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JP6809764B2 - Semi-solid soymilk material frozen product, its manufacturing method, semi-solid soymilk material thawed product, and method for obtaining it - Google Patents
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JP6809764B2 - Semi-solid soymilk material frozen product, its manufacturing method, semi-solid soymilk material thawed product, and method for obtaining it - Google Patents

Semi-solid soymilk material frozen product, its manufacturing method, semi-solid soymilk material thawed product, and method for obtaining it Download PDF

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JP6809764B2
JP6809764B2 JP2017152815A JP2017152815A JP6809764B2 JP 6809764 B2 JP6809764 B2 JP 6809764B2 JP 2017152815 A JP2017152815 A JP 2017152815A JP 2017152815 A JP2017152815 A JP 2017152815A JP 6809764 B2 JP6809764 B2 JP 6809764B2
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soymilk
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詩織 井戸川
詩織 井戸川
加奈子 佐藤
加奈子 佐藤
義弘 塚田
義弘 塚田
智幸 藤井
智幸 藤井
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TAISHI FOOD INC.
Tohoku University NUC
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Description

本発明は半固体状豆乳製素材凍結物、その製造方法、半固体状豆乳製素材解凍物、およびそれを得る方法に係り、特に、タンパク質変性防止剤を含まない豆乳素材の凍結物ならびにその解凍物等に関するものである。
The present invention relates to a frozen semi-solid soymilk material, a method for producing the same, a thawed semi-solid soymilk material, and a method for obtaining the same, and in particular, a frozen soymilk material containing no protein denaturation inhibitor and its thawing. It is about things.

豆乳を素材とした冷菓等の食品においては従来、凍結変性による食感の悪くなるのを防止するための方法が提案されてきている。たとえば後掲特許文献1には、多様な風味を付与でき、風味付けの汎用性が高い固形物を連続相中に含有する複合冷菓として、豆乳・凝固剤・タンパク質変性防止剤を含む豆腐をベースとするゲル粒子を用い、さらに糖類・着味原料を含む構成が開示されている。 For foods such as frozen desserts made from soymilk, methods for preventing deterioration of texture due to freeze denaturation have been conventionally proposed. For example, Patent Document 1 below describes tofu containing soymilk, a coagulant, and a protein denaturation inhibitor as a complex frozen dessert containing a solid substance having a high versatility of flavoring in a continuous phase, which can impart various flavors. The composition is disclosed in which the gel particles are used and further contains sugars and flavoring raw materials.

特開2015−159752号公報「連続相中に固形物を有する複合冷菓」Japanese Unexamined Patent Publication No. 2015-159752 "Composite frozen dessert having a solid substance in a continuous phase" 特開2015−128410号公報「豆乳製素材、豆乳製二次素材、それらの製造方法および豆乳製加工品」Japanese Unexamined Patent Publication No. 2015-128410, "Soymilk Material, Soymilk Secondary Material, Their Manufacturing Method and Soymilk Processed Product"

当該文献にも示される通り、豆乳を素材とした冷菓等の凍結物にはタンパク質変性防止剤が含まれる。これは、タンパク質変性防止剤を含まない豆乳の凍結物は食感がボソボソになるという欠点を有するからである。たとえば、デンプン、ショ糖やトレハロース等の少糖類、オリゴ糖、デキストリン、ゼラチン、ジェランガム等の増粘多糖類がタンパク質変性防止剤として、0.05〜30重量%程度用いられるのが通常である。また、タンパク質変性防止剤その他の添加物多用によりタンパク質含有率が低下する場合には、硬さ補強のためにトランスグルタミナーゼを併用するといったこともなされている。 As shown in the literature, frozen desserts made from soymilk contain a protein denaturation inhibitor. This is because the frozen soymilk containing no protein denaturation inhibitor has a drawback that the texture becomes lumpy. For example, oligosaccharides such as starch, sucrose and trehalose, and thickening polysaccharides such as oligosaccharide, dextrin, gelatin and gellan gum are usually used as a protein denaturation inhibitor in an amount of about 0.05 to 30% by weight. In addition, when the protein content decreases due to the heavy use of protein denaturation inhibitors and other additives, transglutaminase is also used in combination to reinforce the hardness.

しかし、タンパク質変性防止剤を用いなくても解凍後に食感を損なわない凍結物を得られるような凍結技術があれば、結局は本来の香味を損なってしまうことになるタンパク質変性防止剤添加を不要とすることができる。また、タンパク質変性防止剤添加に伴う別の添加物の添加も不要とすることができる。このような、タンパク質変性防止剤やその他の添加物を用いずに凍結物を製造できる技術が求められている。 However, if there is a freezing technology that can obtain a frozen product that does not impair the texture after thawing without using a protein denaturation inhibitor, it is not necessary to add a protein denaturation inhibitor that will eventually impair the original flavor. Can be. Further, it is possible to eliminate the need for addition of another additive accompanying the addition of the protein denaturation inhibitor. There is a demand for a technique capable of producing a frozen product without using such a protein denaturation inhibitor or other additives.

また、凍結物では一般に、これを解凍した際のドリップの発生が問題となる。ドリップの発生は、解凍物の風味を著しく損なう上に外観上も好ましくなく、商品価値も下げてしまう。したがって、解凍した際にドリップ発生を極力低減することのできる凍結技術、解凍技術が求められる。 In addition, in frozen products, the occurrence of drip when thawed is generally a problem. The occurrence of drip significantly impairs the flavor of the thawed product, is not preferable in appearance, and lowers the commercial value. Therefore, freezing technology and thawing technology that can reduce the occurrence of drip when thawed are required.

また、上記文献1開示技術は豆腐をベースとする凍結物であるが、豆乳由来のクリーム状形態の脂質含有凝集物、すなわち「豆乳クリーム」自体(出願人による上記特許文献2参照)を凍結物とし、これを解凍した際にドリップ発生を極力低減することのできるような凍結技術、解凍技術が求められる。 Further, although the technique disclosed in Document 1 is a frozen product based on tofu, a cream-like lipid-containing aggregate derived from soy milk, that is, "soy milk cream" itself (see Patent Document 2 by the applicant) is frozen. Therefore, freezing technology and thawing technology that can reduce the occurrence of drip when thawed are required.

そこで本発明が解決しようとする課題は、かかる従来技術の問題点を踏まえ、豆乳由来のクリーム状形態の脂質含有凝集物、すなわち「豆乳クリーム」自体を凍結物とし、これを解凍した際にドリップ発生を極力低減することのできるような凍結技術、解凍技術を提供することである。また本発明の課題は、解凍した際にドリップ発生を極力低減でき、クリーム状の物性を保持することのできる、豆乳由来のクリーム状形態の脂質含有凝集物の凍結技術、解凍技術を提供することである。 Therefore, the problem to be solved by the present invention is to make a cream-like lipid-containing aggregate derived from soymilk, that is, "soymilk cream" itself as a frozen product, and to drip it when thawed, based on the problems of the prior art. It is to provide freezing technology and thawing technology that can reduce the occurrence as much as possible. Another object of the present invention is to provide a technique for freezing and thawing a cream-like lipid-containing aggregate derived from soymilk, which can reduce drip generation as much as possible when thawed and can maintain creamy physical characteristics. Is.

さらに本発明の課題は、タンパク質変性防止剤を用いなくても解凍後に食感を損なわない凍結物を得られるような、豆乳由来のクリーム状形態の脂質含有凝集物の凍結技術、解凍技術を提供することである。加えて本発明の課題は、凍結変性防止剤を不要としながら、その他の原料を制約なく添加することのできる、豆乳由来のクリーム状形態の脂質含有凝集物の凍結技術、解凍技術を提供することである。また、豆乳由来クリーム状形態の脂質含有凝集物の凍結物の、高精度な品質評価方法を提供することである。 Further, an object of the present invention is to provide a technique for freezing and thawing a cream-like lipid-containing aggregate derived from soymilk so that a frozen product that does not impair the texture after thawing can be obtained without using a protein denaturation inhibitor. It is to be. In addition, an object of the present invention is to provide a soymilk-derived cream-like lipid-containing aggregate freezing technique and thawing technique capable of adding other raw materials without restriction while eliminating the need for an antifreezing agent. Is. Another object of the present invention is to provide a highly accurate quality evaluation method for frozen soymilk-derived cream-like lipid-containing aggregates.

本願発明者は上記課題について検討した結果、本発明者は検討の結果、豆乳を凝集剤で見かけの粘度が50Pa・S−1程度で分離した脂質含有物に急速冷凍下で冷凍耐性があることを見出した。また、半固体のクリーム状の本凝集物を凍結した際におけるLCRメータ4電極端子による評価において、キャパシタンスの周波数が0.012〜20kHzの範囲において−nが0.4以下であり、これを満たす凍結物は解凍後の離水が少なく、豆腐ベースではなく豆乳ベースの、食感の良いゾル状となることを見出した。そして、これらに基づいて本発明を完成するに至った。すなわち、上記課題を解決するための手段として本願で特許請求される発明、もしくは少なくとも開示される発明は、以下の通りである。 As a result of the study by the present inventor, the present inventor has found that the lipid-containing material obtained by separating soymilk with a flocculant at an apparent viscosity of about 50 Pa · S -1 is freezing resistant under quick freezing. I found. Further, in the evaluation by the LCR meter 4 electrode terminal when the semi-solid creamy present aggregate was frozen, −n was 0.4 or less in the range of the capacitance frequency of 0.012 to 20 kHz, which was satisfied. It was found that the frozen product has less water separation after thawing and becomes a soymilk-based sol with a good texture instead of tofu-based. Then, based on these, the present invention has been completed. That is, the inventions claimed in the present application as means for solving the above problems, or at least the inventions disclosed, are as follows.

〔1〕 クリーム状形態の豆乳由来の脂質含有凝集物(以下、「半固体状豆乳製素材」という。)がタンパク質変性防止剤無添加で、かつ冷凍速度0.4℃/分以上にて―60℃以下―80℃以上に凍結されてなる半固体状豆乳製素材凍結物であって、
該半固体状豆乳製素材凍結物の品質判断に用いる下記<Q>に示す−nの値が0.4以下であり、
解凍後の離水率が10%以下であり、かつ解凍後にクリーム状の物性を保持できる
ことを特徴とする、半固体状豆乳製素材凍結物。
<Q> −nは、LCRメータにより測定された周波数0.012〜20kHz帯域における静電容量Cの累乗近似曲線(C∝f^n)の指数(以下、「近似曲線指数」という。)
〔2〕 前記LCRメータ測定が4端子法により行われることを特徴とする、〔1〕に記載の半固体状豆乳製素材凍結物。
〔3〕 前記脂質含有凝集物は、下記〔A〕記載の方法により製造された豆乳製素材から分離されたものであることを特徴とする、〔1〕、〔2〕のいずれかに記載の半固体状豆乳製素材凍結物。
〔A〕含脂大豆から加熱抽出された安定したコロイド分散系を形成している豆乳を凝集過程に供することにより、該豆乳よりも高濃度に脂質を含有した成分である脂質含有凝集物が生成し、これが該豆乳中に分散してなる豆乳製素材を得る豆乳製素材製造方法であって、該含脂大豆としてNSI(水溶性窒素指数)80以上の大豆を使用し、該凝集過程は、調製時の十分な加熱によって安定したコロイド分散系を形成している豆乳に対して熱による凝集やタンパク質分解酵素処理を行わずに凝集剤を添加する過程であり、該脂質含有凝集物はタンパク質含量に対する脂質含量の割合が65重量%以上100重量%未満であり、粘度変化率{(凝集後の見かけの粘度−凝集前の見かけの粘度)/凝集前の見かけの粘度}が25℃において5〜100を示す豆乳製素材が得られることを特徴とする、豆乳製素材製造方法。
〔4〕 乳化剤無添加、増粘剤その他の品質改良剤無添加、および食品油脂無添加であることを特徴とする、〔1〕、〔2〕、〔3〕のいずれかに記載の半固体状豆乳製素材凍結物。
[1] A cream-like form of soymilk-derived lipid-containing agglutinin (hereinafter referred to as "semi-solid soymilk material") is free of a protein denaturation inhibitor and has a freezing rate of 0.4 ° C./min or more. A semi-solid soymilk material frozen product that is frozen at 60 ° C or lower and -80 ° C or higher .
The value of -n shown in the following <Q> used for quality judgment of the semi-solid soymilk material frozen product is 0.4 or less.
Water separation rate after thawing Ri der 10% or less, and wherein the <br/> can hold the creamy properties after thawing, semisolid soy milk manufactured material frozen product.
<Q> −n is an index of a power approximation curve (C∝f ^ n) of capacitance C in the frequency 0.012 to 20 kHz band measured by an LCR meter (hereinafter referred to as “approximate curve index”).
[2] The semi-solid soymilk material frozen product according to [1], wherein the LCR meter measurement is performed by a four-terminal method.
[3] The above-mentioned one of [1] and [2], wherein the lipid-containing agglomerate is separated from the soymilk-made material produced by the method described in the following [A]. Semi-solid soymilk material frozen.
[A] By subjecting soymilk forming a stable colloidal dispersion system heat-extracted from fat-containing soybean to the aggregation process, lipid-containing aggregates, which are components containing lipids at a higher concentration than the soymilk, are produced. However, this is a method for producing a soymilk material obtained by dispersing the soymilk material in the soymilk, and soybeans having an NSI (water-soluble nitrogen index) of 80 or more are used as the fat-containing soybeans, and the aggregation process is carried out. This is a process in which a flocculant is added to soymilk that has formed a stable colloidal dispersion system by sufficient heating during preparation without heat aggregation or proteolytic enzyme treatment, and the lipid-containing aggregate has a protein content. The ratio of lipid content to soybean is 65% by weight or more and less than 100% by weight, and the rate of change in viscosity {(apparent viscosity after aggregation-apparent viscosity before aggregation) / apparent viscosity before aggregation} is 5 to 5 at 25 ° C. A method for producing a soymilk material, which comprises obtaining a soymilk material showing 100.
[4] The semi-solid according to any one of [1], [2], and [3], which is characterized by no addition of an emulsifier, no thickener or other quality improver, and no addition of food fats and oils. Frozen material made from soy milk.

〔5〕 下記〔B〕以外の一または複数の副原料が添加されていることを特徴とする、〔1〕、〔2〕、〔3〕、〔4〕のいずれかに記載の半固体状豆乳製素材凍結物。
〔B〕乳化剤、増粘剤その他の品質改良剤、食品油脂
〔6〕 〔1〕、〔2〕、〔3〕のいずれかに記載の半固体状豆乳製素材を、タンパク質変性防止剤、乳化剤、増粘剤その他の品質改良剤または食品油脂のいずれをも添加することなく冷凍速度0.4℃/分以上にて―60℃以下―80℃以上に凍結し、解凍後の離水率が10%以下であって、解凍後にクリーム状の物性を保持できる凍結物を得ることを特徴とする、半固体状豆乳製素材凍結物製造方法。
〔7〕 〔1〕、 〔2〕、〔3〕、〔4〕、〔5〕のいずれかに記載の半固体状豆乳製素材凍結物が解凍されたものであることを特徴とする、半固体状豆乳製素材解凍物。
[5] The semi-solid state according to any one of [1], [2], [3], and [4], which is characterized in that one or more auxiliary materials other than the following [B] are added. Frozen soymilk material.
[B] Emulsifiers, thickeners and other quality improvers, food fats and oils [6] The semi-solid soymilk material according to any one of [1], [2] and [3] is used as a protein denaturation inhibitor and emulsifier. Freezing to -60 ° C or lower and -80 ° C or higher at a freezing rate of 0.4 ° C / min or higher without adding any thickener or other quality improver or food fats and oils, and the water separation rate after thawing is 10. % Or less , and a method for producing a frozen product of a semi-solid soymilk material, which comprises obtaining a frozen product capable of retaining creamy physical characteristics after thawing .
[7] The semi-solid soymilk material frozen product according to any one of [1], [2], [3], [4], and [5] is thawed. Thawed material made from solid soymilk.

〔8〕 〔1〕、 〔2〕、〔3〕、〔4〕、〔5〕のいずれかに記載の半固体状豆乳製素材凍結物の解凍物を得る方法であって、空気中に静置した状態で解凍することを特徴とする、半固体状豆乳製素材解凍物を得る方法。
[8] A method for obtaining a thawed product of a frozen semi-solid soymilk material according to any one of [1] , [2], [3], [4], and [5], which is static in the air. A method for obtaining a semi-solid soymilk material thawed product, which is characterized by thawing in a placed state.

本発明の半固体状豆乳製素材凍結物、その製造方法、半固体状豆乳製素材解凍物、およびそれを得る方法は上述のように構成されるため、これらによれば、豆乳由来のクリーム状形態の脂質含有凝集物自体を凍結物とし、これを解凍した際にドリップ発生を大幅に低減することのできる、豆乳ベースの凍結物を得ることができる。そして、解凍した際にクリーム状の物性、食感、香味を保持した半固体状豆乳製素材凍結物を得ることができる。
The frozen semi-solid soymilk material of the present invention , its production method, the thawed semi-solid soymilk material, and the method for obtaining the same are configured as described above. Therefore, according to these, a cream derived from soymilk. A soymilk-based frozen product can be obtained in which the lipid-containing aggregate itself in the form is frozen and the drip generation can be significantly reduced when the frozen product is thawed. Then, a frozen semi-solid soymilk material that retains the creamy physical characteristics, texture, and flavor when thawed can be obtained.

さらに本発明によれば、タンパク質変性防止剤を用いなくても解凍後に食感を損なわない凍結物を得ることができる。加えて本発明によれば、凍結変性防止剤を不要としながら、その他の原料を制約なく添加することのできる半固体状豆乳製素材凍結物を提供することができる。また本発明によれば、豆乳由来クリーム状形態の脂質含有凝集物の凍結物について、その品質を高精度に評価することができ、本発明半固体状豆乳製素材凍結物の製造において品質を維持でき、安定的な製造に資することができる。 Further, according to the present invention, it is possible to obtain a frozen product that does not impair the texture after thawing without using a protein denaturation inhibitor. In addition, according to the present invention, it is possible to provide a frozen semi-solid soymilk material to which other raw materials can be added without restriction while eliminating the need for an antifreezing agent. Further, according to the present invention, the quality of frozen soymilk-derived cream-like lipid-containing aggregates can be evaluated with high accuracy, and the quality is maintained in the production of the semi-solid soymilk material frozen product of the present invention. It can contribute to stable manufacturing.

本発明の全体構成を示す概念図である。It is a conceptual diagram which shows the whole structure of this invention. 半固体状豆乳製素材凍結物における静電容量Cの周波数依存性試験結果を示すグラフである。It is a graph which shows the frequency dependence test result of the capacitance C in the semi-solid soymilk material frozen material. 本発明実施例における凍結物の静電容量測定方法を示す写真図である。It is a photographic figure which shows the capacitance measuring method of the frozen matter in an Example of this invention. 本発明実施例における凍結物の静電容量C測定結果を示すグラフである。It is a graph which shows the capacitance C measurement result of the frozen matter in the Example of this invention.

以下、図面により本発明を詳細に説明する。
図1は、本発明の全体構成を示す概念図である。図示するように本発明の半固体状豆乳製素材凍結物3は、クリーム状形態の豆乳由来の脂質含有凝集物(半固体状豆乳製素材)1が凍結されてなるものであって、キャパシタンスの周波数0.012〜20kHz帯域における静電容量Cの累乗近似曲線の指数(近似曲線指数)−nが0.4以下であり、解凍後の離水率が10%以下であることを、主たる構成とする。
Hereinafter, the present invention will be described in detail with reference to the drawings.
FIG. 1 is a conceptual diagram showing the overall configuration of the present invention. As shown in the figure, the semi-solid soymilk material frozen product 3 of the present invention is obtained by freezing a lipid-containing aggregate (semi-solid soymilk material) 1 derived from soymilk in a creamy form, and has a capacitance. The main configuration is that the exponent (approximate curve index) -n of the power approximation curve of the capacitance C in the frequency 0.012 to 20 kHz band is 0.4 or less and the water separation rate after thawing is 10% or less. To do.

本発明凍結物3に係る半固体状豆乳製素材1は、上記文献2開示の製造方法により得ることができる。すなわち、下記〔A〕記載の方法により製造された豆乳製素材から、半固体状豆乳製素材1を分離し、得ることができる。
〔A〕含脂大豆から加熱抽出された安定したコロイド分散系を形成している豆乳を凝集過程に供し、それによって、該豆乳よりも高濃度に脂質を含有した成分である脂質含有凝集物を生成させ、これが該豆乳中に分散してなる豆乳製素材を得る豆乳製素材製造方法。ここで、該含脂大豆としてはNSI(水溶性窒素指数)80以上の大豆を使用することとしてもよい。ただしこれに限定されない。また、該凝集過程は、調製時の十分な加熱によって安定したコロイド分散系を形成している豆乳に対して熱による凝集やタンパク質分解酵素処理を行わずに凝集剤を添加する過程とすることができる。ただしこれに限定されない。また、該脂質含有凝集物は、タンパク質含量に対する脂質含量の割合が65重量%以上100重量%未満とすることができる。ただしこれに限定されない。また、半固体状豆乳製素材1分離に用いる豆乳製素材としては、粘度変化率{(凝集後の見かけの粘度−凝集前の見かけの粘度)/凝集前の見かけの粘度}が25℃において5〜100を示すものとすることができる。ただしこれに限定されない。
The semi-solid soymilk material 1 according to the frozen product 3 of the present invention can be obtained by the production method disclosed in Document 2 above. That is, the semi-solid soymilk material 1 can be separated and obtained from the soymilk material produced by the method described in the following [A].
[A] Soymilk forming a stable colloidal dispersion system heat-extracted from fat-containing soybeans is subjected to an aggregation process, whereby lipid-containing aggregates, which are components containing lipids at a higher concentration than the soymilk, are produced. A method for producing a soymilk material, which is produced to obtain a soymilk material obtained by dispersing the soymilk in the soymilk. Here, as the fat-containing soybean, soybean having an NSI (water-soluble nitrogen index) of 80 or more may be used. However, it is not limited to this. Further, the aggregating process may be a process of adding a aggregating agent to soymilk forming a stable colloidal dispersion system by sufficient heating at the time of preparation without performing aggregation by heat or treatment with a proteolytic enzyme. it can. However, it is not limited to this. In addition, the lipid-containing aggregate can have a lipid content ratio of 65% by weight or more and less than 100% by weight with respect to the protein content. However, it is not limited to this. Further, as the soymilk material used for separating the semi-solid soymilk material 1, the viscosity change rate {(apparent viscosity after aggregation-apparent viscosity before aggregation) / apparent viscosity before aggregation} is 5 at 25 ° C. It can indicate ~ 100. However, it is not limited to this.

かかる構成の本発明半固体状豆乳製素材凍結物3は、凍結前のクリーム状の物性、食味および香味が解凍後においても十分に維持される。解凍後の本凍結物3(半固体状豆乳製素材解凍物5)は、これを食すために口に入れて、クリーム状のなめらかな食感が再現される。しかもドリップが極めて少なく、良好な解凍状態を提供することができる。 In the frozen soymilk material 3 of the present invention having such a structure, the creamy physical characteristics, taste and flavor before freezing are sufficiently maintained even after thawing. After thawing, the frozen product 3 (semi-solid soymilk material thawed product 5) is put into the mouth to eat, and a creamy smooth texture is reproduced. Moreover, there is very little drip, and a good thawed state can be provided.

本発明半固体状豆乳製素材凍結物3はまた、下記〔B〕に列挙する添加物のうち少なくともいずれかを無添加とすることができる。
〔B〕乳化剤、増粘剤その他の品質改良剤、食品油脂
つまり本発明半固体状豆乳製素材凍結物3は、下記〔C〕〜〔I〕のいずれかの仕様とすることができる。
〔C〕乳化剤無添加
〔D〕品質改良剤無添加
〔E〕食品油脂無添加
〔F〕乳化剤および品質改良剤無添加
〔G〕乳化剤および食品油脂無添加
〔H〕品質改良剤および食品油脂無添加
〔I〕乳化剤、品質改良剤および食品油脂無添加
The semi-solid soymilk material frozen product 3 of the present invention can also be free of at least one of the additives listed in [B] below.
[B] The emulsifier, thickener and other quality improver, food oil and fat, that is, the frozen semi-solid soymilk material of the present invention 3 can have any of the following specifications [C] to [I].
[C] No emulsifier added [D] No quality improver added [E] No food fats and oils added [F] No emulsifiers and quality improvers added [G] No emulsifiers and food fats and oils added [H] No quality improvers and food fats and oils added Addition [I] No emulsifier, quality improver and food fats and oils added

これに加えて本発明半固体状豆乳製素材凍結物3においては、タンパク質変性防止剤を無添加とすることができる。上述の通り、タンパク質変性防止剤としては通常、デンプン、ショ糖やトレハロース等の少糖類、オリゴ糖、デキストリン、ゼラチン、ジェランガム等の増粘多糖類が0.05〜30重量%程度用いられるが、これらがクリーム状の半固体状豆乳製素材1の香味や食感に及ぼす影響は看過できない。それでも従来は、タンパク質の凍結変性による解凍後の食感悪化を防止するために、タンパク質変性防止剤の添加は欠かせなかった。しかし本発明では、これを用いなくても解凍後の食感悪化が生じない。つまり本発明によれば、タンパク質変性防止剤を添加する必要がなく、添加によって香味等を損なうことを回避することができ、品質を向上させることができる。 In addition to this, in the frozen soymilk material 3 of the present invention, no protein denaturation inhibitor can be added. As described above, as the protein denaturation inhibitor, starch, oligosaccharides such as sucrose and trehalose, and thickening polysaccharides such as oligosaccharide, dextrin, gelatin and gellan gum are usually used in an amount of about 0.05 to 30% by weight. The effects of these on the flavor and texture of the creamy semi-solid soymilk material 1 cannot be overlooked. Nevertheless, conventionally, the addition of a protein denaturation inhibitor has been indispensable in order to prevent deterioration of texture after thawing due to protein denaturation. However, in the present invention, the texture does not deteriorate after thawing even if this is not used. That is, according to the present invention, it is not necessary to add a protein denaturation inhibitor, it is possible to avoid spoiling the flavor and the like due to the addition, and the quality can be improved.

上記〔B〕の各添加物の一または複数を無添加としたり、タンパク質変性防止剤を無添加とすることができる一方、それら以外の一または複数の副原料を、本発明半固体状豆乳製素材凍結物3には制約なく含めるものとすることができる。たとえば、甘味料として糖類(ショ糖、オリゴ糖、液糖、ソルビットなど)・水飴・高甘味度甘味料(アスパルテーム、ステビオサイドなど)、その他の着味用原料として食塩などの調味料、香辛料、香料、果実・野菜・茶・香草・チョコレート等の粉末・搾汁物・乾燥物など、あるいは着色料などを、適宜組み合わせたり、あるいは単独で用いることができる。 One or more of the additives in [B] above can be added without addition, or a protein denaturation inhibitor can be added without addition, while one or more auxiliary raw materials other than these can be made from the semi-solid soymilk of the present invention. The frozen material 3 can be included without restriction. For example, sugars (sucrose, oligosaccharides, liquid sugars, sorbit, etc.), water candy, high-sweetness sweeteners (aspartame, stebioside, etc.) as sweeteners, and seasonings such as salt, spices, and flavors as other flavoring ingredients. , Fruits, vegetables, tea, herbs, chocolate powders, sucrose, dried products, etc., or colorants, etc. can be appropriately combined or used alone.

なお、半固体状豆乳製素材1に、タンパク質変性防止剤、乳化剤、増粘剤その他の品質改良剤または食品油脂のいずれも添加することなくこれを半固体状豆乳製素材凍結物製造過程P1によって凍結し、解凍後の離水率が10%以下の凍結物3を得る半固体状豆乳製素材凍結物製造方法もまた、本発明の範囲内である。また、半固体状豆乳製素材凍結物3が解凍されてなる半固体状豆乳製素材解凍物5も、半固体状豆乳製素材凍結物3を空気中に静置した状態で解凍する半固体状豆乳製素材解凍過程P2による解凍物製造方法も、本発明の範囲内である。 It should be noted that the semi-solid soymilk material 1 is subjected to the semi-solid soymilk material frozen product manufacturing process P1 without adding any of protein denaturation inhibitor, emulsifier, thickener and other quality improvers or food fats and oils. A method for producing a frozen semi-solid soymilk material, which is frozen to obtain a frozen product 3 having a water separation rate of 10% or less after thawing, is also within the scope of the present invention. Further, the semi-solid soymilk material thawed product 5 obtained by thawing the semi-solid soymilk material frozen product 3 is also a semi-solid state in which the semi-solid soymilk material frozen product 3 is thawed in an air. The method for producing a thawed product by the soymilk material thawing process P2 is also within the scope of the present invention.

また、半固体状豆乳製素材凍結物品質評価過程E3によって半固体状豆乳製素材凍結物3の品質を評価する方法も、本発明の範囲内である。すなわち、LCRメータで周波数0.012〜20kHz帯域における半固体状豆乳製素材凍結物3の静電容量Cを測定し、その累乗近似曲線の指数(近似曲線指数)−nを得て、その値により半固体状豆乳製素材凍結物の品質を判断する方法である。実施例で後述するように具体的には、−n値が0.4以下の場合に良品質であると判断すればよい。また、LCRメータ測定は4端子法により行うものとすることができる。本発明評価方法により、半固体状豆乳製素材凍結物3について、その品質を高精度かつ簡便に評価することができる。 Further, a method of evaluating the quality of the semi-solid soymilk material frozen product 3 by the semi-solid soymilk material frozen product quality evaluation process E3 is also within the scope of the present invention. That is, the capacitance C of the frozen semi-solid soymilk material 3 in the frequency range of 0.012 to 20 kHz is measured with an LCR meter, and the exponent (approximate curve index) -n of the power approximation curve is obtained and the value is obtained. This is a method of judging the quality of frozen semi-solid soymilk material. Specifically, as will be described later in the examples, good quality may be determined when the −n value is 0.4 or less. Further, the LCR meter measurement can be performed by the four-terminal method. According to the evaluation method of the present invention, the quality of the frozen semi-solid soymilk material 3 can be evaluated with high accuracy and easily.

本発明評価方法について、さらに説明する。
図2は、半固体状豆乳製素材凍結物における静電容量Cの周波数依存性試験結果を示すグラフである。実施例に後述する方法により、−15℃、−20℃、−80℃の凍結物について半固体状豆乳製素材凍結物の静電容量Cを測定したところ、半固体状豆乳製素材凍結物のCが、周波数0.012〜20kHzの領域において、周波数のべき乗で表現できることを見出した。すなわち、C∝f^nでfittingすると、−15℃では−n=0.88となったのに対し、−80℃では−n=0.36となった。離水率と−nをプロットしたところ、両者には相関が認められた。凍結状態が不適切な場合には離水が顕著であることから、凍結状態の−nを測定することによって凍結状態の良否が判別できることが明らかとなった。これは、凍結食品一般に適用できるものと考えられる。
The evaluation method of the present invention will be further described.
FIG. 2 is a graph showing the results of a frequency-dependent test of capacitance C in a frozen semi-solid soymilk material. When the capacitance C of the semi-solid soymilk material frozen product was measured for the frozen product at -15 ° C, -20 ° C, and -80 ° C by the method described later in the examples, the semi-solid soymilk material frozen product was measured. We have found that C can be expressed as a power of frequency in the region of frequency 0.012 to 20 kHz. That is, when fitting at C∝f ^ n, −n = 0.88 at −15 ° C., whereas −n = 0.36 at −80 ° C. When the water separation rate and -n were plotted, a correlation was found between the two. Since water separation is remarkable when the frozen state is inappropriate, it was clarified that the quality of the frozen state can be determined by measuring -n in the frozen state. This is considered to be generally applicable to frozen foods.

以下、本発明の実施例を説明するが、本発明がこれらに限定されるものではない。なお、本発明に係る実験結果の概要説明をもって、実施例とする。
<クリーム状形態の豆乳由来の脂質含有凝集物(半固体状豆乳製素材)の冷凍に関する実験>
<1.目的>
本発明半固体状豆乳製素材の冷凍方法・解凍方法による冷凍耐性を、電気特性測定および官能評価により試験する。なお、豆腐を用いたクリーム状粉砕物を比較例として用いる。
Examples of the present invention will be described below, but the present invention is not limited thereto. An outline explanation of the experimental results according to the present invention will be used as an example.
<Experiment on freezing of lipid-containing aggregates (semi-solid soymilk material) derived from creamy soymilk>
<1. Purpose >
The freezing resistance of the semi-solid soymilk material of the present invention by the freezing method and the thawing method is tested by electrical property measurement and sensory evaluation. A creamy crushed product using tofu is used as a comparative example.

<2.実験方法>
<2.−1 クリーム状形態の豆乳由来の脂質含有凝集物(半固体状豆乳製素材)の調製>
半固体状豆乳製素材(以下、「豆乳クリーム」ともいう)の調製は、上記特許文献2に記載の方法により行った。その概要は下記〔A〕に示す豆乳製素材製造方法の通りである。
〔A〕含脂大豆から加熱抽出された安定したコロイド分散系を形成している豆乳を凝集過程に供することにより、該豆乳よりも高濃度に脂質を含有した成分である脂質含有凝集物が生成し、これが該豆乳中に分散してなる豆乳製素材を得る豆乳製素材製造方法であって、該含脂大豆としてNSI(水溶性窒素指数)80以上の大豆を使用し、該凝集過程は、調製時の十分な加熱によって安定したコロイド分散系を形成している豆乳に対して熱による凝集やタンパク質分解酵素処理を行わずに凝集剤を添加する過程であり、該脂質含有凝集物はタンパク質含量に対する脂質含量の割合が65重量%以上100重量%未満であり、粘度変化率{(凝集後の見かけの粘度−凝集前の見かけの粘度)/凝集前の見かけの粘度}が25℃において5〜100を示す豆乳製素材が得られることを特徴とする、豆乳製素材製造方法。
<2. Experimental method>
<2. -1 Preparation of lipid-containing aggregates (semi-solid soymilk material) derived from soymilk in cream form>
The semi-solid soymilk material (hereinafter, also referred to as “soymilk cream”) was prepared by the method described in Patent Document 2 above. The outline is as shown in the soymilk material manufacturing method shown in [A] below.
[A] By subjecting soymilk forming a stable colloidal dispersion system heat-extracted from fat-containing soybean to the aggregation process, lipid-containing aggregates, which are components containing lipids at a higher concentration than the soymilk, are produced. However, this is a method for producing a soymilk material obtained by dispersing the soymilk material in the soymilk, and soybeans having an NSI (water-soluble nitrogen index) of 80 or more are used as the fat-containing soybeans, and the aggregation process is carried out. This is a process in which a flocculant is added to soymilk that has formed a stable colloidal dispersion system by sufficient heating during preparation without heat aggregation or proteolytic enzyme treatment, and the lipid-containing aggregate has a protein content. The ratio of lipid content to soybean is 65% by weight or more and less than 100% by weight, and the rate of change in viscosity {(apparent viscosity after aggregation-apparent viscosity before aggregation) / apparent viscosity before aggregation} is 5 to 5 at 25 ° C. A method for producing a soymilk material, which comprises obtaining a soymilk material showing 100.

また、下記は豆乳クリーム調製例である。
豆乳は、全脂大豆(NSI=87.9)を用いて、一晩浸漬後加水しながらグラインダーで磨砕して得た生呉を、蒸煮缶を通しながら100℃程度で十分加熱して煮呉とし、スクリュープレス型のろ過装置でおからを分離して得た。当豆乳の固形分含量は11.4%、タンパク質含量は5.5%、脂質含量は3.9%であった。当豆乳1,000mLをビーカーに入れて恒温水槽で25℃に保温した後、スターラーで強く撹拌しながら5%(w/v)アスコルビン酸を滴下し、粘度上昇を見ながらpH5.69で滴下を止め、25℃での遠心分離に供した。遠心前の豆乳の粘度変化率(25℃)は43.9であった。遠心後沈殿相約505gを得た。当沈殿相(豆乳クリーム)のテクスチャーはクリーム状となった。
The following is an example of soymilk cream preparation.
Soymilk is made by using full-fat soybeans (NSI = 87.9), soaking overnight and then grinding with a grinder while adding water, and then boiling the raw bean curd refuse by heating it sufficiently at about 100 ° C while passing it through a steaming can. It was obtained by separating the okara with a screw press type filtration device. The solid content of the soymilk was 11.4%, the protein content was 5.5%, and the lipid content was 3.9%. Put 1,000 mL of this soymilk in a beaker and keep it warm at 25 ° C in a constant temperature water tank, then add 5% (w / v) ascorbic acid while stirring vigorously with a stirrer, and add drops at pH 5.69 while observing the increase in viscosity. It was stopped and subjected to centrifugation at 25 ° C. The viscosity change rate (25 ° C.) of soymilk before centrifugation was 43.9. After centrifugation, about 505 g of a precipitation phase was obtained. The texture of this precipitation phase (soy milk cream) became creamy.

<2.−2 比較例試料の調製>
充填豆腐をオスターブレンダーを用いて粉砕し、クリーム状の豆腐粉砕物とした。
<2. -2 Comparative example sample preparation>
The filled tofu was crushed using an Oster blender to obtain a creamy crushed tofu product.

<2.−3 冷凍方法>
−80℃の冷凍が可能な冷凍庫(フリーザー)を用いて行った。実験は、豆乳クリームおよび豆腐粉砕物を、任意の冷凍速度で冷凍して行った。試験した冷凍温度は、−15℃、−20℃、−30℃、−60℃、−80℃である。
<2.−4 冷凍速度の測定方法>
67×67×35mmの豆乳クリーム試料の中心に温度ロガーを設置し、試料をフリーザーに入れて、芯温が室温から0℃近くまで下降する際の温度差を所要時間(分)で除した。すなわち、冷凍速度は下記の通りである。
冷凍速度:フリーザーに入れて冷凍を行った際に、試料中心が1分間で下がる温度
<2.−5 解凍速度の測定方法>
試料をフリーザーから取り出して、芯温が0℃近くまで上昇する際の温度差を所要時間で除した。
<2. -3 Freezing method>
This was done using a freezer that can freeze at -80 ° C. The experiment was carried out by freezing soymilk cream and ground tofu at an arbitrary freezing rate. The freezing temperatures tested were −15 ° C., −20 ° C., −30 ° C., −60 ° C., −80 ° C.
<2. -4 Freezing rate measurement method>
A temperature logger was placed in the center of a 67 × 67 × 35 mm soymilk cream sample, the sample was placed in a freezer, and the temperature difference when the core temperature dropped from room temperature to near 0 ° C. was divided by the required time (minutes). That is, the freezing rate is as follows.
Freezing rate: The temperature at which the center of the sample drops in 1 minute when frozen in a freezer <2. -5 How to measure thawing speed>
The sample was taken out of the freezer and the temperature difference when the core temperature rose to near 0 ° C. was divided by the required time.

<2.−6 解凍方法>
凍結した豆乳クリームの解凍方法は下記の通りとした。
冷蔵解凍:家庭用冷蔵庫(8℃)に試料を入れ、約8時間かけて行う解凍
室温解凍:室内(約20℃)で解凍
流水解凍:流水(約10℃)中で解凍
温水解凍:温かい流水(約30℃)中で解凍
<2.−7 離水率の測定方法>
豆乳クリームおよび豆腐粉砕物の冷凍試料について、家庭用冷蔵庫(8℃)に入れて解凍した際の離水率を測定した。測定方法は次の通りとした。解凍後の試料をザルにあけ、ドリップ量を測定した。ドリップ量と冷凍庫内での蒸発量を離水量とし、離水量を冷凍前の試料重量で除した値を離水率とした。
<2. -6 Defrosting method>
The method of thawing the frozen soymilk cream was as follows.
Refrigerated thawing: Place the sample in a household refrigerator (8 ° C) and thaw for about 8 hours Room temperature thawing: Thaw indoors (about 20 ° C) Running water thawing: Thaw in running water (about 10 ° C) Warm water thawing: Warm running water Thaw in (about 30 ° C) <2. -7 How to measure the water separation rate>
Frozen samples of soymilk cream and crushed tofu were placed in a household refrigerator (8 ° C.) and thawed, and the water separation rate was measured. The measurement method was as follows. The thawed sample was placed in a colander and the amount of drip was measured. The amount of drip and the amount of evaporation in the freezer were defined as the amount of water separation, and the value obtained by dividing the amount of water separation by the weight of the sample before freezing was defined as the water separation rate.

<2.−8 凍結物の静電容量Cの測定>
LCRメータを用い、周波数を0.012kHzから20kHzまで変えて、試料凍結物の静電容量Cを測定した。周波数を横軸に、静電容量を縦軸にとりグラフをプロットし、得られた累乗近似曲線(C∝f^n)の指数を近似曲線指数−nとした。図3は、凍結物の静電容量測定方法を示す写真図である。凍結物のC測定は、断熱性のある発泡スチロール製容器内にて、図示するように冷却済みの保冷剤40の上に置かれたステンレス製シャーレ41内に豆乳クリーム凍結物30等の凍結物試料を置き、これに電極を通す孔の設けられた測定補助板42を載せ、当該孔を通してLCRメータ10の電極15を凍結物試料に差込み、行った。なお、−80℃凍結の試料の場合は、保冷剤40に替えてドライアイスを用いた。図示する通り、測定は4端子法により行った。
<2. -8 Measurement of capacitance C of frozen matter>
Using an LCR meter, the capacitance C of the frozen sample was measured by changing the frequency from 0.012 kHz to 20 kHz. The graph was plotted with the frequency on the horizontal axis and the capacitance on the vertical axis, and the index of the obtained power approximation curve (C∝f ^ n) was defined as the approximation curve index −n. FIG. 3 is a photographic diagram showing a method for measuring the capacitance of a frozen product. The C measurement of the frozen product is performed on a frozen product sample such as soy milk cream frozen product 30 in a stainless steel chalet 41 placed on a cooled cold insulation agent 40 as shown in a heat-insulating styrofoam container. Was placed, a measurement auxiliary plate 42 provided with a hole for passing an electrode was placed on the measurement auxiliary plate 42, and the electrode 15 of the LCR meter 10 was inserted into a frozen sample through the hole. In the case of a sample frozen at -80 ° C, dry ice was used instead of the ice pack 40. As shown in the figure, the measurement was performed by the 4-terminal method.

<2.−9 官能評価>
冷蔵豆乳クリームを基準として、官能評価を行った。冷蔵豆乳クリームとしては、家庭用冷蔵庫(8℃)にて冷蔵したものを用いた。
冷蔵豆乳クリームを0とした際のべたつき、飲み込みやすさ、口中の残留物の多さ、豆腐くささを、−3、−2、−1、0、1、2、3 の7段階で評価した。各項目は、その程度が大きいほど大きな数値を与えることとした。つまり、数値が大きいほど、べたつく/飲み込みやすい/残留物が多い/豆腐くささがある、となる。また、官能評価の各項目の二乗を合計した値を官能評価係数とした。これが0に近いほど、冷凍前の冷蔵豆乳クリームに近い品質であるとみることができる。
<2. -9 Sensory evaluation>
Sensory evaluation was performed using refrigerated soymilk cream as a standard. As the refrigerated soymilk cream, one refrigerated in a household refrigerator (8 ° C.) was used.
The stickiness, ease of swallowing, amount of residue in the mouth, and tofuiness when the refrigerated soymilk cream was set to 0 were evaluated on a scale of -3, -2, -1, 0, 1, 2, and 3. For each item, the larger the degree, the larger the numerical value. In other words, the larger the value, the more sticky / easy to swallow / more residue / tofu. The sum of the squares of each item of the sensory evaluation was used as the sensory evaluation coefficient. The closer this is to 0, the closer the quality is to the refrigerated soymilk cream before freezing.

<3.実験結果>
<3.−1 近似曲線指数−nと離水率>
図4は、冷凍温度・速度を変えて試験した実施例等における凍結物の静電容量C測定結果を示すグラフである。実施例1〜5、および比較例1を示す。また、表1には、冷凍温度・速度を変えて試験した実施例等における近似曲線指数および離水率を示す。なお図4には、比較例1に加え、豆乳クリーム(18℃、常温保存状態)、豆腐粉砕物(18℃、常温保存状態)の各グラフも示している。これらに示されるように、近似曲線指数−nが0.4以下の試料(実施例4、5)では離水率が10%以下と低くなり、ドリップが少なくて良好な冷凍状態であることが確認された。
<3. Experimental results>
<3. -1 Approximate curve index-n and water separation rate>
FIG. 4 is a graph showing the measurement result of the capacitance C of the frozen product in the examples and the like tested by changing the freezing temperature and speed. Examples 1 to 5 and Comparative Example 1 are shown. In addition, Table 1 shows the approximate curve index and the water separation rate in the examples and the like tested by changing the freezing temperature and speed. In addition to Comparative Example 1, FIG. 4 also shows graphs of soymilk cream (18 ° C., stored at room temperature) and crushed tofu (18 ° C., stored at room temperature). As shown in these, it was confirmed that in the samples having an approximate curve index −n of 0.4 or less (Examples 4 and 5), the water separation rate was as low as 10% or less, and the freezing state was good with less drip. Was done.

<3.−2 官能評価>
表2に、実施例の一部および比較例1について行った官能評価結果を示す。
近似曲線指数−nが0.4以下の試料(実施例4)では、官能評価係数が1.1と低く、冷凍前の豆乳クリームの品質に近い、優れた品質を呈した。その他の実施例1、2も、これに次ぐ良好な品質を示した。一方、豆腐粉砕物を冷凍のち解凍し攪拌した試料(比較例1)は、液状となってしまい、実施例1、2、4の豆乳クリームが備える冷凍・解凍後の回復性は認められなかった。
<3. -2 Sensory evaluation>
Table 2 shows the results of sensory evaluation performed on a part of Examples and Comparative Example 1.
In the sample having an approximate curve index −n of 0.4 or less (Example 4), the sensory evaluation coefficient was as low as 1.1, which was close to the quality of the soymilk cream before freezing, and exhibited excellent quality. Other Examples 1 and 2 also showed the second best quality. On the other hand, the sample (Comparative Example 1) in which the crushed tofu was frozen, thawed and stirred became liquid, and the recoverability after freezing and thawing of the soymilk creams of Examples 1, 2 and 4 was not observed. ..

<3.−3 解凍方法による相違>
表3には、−30℃で冷凍した豆乳クリーム(実施例3)を基準として、解凍方法の相違による離水率の測定結果ならびに粘度の測定結果を示す(実施例3、7〜10、比較例1)。−30℃冷凍の実施例3、7、8を比較すると、家庭用冷蔵庫(8℃)に入れて解凍した場合(実施例3)と、約10℃の流水に浸けて解凍した場合(実施例8)とでは、流水解凍の方が離水率が高くなり、粘度も高くなって硬くなったことが示された。したがって、解凍方法としては流水解凍ではなく、冷蔵状態を用いて行う解凍が好ましいことが確認された。また、室温での解凍も特に問題がないことが示唆された。比較例1は離水率が著しく高かった。
<3. -3 Differences depending on the defrosting method>
Table 3 shows the measurement results of the water separation rate and the viscosity measurement results due to the difference in the thawing method based on the soymilk cream frozen at −30 ° C. (Examples 3, 7 to 10, Comparative Examples). 1). Comparing Examples 3, 7 and 8 of -30 ° C freezing, the case of thawing in a household refrigerator (8 ° C) and the case of thawing in running water of about 10 ° C (Example 3). In 8), it was shown that the water separation rate was higher and the viscosity was higher and harder when thawed under running water. Therefore, it was confirmed that as a thawing method, thawing performed in a refrigerated state is preferable to thawing under running water. It was also suggested that there is no particular problem in thawing at room temperature. In Comparative Example 1, the water separation rate was remarkably high.

一方、−15℃冷凍の豆乳クリーム(実施例9、10)の実験結果によれば、−30℃冷凍の場合(実施例3、7、8)と比較して離水率は高まり、粘度も上昇する傾向がうかがえた。このことから、より良好な解凍物を得るためには、−15℃よりも−30℃での冷凍が望ましいことが示された。なお、前掲表1、2に示した通り、−60℃、−80℃ではより低い離水率や、より高い官能評価結果が得られており、冷凍温度をより低くすることで解凍物の品質を高められる可能性が示唆された。 On the other hand, according to the experimental results of soymilk cream frozen at -15 ° C (Examples 9 and 10), the water separation rate and the viscosity also increased as compared with the case of freezing at -30 ° C (Examples 3, 7 and 8). I could see the tendency to do it. From this, it was shown that freezing at -30 ° C rather than -15 ° C is desirable in order to obtain a better thawed product. As shown in Tables 1 and 2 above, lower water separation rate and higher sensory evaluation results were obtained at -60 ° C and -80 ° C, and the quality of the thawed product was improved by lowering the freezing temperature. It was suggested that it could be enhanced.

表4に、一部実施例等の官能評価結果を示す。−15℃で冷凍した豆乳クリーム(実施例9、10)および−60℃で冷凍した豆腐粉砕物(比較例1)について、解凍方法による各官能評価項目および官能評価係数の測定結果である。家庭用冷蔵庫(8℃)に入れて解凍した場合(実施例9)と、約30℃の温かい流水に浸けて解凍した場合(実施例10)では、温水での解凍の方が離水率が高くなり、粘度も高くなり、硬くなった。また官能評価係数も高くなり、冷凍前の品質からより乖離したと判断された。すなわち、温水を用いた解凍方法は好ましくないことが確認された。空気中での解凍(冷蔵解凍・室温解凍)よりも流水での解凍(流水解凍・温水解凍)では、離水率が高く、官能評価係数も高くなって、冷凍前の品質から遠のいた。解凍は、空気中における解凍が望ましいと結論された。 Table 4 shows the sensory evaluation results of some examples. It is the measurement result of each sensory evaluation item and the sensory evaluation coefficient by the thawing method about the soymilk cream frozen at -15 ° C. (Examples 9 and 10) and the crushed tofu product frozen at -60 ° C. (Comparative Example 1). When thawed in a household refrigerator (8 ° C) (Example 9) and when thawed by immersing in warm running water at about 30 ° C (Example 10), thawing in warm water has a higher water separation rate. It became more viscous and harder. In addition, the sensory evaluation coefficient was also high, and it was judged that the quality was more divergent from the quality before freezing. That is, it was confirmed that the thawing method using warm water is not preferable. Thawing in running water (thawing in running water / thawing in warm water) has a higher water separation rate and a higher sensory evaluation coefficient than thawing in air (thawing in refrigeration / room temperature), which is far from the quality before freezing. It was concluded that thawing should be in air.

本発明の半固体状豆乳製素材凍結物、その製造方法、半固体状豆乳製素材解凍物、およびそれを得る方法によれば、豆乳由来のクリーム状形態の脂質含有凝集物自体を、凍結耐性を有する、優れた食感の凍結物とすることができ、これを解凍した際のドリップ発生を大幅に低減でき、クリーム状の物性を保持することができ、広くアレルゲンフリーの素材としての活用も期待できる。したがって、大豆加工分野、食品製造・利用分野、および関連する全分野において、画期的な、産業上利用性が高い発明である。
According to the frozen semi-solid soymilk material of the present invention , its production method, the thawed semi-solid soymilk material, and the method for obtaining the same , the creamy form of the lipid-containing aggregate itself derived from soymilk is freeze-resistant. It can be a frozen product with excellent texture, can significantly reduce the occurrence of drip when thawed, can maintain creamy physical properties, and can be widely used as an allergen-free material. You can expect it. Therefore, it is an epoch-making and industrially applicable invention in the soybean processing field, the food manufacturing / use field, and all related fields.

1…半固体状豆乳製素材
3、30…半固体状豆乳製素材凍結物(豆乳クリーム凍結物)
5…半固体状豆乳製素材解凍物
10…LCRメータの電極ケーブル
15…LCRメータの電極
30…豆乳クリーム凍結物
40…保冷剤
41…ステンレス製シャーレ
42…測定補助板

E3…半固体状豆乳製素材凍結物品質評価過程
P1…半固体状豆乳製素材凍結物製造過程
P2…半固体状豆乳製素材解凍過程































1 ... Semi-solid soymilk material 3, 30 ... Semi-solid soymilk material Frozen (frozen soymilk cream)
5 ... Semi-solid soymilk material thawed product 10 ... LCR meter electrode cable 15 ... LCR meter electrode 30 ... Soymilk cream frozen product 40 ... Cooling agent 41 ... Stainless steel chalet 42 ... Measurement auxiliary plate

E3 ... Semi-solid soymilk material frozen product quality evaluation process P1 ... Semi-solid soymilk material frozen product manufacturing process P2 ... Semi-solid soymilk material thawing process































Claims (8)

クリーム状形態の豆乳由来の脂質含有凝集物(以下、「半固体状豆乳製素材」という。)がタンパク質変性防止剤無添加で、かつ冷凍速度0.4℃/分以上にて―60℃以下―80℃以上に凍結されてなる半固体状豆乳製素材凍結物であって、
該半固体状豆乳製素材凍結物の品質判断に用いる下記<Q>に示す−nの値が0.4以下であり、
解凍後の離水率が10%以下であり、かつ解凍後にクリーム状の物性を保持できる
ことを特徴とする、半固体状豆乳製素材凍結物。
<Q> −nは、LCRメータにより測定された周波数0.012〜20kHz帯域における静電容量Cの累乗近似曲線(C∝f^n)の指数(以下、「近似曲線指数」という。)
The creamy form of soymilk-derived lipid-containing aggregates (hereinafter referred to as "semi-solid soymilk material") is -60 ° C or less at a freezing rate of 0.4 ° C / min or more without the addition of a protein denaturation inhibitor. A semi-solid soymilk material frozen product frozen at -80 ° C or higher .
The value of -n shown in the following <Q> used for quality judgment of the semi-solid soymilk material frozen product is 0.4 or less.
Water separation rate after thawing Ri der 10% or less, and wherein the <br/> can hold the creamy properties after thawing, semisolid soy milk manufactured material frozen product.
<Q> −n is an index of a power approximation curve (C∝f ^ n) of capacitance C in the frequency 0.012 to 20 kHz band measured by an LCR meter (hereinafter referred to as “approximate curve index”).
前記LCRメータ測定が4端子法により行われることを特徴とする、請求項1に記載の半固体状豆乳製素材凍結物。 The frozen semi-solid soymilk material according to claim 1, wherein the LCR meter measurement is performed by a four-terminal method. 前記脂質含有凝集物は、下記〔A〕記載の方法により製造された豆乳製素材から分離されたものであることを特徴とする、請求項1、2のいずれかに記載の半固体状豆乳製素材凍結物。
〔A〕含脂大豆から加熱抽出された安定したコロイド分散系を形成している豆乳を凝集過程に供することにより、該豆乳よりも高濃度に脂質を含有した成分である脂質含有凝集物が生成し、これが該豆乳中に分散してなる豆乳製素材を得る豆乳製素材製造方法であって、該含脂大豆としてNSI(水溶性窒素指数)80以上の大豆を使用し、該凝集過程は、調製時の十分な加熱によって安定したコロイド分散系を形成している豆乳に対して熱による凝集やタンパク質分解酵素処理を行わずに凝集剤を添加する過程であり、該脂質含有凝集物はタンパク質含量に対する脂質含量の割合が65重量%以上100重量%未満であり、粘度変化率{(凝集後の見かけの粘度−凝集前の見かけの粘度)/凝集前の見かけの粘度}が25℃において5〜100を示す豆乳製素材が得られることを特徴とする、豆乳製素材製造方法。
The semi-solid soymilk product according to any one of claims 1 and 2, wherein the lipid-containing aggregate is separated from the soymilk product produced by the method according to the following [A]. Material frozen material.
[A] By subjecting soymilk forming a stable colloidal dispersion system heat-extracted from fat-containing soybean to the aggregation process, lipid-containing aggregates, which are components containing lipids at a higher concentration than the soymilk, are produced. However, this is a method for producing a soymilk material obtained by dispersing the soymilk material in the soymilk, and soybeans having an NSI (water-soluble nitrogen index) of 80 or more are used as the fat-containing soybeans, and the aggregation process is carried out. This is a process in which a flocculant is added to soymilk that has formed a stable colloidal dispersion system by sufficient heating during preparation without heat aggregation or proteolytic enzyme treatment, and the lipid-containing aggregate has a protein content. The ratio of lipid content to soybean is 65% by weight or more and less than 100% by weight, and the rate of change in viscosity {(apparent viscosity after aggregation-apparent viscosity before aggregation) / apparent viscosity before aggregation} is 5 to 5 at 25 ° C. A method for producing a soymilk material, which comprises obtaining a soymilk material showing 100.
乳化剤無添加、増粘剤その他の品質改良剤無添加、および食品油脂無添加であることを特徴とする、請求項1、2、3のいずれかに記載の半固体状豆乳製素材凍結物。 The frozen semi-solid soymilk material according to any one of claims 1, 2 and 3, characterized in that no emulsifier is added, no thickener or other quality improver is added, and no food oil or fat is added. 下記〔B〕以外の一または複数の副原料が添加されていることを特徴とする、請求項1、2、3、4のいずれかに記載の半固体状豆乳製素材凍結物。
〔B〕乳化剤、増粘剤その他の品質改良剤、食品油脂
The frozen semi-solid soymilk material according to any one of claims 1, 2, 3 and 4, wherein one or more auxiliary materials other than the following [B] are added.
[B] Emulsifiers, thickeners and other quality improvers, food fats and oils
請求項1、2、3のいずれかに記載の半固体状豆乳製素材を、タンパク質変性防止剤、乳化剤、増粘剤その他の品質改良剤または食品油脂のいずれをも添加することなく冷凍速度0.4℃/分以上にて―60℃以下―80℃以上に凍結し、解凍後の離水率が10%以下であって、解凍後にクリーム状の物性を保持できる凍結物を得ることを特徴とする、半固体状豆乳製素材凍結物製造方法。 The semi-solid soymilk material according to any one of claims 1, 2 and 3 is frozen at a freezing rate of 0 without adding any of a protein denaturation inhibitor, an emulsifier, a thickener or other quality improver or a food fat or oil. It is characterized by freezing at -40 ° C / min or higher to -60 ° C or lower and -80 ° C or higher to obtain a frozen product that has a water separation rate of 10% or less after thawing and can retain creamy physical characteristics after thawing. A method for producing frozen semi-solid soymilk material. 請求項1、2、3、4、5のいずれかに記載の半固体状豆乳製素材凍結物が解凍されたものであることを特徴とする、半固体状豆乳製素材解凍物。 A thawed semi-solid soymilk material according to any one of claims 1, 2, 3, 4, and 5, wherein the frozen semi-solid soymilk material is thawed. 請求項1、2、3、4、5のいずれかに記載の半固体状豆乳製素材凍結物の解凍物を得る方法であって、空気中に静置した状態で解凍することを特徴とする、半固体状豆乳製素材解凍物を得る方法。
The method for obtaining a thawed product of a frozen semi-solid soymilk material according to any one of claims 1, 2, 3, 4, and 5, characterized in that the thawed product is thawed in an air-standing state. , How to get a semi-solid soymilk material thawed product.
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