JP6854624B2 - Water retention block - Google Patents
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本発明は、敷き砂上に敷設される保水性ブロックに関するものである。 The present invention relates to a water-retaining block laid on paving sand.
従来、都市のヒートアイランド現象を防止するため、保水性ブロックとして、コンクリート製のインターロッキングブロック(以下ILBと称する)が知られている。
これは、ブロック中に貯えた水を、ブロック表面を通じ蒸発させて、舗装面の温度を下げるものであるが、保水量は60mm厚ブロックで9mm(長さではなく量の表示、雨量に同じ、以下同様)程度であり、蒸発持続時間が少ない。このため、給水管やスプリンクラーなどによる水の人為的供給を必要としている。
Conventionally, a concrete interlocking block (hereinafter referred to as ILB) is known as a water-retaining block in order to prevent the urban heat island phenomenon.
This is to evaporate the water stored in the block through the surface of the block to lower the temperature of the pavement surface, but the amount of water retained is 9 mm in a 60 mm thick block (indication of amount, not length, same as rainfall). (Same as below), and the evaporation duration is short. For this reason, it is necessary to artificially supply water through water supply pipes and sprinklers.
そこで、発明者等は、保水量を向上させるため、メジアン径20μmの微細な粉体である未利用資源のキラを使った焼成系ブロックを開発した(特許文献1,2)。
微細な粉体の焼成品は、本体内に細い多数の毛細管を形成し、貯水能力は大きく、その保水量は0.20〜0.25g/cm3ある。
適当な砕石、敷き砂を使って、このブロックを敷設した舗装面は、夏季、降雨後晴天が44日続いても、ブロック表面は湿ったままの状態を保つ効果が得られた。
Therefore, the inventors have developed a firing block using an unused resource, Kira, which is a fine powder having a median diameter of 20 μm, in order to improve the amount of water retained (Patent Documents 1 and 2) .
The fired product of fine powder forms a large number of thin capillaries in the main body, has a large water storage capacity, and has a water retention capacity of 0.25 to 0.25 g / cm 3 .
The pavement surface on which this block was laid using appropriate crushed stone and paving sand had the effect of keeping the block surface moist even after 44 days of fine weather after rainfall in the summer.
保水性の評価は、保水性ILBがJIS A 5371(非特許文献1)で、保水性として保水量を、吸水性として30分後の吸い上げ高さを規定している。保水量はブロックを水中に24時間浸漬し、その吸水量を体積で除したもので、規格は0.15g/cm3以上としている。30分後の吸い上げ高さは、ブロック底面から毛管から毛管吸水させた30分間の水量が、保水量の70%以上とする規定であり、吸水速度が一定以上の速さを持つことを要求している。水はいずれもフリーの状態(重力はかかるが、毛細管等の拘束はない )にある。 In the evaluation of water retention, the water retention ILB is JIS A 5371 (Non-Patent Document 1), which defines the amount of water retention as water retention and the suction height after 30 minutes as water absorption. The water retention amount is obtained by immersing the block in water for 24 hours and dividing the water absorption amount by the volume, and the standard is 0.15 g / cm 3 or more. The suction height after 30 minutes is stipulated that the amount of water absorbed from the bottom of the block through the capillary tube for 30 minutes is 70% or more of the water retention amount, and the water absorption rate is required to have a certain speed or more. ing. All water is in a free state (gravity is applied, but capillaries are not restrained).
保水性ブロックの評価は、夏季、敷設したブロックの表面温度を測定し、無吸水のブロックとの温度差(=温度低減効果)で求められるが、夏季しか評価できず通年評価できる確立された試験方法が無い。また、この効果とJISの基準との関連性も不明確である。 The evaluation of the water-retaining block is obtained by measuring the surface temperature of the laid block in the summer and the temperature difference (= temperature reduction effect) from the non-water-absorbing block, but it is an established test that can be evaluated only in the summer and can be evaluated throughout the year. There is no way. In addition, the relationship between this effect and JIS standards is unclear.
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都市の夏季のヒートアイランド現象は保水性のないアスファルトやコンクリート舗装も一因であり、その防止を狙って、保水性ブロックが市販されている。保水性はILBでは、保水量0.15g/cm3以上の規格があるが、この程度の保水量(例えば0.2g/cm3)では、夏季の温度低減効果の持続時間は極めて短い。市販品は、ほとんど保水量0.22g/cm3以下で、ブロック敷設の下部、敷き砂等からの吸水も遅く、温度低減効果は小さい。また、発明者等が開発した微細な粉体である未利用資源のキラを使った焼成系ブロックは、夏季、降雨後晴天が4日続いても、ブロック敷設の下部からの吸水能力により、ブロック表面は湿ったままの状態を保ち、通常の保水しないセラミック系のブロックに比べ、日射の強い真昼で12度から7度、表面温度は低くなる。しかしながら、水の人為的供給をなくするには至らない。 The heat island phenomenon in the summer in cities is partly due to asphalt and concrete pavement that do not retain water, and water retention blocks are commercially available to prevent this. In ILB, there is a standard for water retention of 0.15 g / cm 3 or more, but with this level of water retention (for example, 0.2 g / cm 3 ), the duration of the temperature reduction effect in summer is extremely short. Most of the commercially available products have a water retention capacity of 0.22 g / cm 3 or less, water absorption from the lower part of the block laying, sand laying, etc. is slow, and the temperature reduction effect is small. In addition, the firing block using the unused resource Kira, which is a fine powder developed by the inventors, blocks due to the water absorption capacity from the lower part of the block laying even if the sunny weather continues for 4 days after rainfall in summer. The surface remains moist, and the surface temperature is 12 to 7 degrees Celsius at noon when the sunlight is strong, compared to a normal ceramic block that does not retain water. However, it does not eliminate the artificial supply of water.
本発明は、上記の点に鑑み、保水量が多く(0.25g/cmIn view of the above points, the present invention has a large amount of water retention (0.25 g / cm). 33 以上)かつ、敷き砂からの吸水量が十分でブロックの表面ができるだけ湿った状態で表面からの蒸発がより長く(夏季雨後10日程度)続き、水の人為的供給を必要としない保水性ブロックを提供することを目的としている。(Above) Moreover, the water absorption from the paving sand is sufficient, the surface of the block is as moist as possible, the evaporation from the surface continues for a long time (about 10 days after the summer rain), and the water retention block does not require an artificial supply of water. Is intended to provide.
本発明の保水性ブロックは、窯業原料の精製する工程で発生するキラを原料として造られた敷き砂上に敷設される保水性ブロックであって、ブロック内の水を貯留する保水量が0.25g/cm3以上あり、かつ、所定の試験装置で30分の吸水量が3mm以上であるようにフィルタープレスから排出されるケーキ状のキラをそのまま原料とし、必要に応じ、粘土、砂やシャモットを配合して所定の直方体に成形して焼成し、さらに、該ブロック内の水分の蒸発を抑制するため、保水性ブロック表面に、水蒸気を通す細孔を有する1mm厚以下の釉薬層を設けたもので、該所定の試験装置は、敷き砂からの吸水を測定する保水性ブロック底面より大きい、水の入っている下部容器と、同30mm厚の敷き砂の入った上部容器2個を積み重ね、該上部容器にはブロックを載せ、下部の水を、上部容器の底面に開設されているスリットを介して、上部容器の敷き砂下部と下部容器の水中とを連結する木綿地布の吸水帯により、敷き砂に水分を供給するとともに毛管吸水で供給する敷き砂中の水をブロックに吸水させ、ブロックの重量の変化で、ブロックの敷き砂からの吸水量を測定するものであることを特徴としている。
The water-retaining block of the present invention is a water-retaining block laid on paving sand made from kira generated in the process of refining a ceramic raw material, and has a water-retaining amount of 0.25 g. Use the cake-like kira discharged from the filter press as it is so that the water absorption for 30 minutes is 3 mm or more with a / cm 3 or more, and if necessary, use clay, sand or chamotte. A product in which a glazed layer having a thickness of 1 mm or less having pores through which water vapor passes is provided on the surface of a water-retaining block in order to mix, form into a predetermined rectangular body, and fire it, and further suppress the evaporation of water in the block. Then, the predetermined test device stacks a lower container containing water, which is larger than the bottom surface of the water-retaining block for measuring water absorption from the bedding sand, and two upper containers containing the same 30 mm thick bedding sand. A block is placed on the upper container, and the water in the lower part is absorbed by the water absorption zone of the cotton cloth that connects the lower part of the sand in the upper container and the water in the lower container through the slit provided on the bottom of the upper container. It is characterized in that the block is made to absorb water in the bedding sand that supplies water to the bedding sand and is supplied by capillary water absorption, and the amount of water absorption from the bedding sand of the block is measured by the change in the weight of the block. ..
敷き砂上に敷設される保水性ブロックが、表面からの水の蒸発によってその表面の温度低減効果を所望の期間長引かせるには、0.25g/cm 3 以上あり、かつ、所定の試験装置で30分の吸水量が3mm以上であることが必要である。
敷き砂からの吸水は、表面の蒸発量と関係し、速すぎても、遅すぎても効果は長続きしない。早すぎれば、敷き砂の水の利用がし難く、遅すぎれば、蒸発に対して、補給が追い付かない。これ等は全て、毛細管径の大小に起因する。よって、毛細管径を温度低減効果に適する範囲に納めれば良いが、管径を測定することは容易ではない。本発明では、毛細管径ではなく、これと連動する性状で特定したものである。
In order for the water-retaining block laid on the paving sand to prolong the temperature reducing effect of the surface by evaporation of water from the surface for a desired period of time, it is 0.25 g / cm 3 or more, and 30 in a predetermined test apparatus. It is necessary that the amount of water absorbed by the minute is 3 mm or more.
Water absorption from the bedding sand is related to the amount of evaporation on the surface, and the effect is not long-lasting if it is too fast or too slow. If it is too early, it will be difficult to use the water from the paving sand, and if it is too late, the supply will not catch up with the evaporation. All of these are due to the size of the capillary diameter. Therefore, it is sufficient to keep the capillary diameter within a range suitable for the temperature reduction effect, but it is not easy to measure the capillary diameter. In the present invention, it is specified not by the capillary diameter but by the property linked to the capillary diameter.
フリーの水からの吸水と、敷き砂の水からの吸水で結果は異なるが、いずれも毛細管径が影響するから、毛細管径の把握が重要である。しかし、毛細管径の測定は難しい。電子顕微鏡で見ることは出来るが、一部分しか見えず、高価であり、日常的には使えない。そこで、毛細管径を直接測定するのではなく、所定の毛細管吸水試験装置で敷き砂からの30分の吸水量を尺度として3mm以上としたのである。 Although the results differ depending on whether water is absorbed from free water or water from the paving sand, it is important to understand the capillary diameter because the capillary diameter affects both. However, it is difficult to measure the capillary diameter. It can be seen with an electron microscope, but only a part of it can be seen, it is expensive, and it cannot be used on a daily basis. Therefore, instead of measuring the capillary diameter directly, it was a 3mm or more as a measure of the water absorption of 30 minutes from the sand laid at a predetermined capillary water absorption test device.
発明者等は、表面の温度低減効果を長引かせるため、種々の保水性ブロックを造り実験を行ったが、吸水量を多くするには、保水量を多くし毛細管径を細くすることである。
これを満足するブロックの製法は、キラを造粒して成形する従来の製法ではなく、珪砂や長石の精製過程で、フィルタープレスからケーキ状で排出されるキラをそのまま使う新規の製法とした。この方が、毛細管径が小さくなり、コストも安くできることがわかった。なお、毛細管が細くなりすぎると、30分の吸水量が小さくなるので、このような時は、シャモット等を配合して調整することが有効である。原料中2割程度配合する。逆に30分の吸水量が多い場合は、蒸発が多くなるので、表面に蒸発を抑える釉薬層などを設けて調整するとよい。
The inventors have conducted experiments by constructing various water-retaining blocks in order to prolong the effect of reducing the temperature of the surface, but in order to increase the amount of water absorption, it is necessary to increase the amount of water-retaining and reduce the diameter of the capillaries.
The block manufacturing method that satisfies this is not the conventional manufacturing method of granulating and molding kira, but a new manufacturing method that uses the kira that is discharged in the form of a cake from the filter press as it is in the process of refining silica sand and feldspar. It was found that this method reduces the diameter of the capillaries and reduces the cost. If the capillaries become too thin, the amount of water absorbed for 30 minutes becomes small. In such a case, it is effective to add a chamotte or the like for adjustment. Mix about 20% of the raw materials. On the other hand, if the amount of water absorbed for 30 minutes is large, evaporation will be large, so it is advisable to provide a glaze layer or the like to suppress evaporation on the surface.
所定の毛細管吸水試験装置は、図2、3に示すように、吸水を測定する保水性ブロック底面より大きい、水の入っている下部容器1と、同30mm厚の敷き砂の入った上部容器2を積み重ね、該上部容器2にはブロックを載せ、下部の水3を、上部容器2の底面に開設されているスリットを介して、上部容器2の敷き砂4下部と下部容器1の水中とを連結する木綿地布の吸水帯5により、敷き砂4に水分を供給するとともに、毛管吸水で供給された敷き砂4中の水をブロックに吸水させ、ブロックの重量の変化で、ブロックの敷き砂からの吸水量を測定するものである。なお上記容器1、2の外形寸法は、220mm×120mmで、図示していないがスリットの大きさは5mm×50mmが2つ容器の側壁に沿って設けたものである。下部容器1内の水の量は容器内での深さが20mm〜30mmの深さとなるのが望ましい。さらに敷き砂の上部に載置するブロックの大きさは一般的なもので、200mm×100mm×60mmである。敷き砂は粒径4.75mm以下、75μm篩通過量5%以下の砂である。
As shown in FIGS. 2 and 3, the predetermined capillary water absorption test apparatus includes a lower container 1 containing water, which is larger than the bottom surface of the water retention block for measuring water absorption, and an
この毛細管吸水試験装置で、敷き砂からの吸水の程度を測定した。結果、図4および図5のようなグラフを得ることができ、吸水時間と吸水量の関係が明確となった。敷き砂からの吸水性状は次の様であった。
(1)水の吸水速度はフリーの水からの吸水より、かなり遅くなるものと遅くならないものがある。
(2)遅くなるものは、毛細管径が太いもので、変わらないものは細いものである 。
(3)吸水量は、時間の違いはあるが、変わらない。
このように、フリーの水からと同じ結果にはならない。ブロックの毛細管径が太いと、吸水速度は遅くなる。比較として調べた3銘柄の保水性ILBのうち、2銘柄は水からの場合の1割程度の速さになった、1銘柄は極端に遅くなり、水からの吸水では1時間以内に60mm高さまで達するのに、敷き砂からは3日かかった。24時間時点で判定すれば、吸水せずと判定される遅さである。発明者のブロックは水からの吸水速度の5割〜6割程度の速さになる。界面を隔てた毛細管の水は毛細管の太い方から細い方へは移動しやすいが、細い方から太い方へは移動しにくい。ブロックの管径が太い物は界面の移動が律速になり、吸水速度は遅くなる、遅ければブロック内の移動速度も遅くなる。一方、ブロックの管径が細い物は、敷き砂と接する界面があっても、吸水速度は変わらない。毛細管が太い場合は、界面での移動速度が律速になるが、細い場合は、もともと移動速度が遅いので、界面が律速にならず、毛細管内の速度になる。よって、フリーの水の吸水結果で、ブロックの良し悪しを判断すると、敷設した場合の結果を見誤ることになる。ブロックの種類と吸水開始後30分間の吸水量(mm)を図6の表に示す。ブロックの種類によって、差があることが分かる。
With this capillary water absorption test device, the degree of water absorption from the paving sand was measured. As a result, the graphs shown in FIGS. 4 and 5 could be obtained, and the relationship between the water absorption time and the water absorption amount was clarified. The water absorption from the bedding sand was as follows.
(1) The water absorption rate may or may not be much slower than that of free water.
(2) Those that slow down are those with a large capillary diameter, and those that do not change are those with a thin capillary diameter.
(3) The amount of water absorption does not change, although there is a difference in time.
Thus, the results are not the same as from free water. The larger the capillary diameter of the block, the slower the water absorption rate. Of the three water-retaining ILBs examined for comparison, two were about 10% faster than when from water, one was extremely slow, and water absorption from water was 60 mm higher within one hour. It took three days from the paving sand to reach that point. Judging at 24 hours, it is the slowness at which it is judged that water is not absorbed. The inventor's block is about 50% to 60% of the water absorption rate from water. Water in the capillaries that separate the interface is easy to move from the thick side to the thin side of the capillary, but it is difficult to move from the thin side to the thick side. If the block has a large pipe diameter, the movement of the interface will be rate-determining, the water absorption speed will be slow, and if it is slow, the movement speed within the block will also be slow. On the other hand, if the block has a small pipe diameter, the water absorption rate does not change even if there is an interface in contact with the bedding sand. When the capillary is thick, the moving speed at the interface is rate-determining, but when the capillary is thin, the moving speed is originally slow, so the interface is not rate-determining and the speed is within the capillary. Therefore, if the quality of the block is judged from the result of water absorption of free water, the result of laying the block will be misunderstood. The types of blocks and the amount of water absorption (mm) for 30 minutes after the start of water absorption are shown in the table of FIG. It can be seen that there are differences depending on the type of block.
敷き砂からの吸水速度(時間当たりの吸水量)は、どの程度必要かを示したのが図7である。図7は、管径が太すぎて、表面では蒸発が起こらないILBのようなブロックは除き、ブロック表面で蒸発が起こっているブロックについて、蒸発量が多い程、温度低減効果も大きくなるかどうか調べたものである。なお、図中単体1、24、39とあるのはブロックの種類である。
先に示した敷き砂からの吸水試験方法で吸水した後、更にブロック側面と露出している敷き砂表面をアルミテープで覆い(図10)、夏季屋外暴露で、ブロックからの蒸発量と、正午頃の表面温度の関係を調べた所、蒸発量が4mm以下になると、蒸発量が温度に影響することが分かった。暑い名古屋の8月の実験である。実験例の図7は3個の試験体の5日間のデータである。よって、蒸発量は、1日4mm以上は必要であり、またそれ以上は多く蒸発しても効果は変わらない。この毛細管吸水試験装置は、このように蒸発量の測定もできる。
FIG. 7 shows how much the water absorption rate (water absorption amount per hour) from the paving sand is necessary. FIG. 7 shows whether or not the temperature reduction effect increases as the amount of evaporation increases for blocks that evaporate on the block surface, except for blocks such as ILB, which have a tube diameter that is too large to evaporate on the surface. I checked it. In the figure, the
After absorbing water by the water absorption test method from the paving sand shown above, the side surface of the block and the exposed paving sand surface are covered with aluminum tape (Fig. 10). As a result of investigating the relationship of the surface temperature around that time, it was found that the amount of evaporation affects the temperature when the amount of evaporation is 4 mm or less. It is an experiment in August in hot Nagoya. FIG. 7 of the experimental example is the data of three test specimens for 5 days. Therefore, the amount of evaporation needs to be 4 mm or more per day, and the effect does not change even if more than that is evaporated. This capillary water absorption tester can also measure the amount of evaporation in this way.
このことから、敷き砂からの水の上昇速度、更にブロック表面近くの水の移動量がこの蒸発量4mmを超える能力を持つ必要がある。1日4mmと云っても、蒸発するのは主に昼間8時間であるから、時間当たりの蒸発量を考える時は、この点を考慮し、1時間0.5mm以上の蒸発能力が必要である。敷き砂からの30分の吸水量から表面近くの水の移動量は求めることができる。 For this reason, it is necessary that the rate of rise of water from the paving sand and the amount of water moving near the block surface have the ability to exceed this evaporation amount of 4 mm. Even if it is 4 mm a day, it evaporates mainly for 8 hours in the daytime, so when considering the amount of evaporation per hour, it is necessary to have an evaporation capacity of 0.5 mm or more per hour in consideration of this point. .. The amount of water movement near the surface can be determined from the amount of water absorbed from the bedding sand for 30 minutes.
即ちブロック表面近くの水の移動量は、敷き砂からの吸水量が吸水時間と関数関係、Y=aX1/2(Yは吸水量、Xは吸水時間、aはブロックによる定数)にある。図5に示すように吸水量は吸水時間の平方根と比例関係にある。このことは水からの吸水では、既に知られており、敷き砂からでも考案者のブロックもこの関係にあることが分かったので、これから(微分して)表面近くの上昇流量は求められる。これを使って、敷き砂からの30分間の吸水量3mmの場合の表面の流量を求めると、0.6mm/hr.となって、1時間0.5mmの蒸発に対応可能である。敷き砂からの30分の吸水量を求めれば、表面近傍の毛管水の移動速度が推定できるので、逆に表面近傍の必要移動速度から、敷き砂からの30分の吸水量を求めることができ、これを基準とすることもできる。なお表面近傍の移動速度(表面流量)はブロック厚さが同じであれば、30分の吸水量の二乗に比例し、保水量に反比例する。 That is, the amount of water moving near the block surface is such that the amount of water absorbed from the paving sand has a functional relationship with the water absorption time, Y = aX 1/2 (Y is the amount of water absorption, X is the water absorption time, and a is a constant by the block). As shown in FIG. 5, the amount of water absorption is proportional to the square root of the water absorption time. This is already known for water absorption from water, and since it was found that the inventor's block has this relationship even from the paving sand, the rising flow rate near the surface can be obtained from now on (differentiated). Using this, the flow rate on the surface when the amount of water absorbed from the paving sand for 30 minutes was 3 mm was calculated to be 0.6 mm / hr. Therefore, it is possible to cope with evaporation of 0.5 mm for 1 hour. Since the moving speed of capillary water near the surface can be estimated by obtaining the water absorption amount for 30 minutes from the bedding sand, conversely, the water absorption amount for 30 minutes from the bedding sand can be obtained from the required moving speed near the surface. , This can also be used as a reference. If the block thickness is the same, the moving speed (surface flow rate) near the surface is proportional to the square of the water absorption amount for 30 minutes and inversely proportional to the water retention amount.
この試験装置で測定した30分の吸水量mm(量)と実際に敷設したブロックの温度低減効果の結果を図8の表に示す。表中の市販保水性セラミックブロックが3.6mmであるのに、効果がほとんどなしとあるのは、保水量が少ないこと、毛細管径が太いので蒸発が早いことによる。また、図9及び図10のグラフでも同様のことがわかる。なお、保水量はブロックを5mm〜10mm深さの水面に置き、24時間の吸水量をブロックの体積(cm3)で除したJISの試験方法による値である。また温度低減効果は、ブロックを通常の工法で敷設し、夏季、降雨後から、毎日正午過ぎに表面温度を測定し、無吸水ブロック(同形状の吸水性のないブロック)との温度差である。マイナスの値が大きい程効果は大である。 The table of FIG. 8 shows the results of the water absorption amount mm (amount) for 30 minutes measured by this test apparatus and the temperature reduction effect of the block actually laid. Although the commercially available water-retaining ceramic block in the table is 3.6 mm, there is almost no effect because the amount of water retained is small and the capillary diameter is large, so evaporation is fast. The same can be seen in the graphs of FIGS. 9 and 10. The water retention amount is a value according to the JIS test method in which the block is placed on a water surface having a depth of 5 mm to 10 mm and the water absorption amount for 24 hours is divided by the volume of the block (cm 3). In addition, the temperature reduction effect is the temperature difference from the non-water-absorbing block (the block with the same shape and no water absorption) by laying the block by the usual construction method and measuring the surface temperature every day after noon after rainfall in summer. .. The larger the negative value, the greater the effect.
30分の吸水量は、吸水する水量の多寡を表している。よって毛細管径の大小と共に、保水量=毛細管の空隙量が影響する。管径が同じなら、毛細管の本数が多い方が30分の吸水量は多くなる。発明者の従来品の保水量は0.20〜0.25g/cm3であるが、これを0.25g/cm3以上に上げるべきである。保水量が増すと、30分の吸水量が増し、これに連動するブロック表面の流量が増す。必要以上の蒸発が起ったとしても、これは表面の釉薬等で調整できるから、温度低減効果を長引かせることが出来る。 The amount of water absorbed for 30 minutes represents the amount of water absorbed. Therefore, the amount of water retained = the amount of voids in the capillaries affects as well as the size of the capillary diameter. If the pipe diameter is the same, the larger the number of capillaries, the larger the amount of water absorbed for 30 minutes. Water retention capacity of conventional products of the inventors is a 0.20~0.25g / cm 3, which should be increased to 0.25 g / cm 3 or more. When the amount of water retained increases, the amount of water absorbed for 30 minutes increases, and the flow rate on the block surface linked to this increases. Even if more evaporation occurs than necessary, it can be adjusted with a glaze on the surface, so the temperature reduction effect can be prolonged.
以上説明したように、本発明は、ブロック内の保水量が0.25g/cm3以上あり、かつ、所定の試験装置で30分の吸水量が3mm以上であるようにフィルタープレスから排出されるケーキ状のキラを原料とし、必要に応じ、粘土、砂やシャモットを配合して所定の直方体に成形して焼成し、保水性ブロック表面に、水蒸気を通す細孔を有する1mm厚以下の釉薬層を設けたので、ブロック内の水の移動速度は蒸発速度に優り、貯水量が増し、敷き砂以下の水の吸水性能が増し、表面の釉薬層で蒸発がコントロールされ、ブロック表面の温度低減効果は充分有するものとなった。
As described above, the present invention is discharged from the filter press so that the water retention amount in the block is 0.25 g / cm 3 or more and the water absorption amount for 30 minutes is 3 mm or more in a predetermined test device. A glaze layer with a thickness of 1 mm or less that has pores that allow water vapor to pass through on the surface of the water-retaining block, which is made from cake-shaped glitter as a raw material , mixed with clay, sand, and chamotte, molded into a predetermined rectangular body, and fired. The movement speed of water in the block is superior to the evaporation rate, the amount of water stored is increased, the water absorption performance of water below the paving sand is increased, the evaporation is controlled by the glaze layer on the surface, and the temperature reduction effect on the block surface is provided. Has become sufficient.
また、敷き砂からの吸水開始後30分間の吸水量で、ブロック表面近傍での水の移動速度が推定でき、夏季の蒸発量から必要となる表面近傍での移動速度を得るために必要な、敷き砂からの吸水開始後30分の吸水量を求めることができる。 In addition, the moving speed of water near the block surface can be estimated from the amount of water absorbed 30 minutes after the start of water absorption from the paving sand, and it is necessary to obtain the required moving speed near the surface from the amount of evaporation in summer. The amount of water absorbed 30 minutes after the start of water absorption from the bedding sand can be determined.
(出願時の段落[0030]〜段落[0033])
次に、本発明の保水性ブロックの実施の形態を説明する。
保水性ブロックは、窯業原料の精製する工程でフィルタープレスから排出されるケーキ状のキラをそのまま原料とし、必要に応じ、粘土、砂やシャモットを配合して所定の直方体に成形して焼成することにより製造する。
次に、図2および図3に示す毛細管給水試験装置Aで、吸水開始から30分の吸水量が3mm以上であるか確認する。
すなわち、水の入っている下部容器と、同30mm厚の敷き砂の入った上部容器2個を積み重ね、該上部容器にはブロックを載せ、下部の水を、上部容器の底面に開設されているスリットを介して、上部容器の敷き砂下部と下部容器の水中とを連結する木綿地布の吸水帯により、敷き砂に水分を供給するとともに毛管吸水で供給する敷き砂中の水をブロックに吸水させ、ブロックの重量の変化で、ブロックの敷き砂からの吸水量を測定する。
なお、敷き砂は粒径4.75mm以下、75μm篩通過量5%以下の砂である。
30分の吸水量が3mm未満の場合は、所望の効果が得られず、30分の吸水量が3mm以上を大きく上回ると、水の移動速度、蒸発量が増し、効果は大きくなるが、必要以上の蒸発量は必要なく(図7)、効果は長続きさせるためには、その調整が必要となる。
この調整は原料(キラ)を、粘土、砂やシャモットを配合したり、焼成温度を変える。
ブロック内の水を貯留する保水量が0.25g/cm3以上あり、かつ、所定の毛細管吸水量試験装置で30分の吸水量が3mm以上である保水性ブロックを従来品と比較すると(2016年夏季、34mmの降雨後の測定)、図9に示すごとくであった。
これによれば、従来の保水性コンクリート製品では、2日目には効果が無くなるが(今回の実験では初日から効果なし)、発明者の開発した従来の保水性ブロック(図中モイストペーブ従来)は、7日経過後効果は減少するものの、実施の形態のもの(図中の施釉モイストペーブ)は、10日程度は効果持続する。
施釉ブロックの効果が長続きするのは、施釉面(水蒸気の透過する細孔がある)を通じて水は蒸発するが、蒸発量が抑えられることによる。また施釉面は汚れ防止の効果もある。
(Paragraph [0030] to paragraph [0033] at the time of filing)
Next, an embodiment of the water retention block of the present invention will be described.
The water-retaining block uses the cake-shaped glitter discharged from the filter press as it is in the process of refining the ceramic raw material, and if necessary, mixes clay, sand and chamotte, forms it into a predetermined rectangular body, and fires it. Manufactured by.
Next, with the capillary water supply test apparatus A shown in FIGS. 2 and 3, it is confirmed whether the
That is, a lower container containing water and two upper containers containing 30 mm thick paving sand are stacked, a block is placed on the upper container, and the lower water is provided on the bottom surface of the upper container. The water absorption zone of the cotton cloth that connects the lower part of the bedding sand of the upper container and the water of the lower container through the slit supplies water to the bedding sand and absorbs the water in the bedding sand supplied by capillary water absorption to the block. Then, the amount of water absorbed from the paving sand of the block is measured by the change in the weight of the block.
The paving sand is sand having a particle size of 4.75 mm or less and a 75 μm sieve passing amount of 5% or less.
If the amount of water absorbed in 30 minutes is less than 3 mm, the desired effect cannot be obtained, and if the amount of water absorbed in 30 minutes greatly exceeds 3 mm, the moving speed and evaporation amount of water increase, and the effect increases, but it is necessary. The above evaporation amount is not necessary (Fig. 7), and adjustment is required in order for the effect to last for a long time.
This adjustment mixes the raw material (kira) with clay, sand and chamotte, and changes the firing temperature.
Comparing a water-retaining block that stores water in the block with a water-retaining amount of 0.25 g / cm 3 or more and a water-absorbing amount of 3 mm or more for 30 minutes with a predetermined capillary water absorption tester (2016). Measurement after rainfall of 34 mm in the summer of 2014), as shown in FIG.
According to this, the conventional water-retaining concrete product becomes ineffective on the second day (in this experiment, there is no effect from the first day), but the conventional water-retaining block developed by the inventor (conventional Moist Pave in the figure) Although the effect decreases after 7 days, the effect of the embodiment (glazed moist pave in the figure) lasts for about 10 days.
The effect of the glazed block lasts for a long time because water evaporates through the glazed surface (there are pores through which water vapor permeates), but the amount of evaporation is suppressed. The glazed surface also has the effect of preventing stains.
A 毛細管吸水試験装置
1 下部容器
2 上部容器
3 水
4 敷き砂
5 吸水帯(布)
A Capillary water absorption test device 1
Claims (1)
A water-retaining block laid on paving sand made from kira generated in the process of refining ceramic raw materials, and has a water-retaining amount of 0.25 g / cm 3 or more and stores water in the block. The cake-shaped glitter discharged from the filter press is used as it is as a raw material so that the water absorption for 30 minutes is 3 mm or more with a predetermined test device, and if necessary, clay, sand and chamotte are mixed and molded into a predetermined rectangular body. In order to suppress the evaporation of water in the block, a glaze layer having a thickness of 1 mm or less having pores through which water vapor passes is provided on the surface of the water-retaining block. , A lower container containing water, which is larger than the bottom surface of the water-retaining block for measuring water absorption from the bedding sand, and two upper containers containing the same 30 mm thick bedding sand are stacked, and the block is placed on the upper container. The water in the lower part is supplied to the sand by the water absorption zone of the cotton cloth that connects the lower part of the sand in the upper container and the water in the lower container through the slit provided in the bottom of the upper container. A water-retaining block characterized in that water in the bedding sand supplied by capillary water absorption is absorbed by the block, and the amount of water absorbed from the bedding sand of the block is measured by the change in the weight of the block.
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