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JP6797640B2 - Mold for bending regulating member, bending regulating member, and power supply device - Google Patents
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JP6797640B2 - Mold for bending regulating member, bending regulating member, and power supply device - Google Patents

Mold for bending regulating member, bending regulating member, and power supply device Download PDF

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JP6797640B2
JP6797640B2 JP2016218004A JP2016218004A JP6797640B2 JP 6797640 B2 JP6797640 B2 JP 6797640B2 JP 2016218004 A JP2016218004 A JP 2016218004A JP 2016218004 A JP2016218004 A JP 2016218004A JP 6797640 B2 JP6797640 B2 JP 6797640B2
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wire harness
mold
bending
regulating member
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JP2018078694A (en
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関野 司
司 関野
加藤 光伸
光伸 加藤
竜也 大塚
竜也 大塚
真樹 横山
真樹 横山
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Yazaki Corp
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Description

本発明は、ワイヤハーネスの湾曲を規制する湾曲規制部材を形成するための湾曲規制部材用金型、そのような湾曲規制部材用金型が適用された湾曲規制部材、及び、給電装置に関するものである。 The present invention relates to a bending regulating member mold for forming a bending regulating member for regulating the bending of a wire harness, a bending regulating member to which such a bending regulating member mold is applied, and a power feeding device. is there.

従来、スライドドア等のスライド部材を有する車両において、車体とスライド部材とをワイヤハーネスを介して電気的に接続する給電装置が知られている(例えば、特許文献1、2参照。)。このような給電装置では、スライド部材の移動時にスライド部材に追随してワイヤハーネスが無理なく動けるように、ワイヤハーネスが保持されている。 Conventionally, in a vehicle having a sliding member such as a sliding door, a power feeding device for electrically connecting the vehicle body and the sliding member via a wire harness is known (see, for example, Patent Documents 1 and 2). In such a power feeding device, the wire harness is held so that the wire harness can move comfortably following the slide member when the slide member moves.

ここで、給電装置において上記のようにワイヤハーネスを保持する構成として、例えばスライド部材に沿うとともにかつスライド部材の移動方向と交差する揺動軸回りに揺動自在にワイヤハーネスを保持する構成が提案されている(例えば、特許文献3〜5参照。)。この構成では、スライド部材の移動時には、ワイヤハーネスがスライド部材に追随して上記の揺動軸回りに揺動するようになっている。 Here, as a configuration for holding the wire harness in the power feeding device as described above, for example, a configuration for holding the wire harness so as to swing around a swing axis that is along the slide member and intersects the moving direction of the slide member is proposed. (See, for example, Patent Documents 3 to 5). In this configuration, when the slide member is moved, the wire harness follows the slide member and swings around the swing axis.

特開2004−136735号公報Japanese Unexamined Patent Publication No. 2004-136735 特開2006−347525号公報Japanese Unexamined Patent Publication No. 2006-347525 特開2007−151257号公報JP-A-2007-151257 特開2008−067563号公報Japanese Unexamined Patent Publication No. 2008-067563 特開2013−162716号公報Japanese Unexamined Patent Publication No. 2013-162716

ところで、上記のような揺動構造を有する給電装置では、スライド部材の移動時にワイヤハーネスが湾曲しつつスライド部材に追随する。そして、上記のような給電装置の分野では、ワイヤハーネスに沿って配置されてその湾曲を規制する湾曲規制部材が設けられることがある。 By the way, in the power feeding device having the swing structure as described above, the wire harness follows the slide member while bending when the slide member moves. Then, in the field of the power feeding device as described above, a bending regulating member which is arranged along the wire harness and regulates the bending may be provided.

このとき、湾曲規制部材の中には、樹脂材料で金型成形されるものがある。このようなタイプの湾曲規制部材では、ワイヤハーネスがスライド部材に追随するに当たって不要な湾曲を規制するとき等に、金型成形に起因するバリが原因となって異音が生じることがある。 At this time, some of the bending restricting members are molded with a resin material. In such a type of bending regulating member, abnormal noise may occur due to burrs caused by mold molding when the wire harness regulates unnecessary bending when following the slide member.

従って、本発明は、上記のような課題に着目し、異音の発生が抑制された湾曲規制部材を形成することができる湾曲規制部材用金型、そのような湾曲規制部材用金型が適用された湾曲規制部材、及び、給電装置を提供することを目的とする。 Therefore, in the present invention, paying attention to the above problems, a mold for a bending regulating member capable of forming a bending regulating member in which the generation of abnormal noise is suppressed, and a mold for such a bending regulating member are applied. It is an object of the present invention to provide a bending regulation member and a power feeding device.

本発明の第1の態様である湾曲規制部材用金型は、ワイヤハーネスに沿うように配列され、前記ワイヤハーネスが収まる収容溝が各々に設けられた複数の部材片と、隣り合う前記部材片同士を連結する可撓性の連結部と、を備え、前記隣り合う部材片同士が接触することにより所定の平面上での前記ワイヤハーネスの湾曲を規制する湾曲規制部材を、樹脂材料で形成するための湾曲規制部材用金型であって、前記複数の部材片の前記収容溝に対応した外面形状を有する内金型と、前記複数の部材片それぞれの外形に対応した内面形状を有する複数の凹部が形成され、前記内金型と組み合わされることで、前記複数の部材片それぞれに対応した前記樹脂材料の充填空間を区画する外金型と、を備え、前記内金型には、前記外金型の前記複数の凹部それぞれの内面における前記内金型側の開口縁部分に接しつつ前記複数の凹部それぞれの内部に嵌め込まれる凸部が設けられていることを特徴とする。 The mold for a bending restricting member according to the first aspect of the present invention is arranged along a wire harness, and a plurality of member pieces each provided with accommodating grooves for accommodating the wire harness, and the adjacent member pieces. A bending restricting member is made of a resin material, which comprises a flexible connecting portion for connecting the wires and restricts the bending of the wire harness on a predetermined plane by contacting the adjacent member pieces. A plurality of molds for bending regulating members, one having an inner mold having an outer surface shape corresponding to the accommodating groove of the plurality of member pieces, and a plurality of molds having an inner surface shape corresponding to the outer shape of each of the plurality of member pieces. A recess is formed, and when combined with the inner mold, an outer mold for partitioning a filling space for the resin material corresponding to each of the plurality of member pieces is provided, and the inner mold is provided with the outer mold. The inner surface of each of the plurality of recesses of the mold is provided with a convex portion that is fitted into each of the plurality of recesses while being in contact with the opening edge portion on the inner mold side.

第2の態様の湾曲規制部材用金型は、上記第1の態様の湾曲規制部材用金型において、前記凸部が、前記ワイヤハーネスの長さ方向について、前記開口縁部分の近傍でのみ前記複数の凹部それぞれの内部に嵌め込まれる形状に形成されていることを特徴とする。 The bending regulating member mold of the second aspect is the bending regulating member mold of the first aspect, wherein the convex portion is only in the vicinity of the opening edge portion in the length direction of the wire harness. It is characterized in that it is formed in a shape that is fitted into each of a plurality of recesses.

また、本発明の第3の態様である湾曲規制部材は、ワイヤハーネスに沿うように配列され、前記ワイヤハーネスが収まる収容溝が各々に設けられた複数の部材片と、隣り合う前記部材片同士を連結する可撓性の連結部と、を備え、前記隣り合う部材片同士が接触することにより所定の平面上での前記ワイヤハーネスの湾曲を規制する、樹脂材料で金型成形された湾曲規制部材であって、前記複数の部材片それぞれにおける、前記ワイヤハーネスの長さ方向の端縁に、金型成形に起因するバリが形成されている場合には、当該バリが、前記収容溝の内側に向かって立ち上がっていることを特徴とする。 Further, the bending restricting members according to the third aspect of the present invention are arranged along the wire harness, and a plurality of member pieces each provided with accommodating grooves for accommodating the wire harness, and the adjacent member pieces are adjacent to each other. A bending regulation molded with a resin material, which comprises a flexible connecting portion for connecting the wires and restricts the bending of the wire harness on a predetermined plane by contacting the adjacent member pieces with each other. In the case of a member, when burrs due to mold molding are formed on the end edges of the plurality of member pieces in the length direction of the wire harness, the burrs are inside the accommodating groove. It is characterized by standing up toward.

第4の態様の湾曲規制部材は、上記第3の態様の湾曲規制部材において、前記複数の部材片は、各々、前記端縁の近傍に、他の部分よりも、前記収容溝の内側とは反対側に下がった段差が形成されていることを特徴とする。 The curvature-regulating member of the fourth aspect is the curvature-regulating member of the third aspect, wherein the plurality of member pieces are each in the vicinity of the edge and inside the accommodating groove rather than the other portion. It is characterized in that a step is formed on the opposite side.

また、本発明の第5の態様である給電装置は、車体とスライド部材を有する車両において、前記車体と前記スライド部材とを電気的に接続する給電装置であって、前記車体と前記スライド部材との間に配索されるワイヤハーネスと、前記ワイヤハーネスに沿うように配列された上記第3又は第4の湾曲規制部材と、を備えたことを特徴とする。 Further, the power feeding device according to the fifth aspect of the present invention is a power feeding device that electrically connects the vehicle body and the slide member in a vehicle having the vehicle body and the slide member, and the vehicle body and the slide member It is characterized by including a wire harness arranged between the above-mentioned third or fourth bending restricting members arranged along the wire harness.

上記第1の態様である湾曲規制部材用金型では、内金型に設けられた凸部が、外金型の複数の凹部それぞれの内面における内金型側の開口縁部分に接しつつ複数の凹部それぞれの内部に嵌め込まれる。上記の充填空間に樹脂材料が充填されて湾曲規制部材が形成された際には、金型成形によるバリは、外金型の凹部における開口縁部分と、内金型の凸部と、の境界部に浸入した樹脂材料によって形成される。このバリは、充填空間、即ち、湾曲規制部材の各部材片における、ワイヤハーネスの長さ方向の端縁に、上記の収容溝の内側に向かって立ち上がった状態となる。 In the mold for a bending regulating member according to the first aspect, a plurality of convex portions provided on the inner mold are in contact with the opening edge portions on the inner mold side on the inner surfaces of the plurality of concave portions of the outer mold. It is fitted inside each recess. When the resin material is filled in the filling space to form a bending regulating member, the burr due to mold molding is the boundary between the opening edge portion in the concave portion of the outer mold and the convex portion of the inner mold. It is formed by a resin material that has penetrated into the portion. The burrs are in a state of rising toward the inside of the accommodating groove at the end edge of the wire harness in the length direction in the filling space, that is, each member piece of the bending restricting member.

ここで、湾曲規制部材における異音発生の原因となるようなバリとは、ワイヤハーネスの長さ方向について、各部材片の端縁から、隣の部材片に向かって突出するようなバリである。このようなバリは、隣り合う部材片同士が接触することにより湾曲を規制する際に、隣の部材片や、その部材片に生じたバリ等と干渉して異音の原因となることがある。 Here, the burr that causes abnormal noise in the bending regulating member is a burr that protrudes from the end edge of each member piece toward the adjacent member piece in the length direction of the wire harness. .. Such burrs may interfere with the adjacent member pieces and burrs generated on the member pieces to cause abnormal noise when the curvature is regulated by the contact between the adjacent member pieces. ..

上述したように、上記第1の態様の湾曲規制部材用金型によれば、各部材片におけるワイヤハーネスの長さ方向の端縁に生じるバリは、収容溝の内側に向かって立ち上がった状態となる。このため、隣り合う部材片同士が近接しても、上記のように端縁から立ち上がったバリと、隣の部材片や、その部材片に生じたバリとの干渉が抑制され、その結果、異音の発生が抑制される。このように、上記第1の態様の湾曲規制部材用金型によれば、異音の発生が抑制された湾曲規制部材を形成することができる。 As described above, according to the mold for the bending regulating member of the first aspect, the burr generated at the end edge of the wire harness in the length direction of each member piece is in a state of rising toward the inside of the accommodating groove. Become. Therefore, even if the adjacent member pieces are close to each other, the interference between the burr rising from the edge as described above and the adjacent member piece or the burr generated in the member piece is suppressed, and as a result, the burr is different. The generation of sound is suppressed. As described above, according to the mold for the bending regulating member of the first aspect, it is possible to form the bending regulating member in which the generation of abnormal noise is suppressed.

また、上記第2の態様の湾曲規制部材用金型によれば、開口縁部分の近傍でのみ複数の凹部それぞれの内部に嵌め込まれる内金型の凸部により、各部材片における端縁の近傍には、他の部分よりも収容溝の内側とは反対側に下がった段差が形成される。このため、上記のように収容溝の内側に向かって立ち上がるバリは、上記のように下がった段差から立ち上がることとなる。その結果、収容溝に収まるワイヤハーネスと上記のバリとの干渉が、段差の深さ分抑制されることとなる。このように、上記第2の態様の湾曲規制部材用金型によれば、金型成形に起因するバリとワイヤハーネスとの干渉の程度を抑制することもできる。 Further, according to the mold for the bending regulating member of the second aspect, the convex portion of the inner mold that is fitted into each of the plurality of recesses only in the vicinity of the opening edge portion causes the vicinity of the edge of each member piece. Is formed with a step that is lower than the other part on the side opposite to the inside of the accommodating groove. Therefore, the burr that rises toward the inside of the accommodating groove as described above rises from the step that has been lowered as described above. As a result, the interference between the wire harness that fits in the accommodating groove and the burr described above is suppressed by the depth of the step. As described above, according to the mold for the bending regulating member of the second aspect, it is possible to suppress the degree of interference between the burr and the wire harness due to the mold molding.

また、上記第3の態様の湾曲規制部材では、各部材片に金型成形に起因するバリが形成されている場合には、当該バリが、収容溝の内側に向かって立ち上がっている。このため、隣り合う部材片同士が近接しても、上記のように端縁から立ち上がったバリと、隣の部材片や、その部材片に生じたバリとの干渉が抑制され、その結果、異音の発生を抑制することができる。 Further, in the bending restricting member of the third aspect, when burrs due to mold molding are formed on each member piece, the burrs rise toward the inside of the accommodating groove. Therefore, even if the adjacent member pieces are close to each other, the interference between the burr rising from the edge as described above and the adjacent member piece or the burr generated in the member piece is suppressed, and as a result, the burr is different. The generation of sound can be suppressed.

また、上記第4の態様の湾曲規制部材によれば、上記のように収容溝の内側に向かって立ち上がるバリは、上記のように下がった段差から立ち上がることとなる。その結果、収容溝に収まるワイヤハーネスと上記のバリとの干渉が、段差の深さ分抑制されることとなる。このように、上記第4の態様の湾曲規制部材によれば、金型成形に起因するバリとワイヤハーネスとの干渉の程度を抑制することができる。 Further, according to the curvature regulating member of the fourth aspect, the burr that rises toward the inside of the accommodating groove as described above rises from the step lowered as described above. As a result, the interference between the wire harness that fits in the accommodating groove and the burr described above is suppressed by the depth of the step. As described above, according to the bending restricting member of the fourth aspect, it is possible to suppress the degree of interference between the burr and the wire harness due to mold molding.

また、上記第5の態様の給電装置によれば、上記第3又は第4の湾曲規制部材を適用していることから、湾曲規制部材における異音の発生を抑制することができる。 Further, according to the power feeding device of the fifth aspect, since the third or fourth bending regulating member is applied, it is possible to suppress the generation of abnormal noise in the bending regulating member.

本発明の一実施形態にかかる湾曲規制部材が適用された給電装置を示す図である。It is a figure which shows the power feeding device to which the bending regulation member which concerns on one Embodiment of this invention is applied. 図1に示されている湾曲規制部材を示す図である。It is a figure which shows the curvature regulation member shown in FIG. 図2に示されている湾曲規制部材の一部を代表例として、この湾曲規制部材の構造を詳細に示す斜視図である。It is a perspective view which shows the structure of this bending regulation member in detail, taking a part of the bending regulation member shown in FIG. 2 as a typical example. 図3中のV11−V11線断面を示す断面図である。It is sectional drawing which shows the cross section of V11-V11 line in FIG. 図1〜図4に示されている湾曲規制部材を形成するための湾曲規制部材用金型を示す模式図である。It is a schematic diagram which shows the mold for the curvature regulation member for forming the curvature regulation member shown in FIGS. 1 to 4. 図3に示されている部材片について、対向壁の両端縁に形成される段差を強調して示した模式図である。FIG. 3 is a schematic view showing the member pieces shown in FIG. 3 with emphasis on the steps formed on both end edges of the facing wall. 図5に示されている湾曲規制部材用金型で形成された湾曲規制部材に生じるバリを示す模式図である。It is a schematic diagram which shows the burr generated in the bending regulation member formed by the mold for bending regulation member shown in FIG. 図5に示されている湾曲規制部材用金型と比較するための比較例を示す模式図である。It is a schematic diagram which shows the comparative example for comparison with the mold for bending regulation member shown in FIG. 図8に示されている比較例の湾曲規制部材用金型で形成された湾曲規制部材に生じるバリを示す模式図である。It is a schematic diagram which shows the burr generated in the bending regulation member formed by the mold for bending regulation member of the comparative example shown in FIG. 図7に示されているバリが、各部材片の端縁の近傍の段差から立ち上がることで得られる効果について示す模式図である。It is a schematic diagram which shows the effect obtained when the burr shown in FIG. 7 rises from the step near the edge of each member piece.

以下、本発明の一実施形態にかかる湾曲規制部材用金型、湾曲規制部材、及び給電装置について説明する。まず、湾曲規制部材及び給電装置について説明する。 Hereinafter, a mold for a bending regulating member, a bending regulating member, and a power feeding device according to an embodiment of the present invention will be described. First, the curvature regulating member and the power feeding device will be described.

図1は、本発明の一実施形態にかかる湾曲規制部材が適用された給電装置を示す図である。本実施形態の給電装置1は、車体60とスライドドア50(スライド部材)を有する車両5において、車体60とスライドドア50との間に配索されるワイヤハーネス110を介して電気的に接続する装置である。尚、この図1では、図中右側が車両5の前側に相当し、図中左側が車両5の後側に相当し、図中上側が車両5の外側に相当し、図中下側が車両5の内側に相当する。また、図中上下方向が本実施形態におけるX方向であり、図中左右方向が本実施形態におけるY方向であり、紙面に対する垂直方向がZ方向である。 FIG. 1 is a diagram showing a power feeding device to which a bending regulating member according to an embodiment of the present invention is applied. The power feeding device 1 of the present embodiment is electrically connected to the vehicle 5 having the vehicle body 60 and the slide door 50 (slide member) via a wire harness 110 arranged between the vehicle body 60 and the slide door 50. It is a device. In FIG. 1, the right side in the figure corresponds to the front side of the vehicle 5, the left side in the figure corresponds to the rear side of the vehicle 5, the upper side in the figure corresponds to the outside of the vehicle 5, and the lower side in the figure corresponds to the vehicle 5. Corresponds to the inside of. Further, the vertical direction in the figure is the X direction in the present embodiment, the horizontal direction in the figure is the Y direction in the present embodiment, and the vertical direction with respect to the paper surface is the Z direction.

給電装置1では、車体60に設けられた不図示の電源からスライドドア50に設けられた不図示の電気機器へとワイヤハーネス110を介して電力が供給される。また、この給電装置1では、車体60に設けられた不図示の制御手段とスライドドア50に設けられた不図示の電気機器との間でワイヤハーネス110を介して電気信号の授受も行われる。給電装置1は、ワイヤハーネス110、コルゲートチューブ120、湾曲規制部材130、ドア側保持部140、及び車体側保持部150を備えている。 In the power feeding device 1, electric power is supplied from a power source (not shown) provided on the vehicle body 60 to an electric device (not shown) provided on the slide door 50 via a wire harness 110. Further, in the power feeding device 1, an electric signal is exchanged between a control means (not shown) provided on the vehicle body 60 and an electric device (not shown) provided on the slide door 50 via a wire harness 110. The power feeding device 1 includes a wire harness 110, a corrugated tube 120, a bending regulating member 130, a door side holding portion 140, and a vehicle body side holding portion 150.

ワイヤハーネス110は、後で参照する図4に示されているように、複数本の被覆された電線111がテープ等で束ねられたものである。ワイヤハーネス110は、樹脂材料製の可撓性チューブであるコルゲートチューブ120に、ワイヤハーネス110における車体60とスライドドア50との間の部分が通されている。湾曲規制部材130は、コルゲートチューブ120の内面と、ワイヤハーネス110との間に、ワイヤハーネス110を周方向に囲んでワイヤハーネス110に沿うように配置される。湾曲規制部材130については、後で詳細に説明する。 As shown in FIG. 4 which will be referred to later, the wire harness 110 is formed by bundling a plurality of covered electric wires 111 with tape or the like. In the wire harness 110, a portion of the wire harness 110 between the vehicle body 60 and the slide door 50 is passed through a corrugated tube 120 which is a flexible tube made of a resin material. The bending restricting member 130 is arranged between the inner surface of the corrugated tube 120 and the wire harness 110 so as to surround the wire harness 110 in the circumferential direction and along the wire harness 110. The curvature regulating member 130 will be described in detail later.

コルゲートチューブ120におけるスライドドア50側の一端がドア側保持部140に、車両5の上下方向であるZ方向を揺動軸方向としてXY平面上で揺動自在に保持されている。ドア側保持部140は、スライドドア50に固定されている。ドア側保持部140に設けられたZ方向に沿ったドア側揺動軸141は、スライドドア50と平行でかつスライドドア50の開閉方向D11(車両5の前後方向であるY方向)と直交する軸となっている。コルゲートチューブ120におけるスライドドア50側の一端は、ドア側保持部140によってドア側揺動軸141回りに揺動自在に保持されている。ドア側保持部140によるコルゲートチューブ120の保持により、ワイヤハーネス110は、そのスライドドア50側の一部がドア側揺動軸141回りにXY平面上で揺動自在に保持されている。ワイヤハーネス110におけるスライドドア50側は、コルゲートチューブ120のスライドドア50側の一端から出ている。さらに、ワイヤハーネス110は、ドア側保持部140の内部の不図示の通路を通ってこのドア側保持部140からも出た後に、スライドドア50の電気機器へと延びている。 One end of the corrugated tube 120 on the slide door 50 side is swayably held by the door side holding portion 140 on the XY plane with the Z direction, which is the vertical direction of the vehicle 5, as the swing axis direction. The door-side holding portion 140 is fixed to the sliding door 50. The door-side swing shaft 141 provided on the door-side holding portion 140 along the Z direction is parallel to the slide door 50 and orthogonal to the opening / closing direction D11 (Y direction, which is the front-rear direction of the vehicle 5) of the slide door 50. It is the axis. One end of the corrugated tube 120 on the sliding door 50 side is swayably held around the door-side swing shaft 141 by the door-side holding portion 140. By holding the corrugated tube 120 by the door-side holding portion 140, a part of the wire harness 110 on the sliding door 50 side is swingably held around the door-side swinging shaft 141 on the XY plane. The slide door 50 side of the wire harness 110 protrudes from one end of the corrugated tube 120 on the slide door 50 side. Further, the wire harness 110 extends to the electric device of the sliding door 50 after exiting the door-side holding portion 140 through a passage (not shown) inside the door-side holding portion 140.

他方、コルゲートチューブ120における車体60側の一端が車体側保持部150に、車両5の上下方向であるZ方向を揺動軸方向としてXY平面上で揺動自在に保持されている。車体側保持部150は、車体60に固定されている。車体側保持部150に設けられたZ方向に沿った車体側揺動軸151は、スライドドア50と平行かつスライドドア50の開閉方向D11と直交する軸となっている。コルゲートチューブ120における車体60側の一端は、車体側保持部150によって車体側揺動軸151回りに揺動自在に保持されている。車体側保持部150によるコルゲートチューブ120の保持により、ワイヤハーネス110は、その車体60側の一部が車体側揺動軸151回りにXY平面上で揺動自在に保持されている。ワイヤハーネス110における車体60側は、コルゲートチューブ120の車体60側の一端から出て、さらに、車体側保持部150の内部の不図示の通路を通ってこの車体側保持部150からも出た後に、車体60における不図示の電源や制御手段へと延びている。 On the other hand, one end of the corrugated tube 120 on the vehicle body side 60 is swayably held by the vehicle body side holding portion 150 on the XY plane with the Z direction, which is the vertical direction of the vehicle 5, as the swing axis direction. The vehicle body side holding portion 150 is fixed to the vehicle body 60. The vehicle body side swing shaft 151 provided on the vehicle body side holding portion 150 along the Z direction is an axis parallel to the slide door 50 and orthogonal to the opening / closing direction D11 of the slide door 50. One end of the corrugated tube 120 on the vehicle body side 60 is swayably held around the vehicle body side swing shaft 151 by the vehicle body side holding portion 150. By holding the corrugated tube 120 by the vehicle body side holding portion 150, a part of the wire harness 110 on the vehicle body side 60 side is oscillatingly held around the vehicle body side swing shaft 151 on the XY plane. The vehicle body 60 side of the wire harness 110 exits from one end of the corrugated tube 120 on the vehicle body 60 side, and further exits from the vehicle body side holding portion 150 through a passage (not shown) inside the vehicle body side holding portion 150. , Extends to a power source and control means (not shown) in the vehicle body 60.

スライドドア50の全閉時には、図1に示されているように、車体側保持部150に対してドア側保持部140が車両5の前方側に位置している。そして、コルゲートチューブ120、即ち、その内部のワイヤハーネス110は、車体側保持部150とドア側保持部140との間で略直線状態に延びている。 When the slide door 50 is fully closed, the door side holding portion 140 is located on the front side of the vehicle 5 with respect to the vehicle body side holding portion 150, as shown in FIG. Then, the corrugated tube 120, that is, the wire harness 110 inside the corrugated tube 120, extends in a substantially linear state between the vehicle body side holding portion 150 and the door side holding portion 140.

スライドドア50が車両5の後方へと向かう開方向D111に開かれるときには、その当初の段階で、コルゲートチューブ120のスライドドア50側の一端が次のように揺動する。即ち、この一端が、スライドドア50から離れるとともに開方向D111とは逆方向に車両5の前方側へと向かうようにXY平面上で揺動する。ドア側保持部140には、このような揺動を促すべくコイルバネが設けられている。このコイルバネは、コルゲートチューブ120のスライドドア50側の一端を、スライドドア50から離すとともにスライドドア50の開方向D111とは逆方向に向かわせる付勢方向D12に付勢する。 When the slide door 50 is opened in the opening direction D111 toward the rear of the vehicle 5, one end of the corrugated tube 120 on the slide door 50 side swings as follows at the initial stage. That is, one end of the sliding door 50 swings on the XY plane so as to move away from the slide door 50 and toward the front side of the vehicle 5 in the direction opposite to the opening direction D111. The door side holding portion 140 is provided with a coil spring to promote such swinging. This coil spring urges one end of the corrugated tube 120 on the slide door 50 side in an urging direction D12 that separates the corrugated tube 120 from the slide door 50 and directs the slide door 50 in a direction opposite to the opening direction D111.

スライドドア50開放の初期段階における上記のような揺動により、その後のスライドドア50の開方向D111への移動中、即ち、スライドドア50の半開時には、コルゲートチューブ120の内部のワイヤハーネス110は次のように湾曲する。即ち、ワイヤハーネス110は、図1に示されているように、車体側保持部150からドア側保持部140へと、車両5の前方側に凸にXY平面上でU字形状を描いて車体60の外側へと向かうように許容方向D13に曲げられて湾曲する。 Due to the above-mentioned swing in the initial stage of opening the slide door 50, the wire harness 110 inside the corrugated tube 120 is next during the subsequent movement of the slide door 50 in the opening direction D111, that is, when the slide door 50 is half-opened. It curves like. That is, as shown in FIG. 1, the wire harness 110 draws a U-shape on the XY plane so as to be convex from the vehicle body side holding portion 150 to the door side holding portion 140 toward the front side of the vehicle 5. It is bent and curved in the allowable direction D13 so as to go to the outside of 60.

尚、以下では特に断らずに、コルゲートチューブ120の内部のワイヤハーネス110を単にワイヤハーネス110と呼ぶことがある。 In the following, the wire harness 110 inside the corrugated tube 120 may be simply referred to as a wire harness 110 without particular mention.

上記のようなU字形状の湾曲は、例えばワイヤハーネス110をXY平面上でS字形状に湾曲させる場合等と比較して、コルゲートチューブ120やワイヤハーネス110に与える負担が少なくなる。 The U-shaped curvature as described above reduces the burden on the corrugated tube 120 and the wire harness 110 as compared with the case where the wire harness 110 is curved in an S shape on an XY plane, for example.

スライドドア50の開方向D111への移動中は、ワイヤハーネス110のU字形状におけるスライドドア50側の腕が、ドア側保持部140での付勢方向D12の付勢により車両5の前方側へと直線状に延ばされる。このときには、車体60側の腕は車両5の前方側へと直線状に延ばされる。これら各部の振る舞いと、後述する湾曲規制部材130の働きとにより、スライドドア50の移動中におけるワイヤハーネス110のXY平面上でのU字形状が整えられる。 While the slide door 50 is moving in the opening direction D111, the arm on the slide door 50 side in the U shape of the wire harness 110 moves toward the front side of the vehicle 5 due to the urging of the urging direction D12 by the door side holding portion 140. Is extended in a straight line. At this time, the arm on the vehicle body 60 side is linearly extended toward the front side of the vehicle 5. The U-shape of the wire harness 110 on the XY plane while the slide door 50 is moving is adjusted by the behavior of each of these parts and the function of the curvature regulating member 130 described later.

スライドドア50が開方向D111に移動するにつれて、ワイヤハーネス110の、U字形状におけるスライドドア50側の腕が伸長し車体60側の腕が短縮する。そして、車体60側の腕がある程度短くなった段階で、ワイヤハーネス110の車体60側の一端が、車両5の後方側へと搖動方向D15に揺動する。その後は、この状態のまま、スライドドア50が開方向D111に移動して全開状態へと達する。 As the slide door 50 moves in the opening direction D111, the arm of the wire harness 110 on the slide door 50 side in the U shape extends and the arm on the vehicle body 60 side shortens. Then, when the arm on the vehicle body 60 side is shortened to some extent, one end of the wire harness 110 on the vehicle body 60 side swings toward the rear side of the vehicle 5 in the swing direction D15. After that, in this state, the slide door 50 moves in the opening direction D111 and reaches the fully opened state.

スライドドア50がこの全開状態から閉方向D112に閉じられる際には、ワイヤハーネス110は、上述したスライドドア50が開かれるときとは逆の動作を辿る。まず、その初期段階で、ワイヤハーネス110の車体60側の一端が上記の搖動方向D15とは逆方向に揺動することで、ワイヤハーネス110がXY平面上でU字形状となる。その後、スライドドア50が閉方向D112に移動を続けてU字形状におけるスライドドア50側の腕がある程度短くなった段階で、ワイヤハーネス110のスライドドア50側の一端が次のように揺動する。即ち、この段階で、ワイヤハーネス110のスライドドア50側の一端が、ドア側保持部140での付勢に抗して、その付勢方向D12とは逆側に、車両5の後方側へと揺動する。その後は、この状態のまま、スライドドア50が閉方向D112に移動して、ワイヤハーネス110が直線状態に延ばされつつ全閉状態へと達する。 When the slide door 50 is closed from this fully open state in the closing direction D112, the wire harness 110 follows an operation opposite to that when the slide door 50 is opened. First, at the initial stage, one end of the wire harness 110 on the vehicle body 60 side swings in the direction opposite to the swing direction D15, so that the wire harness 110 becomes U-shaped on the XY plane. After that, when the slide door 50 continues to move in the closing direction D112 and the arm on the slide door 50 side in the U shape becomes short to some extent, one end of the wire harness 110 on the slide door 50 side swings as follows. .. That is, at this stage, one end of the wire harness 110 on the slide door 50 side opposes the urging by the door side holding portion 140 and moves to the rear side of the vehicle 5 on the side opposite to the urging direction D12. Swing. After that, in this state, the slide door 50 moves in the closing direction D112, and the wire harness 110 reaches the fully closed state while being extended in a straight line state.

ここで、車体60のフロアにおけるスライドドア50側の端部は、一段低くなって、搭乗者が搭乗時に足を掛けるステップ61となっている。スライドドア50の開閉時には、上記のようにU字形状となったワイヤハーネス110の車体60側の腕がXY平面上でステップ61の近傍を通る。 Here, the end portion of the vehicle body 60 on the floor on the sliding door 50 side is lowered one step, and is a step 61 in which the passenger puts his / her foot on boarding. When opening and closing the slide door 50, the arm on the vehicle body 60 side of the U-shaped wire harness 110 as described above passes near step 61 on the XY plane.

このとき、一般に、車両のスライドドアに取り付けられる給電装置の分野では、スライドドアの開閉時にワイヤハーネスが湾曲するときの車体側への膨らみについては抑えたいとの要望がある。そこで、本実施形態では、ワイヤハーネス110を車体60側へとこのように膨らませるような湾曲を規制するために、ワイヤハーネス110に沿うように配置される湾曲規制部材130が設けられている。この湾曲規制部材130は、ワイヤハーネス110について、XY平面上での湾曲に制限する。そして、湾曲規制部材130は、XY平面上で車体60の外側へとワイヤハーネス110を曲げるような許容方向D13には湾曲を許容する。他方、許容方向D13とは反対側で、車体60の内側へとワイヤハーネス110を曲げるような規制方向D16については、所定の限界状態以上の湾曲を規制する。 At this time, in general, in the field of a power feeding device attached to a sliding door of a vehicle, there is a desire to suppress swelling toward the vehicle body when the wire harness bends when the sliding door is opened and closed. Therefore, in the present embodiment, in order to regulate the curvature that causes the wire harness 110 to inflate toward the vehicle body 60 side in this way, a curvature regulating member 130 arranged along the wire harness 110 is provided. The bending restricting member 130 limits the bending of the wire harness 110 on the XY plane. Then, the bending restricting member 130 allows bending in the allowable direction D13 such as bending the wire harness 110 to the outside of the vehicle body 60 on the XY plane. On the other hand, with respect to the regulation direction D16 in which the wire harness 110 is bent inward of the vehicle body 60 on the side opposite to the allowable direction D13, the bending of the predetermined limit state or more is restricted.

図2は、図1に示されている湾曲規制部材を示す図であり、図3は、図2に示されている湾曲規制部材の一部を代表例として、この湾曲規制部材の構造を詳細に示す斜視図である。また、図4は、図3中のV11−V11線断面を示す断面図である。 FIG. 2 is a diagram showing a bending regulating member shown in FIG. 1, and FIG. 3 shows a detailed structure of the bending regulating member, with a part of the bending regulating member shown in FIG. 2 as a typical example. It is a perspective view shown in. Further, FIG. 4 is a cross-sectional view showing a cross section taken along line V11-V11 in FIG.

湾曲規制部材130は、コルゲートチューブ120の内面と、ワイヤハーネス110との間に、ワイヤハーネス110を周方向に囲んでワイヤハーネス110に沿わされて、その湾曲を誘導するように配置される。湾曲規制部材130は、コルゲートチューブ120と略同じ長さを有している。図2には、湾曲規制部材130が円形状に湾曲した状態で示されており、図中上側の端部が車体60側であり、下側の端部がスライドドア50側となっている。 The bending restricting member 130 is arranged between the inner surface of the corrugated tube 120 and the wire harness 110 so as to surround the wire harness 110 in the circumferential direction and to guide the bending along the wire harness 110. The curvature regulating member 130 has substantially the same length as the corrugated tube 120. FIG. 2 shows the curvature regulating member 130 curved in a circular shape, with the upper end in the drawing being the vehicle body 60 side and the lower end being the slide door 50 side.

湾曲規制部材130は、ワイヤハーネス110に沿うように配列された複数の部材片131と、これら複数の部材片131を隣接するもの同士連結する連結部132と、を備えている。本実施形態では、複数の部材片131及び連結部132が、樹脂材料によって互いに一体に成型されている。連結部132は、ワイヤハーネス110がこのように湾曲したときにその湾曲形状の内側に位置するようにワイヤハーネス110に沿って配置される可撓性部材である。 The bending restricting member 130 includes a plurality of member pieces 131 arranged along the wire harness 110, and a connecting portion 132 that connects the plurality of member pieces 131 to each other adjacent to each other. In the present embodiment, the plurality of member pieces 131 and the connecting portion 132 are integrally molded with each other by the resin material. The connecting portion 132 is a flexible member arranged along the wire harness 110 so that the wire harness 110 is located inside the curved shape when the wire harness 110 is curved in this way.

複数の部材片131それぞれは、この図3に代表例が示されているように、ワイヤハーネス110を相互間に挟むように互いに対向する一対の対向壁1311と、それら一対の対向壁1311同士を繋ぐ結合壁1312と、を備えている。各部材片131は、これら3つの壁により、ワイヤハーネス110の長さ方向D14と交差する断面の形状が、図3及び図4に示されているように略C字状に形成されている。 As a typical example is shown in FIG. 3, each of the plurality of member pieces 131 has a pair of facing walls 1311 facing each other so as to sandwich the wire harness 110 between them, and the pair of facing walls 1311. It is provided with a connecting wall 1312 and a connecting wall. The shape of the cross section of each member piece 131 intersecting the length direction D14 of the wire harness 110 is formed by these three walls in a substantially C shape as shown in FIGS. 3 and 4.

複数の部材片131は、各部材片131における対向壁1311の端面1311aが互いに対向するように、ワイヤハーネス110に沿って配列されている。これら複数の部材片131は、一対の対向壁1311を繋ぐ結合壁1312が、ワイヤハーネス110の湾曲形状における内側、即ち、図2及び図3に示されているように許容方向D13への湾曲時における湾曲形状の内側に位置するように配列されている。そして、互いに隣接する部材片131の結合壁1312同士を、連結部132が連結している。 The plurality of member pieces 131 are arranged along the wire harness 110 so that the end faces 1311a of the facing wall 1311 in each member piece 131 face each other. In these plurality of member pieces 131, when the connecting wall 1312 connecting the pair of facing walls 1311 is curved inside the curved shape of the wire harness 110, that is, when the connecting wall 1312 is curved in the allowable direction D13 as shown in FIGS. 2 and 3. It is arranged so as to be located inside the curved shape in. Then, the connecting portion 132 connects the connecting walls 1312 of the member pieces 131 adjacent to each other.

各部材片131では、一対の対向壁1311と結合壁1312とで区画された空間が、湾曲形状の外側に向かって開口し、その内側にワイヤハーネスが収まる収容溝1313となっている。 In each member piece 131, the space partitioned by the pair of facing walls 1311 and the connecting wall 1312 opens toward the outside of the curved shape, and is a storage groove 1313 in which the wire harness is housed.

連結部132は、図3及び図4に示されているように板状の部材であって、図2の許容方向D13とその逆方向との何れにも曲がることができる程度の厚みで薄く形成されている。さらに言えば、湾曲規制部材130は、この板状の連結部132が、図1に示されているXY平面と直交するように配置されている。これにより、この湾曲規制部材130の湾曲はXY平面上に制限され、その結果、ワイヤハーネス110の湾曲もXY平面上に制限されることとなる。 The connecting portion 132 is a plate-shaped member as shown in FIGS. 3 and 4, and is formed thin enough to be bent in either the allowable direction D13 in FIG. 2 and the opposite direction. Has been done. Furthermore, in the curvature regulating member 130, the plate-shaped connecting portion 132 is arranged so as to be orthogonal to the XY plane shown in FIG. As a result, the curvature of the curvature regulating member 130 is limited to the XY plane, and as a result, the curvature of the wire harness 110 is also restricted to the XY plane.

また、湾曲規制部材130における車体60側の端部に位置する部材片131aは、図1に示されている車体側保持部150に、コルゲートチューブ120の端部と一緒に保持されている。他方、湾曲規制部材130における反対側の端部、即ち、スライドドア50側の端部に位置する部材片131bは、図1に示されているドア側保持部140には保持されていない。これにより、この部材片131bは、湾曲規制部材130の湾曲に応じてドア側保持部140に対して接離できるようになっている。車体60側の部材片131aには、車体側保持部150にこの部材片131aを保持させるためのフランジ131a−1が設けられている。 Further, the member piece 131a located at the end portion of the bending restricting member 130 on the vehicle body side 60 side is held by the vehicle body side holding portion 150 shown in FIG. 1 together with the end portion of the corrugated tube 120. On the other hand, the opposite end of the bending restricting member 130, that is, the member piece 131b located at the end on the sliding door 50 side is not held by the door side holding portion 140 shown in FIG. As a result, the member piece 131b can be brought into contact with and separated from the door side holding portion 140 according to the bending of the bending regulating member 130. The member piece 131a on the vehicle body 60 side is provided with a flange 131a-1 for holding the member piece 131a on the vehicle body side holding portion 150.

この湾曲規制部材130は、図1に示されているXY平面上での湾曲に制限されるとともに、XY平面上における許容方向D13には湾曲可能となる。そして、湾曲規制部材130は、その許容方向D13とは反対側で車体60の内側へと向かう規制方向D16については、後述する限界状態以上には湾曲不能となっている。 The bending restricting member 130 is limited to bending on the XY plane shown in FIG. 1, and can be bent in the allowable direction D13 on the XY plane. The bending restricting member 130 cannot be bent beyond the limit state described later in the restricting direction D16 toward the inside of the vehicle body 60 on the side opposite to the allowable direction D13.

許容方向D13には、図3に示されているように、複数の部材片131のうち湾曲箇所において隣接するもの同士が連結部132とは反対側で互いに離隔しつつ連結部132が曲がることで、湾曲規制部材130が湾曲可能となっている。これにより、ワイヤハーネス110は、この許容方向D13へと曲がるような湾曲が許容される。 In the allowable direction D13, as shown in FIG. 3, the connecting portion 132 bends while the plurality of member pieces 131 adjacent to each other at the curved portion are separated from each other on the opposite side of the connecting portion 132. , The bending regulating member 130 can be bent. As a result, the wire harness 110 is allowed to be bent so as to bend in the allowable direction D13.

他方、規制方向D16については、複数の部材片131のうち湾曲箇所において隣接するもの同士が連結部132とは反対側で互いに当接することで、限界状態以上には湾曲規制部材130が湾曲不能となっている。この湾曲箇所において隣接するもの同士が互いに当接した状態が、規制方向D16への湾曲における限界状態で、湾曲規制部材130は、この限界状態以上に規制方向D16に湾曲することができない。これにより、ワイヤハーネス110は、規制方向D16については、湾曲規制部材130における限界状態以上に曲がるような湾曲が規制されることとなる。 On the other hand, with respect to the regulation direction D16, the bending restricting member 130 cannot be bent beyond the limit state because the adjacent members of the plurality of member pieces 131 at the bending portion come into contact with each other on the opposite side of the connecting portion 132. It has become. The state in which adjacent objects are in contact with each other at the curved portion is the limit state in the curvature in the regulation direction D16, and the curvature regulation member 130 cannot be curved in the regulation direction D16 beyond this limit state. As a result, the wire harness 110 is restricted from bending so as to bend beyond the limit state of the bending regulating member 130 in the regulating direction D16.

本実施形態では、後述する車体側保持部150の近傍の一部を除いて、複数の部材片131の配列方向(即ち、ワイヤハーネス110の長さ方向D14)について、その中途を含む略全長に亘って、湾曲規制部材130が次のように構成されている。即ち、上記部分の略全長に亘って、湾曲規制部材130が略直線状態にあるときに、隣接する部材片131同士が連結部132とは反対側で互いに当接するように構成されている。つまり、本実施形態では、車体側保持部150の近傍の一部を除く部分については、規制方向D16の限界状態が略直線状態に設定されている。これにより、ワイヤハーネス110において許容方向D13に湾曲する部分以外は略直線形状が維持される。 In the present embodiment, the arrangement direction of the plurality of member pieces 131 (that is, the length direction D14 of the wire harness 110) is set to a substantially total length including the middle thereof, except for a part in the vicinity of the vehicle body side holding portion 150 described later. The curvature restricting member 130 is configured as follows. That is, when the bending restricting member 130 is in a substantially linear state over the substantially entire length of the portion, the adjacent member pieces 131 are configured to come into contact with each other on the side opposite to the connecting portion 132. That is, in the present embodiment, the limit state of the regulation direction D16 is set to a substantially linear state for the portion excluding a part in the vicinity of the vehicle body side holding portion 150. As a result, the wire harness 110 maintains a substantially linear shape except for the portion curved in the allowable direction D13.

ここで、図1に示されているように、本実施形態では、規制方向D16について、車体側保持部150におけるワイヤハーネス110の端部のXY平面上での揺動範囲が次のような範囲となっている。即ち、この揺動範囲は、ワイヤハーネス110をスライドドア50の開閉方向D11と平行に向かせる一歩手前でワイヤハーネス110の端部が止まる範囲となっている。このため、本実施形態では、車体側保持部150の近傍の一部については、規制方向D16の湾曲に対する規制を若干緩めて、規制方向D16にある程度までは湾曲できるように湾曲規制部材130が構成されている。これにより、ワイヤハーネス110の車体側保持部150の近傍の一部を規制方向D16に若干湾曲させて、上記のように略直線形状が維持された部分を、スライドドア50の開閉方向D11と平行に向かせることができるようになっている。 Here, as shown in FIG. 1, in the present embodiment, in the regulation direction D16, the swing range of the end portion of the wire harness 110 in the vehicle body side holding portion 150 on the XY plane is the following range. It has become. That is, this swing range is a range in which the end portion of the wire harness 110 stops just before the wire harness 110 is directed parallel to the opening / closing direction D11 of the slide door 50. Therefore, in the present embodiment, the curvature regulating member 130 is configured so that the regulation on the curvature of the regulation direction D16 is slightly relaxed so that the portion near the vehicle body side holding portion 150 can be curved to a certain extent in the regulation direction D16. Has been done. As a result, a part of the wire harness 110 near the vehicle body side holding portion 150 is slightly curved in the regulation direction D16, and the portion where the substantially linear shape is maintained as described above is parallel to the opening / closing direction D11 of the slide door 50. It is possible to turn to.

湾曲規制部材130の規制方向D16の湾曲における上記のような限界状態は、部材片131の間隔によって調整されている。即ち、湾曲規制部材130が略直線状態となったときの部材片131の間隔を略ゼロとすることで、限界状態が略直線状態に設定される。また、略直線状態となったときにも部材片131の相互間に間隔が開くようにすることで、湾曲規制部材130は略直線状態を超えて部材片131同士が当接する限界状態まで規制方向D16に湾曲可能となり、規制が緩められることとなる。 The above-mentioned limit state in the curvature of the curvature regulating member 130 in the regulation direction D16 is adjusted by the spacing of the member pieces 131. That is, the limit state is set to the substantially linear state by setting the interval between the member pieces 131 to be substantially zero when the bending restricting member 130 is in the substantially linear state. Further, by making the distance between the member pieces 131 open even when the member pieces 131 are in a substantially straight line state, the bending restricting member 130 exceeds the substantially straight line state and reaches the limit state where the member pieces 131 come into contact with each other in the regulation direction. It will be possible to bend to D16, and the regulation will be relaxed.

本実施形態では、このような湾曲規制部材130が樹脂材料で金型成形される。 In the present embodiment, such a bending restricting member 130 is molded with a resin material.

図5は、図1〜図4に示されている湾曲規制部材を形成するための湾曲規制部材用金型を示す模式図である。 FIG. 5 is a schematic view showing a mold for a bending regulating member for forming the bending regulating member shown in FIGS. 1 to 4.

この湾曲規制部材用金型7は、内金型71と、この内金型71を相互間に挟んで配置される一対の外金型72と、を備えている。内金型71は、上記の部材片131における収容溝1313に対応した外面形状を有する。外金型72は、部材片131の外形に対応した内面形状を有する凹部721が複数形成され、内金型71と組み合わされることで、部材片131に対応した樹脂材料の充填空間7aを区画する。この充填空間7aに樹脂材料が充填されて硬化した後、湾曲規制部材用金型7が外されることで湾曲規制部材130が形成される。内金型71は、図5の紙面に対して垂直な引抜き方向D17に引き抜かれ、一対の外金型72は、内金型71から離れる取外し方向D18に外される。 The bending regulating member mold 7 includes an inner mold 71 and a pair of outer molds 72 arranged so as to sandwich the inner mold 71 with each other. The inner mold 71 has an outer surface shape corresponding to the accommodating groove 1313 in the member piece 131. The outer mold 72 is formed with a plurality of recesses 721 having an inner surface shape corresponding to the outer shape of the member piece 131, and when combined with the inner mold 71, the filling space 7a of the resin material corresponding to the member piece 131 is partitioned. .. After the resin material is filled in the filling space 7a and cured, the bending regulating member 130 is formed by removing the bending regulating member mold 7. The inner mold 71 is pulled out in the drawing direction D17 perpendicular to the paper surface of FIG. 5, and the pair of outer molds 72 are removed in the removing direction D18 away from the inner mold 71.

ここで、上記の内金型71には、外金型72の複数の凹部721それぞれの内面における内金型71側の開口縁部分721aに接しつつ複数の凹部721それぞれの内部に嵌め込まれる凸部711が設けられている。そして、この凸部711が、ワイヤハーネス110の長さ方向D14について、開口縁部分721aの近傍でのみ複数の凹部721それぞれの内部に嵌め込まれる形状に形成されている。 Here, the inner mold 71 has a convex portion that is fitted into each of the plurality of recesses 721 while being in contact with the opening edge portion 721a on the inner mold 71 side on the inner surface of each of the plurality of recesses 721 of the outer mold 72. 711 is provided. The convex portion 711 is formed so as to be fitted into each of the plurality of concave portions 721 only in the vicinity of the opening edge portion 721a in the length direction D14 of the wire harness 110.

この湾曲規制部材用金型7における樹脂材料の充填空間7aの多くを占めるのは、各部材片131の一対の対向壁1311を形成するための部分である。図5には、充填空間7aのうちこの対向壁1311を形成するための部分が模式的に示されている。そして、内金型71の凸部711は、各対向壁1311における、ワイヤハーネス110の長さ方向D14の両端縁に相当する位置に設けられている。これにより、湾曲規制部材130の各部材片131における対向壁1311の両端縁には、図3に示されるように段差1311bが形成される。 Most of the resin material filling space 7a in the bending regulating member mold 7 is a portion for forming a pair of facing walls 1311 of each member piece 131. FIG. 5 schematically shows a portion of the filling space 7a for forming the facing wall 1311. The convex portions 711 of the inner mold 71 are provided at positions corresponding to both end edges of the wire harness 110 in the length direction D14 on each of the facing walls 1311. As a result, a step 1311b is formed on both end edges of the facing wall 1311 in each member piece 131 of the bending regulating member 130 as shown in FIG.

図6は、図3に示されている部材片について、対向壁の両端縁に形成される段差を強調して示した模式図である。 FIG. 6 is a schematic view showing the member pieces shown in FIG. 3 with emphasis on the steps formed on both end edges of the facing wall.

図3及びこの図6に示されるように、段差1311bは、部材片131における一対の対向壁1311それぞれの両端縁1311b−1の近傍に形成される。各段差1311bは、各端縁1311b−1の近傍が、他の部分よりも、収容溝1313の内側とは反対側に階段状に下がった形状となっている。上述した内金型71の凸部711は、この対向壁1311の両端縁1311b−1の近傍の段差1311bに対応したものである。 As shown in FIGS. 3 and 6, the step 1311b is formed in the vicinity of both end edges 1311b-1 of each of the pair of facing walls 1311 in the member piece 131. Each step 1311b has a shape in which the vicinity of each end edge 1311b-1 is stepped down from the other portion on the side opposite to the inside of the accommodating groove 1313. The convex portion 711 of the inner mold 71 described above corresponds to a step 1311b in the vicinity of both end edges 1311b-1 of the facing wall 1311.

ここで、図5に示されている本実施形態の湾曲規制部材用金型7では、内金型71の凸部711が、外金型72の凹部721の内面における内金型側の開口縁部分721aに接しつつ凹部721の内部に嵌め込まれる。ここで、湾曲規制部材用金型7の充填空間7aに樹脂材料が充填されて湾曲規制部材130が形成される際には、充填された樹脂材料が、外金型72の凹部721における開口縁部分721aと、内金型71の凸部711と、の境界部に浸入する可能性がある。このように浸入した樹脂材料が硬化すると、湾曲規制部材130に次のようなバリが形成されることとなる。 Here, in the mold 7 for the bending regulating member of the present embodiment shown in FIG. 5, the convex portion 711 of the inner mold 71 is the opening edge on the inner mold side on the inner surface of the concave portion 721 of the outer mold 72. It is fitted into the recess 721 while being in contact with the portion 721a. Here, when the filling space 7a of the bending regulating member mold 7 is filled with the resin material to form the bending regulating member 130, the filled resin material is used as the opening edge in the recess 721 of the outer mold 72. There is a possibility of invading the boundary portion between the portion 721a and the convex portion 711 of the inner mold 71. When the resin material penetrated in this way is cured, the following burrs are formed on the bending regulating member 130.

図7は、図5に示されている湾曲規制部材用金型で形成された湾曲規制部材に生じるバリを示す模式図である。 FIG. 7 is a schematic view showing burrs generated in the bending regulating member formed by the bending regulating member mold shown in FIG.

上記の境界部に浸入した樹脂材料によるバリ131cは、充填空間7a、即ち、湾曲規制部材130の各部材片131における、ワイヤハーネス110の長さ方向D14の端縁に形成される。より具体的には、一対の対向壁1311それぞれにおける、長さ方向D14の両端縁1311b−1に形成される。また、このバリ131cは、両端縁1311b−1の近傍の段差1311bから、ワイヤハーネス110の収容溝1313の内側に向かって立ち上がった状態となる。 The burr 131c made of the resin material that has penetrated into the boundary portion is formed at the end edge of the wire harness 110 in the length direction D14 in the filling space 7a, that is, each member piece 131 of the bending restricting member 130. More specifically, it is formed at both end edges 1311b-1 in the length direction D14 of each of the pair of facing walls 1311. Further, the burr 131c is in a state of rising from the step 1311b in the vicinity of both end edges 1311b-1 toward the inside of the accommodation groove 1313 of the wire harness 110.

図8は、図5に示されている湾曲規制部材用金型と比較するための比較例を示す模式図であり、図9は、図8に示されている比較例の湾曲規制部材用金型で形成された湾曲規制部材に生じるバリを示す模式図である。 FIG. 8 is a schematic view showing a comparative example for comparison with the bending regulating member mold shown in FIG. 5, and FIG. 9 is a bending regulating member metal for the bending regulating member shown in FIG. It is a schematic diagram which shows the burr generated in the bending regulation member formed by a mold.

図8に示されている比較例の湾曲規制部材用金型8は、図5に示されている湾曲規制部材用金型7と同様に、内金型81と、この内金型81を相互間に挟んで配置される一対の外金型82と、を備えている。外金型82は凹部821が複数形成され、内金型81と組み合わされることで樹脂材料の充填空間8aが区画される。ただし、この比較例の湾曲規制部材用金型8は、内金型81に、外金型82の凹部821に嵌め込まれる凸部が形成されていない点が、図5に示されている湾曲規制部材用金型7と異なっている。 In the bending regulating member mold 8 of the comparative example shown in FIG. 8, the inner mold 81 and the inner mold 81 are mutually used in the same manner as in the bending regulating member mold 7 shown in FIG. It is provided with a pair of outer molds 82 arranged so as to be sandwiched between them. A plurality of recesses 821 are formed in the outer mold 82, and the filling space 8a of the resin material is partitioned by combining with the inner mold 81. However, in the mold 8 for the bending restricting member of this comparative example, the bending regulation shown in FIG. 5 is that the inner mold 81 does not have a convex portion to be fitted into the concave portion 821 of the outer mold 82. It is different from the member mold 7.

この充填空間8aに樹脂材料が充填されて硬化すると、図9に示されているような比較例の湾曲規制部材930が形成される。この比較例の湾曲規制部材930は、図7に示されている湾曲規制部材130と同様に、一対の対向壁9311を有する複数の部材片931を備えている。ただし、この比較例の湾曲規制部材930では、内金型81に上記の凸部が形成されていないので、ワイヤハーネスの長さ方向D94の両端縁9311b−1の近傍には段差が形成されていない。 When the resin material is filled in the filling space 8a and cured, the bending regulating member 930 of the comparative example as shown in FIG. 9 is formed. The curvature regulating member 930 of this comparative example includes a plurality of member pieces 931 having a pair of facing walls 9311, similarly to the curvature regulating member 130 shown in FIG. 7. However, in the bending restricting member 930 of this comparative example, since the above-mentioned convex portion is not formed on the inner mold 81, a step is formed in the vicinity of both end edges 9311b-1 in the length direction D94 of the wire harness. Absent.

ここで、比較例の湾曲規制部材用金型8の充填空間8aに樹脂材料が充填されて比較例の湾曲規制部材930が形成される際には、充填された樹脂材料が、外金型82の凹部821における開口の周囲と、内金型81の表面と、の境界部に浸入する可能性がある。このように浸入した樹脂材料が硬化すると、比較例の湾曲規制部材930には、図9に示されている次のようなバリが形成されることとなる。このバリ931cは、各対向壁9311それぞれにおける、ワイヤハーネスの長さ方向D94の両端縁9311b−1に形成される。そして、このバリ931cは、各端縁1311b−1から隣の部材片931に向かって突出した状態となる。このようなバリ931は、比較例の湾曲規制部材930において隣り合う部材片931同士が接触することにより湾曲を規制する際に、隣の部材片931や、その部材片931に生じたバリ931c等と干渉して異音の原因となることがある。 Here, when the resin material is filled in the filling space 8a of the bending regulating member mold 8 of the comparative example to form the bending regulating member 930 of the comparative example, the filled resin material is the outer mold 82. There is a possibility of invading the boundary between the periphery of the opening in the recess 821 and the surface of the inner mold 81. When the resin material thus infiltrated is cured, the following burrs shown in FIG. 9 are formed on the bending regulating member 930 of the comparative example. The burrs 931c are formed on both end edges 9311b-1 of the wire harness in the length direction D94 on each of the facing walls 9311. Then, the burr 931c is in a state of protruding from each end edge 1311b-1 toward the adjacent member piece 931. Such a burr 931 includes a burr 931c generated in the adjacent member piece 931 and the member piece 931 when the curvature is regulated by the adjacent member pieces 931 coming into contact with each other in the bending restricting member 930 of the comparative example. May interfere with and cause abnormal noise.

これに対し、図5に示されている本実施形態の湾曲規制部材用金型7によれば、図7に示されているように、各部材片131の端縁1311b−1に生じるバリ131cは、収容溝1313の内側に向かって立ち上がった状態となる。このため、隣り合う部材片131同士が近接しても、上記のように端縁1311b−1から立ち上がったバリ131cと、隣の部材片131や、その部材片131に生じたバリ131cとの干渉が抑制され、その結果、異音の発生が抑制される。このように、本実施形態の湾曲規制部材用金型7によれば、異音の発生が抑制された湾曲規制部材130を形成することができる。 On the other hand, according to the bending regulating member mold 7 of the present embodiment shown in FIG. 5, as shown in FIG. 7, the burr 131c generated at the end edge 1311b-1 of each member piece 131. Is in a state of standing up toward the inside of the accommodating groove 1313. Therefore, even if the adjacent member pieces 131 are close to each other, the burr 131c rising from the edge 1311b-1 as described above interferes with the adjacent member piece 131 and the burr 131c generated in the member piece 131. Is suppressed, and as a result, the generation of abnormal noise is suppressed. As described above, according to the bending regulating member mold 7 of the present embodiment, it is possible to form the bending regulating member 130 in which the generation of abnormal noise is suppressed.

また、本実施形態の湾曲規制部材用金型7によれば、開口縁部分721aの近傍でのみ凹部721の内部に嵌め込まれる内金型71の凸部711により、各部材片131における端縁1311b−1の近傍には段差1311bが形成される。このため、バリ131cは段差1311bから立ち上がることとなる。バリ131cがこのような段差1311bから立ち上がることで、次のような効果を得ることができる。 Further, according to the bending regulating member mold 7 of the present embodiment, the convex portion 711 of the inner mold 71 that is fitted into the inside of the concave portion 721 only in the vicinity of the opening edge portion 721a causes the edge 1311b of each member piece 131. A step 1311b is formed in the vicinity of -1. Therefore, the burr 131c rises from the step 1311b. When the burr 131c rises from such a step 1311b, the following effects can be obtained.

図10は、図7に示されているバリが、各部材片の端縁の近傍の段差から立ち上がることで得られる効果について示す模式図である。 FIG. 10 is a schematic view showing the effect obtained by the burr shown in FIG. 7 rising from a step in the vicinity of the edge of each member piece.

バリ131cが、各部材片131、即ち、その対向壁1311の端縁1311b−1の近傍の段差1311bから立ち上がることで、収容溝1313に収まるワイヤハーネス110とバリ131cとの干渉が、段差1311bの深さ分抑制されることとなる。このように、本実施形態の湾曲規制部材用金型7によれば、金型成形に起因するバリ131cとワイヤハーネス110との干渉の程度を抑制することもできる。 When the burr 131c rises from each member piece 131, that is, the step 1311b near the end edge 1311b-1 of the facing wall 1311, the interference between the wire harness 110 and the burr 131c that fits in the accommodating groove 1313 is caused by the step 1311b. It will be suppressed by the depth. As described above, according to the mold 7 for the bending regulating member of the present embodiment, it is possible to suppress the degree of interference between the burr 131c and the wire harness 110 due to the mold molding.

また、内金型71の凸部711の高さ、つまりは、形成される各部材片131での段差1311bの深さを、バリ131cについて想定される高さ以上に設定することで、バリ131cとワイヤハーネス110との干渉を略回避することもできる。 Further, by setting the height of the convex portion 711 of the inner mold 71, that is, the depth of the step 1311b in each member piece 131 to be formed to be equal to or higher than the height assumed for the burr 131c, the burr 131c It is also possible to substantially avoid interference between the wire harness 110 and the wire harness 110.

そして、湾曲規制部材用金型7で形成される本実施形態の湾曲規制部材130では、隣り合う部材片131同士が近接しても、バリ131cと隣の部材片131やバリ131c同士の干渉が抑制され、その結果、異音の発生を抑制することができる。 Then, in the bending regulating member 130 of the present embodiment formed by the bending regulating member mold 7, even if the adjacent member pieces 131 are close to each other, the burr 131c and the adjacent member piece 131 or the burr 131c interfere with each other. It is suppressed, and as a result, the generation of abnormal noise can be suppressed.

また、本実施形態の湾曲規制部材130によれば、ワイヤハーネス110とバリ131cとの干渉が、段差1311bの深さ分抑制することができる。 Further, according to the bending regulating member 130 of the present embodiment, the interference between the wire harness 110 and the burr 131c can be suppressed by the depth of the step 1311b.

また、このような湾曲規制部材130を適用した図1に示されている本実施形態の給電装置1によれば、湾曲規制部材130における異音の発生を抑制することができ、ワイヤハーネス110とバリ131cとの干渉についても抑制することができる。 Further, according to the power feeding device 1 of the present embodiment to which the bending regulating member 130 is applied, it is possible to suppress the generation of abnormal noise in the bending regulating member 130, and the wire harness 110 and the wire harness 110. Interference with the burr 131c can also be suppressed.

尚、以上に説明した実施形態は本発明の代表的な形態を示したに過ぎず、本発明は、この実施形態に限定されるものではない。即ち、本発明の骨子を逸脱しない範囲で種々変形して実施することができる。かかる変形によってもなお本発明の湾曲規制部材用金型、湾曲規制部材、及び給電装置の構成を具備する限り、勿論、本発明の範疇に含まれるものである。 It should be noted that the embodiments described above merely show typical embodiments of the present invention, and the present invention is not limited to this embodiment. That is, it can be modified in various ways without departing from the gist of the present invention. Of course, such deformation is also included in the category of the present invention as long as the mold for the bending regulating member, the bending regulating member, and the power feeding device of the present invention are provided.

例えば、上述した実施形態では、本発明にいうスライド部材の一例として、スライドドア50が例示されている。しかしながら、本発明にいうスライド部材はこれに限るものではなく、車体に対してスライド移動するものであれば、例えばスライドシート等であってもよい。 For example, in the above-described embodiment, the slide door 50 is exemplified as an example of the slide member according to the present invention. However, the slide member according to the present invention is not limited to this, and may be, for example, a slide sheet or the like as long as it slides and moves with respect to the vehicle body.

また、上述した実施形態では、本発明にいう湾曲規制部材用金型について、湾曲規制部材130を、全体としてどのような形状で金型成形するかについては特に言及せずに湾曲規制部材用金型7が例示されている。この点につき、本発明にいう湾曲規制部材用金型は、例えば図2等に示されているように、円形状に金型成形するものであってもよく、あるいは、S字状に金型成形するもの等であってもよい。本発明にいう湾曲規制部材用金型は、湾曲規制部材の具体的な形成形状については問うものではない。 Further, in the above-described embodiment, with respect to the mold for the bending regulating member according to the present invention, the shape of the bending regulating member 130 as a whole is not particularly mentioned, and the bending regulating member mold is not particularly mentioned. Type 7 is illustrated. In this regard, the mold for the bending regulating member referred to in the present invention may be a mold formed into a circular shape, as shown in FIG. 2, for example, or an S-shaped mold. It may be something to be molded. The mold for the bending regulating member referred to in the present invention does not ask about the specific forming shape of the bending regulating member.

また、上述した実施形態では、本発明にいう湾曲規制部材の一例として、コルゲートチューブ120の内面とワイヤハーネス110との間に配置される湾曲規制部材130が例示されている。しかしながら、本発明にいう湾曲規制部材はこれに限るものではない。本発明にいう湾曲規制部材は、ワイヤハーネスに沿って配置されるものであれば、例えば、コルゲートチューブ等は用いずに、ワイヤハーネスにテープや結束バンド等で取り付けられるもの等であってもよい。 Further, in the above-described embodiment, as an example of the bending regulating member according to the present invention, the bending regulating member 130 arranged between the inner surface of the corrugated tube 120 and the wire harness 110 is exemplified. However, the bending regulating member referred to in the present invention is not limited to this. The bending regulating member referred to in the present invention may be, for example, a member attached to the wire harness with a tape, a binding band, or the like without using a corrugated tube or the like, as long as it is arranged along the wire harness. ..

また、上述した実施形態では、本発明にいう部材片の一例として、図7等に示されているように、平面視で略T字状の対向壁1311と、T字の縦棒に相当する幅狭の部分を繋ぐ結合壁1312と、を備えた部材片131が例示されている。しかしながら、本発明にいう部材片はこれに限るものではない。本発明にいう部材片は、ワイヤハーネスに沿うように配列され、内側にワイヤハーネスが収まる収容溝が各々に設けられたものであれば、各部の具体的な形状を問うものではない。 Further, in the above-described embodiment, as an example of the member piece according to the present invention, as shown in FIG. 7 and the like, it corresponds to a substantially T-shaped facing wall 1311 and a T-shaped vertical bar in a plan view. A member piece 131 including a connecting wall 1312 connecting narrow portions is illustrated. However, the member piece referred to in the present invention is not limited to this. The member pieces referred to in the present invention are arranged along the wire harness and are provided with accommodating grooves for accommodating the wire harness inside, so that the specific shape of each part does not matter.

1 給電装置
5 車両
7 湾曲規制部材用金型
7a 充填空間
50 スライドドア(スライド部材)
60 車体
71 内金型
72 外金型
110 ワイヤハーネス
120 コルゲートチューブ
130 湾曲規制部材
131 部材片
131c バリ
132 連結部
711 凸部
721 凹部
721a 開口縁部分
1311 対向壁
1311b 段差
1311b−1 端縁
1312 結合壁
1313 収容溝
1 Power supply device 5 Vehicle 7 Mold for bending regulation member 7a Filling space 50 Sliding door (sliding member)
60 Body 71 Inner mold 72 Outer mold 110 Wire harness 120 Corrugated tube 130 Curve regulation member 131 Member piece 131c Bali 132 Connecting part 711 Convex part 721 Concave part 721a Opening edge part 1311 Opposing wall 1311b Step 1311b-1 End edge 1312 1313 Storage groove

Claims (5)

ワイヤハーネスに沿うように配列され、前記ワイヤハーネスが収まる収容溝が各々に設けられた複数の部材片と、隣り合う前記部材片同士を連結する可撓性の連結部と、を備え、前記隣り合う部材片同士が接触することにより所定の平面上での前記ワイヤハーネスの湾曲を規制する湾曲規制部材を、樹脂材料で形成するための湾曲規制部材用金型であって、
前記複数の部材片の前記収容溝に対応した外面形状を有する内金型と、
前記複数の部材片それぞれの外形に対応した内面形状を有する複数の凹部が形成され、前記内金型と組み合わされることで、前記複数の部材片それぞれに対応した前記樹脂材料の充填空間を区画する外金型と、を備え、
前記内金型には、前記外金型の前記複数の凹部それぞれの内面における前記内金型側の開口縁部分に接しつつ前記複数の凹部それぞれの内部に嵌め込まれる凸部が設けられていることを特徴とする湾曲規制部材用金型。
A plurality of member pieces arranged along the wire harness and each provided with accommodating grooves for accommodating the wire harness, and a flexible connecting portion for connecting the adjacent member pieces to each other. A mold for a bending regulating member for forming a bending regulating member which regulates the bending of the wire harness on a predetermined plane by contacting the matching member pieces with a resin material.
An inner mold having an outer surface shape corresponding to the accommodating groove of the plurality of member pieces,
A plurality of recesses having an inner surface shape corresponding to the outer shape of each of the plurality of member pieces are formed, and when combined with the inner mold, the filling space of the resin material corresponding to each of the plurality of member pieces is partitioned. With an external mold,
The inner mold is provided with a convex portion that is fitted into each of the plurality of recesses while being in contact with the opening edge portion on the inner mold side on the inner surface of each of the plurality of recesses of the outer mold. A mold for bending regulation members.
前記凸部が、前記ワイヤハーネスの長さ方向について、前記開口縁部分の近傍でのみ前記複数の凹部それぞれの内部に嵌め込まれる形状に形成されていることを特徴とする請求項1に記載の湾曲規制部材用金型。 The curvature according to claim 1, wherein the convex portion is formed in a shape that is fitted into each of the plurality of concave portions only in the vicinity of the opening edge portion in the length direction of the wire harness. Mold for regulatory members. ワイヤハーネスに沿うように配列され、前記ワイヤハーネスが収まる収容溝が各々に設けられた複数の部材片と、
隣り合う前記部材片同士を連結する可撓性の連結部と、を備え、
前記隣り合う部材片同士が接触することにより所定の平面上での前記ワイヤハーネスの湾曲を規制する、樹脂材料で金型成形された湾曲規制部材であって、
前記複数の部材片それぞれにおける、前記ワイヤハーネスの長さ方向の端縁に、金型成形に起因するバリが形成されている場合には、当該バリが、前記収容溝の内側に向かって立ち上がっていることを特徴とする湾曲規制部材。
A plurality of member pieces arranged along the wire harness and each provided with a housing groove for accommodating the wire harness.
A flexible connecting portion for connecting adjacent pieces of the member is provided.
A curvature-regulating member molded from a resin material that regulates the curvature of the wire harness on a predetermined plane by contacting adjacent member pieces with each other.
When burrs caused by mold molding are formed on the end edges of the plurality of member pieces in the length direction of the wire harness, the burrs rise toward the inside of the accommodating groove. A bending regulating member characterized by being present.
前記複数の部材片は、各々、前記端縁の近傍に、他の部分よりも、前記収容溝の内側とは反対側に下がった段差が形成されていることを特徴とする請求項3に記載の湾曲規制部材。 The third aspect of the present invention, wherein each of the plurality of member pieces has a step lower than the other portion on the side opposite to the inside of the accommodating groove in the vicinity of the edge. Curve regulation member. 車体とスライド部材を有する車両において、前記車体と前記スライド部材とを電気的に接続する給電装置であって、
前記車体と前記スライド部材との間に配索されるワイヤハーネスと、
前記ワイヤハーネスに沿うように配列された請求項3又は4に記載の湾曲規制部材と、を備えたことを特徴とする給電装置。
A power feeding device that electrically connects the vehicle body and the slide member in a vehicle having a vehicle body and a slide member.
A wire harness allocated between the vehicle body and the slide member,
A power feeding device comprising the bending restricting member according to claim 3 or 4, which is arranged along the wire harness.
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