JP6933294B2 - Steel sheet with lubricating film and its manufacturing method - Google Patents
Steel sheet with lubricating film and its manufacturing method Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M105/00—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound
- C10M105/08—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound containing oxygen
- C10M105/22—Carboxylic acids or their salts
- C10M105/24—Carboxylic acids or their salts having only one carboxyl group bound to an acyclic carbon atom, cycloaliphatic carbon atom or hydrogen
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D5/00—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
- B05D5/08—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain an anti-friction or anti-adhesive surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/14—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies
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- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/24—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials for applying particular liquids or other fluent materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C26/00—Coating not provided for in groups C23C2/00 - C23C24/00
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2010/00—Metal present as such or in compounds
- C10N2010/02—Groups 1 or 11
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/12—Inhibition of corrosion, e.g. anti-rust agents or anti-corrosives
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Description
本発明は、潤滑皮膜を有する鋼板およびその製造方法に関する。本発明は、特に、プレス成形性に優れた潤滑皮膜を有する鋼板およびその製造方法に関する。 The present invention relates to a steel sheet having a lubricating film and a method for producing the same. The present invention particularly relates to a steel sheet having a lubricating film having excellent press moldability and a method for producing the same.
冷延鋼板および熱延鋼板は自動車車体用途を中心に広範な分野で広く利用され、そのような用途では、プレス成形を施されて使用に供される。また、近年のCO2排出規制強化の観点から、車体軽量化の目的で高強度鋼板の使用比率が増加する傾向にある。Cold-rolled steel sheets and hot-rolled steel sheets are widely used in a wide range of fields, mainly for automobile body applications, and in such applications, they are press-formed and used. In addition, from the viewpoint of tightening CO 2 emission regulations in recent years, the ratio of high-strength steel sheets used tends to increase for the purpose of reducing the weight of the vehicle body.
しかし、特に引張強度(TS)が440MPaを超える高強度鋼板は、強度上昇に伴い、プレス成形時の面圧が上昇するため、また、鋼板の硬さが金型の硬さに近づくため、型カジリが発生しやすいという課題を有している。すなわち、連続プレス成形時に金型の摩耗が激しく、成形品の外観を損なうなど、自動車の生産性に深刻な悪影響を及ぼしている。さらに、そのような高強度鋼板は、強度上昇に伴い材料の伸びが劣る傾向にあるため、プレス成形時に鋼板の破断が起こりやすい。 However, especially for high-strength steel sheets having a tensile strength (TS) of more than 440 MPa, the surface pressure during press forming increases as the strength increases, and the hardness of the steel sheet approaches the hardness of the die. It has a problem that galling is likely to occur. That is, the mold is severely worn during continuous press molding, and the appearance of the molded product is spoiled, which has a serious adverse effect on the productivity of automobiles. Further, in such a high-strength steel sheet, the elongation of the material tends to be inferior as the strength increases, so that the steel sheet is liable to break during press forming.
また、比較的強度の低い鋼板に対しても、部品の一体化や意匠性の向上のため、より複雑な成形を可能とする必要がある。以上のように、更なるプレス成形性の向上が必要である。 Further, even for a steel sheet having a relatively low strength, it is necessary to enable more complicated molding in order to integrate parts and improve the design. As described above, it is necessary to further improve the press moldability.
冷延鋼板および熱延鋼板のプレス成形性を向上させる方法として、金型への表面処理が挙げられる。金型への表面処理は広く用いられる方法ではあるが、この方法では、金型へ表面処理を施した後、金型の調整を行えないという問題がある。さらに、コストが高くなるという問題もある。従って、鋼板自身のプレス成形性が改善されることが強く要請されている。 As a method for improving the press formability of cold-rolled steel sheets and hot-rolled steel sheets, surface treatment on dies can be mentioned. Although surface treatment on the mold is a widely used method, this method has a problem that the mold cannot be adjusted after the surface treatment is applied to the mold. Further, there is a problem that the cost becomes high. Therefore, it is strongly required to improve the press formability of the steel sheet itself.
鋼板自身のプレス成形性を改善させる方法としては、鋼板の表面に潤滑皮膜を形成させる技術が挙げられる。 As a method for improving the press formability of the steel sheet itself, there is a technique of forming a lubricating film on the surface of the steel sheet.
例えば、特許文献1には、皮膜形成成分であるアルカリ金属ホウ酸塩と、潤滑剤としてステアリン酸亜鉛とワックスの混成物を含有する潤滑皮膜を鋼板上に形成させる技術が開示されている。
For example,
特許文献2には、リチウムシリケートを皮膜成分として、これにワックスと金属石鹸からなる潤滑剤が配合されて構成される潤滑皮膜を鋼板上に形成させる技術が開示されている。
特許文献3には、シラノール基を含有するポリウレタン樹脂、または、樹脂の鎖伸張剤中に水酸基を含有するポリウレタン樹脂を主成分とする潤滑性皮膜を1〜15μmの厚さで鋼板表面に形成させた、高面圧加工による連続成形性に優れた潤滑処理鋼板が開示されている。
In
特許文献4には、エポキシ樹脂中に潤滑剤を添加したアルカリ可溶型有機皮膜を鋼板上に形成させる技術が開示されている。 Patent Document 4 discloses a technique for forming an alkali-soluble organic film in which a lubricant is added to an epoxy resin on a steel sheet.
また、特に過酷な条件下で加工される冷間鍛造分野においては、鋼板表面に潤滑皮膜としてリン酸亜鉛皮膜を形成した後にステアリン酸ナトリウムを塗布するボンデ・ボンダリューベ処理を施したのちに加工することが一般的に行われている。 Further, in the field of cold forging, which is processed under particularly harsh conditions, a zinc phosphate film is formed as a lubricating film on the surface of a steel sheet, and then a bonde bondarube treatment of sodium stearate is applied before processing. Is commonly done.
しかしながら、特許文献1、2では、潤滑剤としてワックスや難溶性の金属石鹸を含有するため、耐カジリに対しては有効であるが、脱膜性(アルカリ脱脂による除去性)が十分でない場合があった。その結果、アルカリ脱脂で除去されなかった潤滑剤の成分が、りん酸亜鉛処理等が施される塗装工程に持ち込まれ、そこで除去されることで、りん酸亜鉛処理液を汚染してしまい、正常な塗装皮膜が得られなくなる場合があった。また、アルカリ脱脂により除去されたとしても、アルカリ脱脂液中に固体成分が混合することでアルカリ脱脂液を汚染する場合があった。さらに、特許文献1、2の技術では、深絞り成形や張出成形に関して要求特性を十分に満足するものではなかった。
However, in
また、特許文献3、4はポリウレタン樹脂やエポキシ樹脂を使用しており、溶接性や脱膜性が十分ではない場合があった。さらに、ボンデ・ボンダリューベ処理では処理工程の増加によるコスト増や、廃液処理の問題等があり、自動車車体用のプレス成形には適さない。自動車用鋼板は、プレス成形した後に、溶接・接着、脱膜(脱脂)、化成処理、電着塗装を施されて使用されるため、このような後工程を阻害しないことが同時に重要である。さらに、自動車用鋼板は、プレス成形した後に、溶接・接着によりボディの組み立てが行われるが、この際、接着性が劣ると、溶接性が劣る場合と同様に、ボディ組み立て後の車体強度に悪影響を及ぼすため、接着性に優れることが求められる。
Further,
本発明は、かかる事情に鑑みてなされたものであって、プレス成形性に優れ、かつ、脱膜性、接着性に優れる潤滑皮膜を有する鋼板を提供することを目的とする。 The present invention has been made in view of such circumstances, and an object of the present invention is to provide a steel sheet having a lubricating film having excellent press moldability, film removal property, and adhesiveness.
本発明者らは、上記課題を解決するために鋼板の表面処理に関して種々の検討を行った。その結果、鋼板表面に、特定の脂肪酸塩を含有する潤滑皮膜を形成することで上記課題を解決できることを見出し、本発明を完成させた。さらに、潤滑皮膜中の前記脂肪酸塩分子が特定の方位に配向している場合に、特に優れた潤滑性能を示すことを見出した。 The present inventors have conducted various studies on the surface treatment of steel sheets in order to solve the above problems. As a result, they have found that the above problems can be solved by forming a lubricating film containing a specific fatty acid salt on the surface of the steel sheet, and have completed the present invention. Furthermore, it has been found that when the fatty acid salt molecules in the lubricating film are oriented in a specific direction, they exhibit particularly excellent lubrication performance.
すなわち、本発明の要旨は以下の通りである。 That is, the gist of the present invention is as follows.
[1]鋼板表面の少なくとも片面に、1分子中の炭素原子数が4以上18以下である脂肪酸のナトリウム塩およびカリウム塩から選ばれる1種以上の脂肪酸塩を含有する潤滑皮膜を有し、
前記脂肪酸塩の鋼板片面あたりの付着量が0.20g/m2以上3.00g/m2以下である、潤滑皮膜を有する鋼板。
[2]前記潤滑皮膜について薄膜X線回折測定を行った際に得られる脂肪酸塩由来のX線回折ピークのうち(001)面のX線回折ピーク強度をIf、
前記潤滑皮膜を脱膜した後の鋼板について薄膜X線回折測定を行った際に得られるFeのX線回折ピークのうちα相の(110)面のX線回折ピーク強度をIs、
前記潤滑皮膜の単位面積あたりの付着量をw(g/m2)としたとき、
If/(Is・w)が5以上である、[1]に記載の潤滑皮膜を有する鋼板。
[3]前記脂肪酸塩が酪酸ナトリウムである、[2]に記載の潤滑皮膜を有する鋼板。
[4]さらに、前記潤滑皮膜の表面に、防錆油を塗布してなり、
前記防錆油の鋼板片面あたりの塗布量が0.2g/m2以上3.0g/m2以下である、[1]〜[3]のいずれかに記載の潤滑皮膜を有する鋼板。
[5]前記[1]〜[4]のいずれかに記載の潤滑皮膜を有する鋼板の製造方法であって、
1分子中の炭素原子数が4以上18以下である脂肪酸のナトリウム塩およびカリウム塩から選ばれる1種以上の脂肪酸塩を含有する溶液を、鋼板の少なくとも片面に塗布した後、乾燥して、該鋼板の表面に潤滑皮膜を形成する、潤滑皮膜を有する鋼板の製造方法。
[6]前記溶液が、アルコール溶液であり、前記アルコール溶液の温度が、50℃以上、かつ、前記アルコール溶液の沸点以下である、[5]に記載の潤滑皮膜を有する鋼板の製造方法。
[7]前記溶液が、アルコール溶液であり、前記アルコール溶液を鋼板に塗布する時の鋼板の温度が、50℃以上、かつ、前記アルコール溶液の沸点以下である、[5]または[6]に記載の潤滑皮膜を有する鋼板の製造方法。
[8]前記溶液を鋼板に塗布した後、鋼板表面を250℃以上に加熱する、[5]〜[7]のいずれかに記載の潤滑皮膜を有する鋼板の製造方法。[1] A lubricating film containing one or more fatty acid salts selected from sodium salts and potassium salts of fatty acids having 4 or more and 18 or less carbon atoms in one molecule is provided on at least one surface of the steel plate surface.
A steel sheet having a lubricating film in which the amount of the fatty acid salt adhered to one side of the steel sheet is 0.20 g / m 2 or more and 3.00 g / m 2 or less.
[2] Among the X-ray diffraction peaks derived from fatty acid salts obtained when thin film X-ray diffraction measurement is performed on the lubricating film, the X-ray diffraction peak intensity of the (001) plane is defined as If .
The lubricating layer of the steel sheet after film removal of Fe obtained when performing the thin film X-ray diffraction measurement of the α-phase of the X-ray diffraction peak (110) of the X-ray diffraction peak intensity of the plane I s,
When the amount of adhesion per unit area of the lubricating film is w (g / m 2 ),
I f / (I s · w ) is 5 or more, a steel sheet having a lubricating coating according to [1].
[3] The steel sheet having the lubricating film according to [2], wherein the fatty acid salt is sodium butyrate.
[4] Further, a rust preventive oil is applied to the surface of the lubricating film.
The steel sheet having the lubricating film according to any one of [1] to [3], wherein the amount of the rust preventive oil applied per one side of the steel sheet is 0.2 g / m 2 or more and 3.0 g / m 2 or less.
[5] The method for producing a steel sheet having the lubricating film according to any one of [1] to [4] above.
A solution containing at least one fatty acid salt selected from sodium salts and potassium salts of fatty acids having 4 or more and 18 or less carbon atoms in one molecule is applied to at least one side of the steel plate, dried, and dried. A method for manufacturing a steel plate having a lubricating film, which forms a lubricating film on the surface of the steel plate.
[6] The method for producing a steel sheet having a lubricating film according to [5], wherein the solution is an alcohol solution, and the temperature of the alcohol solution is 50 ° C. or higher and lower than the boiling point of the alcohol solution.
[7] In [5] or [6], the solution is an alcohol solution, and the temperature of the steel sheet when the alcohol solution is applied to the steel sheet is 50 ° C. or higher and lower than the boiling point of the alcohol solution. A method for producing a steel sheet having the described lubricating film.
[8] The method for producing a steel sheet having a lubricating film according to any one of [5] to [7], wherein the solution is applied to the steel sheet and then the surface of the steel sheet is heated to 250 ° C. or higher.
なお、本発明における鋼板には、熱延鋼板、冷延鋼板が含まれる。また、本発明の潤滑皮膜を有する鋼板を、「潤滑処理鋼板」ともいう。 The steel sheet in the present invention includes a hot-rolled steel sheet and a cold-rolled steel sheet. Further, the steel sheet having the lubricating film of the present invention is also referred to as "lubricated steel sheet".
本発明によれば、プレス成形性に優れ、かつ、脱膜性、接着性に優れる潤滑処理鋼板が得られる。 According to the present invention, a lubricated steel sheet having excellent press moldability, film removal property, and adhesiveness can be obtained.
本発明によれば、潤滑処理鋼板と金型等との摩擦係数が顕著に低下する。このため、プレス成形時の面圧が上昇する高強度鋼板において、プレス成形時の割れ危険部位での摺動抵抗が小さく、面圧が高く型カジリの発生が想定される部位において優れたプレス成形性を有する潤滑処理鋼板が得られる。また、複雑な成形を施される比較的強度の低い鋼板に対して、安定的に優れたプレス成形性を有する潤滑処理鋼板が得られる。さらに、本発明により得られる潤滑処理鋼板は、脱膜性に優れるため、脱膜後の化成処理、塗装工程などの後工程を阻害することもない。また、接着性に優れるため、接着剤により接合して使用される部品に適用可能である。 According to the present invention, the coefficient of friction between the lubricated steel sheet and the mold or the like is significantly reduced. For this reason, in a high-strength steel sheet in which the surface pressure during press forming increases, the sliding resistance at the crack-risk part during press forming is small, the surface pressure is high, and excellent press forming is expected at the part where mold galling is expected to occur. A lubricated steel sheet having properties can be obtained. Further, it is possible to obtain a lubricated steel plate having stable and excellent press formability with respect to a steel plate having a relatively low strength that is subjected to complicated molding. Further, since the lubricated steel sheet obtained by the present invention is excellent in film removal property, it does not interfere with post-processes such as chemical conversion treatment and coating process after film removal. In addition, since it has excellent adhesiveness, it can be applied to parts used by joining with an adhesive.
以下、本発明の実施形態について説明する。なお、本発明は、以下の実施形態に限定されない。 Hereinafter, embodiments of the present invention will be described. The present invention is not limited to the following embodiments.
本発明の潤滑処理鋼板は、基材となる鋼板の表面に、1分子中の炭素原子数が4以上18以下である脂肪酸のナトリウム塩およびカリウム塩から選ばれる1種以上の脂肪酸塩を含有する潤滑皮膜を有することを特徴とする。なお、以下、本明細書において、1分子中の炭素原子数が4以上18以下である脂肪酸のナトリウム塩およびカリウム塩から選ばれる1種以上の脂肪酸塩を、単に、脂肪酸塩ともいう。 The lubricated steel plate of the present invention contains one or more fatty acid salts selected from sodium salts and potassium salts of fatty acids having 4 or more and 18 or less carbon atoms in one molecule on the surface of the steel plate as a base material. It is characterized by having a lubricating film. Hereinafter, in the present specification, one or more fatty acid salts selected from sodium salts and potassium salts of fatty acids having 4 or more and 18 or less carbon atoms in one molecule are also simply referred to as fatty acid salts.
脂肪酸塩による潤滑メカニズムは以下のように考えられる。摺動時には、金型と鋼板の間には高い面圧が生じ、潤滑油が排除され、金型と鋼板には直接的に接触する部分が生じる。さらに金型と鋼板の直接的な接触による凝着力から鋼板の表面にはせん断応力が生じる。このような場合において、脂肪酸塩は、金型と鋼板の直接的な接触を抑制する凝着抑制力がある。また、脂肪酸塩は、鋼板上で皮膜化するときに分子が配向し、層状の構造を持つ潤滑皮膜を形成する。このような皮膜構造によって凝着抑制力がさらに向上し、潤滑性を向上させると考えられる。 The lubrication mechanism by fatty acid salts is considered as follows. During sliding, a high surface pressure is generated between the mold and the steel plate, lubricating oil is eliminated, and a portion that directly contacts the mold and the steel plate is generated. Furthermore, shear stress is generated on the surface of the steel sheet due to the adhesive force due to the direct contact between the mold and the steel sheet. In such a case, the fatty acid salt has an adhesion suppressing force that suppresses direct contact between the mold and the steel sheet. Further, in the fatty acid salt, when the film is formed on the steel sheet, the molecules are oriented to form a lubricating film having a layered structure. It is considered that such a film structure further improves the adhesion suppressing force and improves the lubricity.
このような効果により高強度鋼板のプレス成形時の高面圧条件や比較的強度の低い鋼板の複雑成形時においても、優れたプレス成形性を有することが可能となると考えられる。 It is considered that such an effect makes it possible to have excellent press formability even under high surface pressure conditions during press forming of a high-strength steel sheet or during complex forming of a steel sheet having a relatively low strength.
脂肪酸塩の脂肪酸1分子中の炭素原子数は4以上18以下である。前記脂肪酸の炭素原子数が4未満の場合、十分な摺動特性向上効果、すなわち、プレス成形性向上効果を得ることが難しい。一方、前記脂肪酸の炭素原子数が18を超えると、脱膜性が劣化し、自動車製造の際に重要となる化成処理性が低下する場合がある。また、溶媒への溶解性も低下し、皮膜化が困難となる。前記脂肪酸の炭素原子数は、7以上が好ましい。また、前記脂肪酸の炭素原子数は、16以下が好ましく、12以下がより好ましい。 The number of carbon atoms in one fatty acid molecule of a fatty acid salt is 4 or more and 18 or less. When the number of carbon atoms of the fatty acid is less than 4, it is difficult to obtain a sufficient effect of improving sliding characteristics, that is, an effect of improving press moldability. On the other hand, if the number of carbon atoms of the fatty acid exceeds 18, the demembrane property may be deteriorated, and the chemical conversion treatment property which is important in the manufacture of automobiles may be lowered. In addition, the solubility in a solvent is also lowered, which makes it difficult to form a film. The number of carbon atoms of the fatty acid is preferably 7 or more. The number of carbon atoms of the fatty acid is preferably 16 or less, more preferably 12 or less.
脂肪酸塩の付着量は、鋼板片面の付着量として0.20g/m2以上3.00g/m2以下とする。0.20g/m2未満では十分なプレス成形性が得られない。一方、3.00g/m2を超えると接着性が劣化する場合がある。脂肪酸塩の付着量は、鋼板片面の付着量として0.50g/m2以上が好ましい。また、脂肪酸塩の付着量は、鋼板片面の付着量として2.00g/m2以下が好ましい。The amount of the fatty acid salt attached is 0.20 g / m 2 or more and 3.00 g / m 2 or less as the amount of adhesion on one side of the steel sheet. If it is less than 0.20 g / m 2 , sufficient press moldability cannot be obtained. On the other hand, if it exceeds 3.00 g / m 2 , the adhesiveness may deteriorate. The amount of the fatty acid salt attached is preferably 0.50 g / m 2 or more as the amount of adhesion on one side of the steel sheet. The amount of the fatty acid salt attached is preferably 2.00 g / m 2 or less as the amount of adhesion on one side of the steel sheet.
なお、脂肪酸塩の付着量は、下記の方法で分析することが可能である。 The amount of fatty acid salt attached can be analyzed by the following method.
脂肪酸塩の付着量は、アセトニトリル/水=1/1(体積比)溶液で鋼板表面の潤滑皮膜を溶解し、液体クロマトグラフ/タンデム質量分析計(LC/MS/MS)により定性および定量分析することができる。予め、既知の量の潤滑皮膜成分(脂肪酸塩)を含有するアセトニトリル/水=1/1(体積比)溶液を用いて検量線を作成しておき、上記のようにして溶解した溶液中の脂肪酸塩をLC/MS/MSにより測定し検量線法により鋼板表面に付着した潤滑皮膜成分(脂肪酸塩)の付着量を定量分析することができる。 The amount of fatty acid salt adhered is qualitatively and quantitatively analyzed by a liquid chromatograph / tandem mass spectrometer (LC / MS / MS) after dissolving the lubricating film on the steel plate surface with an acetonitrile / water = 1/1 (volume ratio) solution. be able to. A calibration curve was prepared in advance using an acetonitrile / water = 1/1 (volume ratio) solution containing a known amount of lubricating film component (fatty acid salt), and the fatty acids in the solution dissolved as described above. The salt can be measured by LC / MS / MS and the amount of the lubricating film component (fatty acid salt) adhering to the surface of the steel plate can be quantitatively analyzed by the calibration curve method.
本発明において、脂肪酸塩は、前記脂肪酸のナトリウム塩またはカリウム塩、もしくはその両方とする。ナトリウム、カリウム以外の金属塩の場合、水に不溶であり脱膜性に劣り、脱膜後の化成処理性等が低下する。 In the present invention, the fatty acid salt is a sodium salt, a potassium salt, or both of the fatty acids. In the case of metal salts other than sodium and potassium, they are insoluble in water and inferior in film removal property, and the chemical conversion treatment property after film removal is deteriorated.
潤滑皮膜は、脂肪酸塩以外の成分を含有してもよい。ただし、脱膜性がより高められる点等から、脂肪酸塩以外の成分を含有しないことが好ましい。すなわち、潤滑皮膜は、脂肪酸塩のみで形成されることが好ましい。この場合、潤滑皮膜を製造する際に用いた溶媒(水、アルコール等)が乾燥後に潤滑皮膜中に残存してもよい。 The lubricating film may contain components other than the fatty acid salt. However, it is preferable not to contain any component other than the fatty acid salt from the viewpoint of further enhancing the demembrane property. That is, the lubricating film is preferably formed only of fatty acid salts. In this case, the solvent (water, alcohol, etc.) used for producing the lubricating film may remain in the lubricating film after drying.
潤滑皮膜中の脂肪酸塩の分子配向性は下記の方法により評価することが可能である。 The molecular orientation of the fatty acid salt in the lubricating film can be evaluated by the following method.
X線回折装置を使用し、薄膜X線回折法で鋼板表面の潤滑皮膜のX線回折パターンを得ることで、潤滑皮膜中の脂肪酸塩の結晶構造(脂肪酸塩の分子配向性)の情報を得ることができる。なお、X線回折ピーク強度の値には、測定されたX線ピーク強度からバックグラウンドの値を減算した値を使用した。鋼板表面に成膜した脂肪酸塩は(001)面のX線回折ピークが特に強く得られるため、(001)面のX線回折ピーク強度Ifを脂肪酸塩の分子配向性の評価指標に使用するのが適当であるが、X線回折ピーク強度の絶対値は測定条件および潤滑皮膜の付着量により変化する。したがって、潤滑皮膜を脱膜した鋼板の薄膜X線回折測定を、潤滑皮膜の薄膜X線回折測定と同じ条件で行い、鋼板由来のFeのX線回折ピークのうちα相の(110)面のX線回折ピーク強度Isを測定し、IfとIsの比If/Isを用いることで、測定条件の影響を取り除いて脂肪酸塩の分子配向性の影響を評価できるようにした。さらに、単位面積あたりの潤滑皮膜の付着量w(g/m2)でIf/Isを割ったIf/(Is・w)を指標に用いれば、潤滑皮膜の付着量の影響を取り除いて潤滑皮膜中の脂肪酸塩の分子配向性を評価することが可能である。以上の理由から、本発明では、潤滑皮膜中における脂肪酸塩の分子配向性の指標としてIf/(Is・w)を用いた。
なお、薄膜X線回折測定の条件としては、薄膜X線回折装置(Rigaku製RINT1500、Cu線源)を用いて、50kV、250mAの条件でX線を発生させ、各測定試料について2θ=2°〜50°、入射角0.5°として測定を行う条件が挙げられる。
また、潤滑皮膜の付着量測定により潤滑皮膜の脱膜が確認されるのならば、脱膜方法は特に限定されないが、例えば潤滑皮膜を有する鋼板をアルカリ脱脂液(FC−E6403、日本パーカライジング(株)製)に30秒間浸漬し、その後純水で30秒間水洗することで脱膜することができる。また、単位面積あたりの潤滑皮膜の付着量w(g/m2)は、脱膜前後の鋼板の質量と、鋼板表面における潤滑皮膜の付着面積(被覆面積)から求めることができる。By using an X-ray diffractometer and obtaining an X-ray diffraction pattern of the lubricating film on the surface of the steel plate by a thin film X-ray diffraction method, information on the crystal structure of the fatty acid salt in the lubricating film (molecular orientation of the fatty acid salt) can be obtained. be able to. As the value of the X-ray diffraction peak intensity, a value obtained by subtracting the background value from the measured X-ray peak intensity was used. Since the X-ray diffraction peak on the (001) plane can be obtained particularly strongly from the fatty acid salt formed on the surface of the steel plate, the X-ray diffraction peak intensity If on the (001) plane is used as an evaluation index of the molecular orientation of the fatty acid salt. However, the absolute value of the X-ray diffraction peak intensity varies depending on the measurement conditions and the amount of the lubricating film adhered. Therefore, the thin film X-ray diffraction measurement of the steel plate from which the lubricating film has been removed is performed under the same conditions as the thin film X-ray diffraction measurement of the lubricating film, and the X-ray diffraction peak of Fe derived from the steel plate on the (110) plane of the α phase. measuring the X-ray diffraction peak intensity I s, by using the ratio I f / I s of I f and I s, was it possible to assess the effect of molecular orientation of the fatty acid salt to remove the influence of the measuring conditions. Further, by using the adhesion amount of the lubricant film per unit area w a (g / m 2) at a I f / I s by dividing the I f / (I s · w ) as an index, the effect of the adhesion of the lubricating film It can be removed to evaluate the molecular orientation of the fatty acid salt in the lubricating film. For these reasons, in the present invention, using the I f / (I s · w ) as a molecular orientation of an indicator of the fatty acid salt in the lubricating film in.
As the conditions for thin film X-ray diffraction measurement, a thin film X-ray diffractometer (RIGaku RINT1500, Cu radiation source) is used to generate X-rays under the conditions of 50 kV and 250 mA, and 2θ = 2 ° for each measurement sample. Conditions for measuring with ~ 50 ° and an incident angle of 0.5 ° can be mentioned.
If the removal of the lubricating film is confirmed by measuring the amount of the lubricating film attached, the method of removing the film is not particularly limited. ), And then washed with pure water for 30 seconds to remove the film. Further, the adhesion amount w (g / m 2 ) of the lubricating film per unit area can be obtained from the mass of the steel sheet before and after the film removal and the adhesion area (covering area) of the lubricating film on the surface of the steel sheet.
炭素原子数が4以上18以下の脂肪酸塩を含有する潤滑皮膜は、金型と鋼板の直接的な接触を抑制する凝着抑制力を有する。したがって、前記潤滑皮膜を表面に備えることで、If/(Is・w)の値に関わらず、プレス成形性に優れた鋼板が得られるが、If/(Is・w)が5以上の場合、潤滑皮膜中の脂肪酸塩の分子間の相互作用が強まることで凝着抑制力がより強まり、さらに優れたプレス成形性を得ることができる。If/(Is・w)が10以上の場合、特に優れたプレス成形性を得ることができる。特に、前記脂肪酸塩のなかでも、酪酸ナトリウムは、分子配向性を制御することによって潤滑性が大幅に向上する。酪酸ナトリウムの炭素原子数は4であり、上述の脂肪酸の好適な炭素原子数の範囲より炭素原子数が少ないが、潤滑皮膜中の分子配向性を制御することでプレス成形性をより優れた状態にすることができる。The lubricating film containing a fatty acid salt having 4 or more and 18 or less carbon atoms has an adhesion suppressing force that suppresses direct contact between the mold and the steel sheet. Therefore, the lubricating film by providing the surface, regardless of the value of / I f (I s · w ), although a steel sheet having excellent press formability is obtained, I f / (I s · w) is 5 In the above case, the adhesion suppressing power is further strengthened by strengthening the interaction between the molecules of the fatty acid salt in the lubricating film, and further excellent press moldability can be obtained. I f / (I s · w ) If 10 or more, it is possible to obtain a particularly excellent press formability. In particular, among the fatty acid salts, sodium butyrate has a significantly improved lubricity by controlling the molecular orientation. Sodium butyrate has 4 carbon atoms, which is smaller than the preferable range of carbon atoms of the fatty acid described above, but the press formability is improved by controlling the molecular orientation in the lubricating film. Can be.
また、潤滑皮膜の表面(上層)に、防錆油を0.2g/m2以上3.0g/m2以下塗布することが好ましい。脂肪酸ナトリウム塩および脂肪酸カリウム塩は、水溶性が高く脱膜性に優れる反面、保管や輸送時などに結露等で水滴が付いた場合に脱落する可能性がある。そこで潤滑皮膜の表面に防錆油を塗布することで、潤滑皮膜が保護され、耐水性が向上し、保管や輸送時などでの潤滑皮膜の脱落を防止することができる。Further, it is preferable to apply rust preventive oil to the surface (upper layer) of the lubricating film at 0.2 g / m 2 or more and 3.0 g / m 2 or less. The fatty acid sodium salt and the fatty acid potassium salt are highly water-soluble and have excellent film-removing properties, but on the other hand, they may fall off when water droplets are formed due to dew condensation or the like during storage or transportation. Therefore, by applying rust preventive oil to the surface of the lubricating film, the lubricating film is protected, the water resistance is improved, and it is possible to prevent the lubricating film from falling off during storage or transportation.
次に、潤滑皮膜の形成方法について説明する。 Next, a method of forming the lubricating film will be described.
本発明の潤滑皮膜は、前記脂肪酸塩の溶液を鋼板の少なくとも片面に塗布し、乾燥することで形成することができる。前記脂肪酸塩の溶液としては、水溶液、アルコール溶液が挙げられる。また、乾燥する際には、加熱乾燥することが好ましい。乾燥過程でムラ(潤滑皮膜成分が凝集して生じる斑点など)が生じやすいため、ムラを抑制する点から5秒以内に乾燥することが好ましい。 The lubricating film of the present invention can be formed by applying a solution of the fatty acid salt to at least one side of a steel sheet and drying it. Examples of the fatty acid salt solution include an aqueous solution and an alcohol solution. Further, when drying, it is preferable to heat-dry. Since unevenness (spots formed by agglomeration of lubricating film components, etc.) is likely to occur in the drying process, it is preferable to dry within 5 seconds from the viewpoint of suppressing unevenness.
また、潤滑皮膜のムラを改善する方法として、脂肪酸塩のアルコール溶液を用いることが好ましい。脂肪酸塩をアルコールに溶解し、このアルコール溶液を鋼板の少なくとも片面に塗布し、乾燥することで、より均一な潤滑皮膜の形成が可能となる。この理由としては、アルコールは表面張力が水に比べて低くかつ脂肪酸塩を溶解可能であるため、鋼板表面に均一に広がることで乾燥後に均一皮膜が得られると考えられる。前記アルコールとしては、メタノール、エタノール、プロパノールなどが挙げられるが特にこれらに限定されない。 Further, as a method for improving the unevenness of the lubricating film, it is preferable to use an alcohol solution of a fatty acid salt. By dissolving the fatty acid salt in alcohol, applying this alcohol solution to at least one side of the steel sheet, and drying it, a more uniform lubricating film can be formed. The reason for this is considered to be that alcohol has a lower surface tension than water and can dissolve fatty acid salts, so that it spreads uniformly on the surface of the steel sheet to obtain a uniform film after drying. Examples of the alcohol include, but are not limited to, methanol, ethanol, propanol and the like.
脂肪酸塩のアルコールへの溶解度を高めるため、アルコール溶液を50℃以上に加熱することが好ましい。アルコール溶液の場合は、水溶液よりも乾燥過程でのムラは生じにくいが、より均一な皮膜とするためには、アルコール溶液を用いた場合にも5秒以内に乾燥することが好ましい。なお、アルコール溶液の加熱温度は、アルコール溶液の沸点以下であることが好ましい。 In order to increase the solubility of the fatty acid salt in alcohol, it is preferable to heat the alcohol solution to 50 ° C. or higher. In the case of an alcohol solution, unevenness in the drying process is less likely to occur than in an aqueous solution, but in order to obtain a more uniform film, it is preferable to dry within 5 seconds even when an alcohol solution is used. The heating temperature of the alcohol solution is preferably equal to or lower than the boiling point of the alcohol solution.
また、前記アルコール溶液を鋼板に塗布する時の鋼板の温度を50℃以上としてもよい。前記アルコール溶液を鋼板に塗布する時の鋼板の温度を50℃以上とすることで、乾燥過程でのムラをより抑制しやすくなる。アルコール溶液を鋼板に塗布する時の鋼板の温度は、前記アルコール溶液の沸点以下であることが好ましい。 Further, the temperature of the steel sheet when the alcohol solution is applied to the steel sheet may be set to 50 ° C. or higher. By setting the temperature of the steel sheet when the alcohol solution is applied to the steel sheet to 50 ° C. or higher, unevenness in the drying process can be more easily suppressed. The temperature of the steel sheet when the alcohol solution is applied to the steel sheet is preferably equal to or lower than the boiling point of the alcohol solution.
乾燥方法は、特に限定されないが、IH(誘導加熱)や熱風による鋼板の加熱により乾燥させることができる。 The drying method is not particularly limited, but the steel sheet can be dried by heating the steel sheet with IH (induction heating) or hot air.
また、前記脂肪酸塩の溶液を鋼板に塗布した後、鋼板表面を250℃以上に加熱することが好ましい。前記溶液を鋼板に塗布した後、乾燥中または乾燥後に鋼板表面を250℃以上に加熱することで、鋼板表面で脂肪酸塩が溶融し、凝固する際に脂肪酸塩分子の配向性が高い潤滑皮膜を得ることができる。この乾燥方法は、特に脂肪酸塩分子の配向性向上による潤滑性の向上効果が大きい酪酸ナトリウムを用いて成膜するときに使用するのが好ましい。加熱温度は270℃以上がより好ましい。また、加熱温度の上限は特に限定されないが、300℃を超えて加熱すると鋼板表面が酸化し黒ずみが生じることで外観が悪化する場合があるため、加熱温度は300℃以下であることが好ましい。なお、脂肪酸塩の溶液を塗布する時に鋼板が250℃以上に加熱されていると、塗布と同時に溶媒が蒸発してしまい均一な潤滑皮膜を形成することが困難となるため、250℃以上とする鋼板表面の加熱は乾燥中または乾燥後でなければならない。 Further, it is preferable to heat the surface of the steel sheet to 250 ° C. or higher after applying the solution of the fatty acid salt to the steel sheet. After applying the solution to the steel sheet, the surface of the steel sheet is heated to 250 ° C. or higher during drying or after drying to melt the fatty acid salt on the surface of the steel sheet and form a lubricating film with high orientation of the fatty acid salt molecules when solidifying. Obtainable. This drying method is particularly preferable to be used when forming a film using sodium butyrate, which has a large effect of improving lubricity by improving the orientation of fatty acid salt molecules. The heating temperature is more preferably 270 ° C. or higher. The upper limit of the heating temperature is not particularly limited, but the heating temperature is preferably 300 ° C. or lower because the surface of the steel sheet may be oxidized and darkened to cause deterioration in appearance when heated above 300 ° C. If the steel sheet is heated to 250 ° C. or higher when the fatty acid salt solution is applied, the solvent evaporates at the same time as the application, making it difficult to form a uniform lubricating film. Therefore, the temperature should be 250 ° C. or higher. The surface of the steel sheet must be heated during or after drying.
以下、本発明を実施例により説明する。なお、本発明は、以下の実施例に限定されない。 Hereinafter, the present invention will be described with reference to Examples. The present invention is not limited to the following examples.
板厚0.8mmの冷延鋼板A(TS:270MPa)および板厚1.2mmの高強度冷延鋼板B(TS:590MPa)を用い、表1に示す処理液(脂肪酸塩の溶液)をバーコーターで塗布した後、熱風乾燥器で乾燥して、前記鋼板の表面に潤滑皮膜を形成した。なお、乾燥の際の乾燥温度(鋼板表面温度)は、表2、3に記載したとおりとした。 Using a cold-rolled steel sheet A (TS: 270 MPa) having a plate thickness of 0.8 mm and a high-strength cold-rolled steel sheet B (TS: 590 MPa) having a plate thickness of 1.2 mm, a bar of the treatment liquid (solution of fatty acid salt) shown in Table 1 was used. After coating with a coater, it was dried with a hot air dryer to form a lubricating film on the surface of the steel sheet. The drying temperature (steel plate surface temperature) at the time of drying was as shown in Tables 2 and 3.
上記により得られた潤滑処理鋼板に対して、鋼板表面の潤滑皮膜成分(脂肪酸塩)の付着量を測定した。また、プレス成形性を評価する手法として摩擦係数の測定を実施し摺動特性を評価した。さらに脱膜性を評価する方法としてアルカリによる脱膜性を評価した。また、耐水性、接着性、潤滑皮膜中の脂肪酸塩の分子配向性、皮膜の外観についても評価を実施した。脂肪酸塩の付着量、プレス成形性(摺動特性)、脱膜性、皮膜の外観、耐水性、接着性、分子配向性の評価方法は以下の通りである。 The amount of the lubricating film component (fatty acid salt) adhered to the surface of the lubricated steel sheet obtained as described above was measured. In addition, the friction coefficient was measured as a method for evaluating the press formability, and the sliding characteristics were evaluated. Furthermore, as a method for evaluating the demembrane property, the demembrane property due to alkali was evaluated. In addition, water resistance, adhesiveness, molecular orientation of fatty acid salts in the lubricating film, and appearance of the film were also evaluated. The methods for evaluating the amount of fatty acid salt adhered, press moldability (sliding characteristics), film removal property, film appearance, water resistance, adhesiveness, and molecular orientation are as follows.
(1)潤滑皮膜組成および脂肪酸塩の付着量分析
鋼板に形成された潤滑皮膜組成および脂肪酸塩の付着量の測定には液体クロマトグラフ/タンデム質量分析計(LC/MS/MS)を使用した。30mm角に採取した潤滑処理鋼板の試料をビーカーに入れ、アセトニトリル/水=1/1(体積比)を40mL加えて30分間超音波抽出した。これを2回繰り返し、100mLに定容した溶液を測定に用いた。そして、予め作成しておいた検量線から、潤滑皮膜成分(脂肪酸塩)の付着量(表2、3中の皮膜付着量)を求めた。(1) Analysis of Lubricating Film Composition and Fatty Acid Salt Adhesion A liquid chromatograph / tandem mass spectrometer (LC / MS / MS) was used to measure the lubricating film composition and fatty acid salt adhesion formed on the steel plate. A sample of a lubricated steel sheet collected in a 30 mm square was placed in a beaker, 40 mL of acetonitrile / water = 1/1 (volume ratio) was added, and ultrasonic extraction was performed for 30 minutes. This was repeated twice, and a solution to a constant volume of 100 mL was used for the measurement. Then, the amount of adhesion of the lubricating film component (fatty acid salt) (the amount of film adhesion in Tables 2 and 3) was determined from the calibration curve prepared in advance.
(2)プレス成形性(摺動特性)の評価方法
プレス成形性を評価するために、潤滑処理鋼板の各供試材の摩擦係数μを以下のようにして測定した。(2) Evaluation method of press formability (sliding characteristics) In order to evaluate the press formability, the friction coefficient μ of each test material of the lubricated steel sheet was measured as follows.
図1は、摩擦係数測定装置を示す概略正面図である。同図に示すように、供試材から採取した摩擦係数測定用試料1(以下、試料1という)が試料台2に固定され、試料台2は、水平移動可能なスライドテーブル3の上面に固定されている。スライドテーブル3の下面には、これに接したローラ4を有する上下動可能なスライドテーブル支持台5が設けられ、これを押上げることにより、ビード6による摩擦係数測定用試料1への押付荷重Nを測定するための第1ロードセル7が、スライドテーブル支持台5に取付けられている。上記押し付け力を作用させた状態でスライドテーブル3を水平方向へ移動させるための摺動抵抗力Fを測定するための第2ロードセル8が、スライドテーブル3の一方の端部でレール9の上方に取付けられている。なお、潤滑油として、スギムラ化学工業(株)製のプレス用洗浄油プレトンR352Lを試料1の表面に塗布して試験を行った。
FIG. 1 is a schematic front view showing a friction coefficient measuring device. As shown in the figure, the
図2、図3は使用したビードの形状・寸法を示す概略斜視図である。ビード6の下面が試料1の表面に押し付けられた状態で摺動する。図2に示すビード6の形状は幅10mm、試料1の摺動方向長さ5mm、摺動方向両端の下部は曲率1.0mmRの曲面で構成され、試料1が押し付けられるビード下面は幅10mm、摺動方向長さ3mmの平面を有する。図3に示すビード6の形状は幅10mm、試料1の摺動方向長さ59mm、摺動方向両端の下部は曲率4.5mmRの曲面で構成され、試料1が押し付けられるビード下面は幅10mm、摺動方向長さ50mmの平面を有する。
2 and 3 are schematic perspective views showing the shape and dimensions of the beads used. The lower surface of the
摩擦係数測定試験は以下に示す2条件で行った。
[条件1]
図2に示すビードを用い、押し付け荷重N:400kgf、試料の引き抜き速度(スライドテーブル3の水平移動速度):100cm/minとした。
[条件2]
図3に示すビードを用い、押し付け荷重N:400kgf、試料の引き抜き速度(スライドテーブル3の水平移動速度):20cm/minとした。The friction coefficient measurement test was performed under the following two conditions.
[Condition 1]
Using the bead shown in FIG. 2, the pressing load N: 400 kgf and the sampling speed of the sample (horizontal moving speed of the slide table 3) were set to 100 cm / min.
[Condition 2]
Using the bead shown in FIG. 3, the pressing load N: 400 kgf and the sampling speed of the sample (horizontal moving speed of the slide table 3) were set to 20 cm / min.
供試材とビードとの間の摩擦係数μは、式:μ=F/Nで算出した。この摩擦係数μが小さい程、プレス成形性に優れると評価できる。具体的には、条件1での摩擦係数μが0.120以下で、かつ、条件2での摩擦係数μが0.140以下を、プレス成形性に優れるとして評価合格とした。なお、この試験で評価合格であれば、高面圧条件や複雑成形時においても優れたプレス成形性を有すると評価できる。条件1での摩擦係数μは、0.100以下が好ましく、0.090以下がより好ましい。条件2での摩擦係数μは、0.120以下が好ましく、0.110以下がより好ましい。
The coefficient of friction μ between the test material and the bead was calculated by the formula: μ = F / N. It can be evaluated that the smaller the friction coefficient μ is, the better the press formability is. Specifically, a friction coefficient μ of 0.120 or less under
(3)脱膜性の評価方法
脱膜性は、供試材をアルカリ脱脂液(FC−E6403、日本パーカライジング(株)製)に30秒間浸漬し、その後純水で30秒間水洗した後の鋼板表面に残存する潤滑皮膜成分(脂肪酸塩)の付着量(皮膜残存量)で評価した。皮膜残存量が少ない程、脱膜性に優れると評価できる。(3) Evaluation method of film removal property For film removal property, the test material is immersed in an alkaline degreasing solution (FC-E6403, manufactured by Nippon Parkering Co., Ltd.) for 30 seconds, and then washed with pure water for 30 seconds. The evaluation was made based on the amount of the lubricating film component (fatty acid salt) remaining on the surface (residual amount of the film). It can be evaluated that the smaller the residual amount of the film, the better the film removal property.
(4)外観の評価方法
潤滑皮膜の外観は目視により評価した。図4に示す外観見本を基準として、直径1mm以上の斑点(潤滑皮膜成分が凝集した部分)が存在せず均一な潤滑皮膜をA評価、直径1mm以上の斑点が存在する潤滑皮膜をB評価として評価した。(4) Appearance evaluation method The appearance of the lubricating film was visually evaluated. Based on the appearance sample shown in FIG. 4, a uniform lubricating film without spots having a diameter of 1 mm or more (a portion where the lubricating film components are aggregated) is evaluated as A, and a lubricating film having spots having a diameter of 1 mm or more is evaluated as B. evaluated.
(5)耐水性の評価方法
耐水性は、防錆油を表3に示す塗布量で表面に塗布した供試材を、水道水中に30秒間浸漬した後に鋼板表面に残存する潤滑皮膜成分(脂肪酸塩)の付着量(水浸漬後皮膜付着量)を求めることで評価した。なお、防錆油として、JXTGエネルギー(株)製の防錆油アンチラストP2000を用いて試験を行った。耐水性が良好な場合、水道水への浸漬前後で皮膜付着量の変化が小さい。(5) Evaluation method of water resistance Water resistance is a lubricating film component (fatty acid) that remains on the surface of a steel sheet after a test material in which rust preventive oil is applied to the surface in the coating amount shown in Table 3 is immersed in tap water for 30 seconds. It was evaluated by determining the amount of salt) adhering (the amount of film adhering after immersion in water). The test was conducted using the rust preventive oil Antilast P2000 manufactured by JXTG Energy Co., Ltd. as the rust preventive oil. When the water resistance is good, the change in the amount of film adhered before and after immersion in tap water is small.
(6)接着性の評価方法
潤滑処理鋼板を100×25mmのサイズに加工した試験片を防錆油に浸漬後24時間垂直に立て掛けて余分な油を除去したものを2枚使用し、25mm×13mmの部分にエポキシ系接着剤を0.2mm厚に均一に塗布後、クリップで重ね合わせて挟み、180℃で20分焼付けし、乾燥・硬化させた。冷却後、オートグラフ試験機によりせん断引張試験を行い、せん断接着力を測定した。潤滑皮膜を形成していない鋼板(原板)を2枚使用して同様のせん断引張試験を行った場合を基準として、接着力同等(90%以上)を○(評価合格、接着力に優れる)、劣るもの(90%未満)を×(評価不合格、接着力に劣る)として評価した。(6) Adhesiveness evaluation method A test piece obtained by processing a lubricated steel sheet to a size of 100 x 25 mm is dipped in rust preventive oil and then leaned vertically for 24 hours to remove excess oil. An epoxy adhesive was uniformly applied to a 13 mm portion to a thickness of 0.2 mm, then overlapped with a clip, sandwiched, baked at 180 ° C. for 20 minutes, dried and cured. After cooling, a shear tensile test was performed with an autograph tester to measure the shear adhesive force. Based on the case where the same shear tensile test was performed using two steel plates (original plates) that did not form a lubricating film, the same adhesive strength (90% or more) was evaluated as ○ (passed evaluation, excellent adhesive strength). Inferior ones (less than 90%) were evaluated as x (evaluation failed, inferior adhesive strength).
(7)潤滑皮膜中の脂肪酸塩の分子配向性の評価方法
潤滑皮膜中の脂肪酸塩の分子配向性の評価には、20mm角に採取した潤滑処理鋼板の試料を2枚使用し、1枚はアルカリ脱脂液(FC−E6403、日本パーカライジング(株)製)に30秒間浸漬し、その後純水で30秒間水洗して脱膜し、脱膜前後の鋼板の質量と、鋼板表面における潤滑皮膜の付着面積(被覆面積)から、単位面積あたりの潤滑皮膜の付着量w(g/m2)を求めた。また、潤滑皮膜が脱膜したことを確認して以下の測定に使用した。
まず、潤滑皮膜を脱膜していない試料を用いて、薄膜X線回折装置(Rigaku製RINT1500、Cu線源)を使用し、50kV、250mAの条件でX線を発生させ、入射角0.5°として、2θ=2°から50°の範囲で薄膜X線回折測定によりX線回折パターンを得て、脂肪酸塩由来のX線回折ピークのうち(001)面のX線回折ピーク強度Ifを得た。同じ条件で潤滑皮膜を脱膜した試料の薄膜X線回折測定を行い、鋼板由来のFeのX線回折ピークのうちα相の(110)面のX線回折ピーク強度Isを得た。
なお、X線回折ピーク強度の値には測定されたX線回折ピーク強度からバックグラウンドの値を減算した値を使用した。IfとIsの比If/Isを単位面積あたりの潤滑皮膜の付着量w(g/m2)で割ったIf/(Is・w)が大きいほど潤滑皮膜中の脂肪酸塩の分子配向性が高いとして分子配向性を評価した。(7) Method for evaluating the molecular orientation of the fatty acid salt in the lubricating film For the evaluation of the molecular orientation of the fatty acid salt in the lubricating film, two samples of lubricated steel sheets collected in a 20 mm square were used, and one was used. Immerse in an alkaline degreasing solution (FC-E6403, manufactured by Nippon Parkering Co., Ltd.) for 30 seconds, then wash with pure water for 30 seconds to remove the film, and the mass of the steel sheet before and after the film removal and the adhesion of the lubricating film on the surface of the steel sheet. From the area (covering area), the amount of adhesion w (g / m 2 ) of the lubricating film per unit area was determined. In addition, it was confirmed that the lubricating film had been removed and used for the following measurements.
First, using a sample from which the lubricating film has not been removed, an X-ray is generated under the conditions of 50 kV and 250 mA using a thin film X-ray diffractometer (RIGaku RINT1500, Cu radiation source), and the incident angle is 0.5. As °, an X-ray diffraction pattern is obtained by thin film X-ray diffraction measurement in the range of 2θ = 2 ° to 50 °, and the X-ray diffraction peak intensity If of the (001) plane of the X-ray diffraction peaks derived from the fatty acid salt is determined. Obtained. Perform a thin film X-ray diffraction measurement of a sample film removal the lubricating film in the same conditions to obtain an X-ray diffraction peak intensity I s of α phase (110) plane of X-ray diffraction peak of Fe from the steel sheet.
As the value of the X-ray diffraction peak intensity, the value obtained by subtracting the background value from the measured X-ray diffraction peak intensity was used. Adhesion amount w (g / m 2) divided by I f / (I s · w) larger the fatty acid salt in the lubricating coating in the I f and I s ratio I f / I s the lubricating film per unit area The molecular orientation was evaluated as having a high molecular orientation.
以上より得られた結果を表2、3に示す。また、比較例としてボンデ処理にPB−181X(日本パーカライジング(株)製)、ボンダリューべ処理にLUB−235(日本パーカライジング(株)製)を用いて、ボンデ・ボンダリューベ処理を実施した結果(表2中のNo.46、47)も併せて示す。 The results obtained from the above are shown in Tables 2 and 3. Further, as a comparative example, the result of performing the bonde bondarube treatment using PB-181X (manufactured by Nippon Parkering Co., Ltd.) for the bonde treatment and LUB-235 (manufactured by Nippon Parkering Co., Ltd.) for the bonder lube treatment (Table). Nos. 46 and 47) in 2 are also shown.
表2に示した結果から以下のことがわかる。No.3〜10、12〜24、26〜28、31〜33、35〜38、41〜45、48〜51は、発明例であり、プレス成形性に優れ、かつ、脱膜性、接着性に優れる。酪酸ナトリウム溶液を塗布し250℃以上で乾燥したNo.37、38は、乾燥温度が250℃未満であり、同程度の皮膜付着量であるNo.12、35、36と比べてIf/(Is・w)の値が大きく脂肪酸塩の分子配向性が大幅に向上しており、プレス成形性が特に優れる。The following can be seen from the results shown in Table 2. No. 3 to 10, 12 to 24, 26 to 28, 31 to 3, 35 to 38, 41 to 45, 48 to 51 are examples of inventions, which are excellent in press moldability, film removal property, and adhesiveness. .. No. 1 to which a sodium butyrate solution was applied and dried at 250 ° C. or higher. Nos. 37 and 38 have a drying temperature of less than 250 ° C. and have the same amount of film adhesion. The value of I f / (I s · w ) compared to 12,35,36 molecular orientation of the large fatty acid salt has significantly improved press formability is particularly excellent.
一方、潤滑皮膜なしの原板であるNo.1および39の比較例はプレス成形性に劣る。No.2、11、40は脂肪酸塩の1分子あたりの炭素原子数が4未満であるという点で比較例であり、プレス成形性に劣る。No.25、30は潤滑皮膜成分の付着量(皮膜付着量)が不足しているという点で比較例であり、プレス成形性に劣る。No.29、34は、皮膜付着量が3.00g/m2を超えており、接着性に劣る。No.46、47はボンデ・ボンダリューベ処理を実施した比較例であり、潤滑性には優れているが、金属石鹸皮膜が脱膜しないため脱膜性に劣り、接着性にも劣っていることがわかる。On the other hand, No. 1 which is an original plate without a lubricating film. Comparative examples 1 and 39 are inferior in press moldability. No. 2, 11 and 40 are comparative examples in that the number of carbon atoms per molecule of the fatty acid salt is less than 4, and are inferior in press moldability. No. 25 and 30 are comparative examples in that the amount of the lubricating film component adhered (the amount of the film adhered) is insufficient, and is inferior in press moldability. No. 29 and 34 have a film adhesion amount of more than 3.00 g / m 2 and are inferior in adhesiveness. No. Examples 46 and 47 are comparative examples in which the bonde-bondarube treatment was performed, and it can be seen that although the lubricity is excellent, the metal soap film does not remove the film, so the film removal property is inferior and the adhesiveness is also inferior. ..
また、表3に示した結果から以下のことがわかる。防錆油を塗布していないNo.61〜64および防錆油の塗布量が0.1g/m2のNo.65〜68は水浸漬後の潤滑皮膜成分の付着量(水浸漬後皮膜付着量)が元の皮膜付着量から大幅に減少しており、耐水性に劣る。一方、0.2g/m2以上の防錆油が塗布されているNo.69〜84は耐水性に優れる。In addition, the following can be seen from the results shown in Table 3. No. not coated with rust preventive oil. No. 61 to 64 and the amount of rust preventive oil applied was 0.1 g / m 2. In 65 to 68, the amount of the lubricating film component adhered after immersion in water (the amount of film adhered after immersion in water) is significantly reduced from the original amount of film adhered, and the water resistance is inferior. On the other hand, No. 1 coated with 0.2 g / m 2 or more of rust preventive oil. 69 to 84 have excellent water resistance.
本発明の潤滑処理鋼板はプレス成形性に優れることから、自動車車体用途を中心に広範な分野で適用できる。 Since the lubricated steel sheet of the present invention is excellent in press moldability, it can be applied in a wide range of fields mainly for automobile body applications.
1 摩擦係数測定用試料
2 試料台
3 スライドテーブル
4 ローラ
5 スライドテーブル支持台
6 ビード
7 第1ロードセル
8 第2ロードセル
9 レール
N 押付荷重
F 摺動抵抗力(引き抜き荷重)1 Sample for
Claims (6)
前記脂肪酸塩の鋼板片面あたりの付着量が0.20g/m2以上3.00g/m2以下であり、
前記潤滑皮膜について薄膜X線回折測定を行った際に得られる脂肪酸塩由来のX線回折ピークのうち(001)面のX線回折ピーク強度をI f 、
前記潤滑皮膜を脱膜した後の鋼板について薄膜X線回折測定を行った際に得られるFeのX線回折ピークのうちα相の(110)面のX線回折ピーク強度をI s 、
前記潤滑皮膜の単位面積あたりの付着量をw(g/m 2 )としたとき、
I f /(I s ・w)が5以上である、潤滑皮膜を有する鋼板。 A lubricating film containing one or more fatty acid salts selected from sodium salts and potassium salts of fatty acids having 4 or more and 18 or less carbon atoms in one molecule is provided on at least one surface of the steel plate surface.
Ri 3.00 g / m 2 or less der deposition amount 0.20 g / m 2 or more per steel sheet side of said fatty acid salt,
Of the X-ray diffraction peaks derived from fatty acid salts obtained when thin film X-ray diffraction measurement is performed on the lubricating film, the X-ray diffraction peak intensity of the (001) plane is defined as If .
The lubricating layer of the steel sheet after film removal of Fe obtained when performing the thin film X-ray diffraction measurement of the α-phase of the X-ray diffraction peak (110) of the X-ray diffraction peak intensity of the plane I s,
When the amount of adhesion per unit area of the lubricating film is w (g / m 2 ),
I f / (I s · w ) is 5 or more, a steel sheet having a lubricating coating.
前記防錆油の鋼板片面あたりの塗布量が0.2g/m2以上3.0g/m2以下である、請求項1または2に記載の潤滑皮膜を有する鋼板。 Further, a rust preventive oil is applied to the surface of the lubricating film.
The steel sheet having the lubricating film according to claim 1 or 2 , wherein the coating amount of the rust preventive oil per one side of the steel sheet is 0.2 g / m 2 or more and 3.0 g / m 2 or less.
1分子中の炭素原子数が4以上18以下である脂肪酸のナトリウム塩およびカリウム塩から選ばれる1種以上の脂肪酸塩を含有する溶液を、鋼板の少なくとも片面に塗布した後、
乾燥中または乾燥後に鋼板表面を250℃以上に加熱して、該鋼板の表面に潤滑皮膜を形成する、潤滑皮膜を有する鋼板の製造方法。 The method for producing a steel sheet having the lubricating film according to any one of claims 1 to 3.
After applying a solution containing one or more fatty acid salts selected from sodium salt and potassium salt of fatty acids having 4 or more and 18 or less carbon atoms in one molecule to at least one side of the steel plate,
A method for producing a steel sheet having a lubricating film, in which the surface of the steel sheet is heated to 250 ° C. or higher during or after drying to form a lubricating film on the surface of the steel sheet.
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| JP2018148147 | 2018-08-07 | ||
| PCT/JP2019/030214 WO2020031840A1 (en) | 2018-08-07 | 2019-08-01 | Steel sheet having lubricating film and production method therefor |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US3372117A (en) * | 1965-11-26 | 1968-03-05 | Hooker Chemical Corp | Cold forming lubricant |
| JPH0780007B2 (en) * | 1988-09-26 | 1995-08-30 | 川崎製鉄株式会社 | How to prevent gouge defects in cold rolled steel sheet |
| JPH07316575A (en) * | 1994-05-23 | 1995-12-05 | Daido Kagaku Kogyo Kk | Lubricant composition for metal plastic working |
| JP3932823B2 (en) | 2001-04-10 | 2007-06-20 | 住友金属工業株式会社 | Lubricated steel sheet with excellent chemical conversion and adhesion |
| JP4824934B2 (en) | 2005-02-14 | 2011-11-30 | 中部キレスト株式会社 | Rust preventive additive, rust preventive oil composition, and rust preventive treatment method for metal material |
| JP4836170B2 (en) * | 2005-08-11 | 2011-12-14 | 住友金属工業株式会社 | Surface-treated steel strip |
| JP4787625B2 (en) * | 2006-02-13 | 2011-10-05 | 株式会社神戸製鋼所 | Lubricating composition coated metal sheet |
| JP4384641B2 (en) | 2006-02-28 | 2009-12-16 | 株式会社神戸製鋼所 | Metal materials for plastic working |
| JP4923681B2 (en) | 2006-04-03 | 2012-04-25 | 住友金属工業株式会社 | Lubricated steel sheet and treatment liquid for forming lubricating film |
| JP5204467B2 (en) | 2007-11-30 | 2013-06-05 | 共栄社化学株式会社 | Dry wire drawing lubricant |
| JP5482463B2 (en) * | 2010-05-31 | 2014-05-07 | 新日鐵住金株式会社 | Highly lubricated steel sheet for multistage forming |
| KR20140045406A (en) * | 2011-07-11 | 2014-04-16 | 교에이샤 케미칼 주식회사 | Band-shaped lubricating material for dry wiredrawing and process for producing same |
| JP5782198B2 (en) * | 2012-12-27 | 2015-09-24 | 日本パーカライジング株式会社 | Steel sheet having alkali-soluble lubricating film, method for producing the same, and composition |
| JP2015189952A (en) * | 2014-03-28 | 2015-11-02 | 株式会社神戸製鋼所 | Steel wire with a lubricating film with excellent corrosion resistance and workability |
| CN106947577B (en) * | 2017-04-10 | 2020-01-07 | 武汉迪赛鸿印科技有限公司 | Water-based lubricating liquid for plastic processing of hot-dip galvanized steel plate of automobile |
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