 and the second straightening member 120, A movable portion 130b that moves in a direction connecting the vertices of the V-groove portions 112 of both the first straightening member 110 and the second straightening member 120 (direction facing the V-groove) according to the diagonal dimension of the bottom surface of the honeycomb molded body 1. To be equipped.

バイパス阻止部材の可動部は、第一矯正部材110及び第二矯正部材120の一方のみと連動するように構成してもよいし、第一矯正部材110及び第二矯正部材120の両方と連動するように構成してもよい。しかしながら、図2の実施形態のように、第一矯正部材110及び第二矯正部材120でハニカム成形体を上下方向から挟む場合には、バイパス阻止部材の可動部は上側の第一矯正部材110のみと連動すれば十分である。 The movable portion of the bypass blocking member may be configured to be interlocked with only one of the first straightening member 110 and the second straightening member 120, or may be interlocked with both the first straightening member 110 and the second straightening member 120. It may be configured as follows. However, as in the embodiment of FIG. 2, when the honeycomb molded body is sandwiched between the first straightening member 110 and the second straightening member 120 from the vertical direction, the movable portion of the bypass blocking member is only the upper first straightening member 110. It is enough to work with.

バイパス阻止部材の可動部が第一矯正部材110と連動する機構は特に制限はないが、例えば、バイパス阻止部材が上述した第一バイパス阻止部材130を備える場合は、第一バイパス阻止部材130を以下のように構成することができる。すなわち、第一バイパス阻止部材130は一実施形態において、前記側壁103の第一内面103aに連結される固定壁130aと、該固定壁130aの壁面に沿って固定壁130aとの重なり部分を有しながら、第一矯正部材110及び第二矯正部材120の両者のV溝部の頂点同士を結ぶ方向に可動する可動壁130bとを備え、該可動壁130bが第一矯正部材110を保持することで第一矯正部材110と連動する。第二バイパス阻止部材140が第二矯正部材120と連動する可動部(図示せず)を有する場合の機構についても同様の説明が当てはまる。 The mechanism by which the movable portion of the bypass blocking member is interlocked with the first straightening member 110 is not particularly limited. For example, when the bypass blocking member includes the first bypass blocking member 130 described above, the first bypass blocking member 130 is described below. It can be configured as follows. That is, in one embodiment, the first bypass blocking member 130 has an overlapping portion of the fixed wall 130a connected to the first inner surface 103a of the side wall 103 and the fixed wall 130a along the wall surface of the fixed wall 130a. However, a movable wall 130b that is movable in a direction connecting the vertices of the V-grooves of both the first straightening member 110 and the second straightening member 120 is provided, and the movable wall 130b holds the first straightening member 110. (1) Interlocks with the straightening member 110. The same description applies to the mechanism when the second bypass blocking member 140 has a movable portion (not shown) interlocking with the second straightening member 120.

可動壁130bを固定壁130aに対してV溝対向方向に相対移動させる機構には特に制限はなく、公知の任意の機構を採用すればよい。図2に示す実施形態においては、固定壁130a又は可動壁130bの一方は移動範囲を制限するためのV溝対向方向に延びる穴部132を有し、固定壁130a又は可動壁130bの他方は当該穴部132に挿入される突起134を有する。当該機構により、可動壁130bは固定壁130aに対してV溝対向方向にスライド式に相対移動可能となる。穴部132のV溝対向方向の長さは、可動壁130bが固定壁130aの壁面に沿って固定壁130aとの重なり部分を有しながら可動する範囲に設定すればよい。移動範囲を制限するための穴部132は、貫通穴でもよいが、貫通させずに溝状に形成することも可能である。 The mechanism for moving the movable wall 130b relative to the fixed wall 130a in the direction facing the V-groove is not particularly limited, and any known mechanism may be adopted. In the embodiment shown in FIG. 2, one of the fixed wall 130a or the movable wall 130b has a hole 132 extending in the direction opposite to the V groove for limiting the moving range, and the other of the fixed wall 130a or the movable wall 130b is said to be the same. It has a protrusion 134 that is inserted into the hole 132. With this mechanism, the movable wall 130b can slide relative to the fixed wall 130a in the direction facing the V-groove. The length of the hole 132 in the direction facing the V-groove may be set within a range in which the movable wall 130b can move along the wall surface of the fixed wall 130a while having an overlapping portion with the fixed wall 130a. The hole 132 for limiting the movement range may be a through hole, but it can also be formed in a groove shape without penetrating.

一方、バイパス阻止部材が第二矯正部材120と連動しない場合の構成については、特に制限はないが、バイパス阻止部材が上述した第二バイパス阻止部材140を備える場合は、第二バイパス阻止部材140を以下のように構成することができる。すなわち、図2に示すように、第二バイパス阻止部材140は一実施形態において、前記側壁103の第一内面103aに対向する第二内面103bに連結される固定壁140bを備え、該固定壁140bが第二矯正部材120を保持する。 On the other hand, there is no particular limitation on the configuration when the bypass blocking member does not interlock with the second straightening member 120, but when the bypass blocking member includes the above-mentioned second bypass blocking member 140, the second bypass blocking member 140 is used. It can be configured as follows. That is, as shown in FIG. 2, in one embodiment, the second bypass blocking member 140 includes a fixed wall 140b connected to a second inner surface 103b facing the first inner surface 103a of the side wall 103, and the fixed wall 140b. Holds the second straightening member 120.

図2の実施形態に係る乾燥用治具100は、ハニカム成形体用の第一矯正部材110及び第二矯正部材120のセットを並列に複数備えており、複数のハニカム成形体1を収容可能となっている。当該構成により、一度の乾燥処理で同時に複数のハニカム成形体1を乾燥することができるので、生産効率を高めることができる。第一矯正部材110及び第二矯正部材120のセット同士の間隔は、想定されるハニカム成形体1の寸法に応じて、互いに干渉しないように、適宜設定すればよい。 The drying jig 100 according to the embodiment of FIG. 2 includes a plurality of sets of a first straightening member 110 and a second straightening member 120 for a honeycomb molded body in parallel, and can accommodate a plurality of honeycomb molded bodies 1. It has become. With this configuration, a plurality of honeycomb molded bodies 1 can be dried at the same time in a single drying process, so that production efficiency can be improved. The distance between the sets of the first straightening member 110 and the second straightening member 120 may be appropriately set according to the assumed dimensions of the honeycomb molded body 1 so as not to interfere with each other.

この場合、バイパス阻止部材130、140は、第一矯正部材110及び第二矯正部材120の両者のV溝部112の延びる方向から観察したときに、それぞれのハニカム成形体1の底面の対角寸法に応じて、第一矯正部材110及び第二矯正部材120の両者のV溝部112の頂点同士を結ぶ方向に独立に可動する可動部130bを備えることが好ましい。これにより、異なる対角寸法を有する複数のハニカム成形体1を一つの乾燥用治具100に適切に収容することができる。 In this case, the bypass blocking members 130 and 140 have diagonal dimensions of the bottom surface of each honeycomb molded body 1 when observed from the extending direction of the V-groove portion 112 of both the first straightening member 110 and the second straightening member 120. Therefore, it is preferable to provide a movable portion 130b that can move independently in the direction connecting the vertices of the V-groove portions 112 of both the first straightening member 110 and the second straightening member 120. As a result, a plurality of honeycomb molded bodies 1 having different diagonal dimensions can be appropriately accommodated in one drying jig 100.

図2の実施形態に係る乾燥用治具100は、第一矯正部材110及び第一バイパス阻止部材130を備える第一治具100aと、第二矯正部材120及び第二バイパス阻止部材140を備える第二治具100bとに分離可能である。当該構成により、ハニカム成形体1の乾燥用治具100に対する脱着が容易となる。第一治具100aと第二治具100bを組み立てる場合には、任意の固定手段を用いて両者を固定すればよい。固定手段としては、例えば一方の治具にめねじを切ってねじで締結する方法、ボルトとナットで固定する方法、クランプで固定する方法等が挙げられる。 The drying jig 100 according to the embodiment of FIG. 2 includes a first jig 100a including a first straightening member 110 and a first bypass blocking member 130, and a second straightening member 120 and a second bypass blocking member 140. It can be separated into two jigs 100b. With this configuration, the honeycomb molded body 1 can be easily attached to and detached from the drying jig 100. When assembling the first jig 100a and the second jig 100b, both may be fixed by using an arbitrary fixing means. Examples of the fixing means include a method of cutting a female screw on one jig and fastening it with a screw, a method of fixing with a bolt and a nut, a method of fixing with a clamp, and the like.

(3.乾燥方法)
水分を含有するハニカム成形体に対して、本発明に係る乾燥用治具を用いて熱風乾燥を行ない、水分を除去することができる。ハニカム成形体を本発明に係る乾燥用治具を用いた熱風乾燥のみで乾燥してもよいが、乾燥過程において、ハニカム成形体の表面に近い部分とハニカム成形体の内部とで、水分量に大きな差が発生しやすく、ハニカム成形体に反りが発生したり、クラックが発生したりするおそれがある。また、このような反りやクラックが発生しないように、ゆっくりと乾燥させようとすると、絶乾付近まで乾燥させるために長時間乾燥を行う必要がある。
(3. Drying method)
The water-containing honeycomb molded body can be dried with hot air using the drying jig according to the present invention to remove the water. The honeycomb molded body may be dried only by hot air drying using the drying jig according to the present invention, but in the drying process, the amount of water between the portion close to the surface of the honeycomb molded body and the inside of the honeycomb molded body is increased. A large difference is likely to occur, and the honeycomb molded body may be warped or cracked. Further, if it is attempted to dry slowly so as not to cause such warpage or cracks, it is necessary to dry for a long time in order to dry to near absolute drying.

従って、本発明に係る乾燥用治具を用いて行う熱風乾燥の前に、マイクロ波乾燥、高周波誘電加熱乾燥等の電磁波加熱方式でハニカム成形体の水分を一部除去するための予備乾燥をしておくことが好ましい。電磁波加熱方式による乾燥を実施する際は、熱風乾燥、過熱水蒸気乾燥等の外部加熱方式等の周知の乾燥方法を適宜組み合わせてもよい。 Therefore, before the hot air drying performed by using the drying jig according to the present invention, pre-drying is performed to remove a part of the moisture of the honeycomb molded body by an electromagnetic wave heating method such as microwave drying or high-frequency dielectric heating drying. It is preferable to keep it. When the drying by the electromagnetic wave heating method is carried out, a well-known drying method such as an external heating method such as hot air drying and superheated steam drying may be appropriately combined.

好ましい一実施形態では、本発明に係る乾燥用治具を用いた熱風乾燥のために乾燥用ガスを流す開始時点のハニカム成形体の含水率が8質量%以上である。熱風乾燥の開始時点でのハニカム成形体の含水率が8質量%以上であることで、前段の予備乾燥にて生じ得るハニカム成形体の反りや変形に対する、本発明に係る乾燥用治具を用いた熱風乾燥による矯正効果を高めることができる。熱風乾燥の開始時点でのハニカム成形体の含水率は8質量%以上であることが好ましく、13質量%以上であることがより好ましく、27質量%以上であることが更により好ましい。 In a preferred embodiment, the moisture content of the honeycomb molded body at the start of flowing a drying gas for hot air drying using the drying jig according to the present invention is 8% by mass or more. When the moisture content of the honeycomb molded body at the start of hot air drying is 8% by mass or more, the drying jig according to the present invention is used for warping or deformation of the honeycomb molded body that may occur in the preliminary drying in the previous stage. The correction effect of hot air drying can be enhanced. The water content of the honeycomb molded product at the start of hot air drying is preferably 8% by mass or more, more preferably 13% by mass or more, and even more preferably 27% by mass or more.

また、好ましい一実施形態では、本発明に係る乾燥用治具を用いた熱風乾燥のために乾燥用ガスを流す開始時点のハニカム成形体の含水率が72質量%以下である。熱風乾燥の開始時点でのハニカム成形体の含水率が72質量%以下であることで、乾燥時間を短縮できるという利点が得られる。熱風乾燥の開始時点でのハニカム成形体の含水率は72質量%以下であることが好ましく、48質量%以下であることがより好ましく、32質量%以下であることが更により好ましい。 Further, in a preferred embodiment, the water content of the honeycomb molded body at the start of flowing the drying gas for hot air drying using the drying jig according to the present invention is 72% by mass or less. When the water content of the honeycomb molded product at the start of hot air drying is 72% by mass or less, there is an advantage that the drying time can be shortened. The water content of the honeycomb molded product at the start of hot air drying is preferably 72% by mass or less, more preferably 48% by mass or less, and even more preferably 32% by mass or less.

ハニカム成形体の含水率は、乾燥減量法により測定される。具体的には、(1−絶対乾燥時のハニカム成形体重量/ハニカム成形体重量)×100(%)で計算される。 The moisture content of the honeycomb molded product is measured by the dry weight loss method. Specifically, it is calculated by (1-honeycomb molded body weight at absolute drying / honeycomb molded body weight) × 100 (%).

乾燥用ガスの入口101には、熱風発生機(図示せず)で発生した乾燥用ガスを送り込むことができる。乾燥効率を高めるため、熱風発生機で発生した乾燥用ガスの実質的に全量が乾燥用治具100に流入するように、熱風発生機の出口と乾燥用ガスの入口101をダクトを介して連結することが好ましい。乾燥用ガスの種類としては、限定的ではく、例えば、空気が好ましいが、吸湿性があり、ハニカム成形体を乾燥できる気体であれば、空気に限定されない。 The drying gas generated by the hot air generator (not shown) can be sent to the drying gas inlet 101. In order to improve the drying efficiency, the outlet of the hot air generator and the inlet 101 of the drying gas are connected via a duct so that substantially the entire amount of the drying gas generated by the hot air generator flows into the drying jig 100. It is preferable to do so. The type of the drying gas is not limited, for example, air is preferable, but the gas is not limited to air as long as it has hygroscopicity and can dry the honeycomb molded product.

乾燥用ガスの入口101に送り込む乾燥用ガスの温度は、限定的ではないが、乾燥時間の短縮のために、80℃以上とすることが好ましく、100℃以上とすることがより好ましく、120℃以上とすることが更により好ましい。また、ハニカム成形体の脱バインダを防ぐためには、乾燥用ガスの入口101に送り込む乾燥用ガスの温度は180℃以下とすることが好ましく、160℃以下とすることがより好ましく、140℃以下とすることが更により好ましい。 The temperature of the drying gas sent to the inlet 101 of the drying gas is not limited, but is preferably 80 ° C. or higher, more preferably 100 ° C. or higher, and 120 ° C. in order to shorten the drying time. The above is even more preferable. Further, in order to prevent the honeycomb molded body from being removed from the binder, the temperature of the drying gas sent to the inlet 101 of the drying gas is preferably 180 ° C. or lower, more preferably 160 ° C. or lower, and 140 ° C. or lower. It is even more preferable to do so.

乾燥用ガスの入口101に送り込まれた乾燥用ガスは、ハニカム成形体1の第一底面から流入し、セルを通過した後、第二底面から流出する。その後、乾燥用ガスは乾燥用ガスの出口102から流出する。ハニカム成形体1を乾燥中、乾燥用ガスの入口101と乾燥用ガスの出口102を交互に切り替えることで、乾燥用ガスを送り込む方向を切り替えることも可能である。しかしながら、乾燥用ガスの入口101と乾燥用ガスの出口102を固定し、乾燥用ガスを送り込む方向を一定とするほうが、ハニカム成形体1のキレやクラックの発生を抑制するという観点から好ましい。 The drying gas sent to the inlet 101 of the drying gas flows in from the first bottom surface of the honeycomb molded body 1, passes through the cell, and then flows out from the second bottom surface. After that, the drying gas flows out from the outlet 102 of the drying gas. While the honeycomb molded body 1 is being dried, the direction in which the drying gas is sent can be switched by alternately switching the drying gas inlet 101 and the drying gas outlet 102. However, it is preferable to fix the inlet 101 of the drying gas and the outlet 102 of the drying gas and keep the direction in which the drying gas is sent constant from the viewpoint of suppressing the occurrence of sharpness and cracks in the honeycomb molded body 1.

乾燥用ガスの風速は高い方が、乾燥時間が短くなり、ハニカム成形体の変形を抑制しやすい。そこで、セルの流路を通過する乾燥用ガスの風速は好ましくは2.0m/s以上であり、より好ましくは4.0m/s以上である。また、風速を高めることによる乾燥時間短縮効果には限度があるため、経済性を考えると、セルの流路を通過する乾燥用ガスの風速は好ましくは10m/s以下であり、より好ましくは9m/s以下である。本明細書において、セルの流路を通過する乾燥用ガスの風速は、JIS T8202−1997に準拠した熱式風速計により測定される値とする。 The higher the wind speed of the drying gas, the shorter the drying time, and the easier it is to suppress the deformation of the honeycomb molded body. Therefore, the wind speed of the drying gas passing through the flow path of the cell is preferably 2.0 m / s or more, and more preferably 4.0 m / s or more. Further, since the effect of shortening the drying time by increasing the wind speed is limited, the wind speed of the drying gas passing through the flow path of the cell is preferably 10 m / s or less, more preferably 9 m, in consideration of economic efficiency. It is less than / s. In the present specification, the wind speed of the drying gas passing through the flow path of the cell is a value measured by a thermal anemometer conforming to JIS T8202-1997.

ハニカム成形体のセルの流路方向における全細孔容積のバラツキを少なくするという観点からは、乾燥用ガスを流す前記工程の終了時点のハニカム成形体の含水率が、2.0質量%以下となるように、好ましくは1.0質量%以下となるように、より好ましくは0.5質量%以下となるように乾燥工程を実施することが望ましい。下限は特に設定する理由はなく、乾燥用ガスを流す前記工程の終了時点のハニカム成形体の含水率が、0質量%の絶対乾燥であってもよい。 From the viewpoint of reducing the variation in the total pore volume in the cell flow path direction of the honeycomb molded body, the water content of the honeycomb molded body at the end of the step of flowing the drying gas is 2.0% by mass or less. Therefore, it is desirable to carry out the drying step so as to be preferably 1.0% by mass or less, and more preferably 0.5% by mass or less. There is no particular reason to set the lower limit, and the water content of the honeycomb molded product at the end of the step of flowing the drying gas may be absolute drying of 0% by mass.

(4.焼成)
乾燥工程を実施した後は、乾燥後のハニカム成形体に対して焼成を行うことでセラミックス製ハニカム構造体を製造可能である。焼成の前にバインダを除去するための脱脂工程を行うこともできる。また、乾燥後、必要に応じて、円筒度を高める外周研削加工を行ったり、外周壁にスリット加工を行ったりすることができる。更に、要求される仕様に応じて、所定のセルの流路方向の長さになるようにハニカム成形体を切断加工することも可能である。これらの加工は脱脂・焼成前及び脱脂・焼成後の何れのタイミングで実施しても良いが、Si含浸焼成する場合のように脱脂・焼成後の強度が高く加工難度が高い場合には、脱脂・焼成前に実施することが好ましい。脱脂条件及び焼成条件は公知の任意の条件で行えばよいが、原料系に応じて適切に温度、時間及び雰囲気を設定することが好ましい。熱交換部材を作製する場合の典型的な脱脂条件及び焼成条件を以下に例示する。
(4. Baking)
After the drying step is carried out, the honeycomb structure made of ceramics can be manufactured by firing the dried honeycomb molded body. A degreasing step to remove the binder can also be performed before firing. Further, after drying, it is possible to perform an outer peripheral grinding process for increasing the cylindricity or a slit process on the outer peripheral wall, if necessary. Further, it is also possible to cut the honeycomb molded body so as to have a length in the flow path direction of a predetermined cell according to the required specifications. These processes may be performed at any timing before degreasing / firing and after degreasing / firing, but when the strength after degreasing / firing is high and the processing difficulty is high as in the case of Si impregnation firing, degreasing is performed. -It is preferable to carry out before firing. The degreasing condition and the firing condition may be any known condition, but it is preferable to appropriately set the temperature, time and atmosphere according to the raw material system. Typical degreasing conditions and firing conditions for producing a heat exchange member are illustrated below.

バインダ及び成形助剤は成形時には必要であるが、最終的には不要であることから、焼成前に除去する脱脂工程を実施することが好ましい。脱脂工程におけるハニカム成形体の加熱温度はバインダの燃焼し易さの観点から、300℃以上とすることが好ましく、350℃以上とすることがより好ましく、400℃以上とすることが更により好ましい。脱脂工程におけるハニカム成形体の加熱温度は脱脂時の製造コストを抑えるために、600℃以下とすることが好ましく、550℃以下とすることがより好ましく、500℃以下とすることが更により好ましい。 Although the binder and the molding aid are necessary at the time of molding, they are not needed in the end, so it is preferable to carry out a degreasing step of removing them before firing. From the viewpoint of ease of burning the binder, the heating temperature of the honeycomb molded product in the degreasing step is preferably 300 ° C. or higher, more preferably 350 ° C. or higher, and even more preferably 400 ° C. or higher. The heating temperature of the honeycomb molded product in the degreasing step is preferably 600 ° C. or lower, more preferably 550 ° C. or lower, and even more preferably 500 ° C. or lower in order to suppress the manufacturing cost during degreasing.

バインダの燃焼し易さの観点から、ハニカム成形体の上記の加熱温度における加熱時間は、1時間以上とすることが好ましく、2時間以上とすることがより好ましく、3時間以上とすることが更により好ましい。脱脂時の製造コストを抑えるために、ハニカム成形体の上記の加熱温度における加熱時間は、10時間以下とすることが好ましく、8時間以下とすることがより好ましく、6時間以下とすることが更により好ましい。 From the viewpoint of the ease of burning the binder, the heating time of the honeycomb molded product at the above heating temperature is preferably 1 hour or more, more preferably 2 hours or more, and further preferably 3 hours or more. More preferred. In order to suppress the manufacturing cost at the time of degreasing, the heating time of the honeycomb molded product at the above heating temperature is preferably 10 hours or less, more preferably 8 hours or less, and further preferably 6 hours or less. More preferred.

脱脂工程を実施する際の雰囲気としては、例えば大気雰囲気、不活性雰囲気、減圧雰囲気とすることができる。これらの中でも、原料の酸化による焼結不足を防ぎ、また原料内に含まれる酸化物を還元し易い、不活性雰囲気かつ減圧雰囲気とすることが好ましい。 The atmosphere for carrying out the degreasing step can be, for example, an atmospheric atmosphere, an inert atmosphere, or a reduced pressure atmosphere. Among these, it is preferable to create an inert atmosphere and a reduced pressure atmosphere that prevent insufficient sintering due to oxidation of the raw material and easily reduce the oxide contained in the raw material.

焼成方法には、限定的ではないが、反応焼結、再結晶焼結、減圧Si含浸、常圧Si含浸及びSiボンドSiCが挙げられる。反応焼結とはSiCとCからなる成形体に溶融Siを含浸し、CとSiの反応によりSiCを得る焼成方法を指す。再結晶焼結とは高密度に成形したSiC粒子を2000℃以上の高温で焼結させる焼成方法を指す。減圧Si含浸とは減圧下で金属シリコンを含浸させる焼成方法を指す。常圧Si含浸とは常圧下で金属シリコンを含浸させる焼成方法を指す。SiボンドSiCとはSiCとSiから成る原料混合物を焼成し、SiCがSiにより保持される構造を有する焼結体を得る焼成方法を指す。バインダが除去されると成形体にはそれに対応する隙間が生じることから、金属シリコンと接触させながら焼成を行うことで、金属シリコンを溶融させて当該隙間にSiを含浸する方法が好ましい。このようなSi含浸型の焼結体とすることで機械的強度及び熱伝導率などを高めることができる。 Examples of the firing method include, but are not limited to, reaction sintering, recrystallization sintering, reduced pressure Si impregnation, normal pressure Si impregnation, and Si bond SiC. Reaction sintering refers to a firing method in which a molded product made of SiC and C is impregnated with molten Si and SiC is obtained by the reaction of C and Si. Recrystallization sintering refers to a firing method in which SiC particles formed at high density are sintered at a high temperature of 2000 ° C. or higher. Decompression Si impregnation refers to a firing method in which metallic silicon is impregnated under reduced pressure. Normal pressure Si impregnation refers to a firing method in which metallic silicon is impregnated under normal pressure. Si-bonded SiC refers to a firing method in which a raw material mixture composed of SiC and Si is fired to obtain a sintered body having a structure in which SiC is held by Si. When the binder is removed, a gap corresponding to the gap is formed in the molded product. Therefore, a method of melting the metallic silicon and impregnating the gap with Si by firing while in contact with the metallic silicon is preferable. By using such a Si-impregnated sintered body, mechanical strength, thermal conductivity, and the like can be increased.

焼成は原料の酸化による焼結不足を防ぎ、また原料内に含まれる酸化物を還元し易いという理由により、不活性雰囲気かつ減圧雰囲気で行うことが好ましい。不活性雰囲気としては、窒素ガス雰囲気、アルゴン等の希ガス雰囲気、又はこれらの混合ガス雰囲気が挙げられる。 The firing is preferably carried out in an inert atmosphere and a reduced pressure atmosphere because it prevents insufficient sintering due to oxidation of the raw material and easily reduces the oxide contained in the raw material. Examples of the inert atmosphere include a nitrogen gas atmosphere, a rare gas atmosphere such as argon, or a mixed gas atmosphere thereof.

焼成温度は、焼結を十分に行うために、1350℃以上とすることが好ましく、1400℃以上とすることがより好ましく、1450℃以上とすることが更により好ましい。焼成温度は、焼成時の製造コストを抑えるため、2200℃以下とすることが好ましく、1800℃以下とすることがより好ましく、1600℃以下とすることが更により好ましい。 The firing temperature is preferably 1350 ° C. or higher, more preferably 1400 ° C. or higher, and even more preferably 1450 ° C. or higher in order to sufficiently perform sintering. The firing temperature is preferably 2200 ° C. or lower, more preferably 1800 ° C. or lower, and even more preferably 1600 ° C. or lower in order to suppress the manufacturing cost at the time of firing.

焼結を十分に行うため、成形体の上記の焼成温度における加熱時間は、0.25時間以上とすることが好ましく、0.5時間以上とすることがより好ましく、0.75時間以上とすることが更により好ましい。焼成時の製造コストを抑えるために、成形体の上記の焼成温度における加熱時間は、5時間以下とすることが好ましく、4時間以下とすることがより好ましく、3時間以下とすることが更により好ましい。 In order to sufficiently perform sintering, the heating time of the molded product at the above firing temperature is preferably 0.25 hours or more, more preferably 0.5 hours or more, and more preferably 0.75 hours or more. Is even more preferable. In order to reduce the manufacturing cost at the time of firing, the heating time of the molded product at the above firing temperature is preferably 5 hours or less, more preferably 4 hours or less, and even more preferably 3 hours or less. preferable.

焼成炉としては、特に限定されないが、電気炉、ガス炉等を用いることができる。 The firing furnace is not particularly limited, but an electric furnace, a gas furnace, or the like can be used.

本発明に係るセラミックス製ハニカム構造体は、例えば、熱交換部材、触媒担体、及びフィルタ等として用いることができる。 The ceramic honeycomb structure according to the present invention can be used, for example, as a heat exchange member, a catalyst carrier, a filter, or the like.

1 ハニカム成形体
2 隔壁
3 セル
4 外側壁
5 第一底面
6 第二底面
100 乾燥用治具
100a 第一治具
100b 第二治具
101 乾燥用ガスの入口
102 乾燥用ガスの出口
103 側壁
103a 側壁の第一内面
103b 側壁の第二内面
110 第一矯正部材
112 V溝部
120 第二矯正部材
130 可動機構(第一バイパス阻止部材)
140 第二バイパス阻止部材
130a 固定部(固定壁)
130b 可動部(可動壁)
140b 固定壁
132 穴部
134 突起
136 フック部
1 Honeycomb molded body 2 Partition 3 Cell 4 Outer side wall 5 First bottom surface 6 Second bottom surface 100 Drying jig 100a First jig 100b Second jig 101 Drying gas inlet 102 Drying gas outlet 103 Side wall 103a Side wall First inner surface 103b Second inner surface 110 of the side wall 110 First straightening member 112 V groove 120 Second straightening member 130 Movable mechanism (first bypass blocking member)
140 Second bypass blocking member 130a Fixed part (fixed wall)
130b Movable part (movable wall)
140b Fixed wall 132 Hole 134 Protrusion 136 Hook

Claims (34)

一方の底面から他方の底面まで延び、流体の流路となる複数のセルを備えた四角柱状のハニカム成形体の乾燥用治具であって、
乾燥用ガスの入口と、
乾燥用ガスの出口と、
前記入口から前記出口まで延びる筒状の側壁と、
側壁の内側に配置され、前記入口側から前記出口側に向かって延び、前記ハニカム成形体の隣接する二側面に接触して前記ハニカム成形体の変形を抑制するためのV溝部を備えた第一矯正部材と、
側壁の内側に配置され、前記入口側から前記出口側に向かって延び、前記ハニカム成形体の前記二側面に対向する二側面に接触して前記ハニカム成形体の変形を抑制するためのV溝部を備えた第二矯正部材と、
乾燥用ガスが前記ハニカム成形体と側壁との間の空間を通って前記入口から前記出口までバイパスするのを阻止するために、当該空間に配置されるバイパス阻止部材と、
を備えた乾燥用治具。
A jig for drying a square columnar honeycomb molded body having a plurality of cells extending from one bottom surface to the other bottom surface and serving as a fluid flow path.
The inlet of the drying gas and
Drying gas outlet and
A tubular side wall extending from the inlet to the outlet,
First, which is arranged inside the side wall, has a V-groove portion extending from the inlet side toward the outlet side and contacting two adjacent side surfaces of the honeycomb molded body to suppress deformation of the honeycomb molded body. With orthodontic members
A V-groove portion that is arranged inside the side wall, extends from the inlet side toward the outlet side, and contacts the two side surfaces of the honeycomb molded body facing the two side surfaces to suppress deformation of the honeycomb molded body. The second orthodontic member provided and
A bypass blocking member arranged in the space to prevent the drying gas from bypassing from the inlet to the outlet through the space between the honeycomb molding and the side wall.
A jig for drying.
バイパス阻止部材は、第一矯正部材及び第二矯正部材の両者のV溝部の延びる方向から観察したときに、前記ハニカム成形体の底面の対角寸法に応じて、第一矯正部材及び第二矯正部材の両者のV溝部の頂点同士を結ぶ方向に可動する可動部を備える請求項1に記載の乾燥用治具。 The bypass blocking member is the first straightening member and the second straightening member according to the diagonal dimension of the bottom surface of the honeycomb molded body when observed from the extending direction of the V-groove portion of both the first straightening member and the second straightening member. The drying jig according to claim 1, further comprising a movable portion that is movable in a direction connecting the vertices of both V-groove portions of the member. バイパス阻止部材は、第一矯正部材と連動する第一可動部を備える請求項2に記載の乾燥用治具。 The drying jig according to claim 2, wherein the bypass blocking member includes a first movable portion that interlocks with the first straightening member. バイパス阻止部材は、第二矯正部材と連動する第二可動部を備える請求項3に記載の乾燥用治具。 The drying jig according to claim 3, wherein the bypass blocking member includes a second movable portion that interlocks with the second straightening member. バイパス阻止部材は第一矯正部材及び第二矯正部材の延びる方向に垂直な壁面を有する請求項1〜4の何れか一項に記載の乾燥用治具。 The drying jig according to any one of claims 1 to 4, wherein the bypass preventing member has a wall surface perpendicular to the extending direction of the first straightening member and the second straightening member. バイパス阻止部材は前記入口から前記出口に向かう方向に二箇所以上配置される請求項1〜5の何れか一項に記載の乾燥用治具。 The drying jig according to any one of claims 1 to 5, wherein the bypass blocking member is arranged at two or more locations in the direction from the inlet to the outlet. バイパス阻止部材は、前記側壁の第一内面に連結され、且つ、第一矯正部材を保持する第一バイパス阻止部材と、前記側壁の第一内面に対向する第二内面に連結され、且つ、第二矯正部材を保持する第二バイパス阻止部材とを備える請求項1〜6の何れか一項に記載の乾燥用治具。 The bypass blocking member is connected to the first inner surface of the side wall and is connected to the first bypass blocking member holding the first straightening member and the second inner surface facing the first inner surface of the side wall, and is the first. (Ii) The drying jig according to any one of claims 1 to 6, further comprising a second bypass blocking member for holding the straightening member. 第一バイパス阻止部材は前記側壁の第一内面に連結される固定壁と、該固定壁の壁面に沿って固定壁との重なり部分を有しながら、第一矯正部材及び第二矯正部材の両者のV溝部の頂点同士を結ぶ方向に可動する可動壁とを備え、該可動壁が第一矯正部材を保持することで第一矯正部材と連動する請求項7に記載の乾燥用治具。 The first bypass blocking member has both a fixed wall connected to the first inner surface of the side wall and an overlapping portion of the fixed wall along the wall surface of the fixed wall, and both the first straightening member and the second straightening member. The drying jig according to claim 7, further comprising a movable wall movable in a direction connecting the vertices of the V-groove portion of the above, and interlocking with the first straightening member by holding the first straightening member. 第二バイパス阻止部材は前記側壁の第二内面に連結される固定壁と、該固定壁の壁面に沿って固定壁との重なり部分を有しながら、第一矯正部材及び第二矯正部材の両者のV溝部の頂点同士を結ぶ方向に可動する可動壁とを備え、該可動壁が第二矯正部材を保持することで第二矯正部材と連動する請求項8に記載の乾燥用治具。 The second bypass blocking member has both a fixed wall connected to the second inner surface of the side wall and an overlapping portion of the fixed wall along the wall surface of the fixed wall, and both the first straightening member and the second straightening member. The drying jig according to claim 8, further comprising a movable wall movable in a direction connecting the vertices of the V-groove portion of the above, and interlocking with the second straightening member by holding the second straightening member. 第二バイパス阻止部材は前記側壁の第二内面に連結される固定壁を備え、該固定壁が第二矯正部材を保持する請求項8に記載の乾燥用治具。 The drying jig according to claim 8, wherein the second bypass blocking member includes a fixing wall connected to the second inner surface of the side wall, and the fixing wall holds the second straightening member. 第一矯正部材及び第一バイパス阻止部材を備える第一治具と、第二矯正部材及び第二バイパス阻止部材を備える第二治具とに分離可能である請求項7〜10の何れか一項に記載の乾燥用治具。 Any one of claims 7 to 10 that can be separated into a first jig including the first straightening member and the first bypass blocking member and a second jig including the second straightening member and the second bypass blocking member. The drying jig described in. 前記ハニカム成形体用の第一矯正部材及び第二矯正部材のセットを並列に複数備え、複数の前記ハニカム成形体を収容可能となっている請求項1〜11の何れか一項に記載の乾燥用治具。 The drying according to any one of claims 1 to 11, wherein a plurality of sets of a first straightening member and a second straightening member for the honeycomb molded body are provided in parallel, and the plurality of sets of the honeycomb molded body can be accommodated. Jig. バイパス阻止部材は、第一矯正部材及び第二矯正部材の両者のV溝部の延びる方向から観察したときに、それぞれの前記ハニカム成形体の底面の対角寸法に応じて、第一矯正部材及び第二矯正部材の両者のV溝部の頂点同士を結ぶ方向に独立に可動する可動部を備える請求項12に記載の乾燥用治具。 When the bypass blocking member is observed from the extending direction of the V-groove portion of both the first straightening member and the second straightening member, the first straightening member and the first straightening member and the second straightening member correspond to the diagonal dimension of the bottom surface of the honeycomb molded body. (Ii) The drying jig according to claim 12, further comprising a movable portion that is independently movable in a direction connecting the vertices of both V-groove portions of the straightening member. 第一矯正部材が鉛直方向上側に、第二矯正部材が鉛直方向下側に配置される請求項1〜13の何れか一項に記載の乾燥用治具。 The drying jig according to any one of claims 1 to 13, wherein the first straightening member is arranged on the upper side in the vertical direction and the second straightening member is arranged on the lower side in the vertical direction. 請求項1〜14の何れか一項に記載の乾燥用治具内で、水分を含有する前記ハニカム成形体を第一矯正部材及び第二矯正部材で挟持した状態で、前記入口から前記出口に向かって乾燥用ガスを流す工程を含むハニカム成形体の乾燥方法。 In the drying jig according to any one of claims 1 to 14, the honeycomb molded body containing water is sandwiched between the first straightening member and the second straightening member, and from the inlet to the outlet. A method for drying a honeycomb molded product, which comprises a step of flowing a drying gas toward the body. 前記ハニカム成形体のセルを通過する乾燥用ガスの風速が2m/s以上である請求項15に記載の乾燥方法。 The drying method according to claim 15, wherein the wind speed of the drying gas passing through the cells of the honeycomb molded body is 2 m / s or more. 乾燥用ガスの温度が80〜180℃である請求項15又は16に記載の乾燥方法。 The drying method according to claim 15 or 16, wherein the temperature of the drying gas is 80 to 180 ° C. 乾燥用ガスを流す前記工程の開始時点の前記ハニカム成形体の含水率が8質量%〜72質量%である請求項15〜17の何れか一項に記載の乾燥方法。 The drying method according to any one of claims 15 to 17, wherein the water content of the honeycomb molded product at the start of the step of flowing a drying gas is 8% by mass to 72% by mass. 乾燥用ガスを流す前記工程の終了時点の前記ハニカム成形体の含水率が0質量%の絶対乾燥である請求項15〜18の何れか一項に記載の乾燥方法。 The drying method according to any one of claims 15 to 18, wherein the moisture content of the honeycomb molded product at the end of the step of flowing a drying gas is absolute drying of 0% by mass. 乾燥用ガスを流す前記工程を実施する前に、前記ハニカム成形体をマイクロ波乾燥する工程を含む請求項15〜19の何れか一項に記載の乾燥方法。 The drying method according to any one of claims 15 to 19, which comprises a step of microwave-drying the honeycomb molded body before carrying out the step of flowing a drying gas. 一方の底面から他方の底面まで延び、流体の流路となる複数のセルを備えた四角柱状のハニカム成形体であって、水分を含有するハニカム成形体を成形する工程と、
請求項15〜20の何れか一項に記載の乾燥方法を実施して前記ハニカム成形体を乾燥する工程と、
乾燥後の前記ハニカム成形体を焼成する工程と、
を含むハニカム焼成品の製造方法。
A step of forming a honeycomb molded body containing water, which is a square columnar honeycomb molded body having a plurality of cells extending from one bottom surface to the other bottom surface and serving as a fluid flow path.
A step of drying the honeycomb molded product by carrying out the drying method according to any one of claims 15 to 20;
The step of firing the dried honeycomb molded body and
A method for producing a baked honeycomb product including.
一方の底面から他方の底面まで延び、流体の流路となる複数のセルを備えた四角柱状のハニカム成形体の乾燥用治具であって、
乾燥用ガスの入口と、
乾燥用ガスの出口と、
前記入口から前記出口まで延びる筒状の側壁と、
側壁の内側に配置され、前記入口側から前記出口側に向かって延び、前記ハニカム成形体の隣接する二側面に接触して前記ハニカム成形体の変形を抑制するためのV溝部を備えた第一矯正部材と、
側壁の内側に配置され、前記入口側から前記出口側に向かって延び、前記ハニカム成形体の前記二側面に対向する二側面に接触して前記ハニカム成形体の変形を抑制するためのV溝部を備えた第二矯正部材と、
第一矯正部材及び第二矯正部材の両者のV溝部の延びる方向から観察したときに、第一矯正部材及び第二矯正部材の一方又は両方が、前記ハニカム成形体の底面の対角寸法に応じて、第一矯正部材及び第二矯正部材の両者のV溝部の頂点同士を結ぶ方向に可動するための可動機構と、
を備えた乾燥用治具。
A jig for drying a square columnar honeycomb molded body having a plurality of cells extending from one bottom surface to the other bottom surface and serving as a fluid flow path.
The inlet of the drying gas and
Drying gas outlet and
A tubular side wall extending from the inlet to the outlet,
First, which is arranged inside the side wall, has a V-groove portion extending from the inlet side toward the outlet side and contacting two adjacent side surfaces of the honeycomb molded body to suppress deformation of the honeycomb molded body. With orthodontic members
A V-groove portion that is arranged inside the side wall, extends from the inlet side toward the outlet side, and contacts the two side surfaces of the honeycomb molded body facing the two side surfaces to suppress deformation of the honeycomb molded body. The second orthodontic member provided and
When observed from the extending direction of the V-groove portion of both the first straightening member and the second straightening member, one or both of the first straightening member and the second straightening member correspond to the diagonal dimension of the bottom surface of the honeycomb molded body. A movable mechanism for moving in the direction connecting the vertices of the V-grooves of both the first straightening member and the second straightening member,
A jig for drying.
第一矯正部材及び第二矯正部材の一方のみが可動する請求項22に記載の乾燥用治具。 The drying jig according to claim 22, wherein only one of the first straightening member and the second straightening member is movable. 第一矯正部材及び第二矯正部材の両方が可動する請求項22に記載の乾燥用治具。 The drying jig according to claim 22, wherein both the first straightening member and the second straightening member are movable. 前記ハニカム成形体用の第一矯正部材及び第二矯正部材のセットを並列に複数備え、複数の前記ハニカム成形体を収容可能となっている請求項22〜24の何れか一項に記載の乾燥用治具。 The drying according to any one of claims 22 to 24, wherein a plurality of sets of a first straightening member and a second straightening member for the honeycomb molded body are provided in parallel, and the plurality of sets of the honeycomb molded body can be accommodated. Jig. 前記可動機構は、第一矯正部材及び第二矯正部材の両者のV溝部の延びる方向から観察したときに、それぞれの前記ハニカム成形体の底面の対角寸法に応じて、第一矯正部材及び第二矯正部材の両者のV溝部の頂点同士を結ぶ方向に独立に可動する可動部を備える請求項25に記載の乾燥用治具。 When the movable mechanism is observed from the extending direction of the V-groove portion of both the first straightening member and the second straightening member, the first straightening member and the first straightening member and the second straightening member correspond to the diagonal dimension of the bottom surface of the honeycomb molded body. (Ii) The drying jig according to claim 25, further comprising a movable portion that is independently movable in a direction connecting the vertices of both V-groove portions of the straightening member. 第一矯正部材が鉛直方向上側に、第二矯正部材が鉛直方向下側に配置される請求項22〜26の何れか一項に記載の乾燥用治具。 The drying jig according to any one of claims 22 to 26, wherein the first straightening member is arranged on the upper side in the vertical direction and the second straightening member is arranged on the lower side in the vertical direction. 請求項22〜27の何れか一項に記載の乾燥用治具内で、水分を含有する前記ハニカム成形体を第一矯正部材及び第二矯正部材で挟持した状態で、前記入口から前記出口に向かって乾燥用ガスを流す工程を含むハニカム成形体の乾燥方法。 In the drying jig according to any one of claims 22 to 27, the honeycomb molded body containing water is sandwiched between the first straightening member and the second straightening member, and from the inlet to the outlet. A method for drying a honeycomb molded product, which comprises a step of flowing a drying gas toward the body. 前記ハニカム成形体のセルを通過する乾燥用ガスの風速が2m/s以上である請求項28に記載の乾燥方法。 The drying method according to claim 28, wherein the wind speed of the drying gas passing through the cells of the honeycomb molded body is 2 m / s or more. 乾燥用ガスの温度が80〜180℃である請求項28又は29に記載の乾燥方法。 The drying method according to claim 28 or 29, wherein the temperature of the drying gas is 80 to 180 ° C. 乾燥用ガスを流す前記工程の開始時点の前記ハニカム成形体の含水率が8質量%〜72質量%である請求項28〜30の何れか一項に記載の乾燥方法。 The drying method according to any one of claims 28 to 30, wherein the honeycomb molded body has a water content of 8% by mass to 72% by mass at the start of the step of flowing a drying gas. 乾燥用ガスを流す前記工程の終了時点の前記ハニカム成形体の含水率が0質量%の絶対乾燥である請求項28〜31の何れか一項に記載の乾燥方法。 The drying method according to any one of claims 28 to 31, wherein the moisture content of the honeycomb molded product at the end of the step of flowing a drying gas is absolute drying of 0% by mass. 乾燥用ガスを流す前記工程を実施する前に、前記ハニカム成形体をマイクロ波乾燥する工程を含む請求項28〜32の何れか一項に記載の乾燥方法。 The drying method according to any one of claims 28 to 32, which comprises a step of microwave-drying the honeycomb molded body before carrying out the step of flowing a drying gas. 一方の底面から他方の底面まで延び、流体の流路となる複数のセルを備えた四角柱状のハニカム成形体であって、水分を含有するハニカム成形体を成形する工程と、
請求項28〜33の何れか一項に記載の乾燥方法を実施して前記ハニカム成形体を乾燥する工程と、
乾燥後の前記ハニカム成形体を焼成する工程と、
を含むハニカム焼成品の製造方法。
A step of forming a honeycomb molded body containing water, which is a square columnar honeycomb molded body having a plurality of cells extending from one bottom surface to the other bottom surface and serving as a fluid flow path.
A step of drying the honeycomb molded product by carrying out the drying method according to any one of claims 28 to 33.
The step of firing the dried honeycomb molded body and
A method for producing a baked honeycomb product including.
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