JP6808301B2 - Molded product take-out machine - Google Patents
Molded product take-out machine Download PDFInfo
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Description
本発明は、樹脂射出成形機の側方に配置されて樹脂射出成形機によって成形された樹脂成形品を成形型の側方から取り出す成形品取出機(サイドエントリータイプの成形品取出機)に関するものである。 The present invention relates to a molded product take-out machine (side entry type molded product take-out machine) which is arranged on the side of a resin injection molding machine and takes out a resin molded product molded by the resin injection molding machine from the side of the molding die. Is.
特開2013−78904号公報(特許文献1)には、出願人が販売するサイドエントリータイプの成形品取出機の一例が開示されている。 Japanese Unexamined Patent Publication No. 2013-78904 (Patent Document 1) discloses an example of a side entry type molded product take-out machine sold by the applicant.
従来の成形品取出機では、4つの金属製柱部材と、4つの金属製柱部材の4つの上端を連結する複数の金属製上側梁部材と、4つの金属製柱部材の複数の下端を連結する4つの金属製下側梁部材とがそれぞれ結合されて構成された骨組構造と、骨組構造の4つの側方開口部の少なくとも一部を塞ぐように骨組構造に結合された少なくとも4つの金属製側板と、骨組構造の上方開口部の少なくとも一部を塞ぐ金属製天板と、骨組構造の下方開口部の少なくとも一部を塞ぐ金属製底板と、骨組構造に結合されて成形機に連結される金属製連結部材を備えてなる架台と、金属製天板に対して取り付けられた成形品取出機構を備えている。 In the conventional molded product take-out machine, four metal column members, a plurality of metal upper beam members connecting the four upper ends of the four metal column members, and a plurality of lower ends of the four metal column members are connected. A skeleton structure composed of four metal lower beam members connected to each other, and at least four metals connected to the skeleton structure so as to block at least a part of four lateral openings of the skeleton structure. A side plate, a metal top plate that closes at least a part of the upper opening of the skeleton structure, and a metal bottom plate that closes at least a part of the lower opening of the skeleton structure are connected to the skeleton structure and connected to the molding machine. It is equipped with a pedestal provided with a metal connecting member and a molded product take-out mechanism attached to a metal top plate.
従来の成形品取出機では、成形品取出機構の取り出し動作1サイクル当たりの取り出し時間は0.65秒ほどであった。しかしながら従来の構造で、さらに取り出し時間を速くしようとすると、架台の振動が大きくなって、この振動で取り出した成型直後の成形品が変形する問題が生じる。 In the conventional molded product take-out machine, the take-out time per cycle of the take-out operation of the molded product take-out mechanism is about 0.65 seconds. However, in the conventional structure, if an attempt is made to further increase the take-out time, the vibration of the gantry becomes large, and there arises a problem that the molded product immediately after molding is deformed due to this vibration.
本発明の目的は、従来よりも取り出し動作を高速化することができる成形品取出機を提供することにある。 An object of the present invention is to provide a molded product take-out machine capable of speeding up a take-out operation as compared with the conventional case.
本発明が改良の対象とする成形品取出機は、架台と架台に取付られた成形品取出機構とを備えている。従来の架台は、複数の金属製柱部材と、複数の金属製柱部材の複数の上端を連結する複数の金属製上側梁部材と、複数の金属製柱部材の複数の下端を連結する複数の金属製下側梁部材とがそれぞれ結合されて構成された骨組構造と、骨組構造の4つの側方開口部の少なくとも一部を塞ぐように骨組構造に取り付けられた少なくとも3つの金属製側板と、前記骨組構造の上方開口部の少なくとも一部を塞ぐように骨組構造に結合された金属製天板と、骨組構造の下方開口部の少なくとも一部を塞ぐように骨組構造に結合された金属製底板と、骨組構造に結合されて成形機に連結される金属製連結部材を備えている。そして成形品取出機構は、金属製天板に対して取り付けられている。このような成形品取出機において、本発明では、複数の金属製柱部材と金属製上側梁部材及び金属製下側梁部材の結合、骨組構造と金属製天板、金属製底板及び金属製側板の結合はすべて溶接接合により実現されている。そして骨組構造には、複数の金属製柱部材の複数の上端と複数の下端との間の位置において複数の金属製柱部材を連結する複数の金属製中間梁部材が溶接接合により結合されている。溶接接合(溶接によって形成された接合構造)は、ボルトとナットによる結合や、ネジ結合、嵌め込み結合と比べて機械的強度が強い。そのため枠台の強度を従来よりも高くすることができる。また金属製中間梁部材を溶接接合により接合すると、金属製中間梁部材が無い場合よりも、成形品取出機構が動作したときの成形品取出機構の基準位置(例えば取出ヘッドの先端位置等)の変位量を半減できる。したがって取出速度を従来よりも速めることができる。 The molded article take-out machine to be improved by the present invention includes a gantry and a molded article take-out mechanism attached to the gantry. In a conventional gantry, a plurality of metal column members, a plurality of metal upper beam members connecting a plurality of upper ends of a plurality of metal column members, and a plurality of a plurality of lower ends of a plurality of metal column members are connected. A skeleton structure constructed by connecting metal lower beam members, respectively, and at least three metal side plates attached to the skeleton structure so as to block at least a part of four lateral openings of the skeleton structure. A metal top plate connected to the skeleton structure so as to close at least a part of the upper opening of the skeleton structure, and a metal bottom plate connected to the skeleton structure so as to close at least a part of the lower opening of the skeleton structure. And a metal connecting member that is coupled to the skeleton structure and connected to the molding machine. The molded product take-out mechanism is attached to the metal top plate. In such a molded product take-out machine, in the present invention, a plurality of metal column members, a metal upper beam member, and a metal lower beam member are joined, a frame structure and a metal top plate, a metal bottom plate, and a metal side plate. All of the connections are achieved by welded joints. In the frame structure, a plurality of metal intermediate beam members connecting the plurality of metal column members are joined by welding at positions between the plurality of upper ends and the plurality of lower ends of the plurality of metal column members. .. Welded joints (joint structures formed by welding) have stronger mechanical strength than bolt-nut joints, screw joints, and inset joints. Therefore, the strength of the frame base can be made higher than before. Further, when the metal intermediate beam member is joined by welding, the reference position of the molded product take-out mechanism (for example, the tip position of the take-out head, etc.) when the molded product take-out mechanism operates is higher than that in the case without the metal intermediate beam member. The amount of displacement can be halved. Therefore, the take-out speed can be made faster than before.
複数の金属製中間梁部材は、複数の金属製柱部材を周方向に連結する複数の外側中間梁部材からなるか、複数の金属製柱部材を周方向に連結する複数の外側中間梁部材と複数の外側中間梁部材によって囲まれた空間内に配置されて複数の外側中間梁部材と連結される内側中間梁部材からなるか、または複数の金属製柱部材を周方向に連結する複数の外側中間梁部材と複数の外側中間梁部材によって囲まれた空間内に配置されて複数の金属製柱部材のうち空間を間に介して対向する2本の金属製柱部材を連結する1以上の内側中間梁部材からなる。いずれの構成であっても、金属製中間梁部材が無い場合よりも、成形品取出機構が動作したときの架台の変位量を半減できる。特に、内側中間梁部材を設けると、設けない場合と比べて機械強度を高めて変位量を18%以上低減できる。そのため取出速度をさらに速めることができる。 The plurality of metal intermediate beam members may consist of a plurality of outer intermediate beam members connecting the plurality of metal column members in the circumferential direction, or may include a plurality of outer intermediate beam members connecting the plurality of metal column members in the circumferential direction. It consists of an inner intermediate beam member arranged in a space surrounded by a plurality of outer intermediate beam members and connected to the plurality of outer intermediate beam members, or a plurality of outer surfaces connecting a plurality of metal column members in the circumferential direction. One or more insides of a plurality of metal column members arranged in a space surrounded by an intermediate beam member and a plurality of outer intermediate beam members and connecting two metal column members facing each other with the space in between. It consists of an intermediate beam member. In any configuration, the amount of displacement of the gantry when the molded product take-out mechanism operates can be halved as compared with the case where there is no metal intermediate beam member. In particular, when the inner intermediate beam member is provided, the mechanical strength can be increased and the displacement amount can be reduced by 18% or more as compared with the case where the inner intermediate beam member is provided. Therefore, the take-out speed can be further increased.
金属製中間梁部材の上面または下面に溶接接合により結合された金属製板状部材をさらに備えているのが好ましい。このような金属製板状部材を設けると、設けない場合よりも変位量を5%以上低減できる。そのため取出速度をさらに速めることができる。 It is preferable that the upper surface or the lower surface of the metal intermediate beam member is further provided with a metal plate-shaped member bonded by welding. When such a metal plate-shaped member is provided, the displacement amount can be reduced by 5% or more as compared with the case where it is not provided. Therefore, the take-out speed can be further increased.
金属製連結部材が、複数の金属製柱部材の成形機に沿って配置される2本の金属製柱部材に溶接されており、2本の金属製柱部材には、金属製連結部材に沿って補強用の梁部材が溶接されているのが好ましい。このようにすると補強用の梁部材を設けない場合いよりも4%近く変位量を軽減できる。 A metal connecting member is welded to two metal column members arranged along a molding machine of a plurality of metal column members, and the two metal column members are formed along the metal connecting member. It is preferable that the reinforcing beam member is welded. In this way, the displacement amount can be reduced by nearly 4% as compared with the case where the reinforcing beam member is not provided.
なお成形品取出機構は、金属製天板に対して一端が取り付けられて成形機の型開閉方向に延びる引き抜きフレームと、引き抜きフレームにリニアガイド機構を介して移動可能に取り付けられて引き抜きフレームに沿って移動する第1の移動体と、第1の移動体に取り付けられて引き抜きフレームと直交する水平方向に延び且つ駆動機構を介して直交する水平方向に移動する直交フレームと、直交フレームに沿って移動する第2の移動体と、第2の移動引体に取り付けられた取り出しヘッドを備える構造でもよい。その他の構造の成形品取出機構を用いることができるのは勿論である。 The molded product take-out mechanism consists of a drawing frame that is attached to a metal top plate at one end and extends in the mold opening / closing direction of the molding machine, and a drawing frame that is movably attached to the drawing frame via a linear guide mechanism and follows the drawing frame. Along a first moving body that moves in a horizontal direction that is attached to the first moving body and extends in a horizontal direction that is orthogonal to a drawing frame and that moves in a horizontal direction that is orthogonal through a drive mechanism, and a orthogonal frame. The structure may include a moving second moving body and a take-out head attached to the second moving pulling body. Of course, a molded product take-out mechanism having another structure can be used.
引き抜きフレームが延びる方向と反対側に位置する骨組構造の1つの側方開口部を間に挟む2本の金属製柱部材には、金属製板状部材よりも上に位置する1つの側方開口部の部分を塞ぐ第1の金属製側板が溶接接合により結合されているのが好ましい。 The two metal column members sandwiching one side opening of the skeleton structure located opposite to the direction in which the drawing frame extends have one side opening located above the metal plate-like member. It is preferable that the first metal side plate that closes the portion is joined by welding.
補強用の梁部材が溶接された2本の金属製柱部材と対向する2本の金属製柱部材には、金属製板状部材よりも下に位置する側方開口部を塞ぐ第2の金属製側板が溶接接合により結合されているのが好ましい。このようにすると第1の金属製側板を骨組構造に結合した場合よりも、10%以上変位量を減少させることができる。 The two metal column members facing the two metal column members to which the reinforcing beam members are welded have a second metal that closes the lateral opening located below the metal plate-like member. It is preferable that the manufacturing side plates are joined by welding. In this way, the displacement amount can be reduced by 10% or more as compared with the case where the first metal side plate is connected to the frame structure.
さらに引き抜きフレームが延びる方向に位置する骨組構造の1つの前記側方開口部を間に挟む2本の金属製柱部材には、1つの開口部を塞ぐ第3の金属製側板が溶接接合により結合されているのが好ましい。このようにすると第2の金属製側板を骨組構造に結合した場合よりも、40%以上変位量を減少させることができる。 Further, a third metal side plate that closes one opening is joined by welding to two metal column members that sandwich one of the side openings of the frame structure located in the direction in which the drawing frame extends. It is preferable that it is. In this way, the displacement amount can be reduced by 40% or more as compared with the case where the second metal side plate is connected to the skeleton structure.
また補強用の梁部材が溶接接合された2本の金属製柱部材には、該2本の金属製柱部材の間に形成された1つの側方開口部を塞ぐ第4の金属製側板が溶接接合により結合されているのが好ましい。このようにすると第3の金属製側板を骨組構造に結合した場合よりも、5%近く変位量を減少させることができる。 Further, the two metal column members to which the reinforcing beam members are welded together have a fourth metal side plate that closes one side opening formed between the two metal column members. It is preferably bonded by welding. In this way, the displacement amount can be reduced by nearly 5% as compared with the case where the third metal side plate is connected to the frame structure.
なお金属製柱部材、上側金属製梁部材、下側金属製梁部材、中間金属製梁部材、補強用の梁部材、金属製板状部材、第1乃至第4の金属製側板は、鉄系材料によって形成されているのが好ましい。鉄系材料であれば、架台の強度を最も高くすることができる。 The metal column member, the upper metal beam member, the lower metal beam member, the intermediate metal beam member, the reinforcing beam member, the metal plate-shaped member, and the first to fourth metal side plates are iron-based. It is preferably formed of a material. If it is an iron-based material, the strength of the gantry can be maximized.
また成形品取出機構の少なくとも引き抜きフレームは鉄系材料によって構成されているのが好ましいが、直交フレームも鉄系材料によって構成するのが好ましい。これらの部品を鉄系材料によって構成すると重量は増大するものの、成形品取出機構の変形を抑制して、引き抜きフレーム及び直交フレームが振動することを抑制できる。 Further, at least the drawing frame of the molded product taking-out mechanism is preferably made of an iron-based material, but the orthogonal frame is also preferably made of an iron-based material. If these parts are made of an iron-based material, the weight is increased, but the deformation of the molded product taking-out mechanism can be suppressed, and the drawing frame and the orthogonal frame can be suppressed from vibrating.
また引き抜きフレームは、引き抜きフレームが延びる方向に延び且つ上下方向に延びる第1の外側面と、この第1の外側面と連続し且つ第1の外側面と交差する第2の外側面を有しており、リニアガイド機構は、第1の外側面及び第2の外側面をガイド機構部品が設置される設置面として構成されているのが好ましい。このようにすると、リニアガイド機構と引き抜きフレームとの間に働く2つの力が、相互に直交する方向に向かうことになり、第1の移動体が移動したときにおける引き抜きフレームの変形を抑制できる。その結果、変位量の減少に寄与する。 Further, the drawing frame has a first outer surface extending in the extending direction of the drawing frame and extending in the vertical direction, and a second outer surface continuous with the first outer surface and intersecting with the first outer surface. In the linear guide mechanism, it is preferable that the first outer surface and the second outer surface are configured as installation surfaces on which the guide mechanism components are installed. In this way, the two forces acting between the linear guide mechanism and the drawing frame are directed in directions orthogonal to each other, and deformation of the drawing frame when the first moving body moves can be suppressed. As a result, it contributes to the reduction of the displacement amount.
引き抜きフレームの第1の外側面と対向し且つリニアガイド機構のガイド機構部品の一部が取り付けられる第1の移動体に含まれるガイド機構部品設置壁が、鉄系板材により形成されているのが好ましい。このようにすると移動する第1の移動体の変形を抑制して、振動の発生を抑制することができるので、結果として変位量の減少に寄与する。なお構造上、必要な強度が得られる場合には、アルミニウム材料によってガイド機構部品設置壁を構成してもよいのは勿論である。 The guide mechanism component installation wall included in the first moving body facing the first outer surface of the drawing frame and to which a part of the guide mechanism component of the linear guide mechanism is attached is formed of an iron-based plate material. preferable. In this way, the deformation of the moving first moving body can be suppressed and the generation of vibration can be suppressed, and as a result, the displacement amount can be reduced. It goes without saying that the guide mechanism component installation wall may be constructed of an aluminum material if the required strength can be obtained structurally.
以下図面を参照して本発明の成形品取出機の実施の形態の一例について説明する。図1〜図3に示す本実施の形態のサイドエントリータイプの成形品取出機1は、成形機3の金型5の開閉方向(Y方向)と直交する直交方向(X方向)に成形機3と並んで配置される。そこで成形品取出機1は、設置面GSに固定される架台7を備えている。架台7は、内部に支持構造体と電源部と制御部とを備えており、図示しないコントローラからの入力に応じて動作モードが指定される。成形品取出機1は、架台7に取り付けられて開閉方向(Y方向)に延びる引き抜きフレーム9と、金型5から成形品を取り出す取出ヘッド14を移動させるために、引き抜きフレーム9にガイドされて開閉方向(Y方向)に移動し且つ直交方向(X方向)に移動する直交フレーム11を更に備えている。引き抜きフレーム9と直交フレーム11との間には、リニアガイド機構を介して移動可能に取り付けられて引き抜きフレーム9に沿って移動する第1の移動体18Aを有している。そして、直交フレーム11は、第1の移動体18Aに取り付けられて引き抜きフレーム9と直交する水平方向に延び且つ駆動機構16を介して直交する水平方向に移動する。直交フレーム11には、直交フレーム11に沿って移動する第2の移動体18Bを備えている。第2の移動体18Bには、取出ヘッド14が取り付けられている。第2の移動体18Bには回動モータ13が装着されており、回動モータ13の回転によって第2の移動体18Bが直交フレームに沿って移動し、取出ヘッド14が金型5の間に挿入され、金型5から成形品を取り出す。直交フレーム11は、成形品を金型5から引き抜く動作をする際と、成形品を図示しない成形品回収部に搬送する際にY方向に移動する。本実施の形態では、図2に示されるように、引き抜きフレーム9を架台7に取り付ける取付構造19と引き抜きフレーム9の一部が、開口部40Aを備えたカバー部材40によって覆われている。本実施の形態では、引き抜きフレーム9、直交フレーム11、駆動機構16、第1の移動体18A、第2の移動体18B、取出ヘッド14等により成形品取出機構20が構成されている。 An example of the embodiment of the molded article take-out machine of the present invention will be described below with reference to the drawings. The side entry type molded product take-out machine 1 of the present embodiment shown in FIGS. 1 to 3 is a molding machine 3 in an orthogonal direction (X direction) orthogonal to the opening / closing direction (Y direction) of the mold 5 of the molding machine 3. It is placed side by side with. Therefore, the molded product take-out machine 1 is provided with a pedestal 7 fixed to the installation surface GS. The gantry 7 includes a support structure, a power supply unit, and a control unit inside, and an operation mode is specified according to an input from a controller (not shown). The molded product take-out machine 1 is guided by the drawing frame 9 in order to move the drawing frame 9 attached to the gantry 7 and extending in the opening / closing direction (Y direction) and the taking-out head 14 for taking out the molded product from the mold 5. An orthogonal frame 11 that moves in the opening / closing direction (Y direction) and moves in the orthogonal direction (X direction) is further provided. Between the drawing frame 9 and the orthogonal frame 11, there is a first moving body 18A that is movably attached via a linear guide mechanism and moves along the drawing frame 9. Then, the orthogonal frame 11 is attached to the first moving body 18A, extends in the horizontal direction orthogonal to the drawing frame 9, and moves in the horizontal direction orthogonal to the driving mechanism 16. The orthogonal frame 11 includes a second moving body 18B that moves along the orthogonal frame 11. An extraction head 14 is attached to the second moving body 18B. A rotating motor 13 is mounted on the second moving body 18B, and the rotation of the rotating motor 13 causes the second moving body 18B to move along the orthogonal frame, and the take-out head 14 is placed between the molds 5. It is inserted and the molded product is taken out from the mold 5. The orthogonal frame 11 moves in the Y direction when the molded product is pulled out from the mold 5 and when the molded product is conveyed to a molded product collection unit (not shown). In the present embodiment, as shown in FIG. 2, the mounting structure 19 for attaching the pull-out frame 9 to the gantry 7 and a part of the pull-out frame 9 are covered with a cover member 40 having an opening 40A. In the present embodiment, the molded product taking-out mechanism 20 is composed of the drawing frame 9, the orthogonal frame 11, the driving mechanism 16, the first moving body 18A, the second moving body 18B, the taking-out head 14, and the like.
図2には、成形品取出機1のカバー部材40と架台7から外装を取り除いた架台7の補強を施していない基本の骨組構造21と、この基本の骨組構造21に取付構造19を介して取り付けられた成形品取出機構20と成形機3の輪郭が示されている。架台7は、骨組構造21の4つの側方開口部29A,29C及び29Dの少なくとも一部を塞ぐように骨組構造21に取り付けられた4枚の鉄製の金属製側板41〜44[図4(A)乃至(C)参照]と、骨組構造21の上方開口部29Eの少なくとも一部を塞ぐように骨組構造に結合された鉄製の金属製天板31と、骨組構造21の下方開口部29Fの少なくとも一部を塞ぐように骨組構造に結合された鉄製の金属製底板33[図4(D)参照]と、骨組構造21に結合されて成形機3に連結される鉄製の金属製連結部材35及び37を備えている。そして成形品取出機構20は、金属製天板31対して取付構造19を介して取り付けられている。図4(B)及び(D)に示すように、符号45を付した部材は点検扉であり、符号46を付した部材は配線接続部であり、符号47及び48を付した部材は、化粧パネルである。 FIG. 2 shows a basic skeleton structure 21 in which the cover member 40 of the molded product take-out machine 1 and the gantry 7 from which the exterior is removed from the gantry 7 are not reinforced, and a mounting structure 19 attached to the basic skeleton structure 21. The contours of the attached molded product take-out mechanism 20 and the molding machine 3 are shown. The gantry 7 has four iron metal side plates 41-44 attached to the skeleton structure 21 so as to block at least a part of the four side openings 29A, 29C and 29D of the skeleton structure 21 [FIG. 4 (A). ) To (C)], an iron metal top plate 31 joined to the skeleton structure so as to block at least a part of the upper opening 29E of the skeleton structure 21, and at least the lower opening 29F of the skeleton structure 21. An iron metal bottom plate 33 [see FIG. 4 (D)] bonded to the skeleton structure so as to partially block the iron metal connecting member 35 and the iron metal connecting member 35 bonded to the skeleton structure 21 and connected to the molding machine 3. It has 37. The molded product take-out mechanism 20 is attached to the metal top plate 31 via the attachment structure 19. As shown in FIGS. 4 (B) and 4 (D), the member with reference numeral 45 is an inspection door, the member with reference numeral 46 is a wiring connection portion, and the members with reference numerals 47 and 48 are decorative. It is a panel.
基本の骨組構造21は、4本の金属製柱部材23A〜23Dと、4本の金属製柱部材23A〜23Dのそれぞれの上端を連結する4本の金属製上側梁部材25A乃至25Dと、4本の金属製柱部材23A〜23Dのそれぞれの下端を連結する4本の金属製下側梁部材27A〜27Dとがそれぞれ溶接接合(溶接によって形成された接合構造)により結合されて構成されている。また骨組構造21と金属製天板31、金属製底板33及び後述する金属製側板41〜44の結合はすべて溶接接合により実現されている。溶接接合(溶接によって形成された接合構造)は、ボルトとナットによる結合や、ネジ結合、嵌め込み結合と比べて機械的強度が強い。そのため骨組構造21の強度を、ボルトとナットによる結合により構成された従来の架台よりも高くすることができる。 The basic frame structure 21 includes four metal column members 23A to 23D, four metal upper beam members 25A to 25D connecting the upper ends of each of the four metal column members 23A to 23D, and four. The four metal lower beam members 27A to 27D connecting the lower ends of the metal column members 23A to 23D of the book are respectively joined by welding joint (joint structure formed by welding). .. Further, the skeleton structure 21, the metal top plate 31, the metal bottom plate 33, and the metal side plates 41 to 44 described later are all realized by welding. Welded joints (joint structures formed by welding) have stronger mechanical strength than bolt-nut joints, screw joints, and inset joints. Therefore, the strength of the skeleton structure 21 can be made higher than that of the conventional pedestal formed by connecting bolts and nuts.
本実施の形態では、成形品取出機構20の引き抜きフレーム9は鉄系材料により形成されており、直交フレーム11はアルミニウム材料で形成されている。しかし直交フレーム11を鉄系材料によって構成すれば厚みを薄くすることができる。これらの部品を鉄系材料によって構成すると重量は増大するものの、成形品取出機構20の変形を抑制して、引き抜きフレーム9及び直交フレーム11が振動することを抑制できる。また本実施の形態では、図3に示すように、引き抜きフレーム9は、引き抜きフレーム9が延びる方向に延び且つ上下方向に延びる第1の外側面9Aと、この第1の外側面9Aと連続し且つ第1の外側面と交差する第2の外側面9Bを有している。リニアガイド機構10は、第1の外側面9A及び第2の外側面9Bをガイド機構部品のレール10A及び10Bが設置される設置面として構成されている。レール10A及び10Bに沿ってガイドスライダ10C及び10Dが移動する。このようにすると、リニアガイド機構10と引き抜きフレーム9との間に働く2つの力が、相互に直交する方向に向かうことになり、第1の移動体18Aが移動したときにおける引き抜きフレーム9の変形を抑制できる。その結果、変位量の減少に寄与する。 In the present embodiment, the drawing frame 9 of the molded product take-out mechanism 20 is made of an iron-based material, and the orthogonal frame 11 is made of an aluminum material. However, if the orthogonal frame 11 is made of an iron-based material, the thickness can be reduced. If these parts are made of an iron-based material, the weight increases, but the deformation of the molded product take-out mechanism 20 can be suppressed, and the drawing frame 9 and the orthogonal frame 11 can be suppressed from vibrating. Further, in the present embodiment, as shown in FIG. 3, the drawing frame 9 is continuous with the first outer surface 9A extending in the extending direction and extending in the vertical direction of the drawing frame 9 and the first outer surface 9A. It also has a second outer surface 9B that intersects the first outer surface. The linear guide mechanism 10 is configured with the first outer surface 9A and the second outer surface 9B as installation surfaces on which the rails 10A and 10B of the guide mechanism parts are installed. The guide sliders 10C and 10D move along the rails 10A and 10B. In this way, the two forces acting between the linear guide mechanism 10 and the drawing frame 9 are directed in directions orthogonal to each other, and the drawing frame 9 is deformed when the first moving body 18A moves. Can be suppressed. As a result, it contributes to the reduction of the displacement amount.
また引き抜きフレーム9の第1の外側面9Aと対向し且つリニアガイド機構10のガイド機構部品の一部が取り付けられる第1の移動体18Aに含まれるガイド機構部品設置壁18Aaは、アルミニウム材料により形成されているが、鉄系板材により形成されているのが好ましい。このようにすると移動する第1の移動体18Aの変形を抑制して、振動の発生を抑制することができる。 Further, the guide mechanism component installation wall 18Aa included in the first moving body 18A facing the first outer surface 9A of the drawing frame 9 and to which a part of the guide mechanism component of the linear guide mechanism 10 is attached is formed of an aluminum material. However, it is preferably formed of an iron-based plate material. In this way, the deformation of the moving first moving body 18A can be suppressed, and the generation of vibration can be suppressed.
本実施の形態では、上記基本の骨組構造21に、さらに強度を高めるために、図7(C)に示すように、4本の金属製柱部材23A〜23Dの4つの上端と4つの下端との間の位置において4本の金属製柱部材23A〜23Dを連結する4本の金属製中間梁部材26A〜26Dが溶接接合により結合されている。これら金属製中間梁部材26A〜26Dを溶接接合により接合すると、金属製中間梁部材26A〜26Dが無い場合よりも、成形品取出機構20が動作したときの成形品取出機構20の基準位置の変位量を半減できる。したがって取出速度を従来よりも速めることができる。なお以下の説明において、変位量は、図5のシミュレーション結果(変位量を500倍にして示したもの)の一例を示す図のように、引き抜きフレーム9の先端部に設けた基準部Rの変位量である。そして成形品取出機構20が動作していないときの基準部Rの位置から、成形品取出機構20が動作したときに基準部Rが最大何mm変位するかをシミュレーションにより変位量を求める。 In the present embodiment, in order to further increase the strength of the basic skeleton structure 21, the four upper ends and the four lower ends of the four metal column members 23A to 23D are formed as shown in FIG. 7C. Four metal intermediate beam members 26A to 26D connecting the four metal column members 23A to 23D are joined by welding at a position between them. When these metal intermediate beam members 26A to 26D are joined by welding, the displacement of the reference position of the molded product take-out mechanism 20 when the molded product take-out mechanism 20 operates is larger than that in the case without the metal intermediate beam members 26A to 26D. The amount can be halved. Therefore, the take-out speed can be made faster than before. In the following description, the displacement amount is the displacement of the reference portion R provided at the tip end portion of the drawing frame 9, as shown in the figure showing an example of the simulation result (displacement amount multiplied by 500) in FIG. The quantity. Then, from the position of the reference portion R when the molded product take-out mechanism 20 is not operating, the displacement amount is obtained by simulation to determine how many mm the reference portion R is displaced when the molded product take-out mechanism 20 is operating.
以下、上記構造に加えて補強のために加えることが好ましい追加の補強構造を備えた実施例について、図6乃至図9を用いて説明する。図7(A)乃至(E)は、骨組構造21に追加の補強構造を付加した実施例の構造を示しており、図8(I)乃至(K)は、骨組構造21に金属製側板41〜44を付加した実施例の構造を示している。図6(A)及び(B)は、成形品取出機1を成形機3に対して取り付ける場合の固定箇所を示す図である。図6(A)の場合には、金属製連結部材35を成形機3に固定している2箇所固定の例であり、図6(B)は金属製連結部材35及び37を成形機3に固定し、且つ架台7の4本の脚部38を固定している8箇所固定の例である。図9(A)及び(B)は、6(A)及び(B)に示す2箇所固定の場合と8箇所固定の場合における各実施例における変位量の相違を示す棒グラフである。図9(A)及び(B)の結果は、架台7の上の成形品取出機構20の動作時間(成形品の取出開始から取出終了までに要する時間を0.52秒としたときの実験結果である。そして図9(A)及び(B)において、A乃至Kは、図7及び図8の(A)乃至(K)の構造に対応する。 Hereinafter, examples having an additional reinforcing structure, which is preferably added for reinforcement in addition to the above structure, will be described with reference to FIGS. 6 to 9. 7 (A) to 7 (E) show the structure of the embodiment in which an additional reinforcing structure is added to the frame structure 21, and FIGS. 8 (I) to 8 (K) show the metal side plate 41 to the frame structure 21. The structure of the example to which ~ 44 is added is shown. 6 (A) and 6 (B) are views showing fixing points when the molded product take-out machine 1 is attached to the molding machine 3. In the case of FIG. 6A, the metal connecting member 35 is fixed to the molding machine 3 at two points, and in FIG. 6B, the metal connecting members 35 and 37 are fixed to the molding machine 3. This is an example of fixing at eight places where the four legs 38 of the gantry 7 are fixed and fixed. 9 (A) and 9 (B) are bar graphs showing the difference in the amount of displacement in each embodiment between the case of fixing at 2 points and the case of fixing at 8 points shown in 6 (A) and (B). The results of FIGS. 9A and 9B are the experimental results when the operating time of the molded product take-out mechanism 20 on the gantry 7 (the time required from the start of taking out the molded product to the end of taking out the molded product is 0.52 seconds). And in FIGS. 9A and 9B, A to K correspond to the structures of FIGS. 7 and 8 (A) to (K).
補強の無い基本構造Aは、図7(A)に示すように、金属製中間梁部材がないものであり、図7(B)の構造は図7(A)の基本構造において天板が補強されたものである。図9(A)及び(B)に示されるように、天板の補強は僅かに移動量を小さくする効果を発揮する。図7(A)及び(B)の構造は比較例である。 As shown in FIG. 7 (A), the basic structure A without reinforcement has no metal intermediate beam member, and the structure of FIG. 7 (B) has a top plate reinforced in the basic structure of FIG. 7 (A). It was done. As shown in FIGS. 9A and 9B, the reinforcement of the top plate has the effect of slightly reducing the amount of movement. The structures of FIGS. 7A and 7B are comparative examples.
そして図7(C)は、金属製中間梁部材が、4本の金属製柱部材23A〜23Dを周方向に連結する4本の外側中間梁部材(26A〜26D)だけから構成された実施例の構造を示している。 Further, FIG. 7C shows an embodiment in which the metal intermediate beam member is composed of only four outer intermediate beam members (26A to 26D) connecting the four metal column members 23A to 23D in the circumferential direction. Shows the structure of.
図7(D)の実施例では、4本の金属製柱部材23A〜23Dを周方向に連結する4本の外側中間梁部材(26A〜26D)と4本の外側中間梁部材(26A〜26D)によって囲まれた空間内に配置されて4本の外側中間梁部材(26A〜26D)と連結される内側中間梁部材26Eをさらに備えている。 In the embodiment of FIG. 7 (D), four outer intermediate beam members (26A to 26D) and four outer intermediate beam members (26A to 26D) connecting the four metal column members 23A to 23D in the circumferential direction are used. ) Is further provided with an inner intermediate beam member 26E arranged in a space surrounded by) and connected to four outer intermediate beam members (26A to 26D).
また図7(E)の実施例では、4本の金属製柱部材23A〜23Dを周方向に連結する4本の外側中間梁部材(26A〜26D)と4本の外側中間梁部材(26A〜26D)によって囲まれた空間内に配置されて、4本の金属製柱部材23A〜23Dのうちこの空間を間に介して対向する2本の金属製柱部材を連結する1以上の内側中間梁部材26Fを備えている。図7(C)乃至(E)のいずれの構成であっても、金属製中間梁部材が無い図7(A)及び(B)の構造よりも、成形品取出機構20が動作したときの架台7の変位量を半減できる。内側中間梁部材を設ける場合と、設けない場合と比べると、うち内側中間梁部材を設けると、機械強度を高めて架台7の変位量を18%以上低減できる。そのため取出速度をさらに速めることができる。 Further, in the embodiment of FIG. 7 (E), four outer intermediate beam members (26A to 26D) and four outer intermediate beam members (26A to 26A) connecting the four metal column members 23A to 23D in the circumferential direction. One or more inner intermediate beams arranged in a space surrounded by 26D) and connecting two metal column members facing each other with this space between the four metal column members 23A to 23D. The member 26F is provided. In any of the configurations of FIGS. 7 (C) to 7 (E), the gantry when the molded product take-out mechanism 20 operates is more than the structure of FIGS. 7 (A) and 7 (B) without the metal intermediate beam member. The amount of displacement of 7 can be halved. Compared with the case where the inner intermediate beam member is provided and the case where the inner intermediate beam member is provided, when the inner intermediate beam member is provided, the mechanical strength can be increased and the displacement amount of the gantry 7 can be reduced by 18% or more. Therefore, the take-out speed can be further increased.
図7(F)の実施例では、金属製中間梁部材26A〜26Dの上面に溶接接合により結合された金属製板状部材28をさらに備えている。なお金属製中間梁部材26A〜26Dの下面に金属製板状部材28を結合してもよいのは勿論である。金属製板状部材28を設けると、図7(C)乃至(E)のように、金属製板状部材28を設けない場合よりも架台7の変位量を5%以上低減できる。そのため取出速度をさらに速めることができる。 In the embodiment of FIG. 7 (F), a metal plate-shaped member 28 bonded to the upper surfaces of the metal intermediate beam members 26A to 26D by welding is further provided. Of course, the metal plate-shaped member 28 may be coupled to the lower surfaces of the metal intermediate beam members 26A to 26D. When the metal plate-shaped member 28 is provided, the displacement amount of the gantry 7 can be reduced by 5% or more as compared with the case where the metal plate-shaped member 28 is not provided, as shown in FIGS. 7C to 7E. Therefore, the take-out speed can be further increased.
図7(G)の実施例では、金属製連結部材35,37が、成形機3に沿って配置される2本の金属製柱部材にボルト止めされており、2本の金属製柱部材には、金属製連結部材に沿って補強用の梁部材30が溶接されている。このようにすると補強用の梁部材30を設けない場合よりも4%近く変位量を低減できる。 In the embodiment of FIG. 7 (G), the metal connecting members 35 and 37 are bolted to the two metal pillar members arranged along the molding machine 3, and are bolted to the two metal pillar members. The reinforcing beam member 30 is welded along the metal connecting member. In this way, the displacement amount can be reduced by nearly 4% as compared with the case where the reinforcing beam member 30 is not provided.
図8(H)の実施例では、引き抜きフレーム9が延びる方向と反対側に位置する骨組構造の1つの側方開口部29Bを間に挟む2本の金属製柱部材23A及び23Bに、金属製板状部材28よりも上に位置する1つの側方開口部29Bの部分を塞ぐ第1の金属製側板41が溶接接合により結合されている。このようにすると第1の金属製側板41を設けない場合よりも4%近く変位量を低減できる。 In the embodiment of FIG. 8 (H), the two metal column members 23A and 23B sandwiching one side opening 29B of the frame structure located on the side opposite to the extending direction of the drawing frame 9 are made of metal. A first metal side plate 41 that closes a portion of one side opening 29B located above the plate-shaped member 28 is joined by welding. In this way, the displacement amount can be reduced by nearly 4% as compared with the case where the first metal side plate 41 is not provided.
図8(I)の実施例では、補強用の梁部材30が溶接された2本の金属製柱部材23A及び23Dと対向する2本の金属製柱部材23B及び23Cに、金属製板状部材28よりも下に位置する側方開口部29Cを塞ぐ第2の金属製側板42が溶接接合により結合されている。このようにすると第1の金属製側板41を骨組構造21に結合した場合よりも、5%以上変位量を減少させることができる。 In the embodiment of FIG. 8 (I), the metal plate-like members are attached to the two metal column members 23B and 23C facing the two metal column members 23A and 23D to which the reinforcing beam member 30 is welded. A second metal side plate 42 that closes the side opening 29C located below 28 is joined by welding. In this way, the displacement amount can be reduced by 5% or more as compared with the case where the first metal side plate 41 is connected to the frame structure 21.
図8(J)の実施例では、引き抜きフレーム9が延びる方向に位置する骨組構造の1つの側方開口部29Dを間に挟む2本の金属製柱部材23C及び23Dには、1つの側方開口部29Dを塞ぐ第3の金属製側板43が溶接接合により結合されている。このようにすると第2の金属製側板42を骨組構造21に結合した場合よりも、40%以上変位量を減少させることができる。 In the embodiment of FIG. 8 (J), the two metal column members 23C and 23D sandwiching one side opening 29D of the frame structure located in the direction in which the drawing frame 9 extends have one side. A third metal side plate 43 that closes the opening 29D is joined by welding. In this way, the displacement amount can be reduced by 40% or more as compared with the case where the second metal side plate 42 is connected to the frame structure 21.
図8(K)の実施例では、補強用の梁部材30が溶接接合された2本の金属製柱部材23A及び23Dには、該2本の金属製柱部材の間に形成された1つの側方開口部29Aを塞ぐ第4の金属製側板44が溶接接合により結合されている。このようにすると第3の金属製側板43を骨組構造21に結合した場合よりも、5%近く変位量を減少させることができる。第4の金属製側板44を設ける場合には、金属製連結部材35,37は、第4の金属製側板44を間に介して2本の金属製柱部材23A及び23Dに対してボルト止めされる。なお図9(A)及び(B)において、Lの実施例は、図8(K)の実施例の構造から金属製板状部材28を取り除いた場合の実施例である。 In the embodiment of FIG. 8 (K), the two metal column members 23A and 23D to which the reinforcing beam member 30 is welded are one formed between the two metal column members. A fourth metal side plate 44 that closes the side opening 29A is joined by welding. In this way, the displacement amount can be reduced by nearly 5% as compared with the case where the third metal side plate 43 is connected to the frame structure 21. When the fourth metal side plate 44 is provided, the metal connecting members 35 and 37 are bolted to the two metal pillar members 23A and 23D with the fourth metal side plate 44 in between. To. Note that, in FIGS. 9A and 9B, the example of L is an example in which the metal plate-shaped member 28 is removed from the structure of the example of FIG. 8K.
なお金属製柱部材、上側金属製梁部材、下側金属製梁部材、中間金属製梁部材、補強用の梁部材、金属製板状部材、第1乃至第4の金属製側板は、それぞれ厚みが3.2mm以上の鉄系材料によって形成されている。鉄系材料であれば、架台の強度を最も高くすることができる。 The thickness of each of the metal column member, the upper metal beam member, the lower metal beam member, the intermediate metal beam member, the reinforcing beam member, the metal plate-shaped member, and the first to fourth metal side plates is thick. Is formed of an iron-based material of 3.2 mm or more. If it is an iron-based material, the strength of the gantry can be maximized.
図9(A)及び(B)を見ると、金属製中間梁部材26A〜26Dを設けることが、骨組構造の補強に大きな効果を発揮することが判る。さらに第3の金属製側板43を設けることが、さらに骨組構造の補強に大きな効果を発揮することが判る。 Looking at FIGS. 9A and 9B, it can be seen that the provision of the metal intermediate beam members 26A to 26D exerts a great effect on the reinforcement of the skeleton structure. It can be seen that the provision of the third metal side plate 43 further exerts a great effect on the reinforcement of the skeleton structure.
ちなみ上記補強構造を全て採用すると、従来よりも成形品の取出速度を20%以上速くすることが可能になる。 By the way, if all of the above reinforcing structures are adopted, the take-out speed of the molded product can be increased by 20% or more as compared with the conventional case.
本発明のように、金属製中間梁部材を溶接接合により接合すると、金属製中間梁部材が無い場合よりも、成形品取出機構が動作したときの成形品取出機構の基準位置の変位量を半減できる。したがって取出速度を従来よりも速めることができる。 When the metal intermediate beam members are joined by welding as in the present invention, the displacement amount of the reference position of the molded product take-out mechanism when the molded product take-out mechanism operates is halved as compared with the case where there is no metal intermediate beam member. it can. Therefore, the take-out speed can be made faster than before.
1 成形品取出機
3 成形機
5 金型
7 架台
9 フレーム
9A 外側面
9B 外側面
10 リニアガイド機構
11 直交フレーム
13 回動モータ
14 取出ヘッド
16 駆動機構
18A 第1の移動体
18B 第2の移動体
18Aa ガイド機構部品設置壁
19 取付構造
20 成形品取出機構
21 骨組構造
23A〜23D 金属製柱部材
26A〜26D 金属製中間梁部材(外側中間梁部材)
26E 内側中間梁部材
26F 内側中間梁部材
27A〜27D 金属製下側梁部材
28 金属製板状部材
30 梁部材
31 金属製天板
33 金属製底板
35,37 金属製連結部材
38 脚部
40 カバー部材
41〜44 金属製側板
GS 設置面
R 基準部
1 Molded product take-out machine 3 Molding machine 5 Mold 7 Stand 9 Frame 9A Outer side surface 9B Outer side surface 10 Linear guide mechanism 11 Orthogonal frame 13 Rotating motor 14 Extraction head 16 Drive mechanism 18A First moving body 18B Second moving body 18Aa Guide mechanism Parts installation wall 19 Mounting structure 20 Molded product take-out mechanism 21 Frame structure 23A to 23D Metal column member 26A to 26D Metal intermediate beam member (outer intermediate beam member)
26E Inner intermediate beam member 26F Inner intermediate beam member 27A-27D Metal lower beam member 28 Metal plate-like member 30 Beam member 31 Metal top plate 33 Metal bottom plate 35, 37 Metal connecting member 38 Leg 40 Cover member 41-44 Metal side plate GS installation surface R reference part
Claims (13)
前記金属製天板に対して取り付けられた成形品取出機構を備えた成形品取出機であって、
前記複数の金属製柱部材と前記金属製上側梁部材及び前記金属製下側梁部材の結合、前記骨組構造と前記金属製天板、前記金属製底板及び前記金属製側板の結合はすべて溶接接合により実現されており、
前記骨組構造には、前記複数の金属製柱部材の前記複数の上端と前記複数の下端との間の位置において前記複数の金属製柱部材を連結する複数の金属製中間梁部材が溶接接合により結合されている成形品取出機。 A plurality of metal column members, a plurality of metal upper beam members connecting a plurality of upper ends of the plurality of metal column members, and a plurality of metal lower members connecting a plurality of lower ends of the plurality of metal column members. A skeleton structure formed by connecting side beam members, and at least three metal side plates joined to the skeleton structure so as to block at least a part of four lateral openings of the skeleton structure, and the above-mentioned A metal top plate bonded to the skeleton structure so as to block at least a part of the upper opening of the skeleton structure, and a metal bonded to the skeleton structure so as to block at least a part of the lower opening of the skeleton structure. A pedestal including a bottom plate and a metal connecting member that is coupled to the frame structure and connected to the molding machine.
A molded product take-out machine provided with a molded product take-out mechanism attached to the metal top plate.
The connection between the plurality of metal column members, the metal upper beam member, and the metal lower beam member, and the connection between the skeleton structure and the metal top plate, the metal bottom plate, and the metal side plate are all welded together. Is realized by
In the skeleton structure, a plurality of metal intermediate beam members connecting the plurality of metal column members at positions between the plurality of upper ends and the plurality of lower ends of the plurality of metal column members are welded together. Molded product take-out machine that is combined.
前記2本の金属製柱部材には、前記金属製連結部材に沿って補強用の梁部材が溶接されている請求項1乃至3のいずれか1項に記載の成形品取出機。 The metal connecting member is welded to the two metal column members arranged along the molding machine of the plurality of metal column members.
The molded product take-out machine according to any one of claims 1 to 3, wherein a reinforcing beam member is welded to the two metal column members along the metal connecting member.
前記金属製天板に対して一端が取り付けられて前記成形機の型開閉方向に延びる引き抜きフレームと、
前記引き抜きフレームにリニアガイド機構を介して移動可能に取り付けられて前記引き抜きフレームに沿って移動する第1の移動体と、
前記第1の移動体に取り付けられて前記引き抜きフレームと直交する水平方向に延び且つ駆動機構を介して前記直交する水平方向に移動する直交フレームと、
前記直交フレームに沿って移動する第2の移動体と、
前記第2の移動体に取り付けられた取り出しヘッドを備えている請求項1乃至4のいずれか1項に記載の成形品取出機。 The molded product take-out mechanism is
A drawing frame whose one end is attached to the metal top plate and extends in the mold opening / closing direction of the molding machine.
A first moving body that is movably attached to the drawing frame via a linear guide mechanism and moves along the drawing frame.
An orthogonal frame that is attached to the first moving body and extends in the horizontal direction orthogonal to the drawing frame and moves in the orthogonal horizontal direction via a drive mechanism.
A second moving body that moves along the orthogonal frame, and
Taking out a molded product as claimed in any one of claims 1 to 4 and a take-out head mounted on the second moving body.
前記リニアガイド機構は、前記第1の外側面及び前記第2の外側面をガイド機構部品が設置される設置面として構成されている請求項11に記載の成形品取出機。 The drawing frame includes a first outer surface extending in a direction in which the drawing frame extends and extending in a vertical direction, and a second outer surface continuous with the first outer surface and intersecting with the first outer surface. Have and
The molded product take-out machine according to claim 11, wherein the linear guide mechanism is configured such that the first outer surface and the second outer surface are installation surfaces on which guide mechanism parts are installed.
A claim in which a guide mechanism component installation wall facing the first outer surface and included in the first moving body to which a part of the guide mechanism component of the linear guide mechanism is attached is formed of an iron-based plate material. Item 12. The molded product take-out machine according to Item 12.
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| JP5902586B2 (en) * | 2012-08-07 | 2016-04-13 | ミサワホーム株式会社 | Vibration control device installation structure |
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