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JP6930473B2 - Phosphate fertilizer manufacturing method and phosphoric acid fertilizer - Google Patents
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JP6930473B2 - Phosphate fertilizer manufacturing method and phosphoric acid fertilizer - Google Patents

Phosphate fertilizer manufacturing method and phosphoric acid fertilizer Download PDF

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JP6930473B2
JP6930473B2 JP2018065665A JP2018065665A JP6930473B2 JP 6930473 B2 JP6930473 B2 JP 6930473B2 JP 2018065665 A JP2018065665 A JP 2018065665A JP 2018065665 A JP2018065665 A JP 2018065665A JP 6930473 B2 JP6930473 B2 JP 6930473B2
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slag
phosphoric acid
phosphorus
fertilizer
silicic acid
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JP2019172547A (en
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早紀 小林
早紀 小林
克則 ▲高▼橋
克則 ▲高▼橋
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JFE Steel Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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  • Fertilizers (AREA)
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  • Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)

Description

本発明は、リン酸質肥料の製造方法およびこの方法で得られるリン酸質肥料を主原料とするリン酸肥料に関するものである。 The present invention relates to a method for producing a phosphoric acid fertilizer and a phosphoric acid fertilizer using the phosphoric acid fertilizer obtained by this method as a main raw material.

リンの利用用途は、農業や食品、電子部品、医薬、自動車産業など多肢にわたる。しかしながら、リンの原料であるリン鉱石は、日本では全量輸入に依存している。
一方、全世界ではリン鉱石の低品位化が進んでいるが、これはリン含有量が多い鉱石の枯渇傾向のみならず、特に経済埋蔵量が世界最大となったモロッコ(非特許文献1)のリン鉱石において放射性物質やカドミウムといった有害物の含有量が高い(非特許文献2)という問題もある。リン鉱石からの有害物の除去は多くのエネルギーを必要とする。すなわち、リン鉱石自体のエネルギー消費量が上昇する中で、日本では更に輸送エネルギーを消費して全量を輸入している状況である。
Phosphorus is used in many fields such as agriculture, food, electronic parts, pharmaceuticals, and automobile industry. However, phosphate ore, which is the raw material of phosphorus, depends entirely on imports in Japan.
On the other hand, the grade of phosphate ore is becoming lower in the world, but this is not only the tendency of the ore with high phosphorus content to be depleted, but also Morocco (Non-Patent Document 1), which has the largest economic reserve in the world. There is also a problem that the content of harmful substances such as radioactive substances and cadmium is high in phosphate rock (Non-Patent Document 2). Removal of harmful substances from phosphate rock requires a lot of energy. In other words, while the energy consumption of phosphate rock itself is rising, Japan is consuming more transportation energy and importing the entire amount.

こうした状況から、製鋼スラグ中のリン酸が潜在的なリン酸含有物質として見直されている。
植物の育成にとってリンは重要な元素である事は周知であり、リン鉱石の最大の用途は肥料である。近年では野菜などの短期間で消費される植物のみならず、持続的なCO2の固定効果が高い森林や水域の藻といった植物に対してもリンの施肥による育成促進が注目されている。
すなわち、これまで活用されていなかった製鋼スラグ中のリン酸を有効利用することは、前記のエネルギー消費量を削減することに加え、植物による持続的なCO2の固定の促進にも資するのである。
Under these circumstances, phosphoric acid in steelmaking slag is being reviewed as a potential phosphoric acid-containing substance.
It is well known that phosphorus is an important element for plant growth, and the greatest use of phosphate rock is fertilizer. In recent years, attention has been paid to the promotion of growth by fertilizing phosphorus not only for plants that are consumed in a short period of time such as vegetables, but also for plants such as algae in forests and water bodies that have a high sustainable CO2 fixing effect.
That is, effective utilization of phosphoric acid in steelmaking slag, which has not been utilized until now, contributes to the promotion of sustainable CO2 fixation by plants in addition to the reduction of the above-mentioned energy consumption.

高炉で生産される溶銑中には、リン酸が約0.1質量%含まれているため、溶銑の精錬工程で発生する製鋼スラグのうち、転炉スラグや溶銑予備処理スラグ中には、リン酸が1〜5質量%ほど含まれている。 Since the hot metal produced in the blast furnace contains about 0.1% by mass of phosphoric acid, among the steelmaking slag generated in the hot metal refining process, the converter slag and the hot metal pretreatment slag contain phosphorus. It contains about 1 to 5% by mass of acid.

但し、溶銑中のリン酸濃度は約0.1質量%程度、また製鋼スラグのリン酸濃度は高々5質量%程度であり、リン酸濃度が低すぎるため、そのままではリン酸資源としての活用先はほとんどないのが実情である。しかも、スラグ中にはリン酸の溶解性を阻害するFe23やAl23が含まれていることから、リン酸が肥料として活用しきれていない。
このような現状に鑑み、活用用途の拡大に向け、製鋼スラグ中のリン酸の濃化が種々取り組まれている。
However, the phosphoric acid concentration in the hot metal is about 0.1% by mass, and the phosphoric acid concentration of the steelmaking slag is at most about 5% by mass. Since the phosphoric acid concentration is too low, it can be used as a phosphoric acid resource as it is. The reality is that there is almost no such thing. Moreover, since the slag contains Fe 2 O 3 and Al 2 O 3 that inhibit the solubility of phosphoric acid, phosphoric acid has not been fully utilized as fertilizer.
In view of this situation, various efforts are being made to concentrate phosphoric acid in steelmaking slag in order to expand its applications.

例えば、特許文献1には、P濃度が0.15質量%以下の溶銑を脱リンし、得られたリン含有スラグを溶銑浴に投入し、炭素材ならびに酸化鉄および/または酸素を供給してスラグ中のPを溶銑浴中に還元抽出して、P濃度が0.5〜3質量%の溶銑を生成する第1工程と、第1工程で生成したスラグを排滓した後、溶銑に処理後のスラグ塩基度が2〜8になるようにフラックスを添加し、さらに酸化鉄源の添加および/または酸素ガスの吹き込みを行って溶銑中に含まれる炭素濃度を1%以下まで低下させる第2工程により、処理後にリン酸濃度が10〜35質量%である高Pスラグを得る方法が提案されている。この方法で得られたスラグは、高濃度のリン酸を含み、直接、肥料として使用できるとしている。 For example, in Patent Document 1, hot metal having a P concentration of 0.15% by mass or less is dephosphorized, and the obtained phosphorus-containing slag is put into a hot metal bath to supply a carbon material and iron oxide and / or oxygen. The first step of reducing and extracting P in the slag into a hot metal bath to produce hot metal with a P concentration of 0.5 to 3% by mass, and the slag produced in the first step are discharged and then treated into hot metal. A second slag is added so that the slag basicity becomes 2 to 8, and then an iron oxide source is added and / or oxygen gas is blown to reduce the carbon concentration contained in the hot metal to 1% or less. A method for obtaining high P slag having a phosphoric acid concentration of 10 to 35% by mass after treatment has been proposed by the step. The slag obtained by this method contains a high concentration of phosphoric acid and can be used directly as fertilizer.

特許文献1に記載の製鋼スラグは、高濃度のリン酸を含むスラグ肥料として使用できるとしているものの、ク溶性リン酸、可溶性リン酸についての言及がなく、得られたスラグがリン酸質肥料として有効な肥料効果を保持しているかは不明である。従って、製鋼スラグ中にリン酸成分が多量に含まれているとしても、有効なリサイクル技術が確立されているとは言えない。 Although the steelmaking slag described in Patent Document 1 can be used as a slag fertilizer containing a high concentration of phosphoric acid, there is no mention of kusoluble phosphoric acid and soluble phosphoric acid, and the obtained slag can be used as a phosphoric acid fertilizer. It is unclear if it retains an effective fertilizer effect. Therefore, even if a large amount of phosphoric acid component is contained in the steelmaking slag, it cannot be said that an effective recycling technique has been established.

また、特許文献2では、リンを含有する製鋼スラグを、炭素、珪素、アルミニウムなどの還元剤を用いて還元処理し、前記製鋼スラグ中の鉄酸化物及びリン酸化物をリン含有溶融鉄として還元・回収し、該リン含有溶鉄を脱リン処理し、この脱リン処理で生成する高濃度のリン酸を含有するスラグをリン酸資源として回収する技術が提案されている。そして、脱リンスラグのT.Fe濃度とMnO濃度との和が20質量%を下回ると、リン酸が濃縮されたスラグのク溶性リン酸濃度が高まり、植物の生育試験より、リン酸肥料として優れているとしている。 Further, in Patent Document 2, phosphorus-containing steelmaking slag is reduced by using a reducing agent such as carbon, silicon, and aluminum, and iron oxide and phosphorus oxide in the steelmaking slag are reduced as phosphorus-containing molten iron. -A technique has been proposed in which the phosphorus-containing molten iron is recovered, the phosphorus-containing molten iron is dephosphorized, and the slag containing a high concentration of phosphoric acid produced by this dephosphorization treatment is recovered as a phosphoric acid resource. Then, the derinsed lag T.I. When the sum of the Fe concentration and the MnO concentration is less than 20% by mass, the phosphoric acid-enriched slag has a high concentration of phosphoric acid, which is said to be superior as a phosphoric acid fertilizer according to a plant growth test.

しかしながら、特許文献2では、従来の脱リンスラグに比してク溶性リン酸が大幅に向上する一方で、可溶性珪酸が低くなるため、肥料取締法におけるリン酸質肥料として十分な効果を有しているものではなかった。
そのため、ク溶性リン酸含有量を保持しつつ、可溶性の高い珪酸成分を具備するリン酸質肥料を得ることが望まれる。珪酸分は、リン酸の溶解性に影響を及ぼす可能性もある。
溶銑中の珪素もリン同様、脱珪処理で酸化され、スラグ中に固定される成分である。珪酸は、水田の土壌保全や老朽化水田の土壌改良材として有効である。また、珪酸が植物体を強化し、病害虫にかかり難くする作用も注目されており、水稲だけではなくキュウリなどにも珪酸が使用されている。
However, in Patent Document 2, while the solubilized phosphoric acid is significantly improved as compared with the conventional dephosphorized slag, the soluble silicic acid is lowered, so that it has a sufficient effect as a phosphoric acid fertilizer in the fertilizer control method. It wasn't there.
Therefore, it is desired to obtain a phosphoric acid fertilizer having a highly soluble silicic acid component while maintaining the content of solubilized phosphoric acid. Silicic acid can also affect the solubility of phosphoric acid.
Like phosphorus, silicon in hot metal is a component that is oxidized by desiliconization and fixed in slag. Silicic acid is effective as a soil conditioner for paddy fields and as a soil conditioner for aging paddy fields. In addition, silicic acid has been attracting attention for its action of strengthening plants and making them less susceptible to pests, and silicic acid is used not only for paddy rice but also for cucumbers and the like.

また、植物に必要な三要素である窒素、リン酸に並ぶカリウムの効率の良い投入が農業の省力化に貢献する。
植物によるリン酸等の有要成分の吸収は、数日から数週間かけて行われるので、この間に吸収されずに流れ去ってしまうものもある。可溶性成分が多量に含まれる肥料ではこのように流れ去る分が多く、このような肥料では少量ずつ何回も手間をかけて施肥する必要があった。リン酸とカリウムとを同時に緩効性肥料として投入できれば、長期間その効果が維持できるため、追肥の必要がなくなり省力化が達成できる。
In addition, efficient input of potassium along with nitrogen and phosphoric acid, which are the three elements necessary for plants, contributes to labor saving in agriculture.
Since the absorption of essential components such as phosphoric acid by plants takes several days to several weeks, some of them are not absorbed during this period and flow away. Fertilizers containing a large amount of soluble components often flow away in this way, and with such fertilizers, it was necessary to apply the fertilizer little by little over and over again. If phosphoric acid and potassium can be added as a slow-release fertilizer at the same time, the effect can be maintained for a long period of time, so that additional fertilizer is not required and labor saving can be achieved.

このように、肥料の有用性は肥効成分の含有量の高さのみでは評価できず、即効性のある可溶成分と効果が持続するク溶成分の双方のバランスと、複数の肥効成分を同時に適正な比率で含有する事が施肥の省力化の観点から重要である。可溶成分とク溶成分のバランスは肥効成分以外の添加物によって調整することも可能であり、たとえば溶融方式で製造される肥料においては珪酸を添加するとリン酸のク溶性が向上する。 In this way, the usefulness of fertilizers cannot be evaluated only by the high content of fertilizer-effect components, and the balance between both immediate-acting soluble components and long-lasting k-dissolved components and multiple fertilizer-effect components At the same time, it is important to contain in an appropriate ratio from the viewpoint of labor saving in fertilizer application. The balance between the soluble component and the k-dissolved component can be adjusted by an additive other than the fertilizing component. For example, in a fertilizer produced by a melting method, the addition of silicic acid improves the k-solubility of phosphoric acid.

ここで、ク溶性リン酸とは、リン酸を含む物質が2質量%クエン酸溶液(pH=2)に可溶するリン酸である。また、可溶性珪酸とは、珪酸を含む物質を0.5N塩酸液に30℃で1時間振り混ぜた時に浸出する珪酸のことを指す。可溶性けい酸、ク溶性リン酸の分析法は、肥料分析法(農林水産省農業環境技術研究所法)に記載されている。 Here, the cousoluble phosphoric acid is a phosphoric acid in which a substance containing phosphoric acid is soluble in a 2% by mass citric acid solution (pH = 2). Further, the soluble silicic acid refers to a silicic acid that leaches when a substance containing silicic acid is shaken in a 0.5N hydrochloric acid solution at 30 ° C. for 1 hour. The analysis method for soluble silicic acid and kusoluble phosphoric acid is described in the fertilizer analysis method (Ministry of Agriculture, Forestry and Fisheries Agricultural Environmental Technology Research Institute Law).

特開2017−53017号公報JP-A-2017-53017 特許第5935770号公報Japanese Patent No. 5935770

U.S. Geological Survey, Mineral Commodity Summaries, Phosphate Rock, January 2017.(p.125)U.S. Geological Survey, Mineral Commodity Summaries, Phosphate Rock, January 2017. (p.125) The World Nuclear Association, Naturally-Occurring Radioactive Materials (NORM), 2016.The World Nuclear Association, Naturally-Occurring Radioactive Materials (NORM), 2016.

本発明は、上述のような背景の下で開発されたもので、製鋼スラグを原料とし、ク溶性の非常に高いリン酸及び可溶性の高い珪酸成分を含有するリン酸質肥料を提供することを課題とする。 The present invention has been developed under the above-mentioned background, and provides a phosphoric acid fertilizer using steelmaking slag as a raw material and containing highly soluble phosphoric acid and highly soluble silicic acid component. Make it an issue.

さて、本発明者らは、上記の課題を解決するために鋭意検討を重ねた結果、製鋼スラグ中のリン酸濃度を高めることでリン鉱石代替物を製造し、得られた溶融スラグ中に珪酸源を混合することより、リン酸のク溶性及び珪酸の可溶性を向上させた製鋼スラグを活用したリン酸質肥料が得られることの知見を得た。
本発明は上記知見に基づき完成されたものである。
As a result of diligent studies to solve the above problems, the present inventors have produced a phosphorus ore substitute by increasing the phosphoric acid concentration in the steelmaking slag, and silicic acid is contained in the obtained molten slag. It was found that by mixing the sources, a phosphoric acid fertilizer utilizing steelmaking slag with improved solubility of phosphoric acid and solubility of silicic acid can be obtained.
The present invention has been completed based on the above findings.

すなわち、本発明の要旨構成は次のとおりである。
1.リン酸質肥料の製造方法であって、
製鋼精錬プロセスにおいて発生したリンを含有する製鋼スラグを、炭素、アルミニウムおよびシリコンのうちから選んだ少なくとも1つを含む還元剤を用いて還元処理し、該製鋼スラグ中の鉄酸化物を還元しリン含有溶融鉄として回収する第一の工程と、
前記第一の工程で得られたリン含有溶融鉄を脱リン処理し、得られた高リンスラグを回収する第二の工程と、
前記第二の工程で得られた高リンスラグを、1500℃以上の温度に加熱して二液相分離し、上層の超高リンスラグを回収する第三の工程と、
前記第三の工程で得られた超高リンスラグに珪酸源を溶融混合してリン酸質肥料を得る第四の工程と
を含むリン酸質肥料の製造方法。
That is, the gist structure of the present invention is as follows.
1. 1. It is a method of manufacturing phosphoric acid fertilizer.
Phosphorus-containing steelmaking slag generated in the steelmaking refining process is reduced with a reducing agent containing at least one selected from carbon, aluminum and silicon, and the iron oxide in the steelmaking slag is reduced to phosphorus. The first step of recovering as contained molten iron and
The second step of dephosphorizing the phosphorus-containing molten iron obtained in the first step and recovering the obtained high-phosphorus lag, and the second step.
The third step of heating the high rinse lag obtained in the second step to a temperature of 1500 ° C. or higher to separate the two liquid phases and recovering the ultra-high rinse lag in the upper layer.
A method for producing a phosphoric acid fertilizer, which comprises a fourth step of melt-mixing a silicic acid source with the ultra-high phosphorus slag obtained in the third step to obtain a phosphoric acid fertilizer.

2.前記製鋼スラグが、溶銑脱リンスラグ又は脱炭スラグである前記1に記載のリン酸質肥料の製造方法。 2. The method for producing a phosphoric acid fertilizer according to 1 above, wherein the steelmaking slag is hot metal dephosphorized slag or decarburized slag.

3.前記第四の工程の珪酸源として高炉スラグを用いる前記1又は2に記載のリン酸質肥料の製造方法。 3. 3. The method for producing a phosphoric acid fertilizer according to 1 or 2 above, wherein the blast furnace slag is used as the silicic acid source in the fourth step.

4.前記第三の工程の超高リンスラグと高炉スラグの混合比が1:0.5〜1.2である前記3に記載のリン酸質肥料の製造方法。 4. The method for producing a phosphoric acid fertilizer according to 3 above, wherein the mixing ratio of the ultra-high phosphorus slag and the blast furnace slag in the third step is 1: 0.5 to 1.2.

5.前記珪酸源の他、カリウム源を溶融混合する前記1乃至4のいずれかに記載のリン酸質肥料の製造方法。 5. The method for producing a phosphoric acid fertilizer according to any one of 1 to 4 above, wherein the potassium source is melt-mixed in addition to the silicic acid source.

6.前記1乃至5のいずれかに記載のリン酸質肥料からなる、又は該リン酸質肥料を主原料としたリン酸肥料。 6. A phosphoric acid fertilizer comprising the phosphoric acid fertilizer according to any one of 1 to 5 above, or using the phosphoric acid fertilizer as a main raw material.

本発明によれば、製鋼精錬工程において発生する溶銑の予備脱リンスラグや転炉脱炭精錬スラグなどのリンを含有する製鋼スラグを活用し、製鋼スラグ中からリンを回収し、リンの回収された超高リンスラグを、珪酸源と溶融混合することで、リン酸のク溶性及び珪酸の可溶性を向上させた製鋼スラグ系リン酸質肥料を得ることができる。
そして、本発明に従うリン酸質肥料は、リン酸のク溶性と可溶性に優れ、しかも肥効成分となる適量の珪酸を含むことから、優れた肥料特性を有している。
According to the present invention, phosphorus is recovered from the steelmaking slag by utilizing phosphorus-containing steelmaking slag such as preliminary derinsing slag of hot metal generated in the steelmaking refining process and converter decarburization refining slag, and phosphorus is recovered. By melt-mixing the ultra-high phosphorus slag with a silicic acid source, a steelmaking slag-based phosphoric acid fertilizer having improved solubility of phosphoric acid and solubility of silicic acid can be obtained.
The phosphoric acid fertilizer according to the present invention has excellent fertilizer properties because it is excellent in the solubility and solubility of phosphoric acid and contains an appropriate amount of silicic acid as a fertilizing component.

以下、本発明の好適な実施の形態について詳細に説明する。
本発明では、出発原料として、溶銑予備脱リン処理時に発生する脱リンスラグや転炉での脱炭精錬において発生する転炉スラグなどのリンを含有する製鋼スラグを用いる。
ついで、製鋼スラグ中の鉄酸化物及びリン酸化物を、ロータリーキルンにて炭素、アルミニウム、シリコンのうちから選んだ少なくとも1つを用いて還元し、リン濃度が0.5質量%以上のリン含有溶融鉄を回収する。ここに、還元処理工程に使用する処理容器としては、ロータリーキルンの他、アーク炉、さらには溶銑を熱源及び種湯として保持した取鍋やトピードカーなどを用いることができる。なお、還元剤の投入量は溶融スラグ1トン当たり、炭素を用いる場合は30〜120kg、アルミを用いる場合は45〜180kg、シリコンを用いる場合は35〜145kg程度が好適である。
溶銑を熱源及び種湯として用いる場合は溶銑中の炭素の一部も還元剤として作用するので前記範囲の内で少な目に、溶銑を用いない場合は前記範囲の内で多目が良い。ただし、還元剤の過剰な投入はコストが上昇するのみならず、還元に供されずに余剰となったアルミとシリコンはリン含有融鉄中に溶解して後述する高リンスラグ中にAl23とSiO2として侵入し、P25の濃度を低下せしめたり二液相化を阻害するので望ましくない。
Hereinafter, preferred embodiments of the present invention will be described in detail.
In the present invention, as a starting material, phosphorus-containing steelmaking slag such as derinsing slag generated during hot metal preliminary dephosphorization treatment and converter slag generated during decarburization refining in a converter is used.
Then, the iron oxide and the phosphorus oxide in the steelmaking slag are reduced by using at least one selected from carbon, aluminum and silicon in a rotary kiln, and the phosphorus-containing melt having a phosphorus concentration of 0.5% by mass or more is used. Recover iron. Here, as the treatment container used in the reduction treatment step, in addition to the rotary kiln, an arc furnace, a ladle or a topedo car in which the hot metal is held as a heat source and a seed hot water can be used. The amount of the reducing agent to be added is preferably about 30 to 120 kg when carbon is used, 45 to 180 kg when aluminum is used, and about 35 to 145 kg when silicon is used, per ton of molten slag.
When the hot metal is used as a heat source and a seed bath, a part of carbon in the hot metal also acts as a reducing agent, so that the amount is small within the above range, and when the hot metal is not used, the amount is good within the above range. However, excessive addition of the reducing agent not only increases the cost, but also the surplus aluminum and silicon that have not been subjected to the reduction are dissolved in the phosphorus-containing molten iron and Al 2 O 3 is contained in the high phosphorus lag described later. It is not desirable because it invades as SiO 2 and reduces the concentration of P 2 O 5 and inhibits the two-component phase formation.

ついで、得られたリン含溶融鉄に石灰を用いて脱リン処理し、CaO含有フラックス中にP25濃度が7質量%以上となるようにリン酸を濃縮させて、高リンスラグとする。なお、高リンスラグ中のP25濃度だけでなく、SiO2濃度や酸化マンガン濃度を制御するため、脱リン処理を行なう前に、脱珪処理や脱マンガン処理を行ってもよい。
ここに、石灰源の供給方法としては特に制約はなく、浸漬ランスによる溶銑中へのインジェクションや上置き装入などの任意の方法で溶銑中への供給を行うことができる。浸漬ランスによる溶銑中へのインジェクションは、固体酸素源とともに行ってもよい。また、脱リン効率を高めるために石灰源を溶銑の浴面上方からキャリアガスを用いて浴面に投射する(吹き付ける)こともできる。このキャリアガスとしては、窒素や不活性ガスあるいは気体酸素を用いることができる。
Then, the obtained phosphorus-containing molten iron is dephosphorized with lime, and phosphoric acid is concentrated in the CaO-containing flux so that the P 2 O 5 concentration is 7% by mass or more to obtain a high phosphorus slag. In order to control not only the P 2 O 5 concentration in the high phosphorus slag but also the SiO 2 concentration and the manganese oxide concentration, a desiliconization treatment or a demanganese treatment may be performed before the dephosphorization treatment.
Here, the method of supplying the lime source is not particularly limited, and the lime source can be supplied to the hot metal by any method such as injection into the hot metal by a dipping lance or top-loading. Injection into the hot metal by the immersion lance may be performed with a solid oxygen source. Further, in order to increase the dephosphorization efficiency, the lime source can be projected (sprayed) onto the bath surface from above the bath surface of the hot metal using a carrier gas. As the carrier gas, nitrogen, an inert gas or gaseous oxygen can be used.

上記のようにして得られた高リンスラグを、スラグ鍋や電気炉等に移し、容器の周辺、上部もしくは下部等から熱を加え、スラグ温度が1500℃以上になる温度まで加熱して、二液相に分離させる。
得られた二液相は、比重差により、上層は、P25>25質量%、酸化鉄(FeO+Fe23:FeO換算)と金属鉄(M.Fe:FeO換算)の和≦15質量%の高リン相となる。ここで、二液相上層を超高リンスラグとする。かかる超高リンスラグとヨルダン産リン鉱石の組成を比較して表1に示す。
同表に示したとおり、超高リンスラグはリン鉱石相当のリン酸濃度を有している。
The high-rinse slag obtained as described above is transferred to a slag pan, an electric furnace, etc., and heat is applied from the periphery, upper or lower part of the container, and heated to a temperature at which the slag temperature becomes 1500 ° C. or higher. Separate into phases.
Due to the difference in specific gravity, the obtained two-component phase has P 2 O 5 > 25% by mass in the upper layer, and the sum of iron oxide (FeO + Fe 2 O 3 : FeO conversion) and metallic iron (M.Fe: FeO conversion) ≤15. It becomes a high phosphorus phase of mass%. Here, the upper layer of the two-component phase is designated as an ultra-high rinse lag. Table 1 compares the compositions of such ultrahigh phosphate lag and Jordan phosphate rock.
As shown in the table, ultra-high phosphate lag has a phosphate concentration equivalent to that of phosphate rock.

Figure 0006930473
Figure 0006930473

上記した超高リンスラグの回収方法としては、溶融状態で下部の出銑口から下層の低リンスラグを抜き取り、容器内に残融した超高リンスラグを回収する方法がある。また、傾倒スラグ畑に出湯後、固体状態で上下層の境界を破断又は切断し、上層を回収するようにしても良い。
溶融状態で下部の出銑口から融体を抜き取った場合、容器に残った超高リンスラグに珪酸源を投入し、余熱を用いて1300℃以上で溶融混合する。また、固体状態で上下層の境界を破断又は切断して回収した場合、1300℃以上で再加熱してから、珪酸源を投入して溶融混合し、混合スラグとする。
なお、珪酸源投入後、カリウム源を投入することもできる。このとき、カリウム源も同様に加熱されて溶融・分解し、脱リンスラグと融合してク溶性カリウム化合物組成の溶融スラグが製造される。
As the above-mentioned method for recovering the ultra-high rinse lag, there is a method of extracting the lower layer of the ultra-high rinse lag from the lower tap in the molten state and recovering the ultra-high rinse lag that remains in the container. Further, after hot water is discharged to the inclined slag field, the boundary between the upper and lower layers may be broken or cut in a solid state to recover the upper layer.
When the melt is withdrawn from the iron port at the bottom in the molten state, the silicic acid source is put into the ultra-high rinse lag remaining in the container, and the mixture is melt-mixed at 1300 ° C. or higher using residual heat. When the boundary between the upper and lower layers is broken or cut and recovered in a solid state, the mixture is reheated at 1300 ° C. or higher, and then a silicic acid source is added to melt and mix the slag.
It is also possible to add a potassium source after adding a silicic acid source. At this time, the potassium source is also heated and melted / decomposed, and fused with the derinsed slag to produce a molten slag having a solubilized potassium compound composition.

珪酸源としては、珪砂、高炉水砕スラグ、高炉徐冷スラグ、フライアッシュのうち少なくとも1つを使用する。
また、カリウム源としては、炭酸カリウム、重炭酸カリウム、硫酸カリウム等のカリウム塩及びカリ長石等のカリウム含有鉱物を使用する。
ここに、珪酸源およびカリウム源の投入量は、溶融スラグ1トン当たりそれぞれ、SiO2純分で100〜400kg、K2O純分で0〜230kg程度とするのが好適である。
As the silicic acid source, at least one of silica sand, blast furnace granulated slag, blast furnace slow cooling slag, and fly ash is used.
Further, as the potassium source, potassium salts such as potassium carbonate, potassium bicarbonate, potassium sulfate and the like, and potassium-containing minerals such as potassium skeletal stone are used.
Here, input of silicate source and potassium source are each molten slag per ton, 100~400Kg of SiO 2 purity, that the 0~230kg about by K 2 O purity are preferred.

溶融混合後、混合スラグを容器から取り出し、冷却固化させる。冷却・固化は、容器から取り出す際に行ってもよいし、取り出した混合スラグを収納した別の容器から取り出す際に行ってもよい。 After melt mixing, the mixed slag is taken out of the container and cooled and solidified. Cooling / solidification may be performed when the slag is taken out from the container, or may be taken out when the mixed slag taken out is taken out from another container containing the mixed slag.

冷却固化の方法としては、融体又は過冷却液体を冷却する場合には、例えば、生成した混合スラグに高圧空気を吹きつけて飛散させ、冷却するとともに粒状化する方法(風砕法)や、混合スラグに高圧水を吹きつけて飛散させ、冷却するとともに粒状化する方法(水砕法)、厚鋼板上に生成した混合スラグを流出させ、厚鋼板による強制冷却と空気への放熱により冷却する方法、などの方法を採用することができる。また、徐冷する場合には、スラグを滓ポットに受け、その後、スラグ処理場に排滓する方法が考えられる。 As a method of cooling and solidifying, when cooling the melt or the supercooled liquid, for example, a method of blowing high-pressure air on the generated mixed slag to scatter it, cooling it and granulating it (wind crushing method), or mixing. A method of spraying high-pressure water on the slag to scatter it, cooling it and granulating it (water crushing method), a method of flowing out the mixed slag generated on the thick steel plate, and cooling it by forced cooling by the thick steel plate and heat dissipation to the air. Such methods can be adopted. Further, in the case of slow cooling, a method of receiving the slag in a slag pot and then discharging the slag to a slag treatment plant can be considered.

このような冷却固化を経て、リン酸肥料用原料である混合スラグが得られる。冷却固化後の形状が塊状等の場合には、破砕(粉砕)処理および/または整粒(篩い分けなどにより粒度調整)を行いリン酸質肥料とする。また、場合によっては他の添加成分を配合してリン酸質肥料としてもよい。 Through such cooling and solidification, mixed slag, which is a raw material for phosphate fertilizer, is obtained. If the shape after cooling and solidification is lumpy, etc., crush (crush) treatment and / or sizing (grain size adjustment by sieving, etc.) to obtain phosphoric acid fertilizer. Further, depending on the case, other additive components may be blended to prepare a phosphoric acid fertilizer.

リン酸質肥料用原料の破砕(粉砕)方法には、特別な制限はなく、どのような方法を採用してもよい。例えば、ジョークラッシャー、ロッドミル、フレッドミル、インペラブレーカーなどの粉砕機を用いて粉砕処理することができる。また、整粒は任意の篩い分け装置などを用いて行えばよく、リン酸質肥料用原料を粉砕処理した後、整粒を行ってもよい。 The method for crushing (crushing) the raw material for phosphoric acid fertilizer is not particularly limited, and any method may be adopted. For example, the crushing process can be performed using a crusher such as a jaw crusher, a rod mill, a Fred mill, or an impeller breaker. Further, the sizing may be performed using an arbitrary sieving device or the like, and the sizing may be performed after the raw material for phosphoric acid fertilizer is pulverized.

かくして、リン酸(P25)濃度が14〜26質量%、珪酸(SiO2)濃度が9〜21質量%、カリウム濃度が0〜23質量%のリン酸のク溶性が高くかつ珪酸の可溶性の高いリン酸質肥料を得ることができる。 Thus, phosphoric acid (P 2 O 5 ) concentration is 14 to 26% by mass, silicic acid (SiO 2 ) concentration is 9 to 21% by mass, and potassium concentration is 0 to 23% by mass. A highly soluble phosphate fertilizer can be obtained.

以下、本発明の実施例について説明する。
(実施例1)
高炉から出銑された高炉溶銑をトピードカーで受銑し、トピードカーに収容された高炉溶銑に脱珪処理及び予備脱リン処理を施し、その後、高炉溶銑を溶銑鍋に移し替え、溶銑鍋内の高炉溶銑に機械攪拌式脱硫装置により脱硫処理を施し、この脱硫処理終了後の高炉溶銑を転炉に装入して転炉にて脱炭精錬を施した。このような高炉溶銑から溶鋼を溶製する製銑−製鋼工程において本発明を適用した。すなわち、出発原料として、上記の製銑−製鋼工程において生成した転炉スラグを用いた。
なお、予め、磁力が3000G、スラグの処理能力が50〜150t/Hrである磁力選別機を用いて転炉スラグを磁気分離し、転炉スラグ中の金属鉄を分離・除去した。
Hereinafter, examples of the present invention will be described.
(Example 1)
The blast furnace hot metal ejected from the blast furnace is received by a topeed car, and the blast furnace hot metal housed in the topeed car is subjected to desiliconization treatment and preliminary dephosphorization treatment. The hot metal was desulfurized by a mechanical stirring type desulfurization apparatus, and the blast furnace hot metal after the completion of the desulfurization treatment was charged into a converter and decarburized and refined in the converter. The present invention has been applied in the iron-making-steelmaking process of melting molten steel from such blast furnace hot metal. That is, as a starting material, converter slag produced in the above-mentioned ironmaking-steelmaking process was used.
In advance, the converter slag was magnetically separated by using a magnetic force sorter having a magnetic force of 3000 G and a slag processing capacity of 50 to 150 t / Hr, and metallic iron in the converter slag was separated and removed.

製鋼工程で生成したリンを含有する50トンの製鋼スラグと、還元剤として4000kgのコークス(炭素)とを、加熱バーナーを備えたロータリーキルン炉に装入し、バーナーによって製鋼スラグ及びコークスを1000℃以上に加熱して、製鋼スラグの還元処理を施した。製鋼スラグ中の酸化鉄はコークスによって還元されて、還元鉄が生成した。また、製鋼スラグ中のリンも還元され、生成するリンと還元鉄とが反応し、すなわち生成するリンが還元鉄に取り込まれて、リンを高濃度に含有するリン含有還元鉄(リン含有溶融鉄)が生成した。なお、上記の還元処理において、還元剤として珪素やアルミニウムを炭素の代わりに用いても、何ら問題なく製鋼スラグ中の酸化鉄及びリン酸化物を還元することができたが、珪素やアルミニウムを用いる場合は還元に必要な量よりも大幅に過剰に使用すると後の脱リン処理でスラグ中のSiO2やAl23が上昇して二液相やク溶性リン酸の生成を阻害するので望ましくない。
上記の還元処理によって得られたリン含有還元鉄は、リンを1.0〜4.0質量%含有していた。このリン含有還元鉄を、溶銑保持容器に収容された高炉溶銑に投入して溶解させ、リン濃度を0.5〜3.0質量%に調整したリン含有溶銑を溶製した。
50 tons of steelmaking slag containing phosphorus produced in the steelmaking process and 4000 kg of coke (carbon) as a reducing agent are charged into a rotary kiln furnace equipped with a heating burner, and the steelmaking slag and coke are heated to 1000 ° C. or higher by the burner. Was heated to reduce the steelmaking slag. Iron oxide in steelmaking slag was reduced by coke to produce reduced iron. In addition, phosphorus in steelmaking slag is also reduced, and the produced phosphorus reacts with the reduced iron, that is, the produced phosphorus is incorporated into the reduced iron, and the phosphorus-containing reduced iron containing a high concentration of phosphorus (phosphorus-containing molten iron). ) Was generated. In the above reduction treatment, even if silicon or aluminum was used as the reducing agent instead of carbon, iron oxide and phosphorus oxide in the steelmaking slag could be reduced without any problem, but silicon and aluminum were used. In some cases, it is desirable to use it in a much larger amount than the amount required for reduction, because SiO 2 and Al 2 O 3 in the slag will rise in the subsequent dephosphorization treatment and inhibit the formation of two-component phase and silicon-soluble phosphoric acid. No.
The phosphorus-containing reduced iron obtained by the above reduction treatment contained 1.0 to 4.0% by mass of phosphorus. This phosphorus-containing reduced iron was put into a blast furnace hot metal housed in a hot metal holding container to dissolve it, and a phosphorus-containing hot metal having a phosphorus concentration adjusted to 0.5 to 3.0% by mass was melted.

このリン含有溶銑を上底吹き転炉型の反応容器に装入し、上吹きランスから酸素ガスをリン含有溶銑に向けて吹き付けると同時に、上吹きランスから酸素ガスを搬送用ガスとして粒径が1mm以下の粉状生石灰(CaO純分:95質量%程度)を、リン含有還元鉄1トン当たり25kg吹き込んで脱リン処理を実施した。なお、使用した媒溶剤は蛍石などのフッ素化合物を混合しないものである。 This phosphorus-containing hot metal is charged into an upper-bottom blown converter type reaction vessel, and oxygen gas is blown from the top-blown lance toward the phosphorus-containing hot metal. A dephosphorization treatment was carried out by blowing 25 kg of powdered fresh lime (CaO pure content: about 95% by mass) of 1 mm or less per ton of phosphorus-containing reduced iron. The solvent used is one that does not mix with a fluorine compound such as fluorite.

上記の脱リン処理によって得られた高リンスラグを、スラグ鍋や電気炉等に移し、容器の周辺から熱を加え、スラグ温度が1500℃以上になる温度まで再加熱して、二液相に分離させた。得られた二液相は、比重差により、上層は、P25>25質量%、酸化鉄と金属鉄(FeO換算)の和≦15質量%の高リン相、下層はP25<25質量%の低リン層となった。 The high-phosphorus slag obtained by the above dephosphorization treatment is transferred to a slag pan, an electric furnace, etc., heat is applied from around the container, and the slag temperature is reheated to a temperature of 1500 ° C. or higher to separate into two liquid phases. I let you. Due to the difference in specific gravity, the obtained two-component phase has a high phosphorus phase with P 2 O 5 > 25% by mass, the sum of iron oxide and metallic iron (FeO equivalent) ≤15% by mass, and the lower layer with P 2 O 5 It became a low phosphorus layer of <25% by mass.

ついで、溶融状態で下部の出銑口から融体を抜き取り、鍋に残った超高リンスラグ中に珪酸源として高炉徐冷スラグを、超高リンスラグと高炉徐冷スラグの質量比を1:0.8となるように投入し、余熱を用いて溶融混合した。投入時のスラグ温度は1450℃であった。なお、投入から1時間後のスラグ温度が1300℃未満では溶解が不十分であった。
その後、溶融混合スラグを、容器から取り出し、厚鋼板による強制冷却と空気への放熱により冷却し、放冷した。
得られたスラグを1mm以下に破砕し、これをリン酸質肥料とした。
Then, in the molten state, the melt was extracted from the lower tap, and the blast furnace slow-cooled slag was used as a silicic acid source in the ultra-high rinse slag remaining in the pot, and the mass ratio of the ultra-high rinse slag and the blast furnace slow-cooled slag was 1: 0. It was charged so as to be 8, and melt-mixed using residual heat. The slag temperature at the time of charging was 1450 ° C. If the slag temperature 1 hour after charging was less than 1300 ° C., the dissolution was insufficient.
Then, the melt-mixed slag was taken out from the container, cooled by forced cooling with a thick steel plate and radiated to air, and allowed to cool.
The obtained slag was crushed to 1 mm or less, and this was used as a phosphoric acid fertilizer.

得られたリン酸質肥料の主な成分を表2に示す。表2には、珪酸源混合前のスラグ(水準2〜4)及び珪酸源混合後のスラグ組成(水準1)を示す。水準1に、実施例1として、珪酸源混合後のスラグの化学組成及び肥料特性を示す。また、水準2、3に比較例1、2としてそれぞれ高リンスラグ、水準4に比較例3として超高リンスラグの化学組成及び肥料特性を示す。肥料特性としては、ク溶性リン酸、可溶性リン酸、可溶性珪酸の他、リン酸ク溶率及び珪酸可溶率を示す。リン酸ク溶率はスラグ中リン酸濃度に対するク溶性リン酸の割合を示し、珪酸可溶率はスラグ中珪酸濃度に対する可溶性珪酸の値を示す。 Table 2 shows the main components of the obtained phosphoric acid fertilizer. Table 2 shows the slag before mixing the silicic acid source (levels 2 to 4) and the slag composition after mixing the silicic acid source (level 1). Level 1 shows the chemical composition and fertilizer characteristics of slag after mixing with a silicic acid source as Example 1. Levels 2 and 3 show the chemical composition and fertilizer characteristics of high rinse rugs as Comparative Examples 1 and 2, and Level 4 shows the chemical composition and fertilizer characteristics of ultra-high rinse rugs as Comparative Example 3. As fertilizer characteristics, in addition to kusoluble phosphoric acid, soluble phosphoric acid, and soluble silicic acid, phosphoric acid solubilization rate and silicic acid solubility rate are shown. The phosphoric acid solubilization ratio indicates the ratio of solubilizing phosphoric acid to the phosphoric acid concentration in slag, and the silicic acid solubility ratio indicates the value of soluble silicic acid relative to the silicic acid concentration in slag.

Figure 0006930473
Figure 0006930473

表2に示した水準2、3、4の比較例1〜3では、従来の溶銑予備処理スラグから、P25濃度が15%以上、酸化鉄と金属鉄濃度が15〜25%の高リンスラグと、P25濃度が30%以上、酸化鉄と金属鉄濃度が10%の超高リンスラグが製造され、リン酸含有量の向上と共にク溶性リン酸量は向上したが、可溶性珪酸は10%未満であった。可溶性珪酸が10質量%未満では、肥料取締法に規定されるリン酸質肥料の条件を満たさず、リン酸質肥料の規格製品とすることができない。
これに対し、水準1の実施例1では、ク溶性リン酸は比較例2、3に対して幾分低いものの、可溶性珪酸を10質量%以上含んでおり、リン酸のク溶率及び珪酸の可溶率の両者に優れていることが分かる。
In Comparative Examples 1 to 3 of Levels 2, 3 and 4 shown in Table 2, the P 2 O 5 concentration is 15% or more and the iron oxide and metallic iron concentrations are 15 to 25% higher than those of the conventional hot metal pretreatment slag. and slag, P 2 O 5 concentration of 30% or more, iron and metallic iron oxide concentrations are produced 10% of ultra-high slag, click-soluble phosphate content with improved phosphate content was improved, soluble silicic acid It was less than 10%. If the amount of soluble silicic acid is less than 10% by mass, the conditions for phosphoric acid fertilizer stipulated in the Fertilizer Control Law are not satisfied, and it cannot be used as a standard product for phosphoric acid fertilizer.
On the other hand, in Example 1 of Level 1, although the solubilized phosphoric acid was slightly lower than that of Comparative Examples 2 and 3, it contained 10% by mass or more of soluble silicic acid, and the solubilities of phosphoric acid and the silicic acid. It can be seen that both the solubility ratios are excellent.

(実施例2)
前述の方法で得られた脱リン処理後の高リンスラグを、スラグ鍋や電気炉等に移し、容器の周辺から熱を加え、スラグ温度が1500℃以上になる温度まで再加熱して、二液相に分離させた。溶融状態で下部の出銑口から融体を抜き取り、鍋に残った超高リンスラグに珪酸源として高炉徐冷スラグを、超高リンスラグと高炉徐冷スラグの質量比が1:1.2(水準5)、1:0.5(水準6)となるように投入し、余熱を用いて溶融混合した。
表3に、水準5、6のスラグの化学組成及び肥料特性を示す。なお、表3には、参考のため、超高リンスラグと高炉徐冷スラグの質量比が1:0.8である水準1の実施例1のデータも併せて示す。
(Example 2)
The high-phosphorus slag after dephosphorization obtained by the above method is transferred to a slag pan, an electric furnace, etc., heat is applied from around the container, and the slag temperature is reheated to a temperature of 1500 ° C. or higher. Separated into phases. In the molten state, the melt is extracted from the lower tap, and the blast furnace slow-cooled slag is used as a silicic acid source for the ultra-high rinse slag remaining in the pot, and the mass ratio of the ultra-high rinse slag and the blast furnace slow-cooled slag is 1: 1.2 (level). 5), 1: 0.5 (level 6) was added, and the mixture was melt-mixed using residual heat.
Table 3 shows the chemical composition and fertilizer characteristics of level 5 and 6 slag. For reference, Table 3 also shows the data of Example 1 of Level 1 in which the mass ratio of the ultra-high rinse slag and the blast furnace slow cooling slag is 1: 0.8.

Figure 0006930473
Figure 0006930473

表3に示したとおり、水準5(実施例2)および水準6(実施例3)では、水準1(実施例1)と同様、ク溶性リン酸及び可溶性珪酸が十分に満足できる肥料が得られている。
なお、珪酸原として、高炉徐冷スラグに代えて、高炉水砕スラグやフライアッシュを同量混合したところ、同様の傾向の結果が得られた。
As shown in Table 3, at level 5 (Example 2) and level 6 (Example 3), similar to Level 1 (Example 1), fertilizers to which kusoluble phosphoric acid and soluble silicic acid were sufficiently satisfied were obtained. ing.
When the same amount of blast furnace granulated slag and fly ash were mixed as the silicic acid source instead of the blast furnace slow cooling slag, the same tendency was obtained.

本発明によれば、P25濃度が高く、酸化鉄及び地金濃度が低く、さらに良好な可溶性珪酸を具備した肥料効果の高いリン酸質肥料を得ることができる。 According to the present invention, it is possible to obtain a phosphoric acid fertilizer having a high P 2 O 5 concentration, a low iron oxide and bare metal concentration, and having a good soluble silicic acid and having a high fertilizer effect.

Claims (5)

リン酸質肥料の製造方法であって、
製鋼精錬プロセスにおいて発生したリンを含有する製鋼スラグを、炭素、アルミニウムおよびシリコンのうちから選んだ少なくとも1つを含む還元剤を用いて還元処理し、該製鋼スラグ中の鉄酸化物を還元しリン含有溶融鉄として回収する第一の工程と、
前記第一の工程で得られたリン含有溶融鉄を脱リン処理し、得られた高リンスラグを回収する第二の工程と、
前記第二の工程で得られた高リンスラグを、1500℃以上の温度に加熱して二液相分離し、上層の超高リンスラグを回収する第三の工程と、
前記第三の工程で得られた超高リンスラグに珪酸源を溶融混合してリン酸質肥料を得る第四の工程と
を含むリン酸(P25)濃度が14〜26質量%であって、可溶性珪酸を10質量%以上含むリン酸質肥料の製造方法。
It is a method of manufacturing phosphoric acid fertilizer.
Phosphorus-containing steelmaking slag generated in the steelmaking refining process is reduced with a reducing agent containing at least one selected from carbon, aluminum and silicon, and the iron oxide in the steelmaking slag is reduced to phosphorus. The first step of recovering as contained molten iron and
The second step of dephosphorizing the phosphorus-containing molten iron obtained in the first step and recovering the obtained high-phosphorus lag, and the second step.
The third step of heating the high rinse lag obtained in the second step to a temperature of 1500 ° C. or higher to separate the two liquid phases and recovering the ultra-high rinse lag in the upper layer.
The concentration of phosphoric acid (P 2 O 5 ) including the fourth step of melt-mixing the silicic acid source with the ultra-high phosphorus slag obtained in the third step to obtain a phosphoric acid fertilizer was 14 to 26% by mass. A method for producing a phosphoric acid fertilizer containing 10% by mass or more of soluble silicic acid.
前記製鋼スラグが、溶銑脱リンスラグ又は脱炭スラグである請求項1に記載のリン酸質肥料の製造方法。 The method for producing a phosphoric acid fertilizer according to claim 1, wherein the steelmaking slag is hot metal dephosphorized slag or decarburized slag. 前記第四の工程の珪酸源として高炉スラグを用いる請求項1又は2に記載のリン酸質肥料の製造方法。 The method for producing a phosphoric acid fertilizer according to claim 1 or 2, wherein a blast furnace slag is used as the silicic acid source in the fourth step. 前記第三の工程の超高リンスラグと高炉スラグの混合比が1:0.5〜1.2である請求項3に記載のリン酸質肥料の製造方法。 The method for producing a phosphoric acid fertilizer according to claim 3, wherein the mixing ratio of the ultra-high phosphorus slag and the blast furnace slag in the third step is 1: 0.5 to 1.2. 前記珪酸源の他、カリウム源を溶融混合する請求項1乃至4のいずれかに記載のリン酸質肥料の製造方法。
The method for producing a phosphoric acid fertilizer according to any one of claims 1 to 4, wherein the potassium source is melt-mixed in addition to the silicic acid source.
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