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JP6927928B2 - Adhesion method for resin exterior members - Google Patents
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JP6927928B2 - Adhesion method for resin exterior members - Google Patents

Adhesion method for resin exterior members Download PDF

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JP6927928B2
JP6927928B2 JP2018124595A JP2018124595A JP6927928B2 JP 6927928 B2 JP6927928 B2 JP 6927928B2 JP 2018124595 A JP2018124595 A JP 2018124595A JP 2018124595 A JP2018124595 A JP 2018124595A JP 6927928 B2 JP6927928 B2 JP 6927928B2
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primer
panel member
adhesive
paint
outer panel
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JP2020002297A (en
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朗 棚橋
朗 棚橋
淳一 車
淳一 車
哲久 小田
哲久 小田
幸樹 千賀
幸樹 千賀
井原 知邦
知邦 井原
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Kansai Paint Co Ltd
Daihatsu Motor Co Ltd
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Kansai Paint Co Ltd
Daihatsu Motor Co Ltd
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Description

本発明は、塗装された樹脂製外装部材の接着方法に関し、より詳しくは、樹脂製ドア(フロントドア、リアドア、バックドア等)や樹脂製フード(ボンネット等)等の車両の外装部品を構成する樹脂製外装部材の接着方法に関する。 The present invention relates to a method of adhering a painted resin exterior member, and more specifically, constitutes a vehicle exterior component such as a resin door (front door, rear door, back door, etc.) or a resin hood (bonnet, etc.). The present invention relates to a method of adhering a resin exterior member.

自動車等の車両を構成する樹脂製外装部品は、例えば、車外側に配置されるポリプロピレン(PP)製のアウターパネル部材(意匠面を構成する部材)と、車内側に配置されるガラス繊維補強ポリプロピレン(PPGF)製のインナーパネル部材(補強材)とを接着させて作製されている。PPとPPGFとの接着には、両者の線膨張率の違いを緩和するために特殊なゴム系接着剤が使用されている。しかし、このゴム系接着剤はPPへの付着性に劣るため、PPとゴム系接着剤との接着性を高める目的で、従来、接着補助用プライマー(例えば、ポリプロピレン素材用有機溶剤型プライマー)を介在させてPPにゴム系接着剤が塗布されていた。 Resin exterior parts that make up vehicles such as automobiles include, for example, polypropylene (PP) outer panel members (members that make up the design surface) that are placed on the outside of the car, and glass fiber reinforced polypropylene that is placed inside the car. It is manufactured by adhering an inner panel member (reinforcing material) made of (PPGF). A special rubber-based adhesive is used to bond PP and PPGF in order to alleviate the difference in linear expansion coefficient between the two. However, since this rubber-based adhesive is inferior in adhesion to PP, a primer for adhesive assistance (for example, an organic solvent-type primer for a polypropylene material) has been conventionally used for the purpose of improving the adhesiveness between PP and the rubber-based adhesive. A rubber-based adhesive was applied to the PP by interposing it.

上記の接着工程では、まず始めにアウターパネル部材の裏側接着部位(すなわち、インナーパネル部材との接着部位)に接着補助用プライマーを塗布し、その後、アウターパネル部材の意匠面(アウターパネル部材の表側面)に塗装が施されるのが一般的である。アウターパネル部材の意匠面を形成するために有機溶剤型プライマー塗料、有機溶剤型ベース塗料及び有機溶剤型クリヤー塗料が順次塗装されると、これらが霧化した塗料が接着補助用プライマー塗膜面上にも一部付着し、これにより接着補助用プライマーが再溶解してしまい、接着補助用プライマーと意匠面形成用の塗料との混層が発生する。すると、接着補助用プライマーの凝集力が低下してしまい、アウターパネル部材と接着補助用プライマーとの接着不良が発生する不具合があった。そのため冷熱サイクルテスト等によっても接着補助用プライマーの剥がれが発生しないように、アウターパネル部材に接着補助用プライマーを塗布した後、その面にマスキング処理を実施して、接着補助用プライマーの上に意匠面形成用の塗料が塗装されないように保護する必要があり、多大な工数や費用がかかっていた。 In the above bonding process, first, an adhesive primer is applied to the bonding portion on the back side of the outer panel member (that is, the bonding portion with the inner panel member), and then the design surface of the outer panel member (front surface of the outer panel member). The sides) are generally painted. When the organic solvent type primer paint, the organic solvent type base paint, and the organic solvent type clear paint are sequentially applied to form the design surface of the outer panel member, the atomized paint is applied on the surface of the primer coating film for adhesion assistance. This also causes a part of the adhesion auxiliary primer to be redissolved, resulting in a mixed layer of the adhesion auxiliary primer and the paint for forming the design surface. Then, the cohesive force of the adhesion assisting primer is reduced, and there is a problem that poor adhesion between the outer panel member and the adhesion assisting primer occurs. Therefore, after applying the adhesion-assisting primer to the outer panel member, masking treatment is performed on the surface so that the adhesion-assisting primer does not peel off even in the cold-heat cycle test, etc., and the design is placed on the adhesion-assisting primer. It was necessary to protect the surface forming paint from being applied, which required a great deal of labor and cost.

例えば特許文献1には、ガラス繊維強化ポリプロピレン成形品の表面を火炎で表面処理し、その表面にポリプロピレンに接着し易い材料を塗布し、さらにその上に接着剤に接着し易い材料を塗布した後、接着剤を塗布し被着体を接着することによって、ガラス繊維強化ポリプロピレン成形品を安定して強固に接着する方法が提案されている。 For example, in Patent Document 1, the surface of a glass fiber reinforced polypropylene molded product is surface-treated with a flame, a material that easily adheres to polypropylene is applied to the surface, and then a material that easily adheres to an adhesive is applied thereto. , A method of stably and firmly adhering a glass fiber reinforced polypropylene molded product by applying an adhesive and adhering an adherend has been proposed.

特開2003−027012号公報Japanese Unexamined Patent Publication No. 2003-0270112

しかしながら、特許文献1の技術を用いて接着する場合でも、アウターパネル部材における意匠面の形成では同様の問題があった。 However, even in the case of bonding using the technique of Patent Document 1, there is a similar problem in the formation of the design surface in the outer panel member.

本発明の課題は、上述の不具合を解消し、接着補助用プライマーの塗布後にマスキング処理を施すことなく、樹脂製外装部材であるアウターパネル部材とインナーパネル部材とを安定して強固に接着する、樹脂製外装部材の接着方法を提供することにある。 An object of the present invention is to solve the above-mentioned problems and to stably and firmly bond the outer panel member and the inner panel member, which are resin exterior members, without performing a masking treatment after applying the adhesion auxiliary primer. It is an object of the present invention to provide a method for adhering a resin exterior member.

本発明者らは、鋭意検討を重ねた結果、樹脂製外装部品を構成するアウターパネル部材の意匠面を構成するプライマー塗料として水性プライマー塗料を用い、アウターパネル部材のインナーパネル部材との接着部位に接着補助用プライマーを塗布し、次いで、アウターパネル部材の意匠面に、水性プライマー塗料、ベース塗料及びクリヤー塗料の順に塗膜を形成することにより、上記課題を解決できることを見出し、本発明を解決するに至った。 As a result of diligent studies, the present inventors have used a water-based primer paint as a primer paint that constitutes the design surface of the outer panel member that constitutes the resin exterior part, and used the water-based primer paint as the adhesive portion of the outer panel member with the inner panel member. The present invention is solved by finding that the above problems can be solved by applying an adhesion auxiliary primer and then forming a coating film on the design surface of the outer panel member in the order of a water-based primer coating material, a base coating material, and a clear coating material. It came to.

すなわち本発明は、以下の(1)〜(3)を特徴とする。
(1)樹脂製外装部品を構成するアウターパネル部材とインナーパネル部材を接着する、樹脂製外装部材の接着方法であって、アウターパネル部材のインナーパネル部材との接着部位に接着補助用プライマーを塗布し、次いで、少なくとも前記アウターパネル部材の意匠面に、水性プライマー塗料、水性ベース塗料及び有機溶剤型ベース塗料のうちの少なくとも1つのベース塗料、並びに有機溶剤型クリヤー塗料を順次ウェットオンウェットで塗装し、加熱硬化させた後、前記アウターパネル部材の前記接着補助用プライマーが設けられた前記接着部位にゴム系接着剤を塗布してインナーパネル部材を接着することを特徴とする樹脂製外装部材の接着方法。
(2)前記アウターパネル部材及び前記インナーパネル部材のうちの少なくとも1つの部材がポリプロピレン系樹脂材料からなる前記(1)に記載の樹脂製外装部材の接着方法。
(3)前記接着補助用プライマーが、乾燥膜厚が30μmとなるように塗装し、80℃で20分間加熱して硬化させたときの、硬化塗膜の架橋間分子量が10,000g/mol以下であり、且つガラス転移温度が50℃以上である前記(1)又は(2)に記載の樹脂製外装部材の接着方法。
That is, the present invention is characterized by the following (1) to (3).
(1) An adhesive method for an outer panel member made of resin, in which the outer panel member and the inner panel member constituting the resin exterior component are adhered, and an adhesive auxiliary primer is applied to the adhesion portion of the outer panel member with the inner panel member. Then, at least one of the water-based primer paint, the water-based base paint, and the organic solvent-type base paint, and the organic solvent-type clear paint are sequentially wet-on-wet on the design surface of the outer panel member. After being heat-cured, a rubber-based adhesive is applied to the bonding portion of the outer panel member provided with the bonding assisting primer to bond the inner panel member. Method.
(2) The method for adhering a resin exterior member according to (1), wherein at least one of the outer panel member and the inner panel member is made of a polypropylene-based resin material.
(3) When the adhesive primer is coated so that the dry film thickness is 30 μm and cured by heating at 80 ° C. for 20 minutes, the molecular weight between crosslinks of the cured coating film is 10,000 g / mol or less. The method for adhering a resin exterior member according to (1) or (2) above, wherein the glass transition temperature is 50 ° C. or higher.

本発明の接着方法によれば、接着補助用プライマーの塗布後にマスキング処理を施す必要が無くなり、工数及び費用の削減に寄与でき、樹脂製外装部材を安定して強固に接着することができる。 According to the bonding method of the present invention, it is not necessary to perform a masking treatment after applying the bonding assisting primer, which can contribute to reduction of man-hours and costs, and the resin exterior member can be stably and firmly bonded.

以下、本発明の樹脂製外装部材の接着方法について詳細に説明する。
なお、本明細書において、説明の便宜上、車両の車外に面する側を「表側」、車内に面する側を「裏側」ということがある。
Hereinafter, the method for adhering the resin exterior member of the present invention will be described in detail.
In the present specification, for convenience of explanation, the side of the vehicle facing the outside of the vehicle may be referred to as the "front side", and the side facing the inside of the vehicle may be referred to as the "back side".

本実施形態の樹脂製外装部材の接着方法により得られる樹脂製外装部品は、車両の外装を構成する部品であって、車外に面する外部構造部材であるアウターパネル部材と、車内に面する内部構造部材であるインナーパネル部材とを備え、これらを接着剤により互いに接着させて構成されている。本実施形態の樹脂製外装部材の接着方法は、樹脂製外装部品を構成する樹脂製外装部材、すなわちアウターパネル部材とインナーパネル部材を接着する方法である。 The resin exterior parts obtained by the method of bonding the resin exterior members of the present embodiment are the parts constituting the exterior of the vehicle, the outer panel member which is an external structural member facing the outside of the vehicle, and the inside facing the inside of the vehicle. It is provided with an inner panel member which is a structural member, and is configured by adhering them to each other with an adhesive. The method of adhering the resin exterior member of the present embodiment is a method of adhering the resin exterior member constituting the resin exterior component, that is, the outer panel member and the inner panel member.

インナーパネル部材は、例えば、ガラス繊維補強ポリプロピレン(PPGF),炭素繊維強化ポリプロピレン(PPCF)等の無機フィラー強化ポリプロピレン、SMC(Sheet Molding Compound)等の剛性の高い樹脂を含有する樹脂材料から形成されることが好ましい。これらは1種を単独で使用しても、2種以上を組み合せて用いてもよい。中でも、剛性と重量とコストの観点から、インナーパネル部材はポリプロピレンを含有するポリプロピレン系樹脂材料から形成されることが好ましく、無機フィラー強化ポリプロピレンを含有する樹脂材料から形成されることがより好ましく、ガラス繊維補強ポリプロピレンを含有する樹脂材料から形成されることが特に好ましい。 The inner panel member is formed of, for example, a resin material containing a highly rigid resin such as glass fiber reinforced polypropylene (PPGF), carbon fiber reinforced polypropylene (PPCF) or other inorganic filler reinforced polypropylene, or SMC (Sheet Molding Compound). Is preferable. These may be used individually by 1 type, or may be used in combination of 2 or more type. Above all, from the viewpoint of rigidity, weight and cost, the inner panel member is preferably formed of a polypropylene-based resin material containing polypropylene, more preferably formed of a resin material containing an inorganic filler-reinforced polypropylene, and glass. It is particularly preferably formed from a resin material containing fiberglass reinforced polypropylene.

アウターパネル部材は、インナーパネル部材よりも線膨張率が大きい樹脂材料から形成される。アウターパネルを構成する樹脂材料としては、例えば、ポリプロピレン(PP)、アクリロニトリルブタジエンスチレン(ABS)、ポリカーボネート、ポリエステル、ポリアミド等の柔軟性の高い樹脂を含有する樹脂材料が挙げられる。これらは1種を単独で使用しても、2種以上を組み合せて用いてもよい。中でも、柔軟性と重量とコストの観点から、アウターパネル部材はポリプロピレンを含有するポリプロピレン系樹脂材料から形成されることが好ましい。 The outer panel member is formed of a resin material having a larger coefficient of linear expansion than the inner panel member. Examples of the resin material constituting the outer panel include a resin material containing a highly flexible resin such as polypropylene (PP), acrylonitrile butadiene styrene (ABS), polycarbonate, polyester, and polyamide. These may be used individually by 1 type, or may be used in combination of 2 or more type. Above all, from the viewpoint of flexibility, weight and cost, the outer panel member is preferably formed of a polypropylene-based resin material containing polypropylene.

本実施形態の樹脂製外装部材の接着方法は、アウターパネル部材のインナーパネル部材との接着部位に接着補助用プライマーを塗布し、次いで、少なくともアウターパネル部材の意匠面に、水性プライマー塗料、水性ベース塗料及び有機溶剤型ベース塗料のうちの少なくとも1つのベース塗料、並びに有機溶剤型クリヤー塗料を順次ウェットオンウェットで塗装し、加熱硬化させた後、アウターパネル部材の接着補助用プライマーが設けられた接着部位にゴム系接着剤を塗布してインナーパネル部材を接着することを含む。
以下、各工程について順次説明する。
In the method of adhering the resin exterior member of the present embodiment, an adhesive primer is applied to the adhesion portion of the outer panel member with the inner panel member, and then at least the design surface of the outer panel member is coated with a water-based primer paint and a water-based base. At least one base paint of the paint and the organic solvent type base paint, and the organic solvent type clear paint are sequentially applied wet-on-wet, heat-cured, and then adhered with a primer for adhering the outer panel member. This includes applying a rubber-based adhesive to the site to bond the inner panel member.
Hereinafter, each step will be described in sequence.

本実施形態では、まず、アウターパネル部材のインナーパネル部材との接着部位(アウターパネル部材の裏側接着部位)に接着補助用プライマーを塗布する。 In the present embodiment, first, an adhesion assisting primer is applied to an adhesion portion of the outer panel member with the inner panel member (adhesion portion on the back side of the outer panel member).

接着補助用プライマーとしては、アウターパネル部材を構成する樹脂材料に適用可能な従来公知の有機溶剤型プライマーが特に制限なく適用できる。接着補助用プライマーとしては、例えば、塩素化ポリプロピレン、アクリル変性塩素化ポリプロピレンなどを含む従来公知の有機溶剤希釈型の塗料が挙げられる。特に接着補助用プライマーとしては、凝集力確保、付着性確保の点から、乾燥膜厚が30μmとなるように塗装し、80℃で20分間加熱して硬化させたときの、硬化塗膜の架橋間分子量が10,000g/mol以下、好ましくは9,000g/mol以下であり、且つガラス転移温度が50℃以上、好ましくは55〜65℃であるプライマーが好適に使用できる。硬化塗膜の架橋間分子量の下限値は特に限定されないが、6,000g/mol以上であることが好ましく、7,000g/mol以上がより好ましい。 As the adhesion auxiliary primer, a conventionally known organic solvent type primer applicable to the resin material constituting the outer panel member can be applied without particular limitation. Examples of the adhesion auxiliary primer include conventionally known organic solvent-diluted paints containing chlorinated polypropylene, acrylic-modified chlorinated polypropylene, and the like. In particular, as an adhesive primer, from the viewpoint of ensuring cohesive force and adhesiveness, the cured coating film is crosslinked when it is coated so that the dry film thickness is 30 μm and cured by heating at 80 ° C. for 20 minutes. Primers having an intermolecular weight of 10,000 g / mol or less, preferably 9,000 g / mol or less, and a glass transition temperature of 50 ° C. or higher, preferably 55 to 65 ° C. can be preferably used. The lower limit of the intercrosslinking molecular weight of the cured coating film is not particularly limited, but is preferably 6,000 g / mol or more, and more preferably 7,000 g / mol or more.

尚、本明細書中において、ガラス転移温度は、硬化塗膜を強制振動型固体粘弾性測定装置(例えば、FTレオロジースペクトラー「Rheogel E−400」(UBM株式会社製))を用いて、周波数110ヘルツ、昇温速度4℃/分の条件で測定される動的粘弾性測定において、tanδ(損失弾性率/貯蔵弾性率)の最大値を示す温度として測定される動的ガラス転移温度である。 In the present specification, the glass transition temperature is determined by using a forced vibration type solid viscoelasticity measuring device (for example, FT rheology spectrumr "Rheogel E-400" (manufactured by UBM Co., Ltd.)) for the cured coating film. It is a dynamic glass transition temperature measured as a temperature showing the maximum value of tan δ (loss elastic modulus / storage elastic modulus) in dynamic viscoelasticity measurement measured under the conditions of 110 hertz and a heating rate of 4 ° C./min. ..

また、本明細書中において、架橋間分子量は、上記硬化塗膜のガラス転移温度測定の際に得られた貯蔵弾性率の極小値を下記ゴム粘弾性理論式(式1)にあてはめて求めた理論計算値である。
式1:Mc=3ρRT/Emin
ここで、
Mc :架橋間分子量(g/mol)、
ρ :試料塗膜の密度(kg/m)、
R :気体定数(8.314J/K/mol)、
T :貯蔵弾性率がEminの時の絶対温度(K)、
Emin:貯蔵弾性率の極小値(Pa)
である。
Further, in the present specification, the intercrosslinking molecular weight was obtained by applying the minimum value of the storage elastic modulus obtained when measuring the glass transition temperature of the cured coating film to the following rubber viscoelastic theoretical formula (Equation 1). It is a theoretically calculated value.
Equation 1: Mc = 3ρRT / Emin
here,
Mc: Molecular weight between crosslinks (g / mol),
ρ: Density of sample coating film (kg / m 3 ),
R: Gas constant (8.314J / K / mol),
T: Absolute temperature (K) when the storage elastic modulus is Emin,
Emin: Minimum storage modulus (Pa)
Is.

接着補助用プライマーは、通常の方法で塗布することができ、例えば、スプレー塗装、静電塗装、刷毛塗装、ローラー塗装、浸漬塗装等が挙げられるが、一般には、スプレー塗装や刷毛塗装が好ましい。その塗装膜厚は乾燥塗膜に基づいて、7〜35μmの範囲内が好ましく、特に10〜15μmの範囲内が好ましい。接着補助用プライマーの乾燥塗膜の厚みが7μm以上であると、ゴム系接着剤を介したインナーパネル部材との接着性を高めることができ、また厚みが35μm以下であると、接着補助用プライマーにより形成された塗膜とアウターパネル部材との接着性を確保できる。 The adhesion auxiliary primer can be applied by a usual method, and examples thereof include spray coating, electrostatic coating, brush coating, roller coating, dip coating, and the like, but in general, spray coating and brush coating are preferable. The coating film thickness is preferably in the range of 7 to 35 μm, particularly preferably in the range of 10 to 15 μm, based on the dry coating film. When the thickness of the dry coating film of the adhesion assisting primer is 7 μm or more, the adhesiveness to the inner panel member via the rubber adhesive can be enhanced, and when the thickness is 35 μm or less, the adhesion assisting primer is used. It is possible to secure the adhesiveness between the coating film formed by the above and the outer panel member.

アウターパネル部材の裏側接着部位に接着補助用プライマーを塗布した後、室温で2〜10分間程度放置して、接着補助用プライマー塗膜が指触乾燥状態になるまで乾燥させることが好ましい。 After applying the adhesive primer to the adhesive portion on the back side of the outer panel member, it is preferable to leave it at room temperature for about 2 to 10 minutes to dry it until the adhesive primer coating film becomes dry to the touch.

次に、少なくともアウターパネル部材の意匠面(アウターパネル部材の表側表面)に水性プライマー塗料、水性ベース塗料及び有機溶剤型ベース塗料のうちの少なくとも1つのベース塗料、並びに有機溶剤型クリヤー塗料を順次ウェットオンウェット(すなわち、各塗料の塗装工程の間に強制乾燥を入れず、塗膜表面が未硬化の状態で続けて塗料を塗装する方法。)で塗装する。
アウターパネル部材の意匠面に意匠形性用塗料、すなわちプライマー塗料、ベース塗料及びクリヤー塗料の3つの塗料を塗装する際、塗装方式によっては塗膜を形成する予定以外の部分、例えば、接着補助用プライマーが塗布された部分に意匠形成用塗料が付着してしまう場合がある。しかしながら、本実施形態では、プライマー塗料として水性プライマー塗料を用いることで、前記アウターパネル部材の裏側接着部位に塗布された接着補助用プライマー面に霧化した上記の3つの塗料が付着しても、接着補助用プライマー塗装面の再溶解が発生せず混層を防止でき、アウターパネル部材からの接着補助用プライマーの剥がれが発生するのを抑制できると推察される。
Next, at least one of the water-based primer paint, the water-based base paint, and the organic solvent-type base paint, and the organic solvent-type clear paint are sequentially wetted on the design surface of the outer panel member (the front surface of the outer panel member). Painting is performed on-wet (that is, a method in which the paint is continuously applied with the surface of the coating film uncured without forced drying during the coating process of each paint).
When applying three paints for design shaping, that is, primer paint, base paint, and clear paint, on the design surface of the outer panel member, depending on the painting method, parts other than the one where the paint film is planned to be formed, for example, for adhesion assistance The design-forming paint may adhere to the part to which the primer is applied. However, in the present embodiment, by using the water-based primer paint as the primer paint, even if the above three atomized paints adhere to the adhesion auxiliary primer surface applied to the back side adhesive portion of the outer panel member, Adhesion-assisting primer It is presumed that the coated surface does not re-dissolve and mixed layers can be prevented, and that peeling of the adhesion-assisting primer from the outer panel member can be suppressed.

水性プライマー塗料は、アウターパネル部材への付着性を確保することを目的として塗装されるものである。水性プライマー塗料としては、例えば、水性ポリオレフィン系樹脂や水性アクリル系樹脂を皮膜形成成分とし、さらには架橋剤、着色顔料、体質顔料、導電性顔料、硬化触媒、レオロジーコントロール剤、消泡剤、有機溶剤などの通常の塗料添加剤を適宜選択して配合した、従来公知の水溶性または水分散性の塗料を使用することができる。水性プライマー塗料は、1種を単独で使用しても、2種以上を組み合せて用いてもよい。 The water-based primer paint is applied for the purpose of ensuring adhesion to the outer panel member. As the water-based primer paint, for example, a water-based polyolefin resin or a water-based acrylic resin is used as a film-forming component, and further, a cross-linking agent, a coloring pigment, an extender pigment, a conductive pigment, a curing catalyst, a rheology control agent, an antifoaming agent, and an organic material. Conventionally known water-soluble or water-dispersible paints in which ordinary paint additives such as solvents are appropriately selected and blended can be used. As the water-based primer coating material, one type may be used alone, or two or more types may be used in combination.

水性プライマー塗料は、通常の方法で塗装することができ、例えば、スプレー塗装、静電塗装、刷毛塗装、ローラー塗装、浸漬塗装等が挙げられ、一般には、スプレー塗装が好ましい。その塗装膜厚は乾燥塗膜に基づいて、5〜20μmの範囲内が好ましく、特に7〜15μmの範囲内が好ましい。水性プライマー塗料の乾燥塗膜の厚みが5μm以上であると、付着性、隠蔽性等を確保でき、また厚みが20μm以下であると、膜強度等を確保できる。 The water-based primer coating can be applied by a usual method, and examples thereof include spray coating, electrostatic coating, brush coating, roller coating, dip coating, and the like, and spray coating is generally preferable. The coating film thickness is preferably in the range of 5 to 20 μm, particularly preferably in the range of 7 to 15 μm, based on the dry coating film. When the thickness of the dry coating film of the water-based primer coating film is 5 μm or more, adhesiveness, concealment property and the like can be ensured, and when the thickness is 20 μm or less, film strength and the like can be ensured.

本実施形態では、該水性プライマー塗料を塗装後、形成される塗膜を実質的に硬化させることなく、例えば、そのままエアーブロー等で風乾したのち、ベース塗料を塗装することが好ましい。 In the present embodiment, it is preferable that after the water-based primer coating is applied, the coating film to be formed is not substantially cured, and is air-dried as it is by, for example, air blow, and then the base coating is applied.

水性プライマー塗膜面に塗装されるベース塗料は、美粧性を付与することを目的に塗装されるものである。ベース塗料としては、例えば、アミノ−アクリル樹脂系、アミノ−アルキド樹脂系、アミノ−ポリエステル樹脂系などの熱硬化性樹脂組成物を皮膜形成成分とし、さらに必要に応じて着色塗料、メタリック顔料の如き顔料;硬化触媒、レオロジーコントロール剤、消泡剤、有機溶剤等の塗料添加剤を適宜選択して配合した、従来公知の水溶性または水分散性の水性ベース塗料や有機溶剤型ベース塗料を使用することができる。ベース塗料は、1種を単独で使用しても、2種以上を組み合せて用いてもよい。 The base paint applied to the surface of the water-based primer coating film is applied for the purpose of imparting cosmetic properties. As the base paint, for example, a thermocurable resin composition such as an amino-acrylic resin type, an amino-alkyd resin type, or an amino-polyester resin type is used as a film-forming component, and if necessary, a colored paint, a metallic pigment, or the like is used. Pigments: Use conventionally known water-soluble or water-dispersible water-based base paints or organic solvent-type base paints in which paint additives such as curing catalysts, rheology control agents, defoaming agents, and organic solvents are appropriately selected and blended. be able to. As the base paint, one type may be used alone, or two or more types may be used in combination.

ベース塗料は、通常の方法で塗装することができ、例えば、スプレー塗装、刷毛塗装、静電塗装、ローラー塗装、浸漬塗装等が挙げられ、一般には、スプレー塗装や静電塗装が好ましい。その塗装膜厚は乾燥塗膜に基づいて、5〜30μmの範囲内が好ましく、特に10〜20μmの範囲内が好ましい。ベース塗料の乾燥塗膜の厚みがこの範囲であると、意匠性等を確保できる。 The base coating material can be applied by a usual method, and examples thereof include spray coating, brush coating, electrostatic coating, roller coating, dip coating, and the like, and in general, spray coating and electrostatic coating are preferable. The coating film thickness is preferably in the range of 5 to 30 μm, particularly preferably in the range of 10 to 20 μm, based on the dry coating film. When the thickness of the dry coating film of the base paint is within this range, designability and the like can be ensured.

本実施形態では、該ベース塗料を塗装後、形成される塗膜を実質的に硬化させることなく、例えば、そのままエアーブロー等で室温において風乾したのち、有機溶剤型クリヤー塗料を塗装することが好ましい。 In the present embodiment, it is preferable that after the base paint is applied, the coating film to be formed is not substantially cured, and is, for example, air-dried as it is at room temperature with an air blow or the like, and then the organic solvent type clear paint is applied. ..

有機溶剤型クリヤー塗料としては、無色もしくは有色の透明塗膜を形成するものを使用することができる。有機溶剤型クリヤー塗料としては、例えば、イソシアネート−アクリル樹脂系、アミノ−アクリル樹脂系、アミノ−ポリエステル樹脂系などの熱硬化性樹脂組成物を被膜形成成分とし、さらに必要に応じて、紫外線吸収剤、光安定剤、硬化触媒、塗面調整剤、レオロジーコントロール剤、酸化防止剤、ワックスなどの塗料用添加剤を適宜配合してなる有機溶剤系の熱硬化性塗料を使用することができる。有機溶剤型クリヤー塗料は、1種を単独で使用しても、2種以上を組み合せて用いてもよい。 As the organic solvent type clear paint, a paint that forms a colorless or colored transparent coating film can be used. As the organic solvent type clear paint, for example, a thermosetting resin composition such as an isocyanate-acrylic resin type, an amino-acrylic resin type, or an amino-polyester resin type is used as a film-forming component, and if necessary, an ultraviolet absorber is used. An organic solvent-based thermosetting paint obtained by appropriately blending paint additives such as a light stabilizer, a curing catalyst, a coating surface conditioner, a rheology control agent, an antioxidant, and a wax can be used. The organic solvent type clear paint may be used alone or in combination of two or more.

有機溶剤型クリヤー塗料もまた、通常の種々の方法によって塗装することができ、例えば、スプレー塗装、刷毛塗装、静電塗装、ローラー塗装、浸漬塗装等が挙げられ、一般にはスプレー塗装や静電塗装が好ましい。その塗装膜厚は、乾燥塗膜に基づいて、20〜80μmの範囲内が好ましく、特に25〜50μmの範囲内が好ましい。有機溶剤型クリヤー塗料の乾燥塗膜の厚みが20μm以上であると、耐候性、光沢等を確保でき、また厚みが80μm以下であると、有機溶剤型クリヤー塗料を塗装した際の液垂れ等を防止できる。 The organic solvent type clear coating material can also be applied by various usual methods, and examples thereof include spray coating, brush coating, electrostatic coating, roller coating, dip coating, and generally spray coating and electrostatic coating. Is preferable. The coating film thickness is preferably in the range of 20 to 80 μm, particularly preferably in the range of 25 to 50 μm, based on the dry coating film. When the thickness of the dry coating film of the organic solvent type clear paint is 20 μm or more, weather resistance, gloss, etc. can be ensured, and when the thickness is 80 μm or less, liquid dripping when the organic solvent type clear paint is applied, etc. Can be prevented.

上記のとおり、水性プライマー塗料、ベース塗料及び有機溶剤型クリヤー塗料を順次塗装し、必要に応じて室温で放置した後、加熱して3層塗膜を硬化させる(3コート1ベーク)。加熱硬化の条件としては、約60〜約120℃、特に約70〜約100℃の範囲内の温度で、通常約20〜約40分間加熱することにより、同時に硬化せしめることができる。
加熱手段としては、例えば、熱風加熱、赤外線加熱、高周波加熱等が挙げられる。
As described above, the water-based primer paint, the base paint, and the organic solvent type clear paint are sequentially applied, and if necessary, left at room temperature and then heated to cure the three-layer coating (3 coats, 1 bake). As a condition of heat curing, it can be cured at the same time by heating at a temperature in the range of about 60 to about 120 ° C., particularly about 70 to about 100 ° C., usually for about 20 to about 40 minutes.
Examples of the heating means include hot air heating, infrared heating, high frequency heating and the like.

次いで、アウターパネル部材の接着補助用プライマーが設けられた接着部位にゴム系接着剤を塗布してインナーパネル部材を接着する。 Next, a rubber-based adhesive is applied to the bonding portion provided with the bonding assisting primer of the outer panel member to bond the inner panel member.

ゴム系接着剤としては、ゴム状の性質を示すものであれば特に制限なく使用でき、例えば、天然ゴム、クロロプレンゴム、スチレン−ブタジエン共重合ゴム(SBR)、イソブチレンゴム、ブチルゴム、スチレン−イソプレン−スチレンブロック共重合ゴム(SIS)、スチレン−ブタジエン−スチレンブロック共重合ゴム(SBS)、ブタジエン−アクリロニトリル共重合ゴム(NBR)、ブタジエンゴム(BR)、ウレタンゴム等のゴム成分を含む液状の接着剤が挙げられる。ゴム成分は、1種のみを使用してもよく、2種以上を組み合せて用いてもよい。特にウレタンゴム系接着剤が好ましい。 The rubber-based adhesive can be used without particular limitation as long as it exhibits rubber-like properties. For example, natural rubber, chloroprene rubber, styrene-butadiene copolymer rubber (SBR), isobutylene rubber, butyl rubber, styrene-isoprene- Liquid adhesive containing rubber components such as styrene block copolymer rubber (SIS), styrene-butadiene-styrene block copolymer rubber (SBS), butadiene-acrylonitrile copolymer rubber (NBR), butadiene rubber (BR), urethane rubber, etc. Can be mentioned. Only one type of rubber component may be used, or two or more types may be used in combination. A urethane rubber adhesive is particularly preferable.

なお、本実施形態において、ゴム系接着剤を塗布する前に必要に応じて、ゴム系接着剤の付着性を確保するために接着剤用プライマーが塗布されてもよい。接着剤用プライマーとしては、イソシアネート系プライマーが使用できる。接着剤用プライマーは、1種を単独で使用しても、2種以上を組み合せて用いてもよい。 In the present embodiment, an adhesive primer may be applied before applying the rubber-based adhesive, if necessary, in order to ensure the adhesiveness of the rubber-based adhesive. As the adhesive primer, an isocyanate-based primer can be used. As the adhesive primer, one type may be used alone, or two or more types may be used in combination.

形成されたゴム系接着剤面にインナーパネル部材を密着させるように接着し、必要に応じて加熱することにより、樹脂製外装部品を得ることができる。加熱条件としては、30〜80℃、好ましくは40〜50℃で、5〜20分、好ましくは10〜15分間加熱することが好ましい。加熱手段としては、例えば、熱風加熱、赤外線加熱、高周波加熱等が挙げられる。
なお、密着時に加圧してもよい。加圧することにより、アウターパネル部材とインナーパネル部材をより強固に接着させることができる。ここで、加圧力は、接合面の大きさや形状等により適宜調整すればよい。
A resin exterior part can be obtained by adhering the inner panel member to the formed rubber-based adhesive surface so as to be in close contact with the inner panel member and heating the inner panel member as necessary. As the heating conditions, it is preferable to heat at 30 to 80 ° C., preferably 40 to 50 ° C. for 5 to 20 minutes, preferably 10 to 15 minutes. Examples of the heating means include hot air heating, infrared heating, high frequency heating and the like.
In addition, you may pressurize at the time of close contact. By pressurizing, the outer panel member and the inner panel member can be more firmly adhered to each other. Here, the pressing force may be appropriately adjusted depending on the size and shape of the joint surface.

以下、実施例を挙げて本発明をさらに詳細に説明するが、本発明はこれら実施例のみに限定されるものではない。 Hereinafter, the present invention will be described in more detail with reference to examples, but the present invention is not limited to these examples.

<試験体の作製>
以下の実施例、比較例及び参考例で使用した接着補助用プライマーは以下の通りである。
接着補助用プライマーA:溶剤系、架橋間分子量8000g/mol、ガラス転移温度56℃
接着補助用プライマーB:溶剤系、架橋間分子量8000g/mol、ガラス転移温度45℃
<Preparation of test specimen>
The adhesion-assisting primers used in the following examples, comparative examples and reference examples are as follows.
Adhesion auxiliary primer A: Solvent system, molecular weight between crosslinks 8000 g / mol, glass transition temperature 56 ° C.
Adhesion auxiliary primer B: Solvent system, molecular weight between crosslinks 8000 g / mol, glass transition temperature 45 ° C.

(実施例1)
アウターパネル部材としてポリプロピレン板(縦2cm×横10cm×厚み3mm)を用いた。ポリプロピレン板の片面(裏面)に、接着補助用プライマーAを乾燥膜厚で12μmとなるように塗布し、室温で3分間乾燥させた。その後、ポリプロピレン板の反対側の片面(表面)及び接着補助用プライマーAの塗布面に、水性プライマー塗料「ASX3800−1 D35」(関西ペイント株式会社製)を乾燥膜厚で15μmとなるようにスプレー塗装し、80℃で5分間プレヒート後、水性プライマー塗膜の上に水性ベース塗料「WBC713D−3 S28」(関西ペイント株式会社製)を乾燥膜厚で15μmとなるようにスプレー塗装し、80℃で5分間プレヒート後、水性ベース塗膜の上に2液型溶剤系クリヤー塗料「ソフレックス8538D」(関西ペイント株式会社製)を乾燥膜厚で30μmとなるように静電霧化塗装した。その後、100℃で30分間加熱して、3層塗膜を同時に硬化させた。
(Example 1)
A polypropylene plate (length 2 cm × width 10 cm × thickness 3 mm) was used as the outer panel member. Adhesion-assisting primer A was applied to one side (back side) of the polypropylene plate so as to have a dry film thickness of 12 μm, and dried at room temperature for 3 minutes. After that, the water-based primer paint "ASX380-1 D35" (manufactured by Kansai Paint Co., Ltd.) is sprayed on one side (surface) on the opposite side of the polypropylene plate and the coated surface of the adhesive primer A so that the dry film thickness is 15 μm. After painting and preheating at 80 ° C for 5 minutes, the water-based base paint "WBC713D-3 S28" (manufactured by Kansai Paint Co., Ltd.) is spray-coated on the water-based primer coating so that the dry film thickness is 15 μm, and then 80 ° C. After preheating for 5 minutes, a two-component solvent-based clear paint "Soflex 8538D" (manufactured by Kansai Paint Co., Ltd.) was electrostatically atomized onto the aqueous base coating film so as to have a dry film thickness of 30 μm. Then, it was heated at 100 degreeC for 30 minutes, and the three-layer coating film was cured at the same time.

実際の樹脂製外装部材を想定した試験では、アウターパネル部材としてのポリプロピレン板(縦2cm×横10cm×厚み3mm)の片面(裏面)に、接着補助用プライマーAを乾燥膜厚で12μmとなるように塗布し、室温で3分間乾燥させた後、ポリプロピレン板の反対側の片面(表面)に水性プライマー塗料、水性ベース塗料、2液型溶剤系クリヤー塗料を順次塗装し、これら3層塗膜を加熱硬化するものであるが、後述の簡易剥離試験に供するため、あえて接着補助用プライマー面上に水性プライマー塗料、水性ベース塗料、2液型溶剤系クリヤー塗料を順次塗装し、3層塗膜を形成することで厳しい条件とした。 In a test assuming an actual resin exterior member, the adhesive primer A was applied to one side (back side) of a polypropylene plate (length 2 cm x width 10 cm x thickness 3 mm) as an outer panel member so that the dry film thickness was 12 μm. After coating on the surface and drying at room temperature for 3 minutes, a water-based primer paint, a water-based base paint, and a two-component solvent-based clear paint are sequentially applied to one side (surface) on the opposite side of the polypropylene plate, and these three-layer coatings are applied. Although it is heat-cured, in order to be used for the simple peeling test described later, a water-based primer paint, a water-based base paint, and a two-component solvent-based clear paint are applied in sequence on the surface of the primer for adhesion assistance, and a three-layer coating is applied. By forming it, it was made a strict condition.

次いで、ポリプロピレン板裏面の、接着補助用プライマーAが設けられた側の表面に形成された3層塗膜面の真ん中、具体的に縦2cm×横8cmの範囲に、接着剤用プライマー「RC−50E」(横浜ゴム株式会社製)を乾燥膜厚で5μmとなるように塗布し、室温で5分間乾燥させた後、接着剤用プライマー塗布面に、ゴム系接着剤としてウレタンゴム系接着剤を乾燥膜厚で5mmとなるように塗布した。一方、インナーパネル部材としてのガラス繊維強化ポリプロピレン板(縦2cm×横10cm×厚み3mm)の片面に、プラズマ処理を施したのち接着剤用プライマー「RC−50E」(横浜ゴム株式会社製)を乾燥膜厚で5μmとなるように塗布し、室温で5分間乾燥させた。そして、ガラス繊維強化ポリプロピレン板の接着剤用プライマー塗布面を、ポリプロピレン板に設けたゴム系接着剤面に密着させて互いを接着し、40℃で20分間加熱して試験体(1)を得た。 Next, the adhesive primer "RC- 50E ”(manufactured by Yokohama Rubber Co., Ltd.) is applied to a dry film thickness of 5 μm, dried at room temperature for 5 minutes, and then a urethane rubber-based adhesive is applied as a rubber-based adhesive to the primer-coated surface for the adhesive. It was applied so that the dry film thickness was 5 mm. On the other hand, one side of a glass fiber reinforced polypropylene plate (length 2 cm x width 10 cm x thickness 3 mm) as an inner panel member is subjected to plasma treatment, and then the adhesive primer "RC-50E" (manufactured by Yokohama Rubber Co., Ltd.) is dried. It was applied so as to have a film thickness of 5 μm, and dried at room temperature for 5 minutes. Then, the primer-coated surface for the adhesive of the glass fiber reinforced polypropylene plate is brought into close contact with the rubber-based adhesive surface provided on the polypropylene plate to adhere to each other, and heated at 40 ° C. for 20 minutes to obtain the test piece (1). rice field.

(実施例2)
実施例1において接着補助用プライマーAに代えて接着補助用プライマーBを用いる以外は実施例1と同様にして試験体(2)を得た。
(Example 2)
A test body (2) was obtained in the same manner as in Example 1 except that the adhesion auxiliary primer B was used instead of the adhesion auxiliary primer A in Example 1.

(比較例1)
アウターパネル部材としてポリプロピレン板(縦2cm×横10cm×厚み3mm)を用いた。ポリプロピレン板の片面(裏面)に、接着補助用プライマーAを乾燥膜厚で12μmとなるように塗布し、室温で3分間乾燥させた。その後、ポリプロピレン板の反対側の片面(表面)及び接着補助用プライマーAの塗布面に有機溶剤系プライマー塗料「ソフレックス3210 CD」(関西ペイント株式会社製)を乾燥膜厚で15μmとなるようにスプレー塗装し、2分間静置後、有機溶剤系プライマー塗膜上に有機溶剤系ベース塗料「ソフレックス606D S28」(関西ペイント株式会社製)を乾燥膜厚で15μmとなるように静電霧化塗装し、80℃で5分間プレヒート後、有機溶剤系ベース塗膜上に2液型溶剤系クリヤー塗料「ソフレックス500DL」(関西ペイント株式会社製)を乾燥膜厚で30μmとなるように静電霧化塗装した。その後、100℃で30分間加熱して、3層塗膜を同時に硬化させた。
(Comparative Example 1)
A polypropylene plate (length 2 cm × width 10 cm × thickness 3 mm) was used as the outer panel member. Adhesion-assisting primer A was applied to one side (back side) of the polypropylene plate so as to have a dry film thickness of 12 μm, and dried at room temperature for 3 minutes. After that, the organic solvent-based primer paint "Soflex 3210 CD" (manufactured by Kansai Paint Co., Ltd.) was applied to the opposite side (surface) of the polypropylene plate and the coated surface of the adhesive primer A so that the dry film thickness was 15 μm. After spray coating and allowing to stand for 2 minutes, the organic solvent-based base paint "Soflex 606D S28" (manufactured by Kansai Paint Co., Ltd.) is electrostatically atomized on the organic solvent-based primer coating so that the dry film thickness is 15 μm. After painting and preheating at 80 ° C for 5 minutes, a two-component solvent-based clear paint "Soflex 500DL" (manufactured by Kansai Paint Co., Ltd.) is electrostatically applied on an organic solvent-based base coating so that the dry film thickness is 30 μm. It was atomized and painted. Then, it was heated at 100 degreeC for 30 minutes, and the three-layer coating film was cured at the same time.

次いで、ポリプロピレン板裏面の、接着補助用プライマーAが設けられた側の表面に形成された3層塗膜面の真ん中、具体的に縦2cm×横8cmの範囲に、接着剤用プライマー「RC−50E」(横浜ゴム株式会社製)を乾燥膜厚で5μmとなるように塗布し、室温で5分間乾燥させた後、接着剤用プライマー塗布面に、ゴム系接着剤としてウレタンゴム系接着剤を乾燥膜厚で5mmとなるように塗布した。一方、インナーパネル部材としてのガラス繊維強化ポリプロピレン板(縦2cm×横10cm×厚み3mm)の片面に、プラズマ処理を施したのち接着剤用プライマー「RC−50E」(横浜ゴム株式会社製)を乾燥膜厚で5μmとなるように塗布し、室温で5分間乾燥させた。そして、ガラス繊維強化ポリプロピレン板の接着剤用プライマー塗布面を、ポリプロピレン板に設けたゴム系接着剤面に密着させて互いを接着し、40℃で20分間加熱して試験体(3)を得た。 Next, the adhesive primer "RC- 50E ”(manufactured by Yokohama Rubber Co., Ltd.) is applied to a dry film thickness of 5 μm, dried at room temperature for 5 minutes, and then a urethane rubber-based adhesive is applied as a rubber-based adhesive to the primer-coated surface for the adhesive. It was applied so that the dry film thickness was 5 mm. On the other hand, one side of a glass fiber reinforced polypropylene plate (length 2 cm x width 10 cm x thickness 3 mm) as an inner panel member is subjected to plasma treatment, and then the adhesive primer "RC-50E" (manufactured by Yokohama Rubber Co., Ltd.) is dried. It was applied so as to have a film thickness of 5 μm, and dried at room temperature for 5 minutes. Then, the primer-coated surface for the adhesive of the glass fiber reinforced polypropylene plate is brought into close contact with the rubber-based adhesive surface provided on the polypropylene plate to adhere to each other, and heated at 40 ° C. for 20 minutes to obtain the test piece (3). rice field.

(比較例2)
比較例1において接着補助用プライマーAに代えて接着補助用プライマーBを用いる以外は比較例1と同様にして試験体(4)を得た。
(Comparative Example 2)
A test body (4) was obtained in the same manner as in Comparative Example 1 except that the adhesion auxiliary primer B was used instead of the adhesion auxiliary primer A in Comparative Example 1.

(参考例1)
アウターパネル部材としてポリプロピレン板(縦2cm×横10cm×厚み3mm)を用いた。ポリプロピレン板の片面(裏面)に、接着補助用プライマーAを乾燥膜厚で12μmとなるように塗布し、室温で3分間乾燥させた。その後、接着補助用プライマーA面の真ん中、具体的に縦2cm×横8cmの範囲に、構造剤用プライマー「RC−50E」(横浜ゴム株式会社製)を乾燥膜厚で5μmとなるように塗布し、室温で5分間乾燥させた後、接着剤用プライマー塗布面に、ゴム系接着剤としてウレタンゴム系接着剤を乾燥膜厚で5mmとなるように塗布した。一方、インナーパネル部材としてのガラス繊維強化ポリプロピレン板(縦2cm×横10cm×厚み3mm)の片面に、プラズマ処理を施したのち接着剤用プライマー「RC−50E」(横浜ゴム株式会社製)を乾燥膜厚で5μmとなるように塗布し、室温で5分間乾燥させた。そして、ガラス繊維強化ポリプロピレン板の接着剤用プライマー塗布面を、ポリプロピレン板に設けたゴム系接着剤面に密着させて互いを接着し、40℃で20分間加熱して試験体(5)を得た。
(Reference example 1)
A polypropylene plate (length 2 cm × width 10 cm × thickness 3 mm) was used as the outer panel member. Adhesion-assisting primer A was applied to one side (back side) of the polypropylene plate so as to have a dry film thickness of 12 μm, and dried at room temperature for 3 minutes. After that, the structural agent primer "RC-50E" (manufactured by Yokohama Rubber Co., Ltd.) was applied to the center of the adhesive auxiliary primer A surface, specifically in the range of 2 cm in length and 8 cm in width, so that the dry film thickness was 5 μm. Then, after drying at room temperature for 5 minutes, a urethane rubber-based adhesive as a rubber-based adhesive was applied to the adhesive primer-coated surface so as to have a dry film thickness of 5 mm. On the other hand, one side of a glass fiber reinforced polypropylene plate (length 2 cm x width 10 cm x thickness 3 mm) as an inner panel member is subjected to plasma treatment, and then the adhesive primer "RC-50E" (manufactured by Yokohama Rubber Co., Ltd.) is dried. It was applied so as to have a film thickness of 5 μm, and dried at room temperature for 5 minutes. Then, the primer-coated surface for the adhesive of the glass fiber reinforced polypropylene plate is brought into close contact with the rubber-based adhesive surface provided on the polypropylene plate to adhere to each other, and heated at 40 ° C. for 20 minutes to obtain a test piece (5). rice field.

(参考例2)
参考例1において接着補助用プライマーAに代えて接着補助用プライマーBを用いる以外は参考例1と同様にして試験体(6)を得た。
(Reference example 2)
A test body (6) was obtained in the same manner as in Reference Example 1 except that the adhesion auxiliary primer B was used instead of the adhesion auxiliary primer A in Reference Example 1.

<簡易剥離試験>
試験体(1)〜(6)を、各10個ずつ、20℃、65%RH(相対湿度)にて24時間放置した。その後、アウターパネル部材としてのポリプロピレン板とインナーパネル部材としてのガラス繊維強化ポリプロピレン板との隙間、すなわち、ゴム系接着剤が塗布された部分の隙間に、剥離用の各厚みのスペーサー(厚み7mm又は8mm)を挟み込み、この状態で80℃の恒温槽内にて72時間放置した。なお、各スペーサーはゴム系接着剤の厚み(5mm)よりも+2mmまたは+3mmの厚みで構成されたものであり、スペーサーをポリプロピレン板とガラス繊維強化ポリプロピレン板との隙間に差し込むことにより両者に応力がかかることとなる。
その後、試験体を恒温槽から取り出し、ポリプロピレン板と接着補助用プライマー間の剥がれの有無を目視で確認し、下記評価基準に基づき評価した。結果を表1に示す。
〔評価基準〕
○:剥がれの発生した試験体数が0個
△:剥がれの発生した試験体数が1〜4個
×:剥がれの発生した試験体数が5個以上
<Simple peeling test>
Ten specimens (1) to (6) were left at 20 ° C. and 65% RH (relative humidity) for 24 hours. After that, in the gap between the polypropylene plate as the outer panel member and the glass fiber reinforced polypropylene plate as the inner panel member, that is, in the gap of the portion where the rubber adhesive is applied, a spacer (thickness 7 mm or 7 mm in thickness) of each thickness for peeling is used. 8 mm) was sandwiched and left in this state in a constant temperature bath at 80 ° C. for 72 hours. Each spacer has a thickness of +2 mm or +3 mm, which is larger than the thickness of the rubber adhesive (5 mm). By inserting the spacer into the gap between the polypropylene plate and the glass fiber reinforced polypropylene plate, stress is applied to both. It will take.
Then, the test piece was taken out from the constant temperature bath, and the presence or absence of peeling between the polypropylene plate and the adhesion auxiliary primer was visually confirmed and evaluated based on the following evaluation criteria. The results are shown in Table 1.
〔Evaluation criteria〕
◯: Number of test bodies with peeling is 0 Δ: Number of test bodies with peeling is 1 to 4 ×: Number of test bodies with peeling is 5 or more

Figure 0006927928
Figure 0006927928

実施例1と比較例1の比較より、実施例1はアウターパネル部材とインナーパネル部材により強い応力のかかる8mmの厚みのスペーサーでの剥離試験においてもポリプロピレン板と接着補助用プライマー間の剥がれはなく、良好な接着状態が維持された。また、実施例1と実施例2より、接着補助用プライマーのガラス転移温度が50℃以上であるほうが樹脂製外装部品のアウターパネル部材とインナーパネル部材とをより強固に接着できることが示され、実施例2と比較例2の比較より、接着補助用プライマーのガラス転移温度が50℃よりも低い場合であっても、本実施形態の接着方法により接着することにより、アウターパネル部材と接着補助用プライマーとの接着性を向上させることができることがわかった。 From the comparison between Example 1 and Comparative Example 1, in Example 1, there was no peeling between the polypropylene plate and the adhesion auxiliary primer even in the peeling test with a spacer having a thickness of 8 mm in which a stronger stress was applied to the outer panel member and the inner panel member. , Good adhesion was maintained. Further, from Examples 1 and 2, it was shown that when the glass transition temperature of the adhesion auxiliary primer is 50 ° C. or higher, the outer panel member and the inner panel member of the resin exterior component can be adhered more firmly. From the comparison between Example 2 and Comparative Example 2, even when the glass transition temperature of the adhesion assisting primer is lower than 50 ° C., the outer panel member and the adhesion assisting primer can be adhered by the bonding method of the present embodiment. It was found that the adhesiveness with and can be improved.

Claims (3)

樹脂製外装部品を構成するアウターパネル部材とインナーパネル部材を接着する、樹脂製外装部材の接着方法であって、
アウターパネル部材のインナーパネル部材との接着部位に接着補助用プライマーを塗布し、次いで、少なくとも前記アウターパネル部材の意匠面に、水性プライマー塗料、水性ベース塗料及び有機溶剤型ベース塗料のうちの少なくとも1つのベース塗料、並びに有機溶剤型クリヤー塗料を順次ウェットオンウェットで塗装し、加熱硬化させた後、前記アウターパネル部材の前記接着補助用プライマーが設けられた前記接着部位にゴム系接着剤を塗布してインナーパネル部材を接着することを特徴とする樹脂製外装部材の接着方法。
This is a method of adhering resin exterior members, which adheres the outer panel members and inner panel members that make up the resin exterior parts.
An adhesive primer is applied to the bonding portion of the outer panel member with the inner panel member, and then at least one of the water-based primer paint, the water-based base paint, and the organic solvent-type base paint is applied to the design surface of the outer panel member. The two base paints and the organic solvent type clear paint are sequentially applied wet-on-wet and cured by heating, and then a rubber-based adhesive is applied to the adhesive portion of the outer panel member provided with the adhesive auxiliary primer. A method of bonding a resin exterior member, which comprises bonding an inner panel member.
前記アウターパネル部材及び前記インナーパネル部材のうちの少なくとも1つの部材がポリプロピレン系樹脂材料からなる請求項1に記載の樹脂製外装部材の接着方法。 The method for adhering a resin exterior member according to claim 1, wherein at least one of the outer panel member and the inner panel member is made of a polypropylene-based resin material. 前記接着補助用プライマーが、乾燥膜厚が30μmとなるように塗装し、80℃で20分間加熱して硬化させたときの、硬化塗膜の架橋間分子量が10,000g/mol以下であり、且つガラス転移温度が50℃以上である請求項1又は2に記載の樹脂製外装部材の接着方法。 When the adhesive primer was applied so as to have a dry film thickness of 30 μm and cured by heating at 80 ° C. for 20 minutes, the intercrosslinked molecular weight of the cured coating film was 10,000 g / mol or less. The method for adhering a resin exterior member according to claim 1 or 2, wherein the glass transition temperature is 50 ° C. or higher.
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