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JP6793577B2 - In-vehicle headlights - Google Patents
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JP6793577B2 - In-vehicle headlights - Google Patents

In-vehicle headlights Download PDF

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JP6793577B2
JP6793577B2 JP2017047508A JP2017047508A JP6793577B2 JP 6793577 B2 JP6793577 B2 JP 6793577B2 JP 2017047508 A JP2017047508 A JP 2017047508A JP 2017047508 A JP2017047508 A JP 2017047508A JP 6793577 B2 JP6793577 B2 JP 6793577B2
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light
vehicle
lens
light source
lens member
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JP2018152237A (en
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足立 良人
良人 足立
大澤 孝
孝 大澤
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Mitsubishi Electric Corp
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Mitsubishi Electric Corp
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/10Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source
    • F21S41/14Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source characterised by the type of light source
    • F21S41/141Light emitting diodes [LED]
    • F21S41/143Light emitting diodes [LED] the main emission direction of the LED being parallel to the optical axis of the illuminating device
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/20Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by refractors, transparent cover plates, light guides or filters
    • F21S41/25Projection lenses
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/30Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by reflectors
    • F21S41/32Optical layout thereof
    • F21S41/321Optical layout thereof the reflector being a surface of revolution or a planar surface, e.g. truncated
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/60Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by a variable light distribution
    • F21S41/68Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by a variable light distribution by acting on screens
    • F21S41/683Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by a variable light distribution by acting on screens by moving screens
    • F21S41/689Flaps, i.e. screens pivoting around one of their edges
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21WINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO USES OR APPLICATIONS OF LIGHTING DEVICES OR SYSTEMS
    • F21W2102/00Exterior vehicle lighting devices for illuminating purposes
    • F21W2102/10Arrangement or contour of the emitted light
    • F21W2102/17Arrangement or contour of the emitted light for regions other than high beam or low beam
    • F21W2102/18Arrangement or contour of the emitted light for regions other than high beam or low beam for overhead signs

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Optics & Photonics (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)

Description

この発明は、車載用前照灯に関するものである。 The present invention relates to an in-vehicle headlight.

昨今、走行灯(ハイビーム)およびすれ違い灯(ロービーム)等によって構成される車載用前照灯に用いられる光源として、従来のタングステンフィラメントの電球およびアーク放電による放電灯に代替して、LED(Light Emitting Diode)およびLD(Laser Diode)等の半導体光源が普及してきた。当半導体光源は、長寿命であり、少ない電力で必要な明るさを確保でき、一定の電流を供給する簡単な制御によって安定した明るさを発することができるため、車載用前照灯の光源として好適である。 Recently, as a light source used for an in-vehicle headlight composed of a traveling light (high beam) and a passing light (low beam), LED (Light Emitting) has been used instead of the conventional tungsten filament bulb and the discharge lamp by arc discharge. Semiconductor light sources such as Diode) and LD (Laser Diode) have become widespread. This semiconductor light source has a long life, can secure the required brightness with a small amount of electric power, and can emit stable brightness by simple control that supplies a constant current, so it can be used as a light source for in-vehicle headlights. Suitable.

車載用前照灯は、走行灯およびすれ違い灯等の特有の配光を形成する必要がある。そのため、従来の投影式車載用前照灯は、光源として半導体光源を用いながらも、当配光を形成するために、従来の電球等を用いた投影式車載用前照灯と同様に投影レンズを使用することが多い。 In-vehicle headlights need to form a unique light distribution such as traveling lights and passing lights. Therefore, the conventional projection type in-vehicle headlight uses a semiconductor light source as a light source, but in order to form the light distribution, the projection lens is the same as the projection type in-vehicle headlight using a conventional light bulb or the like. Is often used.

例えば、特許文献1に係る車両用灯具は、光源にLEDを用い、投影レンズにフレネルレンズを用いる構成である。
また、例えば、特許文献2に係る車両前照灯は、LEDと投影レンズとの間にマイクロテクスチャ構造のレンズを追加した構成である。マイクロテクスチャ構造のレンズは、LEDが発する光を屈折させて投影レンズの取り込み角内により多くの光束を入射させることにより、LEDが発する光の利用効率を高める。
For example, the vehicle lamp according to Patent Document 1 has a configuration in which an LED is used as a light source and a Fresnel lens is used as a projection lens.
Further, for example, the vehicle headlight according to Patent Document 2 has a configuration in which a lens having a microtexture structure is added between the LED and the projection lens. A lens having a microtexture structure refracts the light emitted by the LED to inject a larger amount of light flux within the capture angle of the projection lens, thereby increasing the utilization efficiency of the light emitted by the LED.

特開2012−89333号公報Japanese Unexamined Patent Publication No. 2012-89333 特開2005−93191号公報Japanese Unexamined Patent Publication No. 2005-93191

従来の車載用前照灯は投影レンズを用いる構成であるため、車両前面側の面積が広く、車両前後方向に厚みがあるという課題があった。 Since the conventional in-vehicle headlight has a configuration using a projection lens, there is a problem that the area on the front side of the vehicle is large and the headlight is thick in the front-rear direction of the vehicle.

この発明は、上記のような課題を解決するためになされたもので、車両前面側の面積が狭く、車両前後方向の厚みが薄い車載用前照灯を提供することを目的とする。 The present invention has been made to solve the above problems, and an object of the present invention is to provide an in-vehicle headlight having a narrow area on the front side of the vehicle and a thin thickness in the front-rear direction of the vehicle.

この発明に係る車載用前照灯は、発光面を有する光源部材と、光源部材に向かい合う面に、発光面の大きさに比して小さい凹凸が形成され、集光性を有する板状のレンズ部材と、レンズ部材から出射される光を車両前方へ透過する前面レンズと、レンズ部材と前面レンズとの間で、光軸の上側に配置された陰影形成部材と、を備え、光源部材の発光面からレンズ部材の凹凸が形成された面までの距離は、当該発光面の最大幅以下である。
The vehicle-mounted headlight according to the present invention is a plate-shaped lens having a light emitting surface and a surface facing the light source member having irregularities smaller than the size of the light emitting surface and having light-collecting properties. A light source member includes a member, a front lens that transmits light emitted from the lens member to the front of the vehicle, and a shadow forming member arranged above the optical axis between the lens member and the front lens. The distance from the surface to the surface on which the unevenness of the lens member is formed is equal to or less than the maximum width of the light emitting surface.

この発明によれば、投影レンズの代わりに凹凸が形成された板状のレンズ部材を使用し、このレンズ部材を光源部材に近接配置するようにしたので、車両前面側の面積が狭く、車両前後方向の厚みが薄い車載用前照灯を提供することができる。 According to the present invention, a plate-shaped lens member having irregularities formed is used instead of the projection lens, and the lens member is arranged close to the light source member. Therefore, the area on the front side of the vehicle is narrow and the front and rear of the vehicle are small. It is possible to provide an in-vehicle headlight having a thin thickness in the direction.

この発明の実施の形態1に係る車載用前照灯の構成例の要部を示し、図1Aは斜視図、図1Bは断面図である。A main part of the configuration example of the vehicle-mounted headlight according to the first embodiment of the present invention is shown, FIG. 1A is a perspective view, and FIG. 1B is a sectional view. この発明の実施の形態1に係る車載用前照灯における光源ユニットの構成例を示す斜視図である。It is a perspective view which shows the structural example of the light source unit in the vehicle-mounted headlight which concerns on Embodiment 1 of this invention. この発明の実施の形態1におけるハイビーム用LEDとレンズ部材を示し、図3Aは正面図、図3Bは側面図、図3Cは車両前方に出射された光を示す図である。The high beam LED and the lens member according to the first embodiment of the present invention are shown, FIG. 3A is a front view, FIG. 3B is a side view, and FIG. 3C is a view showing light emitted to the front of the vehicle. この発明の実施の形態1におけるロービーム用LEDとレンズ部材と反射板を示し、図4Aは正面図、図4Bは側面図、図4Cは車両前方に出射された光を示す図である。The low beam LED, the lens member, and the reflector according to the first embodiment of the present invention are shown, FIG. 4A is a front view, FIG. 4B is a side view, and FIG. 4C is a view showing light emitted to the front of the vehicle. この発明の実施の形態1におけるロービーム用LEDとレンズ部材と反射板の変形例を示し、図5Aは正面図、図5Bは側面図、図5Cは車両前方に出射された光を示す図である。A modified example of the low beam LED, the lens member, and the reflector in the first embodiment of the present invention is shown, FIG. 5A is a front view, FIG. 5B is a side view, and FIG. 5C is a view showing light emitted to the front of the vehicle. .. この発明の実施の形態1の理解を助けるための参考例を示し、図6Aは投影レンズとして凸レンズを用いる構成、図6Bはフレネルレンズを用いる構成の図である。A reference example for assisting the understanding of the first embodiment of the present invention is shown, FIG. 6A is a diagram of a configuration using a convex lens as a projection lens, and FIG. 6B is a diagram of a configuration using a Fresnel lens. この発明の実施の形態1におけるレンズ部材の例を示す側面図および正面図である。It is a side view and the front view which show the example of the lens member in Embodiment 1 of this invention. この発明の実施の形態1におけるレンズ部材の例を示す側面図および正面図である。It is a side view and the front view which show the example of the lens member in Embodiment 1 of this invention. この発明の実施の形態1におけるレンズ部材の例を示す側面図および正面図である。It is a side view and the front view which show the example of the lens member in Embodiment 1 of this invention. この発明の実施の形態1におけるレンズ部材の例を示す側面図および正面図である。It is a side view and the front view which show the example of the lens member in Embodiment 1 of this invention. この発明の実施の形態1におけるレンズ部材の例を示す側面図および正面図である。It is a side view and the front view which show the example of the lens member in Embodiment 1 of this invention. この発明の実施の形態1におけるレンズ部材の凹凸の例を模式的に示す側面図である。It is a side view which shows typically the example of the unevenness of the lens member in Embodiment 1 of this invention. この発明の実施の形態1においてハイビーム用LEDが発する光とレンズ部材が出射する光を示す図である。It is a figure which shows the light emitted by the high beam LED and the light emitted by a lens member in Embodiment 1 of this invention. この発明の実施の形態1におけるロービーム用LEDとレンズ部材と反射板の変形例を示し、図14Aは正面図、図14Bは側面図、図14Cは車両前方に出射された光を示す図である。A modified example of the low beam LED, the lens member, and the reflector in the first embodiment of the present invention is shown, FIG. 14A is a front view, FIG. 14B is a side view, and FIG. 14C is a view showing light emitted to the front of the vehicle. .. この発明の実施の形態1に係る車載用前照灯の変形例の要部を示す斜視図である。It is a perspective view which shows the main part of the modification of the vehicle-mounted headlight which concerns on Embodiment 1 of this invention. この発明の実施の形態1に係る車載用前照灯の変形例の要部を示す斜視図である。It is a perspective view which shows the main part of the modification of the vehicle-mounted headlight which concerns on Embodiment 1 of this invention. この発明の実施の形態2に係る車載用前照灯におけるLEDとレンズ部材と可動式反射板を示し、図17Aは正面図、図17Bは側面図、図17Cは車両前方に出射された光を示す図である。The LED, the lens member, and the movable reflector in the vehicle-mounted headlight according to the second embodiment of the present invention are shown, FIG. 17A is a front view, FIG. 17B is a side view, and FIG. 17C is a light emitted to the front of the vehicle. It is a figure which shows. この発明の実施の形態3に係る車載用前照灯における光源ユニットと可動式遮光板の構成例を示す斜視図である。It is a perspective view which shows the structural example of the light source unit and the movable light-shielding plate in the vehicle-mounted headlight which concerns on Embodiment 3 of this invention. この発明の実施の形態3におけるLEDとレンズ部材と可動式遮光板を示し、図19Aは正面図、図19Bは側面図、図19Cは車両前方に出射された光を示す図である。The LED, the lens member, and the movable shading plate according to the third embodiment of the present invention are shown, FIG. 19A is a front view, FIG. 19B is a side view, and FIG. 19C is a view showing light emitted to the front of the vehicle. この発明の実施の形態4に係る車載用前照灯における光源ユニットと導光部材の構成例を示す斜視図である。It is a perspective view which shows the structural example of the light source unit and the light guide member in the vehicle-mounted headlight which concerns on Embodiment 4 of this invention. この発明の実施の形態4におけるレンズ部材と導光部材の変形例を示す側面図である。It is a side view which shows the modification of the lens member and the light guide member in Embodiment 4 of this invention. この発明の実施の形態5に係る車載用前照灯における光源ユニットと液晶式遮光板の構成例を示す斜視図である。It is a perspective view which shows the structural example of the light source unit and the liquid crystal type light-shielding plate in the vehicle-mounted headlight which concerns on Embodiment 5 of this invention. この発明の実施の形態6に係る車載用前照灯における反射板の例を示す斜視図である。It is a perspective view which shows the example of the reflector in the headlight for vehicle which concerns on Embodiment 6 of this invention. この発明の実施の形態6において車両前方に出射された光を示す図である。It is a figure which shows the light emitted to the front of the vehicle in Embodiment 6 of this invention. この発明の実施の形態6に係る車載用前照灯における可動式遮光板の例を示す斜視図である。It is a perspective view which shows the example of the movable light-shielding plate in the vehicle-mounted headlight which concerns on Embodiment 6 of this invention. この発明の実施の形態6に係る車載用前照灯における導光部材の例を示す斜視図である。It is a perspective view which shows the example of the light guide member in the vehicle-mounted headlight which concerns on Embodiment 6 of this invention. この発明の実施の形態6に係る車載用前照灯における液晶式遮光板の例を示す斜視図である。It is a perspective view which shows the example of the liquid crystal type light-shielding plate in the vehicle-mounted headlight which concerns on Embodiment 6 of this invention. この発明の実施の形態7に係る車載用前照灯における可動式遮光板の例を示す斜視図である。It is a perspective view which shows the example of the movable light-shielding plate in the vehicle-mounted headlight which concerns on Embodiment 7 of this invention. この発明の実施の形態7において車両前方に出射された光を示す図である。It is a figure which shows the light emitted to the front of the vehicle in Embodiment 7 of this invention. この発明の実施の形態8に係る車載用前照灯における可動式遮光板の例を示す斜視図である。It is a perspective view which shows the example of the movable light-shielding plate in the vehicle-mounted headlight which concerns on Embodiment 8 of this invention. この発明の実施の形態8において車両前方に出射された光を示す図である。It is a figure which shows the light emitted to the front of the vehicle in Embodiment 8 of this invention. この発明の実施の形態8に係る車載用前照灯における液晶式遮光板の例を示す斜視図である。It is a perspective view which shows the example of the liquid crystal type light-shielding plate in the vehicle-mounted headlight which concerns on Embodiment 8 of this invention. この発明の実施の形態9に係る車載用前照灯の構成例の要部を示す斜視図である。It is a perspective view which shows the main part of the structural example of the vehicle-mounted headlight which concerns on Embodiment 9 of this invention. この発明の実施の形態9に係る車載用前照灯における光源ユニットと投影レンズの構成例を示す斜視図である。It is a perspective view which shows the structural example of the light source unit and the projection lens in the vehicle-mounted headlight which concerns on Embodiment 9 of this invention. この発明の実施の形態9におけるADB用LEDの投影光を、車載用前照灯の上側からみた平面図である。9 is a plan view of the projected light of the ADB LED according to the ninth embodiment of the present invention as viewed from above the in-vehicle headlight. この発明の実施の形態10に係る車載用前照灯の光源部材の一例を示し、図36Aは側面図、図36BはLDと当LDが発する青色レーザ光を拡大した図である。An example of the light source member of the vehicle-mounted headlight according to the tenth embodiment of the present invention is shown, FIG. 36A is a side view, and FIG. 36B is an enlarged view of the LD and the blue laser light emitted by the LD. この発明の実施の形態10に係る車載用前照灯の光源部材の別の例を示す側面図である。It is a side view which shows another example of the light source member of the vehicle-mounted headlight which concerns on Embodiment 10 of this invention. この発明の実施の形態10に係る車載用前照灯の光源部材の別の例を示す側面図である。It is a side view which shows another example of the light source member of the vehicle-mounted headlight which concerns on Embodiment 10 of this invention.

実施の形態1.
図1は、この発明の実施の形態1に係る車載用前照灯1の構成例の要部を示し、図1Aは斜視図、図1Bは断面図である。図2は、この発明の実施の形態1に係る車載用前照灯1におけるハイビームロービーム一体光源ユニット110の構成例を示す斜視図である。実施の形態1に係る車載用前照灯1は、前面レンズ2、光源部材であるハイビーム用LED3Hおよびロービーム用LED3L、板状のレンズ部材4、陰影形成部材である反射面51を有する反射板5、外殻ケース6、保持兼放熱部材7、および光軸調整部材8を備える。ハイビームロービーム一体光源ユニット110は、ハイビーム用LED3Hとそのレンズ部材4、ロービーム用LED3Lとそのレンズ部材4、反射板5、および保持兼放熱部材7により構成される。このハイビームロービーム一体光源ユニット110は、前面レンズ2および外殻ケース6の内部に収納される。保持兼放熱部材7は、ハイビーム用LED3Hとそのレンズ部材4およびロービーム用LED3Lとそのレンズ部材4を保持する機能と、ハイビーム用LED3Hおよびロービーム用LED3Lが発する熱を放熱する機能とを備える。光軸調整部材8は、いわゆるエイミングスクリュであり、ハイビームロービーム一体光源ユニット110の傾きを調整することにより光軸を調整する。車載用前照灯1は、ロービーム用LED3Lが点灯することによってすれ違い灯用前照灯として機能する。また、車載用前照灯1は、ハイビーム用LED3Hが点灯すること、あるいはロービーム用LED3Lとハイビーム用LED3Hが同時に点灯することによって走行灯用前照灯として機能する。
Embodiment 1.
FIG. 1 shows a main part of a configuration example of an in-vehicle headlight 1 according to a first embodiment of the present invention, FIG. 1A is a perspective view, and FIG. 1B is a sectional view. FIG. 2 is a perspective view showing a configuration example of a high beam low beam integrated light source unit 110 in the vehicle-mounted headlight 1 according to the first embodiment of the present invention. The vehicle-mounted headlight 1 according to the first embodiment has a front lens 2, a high beam LED 3H and a low beam LED 3L as a light source member, a plate-shaped lens member 4, and a reflector 5 having a reflecting surface 51 as a shadow forming member. , An outer shell case 6, a holding / radiating member 7, and an optical axis adjusting member 8. The high beam low beam integrated light source unit 110 is composed of a high beam LED 3H and its lens member 4, a low beam LED 3L and its lens member 4, a reflector 5, and a holding and heat radiating member 7. The high beam low beam integrated light source unit 110 is housed inside the front lens 2 and the outer shell case 6. The holding and heat radiating member 7 has a function of holding the high beam LED 3H and its lens member 4 and the low beam LED 3L and its lens member 4, and a function of radiating heat generated by the high beam LED 3H and the low beam LED 3L. The optical axis adjusting member 8 is a so-called aiming screw, and adjusts the optical axis by adjusting the inclination of the high beam low beam integrated light source unit 110. The in-vehicle headlight 1 functions as a headlight for a passing light by turning on the low beam LED 3L. Further, the vehicle-mounted headlight 1 functions as a traveling light headlight by lighting the high beam LED 3H or lighting the low beam LED 3L and the high beam LED 3H at the same time.

図3は、この発明の実施の形態1におけるハイビーム用LED3Hとレンズ部材4を示し、図3Aは正面図、図3Bは側面図、図3Cは車両前方に出射された光を示す図である。なお、図3Bの側面図では、明るさを右方向への膨らみ量でアナログ的に表現し、当図においては左方向に描いた上下両端部が暗く、右方向に膨らんだ中央が明るいことを示す。また、図3Cの出射された光においては、光の明暗を白黒の濃淡で表現しており、中央の濃い部分が明るく、周囲の淡い部分が暗いことを示す。これ以降、光の明暗を図3Bと同様に右方向への膨らみ量および図3Cと同様に白黒の濃淡で表現することとする。
ハイビーム用LED3Hの発光面31と向かい合うように、板状のレンズ部材4が配置される。ハイビーム用LED3Hは、保持兼放熱部材7に固定される。また、レンズ部材4に脚部41が形成され、この脚部41が保持兼放熱部材7に固定される。レンズ部材4を保持兼放熱部材7に固定する手段は図3Bに示される脚部41に限定されるものではない。
FIG. 3 shows the high beam LED 3H and the lens member 4 according to the first embodiment of the present invention, FIG. 3A is a front view, FIG. 3B is a side view, and FIG. 3C is a view showing light emitted to the front of the vehicle. In the side view of FIG. 3B, the brightness is expressed in an analog manner by the amount of bulge to the right, and in this figure, the upper and lower ends drawn to the left are dark, and the center bulging to the right is bright. Shown. Further, in the emitted light of FIG. 3C, the light and darkness of the light is expressed by the shade of black and white, indicating that the dark part in the center is bright and the light part around it is dark. From this point onward, the brightness and darkness of light will be expressed by the amount of swelling to the right as in FIG. 3B and the shade of black and white as in FIG. 3C.
The plate-shaped lens member 4 is arranged so as to face the light emitting surface 31 of the high beam LED 3H. The high beam LED 3H is fixed to the holding and heat radiating member 7. Further, a leg portion 41 is formed on the lens member 4, and the leg portion 41 is fixed to the holding and heat radiating member 7. The means for fixing the lens member 4 to the holding and heat radiating member 7 is not limited to the leg 41 shown in FIG. 3B.

レンズ部材4は、ハイビーム用LED3Hに向かい合う面に凹凸が形成される。レンズ部材4の凹凸が形成された面は、ハイビーム用LED3Hの発光面31から、当該発光面31の最大幅よりも短い距離以内に配置される。例えば、ハイビーム用LED3Hの発光面31が一辺の長さL1の正方形である場合、発光面31からレンズ部材4の凹凸までの距離L2は一辺の長さL1以下である。発光面31が長方形である場合は長辺をL1にする。また、図3Bの例では、発光面31とレンズ部材4の凸部先端との間の距離をL2に設定するが、レンズ部材4の凹凸の高低差はマイクロメートルオーダーと小さいため、凸部先端ではなく凹部側等を基準にしてL2を設定しても実質的な問題はない。なお、レンズ部材4の凹凸が形成された面をハイビーム用LED3Hの発光面31の極近傍に配置するときに接触する可能性がある場合、ハイビーム用LED3Hの発熱に耐え得る材質でレンズ部材4を構成する。 The lens member 4 has irregularities formed on the surface facing the high beam LED 3H. The surface of the lens member 4 on which the unevenness is formed is arranged within a distance shorter than the maximum width of the light emitting surface 31 from the light emitting surface 31 of the high beam LED 3H. For example, when the light emitting surface 31 of the high beam LED 3H is a square having a side length L1, the distance L2 from the light emitting surface 31 to the unevenness of the lens member 4 is one side length L1 or less. When the light emitting surface 31 is rectangular, the long side is set to L1. Further, in the example of FIG. 3B, the distance between the light emitting surface 31 and the tip of the convex portion of the lens member 4 is set to L2, but since the height difference of the unevenness of the lens member 4 is as small as the order of micrometers, the tip of the convex portion is set. There is no substantial problem even if L2 is set based on the concave side or the like instead. If there is a possibility of contact when the surface of the lens member 4 on which the unevenness is formed is arranged in the very vicinity of the light emitting surface 31 of the high beam LED 3H, the lens member 4 is made of a material that can withstand the heat generation of the high beam LED 3H. Configure.

図4は、この発明の実施の形態1におけるロービーム用LED3Lとレンズ部材4と反射板5を示し、図4Aは正面図、図4Bは側面図、図4Cは車両前方に出射された光を示す図である。なお、図4Bの右方向への膨らみをカットオフライン上部で切断した側面図は、中央のカットオフライン直下部が最も明るく、当カットオフライン上側は光が全く出射されずに暗くなっていることを示す。
図5は、この発明の実施の形態1におけるロービーム用LED3Lとレンズ部材4と反射板5の変形例を示し、図5Aは正面図、図5Bは側面図、図5Cは車両前方に出射された光を示す図である。ハイビーム用LED3Hと同様に、ロービーム用LED3Lの発光面31の向かいにレンズ部材4が配置される。レンズ部材4の凹凸が形成された面は、ロービーム用LED3Lの発光面31から、当該発光面31の最大幅よりも短い距離以内に配置される。
反射板5の詳細は後述する。
FIG. 4 shows a low beam LED 3L, a lens member 4, and a reflector 5 according to the first embodiment of the present invention, FIG. 4A shows a front view, FIG. 4B shows a side view, and FIG. 4C shows light emitted to the front of the vehicle. It is a figure. The side view of the bulge to the right in FIG. 4B cut at the upper part of the cut-off line shows that the area immediately below the cut-off line in the center is the brightest, and the upper part of the cut-off line is dark without emitting any light. ..
FIG. 5 shows a modified example of the low beam LED 3L, the lens member 4, and the reflector 5 according to the first embodiment of the present invention. FIG. 5A is a front view, FIG. 5B is a side view, and FIG. 5C is emitted from the front of the vehicle. It is a figure which shows the light. Similar to the high beam LED 3H, the lens member 4 is arranged opposite the light emitting surface 31 of the low beam LED 3L. The surface of the lens member 4 on which the unevenness is formed is arranged within a distance shorter than the maximum width of the light emitting surface 31 from the light emitting surface 31 of the low beam LED 3L.
Details of the reflector 5 will be described later.

図6は、この発明の実施の形態1の理解を助けるための従来の投影式車載用前照灯のLEDに対する投影レンズの配置を表す参考例を示し、図6Aは投影レンズとして凸レンズ101を用いる構成、図6Bは投影レンズとしてフレネルレンズ102を用いる構成の図である。図6Aの参考例において、LED100が発する光は、凸レンズ101を経由し前面レンズを透過して車両前方に投影される。LED100が発する光を投影する光学特性は、凸レンズ101の表面における屈折により得られる。車載用前照灯を小型化するために凸レンズ101をLED100に近づけて配置しようとした場合、凸レンズ101を厚く(表面の曲率を大きく)して焦点距離を短くする必要がある。凸レンズ101の曲率が大きくなると有効径が小さくなるため、LED100が発する光が凸レンズ101に入射せずに漏洩して光の利用効率が低下する。そのため、凸レンズ101とLED100の近接配置には限界があり、所望の光利用効率を満たしながら近接配置することはできない。一方、凸レンズ101をLED100から離して配置しようとした場合、LED100が発する光を漏洩することなく凸レンズ101へ入射させるために大口径の凸レンズ101を用いる必要があるが、大口径の凸レンズ101を用いる場合、車載用前照灯の車両前面側開口部が大きくなり、車載用前照灯を小型化できない。 FIG. 6 shows a reference example showing the arrangement of the projection lens with respect to the LED of the conventional projection type vehicle-mounted headlight for assisting the understanding of the first embodiment of the present invention, and FIG. 6A uses the convex lens 101 as the projection lens. Configuration, FIG. 6B is a diagram of a configuration using a Fresnel lens 102 as a projection lens. In the reference example of FIG. 6A, the light emitted by the LED 100 is projected to the front of the vehicle through the front lens via the convex lens 101. The optical property of projecting the light emitted by the LED 100 is obtained by refraction on the surface of the convex lens 101. When the convex lens 101 is arranged close to the LED 100 in order to reduce the size of the in-vehicle headlight, it is necessary to make the convex lens 101 thicker (increasing the curvature of the surface) to shorten the focal length. As the curvature of the convex lens 101 increases, the effective diameter decreases, so that the light emitted by the LED 100 leaks without incident on the convex lens 101, and the light utilization efficiency decreases. Therefore, there is a limit to the close arrangement of the convex lens 101 and the LED 100, and it is not possible to arrange the convex lens 101 and the LED 100 close to each other while satisfying the desired light utilization efficiency. On the other hand, when the convex lens 101 is arranged away from the LED 100, it is necessary to use the large-diameter convex lens 101 in order to allow the light emitted by the LED 100 to enter the convex lens 101 without leaking, but the large-diameter convex lens 101 is used. In this case, the opening on the vehicle front side of the vehicle-mounted headlight becomes large, and the vehicle-mounted headlight cannot be miniaturized.

他方、図6Bの参考例において、LED100が発する光は、フレネルレンズ102を経由し前面レンズを透過して車両前方に出射する。フレネルレンズ102は、複数の屈折面をもつため、凸レンズ101よりもLED100に近づけて配置することができる。ただし、フレネルレンズ102をLED100に近づけて配置しようとした場合でも、凸レンズ101と同様、フレネルレンズ102の凹凸部を厚くして焦点距離を短くする必要があることは同様であり、このように、図6Aおよび図6Bの参考例においては投影レンズに厚みが必要であるために車載用前照灯の車両前後方向の厚みが薄くならず、投影式車載用前照灯の小型化には限界がある。 On the other hand, in the reference example of FIG. 6B, the light emitted by the LED 100 passes through the front lens via the Fresnel lens 102 and is emitted to the front of the vehicle. Since the Fresnel lens 102 has a plurality of refracting surfaces, it can be arranged closer to the LED 100 than the convex lens 101. However, even when the Fresnel lens 102 is arranged close to the LED 100, it is the same as the convex lens 101 that the uneven portion of the Fresnel lens 102 needs to be thickened to shorten the focal length. In the reference examples of FIGS. 6A and 6B, since the projection lens needs to be thick, the thickness of the in-vehicle headlight in the vehicle front-rear direction is not thinned, and there is a limit to the miniaturization of the projection type in-vehicle headlight. is there.

これに対し、実施の形態1に係る車載用前照灯1は、ハイビーム用LED3Hおよびロービーム用LED3Lの発光面31の大きさに比して小さい凹凸が形成された、集光性を有する板状のレンズ部材4を用いる。レンズ部材4に微細な凹凸を形成して実質的な焦点距離を短縮するため、レンズ部材4をハイビーム用LED3Hおよびロービーム用LED3Lの発光面31に近づけて配置することができる。レンズ部材4をハイビーム用LED3Hおよびロービーム用LED3Lに近づけて配置することにより、ハイビーム用LED3Hおよびロービーム用LED3Lが発する光は漏洩することなくレンズ部材4に入射し、前面レンズ2を透過して車両前方に出射する。このように、実施の形態1では投影レンズの代わりにレンズ部材4を使用することで、車載用前照灯1の小型化を実現する。 On the other hand, the vehicle-mounted headlight 1 according to the first embodiment has a plate-like shape having a light-collecting property, in which irregularities smaller than the size of the light emitting surface 31 of the high beam LED 3H and the low beam LED 3L are formed. The lens member 4 of the above is used. In order to form fine irregularities on the lens member 4 and shorten the substantial focal length, the lens member 4 can be arranged close to the light emitting surface 31 of the high beam LED 3H and the low beam LED 3L. By arranging the lens member 4 close to the high beam LED 3H and the low beam LED 3L, the light emitted by the high beam LED 3H and the low beam LED 3L enters the lens member 4 without leaking and passes through the front lens 2 to the front of the vehicle. It emits to. As described above, in the first embodiment, the lens member 4 is used instead of the projection lens, so that the in-vehicle headlight 1 can be downsized.

図7〜図12は、この発明の実施の形態1におけるレンズ部材4の例を示す側面図および正面図である。
ハイビーム用LED3Hの向かい側に配置されるレンズ部材4と、ロービーム用LED3Lの向かい側に配置されるレンズ部材4は同様なものであるため、以下では、ハイビーム用LED3Hの向かい側に配置されるレンズ部材4を例に挙げて説明する。
7 to 12 are a side view and a front view showing an example of the lens member 4 according to the first embodiment of the present invention.
Since the lens member 4 arranged on the opposite side of the high beam LED 3H and the lens member 4 arranged on the opposite side of the low beam LED 3L are the same, the lens member 4 arranged on the opposite side of the high beam LED 3H will be described below. Let's take an example.

図7のレンズ部材4は、中央の凸レンズ面の曲率と同様な曲率のレンズ面が同心円状に形成されたタイプである。図8のレンズ部材4は、小さな凸レンズが片面に形成されたタイプである。図9のレンズ部材4は、側面に光を反射させる反射特性を有する柱が形成されたタイプである。図10および図11のレンズ部材4は、透過光を回折させる回折特性、または複数の部位を透過する光の位相差により透過光を互いに干渉させる干渉特性を有する凹凸が形成されたタイプである。
なお、図12は、上記レンズ部材4に形成された微細な凹凸の例を模式的に説明するための図である。例えば、レンズ部材4の同心円状に形成された個々の鋸歯状の面は、さらに小さな鋸歯状の面から形成され、その鋸歯状の面もさらに小さな鋸歯状の面によって形成され、やがて、個々の面は光の波長レベルの小さな段差(高低差)の階段状になることを模式的に表す。つまり、レンズ部材4は、一般的なレンズの屈折特性の他に、透過する光の位相差により透過光を互いに干渉させる干渉特性、または透過した光を回折させる回折特性を有するように、必要に応じて光の波長レベルの凹凸によって形成されるものである。
ちなみに、上記の微細な凹凸によって形成されたレンズ部材4は、光を特定の方向に集中する特性には優れるが、従来のレンズのように光源が発する光を投影して前方に光源の陰影を投影する特性が劣る。つまり、レンズ部材4は、従来のレンズが有する実像および虚像を生成する光学特性が劣る。したがって、レンズ部材4の実質的な焦点距離とは、従来のレンズの焦点距離に対応するものであるが、便宜的に光源が発する光を効率的に集光できる位置とする。
The lens member 4 of FIG. 7 is a type in which lens surfaces having a curvature similar to that of the central convex lens surface are formed concentrically. The lens member 4 of FIG. 8 is a type in which a small convex lens is formed on one side. The lens member 4 of FIG. 9 is a type in which a pillar having a reflection characteristic for reflecting light is formed on a side surface. The lens member 4 of FIGS. 10 and 11 is a type having irregularities having a diffraction characteristic that diffracts the transmitted light or an interference characteristic that causes the transmitted light to interfere with each other due to the phase difference of the light transmitted through a plurality of parts.
Note that FIG. 12 is a diagram for schematically explaining an example of fine irregularities formed on the lens member 4. For example, the concentric, serrated surfaces of the lens member 4 are formed from smaller serrated surfaces, the serrated surfaces are also formed by smaller serrated surfaces, and eventually the individual serrated surfaces. The surface is schematically represented as a stepped shape with a small step (height difference) at the wavelength level of light. That is, the lens member 4 is required to have, in addition to the refraction characteristics of a general lens, an interference characteristic that causes the transmitted light to interfere with each other due to the phase difference of the transmitted light, or a diffraction characteristic that diffracts the transmitted light. Correspondingly, it is formed by the unevenness of the wavelength level of light.
By the way, the lens member 4 formed by the above-mentioned fine irregularities is excellent in the characteristic of concentrating light in a specific direction, but projects the light emitted by the light source like a conventional lens to cast a shadow of the light source forward. Poor projection characteristics. That is, the lens member 4 is inferior in the optical characteristics of the conventional lens for producing a real image and a virtual image. Therefore, the substantial focal length of the lens member 4 corresponds to the focal length of the conventional lens, but for convenience, the position is such that the light emitted by the light source can be efficiently collected.

実施の形態1のレンズ部材4において、表面に形成された凹凸の高低差(例えば、図7のL3)は、通過する光に対して屈折現象、干渉現象、または回折現象等の光学特性が好適に働くように、光の波長レベルの高低差であることが好ましい。一例として、ハイビーム用LED3Hの発光面31が1mm×1mm程度の大きさである場合、レンズ部材4の表面に形成された凹凸の高低差(例えば、図7のL3)は発光面31の最小幅の1/10以下、好ましくは1/20以下であるものとする。なお、実施の形態1のレンズ部材4は、板材を加工したものであってもよいし、フィルム材またはシート材を加工したものであってもよい。 In the lens member 4 of the first embodiment, the height difference of the unevenness formed on the surface (for example, L3 in FIG. 7) is preferably optical characteristics such as a refraction phenomenon, an interference phenomenon, or a diffraction phenomenon with respect to the passing light. It is preferable that the height difference of the wavelength level of light is such that it works. As an example, when the light emitting surface 31 of the high beam LED 3H has a size of about 1 mm × 1 mm, the height difference of the unevenness formed on the surface of the lens member 4 (for example, L3 in FIG. 7) is the minimum width of the light emitting surface 31. It is assumed that it is 1/10 or less, preferably 1/20 or less. The lens member 4 of the first embodiment may be a processed plate material, or may be a processed film material or sheet material.

図13は、この発明の実施の形態1においてハイビーム用LED3Hが発する光とレンズ部材4が出射する光を示す図である。ハイビーム用LED3Hが発する光は、発光面31の法線方向を中心にして広い角度に光が広がる散乱光である。図7〜図12に示されたようなレンズ部材4をハイビーム用LED3Hの近傍に配置することで、ハイビーム用LED3Hが発する光が漏洩することなくレンズ部材4へ入射する。また、レンズ部材4は、屈折現象、干渉現象、または回折現象等の光学特性を利用して、複数の凹凸によって形成される複数の経路を通過した光を組み合わせて光の出射方向を操作することにより、ハイビーム用LED3Hが発した光を集光して車両前方へ出射する。図13の例では、レンズ部材4が出射する光の出射面は、ハイビーム用LED3Hの発光面31と略同等な大きさとなる。 FIG. 13 is a diagram showing the light emitted by the high beam LED 3H and the light emitted by the lens member 4 in the first embodiment of the present invention. The light emitted by the high beam LED 3H is scattered light that spreads at a wide angle around the normal direction of the light emitting surface 31. By arranging the lens member 4 as shown in FIGS. 7 to 12 in the vicinity of the high beam LED 3H, the light emitted by the high beam LED 3H is incident on the lens member 4 without leaking. Further, the lens member 4 uses optical characteristics such as a refraction phenomenon, an interference phenomenon, or a diffraction phenomenon to control the light emission direction by combining light that has passed through a plurality of paths formed by a plurality of irregularities. As a result, the light emitted by the high beam LED 3H is condensed and emitted to the front of the vehicle. In the example of FIG. 13, the light emitting surface emitted by the lens member 4 has a size substantially equal to that of the light emitting surface 31 of the high beam LED 3H.

また、レンズ部材4は、微細な凹凸が形成された面を、ハイビーム用LED3Hの発光面に対して大きくすることで、レンズ部材4はハイビーム用LED3Hの光を効果的に集光することができ、ハイビーム用LED3Hの光の利用効率を高めることができる。
ちなみに、レンズ部材4は、複数の部位を経由する光の干渉現象、または回折現象等の光学特性を利用するもので、複数の微細な凸面または凹面に同時に光を入射させるために、当微細な凸面または凹面の面積よりも、入射される光の面積を大きくする必要がある。実施の形態1においては、ハイビーム用LED3Hは発光面31を有し、また図13に示されたように散乱光を発するため、レンズ部材4の微細な凸面または凹面の面積よりも、ハイビーム用LED3Hから入射される光の面積のほうが大きくなっている。
Further, the lens member 4 can effectively collect the light of the high beam LED 3H by making the surface on which the fine irregularities are formed larger than the light emitting surface of the high beam LED 3H. , The light utilization efficiency of the high beam LED 3H can be improved.
By the way, the lens member 4 utilizes optical characteristics such as an interference phenomenon or a diffraction phenomenon of light passing through a plurality of parts, and is fine in order to simultaneously incident light on a plurality of fine convex or concave surfaces. It is necessary to make the area of the incident light larger than the area of the convex or concave surface. In the first embodiment, since the high beam LED 3H has a light emitting surface 31 and emits scattered light as shown in FIG. 13, the high beam LED 3H is larger than the area of the fine convex or concave surface of the lens member 4. The area of light incident from is larger.

次に、反射板5について説明する。
上述したように、レンズ部材4が出射する光の出射面は、発光面31相当の大きさであるため、車載用前照灯1の光源としてみた場合には面光源であるが、車両前方へ出射されたすれ違い灯用の配光としてみた場合には点光源に近い。そのため、ロービーム用LED3Lの近傍に配置されたレンズ部材4の出射範囲内に、出射光の一部を遮る陰影形成部材を設ければ、陰影形成部材により光が遮られてできた陰影は影絵のように前方に投影される。つまり、光軸の上側に設けた陰影形成部材の下方端辺の形状の陰影が反転することなくそのまま車両の前方に形成されてカットオフラインとなる。
これに対し、図6Aおよび図6Bの参考例のような投影レンズを使用する場合、投影レンズの後方焦点より後方から発した光は投影レンズにより上下左右方向が反転して車両の前方に投影される。そのため、従来の投影式前照灯の光源ユニットにおいては、投影レンズの後方焦点より後方の光軸下側に陰影形成部材を設け、陰影形成部材の上方端辺の形状を車両前方に投影することによってカットオフラインを形成することになる。
ちなみに、上記の微細な凹凸によって形成されたレンズ部材4は、透過する光を一方に集光することには長けるが、実像および虚像を映し出す光学特性は劣るため、当レンズ部材4を、従来の投影式前照灯の投影レンズに代替することはできない。
Next, the reflector 5 will be described.
As described above, since the light emitting surface emitted by the lens member 4 has a size equivalent to that of the light emitting surface 31, it is a surface light source when viewed as a light source of the in-vehicle headlight 1, but it is forward to the vehicle. When viewed as a light distribution for the emitted passing lights, it is close to a point light source. Therefore, if a shadow forming member that blocks a part of the emitted light is provided within the emission range of the lens member 4 arranged in the vicinity of the low beam LED 3L, the shadow formed by blocking the light by the shadow forming member is a shadow picture. Is projected forward. That is, the shadow of the shape of the lower end side of the shadow forming member provided on the upper side of the optical axis is formed as it is in front of the vehicle without being inverted, and the cut-off line is obtained.
On the other hand, when a projection lens as shown in the reference examples of FIGS. 6A and 6B is used, the light emitted from the rear of the rear focus of the projection lens is inverted by the projection lens in the vertical and horizontal directions and projected to the front of the vehicle. To. Therefore, in the light source unit of the conventional projection type headlight, a shadow forming member is provided below the optical axis behind the rear focus of the projection lens, and the shape of the upper end side of the shadow forming member is projected to the front of the vehicle. Will form a cut-off line.
By the way, the lens member 4 formed by the above-mentioned fine irregularities is good at condensing the transmitted light to one side, but the optical characteristics for projecting a real image and a virtual image are inferior. It cannot be replaced with the projection lens of the projection type headlight.

実施の形態1では、陰影形成部材の一例として、下面に反射面51が形成された反射板5が使用される。反射板5は、保持兼放熱部材7に固定される。反射面51は、図4Bのように下方から入射する光を反射させることにより、反射面51より上へ向かう光を下方に導き、図4Cのような上側が暗く下側が明るいすれ違い灯用の配光を形成する。上側の暗部と下側の明部との境界はカットオフラインであり、カットオフラインの形状は反射面51の射出側の端辺52の形状によって定まる。 In the first embodiment, as an example of the shadow forming member, a reflector 5 having a reflecting surface 51 formed on the lower surface is used. The reflector 5 is fixed to the holding and heat radiating member 7. The reflecting surface 51 reflects the light incident from below as shown in FIG. 4B to guide the light upward from the reflecting surface 51 downward, and as shown in FIG. 4C, the upper side is dark and the lower side is bright. Form light. The boundary between the upper dark portion and the lower bright portion is cut-off line, and the shape of the cut-off line is determined by the shape of the end side 52 on the injection side of the reflection surface 51.

図4Aおよび図4Bにおいて、ロービーム用LED3Lの発光面31のうち、反射面51より上側の横線で示す部分から発した光は反射板5に遮られて無駄になる。しかし、発光面31のうち、反射板5より下側から発した光が反射面51で反射することによって、反射面51の上側の横線で示す部分に見かけ上の発光面、つまり虚像が形成される。そのため、反射板5に遮られてロービーム用LED3Lの発光面31の有効面積が1/2になったとしても、車両前方のカットオフラインの下方に出射される光の明るさはロービーム用LED3L一個分の明るさと同等になる。なお、図4Cにおいて、カットオフライン直下の部位A、つまり車両の前遠方が最も明るくなるため、すれ違い灯として好適な配光である。 In FIGS. 4A and 4B, the light emitted from the portion of the light emitting surface 31 of the low beam LED 3L indicated by the horizontal line above the reflecting surface 51 is blocked by the reflecting plate 5 and is wasted. However, of the light emitting surface 31, the light emitted from the lower side of the reflector 5 is reflected by the reflecting surface 51, so that an apparent light emitting surface, that is, a virtual image is formed on the portion indicated by the horizontal line on the upper side of the reflecting surface 51. To. Therefore, even if the effective area of the light emitting surface 31 of the low beam LED 3L is halved by being blocked by the reflector 5, the brightness of the light emitted below the cut-off line in front of the vehicle is equivalent to that of one low beam LED 3L. Is equivalent to the brightness of. In FIG. 4C, the portion A directly under the cut-off line, that is, the far front of the vehicle is the brightest, so that the light distribution is suitable as a passing light.

一方、図5Aおよび図5Bに示すように、ロービーム用LED3Lの発光面31を1/2の大きさにして、この発光面31の端辺をレンズ部材4の光軸に配置し、反射面51のない陰影形成部材(例えば、後述する図18の可動式遮光板5b)を使用した場合は、上方に向かう光が陰影形成部材により遮られて消滅するため、図5Cに示すようにカットオフライン直下よりも下方の部位Bが最も明るくなる。車両前方において最も明るく照らされる部位Bは、発光面31の中央から法線方向に発せられた光がレンズ部材4から出射される部位となるためである。図5Cにおいて、反射面51のない陰影形成部材を使用した場合は、最も明るく照らされる部位Bがカットオフライン直下から下方にずれるため、すれ違い灯としては車両の前遠方の明るさが不足する可能性がある。
ただし、ロービーム用LED3Lの発光面31を1/2の大きさにしても、図5Bにおいて反射面51がない陰影形成部材の代わりに反射面51がある反射板5を用いれば、上方に向かう光を反射面51で反射させることによって、反射面51の上側に虚像が形成され、発光面31の見かけ上の面積を上記図4の構成と同様にすることができる。よって、車両前方のカットオフラインの下方に出射される光の明るさはロービーム用LED3L一個分の明るさと同等になる。
On the other hand, as shown in FIGS. 5A and 5B, the light emitting surface 31 of the low beam LED 3L is halved in size, the end edge of the light emitting surface 31 is arranged on the optical axis of the lens member 4, and the reflecting surface 51 is arranged. When a shadow forming member without a shadow (for example, the movable shading plate 5b in FIG. 18 described later) is used, the upward light is blocked by the shadow forming member and disappears. Therefore, as shown in FIG. 5C, directly under the cut-off line. The part B below is the brightest. This is because the brightest illuminated portion B in the front of the vehicle is the portion where the light emitted from the center of the light emitting surface 31 in the normal direction is emitted from the lens member 4. In FIG. 5C, when the shadow forming member without the reflecting surface 51 is used, the brightest illuminated portion B shifts downward from directly below the cut-off line, so that the brightness in the front and far distance of the vehicle may be insufficient as a passing light. There is.
However, even if the light emitting surface 31 of the low beam LED 3L is halved in size, if the reflecting plate 5 having the reflecting surface 51 is used instead of the shadow forming member without the reflecting surface 51 in FIG. 5B, the light going upward is used. Is reflected by the reflecting surface 51, an imaginary image is formed on the upper side of the reflecting surface 51, and the apparent area of the light emitting surface 31 can be made similar to the configuration of FIG. Therefore, the brightness of the light emitted below the cut-off line in front of the vehicle is equivalent to the brightness of one low beam LED 3L.

図14は、この発明の実施の形態1におけるロービーム用LED3Lとレンズ部材4と反射板5の変形例を示し、図14Aは正面図、図14Bは側面図、図14Cは車両前方に出射された光を示す図である。図14Aおよび図14Bに示すレンズ部材4は、横方向に長い楕円形状であり、縦方向と横方向とで光学特性が異なる。これにより、図14Cのように車両前方に出射される光が横方向に広がったすれ違い灯用の配光が形成される。このように、レンズ部材4の形状(光学特性)を変化させることで、任意の配光が形成される。 FIG. 14 shows a modified example of the low beam LED 3L, the lens member 4, and the reflector 5 according to the first embodiment of the present invention. FIG. 14A is a front view, FIG. 14B is a side view, and FIG. 14C is emitted from the front of the vehicle. It is a figure which shows the light. The lens member 4 shown in FIGS. 14A and 14B has an elliptical shape that is long in the horizontal direction, and has different optical characteristics in the vertical direction and the horizontal direction. As a result, as shown in FIG. 14C, a light distribution for a passing light in which the light emitted from the front of the vehicle spreads in the lateral direction is formed. By changing the shape (optical characteristics) of the lens member 4 in this way, an arbitrary light distribution is formed.

また、図示は省略するが、レンズ部材4の部位によって凹凸の形状を変化させることで、車両前方において任意の方向を明るく照らす配光、または車両前方の前遠方のみを照らすスポット灯用の配光等、任意の配光が形成される。 Although not shown, the light distribution for brightly illuminating an arbitrary direction in front of the vehicle or the light distribution for spot lights illuminating only the front and far distance in front of the vehicle by changing the shape of the unevenness depending on the portion of the lens member 4. Etc., an arbitrary light distribution is formed.

また、図15は、この発明の実施の形態1に係る車載用前照灯1の変形例の要部を示す斜視図である。図15において、前面レンズ2および外殻ケース6の内部には、複数のハイビームロービーム一体光源ユニット110が収納されている。各ハイビームロービーム一体光源ユニット110の各レンズ部材4は、目的に応じてレンズ部材4の形状または凹凸の形状(光学特性)が異なる。これにより、各ハイビームロービーム一体光源ユニット110から出射される光を組み合わせて任意の配光を形成できる。 Further, FIG. 15 is a perspective view showing a main part of a modified example of the vehicle-mounted headlight 1 according to the first embodiment of the present invention. In FIG. 15, a plurality of high beam low beam integrated light source units 110 are housed inside the front lens 2 and the outer shell case 6. Each lens member 4 of each high beam low beam integrated light source unit 110 differs in the shape of the lens member 4 or the shape of the unevenness (optical characteristics) depending on the purpose. Thereby, the light emitted from each high beam low beam integrated light source unit 110 can be combined to form an arbitrary light distribution.

また、図16は、この発明の実施の形態1に係る車載用前照灯1の変形例の要部を示す斜視図である。図16に示されるように、ハイビーム用LED3Hおよびレンズ部材4を備えるハイビーム用光源ユニット111と、ロービーム用LED3L、レンズ部材4および反射板5を備えるロービーム用光源ユニット112とが別体で構成されてもよい。 Further, FIG. 16 is a perspective view showing a main part of a modified example of the vehicle-mounted headlight 1 according to the first embodiment of the present invention. As shown in FIG. 16, the high beam light source unit 111 including the high beam LED 3H and the lens member 4 and the low beam light source unit 112 including the low beam LED 3L, the lens member 4 and the reflector 5 are separately configured. May be good.

以上のように、実施の形態1に係る車載用前照灯1は、発光面31を有するハイビーム用LED3Hと、ハイビーム用LED3Hに向かい合う面に凹凸が形成された板状のレンズ部材4とを備える。ハイビーム用LED3Hの発光面31からレンズ部材4の凹凸が形成された面までの距離L2は、当該発光面31の最大幅L1以下である。微細な凹凸を表面に形成したレンズ部材4をハイビーム用LED3Hの近傍に配置することで、ハイビーム用LED3Hが発する光を漏らすことなく集光して車両の前方に出射できる。よって、投影レンズを使用せずに、走行灯用の配光を形成することができる。また、投影レンズを使用しないため、投影レンズを使用した場合に比べて車両前面側の面積が狭く、車両前後方向の厚みが薄い車載用前照灯1を提供できる。 As described above, the vehicle-mounted headlight 1 according to the first embodiment includes a high beam LED 3H having a light emitting surface 31 and a plate-shaped lens member 4 having irregularities formed on the surface facing the high beam LED 3H. .. The distance L2 from the light emitting surface 31 of the high beam LED 3H to the surface on which the unevenness of the lens member 4 is formed is equal to or less than the maximum width L1 of the light emitting surface 31. By arranging the lens member 4 having fine irregularities formed on the surface in the vicinity of the high beam LED 3H, the light emitted by the high beam LED 3H can be collected and emitted to the front of the vehicle without leaking. Therefore, it is possible to form a light distribution for a traveling light without using a projection lens. Further, since the projection lens is not used, it is possible to provide the vehicle-mounted headlight 1 having a smaller area on the front side of the vehicle and a thinner thickness in the front-rear direction of the vehicle than when the projection lens is used.

また、実施の形態1に係る車載用前照灯1は、発光面31を有するロービーム用LED3Lと、ロービーム用LED3Lに向かい合う面に凹凸が形成された板状のレンズ部材4とを備える。また、車載用前照灯1は、前面レンズ2とレンズ部材4との間で光軸の上側に配置されてレンズ部材4から出射される光の陰影を形成する陰影形成部材として、下方から入射する光を反射する反射面51を備える。これにより、投影レンズを使用せずに、すれ違い灯用の配光を形成することができる。また、投影レンズを使用しないため、投影レンズを使用した場合に比べて車両前面側の面積が狭く、車両前後方向の厚みが薄い車載用前照灯1を提供できる。 Further, the vehicle-mounted headlight 1 according to the first embodiment includes a low beam LED 3L having a light emitting surface 31 and a plate-shaped lens member 4 having irregularities formed on a surface facing the low beam LED 3L. Further, the vehicle-mounted headlight 1 is incident from below as a shadow forming member arranged above the optical axis between the front lens 2 and the lens member 4 to form a shadow of light emitted from the lens member 4. It is provided with a reflecting surface 51 that reflects light. This makes it possible to form a light distribution for a passing lamp without using a projection lens. Further, since the projection lens is not used, it is possible to provide the vehicle-mounted headlight 1 having a smaller area on the front side of the vehicle and a thinner thickness in the front-rear direction of the vehicle than when the projection lens is used.

また、実施の形態1に係る車載用前照灯1は、光源部材とレンズ部材4とを複数組備える構成であってもよい。図1Aおよび図16の例では、車載用前照灯1は、ハイビーム用LED3Hとレンズ部材4、およびロービーム用LED3Lとレンズ部材4の2組を備える。図15の例では、車載用前照灯1は、ハイビーム用LED3Hとレンズ部材4とを3組、およびロービーム用LED3Lとレンズ部材4とを3組備える。レンズ部材4を使用することにより、投影レンズを使用した場合に比べて車載用前照灯1を小型化できるため、光源部材とレンズ部材4とを複数組使用した場合でも車載用前照灯1の小型化が可能である。また、光源部材とレンズ部材4とを複数組備え、さらに、光学特性の異なる複数のレンズ部材4を使用することで配光をきめ細かく調整できる自由度が増え、運転者の見たい方向を明るく照らしながら不要な方向は暗い好適な配光の車載用前照灯1を実現できる。 Further, the vehicle-mounted headlight 1 according to the first embodiment may be configured to include a plurality of sets of a light source member and a lens member 4. In the examples of FIGS. 1A and 16, the vehicle-mounted headlight 1 includes two sets of a high beam LED 3H and a lens member 4, and a low beam LED 3L and a lens member 4. In the example of FIG. 15, the vehicle-mounted headlight 1 includes three sets of a high beam LED 3H and a lens member 4, and three sets of a low beam LED 3L and a lens member 4. By using the lens member 4, the vehicle-mounted headlight 1 can be made smaller than when a projection lens is used. Therefore, even when a plurality of sets of the light source member and the lens member 4 are used, the vehicle-mounted headlight 1 is used. Can be miniaturized. In addition, by providing a plurality of sets of a light source member and a lens member 4 and using a plurality of lens members 4 having different optical characteristics, the degree of freedom in finely adjusting the light distribution is increased, and the driver can brightly illuminate the desired direction. However, it is possible to realize an in-vehicle headlight 1 having a suitable light distribution that is dark in unnecessary directions.

実施の形態2.
実施の形態2では陰影形成部材の変形例を説明する。
図17は、この発明の実施の形態2に係る車載用前照灯1におけるLED3とレンズ部材4と可動式反射板5aを示し、図17Aは正面図、図17Bは側面図、図17Cは車両前方に出射された光を示す図である。なお、車載用前照灯1の基本的な構造は、実施の形態1の図1Aおよび図1B等に示された構造と同じである。
Embodiment 2.
In the second embodiment, a modification of the shadow forming member will be described.
FIG. 17 shows an LED 3, a lens member 4, and a movable reflector 5a in the vehicle-mounted headlight 1 according to the second embodiment of the present invention, FIG. 17A is a front view, FIG. 17B is a side view, and FIG. 17C is a vehicle. It is a figure which shows the light emitted forward. The basic structure of the vehicle-mounted headlight 1 is the same as the structure shown in FIGS. 1A and 1B of the first embodiment.

LED3は、走行灯(ハイビーム)用の光源部材としての機能とすれ違い灯(ロービーム)用の光源部材としての機能を兼ねる。可動式反射板5aは、支点53を中心にして回転し反射面51を上下方向に可動する。この可動式反射板5aの駆動力源には、不図示のモータまたはソレノイド等が用いられる。支点53は、外殻ケース6または保持兼放熱部材7等の任意の部材に設置される。可動式反射板5aがレンズ部材4の出射範囲内に位置する場合、つまり図17Bに実線で示す位置にある場合、反射面51が下方からの光を反射させるため、図17Cに示されるように車両前方に出射される光はすれ違い灯用の配光になる。 The LED 3 has both a function as a light source member for a traveling light (high beam) and a function as a light source member for a passing light (low beam). The movable reflector 5a rotates about the fulcrum 53 and moves the reflecting surface 51 in the vertical direction. A motor, solenoid, or the like (not shown) is used as the driving force source for the movable reflector 5a. The fulcrum 53 is installed on an outer shell case 6 or an arbitrary member such as a holding / heat radiating member 7. When the movable reflector 5a is located within the emission range of the lens member 4, that is, at the position shown by the solid line in FIG. 17B, the reflecting surface 51 reflects light from below, as shown in FIG. 17C. The light emitted in front of the vehicle is a light distribution for passing lights.

一方、可動式反射板5aがレンズ部材4の出射範囲外に位置する場合、つまり図17Bに二点鎖線で示す位置にある場合、車両前方に出射される光は走行灯用の配光になる。なお、車載用前照灯1が走行灯として機能する場合にLED3に通電する電流を、すれ違い灯として機能する場合より増やすことにより、走行灯の光量を増やしてもよい。 On the other hand, when the movable reflector 5a is located outside the emission range of the lens member 4, that is, when it is located at the position shown by the alternate long and short dash line in FIG. 17B, the light emitted in front of the vehicle becomes the light distribution for the traveling light. .. The amount of light of the traveling light may be increased by increasing the current energizing the LED 3 when the vehicle-mounted headlight 1 functions as a traveling light as compared with the case where the vehicle-mounted headlight 1 functions as a traveling light.

以上のように、実施の形態2に係る車載用前照灯1は、可動式の陰影形成部材である可動式反射板5aを備えることにより、走行灯としての機能とすれ違い灯としての機能とを切り替えることができる。したがって、高機能でありながら小型な車載用前照灯1を提供できる。 As described above, the in-vehicle headlight 1 according to the second embodiment has a function as a traveling light and a function as a passing light by providing a movable reflector 5a which is a movable shadow forming member. You can switch. Therefore, it is possible to provide an in-vehicle headlight 1 having high functionality and small size.

実施の形態3.
実施の形態3では陰影形成部材の変形例を説明する。
図18は、この発明の実施の形態3に係る車載用前照灯1におけるハイビームロービーム兼用光源ユニット113と可動式遮光板5bの構成例を示す斜視図である。可動式遮光板5bは、陰影形成部材である。図19は、この発明の実施の形態3におけるLED3とレンズ部材4と可動式遮光板5bを示し、図19Aは正面図、図19Bは側面図、図19Cは車両前方に出射された光を示す図である。なお、車載用前照灯1の基本的な構造は、実施の形態1の図1Aおよび図1B等に示された構造と同じである。
Embodiment 3.
In the third embodiment, a modification of the shadow forming member will be described.
FIG. 18 is a perspective view showing a configuration example of a high beam low beam combined light source unit 113 and a movable shading plate 5b in the in-vehicle headlight 1 according to the third embodiment of the present invention. The movable shading plate 5b is a shadow forming member. FIG. 19 shows the LED 3, the lens member 4, and the movable shading plate 5b according to the third embodiment of the present invention, FIG. 19A shows a front view, FIG. 19B shows a side view, and FIG. 19C shows light emitted to the front of the vehicle. It is a figure. The basic structure of the vehicle-mounted headlight 1 is the same as the structure shown in FIGS. 1A and 1B of the first embodiment.

LED3は、走行灯(ハイビーム)用の光源部材としての機能とすれ違い灯(ロービーム)用の光源部材としての機能を兼ねる。可動式遮光板5bは、回転軸54を中心にして回転し、下側の端辺52を上下方向に可動する。この可動式遮光板5bの駆動力源には、不図示のモータまたはソレノイド等が用いられる。回転軸54は、外殻ケース6または保持兼放熱部材7等の任意の部材に設置される。可動式遮光板5bがレンズ部材4の出射範囲内に位置する場合、つまり図19Bに実線で示す位置にある場合、可動式遮光板5bがレンズ部材4の光軸の上側に出射される光を遮るため、図19Cに示されるように車両前方に出射される光はすれ違い灯用の配光になる。可動式反射板5aの下側の端辺52の形状により、カットオフラインの形状が定まる。 The LED 3 has both a function as a light source member for a traveling light (high beam) and a function as a light source member for a passing light (low beam). The movable light-shielding plate 5b rotates about the rotation shaft 54, and moves the lower end side 52 in the vertical direction. A motor, solenoid, or the like (not shown) is used as the driving force source for the movable light-shielding plate 5b. The rotating shaft 54 is installed on an outer shell case 6 or an arbitrary member such as a holding / heat radiating member 7. When the movable shading plate 5b is located within the emission range of the lens member 4, that is, when the movable shading plate 5b is located at the position shown by the solid line in FIG. 19B, the movable shading plate 5b emits light emitted above the optical axis of the lens member 4. In order to block the light, as shown in FIG. 19C, the light emitted to the front of the vehicle becomes the light distribution for the passing light. The shape of the cut-off line is determined by the shape of the lower end side 52 of the movable reflector 5a.

一方、可動式遮光板5bがレンズ部材4の出射範囲外に位置する場合、つまり図19Bの二点鎖線で示す位置にある場合、車両前方に出射される光は走行灯用の配光になる。 On the other hand, when the movable shading plate 5b is located outside the emission range of the lens member 4, that is, when it is located at the position indicated by the alternate long and short dash line in FIG. 19B, the light emitted in front of the vehicle becomes the light distribution for the traveling light. ..

以上のように、実施の形態3に係る車載用前照灯1は、可動式の陰影形成部材である可動式遮光板5bを備える。これにより、投影レンズを使用せずに、すれ違い灯用の配光を形成することができる。また、投影レンズを使用しないため、投影レンズを使用した場合に比べて車両前面側の面積が狭く、車両前後方向の厚みが薄い車載用前照灯1を提供できる。さらに、走行灯としての機能とすれ違い灯としての機能とを切り替えることができるので、高機能でありながら小型な車載用前照灯1を提供できる。 As described above, the vehicle-mounted headlight 1 according to the third embodiment includes a movable light-shielding plate 5b which is a movable shadow forming member. This makes it possible to form a light distribution for a passing lamp without using a projection lens. Further, since the projection lens is not used, it is possible to provide the vehicle-mounted headlight 1 having a smaller area on the front side of the vehicle and a thinner thickness in the front-rear direction of the vehicle than when the projection lens is used. Further, since the function as a traveling light and the function as a passing light can be switched, it is possible to provide a highly functional but compact in-vehicle headlight 1.

なお、実施の形態3の車載用前照灯1は可動式遮光板5bを用いる構成であるが、これに限定されるものではなく、固定式の遮光板を用いる構成でもよい。可動式遮光板5bが図18に示される位置で固定されている場合、このハイビームロービーム兼用光源ユニット113はロービーム専用の光源ユニットになる。このロービーム専用の光源ユニットを、例えば図16に示されたハイビーム用光源ユニット111と組み合わせてもよい。
また、車載用前照灯1が走行灯として機能する場合にLED3に通電する電流を、すれ違い灯として機能する場合より増やすことにより、走行灯の光量を増やしてもよい。
The vehicle-mounted headlight 1 of the third embodiment has a configuration in which a movable light-shielding plate 5b is used, but the present invention is not limited to this, and a fixed light-shielding plate may be used. When the movable shading plate 5b is fixed at the position shown in FIG. 18, the high beam low beam combined light source unit 113 becomes a low beam dedicated light source unit. This low beam dedicated light source unit may be combined with, for example, the high beam light source unit 111 shown in FIG.
Further, the amount of light of the traveling light may be increased by increasing the current energizing the LED 3 when the vehicle-mounted headlight 1 functions as a traveling light as compared with the case where the vehicle-mounted headlight 1 functions as a passing light.

実施の形態4.
実施の形態4では陰影形成部材の変形例を説明する。
図20は、この発明の実施の形態4に係る車載用前照灯1におけるロービーム用光源ユニット112と導光部材5cの構成例を示す斜視図である。導光部材5cは、略直方体状の透明な部材であり、天面の内面が屈折作用による反射面51になっている。この反射面51は、陰影形成部材である。なお、車載用前照灯1の基本的な構造は、実施の形態1の図1Aおよび図1B等に示された構造と同じである。
Embodiment 4.
In the fourth embodiment, a modification of the shadow forming member will be described.
FIG. 20 is a perspective view showing a configuration example of a low beam light source unit 112 and a light guide member 5c in the vehicle-mounted headlight 1 according to the fourth embodiment of the present invention. The light guide member 5c is a transparent member having a substantially rectangular parallelepiped shape, and the inner surface of the top surface is a reflecting surface 51 due to a refraction action. The reflecting surface 51 is a shadow forming member. The basic structure of the vehicle-mounted headlight 1 is the same as the structure shown in FIGS. 1A and 1B of the first embodiment.

反射面51は、下方から入射するロービーム用LED3Lの光を反射させることにより、すれ違い灯用の配光を形成する。カットオフラインの形状は、反射面51の出射側の端辺52の形状によって定まる。 The reflecting surface 51 forms a light distribution for a passing lamp by reflecting the light of the low beam LED 3L incident from below. The shape of the cut-off line is determined by the shape of the end side 52 on the exit side of the reflecting surface 51.

図21は、この発明の実施の形態4におけるレンズ部材4と導光部材5cの変形例を示す側面図である。図21の変形例では、レンズ部材4の出射側部位が車両前方に延伸されることにより導光部材5cが設けられる。換言すると、導光部材5cのロービーム用LED3Lに向かい合う入射面に微細な凹凸が形成されてレンズ部材4として機能する。 FIG. 21 is a side view showing a modified example of the lens member 4 and the light guide member 5c according to the fourth embodiment of the present invention. In the modified example of FIG. 21, the light guide member 5c is provided by extending the exit side portion of the lens member 4 toward the front of the vehicle. In other words, the light guide member 5c has fine irregularities formed on the incident surface facing the low beam LED 3L and functions as the lens member 4.

以上のように、実施の形態4に係る車載用前照灯1は、陰影形成部材として導光部材5cの反射面51を備える。これにより、投影レンズを使用せずに、すれ違い灯用の配光を形成することができる。また、投影レンズを使用しないため、投影レンズを使用した場合に比べて車両前面側の面積が狭く、車両前後方向の厚みが薄い車載用前照灯1を提供できる。 As described above, the vehicle-mounted headlight 1 according to the fourth embodiment includes the reflecting surface 51 of the light guide member 5c as a shadow forming member. This makes it possible to form a light distribution for a passing lamp without using a projection lens. Further, since the projection lens is not used, it is possible to provide the vehicle-mounted headlight 1 having a smaller area on the front side of the vehicle and a thinner thickness in the front-rear direction of the vehicle than when the projection lens is used.

なお、例えば、図20に示されたロービーム用光源ユニット112を、図16に示されたハイビーム用光源ユニット111と組み合わせてもよい。 For example, the low beam light source unit 112 shown in FIG. 20 may be combined with the high beam light source unit 111 shown in FIG.

実施の形態5.
実施の形態5では陰影形成部材の変形例を説明する。
図22は、この発明の実施の形態5に係る車載用前照灯1におけるハイビームロービーム兼用光源ユニット113と液晶式遮光板5dの構成例を示す斜視図である。液晶式遮光板5dは、電子的に光の透過を制御する陰影形成部材である。なお、車載用前照灯1の基本的な構造は、実施の形態1の図1Aおよび図1B等に示された構造と同じである。
Embodiment 5.
In the fifth embodiment, a modification of the shadow forming member will be described.
FIG. 22 is a perspective view showing a configuration example of a high beam / low beam combined light source unit 113 and a liquid crystal type light shielding plate 5d in the vehicle-mounted headlight 1 according to the fifth embodiment of the present invention. The liquid crystal type light-shielding plate 5d is a shadow forming member that electronically controls the transmission of light. The basic structure of the vehicle-mounted headlight 1 is the same as the structure shown in FIGS. 1A and 1B of the first embodiment.

LED3は、走行灯(ハイビーム)用の光源部材としての機能とすれ違い灯(ロービーム)用の光源部材としての機能を兼ねる。液晶式遮光板5dは、電圧印加の有無により透光と遮光を切り替える。液晶式遮光板5dの全領域に電圧が印加された場合、液晶式遮光板5dはすべての光を透過させるので、車両前方に出射される光は走行灯用の配光になる。一方、液晶式遮光板5dにおける遮光領域55の電圧印加が停止された場合、遮光領域55がレンズ部材4の光軸の上側に出射される光を遮るため、車両前方に出射される光はすれ違い灯用の配光になる。遮光領域55の下側の端辺52の形状により、カットオフラインの形状が定まる。 The LED 3 has both a function as a light source member for a traveling light (high beam) and a function as a light source member for a passing light (low beam). The liquid crystal type light-shielding plate 5d switches between light transmission and light-shielding depending on the presence or absence of voltage application. When a voltage is applied to the entire region of the liquid crystal light-shielding plate 5d, the liquid crystal light-shielding plate 5d transmits all the light, so that the light emitted to the front of the vehicle becomes the light distribution for the traveling light. On the other hand, when the voltage application of the light-shielding region 55 in the liquid crystal light-shielding plate 5d is stopped, the light-shielding region 55 blocks the light emitted above the optical axis of the lens member 4, so that the light emitted in front of the vehicle passes each other. Light distribution for lights. The shape of the cut-off line is determined by the shape of the lower edge 52 of the light-shielding region 55.

以上のように、実施の形態5に係る車載用前照灯1は、陰影形成部材として、電子的に光の透過を制御する液晶式遮光板5dを備える。これにより、投影レンズを使用せずに、すれ違い灯用の配光を形成することができる。また、投影レンズを使用しないため、投影レンズを使用した場合に比べて車両前面側の面積が狭く、車両前後方向の厚みが薄い車載用前照灯1を提供できる。さらに、走行灯としての機能とすれ違い灯としての機能とを切り替えることができるので、高機能でありながら小型な車載用前照灯1を提供できる。
なお、上記において液晶式遮光板5dの下方領域は、電圧の印加の有無によらず、光を常時透光する特性に固定してもよい。また、電子的あるいは電気的に遮光に切り替えられるものあれば、液晶以外の方式で遮光をおこなってもよい。
As described above, the vehicle-mounted headlight 1 according to the fifth embodiment includes a liquid crystal type light-shielding plate 5d that electronically controls the transmission of light as a shadow forming member. This makes it possible to form a light distribution for a passing lamp without using a projection lens. Further, since the projection lens is not used, it is possible to provide the vehicle-mounted headlight 1 having a smaller area on the front side of the vehicle and a thinner thickness in the front-rear direction of the vehicle than when the projection lens is used. Further, since the function as a traveling light and the function as a passing light can be switched, it is possible to provide a highly functional but compact in-vehicle headlight 1.
In the above, the lower region of the liquid crystal type light-shielding plate 5d may be fixed to have a characteristic of constantly transmitting light regardless of whether or not a voltage is applied. Further, as long as it can be switched to light shielding electronically or electrically, light shielding may be performed by a method other than liquid crystal.

実施の形態6.
実施の形態6では陰影形成部材の変形例を説明する。
図23は、この発明の実施の形態6に係る車載用前照灯1における反射板5の例を示す斜視図である。実施の形態6の反射板5は、実施の形態1で説明した反射板5の端辺52に対して段差部56が形成された構成である。段差部56が形成されたことにより、反射板5の端辺52は、歩道側が対向車線側より高い形状になる。なお、図示は省略するが、実施の形態2で説明した可動式反射板5aの端辺52に対して段差部56が形成されてもよい。
Embodiment 6.
In the sixth embodiment, a modification of the shadow forming member will be described.
FIG. 23 is a perspective view showing an example of a reflector 5 in the vehicle-mounted headlight 1 according to the sixth embodiment of the present invention. The reflector 5 of the sixth embodiment has a configuration in which a step portion 56 is formed with respect to the end side 52 of the reflector 5 described in the first embodiment. Due to the formation of the stepped portion 56, the end side 52 of the reflector 5 has a shape in which the sidewalk side is higher than the oncoming lane side. Although not shown, the stepped portion 56 may be formed on the end side 52 of the movable reflector 5a described in the second embodiment.

図24は、この発明の実施の形態6において車両前方に出射された光を示す図である。図23のように端辺52に段差部56が形成されたことにより、すれ違い灯用の配光におけるカットオフラインは、歩道側が対向車線側より高い位置まで照らす形状になる。 FIG. 24 is a diagram showing light emitted to the front of the vehicle in the sixth embodiment of the present invention. Since the stepped portion 56 is formed on the end side 52 as shown in FIG. 23, the cut-off line in the light distribution for the passing light has a shape in which the sidewalk side illuminates to a position higher than the oncoming lane side.

以下、反射板5以外の陰影形成部材に対して段差部56を形成する例を説明する。
図25は、この発明の実施の形態6に係る車載用前照灯1における可動式遮光板5bの例を示す斜視図である。この可動式遮光板5bは、実施の形態3で説明した可動式遮光板5bの端辺52に対して段差部56が形成された構成である。
Hereinafter, an example in which the step portion 56 is formed on the shadow forming member other than the reflector 5 will be described.
FIG. 25 is a perspective view showing an example of a movable light-shielding plate 5b in the in-vehicle headlight 1 according to the sixth embodiment of the present invention. The movable light-shielding plate 5b has a configuration in which a step portion 56 is formed with respect to an end side 52 of the movable light-shielding plate 5b described in the third embodiment.

図26は、この発明の実施の形態6に係る車載用前照灯1における導光部材5cの例を示す斜視図である。この導光部材5cは、実施の形態4で説明した導光部材5cの端辺52に対して段差部56が形成された構成である。 FIG. 26 is a perspective view showing an example of a light guide member 5c in the vehicle-mounted headlight 1 according to the sixth embodiment of the present invention. The light guide member 5c has a configuration in which a step portion 56 is formed with respect to the end side 52 of the light guide member 5c described in the fourth embodiment.

図27は、この発明の実施の形態6に係る車載用前照灯1における液晶式遮光板5dの例を示す斜視図である。この液晶式遮光板5dは、実施の形態5で説明した液晶式遮光板5dの遮光領域55の端辺52に対して段差部56が形成された構成である。 FIG. 27 is a perspective view showing an example of the liquid crystal type light-shielding plate 5d in the vehicle-mounted headlight 1 according to the sixth embodiment of the present invention. The liquid crystal type light-shielding plate 5d has a configuration in which a step portion 56 is formed with respect to the end side 52 of the light-shielding region 55 of the liquid crystal type light-shielding plate 5d described in the fifth embodiment.

以上のように、実施の形態6における陰影形成部材の端辺52は、歩道側が対向車線側より高い形状である。これにより、歩道側の高い位置を照らしながらも、対向車を運転する運転者を眩惑しない高さに光を出射できる。よって、すれ違い灯として好ましい配光特性をもつ車載用前照灯1を提供できる。 As described above, the end side 52 of the shadow forming member in the sixth embodiment has a shape in which the sidewalk side is higher than the oncoming lane side. As a result, light can be emitted at a height that does not dazzle the driver driving the oncoming vehicle while illuminating a high position on the sidewalk side. Therefore, it is possible to provide an in-vehicle headlight 1 having a preferable light distribution characteristic as a passing light.

実施の形態7.
実施の形態7では陰影形成部材の変形例を説明する。
図28は、この発明の実施の形態7に係る車載用前照灯1における可動式遮光板5bの例を示す斜視図である。可動式遮光板5bは、その一部に光が透過する部位を有する。図28の例では、可動式遮光板5bに複数の穿孔57が形成され、穿孔57のそれぞれが光を透過させる。なお、車載用前照灯1の基本的な構造は、実施の形態1の図1Aおよび図1B等に示された構造と同じである。
Embodiment 7.
In the seventh embodiment, a modification of the shadow forming member will be described.
FIG. 28 is a perspective view showing an example of a movable light-shielding plate 5b in the in-vehicle headlight 1 according to the seventh embodiment of the present invention. The movable shading plate 5b has a portion through which light is transmitted. In the example of FIG. 28, a plurality of perforations 57 are formed in the movable shading plate 5b, and each of the perforations 57 transmits light. The basic structure of the vehicle-mounted headlight 1 is the same as the structure shown in FIGS. 1A and 1B of the first embodiment.

図29は、この発明の実施の形態7において車両前方に出射された光を示す図である。図28のように可動式遮光板5bに穿孔57が形成されたことにより、すれ違い灯用の配光におけるカットオフラインより上側暗部の一部を、穿孔57を透過した光Cが照らす。例えば、穿孔57を透過した光Cが道路標識または案内標識等を照らすことにより、運転者が道路標識等を見やすい配光が形成される。なお、可動式遮光板5bにおいて穿孔57を形成する位置は図28に示される位置に限定されるものではなく、穿孔57の大きさ、形状、および透光領域と遮光領域との比率を適宜設定すれば、車両前方の任意の領域を任意の明るさで照らすことができる。 FIG. 29 is a diagram showing light emitted to the front of the vehicle in the seventh embodiment of the present invention. Since the perforation 57 is formed in the movable light-shielding plate 5b as shown in FIG. 28, the light C transmitted through the perforation 57 illuminates a part of the dark portion above the cut-off line in the light distribution for the passing lamp. For example, the light C transmitted through the perforation 57 illuminates a road sign, a guide sign, or the like, so that a light distribution that makes it easy for the driver to see the road sign or the like is formed. The position where the perforation 57 is formed in the movable light-shielding plate 5b is not limited to the position shown in FIG. 28, and the size and shape of the perforation 57 and the ratio of the light-transmitting region to the light-shielding region are appropriately set. Then, it is possible to illuminate an arbitrary area in front of the vehicle with an arbitrary brightness.

なお、図示は省略するが、可動式遮光板5bに限らず、例えば固定式の陰影形成部材に対して、その一部に光が透過する部位を形成してもよい。 Although not shown, it is not limited to the movable light-shielding plate 5b, and for example, a fixed shadow forming member may be formed with a portion through which light is transmitted.

以上のように、実施の形態7における陰影形成部材は、その一部に光が透過する部位を有する。これにより、すれ違い灯用の配光におけるカットオフラインより上側暗部の一部を照らすことができる。よって、カットオフラインを有して対向車を運転する運転者を眩惑しない高さに光を制限して出射しながらも、カットオフラインより上の例えば道路標識または案内標識等を照らすことができ、すれ違い灯として好ましい配光特性をもつ車載用前照灯1を提供できる。 As described above, the shadow forming member according to the seventh embodiment has a portion through which light is transmitted. As a result, it is possible to illuminate a part of the dark part above the cut-off line in the light distribution for the passing light. Therefore, it is possible to illuminate, for example, a road sign or a guide sign above the cut-off line, while limiting the light to a height that does not dazzle the driver who has the cut-off line and drives the oncoming vehicle. It is possible to provide an in-vehicle headlight 1 having preferable light distribution characteristics as a light.

実施の形態8.
実施の形態8では陰影形成部材の変形例を説明する。
図30は、この発明の実施の形態8に係る車載用前照灯1における可動式遮光板5bの例を示す斜視図である。なお、車載用前照灯1の基本的な構造は、実施の形態1の図1Aおよび図1B等に示された構造と同じである。可動式遮光板5bは、5つの細分化遮光板5b1〜5b5から構成され、細分化遮光板5b1〜5b5は個別に可動する。例えば、細分化遮光板5b4がレンズ部材4の出射範囲外に位置する場合、この細分化遮光板5b4が抜けた領域の光が透過して、この領域に対応する車両前方の領域を照らす。
なお、細分化遮光板の数は5つに限定されるものではなく、任意の数でよい。また、細分化遮光板はすべて同じ形状である必要はなく、任意の形状でよい。
Embodiment 8.
In the eighth embodiment, a modification of the shadow forming member will be described.
FIG. 30 is a perspective view showing an example of a movable light-shielding plate 5b in the in-vehicle headlight 1 according to the eighth embodiment of the present invention. The basic structure of the vehicle-mounted headlight 1 is the same as the structure shown in FIGS. 1A and 1B of the first embodiment. The movable light-shielding plate 5b is composed of five subdivided light-shielding plates 5b1 to 5b5, and the subdivided light-shielding plates 5b1 to 5b5 are individually movable. For example, when the subdivided light-shielding plate 5b4 is located outside the emission range of the lens member 4, the light in the region through which the subdivided light-shielding plate 5b4 has passed is transmitted to illuminate the region in front of the vehicle corresponding to this region.
The number of subdivided light-shielding plates is not limited to five, and may be any number. Further, the subdivided light-shielding plates do not have to have the same shape, and may have any shape.

図31は、この発明の実施の形態8において車両前方に出射された光を示す図である。図30のように細分化遮光板5b4がレンズ部材4の出射範囲外に位置する場合、すれ違い灯用の配光におけるカットオフラインより上側暗部の一部を、この細分化遮光板5b4が抜けた領域を透過した光Dが照らす。例えば、自車の前方に先行車が走行していて走行灯を点灯できない場合であって対向車が存在しない場合は、対向車線側を光Dで照らすことにより、運転者が前方を見通しやすい配光が形成される。 FIG. 31 is a diagram showing light emitted to the front of the vehicle in the eighth embodiment of the present invention. When the subdivided light-shielding plate 5b4 is located outside the emission range of the lens member 4 as shown in FIG. 30, a part of the dark portion above the cut-off line in the light distribution for the passing light is a region where the subdivided light-shielding plate 5b4 is removed. The light D transmitted through the lens illuminates. For example, when the preceding vehicle is running in front of the own vehicle and the traveling light cannot be turned on and there is no oncoming vehicle, the oncoming lane side is illuminated with light D so that the driver can easily see ahead. Light is formed.

なお、可動式遮光板5b以外の陰影形成部材も、細分化遮光板5b1〜5b5のように細分化して個別に可動する構成にしてもよい。
以下、液晶式遮光板5dを細分化する構成を説明する。図32は、この発明の実施の形態8における液晶式遮光板5dの例を示す斜視図である。液晶式遮光板5dの遮光領域55は、8つの細分化遮光領域5d1〜5d8から構成され、細分化遮光領域5d1〜5d8ごとに電圧の印加を制御することにより、細分化遮光領域5d1〜5d8の透光と遮光とが適宜切り替わる。
なお、細分化遮光領域の数は8つに限定されるものではなく、任意の数でよい。また、細分化遮光領域はすべて同じ形状である必要はなく、任意の形状でよい。また、液晶式遮光板5dの下方領域は、電圧の印加の有無によらず、光を常時透光する特性に固定してもよい。また、電子的あるいは電気的に遮光に切り替えられるものあれば、液晶以外の方式で遮光をおこなってもよい。
The shadow forming member other than the movable shading plate 5b may also be subdivided and individually movable like the subdivided shading plates 5b1 to 5b5.
Hereinafter, a configuration for subdividing the liquid crystal type light-shielding plate 5d will be described. FIG. 32 is a perspective view showing an example of the liquid crystal type light-shielding plate 5d according to the eighth embodiment of the present invention. The light-shielding region 55 of the liquid crystal type light-shielding plate 5d is composed of eight subdivided light-shielding regions 5d1 to 5d8, and by controlling the application of voltage for each of the subdivided light-shielding regions 5d1 to 5d8, the subdivided light-shielding regions 5d1 to 5d8 Light transmission and shading are switched as appropriate.
The number of subdivided shading regions is not limited to eight, and may be any number. Further, the subdivided light-shielding regions do not have to have the same shape, and may have any shape. Further, the lower region of the liquid crystal type light-shielding plate 5d may be fixed to have a characteristic of constantly transmitting light regardless of whether or not a voltage is applied. Further, as long as it can be switched to light shielding electronically or electrically, light shielding may be performed by a method other than liquid crystal.

以上のように、実施の形態8における陰影形成部材は、その一部に光が透過する部位を有する。これにより、すれ違い灯用の配光におけるカットオフラインより上側暗部の一部を照らすことができる。よって、すれ違い灯として好ましい配光特性をもつ車載用前照灯1を提供できる。さらに、実施の形態8では、陰影形成部材において光が透過する部位を可変にしたので、ADB(Adaptive Driving Beam)用の車載用前照灯1、いわゆる配光可変ヘッドランプを提供できる。 As described above, the shadow forming member according to the eighth embodiment has a portion through which light is transmitted. As a result, it is possible to illuminate a part of the dark part above the cut-off line in the light distribution for the passing light. Therefore, it is possible to provide an in-vehicle headlight 1 having a preferable light distribution characteristic as a passing light. Further, in the eighth embodiment, since the portion of the shadow forming member through which light is transmitted is made variable, it is possible to provide an in-vehicle headlight 1 for ADB (Adaptive Driving Beam), that is, a so-called variable light distribution headlamp.

実施の形態9.
実施の形態9では、複数のADB用LED3a〜3fと複数のレンズ部材4により構成されるADB用光源ユニットを説明する。
図33は、この発明の実施の形態9に係る車載用前照灯1の構成例の要部を示す斜視図である。実施の形態9に係る車載用前照灯1は、ハイビーム用光源ユニット111、ロービーム用光源ユニット112、およびADB用光源ユニット114を備える。図33に示されるハイビーム用光源ユニット111およびロービーム用光源ユニット112は、図16に示されたハイビーム用光源ユニット111およびロービーム用光源ユニット112と同じ構成であるため説明を省略する。
Embodiment 9.
In the ninth embodiment, an ADB light source unit composed of a plurality of ADB LEDs 3a to 3f and a plurality of lens members 4 will be described.
FIG. 33 is a perspective view showing a main part of a configuration example of the vehicle-mounted headlight 1 according to the ninth embodiment of the present invention. The vehicle-mounted headlight 1 according to the ninth embodiment includes a high beam light source unit 111, a low beam light source unit 112, and an ADB light source unit 114. Since the high beam light source unit 111 and the low beam light source unit 112 shown in FIG. 33 have the same configuration as the high beam light source unit 111 and the low beam light source unit 112 shown in FIG. 16, description thereof will be omitted.

図34は、この発明の実施の形態9に係る車載用前照灯1におけるADB用光源ユニット114と投影レンズ9の構成例を示す斜視図である。図35は、この発明の実施の形態8におけるADB用LED3a〜3fの投影光13a〜13fを、車載用前照灯1の上側からみた平面図である。ADB用LED3a〜3fの向かい側に配置されたそれぞれのレンズ部材4は、ADB用LED3a〜3fが発する光を投影レンズ9の方向へ集光して出射する光学特性を有するため、ADB用LED3a〜3fがそれぞれ発する光の漏洩を抑制して、光を効率よく投影レンズ9に導くことができる。
また、実施の形態1で説明したように、各レンズ部材4が出射する光を正面から見ると、おおむねADB用LED3a〜3fの発光面31の形状に対応している。そのため、例えば発光面31が方形のADB用LED3a〜3fを使用し、各レンズ部材4を経由してADB用LED3a〜3fが発する光を投影レンズ9から車両前方に投影すれば、車両前方には発光面31の形状に対応した方形状の投影光13a〜13fが投影される。
FIG. 34 is a perspective view showing a configuration example of the ADB light source unit 114 and the projection lens 9 in the vehicle-mounted headlight 1 according to the ninth embodiment of the present invention. FIG. 35 is a plan view of the projected lights 13a to 13f of the ADB LEDs 3a to 3f according to the eighth embodiment of the present invention as viewed from above the in-vehicle headlight 1. Since each lens member 4 arranged opposite to the ADB LEDs 3a to 3f has an optical characteristic of condensing and emitting the light emitted by the ADB LEDs 3a to 3f in the direction of the projection lens 9, the ADB LEDs 3a to 3f It is possible to efficiently guide the light to the projection lens 9 by suppressing the leakage of the light emitted by each of them.
Further, as described in the first embodiment, when the light emitted from each lens member 4 is viewed from the front, it generally corresponds to the shape of the light emitting surface 31 of the ADB LEDs 3a to 3f. Therefore, for example, if the ADB LEDs 3a to 3f having a rectangular light emitting surface 31 are used and the light emitted by the ADB LEDs 3a to 3f is projected from the projection lens 9 to the front of the vehicle via each lens member 4, the front of the vehicle can be seen. Square projected lights 13a to 13f corresponding to the shape of the light emitting surface 31 are projected.

ADB用LED3a〜3fを個々に点灯または消灯することにより、任意の方向を照らすADB用光源ユニット114が構成できる。例えば、図33に示されるロービーム用光源ユニット112により図31に示されたすれ違い灯用の配光を形成し、ADB用光源ユニット114によりカットオフラインの上側暗部にADB用の配光(図31のD)を形成する。 By individually turning on or off the ADB LEDs 3a to 3f, the ADB light source unit 114 that illuminates an arbitrary direction can be configured. For example, the low beam light source unit 112 shown in FIG. 33 forms the light distribution for the passing lamp shown in FIG. 31, and the ADB light source unit 114 forms the light distribution for ADB in the upper dark portion of the cut-off line (FIG. 31). D) is formed.

以上のように、実施の形態9に係る車載用前照灯1は、複数のADB用LED3a〜3fと複数のレンズ部材4とを備える構成である。それぞれのADB用LED3a〜3fに対向するレンズ部材4を備えることにより、各レンズ部材4はADB用LED3a〜3fが発する光の漏洩を抑制して、光を効率よく投影レンズ9に導くことができる。これにより、光の利用効率が高いADB用光源ユニット114を備えた車載用前照灯1を提供できる。 As described above, the vehicle-mounted headlight 1 according to the ninth embodiment has a configuration including a plurality of ADB LEDs 3a to 3f and a plurality of lens members 4. By providing the lens members 4 facing the respective ADB LEDs 3a to 3f, each lens member 4 can suppress the leakage of the light emitted by the ADB LEDs 3a to 3f and efficiently guide the light to the projection lens 9. .. As a result, it is possible to provide the vehicle-mounted headlight 1 provided with the ADB light source unit 114 having high light utilization efficiency.

実施の形態10.
実施の形態10では光源部材の変形例を説明する。
上記実施の形態1〜9では、光源部材として白色LEDを使用した。白色LEDは、青色光を発する青色LEDと、青色光を黄色光に変換する波長変換部材である蛍光部材とを備え、波長変換されずに残った青色光と波長変換された黄色光とを混合することによって白色光を生成して発する。上記実施の形態1〜9の発光面31はこの蛍光部材の出射面に対応する。これに対し、実施の形態10では、光源部材としてLD等のレーザ光源を使用する。
Embodiment 10.
In the tenth embodiment, a modification of the light source member will be described.
In the above-described first to ninth embodiments, a white LED is used as the light source member. The white LED includes a blue LED that emits blue light and a fluorescent member that is a wavelength conversion member that converts blue light into yellow light, and mixes the remaining blue light that has not been wavelength-converted and the wavelength-converted yellow light. By doing so, white light is generated and emitted. The light emitting surface 31 of the first to ninth embodiments corresponds to the emitting surface of the fluorescent member. On the other hand, in the tenth embodiment, a laser light source such as LD is used as the light source member.

図36は、この発明の実施の形態10に係る車載用前照灯1の光源部材の一例を示し、図36Aは側面図、図36BはLDと当LDが発する青色レーザ光を拡大した図である。図36Aおよび図36Bの例では、光源部材は、断面が楕円状の光を発する青色LD301、および蛍光部材302から構成される。蛍光部材302のレンズ部材4に向かい合う面は、上記白色LEDの発光面に相当する。青色LD301が発する断面が楕円形の青色レーザ光は、蛍光部材302により黄色光に変換される。波長変換されずに残った青色レーザ光と波長変換された黄色光とが混合した白色光は、レンズ部材4へ入射する。なお、青色LD301の設置向きを、半導体の接合面301aの延伸方向が上下を向く向きにすることによって、レンズ部材4に入射する断面が楕円形の白色光の長軸側が左右方向に向き、短軸側が上下方向に向くようにする。 FIG. 36 shows an example of the light source member of the vehicle-mounted headlight 1 according to the tenth embodiment of the present invention, FIG. 36A is a side view, and FIG. 36B is an enlarged view of the LD and the blue laser light emitted by the LD. is there. In the example of FIGS. 36A and 36B, the light source member is composed of a blue LD301 that emits light having an elliptical cross section and a fluorescent member 302. The surface of the fluorescent member 302 facing the lens member 4 corresponds to the light emitting surface of the white LED. The blue laser light having an elliptical cross section emitted by the blue LD301 is converted into yellow light by the fluorescent member 302. The white light, which is a mixture of the blue laser light remaining without wavelength conversion and the wavelength-converted yellow light, is incident on the lens member 4. By setting the installation direction of the blue LD301 so that the stretching direction of the joint surface 301a of the semiconductor faces up and down, the long axis side of the white light having an elliptical cross section incident on the lens member 4 faces the left and right direction, which is short. Make sure that the shaft side faces up and down.

以上のように、実施の形態10の光源部材は、LEDまたはLD等の半導体光源と、半導体光源が発する光を受光して、受光した光の波長を異なる波長に変換する波長変換部材である蛍光部材とを有する。半導体光源は、長寿命であり、少ない電力で必要な明るさを確保でき、一定の電流を供給する簡単な制御によって安定した明るさを発することができるため、車載用前照灯1の光源部材として好適である。 As described above, the light source member of the tenth embodiment is a wavelength conversion member that receives light emitted by a semiconductor light source such as an LED or LD and the light emitted by the semiconductor light source and converts the wavelength of the received light into a different wavelength. Has a member. The semiconductor light source has a long life, can secure the required brightness with a small amount of electric power, and can emit a stable brightness by simple control of supplying a constant current. Therefore, the light source member of the in-vehicle headlight 1 Is suitable as.

なお、車載用前照灯1の光源部材として、図37および図38に示す光源部材を用いることもできる。
図37は、この発明の実施の形態10に係る車載用前照灯1の光源部材の別の例を示す側面図である。図37の例では、光源部材は、ビーム状の光を発する赤色レーザ光源311R、緑色レーザ光源311Gおよび青色レーザ光源311B、3つのプリズム312、ならびに、拡散部材313から構成される。
The light source member shown in FIGS. 37 and 38 can also be used as the light source member of the vehicle-mounted headlight 1.
FIG. 37 is a side view showing another example of the light source member of the vehicle-mounted headlight 1 according to the tenth embodiment of the present invention. In the example of FIG. 37, the light source member is composed of a red laser light source 311R that emits beam-shaped light, a green laser light source 311G, a blue laser light source 311B, three prisms 312, and a diffusion member 313.

実施の形態1で説明したように、レンズ部材4は、微細な凹凸による屈折現象、干渉現象、または回折現象等の光学特性を利用する構成であり、複数の凹凸を経由した光を合成して当光学特性を確保する都合上、微細な個々の凸面または凹面の面積よりも、光源部材から入射される光の面積のほうが大きい必要がある。そこで、図37および図38の光源部材は、拡散部材313を使用することにより、ビーム状のレーザ光を拡散させて微細な個々の凸面または凹面の面積に対して十分に広い面積がある光を生成する。 As described in the first embodiment, the lens member 4 has a configuration that utilizes optical characteristics such as a refraction phenomenon, an interference phenomenon, or a diffraction phenomenon due to fine irregularities, and synthesizes light that has passed through a plurality of irregularities. In order to secure the optical characteristics, it is necessary that the area of the light incident from the light source member is larger than the area of each fine convex or concave surface. Therefore, the light source member of FIGS. 37 and 38 diffuses the beam-shaped laser beam by using the diffusing member 313 to emit light having a sufficiently large area with respect to the area of each fine convex or concave surface. Generate.

拡散部材313のレンズ部材4に向かい合う面は、上記白色LEDの発光面に相当する。赤色レーザ光源311Rが発する赤色レーザ光、緑色レーザ光源311Gが発する緑色レーザ光、および青色レーザ光源311Bが発する青色レーザ光を、プリズム312により混合して白色レーザ光を生成して拡散部材313へ導光する。白色レーザ光は、拡散部材313により拡散され、ビーム状の光から面積を有した光に変換されて、レンズ部材4へ入射する。 The surface of the diffusion member 313 facing the lens member 4 corresponds to the light emitting surface of the white LED. The red laser light emitted by the red laser light source 311R, the green laser light emitted by the green laser light source 311G, and the blue laser light emitted by the blue laser light source 311B are mixed by the prism 312 to generate white laser light and guide it to the diffusion member 313. It glows. The white laser light is diffused by the diffusing member 313, converted from beam-shaped light into light having an area, and incident on the lens member 4.

図38は、この発明の実施の形態10に係る車載用前照灯1の光源部材の別の例を示す側面図である。図38の例では、光源部材は、ビーム状の光を発する単色レーザ光源321、非線形媒質322、および拡散部材313から構成される。単色レーザ光源321が発する単色レーザ光は、非線形ファイバ等の非線形媒質322を通過することにより、連続的で広帯域のスペクトルを有するSC(Supercontinuum)光になる。SC光は、拡散部材313により拡散され、ビーム状の光から面積を有した光に変換されて、レンズ部材4へ入射する。 FIG. 38 is a side view showing another example of the light source member of the vehicle-mounted headlight 1 according to the tenth embodiment of the present invention. In the example of FIG. 38, the light source member is composed of a monochromatic laser light source 321 that emits beam-shaped light, a nonlinear medium 322, and a diffusion member 313. The monochromatic laser light emitted by the monochromatic laser light source 321 passes through a non-linear medium 322 such as a non-linear fiber, and becomes SC (Supercontinuum) light having a continuous and wide band spectrum. The SC light is diffused by the diffusing member 313, converted from beam-shaped light into light having an area, and incident on the lens member 4.

図36〜図38のように、小さいながら面積を有する白色光をレンズ部材4に入射することで、レンズ部材4の屈折現象、干渉現象、または回折現象等の光学特性を効果的に作用させて集光させることができ、レーザ光の利用効率を高めることができる。ちなみに、コヒーレントなレーザ光は、微細な凹凸が形成されたレンズ部材4を通過し混合されることによりインコヒーレントな光となる。このインコヒーレントな光は再びコヒーレントな光に戻ることはないため、例えば車両事故が発生して車載用前照灯1が破損した場合でも、不測の事態によるレーザ光の漏洩を抑制できる。したがって、レーザ光特有の危険な事態を回避でき、眼に対する安全性(Eye safety)を確保することができる。 As shown in FIGS. 36 to 38, by incident white light having a small area on the lens member 4, the optical characteristics such as the refraction phenomenon, the interference phenomenon, or the diffraction phenomenon of the lens member 4 are effectively exerted. It can be focused and the utilization efficiency of laser light can be improved. By the way, the coherent laser light becomes incoherent light by passing through the lens member 4 on which fine irregularities are formed and being mixed. Since this incoherent light does not return to coherent light again, it is possible to suppress leakage of laser light due to an unexpected situation even if, for example, a vehicle accident occurs and the in-vehicle headlight 1 is damaged. Therefore, it is possible to avoid a dangerous situation peculiar to the laser beam, and to ensure eye safety (Eye safety).

なお、本発明はその発明の範囲内において、各実施の形態の自由な組み合わせ、各実施の形態の任意の構成要素の変形、または各実施の形態の任意の構成要素の省略が可能である。 It should be noted that, within the scope of the present invention, it is possible to freely combine each embodiment, modify any component of each embodiment, or omit any component of each embodiment.

1 車載用前照灯、2 前面レンズ、3 LED、3a〜3f ADB用LED、3H ハイビーム用LED(光源部材)、3L ロービーム用LED(光源部材)、4 レンズ部材、5 反射板、5a 可動式反射板、5b 可動式遮光板(陰影形成部材)、5b1〜5b5 細分化遮光板、5c 導光部材、5d 液晶式遮光板(陰影形成部材)、5d1〜5d8 細分化遮光領域、6 外殻ケース、7 保持兼放熱部材、8 光軸調整部材、9 投影レンズ、13a〜13f ADB用LED3a〜3fの投影光、31 発光面、41 脚部、51 反射面(陰影形成部材)、52 端辺、53 支点、54 回転軸、55 遮光領域、56 段差部、57 穿孔、100 LED、101 凸レンズ、102 フレネルレンズ、110 ハイビームロービーム一体光源ユニット、111 ハイビーム用光源ユニット、112 ロービーム用光源ユニット、113 ハイビームロービーム兼用光源ユニット、114 ADB用光源ユニット、301 青色LD、301a 接合面、302 蛍光部材(発光面)、311R 赤色レーザ光源、311G 緑色レーザ光源、311B 青色レーザ光源、312 プリズム、313 拡散部材(発光面)、321 単色レーザ光源、322 非線形媒質。 1 Automotive headlight, 2 Front lens, 3 LED, 3a to 3f ADB LED, 3H high beam LED (light source member), 3L low beam LED (light source member), 4 lens member, 5 reflector, 5a movable Reflector, 5b Movable shading plate (shadow forming member), 5b1 to 5b5 Subdivided shading plate, 5c Light source member, 5d Liquid source shading plate (shading forming member), 5d1 to 5d8 Subdivided shading area, 6 Outer shell case , 7 Retaining and heat dissipation member, 8 Optical axis adjustment member, 9 Projection lens, 13a to 13f Projected light of LEDs 3a to 3f for ADB, 31 Light source, 41 Legs, 51 Reflection surface (shadow forming member), 52 Edges, 53 fulcrum, 54 rotation axis, 55 shading area, 56 stepped part, 57 perforation, 100 LED, 101 convex lens, 102 Frenel lens, 110 high beam low beam integrated light source unit, 111 high beam light source unit, 112 low beam light source unit, 113 high beam low beam Combined light source unit, 114 ADB light source unit, 301 blue LD, 301a junction surface, 302 fluorescent member (light emitting surface), 311R red laser light source, 311G green laser light source, 311B blue laser light source, 312 prism, 313 diffuser member (light emitting surface) ), 321 Monochromatic laser light source, 322 Non-linear medium.

Claims (10)

発光面を有する光源部材と、
前記光源部材に向かい合う面に、前記発光面の大きさに比して小さい凹凸が形成され、集光性を有する板状のレンズ部材と、
前記レンズ部材から出射される光を車両前方へ透過する前面レンズと
前記レンズ部材と前記前面レンズとの間で、光軸の上側に配置された陰影形成部材と、を備え、
前記光源部材の発光面から前記レンズ部材の凹凸が形成された面までの距離は、当該発光面の最大幅以下であることを特徴とする車載用前照灯。
A light source member having a light emitting surface and
A plate-shaped lens member having unevenness smaller than the size of the light emitting surface formed on the surface facing the light source member and having a light-collecting property .
A front lens that transmits light emitted from the lens member to the front of the vehicle ,
A shadow forming member arranged on the upper side of the optical axis between the lens member and the front lens is provided.
An in-vehicle headlight characterized in that the distance from the light emitting surface of the light source member to the surface on which the unevenness of the lens member is formed is equal to or less than the maximum width of the light emitting surface.
前記陰影形成部材は、遮光板であることを特徴とする請求項1記載の車載用前照灯。 The vehicle-mounted headlight according to claim 1 , wherein the shadow forming member is a light-shielding plate. 前記陰影形成部材は、下方から入射する光を反射する反射面であることを特徴とする請求項1記載の車載用前照灯。 The vehicle-mounted headlight according to claim 1 , wherein the shadow forming member is a reflecting surface that reflects light incident from below. 前記陰影形成部材は、可動式であることを特徴とする請求項2または請求項3記載の車載用前照灯。 The vehicle-mounted headlight according to claim 2 or 3 , wherein the shadow forming member is movable. 前記陰影形成部材は、電子的に光の透過を制御する部材であることを特徴とする請求項1記載の車載用前照灯。 The vehicle-mounted headlight according to claim 1 , wherein the shadow forming member is a member that electronically controls the transmission of light. 前記陰影形成部材の端辺は、歩道側が対向車線側より高い形状であることを特徴とする請求項1から請求項5のうちのいずれか1項記載の車載用前照灯。 The vehicle-mounted headlight according to any one of claims 1 to 5 , wherein the end side of the shadow forming member has a shape higher on the sidewalk side than on the oncoming lane side. 前記陰影形成部材は、その一部に光が透過する部位を有することを特徴とする請求項1から請求項6のうちのいずれか1項記載の車載用前照灯。 The vehicle-mounted headlight according to any one of claims 1 to 6 , wherein the shadow forming member has a portion through which light is transmitted. 前記光源部材は、半導体光源であることを特徴とする請求項1記載の車載用前照灯。 The vehicle-mounted headlight according to claim 1, wherein the light source member is a semiconductor light source. 前記光源部材は、
半導体光源と、
前記半導体光源が発する光を受光して、受光した光とは異なる波長の光を発する蛍光部材とを有することを特徴とする請求項1記載の車載用前照灯。
The light source member is
With a semiconductor light source
The vehicle-mounted headlight according to claim 1, further comprising a fluorescent member that receives light emitted by the semiconductor light source and emits light having a wavelength different from the received light.
前記光源部材と前記レンズ部材とを複数組備えることを特徴とする請求項1記載の車載用前照灯。 The vehicle-mounted headlight according to claim 1, wherein a plurality of sets of the light source member and the lens member are provided.
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