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JP6927367B2 - Positive electrode active material for lithium secondary battery, its manufacturing method, electrode for lithium secondary battery and lithium secondary battery - Google Patents
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JP6927367B2 - Positive electrode active material for lithium secondary battery, its manufacturing method, electrode for lithium secondary battery and lithium secondary battery - Google Patents

Positive electrode active material for lithium secondary battery, its manufacturing method, electrode for lithium secondary battery and lithium secondary battery Download PDF

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JP6927367B2
JP6927367B2 JP2020097836A JP2020097836A JP6927367B2 JP 6927367 B2 JP6927367 B2 JP 6927367B2 JP 2020097836 A JP2020097836 A JP 2020097836A JP 2020097836 A JP2020097836 A JP 2020097836A JP 6927367 B2 JP6927367 B2 JP 6927367B2
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遠藤 大輔
大輔 遠藤
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GS Yuasa International Ltd
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本発明は、リチウム二次電池用正極活物質、その正極活物質の製造方法、その正極活物質を含有するリチウム二次電池用電極、及びその電極を備えたリチウム二次電池に関する。 The present invention relates to a positive electrode active material for a lithium secondary battery, a method for producing the positive electrode active material, an electrode for a lithium secondary battery containing the positive electrode active material, and a lithium secondary battery provided with the electrode.

従来、リチウム二次電池用正極活物質として、α−NaFeO型結晶構造を有する「LiMeO型」活物質(Meは遷移金属)が検討され、LiCoOを用いたリチウム二次電池が広く実用化されていた。しかし、LiCoOの放電容量は120〜130mAh/g程度であった。前記Meとして、地球資源として豊富なMnを用いることが望ま
れてきた。しかし、MeとしてMnを含有させた「LiMeO型」活物質は、Meに対するMnのモル比Mn/Meが0.5を超える場合には、充電をするとスピネル型へと構造変化が起こり、結晶構造が維持できないため、充放電サイクル性能が著しく劣るという問題があった。
Conventionally, as a positive electrode active material for a lithium secondary battery, a "LiMeO type 2 " active material having an α-NaFeO type 2 crystal structure (Me is a transition metal) has been studied, and a lithium secondary battery using LiCoO 2 is widely put into practical use. It had been transformed. However, the discharge capacity of LiCoO 2 was about 120 to 130 mAh / g. It has been desired to use abundant Mn as an earth resource as the Me. However, when the molar ratio of Mn to Me to Mn / Me exceeds 0.5, the "LiMeO type 2 " active material containing Mn as Me undergoes a structural change to a spinel type when charged, resulting in crystallization. Since the structure cannot be maintained, there is a problem that the charge / discharge cycle performance is significantly inferior.

そこで、Meに対するMnのモル比Mn/Meが0.5以下であり、充放電サイクル性能の点でも優れる「LiMeO型」活物質が種々提案され、一部実用化されている。例えば、リチウム遷移金属複合酸化物であるLiNi1/2Mn1/2やLiNi1/3Co1/3Mn1/3を含有する正極活物質は150〜180mAh/gの放電容量を有する。 Therefore, various "LiMeO type 2 " active materials having a molar ratio of Mn to Me of Mn / Me of 0.5 or less and excellent in charge / discharge cycle performance have been proposed and partially put into practical use. For example, a cathode active material containing LiNi 1/2 Mn 1/2 O 2 and LiNi 1/3 Co 1/3 Mn 1/3 O 2 which are lithium transition metal composite oxides has a discharge capacity of 150 to 180 mAh / g. Has.

上記のような層状構造を有する「LiMeO型」正極活物質において、高い充放電容量を得るには、共沈手法などを用いて一粒子中の元素分布(特にMn)を原子レベルで均一な活物質とすることが重要であることが知られている。(例えば、特許文献1参照) In the "LiMeO type 2 " positive electrode active material having the above-mentioned layered structure, in order to obtain a high charge / discharge capacity, the element distribution (particularly Mn) in one particle is made uniform at the atomic level by using a coprecipitation method or the like. It is known that it is important to make it an active material. (See, for example, Patent Document 1)

一方、上記のようないわゆる「LiMeO型」活物質に対し、遷移金属(Me)の比率に対するリチウム(Li)の組成比率Li/Meが1より大きく、例えばLi/Meが1.25〜1.6であるいわゆる「リチウム過剰型」活物質も知られている。 On the other hand, with respect to the so-called "LiMeO type 2 " active material as described above, the composition ratio Li / Me of lithium (Li) to the ratio of the transition metal (Me) is larger than 1, for example, Li / Me is 1.25 to 1. A so-called "lithium-rich" active material of .6 is also known.

また、リチウム遷移金属複合酸化物を含有するリチウム二次電池用正極活物質について、X線回折測定による(003)面と(104)面の回折ピークの半値幅を規定した発明が公知である(例えば、特許文献2〜6参照)。 Further, with respect to the positive electrode active material for a lithium secondary battery containing a lithium transition metal composite oxide, an invention is known in which the half-value width of the diffraction peaks of the (003) plane and the (104) plane by X-ray diffraction measurement is defined. For example, see Patent Documents 2 to 6).

特許文献2には、「CuKα線を用いた粉末X線回折のミラ−指数hklにおける(003)面及び(104)面の回折ピ−ク角2θがそれぞれ18.65°以上及び44.50°以上で、かつそれら各面の回折ピ−ク半価幅が何れも0.18°以下であり、更に(108)面及び(110)面の回折ピ−ク角2θがそれぞれ64.40°及び65.15°以上で、かつそれら各面の回折ピ−ク半価幅が何れも0.18°以下であるところの、Li1.1 Ni0.333 Mn0.333 Co0.333
2 の層状構造のリチウム・ニッケル・マンガン・コバルト複合酸化物。」(請求項1、段落[0020]〜[0032])の発明が記載されている。
そして、この発明の目的として、「リチウムイオン二次電池に高い放電容量,高い電流負荷特性,高い信頼性(高寿命)を付与することができる正極活物質用材料を提供すること」(段落[0010])が記載されている。
Patent Document 2 states that "the diffraction peak angles 2θ of the (003) plane and the (104) plane in the mirror index hkl of powder X-ray diffraction using CuKα rays are 18.65 ° or more and 44.50 ° or more, respectively. The diffraction peak half-value width of each of these surfaces is 0.18 ° or less, and the diffraction peak angles 2θ of the (108) and (110) surfaces are 64.40 ° and 65.15 ° or more, respectively, and each of them. Li 1.1 Ni 0.333 Mn 0.333 Co 0.333 where the half-value width of the diffraction peak of the surface is 0.18 ° or less.
O 2 layered lithium-nickel-manganese-cobalt composite oxide. (Claim 1, paragraphs [0020] to [0032]).
Then, as an object of the present invention, "to provide a material for a cathode active material capable of imparting high discharge capacity, high current load characteristics, and high reliability (long life) to a lithium ion secondary battery" (paragraph [paragraph [ 0010]) is described.

特許文献3には、「集電体と、前記集電体に保持された活物質粒子を含む活物質層とを備え、前記活物質粒子は、Li1.15Ni0.33Co0.33Mn0.330.0052で表わされる層状結晶構造の化合物であるリチウム遷移金属酸化物の一次粒子が複数集合した二次粒子であって、該二次粒子の内側に形成された中空部と、該中空部を囲む殻部とを有する中空構造を構成しており、前記二次粒子には、外部から前記中空部まで貫通する貫通孔が形成されており、ここで前記活物質粒子の粉末X線回折パターンにおいて、(003)面により得られる回折ピークの半値幅Aと、(104)面により得られる回折ピークの半値幅Bとの比(A/B)が次式:(A/B)≦0.7を満たす、リチウム二次電池。」(請求項1、6、段落[0073]〜[0078]、[0089]表1)の発明が記載されている。
そして、この発明の課題として、低SOC域においても所要の出力を発揮でき、ハイブリッド車、電気自動車などの走行性能を向上させることができ、また、必要なエネルギー量を確保するための電池の数を減らすことができるリチウム二次電池を提供すること(段落[0004])が示されている。
Patent Document 3 states that "a current collector and an active material layer containing active material particles held in the current collector are provided, and the active material particles are Li 1.15 Ni 0.33 Co 0.33 Mn 0.33 W 0.005 O 2. Secondary particles in which a plurality of primary particles of lithium transition metal oxide, which is a compound having a layered crystal structure represented by, are aggregated, and a hollow portion formed inside the secondary particles and a shell portion surrounding the hollow portion. The secondary particles are formed with through holes penetrating from the outside to the hollow portion, and here, in the powder X-ray diffraction pattern of the active material particles, (003). The ratio (A / B) of the half-value width A of the diffraction peak obtained by the plane) to the half-value width B of the diffraction peak obtained by the (104) plane satisfies the following equation: (A / B) ≤0.7. Lithium secondary batteries. ”(Claims 1 and 6, paragraphs [0073] to [0078], [089] Table 1) are described.
Then, as a subject of the present invention, a required output can be exhibited even in a low SOC region, the running performance of a hybrid vehicle, an electric vehicle, etc. can be improved, and the number of batteries for securing a required amount of energy is required. It has been shown to provide a lithium secondary battery that can reduce the amount of electricity (paragraph [0004]).

特許文献4には、「層状構造を有し、LiNiCoMn[元素MはAl,Si,Zr,Ti,Fe,Mg,Nb,Ba及びVからなる群から選ばれる少なくと
も1種の元素であり、1.9≦(a+b+c+d+y)≦2.1、1.0<y≦1.3、0<a≦0.3、0<b≦0.25、0.3≦c≦0.7、0≦d≦0.1、1.9≦x≦2.1である。]で表される組成を有し、 粉末X線回折図における(003)面の半値幅FWHM003と(104)面の半値幅FWHM104との比がFWHM003/FWHM104≦0.57で表され、かつ、平均一次粒子径が0.2μm〜0.5μmである活物質。」(請求項1)の発明が記載されている。
そして、この発明の目的として、「放電容量が高く、かつ、充放電サイクル特性に優れた活物質及びリチウムイオン二次電池を提供すること」(段落[0006])が示されている。
Patent Document 4, has a "layered structure, Li y Ni a Co b Mn c M d O x [ element M Al, Si, Zr, Ti, Fe, Mg, Nb, from the group consisting of Ba and V At least one element selected, 1.9 ≦ (a + b + c + d + y) ≦ 2.1, 1.0 <y ≦ 1.3, 0 <a ≦ 0.3, 0 <b ≦ 0.25, 0. 3 ≦ c ≦ 0.7, 0 ≦ d ≦ 0.1, 1.9 ≦ x ≦ 2.1], and half of the (003) plane in the powder X-ray diffraction diagram. An active material in which the ratio of the price range FWHM 003 to the half price width FWHM 104 of the (104) plane is represented by FWHM 003 / FWHM 104 ≤ 0.57, and the average primary particle size is 0.2 μm to 0.5 μm. ” The invention of (claim 1) is described.
Then, as an object of the present invention, "providing an active material and a lithium ion secondary battery having a high discharge capacity and excellent charge / discharge cycle characteristics" (paragraph [0006]) is shown.

特許文献5には、「組成式Li1+αMe1−α(MeはCo、Ni及びMnを含む遷移金属元素、1.2<(1+α)/(1−α)<1.6)で表されるリチウム遷移金属複合酸化物を含有するリチウム二次電池用正極活物質であって、前記リチウム遷移金属複合酸化物は、前記Me中のCoのモル比Co/Meが0.24〜0.36であり、エックス線回折パターンを元に空間群R3−mを結晶構造モデルに用いたときに(003)面に帰属される回折ピークの半値幅が0.204°〜0.303°の範囲であるか、又は、(104)面に帰属される回折ピークの半値幅が0.278°〜0.424°の範囲であることを特徴とするリチウム二次電池用正極活物質。」の発明が記載されている。
そして、この発明の課題として、「高率放電性能が優れたリチウム二次電池用正極活物質、その正極活物質の製造方法、及びその正極活物質を用いたリチウム二次電池を提供すること」(段落[0009])が記載されている。
In Patent Document 5, "composition formula Li 1 + α Me 1-α O 2 (Me is a transition metal element containing Co, Ni and Mn, 1.2 <(1 + α) / (1-α) <1.6). It is a positive electrode active material for a lithium secondary battery containing the represented lithium transition metal composite oxide, and the lithium transition metal composite oxide has a molar ratio Co / Me of Co in the Me of 0.24 to 0. It is .36, and the half-value width of the diffraction peak assigned to the (003) plane when the space group R3-m is used in the crystal structure model based on the X-ray diffraction pattern is in the range of 0.204 ° to 0.303 °. Or, a positive electrode active material for a lithium secondary battery, wherein the half-value width of the diffraction peak attributed to the (104) plane is in the range of 0.278 ° to 0.424 °. ” Is described.
Then, as an object of the present invention, "to provide a positive electrode active material for a lithium secondary battery having excellent high rate discharge performance, a method for producing the positive electrode active material, and a lithium secondary battery using the positive electrode active material". (Paragraph [0009]) is described.

特許文献6には、「2つ以上の一次粒子の凝集体を含む少なくとも1つの二次粒子を含み、前記二次粒子は、Li1.05Ni0.5Co0.2Mn0.3であるニッケル系リチウム遷移金属酸化物を含み、前記一次粒子の平均粒径が3ないし5μmであり、前記二次粒子は、平均粒径5ないし8μmの小径二次粒子と、平均粒径10ないし20μmの大径二次粒子のうち選択された1つ以上を含み、X線回折分析スペクトル分析で、(003)ピークの半値幅が0.120ないし0.125゜であり、(104)ピークの半値幅が0.105ないし0.110゜である正極活物質。」(請求項1、2、段落[0050]、[0119]〜[0126]、[0131]〜[0133]、[0151]〜[0154]、[図3A]〜[図3C])の発明が記載されている。
そして、この発明の効果として、「高電圧特性が向上した正極活物質を提供し、そのような正極活物質を採用することで、極板製造工程での正極スラリー安定性及び極板合剤密度が向上したリチウム二次電池用正極極板を製作できる」(段落[0016])ことが記載されている。
Patent Document 6 states that "at least one secondary particle containing an agglomerate of two or more primary particles is contained, and the secondary particle is Li 1.05 Ni 0.5 Co 0.2 Mn 0.3 O. The primary particles contain 2 nickel-based lithium transition metal oxides and have an average particle size of 3 to 5 μm. The secondary particles include small-diameter secondary particles having an average particle size of 5 to 8 μm and an average particle size of 10. It contains one or more selected large-diameter secondary particles of to 20 μm, and in X-ray diffraction analysis spectrum analysis, the half-value width of the (003) peak is 0.120 to 0.125 °, and the (104) peak. A positive particle active material having a half-price range of 0.105 to 0.110 °. ”(Claims 1 and 2, paragraphs [0050], [0119] to [0126], [0131] to [0133], [0151] ~ [0154], [FIG. 3A] to [FIG. 3C]) are described.
Then, as an effect of the present invention, "providing a positive electrode active material with improved high voltage characteristics, and by adopting such a positive electrode active material, positive electrode slurry stability and electrode plate mixture density in the electrode plate manufacturing process" It is possible to manufacture a positive electrode plate for a lithium secondary battery in which the above is improved ”(paragraph [0016]).

WO2002/086993WO2002 / 086993 特開2005−53764号公報Japanese Unexamined Patent Publication No. 2005-53764 特開2013−51172号公報Japanese Unexamined Patent Publication No. 2013-51172 特開2013−206552号公報Japanese Unexamined Patent Publication No. 2013-206552 特開2014−44928号公報Japanese Unexamined Patent Publication No. 2014-44928 特開2015−18803号公報Japanese Unexamined Patent Publication No. 2015-18803

上記のいわゆる「LiMeO型」活物質は、放電容量が低く(特許文献1〜3、6)、また、いわゆる「リチウム過剰型」活物質の放電容量は、概して、いわゆる「LiMeO型」活物質よりも大きい(特許文献4、5)が、放電末期の高率放電性能が劣るという問題がある。本発明は、上記のいわゆる「LiMeO型」活物質の性能をさらに向上することを検討したものである。
本発明者は、従来の「LiMeO型」正極活物質の検討において、Mnについて原子レベルでの均一性を敢えて乱す共沈手法を適用することで、正極活物質の充放電に伴う結晶性における異方性を調整することができ、高い放電容量が得られることを見出し、先願発明を出願した(特願2014−196484号)。
しかしながら、充放電サイクル性能のさらなる向上が求められていた。
本発明は、放電容量が大きく、充放電サイクル性能が優れたリチウム二次電池用正極活物質、その正極活物質の製造方法、その正極活物質を含有するリチウム二次電池用電極、及びその電極を備えたリチウム二次電池を提供することを課題とする。
The above-mentioned so-called "LiMeO type 2 " active material has a low discharge capacity (Patent Documents 1 to 3 and 6), and the discharge capacity of the so-called "lithium excess type" active material is generally so-called "LiMeO type 2 " active material. Although it is larger than a substance (Patent Documents 4 and 5), there is a problem that the high rate discharge performance at the end of discharge is inferior. The present invention has been studied to further improve the performance of the above-mentioned so-called "LiMeO type 2" active material.
In the study of the conventional "LiMeO type 2 " positive electrode active material, the present inventor applied a co-precipitation method that intentionally disturbs the uniformity of Mn at the atomic level, thereby increasing the crystallinity of the positive electrode active material due to charging and discharging. It has been found that the anisotropy can be adjusted and a high discharge capacity can be obtained, and a prior invention has been filed (Japanese Patent Application No. 2014-196484).
However, further improvement in charge / discharge cycle performance has been required.
The present invention relates to a positive electrode active material for a lithium secondary battery having a large discharge capacity and excellent charge / discharge cycle performance, a method for producing the positive electrode active material, an electrode for a lithium secondary battery containing the positive electrode active material, and an electrode thereof. It is an object to provide a lithium secondary battery equipped with the above.

本発明においては、上記課題を解決するために、以下の手段を採用する。
(1)遷移金属(Me)がNi、Co及びMnを含み、六方晶構造を有するリチウム遷移金属複合酸化物を含有するリチウム二次電池用正極活物質であって、
前記リチウム遷移金属複合酸化物は、粒子断面の中心をPoint 0、粒子の最表面をPoint 10として10等分し、粒子断面の中心から最表面に向かってPoint 0からPoint 9をコア、Point 9からPoint 10を表面層として、Ni、Co及びMnのそれぞれのモル濃度を平均したとき
前記表面層における遷移金属(Me)中のNiのモル比Ni/Meが、前記コアにおける遷移金属(Me)中のNiのモル比Ni/Meより小さく
前記コアにおける遷移金属(Me)中のNiのモル比Ni/Meが0.4≦Ni/Me≦0.8であり、
前記表面層の最表面における遷移金属(Me)中のNiのモル比Ni/Meが0.1≦Ni/Me≦0.4であり、
前記表面層における遷移金属(Me)中のMnのモル比Mn/Meが、前記コアにおける遷移金属(Me)中のMnのモル比Mn/Meよりも大きく
電位4.45V(vs.Li/Li)における半値幅比率F(003)/F(104)を電位2.0V(vs.Li/Li)における半値幅比率F(003)/F(104)で除した値が0.9〜1.1の間であることを特徴とするリチウム二次電池用正極活物質。
(2)前記コアにおけるMn/Meが0.1≦Mn/Me≦0.4であり、前記表面層の最表面におけるMn/Meが0.4≦Mn/Me≦0.8であることを特徴とする前記(1)のリチウム二次電池用正極活物質。
(3)前記(1)又は(2)のリチウム二次電池用正極活物質を製造する方法であって、溶液中でNi、Co及びMnを含有する化合物を共沈させて遷移金属複合酸化物の前駆体を作製する工程において、Ni、Co及びMnの化合物を含有する溶液とMnの化合物を含有する溶液とを別々に同時に滴下し、前記遷移金属(Me)中のNiのモル比Ni/Meが0.4≦Ni/Me≦0.8である遷移金属複合酸化物のコアの前駆体を作製した後、
Ni、Co及びMnの化合物を含有する溶液を滴下し、前記遷移金属(Me)中のNiのモル比Ni/Meが前記コアにおけるNiのモル比Ni/Meよりも小さく、最表面における遷移金属(Me)中のNiのモル比Ni/Meが0.1≦Ni/Me≦0.4であり、前記表面層の前駆体における遷移金属(Me)中のMnのモル比Mn/Meが、前記コアの前駆体における遷移金属(Me)中のMnのモル比Mn/Meよりも大きい遷移金属複合酸化物の表面層の前駆体を作製することを特徴とするリチウム二次電池用正極活物質の製造方法。
(4)前記コアの前駆体におけるMn/Meが0.1≦Mn/Me≦0.4であり、前記表面層の前駆体における最表面のMn/Meが0.4≦Mn/Me≦0.8であることを特徴とする前記(3)のリチウム二次電池用正極活物質の製造方法。
(5)前記(1)又は(2)のリチウム二次電池用正極活物質を含有するリチウム二次電池用電極。
(6)前記(5)のリチウム二次電池用電極を備えたリチウム二次電池。
In the present invention, the following means are adopted in order to solve the above problems.
(1) A positive electrode active material for a lithium secondary battery in which the transition metal (Me) contains Ni, Co and Mn and contains a lithium transition metal composite oxide having a hexagonal structure.
The lithium transition metal composite oxide is divided into 10 equal parts with the center of the particle cross section as Point 0 and the outermost surface of the particle as Point 10, and Point 0 to Point 9 are the cores and Point 9 from the center of the particle cross section toward the outermost surface. When the molar concentrations of Ni, Co, and Mn are averaged with Point 10 as the surface layer,
The molar ratio of Ni in the transition metal (Me) in the surface layer, Ni / Me, is smaller than the molar ratio of Ni in the transition metal (Me) in the core, Ni / Me .
The molar ratio of Ni in the transition metal (Me) in the core, Ni / Me, is 0.4 ≦ Ni / Me ≦ 0.8.
The molar ratio Ni / Me of Ni in the transition metal (Me) on the outermost surface of the surface layer is 0.1 ≦ Ni / Me ≦ 0.4.
The molar ratio of Mn in the transition metal (Me) in the surface layer, Mn / Me, is larger than the molar ratio of Mn in the transition metal (Me) in the core, Mn / Me .
Potential 4.45V (vs.Li/Li +) half-width ratio F in (003) / F (104) a potential 2.0V half-width ratio F in (vs.Li/Li +) (003) / F (104 A positive electrode active material for a lithium secondary battery, wherein the value divided by) is between 0.9 and 1.1.
(2) pre-SL is 0.1 ≦ Mn / Me ≦ 0.4 is Mn / Me in the core, it Mn / Me is 0.4 ≦ Mn / Me ≦ 0.8 on the outermost surface of the surface layer The positive electrode active material for a lithium secondary battery according to (1) above.
(3) The method for producing a positive electrode active material for a lithium secondary battery according to (1) or (2 ) above, wherein a compound containing Ni, Co and Mn is co-precipitated in a solution to co-precipitate a transition metal composite oxide. of the step of preparing a precursor, N i, Co and with a solution containing a compound of the solution and Mn containing compound separately added dropwise simultaneously Mn, the molar ratio Ni of Ni in said transition metal (Me) After preparing a core precursor of a transition metal composite oxide with / Me of 0.4 ≤ Ni / Me ≤ 0.8,
A solution containing a compound of Ni, Co and Mn is dropped, and the molar ratio Ni / Me of Ni in the transition metal (Me) is smaller than the molar ratio Ni / Me of Ni in the core, and the transition metal on the outermost surface. molar ratio Ni / Me of Ni in (Me) is Ri 0.1 ≦ Ni / Me ≦ 0.4 der, the molar ratio Mn / Me of Mn in the transition metal (Me) in the precursor of said surface layer is The positive activity for a lithium secondary battery, which comprises producing a precursor of a surface layer of a transition metal composite oxide having a molar ratio of Mn in the transition metal (Me) in the precursor of the core larger than Mn / Me. Method of manufacturing a substance.
(4) before SL Mn / Me in the precursor of the core is that 0.1 ≦ Mn / Me ≦ 0.4, Mn / Me of the outermost surface 0.4 ≦ Mn / Me ≦ in the precursor of said surface layer The method for producing a positive electrode active material for a lithium secondary battery according to (3) above, which is 0.8.
(5) An electrode for a lithium secondary battery containing the positive electrode active material for the lithium secondary battery according to (1) or (2) above.
(6) A lithium secondary battery provided with the electrode for the lithium secondary battery according to (5) above.

本発明によれば、放電容量が大きく、充放電サイクル性能が優れたリチウム二次電池用正極活物質、その正極活物質の製造方法、その正極活物質を含有するリチウム二次電池用電極、及びその電極を備えたリチウム二次電池を提供することができる。 According to the present invention, a positive electrode active material for a lithium secondary battery having a large discharge capacity and excellent charge / discharge cycle performance, a method for producing the positive electrode active material, an electrode for a lithium secondary battery containing the positive electrode active material, and an electrode for a lithium secondary battery. A lithium secondary battery provided with the electrode can be provided.

本発明に係るリチウム二次電池の一実施形態を示す外観斜視図External perspective view showing one embodiment of the lithium secondary battery according to the present invention. 本発明に係るリチウム二次電池を複数個集合した蓄電装置を示す概略図Schematic diagram showing a power storage device in which a plurality of lithium secondary batteries according to the present invention are assembled. 本発明に係るリチウム二次電池用正極活物質についてコア及び表面層のNi濃度の測定方法を示す図The figure which shows the measuring method of the Ni concentration of the core and the surface layer about the positive electrode active material for a lithium secondary battery which concerns on this invention.

本発明の構成及び作用効果について、技術思想を交えて説明する。但し、作用機構については推定を含んでおり、その正否は、本発明を制限するものではない。なお、本発明は、その精神又は主要な特徴から逸脱することなく、他のいろいろな形で実施することができる。そのため、後述の実施の形態若しくは実験例は、あらゆる点で単なる例示に過ぎず、限定的に解釈してはならない。さらに、特許請求の範囲の均等範囲に属する変形や変更は、すべて本発明の範囲内のものである。 The configuration and the action and effect of the present invention will be described with technical ideas. However, the mechanism of action includes estimation, and its correctness does not limit the present invention. It should be noted that the present invention can be practiced in various other forms without departing from its spirit or major features. Therefore, the embodiments or experimental examples described below are merely examples in all respects and should not be construed in a limited manner. Furthermore, all modifications and modifications that fall within the equivalent scope of the claims are within the scope of the present invention.

本発明に係る正極活物質が含有するリチウム遷移金属複合酸化物は、コア及び表面層を有する粒子である。
本発明は、Co、Ni及びMnを含む遷移金属元素Meが、リチウム遷移金属複合酸化物(活物質)の一粒子中においてCo/Ni/Mnの組成比率が一定であるものではなく、リチウム遷移金属複合酸化物粒子は、コア及び表面層を有し、一粒子におけるNi濃度は、コアが高く(モル比Ni/Me=0.4〜0.8)、表面層が低く、最表面がモル比Ni/Me=0.1〜0.4であることを特徴としている。
粒子の断面を、後述するように、SEM−EDX装置を用いて測定することにより、粒子の中心をPoint 0、粒子の表面をPoint 10として測定点を10等分し、Point 0からPoint 10までの各測定点において、Co、Ni及びMnのモル濃度の合計に対するCo、Ni及びMnのそれぞれのモル濃度の比率を算出する。そして、Point 0からPoint 9をコア、Point 9からPoint 10を表面層として、モル濃度を平均し、コア及び表面層のNiモル濃度を求める。
なお、上記の例においては、平均組成が、上記コアのNi濃度を満たす領域を、90%までの範囲で算出しているが、本発明には、コア及び表面層における最表面のモル比Ni/Meが上記の範囲であれば、Co/Ni/Mnの組成比率が中心から表面に向かって次第に変化するようにしたものも含まれる。したがってコアのモル濃度は、活物質の特性を決定づけるから、90%を基準として、80〜97%までの範囲で算出することが好ましい。
また、ここでいう粒子の「表面層」の物質は、Ni、Co及びMnを含むリチウム遷移金属複合酸化物であるが、本発明の効果を損なわない範囲で、この粒子の表面に、さらに、炭素被覆、アルミナ被覆、異種元素被覆等の別の物質を被覆することを排除するものではない。
The lithium transition metal composite oxide contained in the positive electrode active material according to the present invention is a particle having a core and a surface layer.
In the present invention, the transition metal element Me containing Co, Ni and Mn does not have a constant Co / Ni / Mn composition ratio in one particle of the lithium transition metal composite oxide (active material), and the lithium transition. metal composite oxide particles have a core and a surface layer, Ni concentration in one particle, the core is high (molar ratio Ni / Me = 0.4~0.8), the surface layer is rather low, the top-surface it is characterized by a molar ratio Ni / Me = 0.1~0.4.
By measuring the cross section of the particle using an SEM-EDX device as described later, the measurement points are divided into 10 equal parts with the center of the particle as Point 0 and the surface of the particle as Point 10, and from Point 0 to Point 10. At each measurement point of, the ratio of the molar concentration of Co, Ni and Mn to the total molar concentration of Co, Ni and Mn is calculated. Then, with Point 0 to Point 9 as the core and Point 9 to Point 10 as the surface layer, the molar concentrations are averaged to obtain the Ni molar concentration of the core and the surface layer.
In the above example, the region where the average composition satisfies the Ni concentration of the core is calculated in the range of up to 90%, but in the present invention, the molar ratio Ni of the outermost surface in the core and the surface layer is calculated. If / Me is in the above range, the composition ratio of Co / Ni / Mn is gradually changed from the center toward the surface. Therefore , since the molar concentration of the core determines the characteristics of the active material, it is preferable to calculate the molar concentration in the range of 80 to 97% with 90% as a reference.
Further, the substance of the "surface layer" of the particles referred to here is a lithium transition metal composite oxide containing Ni, Co and Mn, but to the extent that the effects of the present invention are not impaired, further on the surface of the particles. It does not exclude coating with other substances such as carbon coating, alumina coating, and dissimilar element coating.

前記コアを構成するリチウム遷移金属複合酸化物は、従来の「LiMeO型」活物質(NCM系活物質)と同様に、組成式Li1+xMe1−x(Me:Ni、Co及びMnを含む遷移金属)で表される。
本発明においては、コア(バルク)の状態を、前記先願発明の活物質のように、Mnについて原子レベルでの均一性を敢えて乱す構成を適用しつつ、コア及び表面層に特定の比率のCo/Ni/Mn組成を適用することにより、容量特性を維持しつつ、寿命特性を向上させることができた。
The lithium transition metal composite oxide constituting the core has the same composition formula Li 1 + x Me 1-x O 2 (Me: Ni, Co and Mn ) as the conventional “LiMeO type 2 ” active material (NCM type active material). Is represented by a transition metal containing).
In the present invention, the state of the core (bulk) is changed to a specific ratio to the core and the surface layer while applying a structure that intentionally disturbs the uniformity of Mn at the atomic level like the active material of the above-mentioned prior invention. By applying the Co / Ni / Mn composition, it was possible to improve the life characteristics while maintaining the capacity characteristics.

前記コアを構成するリチウム遷移金属複合酸化物は、一例として組成式Li1+x(NiCoMn1−x(a+b+c=1)で表される。xは、−0.1<x<0.1であることが好ましい。xは、後述するF(003)/F(104)の充電末/放電末比率に対応して定まり、この比率が0.9〜1.1の範囲で−0.1<x<0.1となる。−0.05≦x≦0.09であることが好ましい。 Lithium transition metal composite oxide constituting the core is represented by the composition formula Li 1 + x as an example (Ni a Co b Mn c) 1-x O 2 (a + b + c = 1). x is preferably −0.1 <x <0.1. x is determined according to the charge-end / discharge-end ratio of F (003) / F (104) described later, and this ratio is in the range of 0.9 to 1.1 and -0.1 <x <0.1. It becomes. It is preferably −0.05 ≦ x ≦ 0.09.

本発明において、リチウム二次電池の放電容量、充放電サイクル性能を向上させるために、前記aの値、即ち遷移金属元素Meに対するNiのモル比Ni/Meは、0.4〜0.8とする。0.5〜0.8とすることが好ましい。 In the present invention, in order to improve the discharge capacity and charge / discharge cycle performance of the lithium secondary battery, the value of a, that is, the molar ratio of Ni to the transition metal element Me, Ni / Me, is 0.4 to 0.8. do. It is preferably 0.5 to 0.8.

また、また、前記bの値、即ち遷移金属元素Meに対するCoのモル比Co/Meは、0.05〜0.3とすることが好ましい。リチウム二次電池の放電容量、充放電サイクル性能を向上させるためには、0.1〜0.25とすることが好ましい。 Further, the value of b, that is, the molar ratio of Co to the transition metal element Me, Co / Me, is preferably 0.05 to 0.3. In order to improve the discharge capacity and charge / discharge cycle performance of the lithium secondary battery, it is preferably 0.1 to 0.25.

同様に、リチウム二次電池の放電容量、充放電サイクル性能を向上させるために、前記cの値、即ち遷移金属元素Meに対するMnのモル比Mn/Meは0.1〜0.4とすることが好ましい。 Similarly, in order to improve the discharge capacity and charge / discharge cycle performance of the lithium secondary battery, the value of c, that is, the molar ratio of Mn to the transition metal element Me, Mn / Me, should be 0.1 to 0.4. Is preferable.

また、本発明の効果を損なわない範囲で、Na、K等のアルカリ金属、Mg,Ca等のアルカリ土類金属、Fe,Zn等の3d遷移金属に代表される遷移金属など少量の他の金属を含有することを排除するものではない。 Further, a small amount of other metals such as alkali metals such as Na and K, alkaline earth metals such as Mg and Ca, and transition metals typified by 3d transition metals such as Fe and Zn, as long as the effects of the present invention are not impaired. Is not excluded.

本発明において、充放電サイクル性能を向上させるために、前記表面層を構成するリチウム遷移金属複合酸化物の最表面のNi/Meは、0.1〜0.4とする。Ni/Meは、0.15〜0.3とすることが好ましい。表面層のNi/Meは、コアのNi/Meよりも小さいことが好ましい。 In the present invention, in order to improve the charge / discharge cycle performance, the outermost surface Ni / Me of the lithium transition metal composite oxide constituting the surface layer is set to 0.1 to 0.4. Ni / Me is preferably 0.15 to 0.3. The Ni / Me of the surface layer is preferably smaller than the Ni / Me of the core.

同様に、充放電サイクル性能を向上させるために、前記表面層を構成するリチウム遷移金属複合酸化物の最表面のMn/Meは、0.4〜0.8とすることが好ましい。表面層のMn/Meは、コアのMn/Meよりも大きいことが好ましい。 Similarly, in order to improve the charge / discharge cycle performance, the Mn / Me on the outermost surface of the lithium transition metal composite oxide constituting the surface layer is preferably 0.4 to 0.8. The Mn / Me of the surface layer is preferably larger than the Mn / Me of the core.

本発明に係るリチウム遷移金属複合酸化物は、六方晶構造を有している。合成後(充放電を行う前)の上記リチウム遷移金属複合酸化物は、R3−mに帰属される。なお、「R3−m」は本来「R3m」の「3」の上にバー「−」を施して表記すべきものである。 The lithium transition metal composite oxide according to the present invention has a hexagonal structure. The lithium transition metal composite oxide after synthesis (before charging and discharging) is assigned to R3-m. It should be noted that "R3-m" should be originally described by adding a bar "-" on "3" of "R3m".

本発明に係るリチウム遷移金属複合酸化物は、エックス線回折(CuKα線源を使用)パターンを元に空間群R3−mを結晶構造モデルに用いたときに、(104)面に帰属される回折ピーク(2θ=44±1°の回折ピーク)の半値幅F(104)に対する(003)面に帰属される回折ピーク(2θ=18.6°±1°の回折ピーク)の半値幅F(003)の比率が、電位4.45V(vs.Li/Li)充電時と2.0V(vs.Li/Li)放電時とで大きく変わらないこと、すなわち、4.45V(vs.Li/Li)における半値幅比率F(003)/F(104)を電位2.0V(vs.Li/Li)における半値幅比率F(003)/F(104)で除した値(以下、「F(003)/F(104)の充電末/放電末比率」ともいう。)が0.9〜1.1の間であることに特徴を有する。この値が0.9〜1.1の間であるリチウム遷移金属複合酸化物を正極活物質として使用することにより、放電容量の高いリチウム二次電池が得られる。
リチウム遷移金属複合酸化物は、F(003)を0.15°〜0.35°の範囲とすることが好ましく、F(104)を0.15°〜0.40°の範囲とすることが好ましい。
The lithium transition metal composite oxide according to the present invention has a diffraction peak assigned to the (104) plane when the space group R3-m is used as a crystal structure model based on the X-ray diffraction (using a CuKα radiation source) pattern. Half-value width F (003) of the diffraction peak (2θ = 18.6 ° ± 1 ° diffraction peak) attributed to the (003) plane with respect to the half-value width F (104) of (2θ = 44 ± 1 ° diffraction peak). The ratio of is not significantly different between when the potential is 4.45 V (vs. Li / Li + ) charged and when 2.0 V (vs. Li / Li +) is discharged, that is, 4.45 V (vs. Li / Li +). The value obtained by dividing the half-price width ratio F (003) / F (104) at +) by the half-price width ratio F (003) / F (104) at a potential of 2.0 V (vs. Li / Li +) (hereinafter, “F”). (003) / F (104), also referred to as “charge end / discharge end ratio”) is characterized in that it is between 0.9 and 1.1. By using a lithium transition metal composite oxide having this value between 0.9 and 1.1 as the positive electrode active material, a lithium secondary battery having a high discharge capacity can be obtained.
The lithium transition metal composite oxide preferably has F (003) in the range of 0.15 ° to 0.35 °, and F (104) in the range of 0.15 ° to 0.40 °. preferable.

本発明に係るリチウム遷移金属複合酸化物の半値幅比率を上記のように特定の範囲とすることにより、リチウム二次電池の放電容量が向上する理由は、以下のように推測される。
結晶学的にはF(003)はc軸方向に沿った結晶性のパラメーターとなり、F(00
3)が大きいほどc軸方向の格子ひずみが大きいことを示すものである。一方、F(104)は立体的な結晶性をしめすパラメーターとなり、F(104)が大きいほど結晶全体の格子ひずみが大きいことを示すものである。よって、F(003)/F(104)は結晶全体における結晶性に対して、c軸方向に如何に格子がひずんでいるかという結晶の異方性ひずみを示す指標となる。したがって、充電末状態のF(003)/F(104)と放電末状態のF(003)/F(104)の比率は、充放電過程における結晶の異方性ひずみの変化の度合いを示している。
The reason why the discharge capacity of the lithium secondary battery is improved by setting the half width ratio of the lithium transition metal composite oxide according to the present invention to the specific range as described above is presumed as follows.
Crystallographically, F (003) is a crystalline parameter along the c-axis direction, and F (00).
The larger the value of 3), the larger the lattice strain in the c-axis direction. On the other hand, F (104) is a parameter indicating three-dimensional crystallinity, and the larger F (104) is, the larger the lattice strain of the entire crystal is. Therefore, F (003) / F (104) is an index showing the anisotropic strain of the crystal, which is how the lattice is distorted in the c-axis direction with respect to the crystallinity of the entire crystal. Therefore, the ratio of F (003) / F (104) in the end-of-charge state to F (003) / F (104) in the end-discharge state indicates the degree of change in the anisotropic strain of the crystal during the charge / discharge process. There is.

後述する比較例1及び2は、Mnについて原子レベルでの均一性が高い製造条件であり、充電末状態のF(003)/F(104)と放電末状態のF(003)/F(104)の比率(ひずみの変化の度合い)は1からの乖離が大きい(0.9未満)。比較例3及び4は、Mnについて原子レベルでの均一性を相当程度に乱した製造条件であり、充電末状態のF(003)/F(104)と放電末状態のF(003)/F(104)の比率(ひずみの変化の度合い)はやはり1からの乖離が大きい(1.1より大きい)。
これに対して、後述する本発明の実施例においては、Mnについて原子レベルでの均一性が比較例1及び2と比較例3及び4との間にあるが、充電末状態のF(003)/F(104)と放電末状態のF(003)/F(104)の比率が1に近く(0.9〜1.1)、ひずみの変化の度合いが小さい。よって、実施例は、Mnについて原子レベルでの均一性の乱し方を制御したものといえる。つまりは、主相としてMnについて原子レベルでの均一性の乱れ方が適度に制御された化合物であり、原子レベルでの均一性が乱された結果副生したLiMnO等が粒子内に分散することにより、優れた放電容量向上効果を示したものと発明者らは推測している。
Comparative Examples 1 and 2 described later are manufacturing conditions with high uniformity at the atomic level for Mn, and are F (003) / F (104) in the end-of-charge state and F (003) / F (104) in the end-discharge state. ) (Degree of change in strain) has a large deviation from 1 (less than 0.9). Comparative Examples 3 and 4 are manufacturing conditions in which the uniformity of Mn at the atomic level is considerably disturbed, and F (003) / F (104) in the end-of-charge state and F (003) / F in the end-discharge state. The ratio (degree of change in strain) of (104) also has a large deviation from 1 (greater than 1.1).
On the other hand, in the embodiment of the present invention described later, the homogeneity of Mn at the atomic level is between Comparative Examples 1 and 2 and Comparative Examples 3 and 4, but F (003) in the charged end state. The ratio of / F (104) to F (003) / F (104) in the end-of-discharge state is close to 1 (0.9 to 1.1), and the degree of change in strain is small. Therefore, it can be said that the examples control how the uniformity of Mn is disturbed at the atomic level. That is, a compound disturbance how uniformity is moderately controlled at the atomic level for Mn as a main phase, the result uniformity at the atomic level is disturbed by-product was Li 2 MnO 3 or the like in the particles The inventors speculate that the dispersion showed an excellent effect of improving the discharge capacity.

上記のように、本発明は、主相としてMnについて原子レベルでの均一性の乱し方が適度に制御された化合物であり、コアは「LiMeO型」の化合物であるから、組成式Li1+xMe1−x(Me:Ni、Co及びMnを含む遷移金属)で表される。ここで、合成時のxが−0.1より大きくなるように製造することにより、F(003)/F(104)の充電末/放電末比率が小さくなりすぎる虞を低減できるため好ましく、合成時のxが0.1より小さくなるように製造することにより、上記の比率が大きくなりすぎる虞を低減できるため、好ましい。 As described above, the present invention is a compound in which the disorder of homogeneity at the atomic level is appropriately controlled for Mn as the main phase, and the core is a “LiMeO type 2 ” compound. Therefore, the composition formula Li It is represented by 1 + x Me 1-x O 2 (Me: a transition metal containing Ni, Co and Mn). Here, by manufacturing so that x at the time of synthesis is larger than −0.1, it is possible to reduce the possibility that the charge end / discharge end ratio of F (003) / F (104) becomes too small, which is preferable. It is preferable to manufacture the product so that x at the time is smaller than 0.1 because the possibility that the above ratio becomes too large can be reduced.

また、リチウム遷移金属複合酸化物は、過充電中に構造変化しないことが好ましい。これは、電位5.0V(vs.Li/Li)まで電気化学的に酸化したとき、エックス線回折図上空間群R3−mに帰属される単一相として観察されることにより確認できる。これにより、充放電サイクル性能が優れたリチウム二次電池を得ることができる。 Further, it is preferable that the lithium transition metal composite oxide does not change its structure during overcharging. This can be confirmed by observing as a single phase belonging to the space group R3-m on the X-ray diffraction pattern when electrochemically oxidized to a potential of 5.0 V (vs. Li / Li +). As a result, a lithium secondary battery having excellent charge / discharge cycle performance can be obtained.

さらに、リチウム遷移金属複合酸化物は、エックス線回折パターンを基にリートベルト法による結晶構造解析から求められる酸素位置パラメータが、放電末において0.262以下、充電末において0.267以上であることが好ましい。これにより、高率放電性能が優れたリチウム二次電池を得ることができる。なお、酸素位置パラメータとは、空間群R3−mに帰属されるリチウム遷移金属複合酸化物のα−NaFeO型結晶構造について、Me(遷移金属)の空間座標を(0,0,0)、Li(リチウム)の空間座標を(0,0,1/2)、O(酸素)の空間座標を(0,0,z)と定義したときの、zの値をいう。即ち、酸素位置パラメータは、O(酸素)位置がMe(遷移金属)位置からどれだけ離れているかを示す相対的な指標となる。 Further, the lithium transition metal composite oxide has an oxygen position parameter obtained from crystal structure analysis by the Rietveld method based on an X-ray diffraction pattern of 0.262 or less at the end of discharge and 0.267 or more at the end of charge. preferable. As a result, a lithium secondary battery having excellent high rate discharge performance can be obtained. The oxygen position parameter is the spatial coordinate of Me (transition metal) (0,0,0) for the α-NaFeO type 2 crystal structure of the lithium transition metal composite oxide belonging to the space group R3-m. The value of z when the spatial coordinates of Li (lithium) are defined as (0, 0, 1/2) and the spatial coordinates of O (oxygen) are defined as (0, 0, z). That is, the oxygen position parameter is a relative index indicating how far the O (oxygen) position is from the Me (transition metal) position.

本発明に係る正極活物質のBET比表面積は、初期効率、高率放電性能が優れたリチウム二次電池を得るために、0.2m/g以上が好ましく、0.3−1.5m/gがより好ましい。
また、タップ密度は、高率放電性能が優れたリチウム二次電池を得るために、1.25g/cc以上が好ましく、1.7g/cc以上がより好ましい。
BET specific surface area of the positive electrode active material according to the present invention, the initial efficiency, in order to obtain a lithium secondary battery having excellent high rate discharge performance, preferably at least 0.2m 2 / g, 0.3-1.5m 2 / G is more preferable.
The tap density is preferably 1.25 g / cc or more, more preferably 1.7 g / cc or more, in order to obtain a lithium secondary battery having excellent high rate discharge performance.

次に、本発明のリチウム二次電池用活物質を製造する方法について説明する。
本発明のリチウム二次電池用活物質は、基本的に、活物質を構成する金属元素(Li,Ni,Co,Mn)を目的とする活物質(酸化物)の組成通りに含有する原料を調整し、これを焼成することによって得ることができる。但し、Li原料の量については、焼成中にLi原料の一部が消失することを見込んで、1〜5%程度過剰に仕込むことが好ましい。
目的とする組成の酸化物を作製するにあたり、Li,Ni,Co,Mnのそれぞれの塩を混合・焼成するいわゆる「固相法」や、あらかじめNi,Co,Mnを一粒子中に存在させた共沈前駆体を作製しておき、これにLi塩を混合・焼成する「共沈法」が知られている。「固相法」による合成過程では、特にMnはNi,Coに対して均一に固溶しにくいため、各元素が一粒子中に均一に分布した試料を得ることは困難である。これまで文献などにおいては固相法によってNiやCoの一部にMnを固溶(LiNi1−xMnなど)しようという試みが多数なされているが、「共沈法」を選択する方が原子レベルで均一相を得ることが容易である。そこで、後述する実施例においては、「共沈法」を採用した。
Next, a method for producing the active material for a lithium secondary battery of the present invention will be described.
The active material for a lithium secondary battery of the present invention basically contains a raw material containing the metal elements (Li, Ni, Co, Mn) constituting the active material according to the composition of the active material (oxide). It can be obtained by adjusting and firing this. However, regarding the amount of the Li raw material, it is preferable to add an excess of about 1 to 5% in anticipation that a part of the Li raw material will disappear during firing.
In producing the oxide having the desired composition, the so-called "solid phase method" in which the salts of Li, Ni, Co, and Mn are mixed and fired, or Ni, Co, and Mn are present in one particle in advance. A "coprecipitation method" is known in which a coprecipitation precursor is prepared, and a Li salt is mixed and calcined with the coprecipitation precursor. In the synthesis process by the "solid phase method", it is difficult to obtain a sample in which each element is uniformly distributed in one particle, because Mn is particularly difficult to dissolve uniformly in Ni and Co. In the literature and the like, many attempts have been made to dissolve Mn in a part of Ni or Co by the solid phase method (LiNi 1-x Mn x O 2 etc.), but the "coprecipitation method" is selected. It is easier to obtain a uniform phase at the atomic level. Therefore, in the examples described later, the "coprecipitation method" was adopted.

共沈前駆体を作製するにあたって、Ni,Co,MnのうちMnは酸化されやすく、Ni,Co,Mnが2価の状態で均一に分布した共沈前駆体を作製することが容易ではないため、Ni,Co,Mnの原子レベルでの均一な混合は不十分なものとなりやすい。本発明においては、共沈前駆体の粒子内に微細に不均一に存在するMn化合物の生成量を制御するために、溶存酸素を除去することが好ましい。溶存酸素を除去する方法としては、酸素を含まないガスをバブリングする方法が挙げられる。酸素を含まないガスとしては、限定されるものではないが、窒素ガス、アルゴンガス、二酸化炭素(CO)等を用いることができる。 In producing a coprecipitated precursor, Mn among Ni, Co, and Mn is easily oxidized, and it is not easy to produce a coprecipitated precursor in which Ni, Co, and Mn are uniformly distributed in a divalent state. , Ni, Co, Mn at the atomic level tends to be inadequate. In the present invention, it is preferable to remove dissolved oxygen in order to control the amount of Mn compound produced in the particles of the coprecipitation precursor. Examples of the method for removing dissolved oxygen include a method of bubbling a gas containing no oxygen. The gas containing no oxygen is not limited, but nitrogen gas, argon gas, carbon dioxide (CO 2 ) and the like can be used.

溶液中でNi、Co及びMnを含有する化合物を共沈させて前駆体を作製する工程におけるpHは限定されるものではないが、前記共沈前駆体を共沈水酸化物前駆体として作製しようとする場合には、10.5〜14とすることができる。タップ密度を大きくするためには、pHを制御することが好ましい。pHを11.5以下とすることにより、タップ密度を1.00g/cm以上とすることができ、高率放電性能を向上させることができる。さらに、pHを11.0以下とすることにより、粒子成長速度を促進できるので、原料水溶液滴下終了後の撹拌継続時間を短縮できる。
また、前記共沈前駆体を共沈炭酸塩前駆体として作製しようとする場合には、7.5〜11とすることができる。pHを9.4以下とすることにより、タップ密度を1.25g/cc以上とすることができ、高率放電性能を向上させることができる。さらに、pHを8.0以下とすることにより、粒子成長速度を促進できるので、原料水溶液滴下終了後の撹拌継続時間を短縮できる。
The pH in the step of coprecipitating a compound containing Ni, Co and Mn in a solution to prepare a precursor is not limited, but an attempt is made to prepare the coprecipitated precursor as a coprecipitated hydroxide precursor. If so, it can be 10.5 to 14. In order to increase the tap density, it is preferable to control the pH. By setting the pH to 11.5 or less, the tap density can be set to 1.00 g / cm 3 or more, and the high rate discharge performance can be improved. Further, by setting the pH to 11.0 or less, the particle growth rate can be promoted, so that the stirring duration after the completion of dropping the raw material aqueous solution can be shortened.
Further, when the coprecipitating precursor is to be prepared as a coprecipitating carbonate precursor, it can be 7.5 to 11. By setting the pH to 9.4 or less, the tap density can be set to 1.25 g / cc or more, and the high rate discharge performance can be improved. Further, by setting the pH to 8.0 or less, the particle growth rate can be promoted, so that the stirring duration after the completion of dropping the raw material aqueous solution can be shortened.

本発明においては、正極活物質内部を密にし、小粒子化を可能とし、活物質が電極プレス時にロールに付着するのを防止するために、共沈前駆体を水酸化物とすることが好ましい。また、錯化剤を用いた晶析反応等を用いることによって、より嵩密度の大きな前駆体を作製することもできる。その際、Li源と混合・焼成することでより高密度の活物質を得ることができるので電極面積あたりのエネルギー密度を向上させることができる。
本発明においては、共沈水酸化物前駆体から作製する場合、リチウム遷移金属複合酸化物の2次粒子の粒度分布における累積体積が50%となる粒子径であるD50は、18μm以下が好ましく、4〜12μmがより好ましい。
In the present invention, it is preferable to use a hydroxide as the coprecipitation precursor in order to make the inside of the positive electrode active material dense, enable small particles, and prevent the active material from adhering to the roll during electrode pressing. .. Further, a precursor having a larger bulk density can be produced by using a crystallization reaction using a complexing agent or the like. At that time, a higher density active material can be obtained by mixing and firing with the Li source, so that the energy density per electrode area can be improved.
In the present invention, when prepared from a co-precipitated hydroxide precursor, the particle size D50, which is the particle size at which the cumulative volume in the particle size distribution of the secondary particles of the lithium transition metal composite oxide is 50%, is preferably 18 μm or less, 4 ~ 12 μm is more preferable.

本発明においては、コアの共沈前駆体の粒子内に微細に不均一に存在するMn化合物の生成量を制御するために、溶液中でNi、Co及びMnを含有する化合物を共沈させてコアの前駆体を作製する工程において、Ni、Co及びMnの化合物を含有し、Niの化合物の含有量が多い溶液とMnの化合物を含有する溶液とを別々に同時に滴下することを特徴とする。Ni,Co(Ni,Co,Mn)含有液滴下用ノズルとMn含有液滴下用ノズルを2本設けて同時に滴下するという方法を採用することが好ましい。
このような方法によって、共沈前駆体の粒子内に微細に不均一に存在するMn化合物の生成量を制御することができ、本発明の特定の半値幅比率を有するリチウム遷移金属複合酸化物を製造することができる。また、「同時」は、本発明の特定の半値幅比率を有するリチウム遷移金属複合酸化物が製造することができる範囲で、若干の時間的な誤差は許容される。
リチウム遷移金属複合酸化物のF(003)/F(104)の充電末/放電末比率を、0.9〜1.1とするために、コアの前駆体のNi/Meモル比が0.4〜0.8となる範囲で、Ni及びCoの化合物を含有しMnの化合物を少し含有する溶液と、Mnの化合物を含有する溶液とを別々に同時に滴下する方法が好ましい。また、コアの前駆体のMn/Meモル比は0.1〜0.4となる範囲でMnの化合物を含有する溶液を滴下することが好ましい。
In the present invention, in order to control the amount of Mn compound that is finely and non-uniformly present in the particles of the core co-precipitation precursor, the compound containing Ni, Co and Mn is co-precipitated in the solution. in the step of preparing the core of the precursor, and characterized by N i, and contains a compound of Co and Mn, is added dropwise separately simultaneously with a solution containing a compound of the solution and Mn high content of a compound of Ni do. It is preferable to adopt a method in which two nozzles for lowering droplets containing Ni, Co (Ni, Co, Mn) and a nozzle for lowering droplets containing Mn are provided and the nozzles are simultaneously dropped.
By such a method, the amount of Mn compound produced finely and non-uniformly in the particles of the coprecipitation precursor can be controlled, and the lithium transition metal composite oxide having a specific half width ratio of the present invention can be obtained. Can be manufactured. Further, “simultaneous” means that a lithium transition metal composite oxide having a specific half width ratio of the present invention can be produced, and a slight time error is allowed.
In order to set the charge-end / discharge-end ratio of F (003) / F (104) of the lithium transition metal composite oxide to 0.9 to 1.1, the Ni / Me molar ratio of the precursor of the core is 0. within an amount of from 4 to 0.8, and the solution slightly containing a compound of containing Mn compound of Ni and Co, a method of dropping a solution separately at the same time containing the compound of Mn is not preferred. Further, it is preferable to drop a solution containing the Mn compound in the range where the Mn / Me molar ratio of the precursor of the core is 0.1 to 0.4.

i、Co及びMnの化合物を含有し、Niの化合物の含有量が多い溶液とMnの化合物を含有する溶液とを別々に同時に滴下し、Ni/Meモル比が0.4〜0.8であるコアの前駆体を作製した後、最表面のNi/Meモル比が0.1〜0.4である表面層の前駆体を作製するために、Ni、Co及びMnの化合物を含有し、Niの化合物の含有量が少ない溶液を滴下する。上記のように、Ni,Co含有液滴下用ノズルとMn含有液滴下用ノズルを2本設けて同時に滴下してコアの前駆体を作製する場合、Ni,Co含有液滴下用ノズルに供給するNi及びCoの化合物を含有し、Niの化合物の含有量が多い溶液、並びに、Mn含有液滴下用ノズルに供給するMnの化合物を含有する溶液が少し残っている時点で、それぞれの溶液に、Ni、Co及びMnの化合物を含有し、Niの化合物の含有量が少ない溶液を滴下する方法を採用することが好ましい。これにより、コアから表面層にかけて元素濃度勾配を有する粒子を構成することができる。 A solution containing a compound of Ni, Co and Mn and having a high content of the compound of Ni and a solution containing a compound of Mn were separately and simultaneously added dropwise, and the Ni / Me molar ratio was 0.4 to 0.8. After preparing the precursor of the core, which is, the compound of Ni, Co and Mn is contained in order to prepare the precursor of the surface layer having the Ni / Me molar ratio of the outermost surface of 0.1 to 0.4. , A solution having a low content of Ni compound is added dropwise. As described above, when two Ni, Co-containing droplet lowering nozzles and Mn-containing droplet lowering nozzles are provided and dropped at the same time to prepare a core precursor, Ni supplied to the Ni, Co-containing droplet lowering nozzle. Ni It is preferable to adopt a method of dropping a solution containing a compound of Co and Mn and having a low content of the compound of Ni. Thereby, particles having an element concentration gradient can be formed from the core to the surface layer.

前記共沈前駆体の原料は、Ni化合物としては、水酸化ニッケル、炭酸ニッケル、硫酸ニッケル、硝酸ニッケル、酢酸ニッケル等を、Co化合物としては、硫酸コバルト、硝酸コバルト、酢酸コバルト等を、Mn化合物としては酸化マンガン、炭酸マンガン、硫酸マンガン、硝酸マンガン、酢酸マンガン等を一例として挙げることができる。 The raw material of the co-precipitation precursor is nickel hydroxide, nickel carbonate, nickel sulfate, nickel nitrate, nickel acetate or the like as the Ni compound, and cobalt sulfate, cobalt nitrate, cobalt acetate or the like as the Co compound, Mn compound. Examples thereof include manganese oxide, manganese carbonate, manganese sulfate, manganese nitrate, and manganese acetate.

前記原料水溶液の滴下速度は、生成する共沈前駆体の1粒子内における元素分布の均一性に大きく影響を与える。好ましい滴下速度については、反応槽の大きさ、攪拌条件、pH、反応温度等にも影響されるが、30ml/min以下が好ましい。放電容量を向上させるためには、滴下速度は10ml/min以下がより好ましく、5ml/min以下が最も好ましい。 The dropping rate of the raw material aqueous solution greatly affects the uniformity of the element distribution within one particle of the coprecipitation precursor to be produced. The preferred dropping rate is affected by the size of the reaction vessel, stirring conditions, pH, reaction temperature, etc., but is preferably 30 ml / min or less. In order to improve the discharge capacity, the dropping rate is more preferably 10 ml / min or less, and most preferably 5 ml / min or less.

また、粒度分布が2つ以上の極大値を有しないリチウム遷移金属複合酸化物を得るために、コアの共沈前駆体作製工程におけるNi及びCoの化合物を含有する溶液とMnの化合物を含有する溶液の滴下時間は、16h以上とすることが好ましく、20h〜48hとすることがより好ましい。粒度分布が2つ以上の極大値を有しないリチウム遷移金属複合酸化物を正極活物質とすることにより、リチウム二次電池の初期効率を向上させることができる。 Further, in order to obtain a lithium transition metal composite oxide having a particle size distribution having no maximum value of two or more, a solution containing a compound of Ni and Co and a compound of Mn are contained in the step of preparing a co-precipitated precursor of a core. The dropping time of the solution is preferably 16 h or more, and more preferably 20 h to 48 h. By using a lithium transition metal composite oxide whose particle size distribution does not have two or more maximum values as the positive electrode active material, the initial efficiency of the lithium secondary battery can be improved.

また、反応槽内に錯化剤が存在し、かつ一定の対流条件を適用した場合、前記原料水溶液の滴下終了後、さらに攪拌を続けることにより、粒子の自転および攪拌槽内における公転が促進され、この過程で、粒子同士が衝突しつつ、粒子が段階的に同心円球状に成長する。即ち、共沈前駆体は、反応槽内に原料水溶液が滴下された際の金属錯体形成反応、及び、前記金属錯体が反応槽内の滞留中に生じる沈殿形成反応という2段階での反応を経て形成される。従って、前記原料水溶液の滴下終了後、さらに攪拌を続ける時間を適切に選択することにより、目的とする粒子径を備えた共沈前駆体を得ることができる。 Further, when a complexing agent is present in the reaction vessel and certain convection conditions are applied, the rotation of the particles and the revolution in the stirring vessel are promoted by further stirring after the completion of dropping of the raw material aqueous solution. In this process, the particles gradually grow into convective spheres while colliding with each other. That is, the coprecipitation precursor undergoes a two-step reaction of a metal complex formation reaction when the raw material aqueous solution is dropped into the reaction vessel and a precipitation formation reaction that occurs while the metal complex is retained in the reaction vessel. It is formed. Therefore, a coprecipitation precursor having a target particle size can be obtained by appropriately selecting a time for continuing stirring after the completion of dropping of the raw material aqueous solution.

原料水溶液滴下終了後の好ましい攪拌継続時間については、反応槽の大きさ、攪拌条件、pH、反応温度等にも影響されるが、粒子を均一な球状粒子として成長させるために0.5h以上が好ましく、1h以上がより好ましい。また、粒子径が大きくなりすぎることで電池の低SOC領域における出力性能が充分でないものとなる虞を低減させるため、30h以下が好ましく、25h以下がより好ましく、20h以下が最も好ましい。 The preferable stirring duration after the completion of dropping the aqueous solution of the raw material is affected by the size of the reaction vessel, stirring conditions, pH, reaction temperature, etc., but 0.5 h or more is required to grow the particles as uniform spherical particles. Preferably, 1 h or more is more preferable. Further, in order to reduce the possibility that the output performance in the low SOC region of the battery becomes insufficient due to the particle size becoming too large, 30 hours or less is preferable, 25 hours or less is more preferable, and 20 hours or less is most preferable.

本発明のリチウム二次電池用活物質は、前記共沈前駆体とLi化合物とを混合した後、熱処理することで好適に作製することができる。Li化合物としては、水酸化リチウム、炭酸リチウム、硝酸リチウム、酢酸リチウム等を用いることで好適に製造することができる。但し、Li化合物の量については、焼成中にLi化合物の一部が消失することを見込んで、1〜5%程度過剰に仕込むことが好ましい。 The active material for a lithium secondary battery of the present invention can be suitably produced by mixing the coprecipitation precursor and a Li compound and then heat-treating the mixture. As the Li compound, lithium hydroxide, lithium carbonate, lithium nitrate, lithium acetate and the like can be suitably produced. However, regarding the amount of the Li compound, it is preferable to add an excess of about 1 to 5% in anticipation that a part of the Li compound will disappear during firing.

焼成温度は、活物質の可逆容量に影響を与える。
焼成温度が低すぎると、結晶化が十分に進まず、電極特性が低下する傾向がある。本発明においては、焼成温度は少なくとも750℃以上とすることが好ましい。十分に結晶化させることにより、結晶粒界の抵抗を軽減し、円滑なリチウムイオン輸送を促すことができる。
また、発明者らは、本発明活物質の回折ピークの半値幅を詳細に解析することで750℃より低い温度で合成した試料においては格子内にひずみが残存しており、それ以上の温度で合成することでほとんどひずみを除去することができることを確認した。また、結晶子のサイズは合成温度が上昇するに比例して大きくなるものであった。よって、本発明活物質の組成においても、系内に格子のひずみがほとんどなく、かつ結晶子サイズが十分成長した粒子を志向することで良好な放電容量を得られるものであった。具体的には、格子定数に及ぼすひずみ量が2%以下、かつ結晶子サイズが50nm以上に成長しているような合成温度(焼成温度)及びLi/Me比組成を採用することが好ましいことがわかった。これらを電極として成型して充放電をおこなうことで膨張収縮による変化も見られるが、充放電過程においても結晶子サイズは30nm以上を保っていることが得られる効果として好ましい。
The firing temperature affects the reversible capacity of the active material.
If the firing temperature is too low, crystallization does not proceed sufficiently and the electrode characteristics tend to deteriorate. In the present invention, the firing temperature is preferably at least 750 ° C. or higher. Sufficient crystallization can reduce the resistance of grain boundaries and promote smooth lithium ion transport.
In addition, the inventors analyzed in detail the half-value width of the diffraction peak of the active material of the present invention, and found that strain remained in the lattice in the sample synthesized at a temperature lower than 750 ° C., and at a temperature higher than that. It was confirmed that most of the strain could be removed by synthesizing. In addition, the size of the crystallites increased in proportion to the increase in the synthesis temperature. Therefore, even in the composition of the active material of the present invention, a good discharge capacity can be obtained by aiming at particles in which there is almost no lattice strain in the system and the crystallite size is sufficiently grown. Specifically, it is preferable to adopt a synthesis temperature (calcination temperature) and a Li / Me ratio composition such that the amount of strain exerted on the lattice constant is 2% or less and the crystallite size grows to 50 nm or more. all right. Changes due to expansion and contraction can be seen by molding these as electrodes and performing charge / discharge, but it is preferable as an effect that the crystallite size is maintained at 30 nm or more even in the charge / discharge process.

一方、焼成温度が高すぎると層状六方晶構造から岩塩型立方晶構造へと構造変化がおこり、充放電反応中における活物質中のLi移動に不利な状態となり、放電性能が低下する。
したがって、放電容量と共にサイクル寿命を向上させるために、本発明のリチウム遷移金属複合酸化物を含有する正極活物質を焼成する場合、焼成温度は750〜900℃とすることが好ましい。
以上のようにして、正極活物質を作製する。
On the other hand, if the firing temperature is too high, the structure changes from a layered hexagonal structure to a rock salt-type cubic structure, which is disadvantageous for Li + movement in the active material during the charge / discharge reaction, and the discharge performance deteriorates.
Therefore, when firing the positive electrode active material containing the lithium transition metal composite oxide of the present invention in order to improve the cycle life as well as the discharge capacity, the firing temperature is preferably 750 to 900 ° C.
As described above, the positive electrode active material is produced.

負極材料としては、限定されるものではなく、リチウムイオンを放出あるいは吸蔵することのできる形態のものであればどれを選択してもよい。例えば、Li[Li1/3Ti5/3]Oに代表されるスピネル型結晶構造を有するチタン酸リチウム等のチタン系材料、SiやSb,Sn系などの合金系材料リチウム金属、リチウム合金(リチウム−シリコン、リチウム−アルミニウム,リチウム−鉛,リチウム−スズ,リチウム−アルミニウム−スズ,リチウム−ガリウム,及びウッド合金等のリチウム金属含有合金)、リチウム複合酸化物(リチウム−チタン)、酸化珪素の他、リチウムを吸蔵・放出可能な合金、炭素材料(例えばグラファイト、ハードカーボン、低温焼成炭素、非晶質カーボン等)等が挙げられる。 The negative electrode material is not limited, and any material may be selected as long as it can release or occlude lithium ions. For example, Li [Li 1/3 Ti 5/3] O 4 titanium-based material of lithium titanate having a spinel type crystal structure typified by, Si and Sb, the alloy material of lithium metal, such as Sn-based, lithium alloys (Lithium-metal-containing alloys such as lithium-silicon, lithium-aluminum, lithium-lead, lithium-tin, lithium-aluminum-tin, lithium-gallium, and wood alloys), lithium composite oxide (lithium-titanium), silicon oxide In addition, alloys capable of storing and releasing lithium, carbon materials (for example, graphite, hard carbon, low-temperature calcined carbon, amorphous carbon, etc.) and the like can be mentioned.

正極活物質の粉体および負極材料の粉体は、平均粒子サイズ100μm以下であることが望ましい。特に、正極活物質の粉体は、非水電解質電池の高出力特性を向上する目的で10μm以下であることが望ましい。粉体を所定の形状で得るためには粉砕機や分級機が用いられる。例えば乳鉢、ボールミル、サンドミル、振動ボールミル、遊星ボールミル、ジェットミル、カウンタージェトミル、旋回気流型ジェットミルや篩等が用いられる。粉砕時には水、あるいはヘキサン等の有機溶剤を共存させた湿式粉砕を用いることもできる。分級方法としては、特に限定はなく、篩や風力分級機などが、乾式、湿式ともに必要に応じて用いられる。 It is desirable that the powder of the positive electrode active material and the powder of the negative electrode material have an average particle size of 100 μm or less. In particular, the powder of the positive electrode active material is preferably 10 μm or less for the purpose of improving the high output characteristics of the non-aqueous electrolyte battery. A crusher or a classifier is used to obtain the powder in a predetermined shape. For example, a mortar, a ball mill, a sand mill, a vibrating ball mill, a planetary ball mill, a jet mill, a counter jet mill, a swirling airflow type jet mill, a sieve, or the like is used. At the time of pulverization, wet pulverization in which water or an organic solvent such as hexane coexists can also be used. The classification method is not particularly limited, and a sieve, a wind power classifier, or the like is used as needed for both dry and wet types.

以上、正極及び負極の主要構成成分である正極活物質及び負極材料について詳述したが、前記正極及び負極には、前記主要構成成分の他に、導電剤、結着剤、増粘剤、フィラー等が、他の構成成分として含有されてもよい。 The positive electrode active material and the negative electrode material, which are the main constituents of the positive electrode and the negative electrode, have been described in detail above. Etc. may be contained as other constituent components.

導電剤としては、電池性能に悪影響を及ぼさない電子伝導性材料であれば限定されないが、通常、天然黒鉛(鱗状黒鉛,鱗片状黒鉛,土状黒鉛等)、人造黒鉛、カーボンブラック、アセチレンブラック、ケッチェンブラック、カーボンウイスカー、炭素繊維、金属(銅,ニッケル,アルミニウム,銀,金等)粉、金属繊維、導電性セラミックス材料等の導電性材料を1種またはそれらの混合物として含ませることができる。 The conductive agent is not limited as long as it is an electron conductive material that does not adversely affect the battery performance, but is usually natural graphite (scaly graphite, scaly graphite, earthy graphite, etc.), artificial graphite, carbon black, acetylene black, etc. Conductive materials such as Ketjen black, carbon whisker, carbon fiber, metal (copper, nickel, aluminum, silver, gold, etc.) powder, metal fiber, conductive ceramic material, etc. can be included as one kind or a mixture thereof. ..

これらの中で、導電剤としては、電子伝導性及び塗工性の観点よりアセチレンブラックが望ましい。導電剤の添加量は、正極または負極の総重量に対して0.1重量%〜50重量%が好ましく、特に0.5重量%〜30重量%が好ましい。特にアセチレンブラックを0.1〜0.5μmの超微粒子に粉砕して用いると必要炭素量を削減できるため望ましい。これらの混合方法は、物理的な混合であり、その理想とするところは均一混合である。そのため、V型混合機、S型混合機、擂かい機、ボールミル、遊星ボールミルといったような粉体混合機を乾式、あるいは湿式で混合することが可能である。 Among these, acetylene black is desirable as the conductive agent from the viewpoint of electron conductivity and coatability. The amount of the conductive agent added is preferably 0.1% by weight to 50% by weight, particularly preferably 0.5% by weight to 30% by weight, based on the total weight of the positive electrode or the negative electrode. In particular, it is desirable to use acetylene black pulverized into ultrafine particles of 0.1 to 0.5 μm because the required carbon amount can be reduced. These mixing methods are physical mixing, and the ideal is uniform mixing. Therefore, it is possible to mix powder mixers such as V-type mixers, S-type mixers, mixers, ball mills, and planetary ball mills in a dry or wet manner.

前記結着剤としては、通常、ポリテトラフルオロエチレン(PTFE),ポリフッ化ビニリデン(PVDF),ポリエチレン,ポリプロピレン等の熱可塑性樹脂、エチレン−プロピレン−ジエンターポリマー(EPDM),スルホン化EPDM,スチレンブタジエンゴム(SBR)、フッ素ゴム等のゴム弾性を有するポリマーを1種または2種以上の混合物として用いることができる。結着剤の添加量は、正極または負極の総重量に対して1〜50重量%が好ましく、特に2〜30重量%が好ましい。 Examples of the binder include thermoplastic resins such as polytetrafluoroethylene (PTFE), polyvinylidene fluoride (PVDF), polyethylene and polypropylene, ethylene-propylene-dienter polymer (EPDM), sulfonated EPDM and styrene butadiene. A polymer having rubber elasticity such as rubber (SBR) and fluororubber can be used as one kind or a mixture of two or more kinds. The amount of the binder added is preferably 1 to 50% by weight, particularly preferably 2 to 30% by weight, based on the total weight of the positive electrode or the negative electrode.

フィラーとしては、電池性能に悪影響を及ぼさない材料であれば何でも良い。通常、ポリプロピレン,ポリエチレン等のオレフィン系ポリマー、無定形シリカ、アルミナ、ゼオライト、ガラス、炭素等が用いられる。フィラーの添加量は、正極または負極の総重量に対して添加量は30重量%以下が好ましい。 The filler may be any material that does not adversely affect the battery performance. Usually, olefin polymers such as polypropylene and polyethylene, amorphous silica, alumina, zeolite, glass, carbon and the like are used. The amount of the filler added is preferably 30% by weight or less with respect to the total weight of the positive electrode or the negative electrode.

正極及び負極は、前記主要構成成分(正極においては正極活物質、負極においては負極材料)、およびその他の材料を混練し合剤とし、N−メチルピロリドン,トルエン等の有機溶媒又は水に混合させた後、得られた混合液をアルミニウム箔等の集電体の上に塗布し、または圧着して50℃〜250℃程度の温度で、2時間程度加熱処理することにより好適に作製される。前記塗布方法については、例えば、アプリケーターロールなどのローラーコーティング、スクリーンコーティング、ドクターブレード方式、スピンコーティング、バーコータ等の手段を用いて任意の厚さ及び任意の形状に塗布することが望ましいが、
これらに限定されるものではない。
For the positive electrode and the negative electrode, the main constituents (positive electrode active material in the positive electrode, negative electrode material in the negative electrode) and other materials are kneaded to form a mixture, which is mixed with an organic solvent such as N-methylpyrrolidone or toluene or water. After that, the obtained mixed solution is coated on a current collector such as an aluminum foil, or pressure-bonded and heat-treated at a temperature of about 50 ° C. to 250 ° C. for about 2 hours to be suitably produced. Regarding the coating method, for example, it is desirable to apply the coating to an arbitrary thickness and an arbitrary shape by using a means such as a roller coating such as an applicator roll, a screen coating, a doctor blade method, a spin coating, or a bar coater.
It is not limited to these.

本発明に係るリチウム二次電池に用いる非水電解質は、限定されるものではなく、一般にリチウム電池等への使用が提案されているものが使用可能である。非水電解質に用いる非水溶媒としては、プロピレンカーボネート、エチレンカーボネート、ブチレンカーボネート、クロロエチレンカーボネート、ビニレンカーボネート等の環状炭酸エステル類;γ−ブチロラクトン、γ−バレロラクトン等の環状エステル類;ジメチルカーボネート、ジエチルカーボネート、エチルメチルカーボネート等の鎖状カーボネート類;ギ酸メチル、酢酸メチル、酪酸メチル等の鎖状エステル類;テトラヒドロフランまたはその誘導体;1,3−ジオキサン、1,4−ジオキサン、1,2−ジメトキシエタン、1,4−ジブトキシエタン、メチルジグライム等のエーテル類;アセトニトリル、ベンゾニトリル等のニトリル類;ジオキソランまたはその誘導体;エチレンスルフィド、スルホラン、スルトンまたはその誘導体等の単独またはそれら2種以上の混合物等を挙げることができるが、これらに限定されるものではない。 The non-aqueous electrolyte used in the lithium secondary battery according to the present invention is not limited, and those generally proposed for use in lithium batteries and the like can be used. Examples of the non-aqueous solvent used for the non-aqueous electrolyte include cyclic carbonates such as propylene carbonate, ethylene carbonate, butylene carbonate, chloroethylene carbonate and vinylene carbonate; cyclic esters such as γ-butylolactone and γ-valerolactone; dimethyl carbonate, Chain carbonates such as diethyl carbonate and ethyl methyl carbonate; Chain esters such as methyl formate, methyl acetate and methyl butyrate; tetrahydrofuran or its derivatives; 1,3-dioxane, 1,4-dioxane, 1,2-dimethoxy Ethers such as ethane, 1,4-dibutoxyethane, methyl diglyme; nitriles such as acetonitrile and benzonitrile; dioxolane or derivatives thereof; ethylene sulfide, sulfolane, sulton or derivatives thereof, etc. alone or two or more thereof Mixtures and the like can be mentioned, but the present invention is not limited to these.

非水電解質に用いる電解質塩としては、例えば、LiClO4,LiBF4,LiAsF6,LiPF6,LiSCN,LiBr,LiI,Li2SO4,Li210Cl10,NaClO4,NaI,NaSCN,NaBr,KClO4,KSCN等のリチウム(Li)、ナトリウム(Na)またはカリウム(K)の1種を含む無機イオン塩、LiCF3SO3,LiN(CF3SO22,LiN(C25SO22,LiN(CF3SO2)(C49SO2),LiC(CF3SO23,LiC(C25SO23,(CH34NBF4,(CH34NBr,(C254NClO4,(C254NI,(C374NBr,(n−C494NClO4,(n−C494NI,(C254N−maleate,(C254N−benzoate,(C254N−phthalate、ステアリルスルホン酸リチウム、オクチルスルホン酸リチウム、ドデシルベンゼンスルホン酸リチウム等の有機イオン塩等が挙げられ、これらのイオン性化合物を単独、あるいは2種類以上混合して用いることが可能である。 Examples of the electrolyte salt used for the non-aqueous electrolyte include LiClO 4 , LiBF 4 , LiAsF 6 , LiPF 6 , LiSCN, LiBr, LiI, Li 2 SO 4 , Li 2 B 10 Cl 10 , NaClO 4 , NaI, NaSCN, NaBr. , KClO 4 , KSCN and other inorganic ion salts containing one of lithium (Li), sodium (Na) or potassium (K), LiCF 3 SO 3 , LiN (CF 3 SO 2 ) 2 , LiN (C 2 F 5) SO 2 ) 2 , LiN (CF 3 SO 2 ) (C 4 F 9 SO 2 ), LiC (CF 3 SO 2 ) 3 , LiC (C 2 F 5 SO 2 ) 3 , (CH 3 ) 4 NBF 4 , ( CH 3 ) 4 NBr, (C 2 H 5 ) 4 NClO 4 , (C 2 H 5 ) 4 NI, (C 3 H 7 ) 4 NBr, (n-C 4 H 9 ) 4 NClO 4 , (n-C) 4 H 9 ) 4 NI, (C 2 H 5 ) 4 N-maleate, (C 2 H 5 ) 4 N-benzoate, (C 2 H 5 ) 4 N-phthate, lithium stearyl sulfonate, lithium octyl sulfonate, Examples thereof include organic ionic salts such as lithium dodecylbenzenesulfonate, and these ionic compounds can be used alone or in combination of two or more.

さらに、LiPF6又はLiBF4と、LiN(C25SO22のようなパーフルオロアルキル基を有するリチウム塩とを混合して用いることにより、さらに電解質の粘度を下げることができるので、低温特性をさらに高めることができ、また、自己放電を抑制することができ、より望ましい。 Furthermore, by using a mixture of LiPF 6 or LiBF 4 and a lithium salt having a perfluoroalkyl group such as LiN (C 2 F 5 SO 2 ) 2 , the viscosity of the electrolyte can be further reduced. It is more desirable because the low temperature characteristics can be further enhanced and self-discharge can be suppressed.

また、非水電解質として常温溶融塩やイオン液体を用いてもよい。 Further, a room temperature molten salt or an ionic liquid may be used as the non-aqueous electrolyte.

非水電解質における電解質塩の濃度としては、高い電池特性を有する非水電解質電池を確実に得るために、0.1mol/l〜5mol/lが好ましく、さらに好ましくは、0.5mol/l〜2.5mol/lである。 The concentration of the electrolyte salt in the non-aqueous electrolyte is preferably 0.1 mol / l to 5 mol / l, more preferably 0.5 mol / l to 2 in order to surely obtain a non-aqueous electrolyte battery having high battery characteristics. It is .5 mol / l.

セパレータとしては、優れた高率放電性能を示す多孔膜や不織布等を、単独あるいは併用することが好ましい。非水電解質電池用セパレータを構成する材料としては、例えばポリエチレン,ポリプロピレン等に代表されるポリオレフィン系樹脂、ポリエチレンテレフタレート,ポリブチレンテレフタレート等に代表されるポリエステル系樹脂、ポリフッ化ビニリデン、フッ化ビニリデン−ヘキサフルオロプロピレン共重合体、フッ化ビニリデン−パーフルオロビニルエーテル共重合体、フッ化ビニリデン−テトラフルオロエチレン共重合体、フッ化ビニリデン−トリフルオロエチレン共重合体、フッ化ビニリデン−フルオロエチレン共重合体、フッ化ビニリデン−ヘキサフルオロアセトン共重合体、フッ化ビニリデン−エチレン共重合体、フッ化ビニリデン−プロピレン共重合体、フッ化ビニリデン−トリフルオロプロピレン共重合体、フッ化ビニリデン−テトラフルオロエチレン−ヘキサフルオロプロピレン共重合体、フッ化ビニリデン−エチレン−テトラフルオロエチレン
共重合体等を挙げることができる。
As the separator, it is preferable to use a porous membrane, a non-woven fabric, or the like exhibiting excellent high-rate discharge performance alone or in combination. Examples of the material constituting the separator for a non-aqueous electrolyte battery include polyolefin resins typified by polyethylene and polypropylene, polyester resins typified by polyethylene terephthalate and polybutylene terephthalate, polyvinylidene fluoride, vinylidene fluoride-hexa. Fluoropropylene copolymer, vinylidene fluoride-perfluorovinyl ether copolymer, vinylidene fluoride-tetrafluoroethylene copolymer, vinylidene fluoride-trifluoroethylene copolymer, vinylidene fluoride-fluoroethylene copolymer, foot Vinylidene-hexafluoroacetone copolymer, vinylidene fluoride-ethylene copolymer, vinylidene fluoride-propylene copolymer, vinylidene fluoride-trifluoropropylene copolymer, vinylidene fluoride-tetrafluoroethylene-hexafluoropropylene Examples thereof include a copolymer, a vinylidene fluoride-ethylene-tetrafluoroethylene copolymer and the like.

セパレータの空孔率は強度の観点から98体積%以下が好ましい。また、充放電特性の観点から空孔率は20体積%以上が好ましい。 The porosity of the separator is preferably 98% by volume or less from the viewpoint of strength. Further, from the viewpoint of charge / discharge characteristics, the porosity is preferably 20% by volume or more.

また、セパレータは、例えばアクリロニトリル、エチレンオキシド、プロピレンオキシド、メチルメタアクリレート、ビニルアセテート、ビニルピロリドン、ポリフッ化ビニリデン等のポリマーと電解質とで構成されるポリマーゲルを用いてもよい。非水電解質を上記のようにゲル状態で用いると、漏液を防止する効果がある点で好ましい。 Further, as the separator, a polymer gel composed of a polymer such as acrylonitrile, ethylene oxide, propylene oxide, methyl methacrylate, vinyl acetate, vinylpyrrolidone, polyvinylidene fluoride and the like and an electrolyte may be used. It is preferable to use the non-aqueous electrolyte in the gel state as described above because it has an effect of preventing liquid leakage.

さらに、セパレータは、上述したような多孔膜や不織布等とポリマーゲルを併用して用いると、電解質の保液性が向上するため望ましい。即ち、ポリエチレン微孔膜の表面及び微孔壁面に厚さ数μm以下の親溶媒性ポリマーを被覆したフィルムを形成し、前記フィルムの微孔内に電解質を保持させることで、前記親溶媒性ポリマーがゲル化する。 Further, when the separator is used in combination with the above-mentioned porous membrane, non-woven fabric or the like and the polymer gel, it is desirable because the liquid retention property of the electrolyte is improved. That is, the pro-solvent polymer is formed by forming a film coated with a pro-solvent polymer having a thickness of several μm or less on the surface of the polyethylene micropore membrane and the micropore wall surface, and retaining the electrolyte in the micropores of the film. Gells.

前記親溶媒性ポリマーとしては、ポリフッ化ビニリデンの他、エチレンオキシド基やエステル基等を有するアクリレートモノマー、エポキシモノマー、イソシアナート基を有するモノマー等が架橋したポリマー等が挙げられる。該モノマーは、ラジカル開始剤を併用して加熱や紫外線(UV)を用いたり、電子線(EB)等の活性光線等を用いて架橋反応を行わせることが可能である。 Examples of the pro-solvent polymer include polyvinylidene fluoride, an acrylate monomer having an ethylene oxide group and an ester group, an epoxy monomer, a polymer having a crosslinked monomer such as an isocyanato group, and the like. The monomer can be subjected to a cross-linking reaction by heating or using ultraviolet rays (UV) in combination with a radical initiator, or by using active rays such as an electron beam (EB).

その他の電池の構成要素としては、端子、絶縁板、電池ケース等があるが、これらの部品は従来用いられてきたものをそのまま用いて差し支えない。 Other components of the battery include terminals, an insulating plate, a battery case, and the like, but these parts may be the same as those conventionally used.

図1に、本発明に係るリチウム二次電池の一実施形態である矩形状のリチウム二次電池1の外観斜視図を示す。なお、同図は、容器内部を透視した図としている。図1に示すリチウム二次電池1は、電極群2が電池容器3に収納されている。電極群2は、正極活物質を備える正極と、負極活物質を備える負極とが、セパレータを介して捲回されることにより形成されている。正極は、正極リード4’を介して正極端子4と電気的に接続され、負極は、負極リード5’を介して負極端子5と電気的に接続されている。 FIG. 1 shows an external perspective view of a rectangular lithium secondary battery 1, which is an embodiment of the lithium secondary battery according to the present invention. The figure is a perspective view of the inside of the container. In the lithium secondary battery 1 shown in FIG. 1, the electrode group 2 is housed in the battery container 3. The electrode group 2 is formed by winding a positive electrode having a positive electrode active material and a negative electrode having a negative electrode active material through a separator. The positive electrode is electrically connected to the positive electrode terminal 4 via the positive electrode lead 4', and the negative electrode is electrically connected to the negative electrode terminal 5 via the negative electrode lead 5'.

本発明に係るリチウム二次電池の形状については特に限定されるものではなく、円筒型電池、角型電池(矩形状の電池)、扁平型電池等が一例として挙げられる。本発明は、上記のリチウム二次電池を複数個集合した蓄電装置としても実現することができる。蓄電装置の一実施形態を図2に示す。図2において、蓄電装置30は、複数の蓄電ユニット20を備えている。それぞれの蓄電ユニット20は、複数のリチウム二次電池1を備えている。前記蓄電装置30は、電気自動車(EV)、ハイブリッド自動車(HEV)、プラグインハイブリッド自動車(PHEV)等の自動車用電源として搭載することができる。 The shape of the lithium secondary battery according to the present invention is not particularly limited, and examples thereof include a cylindrical battery, a square battery (rectangular battery), and a flat battery. The present invention can also be realized as a power storage device in which a plurality of the above-mentioned lithium secondary batteries are assembled. An embodiment of the power storage device is shown in FIG. In FIG. 2, the power storage device 30 includes a plurality of power storage units 20. Each power storage unit 20 includes a plurality of lithium secondary batteries 1. The power storage device 30 can be mounted as a power source for automobiles such as electric vehicles (EV), hybrid electric vehicles (HEV), and plug-in hybrid vehicles (PHEV).

(実施例1)
硫酸ニッケル6水和物448.4g、硫酸コバルト7水和物79.9g、硫酸マンガン5水和物171.4gを秤量し、これらの全量をイオン交換水2.7Lに溶解させ、Ni:Co:Mnのモル比が6:1:2.5となる1.0Mの硫酸塩水溶液を作製した。これを原液1とする。一方、硫酸マンガン5水和物34.3gを秤量し、これらの全量をイオン交換水2.7Lに溶解させた0.05Mの硫酸塩水溶液を作製した。これを原液2とする。
また、硫酸ニッケル6水和物14.2g、硫酸コバルト7水和物15.2g、硫酸マンガン5水和物39.1gを秤量し、これらの全量をイオン交換水0.27Lに溶解させ、Ni:Co:Mnのモル比が2:2:6となる1.0Mの硫酸塩水溶液を作製した。これを原液3とする。
実施例活物質の作製にあたって、反応晶析法をもちいて水酸化物前駆体を作製した。
まず、5Lの反応槽に2Lのイオン交換水を注ぎ、Arガスを30minバブリングさせることにより、イオン交換水中に含まれる酸素を除去した。反応槽の温度は50℃(±2℃)に設定し、攪拌モーターを備えたパドル翼を用いて反応槽内を1500rpmの回転速度で攪拌しながら、反応層内に対流が十分おこるように設定した。前記硫酸塩原液1および2をそれぞれ1.5ml/minの速度で滴下した。ここで、滴下の開始から終了までの間、4.0Mの水酸化ナトリウム、0.5Mのアンモニア、及び0.5Mのヒドラジンからなる混合アルカリ溶液を適宜滴下することにより、反応槽中のpHが常に11.0(±0.1)を保つように制御すると共に、反応液の一部をオーバーフローにより排出することにより、反応液の総量が常に2Lを超えないように制御した。原液1および2を滴下開始してから27h後、0.27Lずつ残った状態で、原液3を0.135Lずつ原液1および2にそれぞれ0.5ml/minの速度で滴下した。
滴下終了後、反応槽内の攪拌をさらに3h継続した。攪拌の停止後、室温で12h以上静置した。
次に、吸引ろ過装置を用いて、反応槽内に生成した水酸化物前駆体粒子を分離し、さらにイオン交換水を用いて粒子に付着しているナトリウムイオンを洗浄除去し、電気炉を用いて、空気雰囲気中、常圧下、80℃にて20h乾燥させた。その後、粒径を揃えるために、瑪瑙製自動乳鉢で数分間粉砕した。このようにして、コアのNi:Co:Mnのモル比が6:1:3で、表面層における最表面のNi:Co:Mnのモル比が2:2:6の水酸化物前駆体を作製した。
(Example 1)
448.4 g of nickel sulfate hexahydrate, 79.9 g of cobalt sulfate heptahydrate, and 171.4 g of manganese sulfate pentahydrate were weighed, and all of these were dissolved in 2.7 L of ion-exchanged water to dissolve Ni: Co. A 1.0 M sulfate aqueous solution having a molar ratio of Mn of 6: 1: 2.5 was prepared. This is referred to as undiluted solution 1. On the other hand, 34.3 g of manganese sulfate pentahydrate was weighed, and a 0.05 M aqueous sulfate solution was prepared by dissolving all of these in 2.7 L of ion-exchanged water. This is used as the stock solution 2.
Further, 14.2 g of nickel sulfate hexahydrate, 15.2 g of cobalt sulfate heptahydrate, and 39.1 g of manganese sulfate pentahydrate were weighed, and all of these were dissolved in 0.27 L of ion-exchanged water to obtain Ni. A 1.0 M aqueous sulfate solution having a molar ratio of: Co: Mn of 2: 2: 6 was prepared. This is referred to as undiluted solution 3.
Example In the preparation of the active material, a hydroxide precursor was prepared by using a reaction crystallization method.
First, 2 L of ion-exchanged water was poured into a 5 L reaction vessel, and Ar gas was bubbled for 30 minutes to remove oxygen contained in the ion-exchanged water. The temperature of the reaction vessel is set to 50 ° C. (± 2 ° C.), and the inside of the reaction vessel is stirred at a rotation speed of 1500 rpm using a paddle blade equipped with a stirring motor so that convection occurs sufficiently in the reaction layer. bottom. The sulfate stock solutions 1 and 2 were added dropwise at a rate of 1.5 ml / min, respectively. Here, the pH in the reaction vessel is adjusted by appropriately dropping a mixed alkaline solution consisting of 4.0 M sodium hydroxide, 0.5 M ammonia, and 0.5 M hydrazine from the start to the end of the dropping. It was controlled so as to always maintain 11.0 (± 0.1), and a part of the reaction solution was discharged by overflow so that the total amount of the reaction solution did not always exceed 2 L. Twenty-seven hours after the start of dropping the stock solutions 1 and 2, 0.27 L of the stock solution 3 remained, and 0.135 L of the stock solution 3 was added dropwise to the stock solutions 1 and 2 at a rate of 0.5 ml / min, respectively.
After completion of the dropping, stirring in the reaction vessel was continued for another 3 hours. After the stirring was stopped, the mixture was allowed to stand at room temperature for 12 hours or more.
Next, the hydroxide precursor particles generated in the reaction vessel are separated using a suction filtration device, and sodium ions adhering to the particles are washed and removed using ion-exchanged water, and an electric furnace is used. Then, it was dried at 80 ° C. for 20 hours under normal pressure in an air atmosphere. Then, in order to make the particle size uniform, it was crushed in an agate automatic mortar for several minutes. In this way, a hydroxide precursor having a core Ni: Co: Mn molar ratio of 6: 1: 3 and an outermost surface Ni: Co: Mn molar ratio of 2: 2: 6 in the surface layer is prepared. Made.

前記水酸化物前駆体1.898gに、水酸化リチウム1水和物0.897gを加え、瑪瑙製自動乳鉢を用いてよく混合し、Li:(Ni,Co,Mn)のモル比が1:1である混合粉体を調製した。ペレット成型機を用いて、6MPaの圧力で成型し、直径25mmのペレットとした。ペレット成型に供した混合粉体の量は、想定する最終生成物の質量が2gとなるように換算して決定した。前記ペレット1個を全長約100mmのアルミナ製ボートに載置し、箱型電気炉(型番:AMF20)に設置し、空気雰囲気中、常圧下、常温から850℃まで10時間かけて昇温し、850℃で5h焼成した。前記箱型電気炉の内部寸法は、縦10cm、幅20cm、奥行き30cmであり、幅方向20cm間隔に電熱線が入っている。焼成後、ヒーターのスイッチを切り、アルミナ製ボートを炉内に置いたまま自然放冷した。この結果、炉の温度は5時間後には約200℃程度にまで低下するが、その後の降温速度はやや緩やかである。一昼夜経過後、炉の温度が100℃以下となっていることを確認してから、ペレットを取り出し、粒径を揃えるために、瑪瑙製自動乳鉢で数分間粉砕した。このようにして、実施例1に係るリチウム遷移金属複合酸化物を作製した。 To 1.898 g of the hydroxide precursor, 0.897 g of lithium hydroxide monohydrate was added and mixed well using an automatic agate mortar, and the molar ratio of Li: (Ni, Co, Mn) was 1: 1. A mixed powder of 1 was prepared. It was molded at a pressure of 6 MPa using a pellet molding machine to obtain pellets having a diameter of 25 mm. The amount of the mixed powder used for pellet molding was determined by converting so that the assumed mass of the final product was 2 g. One of the pellets was placed on an alumina boat having a total length of about 100 mm, installed in a box-type electric furnace (model number: AMF20), and heated in an air atmosphere under normal pressure from room temperature to 850 ° C. over 10 hours. It was calcined at 850 ° C. for 5 hours. The internal dimensions of the box-type electric furnace are 10 cm in length, 20 cm in width, and 30 cm in depth, and heating wires are inserted at intervals of 20 cm in the width direction. After firing, the heater was switched off and the alumina boat was allowed to cool naturally while still in the furnace. As a result, the temperature of the furnace drops to about 200 ° C. after 5 hours, but the subsequent temperature lowering rate is rather slow. After a day and night, after confirming that the temperature of the furnace was 100 ° C. or lower, the pellets were taken out and crushed in an agate automatic mortar for several minutes in order to make the particle size uniform. In this way, the lithium transition metal composite oxide according to Example 1 was prepared.

(実施例2)
水酸化物前駆体作製工程において、硫酸ニッケル6水和物463.1g、硫酸コバルト7水和物82.5g及び硫酸マンガン5水和物155.7gを秤量し、Ni:Co:Mnのモル比が6:1:2.2となる1.0Mの硫酸塩水溶液を作製し、これを原液1としたこと、硫酸マンガン5水和物52.1gを秤量し、これらの全量を溶解させた0.08Mの硫酸塩水溶液を作製し、これを原液2としたこと以外は、実施例1と同様にして、実施例2に係るリチウム遷移金属複合酸化物を作製した。
(Example 2)
In the hydroxide precursor preparation step, 463.1 g of nickel sulfate hexahydrate, 82.5 g of cobalt sulfate heptahydrate and 155.7 g of manganese sulfate pentahydrate were weighed, and the molar ratio of Ni: Co: Mn was measured. A 1.0 M aqueous sulfate solution having a ratio of 6: 1: 2.2 was prepared and used as the undiluted solution 1, and 52.1 g of manganese sulfate pentahydrate was weighed and all of these were dissolved. A lithium transition metal composite oxide according to Example 2 was prepared in the same manner as in Example 1 except that a 0.08 M sulfate aqueous solution was prepared and used as the stock solution 2.

(実施例3)
水酸化物前駆体作製工程において、硫酸ニッケル6水和物484.1g、硫酸コバルト7水和物86.3g及び硫酸マンガン5水和物133.2gを秤量し、Ni:Co:Mnのモル比が6:1:1.8となる1.0Mの硫酸塩水溶液を作製し、これを原液1としたこと、硫酸マンガン5水和物78.1gを秤量し、これらの全量を溶解させた0.12Mの硫酸塩水溶液を作製し、これを原液2としたこと以外は、実施例1と同様にして、実施例3に係るリチウム遷移金属複合酸化物を作製した。
(Example 3)
In the hydroxide precursor preparation step, 484.1 g of nickel sulfate hexahydrate, 86.3 g of cobalt sulfate heptahydrate and 133.2 g of manganese sulfate pentahydrate were weighed, and the molar ratio of Ni: Co: Mn was measured. A 1.0 M aqueous sulfate solution having a value of 6: 1: 1.8 was prepared, and this was used as the stock solution 1, and 78.1 g of manganese sulfate pentahydrate was weighed and all of these were dissolved. A lithium transition metal composite oxide according to Example 3 was prepared in the same manner as in Example 1 except that a 12 M aqueous sulfate solution was prepared and used as the stock solution 2.

(実施例4)
水酸化物前駆体作製工程において、硫酸ニッケル6水和物501.2g、硫酸コバルト7水和物89.3g及び硫酸マンガン5水和物114.9gを秤量し、Ni:Co:Mnのモル比が6:1:1.5となる1.0Mの硫酸塩水溶液を作製し、これを原液1としたこと、硫酸マンガン5水和物117.2gを秤量し、これらの全量を溶解させた0.15Mの硫酸塩水溶液を作製し、これを原液2としたこと以外は、実施例1と同様にして、実施例4に係るリチウム遷移金属複合酸化物を作製した。
(Example 4)
In the hydroxide precursor preparation step, 501.2 g of nickel sulfate hexahydrate, 89.3 g of cobalt sulfate heptahydrate and 114.9 g of manganese sulfate pentahydrate were weighed, and the molar ratio of Ni: Co: Mn was measured. A 1.0 M aqueous sulfate solution having a ratio of 6: 1: 1.5 was prepared, and this was used as the undiluted solution 1, and 117.2 g of manganese sulfate pentahydrate was weighed and all of these were dissolved. A lithium transition metal composite oxide according to Example 4 was prepared in the same manner as in Example 1 except that a .15 M sulfate aqueous solution was prepared and used as the stock solution 2.

(実施例5)
水酸化物前駆体作製工程において、硫酸ニッケル6水和物519.5g、硫酸コバルト7水和物92.6g及び硫酸マンガン5水和物95.3gを秤量し、Ni:Co:Mnのモル比が6:1:1.2となる1.0Mの硫酸塩水溶液を作製し、これを原液1としたこと、硫酸マンガン5水和物117.2gを秤量し、これらの全量を溶解させた0.18Mの硫酸塩水溶液を作製し、これを原液2としたこと以外は、実施例1と同様にして、実施例5に係るリチウム遷移金属複合酸化物を作製した。
(Example 5)
In the hydroxide precursor preparation step, 519.5 g of nickel sulfate hexahydrate, 92.6 g of cobalt sulfate heptahydrate and 95.3 g of manganese sulfate pentahydrate were weighed, and the molar ratio of Ni: Co: Mn was measured. A 1.0 M aqueous sulfate solution having a ratio of 6: 1: 1.2 was prepared, and this was used as the undiluted solution 1, and 117.2 g of manganese sulfate pentahydrate was weighed and all of these were dissolved. A lithium transition metal composite oxide according to Example 5 was prepared in the same manner as in Example 1 except that a .18 M sulfate aqueous solution was prepared and used as the stock solution 2.

(実施例6)
水酸化物前駆体作製工程において、硫酸ニッケル6水和物532.5g、硫酸コバルト7水和物94.9g及び硫酸マンガン5水和物81.4gを秤量し、Ni:Co:Mnのモル比が6:1:1.0となる1.0Mの硫酸塩水溶液を作製し、これを原液1としたこと、硫酸マンガン5水和物130.2gを秤量し、これらの全量を溶解させた0.20Mの硫酸塩水溶液を作製し、これを原液2としたこと以外は、実施例1と同様にして、実施例6に係るリチウム遷移金属複合酸化物を作製した。
(Example 6)
In the hydroxide precursor preparation step, 532.5 g of nickel sulfate hexahydrate, 94.9 g of cobalt sulfate heptahydrate and 81.4 g of manganese sulfate pentahydrate were weighed, and the molar ratio of Ni: Co: Mn was measured. A 1.0 M aqueous sulfate solution having a ratio of 6: 1: 1.0 was prepared, and this was used as the stock solution 1, and 130.2 g of manganese sulfate pentahydrate was weighed and all of these were dissolved. A lithium transition metal composite oxide according to Example 6 was prepared in the same manner as in Example 1 except that a 20 M aqueous sulfate solution was prepared and used as the stock solution 2.

(実施例7)
水酸化物前駆体作製工程において、硫酸ニッケル6水和物568.0g、硫酸コバルト7水和物101.2g及び硫酸マンガン5水和物43.4gを秤量し、Ni:Co:Mnのモル比が6:1:0.5となる1.0Mの硫酸塩水溶液を作製し、これを原液1としたこと、硫酸マンガン5水和物162.8gを秤量し、これらの全量を溶解させた0.25Mの硫酸塩水溶液を作製し、これを原液2としたこと以外は、実施例1と同様にして、実施例7に係るリチウム遷移金属複合酸化物を作製した。
(Example 7)
In the hydroxide precursor preparation step, 568.0 g of nickel sulfate hexahydrate, 101.2 g of cobalt sulfate heptahydrate and 43.4 g of manganese sulfate pentahydrate were weighed, and the molar ratio of Ni: Co: Mn was measured. A 1.0 M aqueous sulfate solution having a ratio of 6: 1: 0.5 was prepared, and this was used as the stock solution 1, and 162.8 g of manganese sulfate pentahydrate was weighed and all of these were dissolved. A lithium transition metal composite oxide according to Example 7 was prepared in the same manner as in Example 1 except that a .25 M sulfate aqueous solution was prepared and used as the stock solution 2.

(実施例8)
水酸化物前駆体作製工程において、硫酸ニッケル6水和物597.9g、硫酸コバルト7水和物79.9g及び硫酸マンガン5水和物34.3gを秤量し、これらの全量を溶解させ、Ni:Co:Mnのモル比が8:1:0.5となる1.0Mの硫酸塩水溶液を作製し、これを原液1としたこと、また、硫酸ニッケル6水和物28.4g、硫酸コバルト7水和物15.2g、硫酸マンガン5水和物26.1gを秤量し、これらの全量を溶解させ、Ni:Co:Mnのモル比が4:2:4となる1.0Mの硫酸塩水溶液を作製し、これを原液3としたこと以外は、実施例1と同様にして、実施例8に係るリチウム遷移金属複合酸化物を作製した。実施例8において、水酸化物前駆体は、コアのNi:Co:Mnのモル比が8:1:1で、表面層における最表面のNi:Co:Mnのモル比が4:2:4であった。
(Example 8)
In the hydroxide precursor preparation step, 597.9 g of nickel sulfate hexahydrate, 79.9 g of cobalt sulfate heptahydrate and 34.3 g of manganese sulfate pentahydrate were weighed, and all of these were dissolved to dissolve Ni. A 1.0 M sulfate aqueous solution having a molar ratio of: Co: Mn of 8: 1: 0.5 was prepared and used as the stock solution 1, and 28.4 g of nickel sulfate hexahydrate and cobalt sulfate were prepared. 15.2 g of heptahydrate and 26.1 g of manganese sulfate pentahydrate are weighed and all of them are dissolved to obtain a 1.0 M sulfate having a Ni: Co: Mn molar ratio of 4: 2: 4. The lithium transition metal composite oxide according to Example 8 was prepared in the same manner as in Example 1 except that an aqueous solution was prepared and used as the undiluted solution 3. In Example 8, the hydroxide precursor has a core Ni: Co: Mn molar ratio of 8: 1: 1 and an outermost surface Ni: Co: Mn molar ratio of 4: 2: 4. Met.

(実施例9)
水酸化物前駆体作製工程において、硫酸ニッケル6水和物552.3g、硫酸コバルト7水和物84.4g及び硫酸マンガン5水和物72.4gを秤量し、これらの全量を溶解させ、Ni:Co:Mnのモル比が7:1:1となる1.0Mの硫酸塩水溶液を作製し、これを原液1としたこと、硫酸マンガン5水和物65.1gを秤量し、これらの全量を溶解させた0.10Mの硫酸塩水溶液を作製し、これを原液2としたこと、また、硫酸ニッケル6水和物21.3g、硫酸コバルト7水和物22.8g及び硫酸マンガン5水和物26.1gを秤量し、これらの全量を溶解させ、Ni:Co:Mnのモル比が3:3:4となる1.0Mの硫酸塩水溶液を作製し、これを原液3としたこと以外は、実施例1と同様にして、実施例9に係るリチウム遷移金属複合酸化物を作製した。実施例9において、水酸化物前駆体は、コアのNi:Co:Mnのモル比が7:1:2で、表面層における最表面のNi:Co:Mnのモル比が3:3:4であった。
(Example 9)
In the hydroxide precursor preparation step, 552.3 g of nickel sulfate hexahydrate, 84.4 g of cobalt sulfate heptahydrate and 72.4 g of manganese sulfate pentahydrate were weighed, and all of these were dissolved to dissolve Ni. A 1.0 M sulfate aqueous solution having a molar ratio of: Co: Mn of 7: 1: 1 was prepared, and this was used as the undiluted solution 1, and 65.1 g of manganese sulfate pentahydrate was weighed and the total amount thereof. A 0.10 M sulfate aqueous solution was prepared and used as the stock solution 2, and 21.3 g of nickel sulfate hexahydrate, 22.8 g of cobalt sulfate heptahydrate and manganese sulfate pentahydrate were prepared. Except for the fact that 26.1 g of the product was weighed and all of these were dissolved to prepare a 1.0 M sulfate aqueous solution having a Ni: Co: Mn molar ratio of 3: 3: 4, which was used as the undiluted solution 3. Made a lithium transition metal composite oxide according to Example 9 in the same manner as in Example 1. In Example 9, the hydroxide precursor has a core Ni: Co: Mn molar ratio of 7: 1: 2 and an outermost surface Ni: Co: Mn molar ratio of 3: 3: 4. Met.

(実施例10)
水酸化物前駆体作製工程において、硫酸ニッケル6水和物417.7g、硫酸コバルト7水和物178.7g及び硫酸マンガン5水和物114.9gを秤量し、これらの全量を溶解させ、Ni:Co:Mnのモル比が5:2:1.5となる1.0Mの硫酸塩水溶液を作製し、これを原液1としたこと、硫酸マンガン5水和物97.7gを秤量し、これらの全量を溶解させた0.15Mの硫酸塩水溶液を作製し、これを原液2としたこと、また、硫酸ニッケル6水和物10.7g、硫酸コバルト7水和物11.4g及び硫酸マンガン5水和物45.6gを秤量し、これらの全量を溶解させ、Ni:Co:Mnのモル比が1.5:1.5:7となる1.0Mの硫酸塩水溶液を作製し、これを原液3としたこと以外は、実施例1と同様にして、実施例10に係るリチウム遷移金属複合酸化物を作製した。実施例10において、水酸化物前駆体は、コアのNi:Co:Mnのモル比が5:2:3で、表面層における最表面のNi:Co:Mnのモル比が1.5:1.5:7であった。
(Example 10)
In the hydroxide precursor preparation step, 417.7 g of nickel sulfate hexahydrate, 178.7 g of cobalt sulfate heptahydrate and 114.9 g of manganese sulfate pentahydrate were weighed, and all of these were dissolved to dissolve Ni. A 1.0 M sulfate aqueous solution having a molar ratio of: Co: Mn of 5: 2: 1.5 was prepared, and this was used as the stock solution 1, and 97.7 g of manganese sulfate pentahydrate was weighed and these were used. A 0.15 M sulfate aqueous solution was prepared by dissolving the entire amount of the above, and this was used as the stock solution 2, and 10.7 g of nickel sulfate hexahydrate, 11.4 g of cobalt sulfate heptahydrate, and manganese sulfate 5 were prepared. Weigh 45.6 g of hydrate and dissolve all of them to prepare a 1.0 M sulfate aqueous solution having a Ni: Co: Mn molar ratio of 1.5: 1.5: 7. The lithium transition metal composite oxide according to Example 10 was prepared in the same manner as in Example 1 except that the undiluted solution 3 was used. In Example 10, the hydroxide precursor has a core Ni: Co: Mn molar ratio of 5: 2: 3, and the outermost surface Ni: Co: Mn molar ratio of 1.5: 1 in the surface layer. It was .5: 7.

(実施例11)
水酸化物前駆体作製工程において、硫酸ニッケル6水和物355.0g、硫酸コバルト7水和物189.8g及び硫酸マンガン5水和物162.8gを秤量し、これらの全量を溶解させ、Ni:Co:Mnのモル比が4:2:2となる1.0Mの硫酸塩水溶液を作製し、これを原液1としたこと、硫酸マンガン5水和物130.2gを秤量し、これらの全量を溶解させた0.20Mの硫酸塩水溶液を作製し、これを原液2としたこと、また、硫酸ニッケル6水和物7.1g、硫酸コバルト7水和物7.6g及び硫酸マンガン5水和物52.1gを秤量し、これらの全量を溶解させ、Ni:Co:Mnのモル比が1:1:8となる1.0Mの硫酸塩水溶液を作製し、これを原液3としたこと以外は、実施例1と同様にして、実施例11に係るリチウム遷移金属複合酸化物を作製した。実施例11において、水酸化物前駆体は、コアのNi:Co:Mnのモル比が4:2:4で、表面層における最表面のNi:Co:Mnのモル比が1:1:8であった。
(Example 11)
In the hydroxide precursor preparation step, 355.0 g of nickel sulfate hexahydrate, 189.8 g of cobalt sulfate heptahydrate and 162.8 g of manganese sulfate pentahydrate were weighed, and all of these were dissolved to dissolve Ni. A 1.0 M sulfate aqueous solution having a molar ratio of: Co: Mn of 4: 2: 2 was prepared, and this was used as the undiluted solution 1, and 130.2 g of manganese sulfate pentahydrate was weighed and the total amount thereof. A 0.20 M sulfate aqueous solution was prepared and used as the stock solution 2, and 7.1 g of nickel sulfate hexahydrate, 7.6 g of cobalt sulfate heptahydrate and manganese sulfate pentahydrate were prepared. 52.1 g of the product was weighed and all of these were dissolved to prepare a 1.0 M sulfate aqueous solution having a Ni: Co: Mn molar ratio of 1: 1: 8, except that this was used as the undiluted solution 3. Made a lithium transition metal composite oxide according to Example 11 in the same manner as in Example 1. In Example 11, the hydroxide precursor has a core Ni: Co: Mn molar ratio of 4: 2: 4 and an outermost surface Ni: Co: Mn molar ratio of 1: 1: 8. Met.

(比較例1)
水酸化物前駆体作製工程において、硫酸ニッケル6水和物434.7g、硫酸コバルト7水和物77.5g及び硫酸マンガン5水和物186.1gを秤量し、Ni:Co:Mnのモル比が6:1:2.8となる1.0Mの硫酸塩水溶液を作製し、これを原液1としたこと、硫酸マンガン5水和物13.0gを秤量し、これらの全量を溶解させた0.02Mの硫酸塩水溶液を作製し、これを原液2としたこと以外は、実施例1と同様にして、比較例1に係るリチウム遷移金属複合酸化物を作製した。
(Comparative Example 1)
In the hydroxide precursor preparation step, 434.7 g of nickel sulfate hexahydrate, 77.5 g of cobalt sulfate heptahydrate and 186.1 g of manganese sulfate pentahydrate were weighed, and the molar ratio of Ni: Co: Mn was measured. A 1.0 M aqueous sulfate solution having a ratio of 6: 1: 2.8 was prepared and used as the undiluted solution 1, and 13.0 g of manganese sulfate pentahydrate was weighed and all of these were dissolved. A lithium transition metal composite oxide according to Comparative Example 1 was prepared in the same manner as in Example 1 except that a 0.02M sulfate aqueous solution was prepared and used as the stock solution 2.

(比較例2)
水酸化物前駆体作製工程において、硫酸ニッケル6水和物448.4g、硫酸コバルト7水和物79.9g、硫酸マンガン5水和物195.4gを秤量し、これらの全量を溶解させ、Ni:Co:Mnのモル比が6:1:3.0となる1.0Mの硫酸塩水溶液を作製し、これを原液1としたこと、原液2を用いないで、原液1のみを滴下し、続いて原液3を滴下したこと以外は、実施例1と同様にして、比較例2に係るリチウム遷移金属複合酸化物を作製した。
(Comparative Example 2)
In the hydroxide precursor preparation step, 448.4 g of nickel sulfate hexahydrate, 79.9 g of cobalt sulfate heptahydrate, and 195.4 g of manganese sulfate pentahydrate were weighed, and all of these were dissolved to dissolve Ni. A 1.0 M sulfate aqueous solution having a molar ratio of: Co: Mn of 6: 1: 3.0 was prepared and used as the undiluted solution 1, and only the undiluted solution 1 was added dropwise without using the undiluted solution 2. Subsequently, the lithium transition metal composite oxide according to Comparative Example 2 was prepared in the same manner as in Example 1 except that the undiluted solution 3 was added dropwise.

(比較例3)
水酸化物前駆体作製工程において、硫酸ニッケル6水和物587.6g、硫酸コバルト7水和物104.7g及び硫酸マンガン5水和物22.5gを秤量し、Ni:Co:Mnのモル比が6:1:0.25となる1.0Mの硫酸塩水溶液を作製し、これを原液1としたこと、硫酸マンガン5水和物179.1gを秤量し、これらの全量を溶解させた0.275Mの硫酸塩水溶液を作製し、これを原液2としたこと以外は、実施例1と同様にして、比較例3に係るリチウム遷移金属複合酸化物を作製した。
(Comparative Example 3)
In the hydroxide precursor preparation step, 587.6 g of nickel sulfate hexahydrate, 104.7 g of cobalt sulfate heptahydrate and 22.5 g of manganese sulfate pentahydrate were weighed, and the molar ratio of Ni: Co: Mn was measured. A 1.0 M aqueous sulfate solution having a ratio of 6: 1: 0.25 was prepared, and this was used as the stock solution 1, and 179.1 g of manganese sulfate pentahydrate was weighed and all of these were dissolved. A lithium transition metal composite oxide according to Comparative Example 3 was prepared in the same manner as in Example 1 except that a 275 M aqueous sulfate solution was prepared and used as the stock solution 2.

(比較例4)
水酸化物前駆体作製工程において、原液1に硫酸マンガン5水和物を添加しないで、Ni:Co:Mnのモル比が6:1:0となる1.0Mの硫酸塩水溶液を作製し、これを原液1としたこと、硫酸マンガン5水和物195.4gを秤量し、これらの全量を溶解させた0.3Mの硫酸塩水溶液を作製し、これを原液2としたこと以外は、実施例1と同様にして、比較例4に係るリチウム遷移金属複合酸化物を作製した。
(Comparative Example 4)
In the hydroxide precursor preparation step, a 1.0 M sulfate aqueous solution having a Ni: Co: Mn molar ratio of 6: 1: 0 was prepared without adding manganese sulfate pentahydrate to the stock solution 1. This was used as the undiluted solution 1, and 195.4 g of manganese sulfate pentahydrate was weighed to prepare a 0.3 M sulfate aqueous solution in which all of these were dissolved, and this was carried out except that the undiluted solution 2 was used. The lithium transition metal composite oxide according to Comparative Example 4 was prepared in the same manner as in Example 1.

(比較例5)
水酸化物前駆体作製工程において、硫酸ニッケル6水和物292.4g、硫酸コバルト7水和物268.0g及び硫酸マンガン5水和物153.2gを秤量し、これらの全量を溶解させ、Ni:Co:Mnのモル比が3.5:3:2となる1.0Mの硫酸塩水溶液を作製し、これを原液1としたこと、硫酸マンガン5水和物97.7gを秤量し、これらの全量を溶解させた0.15Mの硫酸塩水溶液を作製し、これを原液2としたこと以外は、実施例1と同様にして、比較例5に係るリチウム遷移金属複合酸化物を作製した。比較例5において、水酸化物前駆体は、コアのNi:Co:Mnのモル比が3.5:3:3.5で、表面層における最表面のNi:Co:Mnのモル比が2:2:6であった。
(Comparative Example 5)
In the hydroxide precursor preparation step, 292.4 g of nickel sulfate hexahydrate, 268.0 g of cobalt sulfate heptahydrate and 153.2 g of manganese sulfate pentahydrate were weighed, and all of these were dissolved to dissolve Ni. A 1.0 M aqueous sulfate solution having a molar ratio of: Co: Mn of 3.5: 3: 2 was prepared, and this was used as the undiluted solution 1, and 97.7 g of manganese sulfate pentahydrate was weighed and these. A 0.15 M sulfate aqueous solution in which the entire amount of the above was dissolved was prepared, and the lithium transition metal composite oxide according to Comparative Example 5 was prepared in the same manner as in Example 1 except that this was used as the stock solution 2. In Comparative Example 5, the hydroxide precursor had a core Ni: Co: Mn molar ratio of 3.5: 3: 3.5 and an outermost surface Ni: Co: Mn molar ratio of 2 in the surface layer. : It was 2: 6.

(比較例6)
水酸化物前駆体作製工程において、硫酸ニッケル6水和物266.3g、硫酸コバルト7水和物284.8g及び硫酸マンガン5水和物162.8gを秤量し、これらの全量を溶解させ、Ni:Co:Mnのモル比が3:3:2となる1.0Mの硫酸塩水溶液を作製し、これを原液1としたこと、硫酸マンガン5水和物130.2gを秤量し、これらの全量を溶解させた0.20Mの硫酸塩水溶液を作製し、これを原液2としたこと以外は、実施例1と同様にして、比較例6に係るリチウム遷移金属複合酸化物を作製した。比較例6において、水酸化物前駆体は、コアのNi:Co:Mnのモル比が3:3:4で、表面層における最表面のNi:Co:Mnのモル比が2:2:6であった。
(Comparative Example 6)
In the hydroxide precursor preparation step, 266.3 g of nickel sulfate hexahydrate, 284.8 g of cobalt sulfate heptahydrate and 162.8 g of manganese sulfate pentahydrate were weighed, and all of these were dissolved to dissolve Ni. A 1.0 M aqueous sulfate solution having a molar ratio of: Co: Mn of 3: 3: 2 was prepared and used as the undiluted solution 1, and 130.2 g of manganese sulfate pentahydrate was weighed and the total amount thereof. A 0.20 M sulfate aqueous solution was prepared by dissolving the above, and the lithium transition metal composite oxide according to Comparative Example 6 was prepared in the same manner as in Example 1 except that this was used as the stock solution 2. In Comparative Example 6, the hydroxide precursor had a core Ni: Co: Mn molar ratio of 3: 3: 4 and an outermost surface Ni: Co: Mn molar ratio of 2: 2: 6. Met.

(比較例7)
水酸化物前駆体作製工程において、硫酸ニッケル6水和物635.3g、硫酸コバルト7水和物40.0g及び硫酸マンガン5水和物34.3gを秤量し、これらの全量を溶解させ、Ni:Co:Mnのモル比が8.5:0.5:0.5となる1.0Mの硫酸塩水溶液を作製し、これを原液1としたこと以外は、実施例1と同様にして、比較例7に係るリチウム遷移金属複合酸化物を作製した。比較例7において、水酸化物前駆体は、コアのNi:Co:Mnのモル比が8.5:0.5:1で、表面層における最表面のNi:Co:Mnのモル比が2:2:6であった。
(Comparative Example 7)
In the hydroxide precursor preparation step, 635.3 g of nickel sulfate hexahydrate, 40.0 g of cobalt sulfate heptahydrate and 34.3 g of manganese sulfate pentahydrate were weighed, and all of these were dissolved to dissolve Ni. A 1.0 M sulfate aqueous solution having a molar ratio of: Co: Mn of 8.5: 0.5: 0.5 was prepared, and this was used as the undiluted solution 1 in the same manner as in Example 1. A lithium transition metal composite oxide according to Comparative Example 7 was prepared. In Comparative Example 7, the hydroxide precursor had a core Ni: Co: Mn molar ratio of 8.5: 0.5: 1 and an outermost surface Ni: Co: Mn molar ratio of 2 in the surface layer. : It was 2: 6.

(比較例8)
水酸化物前駆体作製工程において、硫酸ニッケル6水和物655.4g、硫酸コバルト7水和物38.9g、硫酸マンガン5水和物16.7gを秤量し、これらの全量を溶解させ、Ni:Co:Mnのモル比が9:0.5:0.25となる1.0Mの硫酸塩水溶液を作製し、これを原液1としたこと、硫酸マンガン5水和物16.3gを秤量し、これらの全量を溶解させた0.025Mの硫酸塩水溶液を作製し、これを原液2としたこと以外は、実施例1と同様にして、比較例8に係るリチウム遷移金属複合酸化物を作製した。比較例8において、水酸化物前駆体は、コアのNi:Co:Mnのモル比が9:0.5:0.5で、表面層における最表面のNi:Co:Mnのモル比が2:2:6であった。
(Comparative Example 8)
In the hydroxide precursor preparation step, 655.4 g of nickel sulfate hexahydrate, 38.9 g of cobalt sulfate heptahydrate, and 16.7 g of manganese sulfate pentahydrate were weighed, and all of these were dissolved to dissolve Ni. A 1.0 M aqueous sulfate solution having a molar ratio of: Co: Mn of 9: 0.5: 0.25 was prepared, and this was used as the undiluted solution 1, and 16.3 g of manganese sulfate pentahydrate was weighed. , A 0.025 M sulfate aqueous solution in which all of these was dissolved was prepared, and the lithium transition metal composite oxide according to Comparative Example 8 was prepared in the same manner as in Example 1 except that this was used as the stock solution 2. bottom. In Comparative Example 8, the hydroxide precursor has a core Ni: Co: Mn molar ratio of 9: 0.5: 0.5 and an outermost surface Ni: Co: Mn molar ratio of 2 in the surface layer. : It was 2: 6.

(比較例9)
硫酸ニッケル6水和物319.5g、硫酸コバルト7水和物75.9g、硫酸マンガン5水和物293.1gを秤量し、これらの全量を溶解させ、Ni:Co:Mnのモル比が4.5:1:4.5となる1.0Mの硫酸塩水溶液を作製し、これを原液3としたこと以外は、実施例4と同様にして、比較例9に係るリチウム遷移金属複合酸化物を作製した。
(Comparative Example 9)
Weighing 319.5 g of nickel sulfate hexahydrate, 75.9 g of cobalt sulfate heptahydrate, and 293.1 g of manganese sulfate pentahydrate, all of these were dissolved, and the molar ratio of Ni: Co: Mn was 4. .5: The lithium transition metal composite oxide according to Comparative Example 9 in the same manner as in Example 4 except that a 1.0 M sulfate aqueous solution having a ratio of 1: 4.5 was prepared and used as the stock solution 3. Was produced.

(比較例10)
硫酸ニッケル6水和物355.0g、硫酸コバルト7水和物75.9g、硫酸マンガン5水和物260.5gを秤量し、これらの全量を溶解させ、Ni:Co:Mnのモル比が5:1:4となる1.0Mの硫酸塩水溶液を作製し、これを原液3としたこと以外は、実施例4と同様にして、比較例10に係るリチウム遷移金属複合酸化物を作製した。
(Comparative Example 10)
Weighing 355.0 g of nickel sulfate hexahydrate, 75.9 g of cobalt sulfate heptahydrate, and 260.5 g of manganese sulfate pentahydrate, all of them were dissolved, and the molar ratio of Ni: Co: Mn was 5. A 1.0 M sulfate aqueous solution having a ratio of 1: 4 was prepared, and the lithium transition metal composite oxide according to Comparative Example 10 was prepared in the same manner as in Example 4 except that this was used as the stock solution 3.

(比較例11)
硫酸ニッケル6水和物426.0g、硫酸コバルト7水和物75.9g、硫酸マンガン5水和物195.4gを秤量し、これらの全量を溶解させ、Ni:Co:Mnのモル比が6:1:3となる1.0Mの硫酸塩水溶液を作製し、これを原液3としたこと以外は、実施例4と同様にして、比較例11に係るリチウム遷移金属複合酸化物を作製した。
(Comparative Example 11)
426.0 g of nickel sulfate hexahydrate, 75.9 g of cobalt sulfate heptahydrate, and 195.4 g of manganese sulfate pentahydrate were weighed and all of them were dissolved, and the molar ratio of Ni: Co: Mn was 6. A 1.0 M sulfate aqueous solution having a ratio of 1: 3 was prepared, and the lithium transition metal composite oxide according to Comparative Example 11 was prepared in the same manner as in Example 4 except that this was used as the stock solution 3.

(比較例12)
硫酸ニッケル6水和物35.5g、硫酸コバルト7水和物75.9g、硫酸マンガン5水和物553.6gを秤量し、これらの全量を溶解させ、Ni:Co:Mnのモル比が0.5:1:8.5となる1.0Mの硫酸塩水溶液を作製し、これを原液3としたこと以外は、実施例4と同様にして、比較例12に係るリチウム遷移金属複合酸化物を作製した。
(Comparative Example 12)
Weighing 35.5 g of nickel sulfate hexahydrate, 75.9 g of cobalt sulfate heptahydrate, and 553.6 g of manganese sulfate pentahydrate, all of these were dissolved, and the molar ratio of Ni: Co: Mn was 0. The lithium transition metal composite oxide according to Comparative Example 12 was prepared in the same manner as in Example 4 except that a 1.0 M sulfate aqueous solution having a ratio of .5: 1: 8.5 was prepared and used as the stock solution 3. Was produced.

(比較例13)
硫酸コバルト7水和物75.9g、硫酸マンガン5水和物586.1gを秤量し、これらの全量を溶解させ、Ni:Co:Mnのモル比が0:1:9となる1.0Mの硫酸塩水溶液を作製し、これを原液3としたこと以外は、実施例4と同様にして、比較例13に係るリチウム遷移金属複合酸化物を作製した。
(Comparative Example 13)
75.9 g of cobalt sulfate heptahydrate and 586.1 g of manganese sulfate pentahydrate are weighed and all of them are dissolved to obtain a molar ratio of Ni: Co: Mn of 1.0 M. A lithium transition metal composite oxide according to Comparative Example 13 was prepared in the same manner as in Example 4 except that an aqueous sulfate solution was prepared and used as the stock solution 3.

(コア及び表面層のNi濃度の測定)
実施例1〜11及び比較例1〜13に係るそれぞれのリチウム遷移金属複合酸化物に対して、走査型電子顕微鏡(SEM)(JEOL社製、型番JSM-6360)及びこれに付属するエネルギー分散型X線分析(EDX:Energy dispersive X-ray spectrometry)装置(以下「SEM−EDX装置」ともいう)を用いて、次の手順により、粒子の表面層からコアにかけての金属組成比率を測定した。
(Measurement of Ni concentration in core and surface layer)
For each of the lithium transition metal composite oxides according to Examples 1 to 11 and Comparative Examples 1 to 13, a scanning electron microscope (SEM) (manufactured by JEOL, model number JSM-6360) and an energy dispersive type attached thereto. Using an X-ray analysis (EDX: Energy dispersive X-ray spectroscopy) device (hereinafter, also referred to as “SEM-EDX device”), the metal composition ratio from the surface layer to the core of the particles was measured by the following procedure.

アクリル樹脂製のリング(外径10mm、内径8mm)内に、測定対象とするリチウム遷移金属複合酸化物の粒子をスパテラにて適量採取して投入し、さらに硬化用二液性エポキシ樹脂を流し込んで硬化させた。次に、研磨機(Wingo Seiki 社製 GPM GRINDING & POLISHING)とエミリー研磨紙(#180)を用いて、前記粒子の断面が出るように研磨し、最終的にエミリー研磨紙(#1000)を用いて表面研磨を行った。研磨を行った表面に白金蒸着を行い、前記SEM−EDX装置にセットした。分析位置のワーキングディスタンスは10mmとし、電子銃の加速電圧は15kVとした。SEM観察により、断面観察に適した、粒子の中心を含む断面が観察表面に露出している粒子を選択した。分析対象元素はCo、Ni及びMnとした。図3に示すように、粒子の中心をPoint 0、粒子の表面をPoint 10として測定点を10等分し、Point 0からPoint 10までの各測定点において、Co、Ni及びMnのモル濃度の合計に対するCo、Ni及びMnのそれぞれのモル濃度の比率を算出した。そして、Point 0からPoint 9をコア、Point 9からPoint 10を表面層として、それぞれのモル濃度を平均し、コア及び表面層のCo、Ni及びMnのモル濃度を求めた。 In a ring made of acrylic resin (outer diameter 10 mm, inner diameter 8 mm), an appropriate amount of lithium transition metal composite oxide particles to be measured is collected by a spatula and put into the ring, and a two-component epoxy resin for curing is further poured. It was cured. Next, using a polishing machine (Wingo Seiki GPM GRINDING & POLISHING) and Emily polishing paper (# 180), polish so that the cross section of the particles appears, and finally using Emily polishing paper (# 1000). The surface was polished. Platinum was vapor-deposited on the polished surface and set in the SEM-EDX apparatus. The working distance of the analysis position was 10 mm, and the acceleration voltage of the electron gun was 15 kV. By SEM observation, particles having a cross section including the center of the particles exposed on the observation surface, which are suitable for cross-section observation, were selected. The elements to be analyzed were Co, Ni and Mn. As shown in FIG. 3, the measurement points are divided into 10 equal parts with the center of the particle as Point 0 and the outermost surface of the particle as Point 10, and the molar concentrations of Co, Ni and Mn at each measurement point from Point 0 to Point 10 The ratio of the molar concentrations of Co, Ni and Mn to the total of the above was calculated. Then, with Point 0 to Point 9 as the core and Point 9 to Point 10 as the surface layer, the molar concentrations of each were averaged to determine the molar concentrations of Co, Ni, and Mn of the core and the surface layer.

(粒子径の測定)
実施例1〜11及び比較例1〜13に係るリチウム遷移金属複合酸化物は、次の条件及び手順に沿って粒度分布測定を行った。測定装置には日機装社製Microtrac(型番:MT3000)を用いた。前記測定装置は、光学台、試料供給部及び制御ソフトを搭載したコンピュータからなり、光学台にはレーザー光透過窓を備えた湿式セルが設置される。測定原理は、測定対象試料が分散溶媒中に分散している分散液が循環している湿式セルにレーザー光を照射し、測定試料からの散乱光分布を粒度分布に変換する方式である。前記分散液は試料供給部に蓄えられ、ポンプによって湿式セルに循環供給される。前記試料供給部は、常に超音波振動が加えられている。分散溶媒として水を用いた。測定制御ソフトにはMicrotrac DHS for Win98(MT3000)を用いた。前記測定装置に設定入力する「物質情報」については、溶媒の「屈折率」として1.33を設定し、「透明度」として「透過(TRANSPARENT)」を選択し、「球形粒子」として「非球形」を選択した。試料の測定に先立ち、「Set Zero」操作を行う。「Set Zero」操作は、粒子からの散乱光以外の外乱要素(ガラス、ガラス壁面の汚れ、ガラス凸凹など)が後の測定に与える影響を差し引くための操作であり、試料供給部に分散溶媒である水のみを入れ、湿式セルに分散溶媒である水のみが循環している状態でバックグラウンド測定を行い、バックグラウンドデータをコンピュータに記憶させる。続いて「Sample LD(Sample Loading)」操作を行う。Sample LD操作は、測定時に湿式セルに循環供給される分散液中の試料濃度を最適化するための操作であり、測定制御ソフトの指示に従って試料供給部に測定対象試料を手動で最適量に達するまで投入する操作である。続いて、「測定」ボタンを押すことで測定操作が行われる。前記測定操作を2回繰り返し、その平均値として測定結果が制御コンピュータから出力される。測定結果は、粒度分布ヒストグラム、並びに、D10、D50及びD90の各値(D10、D50及びD90は、2次粒子の粒度分布における累積体積がそれぞれ10%、50%及び90%となる粒度)として取得される。測定されたD50は、10μmであった。
(Measurement of particle size)
The particle size distribution of the lithium transition metal composite oxides according to Examples 1 to 11 and Comparative Examples 1 to 13 was measured according to the following conditions and procedures. A Microtrac (model number: MT3000) manufactured by Nikkiso Co., Ltd. was used as the measuring device. The measuring device comprises an optical table, a sample supply unit, and a computer equipped with control software, and a wet cell equipped with a laser light transmitting window is installed in the optical table. The measurement principle is a method in which a wet cell in which a dispersion liquid in which a measurement target sample is dispersed in a dispersion solvent circulates is irradiated with laser light, and the scattered light distribution from the measurement sample is converted into a particle size distribution. The dispersion is stored in the sample supply section and circulated and supplied to the wet cell by a pump. Ultrasonic vibration is constantly applied to the sample supply unit. Water was used as the dispersion solvent. Microtrac DHS for Win98 (MT3000) was used as the measurement control software. For the "substance information" to be set and input to the measuring device, 1.33 is set as the "refractive index" of the solvent, "TRANSPARENT" is selected as the "transparency", and "non-spherical" is selected as the "spherical particle". Selected. Perform the "Set Zero" operation prior to sample measurement. The "Set Zero" operation is an operation for subtracting the influence of disturbance elements (glass, dirt on the glass wall surface, glass unevenness, etc.) other than the scattered light from the particles on the subsequent measurement, and is performed by using a dispersion solvent in the sample supply section. A background measurement is performed in a state where only a certain amount of water is put in and only water, which is a dispersion solvent, is circulated in the wet cell, and the background data is stored in the computer. Then, perform the "Sample LD (Sample Loading)" operation. The Sample LD operation is an operation for optimizing the sample concentration in the dispersion liquid that is circulated and supplied to the wet cell at the time of measurement, and manually reaches the optimum amount of the sample to be measured in the sample supply unit according to the instruction of the measurement control software. It is an operation to put in. Then, the measurement operation is performed by pressing the "measurement" button. The measurement operation is repeated twice, and the measurement result is output from the control computer as the average value. The measurement results are based on the particle size distribution histogram and the respective values of D10, D50 and D90 (D10, D50 and D90 have particle sizes of 10%, 50% and 90%, respectively, in the particle size distribution of the secondary particles). To be acquired. The measured D50 was 10 μm.

(リチウム二次電池の作製及び評価)
実施例1〜11及び比較例1〜13に係るリチウム遷移金属複合酸化物をそれぞれリチウム二次電池用正極活物質として用いて、以下の手順でリチウム二次電池を作製し、電池特性を評価した。
(Manufacturing and evaluation of lithium secondary batteries)
Using the lithium transition metal composite oxides according to Examples 1 to 11 and Comparative Examples 1 to 13 as positive electrode active materials for lithium secondary batteries, lithium secondary batteries were prepared by the following procedure, and the battery characteristics were evaluated. ..

N−メチルピロリドンを分散媒とし、活物質、アセチレンブラック(AB)及びポリフッ化ビニリデン(PVdF)が質量比90:5:5の割合で混練分散されている塗布用ペーストを作製した。該塗布ペーストを厚さ20μmのアルミニウム箔集電体の片方の面に塗布し、正極板を作製した。なお、全ての実施例及び比較例に係るリチウム二次電池同士で試験条件が同一になるように、一定面積当たりに塗布されている活物質の質量及び塗布厚みを統一した。 Using N-methylpyrrolidone as a dispersion medium, a coating paste in which the active material, acetylene black (AB) and polyvinylidene fluoride (PVdF) were kneaded and dispersed at a mass ratio of 90: 5: 5 was prepared. The coating paste was applied to one surface of an aluminum foil current collector having a thickness of 20 μm to prepare a positive electrode plate. The mass and coating thickness of the active material applied per fixed area were unified so that the test conditions would be the same for the lithium secondary batteries according to all the examples and comparative examples.

正極の単独挙動を正確に観察する目的のため、対極、即ち負極には金属リチウムをニッケル箔集電体に密着させて用いた。ここで、リチウム二次電池の容量が負極によって制限されないよう、負極には十分な量の金属リチウムを配置した。 For the purpose of accurately observing the single behavior of the positive electrode, metallic lithium was used in close contact with the nickel foil current collector for the counter electrode, that is, the negative electrode. Here, a sufficient amount of metallic lithium was arranged on the negative electrode so that the capacity of the lithium secondary battery was not limited by the negative electrode.

電解液として、エチレンカーボネート(EC)/エチルメチルカーボネート(EMC)/ジメチルカーボネート(DMC)が体積比6:7:7である混合溶媒に濃度が1mol/lとなるようにLiPFを溶解させた溶液を用いた。セパレータとして、ポリアクリレートで表面改質したポリプロピレン製の微孔膜を用いた。外装体には、ポリエチレンテ
レフタレート(15μm)/アルミニウム箔(50μm)/金属接着性ポリプロピレンフィルム(50μm)からなる金属樹脂複合フィルムを用い、正極端子及び負極端子の開放端部が外部露出するように電極を収納し、前記金属樹脂複合フィルムの内面同士が向かい合った融着代を注液孔となる部分を除いて気密封止し、前記電解液を注液後、注液孔を封止した。
As the electrolytic solution, LiPF 6 was dissolved in a mixed solvent having an ethylene carbonate (EC) / ethyl methyl carbonate (EMC) / dimethyl carbonate (DMC) volume ratio of 6: 7: 7 so as to have a concentration of 1 mol / l. The solution was used. As a separator, a polypropylene microporous membrane surface-modified with polyacrylate was used. For the exterior body, a metal resin composite film made of polyethylene terephthalate (15 μm) / aluminum foil (50 μm) / metal adhesive polypropylene film (50 μm) is used, and electrodes are used so that the open ends of the positive electrode terminal and the negative electrode terminal are exposed to the outside. Was sealed, and the fusion allowance in which the inner surfaces of the metal resin composite film faced each other was hermetically sealed except for the portion to be the liquid injection hole. After the electrolytic solution was injected, the liquid injection hole was sealed.

以上の手順にて作製されたリチウム二次電池は、25℃の下、初期充放電工程に供した。充電は、電流0.1CmA、電圧4.6Vの定電流定電圧充電とし、充電終止条件は電流値が1/6に減衰した時点とした。放電は、電流0.1CmA、終止電圧2.0Vの定電流放電とした。この充放電を2サイクル行った。ここで、充電後及び放電後にそれぞれ30分の休止過程を設けた。 The lithium secondary battery produced by the above procedure was subjected to an initial charge / discharge step at 25 ° C. Charging was a constant current constant voltage charging with a current of 0.1 CmA and a voltage of 4.6 V, and the charging termination condition was the time when the current value was attenuated to 1/6. The discharge was a constant current discharge with a current of 0.1 CmA and a final voltage of 2.0 V. This charge / discharge was performed for 2 cycles. Here, a pause process of 30 minutes was provided after charging and after discharging.

(半値幅の測定)
実施例1〜11及び比較例1〜13に係るリチウム遷移金属複合酸化物は、エックス線回折装置(Rigaku社製、型名:MiniFlex II)を用いて半値幅の測定を行った。なお、本願明細書において、半値幅の測定は、次の条件及び手順に沿って行うものとする。
線源はCuKα、加速電圧及び電流はそれぞれ30kV及び15mAとする。サンプリング幅は0.01deg、走査時間は14分(スキャンスピードは5.0)、発散スリット幅は0.625deg、受光スリット幅は開放、散乱スリットは8.0mmとする。得られたエックス線回折データについて、Kα2に由来するピークを除去せず、前記エックス線回折装置の付属ソフトである「PDXL」を用いて、空間群R3−mでは(003)面に指数付けされる、エックス線回折図上2θ=18.6°±1°に存在する回折ピークについての半値幅F(003)、及び、(104)面に指数付けされる、エックス線回折図上2θ=44±1°に存在する回折ピークについて半値幅F(104)を決定する。
F(003)/F(104)の充電末/放電末比率は、次のようにして求めた。上記の初期充放電工程を経た電池について、充電電圧を4.45Vとして電流0.1CmAでの定電流充電を行い、電流値が0.01CmAに減少するまで定電圧充電を行い、充電末状態とした。また、上記の初期充放電工程を経た別の電池について、充電電圧を4.45Vとして電流0.1CmAでの定電流充電を行った後、30分の休止をはさんで0.1CmAにて2.0Vに至るまで定電流放電を行い、放電末状態とした。これらの電池を解体し、取り出した正極板をジメチルカーボネートを用いて十分洗浄を行い、室温にて一昼夜の乾燥後、合剤を電極から取り出し、瑪瑙乳鉢を用いて凝集した粉体をほぐした。得られた合剤粉末を上記エックス線測定に供した。充電末状態とした電池から採取した合剤粉末について得られたエックス線回折図から求めた半値幅F(003)と半値幅F(104)の比率である半値幅比率F(003)/F(104)の値を、放電末状態とした電池から採取した合剤粉末について得られたエックス線回折図から求めた半値幅比率F(003)/F(104)の値で除した値をF(003)/F(104)の充電末/放電末比率とした。
また、全ての実施例及び比較例のリチウム遷移金属複合酸化物は、六方晶構造を有することを確認した。
本願明細書において、電極は、上記の手順に沿って、放電末状態及び充電末状態に調整するものとする。但し、上記実施例では、金属リチウム電極を負極に用いた電池を放電末状態又は充電末状態とした後に電池を解体して電極を取り出したが、電池を解体して電極を取り出した後に、金属リチウム電極を対極とした電池を組立ててから、上記の手順に沿って、放電末状態及び充電末状態に調整してもよい。
(Measurement of half width)
The half-value width of the lithium transition metal composite oxide according to Examples 1 to 11 and Comparative Examples 1 to 13 was measured using an X-ray diffractometer (manufactured by Rigaku, model name: MiniFlex II). In the specification of the present application, the full width at half maximum shall be measured according to the following conditions and procedures.
The radiation source is CuKα, and the acceleration voltage and current are 30 kV and 15 mA, respectively. The sampling width is 0.01 deg, the scanning time is 14 minutes (scan speed is 5.0), the divergent slit width is 0.625 deg, the light receiving slit width is open, and the scattering slit is 8.0 mm. The obtained X-ray diffraction data is indexed on the (003) plane in the space group R3-m by using "PDXL", which is an accessory software of the X-ray diffractometer, without removing the peak derived from Kα2. Half-value width F (003) for the diffraction peak existing at 2θ = 18.6 ° ± 1 ° on the X-ray diffraction diagram, and 2θ = 44 ± 1 ° on the X-ray diffraction diagram indexed on the (104) plane. The half-value width F (104) is determined for the existing diffraction peak.
The charge-end / discharge-end ratio of F (003) / F (104) was determined as follows. The battery that has undergone the above initial charge / discharge process is charged with a constant current at a current of 0.1 CmA with a charging voltage of 4.45 V, and is charged with a constant voltage until the current value decreases to 0.01 CmA. bottom. Further, another battery that has undergone the above initial charge / discharge process is charged at a constant current of 0.1 CmA with a charging voltage of 4.45 V, and then charged at 0.1 CmA with a 30-minute pause. A constant current discharge was performed up to 0.0 V, and the state was set to the end of discharge state. These batteries were disassembled, the positive electrode plates taken out were thoroughly washed with dimethyl carbonate, dried at room temperature for a whole day and night, the mixture was taken out from the electrodes, and the aggregated powder was loosened using an agate mortar. The obtained mixture powder was subjected to the above-mentioned X-ray measurement. Half-price width ratio F (003) / F (104), which is the ratio of half-price width F (003) and half-price width F (104) obtained from the X-ray diffraction pattern obtained for the mixture powder collected from the battery in the end-charged state. ) Is divided by the value of the half-value width ratio F (003) / F (104) obtained from the X-ray diffraction pattern obtained for the mixture powder collected from the battery in the end-discharged state, and the value is F (003). The ratio of charge end / discharge end of / F (104) was used.
Moreover, it was confirmed that the lithium transition metal composite oxides of all the examples and comparative examples had a hexagonal structure.
In the present specification, the electrodes shall be adjusted to the end-of-discharge state and the end-of-charge state according to the above procedure. However, in the above embodiment, the battery using the metal lithium electrode as the negative electrode is put into a discharge end state or a charge end state, and then the battery is disassembled and the electrode is taken out. However, after the battery is disassembled and the electrode is taken out, the metal is used. After assembling the battery with the lithium electrode as the counter electrode, it may be adjusted to the end-discharge state and the end-charge state according to the above procedure.

(充放電サイクル試験)
続いて、30サイクルの充放電サイクル試験を行った。充電は、電流1CmA、電圧4.45Vの定電流定電圧充電とし、充電終止条件は電流値が1/6に減衰した時点とした
。放電は、電流1CmA、終止電圧2.0Vの定電流放電とした。ここで、充電後及び放電後にそれぞれ10分の休止過程を設けた。
(Charge / discharge cycle test)
Subsequently, a 30-cycle charge / discharge cycle test was performed. Charging was a constant current constant voltage charge with a current of 1 CmA and a voltage of 4.45 V, and the charge termination condition was the time when the current value was attenuated to 1/6. The discharge was a constant current discharge with a current of 1 CmA and a final voltage of 2.0 V. Here, a rest process of 10 minutes was provided after charging and after discharging.

(初期放電容量及び容量維持率)
上記充放電サイクル試験における1サイクル目の放電容量を「初期放電容量(mAh)」として記録した。また、前記「初期放電容量(mAh)」に対する30サイクル目の放電容量の百分率を算出し、「容量維持率(%)」とした。
(Initial discharge capacity and capacity retention rate)
The discharge capacity of the first cycle in the charge / discharge cycle test was recorded as "initial discharge capacity (mAh)". Further, the percentage of the discharge capacity at the 30th cycle with respect to the "initial discharge capacity (mAh)" was calculated and used as the "capacity maintenance rate (%)".

実施例1〜11及び比較例1〜13に係るリチウム遷移金属複合酸化物のF(003)/F(104)の充電末/放電末比率、コア及び表面層における最表面の組成、作製方法、上記のリチウム遷移金属複合酸化物をそれぞれ正極活物質として用いたリチウム二次電池の試験結果を表1に示す。 Charge / discharge end ratio of F (003) / F (104) of lithium transition metal composite oxide according to Examples 1 to 11 and Comparative Examples 1 to 13, composition of outermost surface in core and surface layer, production method, Table 1 shows the test results of a lithium secondary battery using each of the above lithium transition metal composite oxides as a positive electrode active material.

Figure 0006927367
Figure 0006927367

表1より、コア及び表面層を有し、前記コアにおける遷移金属(Me)中のNiのモル比Ni/Meが0.4≦Ni/Me≦0.8、前記表面層における最表面の遷移金属(Me)中のモル比Ni/Meが0.1≦Ni/Me≦0.4であり、F(003)/F(104)の充電末/放電末比率が0.9〜1.1の間であるリチウム遷移金属複合酸化物を、正極活物質とした実施例1〜11のリチウム二次電池は、放電容量が高く、容量維持率も大きいことが分かる。 From Table 1, it has a core and a surface layer, and the molar ratio Ni / Me of Ni in the transition metal (Me) in the core is 0.4 ≦ Ni / Me ≦ 0.8, and the transition of the outermost surface in the surface layer. The molar ratio Ni / Me in the metal (Me) is 0.1 ≦ Ni / Me ≦ 0.4, and the charge-end / discharge-end ratio of F (003) / F (104) is 0.9 to 1.1. It can be seen that the lithium secondary batteries of Examples 1 to 11 in which the lithium transition metal composite oxide between the two is used as the positive electrode active material have a high discharge capacity and a large capacity retention rate.

比較例1及び2は、原液1のMnの比率が大きく、原液2のMnの比率が小さいから、Mnについて原子レベルでの均一性が高い従来の製造条件であり、充電末状態のF(003)/F(104)と放電末状態のF(003)/F(104)の比率(結晶の異方性ひずみの変化の度合い)は1からの乖離が大きく(0.9未満)、放電容量は低い。
一方、比較例3及び4は、原液1のMnの比率が小さく、原液2のMnの比率が大きいから、Mnについて原子レベルでの均一性を相当程度に乱した製造条件であり、充電末状態のF(003)/F(104)と放電末状態のF(003)/F(104)の比率(結晶の異方性ひずみの変化の度合い)はやはり1からの乖離が大きくなり(1.1超)、放電容量が低くなる。
これに対して、実施例1〜11のように、コアの前駆体を作製する場合に、原液1と原液2のMnの比率を制御することにより、Mnについて原子レベルでの均一性の乱れ方が適切になり、充電末状態のF(003)/F(104)と放電末状態のF(003)/F(104)の比率(結晶の異方性ひずみの変化の度合い)が0.9〜1.1の間になり、放電容量が高くなると推定される。
Comparative Examples 1 and 2 are conventional production conditions in which the Mn ratio of the undiluted solution 1 is large and the Mn ratio of the undiluted solution 2 is small, and therefore the uniformity of Mn at the atomic level is high. ) / F (104) and F (003) / F (104) in the end-of-discharge state (degree of change in the anisotropic strain of the crystal) has a large deviation from 1 (less than 0.9), and the discharge capacity. Is low.
On the other hand, in Comparative Examples 3 and 4, since the Mn ratio of the undiluted solution 1 is small and the Mn ratio of the undiluted solution 2 is large, the manufacturing conditions are such that the uniformity of Mn at the atomic level is considerably disturbed. The ratio of F (003) / F (104) to F (003) / F (104) in the end-of-discharge state (degree of change in the anisotropic strain of the crystal) also has a large deviation from 1 (1. 1), the discharge capacity becomes low.
On the other hand, when the precursor of the core is prepared as in Examples 1 to 11, by controlling the ratio of Mn of the stock solution 1 and the stock solution 2, the uniformity of Mn at the atomic level is disturbed. Is appropriate, and the ratio of F (003) / F (104) in the end-of-charge state to F (003) / F (104) in the end-of-discharge state (degree of change in the anisotropic strain of the crystal) is 0.9. It is estimated that the discharge capacity will increase between ~ 1.1.

比較例5及び6は、コアのNi/Meモル比が0.4未満であり、放電容量が低く、比較例7及び8は、コアのNi/Meモル比が0.8を超え、放電容量は高いが、容量維持率が小さい。
また、比較例9〜11は、表面層における最表面のNi/Meモル比が0.4を超え、比較例12及び13は、0.1未満であり、いずれも、放電容量は高いが、容量維持率が小さい。
これに対して、実施例1〜11のように、コアのNi/Meモル比が0.4〜0.8、表面層における最表面のNi/Meモル比が0.1〜0.4のリチウム遷移金属複合酸化物を、正極活物質とすることにより、放電容量が高くなり、容量維持率も大きくなる。
Comparative Examples 5 and 6 have a core Ni / Me molar ratio of less than 0.4 and a low discharge capacity, and Comparative Examples 7 and 8 have a core Ni / Me molar ratio of more than 0.8 and a discharge capacity. Is high, but the capacity retention rate is small.
Further, in Comparative Examples 9 to 11, the Ni / Me molar ratio on the outermost surface in the surface layer was more than 0.4, and in Comparative Examples 12 and 13, it was less than 0.1. The capacity retention rate is small.
On the other hand, as in Examples 1 to 11, the Ni / Me molar ratio of the core is 0.4 to 0.8, and the Ni / Me molar ratio of the outermost surface in the surface layer is 0.1 to 0.4. By using the lithium transition metal composite oxide as the positive electrode active material, the discharge capacity is increased and the capacity retention rate is also increased.

(符号の説明)
1 リチウム二次電池
2 電極群
3 電池容器
4 正極端子
4’ 正極リード
5 負極端子
5’ 負極リード
20 蓄電ユニット
30 蓄電装置
(Explanation of code)
1 Lithium secondary battery 2 Electrode group 3 Battery container 4 Positive terminal 4'Positive lead 5 Negative terminal 5'Negative lead 20 Power storage unit 30 Power storage device

本発明の新規なリチウム遷移金属複合酸化物を含む正極活物質を用いることにより、放電容量が大きく、充放電サイクル性能が優れたリチウム二次電池を提供することができるので、このリチウム二次電池は、ハイブリッド自動車用、電気自動車用のリチウム二次電池として有用である。 By using the positive electrode active material containing the novel lithium transition metal composite oxide of the present invention, it is possible to provide a lithium secondary battery having a large discharge capacity and excellent charge / discharge cycle performance. Therefore, this lithium secondary battery Is useful as a lithium secondary battery for hybrid vehicles and electric vehicles.

Claims (6)

遷移金属(Me)がNi、Co及びMnを含み、六方晶構造を有するリチウム遷移金属複合酸化物を含有するリチウム二次電池用正極活物質であって、
前記リチウム遷移金属複合酸化物は、粒子断面の中心をPoint 0、粒子の最表面をPoint 10として10等分し、粒子断面の中心から最表面に向かってPoint 0からPoint 9をコア、Point 9からPoint 10を表面層として、Ni、Co及びMnのそれぞれのモル濃度を平均したとき
前記表面層における遷移金属(Me)中のNiのモル比Ni/Meが、前記コアにおける遷移金属(Me)中のNiのモル比Ni/Meより小さく、
前記コアにおける遷移金属(Me)中のNiのモル比Ni/Meが0.4≦Ni/Me≦0.8であり、
前記表面層の最表面における遷移金属(Me)中のNiのモル比Ni/Meが0.1≦Ni/Me≦0.4であり、
前記表面層における遷移金属(Me)中のMnのモル比Mn/Meが、前記コアにおける遷移金属(Me)中のMnのモル比Mn/Meよりも大きく、
電位4.45V(vs.Li/Li)における半値幅比率F(003)/F(104)を電位2.0V(vs.Li/Li)における半値幅比率F(003)/F(104)で除した値が0.9〜1.1の間であることを特徴とするリチウム二次電池用正極活物質。
A positive electrode active material for a lithium secondary battery in which the transition metal (Me) contains Ni, Co and Mn and contains a lithium transition metal composite oxide having a hexagonal structure.
The lithium transition metal composite oxide is divided into 10 equal parts with the center of the particle cross section as Point 0 and the outermost surface of the particle as Point 10, and Point 0 to Point 9 are the cores and Point 9 from the center of the particle cross section toward the outermost surface. When the molar concentrations of Ni, Co, and Mn are averaged with Point 10 as the surface layer,
The molar ratio of Ni in the transition metal (Me) in the surface layer, Ni / Me, is smaller than the molar ratio of Ni in the transition metal (Me) in the core, Ni / Me.
The molar ratio of Ni in the transition metal (Me) in the core, Ni / Me, is 0.4 ≦ Ni / Me ≦ 0.8.
The molar ratio Ni / Me of Ni in the transition metal (Me) on the outermost surface of the surface layer is 0.1 ≦ Ni / Me ≦ 0.4.
The molar ratio of Mn in the transition metal (Me) in the surface layer, Mn / Me, is larger than the molar ratio of Mn in the transition metal (Me) in the core, Mn / Me.
Potential 4.45V (vs.Li/Li +) half-width ratio F in (003) / F (104) a potential 2.0V half-width ratio F in (vs.Li/Li +) (003) / F (104 A positive electrode active material for a lithium secondary battery, wherein the value divided by) is between 0.9 and 1.1.
記コアにおけるMn/Meが0.1≦Mn/Me≦0.4であり、前記表面層の最表面におけるMn/Meが0.4≦Mn/Me≦0.8であることを特徴とする請求項1に記載のリチウム二次電池用正極活物質。 And wherein the Mn / Me before SL core is 0.1 ≦ Mn / Me ≦ 0.4, Mn / Me in the outermost surface of the surface layer is 0.4 ≦ Mn / Me ≦ 0.8 The positive electrode active material for a lithium secondary battery according to claim 1. 請求項1又は2に記載のリチウム二次電池用正極活物質を製造する方法であって、
溶液中でNi、Co及びMnを含有する化合物を共沈させて遷移金属複合酸化物の前駆体を作製する工程において、Ni、Co及びMnの化合物を含有する溶液とMnの化合物を含有する溶液とを別々に同時に滴下し、前記遷移金属(Me)中のNiのモル比Ni/Meが0.4≦Ni/Me≦0.8である遷移金属複合酸化物のコアの前駆体を作製した後、
Ni、Co及びMnの化合物を含有する溶液を滴下し、前記遷移金属(Me)中のNiのモル比Ni/Meが前記コアにおけるNiのモル比Ni/Meよりも小さく、最表面における遷移金属(Me)中のNiのモル比Ni/Meが0.1≦Ni/Me≦0.4であり、前記表面層の前駆体における遷移金属(Me)中のMnのモル比Mn/Meが、前記コアの前駆体における遷移金属(Me)中のMnのモル比Mn/Meよりも大きい遷移金属複合酸化物の表面層の前駆体を作製することを特徴とするリチウム二次電池用正極活物質の製造方法。
The method for producing a positive electrode active material for a lithium secondary battery according to claim 1 or 2.
In the step of Ni in solution, thereby coprecipitating a compound containing Co and Mn to prepare a precursor of a transition metal composite oxide contains a compound of the solution and Mn containing a compound of the N i, Co and Mn The solution and the solution are dropped separately at the same time to prepare a precursor of a core of a transition metal composite oxide in which the molar ratio of Ni in the transition metal (Me) Ni / Me is 0.4 ≦ Ni / Me ≦ 0.8. After that
A solution containing a compound of Ni, Co and Mn is dropped, and the molar ratio Ni / Me of Ni in the transition metal (Me) is smaller than the molar ratio Ni / Me of Ni in the core, and the transition metal on the outermost surface. molar ratio Ni / Me of Ni in (Me) is Ri 0.1 ≦ Ni / Me ≦ 0.4 der, the molar ratio Mn / Me of Mn in the transition metal (Me) in the precursor of said surface layer is The positive activity for a lithium secondary battery, which comprises producing a precursor of a surface layer of a transition metal composite oxide having a molar ratio of Mn in the transition metal (Me) in the precursor of the core larger than Mn / Me. Method of manufacturing a substance.
記コアの前駆体におけるMn/Meが0.1≦Mn/Me≦0.4であり、前記表面層の前駆体における最表面のMn/Meが0.4≦Mn/Me≦0.8であることを特徴とする請求項3に記載のリチウム二次電池用正極活物質の製造方法。 Before SL Mn / Me in the precursor of the core is 0.1 ≦ Mn / Me ≦ 0.4, Mn / Me of the outermost surface in the precursor of said surface layer is 0.4 ≦ Mn / Me ≦ 0.8 The method for producing a positive electrode active material for a lithium secondary battery according to claim 3, wherein the positive electrode active material for a lithium secondary battery is produced. 請求項1又は2に記載のリチウム二次電池用正極活物質を含有するリチウム二次電池用電極。 An electrode for a lithium secondary battery containing the positive electrode active material for the lithium secondary battery according to claim 1 or 2. 請求項5に記載のリチウム二次電池用電極を備えたリチウム二次電池。 A lithium secondary battery provided with the electrode for a lithium secondary battery according to claim 5.
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