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JP6794559B2 - Immersion heater for molten non-ferrous metal - Google Patents
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JP6794559B2 - Immersion heater for molten non-ferrous metal - Google Patents

Immersion heater for molten non-ferrous metal Download PDF

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JP6794559B2
JP6794559B2 JP2019556303A JP2019556303A JP6794559B2 JP 6794559 B2 JP6794559 B2 JP 6794559B2 JP 2019556303 A JP2019556303 A JP 2019556303A JP 2019556303 A JP2019556303 A JP 2019556303A JP 6794559 B2 JP6794559 B2 JP 6794559B2
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JPWO2019235474A1 (en
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俊治 岩崎
俊治 岩崎
洋二 青木
洋二 青木
英之 川田
英之 川田
慎 山口
慎 山口
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Hirochiku Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B3/00Hearth-type furnaces, e.g. of reverberatory type; Electric arc furnaces ; Tank furnaces
    • F27B3/10Details, accessories or equipment, e.g. dust-collectors, specially adapted for hearth-type furnaces
    • F27B3/20Arrangements of heating devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D11/00Arrangement of elements for electric heating in or on furnaces
    • F27D11/02Ohmic resistance heating
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/40Heating elements having the shape of rods or tubes
    • H05B3/42Heating elements having the shape of rods or tubes non-flexible
    • H05B3/44Heating elements having the shape of rods or tubes non-flexible heating conductor arranged within rods or tubes of insulating material

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Resistance Heating (AREA)
  • Furnace Details (AREA)

Description

本発明は、アルミニウム、亜鉛等の非鉄金属溶湯中に投入し、溶湯を加熱する非鉄金属溶湯用浸漬ヒータに関し、詳しくはヒータの発熱体の温度上限を上げて、寿命が延長できる非鉄金属溶湯用浸漬ヒータに関するものである。 The present invention relates to a dipping heater for a non-ferrous metal molten metal that is put into a non-ferrous metal molten metal such as aluminum and zinc to heat the molten metal. It relates to an immersion heater.

アルミニウムや亜鉛などの非鉄金属溶湯を加熱保持するために用いられる非鉄金属溶湯保持炉は、図5,6に示すように、溶湯中に、セラミックスの耐火物製保護管内に発熱体を装備した縦型又は横型の浸漬ヒータを備えている。このような浸漬ヒータは、通電により加熱される発熱体を溶湯との反応から保護し、かつ溶湯と絶縁するため高い絶縁性を有するセラミックスチューブを有する。セラミックスチューブは、高温の金属溶湯に浸漬させるため、機械的強度が高く、耐熱衝撃性や耐磨耗性などに優れ、熱伝導率の高い材質で製造される。それには窒化珪素質焼結体(Si)、窒化硼素質焼結体(BN)などがよく用いられる。As shown in FIGS. 5 and 6, the non-ferrous metal molten metal holding furnace used for heating and holding the non-ferrous metal molten metal such as aluminum and zinc is equipped with a heating element in a ceramic refractory protective tube during the molten metal. It is equipped with a mold or horizontal immersion heater. Such a dipping heater has a ceramic tube having a high insulating property in order to protect the heating element heated by energization from the reaction with the molten metal and to insulate the molten metal from the molten metal. Since the ceramic tube is immersed in a high-temperature molten metal, it is manufactured of a material having high mechanical strength, excellent thermal shock resistance and abrasion resistance, and high thermal conductivity. For that purpose, a silicon nitride sintered body (Si 3 N 4 ), a boron nitride sintered body (BN) and the like are often used.

一方、セラミックスチューブ内に収納される発熱体は、棒状ヒータや螺旋状ヒータなどの様々の形状のヒータが知られている。ヒータ素材としては、SiC質やニクロム線や二珪化モリブデンなどの材料が使われる。最近では、大型の溶湯保持炉に見合った発熱量が大きく、安定した動作で、寿命が長い発熱体が求められ、この点で発熱体表面温度が1400〜1600℃でも耐えられ、単位面積当たりの発熱量が大きい、即ち、ニクロム発熱体の5〜10倍に相当するSiC発熱体が採用されて来ている。 On the other hand, as a heating element housed in a ceramic tube, heaters having various shapes such as a rod-shaped heater and a spiral heater are known. As the heater material, materials such as SiC material, nichrome wire, and molybdenum disilicate are used. Recently, there has been a demand for a heating element that has a large calorific value, stable operation, and a long life, which is commensurate with a large molten metal holding furnace. In this respect, the heating element surface temperature can withstand even 1400 to 1600 ° C, and per unit area. A SiC heating element that has a large calorific value, that is, that corresponds to 5 to 10 times that of a nichrome heating element, has been adopted.

当初、SiC発熱体も気孔率が20〜25%と高い再結晶SiCであり、SiCの酸化による寿命の点から最高発熱温度が発熱体表面温度で約1400℃に制限されていたものを、気孔率10%以下の反応焼結型SiCを採用して、発熱体表面温度を1600℃まで使用可能にし、さらに、比抵抗が0.02Ωcmと低いため、発熱部をスパイラル加工して全抵抗を上げることにより既設電源で使用可能にし、三相電源で1400〜1600℃の高温炉にて使用可能とする先行技術が開示されている。 Initially, the SiC heating element was also a recrystallized SiC with a high porosity of 20 to 25%, and the maximum heating temperature was limited to about 1400 ° C by the heating element surface temperature in terms of the life due to the oxidation of SiC. A reaction-sintered SiC with a porosity of 10% or less is used to enable the surface temperature of the heating element to be used up to 1600 ° C. Furthermore, since the specific resistance is as low as 0.02 Ωcm, the heating element is spirally processed to increase the total resistance. There is disclosed a prior art that enables it to be used with an existing power source and can be used with a high temperature furnace at 1400 to 1600 ° C. with a three-phase power source.

特開2001−257056(〔0002−0004〕、〔図1〕、〔図4〕)JP 2001-257056 ([0002-0004], [Fig. 1], [Fig. 4])

前記先行技術は、SiC発熱体の発熱体表面温度を上昇させた点で優れているが、非鉄金属溶湯用浸漬ヒータの場合には、このSiC発熱体は、保護管であるセラミックスチューブ内に設置されており、通常、チューブ内は空気で満たされている。この状態で、SiC発熱体に通電して発熱させた場合、SiCは空気中の酸素でSiC+2O=SiO+COの反応が生じ、初期には、この反応が急速に進行するが、生成されたSiO被膜により表面が包まれると、次第に酸化速度が遅くなり、酸化による抵抗増加も緩慢となる。しかし、長時間の使用で次第にSiO量が増加すると、抵抗が初期の1.8〜2倍附近より上昇し始め、さらに3〜4倍附近になると急激に増加する。この抵抗の増加とこれによる温度係数のバラツキの増加によりSiC発熱体の寿命が尽きるとされている。特に、スパイラル型発熱体の場合は、スパイラルの発熱部の折損事故が突然生じること等の課題があった。The above-mentioned prior art is excellent in that the surface temperature of the heating element of the SiC heating element is raised, but in the case of a dipping heater for non-ferrous metal molten metal, this SiC heating element is installed in a ceramic tube which is a protective tube. The tube is usually filled with air. In this state, when the SiC heating element is energized to generate heat, the reaction of SiC + 2O 2 = SiO 2 + CO 2 occurs with oxygen in the air, and this reaction proceeds rapidly at the initial stage, but it is generated. When the surface is covered with the SiO 2 coating, the oxidation rate gradually slows down, and the resistance increase due to oxidation also slows down. However, when the amount of SiO 2 gradually increases with long-term use, the resistance starts to increase from the initial 1.8 to 2 times approach, and further increases rapidly when it reaches 3 to 4 times. It is said that the life of the SiC heating element is exhausted due to the increase in resistance and the resulting increase in temperature coefficient variation. In particular, in the case of a spiral type heating element, there is a problem that a breakage accident of the heating part of the spiral suddenly occurs.

本発明は、これらの課題を解決したものであって、浸漬ヒータのSiC発熱体の発熱時における酸化を防止して発熱体の寿命延長と、発熱体の温度上限の上昇を図るもので、これによりSiC発熱体の寿命延長や性能の向上・維持ができ、全体的には溶湯保持炉や溶湯中で非鉄金属インゴットを溶解する溶湯中溶解炉の稼働率の向上、ひいては溶湯の品質維持を可能にし、また保全費の軽減を目的とするものである。 The present invention solves these problems and prevents oxidation of the SiC heating element of the immersion heater during heat generation to extend the life of the heating element and raise the temperature upper limit of the heating element. This makes it possible to extend the life of the SiC heating element and improve / maintain its performance. Overall, it is possible to improve the operating rate of the molten metal holding furnace and the melting furnace in the molten metal that melts non-ferrous metal ingots in the molten metal, and eventually maintain the quality of the molten metal. The purpose is to reduce maintenance costs.

上記の目的を達成するために、本発明の請求項1に係る非鉄金属溶湯加熱用SiC浸漬ヒータは、非鉄金属の溶湯保持炉に用いられるSiC浸漬ヒータにおいて、直筒状の絶縁性セラミックス保護管の中に単数又は複数本の竪型SiCヒータを配し、かつ、保護管内に窒素を充満した浸漬ヒータであって、該保護管内部に外気と連通した通気管を設け、かつ、該通気管をTi又はNb又はSi金属からなる脱酸素層に接続することにより、外気を脱酸素した窒素が該保護管内部の窒素を補うように補給されることを特徴とする。In order to achieve the above object, the SiC immersion heater for heating a non-ferrous metal molten metal according to claim 1 of the present invention is a SiC immersion heater used in a non-ferrous metal molten metal holding furnace, and is a straight tubular insulating ceramics protective tube. A dipping heater in which one or more vertical SiC heaters are arranged and the protective tube is filled with nitrogen, and a vent tube communicating with the outside air is provided inside the protective tube, and the vent tube is provided. By connecting to a deoxidizing layer made of Ti or Nb or Si metal, the nitrogen deoxidized from the outside air is replenished so as to supplement the nitrogen inside the protective tube.

従来、縦型ヒータを内蔵している絶縁性セラミックス製保護管内は外気と連通した空気で充満されており、そのためSiC発熱体が約800℃以上で酸化されていくのに対し、本発明のSiC浸漬ヒータは、保護管内に窒素を充満したものであって、SiC発熱体が800℃以上で酸化されることを防止している。また、SiC発熱体が昇温や降温した場合に、保護管内の気体が膨張や収縮して気体が出入りするが、本発明では、外気と連通する通気管を通して気体の出入りが行え、かつ、外気から吸入する場合には、Ti又はNb又はSi脱酸層を通過してTi又はNb又はSi金属により酸素が吸収されて除去し、窒素のみが補給されるようになる。 Conventionally, the inside of the insulating ceramic protective tube containing the vertical heater is filled with air communicating with the outside air, so that the SiC heating element is oxidized at about 800 ° C. or higher, whereas the SiC of the present invention is used. The immersion heater is a protective tube filled with nitrogen to prevent the SiC heating element from being oxidized at 800 ° C. or higher. Further, when the temperature of the SiC heating element rises or falls, the gas in the protective tube expands or contracts and the gas enters and exits. However, in the present invention, the gas can enter and exit through the ventilation pipe communicating with the outside air, and the outside air. When inhaled from, oxygen is absorbed and removed by the Ti or Nb or Si metal through the Ti or Nb or Si deoxidizing layer, and only nitrogen is replenished.

本発明の請求項1の構成をとることにより、保護管内の雰囲気を窒素のみにすることによりSiC発熱体が800℃以上でSiCからSiOへの酸化を防止できるからSiC発熱体の特性を維持でき、また発熱体の温度上昇が可能になり、発熱体の加熱能力の向上と寿命延長が可能となる。 By adopting the configuration of claim 1 of the present invention, it is possible to prevent the SiC heating element from oxidizing from SiC to SiO 2 at 800 ° C. or higher by using only nitrogen as the atmosphere in the protective tube, so that the characteristics of the SiC heating element are maintained. It is also possible to raise the temperature of the heating element, improving the heating capacity of the heating element and extending its life.

また、請求項2に係る非鉄金属溶湯加熱用SiC浸漬ヒータは、請求項1に記載の非鉄金属溶湯加熱用SiC浸漬ヒータにおいて、前記SiCヒータが二重螺旋形状の発熱体を有することを特徴とする。 The SiC immersion heater for heating a non-ferrous metal molten metal according to claim 2 is the SiC immersion heater for heating a non-ferrous metal molten metal according to claim 1, wherein the SiC heater has a heating element having a double spiral shape. To do.

この構成により、SiCヒータが二重の螺旋状の長い電流流路を有するので、SiCが低抵抗でも、大きなジュール熱を発生することができ、熱出力の大きなSiC浸漬ヒータが得られると共に、SiCヒータのSiO化が回避できるので熱出力の向上と寿命延長に貢献する。With this configuration, since the SiC heater has a long double spiral current flow path, a large Joule heat can be generated even if the SiC has a low resistance, a SiC immersion heater having a large heat output can be obtained, and the SiC can be obtained. Since it is possible to avoid making the heater SiO 2 , it contributes to the improvement of heat output and the extension of life.

また、請求項3に係る非鉄金属溶湯加熱用SiC浸漬ヒータは、請求項1又は2に記載の非鉄金属溶湯加熱用SiC浸漬ヒータにおいて、前記SiCヒータの発熱体の使用発熱温度の上限が1300℃であることを特徴とする。Further, in the SiC immersion heater for heating a non-ferrous metal molten metal according to claim 3, in the SiC immersion heater for heating a non-ferrous metal molten metal according to claim 1, the upper limit of the operating heating temperature of the heating element of the SiC heater is 1300 ° C. It is characterized by being.

SiCヒータのSiC発熱体の使用発熱温度が1400℃以上になると、SiCが保護管内のNガスと反応してSiの窒化物を生成してSiCのヒータの寿命が損なわれる。これを防止するため1300℃を使用温度上限とする構成を採用してSiCのヒータの性能を維持しながら寿命を延長することができる。When the operating heating temperature of the SiC heating element of the SiC heater becomes 1400 ° C. or higher, the SiC reacts with the N 2 gas in the protective tube to generate the nitride of SiC 3 N 4 , and the life of the SiC heater is impaired. In order to prevent this, a configuration in which 1300 ° C. is the upper limit of the operating temperature can be adopted to extend the life while maintaining the performance of the SiC heater.

また、請求項4に係る非鉄金属溶湯加熱用SiC浸漬ヒータは、請求項1又は2又は3に記載の非鉄金属溶湯加熱用SiC浸漬ヒータにおいて、前記Ti又はNb又はSi脱酸素層が、粒状、粉状、繊維状のいずれか、又はそれらの混合物であるTi又はNb又はSi金属を充填して構成されていることを特徴とする。Further, the SiC immersion heater for heating a non-ferrous metal molten metal according to claim 4 is the SiC immersion heater for heating a non-ferrous metal molten metal according to claim 1 or 2 or 3, wherein the Ti or Nb or Si deoxidizing layer is granular. It is characterized in that it is filled with Ti or Nb or Si metal which is either powdery or fibrous or a mixture thereof.

この構成により、該脱酸層の通気性を良好にすると共に、前記金属の脱酸反応に寄与する総表面積を増加して脱酸素能力を高めることが可能で、保護管内へ酸素分を除去した窒素ガスを確実に供給することができる。With this configuration, it is possible to improve the air permeability of the deoxidizing layer and increase the total surface area contributing to the deoxidizing reaction of the metal to increase the deoxidizing ability, and the oxygen content is removed into the protective tube. Nitrogen gas can be reliably supplied.

また、請求項5に係る非鉄金属溶湯加熱用SiC浸漬ヒータは、請求項1から4のいずれかに記載の非鉄金属溶湯加熱用SiC浸漬ヒータにおいて、前記Ti又はNb又はSi脱酸素層が、前記保護管の先の半球部内で、かつ、SiCヒータの発熱体の先端を支持すると共に隅部に複数の通気孔を設けた隔壁で仕切られた部屋内に設けられることを特徴とする。The SiC immersion heater for heating a non-ferrous metal molten metal according to claim 5 is the SiC immersion heater for heating a non-ferrous metal molten metal according to any one of claims 1 to 4, wherein the Ti or Nb or Si deoxidizing layer is the same. It is characterized in that it is provided in a hemispherical portion at the tip of a protective tube and in a room partitioned by a partition wall that supports the tip of a heating element of a SiC heater and has a plurality of ventilation holes at corners.

この構成をとることにより、該脱酸素層の容量を十分確保できるので、外気からの保護管内への窒素補給を確実に偏り無く行え、また、該脱酸素層の温度をヒータ発熱体の温度と同じ程度にすることが可能で、外気からの脱酸素反応を確実に進めることができる。By adopting this configuration, a sufficient capacity of the oxygen scavenger layer can be secured, so that nitrogen can be reliably and evenly supplied into the protective tube from the outside air, and the temperature of the oxygen scavenger layer is defined as the temperature of the heater heating element. It can be made to the same degree, and the deoxygenation reaction from the outside air can be surely promoted.

また、請求項6に係る非鉄金属溶湯加熱用SiC浸漬ヒータは、請求項5に記載の非鉄金属溶湯加熱用SiC浸漬ヒータにおいて、前記Ti脱酸素層の使用温度が800〜1300℃の温度範囲であることを特徴とする。The SiC immersion heater for heating a non-ferrous metal molten metal according to claim 6 is the SiC immersion heater for heating a non-ferrous metal molten metal according to claim 5, wherein the operating temperature of the Ti deoxidizing layer is in the temperature range of 800 to 1300 ° C. It is characterized by being.

前記Ti脱酸素層の使用温度が800℃以下では、Ti金属による脱酸素が不十分であり、1400℃以上では、Ti金属が酸素よりも窒素と選択的に反応して脱酸素能力が低下する。従って、この不具合を避ける温度範囲をとることにより、すなわち、前記Ti脱酸素層の使用温度が800〜1300℃の温度範囲に成るように、熱源であるSiC発熱体の温度を上限1300℃以下で、少なくとも800度以上に調節することによりTi脱酸素層が適切な脱酸素能力を維持することができる。When the operating temperature of the Ti deoxidizing layer is 800 ° C. or lower, deoxidation by the Ti metal is insufficient, and when the temperature is 1400 ° C. or higher, the Ti metal selectively reacts with nitrogen rather than oxygen to reduce the deoxidizing ability. .. Therefore, by taking a temperature range that avoids this problem, that is, the temperature of the SiC heating element that is the heat source is set to an upper limit of 1300 ° C. or less so that the operating temperature of the Ti deoxidizing layer is in the temperature range of 800 to 1300 ° C. The Ti deoxidized layer can maintain an appropriate deoxidizing capacity by adjusting the temperature to at least 800 degrees or higher.

また、請求項7に係る非鉄金属溶湯加熱用SiC浸漬ヒータは、請求項5に記載の非鉄金属溶湯加熱用SiC浸漬ヒータにおいて、前記Nb脱酸素層の使用温度が200〜1000℃の温度範囲であることを特徴とする。The SiC immersion heater for heating a non-ferrous metal molten metal according to claim 7 is the SiC immersion heater for heating a non-ferrous metal molten metal according to claim 5, wherein the operating temperature of the Nb deoxidizing layer is in the temperature range of 200 to 1000 ° C. It is characterized by being.

前記Nb脱酸素層の使用温度が200℃以下では、Nb金属による脱酸素が不十分であり、1000℃以上では、Nb金属が酸素よりも窒素と選択的に反応して脱酸素能力が低下する。従って、この不具合を避ける温度範囲をとることにより、すなわち、前記Nb脱酸素層の使用温度が200〜1000℃の温度範囲に成るように、熱源であるSiC発熱体の温度を上限1000℃以下で、少なくとも200度以上に調節することによりNb脱酸素層が適切な脱酸素能力を維持することができる。したがって、SiC発熱体の温度が200〜1000℃の温度範囲にある時に通気管を通過する気体の脱酸素を行う必要がある。When the operating temperature of the Nb deoxidizing layer is 200 ° C. or lower, deoxygenation by the Nb metal is insufficient, and when the temperature is 1000 ° C. or higher, the Nb metal selectively reacts with nitrogen rather than oxygen to reduce the deoxidizing ability. .. Therefore, by taking a temperature range to avoid this defect, that is, the temperature of the SiC heating element as a heat source is set to an upper limit of 1000 ° C. or less so that the operating temperature of the Nb deoxidizing layer is in the temperature range of 200 to 1000 ° C. By adjusting the temperature to at least 200 degrees or higher, the Nb deoxidizing layer can maintain an appropriate deoxidizing capacity. Therefore, it is necessary to deoxidize the gas passing through the ventilation pipe when the temperature of the SiC heating element is in the temperature range of 200 to 1000 ° C.

また、請求項8に係る非鉄金属溶湯加熱用SiC浸漬ヒータは、請求項5に記載の非鉄金属溶湯加熱用SiC浸漬ヒータにおいて、前記Si脱酸素層の使用温度が800〜1300℃の温度範囲であることを特徴とする。The SiC immersion heater for heating a non-ferrous metal molten metal according to claim 8 is the SiC immersion heater for heating a non-ferrous metal molten metal according to claim 5, wherein the operating temperature of the Si deoxidizing layer is in the temperature range of 800 to 1300 ° C. It is characterized by being.

前記Si脱酸素層の使用温度が800℃以下では、Si金属による脱酸素が不十分であり、1400℃以上では、Si金属が軟化、溶融して脱酸素能力が低下する。従って、この不具合を避ける温度範囲をとることにより、すなわち、前記Si脱酸素層の使用温度が800〜1300℃の温度範囲に成るように、熱源であるSiC発熱体の温度を上限1300℃以下で、少なくとも800度以上に調節することによりSi脱酸素層が適切な脱酸素能力を維持することができる。When the operating temperature of the Si deoxidizing layer is 800 ° C. or lower, deoxygenation by the Si metal is insufficient, and when it is 1400 ° C. or higher, the Si metal is softened and melted to reduce the deoxidizing ability. Therefore, by taking a temperature range that avoids this problem, that is, the temperature of the SiC heating element that is the heat source is set to an upper limit of 1300 ° C. or less so that the operating temperature of the Si deoxidizing layer is in the temperature range of 800 to 1300 ° C. The Si deoxidizing layer can maintain an appropriate deoxidizing capacity by adjusting the temperature to at least 800 degrees or higher.

本発明に係る請求項1から8に記載の非鉄金属溶湯加熱用SiC浸漬ヒータによれば、浸漬ヒータのSiC発熱体の発熱時において保護管内の空気による酸化が防止できて発熱体の劣化を防ぎ、ひいては発熱体の温度上限が上げられると共に、発熱体の寿命の延長を図ることが可能になる。これによりSiC発熱体の寿命延長や性能の向上・維持が確保できて、全体として溶湯保持炉や溶湯中溶解炉の稼働率の維持や向上、溶湯保持炉や溶湯中溶解炉の溶湯の品質維持を可能にし、また浸漬ヒータの交換が少なくなり、溶湯保持炉や溶湯中溶解炉の冷却・加熱による損傷が少なくなり、保全費の軽減を達成できる。また、本発明の非鉄金属溶湯加熱用SiC浸漬ヒータは、非鉄金属のインゴットや切粉の溶解にも安定した溶解熱源として幅広く適用することもできるから、非鉄金属分野での適用範囲を広げることができる。 According to the SiC immersion heater for heating a non-ferrous metal molten metal according to claims 1 to 8 according to the present invention, when the SiC heating element of the immersion heater generates heat, oxidation by air in the protective tube can be prevented and deterioration of the heating element can be prevented. As a result, the upper limit of the temperature of the heating element can be raised, and the life of the heating element can be extended. As a result, the life of the SiC heating element can be extended and the performance can be improved / maintained. As a whole, the operating rate of the molten metal holding furnace and the molten metal melting furnace can be maintained and improved, and the quality of the molten metal in the molten metal holding furnace and the molten metal melting furnace can be maintained. In addition, the replacement of the immersion heater is reduced, the damage caused by cooling and heating of the molten metal holding furnace and the melting furnace in the molten metal is reduced, and the maintenance cost can be reduced. Further, the SiC immersion heater for heating a non-ferrous metal molten metal of the present invention can be widely applied as a stable heat source for melting non-ferrous metal ingots and chips, so that the range of application in the field of non-ferrous metals can be expanded. it can.

図1は、本発明を実施するための形態に係る非鉄金属溶湯の浸漬ヒータの模式的斜視断面図である。FIG. 1 is a schematic perspective sectional view of a immersion heater of a non-ferrous metal molten metal according to a mode for carrying out the present invention. 図2は、本発明を実施するための形態に係る非鉄金属溶湯の浸漬ヒータの模式的平面図である。FIG. 2 is a schematic plan view of a immersion heater for a molten nonferrous metal according to a mode for carrying out the present invention. 図3は、図1におけるA−A矢視の模式的側面断面図である。FIG. 3 is a schematic side sectional view taken along the line AA in FIG. 図4は、図1におけるB−B矢視の模式的側面断面図である。FIG. 4 is a schematic side sectional view taken along the line BB in FIG. 図5は、本発明を実施するための形態に係る別の非鉄金属溶湯の浸漬ヒータであって、(a)は模式的平面図、(b)は(a)におけるA−A矢視の模式的側面断面図、(c)は(a)におけるB−B矢視の模式的側面断面図、である。5A and 5B are immersion heaters of another non-ferrous metal molten metal according to the embodiment of the present invention, in which FIG. 5A is a schematic plan view, and FIG. 5B is a schematic view of arrow AA in FIG. A side sectional view (c) is a schematic side sectional view taken along the line BB in (a). 図6は、非鉄金属溶湯保持炉における縦型浸漬ヒータの配置図の一例である。FIG. 6 is an example of a layout drawing of a vertical immersion heater in a non-ferrous metal molten metal holding furnace. 図7は、非鉄金属溶湯保持炉における横型浸漬ヒータの配置図の一例である。FIG. 7 is an example of a layout drawing of a horizontal immersion heater in a non-ferrous metal molten metal holding furnace.

本発明に係る非鉄金属溶湯加熱用SiC浸漬ヒータ1(以下、SiC浸漬ヒータ1と称す)を図1,2,3,4を用いて説明する。SiC浸漬ヒータ1は、直筒状絶縁性セラミックスの保護管3の中に、3本のSiCヒータ本体2を保護管3の長手方向に保護管3の内壁面から均等に離隔し、中心角約120度で配置される。絶縁性セラミックスとしては、高温の金属溶湯に浸漬して伝熱させるため、機械的強度が高く、耐熱衝撃性や耐磨耗性などに優れ、熱伝導率の高い材質で製造する必要があり、そのため窒化珪素質焼結体(Si )や窒化硼素質焼結体(BN)を用いることができる。The SiC immersion heater 1 for heating a non-ferrous metal molten metal (hereinafter, referred to as a SiC immersion heater 1) according to the present invention will be described with reference to FIGS. 1, 2, 3 and 4. The SiC immersion heater 1 has three SiC heater main bodies 2 evenly separated from the inner wall surface of the protective tube 3 in the longitudinal direction of the protective tube 3 in the protective tube 3 of straight tubular insulating ceramics, and has a central angle of about 120. Arranged in degrees. As insulating ceramics, since they are immersed in a high-temperature molten metal to transfer heat, they must be manufactured of a material with high mechanical strength, excellent thermal shock resistance and abrasion resistance, and high thermal conductivity. Therefore, silicon nitride sintered body (Si) 3N4) And boron nitride sintered body (BN) can be used.

SiCヒータ本体2は、円筒状をなし、電源が接続される電気端子部2−3に繋がる抵抗のない非発熱体2−2と、高抵抗の発熱体2−1から成り、非発熱体2−2は縦に二分割され発熱体2−1に電気を供給する導電路を形成する。一方、発熱体2−1は、図1に示すように、スパイラルの溝を切った発熱体で、SiCから成る中空円筒状の本体に、非発熱体2−2と接続する場所から本体の長手方向に沿い、他端側までの部分が螺旋状を成すような2本の溝が切り込まれ、先端部で繋がっている。発熱体2−1は、本体が抵抗の低いSiCでも、螺旋状の長い電流経路2本が繋がった形を呈するので、抵抗が確保できるので大きなジュール熱が発生できる。The SiC heater main body 2 has a cylindrical shape and is composed of a non-heating element 2-2 having no resistance connected to an electric terminal portion 2-3 to which a power supply is connected and a high-resistance heating element 2-1. -2 is vertically divided into two to form a conductive path for supplying electricity to the heating element 2-1. On the other hand, as shown in FIG. 1, the heating element 2-1 is a heating element having a spiral groove cut, and is a length of the main body from a place where it is connected to a non-heating element 2-2 in a hollow cylindrical main body made of SiC. Two grooves are cut along the direction so that the portion up to the other end side forms a spiral shape, and are connected by the tip portion. Even if the main body of the heating element 2-1 is SiC with low resistance, it has a shape in which two long spiral current paths are connected, so that resistance can be secured and a large Joule heat can be generated.

また、SiCヒータ本体2は、先端部を保護管3の先端の半球部3−1にある隔壁7のヒータ先端支持部で、根元部を保護管3の根元部にあるヒータ根元支持部6で固定される。SiCヒータ本体2は、保護管3内で、これら先端と根元の支持部にて適切に位置決めされており、3本のSiCヒータ本体2の発熱エネルギーを保護管3の筒状部3−2に対して適切に輻射伝熱により熱を伝える。Further, in the SiC heater main body 2, the tip portion is the heater tip support portion of the partition wall 7 at the hemispherical portion 3-1 at the tip of the protection tube 3, and the root portion is the heater root support portion 6 at the root portion of the protection tube 3. It is fixed. The SiC heater main body 2 is appropriately positioned in the protective tube 3 by the support portions at the tips and roots thereof, and the heat generation energy of the three SiC heater main bodies 2 is transferred to the tubular portion 3-2 of the protective tube 3. On the other hand, heat is appropriately transferred by radiant heat transfer.

また、SiCヒータ本体2の発熱体2−1の表面温度を制御するために熱電対管5が3本のSiCヒータ本体2に平行して、かつ3本のほぼ中心の位置に設置され、温度測定する熱電対先端部5−1は、SiCヒータ本体2の発熱体2−1のほぼ中央に設置するのが良く、この測定温度が発熱体2−1の表面温度を示しているとし、この温度信号が熱電対補償導線5−2を経由して温度設定調整装置(図示しない)に導かれ、表面温度(例えば、1200℃)にするために外部から電気端子部2−3に電流が調節されて印加する。 Further, in order to control the surface temperature of the heating element 2-1 of the SiC heater main body 2, the thermocouple tubes 5 are installed in parallel with the three SiC heater main bodies 2 and at substantially the center positions of the three, and the temperature. It is preferable that the thermocouple tip portion 5-1 to be measured is installed substantially in the center of the heating element 2-1 of the SiC heater main body 2, and it is assumed that this measurement temperature indicates the surface temperature of the heating element 2-1. A temperature signal is guided to a temperature setting adjusting device (not shown) via a thermocouple compensating lead wire 5-2, and an external current is adjusted to the electric terminal portion 2-3 in order to bring the surface temperature (for example, 1200 ° C.). And apply.

本発明のSiC浸漬ヒータ1は、保護管3内に窒素を充満しており、SiCヒータ本体2の発熱体2−1が、従前の空気の場合であれば、約800℃以上でSiCが酸化されてSiOに変化するのを防止できて、SiCの状態を維持することができる。また、SiC発熱体2−1が昇温や降温につれて保護管3内の窒素が膨張や収縮した場合、保護管3内の窒素は、通気孔4−2、脱酸素層4−1、通気管4を経由して出入りするが、本発明では、外気と連通する通気管4を通して窒素のみの出入りが行える。即ち、Ti金属の脱酸層を用いて、外気から吸入する場合には、通気管4を経由して800〜1300℃の温度範囲に加熱されたTi金属の脱酸層4−1を通過する時に酸素がTiと反応して、Ti+O=TiOの反応により除去されて、窒素のみが吸入されることになる。また、Nb金属の脱酸層を用いて、外気から吸入する場合には、通気管4を経由して200〜1000℃の温度範囲に加熱されたNb金属の脱酸層4−1を通過する時に酸素がNbと反応して、2Nb+O=2NbOの反応により除去されて、窒素のみが吸入されることになる。また、Si金属の脱酸層を用いて、外気から吸入する場合には、通気管4を経由して800〜1000℃の温度範囲に加熱されたSi金属の脱酸層4−1を通過する時に酸素がSiと反応して、Si+O=SiOの反応により除去されて、窒素のみが吸入されることになる。因みに、本発明のSiCヒータ本体2の根元部において塞栓部2−4を形成しており、これによりSiC浸漬ヒータ1のSiCヒータ本体2と保護管3の内部は、通気管4だけで外気と繋がっていることになる。In the SiC immersion heater 1 of the present invention, the protective tube 3 is filled with nitrogen, and if the heating element 2-1 of the SiC heater main body 2 is the conventional air, the SiC is oxidized at about 800 ° C. or higher. It is possible to prevent the change to SiO 2 and maintain the state of SiC. Further, when the nitrogen in the protective tube 3 expands or contracts as the SiC heating element 2-1 rises or falls in temperature, the nitrogen in the protective tube 3 becomes the ventilation hole 4-2, the deoxidizing layer 4-1 and the ventilation pipe. Although it enters and exits via 4, in the present invention, only nitrogen can enter and exit through the ventilation pipe 4 that communicates with the outside air. That is, when inhaling from the outside air using the deoxidizing layer of Ti metal, it passes through the deoxidizing layer 4-1 of Ti metal heated to a temperature range of 800 to 1300 ° C. via the ventilation pipe 4. Sometimes oxygen reacts with Ti and is removed by the reaction of Ti + O 2 = TiO 2 and only nitrogen is inhaled. When the Nb metal deoxidizing layer is used and sucked from the outside air, it passes through the Nb metal deoxidizing layer 4-1 heated to a temperature range of 200 to 1000 ° C. via the ventilation pipe 4. Sometimes oxygen reacts with Nb and is removed by the reaction of 2Nb + O 2 = 2NbO, resulting in inhalation of only nitrogen. When the Si metal deoxidizing layer is used and sucked from the outside air, it passes through the Si metal deoxidizing layer 4-1 heated to a temperature range of 800 to 1000 ° C. via the ventilation pipe 4. Occasionally, oxygen reacts with Si and is removed by the reaction of Si + O 2 = SiO 2 , and only nitrogen is inhaled. Incidentally, an embolic portion 2-4 is formed at the root portion of the SiC heater main body 2 of the present invention, whereby the inside of the SiC heater main body 2 and the protective tube 3 of the SiC immersion heater 1 is separated from the outside air only by the ventilation pipe 4. It will be connected.

本発明のSiC浸漬ヒータ1の一実施例である出力34KWのもので、3本のSiCヒータ2から構成される場合、保護管3は外径170mm、長さ900mmであり、SiCヒータ2は外径40mm、長さ900mmである。脱酸素層4−1を形成するTi金属は、スポンジTiから成り、これを加工して粒状、粉状、繊維状と成して用いることができ、充填重量は約600〜700grである。また、通気管4の外径は約20mmである。熱伝対は 通常のものであり、アルミナ保護管4×6mmに通して用いることができる。An embodiment of the SiC immersion heater 1 of the present invention having an output of 34 kW, when composed of three SiC heaters 2, the protective tube 3 has an outer diameter of 170 mm and a length of 900 mm, and the SiC heater 2 is outside. It has a diameter of 40 mm and a length of 900 mm. The Ti metal forming the deoxidizing layer 4-1 is made of sponge Ti, which can be processed into granular, powdery, or fibrous form, and the filling weight is about 600 to 700 gr. The outer diameter of the ventilation pipe 4 is about 20 mm. The heat transfer pair is a normal one and can be used through an alumina protective tube of 4 × 6 mm.

本発明の別の実施形態のSiC浸漬ヒータ1を図5を用いて説明する。SiC浸漬ヒータ1の保護管3内に窒素を充満する通気管4の配置と構成に特徴がある。SiCヒータ本体2は3本で構成され、また保護管3内と外気との間に、3本の通気管4を各SiCヒータ本体の中間に配置する。各通気管4は、SiCヒータ本体2の発熱体2−1に相対すると共に、脱酸素材を充填した脱酸素層4−1と、脱酸素層4−1を保持するための2箇所の通気栓4−3から構成される。脱酸素層4−1は、脱酸素効果を発揮するTi金属又はNb金属又はSi金属の粒状又は粉状又は繊維状と成したものを用いることができる。また、脱酸素層4−1を保持するために、上下2箇所にポーラスなセラミック製の通気栓4−3を設けている。脱酸素層4−1は、3本の通気管4の夫々に設けられており、かつ2箇所の通気栓4−3間で挟持されるから、Ti又はNb又はSi金属から構成される脱酸素材の収容量に制限が少ない。保護管3内へ流入する気体は必ず3本の通気管4を経由するために、流入する外気は、内蔵され、かつSiCヒータ本体2の輻射で高温に加熱された脱酸素層4−1を通過する時に脱酸されて流入するので、保護管3内は酸素の無い状態を維持できるから、SiCヒータ本体2の性能を十分発揮できると共にヒータ寿命の延長を図ることができる。The SiC immersion heater 1 of another embodiment of the present invention will be described with reference to FIG. The protective tube 3 of the SiC immersion heater 1 is characterized by the arrangement and configuration of the ventilation tube 4 filled with nitrogen. The SiC heater main body 2 is composed of three, and three ventilation pipes 4 are arranged in the middle of each SiC heater main body between the inside of the protective tube 3 and the outside air. Each ventilation pipe 4 faces the heating element 2-1 of the SiC heater main body 2 and has two ventilations for holding the deoxidizing layer 4-1 filled with the deoxidizing material and the deoxidizing layer 4-1. It is composed of plugs 4-3. As the deoxidizing layer 4-1, a Ti metal, Nb metal, or Si metal that exhibits a deoxidizing effect can be used in the form of granules, powder, or fibers. Further, in order to hold the deoxidizing layer 4-1, porous ceramic vent plugs 4-3 are provided at two upper and lower positions. Since the oxygen scavenger layer 4-1 is provided in each of the three ventilation pipes 4 and is sandwiched between the two ventilation plugs 4-3, the oxygen scavenger is made of Ti, Nb, or Si metal. There are few restrictions on the amount of material that can be stored. Since the gas flowing into the protection pipe 3 always passes through the three ventilation pipes 4, the inflowing outside air is built in, and the deoxidizing layer 4-1 heated to a high temperature by the radiation of the SiC heater main body 2 is used. Since it is deoxidized and flows in when it passes through, the inside of the protective tube 3 can be maintained in a state without oxygen, so that the performance of the SiC heater main body 2 can be sufficiently exhibited and the life of the heater can be extended.

本発明のSiC浸漬ヒータ1は、主としてSiCヒータ本体2と保護管3とから構成され、通常図6、7に示す溶湯保持炉10の溶湯M中に縦方向(図6)又は横方向(図7)に浸漬して設置される。SiC浸漬ヒータ1の熱出力は、SiCヒータ本体2の発生熱が保護管3を経由して溶湯Mに伝熱され、その熱エネルギにより溶湯Mを昇温し又は一定温度に保持する。SiC浸漬ヒータ1において、SiCヒータ本体2の温度(通常900から1300℃)が持つ熱エネルギが保護管3の内壁に対して輻射を主体とする伝熱で伝わり、主として保護管3の筒状部3−2の内壁を加熱するが、保護管3は溶湯中に浸漬しているので、保護管3の温度は溶湯温度(例えば、アルミニウム溶湯では、650〜720℃)より若干高いと推察される。The SiC immersion heater 1 of the present invention is mainly composed of a SiC heater main body 2 and a protective tube 3, and is usually in the molten metal M of the molten metal holding furnace 10 shown in FIGS. 6 and 7 in the vertical direction (FIG. 6) or in the horizontal direction (FIG. 6). It is installed by immersing it in 7). As for the heat output of the SiC immersion heater 1, the heat generated by the SiC heater main body 2 is transferred to the molten metal M via the protective tube 3, and the heat energy raises the temperature of the molten metal M or keeps it at a constant temperature. In the SiC immersion heater 1, the thermal energy of the temperature of the SiC heater main body 2 (usually 900 to 1300 ° C.) is transmitted to the inner wall of the protective tube 3 by heat transfer mainly by radiation, and the tubular portion of the protective tube 3 is mainly transmitted. Although the inner wall of 3-2 is heated, since the protective tube 3 is immersed in the molten metal, it is presumed that the temperature of the protective tube 3 is slightly higher than the molten metal temperature (for example, 650 to 720 ° C. in the molten aluminum). ..

したがって、SiCヒータ本体2の表面温度が高い程、保護管3の内壁を加熱する熱エネルギは増加し、保護管3に接する溶湯Mを昇温することになる。しかし、SiCヒータ本体2の表面温度が、空気中であれば、SiCのSiO2への酸化が生じるので、1000℃が限界となり、SiCヒータ本体2の性能が制限される。これに対し、本発明の浸漬ヒータ1のSiC発熱体2−1では、窒素中で、SiCのSiOへの酸化が防止できるので、表面温度が1300℃まで可能となる。しかし、SiC発熱体2−1の表面温度が1400℃以上になると、SiCが窒素と反応し、SiとなりSiCが劣化することになる。したがって、本発明では、SiCヒータ本体2を窒素雰囲気中で発熱させることにより、SiC発熱体2−1の表面温度を空気中であれば、SiCの酸化の点から1000℃がmaxであるのに対し、窒素中であれば、その表面温度が1300℃maxを可能にして溶湯Mへの伝熱量を増大すると共に、SiCの酸化を防止してSiC発熱体2−1の寿命を延ばすことを可能にした。 Therefore, the higher the surface temperature of the SiC heater main body 2, the higher the thermal energy for heating the inner wall of the protective tube 3, and the higher the temperature of the molten metal M in contact with the protective tube 3 is. However, if the surface temperature of the SiC heater main body 2 is in the air, oxidation of SiC to SiO 2 occurs, so that the limit is 1000 ° C., and the performance of the SiC heater main body 2 is limited. On the other hand, in the SiC heating element 2-1 of the immersion heater 1 of the present invention, the oxidation of SiC to SiO 2 can be prevented in nitrogen, so that the surface temperature can be up to 1300 ° C. However, when the surface temperature of the SiC heating element 2-1 becomes 1400 ° C. or higher, the SiC reacts with nitrogen to become Si 3 N 4 , and the SiC deteriorates. Therefore, in the present invention, if the surface temperature of the SiC heating element 2-1 is in the air by heating the SiC heater main body 2 in a nitrogen atmosphere, 1000 ° C. is the maximum from the viewpoint of SiC oxidation. On the other hand, in nitrogen, the surface temperature can be maxed out at 1300 ° C. to increase the amount of heat transferred to the molten metal M, and it is possible to prevent the oxidation of SiC and extend the life of the SiC heating element 2-1. I made it.

本発明のSiC浸漬ヒータ1は、通電して加熱する前は常温であり、保護管3内は窒素ガスのみを封入している。SiC浸漬ヒータ1を通電して加熱すると窒素ガスは膨張して通気管4を経由して外気へ逃げる。SiCヒータ本体2の温度レベル(1000〜1300℃の範囲)に落ち着くと保護管3内の窒素ガスも熱変化が少なく体積的に安定状態となる。その後、溶湯保持炉10を停炉する場合等に、SiC浸漬ヒータ1の温度を下げる必要が生じた場合には、保護管3内の窒素ガスは収縮して通気管4より外気が侵入するが、通気管4に繋がるTi又はNb又はSi金属の脱酸素層4−1により外気中の酸素がTi又はNb又はSi金属と結合して夫々の酸化物となり、外気から酸素分が除去され、窒素のみが保護管3内に補給される。Ti及びSi金属の脱酸は700℃から始まるが、上限は1300℃にするのが好ましい。上限を1300℃までとするのは、1400℃を超えるとTi金属は外気中の窒素と反応して窒化物を形成する反応が強くなり、脱酸素が不十分となり、Si金属の場合は1400℃を超えると軟化、溶融する恐れがある。一方、Nb金属の脱酸は200℃から始まるが、1000℃を超えると窒素と反応するので、脱酸力が低下する恐れがある。The SiC immersion heater 1 of the present invention is at room temperature before being energized and heated, and only nitrogen gas is sealed in the protective tube 3. When the SiC immersion heater 1 is energized and heated, the nitrogen gas expands and escapes to the outside air via the ventilation pipe 4. When the temperature level of the SiC heater main body 2 (range of 1000 to 1300 ° C.) is settled, the nitrogen gas in the protective tube 3 also has little thermal change and becomes a volumeally stable state. After that, when it becomes necessary to lower the temperature of the SiC immersion heater 1 when the molten metal holding furnace 10 is stopped, the nitrogen gas in the protective pipe 3 contracts and the outside air invades from the ventilation pipe 4. Oxygen in the outside air is combined with Ti or Nb or Si metal to form oxides by the deoxidizing layer 4-1 of Ti or Nb or Si metal connected to the ventilation pipe 4, oxygen is removed from the outside air, and nitrogen is removed. Only is replenished in the protective tube 3. Deoxidation of Ti and Si metals starts at 700 ° C, but the upper limit is preferably 1300 ° C. The upper limit is set to 1300 ° C. When the temperature exceeds 1400 ° C, the Ti metal reacts with nitrogen in the outside air to form a nitride, and the deoxidation becomes insufficient. In the case of Si metal, the temperature is 1400 ° C. If it exceeds, it may soften or melt. On the other hand, deoxidation of Nb metal starts at 200 ° C., but if it exceeds 1000 ° C., it reacts with nitrogen, so that the deoxidizing power may decrease.

したがって、外気から窒素を補給するためには、Ti又はSi脱酸素層4−1の温度を間接的に示す熱電対5の先端部5−1の温度が700〜1300℃の時に行うことが好ましい。一方、Nb脱酸素層4−1の場合は、200〜1000℃の時に行うことが好ましい。Therefore, in order to replenish nitrogen from the outside air, it is preferable to perform it when the temperature of the tip portion 5-1 of the thermocouple 5 indirectly indicating the temperature of the Ti or Si deoxidizing layer 4-1 is 700 to 1300 ° C. .. On the other hand, in the case of the Nb deoxidizing layer 4-1 it is preferable to carry out at 200 to 1000 ° C.

アルミニウム、亜鉛等の非鉄金属溶湯の保持炉や溶湯中溶解炉のみならず、非鉄金属塊や切粉の溶解処理分野で適用することができる。It can be applied not only to holding furnaces for molten non-ferrous metals such as aluminum and zinc and melting furnaces in molten metal, but also in the field of melting treatment of non-ferrous metal ingots and chips.

1:SiC浸漬ヒータ
2:SiCヒータ本体 2−1:発熱体 2−2:非発熱体
2−3:電気端子部 2−4:塞栓部
3:保護管 3−1:半球部 3−2:筒状部
4:通気管 4−1:脱酸素層 4−2:通気孔 4−3:通気栓
5:熱電対 5−1:熱電対先端部 5−2:熱電対補償導線
6:ヒータ根元支持部
7:隔壁(ヒータ先端支持部)
10:溶湯保持炉
M:溶湯
1: SiC immersion heater 2: SiC heater body 2-1: Heating element 2-2: Non-heating element 2-3: Electric terminal part 2-4: Embolization part 3: Protective tube 3-1: Hemisphere part 3-2: Cylindrical part
4: Ventilation pipe 4-1: Oxygen scavenger layer 4-2: Vent hole 4-3: Ventilation plug 5: Thermocouple 5-1: Thermocouple tip 5-2: Thermocouple compensation lead wire 6: Heater root support
7: Bulkhead (heater tip support)
10: Molten holding furnace M: Molten

Claims (8)

非鉄金属の溶湯保持炉又は溶解炉に用いられるSiC浸漬ヒータにおいて、直筒状の絶縁性セラミックス保護管の中に単数又は複数本の竪型SiCヒータを配し、かつ、保護管内に窒素を充満した浸漬ヒータであって、該保護管内部に外気と連通した通気管を設け、かつ、該通気管をTi又はNb又はSi金属からなる脱酸素層に接続することにより、外気を脱酸素した窒素が該保護管内部の窒素を補うように補給されることを特徴とする非鉄金属溶湯加熱用SiC浸漬ヒータ。In a SiC immersion heater used in a non-ferrous metal molten metal holding furnace or melting furnace, one or more vertical SiC heaters are arranged in a straight tubular insulating ceramics protective tube, and the protective tube is filled with nitrogen. In the immersion heater, a ventilation pipe that communicates with the outside air is provided inside the protection pipe, and the ventilation pipe is connected to a deoxidizing layer made of Ti, Nb, or Si metal to release nitrogen that has deoxidized the outside air. A SiC immersion heater for heating a non-ferrous metal molten metal, which is replenished so as to supplement the nitrogen inside the protective tube. 前記SiCヒータが二重螺旋形状の発熱体を有することを特徴とする請求項1に記載の非鉄金属溶湯加熱用SiC浸漬ヒータ。The SiC immersion heater for heating a non-ferrous metal molten metal according to claim 1, wherein the SiC heater has a heating element having a double helix shape. 前記SiCヒータの発熱体の使用発熱温度の上限が1300℃であることを特徴とする請求項1又は2に記載の非鉄金属溶湯加熱用SiC浸漬ヒータ。The SiC immersion heater for heating a non-ferrous metal molten metal according to claim 1 or 2, wherein the upper limit of the operating heating temperature of the heating element of the SiC heater is 1300 ° C. 前記Ti又はNb又はSi脱酸素層が、粒状、粉状、繊維状のいずれか、又はそれらの混合物であるTi又はNb又はSi金属を充填して構成されていることを特徴とする請求項1又は2又は3に記載の非鉄金属溶湯加熱用SiC浸漬ヒータ。Claim 1 is characterized in that the Ti or Nb or Si deoxidizing layer is filled with Ti or Nb or Si metal which is any of granular, powdery, fibrous, or a mixture thereof. Alternatively, the SiC immersion heater for heating a non-ferrous metal molten metal according to 2 or 3. 前記Ti又はNb又はSi脱酸素層が、前記保護管の先の半球部内で、かつ、SiCヒータの発熱体の先端を支持すると共に隅部に複数の通気孔を設けた隔壁で仕切られた部屋内に設けられることを特徴とする請求項1から4のいずれかに記載の非鉄金属溶湯加熱用SiC浸漬ヒータ。A room in which the Ti or Nb or Si deoxidizing layer is inside the hemisphere at the tip of the protective tube, supports the tip of the heating element of the SiC heater, and is partitioned by a partition wall having a plurality of ventilation holes at the corners. The SiC immersion heater for heating a non-ferrous metal molten metal according to any one of claims 1 to 4, wherein the SiC immersion heater is provided inside. 前記Ti脱酸素層の使用温度が800〜1300℃の温度範囲であることを特徴とする請求項5に記載の非鉄金属溶湯加熱用SiC浸漬ヒータ。The SiC immersion heater for heating a non-ferrous metal molten metal according to claim 5, wherein the operating temperature of the Ti deoxygenated layer is in the temperature range of 800 to 1300 ° C. 前記Nb脱酸素層の使用温度が200〜1000℃の温度範囲であることを特徴とする請求項5に記載の非鉄金属溶湯加熱用SiC浸漬ヒータ。The SiC immersion heater for heating a non-ferrous metal molten metal according to claim 5, wherein the operating temperature of the Nb deoxidizing layer is in the temperature range of 200 to 1000 ° C. 前記Si脱酸素層の使用温度が800〜1300℃の温度範囲であることを特徴とする請求項5に記載の非鉄金属溶湯加熱用SiC浸漬ヒータ。The SiC immersion heater for heating a non-ferrous metal molten metal according to claim 5, wherein the operating temperature of the Si deoxidizing layer is in the temperature range of 800 to 1300 ° C.
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