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JP6929533B2 - Flexible membrane material for industrial materials - Google Patents
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JP6929533B2 - Flexible membrane material for industrial materials - Google Patents

Flexible membrane material for industrial materials Download PDF

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JP6929533B2
JP6929533B2 JP2017067320A JP2017067320A JP6929533B2 JP 6929533 B2 JP6929533 B2 JP 6929533B2 JP 2017067320 A JP2017067320 A JP 2017067320A JP 2017067320 A JP2017067320 A JP 2017067320A JP 6929533 B2 JP6929533 B2 JP 6929533B2
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resin
film material
carbon nanotubes
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composite laminate
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JP2018167499A (en
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狩野 俊也
俊也 狩野
大樹 中野
大樹 中野
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Hiraoka and Co Ltd
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本発明は、シートシャッター装置、フレキシブルコンテナバッグ、テントなど、及び主にクリーンルーム用の、間仕切り、フロアシート、機器カバー、エプロンなどの産業資材用フレキシブル膜材に関し、特に工場、倉庫などの出入口に設置される自動昇降式シートシャッター装置に用いられるフレキシブル膜材で、巻回/巻解音(シートのはがれ騒音)が小さく、かつ、静電気の発生が起こり難く、しかも優れた除電性を安定保持しながら視認性を阻害しないフレキシブル膜材に関する。 The present invention relates to seat shutter devices, flexible container bags, tents, etc., and flexible membrane materials for industrial materials such as partitions, floor sheets, equipment covers, aprons, etc., mainly for clean rooms, and is particularly installed at entrances and exits of factories, warehouses, etc. A flexible membrane material used in automatic elevating and lowering seat shutter devices, which has low winding / unwinding noise (seat peeling noise), is less likely to generate static electricity, and maintains excellent static electricity elimination properties. The present invention relates to a flexible film material that does not impair visibility.

工場や倉庫などの出入口には、フォークリフトや搬送ロボット及び搬送ドローンなどによる荷物の入出庫作業が頻繁に行われるため、出入口を自動開閉するシートシャッター装置が設けられている。これらのシートシャッター装置は、食品工場、薬品工場、精密機器工場などでクリーンルーム仕様や防虫・防塵仕様として、帯電防止性や害虫飛来防止性を考慮した自動開閉型シートシャッター装置が用いられている。特に食品工場では冷凍室、冷蔵室、加工室の各室間接続口にも自動開閉型シートシャッターが設けられて、エリア毎の温度と空気清浄度の管理がなされている。この他、総合病院や研究施設の隔離空間などにおいてもこれらのシートシャッター装置が多用されている。 At the entrances and exits of factories and warehouses, a seat shutter device that automatically opens and closes the entrances and exits is provided because the work of loading and unloading luggage by forklifts, transfer robots, and transfer drones is frequently performed. As these sheet shutter devices, automatic opening / closing type sheet shutter devices are used in food factories, chemical factories, precision equipment factories, etc. as clean room specifications and insect / dustproof specifications in consideration of antistatic property and insect pest prevention property. In particular, in food factories, automatic opening and closing type sheet shutters are also provided at the connection ports between the freezing room, the refrigerating room, and the processing room to control the temperature and air cleanliness of each area. In addition, these sheet shutter devices are often used in isolated spaces of general hospitals and research facilities.

これらのシートシャッター装置は、人や車両の接近をセンサー感知して、これによってシート膜材が機械的に巻上げ上昇して開口し、人や車両の通過後には直ちにシート膜材が下降して閉口するシステムであり、特に膜材を繰り返し巻回・巻解可能なフレキシブル膜材とすることでシャッター装置上部にシート巻回体の状態でコンパクトに収納でき、これによりシャッター装置を省スペース設置可能とする。これらのシャッター装置用に適したシート膜材は、形態安定付与と破壊強度付与のために合成繊維による粗目織物を基体に用い、これを熱可塑性樹脂シートで被覆した膜材が用いられ、具体的には、1111〜2222dtex程度のポリエステル糸条を経糸及び緯糸として、経糸と緯糸の打ち込み密度を2〜6本/1インチ程度で製織した粗目平織物を補強芯材として、この両面に厚さ0.2〜0.5mm程度の軟質塩化ビニル樹脂透明シートを積層接着して得られるフレキシブル膜材が汎用的である。 These seat shutter devices detect the approach of a person or a vehicle by a sensor, so that the seat film material is mechanically rolled up and opened, and immediately after the passage of a person or a vehicle, the sheet film material is lowered and closed. In particular, by making the membrane material a flexible membrane material that can be repeatedly wound and unwound, it can be compactly stored in the state of a sheet winder on the upper part of the shutter device, which makes it possible to install the shutter device in a space-saving manner. do. As the sheet film material suitable for these shutter devices, a coarse woven fabric made of synthetic fibers is used as a substrate for imparting morphological stability and breaking strength, and a film material coated with a thermoplastic resin sheet is used. In the above, polyester threads of about 1111 to 2222 dtex are used as warp and weft, and coarse plain woven fabric woven with a warp and weft driving density of about 2 to 6 threads / inch is used as a reinforcing core material, and the thickness is 0 on both sides. A flexible film material obtained by laminating and adhering a soft vinyl chloride resin transparent sheet of about 2 to 0.5 mm is generally used.

しかし、これら合成樹脂製シート膜材では、高速開閉における作動音が煩わしく、特に巻き降し時のシートのはがれ音がバリバリとうるさい問題、また同時に巻き降し時のシートのはがれに伴う静電気を発生し易く、帯電したシート膜材が、塵、花粉などの異物を引き付ける粉塵汚染の問題、有機溶剤揮発、粉塵飛散などの閉鎖環境での引火や爆発の事故原因となる問題があった。そのため視認性を必要とする合成樹脂製シート膜材の静電気帯電対策として、クリーンルーム用間仕切りに用いる塩化ビニル系樹脂シートの片面または両面に、導電性塗料(カーボンブラック、グラファイト、銀、酸化錫などを含む)を任意の連続模様状に印刷する提案(特許文献1、2)がなされている。この発明は、連続模様状印刷部で導電性を発現し、連続模様状印刷部以外の部分で視認性を維持するものである。この連続模様状印刷部が透視性を有するシートになされたものであれば良好な視認性を得るが、シートシャッター装置用シート膜材に適用する場合、このシート膜材全域に存在する織物基材が邪魔をして視認性を阻害することは避けられず、またシートのはがれ騒音を解決するものでもない。視認性を阻害しない静電気対策としては、織物基材の織り組織と同調する連続模様状に印刷部を設けることが思案されるが、シートシャッター装置用シート膜材の製造工程において織物基材が収縮すること、製造時の張力で幅方向に歪むこと、などイレギュラーに織り組織の寸法歪みを生じることで、連続模様状印刷部とが同調せず視認性確保は困難である。また、カーボンブラック、グラファイトなどの黒色印刷模様では、シートシャッター開閉の動きで黒色模様が激しく上下に動くことで、その都度作業従事者に乗り物酔い的なストレスを与えるという問題がある。また本出願人は、採光性や対人認識性を有し、さらに帯電防止性と抗菌性とを兼備するシートシャッター用膜材として、基布(粗目繊維織物)に2層の金属薄膜層を設け、その両面に熱可塑性樹脂被覆層を有する光線透過複合シート(特許文献3)を提案した。確かにこのシート膜材では、対人認識性と帯電防止性を兼備するものであったが、10万回を超える巻回/巻解で金属薄膜層の疲労断裂の生成により帯電防止性が巻回時と巻解時で異なり、帯電防止性が安定しなくなる問題を生じることがあった。また、界面活性剤などの有機化合物の配合や塗布による静電気対策では、静電気を繰り返し帯びる動的用途では充分な除電性が得られず、経時的にシート膜材からブリードアウトして除電性が低下する欠点を有している。また、金属線や金属メッキ線を混用して織物に導電性を付与する方法ではシート膜材の厚さと剛直性が増し、シート装置上部での巻回収納性を悪くする問題があった。従って、巻回/巻解音(シートのはがれ騒音)が小さく、かつ、静電気の発生が起こり難く、しかも優れた除電性を安定保持しながら視認性を阻害しないシートシャッター装置用のフレキシブル膜材は存在していなかった。 However, with these synthetic resin sheet film materials, the operating noise during high-speed opening and closing is annoying, and the problem that the sheet peeling noise during unwinding is particularly noisy, and at the same time, static electricity is generated due to the sheet peeling during unwinding. The sheet film material, which is easy to use and charged, has problems of dust contamination that attracts foreign substances such as dust and pollen, and causes problems such as volatilization of organic solvents and scattering of dust, which may cause ignition or explosion in a closed environment. Therefore, as a countermeasure against static electricity charging of synthetic resin sheet film materials that require visibility, conductive paint (carbon black, graphite, silver, tin oxide, etc.) is applied to one or both sides of the vinyl chloride resin sheet used for partitioning for clean rooms. (Including) has been proposed to be printed in an arbitrary continuous pattern (Patent Documents 1 and 2). According to the present invention, conductivity is exhibited in a continuous pattern printing portion, and visibility is maintained in a portion other than the continuous pattern printing portion. Good visibility can be obtained if the continuous pattern printing portion is made of a transparent sheet, but when applied to a sheet film material for a sheet shutter device, a woven fabric base material present in the entire sheet film material. It is inevitable that it interferes with the visibility and does not solve the peeling noise of the sheet. As a measure against static electricity that does not impair visibility, it is conceivable to provide a printing portion in a continuous pattern that synchronizes with the weaving structure of the woven fabric base material, but the woven fabric base material shrinks in the manufacturing process of the sheet film material for the sheet shutter device. Due to irregular dimensional distortion of the woven structure, such as distortion in the width direction due to tension during manufacturing, it is difficult to ensure visibility because the continuous pattern printing portion is not synchronized. Further, in the case of black printing patterns such as carbon black and graphite, there is a problem that the black pattern violently moves up and down by the movement of opening and closing the seat shutter, which causes motion sickness stress to the worker each time. In addition, the applicant has provided two metal thin film layers on the base cloth (coarse fiber woven fabric) as a film material for a sheet shutter which has light collection property and interpersonal recognition property and also has antistatic property and antibacterial property. , And proposed a light-transmitting composite sheet (Patent Document 3) having a thermoplastic resin coating layer on both sides thereof. It is true that this sheet film material has both interpersonal recognition and antistatic properties, but the antistatic properties are wound by the generation of fatigue tears in the metal thin film layer after winding / unwinding more than 100,000 times. It was different between the time and the time of unwinding, and there was a problem that the antistatic property became unstable. In addition, countermeasures against static electricity by blending or applying organic compounds such as surfactants do not provide sufficient static electricity elimination in dynamic applications where static electricity is repeatedly applied, and bleed out from the sheet membrane material over time, reducing static electricity elimination. Has the drawback of Further, in the method of imparting conductivity to the woven fabric by mixing the metal wire and the metal-plated wire, there is a problem that the thickness and rigidity of the sheet film material are increased and the winding and storing property in the upper part of the sheet device is deteriorated. Therefore, a flexible film material for a sheet shutter device that has low winding / unwinding noise (sheet peeling noise), is unlikely to generate static electricity, and does not hinder visibility while stably maintaining excellent static electricity elimination properties. It didn't exist.

特開昭54−29378号公報JP-A-54-29378 特開平11−58630号公報JP-A-11-58630 特開2012−7425号公報Japanese Unexamined Patent Publication No. 2012-7425

本発明は上記従来事情に鑑みてなされたものであり、その課題とする処は、シートシャッター装置、フレキシブルコンテナバッグ、テントなど、及び主にクリーンルーム用の、間仕切り、フロアシート、機器カバー、エプロンなどの産業資材用フレキシブル膜材において、特に、工場、倉庫などの出入口に設置される自動昇降式シートシャッター装置に用いられるフレキシブル膜材で、巻回/巻解音(シートのはがれ騒音)が小さく、かつ、静電気の発生が起こり難く、しかも優れた除電性を安定保持しながら視認性を阻害しないフレキシブル膜材を提供することにある。 The present invention has been made in view of the above-mentioned conventional circumstances, and the subject matter thereof are a seat shutter device, a flexible container bag, a tent, etc., and a partition, a floor sheet, an equipment cover, an apron, etc. mainly for a clean room. Among the flexible membrane materials for industrial materials, especially the flexible membrane material used for the automatic elevating seat shutter device installed at the entrance and exit of factories, warehouses, etc., the winding / winding noise (seat peeling noise) is small, and Moreover, it is an object of the present invention to provide a flexible film material which is less likely to generate static electricity and which does not hinder visibility while stably maintaining excellent static elimination property.

本発明の産業資材用フレキシブル膜材は、粗目織物を基材として、その全表面上が熱可塑性樹脂で被覆され、多数の貫通孔を有してなるメッシュシートを基体として、この基体の表面全面に設けられた表面透明樹脂層、及び前記基体の裏面全面に設けられた裏面透明樹脂層を有する可撓性複合積層体であって、前記貫通孔が前記表面透明樹脂層及び裏面透明樹脂層の積層によって充填されてなる0.05mm〜0.5mmの深さの陥没状の樹脂閉塞部を成し、前記陥没状の樹脂閉塞部の1個当たりの面積が36mm 〜225mm 、かつ前記可撓性複合積層体における前記陥没状の樹脂閉塞部の総和占有率が65〜75%であって、少なくとも前記可撓性複合積層体の片面において、前記陥没状の樹脂閉塞部を除く全領域に、カーボンナノチューブを含む組成物層、またはπ電子共役系導電性ポリマー及びカーボンナノチューブを含む組成物層による凸部導電ネットワークが形成されていることが好ましい。この技術的手段によって、工場、倉庫などの出入口に設置される自動昇降式シートシャッター装置において、巻回/巻解音(シートのはがれ騒音)が小さく、かつ、静電気の発生が起こり難く、しかも優れた除電性を安定保持し、かつ視認性を阻害しないフレキシブル膜材を得ることができる。
The flexible film material for industrial materials of the present invention uses a coarse woven fabric as a base material, the entire surface of which is coated with a thermoplastic resin, and a mesh sheet having a large number of through holes as a base material, and the entire surface surface of the base material is used as a base material. A flexible composite laminate having a front surface transparent resin layer provided on the substrate and a back surface transparent resin layer provided on the entire back surface of the substrate, wherein the through holes are the front surface transparent resin layer and the back surface transparent resin layer. A recessed resin closure having a depth of 0.05 mm to 0.5 mm is formed by laminating, and the area of each of the recessed resin closures is 36 mm 2 to 225 mm 2 , and the above is possible. The total occupancy of the recessed resin closure in the flexible composite laminate is 65 to 75%, and at least on one side of the flexible composite laminate, the entire region except the recessed resin closure is covered. It is preferable that a convex conductive network is formed by a composition layer containing carbon nanotubes, or a composition layer containing a π-electron-conjugated conductive polymer and carbon nanotubes. By this technical means, in the automatic elevating seat shutter device installed at the entrance and exit of factories, warehouses, etc., winding / unwinding noise (seat peeling noise) is small, static electricity is unlikely to occur, and it is excellent. It is possible to obtain a flexible film material that stably maintains static electricity elimination properties and does not impair visibility.

本発明の産業資材用フレキシブル膜材は、前記樹脂閉塞部の1個当たりの面積が36mm〜225mm、かつ前記可撓性複合積層体における前記樹脂閉塞部の総和占有率が65〜75%であることが好ましい。これによって巻回/巻解音(シートのはがれ騒音)、静電気の除電性と視認性をバランス良く兼備することができる。
Flexible membrane material for industrial materials present invention, the one area per is 36 mm 2 ~225mm 2 resin blocking portion, and the flexible composite total occupancy of the resin occlusion in the laminate is from 65 to 75 It is preferably%. As a result, it is possible to achieve a good balance between winding / unwinding sound (sheet peeling noise), static electricity elimination, and visibility.

本発明の産業資材用フレキシブル膜材は、前記π電子共役系導電性ポリマーが、ポリピロール類、ポリチオフェン類、ポリアセチレン類、ポリフェニレン類、ポリフェニレンビニレン類、ポリアニリン類、ポリアセン類、ポリチオフェンビニレン類、及びこれらの共重合体、から選ばれた1種以上であることが好ましい。これによって自動昇降式シートシャッターの巻き上げ/解き降しの繰り返し時に発生する静電気を除去・緩和することができる。 In the flexible film material for industrial materials of the present invention, the π-electron conjugated conductive polymer is polypyrrole, polythiophene, polyacetylene, polyphenylene, polyphenylene vinylene, polyaniline, polyacene, polythiophene vinylene, and these. It is preferably one or more selected from the copolymers. As a result, static electricity generated when the automatic lifting / lowering seat shutter is repeatedly wound / unwound can be removed / mitigated.

本発明の産業資材用フレキシブル膜材は、前記カーボンナノチューブが、直径1.4nm〜15nm、長さ1.5μm〜300μmである、単層カーボンナノチューブ、二層カーボンナノチューブ、多層カーボンナノチューブ、短縮カーボンナノチューブ、酸化カーボンナノチューブ、及び官能化カーボンナノチューブ(末端修飾及び/または側壁修飾)から選ばれた1種以上であることが好ましい。これによって自動昇降式シートシャッターの巻き上げ/解き降しの繰り返し時に発生する静電気を除去・緩和することができる。 In the flexible film material for industrial materials of the present invention, the carbon nanotubes are single-walled carbon nanotubes, double-walled carbon nanotubes, multi-walled carbon nanotubes, and shortened carbon nanotubes having a diameter of 1.4 nm to 15 nm and a length of 1.5 μm to 300 μm. , Carbon oxide nanotubes, and functionalized carbon nanotubes (terminal modification and / or side wall modification) are preferably one or more. As a result, static electricity generated when the automatic lifting / lowering seat shutter is repeatedly wound / unwound can be removed / mitigated.

本発明の産業資材用フレキシブル膜材の製造方法は、1)粗目織物を基材として、その全表面上を熱可塑性樹脂で被覆し、多数の貫通孔を有してなるメッシュシートを基体として、この基体の表面全面に表面透明樹脂層、及び前記基体の裏面全面に裏面透明樹脂層を設けて可撓性複合積層体を製造し、前記貫通孔が前記表面樹脂層及び裏面樹脂層の熱軟化積層によって充填されてなる樹脂閉塞部を0.05mm〜0.5mmの深さの陥没状に形成する工程、
2)少なくとも前記可撓性複合積層体の片面において、前記樹脂閉塞部を除く非陥没領域(凸部領域の頂部表面)に、a)π電子共役系導電性ポリマーを含む組成物による薄膜層、及びb)カーボンナノチューブを含む組成物による薄膜層、の何れか1種以上による凸部導電ネットワークを、無柄のグラビアロールによる転写、または無柄のロータリースクリーンによる印刷、フレキソ印刷、及びオフセット印刷から選ばれた印刷手段により形成する工程、を含むことが好ましい。この方法によって、工場、倉庫などの出入口に設置される自動昇降式シートシャッター装置において、巻回/巻解音(シートのはがれ騒音)が小さく、かつ、静電気の発生が起こり難く、しかも優れた除電性を安定保持し、かつ視認性を阻害しないフレキシブル膜材を得ることができる。
The method for producing a flexible film material for industrial materials of the present invention is as follows: 1) A coarse woven fabric is used as a base material, the entire surface thereof is coated with a thermoplastic resin, and a mesh sheet having a large number of through holes is used as the base material. A flexible composite laminate is produced by providing a front surface transparent resin layer on the entire surface surface of the substrate and a back surface transparent resin layer on the entire back surface surface of the substrate, and the through holes are thermally softened by the front surface resin layer and the back surface resin layer. A step of forming a resin closed portion filled by laminating into a recessed portion having a depth of 0.05 mm to 0.5 mm.
2) At least on one side of the flexible composite laminate, a) a thin film layer made of a composition containing a π-electron conjugated conductive polymer in a non-depressed region (top surface of a convex region) excluding the resin closure. And b) Convex conductive networks made of any one or more of thin film layers made of a composition containing carbon nanotubes, transferred from a patternless gravure roll, or printed by a patternless rotary screen, flexographic printing, and offset printing. It is preferable to include a step of forming by the selected printing means. By this method, in an automatic elevating seat shutter device installed at an entrance / exit of a factory, a warehouse, etc., winding / unwinding noise (seat peeling noise) is small, static electricity is unlikely to be generated, and excellent static electricity elimination. It is possible to obtain a flexible film material that stably maintains the property and does not impair visibility.

本発明の産業資材用フレキシブル膜材の製造方法は、前記可撓性複合積層体が、少なくとも1対の金属熱ロール/ゴムロール対を有するラミネーターで製造され、前記ゴムロール側面に前記表面透明樹脂層用フィルムが配置、及び前記金属熱ロール側面に前記裏面透明樹脂層用フィルムが配置されるように通過させることで、前記表面透明樹脂層面側に0.05mm〜0.5mmの深さの陥没状の前記樹脂閉塞部を形成させることが好ましい。 In the method for producing a flexible film material for industrial materials of the present invention, the flexible composite laminate is produced by a laminator having at least one pair of metal thermal rolls / rubber rolls, and the side surface of the rubber roll is used for the surface transparent resin layer. By arranging the film and passing the film for the back surface transparent resin layer so as to be arranged on the side surface of the metal thermal roll, a recessed shape having a depth of 0.05 mm to 0.5 mm is formed on the surface side of the front surface transparent resin layer. It is preferable to form the resin blocking portion.

本発明の産業資材用フレキシブル膜材の製造方法は、前記樹脂閉塞部の1個当たりの面積が36mm〜225mm、かつ前記可撓性複合積層体における前記樹脂閉塞部の総和占有率が65〜75%であることが好ましい。これによって巻回/巻解音(シートのはがれ騒音)、静電気の除電性と視認性をバランス良く兼備することができる。
In the method for producing a flexible membrane material for industrial materials of the present invention, the area of each resin closure is 36 mm 2 to 225 mm 2 , and the total occupancy of the resin closure in the flexible composite laminate is It is preferably 65 to 75%. As a result, it is possible to achieve a good balance between winding / unwinding sound (sheet peeling noise), static electricity elimination, and visibility.

本発明の産業資材用フレキシブル膜材の製造方法は、前記π電子共役系導電性ポリマーが、ポリピロール類、ポリチオフェン類、ポリアセチレン類、ポリフェニレン類、ポリフェニレンビニレン類、ポリアニリン類、ポリアセン類、ポリチオフェンビニレン類、及びこれらの共重合体、から選ばれた1種以上であり、前記カーボンナノチューブが、直径1.4nm〜15nm、長さ1.5μm〜300μmである、単層カーボンナノチューブ、二層カーボンナノチューブ、多層カーボンナノチューブ、短縮カーボンナノチューブ、酸化カーボンナノチューブ、及び官能化カーボンナノチューブ(末端修飾及び/または側壁修飾)から選ばれた1種以上であることが好ましい。これによって自動昇降式シートシャッターの巻き上げ/解き降しの繰り返し時に発生する静電気を除去・緩和することができる。 In the method for producing a flexible film material for industrial materials of the present invention, the π-electron conjugated conductive polymer is a polypyrrole, a polythiophene, a polyacetylene, a polyphenylene, a polyphenylene vinylene, a polyaniline, a polyacene, a polythiophenine. Single-walled carbon nanotubes, double-walled carbon nanotubes, and multi-walled carbon nanotubes having a diameter of 1.4 nm to 15 nm and a length of 1.5 μm to 300 μm. It is preferably one or more selected from carbon nanotubes, shortened carbon nanotubes, carbon oxide nanotubes, and functionalized carbon nanotubes (terminal modification and / or side wall modification). As a result, static electricity generated when the automatic lifting / lowering seat shutter is repeatedly wound / unwound can be removed / mitigated.

本発明による産業資材用フレキシブル膜材は、巻回/巻解音(シートのはがれ騒音)が小さく、かつ、静電気の発生が起こり難く、しかも優れた除電性を安定保持しながら視認性にも優れているので、シートシャッター装置用のフレキシブル膜材はもとより、フレキシブルコンテナバッグ、テントなど、さらには主にクリーンルーム用の、間仕切り、フロアシート、機器カバー、エプロンなどに適して用いることができる。 The flexible film material for industrial materials according to the present invention has low winding / unwinding noise (sheet peeling noise), is less likely to generate static electricity, and has excellent visibility while stably maintaining excellent static electricity elimination properties. Therefore, it can be used not only as a flexible film material for a seat shutter device, but also as a flexible container bag, a tent, etc., and also as a partition, a floor sheet, an equipment cover, an apron, etc. mainly for a clean room.

本発明の産業資材用フレキシブル膜材の基体の一例を示す正面図Front view showing an example of the substrate of the flexible film material for industrial materials of the present invention. 本発明の産業資材用フレキシブル膜材の可撓性複合積層体の一例を示す正面図Front view showing an example of a flexible composite laminate of the flexible film material for industrial materials of the present invention. 本発明の産業資材用フレキシブル膜材の一例を示す正面図Front view showing an example of the flexible film material for industrial materials of the present invention. 本発明の産業資材用フレキシブル膜材の一例を示す断面の拡大図Enlarged view of the cross section showing an example of the flexible film material for industrial materials of the present invention.

本発明の産業資材用フレキシブル膜材は、粗目織物を基材として、その全表面上が熱可塑性樹脂で被覆され、多数の貫通孔を有してなるメッシュシートを基体として、この基体の両面に設けられた透明樹脂層を有する可撓性複合積層体であって、貫通孔が透明樹脂層によって充填されてなる陥没状の樹脂閉塞部を成し、少なくとも可撓性複合積層体の片面において、陥没状の樹脂閉塞部を除く全領域に特定の凸部導電ネットワークが形成されるように工夫された発明である。 The flexible membrane material for industrial materials of the present invention uses a coarse woven fabric as a base material, and the entire surface thereof is coated with a thermoplastic resin, and a mesh sheet having a large number of through holes is used as a base material on both sides of the base material. A flexible composite laminate having a transparent resin layer provided, wherein through holes are filled with a transparent resin layer to form a recessed resin closure portion, and at least on one side of the flexible composite laminate. It is an invention devised so that a specific convex conductive network is formed in the entire region except the recessed resin blockage.

本発明の産業資材用フレキシブル膜材の基体(メッシュシート)部分に用いる粗目織物は、経糸条群及び緯糸条群とで製織された、平織物、バスケット織物、綾織物、朱子織物、模紗織物、綟織物(紗織物、絽織物)などの織物、及びラッセル編物、レース編物などによる空隙率が35〜75%、特に40〜60%の粗目織物が挙げられ、特に平織物、バスケット織物、模紗織物などを用いることが産業資材用フレキシブル膜材としての経緯機械的物性、及び寸法安定性、及び視認性とのバランスに優れ好ましい。また経条糸群、右上バイアス糸条群及び左上バイアス糸条群を含み、これら糸条群による三軸平織物、三軸バスケット織物、三軸模紗織物などによる空隙率が35〜75%、特に40〜60%の粗目織物であってもよく、さらに経条糸群、緯糸条群、右上バイアス糸条群及び左上バイアス糸条群を含み、これら糸条群による四軸平織物、四軸バスケット織物、四軸模紗織物などによる空隙率が35〜75%、特に40〜60%の粗目織物であってもよい。 The coarse woven fabric used for the base (mesh sheet) portion of the flexible film material for industrial materials of the present invention is a plain woven fabric, a basket woven fabric, a twill woven fabric, a red woven fabric, and a misa woven fabric woven by a warp and weft group. , Woven fabrics such as woven fabrics (gauze woven fabrics, woven fabrics), and coarse woven fabrics with a void ratio of 35 to 75%, especially 40 to 60%, due to Russell knitting, lace knitting, etc. It is preferable to use a gauze woven fabric or the like because it has an excellent balance between the mechanics of the flexible film material for industrial materials, mechanical properties, dimensional stability, and visibility. In addition, the warp yarn group, the upper right bias yarn group and the upper left bias yarn group are included, and the void ratio of the triaxial plain woven fabric, the triaxial basket woven fabric, the triaxial imitation woven fabric, etc. by these yarn groups is 35 to 75%, in particular. It may be a coarse woven fabric of 40 to 60%, and further includes a warp yarn group, a weft yarn group, an upper right bias yarn group and an upper left bias yarn group, and a quadrilateral flat woven fabric or a quadruped basket woven fabric by these yarn groups. , A coarse woven fabric having a void ratio of 35 to 75%, particularly 40 to 60%, may be obtained from a quadrilateral imitation woven fabric or the like.

上記粗目織物を構成する糸条には、マルチフィラメント糸条、短繊維紡績糸条、カバリング糸条(マルチフィラメント糸条を芯成分:短繊維紡績糸を鞘成分)、モノフィラメント糸条(芯鞘構成を含む)などが使用に適し、特にフィラメント数100〜600本、繊度555〜3336dtex、特に833〜2220dtexのマルチフィラメント糸条を単独使用、または2本または3本を引揃使用、または2本または3本を複合した合撚糸の形態での使用が好ましい。繊維の種類は、ポリプロピレン、ポリエチレン、ポリエステル(ポリエチレンテレフタレート、ポリエチレンナフタレート、ポリブチレンテレフタレートなど)、ナイロン、ビニロン、アクリル、芳香族ポリエステル系、芳香族ポリアミド系、芳香族ヘテロ環ポリマー(ポリベンゾイミダゾール系、ポリベンゾオキサゾール系、ポリベンゾチアゾール系など)の合成繊維群、及びこれらの混用繊維、芯鞘繊維などが挙げられる。特に芳香族ポリエステル系、芳香族ポリアミド系、芳香族ヘテロ環ポリマー系などによる高強度繊維糸条を単独使用、または等間隔配置で他の合成繊維糸条と併用することで産業資材用フレキシブル膜材の穴開破損に対する強い耐性を増強する。また特に導電性糸条を等間隔配置で他の合成繊維糸条と併用することで産業資材用フレキシブル膜材の帯電(静電気)防止効果を発現することができる。導電性糸条は、銅、ステンレス、ニッケルクロム、スズメッキ銅などの金属繊維、炭素繊維、またポリエステル、ナイロンなどの合成繊維表面に銀、銅、銅ニッケルなどの金属メッキや金属蒸着を施した糸条、または合成繊維と金属繊維による、紡績糸、撚糸(合撚)、及びカバリング糸などの複合糸条の何れであってもよい。 The yarns constituting the coarse woven fabric include multifilament yarn, short fiber spun yarn, covering yarn (multifilament yarn as core component: short fiber spun yarn as sheath component), and monofilament yarn (core sheath composition). , Etc. are suitable for use, in particular using multifilament yarns having a number of filaments of 100 to 600 and a fineness of 555 to 3336 dtex, particularly 833 to 2220 dtex, or using two or three in a row, or two or It is preferably used in the form of a combined twisted yarn of three yarns. Fiber types are polypropylene, polyethylene, polyester (polyethylene terephthalate, polyethylene naphthalate, polybutylene terephthalate, etc.), nylon, vinylon, acrylic, aromatic polyester type, aromatic polyamide type, aromatic heterocyclic polymer (polybenzoimidazole type). , Polybenzoxazole-based, polybenzothiazole-based, etc.) synthetic fibers, mixed fibers thereof, core-sheath fibers, and the like. In particular, flexible film materials for industrial materials can be used alone by using high-strength fiber yarns made of aromatic polyesters, aromatic polyamides, aromatic heterocyclic polymers, etc., or by using them in combination with other synthetic fiber yarns at equal intervals. Enhances strong resistance to perforation breakage. Further, in particular, by using the conductive yarns at equal intervals in combination with other synthetic fiber yarns, the effect of preventing static electricity of the flexible membrane material for industrial materials can be exhibited. Conductive threads are threads made of metal fibers such as copper, stainless steel, nickel chrome, and tin-plated copper, carbon fibers, and synthetic fibers such as polyester and nylon with metal plating or metal deposition such as silver, copper, and copper nickel. It may be any of a strip or a composite yarn such as a spun yarn, a twisted yarn (combined twist), and a covering yarn made of synthetic fibers and metal fibers.

粗目織物の編織組織における、経糸条及び緯糸条の打込み本数が経方向及び緯方向共に1インチ(2.54cm)当たり1〜8本、特に2〜6本打込んで得られる粗目織物(質量10g/m〜200g/m)が好ましく、また経糸条及びバイアス糸条の打込み本数が経方向及びバイアス方向共に1インチ(2.54cm)当たり0.5〜5本、特に1〜3本打込んで得られる三軸粗目織物(質量10g/m〜200g/m)が好ましく、また経糸条、緯糸条、及びバイアス糸条の打込み本数が経方向、緯方向及びバイアス方向共に1インチ(2.54cm)当たり0.5〜5本、特に1〜3本打込んで得られる四軸粗目織物(質量10g/m〜200g/m)が好ましい。これらの粗目織物は、糸条が占める充実部と糸条間に形成された空隙部で構成され、その個数は1インチ平方面積当たり4〜36個、好ましくは6〜15個であり、粗目織物の単位面積(例えばタテ1インチ×ヨコ1インチの正方形)に対して充実部総和の占有率が35〜75%(粗目織物の単位面積に対して空隙部総和の占有率は35〜75%)の範囲内、特に充実部総和が40〜60%(空隙率総和は40〜60%)の範囲内が適している。粗目織物の充実部総和が35%未満(空隙部総和が75%超え)だと得られる産業資材用フレキシブル膜材の強度と、シートシャッター昇降時の応力に対する寸法安定性が不十分となってシートシャッターが変形することがある。また、粗目織物の充実部総和が75%を越える(空隙部総和が35%未満)と得られる産業資材用フレキシブル膜材の風合いが硬くなるだけでなく、採光性や対人識別性を悪くする。以上これらの粗目織物には特にマルチフィラメント糸条の断面からの毛細管現象による雨水の浸入を抑止し、それによって黴の発生を防止するための撥水処理(フッ素原子含有化合物、シリコーン系化合物、パラフィン系化合物など)、また、着炎時に自己消火性を付与するための防炎処理(リン酸エステル化合物、ホスホン酸化合物など)、あるいは表面透明樹脂層、及び裏面透明樹脂層との密着性を向上させるための接着処理(熱可塑性樹脂組成物の塗工、ポリイソシアネートなど反応性化合物を含む熱可塑性樹脂組成物の塗工)を施すことができる。 In the knitted structure of a coarse woven fabric, the number of warp and weft threads to be driven is 1 to 8 per inch (2.54 cm) in both the warp and weft directions, and particularly 2 to 6 are driven into the coarse woven fabric (mass 10 g). / M 2 to 200 g / m 2 ) is preferable, and the number of warp threads and bias threads to be driven is 0.5 to 5 per inch (2.54 cm) in both the warp direction and the bias direction, particularly 1 to 3 threads. crowded in triaxial coarse fabric (weight 10g / m 2 ~200g / m 2 ) is preferably obtained, also warp Article weft Article and end counts are warp direction of the bias yarns, one inch weft direction and the bias direction both ( A quadrilateral coarse woven fabric (mass 10 g / m 2 to 200 g / m 2 ) obtained by driving 0.5 to 5 pieces per 2.54 cm), particularly 1 to 3 pieces, is preferable. These coarse woven fabrics are composed of a solid portion occupied by the threads and a gap formed between the threads, and the number thereof is 4 to 36 pieces, preferably 6 to 15 pieces per 1 inch square area, and the coarse woven fabric is used. The total occupancy rate of the solid part is 35 to 75% with respect to the unit area of (for example, 1 inch vertical x 1 inch horizontal square) (the total occupancy rate of the void part is 35 to 75% with respect to the unit area of the coarse woven fabric). The range of 40 to 60% (the total void ratio is 40 to 60%) is particularly suitable. The strength of the flexible film material for industrial materials obtained when the total sum of the solid parts of the coarse woven fabric is less than 35% (the total sum of the voids exceeds 75%) and the dimensional stability against stress when raising and lowering the sheet shutter become insufficient, and the sheet becomes insufficient. The shutter may be deformed. Further, when the total sum of the solid parts of the coarse woven fabric exceeds 75% (the total sum of the void parts is less than 35%), not only the texture of the flexible film material for industrial materials obtained becomes hard, but also the daylighting property and the interpersonal distinctiveness are deteriorated. As mentioned above, these coarse woven fabrics are particularly water-repellent (fluorine atom-containing compounds, silicone compounds, paraffins) to prevent rainwater from entering from the cross section of multifilament threads due to the capillary phenomenon and thereby prevent the formation of mold. (Compounds, etc.), flameproof treatment (phosphate ester compound, phosphonic acid compound, etc.) to impart self-extinguishing property at the time of ignition, or improved adhesion to the front surface transparent resin layer and back surface transparent resin layer. Adhesive treatment (coating of a thermoplastic resin composition, coating of a thermoplastic resin composition containing a reactive compound such as polyisocyanate) can be performed.

本発明の産業資材用フレキシブル膜材の基体(メッシュシート)は、粗目織物の両表面上、すなわち粗目織物を構成する糸条の全周を着色熱可塑性樹脂で被覆、または糸条を着色熱可塑性樹脂で含浸被覆してなる、多数の貫通孔を有するメッシュシートで、貫通孔は粗目織物の空隙部に由来するものである。着色は任意自在であるが、外部から内部の視認性を良好に得るためには着色熱可塑性樹脂のマンセル明度(JIS Z8721:1993年)を4以下(マンセル明度1に近付く程黒色に近付く)の暗色系メッシュシートを用いることが好ましい。着色熱可塑性樹脂は、軟質塩化ビニル樹脂、塩化ビニル系共重合体樹脂、オレフィン樹脂(PE,PPなど)、オレフィン系共重合体樹脂、ウレタン樹脂、ウレタン系共重合体樹脂、アクリル樹脂、アクリル系共重合体樹脂、スチレン樹脂、スチレン系共重合体樹脂、ポリエステル樹脂、ポリエステル系共重合体樹脂、フッ素含有共重合体樹脂、シリコーン樹脂、シリコーン系共重合体樹脂などの熱可塑性樹脂に公知の顔料を配合した組成物(ペースト状態、エマルジョン状態、溶剤に溶けた状態など)が例示できる。外部から内部の視認性を良好に得るためにはメッシュシート基体において、少なくとも表面の色相はマンセル明度(JIS Z8721:1993年)4以下、好ましくはマンセル明度1〜2であり、さらにマンセル彩度(JIS Z8721:1993年)6以上(マンセル彩度が10に近付く程鮮やかな色となる)が好ましい。表面の色相がマンセル明度4.5以上、かつマンセル彩度5.5以下だと、明るい屋外からシート越しに薄暗い屋内を覗き込んだ時の屋内環境の把握、及びシート越しの人相識別、物品識別を困難とすることがある。マンセル明度4以下、及びマンセル彩度6以上を同時に満たす暗色系とは具体的に、黒色、黒灰色、黒茶色、黒緑色、黒青色、黒紫色、濃紺色、濃緑色、臙脂色、青色、緑色、赤色、灰色などが挙げられる。これらの色相は公知の無機顔料及び有機顔料の単独使用または複数の併用による熱可塑性樹脂の着色によりなされたものである。特に本発明の産業資材用フレキシブル膜材は表裏とも色相がマンセル明度4以下、及びマンセル彩度6以上であることが好ましいが、裏面のみ色相がマンセル明度4.5以上、かつマンセル彩度5.5以下のツートン構成であってもよい。このようなツートン構成のメッシュシートで、例えば表面が黒系、裏面が白系のツートン構成だと、屋内外観となるシート裏面が白系なので倉庫や工場建屋の内部環境を明るい印象とすることができる。さらに基体(メッシュシート)の表面の一部には、公知の印刷技術、例えばインクジェット印刷により、写真画像・イラストレーション・文字ピクトグラムなどをプリントして、避難誘導効果、装飾効果、広告効果などを附帯させることもできる。 The substrate (mesh sheet) of the flexible film material for industrial materials of the present invention covers both surfaces of the coarse woven fabric, that is, the entire circumference of the threads constituting the coarse woven fabric with a colored thermoplastic resin, or the threads are colored thermoplastic. It is a mesh sheet having a large number of through holes, which is impregnated and coated with a resin, and the through holes are derived from the voids of the coarse woven fabric. Coloring is arbitrary, but in order to obtain good visibility from the outside to the inside, the Munsell lightness (JIS Z8721: 1993) of the colored thermoplastic resin should be 4 or less (the closer it is to Munsell lightness 1, the closer it is to black). It is preferable to use a dark color mesh sheet. Colored thermoplastic resins are soft vinyl chloride resin, vinyl chloride copolymer resin, olefin resin (PE, PP, etc.), olefin copolymer resin, urethane resin, urethane copolymer resin, acrylic resin, acrylic resin. Pigments known for thermoplastic resins such as copolymer resins, styrene resins, styrene-based copolymer resins, polyester resins, polyester-based copolymer resins, fluorine-containing copolymer resins, silicone resins, and silicone-based copolymer resins. Can be exemplified as a composition containing the above (paste state, emulsion state, state dissolved in a solvent, etc.). In order to obtain good visibility from the outside to the inside, at least the surface hue of the mesh sheet substrate is Munsell lightness (JIS Z8721: 1993) 4 or less, preferably Munsell lightness 1-2, and further Munsell saturation (JIS Z8721: 1993). JIS Z8721: 1993) 6 or more (the closer the Munsell saturation is to 10, the brighter the color becomes) is preferable. If the hue of the surface is Munsell brightness of 4.5 or more and Munsell saturation of 5.5 or less, grasp the indoor environment when looking into the dimly lit indoors through the sheet from the bright outdoors, identify the person's face through the sheet, and the article. May be difficult to identify. Specific examples of dark colors that simultaneously satisfy Mansell lightness of 4 or less and Mansell saturation of 6 or more are black, black gray, black brown, black green, black blue, black purple, dark blue, dark green, tan oil, blue, and so on. Examples include green, red, and gray. These hues are obtained by coloring a thermoplastic resin by using a known inorganic pigment and an organic pigment alone or in combination of a plurality of known inorganic pigments and organic pigments. In particular, the flexible film material for industrial materials of the present invention preferably has a Munsell lightness of 4 or less and a Munsell saturation of 6 or more on both the front and back surfaces, but only the back surface has a Munsell lightness of 4.5 or more and a Munsell saturation of 5. It may have a two-tone configuration of 5 or less. With such a two-tone mesh sheet, for example, if the front surface is black and the back surface is white, the back surface of the sheet, which has an indoor appearance, is white, so that the internal environment of a warehouse or factory building can be given a bright impression. Further, a photographic image, an illustration, a character pictogram, etc. are printed on a part of the surface of the substrate (mesh sheet) by a known printing technique, for example, inkjet printing, and an evacuation guidance effect, a decoration effect, an advertising effect, etc. are attached. You can also do it.

粗目織物を構成する糸条の全周を被覆する着色熱可塑性樹脂の被覆厚さは0.01mm〜0.5mm、特に0.05mm〜0.25mmが好ましい。特に本発明において好ましい熱可塑性樹脂は、軟質塩化ビニル樹脂組成物(塩化ビニル樹脂、可塑剤、安定剤、充填剤、難燃剤、顔料などを配合した組成物)が好ましい。軟質塩化ビニル樹脂組成物に使用する可塑剤は、DOP(DEHP)、DINP、DIDP、DBPなどのフタル酸エステル系可塑剤、DOA(DEHA)、DINAなどのアジピン酸エステル系可塑剤、セバシン酸エステル系可塑剤、TOTMなどのトリメリット酸エステル系可塑剤、ピロメリット酸エステル系可塑剤、ポリエステル系可塑剤、TCPなどのリン酸エステル系可塑剤、クエン酸系可塑剤、エチレンCO酢酸ビニルエステル系高分子可塑剤、及びエチレンCOアクリル酸エステル系高分子可塑剤などの公知可塑剤が例示できるが、フタル酸エステル系可塑剤の使用が人体に及ぼす、健康被害、遺伝子的影響などの不安要因を配慮するならば、特に非フタル酸エステル系可塑剤の配合使用が好ましく、これらは具体的に、イソフタル酸ジアルキルエステル類,テレフタル酸ジアルキルエステル類、1,2−シクロヘキサンジカルボン酸ジアルキルエステル類、及び4−シクロヘキセン−1,2−ジカルボン酸ジアルキルエステル類から選ばれた1種以上の可塑剤が例示できる。 The coating thickness of the colored thermoplastic resin that covers the entire circumference of the threads constituting the coarse woven fabric is preferably 0.01 mm to 0.5 mm, particularly preferably 0.05 mm to 0.25 mm. In particular, the preferred thermoplastic resin in the present invention is a soft vinyl chloride resin composition (composition containing a vinyl chloride resin, a plasticizer, a stabilizer, a filler, a flame retardant, a pigment, etc.). The plasticizers used in the soft vinyl chloride resin composition are phthalic acid ester plasticizers such as DOP (DEHP), DINP, DIDP and DBP, adipic acid ester plasticizers such as DOA (DEHA) and DINA, and sebacic acid esters. System plasticizers, trimellitic acid ester-based plasticizers such as TOTM, pyromellitic acid ester-based plasticizers, polyester-based plasticizers, phosphate-based plasticizers such as TCP, citric acid-based plasticizers, ethylene CO vinyl acetate-based plasticizers Known plasticizers such as polymer plasticizers and ethylene CO acrylic acid ester-based plasticizers can be exemplified, but the anxiety factors such as health hazards and genetic effects that the use of phthalate ester-based plasticizers have on the human body can be exemplified. If consideration is given, it is particularly preferable to use a non-phthalate ester-based plasticizer in combination, and specifically, these are isophthalic acid dialkyl esters, terephthalic acid dialkyl esters, 1,2-cyclohexanedicarboxylic acid dialkyl esters, and 4 One or more plasticizers selected from −cyclohexene-1,2-dicarboxylic acid dialkyl esters can be exemplified.

本発明の産業資材用フレキシブル膜材において、メッシュシート基体の表面全面に設けられる表面透明樹脂層、及びメッシュシート基体の裏面全面に設けられる裏面透明樹脂層の両層に用いられる熱可塑性樹脂は、軟質塩化ビニル樹脂、塩化ビニル系共重合体樹脂、オレフィン樹脂(PE,PPなど)、オレフィン系共重合体樹脂、ウレタン樹脂、ウレタン系共重合体樹脂、アクリル樹脂、アクリル系共重合体樹脂、スチレン樹脂、スチレン系共重合体樹脂、ポリエステル樹脂、ポリエステル系共重合体樹脂、フッ素含有共重合体樹脂などの熱可塑性樹脂などが例示できる。表面透明樹脂層及び裏面透明樹脂層は、これらの熱可塑性樹脂をカレンダー成型、またはTダイス押出成型などによって加工された厚さ0.1mm〜0.5mmの透明フィルム、または厚さ0.51mm〜2.5mmの透明シートなどが使用できる。本発明の産業資材用フレキシブル膜材は、段落〔0018〕〜〔0022〕に記載のメッシュシートを基体として、少なくとも1対の金属熱ロール/ゴムロール対を有するラミネーターで製造され、ゴムロール側面に表面透明樹脂層用フィルムが配置、及び金属熱ロール側面に裏面透明樹脂層用フィルムが配置されるように通過させ、熱軟化状態で積層一体化し、冷却固化することで、表面透明樹脂層面側に0.05mm〜0.5mmの深さの陥没状の樹脂閉塞部を形成させる製造方法が好ましい。このように、貫通孔が表面透明樹脂層及び裏面透明樹脂層の積層によって充填されてなる樹脂閉塞部を陥没状に形成する工程を含み、樹脂閉塞部1個当たりの面積が36mm〜225mm、可撓性複合積層体における樹脂閉塞部の総和占有率を65〜75%とすることが好ましい。樹脂閉塞部1個当たりの面積が36mm未満、及び/または総和占有率を65%未満だと視認性を悪くし、また225mmを超える、及び/または総和占有率75%超えだとシート(シートシャッター)の寸法安定性を悪くすることがある。この可撓性複合積層体において、糸条が占める充実部は、熱表面透明樹脂層/粗目織物/裏面透明樹脂層の構成となり、糸条間に形成される空隙部(陥没状に形成された樹脂閉塞部)は、表面透明樹脂層/裏面透明樹脂層の一体化物となる。少なくとも膜材の表面側においてこの充実部(樹脂閉塞部以外)と樹脂閉塞部との厚みの差は、0.05mm〜0.5mm、特に0.1mm〜0.3mmが好ましい。0.05mm未満だと凸部導電ネットワークの印刷形成を困難とする。この可撓性複合積層体の全光線透過率(JIS K7105)は50%以上であることが好ましい。充実部(樹脂閉塞部以外)と樹脂閉塞部との厚み差の形成は表面透明樹脂層、及び裏面透明樹脂層を熱軟化状態で積層一体化する工程を、金属熱ロールと特定硬度のゴムロールで挟み、回転圧着することで積層物のゴムロール圧着面側を塑性変形させることで、深さ0.05mm〜0.5mmの陥没状樹脂閉塞部を得る。
In the flexible film material for industrial materials of the present invention, the thermoplastic resin used for both the surface transparent resin layer provided on the entire surface surface of the mesh sheet substrate and the back surface transparent resin layer provided on the entire back surface of the mesh sheet substrate is Soft vinyl chloride resin, vinyl chloride copolymer resin, olefin resin (PE, PP, etc.), olefin copolymer resin, urethane resin, urethane copolymer resin, acrylic resin, acrylic copolymer resin, styrene Examples thereof include resins, styrene-based copolymer resins, polyester resins, polyester-based copolymer resins, and thermoplastic resins such as fluorine-containing copolymer resins. The front surface transparent resin layer and the back surface transparent resin layer are a transparent film having a thickness of 0.1 mm to 0.5 mm or a thickness of 0.51 mm to 0.5 mm, which is obtained by processing these thermoplastic resins by calendar molding, T-die extrusion molding, or the like. A 2.5 mm transparent sheet or the like can be used. The flexible film material for industrial materials of the present invention is produced by a laminator having at least one pair of metal thermal rolls / rubber rolls using the mesh sheet described in paragraphs [0018] to [0022] as a substrate, and the surface is transparent on the side surface of the rubber roll. By passing the film for the resin layer and the film for the back surface transparent resin layer so as to be arranged on the side surface of the metal thermal roll, laminating and integrating in a heat-softened state, and cooling and solidifying, 0. A manufacturing method for forming a recessed resin closure portion having a depth of 05 mm to 0.5 mm is preferable. As described above, the step of forming the resin closed portion formed by laminating the front surface transparent resin layer and the back surface transparent resin layer in a depressed shape is included, and the area per resin closed portion is 36 mm 2 to 225 mm. 2. The total occupancy of the resin closed portion in the flexible composite laminate is preferably 65 to 75%. If the area per resin closure is less than 36 mm 2 and / or the total occupancy is less than 65 %, the visibility is deteriorated , and if it exceeds 225 mm 2 and / or the total occupancy is more than 75%, the sheet. The dimensional stability of the (seat shutter) may deteriorate. In this flexible composite laminate, the solid portion occupied by the threads is composed of a heat surface transparent resin layer / coarse woven fabric / back surface transparent resin layer, and a gap portion (depressed shape) formed between the threads is formed. The resin closure portion) is an integral body of the front surface transparent resin layer / the back surface transparent resin layer. At least on the surface side of the film material, the difference in thickness between the solid portion (other than the resin closure portion) and the resin closure portion is preferably 0.05 mm to 0.5 mm, particularly preferably 0.1 mm to 0.3 mm. If it is less than 0.05 mm, it is difficult to form a print of the convex conductive network. The total light transmittance (JIS K7105) of this flexible composite laminate is preferably 50% or more. To form the thickness difference between the solid part (other than the resin closed part) and the resin closed part, the process of laminating and integrating the front transparent resin layer and the back transparent resin layer in a heat-softened state is performed with a metal thermal roll and a rubber roll of a specific hardness. By sandwiching and rotary crimping, the rubber roll crimping surface side of the laminate is plastically deformed to obtain a recessed resin closed portion having a depth of 0.05 mm to 0.5 mm.

表面透明樹脂層用及び裏面透明樹脂層用に使用する熱可塑性樹脂は、軟質塩化ビニル樹脂が好ましく、軟質塩化ビニル樹脂組成物に配合する可塑剤は、DOP(DEHP)、DINP、DIDP、DBPなどのフタル酸エステル系可塑剤、DOA(DEHA)、DINAなどのアジピン酸エステル系可塑剤、セバシン酸エステル系可塑剤、TOTMなどのトリメリット酸エステル系可塑剤、ピロメリット酸エステル系可塑剤、ポリエステル系可塑剤、TCPなどのリン酸エステル系可塑剤、クエン酸系可塑剤、エチレンCO酢酸ビニルエステル系高分子可塑剤、及びエチレンCOアクリル酸エステル系高分子可塑剤などの公知可塑剤が例示できるが、フタル酸エステル系可塑剤の使用が人体に及ぼす、健康被害、遺伝子的影響などの不安要因を配慮するならば、特に非フタル酸エステル系可塑剤の配合使用が好ましく、これらは具体的に、イソフタル酸ジアルキルエステル類,テレフタル酸ジアルキルエステル類、1,2−シクロヘキサンジカルボン酸ジアルキルエステル類、及び4−シクロヘキセン−1,2−ジカルボン酸ジアルキルエステル類から選ばれた1種以上の可塑剤が例示できる。 The thermoplastic resin used for the front surface transparent resin layer and the back surface transparent resin layer is preferably a soft vinyl chloride resin, and the plasticizer to be blended in the soft vinyl chloride resin composition is DOP (DEHP), DINP, DIDP, DBP, etc. Phtalic acid ester plasticizers, adipic acid ester plasticizers such as DOA (DEHA) and DINA, sebacic acid ester plasticizers, trimellitic acid ester plasticizers such as TOTM, pyromellitic acid ester plasticizers, polyesters. Examples of known plasticizers include system plasticizers, phosphoric acid ester-based plasticizers such as TCP, citric acid-based plasticizers, ethylene CO acetic acid vinyl ester-based polymer plasticizers, and ethylene CO acrylic acid ester-based polymer plasticizers. However, if consideration is given to anxiety factors such as health hazards and genetic effects that the use of phthalate ester plasticizers has on the human body, it is particularly preferable to use a non-phthalate ester plasticizer in combination, and these are specifically described. , Isophthalic acid dialkyl esters, terephthalic acid dialkyl esters, 1,2-cyclohexanedicarboxylic acid dialkyl esters, and 4-cyclohexene-1,2-dicarboxylic acid dialkyl esters. can.

本発明の産業資材用フレキシブル膜材の製造方法は、段落〔0023〕〜〔0024〕で製造される可撓性複合積層体の、少なくとも片面において、樹脂閉塞部を除く非陥没領域、すなわち凸部領域の頂部表面に、a)π電子共役系導電性ポリマーを含む組成物による薄膜層、及びb)カーボンナノチューブを含む組成物による薄膜層、の何れか1種以上による導電ネットワークを、無柄のグラビアロールによる印刷、または無柄のロータリースクリーンによる印刷、無柄のフレキソ印刷、無柄のオフセット印刷などのベタ印刷により可撓性複合積層体と接触する凸部領域の頂部表面のみに形成する工程を含み、その結果得られるフレキシブル膜材では、メッシュシート基体と導電ネットワークとが100%同調して形成されることで、静電気の除電性を発現しながら、視認性を阻害しないフレキシブル膜材を得ることができる。このようにして得られる導電ネットワークは、陥没状に形成された樹脂閉塞部を除く全領域に設けられるネットワーク、すなわち陥没状に形成された樹脂閉塞部を凹部とすれば、樹脂閉塞部を除く全領域は凸部となり得るので、従って導電ネットワークは凸部上に形成された導電ネットワーク(凸部導電ネットワーク)である。このような導電ネットワークは、具体的に、π電子共役系ポリマーを構成するモノマーを化学酸化重合して得たπ電子共役系ポリマーを溶媒中に可溶化、あるいは微分散させてなるπ電子共役系ポリマー溶液を塗料として、あるいは水、アルコール、有機溶剤などの分散媒に、カーボンナノチューブを0.05〜5質量%含む分散溶液を塗料として、グラビアロールによる転写、またはロータリースクリーンによる印刷、フレキソ印刷、オフセット印刷などの印刷法、特にベタ印刷により形成される。π電子共役系導電性ポリマーの場合は0.05μm〜15μmの厚さ、カーボンナノチューブの場合は0.001μm〜0.5μmの厚さが好ましい。可撓性複合積層体における好ましい樹脂閉塞部の総和占有率を35〜75%とすれば、凸部導電ネットワークの形成総和占有率は25〜65%、特に25〜50%が好ましい。凸部導電ネットワークの形成が65%を超えると視認性を悪くすることがある。 The method for producing a flexible film material for industrial materials of the present invention is a non-depressed region excluding a resin blocking portion, that is, a convex portion, on at least one surface of the flexible composite laminate produced in paragraphs [0023] to [0024]. On the top surface of the region, a conductive network consisting of one or more of a) a thin film layer made of a composition containing a π-electron-conjugated conductive polymer and b) a thin film layer made of a composition containing carbon nanotubes is formed without a pattern. A process of forming only on the top surface of the convex region in contact with the flexible composite laminate by solid printing such as printing with a gravure roll, printing with a non-patterned rotary screen, non-patterned flexographic printing, and non-patterned offset printing. In the flexible film material obtained as a result, the mesh sheet substrate and the conductive network are formed in 100% synchronization with each other to obtain a flexible film material that exhibits static static elimination property and does not impair visibility. be able to. The conductive network thus obtained is a network provided in the entire region excluding the recessed resin blockage, that is, if the recessed resin blocker is a recess, all except the resin blockage. Since the region can be convex, the conductive network is therefore a conductive network formed on the convex (convex conductive network). Such a conductive network is specifically a π-electron conjugated system formed by solubilizing or finely dispersing a π-electron conjugated polymer obtained by chemically oxidizing and polymerizing a monomer constituting the π-electron conjugated polymer in a solvent. Transfer by gravure roll, printing by rotary screen, flexo printing, using polymer solution as paint, or dispersion medium containing water, alcohol, organic solvent, etc., and dispersion solution containing 0.05 to 5% by mass of carbon nanotubes as paint. It is formed by a printing method such as offset printing, particularly solid printing. In the case of a π-electron conjugated conductive polymer, a thickness of 0.05 μm to 15 μm is preferable, and in the case of carbon nanotubes, a thickness of 0.001 μm to 0.5 μm is preferable. Assuming that the total occupancy of the resin closed portion in the flexible composite laminate is 35 to 75%, the total occupancy of the convex conductive network is preferably 25 to 65%, particularly preferably 25 to 50%. If the formation of the convex conductive network exceeds 65%, the visibility may be deteriorated.

導電ネットワーク形成に用いるカーボンナノチューブは具体的に、直径1.4nm〜15nm、長さ1.5μm〜300μm、酸化レベル3〜15質量%である、単層カーボンナノチューブ、二層カーボンナノチューブ、多層カーボンナノチューブ、短縮カーボンナノチューブ、酸化カーボンナノチューブ、官能化カーボンナノチューブ(末端修飾及び/または側壁修飾)などから選ばれた1種以上で、これらのカーボンナノチューブは、他の電気活性材料と併用することができる。電気活性材料は、Ru、Ir、W、Mo,Mn、Ni,およびCoなどの遷移金属の酸化物が例示でき、またπ電子共役系導電性ポリマー(段落〔0027〕記載)などが例示できる。例えば、π電子共役系導電性ポリマーを含有する導電ネットワークをA、カーボンナノチューブを含有する導電ネットワークをBとした時の「A/B」、「B/A」の2層併用、「A/B/A」、「B/A/B」の3層併用などである。 Specifically, the carbon nanotubes used for forming the conductive network are single-walled carbon nanotubes, double-walled carbon nanotubes, and multi-walled carbon nanotubes having a diameter of 1.4 nm to 15 nm, a length of 1.5 μm to 300 μm, and an oxidation level of 3 to 15 mass%. , Shortened carbon nanotubes, carbon oxide nanotubes, functionalized carbon nanotubes (terminal modification and / or side wall modification), etc., and these carbon nanotubes can be used in combination with other electroactive materials. Examples of the electroactive material include oxides of transition metals such as Ru, Ir, W, Mo, Mn, Ni, and Co, and π-electron conjugated conductive polymers (described in paragraph [0027]). For example, when the conductive network containing the π-electron conjugated conductive polymer is A and the conductive network containing carbon nanotubes is B, the two layers of "A / B" and "B / A" are used in combination, "A / B". It is a combination of three layers of "/ A" and "B / A / B".

導電ネットワーク形成に用いるπ電子共役系導電性ポリマーは具体的に、ポリピロール類、ポリチオフェン類、ポリアセチレン類、ポリフェニレン類、ポリフェニレンビニレン類、ポリアニリン類、ポリアセン類、ポリチオフェンビニレン類、及びこれらの共重合体、誘導体ポリマーなどの主鎖がπ共役系で構成され、その側鎖、置換基の有無、側鎖、置換基の種類の限定は特にないが、ポリピロール、ポリチオフェン、ポリ(N−メチルピロール)、ポリ(3−メチルチオフェン)、ポリ(3−メトキシチオフェン)、ポリ(3,4−エチレンジオキシチオフェン)などで、ポリピロール及び、ポリチオフェンが特に好ましい。また導電性をより高度にするためにπ電子共役系導電性ポリマーに、高分子状カルボン酸塩(ポリアクリル酸、ポリメタクリル酸、ポリマレイン酸など)、高分子状スルホン酸(ポリスチレンスルホン酸、ポリビニルスルホン酸など)などのポリアニオンを質量比2:1〜1:2で併用することが好ましい。また、帯電防止薄膜層において、π電子共役系導電性ポリマー導電ネットワーク中にカーボンナノチューブ、及び/またはフラーレンを0.1〜10質量%含むことができ、またカーボンナノチューブ導電ネットワーク中にフラーレンを0.1〜10質量%含むことができる。フラーレンは、水素化フラーレン、水酸化フラーレン、カルボン酸化フラーレン、スルホン酸化フラーレンなどを包含する。 Specific examples of the π-electron conjugated conductive polymer used for forming a conductive network include polypyrroles, polythiophenes, polyacetylenes, polyphenylenes, polyphenylene vinylenes, polyanilines, polyacenes, polythiophene vinylenes, and copolymers thereof. The main chain of a derivative polymer or the like is composed of a π-conjugated system, and the side chain, the presence or absence of a substituent, the side chain, and the type of the substituent are not particularly limited, but polypyrrole, polythiophene, poly (N-methylpyrrole), and poly. (3-Methylthiophene), poly (3-methoxythiophene), poly (3,4-ethylenedioxythiophene) and the like, and polypyrrole and polythiophene are particularly preferable. In addition, in order to make the conductivity higher, polymer carboxylate (polyacrylic acid, polymethacrylic acid, polymaleic acid, etc.) and polymeric sulfonic acid (polystyrene sulfonic acid, polyvinyl) are added to the π-electron conjugated conductive polymer. It is preferable to use a polyanion such as sulfonic acid) in combination with a mass ratio of 2: 1 to 1: 2. Further, in the antistatic thin film layer, carbon nanotubes and / or fullerenes can be contained in an amount of 0.1 to 10% by mass in the π-electron conjugated conductive polymer conductive network, and fullerenes are contained in the carbon nanotube conductive network. It can contain 1 to 10 mass%. Fullerenes include hydrogenated fullerenes, fullerenes hydroxide, fullerenes carboxylic oxides, fullerenes sulfonated and the like.

本発明の産業資材用フレキシブル膜材は主に、工場、倉庫などの出入口に設置される自動昇降式シートシャッター装置に用いられるフレキシブル膜材で、10万回を超える巻回/巻解で静電気の除電性を安定保持しながら視認性を阻害しない。(フレキシブルコンテナバッグ、テントなど、及びクリーンルーム用の、間仕切り、フロアシート、機器カバー、エプロンなどにも好適である)。シートシャッター装置のサイズに特段の制限はないが、人の出入専用には幅2〜3m、高さ2〜3mの膜材サイズが適している。また、フォークリフトなどの搬送車による入出庫作業用には幅3〜5m、高さ3〜4mの膜材サイズが適している。シートシャッター装置の構成は一般的に、産業資材用フレキシブル膜材、上部フレーム、サイドフレーム、巻取ドラム芯、モーター室(モーター、ブレーキ)、開閉スイッチなどで構成され、サイドフレームには膜材の昇降を支持して安定させるガイド溝、かつフォークリフト衝突時に膜材をサイドフレームから開放する安全装置が設けられ、巻取部には巻取ドラム芯とモーターを有し、十分な巻取収納スペースを有している。また、自動開閉を行うためのセンサー、開閉の警告灯、音声装置、監視カメラ、飛翔性害虫の侵入を防止するエアブロー装置、またはエア吸引装置などを附帯させることもできる。 The flexible membrane material for industrial materials of the present invention is mainly a flexible membrane material used for an automatic elevating seat shutter device installed at an entrance / exit of a factory, a warehouse, etc., and is electrostatically charged by winding / unwinding more than 100,000 times. It does not impair visibility while maintaining stable static electricity elimination. (Suitable for flexible container bags, tents, etc., and partitions, floor sheets, equipment covers, aprons, etc. for clean rooms). There is no particular limitation on the size of the sheet shutter device, but a film material size with a width of 2 to 3 m and a height of 2 to 3 m is suitable for people entering and exiting. Further, a membrane material size having a width of 3 to 5 m and a height of 3 to 4 m is suitable for loading and unloading work by a transport vehicle such as a forklift. The seat shutter device is generally composed of a flexible film material for industrial materials, an upper frame, a side frame, a take-up drum core, a motor chamber (motor, brake), an open / close switch, etc., and the side frame is made of a film material. A guide groove that supports and stabilizes lifting and lowering, and a safety device that releases the membrane material from the side frame in the event of a forklift collision are provided, and the winding part has a winding drum core and a motor, providing sufficient winding storage space. Have. In addition, a sensor for automatic opening and closing, an opening / closing warning light, a voice device, a surveillance camera, an air blow device for preventing the invasion of flying pests, an air suction device, and the like can be attached.

以下、本発明について実施例を挙げて具体的に説明するが、本発明はこれらに限定されるものではない。本発明の実施例及び比較例に使用した評価方法を下記に示す。
(1) 除電性
JIS K6911(1995年)5.13抵抗率に準じて4点式電導度計を用い、試験体シートの表面抵抗の測定環境は、温度20±2℃ 湿度30±5%の条件で評価した。
(2) 巻き上げ/解き降し音
巻き上げ/解き降しの開閉作動を連続的に行い、解き降し時のシートはがれ音を、シート倉庫屋内側から1mの距離でリオン株式会社製騒音計NL−42を用いて音響(dB)計測した。(JIS Z8731)
(3) 視認効果1−1
平成29年2月午後1時、埼玉県草加市の平岡織染株式会社のテント倉庫(シートシャッター装置設置、倉庫内照度:JIS Z9110:1979年40−60lx)において、平岡織染株式会社のユニフォーム(ネイビーブルー)着用、着帽(ネイビーブルー)、容姿・年齢が近似する男性被験者A,B,C,Dがテント倉庫屋内に存在し、ランダムに産業資材用フレキシブル膜材から後方1mの位置に立ち、これを屋外正面1mの位置から観察者E,F,G,Hが同時に産業資材用フレキシブル膜材越しに、被験者A,B,C,Dを個々に判定した。被験者の顔の識別成績が100%なものを「1」、識別成績が75%を「2」、識別成績が50%を「3」、識別成績が25%を「4」、識別成績が0%を「5」、の5段階評価し、「1」を良好、「5」を不良とした。
視認効果1−2
平成29年2月午後1時、埼玉県草加市の平岡織染株式会社のテント倉庫(シートシャッター装置設置、倉庫内照度:JIS Z9110:1979年40−60lx)において、各々10cm×10cmサイズの「織」、「繊」、「職」、「戯」のゴシック体文字印刷物を厚紙に着貼した紙パネルをテント倉庫屋内、ランダムに産業資材用フレキシブル膜材から後方30cmの位置に置き、これを屋外正面1mの位置から観察者E,F,G,Hが同時に産業資材用フレキシブル膜材越しに、「織」、「繊」、「職」、「戯」の紙パネルを個々に判定した。紙パネルの識別成績が100%なものを「1」、識別成績が75%を「2」、識別成績が50%を「3」、識別成績が25%を「4」、識別成績が0%を「5」、の5段階評価し、「1」を良好、「5」を不良とした。
(4)基体メッシュとの同調
1mのシート膜材の樹脂閉塞部に入り込んだ印刷部の総和をエラー面積として、メッシュ基体の正面表面積(側面、裏面を含まない)に対するエラー面積占有率として、100%から差し引いた値を基体メッシュとの同調率とした。
Hereinafter, the present invention will be specifically described with reference to examples, but the present invention is not limited thereto. The evaluation methods used in the examples and comparative examples of the present invention are shown below.
(1) Static elimination
A 4-point conductivity meter was used according to JIS K6911 (1995) 5.13 resistivity, and the measurement environment of the surface resistance of the test piece sheet was evaluated under the conditions of temperature 20 ± 2 ° C. and humidity 30 ± 5%.
(2) Winding / unwinding sound The hoisting / unwinding opening / closing operation is continuously performed, and the sheet peeling sound at the time of unwinding is heard at a distance of 1 m from the indoor side of the seat warehouse. Acoustic (dB) measurement was performed using 42. (JIS Z8731)
(3) Visual effect 1-1
At 1:00 pm on February 2017, at the tent warehouse of Hiraoka Orizome Co., Ltd. in Kusaka City, Saitama Prefecture (sheet shutter device installed, illuminance in the warehouse: JIS Z9110: 1979 40-60lx), the uniform of Hiraoka Orizome Co., Ltd. Male subjects A, B, C, and D wearing (navy blue), wearing a cap (navy blue), and having similar appearances and ages exist inside the tent warehouse, and are randomly located 1 m behind the flexible membrane material for industrial materials. Observers E, F, G, and H stood and judged the subjects A, B, C, and D individually through the flexible membrane material for industrial materials at the same time from a position 1 m in front of the outdoors. The subject's face identification grade is "1", the identification grade is 75% "2", the identification grade is 50% "3", the identification grade is 25% "4", and the identification grade is 0. % Was evaluated on a 5-point scale of "5", "1" was regarded as good, and "5" was regarded as poor.
Visual effect 1-2
At 1:00 pm on February 2017, at the tent warehouse of Hiraoka Orizome Co., Ltd. in Kusaka City, Saitama Prefecture (sheet shutter device installed, illuminance in the warehouse: JIS Z9110: 1979 40-60 lx), each 10 cm x 10 cm size " A paper panel with Gothic character prints of "woven", "fiber", "job", and "gi" attached to thick paper is placed inside the tent warehouse at random, 30 cm behind the flexible film material for industrial materials, and this is placed. Observers E, F, G, and H simultaneously judged the paper panels of "woven", "fiber", "job", and "play" through the flexible film material for industrial materials from a position 1 m in front of the outdoors. Paper panel with 100% identification grade is "1", identification grade is 75% with "2", identification grade is 50% with "3", identification grade is 25% with "4", identification grade is 0% Was evaluated on a 5-point scale of "5", with "1" being good and "5" being bad.
(4) Tuning with the substrate mesh The sum of the printed areas that have entered the resin closure of the 1 m 2 sheet film material is used as the error area, and the error area occupancy rate with respect to the front surface area (excluding the side surface and back surface) of the mesh substrate is used. The value subtracted from 100% was taken as the synchronization rate with the substrate mesh.

[実施例1]
(1)粗目織物(基布1)
下記組織のポリエステル(PET)マルチフィラメント糸条を経糸及び緯糸とする、空隙率68%の粗目状平織物(質量73g/m)を用いた。
(経)1111dtex/2本合撚 × (緯)2222dtex/1本
打込6(経)×4(緯) 本/25.4mm
(2)メッシュシート基体
下記〔配合1〕の軟質塩化ビニル樹脂ペーストゾル組成物を適度な粘度に調製し、この〔配合1〕のペーストゾル組成物を充填した液浴中に、基布1を浸漬し、基布1に完全に〔配合1〕のペーストゾル組成物を含浸し、基布1を引き上げると同時にゴムロールで圧搾して180℃の熱風炉で3分間、〔配合1〕のペーストゾル組成物のゲル化を進行させ、〔配合1〕のペーストゾル組成物で含浸し、かつ被覆されてなる質量125g/m、マンセル明度2,及びマンセル彩度9の黒色系メッシュシート基体1を得た。
〔配合1〕軟質塩化ビニル樹脂ペーストゾル組成物
乳化重合ポリ塩化ビニル樹脂(重合度1700) 100質量部
1,2−シクロヘキサンジカルボン酸ジイソノニルエステル 60質量部
※商品名:ヘキサモールDINCH(BASF社製)
※シクロヘキサンカルボン酸アルキルエステル〔化3〕のRが2個とも炭素数9の
分岐鎖状のアルキル基
エポキシ化大豆油(可塑剤) 10質量部
ステアリン酸亜鉛(安定剤) 2質量部
ステアリン酸バリウム(安定剤) 2質量部
炭酸カルシウム(充填剤) 10質量部
三酸化アンチモン(難燃剤) 10質量部
カーボンブラック(黒色顔料) 1質量部
(3)可撓性複合積層体
メッシュシート基体1の表面に〔配合2〕の軟質塩化ビニル樹脂組成物から165℃〜180℃の熱条件でカレンダー成型された厚さが0.25mmのフィルムを表面透明樹脂層用、及び裏面透明樹脂層用とし、この表裏フィルムでメッシュシート基体1を中間層として含む構成で、170℃の熱ロール条件(金属熱ロール/ゴムロール対)のラミネーターを、ゴムロール側面に表面透明樹脂層用フィルムが配置、金属熱ロール側面に裏面透明樹脂層用フィルムが配置されるように通過させてフィルムを熱軟化させた状態で積層圧着、冷却し、厚さが0.77mm、質量が815g/mの可撓性複合積層体からなる膜材を得た。この膜材において樹脂閉塞部1個の面積は36〜40mm、可撓性複合積層体における樹脂閉塞部の総和占有率は65%、ゴムロール側に圧着された膜材の表面側に形成された樹脂閉塞部は0.05mm〜0.5mmの深さの陥没状であった。
〔配合2〕軟質塩化ビニル樹脂組成物(表面透明樹脂層/裏面透明樹脂層)
懸濁重合ポリ塩化ビニル樹脂(重合度1300) 100質量部
1,2−シクロヘキサンジカルボン酸ジイソノニルエステル 60質量部
※商品名:ヘキサモールDINCH(BASF社製)
※シクロヘキサンカルボン酸アルキルエステル〔化3〕のRが2個とも炭素数9の
分岐鎖状のアルキル基
エポキシ化大豆油(可塑剤) 10質量部
ステアリン酸亜鉛(安定剤) 2質量部
ステアリン酸バリウム(安定剤) 2質量部
ベンゾトリアゾール系化合物(紫外線吸収剤) 0.3質量部
(4)凸部導電ネットワークの形成
上記(3)の可撓性複合積層体の表面透明樹脂層上に、下記〔配合3〕の塗工液を用い、120メッシュの無柄グラビアロール塗工により質量0.035g/m、高さ0.13mmの凸部導電ネットワークを形成した。
〔配合3〕ポリピロール組成物(凸部導電ネットワーク)
ポリピロール(化学酸化重合し、溶媒析出させた粒子径約1μmの粒子) 3質量部
シクロペンタノン 100質量部
[Example 1]
(1) Coarse woven fabric (base cloth 1)
A coarse plain woven fabric (mass 73 g / m 2 ) having a porosity of 68% was used, in which polyester (PET) multifilament yarns having the following structure were used as warp yarns and weft yarns.
(War) 1111dtex / 2 twists × (Latitude) 2222dtex / 1
Drive 6 (warp) x 4 (weft) book / 25.4mm
(2) Mesh sheet substrate The soft vinyl chloride resin paste sol composition of the following [formulation 1] is prepared to an appropriate viscosity, and the base cloth 1 is placed in a liquid bath filled with the paste sol composition of this [formulation 1]. Immerse and completely impregnate the base cloth 1 with the paste sol composition of [formulation 1], pull up the base cloth 1 and at the same time squeeze it with a rubber roll and use a hot air furnace at 180 ° C. for 3 minutes to make the paste sol of [formulation 1]. The gelation of the composition is allowed to proceed, and the black mesh sheet substrate 1 having a mass of 125 g / m 2 , Mansell lightness 2, and Mansell saturation 9 impregnated and coated with the paste sol composition of [Formulation 1] is used. Obtained.
[Formulation 1] Soft vinyl chloride resin paste sol composition Emulsion-polymerized polyvinyl chloride resin (degree of polymerization 1700) 100 parts by mass 1,2-cyclohexanedicarboxylic acid diisononyl ester 60 parts by mass * Product name: Hexamol DINCH (manufactured by BASF)
* Two Rs of cyclohexanecarboxylic acid alkyl ester [Chemical Formula 3] are branched alkyl groups with 9 carbon atoms Epoxidized soybean oil (plastic agent) 10 parts by mass Zinc stearate (stabilizer) 2 parts by mass Barium stearate (Stabilizer) 2 parts by mass Calcium carbonate (filler) 10 parts by mass Antimon trioxide (flame retardant) 10 parts by mass Carbon black (black pigment) 1 part by mass (3) Surface of flexible composite laminate mesh sheet substrate 1 A film having a thickness of 0.25 mm, which was calendar-molded from the soft vinyl chloride resin composition of [Formulation 2] under thermal conditions of 165 ° C. to 180 ° C., was used for the front surface transparent resin layer and the back surface transparent resin layer. The front and back films include the mesh sheet substrate 1 as an intermediate layer, and a laminator under the thermal roll condition of 170 ° C (metal thermal roll / rubber roll pair) is placed on the side of the rubber roll, and the surface transparent resin layer film is placed on the side of the metallic thermal roll. A flexible composite laminate having a thickness of 0.77 mm and a mass of 815 g / m 2 is laminated and pressure-bonded and cooled in a state where the film for the back surface transparent resin layer is passed so as to be arranged and the film is heat-softened. A film material was obtained. In this film material, the area of one resin closure portion is 36 to 40 mm 2 , the total occupancy of the resin closure portion in the flexible composite laminate is 65%, and the film material is formed on the surface side of the film material crimped to the rubber roll side. The resin closure was recessed to a depth of 0.05 mm to 0.5 mm.
[Formulation 2] Soft vinyl chloride resin composition (front surface transparent resin layer / back surface transparent resin layer)
Suspension Polymerized Polyvinyl Chloride Resin (Degree of Polymerization 1300) 100 parts by mass 1,2-Cyclohexanedicarboxylic acid diisononyl ester 60 parts by mass * Product name: Hexamol DINCH (manufactured by BASF)
* Two Rs of cyclohexanecarboxylic acid alkyl ester [Chemical acid 3] are branched alkyl groups with 9 carbon atoms Epoxide soybean oil (plasticizer) 10 parts by mass Zinc stearate (stabilizer) 2 parts by mass Barium stearate (Stabilizer) 2 parts by mass Benzotriazole compound (ultraviolet absorber) 0.3 parts by mass (4) Formation of convex conductive network On the surface transparent resin layer of the flexible composite laminate of (3) above, the following Using the coating solution of [Compound 3], a convex conductive network having a mass of 0.035 g / m 2 and a height of 0.13 mm was formed by 120 mesh non-patterned gravure roll coating.
[Formulation 3] Polypyrrole composition (convex conductive network)
Polypyrrole (particles with a particle size of about 1 μm that have been chemically oxidatively polymerized and precipitated in a solvent) 3 parts by mass Cyclopentanone 100 parts by mass

[実施例2]
実施例1の〔配合1〕を下記〔配合4〕に変更し、マンセル明度4、及びマンセル彩度8の暗青色系メッシュシート基体2とし、さらに実施例1の〔配合2〕を下記〔配合5〕に変更した以外は実施例1と同様として、厚さが0.77mm、質量が815g/mの可撓性複合積層体からなる膜材を得た。この膜材において樹脂閉塞部1個の面積は36〜40mm、可撓性複合積層体における樹脂閉塞部の総和占有率は65%であった。
〔配合4〕軟質塩化ビニル樹脂ペーストゾル組成物
乳化重合ポリ塩化ビニル樹脂(重合度1700) 100質量部
4−シクロヘキセン−1,2−ジカルボン酸ビス(2−エチルヘキシル)60質量部
(※シクロヘキセンジカルボン酸アルキルエステル〔化6〕のRが2個とも炭素数8の
分岐鎖状のアルキル基)
エポキシ化大豆油(可塑剤) 10質量部
ステアリン酸亜鉛(安定剤) 2質量部
ステアリン酸バリウム(安定剤) 2質量部
炭酸カルシウム(充填剤) 10質量部
三酸化アンチモン(難燃剤) 10質量部
シアニンブルー(青顔料) 1質量部
カーボンブラック(黒色顔料) 0.3質量部
〔配合5〕軟質塩化ビニル樹脂組成物(表面透明樹脂層/裏面透明樹脂層)
懸濁重合ポリ塩化ビニル樹脂(重合度1300) 100質量部
4−シクロヘキセン−1,2−ジカルボン酸ビス(2−エチルヘキシル)60質量部
(※シクロヘキセンジカルボン酸アルキルエステル〔化6〕のRが2個とも炭素数8の
分岐鎖状のアルキル基)
エポキシ化大豆油(可塑剤) 10質量部
ステアリン酸亜鉛(安定剤) 2質量部
ステアリン酸バリウム(安定剤) 2質量部
ベンゾトリアゾール系化合物(紫外線吸収剤) 0.3質量部
[Example 2]
[Formulation 1] of Example 1 was changed to the following [Formulation 4] to obtain a dark blue mesh sheet substrate 2 having Munsell lightness 4 and Munsell saturation 8, and [Formulation 2] of Example 1 was further changed to the following [Formulation 2]. A film material made of a flexible composite laminate having a thickness of 0.77 mm and a mass of 815 g / m 2 was obtained in the same manner as in Example 1 except that it was changed to 5]. In this film material, the area of one resin closed portion was 36 to 40 mm 2 , and the total occupancy of the resin closed portion in the flexible composite laminate was 65%.
[Formulation 4] Soft vinyl chloride resin paste sol composition Emulsion-polymerized polyvinyl chloride resin (degree of polymerization 1700) 100 parts by mass 4-cyclohexene-1,2-dicarboxylic acid bis (2-ethylhexyl) 60 parts by mass (* cyclohexene dicarboxylic acid) A branched alkyl group having 8 carbon atoms with both Rs of the alkyl ester [Chemical formula 6])
Epoxidized soybean oil (plasticizer) 10 parts by mass Zinc stearate (stabilizer) 2 parts by mass Barium stearate (stabilizer) 2 parts by mass Calcium carbonate (filler) 10 parts by mass Antimon trioxide (flame retardant) 10 parts by mass Cyanin blue (blue pigment) 1 part by mass Carbon black (black pigment) 0.3 part by mass
[Formulation 5] Soft vinyl chloride resin composition (front surface transparent resin layer / back surface transparent resin layer)
Suspension Polymerized Polyvinyl Chloride Resin (Degree of Polymerization 1300) 100 parts by mass 4-Cyclohexene-1,2-dicarboxylic acid bis (2-ethylhexyl) 60 parts by mass (* Two Rs of cyclohexene dicarboxylic acid alkyl ester [Chemical formula 6] (Branched chain alkyl group with 8 carbon atoms)
Epoxide soybean oil (plasticizer) 10 parts by mass Zinc stearate (stabilizer) 2 parts by mass Barium stearate (stabilizer) 2 parts by mass Benzotriazole compound (ultraviolet absorber) 0.3 parts by mass

[実施例3]
実施例1で用いた基布1を下記基布2に変更し、マンセル明度2,及びマンセル彩度9の黒色のメッシュシート基体3とし、凸部導電ネットワーク〔配合3〕を〔配合6〕に変更した以外は実施例1と同様として、厚さが0.77mm、質量が795g/mの可撓性複合積層体からなる膜材を得た。この膜材において樹脂閉塞部1個の面積は100〜120mm、可撓性複合積層体における樹脂閉塞部の総和占有率は69%であった。
粗目織物(基布2)
下記組織のポリエステル(PET)マルチフィラメント糸条を経糸及び緯糸とする、空隙率72%の粗目状平織物(質量56g/m)を用いた。
(経)1111dtex/3本引揃 × (緯)1111dtex/3本引揃
打込3(経)×3(緯) 本/25.4mm
〔配合6〕カーボンナノチューブ組成物(凸部導電ネットワーク)
単層カーボンナノチューブ(直径1.5〜2.5nm) 0.3質量部
水 100質量部
[Example 3]
The base cloth 1 used in Example 1 was changed to the following base cloth 2, a black mesh sheet base 3 having Munsell lightness 2 and Munsell saturation 9 was used, and the convex conductive network [Formulation 3] was changed to [Formulation 6]. A film material made of a flexible composite laminate having a thickness of 0.77 mm and a mass of 795 g / m 2 was obtained in the same manner as in Example 1 except for the modification. In this film material, the area of one resin closed portion was 100 to 120 mm 2 , and the total occupancy of the resin closed portion in the flexible composite laminate was 69%.
Coarse fabric (base cloth 2)
A coarse plain woven fabric (mass 56 g / m 2 ) having a porosity of 72% was used, in which polyester (PET) multifilament yarns having the following structure were used as warp yarns and weft yarns.
(Kei) 1111dtex / 3 pieces assortment × (Latitude) 1111dtex / 3 pieces assortment
Drive 3 (warp) x 3 (latitude) book / 25.4mm
[Formulation 6] Carbon Nanotube Composition (Convex Conductive Network)
Single-walled carbon nanotube (1.5-2.5 nm in diameter) 0.3 parts by mass Water 100 parts by mass

[実施例4]
実施例2で用いた基布1を基布2に変更し、マンセル明度4、及びマンセル彩度8の暗青色系メッシュシート基体4とし、凸部導電ネットワーク〔配合3〕を〔配合6〕に変更した以外は実施例2と同様として、厚さが0.77mm、質量が795g/mの可撓性複合積層体からなる膜材を得た。この膜材において樹脂閉塞部1個の面積は100〜120mm、可撓性複合積層体における樹脂閉塞部の総和占有率は69%であった。
[Example 4]
The base cloth 1 used in Example 2 was changed to the base cloth 2, the Munsell lightness 4 and the Munsell saturation 8 were used as the dark blue mesh sheet base 4, and the convex conductive network [Formulation 3] was changed to [Formulation 6]. A film material made of a flexible composite laminate having a thickness of 0.77 mm and a mass of 795 g / m 2 was obtained in the same manner as in Example 2 except for the modification. In this film material, the area of one resin closed portion was 100 to 120 mm 2 , and the total occupancy of the resin closed portion in the flexible composite laminate was 69%.

[実施例5]
実施例1の凸部導電ネットワーク〔配合3〕を下記〔配合7〕に変更した以外は実施例1と同様として、厚さが0.77mm、質量が815g/mの可撓性複合積層体からなる膜材を得た。この膜材において樹脂閉塞部1個の面積は36〜40mm、可撓性複合積層体における樹脂閉塞部の総和占有率は65%であった。
〔配合7〕ポリピロール/カーボンナノチューブ組成物(凸部導電ネットワーク)
ポリピロール(化学酸化重合し、溶媒析出させた粒子径約1μmの粒子) 3質量部
単層カーボンナノチューブ(直径1.5〜2.5nm) 0.3質量部
シクロペンタノン 100質量部
[Example 5]
A flexible composite laminate having a thickness of 0.77 mm and a mass of 815 g / m 2 in the same manner as in Example 1 except that the convex conductive network [Formulation 3] of Example 1 was changed to the following [Formulation 7]. A film material made of was obtained. In this film material, the area of one resin closed portion was 36 to 40 mm 2 , and the total occupancy of the resin closed portion in the flexible composite laminate was 65%.
[Formulation 7] Polypyrrole / carbon nanotube composition (convex conductive network)
Polypyrrole (particles having a particle diameter of about 1 μm obtained by chemical oxidation polymerization and solvent precipitation) 3 parts by mass Single-walled carbon nanotubes (1.5 to 2.5 nm in diameter) 0.3 parts by mass Cyclopentanone 100 parts by mass

[実施例6]
実施例3の凸部導電ネットワーク〔配合6〕を〔配合7〕に変更した以外は実施例3と同様として、厚さが0.77mm、質量が795g/mの可撓性複合積層体からなる膜材を得た。この膜材において樹脂閉塞部1個の面積は100〜120mm、可撓性複合積層体における樹脂閉塞部の総和占有率は69%であった。
[Example 6]
From a flexible composite laminate having a thickness of 0.77 mm and a mass of 795 g / m 2 in the same manner as in Example 3 except that the convex conductive network [Formulation 6] of Example 3 was changed to [Formulation 7]. A film material was obtained. In this film material, the area of one resin closed portion was 100 to 120 mm 2 , and the total occupancy of the resin closed portion in the flexible composite laminate was 69%.

[実施例7]
実施例1の膜材の凸部導電ネットワーク〔配合3〕上に、さらに〔配合6〕を設けた以外は実施例1と同様として、厚さが0.77mm、質量が815g/mの可撓性複合積層体からなる膜材を得た。この膜材において樹脂閉塞部1個の面積は36〜40mm、可撓性複合積層体における樹脂閉塞部の総和占有率は65%であった。
[Example 7]
Similar to Example 1 except that [Formulation 6] is further provided on the convex conductive network [Formulation 3] of the film material of Example 1, the thickness can be 0.77 mm and the mass can be 815 g / m 2 . A film material made of a flexible composite laminate was obtained. In this film material, the area of one resin closed portion was 36 to 40 mm 2 , and the total occupancy of the resin closed portion in the flexible composite laminate was 65%.

[実施例8]
実施例4の膜材の凸部導電ネットワーク〔配合6〕上に、さらに〔配合3〕を設けた以外は実施例1と同様として、厚さが0.77mm、質量が795g/mの可撓性複合積層体からなる膜材を得た。この膜材において樹脂閉塞部1個の面積は100〜120mm、可撓性複合積層体における樹脂閉塞部の総和占有率は69%であった。
[Example 8]
Similar to Example 1 except that [Formulation 3] is further provided on the convex conductive network [Formulation 6] of the film material of Example 4, the thickness can be 0.77 mm and the mass can be 795 g / m 2 . A film material made of a flexible composite laminate was obtained. In this film material, the area of one resin closed portion was 100 to 120 mm 2 , and the total occupancy of the resin closed portion in the flexible composite laminate was 69%.

Figure 0006929533
Figure 0006929533

Figure 0006929533
Figure 0006929533

実施例1〜4の本発明の産業資材用フレキシブル膜材は、粗目織物を基材とするメッシュシートを基体として、この基体の両面全面に透明樹脂層を設け、貫通孔が透明樹脂層によって充填されてなる1個当たりの面積が25mm〜225mmの樹脂閉塞部が0.05mm〜0.5mmの深さの陥没状に形成され、樹脂閉塞部の総和占有率が35〜75%である可撓性複合積層体を製造し、その表面に、樹脂閉塞部を除く非陥没領域に、π電子共役系導電性ポリマー薄膜層、もしくはカーボンナノチューブ薄膜層を設けたもので、いずれも表面抵抗値10〜10と除電性(帯電防止)性に同等に優れ、しかも視認効果も良好、かつ解き降ろし時の作動音の低いもの(不快な騒音レベルにない)であった。またπ電子共役系導電性ポリマーとカーボンナノチューブを実施例1〜4レベルで併用した実施例5及び6の膜材では、より高度の表面抵抗値10〜10の除電性(帯電防止)性を発現し、同様にπ電子共役系導電性ポリマー薄膜層とカーボンナノチューブ薄膜層を実施例1〜4レベルで併用した実施例7及び8の膜材では、動揺に高度の表面抵抗値10〜10の除電性(帯電防止)性を発現し、尚且つ視認効果も良好であり、かつ解き降ろし時の作動音の低いもの(不快な騒音レベルにない)であった。 In the flexible film material for industrial materials of the present invention of Examples 1 to 4, a mesh sheet using a coarse woven fabric as a base material is used as a base material, transparent resin layers are provided on both surfaces of the base material, and through holes are filled with the transparent resin layer. is the area per one formed by resin occlusion of 25mm 2 ~225mm 2 is formed in a recessed shape in the depth of 0.05mm~0.5mm is, the sum occupancy of the resin occlusion is 35 to 75% A flexible composite laminate is manufactured, and a π-electron-conjugated conductive polymer thin film layer or a carbon nanotube thin film layer is provided on the surface of the flexible composite laminate in a non-depressed region excluding the resin blockage, both of which have a surface resistance value. 10 6 to 10 8 with equally good neutralization properties to (antistatic) properties, yet was visible effects good and low operating sound at the time of unloading solve those (no uncomfortable noise levels). Further, in the film materials of Examples 5 and 6 in which the π-electron conjugated conductive polymer and the carbon nanotubes are used in combination at the levels 1 to 4, the film material has a higher surface resistance value of 10 4 to 10 6 and has an antistatic property. In the same way, in the film materials of Examples 7 and 8 in which the π-electron conjugated conductive polymer thin film layer and the carbon nanotube thin film layer were used in combination at the levels 1 to 4, the surface resistance value of 10 4 to high was high. 10 6 neutralization of (antistatic) properties expressed, besides visual effect was good, and was low operating sound at the time of unloading solve those (no uncomfortable noise levels).

[比較例1]
実施例1の凸部導電ネットワークを省略し、平坦な導電ネットワークに変更した。
すなわち、実施例1の可撓性複合積層体から陥没状の樹脂閉塞部を無くし、可撓性複合積層体を平坦とし、導電ネットワーク形成のためのグラビアロール(実施例1の基体メッシュシートと繰り返しパターンが同調する120メッシュ刻印)に変更した以外は実施例1と同様として、厚さが0.77mm、質量が815g/mの可撓性複合積層体からなる膜材を得た。この膜材において樹脂閉塞部1個の面積は36〜40mm、可撓性複合積層体における樹脂閉塞部の総和占有率は65%、膜材の表面側及び裏面側に陥没部は認めないものであった。
(1)可撓性複合積層体
メッシュシート基体1の表面に〔配合2〕の軟質塩化ビニル樹脂組成物から165℃〜180℃の熱条件でカレンダー成型された厚さが0.25mmのフィルムを表面透明樹脂層用、及び裏面透明樹脂層用とし、この表裏フィルムでメッシュシート基体1を中間層として含む構成で、170℃の熱ロール条件(金属熱ロール/金属熱ロール対)のラミネーターを通過させてフィルムを熱軟化させた状態で積層圧着、冷却し、厚さが0.77mm、質量が815g/mの可撓性複合積層体からなる膜材を得た。この膜材において樹脂閉塞部1個の面積は36〜40mm、可撓性複合積層体における樹脂閉塞部の総和占有率は65%、ゴムロール側に圧着された膜材の表面側に形成された樹脂閉塞部は0.05mm〜0.5mmの深さの陥没状であった。
(2)導電ネットワークの形成
上記(1)の可撓性複合積層体の表面透明樹脂層上に〔配合3〕の塗工液を用い、120メッシュのメッシュ基体柄(メッシュ基体と同調する繰り返し柄)グラビアロール塗工により質量0.035g/mの導電ネットワークを印刷した。
得られた膜材の除電効果は、実施例1の膜材と同等であったが、メッシュ基体の歪みや加工変形の不安定要素によって、導電ネットワークの形成がメッシュ基体と同調せず部分的にずれを生じ、樹脂閉塞部を2mm幅線で格子状に遮る形で導電ネットワーク形成された部分を有すること、すなわち視認性に寄与する透明な樹脂閉塞部を遮ることで膜材の視認性、外観を悪くするのみならず、膜材が平坦となったことで接触面積が大きくなることで増大巻上げ体の密着性が強くし、その結果、膜材の解き降ろし時の作動音(はがれ音)がバリバリとうるさいもの(52〜55dBの不快な騒音レベル)であった。
[Comparative Example 1]
The convex conductive network of Example 1 was omitted and changed to a flat conductive network.
That is, the recessed resin blockage is eliminated from the flexible composite laminate of Example 1, the flexible composite laminate is flattened, and a gravure roll for forming a conductive network (repeatedly with the substrate mesh sheet of Example 1). A film material made of a flexible composite laminate having a thickness of 0.77 mm and a mass of 815 g / m 2 was obtained in the same manner as in Example 1 except that the pattern was changed to tuned 120 mesh engraving). In this membrane material, the area of one resin closed portion is 36 to 40 mm 2 , the total occupancy of the resin closed portion in the flexible composite laminate is 65%, and no depressed portion is observed on the front surface side and the back surface side of the membrane material. Met.
(1) A film having a thickness of 0.25 mm, which is calendar-molded from the soft vinyl chloride resin composition of [Formulation 2] under thermal conditions of 165 ° C. to 180 ° C. on the surface of the flexible composite laminate mesh sheet substrate 1. For the front transparent resin layer and the back transparent resin layer, the front and back films include the mesh sheet substrate 1 as an intermediate layer, and pass through a laminator under thermal roll conditions of 170 ° C (metal thermal roll / metal thermal roll pair). The film was laminated and pressure-bonded and cooled in a state where the film was heat-softened to obtain a film material made of a flexible composite laminate having a thickness of 0.77 mm and a mass of 815 g / m 2. In this film material, the area of one resin closure portion is 36 to 40 mm 2 , the total occupancy of the resin closure portion in the flexible composite laminate is 65%, and the film material is formed on the surface side of the film material crimped to the rubber roll side. The resin closure was recessed to a depth of 0.05 mm to 0.5 mm.
(2) Formation of conductive network A 120-mesh mesh substrate pattern (repeated pattern synchronized with the mesh substrate) is used on the surface transparent resin layer of the flexible composite laminate described in (1) above by using the coating solution of [Formulation 3]. ) A conductive network having a mass of 0.035 g / m 2 was printed by gravure roll coating.
The static elimination effect of the obtained film material was the same as that of the film material of Example 1, but the formation of the conductive network was not synchronized with the mesh substrate due to the distortion of the mesh substrate and the unstable element of the processing deformation, and the film substrate was partially formed. Visibility and appearance of the film material by having a portion in which a conductive network is formed so as to cause a deviation and block the resin blocking portion in a grid pattern with a 2 mm width line, that is, by blocking the transparent resin blocking portion that contributes to visibility. Not only does it worsen, but the flattened membrane material increases the contact area, which increases the adhesion of the wound body. As a result, there is an operating noise (peeling noise) when the membrane material is unwound. It was crunchy and noisy (unpleasant noise level of 52-55 dB).

Figure 0006929533
Figure 0006929533

本発明による産業資材用フレキシブル膜材は、巻回/巻解音(シートのはがれ騒音)が小さく、かつ、静電気の発生が起こり難く、しかも優れた除電性を安定保持しながら視認性にも優れているので、シートシャッター装置用のフレキシブル膜材はもとより、フレキシブルコンテナバッグ、テントなど、さらには主にクリーンルーム用の、間仕切り、フロアシート、機器カバー、エプロンなどに適して用いることができる。 The flexible film material for industrial materials according to the present invention has low winding / unwinding noise (sheet peeling noise), is less likely to generate static electricity, and has excellent visibility while stably maintaining excellent static electricity elimination properties. Therefore, it can be used not only as a flexible film material for a seat shutter device, but also as a flexible container bag, a tent, etc., and also as a partition, a floor sheet, an equipment cover, an apron, etc. mainly for a clean room.

(1):産業資材用フレキシブル膜材
(2):粗目織物基材
(3):熱可塑性樹脂による着色被覆
(4):貫通孔
(5):メッシュシート基体
(6−1):表面透明樹脂層
(6−2):裏面透明樹脂層
(7):可撓性複合積層体
(7−1):樹脂閉塞部
(8):凸部導電ネットワーク
(8−1):導電薄膜層
(1): Flexible film material for industrial materials (2): Coarse woven base material (3): Colored coating with thermoplastic resin (4): Through hole (5): Mesh sheet base material (6-1): Surface transparent resin Layer (6-2): Back surface transparent resin layer (7): Flexible composite laminate (7-1): Resin closure (8): Convex conductive network (8-1): Conductive thin film layer

Claims (3)

粗目織物を基材として、その全表面上が熱可塑性樹脂で被覆され、多数の貫通孔を有してなるメッシュシートを基体として、この基体の表面全面に設けられた表面透明樹脂層、及び前記基体の裏面全面に設けられた裏面透明樹脂層を有する可撓性複合積層体であって、前記貫通孔が前記表面透明樹脂層及び裏面透明樹脂層の積層によって充填されてなる0.05mm〜0.5mmの深さの陥没状の樹脂閉塞部を成し、前記陥没状の樹脂閉塞部の1個当たりの面積が36mm 〜225mm 、かつ前記可撓性複合積層体における前記陥没状の樹脂閉塞部の総和占有率が65〜75%であって、少なくとも前記可撓性複合積層体の片面において、前記陥没状の樹脂閉塞部を除く全領域に、カーボンナノチューブを含む組成物層、またはπ電子共役系導電性ポリマー及びカーボンナノチューブを含む組成物層による凸部導電ネットワークが形成されていることを特徴とする産業資材用フレキシブル膜材。 Using a coarse woven fabric as a base material, the entire surface thereof is coated with a thermoplastic resin, and a mesh sheet having a large number of through holes is used as a base material, a surface transparent resin layer provided on the entire surface of the base material, and the above-mentioned A flexible composite laminate having a back surface transparent resin layer provided on the entire back surface of the substrate, wherein the through holes are filled by laminating the front surface transparent resin layer and the back surface transparent resin layer from 0.05 mm to 0. The recessed resin having a depth of .5 mm is formed, the area of each of the recessed resin closures is 36 mm 2 to 225 mm 2 , and the recessed resin in the flexible composite laminate is formed. The total occupancy of the closed portion is 65 to 75%, and at least on one side of the flexible composite laminate, a composition layer containing carbon nanotubes or π in the entire region except the recessed resin closed portion. A flexible film material for industrial materials, characterized in that a convex conductive network is formed by a composition layer containing an electron-conjugated conductive polymer and carbon nanotubes. 前記π電子共役系導電性ポリマーが、ポリピロール類、ポリチオフェン類、ポリアセチレン類、ポリフェニレン類、ポリフェニレンビニレン類、ポリアニリン類、ポリアセン類、ポリチオフェンビニレン類、及びこれらの共重合体、から選ばれた1種以上である請求項1に記載の産業資材用フレキシブル膜材。 One or more of the π-electron conjugated conductive polymers selected from polypyrroles, polythiophenes, polyacetylenes, polyphenylenes, polyphenylene vinylenes, polyanilines, polyacenes, polythiophene vinylenes, and copolymers thereof. The flexible film material for industrial materials according to claim 1. 前記カーボンナノチューブが、直径1.4nm〜15nm、長さ1.5μm〜300μmである、単層カーボンナノチューブ、二層カーボンナノチューブ、多層カーボンナノチューブ、短縮カーボンナノチューブ、酸化カーボンナノチューブ、及び官能化カーボンナノチューブ(末端修飾及び/または側壁修飾)から選ばれた1種以上である求項1に記載の産業資材用フレキシブル膜材。
Single-walled carbon nanotubes, double-walled carbon nanotubes, multi-walled carbon nanotubes, shortened carbon nanotubes, carbon oxide nanotubes, and functionalized carbon nanotubes, wherein the carbon nanotubes have a diameter of 1.4 nm to 15 nm and a length of 1.5 μm to 300 μm. terminal modifications and / or sidewall modification) from at least one member selectedMotomeko 1 industrial materials for flexible film material according to.
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