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JP6893731B2 - Burner - Google Patents
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JP6893731B2 - Burner - Google Patents

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JP6893731B2
JP6893731B2 JP2017098671A JP2017098671A JP6893731B2 JP 6893731 B2 JP6893731 B2 JP 6893731B2 JP 2017098671 A JP2017098671 A JP 2017098671A JP 2017098671 A JP2017098671 A JP 2017098671A JP 6893731 B2 JP6893731 B2 JP 6893731B2
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static pressure
holding plate
burner
flame
injection nozzle
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JP2018194236A (en
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秀人 蓬莱
秀人 蓬莱
昌宏 神尾
昌宏 神尾
雄司 今田
雄司 今田
裕樹 北野
裕樹 北野
佳孝 姫路
佳孝 姫路
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Nikko Co Ltd
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Description

本発明は、液体燃料用の圧力噴霧バーナに関し、特にアスファルトプラントの骨材加熱用のドライヤ等に使用するバーナに関する。 The present invention relates to a pressure spray burner for liquid fuel, and more particularly to a burner used for a dryer for heating aggregate in an asphalt plant.

近年、アスファルト混合物を製造するにあたっては資源の有効活用という観点から、新規骨材に対して道路工事等に伴って発生するアスファルト舗装廃材(以下「廃材」という)を所定割合で混入して製造する場合も多く、その混入率としては約70〜80%程度もの高い割合のものもある。廃材を前記のように高い割合にて混入したアスファルト混合物を製造する場合、相対的にアスファルト混合物中に占める新規骨材量は減ることとなり、それに応じて新規骨材加熱用ドライヤのバーナ燃焼量は廃材の混入を行わない通常運転時の燃焼量よりも大幅に絞る必要があるため、前記新規骨材加熱用ドライヤのバーナには、ターンダウン比(最大燃焼量に対する最小燃焼量の比)の大きいもの(例えば1:8程度)が求められることも少なくない。 In recent years, in producing asphalt mixture, from the viewpoint of effective utilization of resources, asphalt pavement waste material (hereinafter referred to as "waste material") generated by road construction etc. is mixed with new aggregate in a predetermined ratio. In many cases, the mixing rate is as high as about 70 to 80%. When producing an asphalt mixture in which waste material is mixed in a high proportion as described above, the amount of new aggregate in the asphalt mixture is relatively reduced, and the burner combustion amount of the new aggregate heating dryer is correspondingly reduced. Since it is necessary to reduce the amount of combustion in normal operation without mixing waste materials, the burner of the new aggregate heating dryer has a large turndown ratio (ratio of minimum combustion amount to maximum combustion amount). Things (for example, about 1: 8) are often required.

ただし、このような高ターンダウン比のバーナにおいては、最小燃焼量付近にて燃焼を行うと燃焼用空気量が通常時よりも極端に少なくなるため、燃焼用空気の流速低下を来し、場合によっては燃料油と燃焼用空気とを十分に撹拌混合できずに安定した火炎の形成が困難になる懸念がある。 However, in a burner with such a high turndown ratio, if combustion is performed near the minimum combustion amount, the amount of combustion air will be extremely smaller than in normal times, resulting in a decrease in the flow velocity of the combustion air. In some cases, the fuel oil and the combustion air cannot be sufficiently stirred and mixed, and there is a concern that it becomes difficult to form a stable flame.

これに対し、例えば、特許文献1(特開平9−310813号公報)や、特許文献2(特開2009−41816号公報)には、バーナ本体を二重筒構造として環状の二次空気用流路を設け、この環状の二次空気用流路には通過する二次空気量を調整する流量調整ダンパーを備え、バーナ燃焼量に応じて前記流量調整ダンパーを開閉制御するようにしたバーナが記載されている。前記バーナによれば、燃焼用空気量の少なくなる低燃焼時においても、前記二次空気用流路を絞ることにより、燃料噴射ノズル周囲を通過する燃焼用空気(一次空気)の流速低下を抑えられ、燃料油と燃焼用空気との撹拌混合性能を落とさずに安定した火炎の形成を可能としている。 On the other hand, for example, in Patent Document 1 (Japanese Patent Laid-Open No. 9-310813) and Patent Document 2 (Japanese Patent Laid-Open No. 2009-41816), the burner body has a double cylinder structure and an annular secondary air flow rate is provided. A passage is provided, and the annular secondary air flow path is provided with a flow rate adjusting damper that adjusts the amount of secondary air passing through, and a burner that controls opening and closing of the flow rate adjusting damper according to the amount of burner combustion is described. Has been done. According to the burner, even during low combustion when the amount of combustion air is small, by narrowing the flow path for the secondary air, it is possible to suppress a decrease in the flow velocity of the combustion air (primary air) passing around the fuel injection nozzle. Therefore, it is possible to form a stable flame without deteriorating the stirring and mixing performance of the fuel oil and the combustion air.

特開平9−310813号公報Japanese Unexamined Patent Publication No. 9-310813 特開2009−41816号公報JP-A-2009-41816

しかしながら、前記従来のバーナにあっては、二次空気用流路を環状構造としているため、該流路を開閉する流量調整ダンパーは環状の前記流路に沿って所定間隔にて複数配設していると共に、各ダンパー同士を、例えばリンク機構等にて連結し、各ダンパーを同調させながら開閉制御するようにしており、構造的にやや複雑で製造コストやメンテナンス面において幾分不利なものとなっている。 However, in the conventional burner, since the secondary air flow path has an annular structure, a plurality of flow rate adjusting dampers for opening and closing the flow path are arranged at predetermined intervals along the annular flow path. At the same time, each damper is connected to each other by, for example, a link mechanism, and the opening and closing control is performed while synchronizing each damper, which is structurally a little complicated and somewhat disadvantageous in terms of manufacturing cost and maintenance. It has become.

本発明は上記の点に鑑み、比較的簡易な構成ながら安定した火炎形成の可能な高ターンダウン比のバーナを提供することを課題とする。 In view of the above points, it is an object of the present invention to provide a burner having a high turndown ratio capable of forming a stable flame while having a relatively simple configuration.

本発明に係る請求項1記載のバーナでは、単筒構造のバーナ本体の先端開口部に中空で截頭円錐形状のスロート胴部を有するスロートの小径部側を接続し、前記バーナ本体の内径と同径で環状の保炎板と、該保炎板の後方に位置する燃料噴射ノズルとを備え、前記保炎板はバーナ本体の長手方向に沿ってスロート胴部内を進退自在とする一方、前記燃料噴射ノズルは前記保炎板中心開口部に対して進退自在とすると共に、前記バーナ本体には内部静圧を検出する静圧センサを備え、該静圧センサにて検出する静圧値に基づいて前記保炎板と前記燃料噴射ノズルとを同調しながら進退させて保炎板外縁部と前記スロート胴部内周壁との隙間間隔を調整する第一段階の静圧調整制御と、前記保炎板をスロートの基端部にて固定して前記燃料噴射ノズルのみを進退させて保炎板中心開口部と燃料噴射ノズルとの隙間間隔を微調整する第二段階の静圧調整制御とからなる二段階静圧制御によってバーナ本体内部の静圧を所定値に維持しながら火炎を形成するようにしたことを特徴としている。 Burner of claim 1, wherein according to the present invention connects the small diameter portion side of the throat having a throat body ofhead conical hollow in the front end opening portion of the burner body of a single cylinder structure, the inner diameter of the burner body A flame-retaining plate having the same diameter and an annular shape and a fuel injection nozzle located behind the flame-retaining plate are provided, and the flame-retaining plate allows advancing and retreating in the throat body along the longitudinal direction of the burner body. The fuel injection nozzle is movable back and forth with respect to the central opening of the flame holding plate, and the burner body is provided with a static pressure sensor for detecting the internal static pressure, and is based on the static pressure value detected by the static pressure sensor. The first-stage static pressure adjustment control for adjusting the gap between the outer edge of the flame-retaining plate and the inner peripheral wall of the throat body by advancing and retreating the flame-retaining plate and the fuel injection nozzle in synchronization with each other, and the flame-retaining plate. two made from a second stage static pressure adjustment control for finely adjusting the gap distance between the fixed and the fuel injection nozzle only be allowed in the fuel injection nozzle and flame holding plate central opening advance and retract at the proximal end portion of the throat It is characterized in that a flame is formed while maintaining the static pressure inside the burner body at a predetermined value by stepwise static pressure control.

また、請求項2記載のバーナでは、前記バーナ本体内部の設定静圧値として安定した火炎形成が維持可能な任意の燃焼量時の静圧値を設定し、前記静圧センサにて検出する静圧値が前記設定静圧値を下回ったときのみに前記二段階静圧制御を行うようにしたことを特徴としている。 Further, in the burner according to claim 2, the static pressure value at an arbitrary combustion amount that can maintain stable flame formation is set as the set static pressure value inside the burner main body, and the static pressure value is detected by the static pressure sensor. It is characterized in that the two-step static pressure control is performed only when the pressure value falls below the set static pressure value.

また、請求項3記載のバーナでは、前記燃料噴射ノズルに燃料を供給する燃料供給配管の流量検出用の流量センサと、前記バーナ本体に燃焼用空気を供給する送風機の送風量検出用の風量センサと、前記送風機の送風量を調整する送風量調整手段とを備え、前記流量センサにて検出する燃料供給量に対して所定空気比に相当する設定送風量と前記風量センサにて検出する実際の送風量との差値量に基づいて前記送風量調整手段を介して送風機の送風量を調整制御するようにしたことを特徴としている。 Further, in the burner according to claim 3, a flow rate sensor for detecting the flow rate of the fuel supply pipe that supplies fuel to the fuel injection nozzle and an air volume sensor for detecting the amount of air blown by the blower that supplies combustion air to the burner body. And an air volume adjusting means for adjusting the air volume of the blower, the set air volume corresponding to a predetermined air ratio with respect to the fuel supply amount detected by the flow rate sensor and the actual air volume sensor detected by the air volume sensor. It is characterized in that the air flow rate of the blower is adjusted and controlled via the air flow rate adjusting means based on the difference value from the air flow rate.

本発明に係る請求項1記載のバーナによれば、バーナ本体の先端開口部に截頭円錐形状のスロート胴部を有するスロートを接続し、前記バーナ本体の内径と同径で環状の保炎板と、燃料噴射ノズルとを進退自在に備えると共に、前記バーナ本体には内部静圧を検出する静圧センサを備え、該静圧センサにて検出する静圧値に基づいて前記保炎板と前記燃料噴射ノズルとを同調しながら進退させて保炎板外縁部と前記スロート胴部内周壁との隙間間隔を調整する第一段階の静圧調整制御と、前記保炎板をスロートの基端部にて固定して前記燃料噴射ノズルのみを進退させて保炎板中心開口部と燃料噴射ノズルとの隙間間隔を微調整する第二段階の静圧調整制御とからなる二段階静圧制御によってバーナ本体内部の静圧を所定値に維持しながら火炎を形成するようにしたので、燃焼用空気量の少なくなる低燃焼時においても、バーナ本体内から燃料噴射ノズル周囲を通過して噴射される燃焼用空気の噴射流速を略一定に保て、比較的簡易な構成ながら安定した火炎形成が可能となる。 According to the burner of claim 1, wherein according to the present invention, to connect the throat with a throat body ofhead conically shaped distal end opening portion of the burner body, an annular flame holding plate inner diameter and the same diameter of the burner body The burner body is provided with a static pressure sensor for detecting the internal static pressure, and the flame holding plate and the flame holding plate are provided based on the static pressure value detected by the static pressure sensor. The first stage static pressure adjustment control that adjusts the gap between the outer edge of the flame holding plate and the inner peripheral wall of the throat body by advancing and retreating while synchronizing with the fuel injection nozzle, and the flame holding plate at the base end of the throat. The burner body is controlled by two-step static pressure, which consists of a second-step static pressure adjustment control that finely adjusts the gap between the center opening of the flame holding plate and the fuel injection nozzle by fixing and advancing only the fuel injection nozzle. Since the flame is formed while maintaining the internal static pressure at a predetermined value, it is for combustion that is injected from inside the burner body through the vicinity of the fuel injection nozzle even during low combustion when the amount of combustion air is small. The jet flow velocity of air can be kept substantially constant, and stable flame formation is possible with a relatively simple configuration.

また、請求項2記載のバーナによれば、前記バーナ本体内部の設定静圧値として安定した火炎形成が維持可能な任意の燃焼量時の静圧値を設定し、前記静圧センサにて検出する静圧値が前記設定静圧値を下回ったときのみに前記二段階静圧制御を行うようにしたので、前記設定静圧値として、例えば安定した火炎形成が維持可能な下限付近の燃焼量時の静圧値を設定しておけば、火炎形成の不安定となる低燃焼領域の範囲内に限定して保炎板と燃料噴射ノズルを進退させることができ、それによって保炎板と燃料噴射ノズルの進退する調整しろをより有効に活用できて微調整が可能となり、安定した火炎形成が可能となる。 Further, according to the burner according to claim 2, the static pressure value at an arbitrary combustion amount that can maintain stable flame formation is set as the set static pressure value inside the burner main body, and is detected by the static pressure sensor. Since the two-step static pressure control is performed only when the static pressure value to be applied falls below the set static pressure value, the set static pressure value is, for example, the amount of combustion near the lower limit in which stable flame formation can be maintained. By setting the static pressure value at the time, the flame holding plate and the fuel injection nozzle can be advanced and retreated only within the range of the low combustion region where the flame formation becomes unstable, thereby causing the flame holding plate and the fuel. The adjustment margin for advancing and retreating the injection nozzle can be used more effectively, fine adjustment becomes possible, and stable flame formation becomes possible.

また、請求項3記載のバーナによれば、前記燃料噴射ノズルに燃料を供給する燃料供給配管の流量検出用の流量センサと、前記バーナ本体に燃焼用空気を供給する送風機の送風量検出用の風量センサと、前記送風機の送風量を調整する送風量調整手段とを備え、前記流量センサにて検出する燃料供給量に対して所定空気比に相当する設定送風量と前記風量センサにて検出する実際の送風量との差値量に基づいて送風機の送風量を調整制御するようにしたので、燃焼用空気の流路が狭まる方向に調整される際に伴う空気抵抗の増加から、送風機より設定送風量通りにバーナ本体に送風できず、実際に供給される送風量が燃料供給量に対して所定空気比に満たない状態となった場合でも、その不足分相当の空気量を補うように逐次送風機の送風量を調整できて安定した火炎形成が可能となる。 Further, according to the burner according to claim 3, a flow rate sensor for detecting the flow rate of the fuel supply pipe that supplies fuel to the fuel injection nozzle and a blower for detecting the amount of air blown by the blower that supplies combustion air to the burner body. It is provided with an air volume sensor and an air volume adjusting means for adjusting the air volume of the blower, and detects with the air volume sensor and a set air volume corresponding to a predetermined air ratio with respect to the fuel supply amount detected by the flow rate sensor. Since the amount of air blown by the blower is adjusted and controlled based on the difference from the actual amount of air blown, it is set from the blower due to the increase in air resistance that accompanies the adjustment in the direction in which the flow path of the combustion air narrows. Even if the air cannot be blown to the burner body according to the air flow rate and the air flow rate actually supplied is less than the predetermined air ratio with respect to the fuel supply amount, the air volume corresponding to the shortage is sequentially compensated. The amount of air blown by the blower can be adjusted to enable stable flame formation.

本発明に係るバーナの一実施例を示す概略説明図である。It is a schematic explanatory drawing which shows one Example of the burner which concerns on this invention. 最大燃焼量時の保炎板と燃料噴射ノズルの位置関係を示すバーナ断面図である。It is a burner sectional view which shows the positional relationship between a flame holding plate and a fuel injection nozzle at the time of the maximum combustion amount. 中間燃焼量時(保炎板後退時)の図2に相当する図である。It is a figure corresponding to FIG. 2 at the time of the intermediate combustion amount (when the flame holding plate retracts). 中間燃焼量時(保炎板固定時)の図2に相当する図である。It is a figure corresponding to FIG. 2 at the time of the intermediate combustion amount (when the flame holding plate is fixed). 最小燃焼量時の図2に相当する図である。It is a figure corresponding to FIG. 2 at the time of the minimum combustion amount.

本発明に係るバーナにあっては、単筒構造のバーナ本体の先端開口部に、内径が漸次拡開するテーパ構造となるように、中空で略截頭円錐形状のスロート胴部を有するスロートの小径部側を接続する。また、前記バーナ本体の内径と略同径でかつ環状の保炎板と、該保炎板の後方(バーナ本体側)に所定間隔を置いて位置し、重油等の液体燃料を噴射する燃料噴射ノズルとを備え、前記保炎板はバーナ本体の長手方向に沿って前記スロート胴部内を進退自在とする一方、前記燃料噴射ノズルは前記保炎板中心開口部に対して進退自在とする。 In the burner according to the present invention, a throat having a hollow, substantially conical throat body so as to have a tapered structure in which the inner diameter gradually expands at the tip opening of the burner body having a single cylinder structure. Connect the small diameter side. Further, a fuel injection having a diameter substantially the same as the inner diameter of the burner main body and an annular flame holding plate and a fuel injection located behind the flame holding plate (on the burner main body side) at a predetermined interval to inject liquid fuel such as heavy oil. The flame-retaining plate is provided with a nozzle so that the flame-retaining plate can advance and retreat in the throat body along the longitudinal direction of the burner body, while the fuel injection nozzle can advance and retreat with respect to the central opening of the flame-retaining plate.

また、前記バーナ本体には内部静圧を検出する静圧センサを備え、該静圧センサにて検出する静圧値に基づき、前記保炎板と前記燃料噴射ノズルとを同調しながら進退させ、燃焼用空気の流路の一部である保炎板外縁部と前記スロート胴部内周壁との隙間間隔を絞ってバーナ本体内部の静圧を調整(一次調整)する第一段階の静圧調整制御と、前記保炎板がスロート基端部まで後退しきってもバーナ本体内部の静圧値を所定値に調整できない場合に、前記保炎板をスロートの基端部にて固定した後、該保炎板の中心開口部に対して前記燃料噴射ノズルを近接離反させるように進退させ、前記同様に燃焼用空気の流路の一部である保炎板中心開口部と燃料噴射ノズルとの隙間間隔を絞ってバーナ本体内の静圧を微調整(二次調整)する第二段階の静圧調整制御とにより、バーナ本体内部の静圧を所定値、例えば最大燃焼量時における静圧値(最大静圧値)に維持しながら火炎を形成するようにする。 Further, the burner main body is provided with a static pressure sensor for detecting the internal static pressure, and based on the static pressure value detected by the static pressure sensor, the flame holding plate and the fuel injection nozzle are moved forward and backward while synchronizing. First-stage static pressure adjustment control that adjusts (primary adjustment) the static pressure inside the burner body by narrowing the gap between the outer edge of the flame holding plate, which is a part of the flow path of combustion air, and the inner peripheral wall of the throat body. When the static pressure value inside the burner body cannot be adjusted to a predetermined value even if the flame holding plate is fully retracted to the base end of the throat, the flame holding plate is fixed at the base end of the throat and then held. The fuel injection nozzle is advanced and retracted so as to move away from the center opening of the flame plate so as to move away from each other, and the gap between the center opening of the flame holding plate and the fuel injection nozzle, which is a part of the flow path of the combustion air as described above. By the second stage static pressure adjustment control that finely adjusts (secondary adjustment) the static pressure inside the burner body by squeezing, the static pressure inside the burner body is set to a predetermined value, for example, the static pressure value at the maximum combustion amount (maximum). Try to form a flame while maintaining the static pressure value).

なお、前記バーナ本体内部の設定静圧値として、前記各隙間間隔を絞らずとも安定した火炎形成が維持可能な任意の燃焼量時の静圧値を予め設定し、前記静圧センサにて検出する静圧値が前記設定静圧値を下回ったときのみに前記二段階静圧制御を行うようにしても良い。 As the set static pressure value inside the burner body, a static pressure value at an arbitrary combustion amount that can maintain stable flame formation without narrowing the gap spacing is set in advance and detected by the static pressure sensor. The two-step static pressure control may be performed only when the static pressure value to be applied is lower than the set static pressure value.

このとき、前記設定静圧値としては、例えば安定した火炎形成が維持可能な下限付近の燃焼量時の静圧値を設定すると、静圧センサの検出値が前記設定静圧値を上回る高燃焼領域においては保炎板や燃料噴射ノズルの進退動作を行わず、静圧センサの検出値が前記設定静圧値を下回ったときのみ、即ち火炎形成が不安定となる低燃焼領域の範囲内に限定して保炎板や燃料噴射ノズルの進退動作を行ってバーナ本体内部を前記設定静圧値に復帰・維持するように調整制御することとなり、保炎板や燃料噴射ノズルの進退する調整しろをより有効に生かせて微調整が可能なものとなる。 At this time, if the set static pressure value is set, for example, the static pressure value at the time of combustion amount near the lower limit where stable flame formation can be maintained, the detection value of the static pressure sensor exceeds the set static pressure value for high combustion. In the region, the flame holding plate and fuel injection nozzle do not move forward and backward, and only when the detection value of the static pressure sensor falls below the set static pressure value, that is, within the range of the low combustion region where flame formation becomes unstable. The flame holding plate and the fuel injection nozzle are moved forward and backward in a limited manner to adjust and control the inside of the burner body so as to return and maintain the set static pressure value. Can be used more effectively to make fine adjustments.

また、好ましくは、前記燃料噴射ノズルに燃料を供給する燃料供給配管の流量検出用の流量センサと、前記送風機の送風量検出用の風量センサと、前記送風機の送風量を調整する、例えばインバータ式の送風機等の送風量調整手段とを備え、前記流量センサにて検出する燃料供給量に対して所定空気比に相当する設定送風量と前記風量センサにて検出する実際の送風量との差値量に基づいて前記送風量調整手段を介して送風機の送風量を調整制御するようにしてもよい。 Further, preferably, the flow rate sensor for detecting the flow rate of the fuel supply pipe that supplies fuel to the fuel injection nozzle, the air volume sensor for detecting the air flow rate of the blower, and the air volume sensor of the blower are adjusted, for example, an inverter type. The difference between the set air volume corresponding to the predetermined air ratio to the fuel supply amount detected by the flow rate sensor and the actual air volume detected by the air volume sensor. The air flow rate of the blower may be adjusted and controlled via the air flow rate adjusting means based on the amount.

このようにすれば、燃焼用空気の流路が狭まる方向へ調整される際に伴う空気抵抗の増加から、送風機にて設定送風量通りにバーナ本体に送風できず、実際に供給される送風量が所定空気比に満たない状態となった場合でも、その不足分相当の空気量を補えるように逐次送風機の送風量を補正できて安定した火炎形成が可能となる。 In this way, due to the increase in air resistance that accompanies the adjustment of the combustion air flow path in the narrowing direction, it is not possible to blow air to the burner body according to the set air flow rate by the blower, and the air flow rate actually supplied. Even if the air volume is less than the predetermined air ratio, the air volume of the sequential blower can be corrected so as to supplement the air volume corresponding to the shortage, and stable flame formation becomes possible.

そして、上記構成のバーナの運転時において、例えば最大燃焼状態からバーナ燃焼量を下げるとそれに応じて送風機からの送風量と共にバーナ本体内の静圧は低下するが、それを前記静圧センサが検出すると、先ず第一段階の静圧調整制御として前記保炎板と燃料噴射ノズルとを同調しながら一緒に後退させる。前記スロート胴部の内径は後方(バーナ本体側)に向けて漸次縮径するテーパ構造としているため、保炎板の後退に伴って燃焼用空気の流路の一部である保炎板外縁部とスロート胴部内周壁との隙間間隔は徐々に狭まって内部静圧は上昇していき、元の所定静圧値(例えば最大静圧値)に復帰・維持されることとなる。 Then, during operation of the burner having the above configuration, for example, when the burner combustion amount is lowered from the maximum combustion state, the static pressure in the burner body decreases with the amount of air blown from the blower, but the static pressure sensor detects it. Then, first, as the first stage static pressure adjustment control, the flame holding plate and the fuel injection nozzle are retracted together while synchronizing. Since the inner diameter of the throat body has a tapered structure that gradually shrinks toward the rear (burner body side), the outer edge of the flame retaining plate, which is a part of the flow path of the combustion air as the flame retaining plate retracts. The gap between the throat and the inner peripheral wall of the throat body gradually narrows, the internal static pressure rises, and the original predetermined static pressure value (for example, the maximum static pressure value) is restored and maintained.

また、前記保炎板がスロート基端部まで後退しきっても内部静圧を元の所定静圧値に調整できない場合には、第二段階の静圧調整制御として保炎板をスロート基端部にて動かないように固定した後、前記燃料噴射ノズルのみを進行方向を切り替えて前記保炎板の中心開口部に対して近接させるように前進させる。保炎板がスロート基端部まで後退しきることで燃焼用空気の流路の一部は略閉鎖状態となり、その状態下で燃料噴射ノズルを保炎板中心開口部に対して近接させることにより、燃焼用空気の流路を一層狭められて静圧を微調整(二次調整)でき、より低燃焼領域においてもバーナ本体内を元の所定静圧値に復帰・維持可能となる。 If the internal static pressure cannot be adjusted to the original predetermined static pressure value even if the flame holding plate is completely retracted to the throat base end, the flame holding plate is used as the throat base end as the second stage static pressure adjustment control. After fixing it so that it does not move, only the fuel injection nozzle is advanced so as to be close to the central opening of the flame holding plate by switching the traveling direction. When the flame retaining plate is completely retracted to the base end of the throat, a part of the flow path of the combustion air is substantially closed, and in that state, the fuel injection nozzle is brought close to the central opening of the flame retaining plate. The flow path of the combustion air can be further narrowed to finely adjust the static pressure (secondary adjustment), and the inside of the burner body can be restored and maintained at the original predetermined static pressure value even in a lower combustion region.

上記のような二段階静圧制御とすることによって、燃焼用空気量の極端に少なくなる最小燃焼量付近にあっても、バーナ本体から噴射される燃焼用空気の噴射流速を高燃焼量時と同等程度に維持でき、燃料油と燃焼用空気との撹拌混合性を落とさずに安定した火炎形成が可能となる。 By adopting the two-step static pressure control as described above, the injection flow velocity of the combustion air injected from the burner body can be set to that at the time of high combustion amount even in the vicinity of the minimum combustion amount where the amount of combustion air becomes extremely small. It can be maintained at the same level, and stable flame formation is possible without deteriorating the stirring mixture of the fuel oil and the combustion air.

以下、本発明の一実施例を図面に基づいて説明する。 Hereinafter, an embodiment of the present invention will be described with reference to the drawings.

図中の1は、例えば、アスファルトプラントの骨材加熱用ドライヤに設置される本発明の高ターンダウン比のバーナであって、単筒構造のバーナ本体2と、燃焼用空気供給用の送風機3とを送風ダクト4にて連結している。前記バーナ本体2の先端開口部には内径が漸次拡開するテーパ構造となるように、中空で略截頭円錐形状のスロート胴部5aを有するスロート5の小径部側を接続している。また、バーナ本体2の略中心部(円筒軸芯部)には、燃料供給管と戻り管(図示せず)とを内蔵した中空のロッド部材6を貫挿していると共に、該ロッド部材6をその上下から複数のガイドローラ7にて挟持し、図1中の太線矢印にて示すように、バーナ本体2の長手方向に沿って進退自在に支持している。 Reference numeral 1 in the figure is, for example, a burner having a high turndown ratio of the present invention installed in an aggregate heating dryer of an asphalt plant, which is a single-cylinder burner main body 2 and a blower 3 for supplying combustion air. Is connected by a ventilation duct 4. The small diameter side of the throat 5 having a hollow and substantially conical throat body 5a is connected to the tip opening of the burner body 2 so as to have a tapered structure in which the inner diameter gradually expands. Further, a hollow rod member 6 containing a fuel supply pipe and a return pipe (not shown) is inserted into the substantially central portion (cylindrical shaft core portion) of the burner main body 2, and the rod member 6 is inserted. It is sandwiched by a plurality of guide rollers 7 from above and below, and is supported so as to be able to advance and retreat along the longitudinal direction of the burner main body 2 as shown by the thick arrow in FIG.

前記ロッド部材6の先端部には燃料噴射ノズル8を固着していると共に、その前方に、例えばバネ体やガススプリング等の付勢手段9を介してバーナ本体2の内径と略同径でかつ環状の保炎板10を近接離反自在に取り付けている。なお、前記燃料噴射ノズル8と保炎板10との間隔は、前記付勢手段9の伸縮に伴って変動するが、燃料噴射ノズル8の周囲を通過する燃焼用空気の流速に大きく影響を及ぼすため、燃焼試験等を通じ、保炎板10の近接時或いは離反時にかかわらず適当な火炎形状が形成されるような範囲内において適宜決定するとよい。 A fuel injection nozzle 8 is fixed to the tip of the rod member 6, and the diameter is substantially the same as the inner diameter of the burner body 2 in front of the rod member 6 via an urging means 9 such as a spring body or a gas spring. An annular flame-retaining plate 10 is attached so as to be able to move apart from each other. The distance between the fuel injection nozzle 8 and the flame holding plate 10 varies as the urging means 9 expands and contracts, but it greatly affects the flow velocity of the combustion air passing around the fuel injection nozzle 8. Therefore, it is advisable to appropriately determine the flame holding plate 10 through a combustion test or the like within a range in which an appropriate flame shape is formed regardless of whether the flame holding plate 10 is in close proximity or separated.

一方、バーナ本体2の後端部を貫通して後方へ突出させたロッド基端部11には、ロッド部材6内の燃料供給管と戻り管とにそれぞれ接続させるように燃料供給配管12と燃料戻り配管13とを連結していると共に、前記ロッド部材6をバーナ本体2の長手方向に沿って進退動作させる進退手段14を備えている。 On the other hand, the rod base end portion 11 that penetrates the rear end portion of the burner main body 2 and protrudes rearward is connected to the fuel supply pipe 12 and the fuel so as to be connected to the fuel supply pipe and the return pipe in the rod member 6, respectively. In addition to connecting the return pipe 13, the rod member 6 is provided with advancing / retreating means 14 for advancing / retreating the rod member 6 along the longitudinal direction of the burner main body 2.

前記進退手段14は適宜の構成を採用し得るが、例えば、図1に示すように、バーナ本体2の後端部より後方へ延設した支持体15と、該支持体15と平行に軸支したスクリュ軸16と、該スクリュ軸16を回転駆動させるステッピングモータ17等から構成したものを好適に採用できる。図中の18は、前記ロッド基端部11とスクリュ軸16とを連結する連結片であって、該連結片18の連結部内面側には前記スクリュ軸16のスクリュ溝と螺合する溝部(図示せず)を刻設しており、前記ステッピングモータ17にてスクリュ軸16を正・逆回転させることで連結片18を介して前記ロッド部材6をバーナ本体2長手方向に沿って所定位置へ進退可能としている。 The advancing / retreating means 14 may adopt an appropriate configuration. For example, as shown in FIG. 1, a support 15 extending rearward from the rear end portion of the burner main body 2 and a shaft support parallel to the support 15. A screw shaft 16 formed of the screw shaft 16 and a stepping motor 17 or the like for rotationally driving the screw shaft 16 can be preferably adopted. Reference numeral 18 in the drawing is a connecting piece for connecting the rod base end portion 11 and the screw shaft 16, and a groove portion (screw groove) screwed with the screw groove of the screw shaft 16 is provided on the inner surface side of the connecting portion of the connecting piece 18. (Not shown) is engraved, and the screw shaft 16 is rotated forward and reverse by the stepping motor 17, so that the rod member 6 is moved to a predetermined position along the longitudinal direction of the burner body 2 via the connecting piece 18. It is possible to move forward and backward.

また、図中の19は、前記ロッド部材6の貫通するバーナ本体2基端部の貫通孔(図示せず)の隙間からバーナ本体2内部の高圧の燃焼用空気の噴出を防止する気密用のシール部材であって、本実施例においては、ロッド部材6の進退動作を妨げないように、例えば伸縮自在な蛇腹構造としている。 Further, 19 in the drawing is for airtightness to prevent high-pressure combustion air inside the burner body 2 from being ejected from a gap (not shown) at the end of two burner bodies through which the rod member 6 penetrates. It is a seal member, and in this embodiment, it has, for example, a stretchable bellows structure so as not to interfere with the advancing / retreating operation of the rod member 6.

図中の20はバーナ本体2の内部静圧を検出する静圧センサ、21は静圧/保炎板・燃料噴射ノズル調整制御器であって、該静圧/保炎板・燃料噴射ノズル調整制御器21では前記静圧センサ20にて検出する静圧値を逐次取り込み、取り込んだ静圧値を所定値、例えば最大燃焼量時における静圧値(例えば、約300mmAq)に維持するように前記進退手段14を介してロッド部材6先端部の保炎板10をスロート胴部5aの範囲内において進退させ、燃焼用空気の流路の一部である保炎板外縁部10aとスロート胴部5a内周壁との隙間Aの間隔を絞ってバーナ本体2の内部静圧を調整(一次調整)するようにしている。 In the figure, 20 is a static pressure sensor that detects the internal static pressure of the burner main body 2, and 21 is a static pressure / flame holding plate / fuel injection nozzle adjustment controller, and the static pressure / flame holding plate / fuel injection nozzle adjustment. The controller 21 sequentially captures the static pressure value detected by the static pressure sensor 20, and maintains the captured static pressure value at a predetermined value, for example, the static pressure value at the maximum combustion amount (for example, about 300 mmAq). The flame-retaining plate 10 at the tip of the rod member 6 is advanced and retreated within the range of the throat body 5a via the advancing / retreating means 14, and the flame-retaining plate outer edge 10a and the throat body 5a which are a part of the flow path of the combustion air. The internal static pressure of the burner main body 2 is adjusted (primary adjustment) by narrowing the gap A between the inner peripheral wall and the inner peripheral wall.

なお、前記スロート5の全長に対するスロート胴部5aの長さは適宜決定するとよいが、例えば、スロート胴部5aの長さを長くとるように形成すれば、保炎板外縁部10aとテーパ構造のスロート胴部5a内周壁との隙間Aの間隔の調整しろを多く確保できるようになり微調整が可能となる。 The length of the throat body 5a with respect to the total length of the throat 5 may be appropriately determined. For example, if the throat body 5a is formed to be long, the flame retaining plate outer edge portion 10a and the tapered structure can be formed. A large amount of adjustment margin for the gap A with the inner peripheral wall of the throat body 5a can be secured, and fine adjustment is possible.

また、図中の22は前記保炎板10の進退動作を拘束して固定する固定手段であって、該固定手段22は、例えばスロート5基端部に備えたシリンダ23と、該シリンダ23よりバーナ本体2内の軸芯方向に向けて伸縮するピストンロッドの先端部に備えた略U字形状の拘束片24と、前記ピストンロッドの伸縮時にバーナ本体2内から燃焼用空気が外部へ噴き出さないようにするカバー体25等から構成している。 Further, 22 in the drawing is a fixing means for restraining and fixing the advancing / retreating operation of the flame holding plate 10, and the fixing means 22 is, for example, a cylinder 23 provided at the base end of the throat 5 and the cylinder 23. A substantially U-shaped restraint piece 24 provided at the tip of a piston rod that expands and contracts in the direction of the axis inside the burner body 2, and combustion air is ejected from the inside of the burner body 2 to the outside when the piston rod expands and contracts. It is composed of a cover body 25 and the like to prevent it from occurring.

そして、前記保炎板10がスロート5の基端部まで後退しきっても内部静圧を前記所定値に調整できない場合には、前記静圧/保炎板・燃料噴射ノズル調整制御器21は、前記固定手段22のシリンダ23のピストンロッドを伸長させ、先端の拘束片24にて前記保炎板の外縁部10aを挟持して保炎板10の進退動作を一時的に拘束して固定した後、その状態から前記進退手段14を介してロッド部材6先端部の燃料噴射ノズル8を前記付勢手段9の付勢力に抗しながら前記保炎板の中心開口部10bに対して近接離反させるように進退させることにより、前記同様に燃焼用空気の流路の一部である保炎板中心開口部10bと燃料噴射ノズル8との隙間Bの間隔を絞ってバーナ本体2の内部静圧を微調整(二次調整)するようにしている。 Then, when the internal static pressure cannot be adjusted to the predetermined value even if the flame holding plate 10 is completely retracted to the base end portion of the throat 5, the static pressure / flame holding plate / fuel injection nozzle adjustment controller 21 may be used. After extending the piston rod of the cylinder 23 of the fixing means 22 and sandwiching the outer edge portion 10a of the flame holding plate with the restraining piece 24 at the tip, the advancing / retreating operation of the flame holding plate 10 is temporarily restrained and fixed. From that state, the fuel injection nozzle 8 at the tip of the rod member 6 is moved away from the central opening 10b of the flame holding plate via the advancing / retreating means 14 while resisting the urging force of the urging means 9. By advancing and retreating to, the internal static pressure of the burner body 2 is reduced by narrowing the distance between the flame holding plate center opening 10b, which is a part of the flow path of the combustion air, and the gap B between the fuel injection nozzle 8 as described above. I am trying to make adjustments (secondary adjustments).

なお、前記静圧/保炎板・燃料噴射ノズル調整制御器21に、前記バーナ本体2内部の設定静圧値として前記各隙間A、Bの間隔を絞らずとも安定した火炎形成が維持可能な任意の燃焼量時の静圧値を予め設定し、前記静圧センサ20にて検出する静圧値が前記設定静圧値を下回ったときに限り、該設定静圧値に復帰、維持すべく前記二段階静圧制御を行うようにすることもできる。 It should be noted that stable flame formation can be maintained in the static pressure / flame holding plate / fuel injection nozzle adjustment controller 21 without narrowing the distance between the gaps A and B as the set static pressure value inside the burner main body 2. The static pressure value at an arbitrary combustion amount is set in advance, and only when the static pressure value detected by the static pressure sensor 20 is lower than the set static pressure value, the set static pressure value is restored and maintained. It is also possible to perform the two-step static pressure control.

前記制御を採用することにより、前記設定静圧値として、例えば、燃焼試験等を通じて知見される、前記各燃焼用空気の流路を絞らずとも安定した火炎形成が維持可能な下限付近での燃焼量時の静圧値(例えば、約200mmAq)を設定しておけば、高燃焼領域においては保炎板10や燃料噴射ノズル8の進退動作は行われなくなる一方、火炎形成が不安定となる低燃焼領域の範囲内に限って保炎板10や燃料噴射ノズル8の進退動作が行われることとなり、保炎板10や燃料噴射ノズル8の調整しろをより有効に生かせて静圧の微調整が可能となる。 By adopting the control, as the set static pressure value, for example, combustion in the vicinity of the lower limit where stable flame formation can be maintained without narrowing the flow path of each combustion air, which is found through a combustion test or the like. If the static pressure value (for example, about 200 mmAq) at the time of quantity is set, the flame holding plate 10 and the fuel injection nozzle 8 do not move forward and backward in the high combustion region, but the flame formation becomes unstable. The flame holding plate 10 and the fuel injection nozzle 8 are moved forward and backward only within the range of the combustion region, and the adjustment margin of the flame holding plate 10 and the fuel injection nozzle 8 can be used more effectively to finely adjust the static pressure. It will be possible.

また、前記ロッド部材6にA重油や灯油等の燃料油を供給する燃料供給配管12はその途中に燃料供給ポンプ26及び流量センサ27を介在させて他端部を燃油タンク28に連結している一方、併設した燃料戻り配管13はその途中に流量調整弁29を介在させて他端部を前記燃料供給ポンプ26上流側の燃料供給配管12に連結しており、コントロールモータ30にて前記流量調整弁29の開度を調整して燃料油の戻り量を調整することにより、ロッド部材6先端部の燃料噴射ノズル8からの燃料油の噴射速度をあまり変動させることなく噴射量のみを調整可能としている。 Further, the fuel supply pipe 12 for supplying fuel oil such as heavy oil A or kerosene to the rod member 6 has a fuel supply pump 26 and a flow sensor 27 interposed therebetween, and the other end thereof is connected to the fuel tank 28. On the other hand, the adjacent fuel return pipe 13 has a flow rate adjusting valve 29 interposed in the middle thereof, and the other end thereof is connected to the fuel supply pipe 12 on the upstream side of the fuel supply pump 26, and the flow rate is adjusted by the control motor 30. By adjusting the opening degree of the valve 29 to adjust the return amount of the fuel oil, it is possible to adjust only the injection amount without changing the injection speed of the fuel oil from the fuel injection nozzle 8 at the tip of the rod member 6 so much. There is.

また、前記送風機3の吸気口31には略直管構造の吸気管32を接続し、該吸気管32の途中には送風量検出用の風量センサ33を備えると共に、送風機3の駆動モータ34には送風量調整手段である回転数制御用のインバータ35を備えており、該インバータ35にて前記駆動モータ34の回転数を調整することにより、送風量調整用ダンパー等を要することなくバーナ燃焼量に見合った送風量をバーナ本体2に供給可能としている。 Further, an intake pipe 32 having a substantially straight pipe structure is connected to the intake port 31 of the blower 3, and an air volume sensor 33 for detecting the amount of air blown is provided in the middle of the intake pipe 32, and the drive motor 34 of the blower 3 is provided. Is equipped with an inverter 35 for controlling the number of revolutions, which is a means for adjusting the amount of air blown, and by adjusting the number of revolutions of the drive motor 34 with the inverter 35, the amount of burner combustion without the need for a damper for adjusting the amount of air blown. It is possible to supply the amount of air blown to the burner main body 2 in accordance with the above.

図中の36は燃料/送風量調整制御器であって、該燃料/送風量調整制御器36では前記流量調整弁29にて調整して前記流量センサ27にて検出する燃料供給量を逐次取り込み、この取り込んだ燃料供給量に対して予め設定した所定空気比(例えば約1.2程度)に相当する設定送風量を算出し、この算出した設定送風量と前記風量センサ33にて検出する実際の送風量との差値量に基づき、前記インバータ35を介して送風機3から供給する送風量を調整するようにすると好ましい。 Reference numeral 36 in the figure is a fuel / air flow rate adjustment controller, and the fuel / air flow rate adjustment controller 36 sequentially captures the fuel supply amount that is adjusted by the flow rate adjusting valve 29 and detected by the flow rate sensor 27. , The set air flow rate corresponding to a predetermined air ratio (for example, about 1.2) set in advance with respect to the taken-in fuel supply amount is calculated, and the calculated set air flow rate and the actual air volume sensor 33 detect it. It is preferable to adjust the amount of air supplied from the blower 3 via the inverter 35 based on the amount of difference from the amount of air blown.

こうすることにより、保炎板外縁部10aとスロート胴部5a内周壁との隙間Aの間隔、及び保炎板中心開口部10bと燃料噴射ノズル8との隙間Bの間隔が狭まる方向へ調整される際に伴う空気抵抗の増加から、送風機3にて設定送風量通りに送風できず、実際の送風量が所定空気比に満たない状態となった場合でも、その不足分の空気量を補えるように逐次送風機3の送風量を修正でき、送風量不足による燃焼不良や失火等の不具合を未然に防止できて安定した火炎形成が可能となる。 By doing so, the distance between the gap A between the outer edge of the flame holding plate 10a and the inner peripheral wall of the throat body 5a and the distance B between the center opening 10b of the flame holding plate and the fuel injection nozzle 8 are adjusted in a narrowing direction. Due to the increase in air resistance due to the increase in air resistance, even if the blower 3 cannot blow air according to the set air volume and the actual air volume is less than the predetermined air ratio, the shortage of air volume can be compensated. The air volume of the blower 3 can be corrected sequentially, and problems such as combustion failure and misfire due to insufficient air volume can be prevented, and stable flame formation becomes possible.

そして、上記構成のバーナ1運転時には、例えば、バーナ燃焼量を増加するとそれに応じて送風機3からの送風量と共にバーナ本体2の内部静圧は高くなるが、それを静圧センサ20が検出すると、前記静圧/保炎板・燃料噴射ノズル調整制御器21は前記進退手段14のステッピングモータ17を介してロッド部材6先端部の保炎板10及び燃料噴射ノズル8を、図2中の矢印Xにて示すように(図中の左方向に)前進させる。 Then, during the operation of the burner 1 having the above configuration, for example, when the burner combustion amount is increased, the internal static pressure of the burner main body 2 increases with the amount of air blown from the blower 3, but when the static pressure sensor 20 detects it, The static pressure / flame-retaining plate / fuel injection nozzle adjustment controller 21 connects the flame-retaining plate 10 and the fuel injection nozzle 8 at the tip of the rod member 6 via the stepping motor 17 of the advancing / retreating means 14, and the arrow X in FIG. Move forward (to the left in the figure) as shown by.

前記スロート胴部5aの内径は、前方(図中の左方向)に向けて漸次拡開する略テーパ構造としているため、保炎板10の前進動作に伴って保炎板外縁部10aとスロート胴部5a内周壁との隙間Aの間隔は徐々に広がっていき、それと共にバーナ本体2内の静圧は低下していく。そして、前記静圧が所定値(例えば、約300mmAq)に復帰すれば、その位置で保炎板10を停止させる。 Since the inner diameter of the throat body 5a has a substantially tapered structure that gradually expands toward the front (leftward in the drawing), the flame holding plate outer edge 10a and the throat body are formed as the flame retaining plate 10 moves forward. The distance between the gap A and the inner peripheral wall of the portion 5a gradually widens, and at the same time, the static pressure inside the burner main body 2 decreases. Then, when the static pressure returns to a predetermined value (for example, about 300 mmAq), the flame holding plate 10 is stopped at that position.

このとき、バーナ火炎の形成される保炎板10前方側には、図2に示すように、燃料噴射ノズル8周囲(燃料噴射ノズル8と保炎板中心開口部10bとの隙間B)を通過して保炎板中心開口部10bへ抜け出る燃焼用空気と共に、保炎板外縁部10aとスロート胴部5a内周壁との隙間Aを通過する燃焼用空気とが供給され、安定した火炎形成が可能となる。 At this time, as shown in FIG. 2, the front side of the flame holding plate 10 on which the burner flame is formed passes around the fuel injection nozzle 8 (the gap B between the fuel injection nozzle 8 and the flame holding plate center opening 10b). Then, along with the combustion air that escapes to the central opening 10b of the flame holding plate, the combustion air that passes through the gap A between the outer edge portion 10a of the flame holding plate and the inner peripheral wall of the throat body 5a is supplied, and stable flame formation is possible. It becomes.

一方、バーナ燃焼量を減少するとそれに応じて送風機3からの送風量と共にバーナ本体2内部の静圧は低下するが、それを静圧センサ20が検出すると、前記静圧/保炎板・燃料噴射ノズル調整制御器21は、第一段階の静圧調整制御として前記進退手段14のステッピングモータ17を介してロッド部材6先端部の保炎板10及び燃料噴射ノズル8を、図3中の矢印Yにて示すように(図中の右方向に)後退させる。 On the other hand, when the burner combustion amount is reduced, the static pressure inside the burner main body 2 decreases with the amount of air blown from the blower 3, but when the static pressure sensor 20 detects it, the static pressure / flame holding plate / fuel injection is performed. The nozzle adjustment controller 21 connects the flame holding plate 10 at the tip of the rod member 6 and the fuel injection nozzle 8 via the stepping motor 17 of the advancing / retreating means 14 as the first-stage static pressure adjustment control, and the arrow Y in FIG. Retreat (to the right in the figure) as shown by.

そして、保炎板10の後退動作に伴って保炎板外縁部10aとスロート胴部5a内周壁との隙間Aの間隔は徐々に狭まっていき、それと共にバーナ本体2の内部静圧は上昇していく。そして、前記静圧が所定値に復帰すれば、その位置で保炎板10を停止させる。なお、この間は前記保炎板10と燃料噴射ノズル8との隙間B間隔は付勢手段9の付勢力によって一定間隔に維持されている。 Then, as the flame retaining plate 10 retracts, the distance between the gap A between the flame retaining plate outer edge portion 10a and the inner peripheral wall of the throat body portion 5a gradually narrows, and the internal static pressure of the burner body 2 rises at the same time. To go. Then, when the static pressure returns to a predetermined value, the flame holding plate 10 is stopped at that position. During this period, the gap B interval between the flame holding plate 10 and the fuel injection nozzle 8 is maintained at a constant interval by the urging force of the urging means 9.

また、前記保炎板10がスロート5基端部まで後退しきっても、即ち保炎板10の調整しろがなくなっても内部静圧を前記所定値に調整できない場合には、前記静圧/保炎板・燃料噴射ノズル調整制御器21は、第二段階の静圧調整制御として前記固定手段22のシリンダ23のピストンロッドを、図4の矢印Zにて示すように伸長させ、先端部の拘束片24にて保炎板外縁部10aを挟持して保炎板10の進退動作を一時的に拘束して固定する。 Further, if the internal static pressure cannot be adjusted to the predetermined value even if the flame retaining plate 10 is completely retracted to the end of the throat 5 base, that is, even if the flame retaining plate 10 has no adjustment margin, the static pressure / retention is performed. The flame plate / fuel injection nozzle adjustment controller 21 extends the piston rod of the cylinder 23 of the fixing means 22 as shown by the arrow Z in FIG. 4 as the second stage static pressure adjustment control, and restrains the tip portion. The outer edge portion 10a of the flame holding plate is sandwiched between the pieces 24 to temporarily restrain and fix the advancing / retreating operation of the flame holding plate 10.

そして、この状態で前記進退手段14のステッピングモータ17を介してロッド部材6先端部の燃料噴射ノズル8の進行方向を切り替え、図5中の矢印Xにて示すように(図中の左方向に)付勢手段9の付勢力に抗しながら固定状態の保炎板10の中心開口部10bに近接させるように前進させる。 Then, in this state, the traveling direction of the fuel injection nozzle 8 at the tip of the rod member 6 is switched via the stepping motor 17 of the advancing / retreating means 14, and as shown by the arrow X in FIG. ) While resisting the urging force of the urging means 9, the flame retaining plate 10 in the fixed state is advanced so as to approach the central opening 10b.

このとき、保炎板10がスロート5基端部まで後退しきることで燃焼用空気の流路の一部である保炎板外縁部10a側の隙間Aは略閉鎖状態となり、燃焼用空気の流路は専ら燃料噴射ノズル8の周囲を通過して保炎板中心開口部10bに抜け出る流路に限定されると共に、その状態下で燃料噴射ノズル8を保炎板中心開口部10bに向けて近接させることにより、限定された燃焼用空気の流路を一層狭められてバーナ本体2内の静圧を効果的に高められる。そして、前記内部静圧が所定値(例えば、約300mmAq)に復帰すれば、その位置で燃料噴射ノズル8を停止させる。 At this time, when the flame holding plate 10 is completely retracted to the end of the throat 5, the gap A on the outer edge portion 10a of the flame holding plate, which is a part of the flow path of the combustion air, is substantially closed, and the flow of the combustion air The path is limited to the flow path that passes around the fuel injection nozzle 8 and exits to the flame holding plate center opening 10b, and in that state, the fuel injection nozzle 8 approaches the flame holding plate center opening 10b. By doing so, the limited flow path of the combustion air is further narrowed, and the static pressure in the burner main body 2 can be effectively increased. Then, when the internal static pressure returns to a predetermined value (for example, about 300 mmAq), the fuel injection nozzle 8 is stopped at that position.

なお、上記実施例においては、保炎板10と燃料噴射ノズル8とを一本のロッド部材6に取り付け、該ロッド部材6の進退動作に伴って保炎板10と燃料噴射ノズル8とを同調して進退させる構成としたが、何らこれに限定されるものではなく、例えば、一対のロッド部材をバーナ本体2の長手方向に沿って進退自在に並設し、一方のロッド部材は、前記同様に燃料供給管と戻り管とを内蔵した中空状とした上でその先端部に燃料噴射ノズル8を固着すると共に、他方のロッド部材の先端部には保炎板10を固着し、前記各ロッド部材の基端部側にロッド部材を進退動作させる進退手段14を個別に具備したものなども採用できる。 In the above embodiment, the flame holding plate 10 and the fuel injection nozzle 8 are attached to one rod member 6, and the flame holding plate 10 and the fuel injection nozzle 8 are synchronized with each other as the rod member 6 moves forward and backward. However, the configuration is not limited to this. For example, a pair of rod members are arranged side by side so as to be able to advance and retreat along the longitudinal direction of the burner body 2, and one rod member is the same as described above. A fuel injection nozzle 8 is fixed to the tip of the hollow shape having a fuel supply pipe and a return pipe built therein, and a flame retaining plate 10 is fixed to the tip of the other rod member. It is also possible to adopt one individually provided with advancing / retreating means 14 for advancing / retreating the rod member on the base end side of the member.

前記構成とした場合、バーナ燃焼量を低下させる際には、先ず、第一段階の静圧調整制御として燃料噴射ノズル8を固着したロッド部材と、保炎板10を固着したロッド部材とを互いの隙間間隔を変えないように同調しながら一緒に後退させ、保炎板外縁部10aとスロート胴部5a内周壁との隙間A間隔を絞ってバーナ本体2の内部静圧を所定値に調整(一次調整)する。また、保炎板10がスロート5基端部まで後退しきっても内部静圧を前記所定値に調整できない場合には、第二段階の静圧調整制御として保炎板10側のロッド部材を停止させて保炎板10をスロート5基端部に留まらせつつ、燃料噴射ノズル8側のロッド部材の進行方向を切り替えて前進させ、停止状態にある前記保炎板の中心開口部10bに対して燃料噴射ノズル8を近接させ、保炎板中心開口部10bと燃料噴射ノズル8との隙間B間隔を絞ってバーナ本体2の内部静圧を所定値に微調整(二次調整)する。 In the case of the above configuration, when reducing the burner combustion amount, first, as the first stage static pressure adjustment control, the rod member to which the fuel injection nozzle 8 is fixed and the rod member to which the flame holding plate 10 is fixed are mutually attached. Adjust the internal static pressure of the burner body 2 to a predetermined value by narrowing the gap A between the outer edge of the flame holding plate 10a and the inner peripheral wall of the throat body 5a while synchronizing so as not to change the gap between the two. Primary adjustment). If the internal static pressure cannot be adjusted to the predetermined value even if the flame holding plate 10 is completely retracted to the end of the throat 5, the rod member on the flame holding plate 10 side is stopped as the second stage static pressure adjustment control. While keeping the flame holding plate 10 at the end of the throat 5, the rod member on the fuel injection nozzle 8 side is switched to move forward, and the flame holding plate 10 is moved forward with respect to the central opening 10b of the flame holding plate in the stopped state. The fuel injection nozzle 8 is brought close to each other, the gap B between the flame holding plate center opening 10b and the fuel injection nozzle 8 is narrowed, and the internal static pressure of the burner main body 2 is finely adjusted (secondary adjustment) to a predetermined value.

このような二段階静圧制御によって、高ターンダウン比のバーナにおいては、燃焼用空気量が最大燃焼量時と比較して極端に少なくなる最小燃焼量付近にあっても、バーナ本体2から噴射される燃焼用空気の噴射流速を高燃焼量時と同等程度に維持でき、燃料油と燃焼用空気との撹拌混合性を落とすことなく良好に燃焼させることが可能となる。 With such two-step static pressure control, in a burner with a high turndown ratio, even if the amount of combustion air is near the minimum combustion amount, which is extremely small compared to the maximum combustion amount, it is injected from the burner body 2. The injection flow velocity of the combustion air to be produced can be maintained at the same level as that at the time of high combustion amount, and the fuel oil and the combustion air can be satisfactorily burned without deteriorating the stirring mixture.

なお、前記二段階静圧制御において、例えば、保炎板10がスロート5基端部まで後退しきる前、即ち保炎板外縁部10aとスロート胴部5a内周壁との隙間Aを若干残した状態で、燃料噴射ノズル6を保炎板中心開口部10bに近接させるようにしてもよい。その場合、燃焼用空気の流路を保炎板外縁部10a側にもある程度確保しながらバーナ本体2の内部静圧を微調整でき、それによって、例えば、燃料油と燃焼用空気との撹拌混合性を高めたり、スロート5の赤熱対策等の期待ができる。 In the two-step static pressure control, for example, before the flame holding plate 10 is completely retracted to the base end of the throat 5, that is, a state in which a slight gap A between the outer edge of the flame holding plate 10a and the inner peripheral wall of the throat body 5a is left. Therefore, the fuel injection nozzle 6 may be brought close to the central opening 10b of the flame holding plate. In that case, the internal static pressure of the burner body 2 can be finely adjusted while securing a flow path of the combustion air on the outer edge portion 10a side of the flame holding plate to some extent, whereby, for example, the fuel oil and the combustion air are agitated and mixed. It can be expected to improve the sexuality and to take measures against redness of the throat 5.

本発明は、液体燃料用の圧力噴霧式のバーナに対して広く利用できる。 The present invention can be widely used for pressure spray burners for liquid fuels.

1…バーナ 2…バーナ本体
3…送風機 4…送風ダクト
5…スロート 5a…スロート胴部
6…ロッド部材 8…燃料噴射ノズル
9…付勢手段 10…保炎板
10a…保炎板外縁部 10b…保炎板中心開口部
12…燃料供給配管 13…燃料戻り配管
14…進退手段 20…静圧センサ
21…静圧/保炎板・燃料噴射ノズル調整制御器
22…固定手段 27…流量センサ
33…風量センサ 35…インバータ(送風量調整手段)
36…燃料/送風量調整制御器
1 ... Burner 2 ... Burner body 3 ... Blower 4 ... Blower duct 5 ... Throat 5a ... Throat body 6 ... Rod member 8 ... Fuel injection nozzle 9 ... Biasing means 10 ... Flame retaining plate 10a ... Flame retaining plate outer edge 10b ... Flame retaining plate center opening 12 ... Fuel supply piping 13 ... Fuel return piping 14 ... Advancing / retreating means 20 ... Static pressure sensor 21 ... Static pressure / flame retaining plate / fuel injection nozzle adjustment controller 22 ... Fixing means 27 ... Flow sensor 33 ... Air volume sensor 35 ... Inverter (air volume adjusting means)
36 ... Fuel / air volume adjustment controller

Claims (3)

単筒構造のバーナ本体の先端開口部に中空で截頭円錐形状のスロート胴部を有するスロートの小径部側を接続し、前記バーナ本体の内径と同径で環状の保炎板と、該保炎板の後方に位置する燃料噴射ノズルとを備え、前記保炎板はバーナ本体の長手方向に沿ってスロート胴部内を進退自在とする一方、前記燃料噴射ノズルは前記保炎板中心開口部に対して進退自在とすると共に、前記バーナ本体には内部静圧を検出する静圧センサを備え、該静圧センサにて検出する静圧値に基づいて前記保炎板と前記燃料噴射ノズルとを同調しながら進退させて保炎板外縁部と前記スロート胴部内周壁との隙間間隔を調整する第一段階の静圧調整制御と、前記保炎板をスロートの基端部にて固定して前記燃料噴射ノズルのみを進退させて保炎板中心開口部と燃料噴射ノズルとの隙間間隔を微調整する第二段階の静圧調整制御とからなる二段階静圧制御によってバーナ本体内部の静圧を所定値に維持しながら火炎を形成するようにしたことを特徴とするバーナ。 Connect the small diameter portion side of the throat having a throat body ofhead conical hollow in the front end opening portion of the burner body of a single cylinder structure, the flame holding plate annular inner diameter and the same diameter of the burner body,-holding It is equipped with a fuel injection nozzle located behind the flame plate, and the flame holding plate allows the flame holding plate to move forward and backward in the throat body along the longitudinal direction of the burner body, while the fuel injection nozzle is located at the center opening of the flame holding plate. On the other hand, the burner body is provided with a static pressure sensor for detecting the internal static pressure, and the flame holding plate and the fuel injection nozzle are provided based on the static pressure value detected by the static pressure sensor. The first-stage static pressure adjustment control for adjusting the gap between the outer edge of the flame holding plate and the inner peripheral wall of the throat body by advancing and retreating while synchronizing, and the flame holding plate fixed at the base end of the throat. The static pressure inside the burner body is controlled by the two-stage static pressure control, which consists of the second-stage static pressure adjustment control that finely adjusts the gap between the center opening of the flame holding plate and the fuel injection nozzle by advancing and retreating only the fuel injection nozzle. A burner characterized by forming a flame while maintaining a predetermined value. 前記バーナ本体内部の設定静圧値として安定した火炎形成が維持可能な任意の燃焼量時の静圧値を設定し、前記静圧センサにて検出する静圧値が前記設定静圧値を下回ったときのみに前記二段階静圧制御を行うようにしたことを特徴とする請求項1記載のバーナ。 As the set static pressure value inside the burner body, a static pressure value at an arbitrary combustion amount that can maintain stable flame formation is set, and the static pressure value detected by the static pressure sensor is lower than the set static pressure value. The burner according to claim 1, wherein the two-step static pressure control is performed only when the burner is used. 前記燃料噴射ノズルに燃料を供給する燃料供給配管の流量検出用の流量センサと、前記バーナ本体に燃焼用空気を供給する送風機の送風量検出用の風量センサと、前記送風機の送風量を調整する送風量調整手段とを備え、前記流量センサにて検出する燃料供給量に対して所定空気比に相当する設定送風量と前記風量センサにて検出する実際の送風量との差値量に基づいて前記送風量調整手段を介して送風機の送風量を調整制御するようにしたことを特徴とする請求項1または2記載のバーナ。 The flow rate sensor for detecting the flow rate of the fuel supply pipe that supplies fuel to the fuel injection nozzle, the air volume sensor for detecting the air flow rate of the blower that supplies combustion air to the burner body, and the air flow rate of the blower are adjusted. It is equipped with an air flow rate adjusting means, and is based on the difference value between the set air volume corresponding to a predetermined air ratio with respect to the fuel supply amount detected by the flow rate sensor and the actual air volume detected by the air volume sensor. The burner according to claim 1 or 2, wherein the air flow rate of the blower is adjusted and controlled via the air flow rate adjusting means.
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