JP6905837B2 - Frame structure of air conditioner - Google Patents

Description

The present invention relates to a frame structure of an air conditioner.

Conventionally, some air conditioners are described in Patent Document 1, for example. This is an air conditioner that closely joins panels together. The heat insulating panel has an outer wall plate arranged on the outer surface and an inner side wall plate arranged on the inner side surface, and the peripheral portion of the outer wall plate and the inner side wall plate is bent to form a folded portion. Then, a connecting member that receives the tightening force of the connecting tool is arranged between the outer wall plate and the inner side wall plate, and the connecting member receives the tightening force of the connecting tool and the folded portion is directed toward the inner side wall plate of the other heat insulating panel. Press.

Further, the document described in Patent Document 2 discloses a holding frame for attaching a door for opening and closing the doorway of the prefabricated refrigerator. In the holding frame, the ends of a plurality of frame members are connected to each other by a connecting member. The connecting member has two insertion portions to be inserted into the insertion openings formed on the end faces of the frame members, and a connecting portion for connecting the two insertion portions. A claw portion is provided on the rear plate of the insertion portion, and when the insertion portion is inserted into the insertion port of the corresponding frame material, the frame material is locked by the claw portion.

Further, in the case described in Patent Document 3, a substantially rectangular bottom frame is arranged at the bottom of the product storage along the peripheral edge of the bottom, and each side holding frame and a door frame are provided at the corners of the bottom frame. A holding part to stand up, a fixing part to fix the inner bottom plate of the refrigerator on the inner peripheral edge of the bottom frame, and a fitting groove to fit the lower end of the side glass on the side of the bottom frame other than the side where the door body is arranged. Each has a formed structure.
JP 2010-164217 JP-A-2005-220623 JP 2000-237000

As described in Patent Document 1, when panels are joined to each other to form a casing without using a structural material, it is an issue to secure the strength of the casing. Further, when a plurality of outer wall panels are fixed to a frame forming a structural material to form a casing and the space inside the casing is partitioned by an inner panel to form a plurality of chambers, the adhesion between the frame and the panel and the frame The ease of mounting the panel on the casing and the heat insulating property at the fixed portion between the frame and the panel are issues.

The present invention solves the above-mentioned problems, and an object of the present invention is to provide a frame structure of an air conditioner which has adhesion to a panel and is easy to assemble.

In order to solve the above problems, the frame structure of the air conditioner of the present invention is a frame constituting the casing of the air conditioner, and the frame is a hollow main member and a corner connecting member for connecting the main members. A hollow intermediate member arranged between a pair of parallel main members , a horizontal intermediate member arranged at the top or bottom of the frame or the top of the frame and the bottom of the frame, and a vertical intermediate member arranged at the side of the frame. It has a joint member that connects the horizontal intermediate member, the main member, and the vertical intermediate member, and a deformed joint member. The intermediate member is composed of a base portion and a mountain portion, and the base portion is continuously connected to the outer surface of the main member of the main member. It has an intermediate member outer surface that forms a part of the outer side surface, and an intermediate member inner surface that is continuous with the main member inner surface of the main member and forms a part of the frame inner surface. The joint member has a joint insertion portion inserted into the mountain portion of the lateral intermediate member, a joint head joint to the inner surface of the main member of the main member, and a hole-shaped fitting recess provided in the joint head. The deformed joint member has a deformed joint insertion portion inserted into the mountain portion of the side intermediate member and a deformed joint head forming a fitting convex portion inserted into the fitting recess of the joint head. It is a feature.

The frame structure of the air conditioner of the present invention is characterized in that the main member and the corner connecting member are continuously connected in a plane at the connecting portion.

In the frame structure of the air conditioner of the present invention, the main member has a concave polygonal shape having an angle of entry in the cross-sectional shape.

In the frame structure of the air conditioner of the present invention, the corner connecting members are formed in the axial directions of a connecting main body having three corner outer surfaces at right angles to each other and three axes at right angles to each other from the connecting main body. It is provided with a connecting insertion portion that extends and is inserted into the main member, and has a step corresponding to the thickness of the main member at the boundary between the connecting main body portion and the connecting insertion portion. It is characterized in that the outer surface of the corner is continuously formed in a plane to form the outer surface of the frame.

In the frame structure of the air conditioner of the present invention, the connecting main body of the corner member has three corner inner surfaces which are perpendicular to each other, and the frame is the main member inner surface of the main member and the corner inner surface of the corner member. It is characterized in that and the surface of the frame are continuously formed in a plane.

The frame structure of the air conditioner of the present invention is characterized in that the main member and the intermediate member of the frame are made of an extruded profile.

In the frame structure of the air conditioner of the present invention, the frame has a main member groove portion on the outer surface of the main member of the main member, and the joint member is fixed to the main member with a fixing screw arranged in the main member groove portion for fixing. The head of the screw is lower than the outer surface of the main member and is submerged in the groove of the main member.

As described above, according to the present invention, it is possible to easily assemble a frame that expands three-dimensionally only by inserting the main member into the connecting insertion portion of the corner member. Since the main member and the corner member form a continuous flat surface when the corner member and the main member are connected, the casing has excellent adhesion to the outer wall panel.

Front view showing an air conditioner according to an embodiment of the present invention. Side view showing the air conditioner Plan view showing the air conditioner An exploded perspective view showing the air conditioner An exploded perspective view showing the air conditioner Front view showing the drain pan of the air conditioner Side view showing the drain pan of the air conditioner Perspective view showing the main member and the corner connecting member of the air conditioner. Perspective view showing an intermediate member, a joint member, and a deformed joint member of the air conditioner. Perspective view showing the corner connecting member of the air conditioner A perspective view showing a joint member and a deformed joint member of the air conditioner. Cross-sectional view of the intermediate member, joint member and deformed joint member of the air conditioner Cross-sectional view of the intermediate members of the air conditioner arranged in one direction Cross-sectional view of the intermediate members of the air conditioner arranged in two directions Cross-sectional view of the intermediate members of the air conditioner arranged in three directions Cross-sectional view showing the fixed structure of the main member and the outer wall panel of the air conditioner Cross-sectional view showing the fixed structure of the main member and the outer wall panel of the air conditioner Cross-sectional view showing the fixed structure of the intermediate member and the outer wall panel of the air conditioner Cross-sectional view showing the fixed structure of the intermediate member and the internal panel of the air conditioner Cross-sectional view showing the structure of the fan chamber of the air conditioner Cross-sectional view showing the fixed structure of the drain pan of the air conditioner Cross-sectional view showing the structure of the drain pan of the air conditioner Cross-sectional view showing the fixed structure of the drain pan of the air conditioner Cross-sectional view showing the fixed structure of the flat pedestal bottom plate of the air conditioner Perspective view showing the fixing structure of the connection bracket of the air conditioner Vertical cross-sectional view showing the fixed structure of the filter rail of the air conditioner A plan sectional view showing a fixed structure of a filter rail of the air conditioner. Perspective view showing another embodiment of the air conditioner. Perspective view showing another embodiment of the air conditioner. Perspective view showing another embodiment of the air conditioner. Perspective view showing another embodiment of the air conditioner. Perspective view showing another embodiment of the air conditioner.

Hereinafter, embodiments of the present invention will be described with reference to the drawings.
(Overall structure)
As shown in FIGS. 1 to 3, the casing 1 of the air conditioner has a plurality of outer wall panels 2 forming a side wall, a plurality of top plate panels 3 forming a ceiling portion, and a plurality of chambers in the space inside the casing 1. The inner panel 4 forming the partition wall is fixed to the frame 6. A door panel 7 is arranged at each front opening of each chamber of the casing 1, and the door panel 7 is attached to the frame 6 so as to be openable and closable.

Inside the casing 1, the outside air chamber 8 into which the outside air OA and the return air RA flow in, the air supply chamber 9 into which the air-conditioned air-conditioned air-conditioned air SA with adjusted temperature and humidity flow in, and the air-conditioning SA are air-conditioned. It is divided into fan chambers 10 that supply air to the air.

The casing 1 has a return air port 11 in the top plate panel 3 corresponding to the outside air chamber 8, an air supply port 12 in the top plate panel 3 corresponding to the fan chamber 10, and the return air port 11 and the air supply port. 12 communicates with the air conditioning target system. An air supply air passage 13 from the return air port 11 to the air supply port 12 is formed inside the casing 1.

Below the internal panel 4 that separates the outside air chamber 8 and the air supply chamber 9, a filter unit 16 including a pre-filter 14 and a medium-performance filter 15 is mounted on the side of the outside air chamber 8. Further, a heat exchanger 19 and a humidifier (vaporization type) 20 made of a hot / cold water coil are mounted on the side of the air supply chamber 9. The outside air chamber 8 communicates with the air supply chamber 9 through the filter unit 16, the heat exchanger 19, and the humidifier 20. An air supply fan device 21 including a plug fan is installed in the fan chamber 10.
(Operation of air conditioner)
The return air RA flowing into the outside air chamber 8 flows into the air supply chamber 9 through the filter unit 16 and the heat exchanger 19 together with the outside air OA. At this time, the filter unit 16 removes dust and the like contained in the return air RA and the outside air OA by the pre-filter 14 and the medium performance filter 15, and the heat exchanger 19 removes the return air RA and the outside air OA at a predetermined humidity and temperature. Adjust to the air of, and humidify with the humidifier 20.

The air flowing into the air supply chamber 9 is sent out from the air supply port 12 to the air conditioning target system as an air supply SA by the air supply fan device 21.
(Frame structure)
As shown in FIGS. 4 to 7, in the casing 1, the drain pan 101 is arranged on the pedestal 100 corresponding to the air supply chamber 9, and the flat pedestal bottom plate 103 is arranged on the pedestal 102 corresponding to the outside air chamber 8. ing.

The frame 6 is arranged on the drain pan 101 and the flat pedestal bottom plate 103. In the frame 6, hollow main members 610 forming the structural material of the casing 1 are arranged in a columnar state at the four corners of the pedestals 100 and 102, and the main members 610 are arranged in a crossbar shape between the erected main members 610. The intermediate member 620 forming an auxiliary material is arranged between a pair of parallel main members 610, the main member 610 and the main member 610 are connected, and the intermediate member 620 is fixed to the main member 610. Alternatively, the intermediate member 620 and the intermediate member 620 are connected. The connected structure and the fixed structure will be described later.

Then, as shown in FIG. 25, in order to connect the frame 6 of the outside air chamber 8 and the frame 6 of the air supply chamber 9, the connection brackets 610a are attached to both frames 6 and the connection brackets 610a are fixed to each other. ..

Further, a filter rail 161 and a filter cover 162 are arranged in the outside air chamber 8, a coil support 191 is arranged in the air supply chamber 9, and an internal panel 4 and an air supply chamber 9 and a fan chamber separating the outside air chamber 8 and the air supply chamber 9 are arranged. Internal panels 4 that separate 10 are arranged.
(Connected structure)
As shown in FIGS. 8 to 11, the main member 610 and the intermediate member 620 are made of a concave polygonal extruded aluminum member having an angle of entry in the cross-sectional shape.

The main member 610 has a main member outer surface 611 that forms a part of the frame outer surface of the frame 6, and the main member outer surface 611 and the main member outer surface 611 form a right-angled protruding angle. Further, it has a main member inner side surface 612 that forms a part of the frame inner side surface of the frame 6, and the main member inner side surface 612 and the main member inner side surface 612 form a right-angled angle of entry. A main member groove portion 613 is formed on the outer surface 611 of the main member along the axial direction of the main member 610.

The intermediate member 620 is composed of a wide base portion 621 and a mountain portion 622. The base portion 621 is one of an intermediate member outer surface 623 that is continuous with the main member outer surface 611 of the main member 610 and is a part of the frame outer surface, and a frame inner surface continuous with the main member inner surface 612 of the main member 610. It has an intermediate member inner side surface 624 forming a portion. The mountain portion 622 rises on the inner surface surface 624 of the intermediate member of the base portion 621, and the mountain portion groove portion 626 is formed on the zenith surface along the axial direction of the intermediate member 620.

The corner connecting member 630 that connects the main members 610 to each other is made of a resin material and has a solid connecting main body portion 631 and a hollow connecting inserting portion 632 that is inserted into the main member 610.

In the connecting main body 631, the corner outer surface 633 forming a part of the frame outer surface of the frame 6 forms a protruding corner angle forming a right angle to each other, and the corner inner surface 634 forming a part of the frame inner surface of the frame 6 is formed. Form an angle of entry that is perpendicular to each other.

The connecting insertion portion 632 extends from the connecting main body portion 631 in each of the three axial directions forming a right angle to each other, and a step corresponding to the thickness of the main member 610 is formed at the boundary between the connecting main body portion 631 and the connecting insertion portion 632. It has 635. In the frame 6, the main member 610 is inserted into the connecting insertion portion 632 of the corner connecting member 630, and the main member outer surface 611 of the main member 610 and the corner outer surface 633 of the corner member 630 are continuously arranged in a plane. Form the outer surface. A reinforcing plate 636 is inserted into the connecting insertion portion 632.

The joint member 640 that joins the intermediate member 620 to the main member 610 is made of a resin material, and is formed into a hollow joint insertion portion 641 that is inserted into the mountain portion 622 of the intermediate member 620 and an inner side surface 612 of the main member of the main member 610. It has a joint head 642 to be joined, and has a fitting recess 643 forming a recess in the joint head 642. A reinforcing plate 644 is inserted into the joint insertion portion 641.

The deformed joint member 650 that connects the intermediate member 620 and the intermediate member 620 is made of a resin material, and has a hollow deformed joint insertion portion 651 inserted into the mountain portion 622 of the intermediate member 620 and a deformed joint head 652. The deformed joint head 652 forms a fitting convex portion 653 to be inserted into the fitting recess 643 of the joint head 642 of the joint member 640. A reinforcing plate 654 is inserted into the deformed joint insertion portion 651.

As shown in FIG. 12, the joint insertion portion 641 of the joint member 640 and the deformed joint insertion portion 651 of the deformed joint member 650 are fixed to the ridge portion 622 of the intermediate member 620 by a fixing screw 660 made of a drill screw. The fixing screw 660 is arranged in the mountain portion groove portion 626 on the zenith surface of the mountain portion 622, and the head of the fixing screw 660 is submerged in the mountain portion groove portion 626 lower than the zenith surface of the mountain portion 622.

Although not shown, in the same manner, the connecting insertion portion 632 of the corner connecting member 630 is fixed to the main member 610 with the fixing screw 660. The fixing screw 660 is arranged in the main member groove portion 613 of the main member 610, and the head of the fixing screw 660 is lower than the main member outer surface 611 of the main member 610 and is submerged in the main member groove portion 613. Therefore, the outer wall panel 2 can be brought into close contact with the main member outer surface 611 of the main member 610 without being hindered by the fixing screw 660.

As shown in FIG. 4, in the intermediate member 620, between the first horizontal intermediate member 620a arranged between the cross-tree-shaped main members 610 at the top or bottom of the frame and the cross-tree-shaped main member 610 at the frame side. The vertical intermediate member 620b arranged in the frame, the second horizontal intermediate member 620c arranged between the columnar main members 610 on the side of the frame, and the third horizontal intermediate member 620d arranged between the vertical intermediate members 620b, the columnar main member. There is a fourth horizontal intermediate member 620e and the like arranged between the member 610 and the vertical intermediate member 620b.

As shown in FIG. 13, when the vertical intermediate member 620b is used alone and joined to the crossbar-shaped main member 610, when the first horizontal intermediate member 620a is joined to the crossbar-shaped main member 610, or when the first horizontal intermediate member 620a is joined to the crossbar-shaped main member 610. When the horizontal intermediate member 620c of 2 is joined to the columnar main member 610, the joint insertion portions 641 of the joint member 640 are inserted at both ends of the vertical intermediate member 620b, the first horizontal intermediate member 620a, and the second horizontal intermediate member 620c. Is inserted and fixed with a fixing screw 660, and the joint head 642 of the joint member 640 is fixed to the main member inner side surface 612 of the main member 610 with a joining screw 661 made of a drill screw arranged in the fitting recess 643.

In this state, the inner side surface of the intermediate member 624 and the inner side surface of the main member 612 of the main member 610 form a continuous inner side surface of the frame.

Similarly, when the third horizontal intermediate member 620d is joined to the vertical intermediate member 620b, the joint insertion portions 641 of the joint member 640 are inserted into both ends of the third horizontal intermediate member 620d and fixed with the fixing screws 660. , The joint head 642 of the joint member 640 is fixed to the inner surface 624 of the intermediate member of the vertical intermediate member 620b with the joining screw 661 arranged in the fitting recess 643.

As shown in FIG. 14, when the vertical intermediate member 620b arranged on the side of the frame and the first horizontal intermediate member 620a arranged on the top of the frame are connected and used, both ends of the first horizontal intermediate member 620a are used. The joint member 640 joint insertion portion 641 is inserted into the joint member 640 and fixed with the fixing screw 660, and the joint head 642 of the joint member 640 is arranged in the fitting recess 643 with the joining screw 661 to 612 the inner surface of the main member of the main member 610. Fix to.

Then, the deformed joint insertion portion 651 of the deformed joint member 650 is inserted into the upper end of the vertical intermediate member 620b and fixed with the fixing screw 660, and the fitting convex portion 653 of the deformed joint head 652 is fitted to the joint head 642. The vertical intermediate member 620b and the first horizontal intermediate member 620a are connected by fitting into the joint recess 643.

Further, the joint insertion portion 641 of the joint member 640 is inserted into the lower end of the vertical intermediate member 620b and fixed with the fixing screw 660, and the joint head 642 of the joint member 640 is arranged in the fitting recess 643. It is fixed to the inner side surface 612 of the main member of the main member 610.

In this state, the intermediate member inner side surface 624 of the first horizontal intermediate member 620a and the vertical intermediate member 620b and the main member inner side surface 612 of the main member 610 form a continuous frame inner surface.

As shown in FIG. 15, when the vertical intermediate member 620b arranged on the side of the frame and the first horizontal intermediate member 620a arranged on the top and bottom of the frame are connected and used, the first horizontal intermediate member is used. The joint member 640 joint insertion portion 641 is inserted into both ends of the 620a and fixed with the fixing screw 660, and the joint head 642 of the joint member 640 is arranged in the fitting recess 643 with the joining screw 661 to be the main member of the main member 610. It is fixed to the inner side surface 612.

Then, the deformed joint insertion portion 651 of the deformed joint member 650 is inserted into the upper and lower ends of the vertical intermediate member 620b and fixed with the fixing screw 660, and the fitting convex portion 653 of the deformed joint head 652 is attached to the joint head 642. The vertical intermediate member 620b and the first horizontal intermediate member 620a are connected by fitting into the fitting recess 643.

When the fourth horizontal intermediate member 620e is arranged between the columnar main member 610 and the vertical intermediate member 620b, the joint member 640 joint insertion portion 641 is inserted into one end of the fourth horizontal intermediate member 620e for fixing. It is fixed with a screw 660, and the joint head 642 of the joint member 640 is fixed to the main member inner side surface 612 of the main member 610 with a joining screw 661 arranged in the fitting recess 643. Then, the joint insertion portion 641 of the joint member 640 was inserted into the other end of the fourth lateral intermediate member 620e and fixed with the fixing screw 660, and the joint head 642 of the joint member 640 was arranged in the fitting recess 643. It is fixed to the inner side surface of the intermediate member 624 of the vertical intermediate member 620b with the joining screw 661.

In this state, the intermediate member inner side surface 624 of the first horizontal intermediate member 620a and the vertical intermediate member 620b forms a continuous frame inner side surface.

In this way, by connecting the main member 610 and the intermediate member 620 with the corner connecting member 630, the joint member 640, and the deformed joint member 650, the outer surface of the frame and the inner surface of the frame forming a continuous flat surface can be formed. ..
(Details of fixed structure)
16 to 18 show a fixed structure of the outer wall panel 2. In the following, the outer wall panel 2 will be described as an example, but the same applies to the top plate panel 3. Further, the outer wall panel 2, the top plate panel 3, and the door panel 7 basically have the same heat insulating panel structure. Further, the inner panel 4 and the flat pedestal bottom plate 103 are composed of only an endothelial plate and an exodermis plate whose exterior is a metal plate, and foamed urethane is filled between the endothelial plate and the exodermis plate.

That is, it has an outer skin plate 901 of a thin metal plate arranged on the outer surface, an endothelial plate 902 of the thin metal plate arranged on the inner side surface, and a resin frame 903 forming the outer peripheral end surface of the panel, and the outer skin plate 901 and the endothelial plate 902. The peripheral portion of the metal is bent and inserted into the frame body 903, and the foamed urethane forming the heat insulating material 904 is filled between the exodermis plate 901 and the endothelial plate 902 surrounded by the frame body 903.

The outer wall panel 2 is fixed to the main member 610 and the intermediate member 620 of the frame 6 with a panel fixing screw 701 made of a drill screw. The inner surface of the panel of the outer wall panel 2 is in close contact with the outer surface 611 of the main member of the main member 610 forming the outer surface of the frame of the frame 6 and the outer surface 623 of the intermediate member of the intermediate member 620.

Further, as shown in FIGS. 13 to 15, the main member outer surface 611 of the main member 610 and the corner outer surface 633 of the corner member 630 form a continuous flat surface on the outer surface of the frame, and each frame of the frame 6 is formed. Since the outer side surface forms a continuous flat surface in the shape of a quadrangular frame, the inner side surface of the outer wall panel 2 and the top plate panel 3 is also in close contact with the outer side surface 633 of the corner member 630. Therefore, there is no factor that hinders the adhesion between the outer wall panel 2 and the top plate panel 3 on the outer surface of each frame of the frame 6.

The panel fixing screw 701 is arranged in the screw hole 702 of the outer wall panel 2 (top plate panel 3). The screw hole 702 penetrates the outer skin plate 901 and the heat insulating material 904 and reaches the endothelial plate 902, and the resin collar 703 is inserted inside.

The collar 703 has a hollow portion 703a on the outer skin plate 901 side outside the panel fixing screw 701 in the axial direction, and a solid portion 703b on the inner side of the endothelial plate 902 inside the panel fixing screw 701 in the axial direction. The solid portion 703b has a through hole 703c in the axial direction of the panel fixing screw 701.

The end surface of the solid portion 703b forms a step 703d between the hollow portion 703a and the through hole 703c, and the hollow portion 703a abuts on the end portion on the outer skin plate 901 side with the opening edge of the screw hole 702. It has a flange portion 703e, and a cap 703f is attached to the open end.

The panel fixing screw 701 is inserted into the through hole 703c through the hollow portion 703a, and further screwed into the endothelial plate 902, the main member 610, and the intermediate member 620, and the tip remains inside the main member 610 and the intermediate member 620. .. The panel fixing screw 701 abuts on the step 703d of the collar 703 at the head and presses the collar 703 against the main member 610 and the intermediate member 620, and the main member 610 or the intermediate member 620 is relatively pressed by screwing the screw portion. Attract to color 703.

In this state, the panel fixing screw 701 simultaneously sandwiches the outer skin plate 901, the heat insulating material 904, and the endothelial plate 902 of the outer wall panel 2 between the flange portion 703 of the collar 703, the main member 610, and the intermediate member 620, and the outer wall panel. 2 is securely fixed to the main member 610 or the intermediate member 620.

Further, the panel fixing screw 701 has a tip staying in the closed space inside the main member 610 or the intermediate member 620, the head staying in the closed space of the hollow portion 703a to which the cap 703f is attached, and the heat insulating material 904 and the heat insulating material 904. Does not come into contact with the outer skin plate 901. Therefore, heat conduction does not occur between the inside and the outside of the casing 1 through the panel fixing screw 701, and the screw hole 702 of the outer wall panel 2 is thermally insulated.

Further, in the hollow portion 703a of the collar 703, a gap 704 exists between the cap 703f attached to the opening of the hollow portion 703a and the head portion 701a of the panel fixing screw 701, and the heat insulating property of the hollow portion 703a is improved. Further, by inserting the heat insulating material into the gap 704, the heat insulating property is ensured.

As shown in FIG. 19, the inner panel 4 is in close contact with the inner side surface 624 of the intermediate member of the vertical intermediate member 620b and the first horizontal intermediate member 620a. Since the intermediate member inner surface 624 of the vertical intermediate member 620b and the first horizontal intermediate member 620a forms a continuous flat frame inner surface, the frame inner surface of the frame 6 is a factor that hinders adhesion to the inner panel 4. Does not exist.

As shown in FIG. 20, in the fan chamber 10, a vibration isolation support 110 that bends at a right angle with the intermediate member inner surface 624 at the entrance angle of the fourth lateral intermediate member 620e as a mounting seat surface is arranged, and the vibration isolation support 110 is arranged. Is fixed to the fourth lateral intermediate member 620e with the fixing screw 110a, the lower closing plate 111 forming the bottom surface of the fan chamber 10 is arranged above the vibration isolating support 110, and between the vibration isolating support 110 and the lower closing plate 111. The coil spring 112 is arranged at the center, and the anti-vibration support 110 and the lower closing plate 111 are connected by connecting bolts and nuts 113. A rubber canvas 114 that abuts on the inner surface of the outer wall panel 2 is attached to the edge of the lower closing plate 111.

As shown in FIGS. 6 and 21 to 23, the peripheral portion 101a of the drain pan 101 is made of a resin material, and thermally insulates between the gantry 100 and the main member 610 of the frame 6. The exodermis plate 101b and the endothelial plate 101c are arranged with the peripheral edge portion 101a interposed therebetween, and the heat insulating material 101d formed by filling the internal space surrounded by the exodermis plate 101b and the endothelial plate 101c with urethane foam is provided. Then, the drain pipe 101e is provided on the side portion, and the bottom portion forms an inclined surface having a downward slope toward the drain pipe 101e. The drain pan 101 is fixed by sandwiching the peripheral edge portion 101a between the gantry 100 and the main member 610 with a drain pan fixing screw 104 inserted from the side of the gantry 100. The tip of the drain pan fixing screw 104 stays inside the main member 610 and is not exposed inside the casing 1. Therefore, the drain pan 101 thermally insulates the inside and the outside of the casing 1.

As shown in FIG. 24, the flat pedestal bottom plate 103 arranged on the gantry 102 of the outside air chamber 8 is sandwiched and fixed between the gantry 102 and the main member 610 by the bottom plate fixing screw 105 inserted from the side of the gantry 102. .. The tip of the bottom plate fixing screw 105 stays inside the main member 610 and is not exposed inside the casing 1. Therefore, the flat pedestal bottom plate 103 thermally insulates the inside and the outside of the casing 1.

Therefore, thermal insulation of the gantry 100 and 102 becomes unnecessary, and work such as spraying urethane foam is not required.

As shown in FIGS. 26 and 27, the main member 610 fixed to the gantry 100 of the air supply chamber 9 and the main member 610 fixed to the gantry 102 of the outside air chamber 8 connect the connection brackets 610a attached to the main member 610. Both are connected by fixing with a bolt 610b.

A filter closing plate 670 is fixed to the inner side surface 612 of the main member of the main member 610 of the outside air chamber 8 with a fixing screw 671. The filter closing plate 670 closes the gap between the outer circumference of the filter unit 16 and the inner side surface 612 of the main member, and the filter rail 161 and the rail support 163 are fixed to the filter closing plate 670 with fixing bolts 164. .. The filter rail 161 has a first lane 165 into which the medium-performance filter 15 is inserted and a second lane 166 in which the pre-filter 14 is inserted.

The filter cover 162 arranged between the pre-filter 14 and the medium-performance filter 15 and the door panel 7 is in close contact with the side portions of the pre-filter 14 and the medium-performance filter 15.

A coil closing plate 673 is fixed to the inner side surface 612 of the main member of the main member 610 of the air supply chamber 9. The coil closing plate 673 closes the gap between the outer circumference of the heat exchanger 19 and the inner side surface 612 of the main member.

The present invention is not limited to the above-described embodiment. For example, as shown in FIG. 28, it is also possible to arrange the main member 610 with the inside and the outside inverted, arrange the outside corner angle inside the frame 6, and arrange the inside corner angle outside. The connecting insertion portion 632 of the corner connecting member 630 has a shape corresponding to the cross-sectional shape of the main member 610. The outer wall panel 2 is arranged on the outer surface 611 of the main member forming an angle of entry.

Further, as shown in FIG. 29, the main member 610 can be a concave polygon having a cross-shaped cross section. In this case, the main member 610 has an angle of entry on the inside and outside. The connecting insertion portion 632 of the corner connecting member 630 has a shape corresponding to the cross-sectional shape of the main member 610. The outer wall panel 2 is arranged on the outer surface 611 of the main member forming an angle of entry.

Further, as shown in FIG. 30, the main member 610 can be a concave polygon having a plurality of inside corners and outside corners. The main member 610 has a main member groove portion 613 on the inner side surface 612 of the main member on two surfaces, and the connecting insertion portion 632 of the corner connecting member 630 has a shape corresponding to the cross-sectional shape of the main member 610. The outer wall panel 2 is arranged on the outer surface 611 of the main member forming an angle of entry.

Further, as shown in FIG. 31, the main member 610 can be a concave polygon having an inside angle and an outside angle, and an outside angle. In the main member 610, the outer surface 611 of the main member protrudes from the inner side surface 612 of the main member, and the connecting insertion portion 632 of the corner connecting member 630 has a shape corresponding to the cross-sectional shape of the main member 610. The outer wall panel 2 is arranged on the outer surface 611 of the main member forming the protruding angle.

Further, as shown in FIG. 32, the main member 610 may be a concave polygon having a plurality of inside corners and outside corners and having an outside angle. In the main member 610, the outer surface 611 of the main member protrudes from the inner side surface 612 of the main member, and the connecting insertion portion 632 of the corner connecting member 630 has a shape corresponding to the cross-sectional shape of the main member 610. The outer wall panel 2 is arranged on the outer surface 611 of the main member forming the protruding angle.

OA Outside air RA Return air SA Supply air 1 Casing 2 Outer wall panel 3 Top plate panel 4 Inner panel 6 Frame 7 Door panel 8 Outside air chamber 9 Air supply chamber 10 Fan chamber 610 Main member 611 Main member Outer surface 612 Main member Inner side surface 613 Main Member groove 620 Intermediate member 620a First horizontal intermediate member 620b Vertical intermediate member 620c Second horizontal intermediate member 620d Third horizontal intermediate member 620e Fourth horizontal intermediate member 621 Base 622 Mountain part 623 Intermediate member outer surface 624 Intermediate member Inner side surface 626 Mountain part groove 630 Corner connecting member 631 Connecting body part 632 Connecting insertion part 633 Corner outer surface 634 Corner inner side surface 635 Step 636 Reinforcing plate 640 Joint member 641 Joint insertion part 642 Joint head 643 Fitting recess 644 Reinforcing plate 650 Deformed joint member 651 Deformed joint insertion part 652 Deformed joint head 653 Fitting convex part 654 Reinforcing plate 660 Fixing screw 661 Joining screw 670 Filter closing plate 673 Coil closing plate

Claims (7)

A frame that constitutes the casing of an air conditioner.
The frame comprises a hollow main member, a corner connecting member connecting the main members, and a hollow intermediate member arranged between a pair of parallel main members , and the frame top or frame bottom or frame top and frame. It has a horizontal intermediate member arranged at the bottom, a vertical intermediate member arranged at the side of the frame, a joint member connecting the horizontal intermediate member, the main member, and the vertical intermediate member, and a deformed joint member.
The intermediate member is composed of a base portion and a mountain portion, and the base portion is continuous with the outer surface of the main member of the main member and forms a part of the outer surface of the frame, and the outer surface of the intermediate member is continuous with the inner surface of the main member of the main member. It has an intermediate member inner surface that forms part of the inner surface, and the mountain part rises on the inner surface of the intermediate member at the base.
The joint member has a joint insertion portion inserted into the mountain portion of the lateral intermediate member, a joint head joint to be joined to the inner surface of the main member of the main member, and a hole-shaped fitting recess provided in the joint head.
The deformed joint member is characterized by having a deformed joint insertion portion inserted into a mountain portion of a side intermediate member and a deformed joint head forming a fitting convex portion inserted into a fitting recess of the joint head. Frame structure of air conditioner. The frame structure of the air conditioner according to claim 1, wherein the main member and the corner connecting member are continuous in a plane at the connecting portion. The frame structure of the air conditioner according to claim 1 or 2, wherein the main member forms a concave polygon having an angle of entry in the cross-sectional shape. The corner connecting member is a connecting main body having three corner outer surfaces forming a right angle to each other, and a connecting inserting part extending from the connecting main body in the axial directions of three axes forming a right angle to each other and being inserted into the main member. Has a step corresponding to the thickness of the main member at the boundary between the connecting main body and the connecting insertion part.
The air according to any one of claims 1 to 3, wherein the outer surface of the main member of the main member and the outer surface of the corner of the corner member form a continuous flat outer surface of the frame. Frame structure of the air conditioner. The connecting main body of the corner member has three corner inner surfaces that are at right angles to each other.
The frame structure of the air conditioner according to claim 4, wherein the frame is formed by the inner surface of the main member of the main member and the inner surface of the corner of the corner member continuously forming the inner surface of the frame. The frame structure of an air conditioner according to any one of claims 1 to 5, wherein the main member and the intermediate member of the frame are made of an extruded profile. The frame has a main member groove on the outer surface of the main member of the main member, and the joint member is fixed to the main member with fixing screws arranged in the groove of the main member, and the head of the fixing screw is larger than the outer surface of the main member. The frame structure of the air conditioner according to any one of claims 1 to 6, wherein the air conditioner is lowly submerged in the groove of the main member.

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