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JP6796839B2 - Linear friction stir welding method and linear friction stir welding equipment - Google Patents
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JP6796839B2 - Linear friction stir welding method and linear friction stir welding equipment - Google Patents

Linear friction stir welding method and linear friction stir welding equipment Download PDF

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JP6796839B2
JP6796839B2 JP2017017995A JP2017017995A JP6796839B2 JP 6796839 B2 JP6796839 B2 JP 6796839B2 JP 2017017995 A JP2017017995 A JP 2017017995A JP 2017017995 A JP2017017995 A JP 2017017995A JP 6796839 B2 JP6796839 B2 JP 6796839B2
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interface
joined
sliding
friction stir
stir welding
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JP2018122342A (en
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藤井 英俊
英俊 藤井
好昭 森貞
好昭 森貞
祥宏 青木
祥宏 青木
泰山 正則
正則 泰山
元 村山
元 村山
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Nippon Steel Corp
University of Osaka NUC
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Osaka University NUC
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/12Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding

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Description

本発明は金属材同士を固相接合する線形摩擦接合方法及び線形摩擦接合装置に関する。 The present invention relates to a linear friction stir welding method and a linear friction stir welding apparatus for solid-phase bonding of metal materials.

鋼やアルミニウム合金等の金属材料の高強度化に伴い、接合構造物の機械的特性を決定する接合部での強度低下が深刻な問題となっている。これに対し、近年、接合中の最高到達温度が被接合材の融点に達せず、接合部における強度低下が従来の溶融溶接と比較して小さい固相接合法が注目され、急速に実用化が進んでいる。 As the strength of metal materials such as steel and aluminum alloys increases, the decrease in strength at joints, which determines the mechanical properties of joint structures, has become a serious problem. On the other hand, in recent years, a solid-state joining method in which the maximum temperature reached during joining does not reach the melting point of the material to be joined and the decrease in strength at the joint is smaller than that of conventional melt welding has attracted attention and is rapidly put into practical use. It is progressing.

特に、金属部材同士を線形軌跡で摺動させる線形摩擦接合(LFW:Lineaer Friction Welding)は、摩擦攪拌接合(FSW:Friction Stir Welding)のようにツールを用いる必要がないことから、高融点金属にも容易に適用することができ、種々の産業における実用化が期待されている。 In particular, linear friction welding (LFW: Linear Friction Welding) in which metal members slide on a linear trajectory does not require the use of a tool like friction stir welding (FSW), so it is suitable for refractory metal. Can be easily applied, and is expected to be put into practical use in various industries.

しかしながら、線形摩擦接合の接合機構や適切なプロセス制御方法等については必ずしも明らかになっておらず、多数の予備試験や経験等に基づき、各被接合材に対する接合条件の最適化が行われているのが実情である。 However, the joining mechanism of linear friction stir welding and the appropriate process control method have not always been clarified, and the joining conditions for each material to be joined have been optimized based on numerous preliminary tests and experience. Is the reality.

これに対し、例えば、特許文献1(特開2015−164738号公報)では、一方の部材を他方の部材に当接させた状態でそれらを同一軌跡上で繰り返し相対移動させて、前記一方の部材を前記他方の部材に摩擦接合する摩擦接合装置であって、前記一方の部材の前記他方の部材に対する相対移動の停止指令にしたがって、該停止指令の発生から前記一方の部材が前記他方の部材に対して前記軌跡を一回相対移動するまでの期間中に前記一方の部材の前記他方の部材に対する相対移動を停止させる停止手段を備えること、を特徴とする摩擦接合装置が開示されている。 On the other hand, for example, in Patent Document 1 (Japanese Unexamined Patent Publication No. 2015-164738), one member is repeatedly moved relative to each other on the same locus in a state where one member is in contact with the other member. Is a friction joining device for friction-bonding to the other member, and the one member becomes the other member from the generation of the stop command in accordance with a stop command for relative movement of the one member to the other member. On the other hand, a friction joining device is disclosed, which comprises a stopping means for stopping the relative movement of the one member with respect to the other member during the period until the locus is relatively moved once.

上記特許文献1に記載の摩擦接合装置においては、一方の部材を他方の部材に当接させた状態でそれらを同一軌跡上で繰り返し相対移動させて摩擦接合する際に、相対移動の停止命令をどのタイミングで発生させれば、2つの部材が適切な接合状態となるタイミングで両者の相対移動が丁度停止するかを、特定しやすくすることができる、としている。 In the friction stir welding apparatus described in Patent Document 1, when one member is brought into contact with the other member and they are repeatedly moved relative to each other on the same locus for friction joining, a stop command for relative movement is issued. It is said that it is possible to easily identify when the relative movement of the two members is just stopped at the timing when the two members are in an appropriate joining state.

特開2015−164738号公報Japanese Unexamined Patent Publication No. 2015-164738

しかしながら、上記特許文献1に開示されている摩擦接合方法は、停止指令の発生からアクチュエータの停止までにかかる期間を短縮し、摩擦接合量を制御するものであり、最低限の摩擦接合量で十分な継手特性を有する接合部を形成させるものではない。 However, the friction stir welding method disclosed in Patent Document 1 shortens the period from the generation of the stop command to the stop of the actuator and controls the friction stir welding amount, and the minimum friction stir welding amount is sufficient. It does not form a joint having various joint characteristics.

線形摩擦接合においてはバリとして排出された分だけ被接合材が短くなることから、可能な限りバリの排出量を最低限に抑えつつ、良好な接合部が形成されるタイミングで接合を停止することが望まれる。しなしながら、当該停止のタイミングを決定する適当な方法は存在しない。 In linear friction joining, the material to be joined is shortened by the amount discharged as burrs, so the joining should be stopped at the timing when a good joint is formed while minimizing the amount of burrs discharged. Is desired. However, there is no suitable way to determine the timing of the stop.

以上のような従来技術における問題点に鑑み、本発明の目的は、バリの排出量を最低限に抑えつつ、良好な接合部を形成することができる、簡便な線形摩擦接合方法及び線形摩擦接合装置を提供することにある。 In view of the above problems in the prior art, an object of the present invention is a simple linear friction stir welding method and linear friction stir welding capable of forming a good joint portion while minimizing the amount of burr emission. To provide the equipment.

本発明者は上記目的を達成すべく、接合プロセスの進行を確認するための観察方法及び適当な摺動の停止タイミング等について鋭意研究を重ねた結果、バリが排出される状況等に着目することが極めて有効であることを見出し、本発明に到達した。 In order to achieve the above object, the present inventor pays attention to the situation where burrs are discharged as a result of intensive research on the observation method for confirming the progress of the joining process and the appropriate stop timing of sliding. Has been found to be extremely effective, and the present invention has been reached.

即ち、本発明は、
一方の部材を他方の部材に当接させて被接合界面を形成する第一工程と、
前記被接合界面に対して略垂直に圧力を印加した状態で、前記一方の部材と前記他方の部材とを同一軌跡上で繰り返し摺動させ、前記摺動の方向と略平行及び略垂直に前記被接合界面からバリを排出させる第二工程と、
前記摺動を停止して接合面を形成する第三工程と、を有し、
前記第二工程において、前記摺動の方向に対して略垂直の方向から前記被接合界面を観察し、前記バリが前記摺動の方向に対して略平行に排出された瞬間に、前記第三工程における前記停止を実行すること、
を特徴とする線形摩擦接合方法を提供する。
That is, the present invention
The first step of bringing one member into contact with the other member to form an interface to be joined,
With the pressure applied substantially perpendicular to the interface to be joined, the one member and the other member are repeatedly slid on the same locus, and the sliding direction is substantially parallel and substantially perpendicular to the sliding direction. The second step of discharging burrs from the interface to be joined,
It has a third step of stopping the sliding and forming a joint surface.
In the second step, the interface to be joined is observed from a direction substantially perpendicular to the sliding direction, and at the moment when the burr is discharged substantially parallel to the sliding direction, the third step is performed. Performing the stop in the process,
The present invention provides a linear friction stir welding method.

図1に線形摩擦接合中の状況を示す模式図を示す。線形摩擦接合は被接合材同士を線形運動で擦りあわせた際に生じる摩擦熱を主な熱源とする固相接合である。従来の線形摩擦接合においては、昇温によって軟化した材料を被接合界面からバリとして排出することで、被接合界面に形成していた酸化被膜を除去し、新生面同士を当接させることで接合部が得られるとされている。 FIG. 1 shows a schematic diagram showing a situation during linear friction stir welding. Linear friction stir welding is a solid phase welding in which the frictional heat generated when the materials to be welded are rubbed against each other by linear motion is the main heat source. In the conventional linear friction stir welding, the material softened by the temperature rise is discharged as burrs from the interface to be welded to remove the oxide film formed at the interface to be welded, and the new surfaces are brought into contact with each other to bring the joints into contact with each other. Is said to be obtained.

本発明者は線形摩擦接合の接合プロセス中におけるバリの排出量、方向及び順番について詳細に観察したところ、被接合界面からバリが最初に排出されるのは摺動の方向と略垂直方向であり、その後引き続いて略平行方向から排出されることが明らかとなった。一般的に想起される接合初期のバリ排出方向は摺動の方向と略平行方向であるが、実際には異なった現象が生じている。なお、本明細書において「摺動の方向と略垂直方向」及び「摺動の方向と略平行方向」は、共に印加圧力に対して略垂直の方向である。 The present inventor observed in detail the amount, direction and order of burrs discharged during the joining process of linear friction stir welding, and found that burrs were first discharged from the interface to be welded in a direction substantially perpendicular to the sliding direction. After that, it became clear that it was subsequently discharged from a substantially parallel direction. The burr discharge direction at the initial stage of joining, which is generally recalled, is substantially parallel to the sliding direction, but in reality, a different phenomenon occurs. In the present specification, both the "sliding direction and substantially vertical direction" and the "sliding direction and substantially parallel direction" are directions substantially perpendicular to the applied pressure.

被接合界面からバリが排出される方向及び順番には、被接合界面の温度分布が大きく影響していると考えられる。具体的には、被接合界面の中心は絶えず被接合材同士が当接しており、摩擦熱が蓄熱されやすい。その結果、当該領域において最初に被接合材の軟化が進行し、当該領域から最短距離の「摺動の方向と略垂直方向」からバリが排出されることになる。 It is considered that the temperature distribution of the interface to be bonded has a great influence on the direction and order in which burrs are discharged from the interface to be bonded. Specifically, the materials to be bonded are in constant contact with each other at the center of the interface to be bonded, and frictional heat is likely to be stored. As a result, the softening of the material to be joined first progresses in the region, and burrs are discharged from the shortest distance from the region, "a direction substantially perpendicular to the sliding direction".

ここで、線形摩擦接合では摺動の停止を実行した後、部材の動きが完全に止まるまでに0.2〜0.5秒を要するのが一般的である。被接合界面の全方位から軟化した材料(バリ)が排出されることで、被接合界面の全面が接合されたことを把握することができるが、当該タイミングに合わせて部材の動きを停止すると、不要なバリを排出してしまうことになる。これに対し、本発明者は様々なタイミングで摺動を停止させて得られた継手の接合部及び機械的特性を評価した結果、摺動の方向に対して略平行にバリが排出された瞬間に停止を実行することで、バリの排出量を最低限に抑えつつ、良好な接合部が形成されることが明らかとなった。 Here, in linear friction stir welding, it generally takes 0.2 to 0.5 seconds for the member to completely stop moving after the sliding is stopped. By discharging the softened material (burrs) from all directions of the interface to be joined, it is possible to grasp that the entire surface of the interface to be joined has been joined, but when the movement of the member is stopped at the timing, Unnecessary burrs will be discharged. On the other hand, the present inventor evaluated the joints and mechanical properties of the joint obtained by stopping the sliding at various timings, and as a result, the moment when the burrs were discharged substantially parallel to the sliding direction. It was clarified that a good joint was formed while minimizing the amount of burrs discharged by executing the stop.

摺動の方向に対して略平行にバリが排出された瞬間を正確に観察するためには、摺動の方向に対して略垂直の方向から被接合界面を観察する必要がある。よって、本発明の線形摩擦接合方法においては、摺動の方向に対して略垂直の方向から被接合界面を観察することを構成要件としている。 In order to accurately observe the moment when the burr is discharged substantially parallel to the sliding direction, it is necessary to observe the interface to be joined from a direction substantially perpendicular to the sliding direction. Therefore, in the linear friction stir welding method of the present invention, it is a constituent requirement to observe the interface to be welded from a direction substantially perpendicular to the sliding direction.

また、本発明は、
一方の部材を他方の部材に当接させて被接合界面を形成する第一工程と、
前記被接合界面に対して略垂直に圧力を印加した状態で、前記一方の部材と前記他方の部材とを同一軌跡上で繰り返し摺動させ、前記摺動の方向と略平行及び略垂直に前記被接合界面からバリを排出させる第二工程と、
前記摺動を停止して接合面を形成する第三工程と、を有し、
前記第二工程において、前記摺動の方向に対して略垂直の方向から前記被接合界面を観察し、前記摺動の方向に対して略垂直に排出される前記バリが前記被接合界面の両端に達した瞬間に、前記第三工程における前記停止を実行すること、
を特徴とする線形摩擦接合方法も提供する。
In addition, the present invention
The first step of bringing one member into contact with the other member to form an interface to be joined,
With the pressure applied substantially perpendicular to the interface to be joined, the one member and the other member are repeatedly slid on the same locus, and the sliding direction is substantially parallel and substantially perpendicular to the sliding direction. The second step of discharging burrs from the interface to be joined,
It has a third step of stopping the sliding and forming a joint surface.
In the second step, the interface to be joined is observed from a direction substantially perpendicular to the direction of sliding, and the burrs discharged substantially perpendicular to the direction of sliding are both ends of the interface to be joined. At the moment when the above is reached, the stop in the third step is executed.
Also provided is a linear friction stir welding method.

線形摩擦接合の接合プロセス中におけるバリの排出挙動等については上述のとおりであるが、摺動の方向に対して略平行にバリが排出された瞬間に停止を実行すると、接合界面からの酸化物の除去等が不十分な場合が存在し、被接合材の種類、形状及び大きさによっては若干継手特性が低下する場合が存在する。 The burr discharge behavior during the joining process of linear friction stir welding is as described above, but if the stop is executed at the moment when the burr is discharged substantially parallel to the sliding direction, the oxide from the joining interface is oxidized. There are cases where the removal of the material is insufficient, and there are cases where the joint characteristics are slightly deteriorated depending on the type, shape and size of the material to be joined.

これに対し、摺動の方向に対して略垂直の方向から被接合界面を観察し、摺動の方向に対して略垂直に排出されるバリが当該被接合界面の両端に達した瞬間に摺動を停止することで、摺動の方向に対して略平行にバリが排出された瞬間に摺動を停止する場合と比較して、バリの排出量は若干多くなるものの、より確実に酸化物の除去等を達成することができる。 On the other hand, the interface to be joined is observed from a direction substantially perpendicular to the sliding direction, and the burr discharged substantially perpendicular to the direction of sliding reaches both ends of the interface to be joined. By stopping the movement, compared to the case where the sliding is stopped at the moment when the burrs are discharged substantially parallel to the sliding direction, the amount of burrs discharged is slightly larger, but the oxide is more reliably discharged. Can be achieved.

ここで、摺動の方向に対して略垂直の方向から被接合界面を観察することで、摺動の方向に対して略垂直に排出されるバリが当該被接合界面の両端に達した瞬間を容易に把握することができる。具体的には、バリの排出に伴い被接合界面が発光するため、当該発光が被接合界面の両端に達した瞬間を観察すればよい。 Here, by observing the interface to be joined from a direction substantially perpendicular to the sliding direction, the moment when the burr discharged substantially perpendicular to the sliding direction reaches both ends of the interface to be joined can be obtained. It can be easily grasped. Specifically, since the interface to be bonded emits light as the burr is discharged, the moment when the light emission reaches both ends of the interface to be bonded may be observed.

本発明の線形摩擦接合方法においては、前記被接合界面が正方形又は長方形であること、が好ましい。バリの排出を観察することによって摺動を停止するタイミングを決定する方法は種々の形状を有する被接合材に適用することができるが、被接合界面が正方形又は長方形である場合、バリの排出方向及び排出のタイミングをより容易に観察することができる。 In the linear friction stir welding method of the present invention, it is preferable that the interface to be welded is square or rectangular. The method of determining the timing to stop sliding by observing the discharge of burrs can be applied to the material to be joined having various shapes, but when the interface to be joined is square or rectangular, the discharge direction of burrs. And the timing of discharge can be observed more easily.

また、本発明の線形摩擦接合においては、前記第二工程において、前記摺動の方向を前記一方の部材及び/又は前記他方の部材の略短手方向とすること、が好ましい。摺動の方向を一方の部材及び/又は他方の部材の略短手方向とすることで、略長手方向とする場合と比較して、摺動プロセス中に絶えず接触している被接合界面の面積が小さくなる。即ち、摩擦熱の発生や抜熱に起因する温度勾配は略短手方向に摺動させる場合の方が大きくなり、その結果、バリが排出される方向依存性がより顕著になり、摺動を停止するための指標となるバリの排出をより容易に観察することができる。 Further, in the linear friction stir welding of the present invention, it is preferable that the sliding direction is a substantially short direction of the one member and / or the other member in the second step. By setting the sliding direction to the substantially short direction of one member and / or the other member, the area of the interface to be joined that is in constant contact during the sliding process as compared to the case of the substantially longitudinal direction. Becomes smaller. That is, the temperature gradient caused by the generation of frictional heat and the heat removal is larger when sliding in the substantially short direction, and as a result, the direction dependence on which burrs are discharged becomes more remarkable, and sliding is performed. It is possible to more easily observe the discharge of burrs, which is an index for stopping.

更に、本発明の線形摩擦接合においては、前記一方の部材及び/又は前記他方の部材が鉄系金属、チタン又はチタン合金であること、が好ましい。一方の部材及び/又は他方の部材を鉄系金属、チタン又はチタン合金とすることで、バリの発生又はバリの発生に伴う発光を容易に確認することができる。加えて、従来の固相接合方法及び溶融溶接方法では接合が困難な厚板に対応することができると共に、入熱過剰による接合部の強度低下を効果的に抑制することができる。 Further, in the linear friction stir welding of the present invention, it is preferable that the one member and / or the other member is an iron-based metal, titanium or a titanium alloy. By using an iron-based metal, titanium, or a titanium alloy for one member and / or the other member, it is possible to easily confirm the generation of burrs or the light emission accompanying the generation of burrs. In addition, it is possible to deal with thick plates that are difficult to join by the conventional solid phase joining method and melt welding method, and it is possible to effectively suppress a decrease in strength of the joined portion due to excessive heat input.

また、本発明は、
一方の部材を他方の部材に当接させて被接合界面を形成した後、前記被接合界面に対して略垂直に圧力を印加した状態で、前記一方の部材と前記他方の部材とを同一軌跡上で繰り返し摺動させ、前記被接合界面からバリを排出した後に前記摺動を停止させる線形摩擦接合装置であって、
前記摺動の方向に対して略垂直の方向から前記被接合界面を観察するための観察装置と、前記バリが前記摺動の方向に対して略平行に排出された瞬間に前記摺動の停止を実行するプログラム、又は、前記摺動の方向に対して略垂直に排出される前記バリが前記被接合界面の両端に達した瞬間に前記摺動の停止を実行するプログラムと、を備えること、
を特徴とする線形摩擦接合装置も提供する。
In addition, the present invention
After one member is brought into contact with the other member to form an interface to be welded, the one member and the other member have the same locus in a state where a pressure is applied substantially perpendicular to the interface to be welded. A linear friction stir welding device that repeatedly slides on the surface to stop the sliding after discharging burrs from the interface to be joined.
An observation device for observing the interface to be joined from a direction substantially perpendicular to the sliding direction, and the sliding stop at the moment when the burr is discharged substantially parallel to the sliding direction. A program for executing the sliding, or a program for stopping the sliding at the moment when the burr discharged substantially perpendicular to the sliding direction reaches both ends of the interface to be joined .
Also provided is a linear friction stir welding apparatus.

摺動の方向に対して略垂直の方向から被接合界面を観察するための観察装置を用いることで、上述の本発明の線形摩擦接合方法を容易に使用することができる。 By using an observation device for observing the interface to be joined from a direction substantially perpendicular to the sliding direction, the above-mentioned linear friction joining method of the present invention can be easily used.

本発明の線形摩擦接合装置においては、更に、前記摺動の方向に対して略平行の方向から前記被接合界面を観察するための観察装置を備えること、が好ましい。 In the linear friction stir welding apparatus of the present invention, it is preferable to further include an observing apparatus for observing the interface to be welded from a direction substantially parallel to the sliding direction.

摺動の方向に対して略平行の方向から被接合界面を観察するための観察装置も用いることで、より確実にバリの排出挙動を観察することができる。 By using an observation device for observing the interface to be joined from a direction substantially parallel to the sliding direction, it is possible to more reliably observe the discharge behavior of burrs.

更に、本発明の線形摩擦接合装置においては、前記観察装置が高速度ビデオカメラであることが好ましい。高速度ビデオカメラを用いることで、肉眼ではタイミングを計ることが困難であるバリの排出タイミング等を正確に把握することができる。 Further, in the linear friction stir welding apparatus of the present invention, it is preferable that the observation apparatus is a high-speed video camera. By using a high-speed video camera, it is possible to accurately grasp the timing of burr discharge, which is difficult to measure with the naked eye.

本発明によれば、バリの排出量を最低限に抑えつつ、良好な接合部を形成することができる、簡便な線形摩擦接合方法及び線形摩擦接合装置を提供することができる。 According to the present invention, it is possible to provide a simple linear friction stir welding method and a linear friction stir welding apparatus capable of forming a good joint portion while minimizing the amount of burrs discharged.

本発明の線形摩擦接合の一態様を示す模式図である。It is a schematic diagram which shows one aspect of the linear friction stir welding of this invention. 本発明の線形摩擦接合の接合工程を示す模式図である。It is a schematic diagram which shows the joining process of the linear friction joining of this invention. 摺動の方向に対して略垂直の方向から観察した高速度ビデオカメラ画像である。It is a high-speed video camera image observed from a direction substantially perpendicular to the sliding direction. 摺動の方向に対して略平行の方向から観察した高速度ビデオカメラ画像である。It is a high-speed video camera image observed from a direction substantially parallel to the sliding direction. 実施例2、3及び比較例1〜4で得られた接合部の断面写真である。It is a cross-sectional photograph of the joint portion obtained in Examples 2 and 3 and Comparative Examples 1 to 4. 実施例2、3及び比較例1、2、4で得られた継手の引張強度である。It is the tensile strength of the joint obtained in Examples 2 and 3 and Comparative Examples 1, 2 and 4.

以下、図面を参照しながら本発明の線形摩擦接合方法及び線形摩擦接合装置の代表的な実施形態について詳細に説明するが、本発明はこれらのみに限定されるものではない。なお、以下の説明では、同一または相当部分には同一符号を付し、重複する説明は省略する場合がある。また、図面は、本発明を概念的に説明するためのものであるから、表された各構成要素の寸法やそれらの比は実際のものとは異なる場合もある。 Hereinafter, a typical embodiment of the linear friction stir welding method and the linear friction stir welding apparatus of the present invention will be described in detail with reference to the drawings, but the present invention is not limited to these. In the following description, the same or corresponding parts may be designated by the same reference numerals, and duplicate description may be omitted. Moreover, since the drawings are for conceptually explaining the present invention, the dimensions of each component represented and their ratios may differ from the actual ones.

(1)線形摩擦接合方法
図2は本発明の線形摩擦接合の接合工程を示す模式図である。本発明の線形摩擦接合方法は、一方の部材2を他方の部材4に当接させて被接合界面6を形成する第一工程と、被接合界面6に対して略垂直に圧力を印加した状態で、一方の部材2と他方の部材4とを同一軌跡上で繰り返し摺動させ、摺動の方向と略平行及び略垂直に被接合界面からバリ8を排出させる第二工程と、摺動を停止して接合面を形成する第三工程と、を有している。以下、各工程について詳細に説明する。
(1) Linear Friction Stir Welding Method FIG. 2 is a schematic view showing a joining process of the linear friction stir welding of the present invention. The linear friction joining method of the present invention includes a first step of bringing one member 2 into contact with the other member 4 to form an interface 6 to be joined, and a state in which pressure is applied substantially perpendicular to the interface 6 to be joined. Then, the second step of repeatedly sliding one member 2 and the other member 4 on the same locus and discharging the burr 8 from the interface to be joined substantially parallel to and substantially perpendicular to the sliding direction, and sliding are performed. It has a third step of stopping and forming a joint surface. Hereinafter, each step will be described in detail.

(1−1)第一工程
第一工程は、一方の部材2を他方の部材4に当接させて被接合界面6を形成する工程である。接合部の形成を所望する箇所に一方の部材2及び/又は他方の部材4を移動させ、被接合面同士を当接させ、被接合界面6を形成する。
(1-1) First Step The first step is a step of bringing one member 2 into contact with the other member 4 to form an interface 6 to be joined. One member 2 and / or the other member 4 is moved to a position where the formation of the joint portion is desired, and the surfaces to be joined are brought into contact with each other to form the interface 6 to be joined.

一方の部材2及び他方の部材4の材質は、本発明の効果を損なわない限りにおいて特に限定されず、線形摩擦接合によって接合可能な金属相を有していればよいが、鉄系金属、チタン又はチタン合金であること、が好ましい。一方の部材2及び/又は他方の部材4を鉄系金属、チタン又はチタン合金とすることで、バリ8の発生又はバリ8の発生に伴う発光を容易に確認することができる。加えて、従来の接合方法では接合が困難な厚板に対応することができると共に、入熱過剰による接合部の強度低下を効果的に抑制することができる。なお、本発明において鉄系金属とは、組成において鉄を主とする金属を意味し、例えば、種々の鋼や鋳鉄等が含まれる。 The materials of one member 2 and the other member 4 are not particularly limited as long as the effects of the present invention are not impaired, and may have a metal phase that can be joined by linear friction joining, but iron-based metals and titanium. Alternatively, it is preferably a titanium alloy. By using an iron-based metal, titanium, or a titanium alloy for one member 2 and / or the other member 4, it is possible to easily confirm the generation of burrs 8 or the light emission accompanying the generation of burrs 8. In addition, it is possible to deal with thick plates that are difficult to join by the conventional joining method, and it is possible to effectively suppress a decrease in strength of the joined portion due to excessive heat input. In the present invention, the iron-based metal means a metal mainly composed of iron in its composition, and includes, for example, various steels and cast iron.

また、アルミニウム、マグネシウム及び銅等の、鉄やチタンと比較して熱伝導率が高い金属は摩擦熱が抜熱されやすいため、線形摩擦接合が困難な場合が存在する。しかしながら、高い熱伝導率に起因してバリが排出される順番(方向)がより明確になることから、一方の部材2及び/又は他方の部材4をこれらの金属材とすることで、本発明の線形摩擦接合をより的確に用いることができる。 Further, since frictional heat is easily removed from metals having a higher thermal conductivity than iron and titanium, such as aluminum, magnesium and copper, linear frictional bonding may be difficult in some cases. However, since the order (direction) in which burrs are discharged due to high thermal conductivity becomes clearer, the present invention can be made by using one member 2 and / or the other member 4 as these metal materials. Linear friction stir welding can be used more accurately.

また、一方の部材2及び他方の部材4の形状及びサイズは、本発明の効果を損なわない限りにおいて特に限定されず、線形摩擦接合装置によって所望の加圧及び加振等を実現できるものであればよいが、被接合界面6を正方形又は長方形とすることが好ましい。バリ8の排出を観察することによって摺動を停止するタイミングを決定する方法は種々の形状を有する被接合材に適用することができるが、被接合界面6が正方形又は長方形である場合、第二工程においてバリ8の排出方向及び排出のタイミングをより容易に観察することができる。 Further, the shape and size of one member 2 and the other member 4 are not particularly limited as long as the effects of the present invention are not impaired, and any one capable of achieving desired pressurization and vibration by a linear friction stir welding device. However, it is preferable that the interface 6 to be welded is square or rectangular. The method of determining the timing at which sliding is stopped by observing the discharge of the burr 8 can be applied to the material to be joined having various shapes, but when the interface 6 to be joined is square or rectangular, the second In the process, the discharge direction and discharge timing of the burr 8 can be observed more easily.

(1−2)第二工程
第二工程は、被接合界面6に対して略垂直に圧力を印加した状態で、一方の部材2と他方の部材4とを同一軌跡上で繰り返し摺動させ、摺動の方向と略平行及び略垂直に被接合界面6からバリ8を排出させる工程である。
(1-2) Second step In the second step, one member 2 and the other member 4 are repeatedly slid on the same locus while a pressure is applied substantially perpendicular to the interface to be joined. This is a step of discharging the burr 8 from the interface 6 to be joined substantially parallel to and substantially perpendicular to the sliding direction.

一方の部材2と他方の部材4とを同一軌跡上で繰り返し摺動させる方法は、本発明の効果を損なわない限りにおいて特に限定されず、両方の部材を共に加振させても、一方を固定して他方を加振させてもよい。また、線形摩擦接合のプロセス条件(印加圧力、加振の周波数及び振幅等)も特に限定されず、被接合材の材質、形状及びサイズ等に応じて適宜設定すればよい。 The method of repeatedly sliding one member 2 and the other member 4 on the same locus is not particularly limited as long as the effect of the present invention is not impaired, and even if both members are vibrated together, one is fixed. And the other may be vibrated. Further, the process conditions for linear friction stir welding (applied pressure, frequency and amplitude of excitation, etc.) are not particularly limited, and may be appropriately set according to the material, shape, size, etc. of the material to be welded.

ここで、摺動の方向と略平行又は略垂直に被接合界面6から排出されるバリ8を別々に観察するという観点からは、摺動の方向を一方の部材2及び/又は他方の部材4の略短手方向とすること、が好ましい。摺動の方向を一方の部材2及び/又は他方の部材4の略短手方向とすることで、略長手方向とする場合と比較して、摺動プロセス中に絶えず接触している被接合界面6の面積が小さくなる。即ち、摩擦熱の発生や抜熱に起因する温度勾配は略短手方向に摺動させる場合の方が大きくなり、その結果、バリ8が排出される方向依存性がより顕著になり、摺動を停止するための指標となるバリ8の排出をより容易に観察することができる。 Here, from the viewpoint of separately observing the burrs 8 discharged from the interface to be joined 6 substantially parallel to or substantially perpendicular to the sliding direction, the sliding direction is one member 2 and / or the other member 4. It is preferable that the direction is substantially short. By setting the sliding direction to the substantially short direction of one member 2 and / or the other member 4, the interface to be joined that is in constant contact during the sliding process as compared with the case of the substantially longitudinal direction. The area of 6 becomes smaller. That is, the temperature gradient caused by the generation of frictional heat and the heat removal is larger when sliding in the substantially short direction, and as a result, the direction dependence on which the burr 8 is discharged becomes more remarkable, and sliding. It is possible to more easily observe the discharge of the burr 8 which is an index for stopping the operation.

第二工程におけるバリ8の排出挙動は、摺動の方向に対して略垂直の方向から被接合界面6を観察することで把握する。当該観察手法は特に限定されないが、例えば、高速度ビデオカメラを用いて、2500fps程度のフレームレートを用いることでバリ8が排出される挙動を正確に知ることができる。 The discharge behavior of the burr 8 in the second step is grasped by observing the interface 6 to be joined from a direction substantially perpendicular to the sliding direction. The observation method is not particularly limited, but for example, by using a high-speed video camera and using a frame rate of about 2500 fps, it is possible to accurately know the behavior of the burr 8 being discharged.

(1−3)第三工程
第三工程は、第二工程における摺動を停止して接合面を形成する工程である。本発明の線形摩擦接合方法においては、バリ8が摺動の方向に対して略平行に排出された瞬間に、一方の部材2と他方の部材4との摺動を停止することで、接合を完了することができる。
(1-3) Third step The third step is a step of stopping sliding in the second step to form a joint surface. In the linear friction stir welding method of the present invention, at the moment when the burr 8 is discharged substantially parallel to the sliding direction, the sliding of one member 2 and the other member 4 is stopped to join. Can be completed.

第二工程において、摺動の方向に対して略垂直の方向から被接合界面6を観察し、バリ8が摺動の方向に対して略平行に排出された瞬間に摺動の停止を実行することで、バリ8の排出量を最小限に抑えつつ(被接合材の消費を最小限に抑えつつ)、良好な接合部を形成することができる。 In the second step, the interface 6 to be joined is observed from a direction substantially perpendicular to the sliding direction, and the sliding is stopped at the moment when the burr 8 is discharged substantially parallel to the sliding direction. As a result, it is possible to form a good joint portion while minimizing the discharge amount of the burr 8 (while minimizing the consumption of the material to be joined).

線形摩擦接合の接合プロセスは高速で進行することに加え、摺動の停止を実行した後、完全に動作が停止するまでに0.2〜0.5秒経過するのが一般的である。よって、バリ8の排出を最小限に抑えつつ、被接合界面の全面に良好な接合領域を形成することは極めて困難であるが、バリ8が摺動の方向に対して略平行に排出された瞬間に摺動の停止を実行することで、これを実現することができる(バリ8が摺動の方向に対して略平行に排出された瞬間から摺動が完全に停止する間に、被接合界面の全面に接合領域が形成される)。 In addition to the high-speed process of linear friction stir welding, it generally takes 0.2 to 0.5 seconds after the sliding stop is performed before the operation is completely stopped. Therefore, it is extremely difficult to form a good joining region on the entire surface of the interface to be joined while minimizing the discharge of the burr 8, but the burr 8 is discharged substantially parallel to the sliding direction. This can be achieved by executing the stop of sliding at the moment (from the moment when the burr 8 is discharged substantially parallel to the direction of sliding, while the sliding is completely stopped, it is joined. A junction region is formed on the entire surface of the interface).

また、摺動の方向に対して略垂直の方向から被接合界面6を観察し、摺動の方向に対して略垂直に排出されるバリ8が被接合界面6の両端に達した瞬間に摺動を停止することで、摺動の方向に対して略平行にバリ8が排出された瞬間に摺動を停止する場合と比較して、バリ8の排出量は若干多くなるものの、より確実に酸化物の除去等を達成することができる。 Further, the interface 6 to be joined is observed from a direction substantially perpendicular to the sliding direction, and the burr 8 discharged substantially perpendicular to the direction of sliding reaches both ends of the interface 6 to be slid. By stopping the movement, the discharge amount of the burr 8 is slightly larger than that of the case where the burr 8 is discharged at the moment when the burr 8 is discharged substantially parallel to the sliding direction, but the discharge amount of the burr 8 is more reliable. Removal of oxides and the like can be achieved.

ここで、摺動の方向に対して略垂直の方向から被接合界面6を観察することで、摺動の方向に対して略垂直に排出されるバリ8が被接合界面6の両端に達した瞬間を容易に把握することができる。具体的には、バリ8の排出に伴い被接合界面6が発光するため、当該発光が被接合界面6の両端に達した瞬間を観察すればよい。 Here, by observing the interface 6 to be joined from a direction substantially perpendicular to the sliding direction, burrs 8 discharged substantially perpendicular to the direction of sliding reached both ends of the interface 6 to be joined. You can easily grasp the moment. Specifically, since the interface 6 to be bonded emits light as the burr 8 is discharged, the moment when the light emission reaches both ends of the interface 6 to be bonded may be observed.

(2)線形摩擦接合装置
本発明の線形摩擦接合装置は、本体部と観察部から構成され、本体部は従来公知の一般的な線形摩擦接合装置と同様である。
(2) Linear Friction Stir Welding Device The linear friction stir welding device of the present invention is composed of a main body and an observation unit, and the main body is the same as a conventionally known general linear friction stir welding device.

観察部は、一方の部材2と他方の部材4との摺動の方向に対して略垂直の方向から被接合界面6を観察するための観察装置を備えており、接合プロセス中のバリ8の排出を観察することができる。ここで、摺動の方向に対して略垂直の方向に配置される観察装置のみでも本発明の線形摩擦接合方法を十分に実行することができるが、摺動の方向に対して略平行の方向にも観察装置を配置することで、より正確な観察を実現することができる。 The observation unit includes an observation device for observing the interface 6 to be joined from a direction substantially perpendicular to the sliding direction of one member 2 and the other member 4, and the burrs 8 during the joining process. Emissions can be observed. Here, the linear friction joining method of the present invention can be sufficiently executed only by the observation device arranged in the direction substantially perpendicular to the sliding direction, but the direction substantially parallel to the sliding direction. By arranging an observation device, more accurate observation can be realized.

本発明の線形摩擦接合装置には、観察装置によってバリ8の排出状況を観察し、バリ8が摺動の方向に対して略平行に排出された瞬間又は、摺動の方向に対して略垂直に排出されるバリ8が被接合界面6の両端に達した瞬間に自動的に摺動の停止を実行するプログラムを有していることが好ましいが、接合開始(摺動開始)からこれらの瞬間までの時間を計測することで、次回以降の同条件での接合の接合時間とすることができる。 In the linear friction stir welding device of the present invention, the discharge state of the burr 8 is observed by an observation device, and the moment when the burr 8 is discharged substantially parallel to the sliding direction or substantially perpendicular to the sliding direction. It is preferable to have a program that automatically stops sliding at the moment when the burrs 8 discharged to the surface reach both ends of the interface 6 to be joined, but these moments from the start of joining (start of sliding). By measuring the time until, it is possible to obtain the joining time of joining under the same conditions from the next time onward.

また、本発明の線形摩擦接合装置においては、観察装置として高速度ビデオカメラを用いることが好ましい。高速度ビデオカメラを用いることで、バリ8の排出タイミング及び排出状況を正確に観察することができる。ここで、高速度ビデオカメラの仕様は、本発明の効果を損なわない限りにおいて特に限定されないが、例えば、観察のフレームレートを100〜10000fpsとすることが好ましく、125〜5000fpsとすることがより好ましい。フレームレートをこれらの値とすることで、バリ8の排出タイミングを正確に観察することができる。なお、観察装置としては、高速度ビデオカメラの他に、例えばフォトセンサーやラインセンサーを用いることができる。 Further, in the linear friction stir welding apparatus of the present invention, it is preferable to use a high-speed video camera as an observation apparatus. By using a high-speed video camera, it is possible to accurately observe the discharge timing and discharge status of the burr 8. Here, the specifications of the high-speed video camera are not particularly limited as long as the effects of the present invention are not impaired, but for example, the frame rate for observation is preferably 100 to 10000 fps, more preferably 125 to 5000 fps. .. By setting the frame rate to these values, the discharge timing of the burr 8 can be accurately observed. As the observation device, for example, a photo sensor or a line sensor can be used in addition to the high-speed video camera.

更に、本発明の線形摩擦接合装置においては、バリ8の排出状況を観察するためのミラーを備えることが好ましい。ミラーを適当な位置に配置することで、バリ8の排出タイミング及び排出状況を正確に観察することができる。 Further, the linear friction stir welding apparatus of the present invention preferably includes a mirror for observing the discharge state of the burr 8. By arranging the mirror at an appropriate position, the discharge timing and discharge status of the burr 8 can be accurately observed.

以上、本発明の代表的な実施形態について説明したが、本発明はこれらのみに限定されるものではなく、種々の設計変更が可能であり、それら設計変更は全て本発明の技術的範囲に含まれる。 Although the typical embodiments of the present invention have been described above, the present invention is not limited to these, and various design changes are possible, and all of these design changes are included in the technical scope of the present invention. Is done.

≪実施例1≫
被接合材に20mm×20mm×65mmのチタン合金(Ti−6Al−4V)を用い、20mm×20mm面を接合面として線形摩擦接合を施した。ここで、線形摩擦接合は、一方の被接合材を固定して他方の被接合材を加振する方式で行い、周波数:50Hz、振幅:±2mm、印加圧力:50MPaとした。
<< Example 1 >>
A 20 mm × 20 mm × 65 mm titanium alloy (Ti-6Al-4V) was used as the material to be welded, and linear friction welding was performed with the 20 mm × 20 mm surface as the joint surface. Here, the linear friction stir welding was performed by a method in which one material to be welded was fixed and the other material to be welded was vibrated, and the frequency was 50 Hz, the amplitude was ± 2 mm, and the applied pressure was 50 MPa.

高速度ビデオカメラを用い、フレームレート2500fpsで被接合界面を摺動の方向に対して略垂直の方向から観察した画像を図3に示す。接合開始から0.2秒後の画像において、摺動の方向に対して略垂直の方向からバリの排出が開始されている様子が確認できる。この段階においては、摺動の方向に対して略平行の方向からのバリの排出は認められない。これに対し、接合開始から1.2秒が経過すると、摺動の方向に対して略垂直及び略平行の両方向から、大量にバリが排出されている。なお、図3におけるバリの排出状況を観察することで、バリの排出が被接合界面の両端に達した瞬間を把握することは容易であった。 FIG. 3 shows an image of the interface to be joined observed from a direction substantially perpendicular to the sliding direction using a high-speed video camera at a frame rate of 2500 fps. In the image 0.2 seconds after the start of joining, it can be confirmed that the burr discharge is started from a direction substantially perpendicular to the sliding direction. At this stage, no burrs are discharged from a direction substantially parallel to the sliding direction. On the other hand, when 1.2 seconds have passed from the start of joining, a large amount of burrs are discharged from both directions substantially perpendicular to and substantially parallel to the sliding direction. By observing the burr discharge state in FIG. 3, it was easy to grasp the moment when the burr discharge reached both ends of the interface to be joined.

高速度ビデオカメラを用い、フレームレート2500fpsで被接合界面を摺動の方向に対して略平行の方向から観察した画像を図4に示す。略平行の方向から観察した場合、接合開始から0.2秒後の画像において、略垂直の方向から観察した場合では明瞭に観察された略垂直方向からのバリの排出を確認することが困難である。接合開始から0.5秒後になると垂直方向のバリの排出が確認できるが、この段階では略平行方向からもバリの排出が開始されている。1.1秒後以降は略垂直方向及び略平行方向から排出されたバリの長さが増加するのみであり、それ以外に特段の変化は認められない。なお、図4からは、バリの排出が被接合界面の両端に達した瞬間を把握することは困難であった。 FIG. 4 shows an image of the interface to be joined observed from a direction substantially parallel to the sliding direction using a high-speed video camera at a frame rate of 2500 fps. When observed from a substantially parallel direction, it is difficult to confirm the clearly observed discharge of burrs from the substantially vertical direction in the image 0.2 seconds after the start of joining when observed from a substantially vertical direction. is there. The discharge of burrs in the vertical direction can be confirmed 0.5 seconds after the start of joining, but at this stage, the discharge of burrs is also started in the substantially parallel direction. After 1.1 seconds, the length of the burrs discharged from the substantially vertical direction and the substantially parallel direction only increases, and no other particular change is observed. From FIG. 4, it was difficult to grasp the moment when the burr discharge reached both ends of the interface to be joined.

図3及び図4より、摺動の方向に対して略平行方向からバリが排出される瞬間及びバリの排出が被接合界面の両端に達した瞬間を把握するためには、被接合界面を摺動の方向に対して略垂直の方向から観察する必要があることが分かる。 From FIGS. 3 and 4, in order to grasp the moment when the burr is discharged from a direction substantially parallel to the sliding direction and the moment when the burr discharge reaches both ends of the interface to be joined, the interface to be joined is slid. It can be seen that it is necessary to observe from a direction substantially perpendicular to the direction of motion.

≪実施例2≫
周波数を15Hz、印加圧力を200MPaとしたこと以外は実施例1と同様にして、線形摩擦接合を施した。
<< Example 2 >>
Linear friction stir welding was performed in the same manner as in Example 1 except that the frequency was 15 Hz and the applied pressure was 200 MPa.

なお、実施例1と同様にして高速度ビデオカメラを用い、摺動の方向に対して略垂直の方向から被接合界面を観察した結果、加振(摺動)開始から3秒で摺動の方向に対して略平行の方向からバリの排出が認められたため、3秒で加振(摺動)を停止させた。 As a result of observing the interface to be joined from a direction substantially perpendicular to the sliding direction using a high-speed video camera in the same manner as in Example 1, the sliding was performed in 3 seconds from the start of vibration (sliding). Since the discharge of burrs was observed from a direction substantially parallel to the direction, the vibration (sliding) was stopped in 3 seconds.

≪実施例3≫
加振(摺動)を3.5秒で停止させたこと以外は実施例2と同様にして、線形摩擦接合を施した。なお、3.5秒はバリの排出が被接合界面の両端に達した瞬間の時間である。
<< Example 3 >>
Linear friction stir welding was performed in the same manner as in Example 2 except that the vibration (sliding) was stopped in 3.5 seconds. Note that 3.5 seconds is the time at which the burr discharge reaches both ends of the interface to be joined.

≪比較例1≫
加振(摺動)を1秒で停止させたこと以外は実施例2と同様にして、線形摩擦接合を施した。なお、1秒ではバリの排出は全く認められなかった。
<< Comparative Example 1 >>
Linear friction stir welding was performed in the same manner as in Example 2 except that the vibration (sliding) was stopped in 1 second. No burr discharge was observed in 1 second.

≪比較例2≫
加振(摺動)を2秒で停止させたこと以外は実施例2と同様にして、線形摩擦接合を施した。なお、2秒では摺動の方向に対して略垂直の方向からバリの排出が認められたが、摺動の方向に対して略平行の方向からのバリの排出は認められなかった。
≪Comparative example 2≫
Linear friction stir welding was performed in the same manner as in Example 2 except that the vibration (sliding) was stopped in 2 seconds. In 2 seconds, burrs were discharged from a direction substantially perpendicular to the sliding direction, but burrs were not discharged from a direction substantially parallel to the sliding direction.

≪比較例3≫
加振(摺動)を3.75秒で停止させたこと以外は実施例2と同様にして、線形摩擦接合を施した。なお、3.75秒では摺動の方向に対して略垂直及び略平行の両方向から大量のバリが排出され、被接合体の長さの減少が顕著であった。
≪Comparative example 3≫
Linear friction stir welding was performed in the same manner as in Example 2 except that the vibration (sliding) was stopped in 3.75 seconds. In 3.75 seconds, a large amount of burrs were discharged from both directions substantially perpendicular and substantially parallel to the sliding direction, and the length of the object to be joined was significantly reduced.

≪比較例4≫
加振(摺動)を4秒で停止させたこと以外は実施例2と同様にして、線形摩擦接合を施した。なお、4秒では摺動の方向に対して略垂直及び略平行の両方向から大量のバリが排出され、被接合体の長さの減少が顕著であった。
<< Comparative Example 4 >>
Linear friction stir welding was performed in the same manner as in Example 2 except that the vibration (sliding) was stopped in 4 seconds. In 4 seconds, a large amount of burrs were discharged from both directions substantially perpendicular and substantially parallel to the sliding direction, and the length of the object to be joined was significantly reduced.

[接合部の断面観察]
接合部における欠陥形成の有無及び接合界面の状況等を確認するため、接合部の断面を光学顕微鏡によって観察した。
[Cross-section observation of joints]
The cross section of the joint was observed with an optical microscope in order to confirm the presence or absence of defect formation at the joint and the condition of the joint interface.

実施例2、3及び比較例1〜4で得られた接合部の断面写真を図5に示す。接合時間が短い比較例1(図5中の1s)及び2(図5中の2s)では未接合部が確認されるが、実施例2(図5中の3s)、3(図5中の3.5s)及び比較例3(図5中の3.75s)、4(図5中の4s)では欠陥のない良好な接合部が形成されている。実施例2、3及び比較例3、4で接合部の厚さはほぼ同じであるが、比較例3、4では継手が短くなっていることが分かる。 FIG. 5 shows cross-sectional photographs of the joints obtained in Examples 2 and 3 and Comparative Examples 1 to 4. In Comparative Examples 1 (1s in FIG. 5) and 2 (2s in FIG. 5) in which the joining time is short, unjoined portions are confirmed, but in Example 2 (3s in FIG. 5) and 3 (in FIG. 5). In 3.5s) and Comparative Example 3 (3.75s in FIG. 5) and 4 (4s in FIG. 5), good joints without defects are formed. It can be seen that the thicknesses of the joints are almost the same in Examples 2 and 3 and Comparative Examples 3 and 4, but the joints are shorter in Comparative Examples 3 and 4.

[引張試験]
実施例2、3及び比較例1、2、4で得られた継手に関して、引張試験を行った。測定には引張試験機(SHIMADZU Autograph AG−10TB)を用い、クロスヘッド速度は1mm/minとした。
[Tensile test]
Tensile tests were performed on the joints obtained in Examples 2 and 3 and Comparative Examples 1, 2 and 4. A tensile tester (SHIMADZU Autograph AG-10TB) was used for the measurement, and the crosshead speed was 1 mm / min.

実施例2、3及び比較例1、2、4で得られた継手の引張強度を図6に示す。接合時間が短い比較例1、2で得られた継手は他の条件より強度が低いが、実施例2、3及び比較例4では母材破断をしており、ほぼ同じ強度であった。 The tensile strength of the joints obtained in Examples 2 and 3 and Comparative Examples 1, 2 and 4 is shown in FIG. The joints obtained in Comparative Examples 1 and 2 having a short joining time had lower strength than the other conditions, but in Examples 2, 3 and Comparative Example 4, the base metal was broken and the strength was almost the same.

以上の結果から、摺動の方向に対して略垂直の方向から被接合界面を観察し、バリの排出状況に着目して接合工程を完了させることで、バリの排出を最小限に抑えつつ良好な接合部が得られることが分かる。 From the above results, by observing the interface to be joined from a direction substantially perpendicular to the sliding direction and completing the joining process by paying attention to the burr discharge status, it is good while minimizing the burr discharge. It can be seen that a good joint can be obtained.

2・・・一方の部材、
4・・・他方の部材、
6・・・被接合界面、
8・・・バリ。
2 ... One member,
4 ... The other member,
6 ... Interface to be joined,
8 ... Bali.

Claims (8)

一方の部材を他方の部材に当接させて被接合界面を形成する第一工程と、
前記被接合界面に対して略垂直に圧力を印加した状態で、前記一方の部材と前記他方の部材とを同一軌跡上で繰り返し摺動させ、前記摺動の方向と略平行及び略垂直に前記被接合界面からバリを排出させる第二工程と、
前記摺動を停止して接合面を形成する第三工程と、を有し、
前記第二工程において、前記摺動の方向に対して略垂直の方向から前記被接合界面を観察し、前記バリが前記摺動の方向に対して略平行に排出された瞬間に、前記第三工程における前記停止を実行すること、
を特徴とする線形摩擦接合方法。
The first step of bringing one member into contact with the other member to form an interface to be joined,
With the pressure applied substantially perpendicular to the interface to be joined, the one member and the other member are repeatedly slid on the same locus, and the sliding direction is substantially parallel and substantially perpendicular to the sliding direction. The second step of discharging burrs from the interface to be joined,
It has a third step of stopping the sliding and forming a joint surface.
In the second step, the interface to be joined is observed from a direction substantially perpendicular to the sliding direction, and at the moment when the burr is discharged substantially parallel to the sliding direction, the third step is performed. Performing the stop in the process,
A linear friction stir welding method characterized by.
一方の部材を他方の部材に当接させて被接合界面を形成する第一工程と、
前記被接合界面に対して略垂直に圧力を印加した状態で、前記一方の部材と前記他方の部材とを同一軌跡上で繰り返し摺動させ、前記摺動の方向と略平行及び略垂直に前記被接合界面からバリを排出させる第二工程と、
前記摺動を停止して接合面を形成する第三工程と、を有し、
前記第二工程において、前記摺動の方向に対して略垂直の方向から前記被接合界面を観察し、前記摺動の方向に対して略垂直に排出される前記バリが前記被接合界面の両端に達した瞬間に、前記第三工程における前記停止を実行すること、
を特徴とする線形摩擦接合方法。
The first step of bringing one member into contact with the other member to form an interface to be joined,
With the pressure applied substantially perpendicular to the interface to be joined, the one member and the other member are repeatedly slid on the same locus, and the sliding direction is substantially parallel and substantially perpendicular to the sliding direction. The second step of discharging burrs from the interface to be joined,
It has a third step of stopping the sliding and forming a joint surface.
In the second step, the interface to be joined is observed from a direction substantially perpendicular to the sliding direction, and the burrs discharged substantially perpendicular to the sliding direction are both ends of the interface to be joined. At the moment when the above is reached, the stop in the third step is executed.
A linear friction stir welding method characterized by.
前記被接合界面が正方形又は長方形であること、
を特徴とする請求項1又は2に記載の線形摩擦接合方法。
The interface to be joined is square or rectangular,
The linear friction stir welding method according to claim 1 or 2.
前記第二工程において、前記摺動の方向を前記一方の部材及び/又は前記他方の部材の略短手方向とすること、
を特徴とする請求項1〜3のうちのいずれかに記載の線形摩擦接合方法。
In the second step, the sliding direction is set to a substantially short direction of the one member and / or the other member.
The linear friction stir welding method according to any one of claims 1 to 3.
前記一方の部材及び/又は前記他方の部材が鉄系金属、チタン又はチタン合金であること、
を特徴とする請求項1〜4のうちのいずれかに記載の線形摩擦接合方法。
That one member and / or the other member is an iron-based metal, titanium, or a titanium alloy.
The linear friction stir welding method according to any one of claims 1 to 4.
一方の部材を他方の部材に当接させて被接合界面を形成した後、前記被接合界面に対して略垂直に圧力を印加した状態で、前記一方の部材と前記他方の部材とを同一軌跡上で繰り返し摺動させ、前記被接合界面からバリを排出した後に前記摺動を停止させる線形摩擦接合装置であって、
前記摺動の方向に対して略垂直の方向から前記被接合界面を観察するための観察装置と、前記バリが前記摺動の方向に対して略平行に排出された瞬間に前記摺動の停止を実行するプログラム、又は、前記摺動の方向に対して略垂直に排出される前記バリが前記被接合界面の両端に達した瞬間に前記摺動の停止を実行するプログラムと、を備えること、
を特徴とする線形摩擦接合装置。
After one member is brought into contact with the other member to form an interface to be welded, the one member and the other member have the same locus in a state where a pressure is applied substantially perpendicular to the interface to be welded. A linear friction stir welding device that repeatedly slides on the surface to stop the sliding after discharging burrs from the interface to be joined.
An observation device for observing the interface to be joined from a direction substantially perpendicular to the sliding direction, and the sliding stop at the moment when the burr is discharged substantially parallel to the sliding direction. A program for executing the sliding, or a program for stopping the sliding at the moment when the burr discharged substantially perpendicular to the sliding direction reaches both ends of the interface to be joined .
A linear friction stir welding device characterized by.
更に、前記摺動の方向に対して略平行の方向から前記被接合界面を観察するための観察装置を備えること、
を特徴とする請求項6に記載の線形摩擦接合装置。
Further, an observation device for observing the interface to be joined from a direction substantially parallel to the sliding direction is provided.
The linear friction stir welding apparatus according to claim 6.
前記観察装置が高速度ビデオカメラであること、
を特徴とする請求項6又は7に記載の線形摩擦接合装置。
The observation device is a high-speed video camera.
The linear friction stir welding apparatus according to claim 6 or 7.
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