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JP6902987B2 - Flow control device and installation method of flow control device - Google Patents
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JP6902987B2 - Flow control device and installation method of flow control device - Google Patents

Flow control device and installation method of flow control device Download PDF

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JP6902987B2
JP6902987B2 JP2017227420A JP2017227420A JP6902987B2 JP 6902987 B2 JP6902987 B2 JP 6902987B2 JP 2017227420 A JP2017227420 A JP 2017227420A JP 2017227420 A JP2017227420 A JP 2017227420A JP 6902987 B2 JP6902987 B2 JP 6902987B2
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flow control
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芳則 前田
芳則 前田
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Cosmo Koki Co Ltd
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Description

本発明は、流体管を密封する筐体内に制流体が不断流状態で設置された制流装置及び制流装置の取付方法に関する。 The present invention relates to a flow control device in which a flow control device is installed in a housing for sealing a fluid pipe in a non-interrupted state, and a method for mounting the flow control device.

従来、流路を構成する管路構成部材の一部に漏洩等の故障が発生した場合、この故障した部材の周辺の配管に必要に応じて、プラグ装置(制流体)を不断流状態で設置するとともに、当該プラグ装置の下流側を止水し、配水支管や下流側の支管の修繕を行ったり、或いは、切換バルブ(制流体)を不断流状態で設置するとともに、当該切換バルブを介し流路を迂回するバイパス路を仮設し、当該故障した部材を挟む近傍の流路を最小限の断水範囲として、当該部材を修繕ないし交換する等の施工がされている(例えば、特許文献1,2参照)。 Conventionally, when a failure such as leakage occurs in a part of the pipeline component that constitutes the flow path, a plug device (control fluid) is installed in the piping around the failed member in a continuous flow state as necessary. At the same time, the water is stopped on the downstream side of the plug device, the water distribution branch pipe and the branch pipe on the downstream side are repaired, or the switching valve (control fluid) is installed in a continuous flow state, and the flow is performed through the switching valve. A bypass road that bypasses the road is temporarily provided, and the member is repaired or replaced with the flow path in the vicinity of the failed member as the minimum water cutoff range (for example, Patent Documents 1 and 2). reference).

また、切換バルブは、内部に設けられる弁体により本管路及びバイパス路に向かう流体の流れを制御し、流路全体を遮断することなく不断流状態での施工を可能としている。 In addition, the switching valve controls the flow of fluid toward the main conduit and the bypass passage by a valve body provided inside, and enables construction in a continuous flow state without blocking the entire flow path.

特開2013−7232号公報(第4頁、第3図)Japanese Unexamined Patent Publication No. 2013-7232 (Page 4, Fig. 3) 特開2005−240892号公報(第3頁、第3図)Japanese Unexamined Patent Publication No. 2005-240892 (Page 3, Fig. 3)

しかしながら、特許文献1,2にあっては、本管路(管路部)から分岐する分岐管路を構成する管路自体、弁、継手、異形管などの部材に漏洩等の故障が発生した場合、当該故障した部材が本管路の分岐箇所の近くに配置されていると、分岐管路における故障した部材の近傍に制流体の設置スペースを確保できないことから、当該故障した部材の周辺の流体の流れを遮断するために、本管路の分岐箇所を挟んで上流側及び下流側にいずれも制流体を設置するとともに、分岐管路における故障した部材の下流側に制流体を設置することで、当該故障した部材の近傍の流れを遮断し、更に本管路側と分岐管路側に迂回するバイパス路を個別に仮設する必要があった。そのため、流路に仮設されるバイパス路の数が多くなり、また断水の範囲が広くなり施工が煩雑なものとなるという問題があった。この際、当該制流体を切換バルブとすることで、これらの切換バルブを介してバイパス路を設置することも可能だが、やはり流路に仮設されるバイパス路の数が多くなり、施工が煩雑なものとなるという問題があった。 However, in Patent Documents 1 and 2, a failure such as leakage occurred in the fluid itself, the valve, the joint, the deformed pipe, and the like, which constitute the branch fluid branching from the main fluid (pipeline portion). In this case, if the failed member is placed near the branch point of the main pipeline, it is not possible to secure an installation space for the fluid control fluid in the vicinity of the failed member in the branch pipeline. In order to block the flow of fluid, the control fluid should be installed on both the upstream side and the downstream side across the branch point of the main pipeline, and the control fluid should be installed on the downstream side of the failed member in the branch pipeline. Therefore, it was necessary to block the flow in the vicinity of the failed member and to temporarily provide bypass paths to be detoured to the main pipeline side and the branch pipeline side. Therefore, there is a problem that the number of bypass paths temporarily installed in the flow path increases, the range of water cutoff becomes wide, and the construction becomes complicated. At this time, by using the control fluid as a switching valve, it is possible to install a bypass path through these switching valves, but the number of bypass paths temporarily installed in the flow path also increases, and the construction is complicated. There was a problem that it became a thing.

本発明は、このような問題点に着目してなされたもので、流路に仮設されるバイパス路の数を低減し、断水範囲を狭くすることができる制流装置及び制流装置の取付方法を提供することを目的とする。 The present invention has been made by paying attention to such a problem, and is a method of attaching a flow control device and a flow control device capable of reducing the number of bypass paths temporarily provided in the flow path and narrowing the water cutoff range. The purpose is to provide.

前記課題を解決するために、本発明の制流装置は、
流体管の管路部及び該管路部から分岐する分岐部を密封状に外嵌する筐体と、前記筐体内にて前記管路部と前記分岐部とにかけて切除された箇所に設置され、前記流体管内の流路を制御する制流体とを備え、
前記筐体は、前記管路部と前記分岐部とにかけて切除可能なカッタが挿入される開口部を有していることを特徴としている。
この特徴によれば、流体管の管路部及び分岐部を密封した筐体内にて、これら管路部と分岐部とを開口部から挿入されるカッタにより一緒に切除し、筐体内の当該切除箇所に制流体を不断流状態で設置することで、管路方向及び分岐方向に向かう流体を同時に制御できるため、流路に仮設されるバイパス路の数を低減し、断水範囲を狭くすることができる。
In order to solve the above problems, the flow control device of the present invention is used.
It is installed in a housing in which a conduit portion of a fluid pipe and a branch portion branching from the pipeline portion are fitted in a sealed manner, and a portion cut off from the pipeline portion and the branch portion in the housing. It is provided with a control fluid that controls the flow path in the fluid pipe.
The housing is characterized by having an opening into which a cutter that can be cut is inserted from the conduit portion and the branch portion.
According to this feature, in a housing in which the pipeline portion and the branch portion of the fluid pipe are sealed, the pipeline portion and the branch portion are excised together by a cutter inserted from the opening, and the excision in the housing is performed. By installing the control fluid at the location in a continuous flow state, it is possible to control the fluid in the pipeline direction and the branch direction at the same time, so it is possible to reduce the number of bypass paths temporarily installed in the flow path and narrow the water cutoff range. it can.

前記筐体は、前記カッタにより前記管路部を略C字形状に切除可能な前記開口部を有することを特徴としている。
この特徴によれば、開口部から挿入されるカッタにより、流体管の分岐部と一緒に管路部を略C字形状に切除することで、流体管の切除範囲を小さくすることができるため、制流装置を取付けるための各種装置を小型化することができる。
The housing is characterized by having the opening in which the conduit portion can be cut into a substantially C shape by the cutter.
According to this feature, the cutting range of the fluid pipe can be reduced by cutting the pipeline portion in a substantially C shape together with the branch portion of the fluid pipe by the cutter inserted from the opening. Various devices for mounting the flow control device can be miniaturized.

前記流体管は前記分岐部に接続される分岐管を備え、前記筐体は、前記分岐部と前記分岐管との接続部を密封状に外嵌することを特徴としている。
この特徴によれば、流体管の管路部及び分岐部と分岐管との接続部を密封した筐体内にて、これら管路部及び分岐部と分岐管との接続部を開口部から挿入されるカッタにより一緒に切除することができる。
The fluid pipe includes a branch pipe connected to the branch portion, and the housing is characterized in that the connection portion between the branch portion and the branch pipe is externally fitted in a sealed manner.
According to this feature, in a housing in which the pipeline portion of the fluid pipe and the connection portion between the branch portion and the branch pipe are sealed, the connection portion between the pipeline portion and the branch portion and the branch pipe is inserted through the opening. It can be excised together with a cutter.

前記筐体は、互いに接合される複数の分割体からなり、それぞれの前記分割体は前記管路部の管路方向に延設されるとともに前記分岐部の分岐方向に延設されることを特徴としている。
この特徴によれば、流体管の管路部の管路方向及び分岐部の分岐方向に延設された各分割体を溶接やボルト・ナット接合等によって接合し筐体を構成することで、当該筐体内で管路部及び分岐部を切除しても、密閉状に外嵌される筐体によって流体管の剛性を保持することができる。
The housing is composed of a plurality of divided bodies joined to each other, and each of the divided bodies is extended in the pipeline direction of the pipeline portion and is extended in the branching direction of the branch portion. It is supposed to be.
According to this feature, the housing is formed by joining each of the divided bodies extending in the pipeline direction of the pipeline portion of the fluid pipe and the branching direction of the branch portion by welding, bolt / nut joining, or the like. Even if the pipeline portion and the branch portion are cut off in the housing, the rigidity of the fluid pipe can be maintained by the housing that is externally fitted in a sealed manner.

前記筐体は、前記制流体が密封状に設置される座部を備えることを特徴としている。
この特徴によれば、制流体を筐体内の座部に設置することで、この制流体と筐体との間の流体の漏洩を防止し、筐体内に設置された制流体により初期の流路制御を行うことができる。
The housing is characterized by including a seat in which the control fluid is installed in a sealed manner.
According to this feature, by installing the control fluid in the seat in the housing, leakage of the fluid between the control fluid and the housing is prevented, and the initial flow path is caused by the control fluid installed in the housing. Control can be performed.

前記制流装置を前記流体管に不断流状態で取り付ける取付方法であって、
前記筐体によって前記流体管の前記管路部及び前記分岐部を密封状に囲繞する工程と、
前記開口部から前記カッタを挿入し前記流体管の前記管路部と前記分岐部とにかけて切除する工程と、
前記開口部から前記制流体を挿入し前記筐体内を密封状に閉塞する工程と、
を備えることを特徴としている。
この特徴によれば、流体管の管路部及び分岐部を密封した筐体内にて、これら管路部と分岐部とを開口部から挿入されるカッタにより一緒に切除し、筐体内の当該切除箇所に制流体を不断流状態で設置することで、管路方向及び分岐方向に向かう流体を同時に制御できるため、流路に仮設されるバイパス路の数を低減して施工を簡便にし、断水範囲を狭くすることができる。
It is an attachment method in which the flow control device is attached to the fluid pipe in a continuous flow state.
A step of enclosing the conduit portion and the branch portion of the fluid pipe in a sealed manner by the housing.
A step of inserting the cutter through the opening and cutting the fluid pipe from the conduit portion to the branch portion.
A step of inserting the control fluid through the opening and sealing the inside of the housing in a sealed manner.
It is characterized by having.
According to this feature, in a housing in which the pipeline portion and the branch portion of the fluid pipe are sealed, the pipeline portion and the branch portion are excised together by a cutter inserted from the opening, and the excision in the housing is performed. By installing the fluid control fluid at the location in a continuous flow state, it is possible to control the fluid in the pipeline direction and the branching direction at the same time. Can be narrowed.

実施例における流体管に取付けられた制流装置の筐体を示す正面断面図である。It is a front sectional view which shows the housing of the flow control device attached to the fluid pipe in an Example. 流体管に取付けられた筐体を示す上面図である。It is a top view which shows the housing attached to the fluid pipe. 筐体の開口部に作業弁を介して設置された切断機を示す側面図である。It is a side view which shows the cutting machine installed through the opening of the housing through a work valve. 流体管を切断するカッタを示す部分拡大側断面図である。It is a partially enlarged side sectional view which shows the cutter which cuts a fluid tube. カッタにより切断された筐体の内部を示す上面図である。It is a top view which shows the inside of the housing cut by a cutter. 筐体の開口部に作業弁を介して設置された設置機を示す側面図である。It is a side view which shows the installation machine installed through the opening of the housing through a work valve. 設置機により筐体内に設置された制流体を示す側面図である。It is a side view which shows the control fluid installed in the housing by the installation machine. 筐体内に設置された制流体を示す部分正面断面図である。It is a partial front sectional view which shows the control fluid installed in a housing. 制流装置を設置して分岐直管に設けられる故障したバルブの修理・交換を行う際の施工例を示す上面図である。It is a top view which shows the construction example at the time of having installed the flow control device, and repairing / replacing a failed valve provided in a branch straight pipe. 変形例1における径調整部材及び嵌挿部材を示す部分拡大側断面図である。It is a partially enlarged side sectional view which shows the diameter adjusting member and the fitting member in the modification 1. FIG. 変形例2における流体管に取付けられた筐体を示す上面図である。It is a top view which shows the housing attached to the fluid tube in the modification 2. FIG. 変形例3における流体管に取付けられた筐体を示す上面図である。It is a top view which shows the housing attached to the fluid tube in the modification 3.

本発明に係る制流装置及び制流装置の取付方法を実施するための形態を実施例に基づいて以下に説明する。 A mode for carrying out the flow control device and the mounting method of the flow control device according to the present invention will be described below based on examples.

実施例においては、制流装置及びその取付方法として、管路構成部材を構成する既設の流体管1の所定箇所を筐体5内にて切除し、その切除箇所に制流体10を不断流状態で設置するまでの一連の流れを図1から図8を参照して説明する。尚、流体管1内の流体は、本実施例では上水であるが、例えば、工業用水、下水等の他、ガスやガスと液体との気液混合体であっても構わない。 In the embodiment, as a flow control device and a method of attaching the flow control device, a predetermined portion of the existing fluid pipe 1 constituting the pipeline constituent member is cut in the housing 5, and the control fluid 10 is cut off at the cut portion in an uninterrupted state. A series of flow up to the installation in FIG. 1 will be described with reference to FIGS. 1 to 8. The fluid in the fluid pipe 1 is clean water in this embodiment, but may be, for example, industrial water, sewage, or a gas or a gas-liquid mixture of a gas and a liquid.

本実施例の流体管1は、ダクタイル鋳鉄管であって、図1,2に示されるように、管路部2aと該管路部2aから分岐する小径の分岐部2bとを有する異形管であるT字管2と、T字管2の管路部2aの両端にそれぞれ接続され管路方向に延びる一対の直管3,3と、T字管2の分岐部2bに接続され分岐方向に延びる分岐直管4(分岐管,図3参照)とから構成され、断面視略円形状に形成されている。本実施例では、流体管1の管路方向及び分岐方向は略水平方向に延びており、よってT字管2は平面視でT字状を成すように配設されている。尚、本発明に係る流体管は、その他鋳鉄、鋼等の金属製、あるいはコンクリート製、塩化ビニール製、ポリエチレン製若しくはポリオレフィン製等であってもよい。さらに尚、流体管の内周面はエポキシ樹脂層、モルタル、めっき等により被覆されてもよく、若しくは適宜の材料を粉体塗装により流体管の内周面に被覆してもよい。 The fluid pipe 1 of this embodiment is a ductile cast iron pipe, and as shown in FIGS. 1 and 2, is a deformed pipe having a pipeline portion 2a and a branch portion 2b having a small diameter branching from the pipeline portion 2a. A certain T-shaped pipe 2, a pair of straight pipes 3 and 3 connected to both ends of the pipeline portion 2a of the T-shaped pipe 2 and extending in the pipeline direction, and a pair of straight pipes 3 and 3 connected to the branch portion 2b of the T-shaped pipe 2 in the branching direction. It is composed of an extending straight branch pipe 4 (branch pipe, see FIG. 3), and is formed in a substantially circular shape in cross section. In this embodiment, the conduit direction and the branching direction of the fluid pipe 1 extend in a substantially horizontal direction, so that the T-shaped pipe 2 is arranged so as to form a T-shape in a plan view. The fluid pipe according to the present invention may be made of other metals such as cast iron or steel, or may be made of concrete, vinyl chloride, polyethylene, polyolefin, or the like. Furthermore, the inner peripheral surface of the fluid pipe may be coated with an epoxy resin layer, mortar, plating or the like, or an appropriate material may be coated on the inner peripheral surface of the fluid pipe by powder coating.

ここで本発明の流体管とは、本実施例のように少なくとも異形管を含み互いに接続された複数の管で構成されてもよいし、また例えば鋼製の溶接品などのように単一の異形管であってもよい。ここで異形管とは、例えば曲管部や、分岐部(分岐管)、十字部(十字管)、異径部、継ぎ輪部、短管部、排水部等の様々な異形部を少なくとも一部に有する管を総称するものである。 Here, the fluid pipe of the present invention may be composed of a plurality of pipes connected to each other including at least a deformed pipe as in the present embodiment, or a single pipe such as a steel welded product. It may be a deformed tube. Here, the deformed pipe means, for example, at least one of various deformed parts such as a curved pipe part, a branch part (branch pipe), a cross part (cross pipe), a different diameter part, a joint ring part, a short pipe part, and a drainage part. It is a general term for pipes held in a part.

先ず、図1に示されるように、流体管1に対して制流装置を構成する筐体5を密封状に外嵌する。筐体5は、複数分割構造であり、本実施例では、上部側を構成する第1分割体51(分割体)と、下部側を構成する第2分割体52(分割体)とから構成される筐体本体50と、上下方向に2分割される一対の継手カバー53,53と、から主に構成されている。尚、筐体5の分割構造は、本実施例に限らず例えば、水平方向に分割されてもよいし、また、分割数も3分割以上の所定数に分割されてもよい。また、分割筐体同士の接合は、本実施例では、溶接接合であるが、これに限らず例えば、パッキンを介しボルト・ナット等の締結部材により接合されても構わない。 First, as shown in FIG. 1, the housing 5 constituting the flow control device is fitted to the fluid pipe 1 in a sealed manner. The housing 5 has a plurality of divided structures, and in this embodiment, it is composed of a first divided body 51 (divided body) constituting the upper side and a second divided body 52 (divided body) constituting the lower side. It is mainly composed of a housing body 50 and a pair of joint covers 53 and 53 that are divided into two in the vertical direction. The divided structure of the housing 5 is not limited to this embodiment, and may be divided in the horizontal direction, and the number of divisions may be divided into a predetermined number of 3 or more. Further, the joining between the divided housings is a welding joining in this embodiment, but the joining is not limited to this, and for example, it may be joined by a fastening member such as a bolt or a nut via a packing.

図2に示されるように、筐体本体50は、T字管2の管路部2aに沿って管路方向に延設される管路筐体部50aと、T字管2の分岐部2bに接続される分岐直管4に沿って分岐方向に延設される分岐筐体部50bと、管路筐体部50aと分岐筐体部50bとの間で上下方向に延び上方に開口する開口部50cを有する有底略円筒状の制流筐体部50d(図3参照)とから上面視略T字状に形成されている。 As shown in FIG. 2, the housing body 50 has a pipeline housing portion 50a extending in the pipeline direction along the pipeline portion 2a of the T-shaped pipe 2 and a branch portion 2b of the T-shaped pipe 2. A branch housing portion 50b extending in the branch direction along the branch straight pipe 4 connected to the pipe, and an opening extending in the vertical direction between the pipeline housing portion 50a and the branch housing portion 50b and opening upward. It is formed in a substantially T-shape in the top view from the bottomed substantially cylindrical flow control housing portion 50d (see FIG. 3) having the portion 50c.

管路筐体部50aには、T字管2の管路部2aの両端と一対の直管3,3との接続部30,30を囲う一対の継手カバー53,53が取付フランジ50e,50eに対してそれぞれ一体に接合されている。また、直管3,3の接続端部まで延びる継手カバー53,53の開口には、上下2分割され離脱防止を図る一対の第1押輪54,54が密封状に取付けられる。ここで密封位置はT字管2上でもよい。また筐体5の設置前に接続部30,30を変形例2で後述する離脱防止金具で補強してもよい。 In the pipeline housing portion 50a, a pair of joint covers 53, 53 surrounding both ends of the pipeline portion 2a of the T-shaped pipe 2 and the connection portions 30, 30 of the pair of straight pipes 3, 3 are attached to the mounting flanges 50e, 50e. They are joined together with each other. Further, a pair of first push wheels 54, 54, which are divided into upper and lower parts to prevent detachment, are hermetically attached to the openings of the joint covers 53, 53 extending to the connection ends of the straight pipes 3, 3. Here, the sealing position may be on the T-shaped tube 2. Further, before installing the housing 5, the connecting portions 30 and 30 may be reinforced with the detachment prevention metal fittings described later in the second modification.

分岐筐体部50bは、T字管2の分岐部2bに接続される分岐直管4の接続端部まで延び、分岐筐体部50bの開口には、上下2分割され離脱防止を図る第2押輪55が密封状に取付けられる。尚、第1押輪54及び第2押輪55の分割方向及び分割数は、本実施例に限らない。 The branch housing portion 50b extends to the connection end of the branch straight pipe 4 connected to the branch portion 2b of the T-shaped pipe 2, and the opening of the branch housing portion 50b is divided into upper and lower parts to prevent detachment. The push ring 55 is attached in a sealed manner. The division direction and the number of divisions of the first push ring 54 and the second push ring 55 are not limited to this embodiment.

制流筐体部50dの開口部50cは、径方向の中心がT字管2の分岐部2b上に位置し、かつT字管2の管路部2aと分岐部2bとにかけた分岐箇所の上方に形成されている。また、本実施例の開口部50cは、T字管2の分岐部2bと分岐直管4との接続部40を含むように形成されている。また筐体5の設置前に接続部40を変形例2で後述する離脱防止金具で補強してもよい。 The opening 50c of the flow control housing portion 50d has a radial center located on the branch portion 2b of the T-shaped pipe 2 and a branch portion extending between the pipeline portion 2a and the branch portion 2b of the T-shaped pipe 2. It is formed above. Further, the opening 50c of this embodiment is formed so as to include a connecting portion 40 between the branch portion 2b of the T-shaped pipe 2 and the branch straight pipe 4. Further, before installing the housing 5, the connecting portion 40 may be reinforced with a detachment prevention metal fitting described later in Modification 2.

次いで、図3に示されるように、筐体5の制流筐体部50dの取付フランジ50fに開口部50cを閉塞可能な作業弁6を取付けるとともに、該作業弁6の上方に切断機7を設置する。 Next, as shown in FIG. 3, a work valve 6 capable of closing the opening 50c is attached to the mounting flange 50f of the flow control housing portion 50d of the housing 5, and a cutting machine 7 is placed above the work valve 6. Install.

切断機7は、取付フランジ筒71と、流体管1を切断するためのカッタ72と、取付フランジ筒71内においてカッタ72を回転させ、かつカッタ72を上下方向に進行・退避させるための駆動機構73と、から主に構成されている。カッタ72は、先端に周方向に沿って切断刃を備えたホールソー72aと、該ホールソー72aの回転軸と同軸に配設され切断刃よりも先方に突出したセンタードリル72bとから構成されている。尚、カッタ72のホールソー72aは、図2において鎖線Aにより示されるように、筐体5の制流筐体部50dの開口部50cと同心円状に構成され、開口部50cから筐体5の制流筐体部50d内に挿入され、制流筐体部50dの底部近傍の位置まで進行可能となっている。 The cutting machine 7 includes a mounting flange cylinder 71, a cutter 72 for cutting the fluid pipe 1, and a drive mechanism for rotating the cutter 72 in the mounting flange cylinder 71 and for advancing / retracting the cutter 72 in the vertical direction. It is mainly composed of 73 and. The cutter 72 is composed of a hole saw 72a having a cutting blade at its tip along the circumferential direction, and a center drill 72b which is arranged coaxially with the rotation axis of the hole saw 72a and protrudes ahead of the cutting blade. As shown by the chain line A in FIG. 2, the hole saw 72a of the cutter 72 is configured concentrically with the opening 50c of the flow control housing portion 50d of the housing 5, and the opening 50c to the housing 5 are controlled. It is inserted into the flow housing portion 50d and can proceed to a position near the bottom of the flow control housing portion 50d.

切断機7による具体的な流体管1の切断工程としては、先ず、作業弁6内部の図示しない弁体を退避させて筐体5の開口部50cを開放した後、図4に示されるように、切断機7のカッタ72を回転させながら下方に進行させ流体管1を不断流状態で切断する。尚、本実施例においては、カッタ72を構成するホールソー72aにより流体管1を構成するT字管2の管路部2aにおける分岐部2b側の一部(図2参照)、分岐部2bの全部、及びT字管2の分岐部2bに接続される分岐直管4における分岐部2b側の一部が、ホールソー72aの進行によって一度に切断される。この際、センタードリル72bの位置は分岐部2bの接続部40のシール材が入った部分を避けた位置、あるいは分岐直管4上に位置することが好ましい。 As a specific step of cutting the fluid pipe 1 by the cutting machine 7, first, a valve body (not shown) inside the working valve 6 is retracted to open the opening 50c of the housing 5, and then as shown in FIG. , The cutter 72 of the cutting machine 7 is rotated and moved downward to cut the fluid pipe 1 in a continuous flow state. In this embodiment, a part of the T-shaped pipe 2 forming the fluid pipe 1 by the hole saw 72a forming the cutter 72 on the branch portion 2b side (see FIG. 2) and the entire branch portion 2b. , And a part of the branch straight pipe 4 connected to the branch 2b of the T-shaped pipe 2 on the branch 2b side is cut at once by the progress of the hole saw 72a. At this time, the position of the center drill 72b is preferably a position avoiding the portion of the connecting portion 40 of the branch portion 2b containing the sealing material, or a position on the branch straight pipe 4.

また、図5に示されるように、筐体5の開口部50cの平面視内側には、上面視でT字管2の管路部2a側における平面視略略C字形状の切断口及び、及び分岐直管4の切断口を臨むことができる。 Further, as shown in FIG. 5, inside the opening 50c of the housing 5 in a plan view, there is a substantially C-shaped cutting port in a plan view on the conduit portion 2a side of the T-shaped tube 2 in a top view, and The cut port of the branch straight pipe 4 can be seen.

また、制流筐体部50dの底部には、流体を外部に排出可能なドレン56(図2及び図3参照)が開閉可能な弁とともに取付けられているため、カッタ72により流体管1を切断する際に発生する切り粉を流体とともに外部へ排出できる。このドレン56は、制流体操作時の充水のためのバイパスとしても用いることができる。 Further, since a drain 56 (see FIGS. 2 and 3) capable of discharging the fluid to the outside is attached to the bottom of the flow control housing portion 50d together with a valve that can be opened and closed, the fluid pipe 1 is cut by the cutter 72. The chips generated during the operation can be discharged to the outside together with the fluid. The drain 56 can also be used as a bypass for filling water during fluid control operation.

また、図示しないが、カッタ72により流体管1が切断されると、流体管1から分断された切片がホールソー72a内に保持された状態となる。そして、カッタ72を切片とともに取付フランジ筒71の内部に引き上げ、作業弁6内部の図示しない弁体により筐体5の開口部50cを閉塞することで、流体管1の切除作業が完了する。また、カッタ72による流体管1の切除後に筐体5内に残されるT字管2の管路部2aと分岐直管4とは、互いに分断されるものの、筐体5の管路筐体部50a及び分岐筐体部50bにより囲繞された状態で一体状に保持される。尚、特に図示しないが、作業弁6内部の図示しない弁体により筐体5の開口部50cを閉塞した状態で、切断機7の撤去作業を行う。 Further, although not shown, when the fluid pipe 1 is cut by the cutter 72, the section separated from the fluid pipe 1 is held in the hole saw 72a. Then, the cutter 72 is pulled up together with the section into the mounting flange cylinder 71, and the opening 50c of the housing 5 is closed by a valve body (not shown) inside the working valve 6, thereby completing the cutting work of the fluid pipe 1. Further, although the pipeline portion 2a of the T-shaped pipe 2 and the branch straight pipe 4 left in the housing 5 after cutting the fluid pipe 1 by the cutter 72 are separated from each other, the pipeline housing portion of the housing 5 It is integrally held in a state of being surrounded by the 50a and the branch housing portion 50b. Although not particularly shown, the cutting machine 7 is removed while the opening 50c of the housing 5 is closed by a valve body (not shown) inside the work valve 6.

次いで、図6に示されるように、筐体5の制流筐体部50dの取付フランジ50fに開口部50cを閉塞可能な作業弁6が取付けられているため、該作業弁6の上方に設置機8を設置できる。 Next, as shown in FIG. 6, since the work valve 6 capable of closing the opening 50c is attached to the mounting flange 50f of the flow control housing portion 50d of the housing 5, it is installed above the work valve 6. Machine 8 can be installed.

設置機8は、取付フランジ筒81と、制流体10を吊支するための弁吊金具82と、取付フランジ筒81内において弁吊金具82を上下方向に進行・退避させるための駆動機構83と、から主に構成されている。本実施例の制流体10は、仕切壁11と、上蓋部12と、から主に構成されるいわゆるプラグであり、仕切壁11には、下端部から両側部に亘って第1シール部材S1が取付けられ、上蓋部12には、外周部に亘って環状の第2シール部材S2が取付けられている。尚、第1シール部材S1及び第2シール部材S2は、NBR、SBR、CRを含むゴム、エラストマー、樹脂等の弾性部材から構成されている。 The installation machine 8 includes a mounting flange cylinder 81, a valve hanging bracket 82 for suspending and supporting the fluid control fluid 10, and a drive mechanism 83 for moving and retracting the valve suspension bracket 82 in the mounting flange cylinder 81 in the vertical direction. , Is mainly composed of. The control fluid 10 of this embodiment is a so-called plug mainly composed of a partition wall 11 and an upper lid portion 12, and the partition wall 11 has a first seal member S1 extending from a lower end portion to both side portions. A second seal member S2, which is annular, is attached to the upper lid portion 12 over the outer peripheral portion. The first seal member S1 and the second seal member S2 are made of elastic members such as rubber, elastomer, and resin containing NBR, SBR, and CR.

設置機8による具体的な制流体10の設置工程としては、先ず、作業弁6内部の図示しない弁体を退避させて筐体5の開口部50cを開放した後、図7に示されるように、設置機8の弁吊金具82により吊支される制流体10を下方に進行させ、筐体5の制流筐体部50d内の所定位置に制流体10を挿入する。 As a specific step of installing the fluid control fluid 10 by the installation machine 8, first, a valve body (not shown) inside the work valve 6 is retracted to open the opening 50c of the housing 5, and then as shown in FIG. The control fluid 10 suspended and supported by the valve suspension fitting 82 of the installation machine 8 is advanced downward, and the control fluid 10 is inserted into a predetermined position in the flow control housing portion 50d of the housing 5.

図8に示されるように、筐体5の制流筐体部50dの側部内壁面には、他の部位よりも筐体5の内側に突出する上面視略コ字状の側壁段部50g,50g(座部)が互いに対向するように形成されている。そのため、制流体10が筐体5の制流筐体部50d内に挿入される際には、制流体10の仕切壁11の両側部が側壁段部50g,50gによりガイドされることにより、制流体10の挿入位置のずれが防止される。 As shown in FIG. 8, on the inner wall surface of the side portion of the flow control housing portion 50d of the housing 5, a side wall step portion 50g having a substantially U-shaped upper surface that protrudes inward of the housing 5 from other parts, 50 g (seat portion) are formed so as to face each other. Therefore, when the fluid control fluid 10 is inserted into the flow control housing portion 50d of the housing 5, both side portions of the partition wall 11 of the fluid control fluid 10 are guided by the side wall step portions 50g and 50g to control the fluid control. The deviation of the insertion position of the fluid 10 is prevented.

また、筐体5の制流筐体部50dの底部内壁面には、側壁段部50g,50gと連続する底壁段部50h(座部)が形成されている(図5参照)。そのため、制流体10が筐体5の制流筐体部50d内に所定の深度挿入されることにより、制流体10の仕切壁11の下端部から両側部に亘って取付けられる第1シール部材S1が制流筐体部50dに形成される底壁段部50h及び側壁段部50g,50gに密封状に圧入されるとともに、制流体10の上蓋部12の外周部に亘って取付けられる環状の第2シール部材S2は、筐体5の制流筐体部50dの開口部50c側における側部内壁面に圧接される。 Further, a bottom wall step portion 50h (seat portion) continuous with the side wall step portions 50g and 50g is formed on the bottom inner wall surface of the flow control housing portion 50d of the housing 5 (see FIG. 5). Therefore, the first seal member S1 is attached from the lower end portion to both side portions of the partition wall 11 of the control fluid 10 by inserting the control fluid 10 into the flow control housing portion 50d of the housing 5 at a predetermined depth. Is press-fitted into the bottom wall step portion 50h and the side wall step portions 50g and 50g formed in the flow control housing portion 50d in a sealed manner, and is attached over the outer peripheral portion of the upper lid portion 12 of the control fluid 10. The 2 seal member S2 is pressed against the inner wall surface of the side portion on the opening 50c side of the flow control housing portion 50d of the housing 5.

このように制流体10が、筐体5の制流筐体部50d内に、T字管2の管路部2aと分岐部2bとの間を仕切るように設置されることにより、制流体10と筐体5との間の流体の漏洩が防止される。 In this way, the fluid control fluid 10 is installed in the flow control housing portion 50d of the housing 5 so as to partition between the pipeline portion 2a and the branch portion 2b of the T-shaped pipe 2. The leakage of fluid between the housing 5 and the housing 5 is prevented.

次に、筐体5の開口部50cの周方向に複数設けられた径方向に進退自在な押えネジNを開口部50cの内径方向に進行させる(図2及び図8参照)。これにより、押えネジNが制流体10の上蓋部12を上方から押さえるように係止して、制流体10が筐体5の開口部50cから抜け出すことが防止される。 Next, a plurality of presser screws N that are provided in the circumferential direction of the opening 50c of the housing 5 and can be moved back and forth in the radial direction are advanced in the inner diameter direction of the opening 50c (see FIGS. 2 and 8). As a result, the pressing screw N is locked so as to press the upper lid portion 12 of the control fluid 10 from above, and the control fluid 10 is prevented from coming out of the opening 50c of the housing 5.

このように、押えネジNが制流体10の上蓋部12を上方から押さえることにより、設置機8及び作業弁6を筐体5から取外すことができるようになる。 In this way, the presser screw N presses the upper lid portion 12 of the fluid control fluid 10 from above, so that the installation machine 8 and the work valve 6 can be removed from the housing 5.

次いで、筐体5の制流筐体部50dの取付フランジ50fに対して、上面視環状の蓋部材57を固定する。このとき、蓋部材57は、制流体10の上蓋部12の上面を上方から押圧するため、押えネジNとともに制流体10が筐体5の開口部50cから抜け出すことを防止する。これにより、制流体10の筐体5内への設置が完了する。また、不断流状態での切断や弁設置などの際に全ての窓部や貫通部、作業孔などには蓋を密封状に取付けるのは言うまでもない。 Next, the top view annular lid member 57 is fixed to the mounting flange 50f of the flow control housing portion 50d of the housing 5. At this time, since the lid member 57 presses the upper surface of the upper lid portion 12 of the control fluid 10 from above, it prevents the control fluid 10 from coming out of the opening 50c of the housing 5 together with the pressing screw N. As a result, the installation of the control fluid 10 in the housing 5 is completed. In addition, it goes without saying that a lid is attached to all windows, penetrations, work holes, etc. in a sealed manner when cutting or installing a valve in a continuous flow state.

以上、説明したように、本実施例の制流装置は、流体管1を構成するT字管2の管路部2a及び該管路部2aから分岐する分岐部2bに密封状に外嵌される筐体5内にて、これら管路部2aと分岐部2bとを開口部50cから挿入される切断機7のカッタ72のホールソー72aにより一緒に切除し、筐体5内の当該切除箇所に制流体10を設置することで、T字管2の管路部2aの管路方向及び分岐部2bの分岐方向に向かう流体を同時に制御できるため、流路に仮設されるバイパス路の数を低減し、断水範囲を狭くすることができる。 As described above, the flow control device of the present embodiment is hermetically fitted to the conduit portion 2a of the T-shaped pipe 2 constituting the fluid pipe 1 and the branch portion 2b branching from the conduit portion 2a. The conduit portion 2a and the branch portion 2b are cut together by the hole saw 72a of the cutter 72 of the cutting machine 7 inserted from the opening 50c, and the cut portion in the housing 5 is cut together. By installing the control fluid 10, it is possible to simultaneously control the fluid in the conduit direction of the conduit portion 2a of the T-shaped pipe 2 and the branching direction of the branch portion 2b, so that the number of bypass paths temporarily provided in the flow path can be reduced. However, the water cutoff range can be narrowed.

具体的には、図9に示されるように、例えば、故障したバルブV1が流体管1の分岐箇所の近くに配置され、分岐直管4における故障したバルブV1の上流側にインサーティングバルブV2の設置スペースを確保できない場合であっても、流体管1の分岐領域を構成するT字管2の管路部2aと分岐部2b(図2参照)とに筐体5を密封状に外嵌し、筐体5内にて、これら管路部2aと分岐部2bとを切断機7のカッタ72のホールソー72aにより一緒に切除し、筐体5内の当該切除箇所に制流体10を設置することで、管路方向の流体の不断流状態を維持しながら、T字管2の管路部2aから分岐部2bへの流体の流れを遮断することができる。そのため、従来のように、T字管2の管路部2aにおける管路方向の流体の不断流状態を維持するために、流体管1の分岐箇所を挟んで上流側と下流側にそれぞれバルブ(制流体)を設け分岐箇所から管路方向に迂回するバイパス路を仮設する必要がなく、1つの制流体10を設置することによりT字管2の管路部2aの管路方向及び分岐部2bの分岐方向に向かう流体を同時に制御でき、施工を簡便にすることができる。また、分岐直管4における故障したバルブV1の下流側にインサーティングバルブV2を新設することにより、図示しないバイパス路を仮設し分岐方向の流体の不断流状態を維持することができ、流体管1における断水範囲をできるだけ狭く構成できる。尚、インサーティングバルブV2は、新設されるものに限らず、既設のものを利用してもよい。 Specifically, as shown in FIG. 9, for example, the failed valve V1 is arranged near the branch point of the fluid pipe 1, and the inserting valve V2 is located upstream of the failed valve V1 in the branch straight pipe 4. Even if the installation space cannot be secured, the housing 5 is hermetically fitted to the conduit portion 2a and the branch portion 2b (see FIG. 2) of the T-shaped pipe 2 constituting the branch region of the fluid pipe 1. In the housing 5, the pipeline portion 2a and the branch portion 2b are cut together by the hole saw 72a of the cutter 72 of the cutting machine 7, and the control fluid 10 is installed at the cut portion in the housing 5. Therefore, the flow of the fluid from the pipeline portion 2a of the T-shaped pipe 2 to the branch portion 2b can be blocked while maintaining the uninterrupted flow state of the fluid in the pipeline direction. Therefore, as in the conventional case, in order to maintain the uninterrupted flow state of the fluid in the conduit direction in the conduit portion 2a of the T-shaped tube 2, valves are placed on the upstream side and the downstream side, respectively, with the branch portion of the fluid tube 1 interposed therebetween. It is not necessary to temporarily provide a bypass path that detours from the branch point in the pipeline direction by providing a control fluid), and by installing one control fluid 10, the pipeline direction and branch portion 2b of the conduit portion 2a of the T-shaped pipe 2 The fluid going in the branching direction can be controlled at the same time, and the construction can be simplified. Further, by newly installing an inserting valve V2 on the downstream side of the failed valve V1 in the branch straight pipe 4, a bypass path (not shown) can be temporarily provided to maintain the uninterrupted flow state of the fluid in the branch direction, and the fluid pipe 1 can be maintained. The water cutoff range can be configured as narrow as possible. The inserting valve V2 is not limited to a newly installed one, and an existing one may be used.

また、筐体5の開口部50cから挿入されるカッタ72により、T字管2の分岐部2bと一緒に管路部2aを略C字形状に切除することで、流体管1の切除範囲を小さくすることができるため、制流装置を取付けるための作業弁6、切断機7及び設置機8等の各種装置を小型化することができる。 Further, the cutter 72 inserted from the opening 50c of the housing 5 cuts the conduit portion 2a together with the branch portion 2b of the T-shaped pipe 2 into a substantially C shape, thereby reducing the cutting range of the fluid pipe 1. Since it can be made smaller, various devices such as a work valve 6, a cutting machine 7, and an installation machine 8 for attaching a flow control device can be made smaller.

また、筐体5の開口部50cの内側には、上面視でT字管2の管路部2a側におけるC形の切断口及び、及びT字管2の分岐部2b側における分岐直管4の切断口を臨むことができるため、開口部50cから挿入されるカッタ72を筐体5内に進入させることで、T字管2の管路部2a及び分岐直管4に容易にアプローチできる。 Further, inside the opening 50c of the housing 5, there is a C-shaped cutting port on the pipeline portion 2a side of the T-shaped pipe 2 and a branch straight pipe 4 on the branch portion 2b side of the T-shaped pipe 2 in a top view. By allowing the cutter 72 inserted through the opening 50c to enter the housing 5, the conduit portion 2a of the T-shaped pipe 2 and the branch straight pipe 4 can be easily approached.

また、カッタ72は、ホールソー72aを有しているため、ホールソー72aを回転駆動することにより、T字管2の管路部2a及び分岐部2bを一緒に切除することができ、切除が簡便である。 Further, since the cutter 72 has a hole saw 72a, the conduit portion 2a and the branch portion 2b of the T-shaped pipe 2 can be cut together by rotationally driving the hole saw 72a, and the cutting is easy. is there.

また、筐体5は、互いに接合される上下2分割される筐体本体50を備え、それぞれの筐体本体50は、T字管2の管路部2aに沿って管路方向に延設される管路筐体部50aと、T字管2の分岐部2bに接続される分岐直管4に沿って分岐方向に延設される分岐筐体部50bと、から主に構成され、T字管2の管路部2aの管路方向及びT字管2の分岐部2bの分岐方向に延設された各筐体本体50を溶接等によって接合して筐体5を構成することで、この筐体5内でT字管2の管路部2a及び分岐部2bを切除しても、密閉状に外嵌される筐体5によって流体管1の剛性を保持することができる。 Further, the housing 5 includes a housing body 50 that is divided into upper and lower parts that are joined to each other, and each housing body 50 extends in the pipeline direction along the conduit portion 2a of the T-shaped pipe 2. The pipe housing portion 50a is mainly composed of a branch housing portion 50a extending in the branching direction along the branch straight pipe 4 connected to the branch portion 2b of the T-shaped pipe 2, and is mainly composed of a T-shape. The housing 5 is formed by joining the housing bodies 50 extending in the pipeline direction of the pipeline portion 2a of the pipe 2 and the branching direction of the branch portion 2b of the T-shaped pipe 2 by welding or the like. Even if the conduit portion 2a and the branch portion 2b of the T-shaped pipe 2 are cut off in the housing 5, the rigidity of the fluid pipe 1 can be maintained by the housing 5 that is externally fitted in a sealed manner.

また、筐体5の制流筐体部50dは、制流体10を制流筐体部50d内の側壁段部50g,50g及び底壁段部50hに対して密閉状に設置することで、この制流体10と筐体5(制流筐体部50d)との間の流体の漏洩を防止し、筐体5の制流筐体部50d内に設置された制流体10により初期の流路制御を行うことができる。 Further, the flow control housing portion 50d of the housing 5 is formed by installing the fluid control fluid 10 in a sealed manner with respect to the side wall step portions 50g and 50g and the bottom wall step portion 50h in the flow control housing portion 50d. Prevents fluid from leaking between the fluid control 10 and the housing 5 (flow control housing 50d), and the initial flow path control is performed by the fluid control 10 installed in the flow control housing 50d of the housing 5. It can be performed.

また、前記実施例では、切断機7のカッタ72を回転させながら下方に進行させ流体管1を直接切除する形態を例示したが、本発明の変形例1として図10に示されるように、筐体5内において、分岐直管4の上方にT字管2の管路部2aと分岐直管4(T字管2の分岐部2b)とを略同径に調整する径調整部材100(調整部)が設けられていてもよい。この場合、切断機7のカッタ72を回転させながら下方に進行させていくことにより、径の大きいT字管2の管路部2aの外周面と、径の小さい分岐直管4の外周面上端に設けられた径調整部材100(調整部)の上面とに、カッタ72のホールソー72aが略同時に接触する、言い換えれば、カッタ72のホールソー72aがT字管2の管路部2aの外周面に片当たりすることがなくなり、ホールソー72aに対する切断時の抵抗が略均一に作用することでカッタ72の傾きが抑えられるため、T字管2の管路部2a及び分岐部2b(分岐直管4)をカッタ72により一緒に切除し易くなる。尚、径調整部材100(調整部)の材料は、例えば鋳鉄材や鋼材等、切除対象となるT字管2の管路部2aや分岐直管4と同等の剛性を有する材料を選定することが好ましく、このようにすることで、切断機7により管路部2a、分岐直管4及び径調整部材100(調整部)に負荷される切断抵抗を均等にでき、より一層切除がしやすい。 Further, in the above embodiment, the embodiment in which the cutter 72 of the cutting machine 7 is rotated and advanced downward to directly cut the fluid tube 1 is illustrated, but as a modification 1 of the present invention, as shown in FIG. In the body 5, the diameter adjusting member 100 (adjustment) that adjusts the conduit portion 2a of the T-shaped pipe 2 and the branch straight pipe 4 (branch portion 2b of the T-shaped pipe 2) to have substantially the same diameter above the branch straight pipe 4. Part) may be provided. In this case, by advancing downward while rotating the cutter 72 of the cutting machine 7, the outer peripheral surface of the conduit portion 2a of the T-shaped pipe 2 having a large diameter and the upper end of the outer peripheral surface of the branch straight pipe 4 having a small diameter. The hole saw 72a of the cutter 72 comes into contact with the upper surface of the diameter adjusting member 100 (adjusting portion) provided in the cutter 72 substantially at the same time, in other words, the hole saw 72a of the cutter 72 is on the outer peripheral surface of the conduit portion 2a of the T-shaped pipe 2. Since there is no one-sided contact and the resistance at the time of cutting to the hole saw 72a acts substantially uniformly, the inclination of the cutter 72 is suppressed, so that the conduit portion 2a and the branch portion 2b (branch straight pipe 4) of the T-shaped pipe 2 are suppressed. The cutter 72 makes it easier to cut together. As the material of the diameter adjusting member 100 (adjusting portion), for example, a material having the same rigidity as the conduit portion 2a of the T-shaped pipe 2 to be cut or the branch straight pipe 4 such as a cast iron material or a steel material shall be selected. By doing so, the cutting resistance applied to the pipeline portion 2a, the branch straight pipe 4 and the diameter adjusting member 100 (adjusting portion) by the cutting machine 7 can be made uniform, and cutting is further facilitated.

また、T字管2の分岐部2bの外周面には、カッタ72のセンタードリル72bが嵌挿される円筒状の嵌挿部材101(嵌挿部)が設けられることにより、嵌挿部材101内にセンタードリル72bを嵌挿させることで、センタードリル72bと同軸に配設されるホールソー72aの回転軸を位置決めできるため、T字管2の管路部2a及び分岐部2b(分岐直管4)にかけて芯ずれすることなく一緒に切除できる。尚、径調整部材100及び嵌挿部材101の流体管1(T字管2及び分岐直管4)に対する固定は、溶接若しくはバンド等により固定されていても構わない。さらに尚、径調整部材100及び嵌挿部材101の設置位置や寸法・形状等は、制流体10が設置される流体管1に応じて自由に構成されてよい。また、径調整部材100又は嵌挿部材101のいずれかのみを設置してもよい。 Further, a cylindrical fitting member 101 (fitting portion) into which the center drill 72b of the cutter 72 is fitted is provided on the outer peripheral surface of the branch portion 2b of the T-shaped pipe 2, so that the fitting member 101 is provided. By inserting and inserting the center drill 72b, the rotation axis of the hole saw 72a arranged coaxially with the center drill 72b can be positioned, so that it is applied to the conduit portion 2a and the branch portion 2b (branch straight pipe 4) of the T-shaped pipe 2. Can be excised together without misalignment. The diameter adjusting member 100 and the fitting member 101 may be fixed to the fluid pipe 1 (T-shaped pipe 2 and branch straight pipe 4) by welding, a band, or the like. Furthermore, the installation position, dimensions, shape, etc. of the diameter adjusting member 100 and the fitting member 101 may be freely configured according to the fluid pipe 1 in which the fluid control fluid 10 is installed. Further, only either the diameter adjusting member 100 or the fitting member 101 may be installed.

また、前記実施例では、筐体5の制流筐体部50dは、径方向の中心がT字管2の分岐部2b上に位置し、開口部50cがT字管2の管路部2aと分岐部2bとを跨ぐように形成され、カッタ72により流体管1を構成するT字管2の管路部2aの一部及び分岐部2b全体と、T字管2の分岐部2bに接続される分岐直管4の一部を切断する形態を例示したが、本発明の変形例2として図11に示されるように、筐体105の制流筐体部150dは、径方向の中心がT字管2の管路部2aの上に位置し、開口部150cがT字管2の管路部2aと分岐部2bとを跨ぐように形成され、鎖線Bに示されるように、カッタ72によりT字管2の管路部2a及び分岐部2bの一部を一緒に切除するように構成されていてもよい。特にこの際には、筐体5の設置前に、前記した離脱防止金具を、接続部30、30及び接続部40に設置することで、切断の際の管路部2aの移動を防ぎ、且つ切断後のT字管2の残置した部材を固定することが好ましい。詳述すると、接続部30、30及び接続部40には、これらの接続部を密封するシールが押輪で設置されている。ここに、周方向で分割した本体を有し、直管3、分岐直管4、あるいは管路部2a外周面に食い込んで係止する図示しない係止部材を本体に内蔵した、図11の点線で示される離脱防止押輪を、押輪と受口を連結するボルト・ナットを一本ずつ交換して、離脱防止押輪を介して連結し、係止部材を食い込ませることで離脱防止金具が設置される。また、離脱防止金具は、周方向に分割した本体に係止部材を有し、押輪を跨いで、受口と嵌合させる金具としてもよい。 Further, in the above embodiment, the flow control housing portion 50d of the housing 5 has a radial center located on the branch portion 2b of the T-shaped pipe 2, and the opening 50c is the pipeline portion 2a of the T-shaped pipe 2. It is formed so as to straddle the branch portion 2b and is connected to a part of the pipeline portion 2a and the entire branch portion 2b of the T-shaped pipe 2 and the branch portion 2b of the T-shaped pipe 2 which form the fluid pipe 1 by the cutter 72. Although a form in which a part of the branched straight pipe 4 is cut is illustrated, as shown in FIG. 11 as a modification 2 of the present invention, the flow control housing portion 150d of the housing 105 has a radial center. Located above the pipeline portion 2a of the T-shaped pipe 2, the opening 150c is formed so as to straddle the conduit portion 2a and the branch portion 2b of the T-shaped pipe 2, and as shown by the chain line B, the cutter 72 It may be configured to cut a part of the conduit portion 2a and the branch portion 2b of the T-shaped pipe 2 together. In particular, in this case, by installing the above-mentioned disconnection prevention metal fittings in the connecting portions 30, 30 and the connecting portion 40 before installing the housing 5, the movement of the pipeline portion 2a at the time of cutting can be prevented and It is preferable to fix the remaining member of the T-shaped tube 2 after cutting. More specifically, the connecting portions 30, 30 and the connecting portion 40 are provided with a seal for sealing these connecting portions by a push ring. Here, a dotted line of FIG. 11 has a main body divided in the circumferential direction, and a locking member (not shown) that bites into the straight pipe 3, the branched straight pipe 4, or the outer peripheral surface of the pipeline portion 2a and locks the main body. The detachment prevention metal fittings are installed by exchanging the bolts and nuts that connect the push ring and the socket one by one, connecting them via the detachment prevention push ring, and letting the locking member bite into them. .. Further, the detachment prevention metal fitting may be a metal fitting having a locking member in the main body divided in the circumferential direction, straddling the push ring, and fitting with the receiving port.

また、前記実施例では、主に管路部2aと分岐部2bとにより分岐領域を形成するT字管2の一部を切除する形態を例示したが、本発明の変形例3として図12に示されるように、筐体205の制流筐体部250dは、継ぎ輪202と接続される直管3上に位置し、開口部250cが継ぎ輪202と直管3との接続部230を跨ぐように形成され、鎖線Cに示されるように、カッタ72により接続部230と一緒に継ぎ輪202若しくは直管3の底面側に設けられる図示しないドレンやバイパス等により構成される分岐領域を一緒に切除するように構成されていてもよい。尚、カッタ72により切除される流体管は、ドレンやバイパス等がないものであっても構わない。 Further, in the above-described embodiment, a mode in which a part of the T-shaped pipe 2 forming the branch region is mainly formed by the pipeline portion 2a and the branch portion 2b is excised, but FIG. 12 shows a modification 3 of the present invention. As shown, the flow control housing portion 250d of the housing 205 is located on the straight pipe 3 connected to the joint ring 202, and the opening 250c straddles the connection portion 230 between the joint ring 202 and the straight pipe 3. As shown by the chain line C, a branch region formed by a cutter 72 together with the connecting portion 230 and a drain, a bypass, etc. (not shown) provided on the bottom surface side of the joint ring 202 or the straight pipe 3 is formed together. It may be configured to be excised. The fluid tube cut by the cutter 72 may have no drain, bypass, or the like.

以上、本発明の実施例を図面により説明してきたが、具体的な構成はこれら実施例に限られるものではなく、本発明の要旨を逸脱しない範囲における変更や追加があっても本発明に含まれる。 Although examples of the present invention have been described above with reference to the drawings, the specific configuration is not limited to these examples, and any changes or additions within the scope of the gist of the present invention are included in the present invention. Is done.

例えば、前記実施例では、制流体10としてプラグを用いる形態を例示したが、流体管1の流体を制御するものであれば、本発明はこれに限られず、例えば、制流体は、仕切弁、バタフライ弁、若しくは切換弁等であってもよい。 For example, in the above-described embodiment, a mode in which a plug is used as the control fluid 10 has been illustrated, but the present invention is not limited to this as long as it controls the fluid of the fluid pipe 1, and for example, the control fluid is a sluice valve. It may be a butterfly valve, a switching valve, or the like.

また、前記実施例では、流体管1を構成するT字管2の管路部2aよりも分岐部2bが小径に構成される形態を例示したが、T字管の管路部と分岐部は略同径であってもよい。 Further, in the above embodiment, the embodiment in which the branch portion 2b is configured to have a smaller diameter than the conduit portion 2a of the T-shaped pipe 2 constituting the fluid pipe 1 is illustrated, but the conduit portion and the branch portion of the T-shaped pipe are It may have substantially the same diameter.

また、カッタ72により切断される流体管1は、T字管に限らず、曲り管、レジューサ、十字管等の他の異形管であってもよい。 Further, the fluid pipe 1 cut by the cutter 72 is not limited to the T-shaped pipe, and may be another deformed pipe such as a curved pipe, a reducer, or a cross pipe.

1 流体管
2 T字管
2a 管路部
2b 分岐部
3 直管
4 分岐直管(分岐管)
5 筐体
6 作業弁
7 切断機
8 設置機
10 制流体
11 仕切壁
12 上蓋部
50 筐体本体
50a 管路筐体部
50b 分岐筐体部
50c 開口部
50d 制流筐体部
50f 取付フランジ
50g 側壁段部(座部)
50h 底壁段部(座部)
51 第1分割体(分割体)
52 第2分割体(分割体)
57 蓋部材
71 取付フランジ筒
72 カッタ
72a ホールソー
72b センタードリル
73 駆動機構
81 取付フランジ筒
82 弁吊金具
83 駆動機構
100 径調整部材
101 嵌挿部材
105 筐体
150c 開口部
150d 制流筐体部
202 継ぎ輪
205 筐体
230 接続部
250c 開口部
250d 制流筐体部
1 Fluid pipe 2 T-shaped pipe 2a Pipe line part 2b Branch part 3 Straight pipe 4 Branch straight pipe (branch pipe)
5 Housing 6 Work valve 7 Cutting machine 8 Installation machine 10 Control fluid 11 Partition wall 12 Top lid part 50 Housing body 50a Pipeline housing part 50b Branch housing part 50c Opening 50d Flow control housing part 50f Mounting flange 50g Side wall Step (seat)
50h bottom wall step (seat)
51 First split body (split body)
52 Second split body (split body)
57 Cover member 71 Mounting flange cylinder 72 Cutter 72a Hole saw 72b Center drill 73 Drive mechanism 81 Mounting flange cylinder 82 Valve hanging bracket 83 Drive mechanism 100 Diameter adjustment member 101 Inserting member 105 Housing 150c Opening 150d Flow control housing 202 Joint Ring 205 Housing 230 Connection 250c Opening 250d Flow control housing

Claims (6)

流体管の管路部及び該管路部から分岐する分岐部を密封状に外嵌する筐体と、前記筐体内にて前記管路部と前記分岐部とにかけて切除された箇所に設置され、前記流体管内の流路を制御する制流体とを備え、
前記筐体は、前記管路部と前記分岐部とにかけて切除可能なカッタが挿入される開口部を有していることを特徴とする制流装置。
It is installed in a housing in which a conduit portion of a fluid pipe and a branch portion branching from the pipeline portion are fitted in a sealed manner, and a portion cut off from the pipeline portion and the branch portion in the housing. It is provided with a control fluid that controls the flow path in the fluid pipe.
The housing is a flow control device having an opening into which a cutter that can be cut is inserted so as to extend between the pipeline portion and the branch portion.
前記筐体は、前記カッタにより前記管路部を略C字形状に切除可能な前記開口部を有することを特徴とする請求項1に記載の制流装置。 The flow control device according to claim 1, wherein the housing has an opening capable of cutting the pipeline portion into a substantially C shape by the cutter. 前記流体管は前記分岐部に接続される分岐管を備え、前記筐体は、前記分岐部と前記分岐管との接続部を密封状に外嵌することを特徴とする請求項1または2に記載の制流装置。 The first or second claim, wherein the fluid pipe includes a branch pipe connected to the branch portion, and the housing has a sealed outer fitting of the connection portion between the branch portion and the branch pipe. The described flow control device. 前記筐体は、互いに接合される複数の分割体からなり、それぞれの前記分割体は前記管路部の管路方向に延設されるとともに前記分岐部の分岐方向に延設されることを特徴とする請求項1ないし3のいずれかに記載の制流装置。 The housing is composed of a plurality of divided bodies joined to each other, and each of the divided bodies is extended in the pipeline direction of the pipeline portion and is extended in the branching direction of the branch portion. The flow control device according to any one of claims 1 to 3. 前記筐体は、前記制流体が密封状に設置される座部を備えることを特徴とする請求項1ないし4のいずれかに記載の制流装置。 The flow control device according to any one of claims 1 to 4, wherein the housing includes a seat portion in which the control fluid is installed in a sealed shape. 前記制流装置を前記流体管に不断流状態で取り付ける取付方法であって、
前記筐体によって前記流体管の前記管路部及び前記分岐部を密封状に囲繞する工程と、
前記開口部から前記カッタを挿入し前記流体管の前記管路部と前記分岐部とにかけて切除する工程と、
前記開口部から前記制流体を挿入し前記筐体内を密封状に閉塞する工程と、
を備えることを特徴とする請求項1ないし5のいずれかに記載の制流装置の取付方法。
It is an attachment method in which the flow control device is attached to the fluid pipe in a continuous flow state.
A step of enclosing the conduit portion and the branch portion of the fluid pipe in a sealed manner by the housing.
A step of inserting the cutter through the opening and cutting the fluid pipe from the conduit portion to the branch portion.
A step of inserting the control fluid through the opening and sealing the inside of the housing in a sealed manner.
The method for mounting a flow control device according to any one of claims 1 to 5, wherein the flow control device is provided.
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JP7195377B2 (en) 2022-12-23
JP2019095038A (en) 2019-06-20
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JP2021152413A (en) 2021-09-30
JP7610048B2 (en) 2025-01-07

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