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JP6836166B2 - Wear-resistant protective cover and wear-resistant sieve using it - Google Patents
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JP6836166B2 - Wear-resistant protective cover and wear-resistant sieve using it - Google Patents

Wear-resistant protective cover and wear-resistant sieve using it Download PDF

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JP6836166B2
JP6836166B2 JP2017061673A JP2017061673A JP6836166B2 JP 6836166 B2 JP6836166 B2 JP 6836166B2 JP 2017061673 A JP2017061673 A JP 2017061673A JP 2017061673 A JP2017061673 A JP 2017061673A JP 6836166 B2 JP6836166 B2 JP 6836166B2
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尚人 寺田
尚人 寺田
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Sumitomo Metal Mining Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Description

本発明は、耐摩耗保護カバー、及び、それを用いた耐摩耗篩いに関する。詳しくは、工業炉の出口等に設置され、700℃以上の高温環境下での使用が想定される耐摩耗篩いを構成する金属棒(所謂グリズリーバー)に被覆して用いる耐摩耗保護カバーと、このような耐摩耗保護カバーによって被覆されてなるグリズリーバーによって構成される耐摩耗篩いに関する。 The present invention relates to a wear-resistant protective cover and a wear-resistant sieve using the same. Specifically, a wear-resistant protective cover that is installed at the outlet of an industrial furnace and is used by covering a metal rod (so-called grizzly bar) that constitutes an wear-resistant sieve that is expected to be used in a high-temperature environment of 700 ° C or higher. The present invention relates to an abrasion resistant sieve configured by a grizzly bar covered with such an abrasion resistant protective cover.

各種の加熱処理を行う工業炉から排出される高温の排出物に混入している巨大な塊状物等の粗大物を分離するために、一般的に、グリズリーとも称される耐摩耗性を有する大型の篩い(本明細書においては、これを「耐摩耗篩い」と言う)が用いられている。 Large-sized wear-resistant material, also commonly referred to as grizzly bear, to separate large lumps and other bulky materials mixed in high-temperature waste discharged from industrial furnaces that perform various heat treatments. Sieve (in this specification, this is referred to as "wear resistant sieve") is used.

一般に、耐摩耗篩いは、金属製の棒状の部材からなるグリズリーバーが相互に平行に配置された構造からなる(図1参照)。同図に示すような耐摩耗篩いは、例えば、ウェルツ法による酸化亜鉛鉱の製造プロセスにおいて、900〜1200℃程度の高温に達している酸化亜鉛焼鉱を排出するロータリーキルンの排出端側に設置され、排出された高温の焼鉱を、次工程にそのまま搬送可能な粒状物のペレットと、搬送不能な巨大な塊状物とに分別する装置として用いられる。グリズリーバー上に残存し分離回収された巨大な塊状物は専用の排出口へ排出される。 In general, an wear-resistant sieve has a structure in which grizzly bars made of metal rod-shaped members are arranged in parallel with each other (see FIG. 1). The wear-resistant sieve as shown in the figure is installed on the discharge end side of a rotary kiln that discharges zinc oxide burnt ore that has reached a high temperature of about 900 to 1200 ° C. in the manufacturing process of zinc oxide ore by the Waelz process, for example. It is used as a device for separating the discharged high-temperature burnt ore into granular pellets that can be transported as they are in the next process and huge lumps that cannot be transported. The huge lumps that remain on the grizzly bar and are separated and recovered are discharged to a dedicated outlet.

尚、上記の酸化亜鉛焼鉱は排出時においても、依然700〜900℃程度の高温状態を保持している。この例に代表される通り、耐摩耗篩いを構成するグリズリーバーは、通常、勢いよく落下してくる高温の焼鉱或いは塊状物との激しい衝突に恒常的に曝されることとなる。よって、その天面側には、通常、高温脆性に強い保護部材(本明細書においては、これを「耐摩耗保護カバー」と言う)が設置されている。 The zinc oxide burnt ore still maintains a high temperature state of about 700 to 900 ° C. even at the time of discharge. As represented by this example, the grizzly bar constituting the wear-resistant sieve is usually constantly exposed to a violent collision with a vigorous falling hot burnt ore or agglomerates. Therefore, a protective member (referred to as "wear-resistant protective cover" in the present specification) that is resistant to high-temperature brittleness is usually installed on the top surface side thereof.

ここで、従来の耐摩耗篩い用の「耐摩耗保護カバー」は、図5に示す耐摩耗保護カバー5のように、鉄板51により形成された箱型及び三角柱型の複数のセル内に耐摩耗材52が溶射によって埋め込まれた複雑な構成により、三角屋根状の外形が形成されているものが広く用いられていた。そのため、耐摩耗保護カバーの製造に手間と時間が掛かり、又、高価な耐摩耗材を多量に使用するため、非常に製造コストが嵩むものであった。 Here, the conventional "wear-resistant protective cover" for a wear-resistant sieve is a wear-resistant material in a plurality of box-shaped and triangular prism-shaped cells formed by the iron plate 51, as in the wear-resistant protective cover 5 shown in FIG. Those having a triangular roof-like outer shape formed by a complicated structure in which 52 is embedded by thermal spraying have been widely used. Therefore, it takes time and effort to manufacture the wear-resistant protective cover, and since a large amount of expensive wear-resistant material is used, the manufacturing cost is very high.

その一方で、セラミック製の部材をその上部に固着した構造のグリズリーバーも提案されている(特許文献1参照)。しかしながら、この耐摩耗保護カバーは、セラミックであるが故に、金属系の耐摩耗材ほどの耐衝撃性は有し得ない。よって、例えば、上記のように高温の粉状物、粒状物或いは塊状物との恒常的な衝突が想定されるような箇所に用いるには耐衝撃強度が不十分であり、その使用条件の範囲に大幅な制約があった。 On the other hand, a grizzly bar having a structure in which a ceramic member is fixed to the upper portion thereof has also been proposed (see Patent Document 1). However, since this wear-resistant protective cover is made of ceramic, it cannot have as much impact resistance as a metal-based wear-resistant material. Therefore, for example, the impact resistance is insufficient for use in places where constant collision with high-temperature powders, granules or lumps is expected as described above, and the range of usage conditions thereof. Had significant restrictions.

特開2002−219416号公報Japanese Unexamined Patent Publication No. 2002-219416

本発明の目的は、例えば、700℃以上の高温環境下において高温の粉状物、粒状物或いは塊状物との恒常的な衝突が想定される状況における使用が十分に可能であり、このような環境下における耐摩耗性に優れるものでありながら、尚且つ、構造が簡単で低コストで製造可能な耐摩耗篩いのグリズリーバー用の耐摩耗保護カバーを提供することである。 An object of the present invention is that, for example, it can be sufficiently used in a situation where constant collision with a high-temperature powder, granule or lump is expected in a high-temperature environment of 700 ° C. or higher. It is an object of the present invention to provide a wear-resistant protective cover for a grizzly bear of a wear-resistant sieve, which has excellent wear resistance in an environment, yet has a simple structure and can be manufactured at low cost.

本発明者は、鋭意検討を行った結果、安価で入手が容易な、汎用的な耐摩耗性板材を積層してなる簡単な構造の耐摩耗保護カバーによって、上記課題が解決可能であることに想到し、本発明を完成させるに至った。具体的には、本発明は以下のものを提供する。 As a result of diligent studies, the present inventor has found that the above problems can be solved by an inexpensive and easily available wear-resistant protective cover having a simple structure in which general-purpose wear-resistant plate materials are laminated. I came up with the idea and completed the present invention. Specifically, the present invention provides the following.

(1) 耐摩耗篩いのグリズリーバー用の耐摩耗保護カバーであって、芯部と、該芯部の両側面及び天面側の各面を被覆する外殻部と、を含んでなり、前記芯部及び前記外殻部は、いずれも、金属製の平板の一方の面に耐摩耗層が形成されてなる耐摩耗性板材からなり、前記芯部は、複数の前記耐摩耗性板材が、前記グリズリーバーへの設置時において該グリズリーバーの設置面に対して垂直となる方向に沿って平行に積層されてなり、前記外殻部は、前記耐摩耗性板材が、前記耐摩耗層が表面に露出される態様で、前記芯部の両側面及び天面側の各面に接合されてなる、耐摩耗保護カバー。 (1) An wear-resistant protective cover for a grizzly bar of an wear-resistant sieve, which includes a core portion and an outer shell portion that covers both side surfaces and the top surface side of the core portion. Both the core portion and the outer shell portion are made of a wear-resistant plate material having an wear-resistant layer formed on one surface of a metal flat plate, and the core portion is formed of a plurality of the wear-resistant plate materials. When installed on the grizzly bar, the grizzly bars are laminated in parallel along a direction perpendicular to the installation surface of the grizzly bar, and the outer shell portion is formed by the wear-resistant plate material and the wear-resistant layer on the surface. A wear-resistant protective cover that is joined to both side surfaces and the top surface side of the core portion in a manner exposed to the surface.

(1)の発明によれば、耐摩耗保護カバーを、安価で入手が容易な耐摩耗材を単に積層しただけの簡単な構造からなるものとした。これにより、700℃以上の高温環境下において高温の粉状物、粒状物或いは塊状物との恒常的な衝突が想定される状況における十分な耐摩耗性を有するものでありながら、尚且つ、低コストで製造可能なグリズリーバー用の耐摩耗保護カバーを得ることができる。 According to the invention of (1), the wear-resistant protective cover has a simple structure in which an inexpensive and easily available wear-resistant material is simply laminated. As a result, it has sufficient wear resistance in a situation where constant collision with high-temperature powders, granules or lumps is expected in a high-temperature environment of 700 ° C. or higher, and yet it is low. A wear-resistant protective cover for grizzly bears that can be manufactured at low cost can be obtained.

(2) 積層された複数の前記耐摩耗性板材の幅が、前記耐摩耗保護カバーの天面側頂部に向けて漸減していることによって、前記芯部の天面側には、前記耐摩耗性板材の両側端部に沿って山型の傾斜面が構成されていて、前記傾斜面に前記耐摩耗性板材が接合されていることにより、天面側に切妻屋根形状の外殻部が形成されている、(1)に記載の耐摩耗保護カバー。 (2) The width of the plurality of laminated wear-resistant plate materials gradually decreases toward the top surface side of the wear-resistant protective cover, so that the wear-resistant plate material is on the top surface side of the core portion. A mountain-shaped inclined surface is formed along both side ends of the sex plate material, and the wear-resistant plate material is joined to the inclined surface to form a gable roof-shaped outer shell portion on the top surface side. The wear-resistant protective cover according to (1).

(2)の発明によれば、芯部を構成する耐摩耗性板材のカット幅を変更することのみによって、(1)の耐摩耗保護カバーの天面側に、切妻屋根形状の外殻部を形成したものとした。これによれば、低コストで製造可能であるという(1)の発明のメリットを維持したまま、グリズリーバーの天面側を被覆する耐摩耗保護カバーの天面側の形状を切妻屋根形状とすることができ、耐摩耗性篩いの下方へ篩い落とすべき粉体等のグリズリーバー上への滞留、堆積や固着を回避し、耐摩耗性保護カバー自体の耐久性の更なる向上に寄与することができる。 According to the invention of (2), a gable roof-shaped outer shell portion is provided on the top surface side of the wear-resistant protective cover of (1) only by changing the cut width of the wear-resistant plate material constituting the core portion. It was assumed that it was formed. According to this, while maintaining the merit of the invention of (1) that it can be manufactured at low cost, the shape of the top surface side of the wear-resistant protective cover that covers the top surface side of the grizzly bar is the gable roof shape. It is possible to avoid the accumulation, accumulation and sticking of powder and the like that should be sieved below the wear-resistant sieve on the grizzly bar, and contribute to further improvement of the durability of the wear-resistant protective cover itself. it can.

(3) 前記耐摩耗性板材の耐摩耗層を構成する耐摩耗材が、高クロム鋳鉄系の耐摩耗材である(1)又は(2)に記載の耐摩耗保護カバー。 (3) The wear-resistant protective cover according to (1) or (2), wherein the wear-resistant material constituting the wear-resistant layer of the wear-resistant plate is a high-chromium cast iron-based wear-resistant material.

(3)の発明によれば、(1)又は(2)の耐摩耗保護カバーにおいて用いる耐摩耗性板材を、汎用的な耐摩耗性部材であり入手容易であって、耐熱性と耐摩耗性に優れる高クロム鋳鉄系の耐摩耗材を用いるものとした。これにより、(1)又は(2)の発明の奏する上記効果を、より、高い精度で、尚且つ、経済面も含めて、より容易に享受することができる。 According to the invention of (3), the wear-resistant plate material used in the wear-resistant protective cover of (1) or (2) is a general-purpose wear-resistant member, which is easily available, and has heat resistance and wear resistance. A high-chromium cast iron-based wear-resistant material with excellent properties was used. As a result, the above-mentioned effects of the invention of (1) or (2) can be enjoyed more easily with higher accuracy and also in terms of economy.

(4) (1)から(3)のいずれかに記載の耐摩耗保護カバーが、前記グリズリーバーの天面側を被覆して設置されている、耐摩耗篩い。 (4) An wear-resistant sieve in which the wear-resistant protective cover according to any one of (1) to (3) is installed so as to cover the top surface side of the grizzly bar.

(4)の発明によれば、上記のような高温環境下においての使用が想定される耐摩耗篩いにおいて、グリズリーバー又はその保護カバーの修理交換の頻度を下げて、耐摩耗篩いを含んでなる製造プラントの生産性を向上させることができる。 According to the invention of (4), in the wear-resistant sieve that is expected to be used in the high temperature environment as described above, the wear-resistant sieve is included by reducing the frequency of repair and replacement of the grizzly bar or its protective cover. The productivity of the manufacturing plant can be improved.

(5) 700℃以上に焼成された粒状又は粉状の焼成物を排出する工業炉と、該工業炉の排出端側に(4)に記載の耐摩耗篩いが設置されてなる、焼成物選別設備。 (5) Sorting of fired products, which comprises an industrial furnace for discharging granular or powdery fired products fired at 700 ° C. or higher, and a wear-resistant sieve according to (4) installed on the discharge end side of the industrial furnace. Facility.

(5)の発明によれば、例えば、700℃以上の高温の焼成物を排出するロータリーキルンの排出端等において、耐摩耗篩いによって焼成物中の粗大排出物の選別を行う設備の稼働効率を向上させることができる。 According to the invention of (5), for example, at the discharge end of a rotary kiln that discharges a fired product having a high temperature of 700 ° C. or higher, the operating efficiency of equipment for sorting coarse discharge in the fired product is improved by a wear-resistant sieve. Can be made to.

(6) ウェルツ法による酸化亜鉛鉱の製造プラントであって、還元焙焼工程用のロータリーキルン、及び/又は、乾燥加熱工程用のロータリーキルンの排出端側に(4)に記載の耐摩耗篩いが設置されている酸化亜鉛鉱の製造プラント。 (6) A wear-resistant sieve according to (4) is installed on the discharge end side of a rotary kiln for a reduction roasting process and / or a rotary kiln for a drying and heating process in a zinc oxide ore production plant by the Waelz process. Zinc oxide ore manufacturing plant.

(6)の発明によれば、(4)の耐摩耗篩いを、ウェルツ法による酸化亜鉛鉱の製造プラントにおいて用いることができる。これによれば、鉄スクラップ中の亜鉛を効率的且つ経済的に回収する技術として、鉱物資源を持たない我が国の資源リサイクルに大いに貢献している上記製造プラントの生産性向上に寄与することができる。 According to the invention of (6), the wear-resistant sieve of (4) can be used in a zinc oxide ore production plant by the Waelz process. According to this, as a technology for efficiently and economically recovering zinc in iron scrap, it is possible to contribute to improving the productivity of the above-mentioned manufacturing plant, which greatly contributes to resource recycling in Japan, which does not have mineral resources. ..

本発明によれば、高温環境下において高温の粉状物、粒状物或いは塊状物との恒常的な衝突が想定される状況における使用が十分に可能であり、このような環境下における耐摩耗性に優れるものでありながら、尚且つ、構造が簡単で低コストで製造可能な耐摩耗篩いのグリズリーバー用の耐摩耗保護カバーを提供することができる。 According to the present invention, it can be sufficiently used in a situation where constant collision with a high-temperature powder, granule or lump is expected in a high-temperature environment, and wear resistance in such an environment. It is possible to provide a wear-resistant protective cover for a grizzly bear of an wear-resistant sieve, which is excellent in structure and can be manufactured at low cost with a simple structure.

本発明の耐摩耗保護カバーが天面側に設置されているグリズリーバーを備える耐摩耗篩いの平面図である。It is a top view of the wear-resistant sieve provided with the grizzly bar in which the wear-resistant protective cover of the present invention is installed on the top surface side. 図1に示す耐摩耗篩いの全体構成を模式的に示す立面図である。It is an elevation view which shows typically the whole structure of the wear-resistant sieve shown in FIG. 本発明の耐摩耗保護カバーがグリズリーバーの天面側に設置されている実施形態にかかる斜視図である。FIG. 5 is a perspective view of an embodiment in which the wear-resistant protective cover of the present invention is installed on the top surface side of the grizzly bar. 本発明の耐摩耗保護カバーの構造を示す正面図及び上面図である。It is a front view and the top view which show the structure of the wear-resistant protective cover of this invention. 従来の耐摩耗保護カバーがグリズリーバーの天面側に設置されている実施形態にかかる斜視図である。FIG. 5 is a perspective view of an embodiment in which a conventional wear-resistant protective cover is installed on the top surface side of a grizzly bar.

以下、本発明の耐摩耗保護カバー、及び、それを用いた耐摩耗篩いの好ましい実施形態について説明する。本発明は、粉状、粒状或いは塊状の高温排出物を排出する種々の工業炉の排出端側に設置して、これらの排出物から粗大排出物を選別する機能を有する工業用の大型の篩い全般に広く適用可能な技術である。一具体例として、この技術は、上述の通り、ウェルツ法による酸化亜鉛鉱の製造プロセスにおいて、酸化亜鉛焼鉱を排出するロータリーキルンの排出端側において好ましく用いることができる。以下においては、本発明の耐摩耗保護カバー、及び、それを用いた耐摩耗篩いを、酸化亜鉛鉱の製造プロセスへ適用した場合、より詳しくは同プロセスを構成するロータリーキルンの排出端側にこの耐摩耗篩いを設置した製造プラントに用いる場合における実施形態を、本発明の好ましい実施形態の一例として詳細に説明する。但し、本発明は以下に説明する実施形態に限定されるものではなく、本発明の要旨を変更しない範囲で変更が可能である。 Hereinafter, a preferred embodiment of the wear-resistant protective cover of the present invention and the wear-resistant sieve using the cover will be described. The present invention is a large industrial sieve having a function of being installed on the discharge end side of various industrial furnaces for discharging powdery, granular or lumpy high-temperature discharges and selecting coarse discharges from these discharges. It is a technology that can be widely applied in general. As a specific example, as described above, this technique can be preferably used on the discharge end side of a rotary kiln that discharges zinc oxide burnt in the process of producing zinc oxide ore by the Waelz process. In the following, when the wear-resistant protective cover of the present invention and the wear-resistant sieve using the same are applied to the production process of zinc oxide ore, more specifically, the wear-resistant protective cover on the discharge end side of the rotary kiln constituting the process. An embodiment when used in a manufacturing plant equipped with a wear sieve will be described in detail as an example of a preferred embodiment of the present invention. However, the present invention is not limited to the embodiments described below, and changes can be made without changing the gist of the present invention.

<耐摩耗篩い>
図1及び図2に示す通り、耐摩耗篩い10は、複数本のグリズリーバー2が平行に配置されることによって構成される篩い面を備え、高温の粉状物及び高温の塊状物を篩い分けることができる大型の選別装置である。各のグリズリーバー2は、金属製の棒状の部材からなり、グリズリーバー2の天面側、即ち、耐摩耗篩い10の使用時において、高温の焼鉱等が恒常的に直撃する側を被覆して耐摩耗保護カバー1が設置されている。
<Abrasion resistant sieve>
As shown in FIGS. 1 and 2, the wear-resistant sieve 10 has a sieving surface formed by arranging a plurality of grizzly bars 2 in parallel, and sifts high-temperature powder and high-temperature lumps. It is a large sorting device that can be used. Each grizzly bar 2 is made of a metal rod-shaped member, and covers the top surface side of the grizzly bar 2, that is, the side where high-temperature burnt ore constantly hits directly when the wear-resistant sieve 10 is used. A wear resistant protective cover 1 is installed.

耐摩耗篩い10は、酸化亜鉛鉱の製造プラントを構成するロータリーキルン等の高温の排出物を排出する工業炉の排出端側において高温の排出物をグリズリーバー2上に落下させることができる位置に設置される。そして、耐摩耗篩い10は、通常は、図2に示すように、グリズリーバー2によって構成される篩い面が斜め向きの面となるように設置される。 The wear-resistant sieve 10 is installed at a position where the high-temperature discharge can be dropped onto the grizzly bar 2 on the discharge end side of an industrial furnace that discharges high-temperature discharge such as a rotary kiln constituting a zinc oxide ore manufacturing plant. Will be done. Then, as shown in FIG. 2, the wear-resistant sieve 10 is usually installed so that the sieve surface formed by the grizzly bar 2 is an obliquely oriented surface.

又、耐摩耗篩い10は、図2に示すように、グリズリーバー2が、その端部が回転軸に対して偏芯設置されたディスク板3に接続された状態で取り付けられていることにより、当該回転軸が1回転することに伴い、グリズリーバー2が上下に1往復動する構造となっていることが好ましい。又、隣接するグリズリーバー2同士の上記偏芯の位相が、180度ずれるように取り付けられていることにより、隣接するグリズリーバー2同士が逆方向の上下動を繰り返す構造であることがより好ましい。このような揺動可能な態様でグリズリーバー2が設置されている耐摩耗篩いは搖動ロストルとも称される。本発明の耐摩耗篩い10をこのような搖動ロストルにも好ましく適用することができる。このような搖動ロストルは、篩い面上における耐摩耗性篩いの下方へ篩い落とすべき粉体等の排出物の滞留や堆積、固着を更に高い精度で防止可能であり、篩い面上に残留した巨大な塊状物による目詰まり等の不具合も少なく、篩い面上に残留した巨大な塊状物を速やかに排出することができる、選別能力の高い耐摩耗性篩いとして、これを配置した製造プラントの生産性向上に有意に寄与することができる。 Further, as shown in FIG. 2, the wear-resistant sieve 10 is attached by attaching the grizzly bar 2 in a state where its end is connected to the disc plate 3 eccentrically installed with respect to the rotation axis. It is preferable that the grizzly bar 2 reciprocates up and down once as the rotation shaft makes one rotation. Further, it is more preferable that the adjacent grizzly bars 2 are attached so that the phases of the eccentricity of the adjacent grizzly bars 2 are displaced by 180 degrees, so that the adjacent grizzly bars 2 repeatedly move up and down in opposite directions. A wear-resistant sieve in which the grizzly bar 2 is installed in such a swingable manner is also referred to as a swaying rostrum. The wear-resistant sieve 10 of the present invention can be preferably applied to such a swaying rostrum. Such a swaying rostrum can prevent the accumulation, accumulation, and sticking of discharges such as powder that should be sieved below the wear-resistant sieve on the sieve surface with higher accuracy, and the huge amount remaining on the sieve surface. Productivity of the manufacturing plant in which this is placed as an abrasion-resistant sieve with high sorting ability, which has few problems such as clogging due to large lumps and can quickly discharge the huge lumps remaining on the sieve surface. It can contribute significantly to the improvement.

例えば、ウェルツ法による酸化亜鉛鉱の製造プロセスにおいて、乾燥加熱用のロータリーキルンからの塊状物と粉状物とが混在する高温の排出物を、この耐摩耗篩い10により篩い分ける場合、複数のグリズリーバー2によって構成される耐摩耗篩い10の篩い面上に投下された、高温の粉状物、粒状物或いは塊状物のうち、一定以上の大きさの塊状物のみが、グリズリーバー2上に残留し、傾斜面となるように配置されている篩い面上を転がって専用の排出口へ排出される。そして粒径が一定以下である粉状物、粒状物或いは塊状物は篩い面から下方に落下し、コンベヤー4によって次工程に搬出される。 For example, in the process of producing zinc oxide ore by the Waelz process, when high-temperature discharges in which agglomerates and powders are mixed from a rotary kiln for drying and heating are sieved by the wear-resistant sieve 10, a plurality of grizzly bars are used. Of the high-temperature powders, granules or lumps dropped on the sieve surface of the abrasion-resistant sieve 10 composed of 2, only lumps having a certain size or larger remain on the grizzly bar 2. , It rolls on a sieve surface arranged so as to be an inclined surface and is discharged to a dedicated discharge port. Then, the powdery substance, the granular substance or the lumpy substance having a particle size of a certain value or less falls downward from the sieve surface and is carried out to the next step by the conveyor 4.

<耐摩耗保護カバー>
図3に示すように、耐摩耗保護カバー1は、耐摩耗篩い10を構成するグリズリーバー2の天面側を被覆して設置される。
<Abrasion resistant protective cover>
As shown in FIG. 3, the wear-resistant protective cover 1 is installed so as to cover the top surface side of the grizzly bar 2 constituting the wear-resistant sieve 10.

図3及び図4に示すように、耐摩耗保護カバー1は、芯部11、12と、これを被覆する外殻部13、14とを少なくとも含んで構成されている。そして、耐摩耗保護カバー1は、芯部11、12と、外殻部13、14とが、いずれも、汎用部材として入手容易な耐摩耗性板材によって構成可能な簡単な構造からなるものであることを特徴とする。 As shown in FIGS. 3 and 4, the wear-resistant protective cover 1 is configured to include at least core portions 11 and 12 and outer shell portions 13 and 14 covering the core portions 11 and 12. The wear-resistant protective cover 1 has a simple structure in which the core portions 11 and 12 and the outer shell portions 13 and 14 are all made of a wear-resistant plate material that is easily available as a general-purpose member. It is characterized by that.

耐摩耗保護カバー1を構成する耐摩耗性板材111、121としては、一方の面に耐摩耗層が形成されていて、所望の耐熱性及び耐摩耗性を有する金属製の板材であれば、特に限定なく、各種の金属板材を適宜用いることができる。但し、耐熱性、耐摩耗性、及び、汎用品であることによる価格も含めた入手容易性等をバランスよく兼ね備える高クロム鋳鉄系の耐摩耗材によって耐摩耗層が形成されている金属板を、耐摩耗性板材111、121として、特に好ましく用いることができる。高クロム鋳鉄系の耐摩耗材による耐摩耗処理が施された金属板としては、例えば、特殊電極株式会社製のTOPプレート(商品名「TOP Gr−C」)を使用することができる。尚、「TOP Gr−C」の成分は、高Cr鋳鉄系+複合炭化物で、硬さは、ショア硬さで80HS以上90HS以下である。 The wear-resistant plate materials 111 and 121 constituting the wear-resistant protective cover 1 are particularly limited to metal plate materials having a wear-resistant layer formed on one surface and having desired heat resistance and wear resistance. Various metal plate materials can be appropriately used without limitation. However, a metal plate whose wear-resistant layer is formed by a high-chromium cast iron-based wear-resistant material that has a good balance of heat resistance, wear resistance, and availability including price due to being a general-purpose product is resistant. It can be particularly preferably used as the wear-resistant plate materials 111 and 121. As the metal plate subjected to the wear-resistant treatment with a high-chromium cast iron-based wear-resistant material, for example, a TOP plate (trade name “TOP Gr-C”) manufactured by Tokuden Co., Ltd. can be used. The component of "TOP Gr-C" is a high Cr cast iron-based + composite carbide, and the hardness is 80HS or more and 90HS or less in shore hardness.

図3及び図4に示すように、耐摩耗保護カバー1の芯部11、12は、複数の耐摩耗性板材111、121が、グリズリーバー2への設置時においてグリズリーバー2の設置面に対して垂直となる方向に沿って平行に積層されている構造からなる。尚、積層される各耐摩耗性板材111、121同士の接合については、クロム系の耐摩耗材の溶射による接合であることが好ましい。 As shown in FIGS. 3 and 4, the core portions 11 and 12 of the wear-resistant protective cover 1 have a plurality of wear-resistant plate members 111 and 121 with respect to the installation surface of the grizzly bar 2 when they are installed on the grizzly bar 2. It consists of a structure in which the bears are stacked in parallel along the vertical direction. It is preferable that the wear-resistant plate members 111 and 121 to be laminated are joined by thermal spraying of a chromium-based wear-resistant material.

又、耐摩耗保護カバー1は、図3及び図4に示すように、その天面側に切妻屋根形状の外殻部が形成されているものであることが好ましい。芯部11、12のうち、天面側寄りの一部(天面側芯部12)において、この部分を構成する耐摩耗性板材121a〜dの幅が、図4に示すように、耐摩耗保護カバー1の天面側頂部に向けて漸減している構成とすることにより、耐摩耗性板材121a〜dの両側端部に沿って山型の傾斜面を構成し、これにより、単一種類の板材のカット幅の変更という簡易な加工のみで、芯部の天面側の形状をこのような切妻屋根形状とすることができる。尚、切妻屋根形状の天面側の形状について、切妻屋根の頂角、即ち、上記両傾斜面のなす角の角度は、例えば90°であることを、その好ましい角度の一例として挙げることができる。 Further, as shown in FIGS. 3 and 4, the wear-resistant protective cover 1 preferably has a gable roof-shaped outer shell portion formed on the top surface side thereof. Of the core portions 11 and 12, in a part of the core portion 11 and 12 closer to the top surface side (top surface side core portion 12), the widths of the wear-resistant plate members 121a to 121 constituting this portion are wear-resistant as shown in FIG. By making the protective cover 1 gradually decrease toward the top surface side, a mountain-shaped inclined surface is formed along both side ends of the wear-resistant plate members 121a to 121, thereby forming a single type. The shape of the top surface of the core can be made into such a gable roof shape only by a simple process of changing the cut width of the plate material. Regarding the shape of the gable roof on the top surface side, the apex angle of the gable roof, that is, the angle formed by the two inclined surfaces is, for example, 90 ° can be mentioned as an example of the preferable angle. ..

又、図3及び図4に示すように、耐摩耗保護カバー1の外殻部13、14は、耐摩耗性板材が、耐摩耗層が表面に露出される態様で、芯部11、12の両側面及び天面に接合されてなる構造からなる。尚、外殻部13、14を構成する耐摩耗性板材の芯部11、12への接合についても、クロム系の耐摩耗材の溶射による接合であることが好ましい。 Further, as shown in FIGS. 3 and 4, the outer shells 13 and 14 of the wear-resistant protective cover 1 have the core portions 11 and 12 in such a manner that the wear-resistant plate material is exposed on the surface. It consists of a structure that is joined to both sides and the top surface. The wear-resistant plate materials forming the outer shells 13 and 14 are preferably joined to the cores 11 and 12 by thermal spraying of a chromium-based wear-resistant material.

図3及び図4に示すように、耐摩耗保護カバー1が、その天面側に切妻屋根形状の外殻部が形成されているものである場合、芯部11、12のうち、底面側寄りの一部(底面側芯部11)の側面には、外殻部13(側面側外殻部13)が、切妻屋根形状の天面側芯部12の両傾斜面には、外殻部14(天面側外殻部14)が、それぞれ接合されて、耐摩耗保護カバー1の外殻部は構成されている。 As shown in FIGS. 3 and 4, when the wear-resistant protective cover 1 has a gable roof-shaped outer shell formed on the top surface side thereof, the core portions 11 and 12 are closer to the bottom surface side. The outer shell portion 13 (side surface side outer shell portion 13) is on the side surface of a part (bottom side core portion 11), and the outer shell portion 14 is on both inclined surfaces of the gable roof-shaped top surface side core portion 12. (Top surface side outer shell portion 14) are joined to each other to form the outer shell portion of the wear resistant protective cover 1.

尚、耐摩耗保護カバー1は、グリズリーバー2への設置を容易に行うことができ、且つ、設置後の接続部分の安定性を高めることができる接続部15を更に備えるものであることが好ましい。この接続部15は、図3に示すような断面コの字形状の部材であることが好ましく、鋼材等を加工した部材であってもよいが、芯部11、12や外殻部13、14を構成するものと同一の耐摩耗性板材を上記形状に加工形成したものであることがより好ましい。接続部15と芯部11、12、外殻部13、14との接合についても、上記同様、クロム系の耐摩耗材の溶射による接合が好ましい。尚、接続部15とグリズリーバー2との接合については、消耗時の交換作業が容易に行える着脱可能なボルト締め等による固定であることが好ましい。 It is preferable that the wear-resistant protective cover 1 is further provided with a connecting portion 15 that can be easily installed on the grizzly bar 2 and can improve the stability of the connecting portion after installation. .. The connecting portion 15 is preferably a member having a U-shaped cross section as shown in FIG. 3, and may be a member processed from a steel material or the like, but the core portions 11 and 12 and the outer shell portions 13 and 14 It is more preferable that the same wear-resistant plate material as the one constituting the above is processed and formed into the above shape. As for the joining between the connecting portion 15, the core portions 11, 12, and the outer shell portions 13, 14, it is preferable to join by spraying a chromium-based wear-resistant material as described above. It is preferable that the connection portion 15 and the grizzly bar 2 are fixed by tightening with removable bolts or the like so that the replacement work can be easily performed at the time of wear.

<酸化亜鉛鉱の製造プラント>
ウェルツ法による酸化亜鉛鉱の製造プラントは、鉄鋼ダスト等の亜鉛含有鉱を還元焙焼して粗酸化亜鉛ダストを得る還元焙焼工程、還元焙焼工程で得た粗酸化亜鉛ダストからフッ素及びカドミウム等を分離除去して粗酸化亜鉛ケーキを得る湿式工程、湿式工程で得た粗酸化亜鉛ケーキを乾燥加熱して酸化亜鉛鉱(焼鉱)を得る乾燥加熱工程を順次行うプロセスを実施する工業プラントである。本発明は、このような酸化亜鉛鉱の製造プラントにおいて、上記の還元焙焼工程で用いる還元焙焼用ロータリーキルン(RRK)若しくは乾燥加熱工程で用いる乾燥加熱用ロータリーキルン(DRK)、或いは、同プラントにおけるそれら両方のロータリーキルンの排出端側に設置する、700℃以上にも達する高温の排出物を篩い分ける焼成物選別装置として好ましく用いることできる。
<Zinc oxide ore manufacturing plant>
The production plant for zinc oxide ore by the Waelz process is a reduction roasting process in which zinc-containing ore such as steel dust is reduced and roasted to obtain crude zinc oxide dust, and fluorine and cadmium from the crude zinc oxide dust obtained in the reduction roasting process. An industrial plant that carries out a process of sequentially performing a wet step of obtaining a crude zinc oxide cake by separating and removing such substances, and a drying and heating step of drying and heating the crude zinc oxide cake obtained in the wet step to obtain zinc oxide ore (roasted ore). Is. The present invention is the rotary kiln for reduction roasting (RRK) used in the above-mentioned reduction roasting step, the rotary kiln for drying and heating (DRK) used in the drying and heating step, or the same plant in such a zinc oxide ore production plant. It can be preferably used as a fired product sorting device installed on the discharge end side of both of these rotary kilns to screen out high temperature discharges up to 700 ° C. or higher.

[還元焙焼工程]
還元焙焼工程においては、鉄鋼ダストを還元材とともに予めペレット化した原材料等を、還元焙焼用ロータリーキルン(RRK)によって還元焙焼する処理が行われる。この還元焙焼処理においては、被処理物の最高温度が1100〜1200℃程度になるように制御される。RRKには、残留物(クリンカー)を排出する排出端側に、オイルバーナーが備えられており、排出端側から直火で加熱される。装入端側の排ガス温度は、400℃から700℃の範囲内の適切な温度で管理される。そしてRRKにおいては、カルシウム源として石灰石を投入することにより、炉内残留物の融点を上昇させ、キルン内にベコを付着させないように調節しているが、あえて燃焼状態が持続しやすいコークス等の炭材を使用していること、そして還元された金属鉄は一酸化炭素ガス濃度が低下すればキルン内で速やかに酸化され、酸化反応に伴い発熱することにより、特に排出端付近の残留物が高温になりやすく、これに起因して、炉内の排出端側にベコが生成しやすい。そこで、このベコの過剰な生成を防ぐためのコーチングカッターと呼ばれる、キルン運転中にベコを機械的に掻き落とす装置が備わっている場合が多く、この場合、RRKの排出物には、塊状物である剥離したベコが混入することがある。特にこのようなRRKにおいては、被処理物の排出端側に、耐摩耗篩いを備えることが必須となる。そして、このような態様で設置される耐摩耗篩いにおいて、本発明の耐摩耗保護カバーを極めて好ましく用いることができる。
[Reduction roasting process]
In the reduction roasting step, a process of reducing and roasting a raw material or the like in which steel dust is pelletized together with a reducing material in advance by a rotary kiln for reduction roasting (RRK) is performed. In this reduction roasting process, the maximum temperature of the object to be processed is controlled to be about 1100 to 1200 ° C. The RRK is provided with an oil burner on the discharge end side for discharging the residue (clinker), and is heated by a direct fire from the discharge end side. The exhaust gas temperature on the charging end side is controlled at an appropriate temperature within the range of 400 ° C. to 700 ° C. And in RRK, by adding limestone as a calcium source, the melting point of the residue in the furnace is raised and adjusted so that the beco does not adhere to the kiln, but coke etc. whose combustion state is easy to maintain The use of charcoal material, and the reduced metallic iron is rapidly oxidized in the kiln when the carbon monoxide gas concentration decreases, and heat is generated during the oxidation reaction, resulting in the residue especially near the discharge end. The temperature tends to be high, and due to this, beco is likely to be generated on the discharge end side in the furnace. Therefore, in many cases, a device called a coaching cutter for preventing excessive generation of the beco is provided, which mechanically scrapes off the beco during the kiln operation. In this case, the RRK discharge is a lump. Some peeled beco may be mixed. In particular, in such RRK, it is essential to provide an wear-resistant sieve on the discharge end side of the object to be treated. Then, in the wear-resistant sieve installed in such an embodiment, the wear-resistant protective cover of the present invention can be used extremely preferably.

[湿式工程]
還元焙焼工程に続く湿式工程においては、還元焙焼工程で得た粗酸化亜鉛ダストに含有される塩素、フッ素、カドミウム等の水溶性不純物を処理液中に分離抽出し、更に固液分離処理によって、粗酸化亜鉛ダストから不純物を水洗浄法により除去して粗酸化亜鉛ケーキを得る湿式処理が行われる。
[Wet process]
In the wet step following the reduction roasting step, water-soluble impurities such as chlorine, fluorine, and cadmium contained in the crude zinc oxide dust obtained in the reduction roasting step are separated and extracted into the treatment liquid, and further solid-liquid separation treatment is performed. A wet treatment is performed in which impurities are removed from the crude zinc oxide dust by a water washing method to obtain a crude zinc oxide cake.

[乾燥加熱工程]
乾燥加熱工程においては、湿式工程で得た粗酸化亜鉛ケーキを乾燥加熱用ロータリーキルン(DRK)に投入して焼成することにより、ハロゲン濃度を更に低減させつつ、高品位の酸化亜鉛鉱を製造する乾式処理を行う。粗酸化亜鉛ケーキは、含水ケーキ状のまま、スクリューフィーダ等の定量装入装置によってDRKに投入される。DRKに投入された粗酸化亜鉛ケーキは、ロータリーキルンの内部の装入端側でペレット状に造粒され、次に乾燥され、加熱され、排出端側で焼成される。DRKには、酸化亜鉛鉱を排出する排出端側に、オイルバーナーが備えられており、排出端側から直火で加熱される。ロータリーキルンから排出される酸化亜鉛鉱の焼鉱の温度は900℃以上1200℃以下の範囲となるように維持管理する。RRKと同様に、DRKにおいても、バーナーの火炎に近い排出端側の酸化亜鉛鉱が高温になりやすく、排出端側のキルン内にベコが生成しやすい。よって、DRK内では、内壁に付着した付着物が剥がれ落ち、それが大塊としてキルンの排出端から排出されることがある。一定以上の大きさの塊状物が排出され、そのまま、次工程に搬出されてしまうと、様々な故障や生産上のトラブルの原因となるため、これを選別して分離するための分別機能を備えた耐摩耗篩いの設置が必要となる。そして、このような態様で設置される耐摩耗篩いにおいて、本発明の耐摩耗保護カバーを極めて好ましく用いることができる。
[Drying and heating process]
In the drying and heating step, the crude zinc oxide cake obtained in the wet step is put into a rotary kiln (DRK) for drying and heating and calcined to produce a high-grade zinc oxide ore while further reducing the halogen concentration. Perform processing. The crude zinc oxide cake is charged into the DRK in the form of a hydrous cake by a quantitative charging device such as a screw feeder. The crude zinc oxide cake charged into the DRK is granulated into pellets on the charging end side inside the rotary kiln, then dried, heated, and fired on the discharging end side. The DRK is provided with an oil burner on the discharge end side for discharging zinc oxide ore, and is heated by a direct flame from the discharge end side. The temperature of the zinc oxide ore burnt discharged from the rotary kiln is maintained and managed so as to be in the range of 900 ° C. or higher and 1200 ° C. or lower. Similar to RRK, in DRK, the zinc oxide ore on the discharge end side near the flame of the burner tends to become high in temperature, and beco is likely to be generated in the kiln on the discharge end side. Therefore, in the DRK, the deposits adhering to the inner wall may be peeled off and discharged as a large mass from the discharge end of the kiln. If a mass of a certain size or larger is discharged and carried out to the next process as it is, it may cause various failures and production troubles, so it has a sorting function to sort and separate it. It is necessary to install a wear-resistant sieve. Then, in the wear-resistant sieve installed in such an embodiment, the wear-resistant protective cover of the present invention can be used extremely preferably.

高クロム鋳鉄系の耐摩耗材による耐摩耗処理が施された耐摩耗性板材として、上述の特殊電極株式会社製のTOPプレート(商品名「TOP Gr−C」、母材厚さ6mm、耐摩耗層厚さ6mm、総厚さ12mm)を用いて、図3に示すように天面側の形状が切妻屋根形状である耐摩耗保護カバーを製造して、試験操業により、その効果を検証した。 As a wear-resistant plate material that has been subjected to wear-resistant treatment with a high-chromium cast iron-based wear-resistant material, the TOP plate manufactured by Tokuden Co., Ltd. (trade name "TOP Gr-C", base material thickness 6 mm, wear-resistant layer) A wear-resistant protective cover having a gable roof shape as shown in FIG. 3 was manufactured using a thickness of 6 mm and a total thickness of 12 mm), and its effect was verified by a test operation.

芯部については、上記の耐摩耗性板材を、長さ500mm、幅100mmに切断し、6枚を積層して、各板材相互を溶接接合して、直方体形状の底面側芯部を形成した。又、この底面側芯部の天面側に、上記の耐摩耗性板材を、長さ500mm、幅76mmに切断したものを重ね、その上に、同板材を、長さ500mm、幅52mmに切断したもの、同板材を、長さ500mm、幅28mmに切断したものを順次積層して、各板材相互を溶接接合して、切妻屋根形状の天面側芯部を形成した。 As for the core portion, the above wear-resistant plate material was cut into a length of 500 mm and a width of 100 mm, six plates were laminated, and the plate materials were welded and joined to each other to form a rectangular parallelepiped bottom side core portion. Further, on the top surface side of the bottom surface side core portion, the above-mentioned wear-resistant plate material cut into a length of 500 mm and a width of 76 mm is superposed, and the plate material is cut into a length of 500 mm and a width of 52 mm. The same plate material was cut into a length of 500 mm and a width of 28 mm, and the plates were sequentially laminated and welded to each other to form a gable roof-shaped top side core portion.

外殻部については、上記の通り形成した底面側芯部11の両側面に、上記の耐摩耗性板材を、長さ500mm、幅76mmに切断したものを、それぞれ溶接接合して、側面側外殻部を形成した。又、上記の通り形成した底面側芯部11の天面側の両斜面に、上記の耐摩耗性板材を、長さ500mm、幅71mmに切断したものを、それぞれ溶接接合して、天面側外殻部を形成した。 Regarding the outer shell portion, the above-mentioned wear-resistant plate material cut into a length of 500 mm and a width of 76 mm is welded and joined to both side surfaces of the bottom surface side core portion 11 formed as described above, and the side surface outside A shell was formed. Further, the above wear-resistant plate material cut into a length of 500 mm and a width of 71 mm is welded and joined to both slopes on the top surface side of the bottom surface side core portion 11 formed as described above, and the top surface side is formed. The outer shell was formed.

上記の各耐摩耗性板材同士は、抗張力60級ワイヤーにて接合し、接合部分をCr−Nb−V溶接棒にて硬化肉盛り処理をした。又、各板材間の隙間にも、同様の硬化肉盛り処理を行った。 Each of the above wear-resistant plate materials was joined with a tensile strength class 60 wire, and the joined portion was hardened and built-up with a Cr-Nb-V welding rod. Further, the same hardening overlay treatment was performed on the gaps between the plate materials.

以上の通り製造した耐摩耗保護カバーを、ウェルツ法による酸化亜鉛の製造を行う製造プラントの乾燥加熱用ロータリーキルン(DRK)の排出端側に設置されている耐摩耗篩いのグリズリーバーに取り付けて、試験操業を半年間行った。尚、この試験操業の開始前においては、図5に示す従来構造の耐摩耗保護カバーが取り付けられていた。この従来構造の耐摩耗保護カバーは、図5に示すように、鉄板51により形成された箱型及び三角柱型の複数のセル内に耐摩耗材が溶射によって埋め込まれた構成からなるものであり、耐摩耗材としては、上記の実施例の耐摩耗材と同様の高クロム鋳鉄系の耐摩耗材が用いられているものであった。 The wear-resistant protective cover manufactured as described above is attached to the grizzly bar of the wear-resistant sieve installed on the discharge end side of the rotary kiln (DRK) for drying and heating in a manufacturing plant that manufactures zinc oxide by the Waelz process, and tested. It has been in operation for half a year. Before the start of this test operation, the wear-resistant protective cover having the conventional structure shown in FIG. 5 was attached. As shown in FIG. 5, this conventional structure wear-resistant protective cover has a structure in which a wear-resistant material is embedded in a plurality of box-shaped and triangular prism-shaped cells formed by an iron plate 51 by thermal spraying, and is wear-resistant. As the wear material, a high chrome cast iron-based wear-resistant material similar to the wear-resistant material of the above-described embodiment was used.

実施例の耐摩耗保護カバーの製作時間は、従来構造との比較で約半分に削減された。又、製造コストについても、従来構造との比較で60%に削減することができた。一方で、試験操業を半年継続した後の耐摩耗保護カバーの摩耗程度は、従来構造との比較で遜色のないものであった。 The manufacturing time of the wear-resistant protective cover of the example was reduced to about half as compared with the conventional structure. In addition, the manufacturing cost could be reduced to 60% as compared with the conventional structure. On the other hand, the degree of wear of the wear-resistant protective cover after the test operation was continued for half a year was comparable to that of the conventional structure.

以上より、本発明の耐摩耗保護カバーは、構造が簡単で安価に製造できるものでありながら、700℃以上の高温環境下における耐摩耗性に優れるものであり、グリズリーバー又はその保護カバーの修理交換の頻度を下げて、ウェルツ法による酸化亜鉛鉱の製造プラントに代表される、耐摩耗篩いを含んでなる製造プラントの生産性を向上させることができることが確認された。 Based on the above, the wear-resistant protective cover of the present invention has a simple structure and can be manufactured at low cost, but has excellent wear resistance in a high temperature environment of 700 ° C. or higher. Repair of the grizzly bar or its protective cover It was confirmed that the frequency of replacement can be reduced to improve the productivity of a production plant including a wear-resistant sieve, which is represented by a production plant of zinc oxide ore by the Waelz process.

1 耐摩耗保護カバー
11、12 芯部
111、121 耐摩耗性板材
13、14 外殻部
15 接続部
3 ディスク板
4 コンベヤー
5 耐摩耗保護カバー(従来型)
51 鉄板
52 耐摩耗材
10 耐摩耗篩い
1 Abrasion resistant protective cover 11, 12 Core part 111, 121 Abrasion resistant plate material 13, 14 Outer shell part 15 Connection part 3 Disc plate 4 Conveyor 5 Abrasion resistant protective cover (conventional type)
51 Iron plate 52 Abrasion resistant material 10 Abrasion resistant sieve

Claims (6)

耐摩耗篩いのグリズリーバー用の耐摩耗保護カバーであって、
芯部と、該芯部の両側面及び天面側の各面を被覆する外殻部と、を含んでなり、
前記芯部及び前記外殻部は、いずれも、金属製の平板の一方の面に耐摩耗層が形成されてなる耐摩耗性板材からなり、
前記芯部は、複数の前記耐摩耗性板材が、前記グリズリーバーへの設置時において該グリズリーバーの設置面に対して垂直となる方向に沿っ積層されてなり、
前記外殻部は、前記耐摩耗性板材が、前記耐摩耗層が表面に露出される態様で、前記芯部の両側面及び天面側の各面に接合されてなる、耐摩耗保護カバー。
A wear-resistant protective cover for grizzly bars on wear-resistant sieves.
It includes a core portion and an outer shell portion that covers both side surfaces and the top surface side of the core portion.
Both the core portion and the outer shell portion are made of a wear-resistant plate material in which a wear-resistant layer is formed on one surface of a metal flat plate.
The core portion is formed by laminating a plurality of the wear-resistant plate materials in a direction perpendicular to the installation surface of the grizzly bar at the time of installation on the grizzly bar.
The outer shell portion is a wear-resistant protective cover in which the wear-resistant plate material is joined to both side surfaces and the top surface side of the core portion in such a manner that the wear-resistant layer is exposed on the surface.
積層された複数の前記耐摩耗性板材の幅が、前記耐摩耗保護カバーの天面側頂部に向けて漸減していることによって、前記芯部の天面側には、前記耐摩耗性板材の両側端部に沿って山型の傾斜面が構成されていて、
前記傾斜面に前記耐摩耗性板材が接合されていることにより、
天面側に切妻屋根形状の外殻部が形成されている、請求項1に記載の耐摩耗保護カバー。
By gradually reducing the width of the plurality of laminated wear-resistant plate materials toward the top surface side of the wear-resistant protective cover, the wear-resistant plate material is placed on the top surface side of the core portion. A mountain-shaped sloping surface is formed along both ends,
By joining the wear-resistant plate material to the inclined surface,
The wear-resistant protective cover according to claim 1, wherein a gable roof-shaped outer shell portion is formed on the top surface side.
前記耐摩耗性板材の耐摩耗層を構成する耐摩耗材が、高クロム鋳鉄系の耐摩耗材である請求項1又は2に記載の耐摩耗保護カバー。 The wear-resistant protective cover according to claim 1 or 2, wherein the wear-resistant material constituting the wear-resistant layer of the wear-resistant plate material is a high-chromium cast iron-based wear-resistant material. 請求項1から3のいずれかに記載の耐摩耗保護カバーが、前記グリズリーバーの天面側を被覆して設置されている、耐摩耗篩い。 A wear-resistant sieve in which the wear-resistant protective cover according to any one of claims 1 to 3 is installed so as to cover the top surface side of the grizzly bar. 700℃以上に焼成された粒状又は粉状の焼成物を排出する工業炉と、該工業炉の排出端側に請求項4に記載の耐摩耗篩いが設置されてなる、焼成物選別設備。 An industrial furnace for discharging granular or powdery fired products fired at 700 ° C. or higher, and a fired product sorting facility in which the wear-resistant sieve according to claim 4 is installed on the discharge end side of the industrial furnace. ウェルツ法による酸化亜鉛鉱の製造プラントであって、
還元焙焼工程用のロータリーキルン、及び/又は、乾燥加熱工程用のロータリーキルンの排出端側に請求項4に記載の耐摩耗篩いが設置されている酸化亜鉛鉱の製造プラント。
It is a production plant of zinc oxide ore by the Waelz method.
A zinc oxide ore manufacturing plant in which the wear-resistant sieve according to claim 4 is installed on the discharge end side of the rotary kiln for the reduction roasting process and / or the rotary kiln for the drying and heating process.
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