JP6874411B2 - Method for manufacturing rubber composition - Google Patents
Method for manufacturing rubber composition Download PDFInfo
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- JP6874411B2 JP6874411B2 JP2017027489A JP2017027489A JP6874411B2 JP 6874411 B2 JP6874411 B2 JP 6874411B2 JP 2017027489 A JP2017027489 A JP 2017027489A JP 2017027489 A JP2017027489 A JP 2017027489A JP 6874411 B2 JP6874411 B2 JP 6874411B2
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- acetyl group
- cellulose nanofibers
- cellulose
- rubber composition
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- 229920001971 elastomer Polymers 0.000 title claims description 87
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- Processes Of Treating Macromolecular Substances (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Description
本発明は、ゴム組成物の製造方法に関する。 The present invention relates to a method for producing a rubber composition.
近年、セルロースナノファイバーと呼ばれる、植物繊維をナノレベルまで細かくほぐすことによって製造される素材をゴム組成物に含有させることにより、引張強度などゴム組成物における各種強度を向上させる技術が知られている。 In recent years, there has been known a technique for improving various strengths in a rubber composition such as tensile strength by incorporating a material called cellulose nanofiber, which is produced by finely loosening plant fibers to the nano level, into the rubber composition. ..
例えば、特許文献1には、平均径が0.5μm未満のセルロースの短繊維とゴムラテックスとを撹拌混合して得られるゴム/短繊維のマスターバッチが開示されている。この文献によれば、あらかじめ平均繊維径が0.5μm未満の短繊維を水中でフィブリル化させた分散液とし、これをゴムラテックスと混合して乾燥させることにより、短繊維をゴム中に均一に分散させることができ、このゴム/短繊維のマスターバッチを利用することにより、ゴム補強性と耐疲労性のバランスが取れたゴム組成物を得ることが出来るとされている。 For example, Patent Document 1 discloses a master batch of rubber / short fibers obtained by stirring and mixing short fibers of cellulose having an average diameter of less than 0.5 μm and rubber latex. According to this document, short fibers having an average fiber diameter of less than 0.5 μm are fibrillated in water in advance to prepare a dispersion liquid, which is mixed with rubber latex and dried to make the short fibers uniform in the rubber. It can be dispersed, and it is said that a rubber composition having a good balance between rubber reinforcing property and fatigue resistance can be obtained by using this rubber / short fiber master batch.
しかしながら、この方法では、セルロースナノファイバー水分散液の固形分濃度が数%以下と低いため、これをゴムラテックスに添加すると、混合液全体の固形分濃度が低くなり取り扱いにくい。 However, in this method, since the solid content concentration of the cellulose nanofiber aqueous dispersion is as low as several% or less, when this is added to the rubber latex, the solid content concentration of the entire mixture becomes low and it is difficult to handle.
一方、水に分散している状態のセルロースナノファイバーを乾燥させた固形物が知られている。しかし、一度乾燥させたセルロースナノファイバーは、再度水に分散させようとしても十分に再分散しないセルロースナノファイバーの乾燥固形物を水中で再分散させる手段として、凍結乾燥法や臨界点乾燥法、有機溶剤で置換処理した後に乾燥する方法などの他に、水溶性高分子と混合した後に乾燥する方法(特許文献2)が提案されているが、特許文献2ではゴム組成物に含有させることについては記載されていない。 On the other hand, a solid substance obtained by drying cellulose nanofibers dispersed in water is known. However, once dried cellulose nanofibers are not sufficiently redispersed even if they are tried to be dispersed in water again. As a means for redispersing the dried solids of cellulose nanofibers in water, freeze-drying method, critical point drying method, or organic In addition to a method of replacing with a solvent and then drying, a method of mixing with a water-soluble polymer and then drying (Patent Document 2) has been proposed. Not listed.
そこで、本発明は、アセチル基を有するセルロースナノファイバーの乾燥固形物を含有することにより補強性が十分に改善されたゴム組成物を比較的高い固形分濃度において製造する方法を提供することを目的とする。 Therefore, an object of the present invention is to provide a method for producing a rubber composition having sufficiently improved reinforcing properties by containing a dry solid of cellulose nanofibers having an acetyl group at a relatively high solid content concentration. And.
[1]アセチル基を有するセルロースナノファイバーを含有するゴム組成物の製造方法であってアセチル基を有するセルロースナノファイバーを含有する乾燥固形物と、ゴム成分を含有する水分散液を混合する工程を含む、ゴム組成物の製造方法。
[2]アセチル基を有するセルロースナノファイバーの分散液から分散媒を除去して前記乾燥固形物を調製する工程をさらに含む、[1]に記載のゴム組成物の製造方法。
[3]前記アセチル基を有するセルロースナノファイバーを含有する乾燥固形物が、アセチル基を有するセルロースナノファイバーの絶乾固形分に対して5〜50重量%の水溶性高分子を含む、[1]に記載のゴム組成物の製造方法。
[4]前記アセチル基を有するセルロースナノファイバーを含有する乾燥固形物が、アセチル基を有するセルロースナノファイバー及び水溶性高分子を含有する分散液から分散媒をドラム乾燥機により除去して得られる、[1]又は[3]に記載のゴム組成物の製造方法。
[5]前記アセチル基を有するセルロースナノファイバーを含有する乾燥固形物が、アセチル基を有するセルロースナノファイバー及び水溶性高分子を含有する分散液のpHを9〜11に調整した後に、分散媒を除去して得られる、[1]、[3]又は[4]のいずれか一項に記載のゴム組成物の製造方法。
[6]前記アセチル基を有するセルロースナノファイバーの分散液が、アセチル基を有するセルロースナノファイバーの絶乾固形分に対して5〜50重量%の水溶性高分子を含む、[2]に記載のゴム組成物の製造方法。
[7]前記アセチル基を有するセルロースナノファイバーの分散液が水溶性高分子を含み、前記調整工程において、当該アセチル基を有するセルロースナノファイバー及び水溶性高分子を含有する分散液から分散媒をドラム乾燥機により除去する、[2]又は[6]に記載のゴム組成物の製造方法。
[8]前記アセチル基を有するセルロースナノファイバーの分散液が水溶性高分子を含み、前記調製工程において、当該アセチル基を有するセルロースナノファイバー及び水溶性高分子を含有する分散液のpHを9〜11に調整した後に、分散媒を除去する、[2]、[6]又は[7]のいずれか一項に記載のゴム組成物の製造方法。
[9]前記水溶性高分子がカルボキシメチルセルロース又はその塩である、[3]〜[8]のいずれか一項に記載のゴム組成物の製造方法。
[1] A method for producing a rubber composition containing cellulose nanofibers having an acetyl group, wherein a dry solid containing cellulose nanofibers having an acetyl group and an aqueous dispersion containing a rubber component are mixed. A method for producing a rubber composition, which comprises.
[2] The method for producing a rubber composition according to [1], further comprising a step of removing a dispersion medium from a dispersion of cellulose nanofibers having an acetyl group to prepare the dry solid.
[3] The dry solid containing the cellulose nanofibers having an acetyl group contains 5 to 50% by weight of a water-soluble polymer with respect to the absolute dry solid content of the cellulose nanofibers having an acetyl group [1]. The method for producing a rubber composition according to.
[4] The dry solid containing cellulose nanofibers having an acetyl group is obtained by removing a dispersion medium from a dispersion containing cellulose nanofibers having an acetyl group and a water-soluble polymer with a drum dryer. The method for producing a rubber composition according to [1] or [3].
[5] The dry solid containing the cellulose nanofibers having an acetyl group adjusts the pH of the dispersion liquid containing the cellulose nanofibers having an acetyl group and the water-soluble polymer to 9 to 11, and then uses the dispersion medium. The method for producing a rubber composition according to any one of [1], [3] or [4], which is obtained by removing the rubber composition.
[6] The solution according to [2], wherein the dispersion of cellulose nanofibers having an acetyl group contains 5 to 50% by weight of a water-soluble polymer with respect to the absolute dry solid content of the cellulose nanofibers having an acetyl group. Method for producing rubber composition.
[7] The dispersion liquid of the cellulose nanofibers having an acetyl group contains a water-soluble polymer, and in the preparation step, a dispersion medium is drummed from the dispersion liquid containing the cellulose nanofibers having the acetyl group and the water-soluble polymer. The method for producing a rubber composition according to [2] or [6], which is removed by a dryer.
[8] The dispersion liquid of the cellulose nanofibers having an acetyl group contains a water-soluble polymer, and in the preparation step, the pH of the dispersion liquid containing the cellulose nanofibers having the acetyl group and the water-soluble polymer is 9 to 9. The method for producing a rubber composition according to any one of [2], [6] or [7], wherein the dispersion medium is removed after the adjustment to 11.
[9] The method for producing a rubber composition according to any one of [3] to [8], wherein the water-soluble polymer is carboxymethyl cellulose or a salt thereof.
本発明によれば、アセチル基を有するセルロースナノファイバーの乾燥固形物の分散性をより高め、引張強度が改善されたゴム組成物を比較的高い固形分濃度において製造する方法を提供することができる。 According to the present invention, it is possible to provide a method for producing a rubber composition having improved dispersibility of dry solids of cellulose nanofibers having an acetyl group and improved tensile strength at a relatively high solid content concentration. ..
本発明において「X〜Y」はその端値であるX及びYを含む。「X又はY」はXかYのいずれか一方、或いはその両方を意味する。 In the present invention, "X to Y" includes the fractional values X and Y. "X or Y" means either X or Y, or both.
<アセチル基を有するセルロースナノファイバー>
本発明において、アセチル基を有するセルロースナノファイバーは、平均繊維径が2〜500nm 好ましくは2〜50nm、平均アスペクト比が10以上の微細繊維であり、アセチル基を有する化合物により化学変性されたセルロース原料を解繊することによって得ることができる。
<Cellulose nanofibers with acetyl group>
In the present invention, the cellulose nanofiber having an acetyl group is a fine fiber having an average fiber diameter of 2 to 500 nm, preferably 2 to 50 nm, and an average aspect ratio of 10 or more, and is a cellulose raw material chemically modified by a compound having an acetyl group. Can be obtained by defibrating.
アセチル基を有するセルロースナノファイバーの平均繊維径および平均繊維長は、原子間力顕微鏡(AFM)又は透過型電子顕微鏡(TEM)を用いて、各繊維を観察して求めることができる。また、アスペクト比は下記の式により算出することができる:
アスペクト比=平均繊維長/平均繊維径
The average fiber diameter and average fiber length of cellulose nanofibers having an acetyl group can be determined by observing each fiber using an atomic force microscope (AFM) or a transmission electron microscope (TEM). The aspect ratio can be calculated by the following formula:
Aspect ratio = average fiber length / average fiber diameter
本発明では、アセチル基を有する化合物によって、セルロースの水酸基の一部をアセチル基に化学修飾する。これにより、セルロース繊維間の結合力が弱まり、解繊性が向上する。 In the present invention, a part of the hydroxyl group of cellulose is chemically modified to an acetyl group by a compound having an acetyl group. As a result, the binding force between the cellulose fibers is weakened, and the defibration property is improved.
<セルロース原料>
本発明において、セルロース原料としては、植物(例えば、木材、竹、麻、ジュート、ケナフ、農地残廃物、布、パルプ(針葉樹未漂白クラフトパルプ(NUKP)、針葉樹漂白クラフトパルプ(NBKP)、広葉樹未漂白クラフトパルプ(LUKP)、広葉樹漂白クラフトパルプ(LBKP)、針葉樹未漂白サルファイトパルプ(NUSP)、針葉樹漂白サルファイトパルプ(NBSP)サーモメカニカルパルプ(TMP)、再生パルプ、古紙等)、動物(例えばホヤ類)、藻類、微生物(例えば酢酸菌(アセトバクター))、微生物産生物等を起源とするものが知られており、本発明ではそのいずれも使用できる。好ましくは植物又は微生物由来のセルロース繊維であり、より好ましくは植物由来のセルロース繊維である。
<Cellulose raw material>
In the present invention, as the cellulose raw material, plants (for example, wood, bamboo, hemp, jute, kenaf, agricultural waste, cloth, pulp (conifer unbleached kraft pulp (NUKP), conifer bleached kraft pulp (NBKP), broadleaf tree unbleached Bleached kraft pulp (LUKP), broadleaf bleached kraft pulp (LBKP), coniferous unbleached sulphite pulp (NUSP), coniferous bleached sulphite pulp (NBSP) thermomechanical pulp (TMP), recycled pulp, waste paper, etc.), animals (eg Those originating from squirrels), algae, microorganisms (for example, acetic acid bacteria (acetactor)), microbial products, etc. are known, and any of them can be used in the present invention. Pulpose fibers derived from plants or microorganisms are preferable. It is more preferably a plant-derived cellulose fiber.
本発明に用いられるセルロース繊維原料の繊維径は特に制限されず、数平均繊維径としては1μmから1mmである。一般的な精製を経たものは50μm程度である。例えばチップ等の数cm大のものを精製したものである場合、リファイナーやビーター等の離解機で機械的処理を行い、50μm程度にすることが好ましい。セルロース原料の分散液は水であることが好ましい。 The fiber diameter of the cellulose fiber raw material used in the present invention is not particularly limited, and the number average fiber diameter is 1 μm to 1 mm. The one that has undergone general purification is about 50 μm. For example, when a chip or the like having a size of several cm is purified, it is preferable to perform mechanical treatment with a dissociator such as a refiner or a beater to make it about 50 μm. The dispersion liquid of the cellulose raw material is preferably water.
<アセチル基を有する化合物による処理>
アセチル基を有する化合物による処理では、アセチル基を有する化合物によって、セルロースの水酸基の一部をアセチル基に化学修飾する。これにより、セルロース繊維間の結合力が弱まり、解繊性が向上する。アセチル基を有する化合物としては、無水酢酸、酢酸が挙げられる。これらは1種を単独で使用してもよいし、2種以上を併用してもよい。上記アセチル基を有する化合物のうち、無水酢酸が好ましい。
<Treatment with a compound having an acetyl group>
In the treatment with a compound having an acetyl group, a part of the hydroxyl groups of cellulose is chemically modified into an acetyl group by the compound having an acetyl group. As a result, the binding force between the cellulose fibers is weakened and the defibration property is improved. Examples of the compound having an acetyl group include acetic anhydride and acetic acid. These may be used alone or in combination of two or more. Of the compounds having an acetyl group, acetic anhydride is preferable.
セルロース懸濁液に対するアセチル基を有する化合物の質量割合は、特に制約されるものではないが、セルロースの水酸基のモル数に対して、0.01倍以上が好ましく、0.05倍以上がより好ましく、100倍以下が好ましく、50倍以下がより好ましい。アセチル基を有する化合物の質量割合が前記範囲内であれば、解繊工程での微細繊維状セルロースの収率の向上効果がより高くなる。 The mass ratio of the compound having an acetyl group to the cellulose suspension is not particularly limited, but is preferably 0.01 times or more, more preferably 0.05 times or more, based on the number of moles of hydroxyl groups of cellulose. , 100 times or less is preferable, and 50 times or less is more preferable. When the mass ratio of the compound having an acetyl group is within the above range, the effect of improving the yield of fine fibrous cellulose in the defibration step becomes higher.
溶媒としては、アセチル化を阻害しない水溶性有機溶媒を用いることが好ましい。水溶性有機溶媒としては、例えば、アセトン、ピリジン等の有機溶媒や、蟻酸、酢酸、蓚酸等の有機酸が挙げられ、特に酢酸等の有機酸が好ましい。酢酸等の有機酸を用いることで、化学修飾がセルロースに均一に進行するため、後述する解繊がしやすくなり、得られる複合体が高耐熱性、高生産性を示すと考えられる。また、上記溶媒以外のものを併用しても構わない。 As the solvent, it is preferable to use a water-soluble organic solvent that does not inhibit acetylation. Examples of the water-soluble organic solvent include organic solvents such as acetone and pyridine, and organic acids such as formic acid, acetic acid and oxalic acid, and organic acids such as acetic acid are particularly preferable. By using an organic acid such as acetic acid, chemical modification proceeds uniformly to cellulose, which facilitates defibration, which will be described later, and it is considered that the obtained composite exhibits high heat resistance and high productivity. Further, a solvent other than the above solvent may be used in combination.
使用される溶媒の量は特に限定されないが、通常、セルロース重量に対して、0.5倍以上が好ましく、1倍以上がより好ましく、200倍以下が好ましく、100倍以下がより好ましい。触媒としては、ピリジン、トリエチルアミン、水酸化ナトリウム、酢酸ナトリウム等の塩基性触媒や、酢酸、硫酸、過塩素酸等の酸性触媒を用いることが好ましい。触媒の量は特に限定されず、種類によっても異なるが、通常、セルロースの水酸基のモル数に対して、0.01倍以上が好ましく、0.05倍以上がより好ましく、100倍以下が好ましく、50倍以下がより好ましい。 The amount of the solvent used is not particularly limited, but is usually 0.5 times or more, more preferably 1 time or more, preferably 200 times or less, and more preferably 100 times or less with respect to the weight of cellulose. As the catalyst, it is preferable to use a basic catalyst such as pyridine, triethylamine, sodium hydroxide and sodium acetate, and an acidic catalyst such as acetic acid, sulfuric acid and perchloric acid. The amount of the catalyst is not particularly limited and varies depending on the type, but is usually preferably 0.01 times or more, more preferably 0.05 times or more, and preferably 100 times or less, based on the number of moles of hydroxyl groups of cellulose. 50 times or less is more preferable.
温度条件は特に制限されないが、高すぎるとセルロースの黄変や重合度の低下等が懸念され、低すぎると反応速度が低下することから、10〜130℃が好ましい。反応時間も特に制限されず、化学修飾剤や化学修飾率にもよるが、数分から数十時間である。このようにして化学修飾を行った後は、反応を終結させるために有機溶媒や水で十分に洗浄することが好ましい。未反応の化学修飾剤が残留していると、後で着色の原因になったり、樹脂と複合化する際に問題になったりするので好ましくない。 The temperature condition is not particularly limited, but if it is too high, there is a concern about yellowing of cellulose and a decrease in the degree of polymerization, and if it is too low, the reaction rate decreases. Therefore, 10 to 130 ° C. is preferable. The reaction time is not particularly limited, and it is several minutes to several tens of hours depending on the chemical modification agent and the chemical modification rate. After the chemical modification in this way, it is preferable to thoroughly wash with an organic solvent or water in order to terminate the reaction. If an unreacted chemical modifier remains, it may cause coloring later or cause a problem when it is compounded with a resin, which is not preferable.
本発明において、導入されるアセチル基の、置換基導入量は特に制限されないが、セルロースの全水酸基に対して、1モル%以上が好ましく、5モル%以上がより好ましく、10モル%以上が特に好ましい。また、65モル%以下が好ましく、50モル%以下がより好ましく、40モル%以下がさらに好ましい。上記範囲内であれば、アセチル基を有するセルロースナノファイバーの乾燥固形物を含有することにより補強性が十分に改善されたゴム組成物を比較的高い固形分濃度において製造することができる。 In the present invention, the amount of the substituent introduced into the acetyl group is not particularly limited, but is preferably 1 mol% or more, more preferably 5 mol% or more, and particularly preferably 10 mol% or more, based on the total hydroxyl groups of the cellulose. preferable. Further, 65 mol% or less is preferable, 50 mol% or less is more preferable, and 40 mol% or less is further preferable. Within the above range, a rubber composition having sufficiently improved reinforcing properties can be produced at a relatively high solid content concentration by containing a dry solid of cellulose nanofibers having an acetyl group.
<解繊>
本発明において、解繊する装置は特に限定されないが、高速回転式、コロイドミル式、高圧式、ロールミル式、超音波式などの装置を用いて前記水分散体に強力なせん断力を印加することが好ましい。特に、効率よく解繊するには、前記水分散体に50MPa以上の圧力を印加し、かつ強力なせん断力を印加できる湿式の高圧または超高圧ホモジナイザーを用いることが好ましい。前記圧力は、より好ましくは100MPa以上であり、さらに好ましくは140MPa以上である。また、高圧ホモジナイザーでの解繊及び分散処理に先立って、必要に応じて、高速せん断ミキサーなどの公知の混合、撹拌、乳化、分散装置を用いて、上記のアセチル基を有するセルロースナノファイバーに予備処理を施すことも可能である。
<Defibration>
In the present invention, the device for defibrating is not particularly limited, but a strong shearing force is applied to the aqueous dispersion using a device such as a high-speed rotary type, a colloid mill type, a high-pressure type, a roll mill type, or an ultrasonic type. Is preferable. In particular, in order to efficiently defibrate, it is preferable to use a wet high-pressure or ultra-high pressure homogenizer capable of applying a pressure of 50 MPa or more to the aqueous dispersion and applying a strong shearing force. The pressure is more preferably 100 MPa or more, still more preferably 140 MPa or more. Further, prior to the defibration and dispersion treatment with a high-pressure homogenizer, if necessary, a known mixing, stirring, emulsifying, and dispersing device such as a high-speed shear mixer is used to prepare the cellulose nanofibers having the above acetyl group. It is also possible to apply processing.
上記の処理で解繊する場合、セルロース繊維原料としての固形分濃度は0.1重量%以上、好ましくは0.2重量%以上、特に0.3重量%以上、且つ10重量%以下、特に6重量%以下であることが好ましい。固形分濃度が低過ぎると、処理するセルロース繊維原料の量に対して液量が多くなり過ぎ効率が悪く、固形分濃度が高過ぎると流動性が悪くなる。 When defibrated by the above treatment, the solid content concentration as a cellulose fiber raw material is 0.1% by weight or more, preferably 0.2% by weight or more, particularly 0.3% by weight or more, and 10% by weight or less, particularly 6. It is preferably% by weight or less. If the solid content concentration is too low, the amount of liquid becomes too large with respect to the amount of the cellulose fiber raw material to be treated, resulting in poor efficiency, and if the solid content concentration is too high, the fluidity deteriorates.
<水溶性高分子>
本発明において、水溶性高分子とは水に溶解する高分子化合物をいい、例えば、セルロース誘導体(カルボキシメチルセルロース、メチルセルロース、ヒドロキシプロピルセルロース、エチルセルロース)、キサンタンガム、キシログルカン、デキストリン、デキストラン、カラギーナン、ローカストビーンガム、アルギン酸、アルギン酸塩、プルラン、澱粉、かたくり粉、クズ粉、陽性澱粉、燐酸化澱粉、コーンスターチ、アラビアガム、ローカストビーンガム、ジェランガム、ゲランガム、ポリデキストロース、ペクチン、キチン、水溶性キチン、キトサン、カゼイン、アルブミン、大豆蛋白溶解物、ペプトン、ポリビニルアルコール、ポリアクリルアミド、ポリアクリル酸ソーダ、ポリビニルピロリドン、ポリ酢酸ビニル、ポリアミノ酸、ポリ乳酸、ポリリンゴ酸、ポリグリセリン、ラテックス、ロジン系サイズ剤、石油樹脂系サイズ剤、尿素樹脂、メラミン樹脂、エポキシ樹脂、ポリアミド樹脂、ポリアミド・ポリアミン樹脂、ポリエチレンイミン、ポリアミン、植物ガム、ポリエチレンオキサイド、親水性架橋ポリマー、ポリアクリル酸塩、でんぷんポリアクリル酸共重合体、タマリンドガム、ジェランガム、ペクチン、グァーガム及びコロイダルシリカ並びにそれら1つ以上の混合物をいう。この中でも、カルボキシメチルセルロース又はその塩を用いることが親和性の点から好ましい。水溶性高分子としてのカルボキシメチルセルロースは、カルボキシメチル基が導入されたアセチル基を有するセルロースナノファイバーとは異なる。
<Water-soluble polymer>
In the present invention, the water-soluble polymer means a polymer compound that dissolves in water, for example, cellulose derivatives (carboxymethyl cellulose, methyl cellulose, hydroxypropyl cellulose, ethyl cellulose), xanthan gum, xyloglucan, dextrin, dextran, carrageenan, locust bean. Gum, alginic acid, alginate, purulan, starch, shavings, scraps, positive starch, phosphorylated starch, corn starch, arabic gum, locust bean gum, gellan gum, gellan gum, polydextrose, pectin, chitin, water-soluble chitin, chitosan, casein , Albumin, soybean protein lysate, peptone, polyvinyl alcohol, polyacrylamide, sodium polyacrylic acid, polyvinylpyrrolidone, vinyl acetate, polyamino acid, polylactic acid, polyapple acid, polyglycerin, latex, rosin-based sizing agent, petroleum resin-based Sizing agent, urea resin, melamine resin, epoxy resin, polyamide resin, polyamide / polyamine resin, polyethyleneimine, polyamine, vegetable gum, polyethylene oxide, hydrophilic cross-linked polymer, polyacrylic acid salt, starch polyacrylic acid copolymer, tamarind Gum, gellan gum, starch, guar gum and colloidal silica and one or more mixtures thereof. Among these, it is preferable to use carboxymethyl cellulose or a salt thereof from the viewpoint of affinity. Carboxymethyl cellulose as a water-soluble polymer is different from cellulose nanofibers having an acetyl group into which a carboxymethyl group has been introduced.
<乾燥固形物>
本発明において、乾燥固形物とは、アセチル基を有するセルロースナノファイバーの分散液から当該分散媒を除去して得られた固形物をいう。本発明において乾燥固形物とは、絶乾状態のものまたは湿潤状態のものをいい、固形物中に分散媒が12重量%以下存在するものをいう。具体的には、アセチル基を有するセルロースナノファイバー又はこれと前記量以下の分散媒からなる乾燥固形物、あるいはアセチル基を有するセルロースナノファイバーと水溶性高分子又はこれらと前記量以下の分散媒からなる乾燥固形物が挙げられる。分散媒としては水や水性有機溶媒が挙げられるが、水が好ましい。分散媒を除去するとは、分散液を脱水(脱分散媒)又は乾燥すること等により分散媒を除くことを意味する。
<Dry solids>
In the present invention, the dry solid material refers to a solid material obtained by removing the dispersion medium from a dispersion liquid of cellulose nanofibers having an acetyl group. In the present invention, the dry solid material refers to a material in an absolutely dry state or a wet state, and means a solid material in which a dispersion medium is present in an amount of 12% by weight or less. Specifically, from cellulose nanofibers having an acetyl group or a dry solid composed of a dispersion medium of the same amount or less, or a cellulose nanofiber having an acetyl group and a water-soluble polymer, or a dispersion medium of these and the amount or less. Dry solids such as Examples of the dispersion medium include water and an aqueous organic solvent, but water is preferable. Removing the dispersion medium means removing the dispersion medium by dehydrating (dedispersing medium) or drying the dispersion liquid.
本発明において、前記水分散液に、固体又は液体の水溶性高分子を溶解または分散してもよい。また、前記分散液のpHを9〜11に調整した後に、脱水又は乾燥することによってゴム組成物とアセチル基を有するセルロースナノファイバーの親和性が良好である乾燥固形物を得ることができる。本発明において、アセチル基を有するセルロースナノファイバーの分散液とは分散媒中にアセチル基を有するセルロースナノファイバーが分散している液をいう。 In the present invention, a solid or liquid water-soluble polymer may be dissolved or dispersed in the aqueous dispersion. Further, by adjusting the pH of the dispersion to 9 to 11 and then dehydrating or drying, a dry solid having a good affinity between the rubber composition and the cellulose nanofiber having an acetyl group can be obtained. In the present invention, the dispersion liquid of cellulose nanofibers having an acetyl group means a liquid in which cellulose nanofibers having an acetyl group are dispersed in a dispersion medium.
本発明において、アセチル基を有するセルロースナノファイバーと水溶性高分子を含有する乾燥固形物中の水溶性高分子の配合量は、アセチル基を有するセルロースナノファイバーの絶乾固形分に対して、5〜50重量%であることが好ましい。5重量%未満であると十分な再分散性の効果が発現しにくい。一方、50重量%を超えるとアセチル基を有するセルロースナノファイバーの特徴である粘度特性、分散安定性の低下などの問題が生じうる。また、アセチル基を有するセルロースナノファイバーと水溶性高分子を含有した乾燥固形物はゴム成分との親和性(分散性)高くなる理由は明らかではないが、ゴム成分とアセチル基を有するセルロースナノファイバーを混合する際、水溶性高分子がゴム成分中に溶解し、粘度が上昇する。この結果として、撹拌時において高いずり応力が加わることにより、ゴム成分中にとアセチル基を有するセルロースナノファイバーが均一に分散させることができると推測される。 In the present invention, the blending amount of the water-soluble polymer in the dry solid containing the cellulose nanofiber having an acetyl group and the water-soluble polymer is 5 with respect to the absolute dry solid content of the cellulose nanofiber having an acetyl group. It is preferably ~ 50% by weight. If it is less than 5% by weight, a sufficient redispersibility effect is unlikely to be exhibited. On the other hand, if it exceeds 50% by weight, problems such as deterioration of viscosity characteristics and dispersion stability, which are characteristics of cellulose nanofibers having an acetyl group, may occur. Further, although it is not clear why the dry solid containing the cellulose nanofiber having an acetyl group and the water-soluble polymer has a high affinity (dispersibility) with the rubber component, the cellulose nanofiber having the rubber component and the acetyl group is not clear. When mixing, the water-soluble polymer dissolves in the rubber component and the viscosity increases. As a result, it is presumed that the cellulose nanofibers having an acetyl group can be uniformly dispersed in the rubber component by applying a high shear stress during stirring.
上記分散液あるいは混合液の脱水又は乾燥方法としては、従来公知のものであればよく、例えば、スプレードライ、圧搾、風乾、熱風乾燥、及び真空乾燥を挙げることができる。本発明方法で具体的に用いる乾燥装置の例としては、以下のようなものである。すなわち、連続式のトンネル乾燥装置、バンド乾燥装置、縦型乾燥装置、垂直ターボ乾燥装置、多重段円板乾燥装置、通気乾燥装置、回転乾燥装置、気流乾燥装置、スプレードライヤ乾燥装置、噴霧乾燥装置、円筒乾燥装置、ドラム乾燥装置、スクリューコンベア乾燥装置、加熱管付回転乾燥装置、振動輸送乾燥装置等、回分式の箱型乾燥装置、通気乾燥装置、真空箱型乾燥装置、及び撹拌乾燥装置等の乾燥装置を単独で又は2つ以上組み合わせて用いることができる。これらの中でも、ドラム乾燥装置を用いることが、均一に被乾燥物に熱エネルギーを直接供給するためエネルギー効率の点から好ましい。また、ドラム乾燥装置は必要以上に熱を加えずに、直ちに乾燥物を回収できる点からも好ましい。 The method for dehydrating or drying the dispersion or the mixture may be any conventionally known method, and examples thereof include spray drying, squeezing, air drying, hot air drying, and vacuum drying. Examples of the drying apparatus specifically used in the method of the present invention are as follows. That is, continuous tunnel drying device, band drying device, vertical drying device, vertical turbo drying device, multi-stage disk drying device, aeration drying device, rotary drying device, air flow drying device, spray dryer drying device, spray drying device. , Cylindrical drying device, drum drying device, screw conveyor drying device, rotary drying device with heating tube, vibration transport drying device, batch type box drying device, aeration drying device, vacuum box type drying device, stirring drying device, etc. Can be used alone or in combination of two or more. Among these, it is preferable to use a drum drying device from the viewpoint of energy efficiency because heat energy is directly supplied to the object to be dried uniformly. In addition, the drum drying device is preferable from the viewpoint that the dried product can be recovered immediately without applying heat more than necessary.
<ゴム成分>
ゴム成分とはゴムの原料であって架橋してゴムとなるものをいう。天然ゴム用のゴム成分および合成ゴム用のゴム成分が存在するが、本発明においてはいずれを用いてもよく、また両者を組合せてもよい。便宜上、天然ゴム用等のゴム成分を「天然ゴムポリマー」等という。
<Rubber component>
The rubber component is a raw material for rubber that is crosslinked to become rubber. There are a rubber component for natural rubber and a rubber component for synthetic rubber, but in the present invention, either of them may be used, or both may be combined. For convenience, a rubber component for natural rubber or the like is referred to as a "natural rubber polymer" or the like.
天然ゴム(NR)ポリマーとしては、化学修飾を施さない狭義の天然ゴムポリマー;塩素化天然ゴムポリマー、クロロスルホン化天然ゴムポリマー、エポキシ化天然ゴムポリマー等の化学修飾した天然ゴムポリマー;水素化天然ゴムポリマー;脱タンパク天然ゴムポリマーが挙げられる。合成ゴムポリマーとしては例えば、ブタジエンゴム(BR)ポリマー、スチレン−ブタジエン共重合体ゴム(SBR)ポリマー、イソプレンゴム(IR)ポリマー、アクリロニトリル−ブタジエンゴム(NBR)ポリマー、クロロプレンゴムポリマー、スチレン−イソプレン共重合体ゴムポリマー、スチレン−イソプレン−ブタジエン共重合体ゴムポリマー、イソプレン−ブタジエン共重合体ゴムポリマー等のジエン系ゴムポリマー;ブチルゴム(IIR)ポリマー、エチレン−プロピレンゴム(EPM、EPDM)ポリマー、アクリルゴム(ACM)ポリマー、エピクロロヒドリンゴム(CO、ECO)ポリマー、フッ素ゴム(FKM)ポリマー、シリコーンゴム(Q)ポリマー、ウレタンゴム(U)ポリマー、クロロスルホン化ポリエチレン(CSM)ポリマー等の非ジエン系ゴムポリマーが挙げられる。これらのゴムポリマーは一種のみ使用してもよいし、複数種を併用してもよい。これらの中でもジエン系ゴムが好ましい。これらは、1種を単独で用いてもよく、2種以上を併用してもよい。 Natural rubber (NR) polymers include natural rubber polymers in the narrow sense that are not chemically modified; chemically modified natural rubber polymers such as chlorinated natural rubber polymers, chlorosulfonated natural rubber polymers, and epoxidized natural rubber polymers; hydrogenated natural Rubber polymer; Examples thereof include deproteinized natural rubber polymer. Examples of the synthetic rubber polymer include butadiene rubber (BR) polymer, styrene-butadiene copolymer rubber (SBR) polymer, isoprene rubber (IR) polymer, acrylonitrile-butadiene rubber (NBR) polymer, chloroprene rubber polymer, and styrene-isoprene. Diene-based rubber polymers such as polymer rubber polymer, styrene-isoprene-butadiene copolymer rubber polymer, isoprene-butadiene copolymer rubber polymer; butyl rubber (IIR) polymer, ethylene-propylene rubber (EPM, EPDM) polymer, acrylic rubber Non-diene type such as (ACM) polymer, epichlorohydrin rubber (CO, ECO) polymer, fluororubber (FKM) polymer, silicone rubber (Q) polymer, urethane rubber (U) polymer, chlorosulfonated polyethylene (CSM) polymer, etc. Examples include rubber polymers. Only one kind of these rubber polymers may be used, or a plurality of kinds thereof may be used in combination. Of these, diene-based rubber is preferable. These may be used alone or in combination of two or more.
本発明において、上記ゴム成分は、ゴム成分の水分散液(ラテックス)として使用することが好ましい。ここでゴム成分を含有する水分散液(ラテックス)とは、水の液中にゴム成分の微粒子が安定に分散した系(エマルジョン)のことであり、ゴム成分の固形分濃度は通常30〜70%程度である。また、ゴム成分の水分散液のpHは7〜12であることが好ましい。 In the present invention, the rubber component is preferably used as an aqueous dispersion (latex) of the rubber component. Here, the aqueous dispersion (latex) containing a rubber component is a system (emulsion) in which fine particles of the rubber component are stably dispersed in the water solution, and the solid content concentration of the rubber component is usually 30 to 70. It is about%. Further, the pH of the aqueous dispersion of the rubber component is preferably 7 to 12.
ゴム成分に前記アセチル基を有するセルロースナノファイバーと水溶性高分子を含有する乾燥固形物を混合する場合、ゴム成分の絶乾固形分に対して、当該アセチル基を有するセルロースナノファイバーの重量比率が1〜50重量%であることが好ましい。当該比率が1重量%未満であると架橋ゴム組成物としたときに十分な引張強度の向上効果が発現しない。一方、当該比率が50重量%を超えるとゴム組成物の加工性が低下する。 When the cellulose nanofiber having an acetyl group and the dry solid containing a water-soluble polymer are mixed in the rubber component, the weight ratio of the cellulose nanofiber having the acetyl group to the absolute dry solid content of the rubber component is It is preferably 1 to 50% by weight. If the ratio is less than 1% by weight, a sufficient effect of improving the tensile strength will not be exhibited when the crosslinked rubber composition is obtained. On the other hand, if the ratio exceeds 50% by weight, the processability of the rubber composition is lowered.
本工程で得られる混合物の全固形分濃度の下限は10重量%以上が好ましく、15重量%以上がより好ましく、20重量%以上がさらに好ましい。また、当該濃度の上限は100重量%以下が好ましく、90重量%以下がより好ましく、80重量%以下がさらに好ましい。本発明の製造方法は、従来検討されなかったアセチル基を有するセルロースナノファイバーを含む分散液から分散媒を除去して得た乾燥固形物をゴム成分との混合に供することで、固形分濃度が高い混合物を調製する。このため、本発明の製造方法は作業効率及び生産性に優れる。また、高固形分濃度で分散させることによりアセチル基を有するセルロースナノファイバーに十分なせん断応力がかかり、再分散性が良化することにより、機械的強度に優れたゴム組成物を高い作業効率及び生産性で製造することを達成した。 The lower limit of the total solid content concentration of the mixture obtained in this step is preferably 10% by weight or more, more preferably 15% by weight or more, still more preferably 20% by weight or more. The upper limit of the concentration is preferably 100% by weight or less, more preferably 90% by weight or less, and further preferably 80% by weight or less. In the production method of the present invention, a dry solid obtained by removing a dispersion medium from a dispersion containing cellulose nanofibers having an acetyl group, which has not been studied conventionally, is subjected to mixing with a rubber component to increase the solid content concentration. Prepare a high mixture. Therefore, the production method of the present invention is excellent in work efficiency and productivity. Further, by dispersing at a high solid content concentration, sufficient shear stress is applied to the cellulose nanofibers having an acetyl group, and the redispersibility is improved, so that a rubber composition having excellent mechanical strength can be produced with high work efficiency and high work efficiency. Achieved to be productive.
<ゴム組成物>
本発明のゴム組成物は、ゴム成分と前記乾燥固形物を混合したものから、ラテックス又は乾燥固形物に由来する水等を除去することで製造される。乾燥固形物が水以外の分散媒を含むときは、ゴム成分と前記乾燥固形物を混合したものから水及び当該分散媒を除去する。本発明において、水又は分散媒を「液状媒体」ともいう。液状媒体を除去する方法は特に制限されず、前記混合物をオーブンでそのまま乾燥してもよく、或いは凝固させてから脱水又は乾燥してもよい。また、この際にpHを2〜6に調整してもよい。
<Rubber composition>
The rubber composition of the present invention is produced by removing water or the like derived from latex or the dry solid from a mixture of the rubber component and the dry solid. When the dry solid contains a dispersion medium other than water, water and the dispersion medium are removed from the mixture of the rubber component and the dry solid. In the present invention, water or a dispersion medium is also referred to as a "liquid medium". The method for removing the liquid medium is not particularly limited, and the mixture may be dried as it is in an oven, or may be coagulated and then dehydrated or dried. At this time, the pH may be adjusted to 2 to 6.
本発明において、上記ゴム組成物とその他の必要なゴムや配合剤とを、たとえばゴム用混練機等を用いて従来公知の方法で混合し、従来公知の方法で架橋(硫黄を用いる場合は「加硫」ともいう)することが可能である。本発明においてゴム組成物は、架橋前の組成物及び架橋した組成物を含むが、架橋する前の組成物を「未架橋ゴム組成物」、架橋後の組成物を「架橋ゴム組成物」ともいう。 In the present invention, the above rubber composition and other necessary rubbers and compounding agents are mixed by a conventionally known method using, for example, a rubber kneader, and crosslinked by a conventionally known method (when sulfur is used, " It can also be called "vulcanization"). In the present invention, the rubber composition includes a composition before cross-linking and a cross-linked composition, but the composition before cross-linking is also referred to as an "uncross-linked rubber composition" and the composition after cross-linking is also referred to as a "cross-linked rubber composition". Say.
本発明のゴム組成物には、上記した成分以外に、従来ゴム工業で使用される他の配合剤として、たとえば、補強剤、シランカップリング剤、加硫剤、ステアリン酸、加硫促進剤、加硫促進助剤、オイル、硬化レジン、ワックス、老化防止剤、しゃく解剤、着色剤、pH調整剤などを配合できる。 In addition to the above-mentioned components, the rubber composition of the present invention includes, for example, a reinforcing agent, a silane coupling agent, a vulcanizing agent, stearic acid, a vulcanization accelerator, and other compounding agents conventionally used in the rubber industry. Vulcanization accelerators, oils, hardened resins, waxes, anti-aging agents, deliquescent agents, colorants, pH adjusters, etc. can be blended.
補強剤としては、タイヤ用途で用いられるものをいずれも好適に使用できるが、特に、カーボンブラックおよびシリカの少なくともいずれかを用いることが好ましい。 As the reinforcing agent, any of those used for tire applications can be preferably used, but it is particularly preferable to use at least one of carbon black and silica.
本発明の加硫ゴム組成物は、特に用途は制限されないが、その特性からタイヤ用に好適である。例えば、乗用車用、トラック用、バス用、重車両用などの空気入りタイヤとして使用することができる。 The vulcanized rubber composition of the present invention is not particularly limited in its use, but is suitable for tires due to its characteristics. For example, it can be used as a pneumatic tire for passenger cars, trucks, buses, heavy vehicles, and the like.
以下、実施例を挙げて本発明をさらに詳細に説明するが、本発明はこれらに限定されない。 Hereinafter, the present invention will be described in more detail with reference to examples, but the present invention is not limited thereto.
<アセチル基を有するセルロースナノファイバーの製造>
針葉樹由来の漂白済み未叩解クラフトパルプ(白色度85%)を酢酸中に分散して濾過する工程を3度行い、セルロース繊維原料中の水を酢酸に置換した。セルロース繊維1g(乾燥重量)に対して、酢酸20ml、無水酢酸10mlの割合でこれらを混合しておき、そこに上記の酢酸置換したセルロース繊維原料を添加した。その後、攪拌しながら115℃で5時間反応させることによりセルロース繊維をアセチル化処理した。反応後、反応液を濾過して、メタノール、脱塩水の順で洗浄し、アセチル基を有するセルロース繊維原料を得た。
洗浄後に得られたパルプにイオン交換水を添加した後、攪拌して、0.5%(w/v)のスラリーを得た。このパルプスラリーを、超高圧ホモジナイザー(20℃、150MPa)で3回処理して、アセチル基を有するセルロースナノファイバー分散液を得た。
<Manufacture of cellulose nanofibers having an acetyl group>
The bleached unbeaten kraft pulp (whiteness 85%) derived from softwood was dispersed in acetic acid and filtered three times, and the water in the cellulose fiber raw material was replaced with acetic acid. These were mixed at a ratio of 20 ml of acetic acid and 10 ml of acetic anhydride with respect to 1 g (dry weight) of the cellulose fiber, and the acetic acid-substituted cellulose fiber raw material was added thereto. Then, the cellulose fibers were acetylated by reacting at 115 ° C. for 5 hours with stirring. After the reaction, the reaction solution was filtered and washed in the order of methanol and desalinated water to obtain a cellulose fiber raw material having an acetyl group.
Ion-exchanged water was added to the pulp obtained after washing and then stirred to obtain a 0.5% (w / v) slurry. This pulp slurry was treated three times with an ultra-high pressure homogenizer (20 ° C., 150 MPa) to obtain a cellulose nanofiber dispersion having an acetyl group.
<実施例1>
上記のアセチル基を有するセルロースナノファイバーの0.5重量%水分散液にカルボキシメチルセルロース(商品名:F350HC−4)を、アセチル基を有するセルロースナノファイバーに対して30重量%添加し、TKホモミキサー(12,000rpm)で60分間撹拌した。この水分散液に、水酸化ナトリウム水溶液0.5重量%を加え、pHを9に調整した後、蒸気圧力0.5MPa.G、ドラム回転数2rpmのドラム乾燥機D0405(カツラギ工業)で乾燥し、水分量5重量%のアセチル基を有するセルロースナノファイバーとカルボキシメチルセルロースの混合乾燥固形物を得た。ゴムラテックス(商品名:HAラテックス、レヂテックス社、固形分濃度65重量%)100gの絶乾固形分に対して、前記混合乾燥固形物を絶乾相当で5重量%混合し、TKホモミキサー(8000rpm)で60分間撹拌して混合物を得た。当該混合物は全固形分濃度が68.25重量%と非常に高かった。この混合物を、70℃の加熱オーブン中で15時間乾燥させることにより、マスターバッチを得た。
<Example 1>
Carboxymethyl cellulose (trade name: F350HC-4) was added to the 0.5% by weight aqueous dispersion of the above-mentioned cellulose nanofibers having an acetyl group in an amount of 30% by weight based on the cellulose nanofibers having an acetyl group, and a TK homomixer was added. The mixture was stirred at (12,000 rpm) for 60 minutes. 0.5% by weight of an aqueous sodium hydroxide solution was added to this aqueous dispersion to adjust the pH to 9, and then the vapor pressure was 0.5 MPa. G, dried in a drum dryer D0405 (Katsuragi Kogyo) having a drum rotation speed of 2 rpm to obtain a mixed dry solid of cellulose nanofibers having an acetyl group having a water content of 5% by weight and carboxymethyl cellulose. The mixed dry solid is mixed in an amount of 5% by weight equivalent to absolute dryness with 100 g of an absolute dry solid content of rubber latex (trade name: HA Latex, Reditex Co., Ltd., solid content concentration 65% by weight), and TK homomixer (8000 rpm). ) Was stirred for 60 minutes to obtain a mixture. The mixture had a very high total solid content concentration of 68.25% by weight. The mixture was dried in a heating oven at 70 ° C. for 15 hours to obtain a masterbatch.
上記の方法により得たマスターバッチに対し、酸化亜鉛、ステアリン酸をマスターバッチ中のゴム成分に対しそれぞれ6重量%、0.5重量%混合し、オープンロール(関西ロール株式会社製)にて、30℃で10分間混練することによって混練物を得た。この混練物に対し、硫黄および加硫促進剤(BBS、N−t−ブチル−2−ベンゾチアゾールスルフェンアミド)を、混練物中のゴム成分に対しそれぞれ3.5重量%、0.7重量%加え、オープンロール(関西ロール株式会社製)を用い、30℃で10分間混練して、未加硫ゴム組成物のシートを得た。得られた未加硫ゴム組成物のシートを、金型にはさみ、150℃で10分間プレス加硫することにより、厚さ2mmの加硫ゴムシートを得た。得られた加硫ゴムシートを、所定の形状の試験片に裁断し、JIS K6251「加硫ゴムおよび熱可塑性ゴム−引張特性の求め方」に従い、引張強度を示すものとして、100%ひずみ時、および300%ひずみ時における応力、破断強度をそれぞれ測定した。各々の数値が大きい程、加硫ゴム組成物が良好に補強されており、機械強度に優れることを示す。 Zinc oxide and stearic acid were mixed in an open roll (manufactured by Kansai Roll Co., Ltd.) with 6% by weight and 0.5% by weight of the rubber components in the masterbatch, respectively, with respect to the masterbatch obtained by the above method. A kneaded product was obtained by kneading at 30 ° C. for 10 minutes. Sulfur and vulcanization accelerators (BBS, Nt-butyl-2-benzothiazolesulfenamide) were added to the kneaded product in an amount of 3.5% by weight and 0.7% by weight, respectively, based on the rubber components in the kneaded product. % And kneaded at 30 ° C. for 10 minutes using an open roll (manufactured by Kansai Roll Co., Ltd.) to obtain a sheet of an unvulcanized rubber composition. The obtained sheet of the unvulcanized rubber composition was sandwiched between molds and press-vulcanized at 150 ° C. for 10 minutes to obtain a vulcanized rubber sheet having a thickness of 2 mm. The obtained vulcanized rubber sheet is cut into test pieces having a predetermined shape, and according to JIS K6251 "Vulcanized rubber and thermoplastic rubber-How to obtain tensile properties", it is assumed that the tensile strength is shown at 100% strain. The stress and breaking strength at the time of 300% strain were measured. The larger each value is, the better the vulcanized rubber composition is reinforced, and the more excellent the mechanical strength is.
本例では、全固形分濃度が68.25重量%と非常に高い混合物を用いて加硫ゴム組成物を製造したが、ゴムマトリックス中でのアセチル基を有するセルロースナノファイバーの分散が良好であり、表1に示すとおり優れた機械的特性が得られた。 In this example, the vulcanized rubber composition was produced using a mixture having a very high total solid content concentration of 68.25% by weight, but the dispersion of cellulose nanofibers having an acetyl group in the rubber matrix was good. , Excellent mechanical properties were obtained as shown in Table 1.
<実施例2>
アセチル基を有するセルロースナノファイバーの水分散液を乾燥する際に、カルボキシメチルセルロースを混合せずにアセチル基を有するセルロースナノファイバー単体で乾燥した以外は、実施例1と同様にして行った。
<Example 2>
When the aqueous dispersion of cellulose nanofibers having an acetyl group was dried, it was carried out in the same manner as in Example 1 except that the cellulose nanofibers having an acetyl group were dried alone without mixing carboxymethyl cellulose.
<比較例1>
実施例1において、マスターバッチを得る際に、アセチル基を有するセルロースナノファイバーとカルボキシメチルセルロースの混合乾燥固形物を添加しなかったこと以外は、実施例1と同様にして行った。
<Comparative example 1>
In Example 1, a masterbatch was obtained in the same manner as in Example 1 except that a mixed dry solid of cellulose nanofibers having an acetyl group and carboxymethyl cellulose was not added.
<比較例2>
アセチル基を有するセルロースナノファイバー乾燥固形物を用いる代わりに、アセチル基を有するセルロースナノファイバー水分散液(固形分濃度0.5重量%)を用いた以外は、実施例2と同様にして行った。ゴム成分に対するアセチル基を有するセルロースナノファイバーの量は実施例2と同じであった。
<Comparative example 2>
The same procedure as in Example 2 was carried out except that an aqueous dispersion of cellulose nanofibers having an acetyl group (solid content concentration: 0.5% by weight) was used instead of the dry solids of cellulose nanofibers having an acetyl group. .. The amount of cellulose nanofibers having an acetyl group with respect to the rubber component was the same as in Example 2.
上記の結果から、アセチル基を有するセルロースナノファイバーと水溶性高分子の混合乾燥固形物を用いた実施例1およびアセチル基を有するセルロースナノファイバーの乾燥固形物を用いた実施例2では、アセチル基を有するセルロースナノファイバーを用いなかった比較例1、未乾燥のアセチル基を有するセルロースナノファイバー水分散液を用いた比較例2に比べ、100%、300%ひずみ時における応力が明らかに大きいことから、加硫ゴム組成物が良好に補強されており、機械強度に優れることが分かる。これは、ゴム成分とアセチル基を有するセルロースナノファイバーの混合物において固形分濃度が高いため、撹拌時に十分なずり応力(せん断応力)が発生して、アセチル基を有するセルロースナノファイバーの分散性を高めたためと推察される。さらに本発明は、固形分濃度の高い混合物から加硫ゴム組成物を得ることができるため生産性及び作業性に優れていることも明らかである。 From the above results, in Example 1 using a mixed dry solid of cellulose nanofibers having an acetyl group and a water-soluble polymer, and in Example 2 using a dry solid of cellulose nanofibers having an acetyl group, an acetyl group was used. Compared with Comparative Example 1 in which the cellulose nanofibers having the above-mentioned were not used and Comparative Example 2 in which the cellulose nanofiber aqueous dispersion having an undried acetyl group was used, the stress at 100% and 300% strains was clearly larger. It can be seen that the vulgarized rubber composition is well reinforced and has excellent mechanical strength. This is because the solid content concentration is high in the mixture of the rubber component and the cellulose nanofibers having an acetyl group, so that sufficient shear stress is generated during stirring to improve the dispersibility of the cellulose nanofibers having an acetyl group. It is presumed that it was a result. Further, it is clear that the present invention is excellent in productivity and workability because the vulcanized rubber composition can be obtained from the mixture having a high solid content concentration.
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