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JP6797482B2 - Manufacturing method of engine valve device, valve guide cylinder and valve guide cylinder - Google Patents
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JP6797482B2 - Manufacturing method of engine valve device, valve guide cylinder and valve guide cylinder - Google Patents

Manufacturing method of engine valve device, valve guide cylinder and valve guide cylinder Download PDF

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JP6797482B2
JP6797482B2 JP2017042139A JP2017042139A JP6797482B2 JP 6797482 B2 JP6797482 B2 JP 6797482B2 JP 2017042139 A JP2017042139 A JP 2017042139A JP 2017042139 A JP2017042139 A JP 2017042139A JP 6797482 B2 JP6797482 B2 JP 6797482B2
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valve
tip
gap
guide cylinder
port
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JP2018145894A (en
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長井 健太郎
健太郎 長井
諭 長谷川
諭 長谷川
崇之 大西
崇之 大西
秀隆 森永
秀隆 森永
神 深田
神 深田
宮田 雄介
雄介 宮田
信裕 山本
信裕 山本
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Kubota Corp
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L3/00Lift-valve, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces; Parts or accessories thereof
    • F01L3/08Valves guides; Sealing of valve stem, e.g. sealing by lubricant
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F5/00Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
    • B22F5/008Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product of engine cylinder parts or of piston parts other than piston rings

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Valve-Gear Or Valve Arrangements (AREA)
  • Lift Valve (AREA)

Description

本発明は、エンジンの弁装置に関し、詳しくは、弁ガイド筒内での弁軸の膠着を抑制することができるエンジンの弁装置と弁ガイド筒と弁ガイド筒の製造方法に関する。 The present invention relates to an engine valve device, and more particularly to a method of manufacturing an engine valve device, a valve guide cylinder, and a valve guide cylinder capable of suppressing sticking of a valve shaft in a valve guide cylinder.

従来、エンジンの弁装置として、次のものがある(特許文献1参照)。
吸気ポートと、この吸気ポートの弁口を開閉するポペット弁と、このポペット弁の往復動をガイドする弁ガイド筒と、この弁ガイド筒が挿入されるガイド挿入孔と、ポートとガイド挿入孔を有するシリンダヘッドを備えた、エンジンの弁装置。
Conventionally, there are the following valve devices for engines (see Patent Document 1).
An intake port, a poppet valve that opens and closes the valve opening of this intake port, a valve guide cylinder that guides the reciprocating movement of this poppet valve, a guide insertion hole into which this valve guide cylinder is inserted, and a port and a guide insertion hole. An engine valve device with a cylinder head.

この種の弁装置によれば、ポペット弁の往復動を弁ガイド筒でスムーズにガイドすることができる利点がある。 This type of valve device has the advantage that the reciprocating movement of the poppet valve can be smoothly guided by the valve guide cylinder.

この弁装置では、弁ガイド筒の内周は、ポペット弁の弁軸をガイドする摺動ガイド面と、この摺動ガイド面よりも内径が大きい先端部径大面を備え、先端部径大面と弁軸の間にポートに向けて開口された先端部隙間が形成されている。 In this valve device, the inner circumference of the valve guide cylinder is provided with a sliding guide surface that guides the valve shaft of the poppet valve and a large tip diameter surface that has a larger inner diameter than the sliding guide surface, and has a large tip diameter surface. A tip gap opened toward the port is formed between the valve shaft and the valve shaft.

実開昭59−28610号公報(第2図参照)Jikkai Sho 59-28610 (see Fig. 2)

《問題点》 弁ガイド筒内で弁軸が膠着するおそれがある。
特許文献1のものでは、先端部隙間内で燃料が炭化すると、弁軸と摺動ガイド面の間に炭化物が噛み込み、弁ガイド筒内で弁軸が膠着するおそれがある。
<< Problem >> The valve shaft may stick inside the valve guide cylinder.
In Patent Document 1, if the fuel is carbonized in the gap at the tip portion, the carbide may get caught between the valve shaft and the sliding guide surface, and the valve shaft may stick in the valve guide cylinder.

本発明の課題は、弁ガイド筒内での弁軸の膠着を抑制することができるエンジンの弁装置と弁ガイド筒と弁ガイド筒の製造方法を提供することにある。 An object of the present invention is to provide an engine valve device, a valve guide cylinder, and a method for manufacturing a valve guide cylinder capable of suppressing sticking of a valve shaft in a valve guide cylinder.

(請求項1に係る発明の発明特定事項)
図1に例示するように、吸気と排気の少なくとも一方のポート(1)と、このポート(1)の弁口(1a)を開閉するポペット弁(2)と、このポペット弁(2)の往復動をガイドする弁ガイド筒(3)と、この弁ガイド筒(3)が挿入されるガイド挿入孔(4)と、ポート(1)とガイド挿入孔(4)を有するシリンダヘッド(5)を備えた、エンジンの弁装置において、次のようにした。
(Matters specifying the invention of the invention according to claim 1)
As illustrated in FIG. 1 , reciprocation between at least one port (1) of intake and exhaust, a poppet valve (2) that opens and closes the valve port (1a) of this port (1), and the poppet valve (2). A valve guide cylinder (3) for guiding the movement, a guide insertion hole (4) into which the valve guide cylinder (3) is inserted, and a cylinder head (5) having a port (1) and a guide insertion hole (4). In the valve device of the engine provided, the following was done.

図1に例示するように、弁ガイド筒(3)の内周は、ポペット弁(2)の弁軸(2a)をガイドする摺動ガイド面(3a)と、この摺動ガイド面(3a)よりも内径が大きい径大面(3b)を備え、
径大面(3b)は、ポート(1)側にある弁ガイド筒(3)の先端部(6)内に設けられた先端部径大面(6a)と、弁ガイド筒(3)の中間部(7)内に設けられた中間部径大面(7a)を備え、
摺動ガイド面(3a)は、先端部径大面(6a)と中間部径大面(7a)の間に設けられた先端寄りガイド面(6b)と、中間部径大面(7a)よりも基端(8)側に設けられた基端側ガイド面(8a)を備えている。
As illustrated in FIG. 1 , the inner circumference of the valve guide cylinder (3) includes a sliding guide surface (3a) that guides the valve shaft (2a) of the poppet valve (2) and the sliding guide surface (3a). It has a large diameter surface (3b) with a larger inner diameter than
The large diameter surface (3b) is between the large diameter surface (6a) of the tip portion provided in the tip portion (6) of the valve guide cylinder (3) on the port (1) side and the valve guide cylinder (3). A large surface (7a) having an intermediate diameter provided in the portion (7) is provided.
The sliding guide surface (3a) is formed from the tip-oriented guide surface (6b) provided between the tip diameter large surface (6a) and the intermediate diameter large surface (7a) and the intermediate portion diameter large surface (7a). Also has a base end side guide surface (8a) provided on the base end (8) side.

先端部径大面(6a)と弁軸(2a)の間にポート(1)に向けて開口された先端部内隙間(6c)が形成され、中間部径大面(7a)と弁軸(2a)の間に中間部内隙間(7b)が形成され、先端部内隙間(6c)と中間部内隙間(7b)は、内周に先端寄りガイド面(6b)を備えた先端寄り円環突条(6d)で区画されている。
ポペット弁(2)の全開時にポート(1)内に露出するポペット弁(2)の弁軸(2a)の全開時露出弁軸部分(2b)が、単一径とされている。
中間部内隙間(7b)は単一で、ポペット弁(2)の弁軸(2a)の全開時露出弁軸部分(2b)は、弁頭(2c)側の先端部(2ba)とその反対端側の基端部(2bb)のうち、基端部(2bb)側に基端部側露出弁軸端部(2e)を備え、中間部内隙間(7b)は弁ガイド筒(3)の先端部(6)側の先端部側隙間端縁(7ba)を備え、ポペット弁(2)の全閉時に基端部側露出弁軸端部(2e)が先端部側隙間端縁(7ba)を越えて中間部内凹入部(7b)に至るように構成され、弁軸(2a)の軸長方向に沿う向きを軸長方向として、中間部内隙間(7b)の軸長方向の全長が先端部内隙間(6c)の軸長方向の全長よりも長く形成されている、ことを特徴とするエンジンの弁装置。
A gap (6c) in the tip portion opened toward the port (1) is formed between the large diameter surface (6a) of the tip portion and the valve shaft (2a), and the large diameter surface (7a) of the intermediate portion and the valve shaft (2a) are formed. An inner gap (7b) in the middle portion is formed between the two), and the inner gap (6c) in the tip portion and the inner gap (7b) in the middle portion have a tip-side annular ridge (6d) having a tip-side guide surface (6b) on the inner circumference. ) .
The exposed valve shaft portion (2b) of the valve shaft (2a) of the poppet valve (2) exposed in the port (1) when the poppet valve (2) is fully opened has a single diameter .
The gap (7b) in the intermediate portion is single, and the exposed valve shaft portion (2b) of the valve shaft (2a) of the poppet valve (2) is the tip portion (2ba) on the valve head (2c) side and the opposite end thereof. Of the base end portion (2bb) on the side, the base end portion (2bb) side is provided with the base end side exposed valve shaft end portion (2e), and the gap (7b) in the intermediate portion is the tip end portion of the valve guide cylinder (3). A gap end edge (7ba) on the tip end side on the (6) side is provided, and the exposed valve shaft end portion (2e) on the base end side exceeds the gap edge (7ba) on the tip end side when the poppet valve (2) is fully closed. The total length of the inner gap (7b) in the middle portion in the axial length is the inner gap of the tip (7b) with the direction along the axial length direction of the valve shaft (2a) as the axial length direction. An engine valve device characterized in that it is formed longer than the total length in the axial length direction of 6c).

(請求項3に係る発明の発明特定事項)
請求項1に記載されたエンジンの弁装置に用いる弁ガイド筒であって、次のようにした。
(Matters specifying the invention of the invention according to claim 3 )
The valve guide cylinder used in the valve device of the engine according to claim 1 , as follows.

図1に例示するように、弁ガイド筒(3)の内周は、ポペット弁(2)の弁軸(2a)をガイドする摺動ガイド面(3a)と、この摺動ガイド面(3a)よりも内径が大きい径大面(3b)を備え、
径大面(3b)は、ポート(1)側に向けられる弁ガイド筒(3)の先端部(6)内に設けられた先端部径大面(6a)と、弁ガイド筒(3)の中間部(7)内に設けられた中間部径大面(7a)を備え、
摺動ガイド面(3a)は、先端部径大面(6a)と中間部径大面(7a)の間に設けられた先端寄りガイド面(6b)と、中間部径大面(7a)よりも基端(8)側に設けられた基端側ガイド面(8a)を備えている。
As illustrated in FIG. 1 , the inner circumference of the valve guide cylinder (3) includes a sliding guide surface (3a) that guides the valve shaft (2a) of the poppet valve (2) and the sliding guide surface (3a). It has a large diameter surface (3b) with a larger inner diameter than
The large-diameter surface (3b) is a large-diameter surface (6a) provided in the tip (6) of the valve guide cylinder (3) facing the port (1) side, and the valve guide cylinder (3). It is provided with a large diameter surface (7a) of the intermediate portion provided in the intermediate portion (7).
The sliding guide surface (3a) is formed from the tip-oriented guide surface (6b) provided between the tip diameter large surface (6a) and the intermediate diameter large surface (7a) and the intermediate portion diameter large surface (7a). Also has a base end side guide surface (8a) provided on the base end (8) side.

先端部径大面(6a)と弁軸(2a)の間にポート(1)に向けて開口される先端部内隙間(6c)が形成されるように構成され、中間部径大面(7a)と弁軸(2a)の間に中間部内隙間(7b)が形成されるように構成され、先端部内隙間(6c)と中間部内隙間(7b)は、内周に先端寄りガイド面(6b)を備えた先端寄り円環突条(6d)で区画されるように構成され、
中間部内隙間(7b)は単一で、中間部内隙間(7b)が弁ガイド筒(3)の先端部(6)側の先端部側隙間端縁(7ba)を備え、ポペット弁(2)の全開時にポート(1)内に露出するポペット弁(2)の弁軸(2a)の全開時露出弁軸部分(2b)のうち、弁頭(2c)側の先端部(2ba)と反対端側の基端部(2bb)側にある基端部側露出弁軸端部(2e)が、ポペット弁(2)の全閉時に先端部側隙間端縁(7ba)を越えて中間部内隙間(7b)に至るように、中間部内隙間(7b)が構成され、弁軸(2a)の軸長方向に沿う向きを軸長方向として、中間部内隙間(7b)の軸長方向の全長が先端部内隙間(6c)の軸長方向の全長よりも長く形成されるように構成されている、ことを特徴とするエンジンの弁装置に用いる弁ガイド筒。
Tip large diameter surface (6a) and valve shaft (2a) tip the gap which is open toward the port (1) during the (6c) is configured to so that is formed, the intermediate portion a large diameter surface (7a) and it is configured so that the intermediate portion in the gap (7b) is formed between the valve shaft (2a), the distal end portion in the gap and (6c) an intermediate portion in the gap (7b) is the inner circumference near the tip end guide surface (6b) It is configured to be partitioned by a ring-shaped ridge (6d) near the tip .
The gap (7b) in the middle portion is single, and the gap (7b) in the middle portion is provided with the gap end edge (7ba) on the tip end side (6) side of the valve guide cylinder (3), and the poppet valve (2). Of the fully open exposed valve shaft portion (2b) of the valve shaft (2a) of the poppet valve (2) exposed in the port (1) when fully opened, the end side opposite to the tip portion (2ba) on the valve head (2c) side. The base end side exposed valve shaft end (2e) on the base end (2bb) side of the poppet valve (2) exceeds the tip side gap end edge (7ba) when the poppet valve (2) is fully closed, and the intermediate gap (7b) ) Is configured, and the direction along the axial length direction of the valve shaft (2a) is the axial length direction, and the total length of the intermediate portion inner gap (7b) in the axial length direction is the inner tip gap. (6c) A valve guide cylinder used in an engine valve device, which is configured to be formed longer than the total length in the axial length direction.

(請求項4に係る発明の発明特定事項)
請求項3に記載されたエンジンの弁装置に用いる弁ガイド筒の製造方法であって、
図3または図4に例示するように、弁ガイド筒(3)を金属粉末(9)の焼結で製造するに当たり、
金属粉末(9)の成形時に弁ガイド筒(3)の内周を形成する樹脂製中子(10)を用い、金属粉末(9)の焼結時の熱で、樹脂製中子(10)を溶融または熱分解させて、樹脂製中子(10)を弁ガイド筒(3)の焼結品から除くことを特徴とする弁ガイド筒の製造方法。
(Matters specifying the invention of the invention according to claim 4 )
The method for manufacturing a valve guide cylinder used in the valve device of an engine according to claim 3 .
As illustrated in FIG. 3 or 4, in manufacturing the valve guide cylinder (3) by sintering the metal powder (9).
A resin core (10) forming the inner circumference of the valve guide cylinder (3) is used during molding of the metal powder (9), and the heat generated during sintering of the metal powder (9) is used to generate the resin core (10). A method for manufacturing a valve guide cylinder, which comprises melting or thermally decomposing the resin core (10) from the sintered product of the valve guide cylinder (3).

(請求項1または請求項3に係る発明)
請求項1または請求項3に係る発明は、次の効果を奏する。
《効果1》 弁ガイド筒内での弁軸の膠着を抑制することができる。
図1または図2に例示するように、本発明では、先端部内隙間(6c)や先端寄りガイド面(6b)で、排気中の未燃燃料や吸気中のEGRガスの成分が炭化しても、炭化物は、中間部内隙間(7b)に排出されて溜まり、炭化物が弁軸(2a)と摺動ガイド面(3a)の間に噛み込む不具合が抑制され、弁ガイド筒(3)内での弁軸(2a)の膠着を抑制することができる。
(Invention according to claim 1 or claim 3 )
The invention according to claim 1 or claim 3 has the following effects.
<< Effect 1 >> It is possible to suppress the sticking of the valve shaft in the valve guide cylinder.
As illustrated in FIG. 1 or 2, in the present invention, even if the components of the unburned fuel in the exhaust and the EGR gas in the intake are carbonized in the gap (6c) in the tip and the guide surface (6b) near the tip. , The carbide is discharged and accumulated in the gap (7b) in the intermediate portion, and the problem that the carbide gets caught between the valve shaft (2a) and the sliding guide surface (3a) is suppressed, and the carbide is suppressed in the valve guide cylinder (3). It is possible to suppress the sticking of the valve shaft (2a).

《効果2》 弁ガイド筒内での弁軸の膠着抑制機能が高い。
図1または図2に例示するように、本発明では、先端部内隙間(6c)がポート(1)に向けて開口されているため、先端部内隙間(6c)内の比較的高温の排気や吸気がポート(1)内を通過する比較的低温の排気や吸気と対流によって入れ替わり、弁ガイド筒(3)の先端部(6)に蓄積された熱が入れ替わった排気や吸気に放熱され、弁ガイド筒(3)の先端部(6)の過熱が抑制される。これにより、先端部内隙間(6c)や先端寄りガイド面(6b)での炭化物の生成が抑制され、弁ガイド筒(3)内でのポペット弁(2)の膠着抑制機能が高い。
<< Effect 2 >> The valve shaft has a high anti-sticking function in the valve guide cylinder.
As illustrated in FIG. 1 or 2, in the present invention, since the gap (6c) in the tip portion is opened toward the port (1), relatively high temperature exhaust and intake air in the gap (6c) in the tip portion are provided. Is replaced by the relatively low temperature exhaust and intake air passing through the port (1) by convection, and the heat accumulated in the tip (6) of the valve guide cylinder (3) is dissipated to the replaced exhaust and intake air, and the valve guide Overheating of the tip portion (6) of the cylinder (3) is suppressed. As a result, the formation of carbides in the gap (6c) in the tip portion and the guide surface (6b) near the tip portion is suppressed, and the function of suppressing the sticking of the poppet valve (2) in the valve guide cylinder (3) is high.

《効果3》 弁ガイド筒と弁軸の偏磨耗が抑制される。
図1または図2に例示するように、本発明では、弁軸(2a)は、先端寄りガイド面(6b)と基端側ガイド面(8a)に亘る比較的長い支持スパンで支持され、傾きにくいため、弁ガイド筒(3)と弁軸(2a)の偏磨耗が抑制される。
《効果4》 ポペット弁の損傷が抑制される。
ポペット弁(2)の全開時にポート(1)内を高速で通過する排気や吸気の衝突を受けるポペット弁(2)の露出弁軸部分(2b)が、単一径であるため、露出弁軸部分(2b)に応力集中やヒートポイントの要因となる隅角部が形成されず、ポペット弁(2)の損傷が抑制される。
<< Effect 3 >> Uneven wear of the valve guide cylinder and valve shaft is suppressed.
As illustrated in FIG. 1 or 2, in the present invention, the valve shaft (2a) is supported by a relatively long support span extending the tip-side guide surface (6b) and the proximal end-side guide surface (8a), and is tilted. Since it is difficult, uneven wear of the valve guide cylinder (3) and the valve shaft (2a) is suppressed.
<< Effect 4 >> Damage to the poppet valve is suppressed.
The exposed valve shaft portion (2b) of the poppet valve (2), which receives a collision of exhaust gas and intake air passing through the port (1) at high speed when the poppet valve (2) is fully opened, has a single diameter. A corner portion that causes stress concentration and heat points is not formed in the portion (2b), and damage to the poppet valve (2) is suppressed.

(請求項4に係る発明)
請求項4に係る発明は、次の効果を奏する。
《効果》 弁ガイド筒の製造が簡単になる。
金属粉末(9)の焼結時の熱で、樹脂製中子(10)が溶融により弁ガイド筒(3)の焼結品から流出して除かれ、或いは、熱分解により焼失して除かれるため、外周に凹凸のある樹脂製中子(10)が弁軸ガイド筒(3)の焼結品から簡単に除去され、弁ガイド筒(3)の製造が簡単になる。
(Invention according to claim 4 )
The invention according to claim 4 has the following effects.
<< Effect >> Manufacture of valve guide cylinders becomes easy.
Due to the heat generated when the metal powder (9) is sintered, the resin core (10) is melted and removed from the sintered product of the valve guide cylinder (3), or is burnt and removed by thermal decomposition. Therefore, the resin core (10) having an uneven outer circumference is easily removed from the sintered product of the valve shaft guide cylinder (3), and the valve guide cylinder (3) can be easily manufactured.

本発明の実施形態に係るエンジンの弁装置の縦断面図である。である。It is a vertical sectional view of the valve device of the engine which concerns on embodiment of this invention. Is. 本発明の参考形態に係るエンジンの弁装置の縦断面図である。It is a vertical sectional view of the valve device of the engine which concerns on the reference embodiment of this invention. 図1の弁装置で用いる弁ガイド筒の製造方法の説明図である。It is explanatory drawing of the manufacturing method of the valve guide cylinder used in the valve device of FIG. 図2の弁装置で用いる弁ガイド筒の製造方法の説明図である。It is explanatory drawing of the manufacturing method of the valve guide cylinder used in the valve device of FIG.

図1は本発明の実施形態に係るエンジンの弁装置、図2は参考形態に係るエンジンの弁装置、図3は図1の弁装置で用いる弁ガイド筒の製造方法、図4は図2の弁装置で用いる弁ガイド筒の製造方法を説明する図で、この実施形態と参考形態では、立形ディーゼルエンジンの排気弁装置について説明する。 1 is an engine valve device according to an embodiment of the present invention, FIG. 2 is an engine valve device according to a reference embodiment , FIG. 3 is a method for manufacturing a valve guide cylinder used in the valve device of FIG. 1, and FIG. 4 is FIG. In the figure explaining the manufacturing method of the valve guide cylinder used in the valve device, the exhaust valve device of a vertical diesel engine will be described in this embodiment and the reference embodiment .

まず、実施形態について説明する。
図1に示すように、この立形ディーゼルエンジンの排気弁装置は、排気のポート(1)と、このポート(1)の弁口(1a)を開閉するポペット弁(2)と、このポペット弁(2)の往復動をガイドする弁ガイド筒(3)と、この弁ガイド筒(3)が挿入されるガイド挿入孔(4)と、ポート(1)とガイド挿入孔(4)を有するシリンダヘッド(5)を備えている。
この種の弁装置によれば、ポペット弁(2)の往復動を弁ガイド筒(3)でスムーズにガイドすることができる利点がある。
First, an embodiment will be described.
As shown in FIG. 1, the exhaust valve device of this vertical diesel engine includes an exhaust port (1), a poppet valve (2) that opens and closes a valve port (1a) of the port (1), and the poppet valve. A cylinder having a valve guide cylinder (3) for guiding the reciprocating movement of (2), a guide insertion hole (4) into which the valve guide cylinder (3) is inserted, a port (1), and a guide insertion hole (4). It has a head (5).
This type of valve device has an advantage that the reciprocating movement of the poppet valve (2) can be smoothly guided by the valve guide cylinder (3).

ポペット弁(2)は、弁軸(2a)と弁頭(2c)を備えている。
ポート(1)の開口端には円環形の弁座(1b)が内嵌され、弁座(1b)内に弁口(1a)が開口されている。
この排気弁装置は、ポペット弁(2)の弁軸(2a)に取り付けられたスプリングリテーナ(11)と、スプリングリテーナ(11)とシリンダヘッド(5)の間に配置されたバルブスプリング(12)と、弁軸(2a)に当接されたロッカアーム(13)と、弁ガイド筒(3)の基端部に外嵌された弁軸シール(14)を備え、バルブスプリング(12)の付勢力で、弁頭(2c)の弁面(2)が弁座(1b)に着座し、ロッカアーム(13)の押圧力により、バルブスプリング(12)の付勢力に抗して、ポペット弁(2)が下降し、ポペット弁(2)が開く。
The poppet valve (2) includes a valve shaft (2a) and a valve head (2c).
A ring-shaped valve seat (1b) is internally fitted at the opening end of the port (1), and a valve port (1a) is opened in the valve seat (1b).
This exhaust valve device includes a spring retainer (11) attached to the valve shaft (2a) of the poppet valve (2), and a valve spring (12) arranged between the spring retainer (11) and the cylinder head (5). A rocker arm (13) that is in contact with the valve shaft (2a) and a valve shaft seal (14) that is externally fitted to the base end of the valve guide cylinder (3) are provided, and the urging force of the valve spring (12). Then, the valve surface (2) of the valve head (2c) is seated on the valve seat (1b), and the pressing force of the rocker arm (13) resists the urging force of the valve spring (12), and the poppet valve (2) Lowers and the poppet valve (2) opens.

この排気弁装置の弁ガイド筒の構成は、次の通りである。
図1に示すように、弁ガイド筒(3)の内周は、ポペット弁(2)の弁軸(2a)をガイドする摺動ガイド面(3a)と、この摺動ガイド面(3a)よりも内径が大きい径大面(3b)を備えている。
径大面(3b)は、ポート(1)側にある弁ガイド筒(3)の先端部(6)内に設けられた先端部径大面(6a)と、弁ガイド筒(3)の中間部(7)内に設けられた中間部径大面(7a)を備えている。
摺動ガイド面(3a)は、先端部径大面(6a)と中間部径大面(7a)の間に設けられた先端寄りガイド面(6b)と、中間部径大面(7a)よりも基端(8)側に設けられた基端側ガイド面(8a)を備えている。
The configuration of the valve guide cylinder of this exhaust valve device is as follows.
As shown in FIG. 1, the inner circumference of the valve guide cylinder (3) is formed from a sliding guide surface (3a) that guides the valve shaft (2a) of the poppet valve (2) and the sliding guide surface (3a). Also has a large diameter surface (3b) with a large inner diameter.
The large diameter surface (3b) is between the large diameter surface (6a) of the tip portion provided in the tip portion (6) of the valve guide cylinder (3) on the port (1) side and the valve guide cylinder (3). It is provided with a large intermediate diameter surface (7a) provided in the portion (7).
The sliding guide surface (3a) is formed from the tip-oriented guide surface (6b) provided between the tip diameter large surface (6a) and the intermediate diameter large surface (7a) and the intermediate portion diameter large surface (7a). Also has a base end side guide surface (8a) provided on the base end (8) side.

先端部径大面(6a)と弁軸(2a)の間にポート(1)に向けて開口された先端部内隙間(6c)が形成され、中間部径大面(7a)と弁軸(2a)の間に中間部内隙間(7b)が形成され、先端部内隙間(6c)と中間部内隙間(7b)は、内周に先端寄りガイド面(6b)を備えた先端寄り円環突条(6d)で区画されている。 A gap (6c) in the tip portion opened toward the port (1) is formed between the large diameter surface (6a) of the tip portion and the valve shaft (2a), and the large diameter surface (7a) of the intermediate portion and the valve shaft (2a) are formed. An inner gap (7b) in the middle portion is formed between the two), and the inner gap (6c) in the tip portion and the inner gap (7b) in the middle portion have a tip-side annular ridge (6d) having a tip-side guide surface (6b) on the inner circumference. ).

図1に示すように、弁ガイド筒(3)の先端部(6)は、ガイド挿入孔(4)内に収容され、ガイド挿入孔(4)の内周面と弁ガイド筒(3)の先端部(6)の間にポート(1)に向けて開口される先端部外隙間(4a)が形成されている。 As shown in FIG. 1, the tip end portion (6) of the valve guide cylinder (3) is housed in the guide insertion hole (4), and the inner peripheral surface of the guide insertion hole (4) and the valve guide cylinder (3). A tip outer gap (4a) opened toward the port (1) is formed between the tip (6).

この実施形態では、先端部外隙間(4a)がポート(1)に向けて開口されているため、先端部外隙間(4a)内で比較的高温となった排気や吸気がポート(1)内を通過する比較的低温の排気や吸気と対流により入れ替わり、弁ガイド筒(3)の先端部(6)に蓄積された熱が入れ替わった排気や吸気に放熱され、弁ガイド筒(3)の先端部(6)の過熱が抑制される。これにより、先端部内隙間(6c)や先端寄りガイド面(6b)での炭化物の生成が抑制され、弁ガイド筒(3)内でのポペット弁(2)の膠着抑制機能が高い。 In this embodiment, since the tip outer gap (4a) is opened toward the port (1), exhaust gas and intake air that have become relatively hot in the tip outer gap (4a) are inside the port (1). The heat accumulated in the tip (6) of the valve guide cylinder (3) is dissipated to the replaced exhaust and intake air by convection with the relatively low temperature exhaust and intake air passing through the valve guide cylinder (3). Overheating of part (6) is suppressed. As a result, the formation of carbides in the gap (6c) in the tip portion and the guide surface (6b) near the tip portion is suppressed, and the function of suppressing the sticking of the poppet valve (2) in the valve guide cylinder (3) is high.

図1に例示するように、この実施形態では、ポペット弁(2)の全開時にポート(1)内に露出するポペット弁(2)の弁軸(2a)の全開時露出弁軸部分(2b)が、単一径とされている。
この実施形態では、ポペット弁(2)の全開時にポート(1)内を高速で通過する排気や吸気の衝突を受けるポペット弁(2)の露出弁軸部分(2b)が、単一径であるため、露出弁軸部分(2b)に応力集中やヒートポイントの要因となる隅角部が形成されず、ポペット弁(2)の損傷が抑制される。
中間部内隙間(7b)は単一で、ポペット弁(2)の弁軸(2a)の全開時露出弁軸部分(2b)は、弁頭(2c)側の先端部(2ba)とその反対端側の基端部(2bb)のうち、基端部(2bb)側に基端部側露出弁軸端部(2e)を備え、中間部内隙間(7b)は弁ガイド(3)の先端部(6)側の先端部側隙間端縁(7ba)を備え、ポペット弁(2)の全閉時に基端部側露出弁軸端部(2e)が先端部側隙間端縁(7ba)を越えて中間部内凹入部(7b)に至るように構成され、弁軸(2a)の軸長方向に沿う向きを軸長方向として、中間部内隙間(7b)の軸長方向の全長が先端部内隙間(6c)の軸長方向の全長よりも長く形成されている。
すなわち、弁ガイド筒(3)は、次のように構成されている。
中間部内隙間(7b)は単一で、中間部内隙間(7b)が弁ガイド筒(3)の先端部(6)側の先端部側隙間端縁(7ba)を備え、ポペット弁(2)の全開時にポート(1)内に露出するポペット弁(2)の弁軸(2a)の全開時露出弁軸部分(2b)のうち、弁頭(2c)側の先端部(2ba)と反対端側の基端部(2bb)側にある基端部側露出弁軸端部(2e)が、ポペット弁(2)の全閉時に先端部側隙間端縁(7ba)を越えて中間部内隙間(7b)に至るように、中間部内隙間(7b)が構成され、弁軸(2a)の軸長方向に沿う向きを軸長方向として、中間部内隙間(7b)の軸長方向の全長が先端部内隙間(6c)の軸長方向の全長よりも長く形成されるように構成されている。
As illustrated in FIG. 1 , in this embodiment, the exposed valve shaft portion (2b) of the valve shaft (2a) of the poppet valve (2) exposed in the port (1) when the poppet valve (2 ) is fully opened. However, it is said to have a single diameter.
In this embodiment, the exposed valve shaft portion (2b) of the poppet valve (2), which receives a collision of exhaust gas or intake air passing through the port (1) at high speed when the poppet valve (2) is fully opened, has a single diameter. Therefore, the exposed valve shaft portion (2b) is not formed with a corner portion that causes stress concentration and heat points, and damage to the poppet valve (2) is suppressed.
The gap (7b) in the middle portion is single, and the exposed valve shaft portion (2b) of the valve shaft (2a) of the poppet valve (2) is the tip portion (2ba) on the valve head (2c) side and the opposite end thereof. Of the base end portion (2bb) on the side, the base end portion (2bb) side is provided with the base end side exposed valve shaft end portion (2e), and the gap (7b) in the intermediate portion is the tip portion (3) of the valve guide (3). A gap end edge (7ba) on the tip end side on the 6) side is provided, and when the poppet valve (2) is fully closed, the exposed valve shaft end portion (2e) on the base end side exceeds the gap end edge (7ba) on the tip end side. It is configured to reach the recessed portion (7b) in the middle portion, and the total length of the gap (7b) in the intermediate portion in the axial length direction is the gap (6c) in the tip portion, with the direction along the axial length direction of the valve shaft (2a) as the axial length direction. ) Is formed longer than the total length in the axial length direction.
That is, the valve guide cylinder (3) is configured as follows.
The gap (7b) in the middle portion is single, and the gap (7b) in the middle portion is provided with the gap end edge (7ba) on the tip end side (6) side of the valve guide cylinder (3), and the poppet valve (2). Of the fully open exposed valve shaft portion (2b) of the valve shaft (2a) of the poppet valve (2) exposed in the port (1) when fully opened, the end side opposite to the tip portion (2ba) on the valve head (2c) side. The exposed valve shaft end (2e) on the base end side on the base end (2bb) side of the poppet valve (2) exceeds the gap end edge (7ba) on the tip side when the poppet valve (2) is fully closed, and the gap (7b) in the middle portion is exceeded. ) Is configured, and the direction along the axial length direction of the valve shaft (2a) is the axial length direction, and the total length of the intermediate portion inner gap (7b) in the axial length direction is the inner tip gap. It is configured to be formed longer than the total length in the axial length direction of (6c).

次に、本発明の参考形態について説明する。
図2に示すように、この参考形態では、中間部内隙間(7b)は、内周に中間部ガイド面(7c)を備えた中間部円環突条(7d)で区画された複数の分割隙間(7e)(7e)で構成され、複数の分割隙間(7e)(7e)は弁ガイド筒(3)の軸長方向となる上下方向に並べて配置されている。
他の構成は、図1に示す実施形態と同じである。
図2中、実施形態と同一の要素には、図1と同一の符号を付しておく。
Next, a reference embodiment of the present invention will be described.
As shown in FIG. 2, in this reference embodiment , the intermediate portion inner gap (7b) is a plurality of divided gaps partitioned by an intermediate portion annular ridge (7d) having an intermediate portion guide surface (7c) on the inner circumference. It is composed of (7e) and (7e), and the plurality of division gaps (7e) and (7e) are arranged side by side in the vertical direction which is the axial length direction of the valve guide cylinder (3).
Other configurations are the same as those of the embodiment shown in FIG.
In FIG. 2, the same elements as those in the embodiment are designated by the same reference numerals as those in FIG.

この参考形態では、先端部内隙間(6c)から先端寄りガイド面(6b)を経て浮上した炭化物は、上方の中間部ガイド面(7c)を経て上方の分割隙間(7e)(7e)に順次浮上し、複数の分割隙間(7e)(7e)に少量ずつ分散して溜められるため、中間内隙間(7b)に溜まった炭化物の荷重で先端寄りガイド面(6c)からの炭化物の浮上が妨げられる不具)を経て弁ガイド筒(3)の基端(8)側に至る熱の伝達が、中間部円環突条(7d)で遮られ、弁ガイド筒(3)の基端部(8)の温度上昇が抑制される。これにより、弁ガイド筒(3)の基端(8)に設けられる弁軸シール(11)の熱損傷が抑制される。 In this reference embodiment , the carbides that have emerged from the gap inside the tip portion (6c) via the guide surface (6b) near the tip portion sequentially rise to the upper split gaps (7e) and (7e) via the upper intermediate guide surface (7c). However, since the carbides are dispersed and accumulated in the plurality of divided gaps (7e) and (7e) little by little, the load of the carbides accumulated in the intermediate inner gaps (7b) prevents the carbides from floating from the guide surface (6c) near the tip. The heat transfer from the defective part to the base end (8) side of the valve guide cylinder (3) is blocked by the intermediate annular ridge (7d), and the base end portion (8) of the valve guide cylinder (3) is blocked. The temperature rise is suppressed. As a result, thermal damage to the valve shaft seal (11) provided at the base end (8) of the valve guide cylinder (3) is suppressed.

また、この参考形態では、中間部内隙間(7b)は、中間部円環突条(7d)で複数の分割隙間(7e)(7e)に区画されているため、先端部内隙間(6c)から中間部内隙間(7b)を経て弁ガイド筒(3)の基端(8)側に至る熱の伝達が、中間部円環突条(7d)で遮られ、弁ガイド筒(3)の基端部(8)の温度上昇が抑制される。これにより、弁ガイド筒(3)の基端(8)に設けられる弁軸シール(11)の熱損傷が抑制される。 Further, in this reference form , since the intermediate portion inner gap (7b) is divided into a plurality of divided gaps (7e) and (7e) by the intermediate portion annular ridge (7d), it is intermediate from the tip inner portion inner gap (6c). The heat transfer to the base end (8) side of the valve guide cylinder (3) through the internal gap (7b) is blocked by the intermediate annular ridge (7d), and the base end portion of the valve guide cylinder (3). The temperature rise in (8) is suppressed. As a result, thermal damage to the valve shaft seal (11) provided at the base end (8) of the valve guide cylinder (3) is suppressed.

上記実施形態と参考形態では、排気のポート(1)とこれに用いるポペット弁(2)について説明したが、実施形態と参考形態では、吸気のポートとこれに用いるポペット弁も同様の構造となっている。 In the above embodiment and the reference embodiment , the exhaust port (1) and the poppet valve (2) used therefor have been described, but in the embodiment and the reference embodiment , the intake port and the poppet valve used therefor have the same structure. ing.

次に、図1に示す実施形態で用いる弁ガイド筒の製造方法について説明する。
図3に示すように、この製造方法では、弁ガイド筒(3)を金属粉末(9)の焼結で製造するに当たり、金属粉末(9)の成形時に弁ガイド筒(3)の内周を形成する樹脂製中子(10)を用いる。
次に、金属粉末(9)の焼結時の熱で、樹脂製中子(10)を溶融または熱分解させて、樹脂製中子(10)を弁ガイド筒(3)の焼結品から除く。
Next, a method of manufacturing the valve guide cylinder used in the embodiment shown in FIG. 1 will be described.
As shown in FIG. 3, in this manufacturing method, when the valve guide cylinder (3) is manufactured by sintering the metal powder (9), the inner circumference of the valve guide cylinder (3) is formed when the metal powder (9) is molded. The resin core (10) to be formed is used.
Next, the resin core (10) is melted or thermally decomposed by the heat generated during the sintering of the metal powder (9), and the resin core (10) is separated from the sintered product of the valve guide cylinder (3). except.

この実施形態では、金属粉末(9)の焼結時の熱で、樹脂製中子(10)が溶融により弁ガイド筒(3)の焼結品から流出して除かれ、或いは、熱分解により焼失して除かれるため、外周に凹凸のある樹脂製中子(10)を弁軸ガイド筒(3)の焼結品から簡単に除去され、弁ガイド筒(3)の製造が簡単になる。 In this embodiment, the heat generated during the sintering of the metal powder (9) causes the resin core (10) to flow out of the sintered product of the valve guide cylinder (3) due to melting, or is removed by thermal decomposition. Since it is burnt out and removed, the resin core (10) having an uneven outer circumference is easily removed from the sintered product of the valve shaft guide cylinder (3), and the valve guide cylinder (3) can be easily manufactured.

金属粉末(9)には、鉄系の焼結金属材料を用いる。
金属粉末(9)の成形には、金型(15)によるプレス成形がなされる。金型(15)は金属粉末(9)を充填するキャビティ(15a)と金属粉末(9)をキャビティ(15a)に供給する供給口(15b)を備えたダイ(15c)と、ダイ(15c)の内部で昇降する上下パンチ(15d)(15e)で構成されている。
樹脂製中子(10)には、ナイロン等の熱可塑性樹脂やフェノール樹脂等の熱硬化性樹脂を用いることができる。
樹脂製中子(10)に熱可塑性樹脂を用いた場合には、樹脂製中子(10)は、溶融により弁ガイド筒(3)の焼結品から除かれる。
樹脂製中子(10)に熱硬化性樹脂を用いた場合には、樹脂製中子(10)は、熱分解により弁ガイド筒(3)の焼結品から除かれる。
樹脂製中子(10)には、ガラス繊維等の繊維で補強したものを用いる。
この樹脂製中子(10)の外周には、先端側から順に、先端部径大面(6a)、先端寄りガイド面(6b)、中間部径大面(7a)、基端側ガイド面(8a)を形成するための凹凸が形成されている。
An iron-based sintered metal material is used for the metal powder (9).
The metal powder (9) is press-molded by the mold (15). The mold (15) has a die (15c) provided with a cavity (15a) for filling the metal powder (9), a supply port (15b) for supplying the metal powder (9) to the cavity (15a), and a die (15c). It is composed of upper and lower punches (15d) and (15e) that move up and down inside the.
As the resin core (10), a thermoplastic resin such as nylon or a thermosetting resin such as a phenol resin can be used.
When a thermoplastic resin is used for the resin core (10), the resin core (10) is removed from the sintered product of the valve guide cylinder (3) by melting.
When a thermosetting resin is used for the resin core (10), the resin core (10) is removed from the sintered product of the valve guide cylinder (3) by thermal decomposition.
As the resin core (10), one reinforced with fibers such as glass fiber is used.
On the outer circumference of the resin core (10), in order from the tip side, the tip diameter large surface (6a), the tip-side guide surface (6b), the intermediate diameter large surface (7a), and the proximal end side guide surface ( Concavities and convexities for forming 8a) are formed.

図2に示す参考形態で用いる弁ガイド筒の製造方法を図4に示す。
図4に示すように、この製造方法も、図3に示す製造方法と同じである。
図4中、図3と同一の要素には、図3と同一の符号を付しておく。
この樹脂製中子(10)の外周には、先端側から順に、先端部径大面(6a)、先端寄りガイド面(6b)、中間部径大面(7a)、中間部ガイド面(7c)、基端側ガイド面(8a)を形成するための凹凸が形成されている。
FIG. 4 shows a manufacturing method of the valve guide cylinder used in the reference form shown in FIG.
As shown in FIG. 4, this manufacturing method is also the same as the manufacturing method shown in FIG.
In FIG. 4, the same elements as those in FIG. 3 are designated by the same reference numerals as those in FIG.
On the outer circumference of the resin core (10), in order from the tip side, the tip diameter large surface (6a), the tip-side guide surface (6b), the middle diameter large surface (7a), and the intermediate guide surface (7c) ), Concavities and convexities for forming the base end side guide surface (8a) are formed.

(1)…ポート、(1a)…弁口、(2)…ポペット弁、(2a)…弁軸、(2b)…全開時露出弁軸部分、(2ba)…先端部、(2bb)…基端部、(2e)…基端部側露出弁軸端部、(3)…弁ガイド筒、(3a)…摺動ガイド面、(3b)…径大面、(4)…ガイド挿入孔、(4a)…先端部外隙間、(5)…シリンダヘッド、(6)…先端部、(6a)…先端部径大面、(6b)…先端寄りガイド面、(6c)…先端部内隙間、(6d)…先端寄り円環突条、(7)…中間部、(7a)…中間部径大面、(7b)…中間部内隙間、(7ba)…先端部側隙間端縁、 (7d)…中間部円環突条 (8)…基端、(8a)…基端側ガイド面、(9)…金属粉末、(10)…樹脂製中子。 (1) ... Port, (1a) ... Valve port, (2) ... Poppet valve, (2a) ... Valve shaft, (2b) ... Exposed valve shaft part when fully open , (2ba) ... Tip part, (2bb) ... Base End, (2e) ... Base end side exposed valve shaft end, (3) ... Valve guide cylinder, (3a) ... Sliding guide surface, (3b) ... Large diameter surface, (4) ... Guide insertion hole, (4a) ... Tip outer gap, (5) ... Cylinder head, (6) ... Tip, (6a) ... Tip diameter large surface, (6b) ... Tip guide surface, (6c) ... Tip inner gap, (6d) ... Circular ridge near the tip, (7) ... Middle part, (7a) ... Middle diameter large surface, (7b) ... Middle part inner gap , (7ba) ... Tip side gap edge, (7d) ... Intermediate annular ridge , (8) ... Base end, (8a) ... Base end side guide surface, (9) ... Metal powder, (10) ... Resin core.

Claims (4)

排気と吸気の少なくとも一方のポート(1)と、このポート(1)の弁口(1a)を開閉するポペット弁(2)と、このポペット弁(2)の往復動をガイドする弁ガイド筒(3)と、この弁ガイド筒(3)が挿入されるガイド挿入孔(4)と、ポート(1)とガイド挿入孔(4)を有するシリンダヘッド(5)を備えた、エンジンの弁装置において、
弁ガイド筒(3)の内周は、ポペット弁(2)の弁軸(2a)をガイドする摺動ガイド面(3a)と、この摺動ガイド面(3a)よりも内径が大きい径大面(3b)を備え、
径大面(3b)は、ポート(1)側にある弁ガイド筒(3)の先端部(6)内に設けられた先端部径大面(6a)と、弁ガイド筒(3)の中間部(7)内に設けられた中間部径大面(7a)を備え、
摺動ガイド面(3a)は、先端部径大面(6a)と中間部径大面(7a)の間に設けられた先端寄りガイド面(6b)と、中間部径大面(7a)よりも基端(8)側に設けられた基端側ガイド面(8a)を備え、
先端部径大面(6a)と弁軸(2a)の間にポート(1)に向けて開口された先端部内隙間(6c)が形成され、中間部径大面(7a)と弁軸(2a)の間に中間部内隙間(7b)が形成され、先端部内隙間(6c)と中間部内隙間(7b)は、内周に先端寄りガイド面(6b)を備えた先端寄り円環突条(6d)で区画され、
ポペット弁(2)の全開時にポート(1)内に露出するポペット弁(2)の弁軸(2a)の全開時露出弁軸部分(2b)が、単一径とされ、
中間部内隙間(7b)は単一で、ポペット弁(2)の弁軸(2a)の全開時露出弁軸部分(2b)は、弁頭(2c)側の先端部(2ba)とその反対端側の基端部(2bb)のうち、基端部(2bb)側に基端部側露出弁軸端部(2e)を備え、中間部内隙間(7b)は弁ガイド筒(3)の先端部(6)側の先端部側隙間端縁(7ba)を備え、ポペット弁(2)の全閉時に基端部側露出弁軸端部(2e)が先端部側隙間端縁(7ba)を越えて中間部内凹入部(7b)に至るように構成され、弁軸(2a)の軸長方向に沿う向きを軸長方向として、中間部内隙間(7b)の軸長方向の全長が先端部内隙間(6c)の軸長方向の全長よりも長く形成されている、ことを特徴とするエンジンの弁装置。
At least one port (1) of exhaust and intake, a poppet valve (2) that opens and closes the valve port (1a) of this port (1), and a valve guide cylinder (2) that guides the reciprocating movement of the poppet valve (2). In an engine valve device provided with 3), a guide insertion hole (4) into which the valve guide cylinder (3) is inserted, and a cylinder head (5) having a port (1) and a guide insertion hole (4). ,
The inner circumference of the valve guide cylinder (3) is a sliding guide surface (3a) that guides the valve shaft (2a) of the poppet valve (2) and a large diameter surface having an inner diameter larger than that of the sliding guide surface (3a). With (3b)
The large diameter surface (3b) is between the large diameter surface (6a) of the tip portion provided in the tip portion (6) of the valve guide cylinder (3) on the port (1) side and the valve guide cylinder (3). A large surface (7a) having an intermediate diameter provided in the portion (7) is provided.
The sliding guide surface (3a) is formed from the tip-oriented guide surface (6b) provided between the tip diameter large surface (6a) and the intermediate diameter large surface (7a) and the intermediate portion diameter large surface (7a). Also provided with a base end side guide surface (8a) provided on the base end (8) side.
A gap (6c) in the tip portion opened toward the port (1) is formed between the large diameter surface (6a) of the tip portion and the valve shaft (2a), and the large diameter surface (7a) of the intermediate portion and the valve shaft (2a) are formed. An inner gap (7b) in the middle portion is formed between the two), and the inner gap (6c) in the tip portion and the inner gap (7b) in the middle portion have a tip-side annular ridge (6d) having a tip-side guide surface (6b) on the inner circumference. ) ,
The exposed valve shaft portion (2b) of the valve shaft (2a) of the poppet valve (2) exposed in the port (1) when the poppet valve (2) is fully opened has a single diameter .
The gap (7b) in the intermediate portion is single, and the exposed valve shaft portion (2b) of the valve shaft (2a) of the poppet valve (2) is the tip portion (2ba) on the valve head (2c) side and the opposite end thereof. Of the base end portion (2bb) on the side, the base end portion (2bb) side is provided with the base end side exposed valve shaft end portion (2e), and the gap (7b) in the intermediate portion is the tip end portion of the valve guide cylinder (3). A gap end edge (7ba) on the tip end side on the (6) side is provided, and the exposed valve shaft end portion (2e) on the base end side exceeds the gap edge (7ba) on the tip end side when the poppet valve (2) is fully closed. The total length of the inner gap (7b) in the middle portion in the axial length is the inner gap of the tip (7b) with the direction along the axial length direction of the valve shaft (2a) as the axial length direction. An engine valve device characterized in that it is formed longer than the total length in the axial length direction of 6c).
請求項1に記載されたエンジンの弁装置において、
弁ガイド筒(3)の先端部(6)は、ガイド挿入孔(4)内に収容され、ガイド挿入孔(4)の内周面と弁ガイド筒(3)の先端部(6)の間にポート(1)に向けて開口される先端部外隙間(4a)が形成されている、ことを特徴とするエンジンの弁装置。
In the valve gear of the engine according to claim 1 .
The tip (6) of the valve guide cylinder (3) is housed in the guide insertion hole (4), and is between the inner peripheral surface of the guide insertion hole (4) and the tip (6) of the valve guide cylinder (3). An engine valve device characterized in that a tip outer gap (4a) is formed in the port (1).
請求項1に記載されたエンジンの弁装置に用いる弁ガイド筒であって、
弁ガイド筒(3)の内周は、ポペット弁(2)の弁軸(2a)をガイドする摺動ガイド面(3a)と、この摺動ガイド面(3a)よりも内径が大きい径大面(3b)を備え、
径大面(3b)は、ポート(1)側に向けられる弁ガイド筒(3)の先端部(6)内に設けられた先端部径大面(6a)と、弁ガイド筒(3)の中間部(7)内に設けられた中間部径大面(7a)を備え、
摺動ガイド面(3a)は、先端部径大面(6a)と中間部径大面(7a)の間に設けられた先端寄りガイド面(6b)と、中間部径大面(7a)よりも基端(8)側に設けられた基端側ガイド面(8a)を備え、
先端部径大面(6a)と弁軸(2a)の間にポート(1)に向けて開口される先端部内隙間(6c)が形成されるように構成され、中間部径大面(7a)と弁軸(2a)の間に中間部内隙間(7b)が形成されるように構成され、先端部内隙間(6c)と中間部内隙間(7b)は、内周に先端寄りガイド面(6b)を備えた先端寄り円環突条(6d)で区画されるように構成され、
中間部内隙間(7b)は単一で、中間部内隙間(7b)が弁ガイド筒(3)の先端部(6)側の先端部側隙間端縁(7ba)を備え、ポペット弁(2)の全開時にポート(1)内に露出するポペット弁(2)の弁軸(2a)の全開時露出弁軸部分(2b)のうち、弁頭(2c)側の先端部(2ba)と反対端側の基端部(2bb)側にある基端部側露出弁軸端部(2e)が、ポペット弁(2)の全閉時に先端部側隙間端縁(7ba)を越えて中間部内隙間(7b)に至るように、中間部内隙間(7b)が構成され、弁軸(2a)の軸長方向に沿う向きを軸長方向として、中間部内隙間(7b)の軸長方向の全長が先端部内隙間(6c)の軸長方向の全長よりも長く形成されるように構成されている、ことを特徴とするエンジンの弁装置に用いる弁ガイド筒。
A valve guide cylinder used in the valve device of the engine according to claim 1 .
The inner circumference of the valve guide cylinder (3) is a sliding guide surface (3a) that guides the valve shaft (2a) of the poppet valve (2) and a large diameter surface having an inner diameter larger than that of the sliding guide surface (3a). With (3b)
The large-diameter surface (3b) is a large-diameter surface (6a) provided in the tip (6) of the valve guide cylinder (3) facing the port (1) side, and the valve guide cylinder (3). It is provided with a large diameter surface (7a) of the intermediate portion provided in the intermediate portion (7).
The sliding guide surface (3a) is formed from the tip-oriented guide surface (6b) provided between the tip diameter large surface (6a) and the intermediate diameter large surface (7a) and the intermediate portion diameter large surface (7a). Also provided with a base end side guide surface (8a) provided on the base end (8) side.
Tip large diameter surface (6a) and valve shaft (2a) tip the gap which is open toward the port (1) during the (6c) is configured to so that is formed, the intermediate portion a large diameter surface (7a) and it is configured so that the intermediate portion in the gap (7b) is formed between the valve shaft (2a), the distal end portion in the gap and (6c) an intermediate portion in the gap (7b) is the inner circumference near the tip end guide surface (6b) It is configured to be partitioned by a ring-shaped ridge (6d) near the tip .
The gap (7b) in the middle portion is single, and the gap (7b) in the middle portion is provided with the gap end edge (7ba) on the tip end side (6) side of the valve guide cylinder (3), and the poppet valve (2). Of the fully open exposed valve shaft portion (2b) of the valve shaft (2a) of the poppet valve (2) exposed in the port (1) when fully opened, the end side opposite to the tip portion (2ba) on the valve head (2c) side. The base end side exposed valve shaft end (2e) on the base end (2bb) side of the poppet valve (2) exceeds the tip side gap end edge (7ba) when the poppet valve (2) is fully closed, and the intermediate gap (7b) ) Is configured, and the direction along the axial length direction of the valve shaft (2a) is the axial length direction, and the total length of the intermediate portion inner gap (7b) in the axial length direction is the inner tip gap. (6c) A valve guide cylinder used in an engine valve device, which is configured to be formed longer than the total length in the axial length direction.
請求項3に記載されたエンジンの弁装置に用いる弁ガイド筒の製造方法であって、
弁ガイド筒(3)を金属粉末(9)の焼結で製造するに当たり、
金属粉末(9)の成形時に弁ガイド筒(3)の内周を形成する樹脂製中子(10)を用い、金属粉末(9)の焼結時の熱で、樹脂製中子(10)を溶融または熱分解させて、樹脂製中子(10)を弁ガイド筒(3)の焼結品から除く、ことを特徴とする弁ガイド筒の製造方法。
The method for manufacturing a valve guide cylinder used in the valve device of an engine according to claim 3 .
In manufacturing the valve guide cylinder (3) by sintering the metal powder (9),
A resin core (10) forming the inner circumference of the valve guide cylinder (3) is used during molding of the metal powder (9), and the heat generated during sintering of the metal powder (9) is used to generate the resin core (10). A method for manufacturing a valve guide cylinder, which comprises melting or thermally decomposing the resin core (10) from the sintered product of the valve guide cylinder (3).
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