JP6787752B2 - Aluminum alloy member - Google Patents
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Description
本発明はアルミニウム合金部材に関し、詳しくは、耐熱性に優れ、比較的高い熱膨張係数を有するアルミニウム合金(以下「アルミ合金」又は「Al合金」ともいう。)部材に関する。 The present invention relates to an aluminum alloy member, and more particularly to an aluminum alloy (hereinafter, also referred to as "aluminum alloy" or "Al alloy") member having excellent heat resistance and a relatively high coefficient of thermal expansion.
アルミニウム合金は、鉄合金などに比べて比重が軽く、例えばコンプレッサー部材などの回転や往復動する部材において、作動時の効率向上や動作中の追従性向上に対応できるため、広く用いられるようになった。一例として、ベーン型のロータリーコンプレッサーは、図1に示すように、内周断面が非円形のシリンダー(2)の内側を回転運動するローター(1)を有し、ベーン(3)はローター(1)の外周部に形成された溝に挿入され、図示しないバネや油圧、さらには回転運動の遠心力によって背面からシリンダー(2)に向けて付勢されることで、ベーン(3)の先端部とシリンダー(2)の内周面が当接し、ベーン(3)、ローター(1)、シリンダー(2)、及び図示しないサイドプレートによって複数の作動空間(6)をシリンダー(2)内に形成する。ローター(1)にはシャフト(7)が締結されており、図示しない動力源によってシャフト(7)を回転させることで、ローター(1)がシリンダー内で回転する。ローター(1)が回転すると、作動空間(6)の容積変化が生じるため、吸入口(4)から冷媒ガスを吸入し、作動空間(6)内の冷媒ガスを圧縮し、吐出口(5)から圧縮された冷媒ガスを吐出してコンプレッサーとして作用することになる。ベーン型ロータリーコンプレッサーとしては、図1に示すものの他に、シリンダー(2)の内周断面を円形としシリンダー(2)の中心とローター(1)の中心を偏芯させる形式のものや、ベーン(3)がローター(1)の外周部ではなくシリンダー(2)側に配されるものもある。 Aluminum alloys have a lighter specific gravity than iron alloys, and have become widely used because they can improve efficiency during operation and followability during operation, for example, in rotating and reciprocating members such as compressor members. It was. As an example, a vane-type rotary compressor has a rotor (1) that rotates inside a cylinder (2) with a non-circular inner circumference, as shown in FIG. 1, and the vane (3) has a rotor (1). ) Is inserted into the groove formed on the outer circumference, and is urged from the back toward the cylinder (2) by a spring and oil pressure (not shown) and centrifugal force of rotational movement, so that the tip of the vane (3) And the inner peripheral surface of the cylinder (2) come into contact with each other, and a vane (3), a rotor (1), a cylinder (2), and a side plate (not shown) form a plurality of working spaces (6) in the cylinder (2). .. A shaft (7) is fastened to the rotor (1), and the rotor (1) rotates in the cylinder by rotating the shaft (7) with a power source (not shown). When the rotor (1) rotates, the volume of the working space (6) changes. Therefore, the refrigerant gas is sucked from the suction port (4), the refrigerant gas in the working space (6) is compressed, and the discharge port (5) is used. The compressed refrigerant gas is discharged from the air to act as a compressor. In addition to the vane type rotary compressors shown in Fig. 1, the vane type rotary compressor has a circular inner peripheral cross section of the cylinder (2) and the center of the cylinder (2) and the center of the rotor (1) are eccentric. In some cases, 3) is placed on the cylinder (2) side instead of the outer circumference of the rotor (1).
このような機構の中で使用されているベーン(3)は、ローター回転時のベーンの遠心力の関係でベーン自体が軽量であること、部材温度が室温から150℃程度まで上昇するのでその間の温度で高強度と高耐摩耗性を有すること、また運転初期のコンプレッサーの能力低下を避けるため部材同士(特にベーンとサイドプレート)のクリアランスを小さく抑えること、すなわち、部材同士の熱膨張係数の差が小さいこと、などが要求される。 The vane (3) used in such a mechanism is that the vane itself is lightweight due to the centrifugal force of the vane when the rotor rotates, and the member temperature rises from room temperature to about 150 ° C. It has high strength and high wear resistance at temperature, and the clearance between members (especially vanes and side plates) is kept small in order to avoid a decrease in compressor capacity at the beginning of operation, that is, the difference in the coefficient of thermal expansion between members. Is required to be small.
特許文献1には、急冷凝固法を用いて多量のSiや遷移金属元素を添加したアルミ合金粉末成形体が提案されている。この成形体は、例えば、重量%で、Si:20〜25%、Ni:2〜9%、Cu:1〜5%、Mg:0.2〜3%を含有し、残部がAl及び不純物からなるアルミニウム合金からなる急冷凝固粉末を圧粉成形後、熱間押出により固化し、その後の溶体化処理や時効処理により適切な硬度に調整することで製造される。多量のSiやNiを添加することで高い強度を有しつつ、熱負荷にも強いアルミ合金が得られている。 Patent Document 1 proposes an aluminum alloy powder molded product to which a large amount of Si and transition metal elements are added by using a quenching solidification method. This molded product contains, for example, Si: 20 to 25%, Ni: 2 to 9%, Cu: 1 to 5%, Mg: 0.2 to 3% by weight, and the balance is aluminum composed of Al and impurities. It is produced by compacting a rapidly cooled solidified powder made of an alloy, solidifying it by hot extrusion, and then adjusting it to an appropriate hardness by solution treatment or aging treatment. By adding a large amount of Si and Ni, an aluminum alloy having high strength and resistance to heat load has been obtained.
また、特許文献2は、Si:12〜35%、Cu:10%以下、Mg:3%以下、残部実質的にAlからなり、極めて微細な初晶Siが分布している基地中に、該基地よりも硬く、かつ熱膨張係数の小さい硬質材料の平均粒径3〜60μmの粒子が3〜25%分散している組織を有する耐摩耗アルミニウム・珪素押出成形体を開示している。この押出成形体は、微細な過共晶Al-Siアトマイズ合金粉、及び、これより粗粒で、過共晶Al-Si合金より一層優れた耐摩耗性を有し、かつ熱膨張係数の小さい粉末、特に好ましくは金属Si及び窒化珪素(Si3N4)の一つ又は両方を原料として熱間押出加工によって、従来の過共晶Al-Si合金より一層優れた耐摩耗性を有し、かつ熱膨張係数の小さいAl-Si成形体としているため、Fe系(例えば、鋳鉄)のサイドプレートであっても、ベーンとの熱膨張係数の差を小さく抑えることができるため、運転初期のコンプレッサーの能力低下を回避することが可能となっている。 Further, Patent Document 2 describes Si: 12 to 35%, Cu: 10% or less, Mg: 3% or less, and the balance substantially Al, in a matrix in which extremely fine primary crystal Si is distributed. We disclose a wear-resistant aluminum-silicon extruded body having a structure in which particles having an average particle size of 3 to 60 μm are dispersed by 3 to 25% in a hard material that is harder than a matrix and has a small coefficient of thermal expansion. This extruded body is a fine hypersymbolic Al-Si atomized alloy powder and coarser grains, has better wear resistance than the hypersymbolic Al-Si alloy, and has a small coefficient of thermal expansion. By hot extrusion processing using powder, particularly preferably one or both of metallic Si and silicon nitride (Si 3 N 4 ) as raw materials, it has even better wear resistance than conventional hypersymcyclic Al-Si alloys. Moreover, since the Al-Si molded body has a small coefficient of thermal expansion, the difference in coefficient of thermal expansion from the vane can be suppressed to a small size even with an Fe-based (for example, cast iron) side plate, so that the compressor at the initial stage of operation It is possible to avoid a decline in the ability of.
しかしながら、昨今の各種部材の更なる軽量化ニーズに対応するため、コンプレッサー部材の多くにFe系材料から汎用アルミニウム合金への変更が行われるようになってきており、これに伴い、特許文献1や特許文献2のアルミ合金では摺動相手材との熱膨張係数の差が大きくなるため、逆に熱膨張係数を低下させないようにすることが求められている。上記特許文献の技術的思想の反対の方向に、Si含有量を少なくしたり、Si3N4等の硬質粒子含有量を少なくしたりすれば、熱膨張係数を大きくすることができるが、その場合、強度の低下が懸念される。 However, in order to meet the recent needs for further weight reduction of various members, many of the compressor members have been changed from Fe-based materials to general-purpose aluminum alloys, and along with this, Patent Document 1 and In the aluminum alloy of Patent Document 2, the difference in the coefficient of thermal expansion from that of the sliding partner material becomes large, so that it is required not to decrease the coefficient of thermal expansion. The coefficient of thermal expansion can be increased by reducing the Si content or the content of hard particles such as Si 3 N 4 in the opposite direction of the technical idea of the above patent documents. In that case, there is a concern that the strength will decrease.
加えて、軽量化ニーズに対応するため、アルミニウム合金材料を用いたコンプレッサー部材であっても、コンプレッサー自身を小規模化する傾向もある。小規模化を行う一方、現在のアルミニウム部材コンプレッサーと同等の出力が必要となるため、使用環境下での負荷応力は増加する傾向にあり、ローター等のコンプレッサー部材であっても強度を向上させる必要がある。 In addition, in order to meet the needs for weight reduction, there is a tendency to reduce the size of the compressor itself even if the compressor member is made of an aluminum alloy material. While the scale is reduced, the same output as the current aluminum member compressor is required, so the load stress in the usage environment tends to increase, and it is necessary to improve the strength even for compressor members such as rotors. There is.
本発明は、上記の事情に鑑み、従来の急冷凝固法による多量のSi等を添加したアルミ合金と同等以上の高温強度を有し、比較的高い熱膨張係数を有するアルミニウム合金部材を提供することを課題とする。 In view of the above circumstances, the present invention provides an aluminum alloy member having a high temperature strength equal to or higher than that of an aluminum alloy to which a large amount of Si or the like is added by a conventional quenching and solidifying method, and having a relatively high coefficient of thermal expansion. Is the subject.
本発明者達は、上記の課題を解決すべく鋭意研究した結果、Siの添加量を少なくするとともに、添加元素としてFeを含む状況下でのCuの添加量を固溶限以上にしてAl-Fe-Si系の金属間化合物に加えてAl-Cu-Fe系の金属間化合物を微細に晶出又は析出することにより、高温強度を改善し、且つ、比較的高い熱膨張係数を有するアルミニウム合金を得ることに成功し、本発明を完成した。 As a result of diligent research to solve the above problems, the present inventors reduced the amount of Si added and set the amount of Cu added in the situation where Fe is contained as an additive element to the solid solubility limit or more to make Al- An aluminum alloy that improves high-temperature strength and has a relatively high thermal expansion coefficient by finely crystallizing or precipitating Al-Cu-Fe-based intermetallic compounds in addition to Fe-Si-based intermetallic compounds. Succeeded in obtaining, and completed the present invention.
すなわち、本発明のアルミニウム合金部材は、質量%で、Si:10.0〜16.0%、Cu:4.5〜9.5%、Mg:0.2〜3.0%、Fe:3.0〜9.0%、残部がAl及び不可避的不純物からなり、Al合金マトリックス中に平均粒径2μm以下の金属間化合物粒子と平均粒径5μm以下のSi粒子が分散しているアルミニウム合金部材であって、前記金属間化合物粒子がAl-Fe-Si系化合物粒子及びAl-Cu-Fe系化合物粒子を含み、前記Al-Fe-Si系化合物粒子がAl3FeSi2化合物粒子及びAl9Fe2Si2化合物粒子を含むことを特徴とする。
That is, the aluminum alloy member of the present invention is made of Si: 10.0 to 16.0%, Cu: 4.5 to 9.5%, Mg: 0.2 to 3.0%, Fe: 3.0 to 9.0%, and the balance is Al and unavoidable impurities in mass%. becomes, the average particle size of 2μm or less of the intermetallic particles and an aluminum alloy member following Si particles having an average particle diameter of 5μm are dispersed, the intermetallic compound particles Al-Fe-Si system during Al alloy matrix compounds comprising particles and Al-Cu-Fe-based compound particles, wherein the Al-FeSi compound particles comprise Al 3 FeSi 2 compound particles and Al 9 Fe 2 Si 2 compound particles.
前記Al-Cu-Fe系化合物粒子はAl7Cu2Fe化合物粒子を含むことが好ましい。また、前記金属間化合物粒子は平均粒径1.5μm以下であることが好ましい。
The Al-Cu-Fe compound particles preferably contain Al 7 Cu 2 Fe compound particles. Further, the intermetallic compound particles preferably have an average particle size of 1.5 μm or less.
また、前記Si粒子は平均粒径4μm以下であることが好ましい。
Further, the Si particles preferably have an average particle size of 4 μm or less.
X線回折プロファイルにおける前記Al7Cu2Fe化合物粒子の(214)面のピーク強度はAlの(111)面のピーク強度を100としたときの0.5〜6.0であることが好ましい。 The peak intensity of the (214) plane of the Al 7 Cu 2 Fe compound particles in the X-ray diffraction profile is preferably 0.5 to 6.0 when the peak intensity of the (111) plane of Al is 100.
さらに、前記アルミニウム合金部材はコンプレッサー部材であることが好ましい。前記コンプレッサー部材の室温及び150℃における引張強さは、それぞれ500 MPa以上及び360 MPa以上であることが好ましく、また、室温から200℃間の熱膨張係数は18.0×10-6/K以上であることが好ましい。 Further, the aluminum alloy member is preferably a compressor member. The tensile strength of the compressor member at room temperature and 150 ° C. is preferably 500 MPa or more and 360 MPa or more, respectively, and the coefficient of thermal expansion between room temperature and 200 ° C. is 18.0 × 10 -6 / K or more. Is preferable.
さらに、前記コンプレッサー部材はベーンであることが好ましい。 Further, the compressor member is preferably a vane.
さらに、前記コンプレッサー部材はローターであることが好ましい。 Further, the compressor member is preferably a rotor.
本発明のアルミニウム合金部材はSiの添加量を少なくしているため、多量のSiを含有した部材より、熱膨張係数の低下を抑えることができる。例えば、本発明のアルミニウム合金部材をコンプレッサー部品のベーンに適用し、周りの部材をFe系材料から汎用アルミニウム合金に変更したとしても、部材間の熱膨張係数差を小さく抑えることができ、運転初期のコンプレッサーの能力低下を回避することができる。また、硬く脆性なSiが少ないので、熱間押出における加工性を向上し、複雑な形状の部材への適用が可能となる。さらに、本発明のアルミニウム合金部材は、Feを含む状況下でCuの含有量を増加しているため、Al-Fe-Si系の金属間化合物に加えてAl-Cu-Fe系の金属間化合物を微細に晶出又は析出し、使用温度範囲(室温〜約150℃)で高い強度を維持することが可能となって、過酷な環境下での使用に耐えることができる。 Since the aluminum alloy member of the present invention has a small amount of Si added, it is possible to suppress a decrease in the coefficient of thermal expansion as compared with a member containing a large amount of Si. For example, even if the aluminum alloy member of the present invention is applied to the vane of the compressor part and the surrounding members are changed from Fe-based materials to general-purpose aluminum alloys, the difference in coefficient of thermal expansion between the members can be suppressed to a small value, and the initial operation can be performed. It is possible to avoid a decrease in the capacity of the compressor. Further, since the amount of hard and brittle Si is small, the workability in hot extrusion is improved, and it is possible to apply it to a member having a complicated shape. Further, since the aluminum alloy member of the present invention has an increased Cu content under the condition of containing Fe, the Al-Cu-Fe-based intermetallic compound is added to the Al-Fe-Si-based intermetallic compound. Can be finely crystallized or precipitated to maintain high strength in the operating temperature range (room temperature to about 150 ° C.), and can withstand use in harsh environments.
本発明のアルミニウム合金部材は、強度、耐熱性、熱膨張係数の観点から、質量%で、Si:10.0〜16.0%、Cu:4.5〜9.5%、Mg:0.2〜3.0%、Fe:3.0〜9.0%、残部がAl及び不可避的不純物からなる組成を有する。 From the viewpoint of strength, heat resistance, and coefficient of thermal expansion, the aluminum alloy member of the present invention has Si: 10.0 to 16.0%, Cu: 4.5 to 9.5%, Mg: 0.2 to 3.0%, Fe: 3.0 to 9.0 in mass%. %, The balance is composed of Al and unavoidable impurities.
Siは、一般に半金属的で硬く脆性的な物質であり、Al合金マトリックス中にSi粒子として微細に分散し、耐摩耗性やヤング率を向上させる。また、Siの一部は、時効によりMgと結合してMg-Si系析出物を形成し、析出・分散強化により、特に室温強度を向上させる。しかし、SiはAlに比べて熱膨張係数がかなり低いため(Siの熱膨張係数はAlの熱膨張係数の約1/7)、合金の熱膨張係数を引き下げる。本発明では、この熱膨張係数の引き下げを抑えるため、Si含有量を10.0〜16.0%と低めに設定する。Si含有量が10.0%未満であると耐摩耗性やヤング率の向上効果が十分に得られず、逆に16.0%を超えると合金の熱膨張係数が小さくなりすぎてしまう。また、Si含有量が16.0%を超えて高くなるほど、伸びが低下する傾向を示すので好ましくない。Si含有量は12.5〜15.5%とすることが好ましく、13.0〜15.0%とすることがより好ましい。 Si is generally a metalloid, hard and brittle substance, and is finely dispersed as Si particles in an Al alloy matrix to improve wear resistance and Young's modulus. In addition, a part of Si combines with Mg to form Mg-Si-based precipitates by aging, and the room temperature strength is particularly improved by strengthening the precipitation and dispersion. However, since Si has a considerably lower coefficient of thermal expansion than Al (the coefficient of thermal expansion of Si is about 1/7 of the coefficient of thermal expansion of Al), it lowers the coefficient of thermal expansion of the alloy. In the present invention, the Si content is set as low as 10.0 to 16.0% in order to suppress the reduction of the coefficient of thermal expansion. If the Si content is less than 10.0%, the effect of improving wear resistance and Young's modulus cannot be sufficiently obtained, and conversely, if it exceeds 16.0%, the coefficient of thermal expansion of the alloy becomes too small. Further, the higher the Si content exceeds 16.0%, the lower the elongation tends to be, which is not preferable. The Si content is preferably 12.5 to 15.5%, more preferably 13.0 to 15.0%.
Cuは、2024系のAl-Cu系合金では、例えば、Cuが3.8〜4.9質量%で、時効によりG-Pゾーンを含むAl-Cu系の析出物を形成し、強度を向上する。しかし、Cuを固溶限以上に添加すると、比較的粗大なAl2Cu化合物が溶体化処理をしても母相中に残留し、合金の強度や伸びを低下させてしまう。そのような知見があるにもかかわらず、本発明では、Feを含む状況下でCuの含有量を固溶限以上に増加していることを特徴とし、Cu含有量は4.5〜9.5%とする。Cu含有量が4.5%未満ではAl-Cu-Fe系の金属間化合物が形成されないため、室温及び高温における強度の向上が得られず、9.5%を超えるとAl2Cu化合物やAl-Cu-Fe系金属間化合物が粗大化し、強度や伸びが低下するため好ましくない。Cu含有量は5〜9.0%が好ましく、6〜8.0%がより好ましい。 Cu is a 2024-based Al-Cu-based alloy, for example, when Cu is 3.8 to 4.9% by mass, an Al-Cu-based precipitate containing a GP zone is formed by aging to improve the strength. However, if Cu is added above the solid solution limit, a relatively coarse Al 2 Cu compound remains in the matrix even after solution treatment, which reduces the strength and elongation of the alloy. Despite such findings, the present invention is characterized in that the Cu content is increased above the solid solution limit under the condition of containing Fe, and the Cu content is 4.5 to 9.5%. .. If the Cu content is less than 4.5%, Al-Cu-Fe-based intermetallic compounds are not formed, so the strength cannot be improved at room temperature and high temperature. If it exceeds 9.5%, Al 2 Cu compounds and Al-Cu-Fe It is not preferable because the intermetallic compound becomes coarse and the strength and elongation decrease. The Cu content is preferably 5 to 9.0%, more preferably 6 to 8.0%.
Mgは、上述したように、時効によりSiと結合してMg-Si系析出物を形成し、析出・分散強化により室温強度を向上させるが、耐食性も向上させる。特に、Cuを多く含むと耐食性が低下するので、その低下を抑えるためにも所定のMgが必要である。Mg含有量は0.2〜3.0%とする。Mg含有量が0.2%未満では上記の効果が十分に得られず、3.0%を超えると伸びが低下するので好ましくない。また押出加工等の加工性も悪くなる。Mg含有量は0.5〜2.0%が好ましく、0.8〜1.5%がより好ましい。 As described above, Mg combines with Si by aging to form Mg-Si-based precipitates, which improves room temperature strength by strengthening precipitation and dispersion, but also improves corrosion resistance. In particular, since the corrosion resistance decreases when a large amount of Cu is contained, a predetermined Mg is required to suppress the decrease. The Mg content shall be 0.2 to 3.0%. If the Mg content is less than 0.2%, the above effect cannot be sufficiently obtained, and if it exceeds 3.0%, the elongation decreases, which is not preferable. In addition, workability such as extrusion processing also deteriorates. The Mg content is preferably 0.5 to 2.0%, more preferably 0.8 to 1.5%.
Feは、本発明においてAl-Fe-Si系及びAl-Cu-Fe系の金属間化合物を形成する。これらの金属間化合物は、特に高温強度を向上する。また、ヤング率を向上する効果も有している。Fe含有量は3.0〜9.0%とする。Fe含有量が3.0%未満では上記の効果が十分に得られず、9.0%を超えると各金属間化合物が粗大化して強度や伸びが低下するので好ましくない。また押出加工等の加工性も悪くなる。Fe含有量は4.0〜8.0%が好ましく、5.0〜7.0%がより好ましい。 Fe forms an Al-Fe-Si-based and an Al-Cu-Fe-based intermetallic compound in the present invention. These intermetallic compounds particularly improve high temperature strength. It also has the effect of improving Young's modulus. The Fe content shall be 3.0 to 9.0%. If the Fe content is less than 3.0%, the above effect cannot be sufficiently obtained, and if it exceeds 9.0%, each intermetallic compound becomes coarse and the strength and elongation are lowered, which is not preferable. In addition, workability such as extrusion processing also deteriorates. The Fe content is preferably 4.0 to 8.0%, more preferably 5.0 to 7.0%.
また、本発明のアルミニウム合金部材は、質量%で、Si:10.0〜16.0%、Cu:4.5〜9.5%、Mg:0.2〜3.0%、Fe:3.0〜9.0%、残部がAl及び不可避的不純物からなる組成のアルミニウム合金溶湯からアトマイズ法によって作製した急冷凝固粉末を使って製造される。前記急冷凝固粉末は、アトマイズするガスの圧力にも依存するが、空気でアトマイズした場合は平均粒径が30〜80μmであることが好ましく、Arガスでアトマイズした場合は平均粒径が10〜50μmであることが好ましい。 Further, the aluminum alloy member of the present invention is made of Si: 10.0 to 16.0%, Cu: 4.5 to 9.5%, Mg: 0.2 to 3.0%, Fe: 3.0 to 9.0%, and the balance is Al and unavoidable impurities in mass%. It is produced by using a rapidly cooled solidified powder prepared by an atomizing method from a molten aluminum alloy having the above composition. Although the quench-coagulated powder depends on the pressure of the gas to be atomized, the average particle size is preferably 30 to 80 μm when atomized with air, and the average particle size is 10 to 50 μm when atomized with Ar gas. Is preferable.
本発明のアルミニウム合金部材は、前記急冷凝固粉末を圧粉成形して予備成形体を作製し、前記予備成形体を570℃以下の不活性雰囲気中に1〜10時間保持した後、温度400℃以上で押出比10〜35の範囲で熱間押出してその素材(以下「押出素材」ともいう。)とする。前記素材は、前記熱間押出後に、所定の温度、時間の溶体化処理、水焼入れ、及び時効処理からなる熱処理(所謂T6処理)を施すことが好ましい。なお、熱間押出後の押出素材は、Al合金マトリックス中にAl-Fe-Si系化合物粒子及びAl-Cu-Fe系化合物粒子を含む金属間化合物粒子並びにSi粒子が分散した顕微鏡組織を有しているが、急冷凝固粉末中には、Al-Cu-Fe系化合物粒子が含まれずに、Si粒子、Al3FeSi2化合物粒子を含むAl-Fe-Si系化合物粒子、及びAl2Cu化合物粒子が形成されているだけである。本発明に特徴的なAl-Cu-Fe系化合物粒子は、予備成形体の加熱保持から熱間押出までの工程間で、すなわち、高温・高圧下の拡散速度が上昇した状況下で、マトリックス中のAlとFe にAl2Cu化合物粒子中のCuが結合して形成される。その結果、急冷凝固粉末中に存在したAl2Cu化合物粒子は熱間押出後には消失してしまう。Al-Cu-Fe系化合物粒子としては、Al7Cu2Fe化合物粒子を含むものが好ましい。同時に、予備成形体の加熱保持から熱間押出までの工程間でAl9Fe2Si2化合物粒子が形成される。Al-Fe-Si系化合物粒子としては、Al3FeSi2化合物粒子及びAl9Fe2Si2化合物粒子を含むものとする。 In the aluminum alloy member of the present invention, the quenching solidification powder is compactally molded to prepare a preformed body, and the preformed body is held in an inert atmosphere of 570 ° C. or lower for 1 to 10 hours, and then the temperature is 400 ° C. As described above, hot extrusion is performed in the range of extrusion ratio of 10 to 35 to obtain the material (hereinafter, also referred to as “extruded material”). After the hot extrusion, the material is preferably subjected to a heat treatment (so-called T6 treatment) consisting of solution treatment, water quenching, and aging treatment at a predetermined temperature and time. The extruded material after hot extrusion has a microstructure in which Al-Fe-Si-based compound particles, intermetal compound particles containing Al-Cu-Fe-based compound particles, and Si particles are dispersed in an Al alloy matrix. However, the quench-coagulated powder does not contain Al-Cu-Fe compound particles, but Si particles, Al-Fe-Si compound particles containing Al 3 FeSi 2 compound particles, and Al 2 Cu compound particles. Is only formed. The Al-Cu-Fe-based compound particles characteristic of the present invention are contained in the matrix during the steps from heating and holding of the preformed body to hot extrusion, that is, under a condition where the diffusion rate under high temperature and high pressure is increased. Cu in the Al 2 Cu compound particles is bonded to Al and Fe. As a result, the Al 2 Cu compound particles present in the rapidly cooled solidified powder disappear after hot extrusion. As the Al-Cu-Fe compound particles, those containing Al 7 Cu 2 Fe compound particles are preferable. At the same time, Al 9 Fe 2 Si 2 compound particles are formed during the steps from heat holding of the preformed body to hot extrusion. The Al-FeSi-based compound particles, is intended to include Al 3 FeSi 2 compound particles and Al 9 Fe 2 Si 2 compound particles.
Al-Cu-Fe系化合物粒子およびAl-Fe-Si系化合物粒子を形成する観点では、質量%においてCu含有量のFe含有量に対する比(Cu/Fe)は1.0〜3.0であることが好ましく、1.2〜1.6であることがより好ましい。 From the viewpoint of forming Al-Cu-Fe-based compound particles and Al-Fe-Si-based compound particles, the ratio of Cu content to Fe content (Cu / Fe) in mass% is preferably 1.0 to 3.0. More preferably, it is 1.2 to 1.6.
Al合金マトリックス中に形成・分散するAl-Cu-Fe系及びAl-Fe-Si系金属間化合物の大きさは、強度向上の観点で、平均粒径が2μm以下とする。1.5μm以下であることが好ましく、1.0μm以下がより好ましい。
The size of the Al-Cu-Fe-based and Al-Fe-Si intermetallic compounds are formed and dispersed Al alloy matrix is in terms of improving the strength, the average particle diameter and 2μm or less. It is preferably 1.5 μm or less , more preferably 1.0 μm or less.
また、Al合金マトリックス中に分散するSi粒子の大きさは、平均粒径が5μm以下とする。4μm以下であることが好ましく、3μm以下がより好ましい。 The size of the Si particles dispersed in the Al alloy matrix, the average particle size and 5μm or less. It is preferably 4 μm or less , more preferably 3 μm or less.
また、本発明のアルミニウム合金部材は、X線回折プロファイルにおけるAl(111)面のピーク強度を100としたときのAl7Cu2Fe(214)面のピーク強度が0.5〜6.0であることが好ましい。Al7Cu2Fe(214)面のピーク強度は1.0〜5.0であることがより好ましい。 Further, in the aluminum alloy member of the present invention, the peak intensity of the Al 7 Cu 2 Fe (214) plane is preferably 0.5 to 6.0 when the peak intensity of the Al (111) plane in the X-ray diffraction profile is 100. .. The peak intensity of the Al 7 Cu 2 Fe (214) plane is more preferably 1.0 to 5.0.
以上のような材料組成と顕微鏡組織を有する本発明のアルミニウム合金部材をコンプレッサー部材として使用するとき、前記コンプレッサー部材の室温及び150℃において、それぞれ500 MPa以上及び360 MPa以上の引張強さを有することが好ましい。150℃における引張強さは400 MPa以上であることがより好ましい。 When the aluminum alloy member of the present invention having the above material composition and microstructure is used as a compressor member, the compressor member must have tensile strengths of 500 MPa or more and 360 MPa or more, respectively, at room temperature and 150 ° C. Is preferable. The tensile strength at 150 ° C. is more preferably 400 MPa or more.
また、本発明のコンプレッサー部材は、室温から200℃間の熱膨張係数が18.0×10-6/K以上であることが好ましく、18.5×10-6/K以上であることがより好ましい。 Further, the compressor member of the present invention preferably has a coefficient of thermal expansion between room temperature and 200 ° C. of 18.0 × 10 -6 / K or more, and more preferably 18.5 × 10 -6 / K or more.
実施例1
質量%で、Si:14.0%、Cu:7.0%、Mg:1.2%、Fe:5.0%、残部が実質的にAlからなる組成のアルミニウム合金溶湯を用意し、エアアトマイズ法により急冷凝固粉末を作製した。得られた粉末のメディアン径(D50)は59.8μmであった。得られた合金粉末から圧粉成形により予備成形体を作製し、所定温度のアルゴン雰囲気中で60分間保持した後、押出比12にて熱間押出を行い、直径25 mmの丸棒状の押出素材を作製した。その後、押出素材を適当な長さに切断し、溶体化処理後、水焼入れし、時効処理からなる熱処理(T6処理)を行った。以下、前記熱処理後の素材を熱処理材という。
Example 1
Prepare an aluminum alloy molten metal having a composition of Si: 14.0%, Cu: 7.0%, Mg: 1.2%, Fe: 5.0%, and the balance substantially Al in mass%, and prepare a quench-cooled solidified powder by the air atomization method. did. The median diameter (D 50 ) of the obtained powder was 59.8 μm. A preformed body was prepared from the obtained alloy powder by powder molding, held for 60 minutes in an argon atmosphere at a predetermined temperature, and then hot-extruded at an extrusion ratio of 12, and a round bar-shaped extruded material having a diameter of 25 mm was extruded. Was produced. Then, the extruded material was cut to an appropriate length, solution-treated, water-quenched, and heat-treated (T6 treatment) consisting of aging treatment. Hereinafter, the material after the heat treatment is referred to as a heat treatment material.
[1] 顕微鏡組織の観察
鏡面研磨した押出素材の押出方向に垂直な断面について、図2及び図3に、電界放出型走査電子顕微鏡(FE-SEM)(日立製作所S4800)により観察した二次電子像及び反射電子像を示す。二次電子像(図2)からAl合金マトリックス(11)中に黒色のSi粒子(12)と白色の金属間化合物が分散していることが観察され、反射電子像(図3)からは明白色の金属間化合物(13)と暗白色の金属間化合物(14)が識別して観察された。反射電子像では、質量の大きなものが明るく見えるため、その特性を利用して二種類の金属間化合物を識別できている。図4(二次電子像)及び図5(反射電子像)は、倍率を高くして観察したものである。1〜2μm程度のサイズで比較的多量の金属間化合物が観察されている。
[1] Observation of microstructure The secondary electrons observed by a field emission scanning electron microscope (FE-SEM) (Hitachi S4800) in FIGS. 2 and 3 for the cross section of the mirror-polished extruded material perpendicular to the extrusion direction. The image and the backscattered electron image are shown. From the secondary electron image (Fig. 2), it was observed that the black Si particles (12) and the white intermetallic compound were dispersed in the Al alloy matrix (11), which is clear from the backscattered electron image (Fig. 3). Colored intermetallic compounds (13) and dark white intermetallic compounds (14) were identified and observed. In the backscattered electron image, the one with a large mass looks bright, so it is possible to distinguish between two types of intermetallic compounds by utilizing its characteristics. FIG. 4 (secondary electron image) and FIG. 5 (backscattered electron image) are observed at a high magnification. A relatively large amount of intermetallic compounds have been observed with a size of about 1 to 2 μm.
[2] 金属間化合物のEDX(エネルギー分散型X線)分析
図5の金属間化合物(13及び14)の組成を定性分析するため、FE-SEMに付帯のエネルギー分散型X線分析装置(堀場製作所EMAX ENERGY EX-350)にてスポット分析した結果を図6(金属間化合物13)及び図7(金属間化合物14)に示す。金属間化合物13(図6)からはAl、Cu及びFeが検出されたので、Al-Cu-Fe系の金属間化合物であると推定され、金属間化合物14(図7)からはAl、Fe及びSiが検出されたので、Al-Fe-Si系の金属間化合物であると推定された。
[2] EDX (Energy Dispersive X-ray) Analysis of Intermetallic Compounds In order to qualitatively analyze the composition of the intermetallic compounds (13 and 14) in Fig. 5, the energy dispersive X-ray analyzer (Horiba) attached to FE-SEM The results of spot analysis at EMAX ENERGY EX-350) are shown in Fig. 6 (intermetallic compound 13) and Fig. 7 (intermetallic compound 14). Since Al, Cu and Fe were detected in the intermetallic compound 13 (Fig. 6), it is presumed to be an Al-Cu-Fe-based intermetallic compound, and Al, Fe from the intermetallic compound 14 (Fig. 7). And Si were detected, so it was presumed to be an Al-Fe-Si-based intermetallic compound.
[3] X線回折測定
急冷凝固粉末、及び組織観察した押出素材について、それぞれの構成相を同定するため、X線回折測定(リガク製Smart Lab、Cu-Kα線、出力:45 kV、200 mA、2θ:20〜50°、スキャンスピード:5.0 deg./min、ステップ幅:0.02 deg.)を行った。急冷凝固粉末及び押出素材のXRDプロファイルをそれぞれ図8及び図9に示す。図8の急冷凝固粉末では、Al(PDF No. 00-004-0787)及びSi(PDF No. 01-071-4631)の他にFeAl3Si2化合物(PDF No. 01-083-0614)及びAl2Cu化合物(PDF No. 01-076-3073)が検出され、一方、図9の押出素材では、Al及びSiの他にFeAl3Si2化合物、Al9Fe2Si2化合物(PDF No. 01-082-0546)及びAl7Cu2Fe化合物(PDF No. 00-025-1121)が検出された。しかし、押出素材にAl2Cu化合物は検出されなかった。このことから、Al9Fe2Si2化合物及びAl7Cu2Fe化合物は予備成形体の加熱保持から熱間押出までの工程間で形成され、同時にAl2Cu化合物が消失したことが分かる。なお、熱処理材についてもX線回折測定を行ったが、熱処理材では、上記の押出素材の構成相に加えてAl2Cu化合物が僅かに検出された。Al7Cu2Fe化合物の(214)面のピーク強度は、Alの(111)面のピーク強度を100としたとき2.7であった。
[3] X-ray diffraction measurement X-ray diffraction measurement (Rigaku Smart Lab, Cu-Kα ray, output: 45 kV, 200 mA) to identify the constituent phases of the rapidly cooled solidified powder and the extruded material whose structure was observed. , 2θ: 20 to 50 °, scan speed: 5.0 deg./min, step width: 0.02 deg.). The XRD profiles of the rapidly cooled solidified powder and the extruded material are shown in FIGS. 8 and 9, respectively. In the quench-coagulated powder shown in FIG. 8, in addition to Al (PDF No. 00-004-0787) and Si (PDF No. 01-071-4631), FeAl 3 Si 2 compound (PDF No. 01-083-0614) and Al 2 Cu compound (PDF No. 01-076-3073) was detected, while in the extruded material of Fig. 9, in addition to Al and Si, Fe Al 3 Si 2 compound and Al 9 Fe 2 Si 2 compound (PDF No. 01-082-0546) and Al 7 Cu 2 Fe compound (PDF No. 00-025-1121) were detected. However, no Al 2 Cu compound was detected in the extruded material. From this, it can be seen that the Al 9 Fe 2 Si 2 compound and the Al 7 Cu 2 Fe compound were formed during the steps from the heat holding of the preformed body to the hot extrusion, and at the same time, the Al 2 Cu compound disappeared. X-ray diffraction measurement was also performed on the heat-treated material, and in the heat-treated material, a small amount of Al 2 Cu compound was detected in addition to the constituent phases of the extruded material. The peak intensity of the (214) plane of the Al 7 Cu 2 Fe compound was 2.7 when the peak intensity of the (111) plane of Al was 100.
[4] 引張試験
熱処理材から切削加工により、JIS Z2241の14号A試験片に準拠して、直径6 mm、評点距離30 mm、平行部長さ50 mmの引張試験片を作製した。引張試験は、大気中、破断まで毎分0.3%の歪み速度で、室温、150℃の2温度条件につき2回行った。引張強さは、室温で526 MPaと523 MPa、150℃で401 MPaと406 MPaであり、伸びは、室温で2回とも1%、150℃で4%と3%であった。
[4] Tensile test A tensile test piece with a diameter of 6 mm, a scoring distance of 30 mm, and a parallel part length of 50 mm was prepared by cutting from a heat-treated material in accordance with JIS Z 2241 No. 14 A test piece. The tensile test was performed twice in the air at a strain rate of 0.3% per minute until fracture under two temperature conditions of room temperature and 150 ° C. Tensile strengths were 526 MPa and 523 MPa at room temperature, 401 MPa and 406 MPa at 150 ° C, and elongations were 1% both times at room temperature and 4% and 3% at 150 ° C.
[5] 熱膨張係数の測定
押出素材から直径5mm、長さ15mmの円筒状の試験片を切り出し、また、リファレンスには同形状のアルミナ標準試料を用いた。示差熱膨張計(ブルカーAXS社製TD5000)を用いて、昇降温速度5K/分で、温度範囲:室温〜400℃の間の熱膨張を測定(降温側で算出)し、室温から200℃間の熱膨張係数を求めた。結果は、同じ試料で3回測定した結果の平均値で表している。実施例1の室温から200℃間の熱膨張係数は18.7×10-6/Kであった。なお、熱処理材についても同様の試験を行ったが、結果は19.0×10-6/Kであった。
[5] Measurement of coefficient of thermal expansion A cylindrical test piece with a diameter of 5 mm and a length of 15 mm was cut out from the extruded material, and an alumina standard sample of the same shape was used as a reference. Using a differential thermal expansion meter (TD5000 manufactured by Bruker AXS), measure the thermal expansion in the temperature range: room temperature to 400 ° C (calculated on the temperature lowering side) at an elevating temperature rate of 5 K / min, and between room temperature and 200 ° C. The coefficient of thermal expansion of The results are represented by the average value of the results measured three times with the same sample. The coefficient of thermal expansion between room temperature and 200 ° C in Example 1 was 18.7 × 10 -6 / K. A similar test was performed on the heat-treated material, but the result was 19.0 × 10 -6 / K.
実施例2〜3
Cuの含有量を、質量%で、5%(実施例2)及び9%(実施例3)とした以外は、実施例1と同様にして急冷凝固粉末を作製し、実施例1と同様にして押出素材を作製し、また、熱処理を施して熱処理材を作製した。熱処理材について熱膨張係数の測定および引張試験を行った結果を、実施例1の結果とともに、表1に示す。引張強さは、室温で500 MPa以上、150℃でも360 MPa以上であり、伸びは、室温で1%、150℃で3%以上であることが分かる。また、熱膨張係数も18.5×10-6/K以上であった。Cu含有量が7%以上(実施例1及び実施例3)では150℃の引張強度が400 MPa以上、熱膨張係数が19.0×10-6/K以上に向上することも分かった。Al7Cu2Fe化合物の(214)面のピーク強度は、それぞれ1.1(実施例2)、4.5(実施例3)であった。
Examples 2-3
A quench-coagulated powder was prepared in the same manner as in Example 1 except that the Cu content was 5% (Example 2) and 9% (Example 3) in mass%, and the same as in Example 1. The extruded material was prepared and heat-treated to prepare a heat-treated material. Table 1 shows the results of the measurement of the coefficient of thermal expansion and the tensile test on the heat-treated material together with the results of Example 1. It can be seen that the tensile strength is 500 MPa or more at room temperature and 360 MPa or more at 150 ° C., and the elongation is 1% or more at room temperature and 3% or more at 150 ° C. The coefficient of thermal expansion was also 18.5 × 10 -6 / K or higher. It was also found that when the Cu content was 7% or more (Examples 1 and 3), the tensile strength at 150 ° C. was improved to 400 MPa or more and the coefficient of thermal expansion was improved to 19.0 × 10 -6 / K or more. The peak intensities of the (214) plane of the Al 7 Cu 2 Fe compound were 1.1 (Example 2) and 4.5 (Example 3), respectively.
実施例4〜7
実施例4及び5については、Siの含有量を、質量%で、10%(実施例4)及び16%(実施例5)とし、実施例6及び7については、Feの含有量を質量%で、3%(実施例6)及び9%(実施例7)とした以外は、実施例1と同様にして急冷凝固粉末を作製し、実施例1と同様にして押出素材を作製し、また、熱処理を施して熱処理材を作成した。熱処理材について熱膨張係数の測定と引張試験を行った結果を、表2に示す。
Examples 4-7
For Examples 4 and 5, the Si content was 10% (Example 4) and 16% (Example 5) in mass%, and for Examples 6 and 7, the Fe content was mass%. Then, except that 3% (Example 6) and 9% (Example 7) were used, a quench-coagulated powder was prepared in the same manner as in Example 1, and an extruded material was prepared in the same manner as in Example 1. , Heat treatment was performed to prepare a heat-treated material. Table 2 shows the results of measurement of the coefficient of thermal expansion and tensile test of the heat-treated material.
実施例4と実施例5の熱膨張係数の差(1.7×10-6/K)と実施例6と実施例7の熱膨張係数の差(0.9×10-6/K)を比較すると、Siの組成に強く依存する傾向を示していた。 Comparing the difference in the coefficient of thermal expansion between Example 4 and Example 5 (1.7 × 10 -6 / K) and the difference in the coefficient of thermal expansion between Example 6 and Example 7 (0.9 × 10 -6 / K), Si It showed a tendency to strongly depend on the composition of.
比較例1
Cuの含有量を3.3質量%とした以外は、実施例1と同様にして急冷凝固粉末を作製し、実施例1と同様にして押出素材を作製し、また、熱処理を施して熱処理材を作製した。熱処理材の引張強さは、室温で476 MPa、150℃で356 MPaであり、伸びは、室温で1.6%、150℃で9.0%であり、熱膨張係数は室温から200℃間で19.9×10-6/Kであった。
Comparative example 1
A quench-coagulated powder was prepared in the same manner as in Example 1 except that the Cu content was 3.3% by mass, an extruded material was prepared in the same manner as in Example 1, and a heat-treated material was prepared by heat treatment. did. The tensile strength of the heat-treated material is 476 MPa at room temperature and 356 MPa at 150 ° C, the elongation is 1.6% at room temperature and 9.0% at 150 ° C, and the coefficient of thermal expansion is 19.9 × 10 between room temperature and 200 ° C. It was -6 / K.
比較例2
Siの含有量を20.0質量%とした以外は、実施例1と同様にして急冷凝固粉末を作製し、実施例1と同様にして押出素材を作製し、また、熱処理を施して熱処理材を作製した。熱処理材の引張強さは、室温で537MPa、150℃で452 MPaであり、伸びは、室温で0.8%、150℃で1.5%であり、熱膨張係数は室温から200℃間で17.5×10-6/Kであった。
Comparative example 2
A quench-coagulated powder was prepared in the same manner as in Example 1 except that the Si content was 20.0% by mass, an extruded material was prepared in the same manner as in Example 1, and a heat-treated material was prepared by heat treatment. did. Tensile strength of the heat-treated is 452 MPa at room temperature 537MPa, 150 ℃, elongation, 0.8% at room temperature, was 1.5% at 0.99 ° C., a coefficient of thermal expansion between 200 ° C. from room temperature 17.5 × 10 - It was 6 / K.
図10は、Cu含有量以外は、質量%で、Si:14.0%、Mg:1.2%、Fe:5.0%、残部:Al に固定した実施例1〜3及び比較例1の室温引張強さを、Cu含有量に対してプロットしたものである。引張強さはCu含有量の多いほど高くなる傾向を示し、Cu含有量が3.3質量%から5.0質量%に増えると、引張強さは急激に上昇し、520 MPaのレベルの到達していることが分かる。 FIG. 10 shows the room temperature tensile strengths of Examples 1 to 3 and Comparative Example 1 fixed to Si: 14.0%, Mg: 1.2%, Fe: 5.0%, and the balance: Al in mass% except for the Cu content. , Cu content. The tensile strength tends to increase as the Cu content increases, and when the Cu content increases from 3.3% by mass to 5.0% by mass, the tensile strength rises sharply and reaches the level of 520 MPa. I understand.
本発明のアルミニウム合金部材は、比較例2と対比すると、Si含有量を少なくすることによって熱膨張係数を確実に増加できることが確認された。 It was confirmed that the aluminum alloy member of the present invention can surely increase the coefficient of thermal expansion by reducing the Si content as compared with Comparative Example 2.
本発明のアルミニウム合金部材は、前述のベーンおよびローター以外にも用途を有する。例えばコンプレッサー用のハウジング、斜板、シュー、スクロール、ピストン、自動車用のシリンダライナー、ピストン、シンクロナイザリング、コンロッド、バルブリテーナ、ブレーキ、リフター、タベット、航空機用の2次構造材、その他としてVTRシリンダ、各種ギア、シャフト、プーリー、IC基盤、ヒートシンク等がある。 The aluminum alloy member of the present invention has applications other than the vanes and rotors described above. For example, housings for compressors, swash plates, shoes, scrolls, pistons, cylinder liners for automobiles, pistons, synchronizer rings, connecting rods, valve retainers, brakes, lifters, tabets, secondary structural materials for aircraft, and VTR cylinders as others. There are various gears, shafts, pulleys, IC boards, heat sinks, etc.
1 ローター
2 シリンダー
3 ベーン
4 吸入口
5 吐出口
6 作動空間
7 シャフト
11 Al合金マトリックス
12 Si粒子
13 金属間化合物(Al-Cu-Fe系)
14 金属間化合物(Al-Fe-Si系)
1 rotor
2 cylinder
3 vanes
4 Inhalation port
5 Discharge port
6 Working space
7 shaft
11 Al alloy matrix
12 Si particles
13 Intermetallic compounds (Al-Cu-Fe series)
14 Intermetallic compound (Al-Fe-Si system)
Claims (10)
The aluminum alloy member according to any one of claims 6 to 8, wherein the compressor member is a rotor.
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