JP6779447B2 - Piping test jig in water supply extraction construction - Google Patents
Piping test jig in water supply extraction construction Download PDFInfo
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本発明は、給水取出し施工における配管テスト用治具に関するもので、水圧テスト用ポンプへの取付け及び取外しがワンタッチで簡単迅速に行えると共に、サイズの異なるバルブの接続口径の相違に一つの部品を基本に使って部品点数を極力少なくして適用でき、且つ用済み後はコンパクトに収納できて破損の原因をなくすことを目的とする。 The present invention relates to a piping test jig in water supply extraction construction, and can be easily and quickly attached to and detached from a water pressure test pump with a single touch, and one component is basically used for different valve connection diameters of different sizes. The purpose is to reduce the number of parts as much as possible and to store it compactly after use to eliminate the cause of damage.
そして、水道給水取出し施工業務時に実施されている耐圧テストを行なう場合に市販されているテストポンプとの接続にあたり、ネジの種類及びサイズ等の複雑な相違点を一元化して作業性の向上性且つ耐圧テストにおいての高い正確性を提供する。 Then, when connecting to a commercially available test pump when performing a pressure resistance test carried out during tap water supply extraction construction work, complicated differences such as screw type and size are unified to improve workability. Provides high accuracy in pressure resistance tests.
一般に、この種の配水管から分岐した給水管の水圧をテストするために、市販の水圧テスト用ポンプが用いられている。 Generally, a commercially available water pressure test pump is used to test the water pressure of a water supply pipe branched from this type of water distribution pipe.
上記の水圧テスト用ポンプは、水道工事や水道の設置などをしたときに耐圧が十分か、漏れがないかを計測するための装置である。住宅においては、それぞれ水道が設置されるが、そのほとんどは市区町村の自治体からの水道管から受けることになり、そのために工事をして設置をする。設置をしたらそれが正しく使えるか、問題なく施工されているかをチェックする必要があり、そのためにこのテストポンプを使用する。水においては水圧が重要で、それによって家庭内への水の供給力が変わるので、問題ないかをチェックする。そして異常な状態になっていれば施工の段階で漏れが発生している可能性が出てくるので、それを確認する。漏れを発生した後は、修正をした後などにさらにチェックをして確かめることが行われる。 The above-mentioned water pressure test pump is a device for measuring whether the pressure resistance is sufficient and whether there is a leak when water supply work or water supply installation is performed. In each house, water supply is installed, but most of them are received from the water pipes from the municipalities of the municipalities, and construction work is done for that purpose. Once installed, it is necessary to check that it can be used correctly and that it has been installed without problems, and this test pump is used for that purpose. Water pressure is important for water, which changes the ability of water to be supplied to the home, so check if there is any problem. And if it is in an abnormal state, there is a possibility that a leak has occurred at the construction stage, so check it. After a leak occurs, further checks are made to confirm it after making corrections.
従来、水道給水取出し施工時等における耐圧テストを行なう場合に使用されているテストポンプの多くは耐圧ホースの長さは1mであり、現場状況によっては耐圧テストの対象物(被テスト管)に届かない場合もあるのが現実である。 Conventionally, most of the test pumps used for pressure resistance test at the time of tap water supply extraction construction have a pressure resistance hose length of 1 m, and depending on the site situation, it may reach the object of pressure resistance test (test pipe). The reality is that it may not be there.
また、その耐圧ホースに取付けられている接続用のネジは、ストレート(以下、「PF」という。)である。PFを使用する場合の利点は、シールテープを使用しなくても取付け取外しが出来るという利点である。 The connecting screw attached to the pressure-resistant hose is straight (hereinafter referred to as "PF"). The advantage of using PF is that it can be attached and detached without using sealing tape.
しかし、昨今においての水道給水取出し施工業務時の耐圧テストは、その対象となる物が作業時に都度発生をするために、耐圧ホース及び取付金具等の取外しの煩わしさを解決する必要性があった。 However, in the pressure resistance test at the time of tap water supply extraction construction work in recent years, it is necessary to solve the troublesomeness of removing the pressure resistant hose, the mounting bracket, etc. because the target object is generated each time during work. ..
そこで、テストポンプの耐圧ホースの長さを約2mにして耐圧テストの対象物に届くようにすると共に取付け取外しをワンタッチカプラー式にする。さらに、対象物である水道給水止水栓(以下、「Aバルブ」という。)からの耐圧テスト時に
上水ネジ(協会ネジ)及び都ネジ(金門ネジともいう)への接続をカプラー接続するめの治具と止水栓(以下、「Bバルブ」という。)HIVP用への接続及びサドル付分水栓(上水ネジ)用への接続治貝を開発することにある。
Therefore, the length of the pressure-resistant hose of the test pump is set to about 2 m so that it can reach the object of the pressure-resistant test, and the attachment / detachment is made of a one-touch coupler type. Furthermore, during the pressure resistance test from the water supply water stopcock (hereinafter referred to as "A valve"), which is the object, the connection to the water supply screw (association screw) and the capital screw (also referred to as the gold gate screw) is to be connected with a coupler. The purpose is to develop a connection for a jig and a water stopcock (hereinafter referred to as "B valve") for HIVP and a connection for a water tap with a saddle (water tap).
上記の特許文献1は、この分野における一般的な水圧テスト用ポンプであり、耐圧ホースの先端を給水管に一端を接続して配管テストをする構造になっている。 The above-mentioned Patent Document 1 is a general water pressure test pump in this field, and has a structure in which one end of a pressure-resistant hose is connected to a water supply pipe to perform a piping test.
ところが、従来の接続方法は、上記特許文献1の水圧テスト用ポンプに付属されている耐圧ホースのストレートネジ部1/4(にぶ)をテーパーネジ1/2(よんぶ)のテスト用メータブッシングのネジへ水道施工業者は、それぞれ部材を調達して接続しているのが実情である。 However, in the conventional connection method, the straight screw portion 1/4 (nibu) of the pressure resistant hose attached to the hydraulic test pump of Patent Document 1 is replaced with the taper screw 1/2 (yonbu) test meter bushing. The actual situation is that water supply contractors procure and connect each member to the screw.
また、上記のように特許文献1の水圧耐圧ホース7の先端に設けられているストレートネジが数多く出まわっている中でストレートネジ部とテーバーネジ部を接続するための部材は特殊であり、調達することが難しいため、ストレートネジとテーバーネジを接続配管してしまうという矛盾が発生しがちであった。 Further, as described above, while many straight screws provided at the tip of the hydraulic pressure resistant hose 7 of Patent Document 1 are available, the member for connecting the straight screw portion and the taber screw portion is special and is procured. Because it is difficult to do so, there is a tendency for a contradiction to occur in which straight screws and taber screws are connected and piped.
そこで、本発明は、テストポンプの耐圧ホースの取付け及び取外しが迅速容易に行えるワンタッチカプラー式にすると共に、当該耐圧ホースを従来の約2mの長さに設定することによって、耐圧テストの対象物(被テスト管)に容易に届くようにすることを目的とする。 Therefore, the present invention uses a one-touch coupler type that allows quick and easy attachment and detachment of the pressure-resistant hose of the test pump, and by setting the pressure-resistant hose to a conventional length of about 2 m, the object of the pressure-resistant test ( The purpose is to make it easily reachable to the tube under test).
本発明は、従来の課題を解決し、且つ発明の目的を達成するために提供するものである。
本発明の第1は、給水取出し施工における配管テスト用治具において、水道の配水管から分岐して配設した給水管の水道メータまでの途中において、その給水管に一端を結合し、何も結合していない他端にストレート雌ネジを設けた水道給水止水栓と、当該水道給水止水栓のストレート雌ネジに螺合するストレート雄ネジとテーパー雌ネジを有するブッシングと、そのブッシングのテーパー雌ネジに螺合するテーパー雄ネジを有したカプラープラグと、水圧テストポンプに2m程度の長さに設定した耐圧ホースの先端に給水管側のカプラープラグをワンタッチ接続するソケットを設けたものである。
The present invention provides to solve the conventional problems and to achieve the object of the invention.
The first aspect of the present invention is that in a piping test jig in water supply extraction construction, one end is connected to the water supply pipe on the way from the water distribution pipe to the water meter of the water supply pipe arranged. A water supply faucet with a straight female thread on the other end that is not connected, a bushing with a straight male thread and a tapered female thread that are screwed into the straight female thread of the water supply water stopcock, and the taper of the bushing. A coupler plug with a tapered male screw that is screwed into a female screw, and a socket for one-touch connection of the coupler plug on the water supply pipe side to the tip of a pressure-resistant hose set to a length of about 2 m are provided in the hydraulic test pump. ..
本発明の第2は、第1の発明に係る給水取出し施工における配管テスト用治具において、ストレート雄ネジと、テーパー雌ネジを有する六角形頭部のブッシングと、そのブッシングのテーパー雌ネジに、基部にテーパー雄ネジと先細筒形挿入部からなるカプラープラグを螺合するようにしたものである。 The second aspect of the present invention is to use a straight male screw, a hexagonal head bushing having a tapered female screw, and a tapered female screw of the bushing in a jig for a piping test in the water supply extraction work according to the first invention. A coupler plug consisting of a tapered male screw and a tapered tubular insertion part is screwed into the base.
本発明は上記の構成であるから、次のような効果がある。
給水取出し施工における配管テスト用治具において、次のような効果がある。
第1に、ポンプへの取付け及び取外しがワンタッチ操作で耐密的に接続することができる。
第2に、用済み後は、コンパクトに収納できて破損の原因をなくすことができる。
第3に、耐圧ホースが従来に比べて2倍程度の長さにしたことにより、平地より高い丘でのポンプを使用するこが可能である。
第4に、ホース取付金具は、テーパーネジでカプラーとのネジの相性が抜群に良好である。
第5に、給水仕切弁側接続用ネジが上水ネジ(協会ネジともいう。)又は都ネジ(金門ネジともいう。)と呼ばれる規格のネジへ面倒で複数の部材を用いなくてもワンタッチ接続が可能になり、且つ全体がスリム化し、接続効果がより良好であると共に、その接続状態の外観もスマートである。
Since the present invention has the above configuration, it has the following effects.
The piping test jig in water supply extraction construction has the following effects.
First, the attachment and detachment to and from the pump can be tightly connected with a one-touch operation.
Secondly, after use, it can be stored compactly and the cause of damage can be eliminated.
Thirdly, since the pressure resistant hose is about twice as long as the conventional one, it is possible to use the pump on a hill higher than the flat ground.
Fourth, the hose mounting bracket is a tapered screw, and the compatibility of the screw with the coupler is outstandingly good.
Fifth, the water supply sluice valve side connection screw is troublesome and one-touch connection to a standard screw called a water supply screw (also called an association screw) or a capital screw (also called a gold gate screw) without using multiple members. It is possible, and the whole is slimmed down, the connection effect is better, and the appearance of the connected state is also smart.
次に、本発明の実施形態を説明すると、地下埋設水道配水管の所定個所にサドル付きの分水栓を詮置し、その分水栓から家屋の蛇口にまでには至らない水道メータまで接続し、その給水管の途中に止水栓、水道給水止水栓、水道メータ等を取り付けて完成状態になる。 Next, to explain the embodiment of the present invention, a diversion faucet with a saddle is placed at a predetermined position in the underground water distribution pipe, and the diversion faucet is connected to a water meter that does not reach the faucet of the house. Then, a water stopcock, a water supply water stopcock, a water meter, etc. are installed in the middle of the water supply pipe to complete the process.
本発明は、上記の完成前の敷設工事において、水道給水止水栓の反対側(水道メータ側)のストレート雌ネジにストレート雄ネジとテーパー雌ネジを有するブッシングを、当該雄ネジを介して取り付け、このブッシングのプラグを水圧テスト用ポンプの耐圧ホース先端のソケットにワンタッチ接続して当該水道給水止水栓と家屋における蛇口に至る前の水道給水止水栓の耐圧や水漏れのテストを行う。 In the above-mentioned pre-completion laying work, the present invention attaches a bushing having a straight male screw and a tapered female screw to a straight female screw on the opposite side (water meter side) of the water supply stop faucet via the male screw. , Connect the plug of this bushing to the socket at the tip of the pressure resistant hose of the water pressure test pump with one touch, and test the pressure resistance and water leakage of the water supply water stopcock and the water supply water stopcock before reaching the faucet in the house.
次に、本発明の実施例を図面に即して説明する。図1において、1は水道の配水管、2はその配水管から分岐して水道メータ6まで敷設する給水管である。なお、水道メータ6から、家屋の止水栓となる蛇口7までの間の給水管は除かれる。3は配水管1の分岐個所に設けたサドル付き分水栓、4は給水管2の途中に配置接続した止水栓、5は同じく給水管2の途中に配置接続した水道給水止水栓を示す。 Next, an embodiment of the present invention will be described with reference to the drawings. In FIG. 1, 1 is a water pipe for water supply, and 2 is a water pipe that branches from the water pipe and is laid up to a water meter 6. The water supply pipe between the water meter 6 and the faucet 7 that serves as a water stopcock for the house is removed. 3 is a diversion faucet with a saddle provided at the branch point of the water distribution pipe 1, 4 is a water faucet that is placed and connected in the middle of the water supply pipe 2, and 5 is a water supply faucet that is also placed and connected in the middle of the water supply pipe 2. Shown.
図2及び図3において、8は市販の水圧テスト用ポンプであり、当該テストポンプ8の圧力計81が取付けられている耐圧管82の先端に耐圧ホース接続用ソケット13を設けてある。
9は長さが2m程度を可とする耐圧ホースであり、その先端部に設けたストレート雄ネジ101とテーパー雌ネジ102を有し、先細筒形挿入部112からなるテーパー雄ネジ付きカプラー11は、基部にテーパー雄ネジ111を有し、これが六角形頭部のメータブッシング10のテーパー雌ネジ102に螺合する構成になっている。
2 and 3, 8 is a commercially available hydraulic test pump is provided with a pressure hose connecting socket 13 at the distal end of the pressure pipe 8 2 that the pressure gauge 81 is attached to the test pump 8.
9 is a pressure hose in length and allowed the order of 2m, has a straight male thread 10 1 and the tapered female thread 10 2 provided at its distal end, tapered male thread made of tapered cylindrical insertion portion 11 2 coupler 11 has a tapered male thread 11 1 to the base, which has a structure to be screwed into a tapered female thread 10 2 meter bushing 10 of hexagonal head.
図4において、一端が給水管2に結合している給水止水栓5の他端のストレート雌ネジの口径52にストレート雄ネジ101を有するメータブッシング10を螺合する。なお、上記給水止水栓4の口径にメータブッシング10のストレート雄ネジの外径が異なる場合は、ストレートネジ101′とストレート雌ネジ102′を有する第2のメータブッシング10′と第3のメータブッシング10″を介在して螺合調節するように構成になっている。前記口径には、上水ネジ(協会ネジともいう。)と金門ネジと呼ばれるネジの種類がある。 4, screwing the meter bushing 10 which at one end has a straight male thread 10 1 to diameter 5 2 at the other end of the straight female thread of water stop cock 5 which is attached to the water supply pipe 2. If the outer diameter of the straight male screw of the meter bushing 10 is different from the diameter of the water supply stop valve 4, the second meter bushing 10 ′ and the third meter bushing 10 ′ having the straight screw 10 1 ′ and the straight female screw 10 2 ′ are provided. It is configured to be screwed and adjusted via the meter bushing 10 ″ of the above. There are two types of screws, called water tap screws (also referred to as association screws) and gold gate screws, in the diameter.
図5において、一端が給水管2に結合している止水栓4の他端のストレート雄ネジ41にストレート雌ネジ142を有するカプラープラグ付きカップリング14を螺合する。そのカップリングの平面に図3に示すカプラープラグ11の基部を螺合する構成になっている。 5, screwing the coupler with plug coupling 14 with one end having a straight female thread 14 2 straight male thread 4 1 of the other end of the stop cock 4 attached to the water supply pipe 2. The base of the coupler plug 11 shown in FIG. 3 is screwed onto the plane of the coupling.
図6において、給水配管1に設置したサドル付き分水栓3の頭部におけるストレート雄ネジ31に図6に示すカップリング14のストレート雌ネジ142を螺合する。そして、そのカップリング14の平面に図3に示すプラグ11の基部を螺合する構成になっている。 6, screwing the straight female thread 14 second coupling 14 shown in FIG. 6 straight male thread 3 1 at the head of the saddle with diversion plug 3 installed in the water supply pipe 1. Then, the base portion of the plug 11 shown in FIG. 3 is screwed onto the flat surface of the coupling 14.
[水圧テスト用ポンプを使ったテスト例1]
上記の図4において、給水止水栓5のストレート雌ネジ52にテーパー雄ネジ111とテーパー雌ネジ102を有するプラグ付きブッシング10を当該雄ネジ111を介して取り付け、このブッシングのプラグ11を水圧テスト用ポンプの耐圧ホース先端のカプラーソケット13にワンタッチ接続して当該水道給水止水栓5とから止水栓4までの間の給水管2の耐圧や水漏れのテストを行う。
[Test example 1 using a hydraulic test pump]
In Figure 4 above, mounting the plug with bushing 10 having a straight female thread 5 2 the tapered male thread 11 1 and the tapered female thread 10 second water stop cock 5 via the male screw 11 1, plug the bushing 11 is connected to the coupler socket 13 at the tip of the pressure resistant hose of the water pressure test pump with one touch, and the pressure resistance and water leakage of the water supply pipe 2 between the water supply water stopcock 5 and the water stopcock 4 are tested.
上記のブッシング10は、その比較的緩やかな角度θからなるテーバー雌ネジ部102に螺合する雌ネジ10′を有するテーパー雄ネジ111′を有する第2のブッシング10′を重ねて水道給水止水栓5のストレート雌ネジ52に螺合するものを示す。 In the above bushing 10, tap water is supplied by superimposing a second bushing 10 ′ having a tapered male screw 11 1 ′ having a female screw 10 ′ screwed on a taber female screw portion 10 2 having a relatively gentle angle θ. It shows what is screwed into the straight female screw 5 2 of the stop cock 5.
そして、給水止水栓5のストレート雌ネジ52の(13−20−25−30−40各サイズ)口径が異なる場合があるが、その場合においても当該口径に合わせたものを用いるとしてもテーパー雄ネジ付きカプラープラグ11は常に1種類のものを適用することができ、使用部品点数の省力化が図れる。 Then, there is a case where a straight female thread 5 2 (13-20-25-30-40 each size) diameter water supply stop cock 5 is different, tapered even use those tailored to the diameter even that case One type of coupler plug 11 with a male screw can always be applied, and the number of parts used can be saved.
[水圧テスト用ポンプを使ったテスト例2]
図5において、止水栓4のストレート雄ネジ41にプラグ11付きカプラーの雌ネジ142を蝶合し、カプラープラグ11を水圧テスト用ポンプ8の耐圧ホース9の先端ソケット13にワンタッチで差し込み、当該止水栓4から給水管2の配管設置作業における耐圧や水漏れのテストを行う。
[Test example 2 using a hydraulic test pump]
5, combined butterfly female screw 14 second plug 11 with coupler straight male thread 4 1 stop cock 4, insert a one-touch coupler plug 11 on the tip socket 13 of the pressure hose 9 hydraulic test pump 8 , Test the pressure resistance and water leakage in the pipe installation work from the water stop valve 4 to the water supply pipe 2.
上記の場合、止水栓4のストレート雄ネジ41(上水ネジ:20−25−30−40−50の各サイズ)口径が異なる場合があるが、その場合においてもカップリング14は、当該口径に合わせた異なるものを用いるとしてもテーパー雄ネジ付きカプラープラグ11は常に1種類のものを適用することができ、使用部品点数の省力化が図れる。 In the above case, the straight male screw 4 1 of the water stopcock 4 (water screw: each size of 20-25-30-40-50) may have a different diameter, but even in that case, the coupling 14 is the same. Even if different ones are used according to the diameter, one kind of coupler plug 11 with a tapered male screw can always be applied, and the number of parts used can be saved.
[水圧テスト用ポンプを使ったテスト例3]
また、図6のサドル付き分水栓3の上部のストレート雄ネジ31にカップリング14の雌ネジ142を被せて螺合し、プラグ11を水圧テスト用ポンプ8の耐圧ホース9の先のソケット13にワンタッチで差し込む。この状態でサドル付き分水栓3が配水管1へ正しく設置されているかのテストになるため、サドル分水栓3が給水管2へのバルブは閉じた状態になる。
[Test example 3 using a hydraulic test pump]
Also, screwed covered with a female screw 14 second coupling 14 at the top of the straight male thread 3 1 saddle with diversion plug 3 in FIG. 6, the plug 11 of the pressure hose 9 hydraulic test pump 8 previous Insert it into the socket 13 with one touch. In this state, since it is a test whether the saddle-equipped faucet 3 is correctly installed in the water distribution pipe 1, the saddle faucet 3 has a valve to the water supply pipe 2 closed.
上記の場合、ストレート雄ネジ31(上水ネジ:20−25−30−40−50の各サイズ)口径が異なる場合があるが、その場合においてもカップリング14は、当該口径に合わせた異なるものを用いるとしてもテーパー雄ネジ付きカプラープラグ11は常に1種類のものを適用することができ、使用部品点数の省力化が図れる。 In the above case, the diameter of the straight male screw 3 1 (water screw: each size of 20-25-30-40-50) may be different, but even in that case, the coupling 14 is different according to the diameter. Even if one is used, one type of coupler plug 11 with a tapered male screw can always be applied, and the number of parts used can be saved.
1…水道の配水管
2…給水管
3…サドル付き分水栓
4…止水栓
5…水道給水止水栓
6…水道メータ
7…蛇口
8…水圧テスト用ポンプ
9…耐圧ホース
10…カプラーブッシング
11…カプラープラグ
12…(欠番)
13…テーパー雌ネジ付きカプラーソケット
14…カプラープラグ付きカップリング
1 ... Water distribution pipe 2 ... Water supply pipe 3 ... Water tap with saddle 4 ... Water stopcock 5 ... Water supply water stopcock 6 ... Water meter 7 ... Faucet 8 ... Water pressure test pump 9 ... Pressure resistant hose 10 ... Coupler bushing 11 ... Coupler plug 12 ... (missing number)
13 ... Coupler socket with tapered female screw 14 ... Coupling with coupler plug
Claims (2)
Straight male thread (10 1), a hexagonal head of the bushing having a tapered female screw (10 2) (10), the tapered female screw (10 2) of the bushing (10), tapered to the base male screw ( 11 1) and the tapered cylindrical insertion portion (11 2) coupler plug (11) jigs pipe test in water extraction installation according to claim 1, characterized in that screwing consisting.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2016204751A JP6779447B2 (en) | 2016-10-18 | 2016-10-18 | Piping test jig in water supply extraction construction |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2016204751A JP6779447B2 (en) | 2016-10-18 | 2016-10-18 | Piping test jig in water supply extraction construction |
Publications (2)
| Publication Number | Publication Date |
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| JP2018066165A JP2018066165A (en) | 2018-04-26 |
| JP6779447B2 true JP6779447B2 (en) | 2020-11-04 |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108775046B (en) * | 2018-06-06 | 2019-03-26 | 吴海洋 | A kind of family's water storage system |
| JP7101981B2 (en) * | 2018-07-27 | 2022-07-19 | 株式会社K.tool | Piping test jig and connection adapter used for the test jig in water supply construction |
| CN117387857B (en) * | 2023-12-13 | 2024-03-08 | 四川宇飞连接电子有限公司 | Watertight testing device |
| CN118641331B (en) * | 2024-08-14 | 2024-10-22 | 山东一明节能环保设备科技有限公司 | Automatic bearing testing device for hydraulic pressure test pressure expansion plug |
| CN120776743B (en) * | 2025-09-11 | 2025-12-12 | 山西龙腾盛海科技有限公司 | A tap water pretreatment device |
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| Publication number | Publication date |
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| JP2018066165A (en) | 2018-04-26 |
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