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JP6900012B2 - container - Google Patents
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JP6900012B2 - container - Google Patents

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JP6900012B2
JP6900012B2 JP2017112471A JP2017112471A JP6900012B2 JP 6900012 B2 JP6900012 B2 JP 6900012B2 JP 2017112471 A JP2017112471 A JP 2017112471A JP 2017112471 A JP2017112471 A JP 2017112471A JP 6900012 B2 JP6900012 B2 JP 6900012B2
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protrusion
wall
welding
container
side wall
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JP2018203348A (en
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憲司 秋山
憲司 秋山
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Sanko Co Ltd
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Sanko Co Ltd
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Description

本発明は、互いに対向する1対の第1側壁を有する溝形の容器基体と、その容器基体の両端部を閉塞する1対の第2側壁とを有してなる容器に関する。 The present invention relates to a container having a groove-shaped container base having a pair of first side walls facing each other and a pair of second side walls closing both ends of the container base.

従来、この種の容器として、第2側壁の両側縁部から突出する1対の連結突壁に縦溝を形成し、それら縦溝に1対の第1側壁の側縁部を挿入されて溶着されたものが知られている(例えば、特許文献1参照)。 Conventionally, as a container of this type, a vertical groove is formed in a pair of connecting protrusions protruding from both side edges of the second side wall, and a pair of side edges of the first side wall are inserted into the vertical groove and welded. Is known (see, for example, Patent Document 1).

特開2015−93706号公報(図1,段落[0026])Japanese Unexamined Patent Publication No. 2015-93706 (Fig. 1, paragraph [0026])

しかしながら、上記した従来の容器では、溶着品質が安定しないという問題があった。 However, the above-mentioned conventional container has a problem that the welding quality is not stable.

本発明は、上記事情に鑑みてなされたもので、溶着部分の品質が安定した容器の提供を目的とする。 The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a container in which the quality of the welded portion is stable.

上記目的を達成するためになされた請求項1の発明は、両端開放の溝形状をなして、互いに対向する1対の第1側壁を有する容器基体と、前記容器基体の端部を閉塞する1対の第2側壁と、各前記第2側壁の両側縁部から突出し、前記1対の第1側壁の側縁部を受容する溝部を有する連結突壁と、各前記連結突壁のうち前記溝部より外側の外側突壁に設けられ、前記第1側壁に溶着される溶着部と、各前記連結突壁のうち前記溝部より内側の内側突壁における前記溶着部の裏側位置又はその近傍位置に配置され、前記連結突壁において前記容器内に最も突出する溶着支持突部と、前記溶着支持突部の先端に形成されて、前記溶着部と平行な溶着支持面と、を備え、前記外側突壁全体は、前記内側突壁全体より前記第2側壁から大きく突出し、前記溶着部は、少なくとも一部が前記内側突壁全体の先端より先方に位置し、前記内側突壁には、その先端から先方に張り出し、前記第1側壁を挟んで前記溶着部に内側から対向するカバー突部が備えられている容器である。 The invention of claim 1 made in order to achieve the above object is to close a container base having a pair of first side walls facing each other and an end portion of the container base in a groove shape with both ends open. A pair of second side walls, a connecting projection wall having a groove portion protruding from both side edges of each of the second side walls and receiving the side edge portion of the pair of first side walls, and the groove portion of each of the connecting protrusion walls. A welded portion provided on the outer outer protruding wall and welded to the first side wall, and a position on the back side of the welded portion or a position in the vicinity thereof on the inner protruding wall inside the groove portion of each of the connecting protruding walls. The outer protrusion wall is provided with a welding support protrusion most protruding into the container in the connecting protrusion, and a welding support surface formed at the tip of the welding support protrusion and parallel to the welding portion. The whole protrudes more from the second side wall than the entire inner protrusion, and at least a part of the welded portion is located ahead of the tip of the entire inner protrusion, and the inner protrusion is beyond the tip. It is a container provided with a cover protrusion that projects from the inside and faces the welded portion from the inside across the first side wall.

請求項2の発明は、前記外側突壁には、前記溶着部の位置を示す目印部が備えられている請求項1に記載の容器である。 The invention of claim 2 is the container according to claim 1, wherein the outer protrusion wall is provided with a mark portion indicating the position of the welded portion.

請求項の発明は、前記カバー突部に前記溶着支持突部が形成されている請求項1又は2に記載の容器である。 The invention according to claim 3 is the container according to claim 1 or 2 , wherein the welding support protrusion is formed on the cover protrusion.

請求項の発明は、前記溶着部の周囲10[mm]以内に前記外側突壁から突出するリブを有していない請求項1乃至の何れか1の請求項に記載の容器である。 The invention according to claim 4 is the container according to any one of claims 1 to 3 , which does not have a rib protruding from the outer protrusion within 10 [mm] around the welded portion.

請求項1の容器では、外側突壁と内側突壁とが第1側壁を挟んで対向した状態で溶着台が内側突壁に宛がわれる。そして、溶着用ホーンが外側突壁に押し付けられて、外側突壁に第1側壁に溶着した溶着部が形成される。ここで、本発明の容器には、内側突壁における溶着部の裏側位置又はその近傍位置に溶着支持突部が設けられている。そして、それら溶着支持突部が、連結突壁において容器内に最も突出すると共に、溶着支持突部の先端の溶着支持面が溶着部と平行になっている。これにより、第1側壁と連結突壁とが溶着用ホーンと溶着台とに挟まれた状態で安定し、溶着品質も安定する。また、外側突壁全体が内側突壁全体より大きく突出しているので、それらの間の溝部を成形する金型の溝部成形用突片の突出量が抑えられて、溝部成形用突片の強度が高くなる。この場合、外側突壁の溶着部が内側突壁の先方に位置して、第1側壁の裏面(内面)に溶着垂れが見えるようになるという問題を生じるが、本発明では、内側突壁の先端から先方に張り出すカバー突部にて、溶着垂れを隠すことができ、上記問題も解消される。 In the container of claim 1, the welding table is addressed to the inner protrusion wall in a state where the outer protrusion wall and the inner protrusion wall face each other with the first side wall interposed therebetween. Then, the welding horn is pressed against the outer protrusion wall, and a welding portion welded to the first side wall is formed on the outer protrusion wall. Here, the container of the present invention is provided with a welding support protrusion at or near the back side of the welding portion on the inner protrusion wall. The welding support protrusions most protrude into the container on the connecting protrusions, and the welding support surface at the tip of the welding support protrusions is parallel to the welding parts. As a result, the first side wall and the connecting protrusion wall are stabilized in a state of being sandwiched between the welding horn and the welding table, and the welding quality is also stable. Further, since the entire outer protrusion wall protrudes larger than the entire inner protrusion wall, the amount of protrusion of the groove forming protrusion of the mold for forming the groove between them is suppressed, and the strength of the groove forming protrusion is increased. It gets higher. In this case, there arises a problem that the welded portion of the outer protrusion wall is located ahead of the inner protrusion wall and the welding sagging becomes visible on the back surface (inner surface) of the first side wall. Welding dripping can be hidden by the cover protrusion protruding from the tip to the front, and the above problem is solved.

請求項2の容器の外側突壁には、溶着部の位置を示す目印部が備えられているので、溶着用ホーンが溶着支持突部から大きく外れた位置に押し付けられることが防がれ、溶着品質が安定する。 Since the outer protrusion wall of the container according to claim 2 is provided with a mark portion indicating the position of the welding portion, it is possible to prevent the welding horn from being pressed to a position significantly deviated from the welding support protrusion, and welding. The quality is stable.

請求項の容器では、カバー突部にも溶着支持突部が形成されているので、溶着品質が安定する。 In the container of claim 3, since the welding support protrusion is also formed at the cover protrusion, the welding quality is stable.

溶着用ホーンが押し付けられる部分の近傍にリブが配置されていると、リブの周囲に応力が集中して塑性変形による樹脂の白化が生じる。これに対し、請求項の発明のように、溶着部の周囲10[mm]以内に外側突壁から突出するリブを有しないので、上記した応力集中が緩和され、白化を抑えることができる。
If the ribs are arranged near the portion where the welding horn is pressed, stress is concentrated around the ribs and whitening of the resin due to plastic deformation occurs. On the other hand, unlike the invention of claim 4 , since there is no rib protruding from the outer protrusion within 10 [mm] around the welded portion, the above-mentioned stress concentration can be alleviated and whitening can be suppressed.

本発明の一実施形態に係る容器の斜視図Perspective view of the container according to the embodiment of the present invention 容器の分解斜視図Disassembled perspective view of the container 閉塞部材の斜視図Perspective view of the closing member 容器の一部拡大斜視図Partial enlarged perspective view of the container 閉塞部材の斜視図Perspective view of the closing member 第1側壁と連結突壁との結合部分の平断面図Planosection of the joint between the first side wall and the connecting ridge 第2側壁と容器基部との連結部分の側断面図Side sectional view of the connecting portion between the second side wall and the container base 第1側壁と連結突壁との結合部分の側断面図Side sectional view of the joint portion between the first side wall and the connecting protrusion wall

以下、本発明の一実施形態を図1〜図8に基づいて説明する。図1に示すように、本実施形態の容器10は、溝形状の容器基体11の両端部を1対の閉塞部材30,30で閉塞してなる。容器基体11は、段ボールプラスチック(樹脂製発泡シートや樹脂製段ボール、樹脂製ハニカムボード等)で構成された樹脂製シート12を折り曲げてなり、図2に示すように、長方形の溝底壁13と、溝底壁13の長辺から起立した1対の第1側壁14,14と、溝底壁13の短辺から起立しかつ第1側壁14より低い1対の連結片15,15とを有する。また、溝底壁13の長手方向の両端部は、第1側壁14の側縁部より外側に突出していて、それら突出部分の先端から連結片15,15が起立している。さらに、各第1側壁14の両側縁部と各連結片15の上縁部とには、それぞれ複数のスリット14S,15Sが形成されている。 Hereinafter, an embodiment of the present invention will be described with reference to FIGS. 1 to 8. As shown in FIG. 1, the container 10 of the present embodiment is formed by closing both ends of a groove-shaped container base 11 with a pair of closing members 30 and 30. The container base 11 is formed by bending a resin sheet 12 made of corrugated cardboard plastic (resin foam sheet, resin corrugated cardboard, resin honeycomb board, etc.), and as shown in FIG. 2, has a rectangular groove bottom wall 13. It has a pair of first side walls 14 and 14 that stand up from the long side of the groove bottom wall 13, and a pair of connecting pieces 15 and 15 that stand up from the short side of the groove bottom wall 13 and are lower than the first side wall 14. .. Further, both ends of the groove bottom wall 13 in the longitudinal direction project outward from the side edge portions of the first side wall 14, and the connecting pieces 15 and 15 stand up from the tips of the projecting portions. Further, a plurality of slits 14S and 15S are formed on both side edges of the first side wall 14 and the upper edge of each connecting piece 15, respectively.

また、1対の第1側壁14,14には、持ち手孔16,16が1つずつ形成されている。これら持ち手孔16,16は、容器10の長手方向で互いにずれた位置に配されている。なお、持ち手孔16,16の開口縁には、補強パーツ16A,16Aが取り付けられている。 Further, handle holes 16 and 16 are formed one by one in the pair of first side walls 14 and 14. The handle holes 16 and 16 are arranged at positions offset from each other in the longitudinal direction of the container 10. Reinforcing parts 16A and 16A are attached to the opening edges of the handle holes 16 and 16.

第1側壁14,14の上縁には、補強レール20,20が装着されている。補強レール20は、例えば金属製(具体的には、アルミ製)であって、断面角U字形の溝状をなし、その全長は第1側壁14の全長と同じになっている。また、補強レール20の長手方向の両端部と中央とには、補強レール20の1対の対向壁21,21を貫通する貫通孔23が形成されている。 Reinforcing rails 20, 20 are attached to the upper edges of the first side walls 14, 14. The reinforcing rail 20 is made of metal (specifically, aluminum), for example, and has a groove shape having a U-shaped cross section, and the total length thereof is the same as the total length of the first side wall 14. Further, through holes 23 penetrating the pair of facing walls 21 and 21 of the reinforcing rail 20 are formed at both ends and the center of the reinforcing rail 20 in the longitudinal direction.

図3に示すように、閉塞部材30は、容器基体11の端部開口を閉塞する第2側壁33の両側縁部から連結突壁40,40が突出した平面視「コ」の字状をなしている。また、第2側壁33の下縁部は、二重壁構造になっている。具体的には、第2側壁33は、その下縁部を除いた全体を構成する主板壁31と、横長の帯状をなして第2側壁33の下縁部を構成する副板壁32とからなり、副板壁32が主板壁31より僅かに前方にずれた位置に配置されている。 As shown in FIG. 3, the closing member 30 has a “U” shape in a plan view in which the connecting protrusions 40, 40 protrude from both side edges of the second side wall 33 that closes the end opening of the container base 11. ing. Further, the lower edge portion of the second side wall 33 has a double wall structure. Specifically, the second side wall 33 includes a main plate wall 31 that constitutes the entire body excluding the lower edge portion thereof, and a sub-plate wall 32 that forms a horizontally long strip and forms the lower edge portion of the second side wall 33. , The sub-plate wall 32 is arranged at a position slightly shifted forward from the main plate wall 31.

また、第2側壁33の両側部には、第2側壁33の上下方向全体に亘って延びる1対の第1縦リブ38A,38Aが備えられ、それら縦リブ38A,38Aに主板壁31及び副板壁32の両側部が接続されている。さらに、主板壁31と副板壁32との間の隙間である溝部33Mには、主板壁31と副板壁32との間を連絡する複数の溝内リブ33L(図7参照)が備えられている。そして、図7に示すように、溝部33Mに容器基体11の連結片15が挿入されて、複数の溝内リブ33Lが連結片15の複数のスリット15S(図2参照)に受容される。 Further, both side portions of the second side wall 33 are provided with a pair of first vertical ribs 38A and 38A extending in the entire vertical direction of the second side wall 33, and the vertical ribs 38A and 38A are provided with a main plate wall 31 and a sub. Both sides of the board wall 32 are connected. Further, the groove 33M, which is a gap between the main plate wall 31 and the sub plate wall 32, is provided with a plurality of in-groove ribs 33L (see FIG. 7) that communicate between the main plate wall 31 and the sub plate wall 32. .. Then, as shown in FIG. 7, the connecting piece 15 of the container base 11 is inserted into the groove 33M, and the plurality of in-groove ribs 33L are received by the plurality of slits 15S (see FIG. 2) of the connecting piece 15.

図6に示すように、第2側壁33の内面の両側部からは、上記した縦リブ38Aの反対側に、1対の側壁49(図6には、一方の側壁49のみが示されている)が張り出している。また、その側壁49の外面から、第2側壁33の上下方向全体に亘って延びる縦リブ38B,38Cが張り出している。そして、第2側壁33から離れた側の縦リブ38Cから前述の連結突壁40が突出している。即ち、本実施形態の容器10では、本発明に係る連結突壁40が、側壁49及び縦リブ38Cを介して第2側壁33の両側縁部から突出した構造になっている。 As shown in FIG. 6, a pair of side walls 49 (in FIG. 6, only one side wall 49 is shown) on the opposite side of the vertical rib 38A from both sides of the inner surface of the second side wall 33. ) Is overhanging. Further, vertical ribs 38B and 38C extending in the entire vertical direction of the second side wall 33 project from the outer surface of the side wall 49. The connecting protrusion 40 is projected from the vertical rib 38C on the side away from the second side wall 33. That is, the container 10 of the present embodiment has a structure in which the connecting protrusion 40 according to the present invention protrudes from both side edges of the second side wall 33 via the side wall 49 and the vertical rib 38C.

図5に示すように、連結突壁40は、全体が二重壁構造をなしている。即ち、連結突壁40は、略帯状をなして上下方向に延び、連結突壁40の外面側を構成する外側突壁41と、外側突壁41より幅狭の略帯状をなして上下方向に延び、連結突壁40の内面側を構成する内側突壁42と、外側突壁41と内側突壁42の上端間を連絡する上面壁43とからなる。また、外側突壁41と内側突壁42との間の隙間である溝部40Mには、それら外側突壁41と内側突壁42との間を連絡する複数の溝内リブ40Lが備えられている。そして、図8に示すように、溝部40Mに容器基体11の第1側壁14が挿入され、複数の溝内リブ40Lが第1側壁14の複数のスリット14Sに受容される。 As shown in FIG. 5, the connecting protrusion 40 has a double wall structure as a whole. That is, the connecting protrusion 40 forms a substantially band shape and extends in the vertical direction, and forms a substantially band shape narrower than the outer protrusion wall 41 and the outer protrusion wall 41 forming the outer surface side of the connecting protrusion wall 40 in the vertical direction. It is composed of an inner protrusion 42 that extends and constitutes the inner surface side of the connecting protrusion 40, and an upper surface wall 43 that connects the outer protrusion 41 and the upper ends of the inner protrusion 42. Further, the groove portion 40M, which is a gap between the outer protrusion wall 41 and the inner protrusion wall 42, is provided with a plurality of in-groove ribs 40L connecting the outer protrusion wall 41 and the inner protrusion wall 42. .. Then, as shown in FIG. 8, the first side wall 14 of the container base 11 is inserted into the groove portion 40M, and the plurality of in-groove ribs 40L are received by the plurality of slits 14S of the first side wall 14.

図5に示すように、連結突壁40の上部には、外側突壁41及び内側突壁42の上部を互いに離れる側に角溝側に膨出させてなるレール受容部40Aが備えられ、そこに補強レール20の端部が受容される。また、レール受容部40Aの下面部は、連結突壁40の先端側に向かうに従って下るように傾斜していて、これにより、連結突壁40を下端部を中心にして回動させて補強レール20をレール受容部40Aにスムーズに挿入することができる。 As shown in FIG. 5, a rail receiving portion 40A formed by bulging the upper portions of the outer protrusion wall 41 and the inner protrusion wall 42 toward the square groove side is provided on the upper portion of the connecting protrusion wall 40. The end of the reinforcing rail 20 is received. Further, the lower surface portion of the rail receiving portion 40A is inclined so as to descend toward the tip end side of the connecting protrusion wall 40, whereby the connecting protrusion wall 40 is rotated around the lower end portion to reinforce the rail 20. Can be smoothly inserted into the rail receiving portion 40A.

また、図5に示すように、レール受容部40Aには、外側突壁41と内側突壁42とを一直線上に貫通する貫通孔40Bが形成され、その貫通孔40Bと補強レール20の端部の貫通孔23とが重なり合うようになっている。そして、貫通孔23,40Bに容器10の外側からリベットが通されてかしめられ、補強レール20と第1側壁14と連結突壁40とが串刺し状態になって固定される。また、補強レール20に長手方向の中央の貫通孔23にもリベットが通され、補強レール20と第1側壁14とが固定される。なお、図4に示すように、レール受容部40Aのうち容器10の外側に位置する外側面は、周囲を縦リブ38Cや次述する横リブ39等に囲まれ、図示しないリベットのヘッド部分が縦リブ38C等より外側に突出しないようになっている。また、レール受容部40Aのうち容器10の内側に位置する内側面は、上縁部と下縁部とが側壁49の内側面49Nと面一になっていると共に、それら上縁部と下縁部とに挟まれた部分が陥没し、その陥没部分にカシメられたリベットの先端部が収まって側壁49の内側面49Nより容器10の内側に突出しないようになっている。 Further, as shown in FIG. 5, the rail receiving portion 40A is formed with a through hole 40B that penetrates the outer protrusion 41 and the inner protrusion 42 in a straight line, and the through hole 40B and the end portion of the reinforcing rail 20 are formed. The through holes 23 of the above are overlapped with each other. Then, a rivet is passed through the through holes 23 and 40B from the outside of the container 10 and crimped, and the reinforcing rail 20, the first side wall 14, and the connecting protrusion 40 are fixed in a skewered state. Further, a rivet is also passed through the through hole 23 in the center in the longitudinal direction of the reinforcing rail 20, and the reinforcing rail 20 and the first side wall 14 are fixed. As shown in FIG. 4, the outer surface of the rail receiving portion 40A located outside the container 10 is surrounded by the vertical rib 38C, the horizontal rib 39 described below, and the like, and the head portion of the rivet (not shown) is formed. It is designed so that it does not protrude outward from the vertical rib 38C or the like. Further, on the inner side surface of the rail receiving portion 40A located inside the container 10, the upper edge portion and the lower edge portion are flush with the inner side surface 49N of the side wall 49, and the upper edge portion and the lower edge portion thereof are flush with each other. The portion sandwiched between the portions is depressed, and the tip portion of the crimped rivet is accommodated in the depressed portion so as not to protrude from the inner side surface 49N of the side wall 49 to the inside of the container 10.

図3に示すように、外側突壁41の外面における先端縁からは、上下方向に延びる縦リブ38Eが張り出し、外側突壁41の外面における上下方向の複数位置からは、水平に延びる横リブ39が張り出している。また、レール受容部40Aの水平方向に対して傾斜した下縁部からも横リブ39が張り出している。なお、図8に示すように、前述の複数の溝内リブ40Lと横リブ39との関係に関しては、最上部の溝内リブ40Lが、レール受容部40Aの下縁部の横リブ39の近傍に配置され、それ以外の複数の溝内リブ40Lが、横リブ39と同一面内に配置されている。 As shown in FIG. 3, vertical ribs 38E extending in the vertical direction project from the tip edge on the outer surface of the outer protruding wall 41, and horizontal ribs 39 extending horizontally from a plurality of positions in the vertical direction on the outer surface of the outer protruding wall 41. Is overhanging. Further, the lateral rib 39 also projects from the lower edge portion of the rail receiving portion 40A which is inclined with respect to the horizontal direction. As shown in FIG. 8, regarding the relationship between the plurality of grooved ribs 40L and the lateral ribs 39 described above, the uppermost grooved ribs 40L are in the vicinity of the lateral ribs 39 at the lower edge of the rail receiving portion 40A. The other plurality of in-groove ribs 40L are arranged in the same plane as the lateral ribs 39.

図3に示すように、前述の副板壁32の上縁部と下縁部とからも横リブ39,39が張り出し、それら横リブ39と外側突壁41の下側の2つの横リブ39とが連続している。さらに、副板壁32の外面における横方向の両端寄り位置からは、縦リブ38D,38Dが張り出し、副板壁32の上下の横リブ39,39の間を連絡している。 As shown in FIG. 3, the lateral ribs 39 and 39 project from the upper edge portion and the lower edge portion of the sub-plate wall 32 described above, and the lateral ribs 39 and the two lateral ribs 39 on the lower side of the outer protrusion wall 41 Is continuous. Further, vertical ribs 38D and 38D project from the positions near both ends in the horizontal direction on the outer surface of the sub-plate wall 32, and communicate between the upper and lower horizontal ribs 39 and 39 of the sub-plate wall 32.

なお、前述の主板壁31には、その上縁部を角溝状に屈曲させて角溝部36が形成されると共に、角溝部36の下隣に持ち手孔37が形成されている。また、各連結突壁40と第2側壁33とが交差するコーナー部には、その上面の外縁側からL形の上面突部34が突出する一方、下面の内縁側から下面突部35が突出している。そして、容器10を段積みした際に、上段側の容器10の下面突部35が下段側の容器10における上面突部34の内側に係合する。 In the main plate wall 31 described above, the upper edge portion thereof is bent in a square groove shape to form a square groove portion 36, and a handle hole 37 is formed below the square groove portion 36. Further, at the corner portion where each connecting protrusion wall 40 and the second side wall 33 intersect, an L-shaped upper surface protrusion 34 protrudes from the outer edge side of the upper surface thereof, while the lower surface protrusion 35 protrudes from the inner edge side of the lower surface. ing. Then, when the containers 10 are stacked, the lower surface protrusion 35 of the upper container 10 engages with the inside of the upper surface protrusion 34 of the lower container 10.

閉塞部材30と容器基体11とは、振動溶着によって固定されている。そのために、図3に示すように、外側突壁41の外面には、溶着用ホーン59(図8参照)が宛がわれる「目印部」として、複数の溶着用凹部51が縦一列に並べて形成されている。溶着用凹部51は、外側突壁41の肉厚を外面側から円形に陥没させてなり、外側突壁41のうち溶着用凹部51を形成した部分は肉厚が部分的に薄くなっている。そして、溶着用凹部51の内側部分が第1側壁14に振動溶着された溶着部51Yになる。なお、溶着用凹部51の内側縁部は、テーパー状に傾斜している。また、溶着用凹部51は、外側突壁41から突出する横リブ39、縦リブ38C、38E及び溝内リブ40Lから所定距離(例えば、10[mm])以上離れた位置に配置されている。 The closing member 30 and the container base 11 are fixed by vibration welding. Therefore, as shown in FIG. 3, a plurality of welding recesses 51 are formed in a vertical row on the outer surface of the outer protrusion wall 41 as a "marking portion" to which the welding horn 59 (see FIG. 8) is addressed. Has been done. The welding recess 51 is formed by retracting the wall thickness of the outer protrusion 41 in a circular shape from the outer surface side, and the portion of the outer protrusion 41 on which the welding recess 51 is formed is partially thin. Then, the inner portion of the welding recess 51 becomes the welding portion 51Y which is vibrated and welded to the first side wall 14. The inner edge of the welding recess 51 is tapered. Further, the welding recess 51 is arranged at a position separated by a predetermined distance (for example, 10 [mm]) or more from the horizontal ribs 39, the vertical ribs 38C, 38E and the grooved rib 40L protruding from the outer protrusion wall 41.

副板壁32の外面にも、上記した溶着用凹部51と同一形状の複数の溶着用凹部52が横一列に並べて形成され、溶着用凹部52の内側部分が連結片15に振動溶着された溶着部52Yになる。また、溶着用凹部52も、副板壁32から突出する横リブ39、縦リブ38A,38D及び溝内リブ33Lから所定距離(例えば、10[mm])以上離れた位置に配置されている。 On the outer surface of the sub-plate wall 32, a plurality of welding recesses 52 having the same shape as the above-mentioned welding recess 51 are formed side by side in a horizontal row, and the inner portion of the welding recess 52 is vibration-welded to the connecting piece 15. It becomes 52Y. Further, the welding recess 52 is also arranged at a position separated by a predetermined distance (for example, 10 [mm]) or more from the horizontal ribs 39, the vertical ribs 38A, 38D and the grooved rib 33L protruding from the sub-plate wall 32.

外側突壁41の内側突壁42には、溶着台60を宛がうための複数の溶着支持突部62が形成されている。詳細には、図6に示すように、内側突壁42全体の内側面42Nは、側壁49の内側面49Nより外側にずれている。また、図6に示すように、内側突壁42のうち側壁49との間の段差部には、側壁49の内側面49Nに対して略45度の角度で傾斜した傾斜面42Bが備えられると共に、内側突壁42の先端部には、45度より緩やかな角度で傾斜した傾斜面42Aが備えられている。さらには、図7に示すように、内側突壁42のうちレール受容部40Aとなって内側に突出した部分の内面と側壁49の内側面49Nとは面一になっている。 A plurality of welding support protrusions 62 for addressing the welding table 60 are formed on the inner protrusion 42 of the outer protrusion 41. Specifically, as shown in FIG. 6, the inner side surface 42N of the entire inner protrusion wall 42 is displaced outward from the inner side surface 49N of the side wall 49. Further, as shown in FIG. 6, the stepped portion of the inner protruding wall 42 between the side wall 49 and the side wall 49 is provided with an inclined surface 42B inclined at an angle of approximately 45 degrees with respect to the inner side surface 49N of the side wall 49. The tip of the inner protrusion 42 is provided with an inclined surface 42A inclined at an angle gentler than 45 degrees. Further, as shown in FIG. 7, the inner surface of the portion of the inner protrusion wall 42 that serves as the rail receiving portion 40A and protrudes inward is flush with the inner surface 49N of the side wall 49.

また、図6に示すように、外側突壁41全体は、内側突壁42全体より第2側壁33から大きく突出していて、図7に示すように、外側突壁41の複数の溶着用凹部51の一部は、内側突壁42全体の先端より先方に位置している。これに対し、内側突壁42の先端から先方に複数のカバー突部61が張り出している。各カバー突部61は、溶着用凹部51の一部に対応した円弧状をなしている。そして、これらカバー突部61により、溶着用凹部51のうち内側突壁42全体より先方に位置する部分が覆われる。 Further, as shown in FIG. 6, the entire outer protrusion wall 41 protrudes more from the second side wall 33 than the entire inner protrusion wall 42, and as shown in FIG. 7, a plurality of plastic welding recesses 51 of the outer protrusion wall 41 A part of the inner protrusion wall 42 is located ahead of the tip of the entire inner protrusion wall 42. On the other hand, a plurality of cover protrusions 61 project from the tip of the inner protrusion 42 to the front side. Each cover protrusion 61 has an arc shape corresponding to a part of the welding recess 51. Then, these cover protrusions 61 cover the portion of the welding recess 51 located ahead of the entire inner protrusion 42.

内側突壁42の溶着支持突部62は、内側突壁42の内側面42Nにおける各溶着用凹部51の裏側位置にそれぞれ2つずつ設けられている。各溶着支持突部62は、断面台形をなして内側突壁42と側壁49との段差部分からカバー突部61の先端に亘って水平に延びている。そして、溶着支持突部62のうち断面台形の上辺に相当する部分が、側壁49の内側面49N及びレール受容部40Aの内側面と面一の溶着支持面62Aになっている。つまり、溶着支持突部62は、連結突壁40のうちレール受容部40Aと共に容器10の内側に最も突出した部位になっている。これにより、単純な形状の溶着台60を容器10の上部から挿入して溶着部51Yの裏側に当接させることができる。 Two welding support protrusions 62 of the inner protrusion wall 42 are provided at positions on the back side of each welding recess 51 on the inner side surface 42N of the inner protrusion wall 42. Each welding support protrusion 62 has a trapezoidal cross section and extends horizontally from a stepped portion between the inner protrusion wall 42 and the side wall 49 to the tip of the cover protrusion 61. The portion of the welding support protrusion 62 corresponding to the upper side of the trapezoidal cross section is the welding support surface 62A flush with the inner surface 49N of the side wall 49 and the inner surface of the rail receiving portion 40A. That is, the welding support protrusion 62 is the most protruding portion inside the container 10 together with the rail receiving portion 40A in the connecting protrusion 40. As a result, the welding table 60 having a simple shape can be inserted from the upper part of the container 10 and brought into contact with the back side of the welding portion 51Y.

なお、共通の溶着用凹部51に対応してペアとなった溶着支持突部62,62の間で互いに隣り合う斜面62B,62B及び最下端の斜面62Bの上下方向に対する傾斜角は、それら以外の斜面62Bの上下方向に対する傾斜角に比べて大きくなっている。また、図6に示すように、溶着支持突部62のうちカバー突部61側の端部には、前述の内側突壁42全体の傾斜面42Aと異なる傾斜角の斜面61Sが形成されている。 The inclination angles of the slopes 62B and 62B and the lowermost slope 62B adjacent to each other between the paired welding support protrusions 62 and 62 corresponding to the common welding recess 51 in the vertical direction are other than those. It is larger than the inclination angle of the slope 62B in the vertical direction. Further, as shown in FIG. 6, an inclined surface 61S having an inclination angle different from that of the inclined surface 42A of the entire inner protrusion wall 42 described above is formed at the end of the welding support protrusion 62 on the cover protrusion 61 side. ..

図5に示すように、主板壁31の下端部における横方向の中央寄り位置には、内側突壁42のカバー突部61と同様の円弧状の1対のカバー突部71が備えられ、副板壁32における横方向の中央寄り位置の1対の溶着用凹部52の下部に裏側から対向している。また、主板壁31の下端部における横方向の両端部からは、三角形の1対のカバー突部73が備えられ、副板壁32における横方向の両端の溶着用凹部52の下部に裏側から対向している。 As shown in FIG. 5, a pair of arc-shaped cover protrusions 71 similar to the cover protrusion 61 of the inner protrusion 42 is provided at a position closer to the center in the lateral direction at the lower end of the main plate wall 31, and is provided as a sub. The plate wall 32 faces the lower part of a pair of welding recesses 52 located closer to the center in the lateral direction from the back side. Further, a pair of triangular cover protrusions 73 are provided from both ends in the lateral direction at the lower end of the main plate wall 31, and face the lower portion of the welding recesses 52 at both ends in the lateral direction on the sub-wall 32 from the back side. ing.

なお、主板壁31の下縁部のうち隣り合うカバー突部71,73の間には、内面凹部72が形成されている。各内面凹部72は、主板壁31全体の内側面と平行な底面72Aの両横と上方とに斜面72Bを有した形状をなしている。また、第2側壁33においては、主板壁31の内側面が、第2側壁33のうち容器10の最も内側に位置している。 An inner surface recess 72 is formed between the adjacent cover protrusions 71 and 73 of the lower edge of the main plate wall 31. Each inner surface recess 72 has a shape having slopes 72B on both sides and above the bottom surface 72A parallel to the inner surface of the entire main plate wall 31. Further, in the second side wall 33, the inner side surface of the main plate wall 31 is located on the innermost side of the container 10 in the second side wall 33.

本実施形態の容器10の構成に関する説明は以上である。次に、この容器10の作用効果について説明する。本実施形態の容器10は、以下のようにして製造される。容器基体11は、段ボールプラスチックを打ち抜き又は、切断したものを折り曲げて製造される。補強レール20は、予め所定長に切断されたものの両端部と中央部とに貫通孔23が形成されて製造される。閉塞部材30は、射出成形金型にて製造される。ここで、射出成形金型のうち連結突壁40の溝部40Mを成形するための溝部成形用突片が、成形時の樹脂圧で変形することが懸念される。これに対し、本実施形態の閉塞部材30では、外側突壁41全体は、内側突壁42全体より第2側壁33の内面から大きく突出しているので、溝部成形用突片の突出量が抑えられ、樹脂圧による溝部成形用突片の変形も抑えることができる。 This concludes the description of the configuration of the container 10 of the present embodiment. Next, the action and effect of the container 10 will be described. The container 10 of the present embodiment is manufactured as follows. The container base 11 is manufactured by punching or cutting corrugated cardboard plastic and bending it. The reinforcing rail 20 is manufactured by forming through holes 23 at both ends and a central portion of the rail 20 which has been cut to a predetermined length in advance. The closing member 30 is manufactured by an injection molding die. Here, among the injection molding dies, there is a concern that the groove molding protrusion for molding the groove 40M of the connecting protrusion wall 40 may be deformed by the resin pressure at the time of molding. On the other hand, in the closing member 30 of the present embodiment, the entire outer protrusion 41 protrudes more from the inner surface of the second side wall 33 than the entire inner protrusion 42, so that the amount of protrusion of the groove forming protrusion is suppressed. , Deformation of the groove forming protrusion due to resin pressure can also be suppressed.

容器基体11,連結突壁40,補強レール20は以下のようにして組み付けられる。容器基体11における第1側壁14の先端に補強レール20,20が嵌合され、容器基体11の連結片15,15が閉塞部材30,30の溝部33M,33Mに差し込まれる。そして、連結片15,15と共に閉塞部材30,30が回動され、1対の第1側壁14,14の側縁部が、各閉塞部材30の1対の連結突壁40,40の溝部40M,40Mに挿入されると共に、補強レール20,20の端部が溝部40M,40Mの上端のレール受容部40A,40Aに嵌合される。この状態で、補強レール20及びレール受容部40Aの貫通孔23,40Bにリベットが打ち込まれる。 The container base 11, the connecting protrusion 40, and the reinforcing rail 20 are assembled as follows. Reinforcing rails 20 and 20 are fitted to the tips of the first side walls 14 of the container base 11, and the connecting pieces 15 and 15 of the container base 11 are inserted into the grooves 33M and 33M of the closing members 30 and 30. Then, the closing members 30 and 30 are rotated together with the connecting pieces 15 and 15, and the side edges of the pair of first side walls 14 and 14 are the groove portions 40M of the pair of connecting protrusions 40 and 40 of each closing member 30. , 40M, and the ends of the reinforcing rails 20, 20 are fitted into the rail receiving portions 40A, 40A at the upper ends of the groove portions 40M, 40M. In this state, rivets are driven into the through holes 23 and 40B of the reinforcing rail 20 and the rail receiving portion 40A.

次いで、図8に示すように、連結突壁40の内側突壁42に溶着台60が宛がわれて、各連結突壁40の外側突壁41に溶着用ホーン59が押し付けられ、外側突壁41の複数位置に第1側壁14に溶着した溶着部51Yが形成される。これと同様にして、図示しないが、閉塞部材30の主板壁31に溶着台60が宛がわれて副板壁32の溶着用凹部52に溶着用ホーン59が押し付けられ、主板壁31の複数位置に連結片15に溶着した溶着部52Yが形成される。 Next, as shown in FIG. 8, the welding table 60 is addressed to the inner protrusion 42 of the connecting protrusion 40, the welding horn 59 is pressed against the outer protrusion 41 of each connecting protrusion 40, and the outer welding horn 59 is pressed against the outer protrusion. Welded portions 51Y welded to the first side wall 14 are formed at a plurality of positions of 41. In the same manner as this, although not shown, the welding table 60 is addressed to the main plate wall 31 of the closing member 30, the welding horn 59 is pressed against the welding recess 52 of the sub plate wall 32, and the welding horn 59 is pressed at a plurality of positions of the main plate wall 31. A welded portion 52Y welded to the connecting piece 15 is formed.

ここで、内側突壁42には、複数の溶着部51Yの裏側位置に、複数の溶着支持突部62が設けられている。そして、それら溶着支持突部62が、連結突壁40において容器10内に最も突出すると共に、複数の溶着支持突部62の先端の溶着支持面62Aが、互いに面一でかつ溶着部51Yと平行になっている。これにより、第1側壁14と連結突壁40とが溶着用ホーン59と溶着台60とに挟まれた状態で安定し、溶着品質も安定する。また、内側突壁42の内面全体を面一にすると、肉厚が大きくなり過ぎて、容器の「重量アップ」や成形時の「変形」や「ひけ」等の問題になり得るが、本実施形態の構成によればそれら「ひけ」等を抑えることができる。さらには、外側突壁41には、複数の溶着部51Yの位置を示す「目印部」として溶着用凹部51が備えられているので、溶着用ホーン59が溶着支持突部62から大きく外れた位置に押し付けられることが防がれる。 Here, the inner protrusion wall 42 is provided with a plurality of welding support protrusions 62 at positions on the back side of the plurality of welding portions 51Y. The welding support protrusions 62 project most into the container 10 on the connecting protrusion wall 40, and the welding support surfaces 62A at the tips of the plurality of welding support protrusions 62 are flush with each other and parallel to the welding portion 51Y. It has become. As a result, the first side wall 14 and the connecting protrusion 40 are stabilized in a state of being sandwiched between the welding horn 59 and the welding table 60, and the welding quality is also stable. Further, if the entire inner surface of the inner protrusion wall 42 is made flush with each other, the wall thickness becomes too large, which may cause problems such as "weight increase" of the container, "deformation" and "sink" during molding. According to the configuration of the form, those "sinks" and the like can be suppressed. Further, since the outer protrusion wall 41 is provided with a welding recess 51 as a “marking portion” indicating the positions of the plurality of welding portions 51Y, the welding horn 59 is located at a position largely deviated from the welding support protrusion 62. It is prevented from being pressed against.

また、本実施形態の容器10では、上述したように金型の溝部成形用突片の強度確保のために、外側突壁41が内側突壁42より第2側壁33から突出し、これに伴い、外側突壁41の溶着部51Yが内側突壁42全体の先端より先方に位置している。このため、第1側壁14の内面に溶着垂れが現れて、見た目が悪くなることが懸念される。これに対し、内側突壁42の先端からカバー突部61が先方に張り出し、第1側壁14における溶着部51Yの裏側部分をカバー突部61で覆っているので、上記問題は解消される。また、カバー突部61にも溶着支持突部62が形成されているので、溶着品質が安定する。 Further, in the container 10 of the present embodiment, as described above, the outer protrusion wall 41 protrudes from the inner protrusion wall 42 from the second side wall 33 in order to secure the strength of the groove forming protrusion of the mold. The welded portion 51Y of the outer protrusion wall 41 is located ahead of the tip of the entire inner protrusion wall 42. For this reason, there is a concern that welding dripping may appear on the inner surface of the first side wall 14 and the appearance may be deteriorated. On the other hand, since the cover protrusion 61 projects forward from the tip of the inner protrusion 42 and covers the back side portion of the welded portion 51Y on the first side wall 14 with the cover protrusion 61, the above problem is solved. Further, since the welding support protrusion 62 is also formed on the cover protrusion 61, the welding quality is stable.

なお、溶着用ホーン59が押し付けられる部分の近傍にリブが配置されていると、リブの周囲に応力が集中して塑性変形による樹脂の白化が生じる。これに対し、本実施形態の容器10では、上述したように溶着部51Yの周囲10[mm]以内に外側突壁41から突出するリブを有しないので、上記した応力集中が緩和され、白化を抑えることができる。また、以上、説明した内側突壁42にカバー突部61を備えたことによる一連の効果と同一の効果が、主板壁31にカバー突部71を備えたことによっても奏する。 If the ribs are arranged in the vicinity of the portion where the welding horn 59 is pressed, stress is concentrated around the ribs and whitening of the resin due to plastic deformation occurs. On the other hand, the container 10 of the present embodiment does not have a rib protruding from the outer protrusion 41 within 10 [mm] around the welded portion 51Y as described above, so that the stress concentration described above is relaxed and whitening is achieved. It can be suppressed. Further, the same effect as the series of effects of providing the cover protrusion 61 on the inner protrusion 42 described above is also exhibited by providing the cover protrusion 71 on the main plate wall 31.

[他の実施形態]
本発明は、上記実施形態に限定されるものではなく、例えば、以下に説明するような実施形態も本発明の技術的範囲に含まれ、さらに、下記以外にも要旨を逸脱しない範囲内で種々変更して実施することができる。
[Other Embodiments]
The present invention is not limited to the above embodiments, and for example, embodiments as described below are also included in the technical scope of the present invention, and various other than the following, as long as they do not deviate from the gist. It can be changed and implemented.

(1)前記実施形態では、連結突壁40に備えた溶着支持突部62の溶着支持面62Aが、側壁49の内側面49Nと面一になっていたが、溶着支持突部62の溶着支持面62Aが、連結突壁40において最も容器10の内側に位置していれば、溶着支持突部62の溶着支持面62Aと側壁49の内側面49Nとが面一でなくてもよく、溶着支持突部62の溶着支持面62Aより側壁49の内側面49Nの方が、容器10の内側に張り出していてもよい。 (1) In the above embodiment, the welding support surface 62A of the welding support protrusion 62 provided on the connecting protrusion wall 40 is flush with the inner side surface 49N of the side wall 49, but the welding support of the welding support protrusion 62 If the surface 62A is located most inside the container 10 on the connecting protrusion wall 40, the welding support surface 62A of the welding support protrusion 62 and the inner surface 49N of the side wall 49 do not have to be flush with each other, and the welding support The inner side surface 49N of the side wall 49 may project more inside the container 10 than the welding support surface 62A of the protrusion 62.

(2)前記実施形態では、外側突壁41に溶着部51Yがそれぞれ複数備えられていたが、外側突壁41に溶着部51Yを1つだけ備えた構成としてもよい。 (2) In the above embodiment, the outer protrusion wall 41 is provided with a plurality of welded portions 51Y, respectively, but the outer protrusion wall 41 may be provided with only one welded portion 51Y.

(3)前記実施形態の容器10の溶着部51Y,52Yは、外側突壁41及び副板壁32に陥没形成された溶着用凹部51,52に形成されていたが、溶着用凹部51,52に形成されていない部分を溶着して本発明に係る溶着部としてもよい。 (3) The welding portions 51Y and 52Y of the container 10 of the above embodiment were formed in the welding recesses 51 and 52 formed by being depressed in the outer protrusion wall 41 and the sub-plate wall 32, but were formed in the welding recesses 51 and 52. A portion that is not formed may be welded to form a welded portion according to the present invention.

(4)前記実施形態の本発明に係る「目印部」として溶着用凹部51,52の代わりに、溶着部51Y,52Yの近傍に配置された刻印や、溶着部51Y,52Yを包囲する環状突条を「目印部」として設けてもよい。 (4) Instead of the welding recesses 51 and 52 as the "marking portion" according to the present invention of the above embodiment, a marking arranged in the vicinity of the welding portions 51Y and 52Y and an annular protrusion surrounding the welding portions 51Y and 52Y. Articles may be provided as "markers".

(5)
前記実施形態では、第2側壁33に1対の連結突壁40,40が一体成形されていたが、第2側壁33と連結突壁40,40とが別部品になっているものに本発明を適用してもよい。具体的には、例えば前記実施形態における容器基体11の1対の連結片15,15を1対の第1側壁14,14と同じ高さにして1対の第2側壁とすると共に、四隅に平断面L形のコーナーパーツを設け、各コーナーパーツの平断面であるL形の両辺が前記実施形態の連結突壁40と略同一形状の連結突壁をなし、それら連結突壁の溝部に隣り合う第1側壁及び第2側壁の両側縁部が嵌合した状態で溶着されるものに本発明を適用してもよい。なお、各コーナーパーツが、上下方向に複数に分割されていて、第1側壁及び第2側壁の高さに応じて、コーナーパーツの積み上げ個数を変更して、大きさが異なる容器の間でコーナーパーツの部品の共通化を図ってもよい。
(5)
In the above-described embodiment, a pair of connecting protrusions 40, 40 are integrally formed on the second side wall 33, but the present invention comprises a second side wall 33 and connecting protrusions 40, 40 as separate parts. May be applied. Specifically, for example, the pair of connecting pieces 15 and 15 of the container base 11 in the above embodiment are set to have the same height as the pair of first side walls 14 and 14 to form a pair of second side walls and at the four corners. Corner parts having an L-shaped flat cross section are provided, and both sides of the L-shaped flat cross section of each corner part form a connecting protrusion having substantially the same shape as the connecting protrusion 40 of the embodiment, and are adjacent to the groove portion of the connecting protrusion. The present invention may be applied to a material that is welded in a state where both side edges of the first side wall and the second side wall that match each other are fitted. Each corner part is divided into a plurality of parts in the vertical direction, and the number of stacked corner parts is changed according to the height of the first side wall and the second side wall to corner between containers of different sizes. You may try to standardize the parts of the parts.

10 容器
11 容器基体
14 第1側壁
40 連結突壁
40M 溝部
41 外側突壁
42 内側突壁
51,52 溶着用凹部(目印部)
51Y,52Y 溶着部
59 溶着用ホーン
60 溶着台
62,72 溶着支持突部
62A,72A 溶着支持面
10 Container 11 Container base 14 First side wall 40 Connecting protrusion 40M Groove 41 Outer protrusion 42 Inner protrusion 51, 52 Welding recess (marking part)
51Y, 52Y Welding part 59 Welding horn 60 Welding table 62,72 Welding support protrusion 62A, 72A Welding support surface

Claims (4)

両端開放の溝形状をなして、互いに対向する1対の第1側壁を有する容器基体と、
前記容器基体の端部を閉塞する1対の第2側壁と、
各前記第2側壁の両側縁部から突出し、前記1対の第1側壁の側縁部を受容する溝部を有する連結突壁と、
各前記連結突壁のうち前記溝部より外側の外側突壁に設けられ、前記第1側壁に溶着される溶着部と、
各前記連結突壁のうち前記溝部より内側の内側突壁における前記溶着部の裏側位置又はその近傍位置に配置され、前記連結突壁において前記容器内に最も突出する溶着支持突部と、
前記溶着支持突部の先端に形成されて、前記溶着部と平行な溶着支持面と、を備え
前記外側突壁全体は、前記内側突壁全体より前記第2側壁から大きく突出し、
前記溶着部は、少なくとも一部が前記内側突壁全体の先端より先方に位置し、
前記内側突壁には、その先端から先方に張り出し、前記第1側壁を挟んで前記溶着部に内側から対向するカバー突部が備えられている容器。
A container substrate having a groove shape with both ends open and having a pair of first side walls facing each other.
A pair of second side walls that close the ends of the container substrate, and
A connecting ridge having a groove that protrudes from both side edges of each of the second side walls and receives the side edges of the pair of first side walls.
Of each of the connecting protrusions, a welding portion provided on the outer protrusion outside the groove and welded to the first side wall, and a welding portion.
Of each of the connecting protrusions, a welding support protrusion that is arranged at or near the back side of the welding portion on the inner protrusion inside the groove and projects most into the container on the connecting protrusion.
A welding support surface formed at the tip of the welding support protrusion and parallel to the welding portion is provided .
The entire outer protrusion wall protrudes more from the second side wall than the entire inner protrusion wall.
At least a part of the welded portion is located ahead of the tip of the entire inner protrusion wall.
A container provided with a cover protrusion that projects from the tip of the inner protrusion to the front and faces the welded portion from the inside with the first side wall interposed therebetween.
前記外側突壁には、前記溶着部の位置を示す目印部が備えられている請求項1に記載の容器。 The container according to claim 1, wherein the outer protrusion wall is provided with a mark portion indicating the position of the welded portion. 前記カバー突部に前記溶着支持突部が形成されている請求項1又は2に記載の容器。 The container according to claim 1 or 2 , wherein the welding support protrusion is formed on the cover protrusion. 前記溶着部の周囲10[mm]以内に前記外側突壁から突出するリブを有していない請求項1乃至3の何れか1の請求項に記載の容器。 The container according to any one of claims 1 to 3, which does not have a rib protruding from the outer protrusion within 10 [mm] around the welded portion.
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