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JP6842011B2 - Construction unit members and their manufacturing methods, member connections, concrete construction methods - Google Patents
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JP6842011B2 - Construction unit members and their manufacturing methods, member connections, concrete construction methods - Google Patents

Construction unit members and their manufacturing methods, member connections, concrete construction methods Download PDF

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JP6842011B2
JP6842011B2 JP2019122977A JP2019122977A JP6842011B2 JP 6842011 B2 JP6842011 B2 JP 6842011B2 JP 2019122977 A JP2019122977 A JP 2019122977A JP 2019122977 A JP2019122977 A JP 2019122977A JP 6842011 B2 JP6842011 B2 JP 6842011B2
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幸司 横山
幸司 横山
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太陽技建工業株式会社
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本発明は、コンクリートを用いた工事用単位部材及びこの工事用単位部材を2次元平面上で互いに連結した部材連結体に係り、特に土間コンクリート施工等の建築・土木工事に好適な工事用単位部材及びその製造方法、この工事用単位部材を用いた部材連結体、コンクリート施工方法に関する。 The present invention relates to a construction unit member using concrete and a member connecting body in which the construction unit member is connected to each other on a two-dimensional plane, and is particularly suitable for construction / civil engineering work such as soil concrete construction. And its manufacturing method, member connecting body using this construction unit member, and concrete construction method.

農作業においては、工程によっては農業用機械を用いることがある。この農業用機械は重いため、農業用機械の車輪等により畑や農道に不要な轍(わだち)を作ったり、農業用機械がぬかるみにはまってしまったりすることがある。このような場合は当然、農作業の効率が大きく落ちることとなる。 In agricultural work, agricultural machinery may be used depending on the process. Since this agricultural machine is heavy, the wheels of the agricultural machine may create unnecessary ruts on fields and farm roads, or the agricultural machine may get stuck in the mud. In such a case, of course, the efficiency of farm work will be greatly reduced.

例えば、リンゴ農家においては、収穫したリンゴは一時的にリンゴ畑に隣接する倉庫等に保管する場合が多いが、リンゴが詰められたリンゴ箱の倉庫からの出し入れ作業にはフォークリフト等の荷役用の自動車が用いられる。リンゴ箱は、リンゴを詰めると約25〜30kgの総重量となり、人力で運搬も可能な重さであるが、通常はフォークリフト等を用いる。この際、倉庫近辺の地面が舗装されていないと、フォークリフト等の車輪が地面に食い込んでしまい、リンゴの倉庫への収納作業や倉庫からの出荷作業がしづらくなったり、又は不可能となったりする。倉庫近辺の地面としては、リンゴ箱を複数積載した状態のフォークリフト等の荷重に耐えられ、かつ、スムーズに稼働させられるような舗装が求められる。フォークリフト等の種類にもよるが、リンゴ箱を積載すると3トンから6トンの総荷重が接地面にかかることになる。 For example, in apple farmers, the harvested apples are often temporarily stored in a warehouse adjacent to the apple field, but for loading and unloading of apple boxes filled with apples, for cargo handling such as forklifts. Automobiles are used. An apple box has a total weight of about 25 to 30 kg when packed with apples, and is a weight that can be transported manually, but usually a forklift or the like is used. At this time, if the ground near the warehouse is not paved, wheels such as forklifts will bite into the ground, making it difficult or impossible to store apples in the warehouse or ship them from the warehouse. To do. The ground near the warehouse is required to be paved so that it can withstand the load of a forklift or the like with a plurality of apple boxes loaded and can be operated smoothly. Although it depends on the type of forklift, etc., when an apple box is loaded, a total load of 3 to 6 tons is applied to the ground plane.

又、リンゴを詰めたリンゴ箱はトラック等により農協や販売店等に運搬される。そのトラック等も倉庫近辺へ乗りつけられなければならず、リンゴが詰められたリンゴ箱を積載したトラックからは、接地面に10トンオーダーの総荷重がかけられることもある。倉庫近辺の地面としては、リンゴ箱を複数積載した状態のトラック等の荷重に耐えられ、かつ、スムーズに稼働させられるような舗装が求められる。 In addition, apple boxes filled with apples are transported by trucks to agricultural cooperatives and retailers. The trucks and the like must also be driven to the vicinity of the warehouse, and a truck loaded with apple boxes filled with apples may apply a total load on the ground surface on the order of 10 tons. The ground near the warehouse is required to be paved so that it can withstand the load of a truck or the like with a plurality of apple boxes loaded and can be operated smoothly.

通常、こういった畑に隣接する倉庫近辺の地面には、コンクリート製の「土間コンクリート」構造が施工されている。土間コンクリートは、土の地面を均し、鉄筋を格子状等に組み敷き、生コンクリートを流し込んで施工する。工期は、例えば、100mで約1カ月必要である。雨天が続く場合はコンクリートの養生工程との関係で、工期が更に長引く可能性もある。休耕期間等、畑を使用していない時期のうちに施工が間に合えば良いが、間に合わなかった場合は、農家の農作業工程に大きく影響を与えかねない。又、土間コンクリートはクラック(割れ、ひび)や不陸等が生じやすく、クラックや不陸等を生じさせないためには、コンクリート打設時に多くの手間や熟練の技術が必要となる。 Usually, a concrete "soil concrete" structure is constructed on the ground near the warehouse adjacent to these fields. Soil concrete is constructed by leveling the ground of the soil, laying reinforcing bars in a grid pattern, etc., and pouring ready-mixed concrete. The construction period is, for example, 100 m 2 and requires about one month. If it continues to rain, the construction period may be further extended due to the concrete curing process. It is sufficient if the construction is done in time when the field is not in use, such as during the fallow period, but if it is not in time, it may greatly affect the farming process of the farmer. In addition, soil concrete is prone to cracks (cracks, cracks) and non-landing, and in order to prevent cracks and non-landing, a lot of labor and skill are required when placing concrete.

これらの問題を解決するために、特許文献1では、予め製造しておいた規格品のプレキャストコンクリート盤を基盤層の上に縦横に敷き詰めることで、工期を大幅に短縮する方法が記載されている。仕上がりの品質管理が容易であり、雨天時等でも容易に施工できる等の利点がある。しかし、特許文献1に記載の発明では、プレキャストコンクリート盤の位置決めのためのプレートや、プレキャストコンクリート盤とプレートを接続するボルトが必要である等、手間や費用がかかるというデメリットがある。又、基盤層には、例示であるが7〜15cmの砕石層を用いるため、基盤層調整工程にも時間や手間がかかる。 In order to solve these problems, Patent Document 1 describes a method of significantly shortening the construction period by laying a precast concrete board of a standard product manufactured in advance on the base layer vertically and horizontally. .. The quality control of the finished product is easy, and there are advantages such as easy construction even in rainy weather. However, the invention described in Patent Document 1 has a demerit that labor and cost are required, such as a plate for positioning the precast concrete plate and a bolt for connecting the precast concrete plate and the plate. Further, as an example, since a crushed stone layer of 7 to 15 cm is used as the base layer, the base layer adjusting step also takes time and labor.

更に、基盤層に敷き詰めたプレキャストコンクリート盤間には目地部として3〜10cmの隙間が設けられているため、作業者の足やフォークリフト等の車輪等が嵌まる危険性があり、更には、それにより重大な事故が起こる可能性がある。よってプレキャストコンクリート盤は、農作業や重量物の運搬作業には向かない土間コンクリート構造である。更に言えば、プレキャストコンクリート盤とプレートを接続するボルトは金属であることが多いため、長期間風雨に曝されるとサビが生じる可能性があり、サビ部分の膨張効果により、コンクリートの爆裂や欠落が生じる原因となってしまう。 Furthermore, since there is a gap of 3 to 10 cm as a joint between the precast concrete boards laid in the foundation layer, there is a risk that the feet of the worker, wheels of a forklift, etc. may fit in, and that May cause serious accidents. Therefore, the precast concrete board is a soil concrete structure that is not suitable for agricultural work and heavy load transportation work. Furthermore, since the bolts that connect the precast concrete board and the plate are often made of metal, rust may occur when exposed to wind and rain for a long period of time, and the expansion effect of the rust part may cause the concrete to explode or chip. Will occur.

特開第2008−38336号公報Japanese Unexamined Patent Publication No. 2008-38336

本発明は上記の問題に着目してなされたものであって、手間や費用がかからず、基盤層の調整が比較的容易であり、耐荷重が大きく、且つ、工期を大幅に短縮可能な工事用単位部材及びその製造方法、この工事用単位部材の複数を2次元平面上で互いに連結した部材連結体、コンクリート施工方法を提供することを目的とする。 The present invention has been made by paying attention to the above problems, and it does not require labor and cost, the adjustment of the base layer is relatively easy, the load capacity is large, and the construction period can be significantly shortened. It is an object of the present invention to provide a construction unit member and a method for manufacturing the same, a member connecting body in which a plurality of the construction unit members are connected to each other on a two-dimensional plane, and a concrete construction method.

上記目的を達成するために、本発明の第1の態様は、(a) 互いに平行に配置された複数の主筋と、(b)主筋と直交し主筋と共に格子を構成する、互いに平行に配置された複数の配力筋と、(c)平面充填可能な凸多角形を上面の形状とする立体の内部に、格子を格子の面が上面に平行になるように埋め込んだコンクリート製の板状ブロックであって、配力筋の方向に沿った凸多角形の対向辺間の距離が配力筋の長さよりも短く、主筋の方向に測った凸多角形の他の対向辺間の距離が主筋の長さよりも短い板状ブロックとを備える工事用単位部材であることを要旨とする。本発明の第1の態様に係る工事用単位部材は、凸多角形を構成する複数の辺のそれぞれから、上面に垂直方向に連続する複数の側面のそれぞれにおいて、複数の主筋又は複数の配力筋のいずれかが、対応する側面から垂直方向に突出した箇所を突出端部とし、その突出端部のそれぞれの長さが等しい。 In order to achieve the above object, the first aspect of the present invention is (a) a plurality of main bars arranged parallel to each other, and (b) arranged parallel to each other so as to form a lattice together with the main bars orthogonal to the main bars. A concrete plate-shaped block in which a grid is embedded so that the plane of the grid is parallel to the top surface, inside a solid that has a plurality of force distribution bars and (c) a convex polygon that can be tessellated. The distance between the opposing sides of the convex polygon along the direction of the force distribution muscle is shorter than the length of the force distribution muscle, and the distance between the other opposite sides of the convex polygon measured in the direction of the main bar is the main bar. The gist is that it is a unit member for construction with a plate-shaped block shorter than the length of. The construction unit member according to the first aspect of the present invention has a plurality of main bars or a plurality of force distributions on each of a plurality of side surfaces perpendicular to the upper surface from each of the plurality of sides constituting the convex polygon. The point where any of the streaks protrudes vertically from the corresponding side surface is the protruding end, and the lengths of the protruding ends are equal.

本発明の第2の態様は、(a) 互いに平行に配置された複数の第1主筋、第1主筋と直交し第1主筋と共に第1格子を構成する互いに平行に配置された複数の第1配力筋、平面充填可能な第1の凸多角形を第1上面の形状とし、第1の対向側面を含む複数の側面が凸多角形の外形に沿って連続して第1上面の直下の領域を囲む第1の立体の内部に、第1格子を第1格子がなす面が第1上面に平行になるように埋め込んだコンクリート製の第1の板状ブロックを有する第1の工事用単位部材と、(b)互いに平行に配置された複数の第2主筋、第2主筋と直交し第2主筋と共に第2格子を構成する互いに平行に配置された複数の第2配力筋、第1上面と同一形状をなす第2の凸多角形からなる第2上面を有し、連結用隙間を介して第1の対向側面に対向する第2の対向側面を含む複数の側面が連続して第2上面の直下の領域を囲む第2の立体の内部に、第2格子を第2格子がなす面が第2上面に平行になるように埋め込んだコンクリート製の第2の板状ブロックを有する第2の工事用単位部材とを含む部材連結体であって、(c)第1配力筋の方向に沿った第1の凸多角形の対向辺間の距離が第1配力筋の長さよりも短く、第1主筋の方向に測った、第1の凸多角形の他の対向辺間の距離が第1の主筋の長さよりも短く、複数の第1主筋又は複数の第1配力筋のいずれかが、第1の対向側面から垂直方向に突出した突出端部を第1連結用枝部とし、(d)第2配力筋の方向に沿った第2の凸多角形の対向辺間の距離が第2配力筋の長さよりも短く、第2主筋の方向に測った第2の凸多角形の他の対向辺間の距離が第2主筋の長さよりも短く、複数の第2主筋又は複数の第2配力筋のいずれかが、第2の対向側面から垂直方向に突出した突出端部を第2連結用枝部とし、(e)部材連結体が、第1連結用枝部と第2連結用枝部を互いに連結し固定する連結用補助部材と、(f)連結用隙間を、第1の工事用単位部材と同一厚さとなるように埋めるコンクリートとを更に備えることを特徴とする部材連結体であることを要旨とする。 A second aspect of the present invention is as follows: (a) a plurality of first main bars arranged parallel to each other, and a plurality of first main bars arranged parallel to each other and forming a first lattice together with the first main bar orthogonal to the first main bar. The first convex polygon that can be filled with the force distribution bar and the plane is the shape of the first upper surface, and a plurality of side surfaces including the first facing side surface are continuously along the outer shape of the convex polygon and directly below the first upper surface. A first construction unit having a first plate-shaped block made of concrete in which a first grid is embedded so that the surface formed by the first grid is parallel to the first upper surface inside the first solid surrounding the area. A member and (b) a plurality of second main bars arranged parallel to each other, a plurality of second force distribution bars arranged parallel to each other and forming a second lattice together with the second main bar orthogonal to the second main bar, first A plurality of side surfaces including a second facing side surface facing the first facing side surface through a connecting gap and having a second upper surface formed of a second convex polygon having the same shape as the upper surface surface are continuously second. A second plate-shaped block made of concrete in which a surface forming the second lattice is embedded so as to be parallel to the second upper surface is provided inside the second solid body surrounding the area directly below the upper surface. It is a member connecting body including 2 unit members for construction, and (c) the distance between the opposite sides of the first convex polygon along the direction of the first force distribution bar is larger than the length of the first force distribution bar. Also short, the distance between the other opposing sides of the first convex polygon measured in the direction of the first main bar is shorter than the length of the first main bar, and the plurality of first main bars or the plurality of first force distribution bars The protruding end portion that protrudes vertically from the first facing side surface is used as the first connecting branch portion, and (d) the facing side of the second convex polygon along the direction of the second force distribution bar. The distance between them is shorter than the length of the second main bar, the distance between the other opposite sides of the second convex polygon measured in the direction of the second main bar is shorter than the length of the second main bar, and a plurality of second bars. The protruding end of either the two main bars or the plurality of second force distribution bars projecting vertically from the second facing side surface is used as the second connecting branch, and (e) the member connecting body is used for the first connecting. Further provided with a connecting auxiliary member for connecting and fixing the branch portion and the second connecting branch portion to each other, and (f) concrete for filling the connecting gap so as to have the same thickness as the first construction unit member. The gist is that it is a member connecting body characterized by.

本発明の第3の態様は、複数の工事用単位部材を用いたコンクリート施工方法であって、(a)複数の工事用単位部材を、複数の工事用単位部材のそれぞれの上面の法線方向を同一方向にした配向において、複数の工事用単位部材のそれぞれの上面のすべてが同一平面レベルとなるように、連結用隙間を介して隣接して配置し、一方の工事用単位部材の上面に垂直方向に連続する複数の側面の1面であり、連結用隙間に接する第1の対向側面から、複数の主筋又は複数の配力筋のいずれかが突出した突出端部を第1連結用枝部とし、連結用隙間を介して対向する他方の工事用単位部材の上面に垂直方向に連続する複数の側面の1面であり、連結用隙間に接する第2の対向側面から、複数の主筋又は複数の配力筋のいずれかが突出した突出端部を第2連結用枝部とする工程と、(b)第1連結用枝部と第2連結用枝部を互いに連結し、一方と他方の工事用単位部材を一体化する工程と、(c)連結用隙間を生コンクリートで埋め、一体化された一方と他方の工事用単位部材の上面を連続した平坦面とする工程と、(d)生コンクリートを養生して硬化させて平坦なコンクリート面とする工程とを含むことを特徴とするコンクリート施工方法であることを要旨とする。複数の工事用単位部材は、互いに平行に配置された複数の主筋と、主筋と直交し主筋と共に格子を構成する、互いに平行に配置された複数の配力筋と、平面充填可能な凸多角形を上面の形状とする立体の内部に、格子を格子がなす面が上面に平行になるように埋め込んだコンクリート製の板状ブロックであって、配力筋の方向に沿った凸多角形の対向辺間の距離が配力筋の長さよりも短く、主筋の方向に測った凸多角形の他の対向辺間の距離が主筋の長さよりも短い板状ブロックを、それぞれが備える。 A third aspect of the present invention is a concrete construction method using a plurality of construction unit members, wherein (a) the plurality of construction unit members are arranged in the normal direction of the upper surface of each of the plurality of construction unit members. Are adjacent to each other via a connecting gap so that all the upper surfaces of the plurality of construction unit members are at the same plane level in the same orientation, and are placed on the upper surface of one construction unit member. A first connecting branch is a protruding end portion which is one of a plurality of vertically continuous side surfaces and in which either a plurality of main bars or a plurality of distribution bars protrude from a first facing side surface in contact with a connecting gap. It is one of a plurality of side surfaces that are continuous in the direction perpendicular to the upper surface of the other construction unit member that faces through the connecting gap, and is a plurality of main bars or a plurality of main bars from the second facing side surface that is in contact with the connecting gap. The step of using the protruding end of one of the plurality of force distribution bars as the second connecting branch, and (b) connecting the first connecting branch and the second connecting branch to each other, one and the other. The process of integrating the construction unit members of (c) and (c) the process of filling the connection gap with ready-mixed concrete and making the upper surface of one and the other integrated construction unit members a continuous flat surface, and (d). ) The gist is that it is a concrete construction method characterized by including a step of curing and hardening ready-mixed concrete to obtain a flat concrete surface. The plurality of construction unit members include a plurality of main bars arranged in parallel with each other, a plurality of force distribution bars arranged in parallel with each other forming a grid together with the main bars orthogonal to the main bars, and a convex polygon that can be tessellated. It is a plate-shaped block made of concrete in which the surface forming the lattice is parallel to the upper surface inside the solid having the shape of the upper surface, and the convex polygons face each other along the direction of the force distribution bar. Each includes a plate-shaped block in which the distance between the sides is shorter than the length of the distribution bar and the distance between the other opposite sides of the convex polygon measured in the direction of the main bar is shorter than the length of the main bar.

本発明の第4の態様は、(a)下地板の上に、それぞれ複数の穴を有する複数の側板であって、下地板に垂直方向の主面を有する複数の側板で囲まれた型枠を固定する工程と、(b)複数の主筋を互いに平行に配列し、複数の主筋のそれぞれの両端部を複数の穴の一部から同一長さで露出させ、かつ複数の主筋とそれぞれ交差することにより格子状のパターンとなるように複数の配力筋を互いに平行に配列し、複数の配力筋のそれぞれの両端部を複数の穴の他の一部から同一長さで露出させる工程と、(c)複数の主筋及び複数の配力筋の各交差部分を固定する工程と、(d)下地板及び型枠で囲まれた空間内に生コンクリートを流し込む工程と、(e)生コンクリートを養生させて硬化させる工程と、(f)型枠を硬化したコンクリートから分離する工程と、(g)硬化したコンクリートを下地板から分離して工事用単位部材を得る工程とを含み、下地板に接する面を、使用する際の露出面とすることを特徴とする工事用単位部材の製造方法であることを要旨とする。 A fourth aspect of the present invention is (a) a mold having a plurality of side plates each having a plurality of holes on the base plate and surrounded by a plurality of side plates having a main surface in a direction perpendicular to the base plate. And (b) arranging multiple main bars parallel to each other, exposing both ends of each of the multiple main bars from a part of the multiple holes with the same length, and intersecting each of the multiple main bars. By arranging a plurality of force distribution bars in parallel with each other so as to form a grid pattern, both ends of each of the plurality of force distribution bars are exposed from the other part of the plurality of holes with the same length. , (C) The process of fixing each intersection of multiple main bars and multiple distribution bars, (d) The step of pouring ready-mixed concrete into the space surrounded by the base plate and formwork, and (e) Ready-mixed concrete. Includes a step of curing and hardening, (f) a step of separating the formwork from the hardened concrete, and (g) a step of separating the hardened concrete from the base plate to obtain a unit member for construction. The gist is that it is a method for manufacturing a unit member for construction, characterized in that the surface in contact with the concrete surface is an exposed surface during use.

本発明によれば、手間や費用がかからず、基盤層の調整が比較的容易であり、耐荷重が大きく、且つ、工期を大幅に短縮可能な工事用単位部材及びその製造方法、この工事用単位部材の複数を2次元平面上で互いに連結した部材連結体、コンクリート施工方法を提供することができる。 According to the present invention, a construction unit member and a manufacturing method thereof, which can be relatively easy to adjust the base layer, have a large load capacity, and can significantly shorten the construction period, without labor and cost, and this construction. It is possible to provide a member connecting body in which a plurality of unit members are connected to each other on a two-dimensional plane, and a concrete construction method.

図1(a)は本発明の実施形態に係る工事用単位部材の下面を上にした状態の斜視図であり、図1(b)は本発明の実施形態に係る工事用単位部材の上面を上にした状態の斜視図である。FIG. 1 (a) is a perspective view of the construction unit member according to the embodiment of the present invention with the lower surface facing up, and FIG. 1 (b) shows the upper surface of the construction unit member according to the embodiment of the present invention. It is a perspective view of the state which was turned up. 図2(a)、(b)、(c)、(d)はそれぞれ、本発明の実施形態に係る工事用単位部材の上面図、下面図、第1側面図、第2側面図である。2 (a), (b), (c), and (d) are a top view, a bottom view, a first side view, and a second side view of the construction unit member according to the embodiment of the present invention, respectively. 図3(a)は本発明の実施形態に係る工事用単位部材の製造工程で一時的に組み立てられる製造器具の斜視図であり、図3(b)は図3(a)の上面図である。FIG. 3A is a perspective view of a manufacturing instrument temporarily assembled in the manufacturing process of the construction unit member according to the embodiment of the present invention, and FIG. 3B is a top view of FIG. 3A. .. 本発明の実施形態に係る工事用単位部材の製造工程で一時的に組み立てられる製造器具にコンクリートが充填された状態を示す斜視図である。It is a perspective view which shows the state which concrete is filled in the manufacturing apparatus which is temporarily assembled in the manufacturing process of the construction unit member which concerns on embodiment of this invention. 本発明の実施形態に係る複数の工事用単位部材を2次元平面上で互いに連結した部材連結体である土間コンクリートの施工状態を示す上面図である。It is a top view which shows the construction state of the soil concrete which is the member connecting body which connected the plurality of construction unit members which concerns on embodiment of this invention to each other on a two-dimensional plane. 図6(a)は図5のA−A方向から見た断面図であり、図6(b)は図6(a)の変形例である。6 (a) is a cross-sectional view seen from the direction AA of FIG. 5, and FIG. 6 (b) is a modified example of FIG. 6 (a).

以下において、図面を参照して、本発明の実施形態を説明する。以下の図面の記載において、同一又は類似の部分には同一又は類似の符号を付している。ただし、図面は模式的なものであり、厚みと平面寸法との関係、各部材の大きさの比率等は現実のものとは異なることに留意すべきである。具体的な厚み、寸法等は以下の説明から理解できる技術的思想の趣旨を参酌してより多様に判断すべきものである。又、図面相互間においても互いの寸法の関係や比率が異なる部分が含まれていることは勿論である。 Hereinafter, embodiments of the present invention will be described with reference to the drawings. In the description of the drawings below, the same or similar parts are designated by the same or similar reference numerals. However, it should be noted that the drawings are schematic, and the relationship between the thickness and the plane dimensions, the ratio of the sizes of each member, etc. are different from the actual ones. The specific thickness, dimensions, etc. should be judged more diversely in consideration of the purpose of the technical idea that can be understood from the following explanation. In addition, it goes without saying that the drawings include parts having different dimensional relationships and ratios from each other.

又、以下に示す実施形態は、本発明の技術的思想を具体化するための工事用単位部材、部材連結体及びコンクリート施工方法を例示するものであって、本発明の技術的思想は、工事用単位部材を構成する構成部品の材質、形状、構造、配置等を下記のものに特定するものではない。例えば以下の本発明の実施形態に係る工事用単位部材を構成する主筋又は配力筋が鉄筋である場合を主に例示するが、鉄筋に限定されるものではない。主筋又は配力筋は鉄パイプ等の円筒形であってもよく、L型鋼、C型鋼、H型鋼等でも構わない。又、鉄筋は安価に製造出来る点で好ましいが、材料は鉄に限定されるものではなく、ステンレス鋼等でも構わない。このように、本発明の技術的思想は、実施形態で記載された内容に限定されず、特許請求の範囲に記載された請求項が規定する技術的範囲内において、種々の変更を加えることができる。 Further, the embodiments shown below exemplify a construction unit member, a member connecting body, and a concrete construction method for embodying the technical idea of the present invention, and the technical idea of the present invention is construction. The materials, shapes, structures, arrangements, etc. of the components that make up the unit members are not specified as follows. For example, the case where the main bar or the force distribution bar constituting the construction unit member according to the following embodiment of the present invention is a reinforcing bar is mainly illustrated, but the case is not limited to the reinforcing bar. The main bar or the force distribution bar may be a cylindrical shape such as an iron pipe, or may be an L-shaped steel, a C-shaped steel, an H-shaped steel, or the like. Further, the reinforcing bar is preferable in that it can be manufactured at low cost, but the material is not limited to iron, and stainless steel or the like may be used. As described above, the technical idea of the present invention is not limited to the contents described in the embodiment, and various changes can be made within the technical scope specified by the claims described in the claims. it can.

古代ギリシャのピタゴラス学派が紀元前に証明しているとおり、一種類で平面を平行移動と反転だけで隙間が出来ないように敷き詰めることができる正多角形の形状は,正三角形、正方形、正六角形の三種類のみである。しかし、正多角形という条件を外し,また回転も許すことにすると非凸図形も含め、どのような三角形・四角形でも隙間が出来ないようにタイル貼り可能である。凸五角形については2017年にM.ラオ(Rao)が、15種類以外には平面充填可能な凸五角形は存在しないと主張したが、まだ他の研究者により検証されていないようである。凸六角形について、1918年に数学者のK.A.ラインハルト(Reinhardt)が、正六角形以外では3つの凸六角形のタイプを発表しこれ以外の凸六角形は存在しないことを証明している。七角形以上の凸図形では、隙間が出来ないようにタイル貼り可能なものは存在しないことが幾何数学の分野で知られている。一方、すべての平行四辺形は、一種類で平面充填可能である As the ancient Greek Pitagolas school proved in BC, the shapes of regular polygons that can be laid out so that there are no gaps by just translating and flipping a plane are equilateral triangles, squares, and hexagons. There are only three types. However, if the condition of a regular polygon is removed and rotation is allowed, it is possible to tile any triangle or quadrangle, including non-convex figures, so that there are no gaps. Regarding convex pentagons, in 2017, M. Rao claimed that there are no convex pentagons that can be tessellated other than 15 types, but it seems that they have not been verified by other researchers yet. About the convex hexagon, in 1918 the mathematician K.K. A. Reinhardt has announced three types of convex hexagons other than regular hexagons, proving that there are no other convex hexagons. It is known in the field of geometric mathematics that there is no convex figure of heptagon or larger that can be tiled so as not to create a gap. On the other hand, all parallelograms can be tessellated with one type.

なお、以下の実施形態の説明で用いる「平面充填形」とは、小さな三角形等の隙間が発生しないように、平行移動と反転だけで、一種類のパターンで平面を完全に敷き詰めることができる形状を意味する。ピタゴラスが証明した正三角形、正方形、正六角形の三つの正多角形は「正平面充填形」と呼ばれる。同様に、本明細書で用いる「平面充填」の用語は、小さな三角形等他の形状の隙間が出来ないように、平面を完全に敷き詰めることを意味する。説明を容易にするため、以下の実施形態の説明では平面充填可能な凸多角形として矩形(長方形)に着目して例示的に説明するが、本発明の平面充填可能な凸多角形は矩形に限定されるものではない。 The "plane filling type" used in the description of the following embodiment is a shape in which a plane can be completely spread with one kind of pattern only by translation and inversion so as not to generate a gap such as a small triangle. Means. The three regular polygons, equilateral triangles, squares, and hexagons, proved by Pythagoras are called "regular tessellations". Similarly, the term "tessellation" as used herein means that the plane is completely laid out so that there are no gaps in other shapes such as small triangles. In order to facilitate the explanation, in the following description of the embodiment, a rectangle (rectangle) is exemplarily described as a convex polygon that can be tessellated. However, the convex polygon that can be tessellated in the present invention is a rectangle. It is not limited.

また、以下の説明における「上」「下」「左」「右」等の方向の定義は、単に説明の便宜上の選択であって、本発明の技術的思想を限定するものではない。例えば、対象を90°回転して観察すれば左右は上下に変換され、上下は左右に変換されて読まれる。又、対象を180°回転して観察すれば上下は反転して逆に読まれることは勿論である。正六角形であれば、60°回転して観察すれば、回転前と等価な形状になる。 Further, the definitions of directions such as "up", "down", "left", and "right" in the following description are merely selections for convenience of explanation, and do not limit the technical idea of the present invention. For example, if the object is rotated by 90 ° and observed, the left and right are converted to the top and bottom, and the top and bottom are converted to the left and right for reading. Moreover, it goes without saying that if the object is rotated 180 ° and observed, the object is flipped upside down and read in reverse. If it is a regular hexagon, it will have a shape equivalent to that before rotation if it is rotated by 60 ° and observed.

(工事用単位部材の構造)
本発明の実施形態に係る工事用単位部材11は、図1に示す通り、互いに平行に配置された複数の主筋R、R、R、R、R、Rと、主筋R、R、R、R、R、Rと直交し主筋R、R、R、R、R、Rと共に格子を構成する、互いに平行に配置された複数の配力筋C、C、C、Cとを備える。更に本発明の実施形態に係る工事用単位部材11は、(c)平面充填可能な凸多角形を上面13の形状とする立体の内部に、格子を格子の面が上面13に平行になるように埋め込んだコンクリート製の板状ブロックであって、配力筋C、C、C、Cの方向に沿った凸多角形の対向辺間の距離が配力筋C、C、C、Cの長さよりも短く、主筋R、R、R、R、R、Rの方向に測った凸多角形の他の対向辺間の距離が主筋の長さよりも短い板状ブロックとを備える。更に本発明の実施形態に係る工事用単位部材11は、凸多角形を構成する複数の辺のそれぞれから、上面13に垂直方向に連続する複数の側面のそれぞれにおいて、複数の主筋R、R、R、R、R、R又は複数の配力筋C、C、C、Cのいずれかが、対応する側面から垂直方向に突出した箇所を突出端部とし、その突出端部のそれぞれの長さが等しい。
(Structure of unit members for construction)
As shown in FIG. 1, the construction unit member 11 according to the embodiment of the present invention includes a plurality of main bars R 1 , R 2 , R 3 , R 4 , R 5 , R 6 and main bars R arranged in parallel with each other. 1 , R 2 , R 3 , R 4 , R 5 , R 6 orthogonal to the main bars R 1 , R 2 , R 3 , R 4 , R 5 , R 6 to form a lattice, multiple arranged parallel to each other The force distribution muscles C 1 , C 2 , C 3 , and C 4 are provided. Further, in the construction unit member 11 according to the embodiment of the present invention, (c) the surface of the lattice is parallel to the upper surface 13 inside the solid having the convex polygon that can be tessellated as the shape of the upper surface 13. It is a plate-shaped block made of concrete embedded in, and the distance between the opposite sides of the convex polygon along the directions of the force distribution bars C 1 , C 2 , C 3 , and C 4 is the force distribution bars C 1 , C 2. , C 3 , shorter than the length of C 4 , and the distance between the other opposite sides of the convex polygon measured in the directions of the main bars R 1 , R 2 , R 3 , R 4 , R 5 , and R 6 is the length of the main bar. It is equipped with a plate-shaped block that is shorter than that. Further, the construction unit member 11 according to the embodiment of the present invention has a plurality of main bars R 1 , R on each of a plurality of side surfaces continuous in the direction perpendicular to the upper surface 13 from each of the plurality of sides forming the convex polygon. 2 , R 3 , R 4 , R 5 , R 6 or a plurality of distribution muscles C 1 , C 2 , C 3 , C 4 projecting vertically from the corresponding side surface as a protruding end. , The length of each of its protruding ends is equal.

本発明の実施形態に係る工事用単位部材11は、図1に示すように、同一長さで平行に配置された複数の主筋R、R、R、R、R、Rと、主筋R、R、R、R、R、Rと直交し主筋R、R、R、R、R、Rと共に井桁状の格子を構成する、同一長さで互いに平行に配置された複数の配力筋C、C、C、Cとを備える。一例としての「井桁状の格子」の詳細は図3に例示されている。更に、図1(b)に示すように、上面13が矩形のコンクリートからなる板状ブロックを備えている。板状ブロックの上面13は、主筋R、R、R、R、R、Rの長さよりも短い第1及び第2短辺と、配力筋C、C、C、Cの長さよりも短い第1及び第2長辺を有する矩形である。 As shown in FIG. 1, the construction unit member 11 according to the embodiment of the present invention has a plurality of main bars R 1 , R 2 , R 3 , R 4 , R 5 , and R 6 arranged in parallel with the same length. And the main bars R 1 , R 2 , R 3 , R 4 , R 5 , and R 6 are orthogonal to the main bars R 1 , R 2 , R 3 , R 4 , R 5 , and R 6 to form a grid in the shape of a grid. It includes a plurality of force distribution bars C 1 , C 2 , C 3 , and C 4 having the same length and arranged in parallel with each other. The details of the "grid-shaped grid" as an example are illustrated in FIG. Further, as shown in FIG. 1 (b), a plate-shaped block having a rectangular upper surface 13 is provided. The upper surface 13 of the plate-shaped block has first and second short sides shorter than the lengths of the main bars R 1 , R 2 , R 3 , R 4 , R 5 , and R 6 , and the force distribution bars C 1 , C 2 , and C. 3, is a rectangle having a shorter first and second long sides than the length of the C 4.

この板状ブロックは図1に示すように、第1長辺に沿った第1側面17a、第2長辺に沿った第2側面17b、第1短辺に沿った第3側面19a、第2短辺に沿った第4側面19bで定義される直方体状をなしている。第1側面17aは、第1長辺に沿って上面13に垂直方向に折れ曲がって、上面13に連続する第1の垂直側面である。又、第2側面17bも、第2長辺に沿って上面13に垂直方向に折れ曲がって、上面13に連続する第2の垂直側面である。同様に、第3側面19aも、第1短辺に沿って上面13に垂直方向に折れ曲がって、上面13に連続する第3の垂直側面であり、第4側面19bも、第2短辺に沿って上面13に垂直方向に折れ曲がって、上面13に連続する第4の垂直側面である。この結果実施形態に係る工事用単位部材11を構成する板状ブロックは、上面13の外形に沿って折れ曲がる第1〜第4の垂直側面が連続して囲んだ立体形状をなしている。なお、「長辺」「短辺」は説明の便宜上の定義であって、より包括的には工事用単位部材11の板状ブロックの長辺と短辺の長さが等しい場合も含み得るものである。長辺と短辺の長さが等しい場合は、上面13は正方形となり、板状ブロックは正方形を上面とする薄い四角柱になる。そして、上面13が正方形となる場合は、主筋R、R、R、R、R、Rと配力筋C、C、C、Cの長さは等しくなる。 As shown in FIG. 1, this plate-shaped block has a first side surface 17a along the first long side, a second side surface 17b along the second long side, a third side surface 19a along the first short side, and a second side. It has a rectangular parallelepiped shape as defined by the fourth side surface 19b along the short side. The first side surface 17a is a first vertical side surface that is bent in the direction perpendicular to the upper surface 13 along the first long side and is continuous with the upper surface 13. The second side surface 17b is also a second vertical side surface that is bent in the direction perpendicular to the upper surface 13 along the second long side and is continuous with the upper surface 13. Similarly, the third side surface 19a is also a third vertical side surface that is bent in the direction perpendicular to the upper surface 13 along the first short side and is continuous with the upper surface 13, and the fourth side surface 19b is also along the second short side. It is a fourth vertical side surface that is bent in the direction perpendicular to the upper surface 13 and is continuous with the upper surface 13. As a result, the plate-shaped block constituting the construction unit member 11 according to the embodiment has a three-dimensional shape in which the first to fourth vertical side surfaces bent along the outer shape of the upper surface 13 are continuously surrounded. In addition, "long side" and "short side" are definitions for convenience of explanation, and more comprehensively, the case where the length of the long side and the short side of the plate-shaped block of the construction unit member 11 are equal can be included. Is. When the lengths of the long side and the short side are equal, the upper surface 13 becomes a square, and the plate-shaped block becomes a thin square pillar having a square as the upper surface. When the upper surface 13 is square, the lengths of the main bars R 1 , R 2 , R 3 , R 4 , R 5 , R 6 and the force distribution bars C 1 , C 2 , C 3 , and C 4 are equal. ..

図1において、第1長辺に沿った第1側面17aと第2長辺に沿った第2側面17bの間隔が板状ブロックの「第1特徴長」を定義し、第1短辺に沿った第3側面19aと第2短辺に沿った第4側面19bの間隔が板状ブロックの「第2特徴長」を定義している。より一般的な凸多角形で説明すると、「第1特徴長」は、凸多角形内に定義される一方向に沿った対向辺間の距離として定義され、「第2特徴長」は第1特徴長に直交する方向に測った、凸多角形の他の対向辺間の距離として定義される。第1特徴長と第2特徴長によって、上面13の外形に沿った第1〜第4の垂直側面が連続して囲む立体の占有空間を定義している。実施形態に係る工事用単位部材11においては、板状ブロックの第1特徴長が配力筋C、C、C、Cの長さよりも短く、第2特徴長が主筋R、R、R、R、R、Rの長さよりも短い。 In FIG. 1, the distance between the first side surface 17a along the first long side and the second side surface 17b along the second long side defines the “first feature length” of the plate-shaped block, and is along the first short side. The distance between the third side surface 19a and the fourth side surface 19b along the second short side defines the "second feature length" of the plate-shaped block. Explaining with a more general convex polygon, the "first feature length" is defined as the distance between opposite sides along one direction defined in the convex polygon, and the "second feature length" is the first. It is defined as the distance between the other opposite sides of a convex polygon, measured in a direction perpendicular to the feature length. The first feature length and the second feature length define the occupied space of the solid surrounded by the first to fourth vertical side surfaces along the outer shape of the upper surface 13. In the construction unit member 11 according to the embodiment, the first feature length of the plate-shaped block is shorter than the lengths of the force distribution bars C 1 , C 2 , C 3 , and C 4 , and the second feature length is the main bar R 1 , It is shorter than the length of R 2 , R 3 , R 4 , R 5 , and R 6.

つまり、結果実施形態に係る工事用単位部材11を構成する配力筋C、C、C、Cの長さ及び主筋R、R、R、R、R、Rの長さは、第1特徴長と第2特徴長によって定義される占有空間からはみ出すことになる。このため、図1に示すように実施形態に係る工事用単位部材11は、コンクリートからなる板状ブロックの第1側面17a及び第2側面17bから主筋R、R、R、R、R、Rの両端部をそれぞれ同一長さで両側に露出(突出)して「第1突出端部」を構成している。同様に、第3側面19a及び第4側面19bから配力筋C、C、C、Cの両端部をそれぞれ同一長さで両側に露出(突出)して「第2突出端部」を構成している。上面13と、この上面13に対向する下面15の中央の水平レベルに位置するように、図3に示した井桁状の格子が上面13に平行に配列されている。 That is, the lengths of the force distribution bars C 1 , C 2 , C 3 , and C 4 and the main bars R 1 , R 2 , R 3 , R 4 , R 5 , and R constituting the construction unit member 11 according to the result embodiment. The length of 6 extends beyond the occupied space defined by the first feature length and the second feature length. Therefore, as shown in FIG. 1, the construction unit member 11 according to the embodiment has main bars R 1 , R 2 , R 3 , R 4 , from the first side surface 17a and the second side surface 17b of the plate-shaped block made of concrete. Both ends of R 5 and R 6 are exposed (protruded) on both sides with the same length to form a "first protruding end". Similarly, both ends of the force distribution muscles C 1 , C 2 , C 3 , and C 4 are exposed (protruded) to both sides from the third side surface 19a and the fourth side surface 19b with the same length, respectively, and the "second protruding end portion" is displayed. ". The grids in the shape of a grid shown in FIG. 3 are arranged parallel to the upper surface 13 so as to be located at a horizontal level at the center of the upper surface 13 and the lower surface 15 facing the upper surface 13.

複数の第1突出端部と複数の第2突出端部を、コンクリートからなる板状ブロックの4つの側面から垂直方向に突出させることにより、実施形態に係る工事用単位部材11は、百足型構造をなしている。図1に示すように、本発明の実施形態に係る工事用単位部材11の板状ブロックは、上面13、下面15、第1側面17a及び第2側面17b、第3側面19a及び第4側面19bを有し、内部においては、主筋R、R、R、R、R、R及び配力筋C、C、C、Cが存在する部分以外はコンクリートが充填されている。 By projecting the plurality of first protruding ends and the plurality of second protruding ends in the vertical direction from the four side surfaces of the plate-shaped block made of concrete, the construction unit member 11 according to the embodiment has a centipede structure. Is doing. As shown in FIG. 1, the plate-shaped block of the construction unit member 11 according to the embodiment of the present invention has an upper surface 13, a lower surface 15, a first side surface 17a and a second side surface 17b, a third side surface 19a, and a fourth side surface 19b. Inside, concrete is filled except for the parts where the main bars R 1 , R 2 , R 3 , R 4 , R 5 , R 6 and the distribution bars C 1 , C 2 , C 3 , and C 4 are present. Has been done.

図1(b)に示すように、コンクリートからなる板状ブロックの第3側面19aの下端並びにこの第3側面19aに連続する第1側面17a及び第2側面17bの下端の一部(エッジ)を切り欠く第1溝部(段差状溝部)21aが、下面15の一方にコの字型に配列されている。又、第4側面19bの下端並びにこの第4側面19bに連続する第1側面17a及び第2側面17bの下端の一部を切り欠く第2溝部21bが、下面15の他方にコの字型に配列されている。第1溝部21a及び第2溝部21bの切り欠き構造は、図2(c)にも示されている。図1(a)から分かるように、コの字を描く筆の線に沿った長手方向に垂直方向となる第1溝部21a及び第2溝部21bの断面形状は、L字型の段差形状となる。 As shown in FIG. 1B, a part (edge) of the lower end of the third side surface 19a of the plate-shaped block made of concrete and the lower ends (edges) of the first side surface 17a and the second side surface 17b continuous with the third side surface 19a. The notched first groove portion (stepped groove portion) 21a is arranged in a U shape on one side of the lower surface 15. Further, the lower end of the fourth side surface 19b and the second groove portion 21b that cuts out a part of the lower end of the first side surface 17a and the second side surface 17b continuous with the fourth side surface 19b are U-shaped on the other side of the lower surface 15. It is arranged. The notched structure of the first groove portion 21a and the second groove portion 21b is also shown in FIG. 2 (c). As can be seen from FIG. 1A, the cross-sectional shapes of the first groove portion 21a and the second groove portion 21b, which are perpendicular to the longitudinal direction along the line of the brush that draws a U shape, are L-shaped stepped shapes. ..

本明細書において「コの字型」とは、図2(b)に示すような下面15の法線方向から見た時にカタカナの「コ」の文字の形状に近似できるように見えることを意味する。任意のある方向から固定して見た時に「コ」の文字の形状に近似できないからと言って「コの字型」に当てはまらない、とするものではない。他の形状、例えば「十字型」及び「T字型」等についても同様のことが言える。図2(b)に示すように、平面パターンがコの字型に配列された第1溝部21a及びコの字型に配列された第2溝部21bは、それぞれ段差部を生じさせる立体的な凹部の「空間」そのものを示すネガティブな表現であり、実在する立体形状を意味するものではない。 In the present specification, the "U-shaped" means that the shape of the "U" in katakana can be approximated when viewed from the normal direction of the lower surface 15 as shown in FIG. 2 (b). To do. Just because it cannot approximate the shape of the "U" character when fixed from any direction does not mean that it does not apply to the "U-shape". The same can be said for other shapes such as "cross" and "T". As shown in FIG. 2B, the first groove portion 21a in which the plane pattern is arranged in a U shape and the second groove portion 21b in which the plane pattern is arranged in a U shape each have a three-dimensional recess that causes a step portion. It is a negative expression that indicates the "space" itself, and does not mean an existing three-dimensional shape.

第1溝部21a及び第2溝部21bで両端部をコの字型に切り取られた下面15は、上面13と同一形状、同一面積ではなく、矩形の両短辺側の周縁部を角型のコの字型に欠いているため、上面13よりも小面積の平面である。又は、下面15は太めの十字型の平面とも表現できる。上面13と下面15は互いに平行な面である。上面13から下面15までに至る最短距離を、板状ブロックの「厚さ」と定義する。 The lower surface 15 having both ends cut out in a U shape by the first groove portion 21a and the second groove portion 21b does not have the same shape and area as the upper surface 13, but the peripheral edges on both short sides of the rectangle are square. Since it lacks a rectangular shape, it is a flat surface with a smaller area than the upper surface 13. Alternatively, the lower surface 15 can also be expressed as a thick cross-shaped plane. The upper surface 13 and the lower surface 15 are planes parallel to each other. The shortest distance from the upper surface 13 to the lower surface 15 is defined as the "thickness" of the plate-shaped block.

コンクリートは、砂や砂利等の骨材、水等をセメントで凝固させた硬化物である。広範に使用されている建築資材であり、特に、凝固する前の状態を生コンクリートと呼ぶ。本発明の実施形態に係る工事用単位部材11のコンクリートとしては、一般的にコンクリートと呼ばれるものであれば、いずれでも使用することができる。耐久性等のコンクリートの性能は,使用するセメント、骨材、その他の混和材料の種類や構成割合によって異なるため、希望する耐荷重等の性能を実現する材料を適宜選ぶことができる。 Concrete is a hardened product obtained by solidifying aggregates such as sand and gravel, water and the like with cement. It is a building material that is widely used, and in particular, the state before solidification is called ready-mixed concrete. As the concrete of the construction unit member 11 according to the embodiment of the present invention, any concrete can be used as long as it is generally called concrete. Since the performance of concrete such as durability differs depending on the type and composition ratio of cement, aggregate, and other admixtures used, a material that realizes the desired performance such as load capacity can be appropriately selected.

図1(b)、図2(a)に示す上面13は矩形で平滑な面である。例えば、実施形態に係る工事用単位部材11を連結した部材連結体として「土間コンクリート」を構成した場合には、土間コンクリートの表面として露出する面となる。図1(a)、図2(b)に示す下面15は、周縁部にコの字型に配列された第1溝部21a及びコの字型に配列された第2溝部21bを有する。 The upper surface 13 shown in FIGS. 1B and 2A is a rectangular and smooth surface. For example, when the "soil concrete" is configured as a member connecting body in which the construction unit members 11 according to the embodiment are connected, the surface is exposed as the surface of the soil concrete. The lower surface 15 shown in FIGS. 1A and 2B has a first groove portion 21a arranged in a U shape and a second groove portion 21b arranged in a U shape on the peripheral edge portion.

図1及び図2(c)に示すように、第1側面17a及び第2側面17bは、上面13を上側にするとそれぞれT字型の平面であり、同一形状である。図1、図2(d)に示すように、第3側面19aは矩形であり、コの字型に配列された第1溝部21aに隣接している。第4側面19bにおいては、直接的に全体像が確認できるような図示はされていないが、第3側面19aに対向する面であり、第3側面19aと同様に矩形であり、コの字型に配列された第2溝部21bに隣接している。 As shown in FIGS. 1 and 2 (c), the first side surface 17a and the second side surface 17b are T-shaped planes and have the same shape when the upper surface 13 is on the upper side. As shown in FIGS. 1 and 2 (d), the third side surface 19a is rectangular and is adjacent to the first groove 21a arranged in a U shape. Although the fourth side surface 19b is not shown so that the entire image can be directly confirmed, it is a surface facing the third side surface 19a, is rectangular like the third side surface 19a, and has a U-shape. It is adjacent to the second groove portion 21b arranged in.

図1、図2等に示すように、主筋R、R、R、R、R、Rは等間隔に互いに平行に配置した6本の鉄筋から成り、上面13の矩形の短辺方向に平行で短辺より長く、板状ブロックの内部を貫いている。そして、板状ブロックの第1側面17a及び第2側面17bから各両端部を「第1突出端部」として同一長さで両側に露出している。主筋R、R、R、R、R、Rは、第1側面17a及び第2側面17bにおいて、板状ブロックの厚さ方向の中央部から第1突出端部として露出する。土間コンクリートの施工においては、この同一長さで両側に露出した鉄筋からなる第1突出端部でもって、隣接する別の工事用単位部材の露出した第1又は第2突出端部と結合することになるため、アーク溶接や結束等ができる程度の長さを有していればよい。 As shown in FIGS. 1, 2, etc., the main bars R 1 , R 2 , R 3 , R 4 , R 5 , and R 6 are composed of six reinforcing bars arranged in parallel with each other at equal intervals, and have a rectangular shape on the upper surface 13. It is parallel to the short side and longer than the short side, and penetrates the inside of the plate-shaped block. Then, both ends of the plate-shaped block are exposed on both sides with the same length as "first protruding ends" from the first side surface 17a and the second side surface 17b. The main bars R 1 , R 2 , R 3 , R 4 , R 5 , and R 6 are exposed as the first protruding end portion from the central portion in the thickness direction of the plate-shaped block on the first side surface 17a and the second side surface 17b. .. In the construction of soil concrete, the first protruding end portion consisting of reinforcing bars exposed on both sides with the same length shall be connected to the exposed first or second protruding end portion of another adjacent construction unit member. Therefore, it suffices to have a length sufficient for arc welding, bundling, and the like.

例えば、5cm程度の長さの第1突出端部を採用することができる。この第1突出端部の長さは、土間コンクリートの施工において、工事用単位部材の間隔により任意に設定できるものである。図1に示す主筋R、R、R、R、R、Rの間隔は30cm程度であるが、25〜35cm程度とすることができる。主筋R、R、R、R、R、Rの間隔を30cm程度から変更する場合は、主筋R、R、R、R、R、Rを構成する鉄筋の本数を増減することができる。 For example, a first protruding end portion having a length of about 5 cm can be adopted. The length of the first protruding end portion can be arbitrarily set depending on the spacing of the construction unit members in the construction of soil concrete. The distance between the main bars R 1 , R 2 , R 3 , R 4 , R 5 , and R 6 shown in FIG. 1 is about 30 cm, but can be about 25 to 35 cm. When changing the distance between the main bars R 1 , R 2 , R 3 , R 4 , R 5 , and R 6 from about 30 cm, configure the main bars R 1 , R 2 , R 3 , R 4 , R 5 , and R 6 . The number of reinforcing bars can be increased or decreased.

図1、図2等に示すように、配力筋C、C、C、Cは等間隔に互いに平行に配置した4本の鉄筋から成り、上面13の矩形の長辺方向に平行で長辺より長く、板状ブロックの内部を貫いている。そして、板状ブロックの第3側面19a及び第4側面19bから各両端部を「第2突出端部」として同一長さで両側に露出している。配力筋C、C、C、Cは、主筋R、R、R、R、R、Rと同様、第3側面19a及び第4側面19bにおいて、板状ブロックの厚さ方向の中央部から同一長さで両側に露出する。土間コンクリートの施工においては、この露出した鉄筋からなる第2突出端部でもって、隣接する別の工事用単位部材の第1又は第2突出端部と結合することになるため、アーク溶接や結束等ができる程度の長さを有していればよい。 As shown in FIGS. 1, 2, etc., the force distribution bars C 1 , C 2 , C 3 , and C 4 are composed of four reinforcing bars arranged parallel to each other at equal intervals, and are arranged in the long side direction of the rectangle on the upper surface 13. It is parallel, longer than the long side, and penetrates the inside of the plate-shaped block. Then, both ends of the plate-shaped block from the third side surface 19a and the fourth side surface 19b are exposed on both sides with the same length as the "second protruding end portion". The force distribution muscles C 1 , C 2 , C 3 , and C 4 are plate-shaped on the third side surface 19a and the fourth side surface 19b, similar to the main muscles R 1 , R 2 , R 3 , R 4 , R 5 , and R 6. It is exposed on both sides with the same length from the center in the thickness direction of the block. In the construction of soil concrete, the second protruding end made of the exposed reinforcing bar is connected to the first or second protruding end of another adjacent construction unit member, so that arc welding or bundling is performed. It suffices to have a length that allows for the above.

例えば、5cm程度の長さの第2突出端部を採用することができる。この第2突出端部の長さは、土間コンクリートの施工において、工事用単位部材の間隔により任意に設定できる。図1に示す配力筋C、C、C、Cの間隔は20cm程度であるが、15〜25cm程度とすることができる。配力筋C、C、C、Cの間隔を20cm程度から変更する場合は、配力筋C、C、C、Cを構成する鉄筋の本数を増減することができる。 For example, a second protruding end portion having a length of about 5 cm can be adopted. The length of the second protruding end portion can be arbitrarily set depending on the spacing of the construction unit members in the construction of soil concrete. The distance between the force distribution muscles C 1 , C 2 , C 3 , and C 4 shown in FIG. 1 is about 20 cm, but can be about 15 to 25 cm. When changing the distance distribution force muscle C 1, C 2, C 3 , C 4 from about 20cm may increase or decrease the number of reinforcing bars constituting distribution force muscle C 1, C 2, C 3 , C 4 it can.

主筋R、R、R、R、R、R及び配力筋C、C、C、Cは、鉄筋の中でも異形棒鋼が好ましい。鉄筋には大別して「丸鋼」と「異形棒鋼」の規格があるが、異形棒鋼は棒の表面に凹凸がついた特殊な形状をしており、コンクリート補強用材料として通常使用される鉄筋である。表面にリブや節と呼ばれる突起が設けられており、コンクリートとの密着力や定着力を上げることに寄与する。リブは軸の方向に連続してつけられている凹凸であり、節は軸方向以外についた凹凸である。これらの突起があるために、棒自体の表面積が大きくなり、鉄筋がコンクリートから抜けにくくなるのである。 Of the reinforcing bars, the main bars R 1 , R 2 , R 3 , R 4 , R 5 , R 6 and the force distribution bars C 1 , C 2 , C 3 , and C 4 are preferably deformed steel bars. Reinforcing bars are roughly classified into "round steel" and "deformed bar steel", but deformed bar steel has a special shape with irregularities on the surface of the bar, and is a reinforcing bar usually used as a material for reinforcing concrete. is there. Protrusions called ribs and knots are provided on the surface, which contributes to increasing the adhesion and fixing force with concrete. The ribs are irregularities that are continuously attached in the axial direction, and the knots are irregularities that are attached in the direction other than the axial direction. Due to these protrusions, the surface area of the rod itself becomes large, and it becomes difficult for the reinforcing bar to come out of the concrete.

節と節の距離や、節と軸線の角度、節の高さ等が様々な鉄筋があるが、設計上の選択の問題であり、希望の耐荷重等により種々に選択可能である。鉄筋の公称直径についても、希望の耐荷重やコンクリート量、厚さにより、設計上、様々な規格を選択することができる。例えば、日本工業規格(JIS)によると、9.53mm、12.7mm、15.9mm、19.1mm等の鉄筋における公称直径の規格があるが、様々な直径を選択することができる。 There are various reinforcing bars such as the distance between knots, the angle between knots and the axis, and the height of knots, but this is a matter of design selection and can be selected in various ways depending on the desired load capacity. Regarding the nominal diameter of the reinforcing bar, various standards can be selected in terms of design depending on the desired load capacity, concrete amount, and thickness. For example, according to the Japanese Industrial Standards (JIS), there are standards for nominal diameters of reinforcing bars such as 9.53 mm, 12.7 mm, 15.9 mm, and 19.1 mm, but various diameters can be selected.

図1(b)、図2(a)等で示す上面13の矩形は、様々な辺の長さ、長辺と短辺の比を取り得る。板状ブロックの厚さも様々な値を取り得る。図1(a)、図2(b)等に示すような平面パターンがコの字型に配列された第1溝部21a及び第2溝部21bについては、「コの字」の文字の線の幅に相当する長さを、以下において、便宜上第1溝部21a及び第2溝部21bの「幅」と定義する。一方、紙面に垂直方向に測った「コの字」の文字の立体的な奥行きに相当する長さを、以下において、第1溝部21a及び第2溝部21bの「奥行き」と定義する。第1溝部21a及び第2溝部21bの「幅」や、第1溝部21a及び第2溝部21bの「奥行き」は、様々な値を取り得る。 The rectangle on the upper surface 13 shown in FIGS. 1 (b), 2 (a), and the like can take various side lengths and ratios of long side to short side. The thickness of the plate-shaped block can also take various values. For the first groove portion 21a and the second groove portion 21b in which the plane patterns shown in FIGS. 1 (a) and 2 (b) are arranged in a U shape, the width of the line of the character "U". In the following, the length corresponding to is defined as the “width” of the first groove portion 21a and the second groove portion 21b for convenience. On the other hand, the length corresponding to the three-dimensional depth of the "U" character measured in the direction perpendicular to the paper surface is defined below as the "depth" of the first groove portion 21a and the second groove portion 21b. The "width" of the first groove portion 21a and the second groove portion 21b and the "depth" of the first groove portion 21a and the second groove portion 21b can take various values.

一例として、畑等の農業用地の倉庫前に設置するものであれば、実施形態に係る工事用単位部材の取扱い、耐荷重等を考慮すると、例えば上面13の長辺LS=180cm程度、上面13の短辺SS=90cm程度、厚さ12cm程度とすることができる。又、コの字型に配列された第1溝部21a及びコの字型に配列された第2溝部21bの溝の幅4cm程度、コの字型に配列された第1溝部21a及びコの字型に配列された第2溝部21bの溝の奥行き4cm程度を採用することができる。図1等に示すように、主筋R、R、R、R、R、Rが6本、配力筋C、C、C、Cが4本の場合、実施形態に係る工事用単位部材は約450kgの重量となる。 As an example, if it is installed in front of a warehouse of agricultural land such as a field, considering the handling of construction unit members and the load capacity according to the embodiment, for example, the long side LS of the upper surface 13 is about 180 cm, and the upper surface 13 The short side SS = about 90 cm and the thickness can be about 12 cm. Further, the width of the grooves of the first groove 21a arranged in a U shape and the second groove 21b arranged in a U shape is about 4 cm, and the first groove 21a and the U shape arranged in a U shape. A groove depth of about 4 cm in the second groove portion 21b arranged in the mold can be adopted. As shown in FIG. 1, when there are 6 main bars R 1 , R 2 , R 3 , R 4 , R 5 , and R 6 , and 4 main bars C 1 , C 2 , C 3 , and C 4 . The construction unit member according to the embodiment weighs about 450 kg.

(工事用単位部材の製造方法)
本発明の実施形態に係る工事用単位部材の製造方法は、図3に示すように、台座41となる厚さ9〜16mm程度の鉄板の上に、水平に下地板43が置かれ、下地板43の表面に、下地板43に垂直方向の主面を有する4枚の側板45a、45b、47a、47bで囲まれた型枠(45a、45b、47a、47b)を固定する。下地板43としては、例えば厚さ0.27〜0.8mm程度のトタン板や厚さ1.2mm程度の鉄板が採用可能である。又、台座41として、厚さ5〜20cm程度のコンクリート板を用いることも可能である。なお、工事用単位部材を構成する板状ブロックの上面13を意匠面やデザイン面とする場合は、下地板43に種々の模様のある板を用いてもよい。上面13に偶発的な模様を発生させた意匠を期待する場合は、ビニールシート等の伸縮性のある膜を下地板43として用い、下地板43の縮みによる意匠パターンを形成してもよい。
(Manufacturing method of unit members for construction)
In the method for manufacturing a unit member for construction according to an embodiment of the present invention, as shown in FIG. 3, a base plate 43 is horizontally placed on an iron plate having a thickness of about 9 to 16 mm, which is a pedestal 41, and the base plate is formed. A mold (45a, 45b, 47a, 47b) surrounded by four side plates 45a, 45b, 47a, 47b having a main surface in the direction perpendicular to the base plate 43 is fixed to the surface of the 43. As the base plate 43, for example, a galvanized iron plate having a thickness of about 0.27 to 0.8 mm or an iron plate having a thickness of about 1.2 mm can be adopted. It is also possible to use a concrete plate having a thickness of about 5 to 20 cm as the pedestal 41. When the upper surface 13 of the plate-shaped block constituting the construction unit member is used as a design surface or a design surface, a plate having various patterns may be used as the base plate 43. When a design in which an accidental pattern is generated on the upper surface 13 is expected, an elastic film such as a vinyl sheet may be used as the base plate 43 to form a design pattern by shrinkage of the base plate 43.

型枠(45a、45b、47a、47b)は4枚の側板45a、45b、47a、47bとなる板材から構成され、それぞれの側板45a、45b、47a、47bには主筋又は配力筋となる鉄筋の丸棒を通せる程度の穴が複数空いている。4枚の側板45a、45b、47a、47bは、それぞれの一面を下地板43に隙間なく密着するように固定されている。固定方法は、4枚の側板45a、45b、47a、47bが下地板43に対して着脱可能となるのであれば、ボルトによるもの等、いずれの方法をとってもかまわない。下地板43と4つの側板45a、45b、47a、47bで囲まれた内側の空間は直方体となる。図3(a)に示す4枚の板材の代わりに、C型鋼やL型鋼の平面を側板45a、45b、47a、47bとして用いてもよい、L型鋼のL字の底面を下地板43に接するように固定することで、下地板43との側板45a、45b、47a、47bの接地面が広くなるようにしてもよい。 The formwork (45a, 45b, 47a, 47b) is composed of four side plates 45a, 45b, 47a, 47b, and the respective side plates 45a, 45b, 47a, 47b have reinforcing bars serving as main bars or force distribution bars. There are multiple holes that allow the round bar to pass through. Each of the four side plates 45a, 45b, 47a, and 47b is fixed so that one surface thereof is in close contact with the base plate 43 without a gap. As the fixing method, any method may be used as long as the four side plates 45a, 45b, 47a, 47b can be attached to and detached from the base plate 43, such as by using bolts. The inner space surrounded by the base plate 43 and the four side plates 45a, 45b, 47a, 47b is a rectangular parallelepiped. Instead of the four plates shown in FIG. 3A, the flat surfaces of the C-shaped steel or the L-shaped steel may be used as the side plates 45a, 45b, 47a, 47b, and the L-shaped bottom surface of the L-shaped steel is in contact with the base plate 43. By fixing in this way, the contact surface of the side plates 45a, 45b, 47a, 47b with the base plate 43 may be widened.

次に、図3に示すように、4枚の側板45a、45b、47a、47bのそれぞれの複数の穴に主筋R、R、R、R、R、R及び配力筋C、C、C、Cを通す。図3に示すように、主筋R、R、R、R、R、Rの6本、配力筋C、C、C、Cの4本を通して、格子状のパターンが見かけ上構成されている。図3に示す格子状のパターンでは、配力筋C、C、C、Cの方が主筋R、R、R、R、R、Rより上部に位置しているが、この配置が逆となっても構わない。格子状のパターンを構成するように配置する際、部材連結体を施工した際の表面となる上面13にひび割れを極力生じさせないようにするためには、相対的に長い方の筋、即ち配力筋C、C、C、Cを下部側に配置した方がよい。又、図3(a)及び(b)においては各主筋及び配力筋は1本ずつであるが、2本以上の鋼材等で重ね接続等を施したものであってもよい。 Next, as shown in FIG. 3, the main bars R 1 , R 2 , R 3 , R 4 , R 5 , R 6 and the force distribution bars are inserted into the plurality of holes of the four side plates 45a, 45b, 47a, and 47b, respectively. Pass through C 1 , C 2 , C 3 , and C 4. As shown in FIG. 3, a grid pattern is formed through the six main bars R 1 , R 2 , R 3 , R 4 , R 5 , and R 6 , and the four main bars C 1 , C 2 , C 3 , and C 4. The pattern is apparently composed. In the grid pattern shown in FIG. 3, the force distribution muscles C 1 , C 2 , C 3 , and C 4 are located above the main muscles R 1 , R 2 , R 3 , R 4 , R 5 , and R 6. However, this arrangement may be reversed. When arranging so as to form a grid pattern, in order to prevent cracks from occurring on the upper surface 13 which is the surface when the member connecting body is constructed as much as possible, the relatively longer streaks, that is, the force distribution Muscles C 1 , C 2 , C 3 , and C 4 should be placed on the lower side. Further, in FIGS. 3A and 3B, each main bar and force distribution bar is one, but two or more steel materials or the like may be overlapped and connected.

次に、図示は省略するが、格子状のパターンを構成している主筋R、R、R、R、R、R及び配力筋C、C、C、Cの各交差部分を固定して、格子を形成する。交差部分は、図3(b)においては例えば、主筋Rと配力筋Cの交差部分である。アーク溶接又は結束その他の方法で各交差部分を固定して、格子を形成するのである。次に、型枠(45a、45b、47a、47b)の内側上部に第1の凹部形成部材(51a、49a、51b)及び第2の凹部形成部材(51c、49b、51d)をボルト等で固定する。図3においては、第1の凹部形成部材(51a、49a、51b)は角棒3本から構成される。第2の凹部形成部材(51c、49b、51d)も同様であり、角棒3本でコの字型に構成される。 Next, although not shown, the main bars R 1 , R 2 , R 3 , R 4 , R 5 , R 6 and the force distribution bars C 1 , C 2 , C 3 , C, which form a grid pattern, are shown. Each intersection of 4 is fixed to form a grid. Intersections, in FIG. 3 (b) for example, an intersection of the main reinforcement R 1 and Wiring force muscle C 1. Each intersection is fixed by arc welding, bundling or other means to form a grid. Next, the first recess forming member (51a, 49a, 51b) and the second recess forming member (51c, 49b, 51d) are fixed to the inner upper portion of the mold (45a, 45b, 47a, 47b) with bolts or the like. To do. In FIG. 3, the first recess forming member (51a, 49a, 51b) is composed of three square bars. The same applies to the second recess forming members (51c, 49b, 51d), which are formed in a U shape with three square bars.

第1の凹部形成部材(51a、49a、51b)及び第2の凹部形成部材(51c、49b、51d)については、それぞれ角棒3本の代わりに、初めからコの字型に成型された部材を用いてもよい。第1の凹部形成部材(51a、49a、51b)及び第2の凹部形成部材(51c、49b、51d)があることにより、後工程で生コンクリートが流し込まれると、図1における実施形態に係る工事用単位部材11のコの字型に配列された第1溝部21a及びコの字型に配列された第2溝部21bが形成されるのである。第1の凹部形成部材(51a、49a、51b)及び第2の凹部形成部材(51c、49b、51d)を固定する工程は、型枠(45a、45b、47a、47b)の穴に主筋又は配力筋を通して、各交差部分を固定する工程の前でも良い。 Regarding the first recess forming member (51a, 49a, 51b) and the second recess forming member (51c, 49b, 51d), instead of three square bars, each member is molded into a U shape from the beginning. May be used. When the ready-mixed concrete is poured in the post-process due to the presence of the first recess forming member (51a, 49a, 51b) and the second recess forming member (51c, 49b, 51d), the work according to the embodiment in FIG. The first groove portion 21a arranged in a U shape and the second groove portion 21b arranged in a U shape are formed in the unit member 11. In the step of fixing the first recess forming member (51a, 49a, 51b) and the second recess forming member (51c, 49b, 51d), the main bar or arrangement is made in the hole of the mold (45a, 45b, 47a, 47b). It may be before the process of fixing each intersection through the force muscle.

次に、図4に示すように、下地板43、型枠(45a、45b、47a、47b)及び第1の凹部形成部材(51a、49a、51b)及び第2の凹部形成部材(51c、49b、51d)で囲まれた空間内に生コンクリートを流し込む。生コンクリートは、第1の凹部形成部材(51a、49a、51b)及び第2の凹部形成部材(51c、49b、51d)の、上面から見えるコの字型を隠さないように量を調整して流し込む。型枠(45a、45b、47a、47b)には側面に複数の穴が空いており、図3に示す通り、主筋R、R、R、R、R、R及び配力筋C、C、C、Cを通した後でも隙間は空いているが、生コンクリートの粘性により、穴から型枠(45a、45b、47a、47b)の外部に生コンクリートが流出してしまうことはほとんど起こらない。生コンクリートを流し込んだ後は、生コンクリートの間隙を少なくし、主筋及び配力筋との付着力を強めるために、振動機等を用いて通常の締固めを行う。 Next, as shown in FIG. 4, the base plate 43, the formwork (45a, 45b, 47a, 47b), the first recess forming member (51a, 49a, 51b) and the second recess forming member (51c, 49b) , 51d) Pour ready-mixed concrete into the space. The amount of ready-mixed concrete is adjusted so as not to hide the U-shape seen from the upper surface of the first recess forming member (51a, 49a, 51b) and the second recess forming member (51c, 49b, 51d). Pour in. Mold (45a, 45b, 47a, 47b ) to have available a plurality of holes on the sides, as shown in FIG. 3, the main reinforcements R 1, R 2, R 3 , R 4, R 5, R 6 and Hairyoku Although there are still gaps after passing through the bars C 1 , C 2 , C 3 , and C 4 , the viscosity of the ready-mixed concrete causes the ready-mixed concrete to flow out of the formwork (45a, 45b, 47a, 47b) from the holes. It rarely happens. After pouring the ready-mixed concrete, normal compaction is performed using a vibrator or the like in order to reduce the gap between the ready-mixed concrete and strengthen the adhesive force between the main bar and the distribution bar.

次に、生コンクリートを養生させて硬化させる工程であるが、養生の方法は様々取り得る。例えば、散水養生や湿潤養生等である。外気温や湿度、天候等の条件に従い、適切な養生方法を選択する。次に、生コンクリートが十分硬化したことが確認できたら、図4の通り、型枠(45a、45b、47a、47b)等の内側には実施形態に係る工事用単位部材11の板状ブロックが形成されていることとなる。第1の凹部形成部材(51a、49a、51b)及び第2の凹部形成部材(51c、49b、51d)の固定を外し、硬化したコンクリート、即ち、工事用単位部材11から分離する。 Next is the step of curing and hardening the ready-mixed concrete, but various curing methods can be taken. For example, watering curing, wet curing, etc. Select an appropriate curing method according to conditions such as outside temperature, humidity, and weather. Next, when it is confirmed that the ready-mixed concrete is sufficiently hardened, as shown in FIG. 4, a plate-shaped block of the construction unit member 11 according to the embodiment is formed inside the formwork (45a, 45b, 47a, 47b) and the like. It will be formed. The first recess forming member (51a, 49a, 51b) and the second recess forming member (51c, 49b, 51d) are unfixed and separated from the hardened concrete, that is, the construction unit member 11.

次に、型枠(45a、45b、47a、47b)の固定を外し、硬化したコンクリート、即ち、工事用単位部材11から分離する。この時点で、図1(a)に示すような実施形態に係る工事用単位部材11が現れる。即ち、実施形態に係る工事用単位部材の製造方法においては、工事用単位部材11の下面15が図1(a)に示すように上側に位置するように製造することになる。続いて、硬化したコンクリート、即ち、工事用単位部材11を下地板43から分離して、図1(a)に示すような工事用単位部材11を得る。 Next, the formwork (45a, 45b, 47a, 47b) is unfixed and separated from the hardened concrete, that is, the construction unit member 11. At this point, the construction unit member 11 according to the embodiment as shown in FIG. 1A appears. That is, in the method of manufacturing the construction unit member according to the embodiment, the lower surface 15 of the construction unit member 11 is manufactured so as to be located on the upper side as shown in FIG. 1A. Subsequently, the hardened concrete, that is, the construction unit member 11 is separated from the base plate 43 to obtain the construction unit member 11 as shown in FIG. 1A.

(コンクリート施工方法)
以下において、図6(a)に示した土間コンクリートの構造を例に、本発明の実施形態に係るコンクリート施工方法を説明する。本発明の実施形態に係るコンクリート施工方法の説明における「上」「下」「左」「右」等の方向の定義は、単に説明の便宜上の選択例に過ぎず、本発明の技術的思想を限定するものではないことは冒頭で述べたとおりである。例えば、実施形態に係る土間コンクリートを構成する工事用単位部材や部材連結体を90°回転して観察すれば左右は上下に変換され、上下は左右に変換されて読まれる。具体的には、図6(a)に示した土間コンクリートの構造を90°回転すれば、例えば土間コンクリートの水平面は壁材の垂直な面になる。又、図6(a)に示した土間コンクリートの構造を180°回転すれば、例えば例示した土間コンクリートの水平面は天井材の水平面になる。
(Concrete construction method)
Hereinafter, the concrete construction method according to the embodiment of the present invention will be described by taking the structure of the soil concrete shown in FIG. 6A as an example. The definitions of directions such as "upper", "lower", "left", and "right" in the description of the concrete construction method according to the embodiment of the present invention are merely selection examples for convenience of explanation, and the technical idea of the present invention is used. As mentioned at the beginning, it is not limited. For example, if the construction unit member or the member connecting body constituting the soil concrete according to the embodiment is rotated by 90 ° and observed, the left and right are converted to the top and bottom, and the top and bottom are converted to the left and right for reading. Specifically, if the structure of the soil concrete shown in FIG. 6A is rotated by 90 °, for example, the horizontal plane of the soil concrete becomes a vertical surface of the wall material. Further, if the structure of the soil concrete shown in FIG. 6A is rotated by 180 °, for example, the horizontal plane of the illustrated soil concrete becomes the horizontal plane of the ceiling material.

まず、実施形態に係るコンクリート施工方法においては、土間コンクリートの基盤層31となる砂利を地面33の上に敷設してローラー等で均し、均一且つ一様な水平レベルを有する面を形成する。基盤層31の厚さは5cm程度で十分である。地面33が既に十分に平面に均された状態であれば、砂利は必要がない。次に、基盤層31の上に、図1(a)で示すような下面15の周縁部に設けられた第1溝部21a及び第2溝部21bを下にするようにして、図6に示すように、一方(左側)の第1の工事用単位部材11a及び、この一方の第1の工事用単位部材11aに連結用隙間を介し対向する他方(右側)の工事用単位部材11bを戴置する。即ち、左側に配置された第1の工事用単位部材11a及び右側に配置された第2の工事用単位部材11bのそれぞれの上面の法線方向を同一方向にして、互いに離間させて、それぞれの上面のすべてが同一平面レベルとなるように並列配置する。 First, in the concrete construction method according to the embodiment, gravel to be the base layer 31 of the soil concrete is laid on the ground 33 and leveled with a roller or the like to form a surface having a uniform and uniform horizontal level. A thickness of about 5 cm is sufficient for the base layer 31. No gravel is needed if the ground 33 is already well leveled. Next, as shown in FIG. 6, the first groove portion 21a and the second groove portion 21b provided on the peripheral edge portion of the lower surface 15 as shown in FIG. 1A are placed downward on the base layer 31. The other (right side) construction unit member 11b facing the one (left side) first construction unit member 11a and the one first construction unit member 11a via a connecting gap is placed therein. .. That is, the normal directions of the upper surfaces of the first construction unit member 11a arranged on the left side and the second construction unit member 11b arranged on the right side are set to be the same and separated from each other. Arrange them in parallel so that all the upper surfaces are on the same plane level.

第1の工事用単位部材11aと第2の工事用単位部材11bは、図1に示す工事用単位部材11と実質的に同一構造である。同一構造であるので詳細な図示を省略するが、第1の工事用単位部材11aは、同一長さで平行に配置された複数の第1主筋Ra(図6参照。)、第1主筋Raと直交し第1主筋Raと共に、第1格子を構成する、同一長さで互いに平行に配置された複数の第1配力筋を備えている。そして、第1の工事用単位部材11aは、上面が、第1主筋Raの長さよりも短い第1及び第2短辺と、第1配力筋の長さよりも短い第1及び第2長辺を有する矩形である。第1の工事用単位部材11aは、第1及び第2長辺に沿った側面並びに第1及び第2短辺に沿った側面で定義される直方体状をなしている。第1の工事用単位部材11aは、第1及び第2長辺に沿った側面から第1主筋Raの両端部をそれぞれ同一長さで露出して「第1突出端部」を構成している。又、第1及び第2短辺に沿った側面から第1配力筋の両端部をそれぞれ同一長さで露出して「第2突出端部」を構成している。第1の工事用単位部材11aは、第1格子を埋め込んだコンクリートからなる第1の板状ブロックを更に備える。 The first construction unit member 11a and the second construction unit member 11b have substantially the same structure as the construction unit member 11 shown in FIG. Since it has the same structure, detailed illustration is omitted, but the first construction unit member 11a has a plurality of first main bars Ra (see FIG. 6) and the first main bar Ra arranged in parallel with the same length. Along with the first main bar Ra which is orthogonal to each other, a plurality of first force distribution bars having the same length and arranged in parallel with each other are provided to form the first lattice. The upper surface of the first construction unit member 11a has the first and second short sides shorter than the length of the first main bar Ra and the first and second long sides shorter than the length of the first force distribution bar. It is a rectangle having. The first construction unit member 11a has a rectangular parallelepiped shape defined by a side surface along the first and second long sides and a side surface along the first and second short sides. The first construction unit member 11a constitutes a "first protruding end portion" by exposing both ends of the first main bar Ra with the same length from the side surfaces along the first and second long sides. .. Further, both ends of the first force distribution muscle are exposed from the side surfaces along the first and second short sides with the same length, respectively, to form a "second protruding end portion". The first construction unit member 11a further includes a first plate-shaped block made of concrete in which a first grid is embedded.

第2の工事用単位部材11bは、第1の工事用単位部材11aと同様の構造である。第2の工事用単位部材11bは、同一長さで平行に配置された複数の第2主筋Rb(図6参照。)、第2主筋Rbと直交し第2主筋Rbと共に、第1格子と同一構造の第2格子を構成する、同一長さで互いに平行に配置された複数の第2配力筋を備えている。そして、第2の工事用単位部材11bは、上面が第2主筋Rbの長さよりも短い第3及び第4短辺と、第2配力筋の長さよりも短い第3及び第4長辺を有する矩形である。第2の工事用単位部材11bは、第3及び第4長辺に沿った側面並びに第3及び第4短辺に沿った側面で定義される直方体状をなしている。第2の工事用単位部材11bは、第3及び第4長辺に沿った側面から第2主筋Rbの両端部をそれぞれ同一長さで露出して「第3突出端部」を構成している。又、第3及び第4短辺に沿った側面から第2配力筋の両端部をそれぞれ同一長さで露出して「第4突出端部」を構成している。第2の工事用単位部材11bは、第2格子を埋め込んだコンクリートからなる第2の板状ブロックを更に備える。 The second construction unit member 11b has the same structure as the first construction unit member 11a. The second construction unit member 11b is the same as the first lattice together with a plurality of second main bars Rb (see FIG. 6) arranged in parallel with the same length, orthogonal to the second main bar Rb, and the second main bar Rb. It includes a plurality of second force distribution bars of the same length and arranged in parallel with each other, which constitute the second lattice of the structure. The second construction unit member 11b has a third and fourth short side whose upper surface is shorter than the length of the second main bar Rb, and a third and fourth long side whose upper surface is shorter than the length of the second force distribution bar. It is a rectangle to have. The second construction unit member 11b has a rectangular parallelepiped shape defined by a side surface along the third and fourth long sides and a side surface along the third and fourth short sides. The second construction unit member 11b constitutes a "third protruding end portion" by exposing both ends of the second main bar Rb with the same length from the side surfaces along the third and fourth long sides. .. Further, both ends of the second force distribution muscle are exposed with the same length from the side surfaces along the third and fourth short sides to form the "fourth protruding end portion". The second construction unit member 11b further includes a second plate-shaped block made of concrete in which a second grid is embedded.

なお、第2の工事用単位部材11bに関し、「第2主筋」の名称を付与しているが、説明の便宜上の名称であり、第1の工事用単位部材11aの「第1主筋」の実質的に同一な構造と機能を持つ部材である。同様に、第2の工事用単位部材11bに関し、「第2配力筋」の名称を付与しているが、説明の便宜上の名称であり、第1の工事用単位部材11aの「第1配力筋」の実質的に同一な構造と機能を持つ部材である。同様に、第3及び第4短辺は第1の工事用単位部材11aの第1及び第2短辺と同じであり、第3及び第4長辺は第1の工事用単位部材11aの第1及び第2長辺と同じである。この結果、「第3突出端部」及び「第4突出端部」も、工事用単位部材11aの「第1突出端部」及び「第2突出端部」にそれぞれ等価である。 Although the name of the "second main bar" is given to the second construction unit member 11b, it is a name for convenience of explanation and is a substance of the "first main bar" of the first construction unit member 11a. It is a member having the same structure and function. Similarly, the name of the "second force distribution bar" is given to the second construction unit member 11b, but the name is for convenience of explanation and is the "first arrangement" of the first construction unit member 11a. It is a member having substantially the same structure and function as a "force muscle". Similarly, the third and fourth short sides are the same as the first and second short sides of the first construction unit member 11a, and the third and fourth long sides are the first of the first construction unit member 11a. Same as 1st and 2nd long side. As a result, the "third protruding end" and the "fourth protruding end" are also equivalent to the "first protruding end" and the "second protruding end" of the construction unit member 11a, respectively.

第1の工事用単位部材11aは重機を用いて戴置するが、重機により吊り上げる部分、即ち、第1の工事用単位部材11aの重量がかかる部分は、第1の工事用単位部材11aの強度が大きい部分が好ましい。 The first construction unit member 11a is placed by using a heavy machine, but the portion lifted by the heavy machine, that is, the portion where the weight of the first construction unit member 11a is applied is the strength of the first construction unit member 11a. The portion with a large value is preferable.

図1で説明すると、工事用単位部材11の下面15において、第1側面17a及び第2側面17bと接する両辺の近傍が、工事用単位部材11の強度の関係上、重機による吊り上げに適した部位である。第1溝部21a及び第2溝部21bが接するコの字型に切り欠かれた各平面は、下面15の第1側面17a及び第2側面17bと接する両辺の近傍より、コンクリート内部を貫通する主筋又は配力筋が近い分、コンクリートの厚みが薄く、強度が弱いので、荷重がかかるとコンクリート部分が欠けやすく、重機による吊り上げに適さない部位である。第2の工事用単位部材11bについても同様である。第1の工事用単位部材11aと第2の工事用単位部材11bの間隔は任意で空けることができる。 Explaining with reference to FIG. 1, on the lower surface 15 of the construction unit member 11, the vicinity of both sides in contact with the first side surface 17a and the second side surface 17b is a portion suitable for lifting by a heavy machine due to the strength of the construction unit member 11. Is. Each plane cut out in a U shape in contact with the first groove portion 21a and the second groove portion 21b is a main bar penetrating the inside of the concrete from the vicinity of both sides in contact with the first side surface 17a and the second side surface 17b of the lower surface 15. Since the concrete has a thin thickness and weak strength due to the proximity of the force distribution bars, the concrete part is likely to be chipped when a load is applied, making it unsuitable for lifting by heavy machinery. The same applies to the second construction unit member 11b. The distance between the first construction unit member 11a and the second construction unit member 11b can be arbitrarily set.

次に、第1の工事用単位部材11aの第1主筋Raの端部である第1突出端部を「第1連結用枝部」として選択し、連結用隙間を介して対向する第2の工事用単位部材11bの第2主筋Rbの端部である第3突出端部を「第2連結用枝部」として選択する。第1の工事用単位部材11a及び第2の工事用単位部材11bを構成するそれぞれの板状ブロックは、それぞれ上面の外形に沿って折れ曲がる4つの垂直側面が連続して囲んだ立体形状である。実施形態に係るコンクリート施工方法では、第1の工事用単位部材11aと第2の工事用単位部材11bの間に位置する連結用隙間を介して対向する第1の工事用単位部材11aの1つの垂直側面が「第1の対向側面」として、選択される場合を例示的に説明する。この例示では同様に、連結用隙間を介して対向する第2の工事用単位部材11bの1つの垂直側面が「第2の対向側面」として選択される。結局この例示では、第1連結用枝部は第1の対向側面から突出した第1突出端部であり、第2連結用枝部は第2の対向側面から突出した第3突出端部である。そして、第1連結用枝部と第2連結用枝部を互いにアーク溶接等で連結し固定する。第1突出端部及び第3突出端部の長さは、図1(a)の工事用単位部材11に示すように、例えば5cm程度とすることができる。このため、第1の工事用単位部材11aと第2の工事用単位部材11bのそれぞれの板状ブロックの側面の間隔が10cmであれば、第1突出端部の端部と第3突出端部の端部とを直接合わせて固定できる。 Next, the first protruding end portion, which is the end portion of the first main bar Ra of the first construction unit member 11a, is selected as the "first connecting branch portion", and the second connecting portion is opposed to each other through the connecting gap. The third protruding end portion, which is the end portion of the second main bar Rb of the construction unit member 11b, is selected as the “second connecting branch portion”. Each of the plate-shaped blocks constituting the first construction unit member 11a and the second construction unit member 11b has a three-dimensional shape in which four vertical side surfaces bent along the outer shape of the upper surface are continuously surrounded. In the concrete construction method according to the embodiment, one of the first construction unit members 11a facing each other through a connecting gap located between the first construction unit member 11a and the second construction unit member 11b. The case where the vertical side surface is selected as the "first facing side surface" will be exemplified. Similarly, in this example, one vertical side surface of the second construction unit member 11b facing each other through the connecting gap is selected as the "second facing side surface". After all, in this example, the first connecting branch portion is the first protruding end portion protruding from the first facing side surface, and the second connecting branch portion is the third protruding end portion protruding from the second facing side surface. .. Then, the first connecting branch and the second connecting branch are connected and fixed to each other by arc welding or the like. The length of the first protruding end portion and the third protruding end portion can be, for example, about 5 cm as shown in the construction unit member 11 of FIG. 1 (a). Therefore, if the distance between the side surfaces of the plate-shaped blocks of the first construction unit member 11a and the second construction unit member 11b is 10 cm, the end portion of the first projecting end portion and the third projecting end portion Can be fixed by directly aligning with the end of.

第1の工事用単位部材11aと第2の工事用単位部材11bのそれぞれの板状ブロックの側面の間隔が10cmより大きい場合であれば、図6(a)のように連結用補助部材Rp1を用いればよい。第1突出端部と第3突出端部との間隔に適合した長さの連結用補助部材Rp1を用いて、図6(a)のようにアーク溶接等の接続工程を行う。例えば、連結用補助部材Rp1を5cmとすれば、第1の工事用単位部材11aと第2の工事用単位部材11bのそれぞれの板状ブロックの側面の間隔を15cmに設定できる。 If the distance between the side surfaces of the plate-shaped blocks of the first construction unit member 11a and the second construction unit member 11b is larger than 10 cm, as shown in FIG. 6A, the connecting auxiliary member Rp 1 Should be used. As shown in FIG. 6A, a connection step such as arc welding is performed using the connecting auxiliary member Rp 1 having a length suitable for the distance between the first protruding end and the third protruding end. For example, if the connecting auxiliary member Rp 1 is 5 cm, the distance between the side surfaces of the plate-shaped blocks of the first construction unit member 11a and the second construction unit member 11b can be set to 15 cm.

実際の複数の工事用単位部材を平面充填(タイル貼り)してコンクリート面を形成する作業では、平面充填に用いられる複数の工事用単位部材のそれぞれを構成する板状ブロックは、それぞれ上面の外形に沿って折れ曲がる4つの垂直側面が連続して囲んだ立体形状である。よって、それぞれの板状ブロックの4つの垂直側面が、設計仕様となる平面充填のトポロジーに対応して、適宜連結用隙間を介して隣接する他の板状ブロックの垂直側面に対向する。このため、複数の工事用単位部材を用いた平面充填では、連結用隙間を介して対向する一方の板状ブロックの垂直側面が「第1の対向側面」として選択され、連結用隙間を介して対向する他方の工事用単位部材の1つの垂直側面が「第2の対向側面」として選択される。結局、施工目的となるコンクリート面の周辺部に配置される板状ブロックを除くと、すべての板状ブロックのそれぞれの垂直側面に第1連結用枝部又は第2連結用枝部が、設計仕様に応じて定義されることが可能である。したがって、図6は2つの工事用単位部材に着目して、その一部の手順を説明した例示的説明に過ぎないことに留意されたい。 In the work of forming a concrete surface by tiling (tiling) a plurality of actual construction unit members, the plate-shaped blocks constituting each of the plurality of construction unit members used for tessellation have the outer shape of the upper surface. It is a three-dimensional shape that is continuously surrounded by four vertical sides that bend along. Therefore, the four vertical side surfaces of each plate-shaped block face the vertical side surfaces of other adjacent plate-shaped blocks appropriately via a connecting gap, corresponding to the tessellation topology that is the design specification. For this reason, in tessellation using a plurality of construction unit members, the vertical side surface of one of the plate-shaped blocks facing each other through the connecting gap is selected as the "first facing side surface", and the vertical side surface is selected as the "first facing side surface" through the connecting gap. One vertical side surface of the other opposing construction unit member is selected as the "second facing side surface". After all, except for the plate-shaped blocks arranged around the concrete surface to be constructed, the first connecting branch or the second connecting branch is designed on each vertical side surface of all the plate blocks. It can be defined according to. Therefore, it should be noted that FIG. 6 focuses on the two construction unit members and is merely an exemplary explanation explaining some of the procedures.

図6(a)に示したアーク溶接による左側の溶接部位71aにより、第1突出端部の端部と連結用補助部材Rp1の端部が互いに溶融され固定される。又、図6(a)に示した右側の溶接部位71bにより、連結用補助部材Rp1の端部と第3突出端部の端部が互いに溶融され固定される。この結果、第1突出端部と隣接する第3突出端部が、連結用補助部材Rp1によって、互いに強固に固定され、第1の工事用単位部材11aと第2の工事用単位部材11bが一体化される。 By the welding portion 71a on the left side by arc welding shown in FIG. 6A, the end portion of the first protruding end portion and the end portion of the connecting auxiliary member Rp 1 are melted and fixed to each other. Further, the end portion of the connecting auxiliary member Rp 1 and the end portion of the third protruding end portion are melted and fixed to each other by the welded portion 71b on the right side shown in FIG. 6A. As a result, the third protruding end portion adjacent to the first protruding end portion is firmly fixed to each other by the connecting auxiliary member Rp 1 , and the first construction unit member 11a and the second construction unit member 11b are separated from each other. Be integrated.

連結用補助部材Rp1は、第1の工事用単位部材11aの第1主筋Ra及び第2の工事用単位部材11bの第2主筋Rbと同じ径の鋼材等を用いれば良い。第1の工事用単位部材11aの第1主筋Ra及び第2の工事用単位部材11bの第2主筋Rbが鉄筋であれば、同じ径の鉄筋を用いることが好ましい。アーク溶接ではなく、ガス圧接による接続を行ってもよい。 As the connecting auxiliary member Rp 1 , a steel material having the same diameter as the first main bar Ra of the first construction unit member 11a and the second main bar Rb of the second construction unit member 11b may be used. If the first main bar Ra of the first construction unit member 11a and the second main bar Rb of the second construction unit member 11b are reinforcing bars, it is preferable to use reinforcing bars having the same diameter. The connection may be made by gas pressure welding instead of arc welding.

又、図6(b)に示すように、第1突出端部からなる第1連結用枝部と第3突出端部からなる第2連結用枝部との間の間隔より長い連結用補助部材Rpを、第1突出端部と第3突出端部の両端部にそれぞれ重ね合わせてもよい。図6(b)では、連結用補助部材Rpを2段構造に重ねた後、アーク溶接等を行い、溶接部位71c及び71dにより、連結用補助部材Rpと第1突出端部からなる第1連結用枝部の端部及び第3突出端部からなる第2連結用枝部の端部をそれぞれ接続している。 Further, as shown in FIG. 6B, a connecting auxiliary member longer than the distance between the first connecting branch formed by the first protruding end and the second connecting branch formed by the third protruding end. Rp 2 may be superposed on both ends of the first protruding end and the third protruding end, respectively. In FIG. 6B, after the connecting auxiliary member Rp 2 is superposed on the two-stage structure, arc welding or the like is performed, and the connecting auxiliary member Rp 2 and the first protruding end portion are formed by the welded portions 71c and 71d. The end of the first connecting branch and the end of the second connecting branch including the third protruding end are connected to each other.

又、図示は省略するが、カプラー等を用いた機械式接続の手法も採用できる。第1主筋Ra及び第2主筋Rbがパイプであれば2重管構造で連結した後、連結部をシールしてもよく、一般的な配管継ぎ手を用いて第1主筋Raと第2主筋Rbを一本の配管となるように連結してもよい。第1主筋Raと第2主筋Rbとを配管継ぎ手等を用いて連結した場合、第1主筋Ra及び第2主筋Rbが連結された筒の内部に電気ヒータ等の配線を貫通させ、第1の工事用単位部材11a及び第2の工事用単位部材11bを融雪用パネルとすることができる。 Further, although not shown, a mechanical connection method using a coupler or the like can also be adopted. If the first main bar Ra and the second main bar Rb are pipes, the connecting portion may be sealed after connecting with a double pipe structure, and the first main bar Ra and the second main bar Rb may be connected using a general pipe joint. It may be connected so as to form one pipe. When the first main bar Ra and the second main bar Rb are connected by using a pipe joint or the like, the wiring of the electric heater or the like is passed through the inside of the cylinder to which the first main bar Ra and the second main bar Rb are connected, and the first main bar The construction unit member 11a and the second construction unit member 11b can be used as a snow melting panel.

第1主筋Ra及び第2主筋Rbがパイプの場合、第1主筋Raと第2主筋Rbを連結して第1主筋Raと第2主筋Rbの内部に融雪温度以上の流体を流して、第1の工事用単位部材11a及び第2の工事用単位部材11bを融雪用パネルとし、ロードヒーティングや駐車場等の融雪に用いることもできる。融雪用パネルとするためには、第1の工事用単位部材11a及び第2の工事用単位部材11bの表面が1℃〜2℃になるように熱設計が必要であるが、第1主筋Ra及び第2主筋Rbとしてのパイプの内部を、温泉水を通す等、種々の自然熱源を利用することも可能である。 When the first main bar Ra and the second main bar Rb are pipes, the first main bar Ra and the second main bar Rb are connected to flow a fluid having a snowmelt temperature or higher inside the first main bar Ra and the second main bar Rb. The construction unit member 11a and the second construction unit member 11b can be used as a snowmelt panel and can be used for snowmelting in road heating, parking lots, and the like. In order to use the snow melting panel, it is necessary to thermally design the surfaces of the first construction unit member 11a and the second construction unit member 11b so that the temperature is 1 ° C. to 2 ° C. It is also possible to use various natural heat sources such as passing hot spring water through the inside of the pipe as the second main bar Rb.

次に、図6(a)の第1の工事用単位部材11aの第1主筋Raと第2の工事用単位部材11bの第2主筋Rbが隠れるように、第1の工事用単位部材11a及び第2の工事用単位部材11bの間の連結用隙間に生コンクリート21を流し込み、工事用単位部材11aと第2の工事用単位部材11bの上面を連続した平坦面に仕上げる。この際、第1の工事用単位部材11a及び第2の工事用単位部材11bのそれぞれの第1溝部及び第2溝部にも、生コンクリート21を充填させる。この際、生コンクリート21の間隙を少なくし、主筋又は配力筋との付着力を強めるために、振動機等を用いて通常の締固めを行い、第1溝部及び第2溝部の内部に、生コンクリート21を一様かつ十分に充填する。次に生コンクリート21を養生させて硬化させる。養生の方法は実施形態に係る工事用単位部材の製造方法においても説明したように、外気温や湿度、天候等の条件に従い、散水養生や湿潤養生等様々採用することができる。流し込んだ生コンクリート21が十分硬化すると、土間コンクリートが完成する。 Next, the first construction unit member 11a and the first construction unit member 11a and the second main reinforcement Rb of the second construction unit member 11b are hidden so that the first main bar Ra of the first construction unit member 11a and the second main bar Rb of the second construction unit member 11b in FIG. 6A are hidden. The ready-mixed concrete 21 is poured into the connecting gap between the second construction unit members 11b, and the upper surfaces of the construction unit members 11a and the second construction unit members 11b are finished into continuous flat surfaces. At this time, the ready-mixed concrete 21 is also filled in the first groove portion and the second groove portion of the first construction unit member 11a and the second construction unit member 11b, respectively. At this time, in order to reduce the gap between the ready-mixed concrete 21 and strengthen the adhesive force with the main bar or the distribution bar, normal compaction is performed using a vibrator or the like, and the inside of the first groove portion and the second groove portion is formed. The ready-mixed concrete 21 is uniformly and sufficiently filled. Next, the ready-mixed concrete 21 is cured and hardened. As described in the method of manufacturing the unit member for construction according to the embodiment, various curing methods such as watering curing and wet curing can be adopted according to conditions such as outside air temperature, humidity, and weather. When the poured ready-mixed concrete 21 is sufficiently hardened, the soil concrete is completed.

図6に示したような図示を省略しているが、図5に示した一方(上側)の第1の工事用単位部材11aの配力筋の端部である第2突出端部が第1連結用枝部と定義され、第1の工事用単位部材11aに連結用隙間を介して対向する他方(下側)に隣接する第2の工事用単位部材11dの配力筋の端部である第4突出端部が第2連結用枝部と定義され、図6に示した技術内容と同様な趣旨に従い、互いに連結し固定される。ここで「上側」「下側」は平面パターン上での定義である。上側の第2突出端部及び下側の第4突出端部は、例えば5cm程度とすることができる。図6(b)に示したのと同様に、第2突出端部の端部と第4突出端部の端部との間の間隔より長い連結用補助部材を、第2突出端部と第4突出端部の両端部にそれぞれ重ね合わせた後、アーク溶接等により接続してもよい。 Although the illustration as shown in FIG. 6 is omitted, the second protruding end portion, which is the end portion of the force distribution bar of the one (upper side) first construction unit member 11a shown in FIG. 5, is the first. It is defined as a connecting branch, and is the end of the force distribution bar of the second construction unit member 11d adjacent to the other (lower side) facing the first construction unit member 11a via the connecting gap. The fourth protruding end portion is defined as the second connecting branch portion, and is connected and fixed to each other according to the same purpose as the technical content shown in FIG. Here, "upper side" and "lower side" are definitions on the plane pattern. The upper second protruding end and the lower fourth protruding end can be, for example, about 5 cm. Similar to that shown in FIG. 6B, a connecting auxiliary member longer than the distance between the end of the second protruding end and the end of the fourth protruding end is provided between the second protruding end and the second protruding end. 4 After overlapping each of both ends of the protruding end portion, they may be connected by arc welding or the like.

既に述べたとおり、実施形態に係る部材連結体の説明における「上」「下」「左」「右」等の方向の定義は、単に説明の便宜上の選択例に過ぎない。図5に示した部材連結体を90°回転して観察すれば、左右は上下に変換され、上下は左右に変換されて読まれることに留意が必要である。 As already described, the definitions of the directions such as "upper", "lower", "left", and "right" in the description of the member connecting body according to the embodiment are merely selection examples for convenience of explanation. It should be noted that when the member connecting body shown in FIG. 5 is rotated by 90 ° and observed, the left and right are converted up and down, and the top and bottom are converted left and right and read.

図5に、左側の工事用単位部材11a,11d,11g,11i、右側の工事用単位部材11b,11e,11h,11j及び更に右側の工事用単位部材11c、11fのそれぞれの間の連結用隙間にコンクリート21を流し込んだ状態の土間コンクリートの全景を示す。図5では、上側の工事用単位部材11a,11b,11cと下側の工事用単位部材11d,11e,11fの間の連結用隙間にコンクリート21が流し込まれている。下側の工事用単位部材11d,11eと更に下側の工事用単位部材11g,11hの間の連結用隙間、更に下側の工事用単位部材11g,11hと最も下側の工事用単位部材11i,11jの間の連結用隙間においても同様である。 FIG. 5 shows a connecting gap between the left side construction unit members 11a, 11d, 11g, 11i, the right side construction unit members 11b, 11e, 11h, 11j, and the right side construction unit members 11c, 11f, respectively. The whole view of the soil concrete in the state where the concrete 21 is poured into is shown. In FIG. 5, the concrete 21 is poured into the connecting gap between the upper construction unit members 11a, 11b, 11c and the lower construction unit members 11d, 11e, 11f. A connecting gap between the lower construction unit members 11d and 11e and the lower construction unit members 11g and 11h, and further the lower construction unit members 11g and 11h and the lowermost construction unit member 11i. The same applies to the connecting gap between, and 11j.

土間コンクリートの周縁部は、左側の工事用単位部材11a,11d,11g,11i、右側の工事用単位部材11b,11e,11h,11j及び更に右側の工事用単位部材11c、11fの上面の一辺であってもよいし、後から流し込んで硬化させたコンクリート21であってもよい。図5に示す土間コンクリートの上半分は略等間隔で左側の工事用単位部材11a,11d、右側の工事用単位部材11b,11e及び更に右側の工事用単位部材11c、11fが配置されている。一方で、図5に示す土間コンクリートの下半分は左側の工事用単位部材11g,11i及び右側の工事用単位部材11h,11jの配置が等間隔ではない。 The peripheral edge of the soil concrete is on one side of the upper surface of the construction unit members 11a, 11d, 11g, 11i on the left side, the construction unit members 11b, 11e, 11h, 11j on the right side, and the construction unit members 11c, 11f on the right side. It may be present, or it may be concrete 21 which is poured and hardened later. In the upper half of the soil concrete shown in FIG. 5, the left side construction unit members 11a and 11d, the right side construction unit members 11b and 11e, and the right side construction unit members 11c and 11f are arranged at substantially equal intervals. On the other hand, in the lower half of the soil concrete shown in FIG. 5, the left side construction unit members 11g and 11i and the right side construction unit members 11h and 11j are not evenly spaced.

図5の下側程、末広がりの土間コンクリート構造となっている。左側の工事用単位部材11iと右側の工事用単位部材11jとの間隔は他と比較して広く空いている。左側の工事用単位部材11iと右側の工事用単位部材11jのそれぞれの主筋を、比較的長めの連結用補助部材を用いて連結すれば、図5に示すような任意の平面パターンの部材連結体である土間コンクリートを施工しうる。 The lower part of FIG. 5 has a soil concrete structure that spreads toward the end. The distance between the construction unit member 11i on the left side and the construction unit member 11j on the right side is wider than the others. If the main bars of the left side construction unit member 11i and the right side construction unit member 11j are connected by using a relatively long connecting auxiliary member, a member connecting body having an arbitrary plane pattern as shown in FIG. 5 can be connected. It is possible to construct soil concrete.

又、左側の工事用単位部材11iと右側の工事用単位部材11jを、実施形態に係る工事用単位部材の製造方法で製造した工事単位部材を任意の大きさに切り出した大きさや形状とすることも可能である。実施形態に係る工事用単位部材は主筋及び配力筋である鉄筋とコンクリートから成るため、ダイヤモンドカッター等の専用の切断機具により、容易に切断することができる。切り出した左側の工事用単位部材11iと右側の工事用単位部材11jを用いて、図5に示した以外の任意の平面パターンの部材連結体である土間コンクリートも施工しうる。 Further, the construction unit member 11i on the left side and the construction unit member 11j on the right side shall have a size and shape obtained by cutting out the construction unit member manufactured by the method for manufacturing the construction unit member according to the embodiment to an arbitrary size. Is also possible. Since the construction unit member according to the embodiment is composed of reinforcing bars and concrete which are main bars and force distribution bars, it can be easily cut by a dedicated cutting tool such as a diamond cutter. Using the cut-out left side construction unit member 11i and the right side construction unit member 11j, soil concrete which is a member connection of any plane pattern other than that shown in FIG. 5 can also be constructed.

更に、図示は省略するが、一方の工事用単位部材の第1突出端部を第1連結用枝部とし、他方の工事用単位部材の第4突出端部を第2連結用枝部とし、第1連結用枝部と第2連結用枝部を接続してもよい。即ち、一方の工事用単位部材の長手方向に対して、他方の工事用単位部材の長手方向を略垂直に位置させ、第1突出端部と第4突出端部を接続させるようにするのである。同様に、一方の工事用単位部材の第2突出端部を第1連結用枝部とし、他方の工事用単位部材の第3突出端部を第2連結用枝部とし、第1連結用枝部と第2連結用枝部を接続してもよい。実施形態に係る部材連結体であるコンクリートを施工しようとする土地の形状等により、工事用単位部材の配置は自由に設定することができる。 Further, although not shown, the first protruding end of one construction unit member is a first connecting branch, and the fourth protruding end of the other construction unit member is a second connecting branch. The first connecting branch and the second connecting branch may be connected. That is, the longitudinal direction of the other construction unit member is positioned substantially perpendicular to the longitudinal direction of one construction unit member, and the first protruding end portion and the fourth protruding end portion are connected to each other. .. Similarly, the second protruding end of one construction unit member is the first connecting branch, the third protruding end of the other construction unit member is the second connecting branch, and the first connecting branch. The portion and the second connecting branch portion may be connected. The arrangement of the unit members for construction can be freely set depending on the shape of the land on which the concrete, which is the member connecting body according to the embodiment, is to be constructed.

ここで連結用隙間の幅をDと仮定する。第1の工事用単位部材11aの第1の板状ブロックと第2の工事用単位部材11bの第2の板状ブロックのそれぞれの長手方向が互いに直交する場合は、第1の工事用単位部材11a及び第2の工事用単位部材11bのそれぞれの板状ブロックの第1短辺の長さSSは、平面充填においては、第1短辺の両側にD/2の長さを含める必要があるので、実効的な板状ブロックの短辺長SSeffect=SS+Dとなる。同様に、平面充填においては、第1の工事用単位部材11a及び第2の工事用単位部材11bのそれぞれの板状ブロックの第1長辺の長さLSは、第1長辺の両側にD/2の長さを含める必要があるので、実効的な板状ブロックの長辺長LSeffect=LS+Dとなる。 Here, it is assumed that the width of the connecting gap is D. When the longitudinal directions of the first plate-shaped block of the first construction unit member 11a and the second plate-shaped block of the second construction unit member 11b are orthogonal to each other, the first construction unit member The length SS of the first short side of each of the plate-shaped blocks of the unit members 11a and the second construction unit member 11b needs to include the length of D / 2 on both sides of the first short side in tessellation. Therefore, the short side length SS effect = SS + D of the effective plate-shaped block. Similarly, in tessellation, the length LS of the first long side of each plate-shaped block of the first construction unit member 11a and the second construction unit member 11b is D on both sides of the first long side. Since it is necessary to include the length of / 2, the long side length of the effective plate-shaped block LS effect = LS + D.

よって、連結用隙間の幅Dを含めた実効的な板状ブロックの長辺長LSeffectと実効的な板状ブロック短辺長SSeffectの関係を:

LSeffect=2SSeffect ……(1)
LS+D=2(SS+D) ……(2)

を満足するように選ぶことにより、和室に「祝儀敷き」の方式で畳を並べるような平面充填の配列が可能となる。祝儀敷きでは、四枚の畳の角が一か所に集まらないように、畳が敷かれる。なお、4畳半の間に敷かれる半畳の畳のように、一辺の長さSSで、実効的な一辺の長さSSeffectのとなる正方形の板状ブロックを用意すれば、平面充填の自由度が増大する。また、このようなハーフサイズとなる正方形の板状ブロックを用意すれば、レンガ積みにおける「イギリス積み」、「フランス積み」、「小口積み」等の多様な平面充填の配列が可能になる。
Therefore, the relationship between the effective long side length LS effect of the plate-shaped block including the width D of the connecting gap and the effective short side length SS effect of the plate-shaped block:

LS effect = 2SS effect …… (1)
LS + D = 2 (SS + D) …… (2)

By choosing to satisfy the above, it is possible to arrange the tessellation in a Japanese-style room by arranging tatami mats in a "celebration" manner. In the ceremonial floor, tatami mats are laid so that the corners of the four tatami mats do not gather in one place. If you prepare a square plate-shaped block with a side length SS and an effective side length SS effect , like a half tatami mat laid between 4 and a half tatami mats, you can fill the plane freely. The degree increases. Further, if such a half-sized square plate-shaped block is prepared, various tessellation arrangements such as "British stacking", "French stacking", and "small-lot stacking" in brickwork become possible.

第1の工事用単位部材11aと第2の工事用単位部材11bのそれぞれの板状ブロックの長手方向が互いに直交する場合は、互いに連結する第1突出端部と第4突出端部の配列のピッチを等しくし、第2突出端部と第3突出端部の配列のピッチを等しくしておくことが好ましい。連結用隙間の幅Dよりもピッチが広ければ、第1〜第4突出端部の配列のピッチを等しくしておけばよい。連結用隙間の幅Dよりもピッチが狭い場合は、第1長辺の横に2つの第3短辺が、幅Dの連結用隙間を介して並べる平面充填では、第1及び第2長辺に露出する第1突出端部の配列を中央の幅Dの箇所において省略し、その両側の第1突出端部の配列のピッチを、第3短辺に露出する第4突出端部のピッチと等しくしてもよい。或いは、同一ピッチの配列において、中央の幅Dの箇所において、第1突出端部と第4突出端部との連結がされない未結合手(ダングリングボンド)としてもよい。 When the longitudinal directions of the plate-shaped blocks of the first construction unit member 11a and the second construction unit member 11b are orthogonal to each other, the arrangement of the first protruding end portion and the fourth protruding end portion connected to each other is arranged. It is preferable that the pitches are equal and the pitches of the arrangement of the second protruding end portion and the third protruding end portion are equal. If the pitch is wider than the width D of the connecting gap, the pitches of the arrangement of the first to fourth protruding ends may be made equal. When the pitch is narrower than the width D of the connecting gap, the two third short sides are arranged next to the first long side, and in the tessellation in which the two third short sides are arranged through the connecting gap of the width D, the first and second long sides are arranged. The arrangement of the first protruding ends exposed to is omitted at the center width D, and the pitch of the arrangement of the first protruding ends on both sides thereof is the pitch of the fourth protruding end exposed on the third short side. May be equal. Alternatively, in an arrangement of the same pitch, an unbonded hand (dangling bond) in which the first protruding end portion and the fourth protruding end portion are not connected at the central width D may be used.

k段目のレンガと、その直上の(k+1)段目のレンガの配列が、レンガの長手方向に半周期ずれる積み方が「長手積み(馬踏み)」である。長手積みにおいては、(k+1)段目のレンガと、その直上の(k+2)段目のレンガの配列も半周期ずれる。レンガの長手積みと同様に、k行目の第1の工事用単位部材11aの長手方向と、隣接する(k+1)行目の第2の工事用単位部材11bの長手方向を互いに平行にし、それぞれの板状ブロックの長手方向に半周期ずれるような配列をする場合も、連結用隙間の幅Dよりもピッチが広ければ、第1及び第3突出端部の配列のピッチを等しくできる。長手積みのパターンでは、連結用隙間の幅Dよりもピッチが狭い場合は、第1長辺の横に2つの第3長辺が、幅Dの連結用隙間を介して並ぶ平面充填となる。このため、第2長辺に露出する第1突出端部の配列を中央の幅Dの箇所において省略し、その両側の第1突出端部の配列のピッチを、第3長辺に露出する第3突出端部のピッチと等しくしてもよい。或いは、同一ピッチの配列において、中央の幅Dの箇所において、第1突出端部と第3突出端部との連結がされない未結合手(ダングリングボンド)とする長手積みのパターンでもよい。 "Longitudinal stacking (horse stepping)" is a stacking method in which the arrangement of the bricks at the k-th stage and the bricks at the (k + 1) stage immediately above it is shifted by half a cycle in the longitudinal direction of the bricks. In the longitudinal stacking, the arrangement of the bricks in the (k + 1) stage and the bricks in the (k + 2) stage immediately above it is also shifted by half a cycle. Similar to the longitudinal stacking of bricks, the longitudinal direction of the first construction unit member 11a on the k-th row and the longitudinal direction of the second construction unit member 11b on the adjacent (k + 1) row are parallel to each other. Even when the arrangement of the plate-shaped blocks is shifted by half a cycle in the longitudinal direction, if the pitch is wider than the width D of the connecting gap, the pitches of the arrangements of the first and third protruding ends can be made equal. In the longitudinal stacking pattern, when the pitch is narrower than the width D of the connecting gap, two third long sides are arranged next to the first long side through the connecting gap of the width D, resulting in tessellation. Therefore, the arrangement of the first protruding ends exposed on the second long side is omitted at the center width D, and the pitch of the arrangement of the first protruding ends on both sides thereof is exposed on the third long side. 3 It may be equal to the pitch of the protruding end portion. Alternatively, in an arrangement of the same pitch, a long stacking pattern may be used in which the first protruding end portion and the third protruding end portion are not connected to each other at the central width D, which is an unbonded hand (dangling bond).

一方、第1の工事用単位部材11aの板状ブロックの第1長辺に対して2個の第2の工事用単位部材11bの板状ブロックの第1短辺が並ぶ単位パターンの配列では、2個の第2の工事用単位部材11bの板状ブロックの間の連結用隙間の幅Dを考慮して、第2の工事用単位部材11bの板状ブロックの第1短辺の長さSSと第1の工事用単位部材11aの板状ブロックの第1長辺の長さLSとの関係を、

LS=2SS+D ……(3)

と選ぶ設計も可能である。
On the other hand, in the arrangement of the unit pattern in which the first short side of the plate-shaped block of the two second construction unit members 11b is arranged with respect to the first long side of the plate-shaped block of the first construction unit member 11a. Considering the width D of the connecting gap between the plate-shaped blocks of the two second construction unit members 11b, the length SS of the first short side of the plate-shaped block of the second construction unit member 11b And the relationship between the length LS of the first long side of the plate-shaped block of the first construction unit member 11a,

LS = 2SS + D …… (3)

It is also possible to choose a design.

第1の工事用単位部材11aの板状ブロックと2個の第2の工事用単位部材11bの板状ブロックの形状及び寸法が、すべて同一であるという前提では、第1短辺〜第4短辺の長さSSと第1長辺〜第4長辺の長さLSの関係が、式(3)を満足するように選ぶような設計である。式(3)を満足するような1個の第1の工事用単位部材11aと2個の第2の工事用単位部材11bの組み合わせを選ぶと、単位パターンとして、単位パターンの短辺の長さはLS、単位パターンの長辺の長さSS+LS+Dは選択できる。 Assuming that the shape and dimensions of the plate-shaped block of the first construction unit member 11a and the plate-shaped block of the two second construction unit members 11b are all the same, the first short side to the fourth short side The design is such that the relationship between the side length SS and the lengths LS of the first long side to the fourth long side is selected so as to satisfy the equation (3). When a combination of one first construction unit member 11a and two second construction unit members 11b that satisfy the formula (3) is selected, the length of the short side of the unit pattern is used as the unit pattern. Is LS, and the length of the long side of the unit pattern SS + LS + D can be selected.

式(3)を満足するような1個の第1の工事用単位部材11aと2個の第2の工事用単位部材11bの組み合わせを単位パターンとする平面充填(タイル貼り)をする場合は、第1突出端部と第4突出端部とが接続され、第2突出端部と第3突出端部とが接続可能なように、第1〜第4突出端部の配列のピッチをすべて等しく設計可能である。 In the case of tessellation in which a combination of one first construction unit member 11a and two second construction unit members 11b satisfying the formula (3) is used as a unit pattern, tessellation is performed. All the pitches of the arrangement of the first to fourth protruding ends are equal so that the first protruding end and the fourth protruding end are connected and the second protruding end and the third protruding end can be connected. It can be designed.

なお、1個の第1の工事用単位部材11aの板状ブロックの第1長辺に対して1個の第2の工事用単位部材11bの板状ブロックの第1短辺を対向させるL字型を単位パターンとする設計も可能である。L字型の単位パターンは凹多角形であるので、凹多角形を平面充填するトポロジーは、「45°網代(「やはず貼り」又は「ヘリンボーン」)」、「90°網代」、「二丁網代」、「重ね網代」、「ガーデン網代」、「フランス網代」等複数通り存在する。 It should be noted that an L-shape in which the first short side of the plate-shaped block of one second construction unit member 11b faces the first long side of the plate-shaped block of one first construction unit member 11a. It is also possible to design with the type as the unit pattern. Since the L-shaped unit pattern is a concave polygon, the topology for tessellating the concave polygon is "45 ° net allowance (" yashoku paste "or" herringbone ")", "90 ° net allowance", and "two chops". There are multiple types such as "Amiyo", "Layered Amiyo", "Garden Amiyo", and "French Amiyo".

和室の畳の祝儀敷きのトポロジーは、L字型にした単位パターンの平面充填が呈する複数通りのトポロジー内の一つに過ぎず、「市松」、「ハーフバスケットウィーブ」、「交互貼り」等他のトポロジーも実現可能である。6畳間の祝儀敷きのトポロジーのように、2個の長方形を組み合わせてL字型にした単位パターンと、複数の長方形を直線上に配列した単位パターンの組み合わせもあるので、長方形の平面充填には多数のトポロジーが存在する。和室の場合、床の間は上座になるので、畳の縁が床の間の中央にあることは相手に失礼になる。よって、床の間に接する畳の長手方向が、床の間に平行になるように、畳が直線上に配列される。同様に和室の入口と畳の長手方向は平行になるように敷かれる。入り口から入るときに、畳の目が進行方向になるようにするためである。 The topology of the tatami mats in the Japanese-style room is just one of the multiple topologies presented by the tessellation of the L-shaped unit pattern, such as "checkerboard", "half basket weave", "alternate pasting", etc. The topology of is also feasible. There is also a combination of a unit pattern that combines two rectangles into an L-shape and a unit pattern that arranges multiple rectangles on a straight line, as in the topology of a ceremonial floor between 6 tatami mats. There are many topologies. In the case of a Japanese-style room, the alcove is the upper seat, so it is rude to the other party that the tatami mat is in the center between the alcove. Therefore, the tatami mats are arranged in a straight line so that the longitudinal direction of the tatami mats in contact with the alcove is parallel to the alcove. Similarly, the entrance of the Japanese-style room and the length of the tatami mat are laid parallel to each other. This is so that the tatami mats will be in the direction of travel when entering from the entrance.

板状ブロックのセットであるL字型の単位パターンと、直線上に板状ブロックを複数配列するパターンの組み合わせでも、長方形を平面充填できるので、第1突出端部と第4突出端部とが接続される箇所、第2突出端部と第3突出端部とが接続される箇所、第1突出端部と第3突出端部とが接続される箇所、第2突出端部と第4突出端部とが接続される箇所が、それぞれ種々の態様で混在するトポロジーもある。よって、第1突出端部と第4突出端部とが接続される箇所、第2突出端部と第3突出端部とが接続される箇所、第1突出端部と第3突出端部とが接続される箇所、第2突出端部と第4突出端部とが接続される箇所のそれぞれに、本発明の「第1連結用枝部」と「第2連結用枝部」が定義される。 Even with a combination of an L-shaped unit pattern, which is a set of plate-shaped blocks, and a pattern in which a plurality of plate-shaped blocks are arranged on a straight line, a rectangle can be tessellated. A place to be connected, a place where the second protruding end and the third protruding end are connected, a place where the first protruding end and the third protruding end are connected, a second protruding end and a fourth protrusion. In some topologies, the points where the ends are connected are mixed in various ways. Therefore, a place where the first protruding end and the fourth protruding end are connected, a place where the second protruding end and the third protruding end are connected, and a first protruding end and a third protruding end. The "first connecting branch" and the "second connecting branch" of the present invention are defined at the place where the is connected and the place where the second protruding end and the fourth protruding end are connected, respectively. To.

L字型の単位パターンの場合、複数の単位パターンをそれぞれ構成する2つの板状ブロックによって、定義されるL字型の上面の外形に沿って折れ曲がる6つの垂直側面が連続して囲んだ立体形状と見なすことが可能である。このため、平面充填(タイル貼り)された場合、一方の工事用単位部材と他方の工事用単位部材の間に位置する連結用隙間を介して対向する一方の工事用単位部材の1つの垂直側面が「第1の対向側面」として選択される。同様に、連結用隙間を介して対向する他方の工事用単位部材の1つの垂直側面が「第2の対向側面」として選択される。結局、第1連結用枝部は一方の対向側面から突出した突出端部であり、第2連結用枝部は他方の対向側面から突出した突出端部である。よって平面充填されたL字型の単位パターンの間に連結用隙間を介して対向する2つの垂直側面(対向側面)の間にそれぞれ、「第1連結用枝部」と「第2連結用枝部」が定義される。しかし、実際のコンクリート施工の手順に従って、個別の板状ブロック同士の連結に着目すれば、それぞれの板状ブロックの間に「第1連結用枝部」と「第2連結用枝部」が定義されたことと等価である。 In the case of an L-shaped unit pattern, a three-dimensional shape in which six vertical side surfaces that are bent along the outer shape of the defined L-shaped upper surface are continuously surrounded by two plate-shaped blocks that each constitute a plurality of unit patterns. Can be regarded as. Therefore, when tessellated, one vertical side surface of one construction unit member facing each other via a connecting gap located between one construction unit member and the other construction unit member. Is selected as the "first facing side surface". Similarly, one vertical side surface of the other construction unit member facing through the connecting gap is selected as the "second facing side surface". After all, the first connecting branch portion is a protruding end portion protruding from one facing side surface, and the second connecting branch portion is a protruding end portion protruding from the other facing side surface. Therefore, between the two vertical side surfaces (opposing side surfaces) facing each other through the connecting gap between the tessellated L-shaped unit patterns, the "first connecting branch portion" and the "second connecting branch", respectively. "Part" is defined. However, if we focus on the connection between individual plate-shaped blocks according to the actual concrete construction procedure, "first connecting branch" and "second connecting branch" are defined between each plate-shaped block. It is equivalent to what was done.

1個の第1の工事用単位部材11aの板状ブロックの第1長辺の中央に、1個の第2の工事用単位部材11bの板状ブロックの第1短辺を対向させるT字型を単位パターンとすることも可能である。T字型の単位パターンも凹多角形であるので、複数のT字型の単位パターンを平面充填するトポロジーも複数通り存在する。T字型の単位パターンの平面充填においても、第1突出端部と第4突出端部とが接続される箇所、第2突出端部と第3突出端部とが接続される箇所、第1突出端部と第3突出端部とが接続される箇所、第2突出端部と第4突出端部とが接続される箇所のそれぞれに、本発明の「第1連結用枝部」と「第2連結用枝部」が定義される。 A T-shape in which the first short side of the plate-shaped block of one second construction unit member 11b faces the center of the first long side of the plate-shaped block of one first construction unit member 11a. Can also be used as a unit pattern. Since the T-shaped unit pattern is also a concave polygon, there are a plurality of topologies for tessellating a plurality of T-shaped unit patterns. Even in the tessellation of the T-shaped unit pattern, the place where the first protruding end and the fourth protruding end are connected, the place where the second protruding end and the third protruding end are connected, and the first The "first connecting branch portion" and the "first connecting branch portion" of the present invention are provided at a location where the protruding end portion and the third protruding end portion are connected, and a location where the second protruding end portion and the fourth protruding end portion are connected, respectively. A "second connecting branch" is defined.

T字型の単位パターンの場合、複数の単位パターンをそれぞれ構成する2つの板状ブロックによって、定義されるT字型の上面の外形に沿って折れ曲がる8つの垂直側面が連続して囲んだ立体形状と見なすことが可能である。L字型の単位パターンの場合と同様に、T字型の単位パターンの平面充填においても、一方の工事用単位部材と他方の工事用単位部材の間に位置する連結用隙間を介して対向する一方の工事用単位部材の1つの垂直側面が「第1の対向側面」として選択される。同様に、連結用隙間を介して対向する他方の工事用単位部材の1つの垂直側面が「第2の対向側面」として選択される。結局、T字型の単位パターンの場合でも、第1連結用枝部は一方の対向側面から突出した突出端部であり、第2連結用枝部は他方の対向側面から突出した突出端部である。よって平面充填されたT字型の単位パターンの間に連結用隙間を介して対向する2つの垂直側面(対向側面)の間にそれぞれ、「第1連結用枝部」と「第2連結用枝部」が定義される。しかし、実際のコンクリート施工の手順に従って、個別の板状ブロックの間の連結に着目すれば、それぞれの板状ブロックの間に「第1連結用枝部」と「第2連結用枝部」が定義されたことと等価である。 In the case of a T-shaped unit pattern, a three-dimensional shape in which eight vertical side surfaces that bend along the outer shape of the upper surface of the T-shape defined by two plate-shaped blocks that form each of the plurality of unit patterns are continuously surrounded. Can be regarded as. Similar to the case of the L-shaped unit pattern, in the tessellation of the T-shaped unit pattern, they face each other through a connecting gap located between one construction unit member and the other construction unit member. One vertical side surface of one construction unit member is selected as the "first facing side surface". Similarly, one vertical side surface of the other construction unit member facing through the connecting gap is selected as the "second facing side surface". After all, even in the case of the T-shaped unit pattern, the first connecting branch portion is a protruding end portion protruding from one facing side surface, and the second connecting branch portion is a protruding end portion protruding from the other facing side surface. is there. Therefore, between the two vertical side surfaces (opposing side surfaces) facing each other through the connecting gap between the T-shaped unit patterns filled in a plane, the "first connecting branch portion" and the "second connecting branch", respectively. "Part" is defined. However, if we focus on the connection between the individual plate-shaped blocks according to the actual concrete construction procedure, there will be a "first connecting branch" and a "second connecting branch" between the individual plate blocks. Equivalent to what has been defined.

実施形態に係るコンクリート施工方法によれば、土間コンクリートの材料としては、従来技術と同様の「主筋及び配力筋」と「コンクリート」のみであるため、ボルト等のその他の部材が必要な場合と比較して、手間や費用がかからない。 According to the concrete construction method according to the embodiment, the material of the soil concrete is only "main bar and force distribution bar" and "concrete" as in the prior art, so that other members such as bolts are required. Compared to that, it does not require much effort and cost.

又、本発明の実施形態に係る工事用単位部材を用いることで、土の地面を均し、主筋及び配力筋を格子状等に組み敷き、生コンクリートを流し込んで施工する土間コンクリートの従来施工方法よりも、土間コンクリートの施工工期を大幅に短縮できる。例えば、100mの土間コンクリートを施工する場合、従来施工方法では1カ月程度かかる。一方で、実施形態に係るコンクリート施工方法では、工事現場で流し込む生コンクリートの量は従来施工方法より少なくて済むため、1週間程度しかかからない。実施形態に係るコンクリート施工方法では、雨天等の天候の影響もほとんど受けずに施工が進められる利点がある。 Further, by using the construction unit member according to the embodiment of the present invention, the ground of the soil is leveled, the main reinforcement and the distribution reinforcement are laid in a grid pattern, etc., and the ready-mixed concrete is poured into the conventional construction of the soil concrete. Compared to the method, the construction period of soil concrete can be shortened significantly. For example, when constructing 100 m 2 soil concrete, it takes about one month by the conventional construction method. On the other hand, in the concrete construction method according to the embodiment, the amount of ready-mixed concrete poured at the construction site is smaller than that of the conventional construction method, so it takes only about one week. The concrete construction method according to the embodiment has an advantage that the construction can proceed almost without being affected by the weather such as rainy weather.

又、実施形態に係るコンクリート施工方法によれば、予め製造していた工事用単位部材の上面は製造時に平滑な下地板に接しており、平滑に仕上げられているため、水勾配加工や不陸を除去するための仕上げ加工が短時間、且つ、容易であるという利点がある。又、隙間なくコンクリートを充填することになるため、部材連結体の上における作業者の躓き、転倒等の事故が起こらない。部材連結体を用いて土間コンクリートとした場合は、フォークリフト等の自動車の車輪が嵌まってしまうこともない。更に、一般的に土間コンクリートは1年程度で細かなひび割れが生じることがあるが、実施形態に係るコンクリート施工方法によれば、打設後3〜4年経過しても表面にひび割れが生じにくい。 Further, according to the concrete construction method according to the embodiment, the upper surface of the construction unit member manufactured in advance is in contact with a smooth base plate at the time of manufacture and is finished smoothly, so that water gradient processing or non-landing is performed. There is an advantage that the finishing process for removing the above-mentioned material is quick and easy. Further, since the concrete is filled without gaps, an accident such as a worker stumbling or falling on the member connecting body does not occur. When the member connecting body is used to make soil concrete, the wheels of an automobile such as a forklift will not be fitted. Further, in general, soil concrete may have fine cracks in about one year, but according to the concrete construction method according to the embodiment, cracks are unlikely to occur on the surface even three to four years after placing. ..

又、実施形態に係るコンクリート施工方法によれば、通常の土間コンクリート打設時に必要な、いわゆる「縁を切る」という作業が省略でき、土間コンクリートの施工工期を大幅に短縮できる。通常、土間コンクリートの表面のひび割れを防ぐために、土間コンクリートの広い面に対して一定の間隔でスリットを入れ、意図的に面を分割する「縁を切る」という作業が必要である。スリットの入れ方は、桟木を挟む方法や目地材を入れる方法、コンクリートカッターで切る方法等様々存在する。実施形態に係るコンクリート施工方法によれば、工事用単位部材の間を埋めるコンクリートが目地の役目をも果たすため、別途スリットを設ける必要がない。 Further, according to the concrete construction method according to the embodiment, the work of so-called "cutting the edge", which is necessary when placing ordinary soil concrete, can be omitted, and the construction period of soil concrete can be significantly shortened. Normally, in order to prevent cracks on the surface of the soil concrete, it is necessary to make slits at regular intervals on the wide surface of the soil concrete and intentionally divide the surface by "cutting the edge". There are various ways to make slits, such as sandwiching a crosspiece, inserting joint material, and cutting with a concrete cutter. According to the concrete construction method according to the embodiment, since the concrete that fills the space between the construction unit members also serves as a joint, it is not necessary to provide a separate slit.

更に、実施形態に係るコンクリート施工方法によれば、予め製造しておいた工事用単位部材のコの字型に配列された溝部に隙間なくコンクリートが充填されることにより、溝部のない板状ブロックを敷き詰めて連結用隙間にコンクリートを充填したタイプの土間コンクリートと比較して、耐荷重等の耐久性が増し、クラック等も生じにくい。 Further, according to the concrete construction method according to the embodiment, the concrete is filled in the grooves arranged in the U shape of the construction unit member manufactured in advance without any gap, so that the plate-shaped block without the groove is formed. Compared to the type of soil concrete in which concrete is filled in the gaps for connection by laying down concrete, durability such as load capacity is increased and cracks are less likely to occur.

更に、実施形態に係るコンクリート施工方法によれば、土間コンクリートのような広い面積の部材連結体の場合において、砂利等から構成させる基盤層を高くても5cm程度敷き詰めればよいため、基盤層づくりにかかる手間や費用が比較的かからないことになる。 Further, according to the concrete construction method according to the embodiment, in the case of a member connecting body having a large area such as soil concrete, the foundation layer composed of gravel or the like may be spread by about 5 cm at the highest, so that the foundation layer is created. It will take relatively little effort and cost.

(その他の実施形態)
上記のように、本発明は一つの実施形態によって記載したが、この開示の一部をなす論述及び図面は本発明を限定するものであると理解すべきではない。この開示から当業者には様々な代替の実施形態、実施例及び運用技術が明らかとなろう。
(Other embodiments)
As mentioned above, the invention has been described in one embodiment, but the statements and drawings that form part of this disclosure should not be understood to limit the invention. This disclosure will reveal to those skilled in the art various alternative embodiments, examples and operational techniques.

本発明の実施形態では、工事用単位部材及びこの工事用単位部を用いた部材連結体及びコンクリート施工方法を説明したが、本発明の部材連結体の利用分野は、土間コンクリートに限定されるものではない。土間コンクリートの他、壁材や天井材等の平坦なコンクリート面を有する部材連結体に対し、本発明の実施形態に係る工事用単位部材を用いることができる。更には、道路や橋、側溝等の土木工事用の平坦なコンクリート面を構成するための部材として実施形態に係る工事用単位部材を活用することが可能である。 In the embodiment of the present invention, the construction unit member and the member connecting body and the concrete construction method using the construction unit portion have been described, but the field of use of the member connecting body of the present invention is limited to soil concrete. is not it. In addition to soil concrete, the construction unit member according to the embodiment of the present invention can be used for a member connecting body having a flat concrete surface such as a wall material or a ceiling material. Further, it is possible to utilize the construction unit member according to the embodiment as a member for forming a flat concrete surface for civil engineering work such as a road, a bridge, and a gutter.

上記の実施形態で一部を例示したとおり、実施形態に係る板状ブロックの平面充填のトポロジーは、レンガ積みにおける「長手積み」、「イギリス積み」、「フランス積み」、「小口積み」等の多様な平面充填の配列が可能である。このため、板状ブロックの上面のコンクリートの色と、連結用隙間を埋めるコンクリートの色を意図的に変えて、平面充填のパターンの多様なデザイン(意匠)を楽しむことも可能である。このようなコンクリートの色を意図的に変えたデザインは、壁材や天井材等に用いた場合に効果を奏することが可能である。特に、上述したL字型やT字型等の基本パターン等の場合は、基本パターンを構成する2個の板状ブロックのそれぞれの色や模様を変えることにより意匠性を高めることができる。 As partly illustrated in the above embodiment, the tessellation topology of the plate-shaped block according to the embodiment is "longitudinal stacking", "British stacking", "French stacking", "small stacking", etc. in brickwork. A variety of tessellational arrangements are possible. Therefore, it is possible to enjoy various designs of tessellation patterns by intentionally changing the color of the concrete on the upper surface of the plate-shaped block and the color of the concrete that fills the connecting gap. Such a design in which the color of concrete is intentionally changed can be effective when used for a wall material, a ceiling material, or the like. In particular, in the case of the above-mentioned basic pattern such as L-shape or T-shape, the design can be enhanced by changing the color or pattern of each of the two plate-shaped blocks constituting the basic pattern.

又、例えば、複数の主筋R〜R及び複数の配力筋C〜Cの少なくとも一方が棒材と中空のパイプ材とを混在させた構造とし、混在させたパイプ材の中を貫通するように電気ヒータ(発熱導体)等の配線を設けて、ロードヒーティングや駐車場等の融雪に工事用単位部材を用いてもよい。或いは、複数の主筋R〜R及び複数の配力筋C〜Cの少なくとも一方に含まれるパイプ材の中を融雪温度以上の流体を流してもよい。既に述べたように、複数の主筋R〜R及び複数の配力筋C〜Cのすべてをパイプ材で構成して、パイプ材の内部に電気ヒータや流体を貫通させた構造の工事用単位部材として、融雪用コンクリートパネルを構成してもよいことは勿論である。 Further, for example, at least one of the plurality of main bars R 1 to R 6 and the plurality of force distribution bars C 1 to C 4 has a structure in which a bar material and a hollow pipe material are mixed, and the mixed pipe material is used. Wiring such as an electric heater (heating conductor) may be provided so as to penetrate, and a construction unit member may be used for road heating or snow melting in a parking lot or the like. Alternatively, a fluid having a snowmelt temperature or higher may flow through the pipe material contained in at least one of the plurality of main bars R 1 to R 6 and the plurality of force distribution bars C 1 to C 4. As already described, the structure is such that all of the plurality of main bars R 1 to R 6 and the plurality of force distribution bars C 1 to C 4 are composed of a pipe material, and an electric heater or a fluid is penetrated inside the pipe material. Of course, a concrete panel for melting snow may be configured as a unit member for construction.

或いは、図1(b)に示した上面13と主筋R〜Rと配力筋C〜Cの格子が配列された水平レベルとの間に加熱手段を更に含むようにし、融雪用の加熱構造を構成しロードヒーティングや駐車場等の融雪に用いることも可能である。融雪用の加熱手段としては、上面13と主筋R〜Rと配力筋C〜Cの格子が配列された水平レベルとの間に、上面13と平行に工事用単位部材を貫通するパイプ材を設け、パイプ材の中に電気ヒータ(発熱導体)等の配線を貫通させてもよい。 Alternatively, a heating means is further included between the upper surface 13 shown in FIG. 1 (b) and the horizontal level in which the grids of the main bars R 1 to R 6 and the force distribution bars C 1 to C 4 are arranged for snow melting. It is also possible to construct a heating structure of the above and use it for road heating and snow melting in parking lots. The heating means for melting snow, through the upper surface 13 and the main reinforcement R 1 to R 6 between the distribution force muscle C 1 -C 4 gratings arrayed horizontally level, the parallel construction for the unit member and the upper surface 13 A pipe material to be used may be provided, and wiring such as an electric heater (heating conductor) may be passed through the pipe material.

或いは上面13と平行に工事用単位部材を貫通するパイプ材の中に、融雪温度以上の流体を流してもよい。更に、上面13と主筋R〜Rと配力筋C〜Cの格子が配列された水平レベルとの間に、上面13と平行に板状のヒートパネル等を埋め込んでもよい。加熱手段が上面13と平行に埋め込まれた工事用単位部材の上面側を熱伝導率の高い材料を含むコンクリートで構成してもよい。 Alternatively, a fluid having a snowmelt temperature or higher may flow through the pipe material that penetrates the construction unit member in parallel with the upper surface 13. Furthermore, between the upper surface 13 and the main reinforcement R 1 to R 6 and Wiring force muscle C 1 -C 4 horizontal level gratings are arranged in, may be embedded parallel plate-shaped heat panel or the like and the upper surface 13. The upper surface side of the construction unit member in which the heating means is embedded in parallel with the upper surface 13 may be made of concrete containing a material having high thermal conductivity.

実施形態の説明の冒頭で述べたとおり、平面充填可能な凸多角形は実施形態で説明した矩形以外に、三角形、五角形、六角形が存在する。例えば、板状ブロックの上面の形状が正三角形であれば、複数の主筋又は複数の配力筋がすべて直線状であれば、複数の主筋又は複数の配力筋のいずれかは板状ブロックの側面から30°又は60°の角度で突出してしまう。板状ブロックの側面から斜め方向に突出してしまうような板状ブロックの形状であれば、プリズムの側壁面から光が屈折して出射するように、板状ブロックの側面から突出した複数の主筋又は複数の配力筋のいずれかを、側面に対して垂直となるように、突出箇所で曲げればよい。更に、垂直に突出した突出端部のそれぞれの長さが等しくなるように、突出端部の長さを調整すればよい。 As described at the beginning of the description of the embodiment, the convex polygons that can be tessellated include triangles, pentagons, and hexagons in addition to the rectangles described in the embodiments. For example, if the shape of the upper surface of the plate-shaped block is an equilateral triangle, and if the plurality of main bars or the plurality of force distribution bars are all linear, either the plurality of main bars or the plurality of force distribution bars is the plate-shaped block. It protrudes from the side surface at an angle of 30 ° or 60 °. If the shape of the plate-shaped block is such that it protrudes diagonally from the side surface of the plate-shaped block, a plurality of main bars protruding from the side surface of the plate-shaped block or so that light is refracted and emitted from the side wall surface of the prism. Any one of the plurality of force distribution bars may be bent at the protruding portion so as to be perpendicular to the side surface. Further, the length of the protruding end portion may be adjusted so that the lengths of the vertically protruding protruding ends are equal to each other.

正三角形の場合は第1斜辺又は第2斜辺と底辺とが、一方向に選択した対向辺として例示できる。この例示においては、正三角形の第1斜辺又は第2斜辺と底辺の間隔が、板状ブロックの「第1特徴長」として定義される。正三角形の場合、複数の第1特徴長が存在することになる。正三角形の場合の「第1特徴長」の最大値は、正三角形の頂点と底辺の間隔となる。そして、「第1特徴長」に直交する方向に測った方向が「第2特徴長」を定義する対向辺となるので、第1斜辺と第2斜辺の間隔が「第2特徴長」となる。正三角形の「第2特徴長」の最大値は底辺の長さである。「第1特徴長」を定義する一方向をどのように選択するかは、配力筋をどの方向に設定するかで決めればよい。五角形又は六角形の場合も、同様に「第1特徴長」が、選択した特定の方向に沿った対向辺間の距離として定義され、「第2特徴長」は第1特徴長に直交する方向に測った対向辺間の距離として定義される。三角形、五角形、六角形の板状ブロックであっても、第1特徴長が配力筋の長さよりも短く、第2特徴長が主筋の長さよりも短いので、板状ブロックの側面から複数の主筋又は複数の配力筋のいずれかが、突出する。 In the case of an equilateral triangle, the first hypotenuse or the second hypotenuse and the base can be exemplified as opposite sides selected in one direction. In this example, the distance between the first hypotenuse or the second hypotenuse and the base of an equilateral triangle is defined as the "first feature length" of the plate-shaped block. In the case of an equilateral triangle, there will be a plurality of first feature lengths. The maximum value of the "first feature length" in the case of an equilateral triangle is the distance between the apex and the base of the equilateral triangle. Then, since the direction measured in the direction orthogonal to the "first feature length" is the opposite side that defines the "second feature length", the distance between the first hypotenuse and the second hypotenuse is the "second feature length". .. The maximum value of the "second feature length" of an equilateral triangle is the length of the base. How to select one direction that defines the "first feature length" may be determined by the direction in which the force distribution muscle is set. Similarly, in the case of a pentagon or a hexagon, the "first feature length" is defined as the distance between the opposite sides along the selected specific direction, and the "second feature length" is the direction orthogonal to the first feature length. It is defined as the distance between the opposite sides measured in. Even for triangular, pentagonal, and hexagonal plate blocks, the first feature length is shorter than the length of the force distribution bar, and the second feature length is shorter than the length of the main bar. Either the main bar or a plurality of force distribution muscles protrude.

平行四辺形も平面充填可能な凸多角形である。平行四辺形の上面形状を有する板状ブロックの場合も、複数の主筋又は複数の配力筋のいずれかは、板状ブロックの側面から斜めの角度で突出してしまう。この場合も、板状ブロックの側面から突出した複数の主筋又は複数の配力筋のいずれかを、側面に対して垂直となるように突出箇所で折り曲げ、突出端部のそれぞれの長さが等しくなるように調整すればよい。 The parallelogram is also a convex polygon that can be tessellated. Even in the case of a plate-shaped block having a parallelogram upper surface shape, either a plurality of main bars or a plurality of force distribution bars protrude from the side surface of the plate-shaped block at an oblique angle. In this case as well, either the plurality of main bars or the plurality of force distribution bars protruding from the side surface of the plate-shaped block are bent at the protruding points so as to be perpendicular to the side surface, and the lengths of the protruding ends are equal. It should be adjusted so as to be.

実施形態の説明では、互いに平行に配置された複数の主筋と、互いに平行に配置された複数の配力筋とが直交する格子を構成する場合を例示したが、本発明の格子には平行四辺形の格子も平成10年2月24日最高裁判決(平6(オ)第1083号)が説示する「均等の範囲」として含み得ることは、上記の実施形態の説明の趣旨から容易に理解できるであろう。直交格子系であろうと、平行四辺形の格子系であろうと、板状ブロックの側面から斜め方向に突出してしまう主筋又は配力筋が存在する場合は、それらを側面に対して垂直となるように曲げ、突出端部のそれぞれの長さが等しくなるように調整すればよい。 In the description of the embodiment, a case where a plurality of main bars arranged parallel to each other and a plurality of force distribution bars arranged parallel to each other form a lattice orthogonal to each other has been illustrated, but the lattice of the present invention has parallelograms. It is easy to understand from the purpose of the explanation of the above embodiment that the grid of shapes can also be included as the "equal range" explained by the Supreme Court decision (Heisei 6 (e) No. 1083) on February 24, 1998. You can do it. Whether it is an orthogonal grid system or a parallelogram grid system, if there are main bars or force distribution bars that project diagonally from the side surface of the plate-shaped block, make them perpendicular to the side surface. It may be bent to the same length and adjusted so that the lengths of the protruding ends are equal to each other.

更に、実施形態で説明したそれぞれの技術的思想を互いに組み合わせることも可能である。このように、本発明はここでは記載していない様々な実施形態等を含むことは勿論である。したがって、本発明の技術的範囲は上記の説明から妥当と解釈しうる、特許請求の範囲に係る発明特定事項によってのみ定められるものである。 Furthermore, it is also possible to combine the respective technical ideas described in the embodiments with each other. As described above, it goes without saying that the present invention includes various embodiments not described here. Therefore, the technical scope of the present invention is defined only by the matters specifying the invention relating to the claims, which can be interpreted as appropriate from the above description.

11、11a、11b、11c、11d、11e、11f、11g、11h、11i、11j…工事用単位部材、13…上面、15…下面、17a…第1側面、17b…第2側面、19a…第3側面、19b…第4側面、21…生コンクリート、21a…第1溝部、21b…第2溝部、31…基盤層(砂利)、33…地面、41…台座、43…下地板、45a、45b、47a、47b…側板、49a、49b、51a、51b、51c、51d…角棒、71a、71b、71c、71d…溶接部位、R、R、R、R、R、R、Ra、Rb…主筋、C、C、C、C…配力筋、Rp1、Rp2…連結用補助部材

11, 11a, 11b, 11c, 11d, 11e, 11f, 11g, 11h, 11i, 11j ... Construction unit members, 13 ... top surface, 15 ... bottom surface, 17a ... first side surface, 17b ... second side surface, 19a ... 3 sides, 19b ... 4th side, 21 ... ready-mixed concrete, 21a ... 1st groove, 21b ... 2nd groove, 31 ... base layer (gravel), 33 ... ground, 41 ... pedestal, 43 ... base plate, 45a, 45b , 47a, 47b ... Side plates, 49a, 49b, 51a, 51b, 51c, 51d ... Square bars, 71a, 71b, 71c, 71d ... Welded parts, R 1 , R 2 , R 3 , R 4 , R 5 , R 6 , Ra, Rb ... Main bar, C 1 , C 2 , C 3 , C 4 ... Power distribution bar, Rp 1 , Rp 2 ... Connecting auxiliary member

Claims (12)

互いに平行に配置された複数の主筋と、
前記主筋と直交し前記主筋と共に格子を構成する、互いに平行に配置された複数の配力筋と、
前記主筋の長さよりも短い第1及び第2短辺と、前記配力筋の長さよりも短い第1及び第2長辺を有する矩形を上面の形状とする立体の内部に、前記格子を前記格子の面が前記上面に平行になるように埋め込んだコンクリート製の板状ブロックと
を備え、
前記第1及び第2長辺に沿って前記上面に垂直方向にそれぞれ連続する第1及び第2側面からそれぞれ垂直方向に突出した前記主筋の両端部と、前記第1及び第2短辺に沿って前記上面に垂直方向にそれぞれ連続する第3及び第4側面からそれぞれ垂直方向に突出した前記配力筋の両端部とを突出端部とし、該突出端部のそれぞれの長さが等しく、
前記第3側面の下端並びに該第3側面に連続する前記第1及び第2側面の下端の一部を切り欠く第1溝部が、前記上面に対向する下面の一方にコの字型に配列され、
前記第4側面の下端並びに該第4側面に連続する前記第1及び第2側面の下端の一部を切り欠く第2溝部が、前記下面の他方にコの字型に配列されていることを特徴とする工事用単位部材。
With multiple main bars arranged parallel to each other,
A plurality of force distribution bars arranged in parallel with each other, which are orthogonal to the main bar and form a grid together with the main bar.
The lattice is placed inside a solid whose upper surface is a rectangle having first and second short sides shorter than the length of the main bar and first and second long sides shorter than the length of the force distribution bar. and concrete plate block embedded in parallel to the plane of the grating is the upper surface,
With
Along the first and second long sides, both ends of the main bar projecting vertically from the first and second side surfaces perpendicular to the upper surface, respectively, and along the first and second short sides. Both ends of the force distribution muscles protruding vertically from the third and fourth side surfaces perpendicular to the upper surface are defined as protruding ends, and the lengths of the protruding ends are equal.
A first groove portion that cuts out a part of the lower end of the third side surface and the lower ends of the first and second side surfaces that are continuous with the third side surface is arranged in a U shape on one of the lower surfaces facing the upper surface. ,
A second groove portion that cuts out a part of the lower end of the fourth side surface and the lower ends of the first and second side surfaces that are continuous with the fourth side surface is arranged in a U shape on the other side of the lower surface. A characteristic unit member for construction.
前記第1側面の下端の中央部及び前記第2側面の下端の中央部には前記第1及び第2溝部が構成されていないことを特徴とする請求項に記載の工事用単位部材。 The unit member for construction according to claim 1 , wherein the first and second groove portions are not formed in the central portion of the lower end of the first side surface and the central portion of the lower end of the second side surface. 前記複数の主筋が等間隔で配列され、前記複数の配力筋が等間隔で配列されていることを特徴とする請求項1又は2に記載の工事用単位部材。 The construction unit member according to claim 1 or 2 , wherein the plurality of main bars are arranged at equal intervals, and the plurality of force distribution bars are arranged at equal intervals. 前記複数の主筋及び前記複数の配力筋の少なくとも一方が棒材とパイプ材とを混在させていることを特徴とする請求項1〜のいずれか1項に記載の工事用単位部材。 The unit member for construction according to any one of claims 1 to 3 , wherein at least one of the plurality of main bars and the plurality of force distribution bars is a mixture of a bar member and a pipe member. 前記複数の主筋及び前記複数の配力筋が鉄筋を含むことを特徴とする請求項1〜のいずれか1項に記載の工事用単位部材。 The construction unit member according to any one of claims 1 to 3 , wherein the plurality of main bars and the plurality of force distribution bars include reinforcing bars. 前記上面と前記格子が配列された水平レベルとの間に、加熱手段を更に含むことを特徴とする請求項1〜のいずれか1項に記載の工事用単位部材。 The construction unit member according to any one of claims 1 to 5 , further comprising a heating means between the upper surface and the horizontal level on which the grids are arranged. 前記配力筋の方が前記主筋より前記上面の近くに配置されていることを特徴とする請求項1〜のいずれか1項に記載の工事用単位部材。 The unit member for construction according to any one of claims 1 to 6 , wherein the force distribution bar is arranged closer to the upper surface than the main bar. 互いに平行に配置された複数の主筋、前記主筋と直交し前記主筋と共に格子を構成する、互いに平行に配置された複数の配力筋、前記主筋の長さよりも短い第1及び第2短辺と、前記配力筋の長さよりも短い第1及び第2長辺を有する矩形を上面の形状とする立体の内部に、前記格子を前記格子の面が前記上面に平行になるように埋め込んだコンクリート製の板状ブロックとを有し、前記第1及び第2長辺に沿って前記上面に垂直方向にそれぞれ連続する第1及び第2側面からそれぞれ垂直方向に突出した前記主筋の両端部と、前記第1及び第2短辺に沿って前記上面に垂直方向にそれぞれ連続する第3及び第4側面からそれぞれ垂直方向に突出した前記配力筋の両端部とを突出端部とし、該突出端部のそれぞれの長さが等しく、前記第3側面の下端並びに該第3側面に連続する前記第1及び第2側面の下端の一部を切り欠く第1溝部が、前記上面に対向する下面の一方にコの字型に配列され、前記第4側面の下端並びに該第4側面に連続する前記第1及び第2側面の下端の一部を切り欠く第2溝部が、前記下面の他方にコの字型に配列され、前記第1乃至第4側面のいずれかを第1の対向側面とする第1の工事用単位部材と、
前記第1の工事用単位部材と同一部材により同一形状をなし、連結用隙間を介して前記第1の対向側面に対向する第2の対向側面を含む第2の工事用単位部材と、を含む部材連結体であって、
前記第1の対向側面から垂直方向に突出した突出端部を第1連結用枝部とし、
前記第2の対向側面から垂直方向に突出した突出端部を第2連結用枝部とし、
前記部材連結体が、前記第1連結用枝部と前記第2連結用枝部を互いに連結し固定する連結用補助部材と、
前記連結用隙間を、前記第1の工事用単位部材と同一厚さとなるように埋めるコンクリートと
を更に備えることを特徴とする部材連結体。
A plurality of main bars arranged parallel to each other, a plurality of force distribution bars arranged parallel to each other and forming a lattice together with the main bars perpendicular to the main bars, and first and second short sides shorter than the length of the main bars. , Concrete in which the lattice is embedded so that the surface of the lattice is parallel to the upper surface inside a solid having a rectangle having first and second long sides shorter than the length of the force distribution bar as the shape of the upper surface. Both ends of the main bar, which have a plate-shaped block made of the above-made material and project vertically from the first and second side surfaces perpendicular to the upper surface along the first and second long sides, respectively. Both ends of the force distribution muscle projecting vertically from the third and fourth side surfaces perpendicular to the upper surface along the first and second short sides are defined as projecting ends. The first groove portion, which has the same length of each portion and cuts out a part of the lower end of the third side surface and the lower ends of the first and second side surfaces continuous with the third side surface, is a lower surface facing the upper surface. A second groove, which is arranged in a U shape on one side and cuts out a part of the lower end of the fourth side surface and the lower ends of the first and second side surfaces continuous with the fourth side surface, is U-shaped on the other side of the lower surface. A first unit member for construction, which is arranged in a rectangular shape and has any of the first to fourth side surfaces as a first facing side surface.
Includes a second construction unit member having the same shape as the first construction unit member and including a second facing side surface facing the first facing side surface via a connecting gap. It is a member connecting body
The protruding end portion that protrudes in the vertical direction from the first facing side surface is used as the first connecting branch portion.
The protruding end portion that protrudes in the vertical direction from the second facing side surface is used as the second connecting branch portion.
The member connecting body includes a connecting auxiliary member that connects and fixes the first connecting branch and the second connecting branch to each other.
A member connecting body further comprising concrete for filling the connecting gap so as to have the same thickness as the first construction unit member.
互いに平行に配置された複数の主筋と、前記主筋と直交し前記主筋と共に格子を構成する、互いに平行に配置された複数の配力筋と、前記主筋の長さよりも短い第1及び第2短辺と、前記配力筋の長さよりも短い第1及び第2長辺を有する矩形を上面の形状とする立体の内部に、前記格子を前記格子の面が前記上面に平行になるように埋め込んだコンクリート製の板状ブロックとを有し、前記第1及び第2長辺に沿って前記上面に垂直方向にそれぞれ連続する第1及び第2側面からそれぞれ垂直方向に突出した前記主筋の両端部と、前記第1及び第2短辺に沿って前記上面に垂直方向にそれぞれ連続する第3及び第4側面からそれぞれ垂直方向に突出した前記配力筋の両端部とを突出端部とし、該突出端部のそれぞれの長さが等しく、前記第3側面の下端並びに該第3側面に連続する前記第1及び第2側面の下端の一部を切り欠く第1溝部が、前記上面に対向する下面の一方にコの字型に配列され、前記第4側面の下端並びに該第4側面に連続する前記第1及び第2側面の下端の一部を切り欠く第2溝部が、前記下面の他方にコの字型に配列されていることを特徴とする工事用単位部材を複数用いたコンクリート施工方法であって、
複数の前記工事用単位部材を、複数の前記工事用単位部材のそれぞれの上面の法線方向を同一方向にした配向において、複数の前記工事用単位部材のそれぞれの上面のすべてが同一平面レベルとなるように、連結用隙間を介して隣接して配置し、一方の工事用単位部材の前記第1乃至第4側面のいずれか1面であり前記連結用隙間に接する第1の対向側面から突出した前記突出端部を第1連結用枝部とし、前記連結用隙間を介して対向する他方の工事用単位部材の前記第1乃至第4側面のいずれか1面であり前記連結用隙間に接する第2の対向側面から突出した前記突出端部を第2連結用枝部とする工程と、
前記第1連結用枝部と前記第2連結用枝部を互いに連結し、前記一方と前記他方の工事用単位部材を一体化する工程と、
複数の前記工事用単位部材のそれぞれの前記第1溝部及び前記第2溝部の内部及び前記連結用隙間を生コンクリートで埋め、前記一体化された前記一方と前記他方の工事用単位部材のそれぞれの前記上面を連続した平坦面とする工程と、
前記生コンクリートを養生して硬化させて平坦なコンクリート面とする工程と、
を含むことを特徴とするコンクリート施工方法。
A plurality of main bars arranged in parallel with each other, a plurality of force distribution bars arranged in parallel with each other and forming a lattice together with the main bars perpendicular to the main bars, and first and second shorts shorter than the length of the main bars. The lattice is embedded in a solid having a side and a rectangle having first and second long sides shorter than the length of the force distribution bar as the shape of the upper surface so that the surface of the lattice is parallel to the upper surface. and a concrete plate block, both ends of the first and the main reinforcement projecting perpendicularly from the first and second side surfaces continuous to the vertical direction on the top surface along a second long side The protruding ends are defined as the portions and both ends of the force distribution muscles that project vertically from the third and fourth side surfaces that are perpendicular to the upper surface along the first and second short sides, respectively. The first groove portion, which has the same length of each of the protruding end portions and cuts out a part of the lower end of the third side surface and the lower ends of the first and second side surfaces continuous with the third side surface, faces the upper surface. A second groove portion that is arranged in a U shape on one of the lower surfaces and cuts out a part of the lower end of the fourth side surface and the lower ends of the first and second side surfaces continuous with the fourth side surface is formed on the lower surface. On the other hand, it is a concrete construction method using a plurality of construction unit members characterized by being arranged in a U shape.
A plurality of the construction for the unit member, in the orientation that is the same direction in the normal direction of the upper surface of each of the plurality of the work for the unit member includes all of the upper surface of each of the plurality of the work for the unit member is flush level It is arranged adjacent to each other through the connecting gap so as to be one of the first to fourth side surfaces of one of the construction unit members and protrudes from the first facing side surface in contact with the connecting gap. The protruding end portion is used as the first connecting branch portion, and is any one of the first to fourth side surfaces of the other construction unit member facing through the connecting gap and is in contact with the connecting gap. A step of using the protruding end portion protruding from the second facing side surface as a second connecting branch portion,
A step of connecting the first connecting branch and the second connecting branch to each other and integrating the one and the other construction unit member.
The inside of the first groove portion and the second groove portion of each of the plurality of construction unit members and the connection gap are filled with ready-mixed concrete, and the integrated one and the other construction unit members are respectively. The step of making the upper surface a continuous flat surface and
The process of curing and hardening the ready-mixed concrete to make a flat concrete surface,
A concrete construction method characterized by including.
コンクリートを設置する予定の土地を均して、前記コンクリートの基盤層を形成する工程を更に含み、
複数の前記工事用単位部材を前記連結用隙間を介して隣接して配置する工程は、それぞれの上面を上側にして、複数の前記工事用単位部材を互いに離間して前記基盤層上に戴置して、複数の前記工事用単位部材のそれぞれの前記格子の面レベルを調整する手順を含むことを特徴とする請求項に記載のコンクリート施工方法。
Further including the step of leveling the land where the concrete is to be installed and forming the base layer of the concrete.
In the step of arranging the plurality of construction unit members adjacent to each other via the connection gap, the plurality of construction unit members are placed on the base layer so as to be separated from each other with the upper surface of each facing upward. The concrete construction method according to claim 9 , wherein the procedure for adjusting the surface level of each of the plurality of construction unit members is included.
下地板の上に、それぞれ複数の穴を有する複数の側板であって、前記下地板に垂直方向の主面を有する複数の側板で囲まれた、上方から見た内壁の形状が矩形の型枠を固定する工程と、
複数の主筋を互いに平行に、かつ、前記矩形の短辺及び前記下地板に平行に配列し、前記複数の主筋のそれぞれの両端部を前記複数の穴の一部からそれぞれ同一の露出長で露出させ、かつ前記複数の主筋とそれぞれ交差することにより格子状のパターンとなるように複数の配力筋を互いに平行に、かつ、前記矩形の長辺及び前記下地板に平行に配列し、前記複数の配力筋のそれぞれの両端部を前記複数の穴の他の一部から前記露出長と同一の長さで露出させる工程と、
前記複数の主筋及び前記複数の配力筋の各交差部分を固定する工程と、
前記型枠の内側上部、かつ、前記矩形の両短辺側に、上方から見た形状がコの字型の第1及び第2の凹部形成部材を互いに前記コの字型の開放部分を対向させてそれぞれ固定する工程と、
前記下地板前記型枠、第1及び第2の凹部形成部材で囲まれた空間内に生コンクリートを流し込む工程と、
前記生コンクリートを養生させて硬化させる工程と、
前記第1及び第2の凹部形成部材を、前記硬化したコンクリート及び前記型枠から分離する工程と、
前記型枠を前記硬化したコンクリートから分離する工程と、
前記硬化したコンクリートを前記下地板から分離して工事用単位部材を得る工程と
を含み、前記下地板に接する面を、使用する際の露出する上面とすることを特徴とする工事用単位部材の製造方法。
A formwork having a rectangular shape of an inner wall when viewed from above , surrounded by a plurality of side plates each having a plurality of holes on the base plate and having a plurality of side plates having a main surface in a direction perpendicular to the base plate. And the process of fixing
A plurality of main bars are arranged parallel to each other and parallel to the short side of the rectangle and the base plate, and both ends of the plurality of main bars are exposed from a part of the plurality of holes with the same exposure length . A plurality of force distribution bars are arranged parallel to each other and parallel to the long side of the rectangle and the base plate so as to form a grid pattern by intersecting the plurality of main bars. A step of exposing both ends of each of the force distribution muscles from the other part of the plurality of holes to the same length as the exposure length.
A step of fixing each intersecting portion of the plurality of main bars and the plurality of force distribution bars, and
On the inner upper part of the formwork and on both short sides of the rectangle, the first and second recess-forming members having a U-shape when viewed from above face each other with the U-shaped open portion. And the process of fixing each
A step of pouring ready-mixed concrete into a space surrounded by the base plate , the formwork , and the first and second recess forming members.
The process of curing and hardening the ready-mixed concrete,
A step of separating the first and second recess forming members from the hardened concrete and the formwork.
Separating said mold from said hardened concrete,
And a step of obtaining a construction for the unit member by separating the hardened concrete from the base plate, the surface in contact with the underlying plate, for construction unit member, characterized in that the upper surface which is exposed in the use Manufacturing method.
前記格子状のパターンを形成する段階において、前記主筋を前記配力筋の配列の上に配置してそれぞれ交差させることを特徴とする請求項11に記載の工事用単位部材の製造方法 The method for manufacturing a unit member for construction according to claim 11 , wherein at the stage of forming the grid pattern, the main bars are arranged on an array of the force distribution bars and intersect with each other.
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