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JP6906132B2 - Component mounting method and component mounting device - Google Patents
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JP6906132B2 - Component mounting method and component mounting device - Google Patents

Component mounting method and component mounting device Download PDF

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JP6906132B2
JP6906132B2 JP2017036222A JP2017036222A JP6906132B2 JP 6906132 B2 JP6906132 B2 JP 6906132B2 JP 2017036222 A JP2017036222 A JP 2017036222A JP 2017036222 A JP2017036222 A JP 2017036222A JP 6906132 B2 JP6906132 B2 JP 6906132B2
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substrate
amount
feed
board
protrusion
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JP2018142629A (en
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知博 木村
知博 木村
秀夫 工藤
秀夫 工藤
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Panasonic Intellectual Property Management Co Ltd
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Description

本発明は、作業位置に位置決めした基板に部品を装着する部品実装方法および部品実装装置に関するものである。 The present invention relates to a component mounting method and a component mounting device for mounting a component on a substrate positioned at a working position.

作業位置に位置決めした基板に電子部品等の部品を装着する部品実装装置は、一対の搬送ベルトから成る基板搬送路を備えており、この基板搬送路により、基板の両端を下方から支持して基板の搬送及び位置決めを行う。このような基板搬送路による基板の位置決めは、基板の搬送方向と直交する方向に投光される検査光に、搬送される基板の基板搬送路に沿った方向の端部が達した状態を検出したときに、基板搬送路による基板の搬送動作を停止させて行われている(例えば、特許文献1)。 A component mounting device for mounting components such as electronic components on a board positioned at a working position is provided with a board transport path consisting of a pair of transport belts, and the board transport path supports both ends of the board from below. Transport and positioning. Positioning of the substrate by such a substrate transport path detects a state in which the end portion of the substrate to be transported in the direction along the substrate transport path reaches the inspection light projected in the direction orthogonal to the transfer direction of the substrate. At that time, the transfer operation of the substrate by the substrate transfer path is stopped (for example, Patent Document 1).

特許文献1に記載の部品実装装置では、コネクタ部品のように基板の端部から外方にはみ出して設けられる部品を装着した基板を搬送する場合は、部品のはみ出し部の端部が検査光に達した状態を検出すると、はみ出し部がはみ出した方向にはみ出し部のはみ出し量だけ基板がさらに移動するように基板搬送路を作動させたうえで基板の搬送動作を停止させる位置決めを行っている。 In the component mounting device described in Patent Document 1, when a substrate on which a component provided so as to protrude outward from the edge of the board is conveyed, such as a connector component, the end of the protruding portion of the component becomes inspection light. When the reached state is detected, the substrate transfer path is operated so that the substrate further moves by the amount of protrusion of the protruding portion in the direction in which the protruding portion protrudes, and then the positioning is performed to stop the transfer operation of the substrate.

特開2011−91287号公報Japanese Unexamined Patent Publication No. 2011-911287

しかしながら、特許文献1を含む従来技術では、はみ出し部を有する基板の位置決めを行う際に搬送される基板が搬送ベルトの動きに追随できずに基板と搬送ベルトの位置に誤差が生じる「すべり」などは考慮されておらず、位置決めされた基板に正規の作業位置からの位置ずれが発生して部品の装着品質が低下するおそれがあるというという問題点があった。また、すべり量は装置毎に異なっていたり、時間経過で変わったりする場合もあり、このような場合にも基板の位置ずれを防止して部品の装着品質を維持させるという課題があった。 However, in the prior art including Patent Document 1, the substrate transported when positioning the substrate having the protruding portion cannot follow the movement of the transport belt, and an error occurs in the positions of the substrate and the transport belt, such as "slip". Is not taken into consideration, and there is a problem that the positioned substrate may be displaced from the regular working position and the mounting quality of the parts may be deteriorated. Further, the slip amount may be different for each device or may change with the passage of time, and even in such a case, there is a problem of preventing the displacement of the substrate and maintaining the mounting quality of the parts.

そこで本発明は、はみ出し部を有する基板であっても精度良く作業位置に位置決めすることができる部品実装方法および部品実装装置を提供することを目的とする。 Therefore, an object of the present invention is to provide a component mounting method and a component mounting device capable of accurately positioning a substrate having a protruding portion at a working position.

本発明の部品実装方法は、基板搬送路により基板を搬送する基板搬送工程と、前記基板搬送路により搬送される基板の基板搬送路に沿った方向の基板の端部、又は基板に装着された部品の前記基板の端部から外方にはみ出したはみ出し部の端部を検出する端部検出工程と、前記基板の端部から前記はみ出し部の端部までの距離であるはみ出し量と、前記はみ出し量に対応する送り補正量とを加算して、前記はみ出し部の端部からさらに基板を搬送させる送り量を算出する送り量算出工程と、前記端部検出工程において、前記基板の端部が検出されたときにはそのまま基板搬送路の作動を停止させ、基板に装着された部品の前記はみ出し部の端部が検出されたときには、前記送り量だけそのはみ出し部がはみ出した方向に基板が移動するように基板搬送路を作動させたうえで停止させる基板位置決め工程と、を含むことを特徴とする。 Component mounting method of the present invention includes a substrate transfer step of feeding transportable substrate by the substrate transport path, the ends of the direction of the substrate along the substrate transport path of the substrate conveyed by the substrate conveying path, or is attached to the substrate The end detection step of detecting the end of the protruding portion protruding outward from the end of the board of the component, the protruding amount which is the distance from the end of the board to the end of the protruding portion, and the above. In the feed amount calculation step of adding the feed correction amount corresponding to the protrusion amount to calculate the feed amount for further transporting the substrate from the end of the protrusion, and the end detection step, the end of the substrate is When it is detected, the operation of the board transport path is stopped as it is, and when the end of the protruding portion of the component mounted on the board is detected, the board moves in the direction in which the protruding portion protrudes by the feed amount. It is characterized by including a substrate positioning step of operating and then stopping the substrate transport path.

本発明の部品実装装置は、基板を搬送する基板搬送路と、前記基板搬送路により搬送される基板の基板搬送路に沿った方向の基板の端部、又は基板に装着された部品の前記基板の端部から外方にはみ出したはみ出し部の端部を検出する端部検出部と、前記基板の端部から前記はみ出し部の端部までの距離であるはみ出し量と、前記はみ出し量に対応する送り補正量とを記憶する記憶部と、記憶された前記はみ出し量と前記送り補正量とを加算して、前記はみ出し部の端部からさらに基板を搬送させる送り量を算出する送り量算出部と、前記端部検出部により、前記基板の端部が検出されたときにはそのまま基板搬送路の作動を停止させ、基板に装着された部品の前記はみ出し部の端部が検出されたときには、前記送り量だけそのはみ出し部がはみ出した方向に基板が移動するように基板搬送路を作動させたうえで停止させる基板位置決め制御部と、を備えることを特徴とする。 Component mounting apparatus of the present invention includes a substrate transport path for feeding transportable substrate, the ends of the direction of the substrate along the substrate transport path of the substrate transported by the substrate transport path or said loaded components on a substrate Corresponds to the amount of protrusion, which is the distance from the end of the board to the end of the protrusion, and the amount of protrusion, which detects the end of the protrusion that protrudes outward from the end of the board. A feed amount calculation unit that calculates a feed amount for further transporting the substrate from the end of the protrusion by adding the stored feed correction amount and the stored protrusion amount and the feed correction amount. When the end portion of the substrate is detected, the operation of the substrate transport path is stopped as it is, and when the end portion of the protruding portion of the component mounted on the substrate is detected, the feed is stopped. It is characterized by including a substrate positioning control unit that operates and then stops the substrate transport path so that the substrate moves in the direction in which the protruding portion protrudes by an amount.

本発明によれば、はみ出し部を有する基板であっても精度良く作業位置に位置決めすることができる。 According to the present invention, even a substrate having a protruding portion can be accurately positioned at a working position.

本発明の一実施の形態の部品実装装置の平面図Top view of the component mounting device according to the embodiment of the present invention 本発明の一実施の形態の部品実装装置の構成説明図Configuration explanatory view of the component mounting apparatus according to the embodiment of the present invention 本発明の一実施の形態の部品実装装置が備える基板搬送路の構成説明図Configuration explanatory view of the board transport path provided in the component mounting apparatus according to the embodiment of the present invention (a)(b)本発明の一実施の形態の部品実装装置によって部品が実装されるはみ出し部を有する基板の例を示す図(A) (b) The figure which shows the example of the substrate which has the protruding part on which the component is mounted by the component mounting apparatus of one Embodiment of this invention. 本発明の一実施の形態の部品実装装置が備える基板認識カメラによって撮像された基板マークの画像の例を示す図The figure which shows the example of the image of the substrate mark imaged by the substrate recognition camera provided in the component mounting apparatus of one Embodiment of this invention. 本発明の一実施の形態の部品実装装置の制御系の構成を示すブロック図A block diagram showing a configuration of a control system of a component mounting device according to an embodiment of the present invention. 本発明の一実施の形態の部品実装装置が備える基板搬送路によって搬送されるはみ出し部を有する基板のはみ出し量と送り補正量の関係の例を示す図The figure which shows the example of the relationship between the protrusion amount and the feed correction amount of the substrate which has the protrusion part carried by the board transfer path provided in the component mounting apparatus of one Embodiment of this invention. 本発明の一実施の形態の部品実装装置による実装基板の製造方法を示すフロー図The flow chart which shows the manufacturing method of the mounting board by the component mounting apparatus of one Embodiment of this invention. (a)(b)本発明の一実施の形態の部品実装装置によるはみ出し部を有しない基板に対する基板位置決め工程の説明図(A) (b) Explanatory drawing of a substrate positioning process for a substrate having no protruding portion by the component mounting apparatus according to the embodiment of the present invention. (a)(b)(c)本発明の一実施の形態の部品実装装置によるはみ出し部を有する基板に対する基板位置決め工程の説明図(A) (b) (c) Explanatory drawing of a substrate positioning process for a substrate having a protruding portion by the component mounting apparatus according to the embodiment of the present invention.

以下に図面を用いて、本発明の一実施の形態を詳細に説明する。以下で述べる構成、形状等は説明のための例示であって、部品実装装置の仕様に応じ、適宜変更が可能である。以下では、全ての図面において対応する要素には同一符号を付し、重複する説明を省略する。図1、及び後述する一部では、水平面内で互いに直交する2軸方向として、基板搬送方向のX方向(図1における左右方向)、基板搬送方向に直交するY方向(図1における上下方向)が示される。図2、及び後述する一部では、水平面と直交する高さ方向としてZ方向(図2における上下方向)が示される。Z方向は、部品実装装置が水平面上に設置された場合の上下方向である。 An embodiment of the present invention will be described in detail below with reference to the drawings. The configurations, shapes, and the like described below are examples for explanation, and can be appropriately changed according to the specifications of the component mounting device. In the following, the corresponding elements will be designated by the same reference numerals in all the drawings, and duplicate description will be omitted. In FIG. 1 and a part described later, the two axial directions orthogonal to each other in the horizontal plane are the X direction of the substrate transport direction (horizontal direction in FIG. 1) and the Y direction orthogonal to the substrate transport direction (vertical direction in FIG. 1). Is shown. In FIG. 2 and a part described later, the Z direction (vertical direction in FIG. 2) is shown as a height direction orthogonal to the horizontal plane. The Z direction is the vertical direction when the component mounting device is installed on a horizontal plane.

まず図1、図2を参照して、部品実装装置1の全体構成を説明する。図1において、基台2の上面には基板搬送路3がX方向に配設されている。基板搬送路3は上流側装置から受け渡された基板Bを搬送して、以下に説明する部品実装機構による作業位置に位置決めして保持する。基板搬送路3の両側方には、部品供給部4が配置されている。部品供給部4には、複数のテープフィーダ5が並設して装着されている。テープフィーダ5は、部品を保持したキャリアテープをピッチ送りすることにより、部品実装機構を構成する移載ヘッド8への供給位置に部品を位置させる。 First, the overall configuration of the component mounting device 1 will be described with reference to FIGS. 1 and 2. In FIG. 1, a substrate transport path 3 is arranged in the X direction on the upper surface of the base 2. The board transport path 3 transports the board B delivered from the upstream device, and positions and holds the board B at a working position by the component mounting mechanism described below. Parts supply units 4 are arranged on both sides of the board transport path 3. A plurality of tape feeders 5 are mounted side by side on the component supply unit 4. The tape feeder 5 pitch-feeds the carrier tape holding the component to position the component at a supply position to the transfer head 8 constituting the component mounting mechanism.

基台2の上面におけるX方向の一端部には、Y軸ビーム6がY方向に沿って水平に配設されている。Y軸ビーム6には1対のX軸ビーム7がY方向にスライド自在に装着されている。X軸ビーム7はY軸ビーム6が備えたリニア駆動機構によりY方向に駆動される。それぞれのX軸ビーム7には、移載ヘッド8がX方向にスライド自在に装着されている。移載ヘッド8は複数のノズルユニット9を備えており、X軸ビーム7が備えたリニア駆動機構によりX方向に駆動される。 A Y-axis beam 6 is horizontally arranged along the Y direction at one end of the upper surface of the base 2 in the X direction. A pair of X-axis beams 7 are slidably mounted on the Y-axis beam 6 in the Y direction. The X-axis beam 7 is driven in the Y direction by the linear drive mechanism provided in the Y-axis beam 6. A transfer head 8 is mounted on each X-axis beam 7 so as to be slidable in the X direction. The transfer head 8 includes a plurality of nozzle units 9, and is driven in the X direction by a linear drive mechanism provided by the X-axis beam 7.

Y軸ビーム6、X軸ビーム7、移載ヘッド8を駆動することにより、移載ヘッド8はノズルユニット9に設けられた吸着ノズル9a(図2参照)によって部品供給部4に配置されたテープフィーダ5から部品D(図2参照)を真空吸引して取り出し、基板Bの上方に移動して部品Dを基板Bの実装位置に搭載する。上記構成において、Y軸ビーム6、X軸ビーム7は、移載ヘッド8を水平方向(X方向、Y方向)に移動させるヘッド移動機構10を構成する。また、Y軸ビーム6、X軸ビーム7、移載ヘッド8は、部品実装機構を構成する。 By driving the Y-axis beam 6, the X-axis beam 7, and the transfer head 8, the transfer head 8 is a tape arranged in the component supply unit 4 by a suction nozzle 9a (see FIG. 2) provided in the nozzle unit 9. The component D (see FIG. 2) is vacuum-sucked out from the feeder 5 and moved above the substrate B to mount the component D at the mounting position of the substrate B. In the above configuration, the Y-axis beam 6 and the X-axis beam 7 form a head moving mechanism 10 that moves the transfer head 8 in the horizontal direction (X direction, Y direction). Further, the Y-axis beam 6, the X-axis beam 7, and the transfer head 8 form a component mounting mechanism.

図1において、基台2において基板搬送路3とそれぞれの部品供給部4との間には、部品認識カメラ11が配設されている。部品供給部4から部品Dを取り出した移載ヘッド8が部品認識カメラ11の上方を移動することにより、部品認識カメラ11は移載ヘッド8に装着された吸着ノズル9aに保持された状態の部品Dを撮像する。 In FIG. 1, a component recognition camera 11 is arranged between a substrate transport path 3 and each component supply unit 4 in the base 2. The transfer head 8 from which the component D is taken out from the component supply unit 4 moves above the component recognition camera 11, so that the component recognition camera 11 is held by the suction nozzle 9a mounted on the transfer head 8. Image D.

移載ヘッド8が取り付けられた結合プレート8aには、X軸ビーム7の下面側に位置して、移載ヘッド8と一体的に移動する基板認識カメラ12が撮像方向を下向きにした姿勢で配設されている。基板認識カメラ12は、移載ヘッド8を基板搬送路3の作業位置に位置決めされた基板Bの上方に移動して、基板B上の対角の位置に形成された基板マークMなどを撮像する。すなわち、基板認識カメラ12は、作業位置に位置決めされた基板Bに形成された基板マークMを撮像するカメラとなる。 A substrate recognition camera 12 located on the lower surface side of the X-axis beam 7 and moving integrally with the transfer head 8 is arranged on the coupling plate 8a to which the transfer head 8 is attached in a posture in which the imaging direction is downward. It is installed. The board recognition camera 12 moves the transfer head 8 above the board B positioned at the working position of the board transfer path 3 to take an image of the board mark M or the like formed at a diagonal position on the board B. .. That is, the substrate recognition camera 12 is a camera that captures the substrate mark M formed on the substrate B positioned at the working position.

部品認識カメラ11、基板認識カメラ12によって取得された撮像データを認識処理することにより、移載ヘッド8において吸着ノズル9aに保持された状態の部品Dの位置ずれや、基板搬送路3に保持された基板Bの位置ずれを検出することができる。部品実装機構による部品実装動作においては、これらの位置ずれを加味して移載ヘッド8の位置が補正される。 By recognizing the imaging data acquired by the component recognition camera 11 and the substrate recognition camera 12, the transfer head 8 is held in the suction nozzle 9a and the component D is displaced and is held in the substrate transport path 3. It is possible to detect the misalignment of the substrate B. In the component mounting operation by the component mounting mechanism, the position of the transfer head 8 is corrected in consideration of these misalignments.

次に図2、図3を参照して、基板搬送路3の構成について説明する。基板搬送路3は、X方向に延伸する一対の板状部材13の内側に搬送モータ14で駆動される一対の搬送ベルト15をそれぞれ備えている。搬送モータ14を駆動することにより、基板搬送路3は、一対の搬送ベルト15で基板Bを下方から支持してX方向に搬送する。 Next, the configuration of the substrate transport path 3 will be described with reference to FIGS. 2 and 3. The substrate transport path 3 includes a pair of transport belts 15 driven by a transport motor 14 inside a pair of plate-shaped members 13 extending in the X direction. By driving the transport motor 14, the substrate transport path 3 supports the substrate B from below with a pair of transport belts 15 and transports the substrate B in the X direction.

一対の板状部材13には、一対の搬送ベルト15によって搬送される基板Bの搬送方向(X方向)と直交する水平面内方向(Y方向)に、一対の搬送ベルト15の幅方向(Y方向)の両端部を含むように投光器16と受光器17が取り付けられている。投光器16は検査光Lを投光し、受光器17は、投光器16が投光する検査光Lを受光する。投光器16と受光器17は、一対の搬送ベルト15が搬送する基板Bにおける搬送方向の先頭部分である基板の端部Btを含む領域によって、投光された検査光Lの少なくとも一部が遮光される位置に設定されている。 The pair of plate-shaped members 13 has the width direction (Y direction) of the pair of transport belts 15 in the horizontal plane direction (Y direction) orthogonal to the transport direction (X direction) of the substrate B transported by the pair of transport belts 15. The floodlight 16 and the receiver 17 are attached so as to include both ends of). The floodlight 16 projects the inspection light L, and the receiver 17 receives the inspection light L projected by the floodlight 16. In the floodlight 16 and the receiver 17, at least a part of the projected inspection light L is shielded from light by a region including the end portion Bt of the substrate, which is the head portion in the transport direction of the substrate B transported by the pair of transport belts 15. It is set to the position.

図2において、投光器16と受光器17は、部品実装装置1が備える制御装置21に接続されており、制御装置21が備える内部処理部である端部検出処理部21bによって制御されている。より具体的には、端部検出処理部21bは、投光器16を制御して検査光Lを投光させ、受光器17の受光信号を受信する。そして端部検出処理部21bは、受光器17が受光した検査光Lの受光量の変化に基づいて、基板の端部Btが検査光Lに達したことを検出する。このように、投光器16、受光器17、端部検出処理部21bは、基板搬送路3により搬送される基板Bの基板搬送路3に沿った方向(X方向)の基板の端部Btを検出する端部検出部を構成する。 In FIG. 2, the floodlight 16 and the receiver 17 are connected to the control device 21 included in the component mounting device 1, and are controlled by the end detection processing unit 21b, which is an internal processing unit included in the control device 21. More specifically, the end detection processing unit 21b controls the floodlight 16 to project the inspection light L and receive the light receiving signal of the light receiver 17. Then, the end detection processing unit 21b detects that the end Bt of the substrate has reached the inspection light L based on the change in the amount of light received by the light receiver 17. In this way, the floodlight 16, the receiver 17, and the end detection processing unit 21b detect the end Bt of the substrate in the direction (X direction) of the substrate B conveyed by the substrate transfer path 3. The end detection unit is configured.

なお、端部検出部は、上下方向(Z方向)に配置した投光器16と受光器17によって基板の端部Btを検出する構成であってもよい。すなわち端部検出部は、基板搬送路3による基板Bの搬送方向(X方向)と直交する方向(Y方向およびZ方向を含む)に検査光Lを投光して基板の端部Btを検出する(図9(b)参照)。また、端部検出部は、投光器16と、投光器16が投光した検査光Lが基板の端部Btで反射する反射光を受光する受光器を備え、反射光の有無により基板の端部Btを検出する構成であってもよい。 The end detection unit may be configured to detect the end Bt of the substrate by a floodlight 16 and a light receiver 17 arranged in the vertical direction (Z direction). That is, the end detection unit detects the edge Bt of the substrate by projecting the inspection light L in the direction (including the Y direction and the Z direction) orthogonal to the transport direction (X direction) of the substrate B by the substrate transport path 3. (See FIG. 9B). Further, the end detection unit includes a floodlight 16 and a receiver that receives the reflected light reflected by the inspection light L projected by the floodlight 16 at the edge Bt of the substrate, and the edge Bt of the substrate depends on the presence or absence of the reflected light. May be configured to detect.

ここで図4を参照して、コネクタ部品などのはみ出し部品Sが基板の端部Btより外方にはみ出して装着された、はみ出し部を有する基板B(以下、「はみ出し基板Ba」と称す。)について説明する。部品実装装置1は、はみ出し基板Baも部品Dの実装対象とする。図4(a)、図4(b)において、はみ出し基板Baには、X方向の基板の端部Btの一部を上方から覆うようにはみ出し部品Sが実装されている。 Here, with reference to FIG. 4, a board B having a protruding portion, in which a protruding component S such as a connector component protrudes outward from the end Bt of the board and is mounted (hereinafter, referred to as “protruding board Ba”). Will be described. In the component mounting device 1, the protruding board Ba is also a target for mounting the component D. In FIGS. 4A and 4B, a protruding component S is mounted on the protruding substrate Ba so as to cover a part of the end portion Bt of the substrate in the X direction from above.

このはみ出し基板Baを基板搬送路3によって搬送させると、はみ出し基板Baに装着されたはみ出し部品Sの基板の端部Btから外方にはみ出した先頭部分であるはみ出し部の端部Stが、端部検出部によって検出される(図10(b)参照)。すなわち、端部検出部は、基板搬送路3による基板Bの搬送方向(X方向)と直交する方向に検査光Lを投光して基板の端部Bt、又ははみ出し部の端部Stを検出する。はみ出し基板Baにおいて端部検出部によって検出されるはみ出し部の端部Stは、基板Bに実装されたはみ出し部品Sの数、位置、形状などに依存する。そのため、はみ出し部の端部Stが複数ある場合やはみ出し部品Sの形状が複雑な場合は、必ずしも最も外方のはみ出し部の端部Stが検出されることはなく、その内側のはみ出し部の端部Stが検出されることもある。 When this protruding substrate Ba is conveyed by the substrate transport path 3, the end portion St of the protruding portion, which is the leading portion protruding outward from the end portion Bt of the substrate of the protruding component S mounted on the protruding substrate Ba, becomes an end portion. It is detected by the detection unit (see FIG. 10B). That is, the end detection unit projects the inspection light L in the direction orthogonal to the transport direction (X direction) of the substrate B by the substrate transport path 3 to detect the end Bt of the substrate or the end St of the protruding portion. do. The end portion St of the protruding portion detected by the end portion detecting portion on the protruding substrate Ba depends on the number, position, shape, and the like of the protruding component S mounted on the substrate B. Therefore, when there are a plurality of end Sts of the protruding portion or when the shape of the protruding part S is complicated, the end St of the outermost protruding portion is not always detected, and the end of the inner protruding portion thereof is not always detected. Part St may be detected.

次に図5を参照して、基板搬送路3により搬送されて作業位置に位置決めされた基板Bの基板マークMを基板認識カメラ12によって撮像した撮像画像に基づいて算出される、基板Bの位置ずれ量βについて説明する。基板Bが作業位置に位置決めされると(図9(b)、図10(c)参照)、制御装置21が備える実装制御部21a(図6参照)はヘッド移動機構10を制御して、基板マークの正規の位置Mc*に基板認識カメラ12の撮像中心が位置するように移載ヘッド8を水平方向に移動させる。基板マークの正規の位置Mc*は、正規の作業位置に位置決めされた基板B(位置ずれ量βがゼロ)における基板マークMの中心の位置Mcである。 Next, with reference to FIG. 5, the position of the substrate B calculated based on the captured image captured by the substrate recognition camera 12 of the substrate mark M of the substrate B conveyed by the substrate transport path 3 and positioned at the working position. The deviation amount β will be described. When the board B is positioned at the working position (see FIGS. 9B and 10C), the mounting control unit 21a (see FIG. 6) included in the control device 21 controls the head moving mechanism 10 to control the board. The transfer head 8 is moved in the horizontal direction so that the image pickup center of the substrate recognition camera 12 is positioned at the regular position Mc * of the mark. The regular position Mc * of the board mark is the position Mc at the center of the board mark M on the board B (positional deviation amount β is zero) positioned at the regular working position.

図5に示す、基板認識カメラ12による基板マークMの撮像画像12aには、X方向の中心線12xとY方向の中心線12yが重ねて表示されている。X方向の中心線12xとY方向の中心線12yの交点が基板認識カメラ12の撮像中心12cであり、基板マークの正規の位置Mc*となる。この例では、作業位置に位置決めされた基板BはX方向に位置ずれしており、撮像された基板マークMの中心の位置Mcが基板マークの正規の位置Mc*から離れた(ずれた)距離が位置ずれ量βとなる。なお、便宜上、Y方向の位置ずれ量βはゼロとする。 In the captured image 12a of the substrate mark M by the substrate recognition camera 12 shown in FIG. 5, the center line 12x in the X direction and the center line 12y in the Y direction are superimposed and displayed. The intersection of the center line 12x in the X direction and the center line 12y in the Y direction is the image pickup center 12c of the board recognition camera 12, and is the regular position Mc * of the board mark. In this example, the substrate B positioned at the working position is displaced in the X direction, and the position Mc at the center of the imaged substrate mark M is separated (shifted) from the regular position Mc * of the substrate mark. Is the amount of misalignment β. For convenience, the amount of misalignment β in the Y direction is set to zero.

制御装置21が備える位置ずれ量算出部21c(図6参照)は、基板認識カメラ12(カメラ)によって撮像された撮像画像12aに基づいて、作業位置に位置決めされた基板Bの基板マークの正規の位置Mc*からの位置ずれ量βを算出する。なお、基板Bに複数(ここでは2つ)の基板マークMが形成されている場合は、位置ずれ量算出部21cによって、それぞれの基板マークMの位置ずれ量βを算出し、その位置ずれ量βを演算(例えば平均値を算出)して位置ずれ量βとしてもよい。 The misalignment amount calculation unit 21c (see FIG. 6) included in the control device 21 is a regular board mark of the board B positioned at the working position based on the captured image 12a captured by the board recognition camera 12 (camera). The amount of misalignment β from the position Mc * is calculated. When a plurality of (two in this case) substrate marks M are formed on the substrate B, the misalignment amount calculation unit 21c calculates the misalignment amount β of each substrate mark M, and the misalignment amount β is calculated. β may be calculated (for example, the average value is calculated) to obtain the misalignment amount β.

次に図6を参照して、部品実装装置1の制御系の構成について説明する。部品実装装置1は、制御装置21、記憶部22、基板搬送路3、部品供給部4、移載ヘッド8、ヘッド移動機構10、部品認識カメラ11、基板認識カメラ12、投光器16、受光器17、入力部23、表示部24を備えている。 Next, the configuration of the control system of the component mounting device 1 will be described with reference to FIG. The component mounting device 1 includes a control device 21, a storage unit 22, a board transport path 3, a component supply unit 4, a transfer head 8, a head moving mechanism 10, a component recognition camera 11, a board recognition camera 12, a floodlight 16, and a receiver 17. , The input unit 23, and the display unit 24 are provided.

制御装置21はCPU機能を備える演算処理装置であり、内部処理機能として実装制御部21a、端部検出処理部21b、位置ずれ量算出部21c、送り量算出部21d、基板位置決め制御部21eを備えている。記憶部22は記憶装置であり、実装データ22a、送り補正量データ22b、位置ずれ量データ22c、送り量データ22dなどを記憶する。実装データ22aには、部品Dが実装される基板Bの材質、サイズ、重さ、基板Bにおける部品Dの実装位置、実装される部品Dの種類(部品名)、形状、はみ出し部品Sの実装位置、種類、形状、はみ出し量αなどの情報が含まれる。 The control device 21 is an arithmetic processing device having a CPU function, and includes a mounting control unit 21a, an end detection processing unit 21b, a misalignment amount calculation unit 21c, a feed amount calculation unit 21d, and a board positioning control unit 21e as internal processing functions. ing. The storage unit 22 is a storage device, and stores mounting data 22a, feed correction amount data 22b, misalignment amount data 22c, feed amount data 22d, and the like. The mounting data 22a includes the material, size, and weight of the board B on which the component D is mounted, the mounting position of the component D on the board B, the type (part name) of the component D to be mounted, the shape, and the mounting of the protruding component S. Information such as position, type, shape, and protrusion amount α is included.

実装制御部21aは、実装データ22a、位置ずれ量データ22cに含まれる位置ずれ量βに基づいて、部品供給部4、移載ヘッド8、ヘッド移動機構10を制御して、作業位置に位置決めされた基板Bへの吸着ノズル9aによる部品Dの実装を制御する。送り補正量データ22bには、はみ出し基板Baを基板搬送路3によって作業位置まで搬送する際に、端部検出部がはみ出し部の端部Stを検出した後、作業位置まで搬送させるために一対の搬送ベルト15を駆動させる送り量δを補正する送り補正量γが記憶されている。 The mounting control unit 21a controls the component supply unit 4, the transfer head 8, and the head moving mechanism 10 based on the misalignment amount β included in the mounting data 22a and the misalignment amount data 22c, and is positioned at the working position. The mounting of the component D by the suction nozzle 9a on the substrate B is controlled. In the feed correction amount data 22b, when the protruding substrate Ba is transported to the working position by the substrate transport path 3, the end detection unit detects the end St of the protruding portion and then transports the protruding substrate Ba to the working position. The feed correction amount γ that corrects the feed amount δ that drives the transport belt 15 is stored.

ここで図7を参照して、送り補正量γについて説明する。基板搬送路3に搬送されている基板Bは、駆動されている搬送ベルト15で発生する振動や搬送ベルト15の経時劣化などに起因して、搬送ベルト15を駆動させた量(搬送ベルト15が走行する距離)と実際に基板が移動した量(移動距離)が一致しない「すべり」が発生することがある。送り補正量γは、はみ出し基板Baのはみ出し部の端部Stが端部検出部によって検出された後、はみ出し基板Baをはみ出し量αだけ移動させるために必要な補正量である。すなわち、送り量δは、はみ出し量αに送り補正量γが加算される(送り量δ=はみ出し量α+送り補正量γ)。 Here, the feed correction amount γ will be described with reference to FIG. 7. The substrate B transported to the substrate transport path 3 has the amount of driving the transport belt 15 (the transport belt 15 is) due to the vibration generated by the driven transport belt 15 and the deterioration of the transport belt 15 over time. “Slip” may occur in which the amount of travel (distance traveled) and the amount of actual movement of the substrate (distance traveled) do not match. The feed correction amount γ is a correction amount required to move the protruding substrate Ba by the protruding amount α after the end St of the protruding portion of the protruding substrate Ba is detected by the end detecting portion. That is, for the feed amount δ, the feed correction amount γ is added to the protrusion amount α (feed amount δ = protrusion amount α + feed correction amount γ).

図7には、はみ出し量αと送り補正量γの関係をXYグラフで表した一例を示す。送り補正量γは、はみ出し基板Baの材質、サイズ、重さなどの他、移動距離(はみ出し量α)にも依存する。送り補正量γは、予め実験などで各種条件を変動させて求め、送り補正量データ22bに記憶されている。なお、送り補正量γは、生産する実装基板を変更する際にそのはみ出し基板Baで計測し、送り補正量データ22bに記憶するようにしてもよい。このように、記憶部22は、基板の端部Btからはみ出し部の端部Stまでの距離であるはみ出し量α(実装データ22a)と、はみ出し量αに対応する送り補正量γ(送り補正量データ22b)とを記憶している。 FIG. 7 shows an example in which the relationship between the protrusion amount α and the feed correction amount γ is represented by an XY graph. The feed correction amount γ depends on the material, size, weight, etc. of the protruding substrate Ba, as well as the moving distance (protruding amount α). The feed correction amount γ is obtained by varying various conditions in advance in an experiment or the like, and is stored in the feed correction amount data 22b. The feed correction amount γ may be measured by the protruding board Ba when the mounting board to be produced is changed, and may be stored in the feed correction amount data 22b. As described above, the storage unit 22 has a protrusion amount α (mounting data 22a) which is a distance from the end portion Bt of the substrate to the end portion St of the protrusion portion, and a feed correction amount γ (feed correction amount) corresponding to the protrusion amount α. Data 22b) is stored.

図6において、位置ずれ量データ22cには、位置ずれ量算出部21cによって算出された作業位置に位置決めされた基板B(又は、はみ出し基板Ba)の正規の作業位置からの位置ずれ量βが、算出された基板Bを特定する情報に紐付けられて記憶されている。送り量算出部21dは、記憶された実装データ22aに含まれるはみ出し量αと送り補正量データ22bに含まれる送り補正量γに基づいて、はみ出し部の端部Stからはみ出し基板Ba(基板B)をはみ出し量αだけ移動させるための搬送ベルト15の送り量δを算出する。 In FIG. 6, the misalignment amount data 22c includes the misalignment amount β of the substrate B (or the protruding substrate Ba) positioned at the work position calculated by the misalignment amount calculation unit 21c from the regular work position. It is stored in association with the calculated information that identifies the substrate B. The feed amount calculation unit 21d is based on the protrusion amount α included in the stored mounting data 22a and the feed correction amount γ included in the feed correction amount data 22b, and the feed amount calculation unit 21d protrudes from the end portion St of the protrusion portion St. The feed amount δ of the transport belt 15 for moving the protrusion amount α is calculated.

搬送されるはみ出し基板Baのすべり具合は、部品実装装置1が備える各部のばらつきや搬送ベルト15の摩耗によって変化する。そのため、予め設定される送り補正量γだけでは十分に補正ができず、基板Bの停止位置に位置ずれが発生することがある。そこで、送り量算出部21dは、はみ出し量αと送り補正量γ、及び位置ずれ量データ22cに記憶された前に位置決めされたはみ出し基板Ba(基板B)の位置ずれ量βに基づいて、送り量δを算出する(送り量δ=はみ出し量α+送り補正量γ+前の基板の位置ずれ量β)。算出された送り量δは、送り量データ22dとして記憶部22に記憶される。 The slipperiness of the protruding substrate Ba to be transported changes depending on the variation of each part included in the component mounting device 1 and the wear of the transport belt 15. Therefore, the feed correction amount γ, which is set in advance, cannot be sufficiently corrected, and the stop position of the substrate B may be displaced. Therefore, the feed amount calculation unit 21d feeds based on the protrusion amount α, the feed correction amount γ, and the position shift amount β of the protrusion substrate Ba (board B) positioned before being stored in the misalignment amount data 22c. Calculate the amount δ (feed amount δ = protrusion amount α + feed correction amount γ + displacement amount β of the previous substrate). The calculated feed amount δ is stored in the storage unit 22 as the feed amount data 22d.

なお、送り量δの算出で使用される「前の基板の位置ずれ量β」は、直前の1枚の基板Bの位置ずれ量βに限定されることはない。例えば、直近の10枚の基板Bの位置ずれ量βから最大値と最小値を除いた8枚分の平均値を「前の基板の位置ずれ量β」としてもよい。これにより、突発的な位置ずれの影響を除外することができる。 The "positional deviation β of the previous substrate" used in the calculation of the feed amount δ is not limited to the positional deviation β of the immediately preceding substrate B. For example, the average value of eight boards obtained by removing the maximum value and the minimum value from the position shift amount β of the latest ten boards B may be defined as the “position shift amount β of the previous board”. As a result, the influence of sudden misalignment can be excluded.

図6において、基板位置決め制御部21eは、送り量データ22dに含まれる送り量δに基づいて、基板搬送路3の搬送モータ14を制御して、基板B又ははみ出し基板Baを作業位置に停止させる基板位置決めを実行させる。より具体的には、はみ出し部品Sが実装されていない基板Bの場合、基板位置決め制御部21eは、端部検出部により、基板の端部Btが検出されたときにはそのまま基板搬送路3の作動を停止させる(図9(b)参照)。 In FIG. 6, the substrate positioning control unit 21e controls the transfer motor 14 of the substrate transfer path 3 based on the feed amount δ included in the feed amount data 22d to stop the substrate B or the protruding substrate Ba at the working position. Execute board positioning. More specifically, in the case of the board B on which the protruding component S is not mounted, the board positioning control unit 21e operates the board transport path 3 as it is when the end Bt of the board is detected by the end detection unit. Stop (see FIG. 9B).

また、はみ出し基板Baの場合、基板位置決め制御部21eは、基板Bに装着されたはみ出し部品Sのはみ出し部の端部Stが検出されたときには(図10(b)参照)、送り量δだけそのはみ出し部がはみ出した方向(X方向)に基板Bが移動するように基板搬送路3を作動させたうえで停止させる(図10(c)参照)。なお、基板Bにはみ出し部品Sが実装されているか否か(すなわち、基板Bであるか、はみ出し基板Baであるか)の判断は、実装データ22aに基づいて行われる。 Further, in the case of the protruding substrate Ba, the substrate positioning control unit 21e detects the end portion St of the protruding portion of the protruding component S mounted on the substrate B (see FIG. 10B) by the amount of feed δ. The substrate transport path 3 is operated and then stopped so that the substrate B moves in the direction in which the protruding portion protrudes (X direction) (see FIG. 10C). Whether or not the protruding component S is mounted on the board B (that is, whether it is the board B or the protruding board Ba) is determined based on the mounting data 22a.

図6において、入力部23は、キーボード、タッチパネル、マウスなどの入力装置であり、操作コマンドやデータ入力時などに用いられる。表示部24は液晶パネルなどの表示装置であり、入力部23による操作のための操作画面などの各種情報の他、基板認識カメラ12(カメラ)によって撮像された基板マークMの撮像画像などを表示する。 In FIG. 6, the input unit 23 is an input device such as a keyboard, a touch panel, and a mouse, and is used when inputting an operation command or data. The display unit 24 is a display device such as a liquid crystal panel, and displays various information such as an operation screen for operation by the input unit 23, as well as an image captured by the substrate mark M captured by the substrate recognition camera 12 (camera). do.

次に図8のフローに沿って、図9、図10を参照しながら、部品実装装置1による実装基板の製造方法(部品実装方法)について説明する。まず、基板位置決め制御部21eは搬送モータ14を制御して、部品実装装置1に搬入された基板B(又ははみ出し基板Ba)を基板搬送路3の搬送ベルト15により下方から支持して搬送(図9(a)の矢印a、図10(a)の矢印b)させる(ST1:基板搬送工程)。次いで端部検出部は、基板搬送路3により搬送される基板Bの基板搬送路3に沿った方向(X方向)の基板の端部Bt、又は基板Bに装着されたはみ出し部品Sの基板の端部Btから外方にはみ出したはみ出し部の端部Stを検出する(ST2:端部検出工程)(図9(b)、図10(b)参照)。 Next, a method of manufacturing a mounting board (component mounting method) by the component mounting device 1 will be described with reference to FIGS. 9 and 10 along the flow of FIG. First, the board positioning control unit 21e controls the transfer motor 14 to support the board B (or the protruding board Ba) carried into the component mounting device 1 from below by the transfer belt 15 of the board transfer path 3 (FIG. FIG. 9 (a) arrow a and FIG. 10 (a) arrow b) (ST1: substrate transfer step). Next, the end detection unit is the end Bt of the substrate in the direction (X direction) of the substrate B transported by the substrate transport path 3, or the substrate of the protruding component S mounted on the substrate B. The end St of the protruding portion protruding outward from the end Bt is detected (ST2: end detection step) (see FIGS. 9 (b) and 10 (b)).

次いで送り量算出部21dは、端部検出部がはみ出し部の端部Stを検出している場合は(ST3においてYes)、基板の端部Btからはみ出し部の端部Stまでの距離であるはみ出し量αと、はみ出し量αに対応する送り補正量γとに基づいて、はみ出し部の端部Stからさらに基板Bを搬送させる送り量δを算出する(ST4:送り量算出工程)。 Next, when the end detection unit detects the end St of the protruding portion (Yes in ST3), the feed amount calculation unit 21d is the distance from the end Bt of the substrate to the end St of the protruding portion. Based on the amount α and the feed correction amount γ corresponding to the protrusion amount α, the feed amount δ for further transporting the substrate B from the end St of the protrusion portion is calculated (ST4: feed amount calculation step).

なお、送り量算出部21dは、位置ずれ量データ22cに前に位置決めされた基板Bの位置ずれ量βが記憶されている場合は、送り量算出工程(ST4)において、送り量算出部21dは、はみ出し量αと送り補正量γ、及び前に位置決めされた基板Bの位置ずれ量βに基づいて(矢印d)、送り量δを算出する。これによって、搬送ベルト15の摩耗や部品実装装置1のばらつきに起因する基板Bの停止位置の変動についても補正することができる。 When the misalignment amount β of the substrate B previously positioned is stored in the misalignment amount data 22c, the feed amount calculation unit 21d may perform the feed amount calculation unit 21d in the feed amount calculation step (ST4). , The feed amount δ is calculated based on the protrusion amount α, the feed correction amount γ, and the misalignment amount β of the previously positioned substrate B (arrow d). Thereby, it is possible to correct the fluctuation of the stop position of the substrate B due to the wear of the transport belt 15 and the variation of the component mounting device 1.

なお、送り量算出部21dが送り量δの算出で使用しり「前に位置決めされた基板Bの位置ずれ量β」は、直前に位置決めされた1枚の基板Bの位置ずれ量βに限定されることはない。例えば、直近の10枚の基板Bの位置ずれ量βから最大値と最小値を除いた8枚分の平均値を「前に位置決めされた基板Bの位置ずれ量β」としてもよい。これにより、突発的な位置ずれの影響を除外することができる。 The feed amount calculation unit 21d is used to calculate the feed amount δ, and the “positional deviation amount β of the previously positioned substrate B” is limited to the displacement amount β of one substrate B positioned immediately before. There is nothing. For example, the average value of eight boards obtained by removing the maximum value and the minimum value from the position shift amount β of the latest ten boards B may be defined as the “positional shift amount β of the previously positioned board B”. As a result, the influence of sudden misalignment can be excluded.

また送り量算出部21dは、端部検出部が基板の端部Btを検出している場合は(ST3においてNo)、送り量δは算出しない。次いで基板位置決め制御部21eは、端部検出工程(ST2)において、基板の端部Btが検出されたときには(ST3においてNo)、そのまま基板搬送路3の作動を停止させて基板Bの位置決めを行う。また基板位置決め制御部21eは、端部検出工程(ST2)において、基板Bに装着されたはみ出し部品Sのはみ出し部の端部Stが検出されたときには(ST3においてYes)、送り量δだけそのはみ出し部がはみ出した方向(X方向)に基板Bが移動するように基板搬送路3を作動させたうえで停止させて基板Bの位置決めを行う(ST5:基板位置決め工程)。 Further, the feed amount calculation unit 21d does not calculate the feed amount δ when the end detection unit detects the end Bt of the substrate (No in ST3). Next, when the end portion Bt of the substrate is detected (No in ST3) in the end portion detection step (ST2), the substrate positioning control unit 21e stops the operation of the substrate transport path 3 as it is and positions the substrate B. .. Further, when the end portion St of the protruding portion of the protruding component S mounted on the substrate B is detected (Yes in ST3), the substrate positioning control unit 21e protrudes by the feed amount δ. The substrate transport path 3 is operated and stopped so that the substrate B moves in the direction in which the portion protrudes (X direction), and the substrate B is positioned (ST5: substrate positioning step).

図9は、はみ出し部を有しない基板Bが作業位置に位置決めされる工程を示す。図9(a)において、基板搬送工程(ST1)において搬送(矢印a)される基板Bは、端部検出工程(ST2)において、基板の端部Btが端部検出部(投光器16、受光器17)によって検出される(図9(b))。そこで、基板位置決め工程(ST5)において、基板Bはそのまま停止する。これによって、基板Bが作業位置に位置決めされる。 FIG. 9 shows a process in which the substrate B having no protruding portion is positioned at the working position. In FIG. 9A, the substrate B transported (arrow a) in the substrate transport step (ST1) has an end Bt of the substrate detected in the end detection step (ST2) (floodlight 16, receiver). It is detected by 17) (Fig. 9 (b)). Therefore, in the substrate positioning step (ST5), the substrate B is stopped as it is. As a result, the substrate B is positioned at the working position.

図10は、はみ出し基板Baが作業位置に位置決めされる工程を示す。図10(a)において、基板搬送工程(ST1)において搬送(矢印b)されるはみ出し基板Baは、端部検出工程(ST2)において、はみ出し基板Baのはみ出し部の端部Stが端部検出部(投光器16、受光器17)によって検出される(図10(b))。そこで、基板位置決め工程(ST5)において、はみ出し基板Baは送り量δだけ移動(矢印c)して停止する(図10(c))。これによって、はみ出し基板Baが作業位置に位置決めされる。 FIG. 10 shows a process in which the protruding substrate Ba is positioned at the working position. In FIG. 10A, the protruding substrate Ba transported (arrow b) in the substrate transporting step (ST1) has an end portion St of the protruding portion of the protruding substrate Ba in the end detection step (ST2). (Reflector 16 and receiver 17) are detected (FIG. 10 (b)). Therefore, in the substrate positioning step (ST5), the protruding substrate Ba moves (arrow c) by the feed amount δ and stops (FIG. 10 (c)). As a result, the protruding substrate Ba is positioned at the working position.

図8において、次いで基板認識カメラ12(カメラ)により作業位置に位置決めされた基板B(又ははみ出し基板Ba)に形成された基板マークMが撮像される(ST6:基板マーク撮像工程)。次いで位置ずれ量算出部21cは、撮像された画像に基づいて、基板マークの正規の位置Mc*からの位置ずれ量βを算出する(ST7:位置ずれ量算出工程)。算出された位置ずれ量βは、位置ずれ量データ22cに記憶される。次いで実装制御部21aは、位置ずれ量算出工程(ST7)において算出された位置ずれ量βに基づいて(矢印e)、基板B(又ははみ出し基板Ba)に部品Dを実装する(ST8:部品実装工程)。 In FIG. 8, the substrate mark M formed on the substrate B (or the protruding substrate Ba) positioned at the working position is then imaged by the substrate recognition camera 12 (camera) (ST6: substrate mark imaging step). Next, the misalignment amount calculation unit 21c calculates the misalignment amount β from the regular position Mc * of the substrate mark based on the captured image (ST7: misalignment amount calculation step). The calculated misalignment amount β is stored in the misalignment amount data 22c. Next, the mounting control unit 21a mounts the component D on the substrate B (or the protruding substrate Ba) based on the misalignment amount β calculated in the misalignment amount calculation step (ST7) (ST8: component mounting). Process).

部品実装工程(ST8)において、予定の全ての部品Dの基板B(又ははみ出し基板Ba)への部品実装が終了すると、部品Dが実装された基板B(実装基板)が搬出されると共に、基板搬送工程(ST1)において次に部品実装対象となる基板B(又ははみ出し基板Ba)の搬入が開始される。 In the component mounting process (ST8), when the component mounting of all the planned component Ds on the board B (or the protruding board Ba) is completed, the board B (mounting board) on which the component D is mounted is carried out and the board is carried out. In the transfer step (ST1), the transfer of the substrate B (or the protruding substrate Ba) to be mounted on the component is started next.

上記説明したように、本実施の形態の部品実装装置1は、基板Bを搬送する基板搬送路3と、基板の端部Bt、又ははみ出し基板Baのはみ出し部の端部Stを検出する端部検出部と、はみ出し量αとはみ出し量αに対応する送り補正量γを記憶する記憶部22と、はみ出し量αと送り補正量γに基づいて送り量δを算出する送り量算出部21dと、端部検出部により基板の端部Btが検出されたときにはそのまま基板搬送路3の動作を停止させ、はみ出し部の端部Stが検出されたときには送り量δだけ基板Bが移動するように基板搬送路3を作動させたうえで停止させる基板位置決め制御部21eを備えている。これによって、はみ出部を有する基板B(はみ出し基板Ba)であっても精度良く作業位置に位置決めすることができる。 As described above, in the component mounting device 1 of the present embodiment, the substrate transport path 3 for transporting the substrate B and the end portion Bt of the substrate or the end portion St of the protruding portion of the protruding substrate Ba are detected. The detection unit, the storage unit 22 that stores the feed correction amount γ corresponding to the protrusion amount α and the protrusion amount α, and the feed amount calculation unit 21d that calculates the feed amount δ based on the protrusion amount α and the feed correction amount γ. When the end Bt of the substrate is detected by the end detection unit, the operation of the substrate transport path 3 is stopped as it is, and when the end St of the protruding portion is detected, the substrate B is transported so as to move by the feed amount δ. A board positioning control unit 21e for operating and then stopping the path 3 is provided. As a result, even the substrate B having the protruding portion (protruding substrate Ba) can be accurately positioned at the working position.

本発明の部品実装方法および部品実装装置は、はみ出し部を有する基板であっても精度良く作業位置に位置決めすることができるという効果を有し、部品を基板に実装する部品実装分野において有用である。 The component mounting method and the component mounting device of the present invention have an effect that even a board having a protruding portion can be accurately positioned at a working position, and are useful in the field of component mounting in which components are mounted on the board. ..

1 部品実装装置
3 基板搬送路
12 基板認識カメラ(カメラ)
16 投光器(端部検出部)
17 受光器(端部検出部)
B 基板
Bt 基板の端部
D 部品
L 検査光
M 基板マーク
Mc* 基板マークの正規の位置
St はみ出し部の端部
α はみ出し量
β 位置ずれ量
γ 送り補正量
δ 送り量
1 Parts mounting device 3 Board transport path 12 Board recognition camera (camera)
16 Floodlight (end detector)
17 Receiver (end detector)
B Board Bt Board edge D component L Inspection light M Board mark Mc * Regular position of board mark St Overhanging part end α Overhang amount β Position deviation amount γ Feed correction amount δ Feed amount

Claims (5)

基板搬送路により基板を搬送する基板搬送工程と、
前記基板搬送路により搬送される基板の基板搬送路に沿った方向の基板の端部、又は基板に装着された部品の前記基板の端部から外方にはみ出したはみ出し部の端部を検出する端部検出工程と、
前記基板の端部から前記はみ出し部の端部までの距離であるはみ出し量と、前記はみ出し量に対応する送り補正量とを加算して、前記はみ出し部の端部からさらに基板を搬送させる送り量を算出する送り量算出工程と、
前記端部検出工程において、前記基板の端部が検出されたときにはそのまま基板搬送路の作動を停止させ、基板に装着された部品の前記はみ出し部の端部が検出されたときには、前記送り量だけそのはみ出し部がはみ出した方向に基板が移動するように基板搬送路を作動させたうえで停止させる基板位置決め工程と、を含むことを特徴とする、部品実装方法。
A substrate transfer step of feeding transportable substrate by the substrate transport path,
Detects the end of the substrate in the direction along the substrate transport path of the substrate transported by the substrate transport path, or the end of the protruding portion of the component mounted on the board that protrudes outward from the edge of the board. End detection process and
The amount of protrusion, which is the distance from the end of the substrate to the end of the protrusion, and the amount of feed correction corresponding to the amount of protrusion are added, and the amount of feed for further transporting the substrate from the end of the protrusion. The feed amount calculation process to calculate
In the end detection step, when the end of the substrate is detected, the operation of the substrate transport path is stopped as it is, and when the end of the protruding portion of the component mounted on the substrate is detected, only the feed amount is reached. A component mounting method comprising a substrate positioning step of operating and then stopping a substrate transport path so that the substrate moves in a direction in which the protruding portion protrudes.
カメラにより前記位置決めされた基板に形成された基板マークを撮像する基板マーク撮像工程と、
前記撮像された画像に基づいて、前記基板マークの正規の位置からの位置ずれ量を算出する位置ずれ量算出工程と、をさらに含み、
前記送り量算出工程において、前記はみ出し量と前記送り補正量、及び前に位置決めされた基板の前記位置ずれ量に基づいて、前記送り量が算出されることを特徴とする、請求項1に記載の部品実装方法。
A substrate mark imaging step of imaging a substrate mark formed on the positioned substrate by a camera,
Further including a position deviation amount calculation step of calculating the position deviation amount from the regular position of the substrate mark based on the captured image.
The first aspect of the invention, wherein in the feed amount calculation step, the feed amount is calculated based on the protrusion amount, the feed correction amount, and the misalignment amount of the previously positioned substrate. Parts mounting method.
基板を搬送する基板搬送路と、
前記基板搬送路により搬送される基板の基板搬送路に沿った方向の基板の端部、又は基板に装着された部品の前記基板の端部から外方にはみ出したはみ出し部の端部を検出する端部検出部と、
前記基板の端部から前記はみ出し部の端部までの距離であるはみ出し量と、前記はみ出し量に対応する送り補正量とを記憶する記憶部と、
記憶された前記はみ出し量と前記送り補正量とを加算して、前記はみ出し部の端部からさらに基板を搬送させる送り量を算出する送り量算出部と、
前記端部検出部により、前記基板の端部が検出されたときにはそのまま基板搬送路の作動を停止させ、基板に装着された部品の前記はみ出し部の端部が検出されたときには、前記送り量だけそのはみ出し部がはみ出した方向に基板が移動するように基板搬送路を作動させたうえで停止させる基板位置決め制御部と、を備えることを特徴とする、部品実装装置。
A substrate transfer path for feeding transportable substrate,
Detects the end of the substrate in the direction along the substrate transport path of the substrate transported by the substrate transport path, or the end of the protruding portion of the component mounted on the board that protrudes outward from the edge of the board. End detector and
A storage unit that stores the amount of protrusion, which is the distance from the end of the substrate to the end of the protrusion, and the feed correction amount corresponding to the protrusion.
A feed amount calculation unit that adds the stored protrusion amount and the feed correction amount to calculate a feed amount for further transporting the substrate from the end of the protrusion portion.
When the end portion of the substrate is detected, the operation of the substrate transport path is stopped as it is, and when the end portion of the protruding portion of the component mounted on the substrate is detected, only the feed amount is reached. A component mounting device including a board positioning control unit that operates and then stops a board transport path so that the board moves in a direction in which the protruding portion protrudes.
前記位置決めされた基板に形成された基板マークを撮像するカメラと、
前記カメラによって撮像された画像に基づいて、前記基板マークの正規の位置からの位置ずれ量を算出する位置ずれ量算出部と、をさらに備え、
前記送り量算出部は、前記はみ出し量と前記送り補正量、及び前に位置決めされた基板の前記位置ずれ量に基づいて、前記送り量を算出することを特徴とする、請求項3に記載の部品実装装置。
A camera that captures the substrate mark formed on the positioned substrate, and
Further, a position deviation amount calculation unit for calculating the position deviation amount from the regular position of the substrate mark based on the image captured by the camera is provided.
The third aspect of the present invention, wherein the feed amount calculation unit calculates the feed amount based on the protrusion amount, the feed correction amount, and the misalignment amount of the previously positioned substrate. Component mounting device.
前記端部検出部は、基板搬送路による基板の搬送方向と直交する方向に検査光を投光して前記基板の端部、又は前記はみ出し部の端部を検出することを特徴とする、請求項3または4に記載の部品実装装置。 The end portion detecting unit is characterized in that it projects inspection light in a direction orthogonal to the transport direction of the substrate by the substrate transport path to detect the end portion of the substrate or the end portion of the protruding portion. Item 3. The component mounting device according to Item 3.
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