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JP6939587B2 - Electrode laminate manufacturing equipment - Google Patents
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JP6939587B2 - Electrode laminate manufacturing equipment - Google Patents

Electrode laminate manufacturing equipment Download PDF

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JP6939587B2
JP6939587B2 JP2018003732A JP2018003732A JP6939587B2 JP 6939587 B2 JP6939587 B2 JP 6939587B2 JP 2018003732 A JP2018003732 A JP 2018003732A JP 2018003732 A JP2018003732 A JP 2018003732A JP 6939587 B2 JP6939587 B2 JP 6939587B2
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separator
electrode plate
electrode
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JP2019125441A (en
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雄三 鈴木
雄三 鈴木
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Toyota Motor Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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Description

本発明は、第1セパレータ、第1電極板、第2セパレータ及び第2電極板が、この順に積層されて一体化された矩形状の電極積層体を製造する電極積層体の製造装置に関する。 The present invention relates to an electrode laminate manufacturing apparatus for manufacturing a rectangular electrode laminate in which a first separator, a first electrode plate, a second separator, and a second electrode plate are laminated in this order and integrated.

リチウムイオン二次電池などの電池の電極体として、各々矩形状をなす正極板及び負極板をセパレータを介して交互に複数積層した積層型電極体が知られている。このような積層型電極体は、例えば以下の手法により製造する。即ち、帯状をなす帯状負極板921xの両主面に帯状第1セパレータ941x及び帯状第2セパレータ931xを密着させて、これらの帯状複合体951xを形成する(図11参照)。 As an electrode body of a battery such as a lithium ion secondary battery, a laminated electrode body in which a plurality of rectangular positive electrode plates and a plurality of negative electrode plates are alternately laminated via a separator is known. Such a laminated electrode body is manufactured by, for example, the following method. That is, the strip-shaped first separator 941x and the strip-shaped second separator 931x are brought into close contact with both main surfaces of the strip-shaped negative electrode plate 921x to form a strip-shaped composite 951x (see FIG. 11).

その後、この帯状複合体951xと複数の矩形状の正極板911とを一対の加圧ロール961,963により加圧して、帯状第1セパレータ941x、帯状負極板921x、帯状第2セパレータ931x、搬送方向(長手方向)に列置された複数の正極板911の順で積層されて一体となった帯状電極積層体901xを形成する。その後、この帯状電極積層体901xのうち、帯状第1セパレータ941x、帯状負極板921x及び帯状第2セパレータ931xを、長手方向に所定間隔毎に切断して、矩形状の電極積層体901を得る。そして、この電極積層体901を複数積み重ねて積層型電極体を形成する。
なお、関連する従来技術として、特許文献1が挙げられる。
After that, the strip-shaped composite 951x and the plurality of rectangular positive electrode plates 911 are pressed by a pair of pressure rolls 961,963 to press the strip-shaped first separator 941x, the strip-shaped negative electrode plate 921x, the strip-shaped second separator 931x, and the transport direction. A strip-shaped electrode laminate 901x is formed by laminating a plurality of positive electrode plates 911 arranged in a row in the (longitudinal direction) in this order. Then, of the strip-shaped electrode laminate 901x, the strip-shaped first separator 941x, the strip-shaped negative electrode plate 921x, and the strip-shaped second separator 931x are cut at predetermined intervals in the longitudinal direction to obtain a rectangular electrode laminate 901. Then, a plurality of the electrode laminated bodies 901 are stacked to form a laminated electrode body.
In addition, Patent Document 1 is mentioned as a related prior art.

特開平10−233209号公報Japanese Unexamined Patent Publication No. 10-233209

しかしながら、一対の加圧ロール961,963を用いて帯状複合体951xと正極板911とを加圧して帯状電極積層体901xを形成する際に、帯状電極積層体901xに反りが生じる。一般に帯状複合体951xと正極板911とでは、一対の加圧ロール961,963で加圧したときの変形し易さが異なる。例えば正極板911よりも帯状複合体951xが加圧時に変形し易い場合、加圧により正極板911よりも帯状複合体951xの方が大きく変形する。すると、正極板911のうち一対の加圧ロール961,963で挟まれた部分では、正極板911が帯状複合体951x側(図11中、下方)に移動するため、この正極板911全体で見ると、帯状複合体951x側に凸(図11中、下方に凸)の形態に反る。そして、この状態のまま、各正極板911と帯状複合体951xとが一体化されて帯状電極積層体901xが形成されるため、帯状電極積層体901xも帯状複合体951x側に凸の形態に、搬送方向(長手方向)の全体に大きく反る。更に、この帯状電極積層体901xを切断して得られる個々の電極積層体901も、全体にわたり大きく反ってしまう。 However, when the band-shaped composite 951x and the positive electrode plate 911 are pressed with the pair of pressure rolls 961 and 963 to form the band-shaped electrode laminated body 901x, the band-shaped electrode laminated body 901x is warped. Generally, the band-shaped composite 951x and the positive electrode plate 911 are different in the easiness of deformation when pressed by a pair of pressure rolls 961 and 963. For example, when the strip-shaped complex 951x is more easily deformed at the time of pressurization than the positive electrode plate 911, the strip-shaped complex 951x is deformed more greatly than the positive electrode plate 911 due to the pressurization. Then, in the portion of the positive electrode plate 911 sandwiched between the pair of pressure rolls 961 and 963, the positive electrode plate 911 moves to the strip-shaped complex 951x side (lower in FIG. 11), so that the positive electrode plate 911 as a whole is viewed. And, it warps in the form of being convex toward the band-shaped complex 951x side (convex downward in FIG. 11). Then, in this state, each positive electrode plate 911 and the band-shaped composite 951x are integrated to form the band-shaped electrode laminate 901x, so that the band-shaped electrode laminate 901x also has a convex shape toward the band-shaped composite 951x. It warps greatly in the entire transport direction (longitudinal direction). Further, the individual electrode laminates 901 obtained by cutting the strip-shaped electrode laminates 901x also warp significantly as a whole.

本発明は、かかる現状に鑑みてなされたものであって、第1セパレータ、第1電極板、第2セパレータ及び第2電極板からなる電極積層体に、全体にわたる大きな反りが生じるのを抑制できる電極積層体の製造装置を提供することを目的とする。 The present invention has been made in view of the current situation, and it is possible to suppress the occurrence of a large warp over the entire electrode laminate composed of the first separator, the first electrode plate, the second separator and the second electrode plate. An object of the present invention is to provide an apparatus for manufacturing an electrode laminate.

上記課題を解決するための本発明の一態様は、第1セパレータ、第1電極板、第2セパレータ及び第2電極板が、この順に積層され一体化された電極積層体を製造する電極積層体の製造装置であって、上記第1セパレータ、上記第1電極板、上記第2セパレータ及び上記第2電極板をこの順に積層したが一体化されていない一体化前の電極積層体を、または、切断により上記第1セパレータとなる帯状第1セパレータ、切断により上記第1電極板となる帯状第1電極板、切断により上記第2セパレータとなる帯状第2セパレータ、及び、搬送方向に列置された複数の上記第2電極板をこの順に積層したが一体化されていない一体化前の帯状電極積層体を、ロール間隙部において連続的に厚み方向に加圧し、一体化させる一対の加圧ロールと、上記ロール間隙部の挿入側に配置され、上記一対の加圧ロールによる加圧に伴って、上記ロール間隙部の上記挿入側で上記一体化前の電極積層体または上記一体化前の帯状電極積層体に生じる上記厚み方向への移動を規制する反り規制部材と、を備え、上記一対の加圧ロールのうち少なくとも一方の加圧ロールのロール表面に、上記加圧ロールの軸方向に延び、かつ、上記電極積層体に、上記一対の加圧ロールで加圧された圧縮部と、上記一対の加圧ロールで加圧されなかった非圧縮部とが、上記搬送方向に交互に複数生じる配置で、上記加圧ロールの周方向に分布する複数の軸方向溝を有する電極積層体の製造装置である。 One aspect of the present invention for solving the above problems is an electrode laminate that manufactures an electrode laminate in which a first separator, a first electrode plate, a second separator, and a second electrode plate are laminated in this order and integrated. The first separator, the first electrode plate, the second separator, and the second electrode plate are laminated in this order, but the electrode laminate before integration is not integrated, or The strip-shaped first separator which becomes the first separator by cutting, the strip-shaped first electrode plate which becomes the first electrode plate by cutting, the strip-shaped second separator which becomes the second separator by cutting, and the strip-shaped second separator which becomes the second separator by cutting, and arranged in a row in the transport direction. A pair of pressure rolls in which a plurality of the second electrode plates are laminated in this order but are not integrated, and the strip-shaped electrode laminate before integration is continuously pressed in the thickness direction in the roll gap to be integrated. , The electrode laminate before integration or the strip-shaped electrode before integration on the insertion side of the roll gap as the pressure is applied by the pair of pressure rolls. It is provided with a warp regulating member that regulates the movement of the laminated body in the thickness direction, and extends on the roll surface of at least one of the pair of pressure rolls in the axial direction of the pressure rolls. Further, in the electrode laminate, a plurality of compressed portions pressurized by the pair of pressure rolls and non-compressed portions not pressurized by the pair of pressure rolls are alternately generated in the transport direction. This is an apparatus for manufacturing an electrode laminate having a plurality of axial grooves distributed in the circumferential direction of the pressure roll.

上述の電極積層体の製造装置は、少なくとも一方の加圧ロールのロール表面に上述の複数の軸方向溝を有し、かつ、上述の反り規制部材を備える。加圧ロールに軸方向溝を設けたことにより、加圧後の電極積層体または帯状電極積層体には、一対の加圧ロールで加圧された圧縮部と、一対の加圧ロールで加圧されなかった(軸方向溝に挟まれて加圧されなかった)非圧縮部とが、搬送方向に交互に複数形成される。この電極積層体または帯状電極積層体のうち、圧縮部では加圧による変形が生じるが、非圧縮部では加圧による変形が生じないため、電極積層体または帯状電極積層体には、加圧による変形が生じる部分と加圧による変形が生じない部分とが搬送方向に交互に形成される。 The above-mentioned electrode laminate manufacturing apparatus has the above-mentioned plurality of axial grooves on the roll surface of at least one of the pressure rolls, and includes the above-mentioned warp regulating member. By providing the axial groove in the pressurizing roll, the electrode laminate or the strip-shaped electrode laminate after pressurization is pressurized by the compression portion pressurized by the pair of pressurizing rolls and the pressurizing portion by the pair of pressurizing rolls. A plurality of uncompressed portions (sandwiched between axial grooves and not pressurized) are formed alternately in the transport direction. Of this electrode laminate or strip-shaped electrode laminate, the compressed portion is deformed by pressurization, but the non-compressed portion is not deformed by pressurization. Therefore, the electrode laminate or strip-shaped electrode laminate is subjected to pressurization. A portion that is deformed and a portion that is not deformed by pressure are alternately formed in the transport direction.

一方で、ロール間隙部の挿入側において、反り規制部材により、一体化前の電極積層体または一体化前の帯状電極積層体の厚み方向への移動が規制されるため、加圧後の電極積層体または帯状電極積層体の全体で見ると、加圧ロールに軸方向溝が存在しない場合や製造装置が反り規制部材を有しない場合に比べて、電極積層体または帯状電極積層体に搬送方向の全体にわたる大きな反りが生じるのを抑制できる。更に、帯状電極積層体を切断して得られる個々の電極積層体も、それぞれ複数の圧縮部及び非圧縮部を有する。このため、各々の電極積層体についても、全体にわたる大きな反りが生じるのを抑制できる。 On the other hand, on the insertion side of the roll gap, the warp regulating member restricts the movement of the electrode laminate before integration or the strip-shaped electrode laminate before integration in the thickness direction, so that the electrode laminate after pressurization Looking at the body or the strip-shaped electrode laminate as a whole, the transport direction is in the electrode laminate or the strip-shaped electrode laminate as compared with the case where the pressure roll does not have the axial groove or the manufacturing apparatus does not have the warp regulating member. It is possible to suppress the occurrence of a large warp over the whole. Further, each of the individual electrode laminates obtained by cutting the strip-shaped electrode laminate also has a plurality of compressed portions and non-compressed portions. Therefore, it is possible to suppress the occurrence of a large warp of each electrode laminate as a whole.

なお、加圧ロールのロール表面には、前述の軸方向溝以外の溝、例えば、加圧ロールの周方向に延び、かつ、加圧ロールの軸方向に分布する複数の周方向溝などが設けられていてもよい。 The roll surface of the pressure roll is provided with grooves other than the above-mentioned axial grooves, for example, a plurality of circumferential grooves extending in the circumferential direction of the pressure roll and distributed in the axial direction of the pressure roll. It may have been.

また、「一体化前の電極積層体」の形成方法としては、例えば、先に第1電極板の両主面に第1セパレータ及び第2セパレータを密着させた複合体を形成しておき、その後、この複合体と第2電極板とを重ねて、一体化前の電極積層体を形成することができる。また、先に、第1セパレータと第1電極板とを密着させた第1複合体と、第2セパレータと第2電極板とを密着させた第2複合体とをそれぞれ形成しておき、その後、これら第1複合体と第2複合体とを重ねて、一体化前の電極積層体を形成してもよい。また、上記のような複合体を予め形成することなく、第1セパレータ、第1電極板、第2セパレータ及び第2電極板を互いに重ねて、一体化前の電極積層体を形成してもよい。 Further, as a method of forming the "electrode laminate before integration", for example, a composite in which the first separator and the second separator are in close contact with each other on both main surfaces of the first electrode plate is first formed, and then the composite is formed. , This composite and the second electrode plate can be overlapped to form an electrode laminate before integration. Further, first, a first complex in which the first separator and the first electrode plate are in close contact with each other and a second complex in which the second separator and the second electrode plate are in close contact with each other are formed, and then each of them is formed. , The first complex and the second complex may be superposed to form an electrode laminate before integration. Further, the first separator, the first electrode plate, the second separator and the second electrode plate may be overlapped with each other to form an electrode laminate before integration without forming the above-mentioned composite in advance. ..

また、「一体化前の帯状電極積層体」の形成方法としては、例えば、先に帯状第1電極板の両主面に帯状第1セパレータ及び帯状第2セパレータを密着させた帯状複合体を形成しておき、その後、この帯状複合体と複数の第2電極板とを重ねて、一体化前の帯状電極積層体を形成することができる。また、先に、帯状第1セパレータと帯状第1電極板とを密着させた帯状第1複合体と、帯状第2セパレータと複数の第2電極板とを密着させた帯状第2複合体とをそれぞれ形成しておき、その後、これら帯状第1複合体と帯状第2複合体とを重ねて、一体化前の帯状電極積層体を形成してもよい。また、上記のような帯状複合体を予め形成することなく、帯状第1セパレータ、帯状第1電極板、帯状第2セパレータ及び複数の第2電極板を互いに重ねて、一体化前の帯状電極積層体を形成してもよい。 Further, as a method of forming the "belt-shaped electrode laminate before integration", for example, a strip-shaped composite in which the strip-shaped first separator and the strip-shaped second separator are first formed on both main surfaces of the strip-shaped first electrode plate is formed. After that, the strip-shaped composite and the plurality of second electrode plates can be overlapped to form a strip-shaped electrode laminate before integration. Further, first, the band-shaped first complex in which the band-shaped first separator and the band-shaped first electrode plate are in close contact with each other, and the band-shaped second complex in which the band-shaped second separator and the plurality of second electrode plates are in close contact with each other are obtained. Each of them may be formed, and then the band-shaped first complex and the band-shaped second complex may be overlapped to form a band-shaped electrode laminate before integration. Further, the band-shaped first separator, the band-shaped first electrode plate, the band-shaped second separator, and the plurality of second electrode plates are overlapped with each other without forming the band-shaped composite as described above in advance, and the band-shaped electrodes are laminated before integration. You may form a body.

また、他の態様は、第1セパレータ、第1電極板、第2セパレータ及び第2電極板が、この順に積層され一体化された電極積層体の製造方法であって、上記第1セパレータ、上記第1電極板、上記第2セパレータ及び上記第2電極板をこの順に積層したが一体化されていない一体化前の電極積層体を、または、切断により上記第1セパレータとなる帯状第1セパレータ、切断により上記第1電極板となる帯状第1電極板、切断により上記第2セパレータとなる帯状第2セパレータ、及び、搬送方向に列置された複数の上記第2電極板をこの順に積層したが一体化されていない一体化前の帯状電極積層体を、一対の加圧ロールのロール間隙部において連続的に厚み方向に加圧し、一体化させる加圧工程であって、上記一対の加圧ロールのうち少なくとも一方の加圧ロールのロール表面に、上記加圧ロールの軸方向に延び、かつ、上記電極積層体に、上記一対の加圧ロールで加圧された圧縮部と、上記一対の加圧ロールで加圧されなかった非圧縮部とが、上記搬送方向に交互に複数生じる配置で、上記加圧ロールの周方向に分布する複数の軸方向溝を有する上記加圧ロールと、上記ロール間隙部の挿入側に配置され、上記一対の加圧ロールによる加圧に伴って、上記ロール間隙部の上記挿入側で上記一体化前の電極積層体または上記一体化前の帯状電極積層体に生じる上記厚み方向への移動を規制する反り規制部材と、を用いて、上記反り規制部材で上記一体化前の電極積層体または上記一体化前の帯状電極積層体の上記厚み方向への移動を規制しつつ、上記一体化前の電極積層体または上記一体化前の帯状電極積層体を一体化させて、上記電極積層体または帯状電極積層体を形成する加圧工程を備える電極積層体の製造方法である。 Another aspect is a method for manufacturing an electrode laminate in which a first separator, a first electrode plate, a second separator, and a second electrode plate are laminated and integrated in this order, and the first separator, the above, and the above. The first electrode plate, the second separator, and the second electrode plate are laminated in this order, but the electrode laminate before integration is not integrated, or the strip-shaped first separator which becomes the first separator by cutting. A strip-shaped first electrode plate that becomes the first electrode plate by cutting, a strip-shaped second separator that becomes the second separator by cutting, and a plurality of the second electrode plates arranged in the transport direction are laminated in this order. This is a pressurizing step of continuously pressurizing the unintegrated strip-shaped electrode laminate before integration in the roll gaps of the pair of pressurizing rolls in the thickness direction to integrate them, wherein the pair of pressurizing rolls are integrated. A compression portion extending in the axial direction of the pressure roll on the roll surface of at least one of the pressure rolls and pressed by the pair of pressure rolls on the electrode laminate, and the pair of additions. The pressure roll having a plurality of axial grooves distributed in the circumferential direction of the pressure roll and the roll in an arrangement in which a plurality of non-compressed portions not pressed by the pressure roll are alternately generated in the transport direction. It is arranged on the insertion side of the gap portion, and with the pressurization by the pair of pressure rolls, the electrode laminate before integration or the strip-shaped electrode laminate before integration is formed on the insertion side of the roll gap. By using the warp regulating member that regulates the resulting movement in the thickness direction, the warp regulating member can move the electrode laminate before integration or the strip-shaped electrode laminate before integration in the thickness direction. Manufacture of an electrode laminate comprising a pressurizing step of integrating the electrode laminate before integration or the strip-shaped electrode laminate before integration to form the electrode laminate or the strip-shaped electrode laminate while restricting. The method.

上述の電極積層体の製造方法は、上述の加圧ロール及び反り規制部材を用いた加圧工程を備える。加圧ロールは上述の軸方向溝を有するので、加圧後の電極積層体または帯状電極積層体には、前述のように、圧縮部と非圧縮部とが搬送方向に交互に複数形成される。このうち圧縮部では加圧による変形が生じるが、非圧縮部では加圧による変形が生じないため、電極積層体または帯状電極積層体には、加圧による変形が生じる部分と加圧による変形が生じない部分とが搬送方向に交互に形成される。 The above-mentioned method for manufacturing an electrode laminate includes a pressurization step using the above-mentioned pressurizing roll and the warp regulating member. Since the pressure roll has the above-mentioned axial groove, a plurality of compressed portions and non-compressed portions are alternately formed in the electrode laminated body or the strip-shaped electrode laminated body after pressurization in the transport direction as described above. .. Of these, the compressed portion is deformed by pressurization, but the non-compressed portion is not deformed by pressurization. The parts that do not occur are formed alternately in the transport direction.

一方で、ロール間隙部の挿入側において、反り規制部材により、一体化前の電極積層体または一体化前の帯状電極積層体の厚み方向への移動が規制されるため、加圧後の電極積層体または帯状電極積層体の全体で見ると、軸方向溝が存在しない加圧ロールを用いる場合や反り規制部材を用いない場合に比べて、電極積層体または帯状電極積層体に搬送方向の全体にわたる大きな反りが生じるのを抑制できる。更に、帯状電極積層体を切断した個々の電極積層体についても、それぞれ複数の圧縮部及び非圧縮部を有するため、全体にわたる大きな反りが生じるのを抑制できる。 On the other hand, on the insertion side of the roll gap, the warp regulating member restricts the movement of the electrode laminate before integration or the strip-shaped electrode laminate before integration in the thickness direction, so that the electrode laminate after pressurization Looking at the whole body or strip-shaped electrode laminate, the entire transport direction is applied to the electrode laminate or strip-shaped electrode laminate as compared with the case where a pressure roll having no axial groove is used or a warp regulating member is not used. It is possible to suppress the occurrence of a large warp. Further, since each of the individual electrode laminates obtained by cutting the strip-shaped electrode laminate also has a plurality of compressed portions and non-compressed portions, it is possible to suppress the occurrence of a large warp over the whole.

更に、上記の電極積層体の製造方法であって、前記加圧工程は、前記帯状電極積層体を形成する工程であり、上記帯状電極積層体のうち、上記帯状第1セパレータ、上記帯状第1電極板及び上記帯状第2セパレータを、長手方向に所定間隔毎に切断して、上記電極積層体を形成する切断工程を、更に備える電極積層体の製造方法とするのが好ましい。 Further, in the method for manufacturing the above-mentioned electrode laminate, the pressurizing step is a step of forming the strip-shaped electrode laminate, and among the above-mentioned strip-shaped electrode laminates, the above-mentioned strip-shaped first separator and the above-mentioned strip-shaped first separator. It is preferable that the method for manufacturing the electrode laminate further includes a cutting step of cutting the electrode plate and the strip-shaped second separator at predetermined intervals in the longitudinal direction to form the electrode laminate.

前述のように、帯状電極積層体を切断して得られる個々の電極積層体も、それぞれ複数の圧縮部及び非圧縮部を有する。このため、切断工程で形成される各々の電極積層体についても、全体にわたる大きな反りが生じるのを抑制できる。 As described above, each of the individual electrode laminates obtained by cutting the strip-shaped electrode laminate also has a plurality of compressed portions and non-compressed portions. Therefore, it is possible to suppress the occurrence of a large warp over the entire electrode laminate formed in the cutting step.

更に、上記のいずれかに記載の電極積層体の製造方法であって、前記第1電極板の前記搬送方向の寸法よりも前記第2電極板の上記搬送方向の寸法が小さく、前記加圧工程は、前記電極積層体または前記帯状電極積層体のうち、上記第2電極板の上記搬送方向の両端部が位置する部位をいずれも加圧せず前記非圧縮部とする電極積層体の製造方法とするのが好ましい。 Further, in the method for manufacturing an electrode laminate according to any one of the above, the dimension of the second electrode plate in the transport direction is smaller than the dimension of the first electrode plate in the transport direction, and the pressurization step is performed. Is a method for manufacturing an electrode laminate in which both ends of the second electrode plate in the transport direction are not pressurized and are used as the non-compressed portion of the electrode laminate or the strip-shaped electrode laminate. Is preferable.

加圧工程において、第2電極板の搬送方向の端部をも加圧する、即ち、電極積層体または帯状電極積層体のうち、第2電極板の端部が位置する部位を圧縮部とした場合、加圧の際に第2電極板の端部(角部)に力が集中して、第2電極板の端部が第2セパレータまたは帯状第2セパレータを突き破って第1電極板または帯状第1電極板に接触し短絡するおそれがある。これに対し、上述の製造方法では、電極積層体または帯状電極積層体のうち、第2電極板の搬送方向の両端部が位置する部位をいずれも加圧せず非圧縮部とする。このため、加圧の際に第2電極板の端部には力が掛からないので、第2電極板の端部が第2セパレータまたは帯状第2セパレータを突き破って第1電極板または帯状第1電極板に接触し短絡するのを防止できる。 In the pressurizing step, the end portion of the second electrode plate in the transport direction is also pressurized, that is, the portion of the electrode laminate or the strip-shaped electrode laminate where the end portion of the second electrode plate is located is designated as the compression portion. At the time of pressurization, the force is concentrated on the end (corner) of the second electrode plate, and the end of the second electrode plate breaks through the second separator or the strip-shaped second separator and the first electrode plate or the strip-shaped first. 1 There is a risk of contact with the electrode plate and short circuit. On the other hand, in the above-mentioned manufacturing method, in the electrode laminate or the strip-shaped electrode laminate, the portions where both ends of the second electrode plate in the transport direction are located are not pressurized and are made into non-compressed portions. Therefore, no force is applied to the end portion of the second electrode plate during pressurization, so that the end portion of the second electrode plate breaks through the second separator or the strip-shaped second separator to break through the second electrode plate or the strip-shaped first separator. It is possible to prevent a short circuit due to contact with the electrode plate.

実施形態に係る電極積層体の平面図である。It is a top view of the electrode laminated body which concerns on embodiment. 実施形態に係る電極積層体の図1におけるA−A断面図である。FIG. 5 is a cross-sectional view taken along the line AA in FIG. 1 of the electrode laminate according to the embodiment. 実施形態に係る電極積層体の図1におけるB−B断面図である。FIG. 5 is a cross-sectional view taken along the line BB in FIG. 1 of the electrode laminate according to the embodiment. 実施形態に係る電極積層体の製造方法のフローチャートである。It is a flowchart of the manufacturing method of the electrode laminated body which concerns on embodiment. 実施形態に係り、帯状複合体を形成する様子を示す説明図である。It is explanatory drawing which shows the appearance of forming a band-shaped complex according to an embodiment. 実施形態の電極積層体の製造装置により、帯状電極積層体を形成する様子を側方から見た説明図である。It is explanatory drawing which looked at the state of forming the band-shaped electrode laminated body by the manufacturing apparatus of the electrode laminated body of embodiment from the side. 実施形態の電極積層体の製造装置により、帯状電極積層体を形成する様子を上方から見た説明図である。It is explanatory drawing which looked at the state of forming the band-shaped electrode laminated body by the manufacturing apparatus of the electrode laminated body of an embodiment from above. 変形形態1の電極積層体の製造装置に係り、上方から見た図7に対応する説明図である。It is explanatory drawing which concerns on the manufacturing apparatus of the electrode laminated body of the modified form 1, and corresponds to FIG. 7 seen from above. 変形形態2の電極積層体の製造装置に係り、側方から見た図6に対応する説明図である。It is explanatory drawing which concerns on the manufacturing apparatus of the electrode laminated body of the modified form 2 and corresponds to FIG. 6 seen from the side. 変形形態3に係る電極積層体の製造方法のフローチャートである。It is a flowchart of the manufacturing method of the electrode laminated body which concerns on deformation form 3. 従来技術に係り、帯状電極積層体に反りが生じる様子を示す説明図である。It is explanatory drawing which shows the state that the band-shaped electrode laminated body warps in relation to the prior art.

以下、本発明の実施形態を、図面を参照しつつ説明する。図1に本実施形態に係る電極積層体1の平面図を、図2に図1におけるA−A断面図を、図3に図1におけるB−B断面図を示す。なお、以下では、電極積層体1の縦方向EH、横方向FH及び積層方向GHを、図1〜図3に示す方向と定めて説明する。 Hereinafter, embodiments of the present invention will be described with reference to the drawings. FIG. 1 shows a plan view of the electrode laminate 1 according to the present embodiment, FIG. 2 shows a cross-sectional view taken along the line AA in FIG. 1, and FIG. 3 shows a cross-sectional view taken along the line BB in FIG. In the following description, the vertical direction EH, the horizontal direction FH, and the stacking direction GH of the electrode laminated body 1 are defined as the directions shown in FIGS. 1 to 3.

電極積層体1は、ハイブリッドカーやプラグインハイブリッドカー、電気自動車等の車両などに搭載される角型で密閉型のリチウムイオン二次電池の内部に収容される積層型電極体を構成するものである。即ち、この電極積層体1を積層方向GHに複数積み重ねることにより、直方体状の積層型電極体が形成される。
電極積層体1は、それぞれ矩形状をなす第1セパレータ41、負極板(第1電極板)21及び第2セパレータ31及び正極板(第2電極板)11が、この順に積層されて一体化されており(図2及び図3参照)、平面視矩形状(図1参照)を有する。
The electrode laminate 1 constitutes a laminated electrode body housed inside a square and sealed lithium ion secondary battery mounted on a vehicle such as a hybrid car, a plug-in hybrid car, or an electric vehicle. be. That is, a rectangular parallelepiped laminated electrode body is formed by stacking a plurality of the electrode laminated bodies 1 in the stacking direction GH.
In the electrode laminate 1, the first separator 41, the negative electrode plate (first electrode plate) 21, the second separator 31, and the positive electrode plate (second electrode plate) 11 each having a rectangular shape are laminated and integrated in this order. It has an electrode shape (see FIGS. 2 and 3) and has a rectangular shape in a plan view (see FIG. 1).

このうち正極板11は、矩形状のアルミニウム箔からなる正極集電箔12の両主面に、正極活物質を含む正極活物質層13,13を矩形状にそれぞれ設けてなる。正極板11のうち、図1及び図2中、左側の端部は、厚み方向DHに正極活物質層13が存在せず、正極集電箔12が厚み方向DHに露出した正極露出部11mとなっている。正極板11の縦方向EHの寸法EM1は、負極板21及び電極積層体1の縦方向EHの寸法EM2よりも小さくなっている。 Of these, the positive electrode plate 11 is formed by providing the positive electrode active material layers 13 and 13 containing the positive electrode active material in a rectangular shape on both main surfaces of the positive electrode current collecting foil 12 made of a rectangular aluminum foil. Of the positive electrode plates 11, the left end portion in FIGS. 1 and 2 has a positive electrode active material layer 13 not present in the thickness direction DH, and the positive electrode current collector foil 12 is exposed in the thickness direction DH. It has become. The dimension EM1 of the positive electrode plate 11 in the vertical direction EH is smaller than the dimension EM2 of the negative electrode plate 21 and the electrode laminate 1 in the vertical direction EH.

負極板21は、矩形状の銅箔からなる負極集電箔22の両主面に、負極活物質を含む負極活物質層23,23を矩形状にそれぞれ設けてなる。負極板21のうち、図1及び図2中、右側の端部は、厚み方向DHに負極活物質層23が存在せず、負極集電箔22が厚み方向DHに露出した負極露出部21mとなっている。 The negative electrode plate 21 is formed by providing negative electrode active material layers 23 and 23 containing a negative electrode active material in a rectangular shape on both main surfaces of a negative electrode current collecting foil 22 made of a rectangular copper foil. Of the negative electrode plate 21, the right end portion in FIGS. 1 and 2 has a negative electrode active material layer 23 not present in the thickness direction DH, and the negative electrode current collector foil 22 is exposed in the thickness direction DH. It has become.

第1セパレータ41は、負極板21のうち、正極板11側とは反対側(図2及び図3中、下方)の主面に接着している。この第1セパレータ41は、矩形板状でポリエチレンの多孔質膜からなるセパレータ本体42と、このセパレータ本体42の両主面に全面にわたりそれぞれ形成された多孔質の接着層43,43とから構成される。この接着層43は、ポリエチレン粒子と、このポリエチレン粒子同士及びポリエチレン粒子とセパレータ本体42とを結着する結着剤とからなる。 The first separator 41 is adhered to the main surface of the negative electrode plate 21 on the side opposite to the positive electrode plate 11 side (lower side in FIGS. 2 and 3). The first separator 41 is composed of a separator main body 42 having a rectangular plate shape and made of a polyethylene porous film, and porous adhesive layers 43 and 43 formed on both main surfaces of the separator main body 42, respectively. NS. The adhesive layer 43 is composed of polyethylene particles and a binder that binds the polyethylene particles to each other and the polyethylene particles to the separator main body 42.

第2セパレータ31は、正極板11及び負極板21にそれぞれ接着した状態で、正極板11と負極板21との間に介在している。この第2セパレータ31は、矩形板状でポリエチレンの多孔質膜からなるセパレータ本体32と、このセパレータ本体32の両主面に全面にわたりそれぞれ形成された多孔質の接着層33,33とから構成される。この接着層33も、ポリエチレン粒子と結着剤とからなる。 The second separator 31 is interposed between the positive electrode plate 11 and the negative electrode plate 21 in a state of being adhered to the positive electrode plate 11 and the negative electrode plate 21, respectively. The second separator 31 is composed of a separator main body 32 having a rectangular plate shape and made of a polyethylene porous film, and porous adhesive layers 33 and 33 formed on both main surfaces of the separator main body 32, respectively. NS. The adhesive layer 33 is also composed of polyethylene particles and a binder.

この電極積層体1は、電極積層体1が積層方向GHに圧縮された圧縮部1pと、電極積層体1が積層方向GHに圧縮されていない非圧縮部1qとを、縦方向EH(後述する搬送方向IH及び長手方向BHと同じ方向)に交互に複数有する(図3参照)。各圧縮部1pでは、正極板11は圧縮されると共に図3中、下方に凹む(下方に凸の)形態に変形し、負極板21は正極板21よりも大きく圧縮される。一方、各非圧縮部1qは、圧縮されないため、圧縮部1pのような変形は生じない。そして、電極積層体1の全体で見ると、縦方向EHの全体にわたる大きな反りが発生するのが防止されている。
なお、電極積層体1のうち、正極板11の縦方向EHの両端部11t,11tが位置する部位1t,1tを、それぞれ非圧縮部1q,1qとしている。このため、後述するように、圧縮により正極板11の端部11tが第2セパレータ31を突き破って負極板21に接触し短絡することが防止されている。
In the electrode laminate 1, the compressed portion 1p in which the electrode laminate 1 is compressed in the stacking direction GH and the uncompressed portion 1q in which the electrode laminate 1 is not compressed in the stacking direction GH are combined with each other in the vertical direction EH (described later). It has a plurality of alternating electrodes (the same direction as the transport direction IH and the longitudinal direction BH) (see FIG. 3). In each compression portion 1p, the positive electrode plate 11 is compressed and deformed into a downwardly concave (downwardly convex) form in FIG. 3, and the negative electrode plate 21 is compressed more than the positive electrode plate 21. On the other hand, since each uncompressed portion 1q is not compressed, the deformation as in the compressed portion 1p does not occur. When the electrode laminate 1 is viewed as a whole, it is prevented that a large warp occurs over the entire vertical EH.
In the electrode laminate 1, the portions 1t and 1t where both ends 11t and 11t of the positive electrode plate 11 in the vertical direction EH are located are the uncompressed portions 1q and 1q, respectively. Therefore, as will be described later, it is prevented that the end portion 11t of the positive electrode plate 11 breaks through the second separator 31 and comes into contact with the negative electrode plate 21 to cause a short circuit due to compression.

次いで、上記電極積層体1の製造方法について説明する(図4〜図7参照)。まず、「帯状正極板形成工程S1」(図4参照)において、切断により矩形状の正極板11となる帯状正極板(帯状第2電極板)11xを形成する。即ち、帯状のアルミニウム箔からなる正極集電箔12を用意し、その一方の主面に、正極活物質を含む正極ペーストを塗布し、加熱乾燥させて正極活物質層13を形成する。また、正極集電箔12の反対側の主面にも同様に上記正極ペーストを塗布し、加熱乾燥させて正極活物質層13を形成する。その後、この帯状正極板をロールプレス機でプレスして、正極活物質層13,13の密度を高める。これにより、帯状正極板11xが形成される。 Next, a method for manufacturing the electrode laminate 1 will be described (see FIGS. 4 to 7). First, in the "strip-shaped positive electrode plate forming step S1" (see FIG. 4), a strip-shaped positive electrode plate (strip-shaped second electrode plate) 11x which becomes a rectangular positive electrode plate 11 by cutting is formed. That is, a positive electrode current collecting foil 12 made of a strip-shaped aluminum foil is prepared, a positive electrode paste containing a positive electrode active material is applied to one of the main surfaces thereof, and the surface is heated and dried to form a positive electrode active material layer 13. Further, the positive electrode paste is similarly applied to the main surface on the opposite side of the positive electrode current collector foil 12 and dried by heating to form the positive electrode active material layer 13. Then, the strip-shaped positive electrode plate is pressed with a roll press machine to increase the density of the positive electrode active material layers 13 and 13. As a result, the strip-shaped positive electrode plate 11x is formed.

また別途、「帯状負極板形成工程S2」において、切断により矩形状の負極板21となる帯状負極板(帯状第1電極板)21xを形成する。即ち、帯状の銅箔からなる負極集電箔22を用意し、その一方の主面に、負極活物質を含む負極ペーストを塗布し、加熱乾燥させて負極活物質層23を形成する。また、負極集電箔22の反対側の主面にも同様に上記負極ペーストを塗布し、加熱乾燥させて負極活物質層23を形成する。その後、この帯状負極板をロールプレス機でプレスして、負極活物質層23,23の密度を高める。これにより、帯状負極板21xが形成される。 Separately, in the "strip-shaped negative electrode plate forming step S2", a strip-shaped negative electrode plate (strip-shaped first electrode plate) 21x which becomes a rectangular negative electrode plate 21 by cutting is formed. That is, a negative electrode current collecting foil 22 made of a strip-shaped copper foil is prepared, a negative electrode paste containing a negative electrode active material is applied to one of the main surfaces thereof, and the negative electrode active material layer 23 is formed by heating and drying. Further, the negative electrode paste is similarly applied to the main surface on the opposite side of the negative electrode current collector foil 22 and dried by heating to form the negative electrode active material layer 23. Then, the strip-shaped negative electrode plate is pressed with a roll press machine to increase the density of the negative electrode active material layers 23 and 23. As a result, the strip-shaped negative electrode plate 21x is formed.

また別途、「帯状第1セパレータ形成工程S3」において、切断により矩形状の第1セパレータ41となる帯状第1セパレータ41xを形成する。即ち、ポリエチレンの多孔質膜からなる帯状のセパレータ本体42を用意し、このセパレータ本体42の一方の主面に、ポリエチレン粒子及び結着剤を分散媒にさせた分散液を塗布し、加熱乾燥させて接着層43を形成する。また、セパレータ本体42の反対側の主面にも同様に上記分散液を塗布し、加熱乾燥させて接着層43を形成する。これにより、帯状第1セパレータ41xが形成される。 Separately, in the "strip-shaped first separator forming step S3", a strip-shaped first separator 41x to be a rectangular first separator 41 is formed by cutting. That is, a strip-shaped separator main body 42 made of a porous polyethylene film is prepared, a dispersion liquid containing polyethylene particles and a binder as a dispersion medium is applied to one main surface of the separator main body 42, and the mixture is heated and dried. Form the adhesive layer 43. Further, the dispersion liquid is similarly applied to the main surface on the opposite side of the separator main body 42 and dried by heating to form the adhesive layer 43. As a result, the band-shaped first separator 41x is formed.

また別途、「帯状第2セパレータ形成工程S4」において、切断により矩形状の第2セパレータ31となる帯状第2セパレータ31xを形成する。即ち、帯状第1セパレータ形成工程S3と同様に、セパレータ本体32の一方の主面に、前述のポリエチレン粒子等を含む分散液を塗布し、加熱乾燥させて接着層33を形成する。また、セパレータ本体32の反対側の主面にも同様に上記分散液を塗布し、加熱乾燥させて接着層33を形成する。これにより、帯状第2セパレータ31xが形成される。 Separately, in the "strip-shaped second separator forming step S4", a strip-shaped second separator 31x to be a rectangular second separator 31 is formed by cutting. That is, similarly to the band-shaped first separator forming step S3, the dispersion liquid containing the above-mentioned polyethylene particles and the like is applied to one main surface of the separator main body 32 and dried by heating to form the adhesive layer 33. Further, the dispersion liquid is similarly applied to the main surface on the opposite side of the separator main body 32 and dried by heating to form the adhesive layer 33. As a result, the strip-shaped second separator 31x is formed.

帯状正極板形成工程S1で得られた帯状正極板11xについては、「正極板形成工程S5」において、帯状正極板11xを長手方向BHに所定間隔毎に切断して、矩形状の正極板11を形成する。 Regarding the strip-shaped positive electrode plate 11x obtained in the strip-shaped positive electrode plate forming step S1, in the “positive electrode plate forming step S5”, the strip-shaped positive electrode plate 11x is cut at predetermined intervals in the longitudinal direction BH to obtain the rectangular positive electrode plate 11. Form.

一方、帯状負極板形成工程S2、帯状第1セパレータ形成工程S3及び帯状第2セパレータ形成工程S4でそれぞれ得られた、帯状負極板21x、帯状第1セパレータ41x及び帯状第2セパレータ31xについては、「帯状複合体形成工程S6」において、これらを密着させて帯状複合体51xを形成する。この帯状複合体51xの形成には、複合体製造装置200を用いる(図5参照)。この複合体製造装置200は、負極板供給部210と、第1セパレータ供給部220と、第2セパレータ供給部230と、ロールプレス部240とを備える。 On the other hand, regarding the band-shaped negative electrode plate 21x, the band-shaped first separator 41x, and the band-shaped second separator 31x obtained in the band-shaped negative electrode plate forming step S2, the band-shaped first separator forming step S3, and the band-shaped second separator forming step S4, respectively, " In the band-shaped complex forming step S6 ”, these are brought into close contact with each other to form the band-shaped complex 51x. A complex manufacturing apparatus 200 is used to form the band-shaped complex 51x (see FIG. 5). The complex manufacturing apparatus 200 includes a negative electrode plate supply unit 210, a first separator supply unit 220, a second separator supply unit 230, and a roll press unit 240.

このうち負極板供給部210には、巻出ロール211に巻かれた帯状負極板21xが取り付けられており、この負極板供給部210から帯状負極板21xが長手方向BHに送り出されるようになっている。
負極板供給部210の下方には、第1セパレータ供給部220が配置されている。この第1セパレータ供給部220には、巻出ロール221に巻かれた帯状第1セパレータ41xが取り付けられており、この第1セパレータ供給部220から帯状第1セパレータ41xが長手方向BHに送り出されるようになっている。
Of these, a strip-shaped negative electrode plate 21x wound around the unwinding roll 211 is attached to the negative electrode plate supply section 210, and the strip-shaped negative electrode plate 21x is sent out from the negative electrode plate supply section 210 in the longitudinal direction BH. There is.
A first separator supply unit 220 is arranged below the negative electrode plate supply unit 210. A band-shaped first separator 41x wound around the unwinding roll 221 is attached to the first separator supply unit 220, and the band-shaped first separator 41x is sent out from the first separator supply unit 220 in the longitudinal direction BH. It has become.

また、負極板供給部210の上方には、第2セパレータ供給部230が配置されている。この第2セパレータ供給部230には、巻出ロール231に巻かれた帯状第2セパレータ31xが取り付けられており、この第2セパレータ供給部230から帯状第2セパレータ31xが長手方向BHに送り出されるようになっている。
ロールプレス部240は、帯状第1セパレータ41x、帯状負極板21x及び帯状第2セパレータ31xをロールプレスにより加圧して密着させる部位である。このロールプレス部240は、ロール間隙部KG1を介して互いに平行に配置された一対の加圧ロール241,243を有する。
A second separator supply unit 230 is arranged above the negative electrode plate supply unit 210. A band-shaped second separator 31x wound around the unwinding roll 231 is attached to the second separator supply unit 230, and the band-shaped second separator 31x is sent out from the second separator supply unit 230 in the longitudinal direction BH. It has become.
The roll press portion 240 is a portion where the strip-shaped first separator 41x, the strip-shaped negative electrode plate 21x, and the strip-shaped second separator 31x are pressed and brought into close contact with each other by a roll press. The roll press portion 240 has a pair of pressure rolls 241,243 arranged in parallel with each other via the roll gap portion KG1.

「帯状複合体形成工程S6」では、この複合体製造装置200を用いて、帯状第1セパレータ41x、帯状負極板21x及び帯状第2セパレータ31xがこの順に積層されて密着した帯状複合体51xを形成する。具体的には、負極板供給部210から送り出された帯状負極板21x、第1セパレータ供給部220から送り出された帯状第1セパレータ41x、及び、第2セパレータ供給部230から送り出された帯状第2セパレータ31xを、それぞれロールプレス部240のロール間隙部KG1に向けて搬送する。そして、ロール間隙部KG1において、帯状第1セパレータ41xと帯状第2セパレータ31xとの間に帯状負極板21xが重なった状態で、これらを長手方向BHに連続的に加圧して密着させて、帯状複合体51xを形成する。 In the "belt-shaped complex forming step S6", the band-shaped first separator 41x, the band-shaped negative electrode plate 21x, and the band-shaped second separator 31x are laminated in this order to form a band-shaped complex 51x in close contact with each other using the complex manufacturing apparatus 200. do. Specifically, the strip-shaped negative electrode plate 21x sent out from the negative electrode plate supply section 210, the strip-shaped first separator 41x sent out from the first separator supply section 220, and the strip-shaped second separator sent out from the second separator supply section 230. The separators 31x are conveyed toward the roll gap portion KG1 of the roll press portion 240, respectively. Then, in the roll gap portion KG1, in a state where the strip-shaped negative electrode plate 21x is overlapped between the strip-shaped first separator 41x and the strip-shaped second separator 31x, these are continuously pressed in the longitudinal direction BH to be brought into close contact with each other to form a strip. It forms a complex 51x.

次に、「加圧工程S7」(図4参照)において、帯状複合体51xと複数の矩形状の正極板11とを積層し、一体化して帯状電極積層体1xを形成する。この帯状電極積層体1xの形成には、電極積層体の製造装置(以下、単に「製造装置」ともいう)100を用いる(図6及び図7参照)。この製造装置100は、ロールプレス部110と反り規制部材120とを備える。
このうちロールプレス部110は、帯状複合体51xと搬送方向IHに列置された複数の正極板11とが積層された一体化前の帯状電極積層体1wを、ロールプレスにより加圧して一体化させる部位である。このロールプレス部110は、ロール間隙部KG2を介して互いに平行に配置された一対の加圧ロール111,113を有する。
Next, in the "pressurizing step S7" (see FIG. 4), the strip-shaped composite 51x and the plurality of rectangular positive electrode plates 11 are laminated and integrated to form the strip-shaped electrode laminate 1x. For the formation of the strip-shaped electrode laminate 1x, an electrode laminate manufacturing apparatus (hereinafter, also simply referred to as “manufacturing apparatus”) 100 is used (see FIGS. 6 and 7). The manufacturing apparatus 100 includes a roll press unit 110 and a warp regulating member 120.
Of these, the roll press unit 110 presses and integrates the strip-shaped electrode laminate 1w before integration, in which the strip-shaped composite 51x and the plurality of positive electrode plates 11 arranged in rows in the transport direction IH are laminated. It is the part to be made to. The roll press portion 110 has a pair of pressure rolls 111 and 113 arranged in parallel with each other via the roll gap portion KG2.

一方(図6中、上方)の加圧ロール111の周長CM1は、電極積層体1の縦方向EH(搬送方向IH,長手方向BH)の寸法EM2(図1参照)と同じ長さにされている(CM1=EM2)。また、この加圧ロール111のロール表面111aには、加圧ロール111の軸方向LH1に延び、かつ、加圧ロール111の周方向SH1に分布する複数の軸方向溝111mが設けられている。 On the other hand, the peripheral length CM1 of the pressure roll 111 (upper in FIG. 6) has the same length as the dimension EM2 (see FIG. 1) of the electrode laminate 1 in the vertical direction EH (conveyance direction IH, longitudinal direction BH). (CM1 = EM2). Further, the roll surface 111a of the pressure roll 111 is provided with a plurality of axial grooves 111m extending in the axial direction LH1 of the pressure roll 111 and distributed in the circumferential direction SH1 of the pressure roll 111.

これらの軸方向溝111mは、加圧ロール111の一端から他端まで形成されており、軸方向溝111mの長さ(軸方向LH1の寸法)LM1は、帯状電極積層体1xの幅方向の寸法、即ち、電極積層体1の横方向FHの寸法FM(図1参照)よりも長くされている(LM1>FM)。また、複数の軸方向溝111mは、周方向SH1に等しい間隔KM1でロール表面111aの全周にわたり形成されている。本実施形態では、各軸方向溝111mの周方向SH1の幅JM1を8.0mm、軸方向溝111m同士の周方向SH1の間隔KM1を16.0mmとしている。 These axial grooves 111m are formed from one end to the other end of the pressure roll 111, and the length of the axial groove 111m (dimension of the axial LH1) LM1 is the dimension of the strip-shaped electrode laminate 1x in the width direction. That is, it is made longer than the dimension FM (see FIG. 1) of the lateral FH of the electrode laminate 1 (LM1> FM). Further, the plurality of axial grooves 111m are formed over the entire circumference of the roll surface 111a at intervals KM1 equal to the circumferential direction SH1. In the present embodiment, the width JM1 of the circumferential SH1 of each axial groove 111 m is 8.0 mm, and the distance KM1 of the circumferential SH1 between the axial grooves 111 m is 16.0 mm.

他方(図6中、下方)の加圧ロール113の周長CM2も、電極積層体1の縦方向EH(搬送方向IH,長手方向BH)の寸法EM2(図1参照)と同じ長さにされている(CM2=CM1=EM2)。また、この加圧ロール113のロール表面113aにも、加圧ロール113の軸方向LH2に延び、かつ、加圧ロール113の周方向SH2に分布する、軸方向溝111mと同様な複数の軸方向溝113mが設けられている。 On the other hand (lower in FIG. 6), the peripheral length CM2 of the pressure roll 113 is also set to the same length as the dimension EM2 (see FIG. 1) of the electrode laminate 1 in the vertical direction EH (conveyance direction IH, longitudinal direction BH). (CM2 = CM1 = EM2). Further, on the roll surface 113a of the pressure roll 113, a plurality of axial directions similar to the axial groove 111m extending in the axial direction LH2 of the pressure roll 113 and distributed in the circumferential direction SH2 of the pressure roll 113. A groove 113 m is provided.

これらの軸方向溝113mは、加圧ロール113の一端から他端まで形成されており、軸方向溝113mの長さ(軸方向LH2の寸法)LM2も、帯状電極積層体1xの幅方向の寸法(電極積層体1の横方向FHの寸法FM)よりも長くされている(LM2>FM)。また、この軸方向溝113mも、周方向SH2に等しい間隔KM2でロール表面113aの全周にわたり形成されている。本実施形態では、各軸方向溝113mの周方向SH2の幅JM2も、JM2=JM1=8.0mm、軸方向溝113m同士の周方向SH2の間隔KM2も、KM2=KM1=16.0mmとしている。
また、これらの加圧ロール111,113は、ロール間隙部KG2において一方の加圧ロール111の軸方向溝111mと他方の加圧ロール113の軸方向溝113mとがそれぞれ対向するように、同期して回転するように構成されている。
These axial grooves 113m are formed from one end to the other end of the pressure roll 113, and the length of the axial groove 113m (dimension of the axial LH2) LM2 is also the dimension of the strip-shaped electrode laminate 1x in the width direction. It is made longer than (dimension FM of lateral FH of electrode laminate 1) (LM2> FM). Further, the axial groove 113m is also formed over the entire circumference of the roll surface 113a at an interval KM2 equal to the circumferential direction SH2. In the present embodiment, the width JM2 of the circumferential SH2 of each axial groove 113 m is also JM2 = JM1 = 8.0 mm, and the distance KM2 of the circumferential SH2 between the axial grooves 113 m is also KM2 = KM1 = 16.0 mm. ..
Further, these pressure rolls 111 and 113 are synchronized so that the axial groove 111 m of one pressure roll 111 and the axial groove 113 m of the other pressure roll 113 face each other in the roll gap KG2. It is configured to rotate.

反り規制部材120は、一対の加圧ロール111,113による加圧に伴って、ロール間隙部KG2の挿入側JAで一体化前の帯状電極積層体1wに生じる厚み方向DHへの移動を規制する部材である。この反り規制部材120は、ロール間隙部KG2の挿入側JAに配置されている。反り規制部材120は、それぞれ矩形板状をなし、一体化前の帯状電極積層体1wの上方に配置される上側規制部材121と、一体化前の帯状電極積層体1wの下方に配置される下側規制部材123とを有する。上側規制部材121は、その下方の一体化前の帯状電極積層体1w(正極板11)と僅かな隙間を空けて対向し矩形状で平坦な上側規制面121cを有する。また、下側規制部材123は、その上方の一体化前の帯状電極積層体1w(帯状第1セパレータ41x)と僅かな隙間を空けて対向し矩形状で平坦な下側規制面123cを有する。 The warp regulating member 120 regulates the movement of the strip-shaped electrode laminate 1w before integration in the thickness direction DH at the insertion side JA of the roll gap portion KG2 due to the pressurization by the pair of pressurizing rolls 111 and 113. It is a member. The warp regulating member 120 is arranged on the insertion side JA of the roll gap portion KG2. The warp regulating member 120 has a rectangular plate shape, and is arranged above the strip-shaped electrode laminate 1w before integration and below the strip-shaped electrode laminate 1w before integration. It has a side regulating member 123. The upper regulating member 121 has a rectangular and flat upper regulating surface 121c that faces the strip-shaped electrode laminate 1w (positive electrode plate 11) below the strip-shaped electrode laminate 1w (positive electrode plate 11) with a slight gap. Further, the lower regulating member 123 has a rectangular and flat lower regulating surface 123c that faces the strip-shaped electrode laminate 1w (belt-shaped first separator 41x) above the strip-shaped electrode laminate 1w (strip-shaped first separator 41x) with a slight gap.

「加圧工程S7」では、この電極積層体の製造装置100を用いて、帯状複合体51x及び複数の正極板11から帯状電極積層体1xを形成する。具体的には、帯状複合体51xのうち帯状第2セパレータ31xの上に、矩形状に切断された正極板11を重ねて、帯状複合体51x及び搬送方向IH(長手方向BH)に列置された複数の正極板11からなる一体化前の帯状電極積層体1wを形成する。そして、この一体前の帯状電極積層体1wをロールプレス部110のロール間隙部KG2に搬送し、ロール間隙部KG2おいて連続的に加圧して一体化させる。これにより、帯状第1セパレータ41x、帯状負極板21x、帯状第2セパレータ31x及び複数の正極板11がこの順に積層されて一体化された帯状電極積層体1xが形成される。 In the "pressurizing step S7", the strip-shaped electrode laminate 1x is formed from the strip-shaped composite 51x and the plurality of positive electrode plates 11 by using the electrode laminate manufacturing apparatus 100. Specifically, the positive electrode plate 11 cut in a rectangular shape is superposed on the band-shaped second separator 31x of the band-shaped complex 51x, and arranged in a row in the band-shaped complex 51x and the transport direction IH (longitudinal direction BH). A band-shaped electrode laminate 1w before integration is formed of a plurality of positive electrode plates 11. Then, the strip-shaped electrode laminate 1w before the integration is conveyed to the roll gap portion KG2 of the roll press portion 110, and is continuously pressurized and integrated in the roll gap portion KG2. As a result, the strip-shaped first separator 41x, the strip-shaped negative electrode plate 21x, the strip-shaped second separator 31x, and the plurality of positive electrode plates 11 are laminated in this order to form a strip-shaped electrode laminate 1x.

その際、ロール間隙部KG2おいて一方の加圧ロール111の軸方向溝111mと他方の加圧ロール113の軸方向溝113mとがそれぞれ対向するように、一対の加圧ロール111,113を同期して回転させる。このため、加圧後の帯状電極積層体1xには、一対の加圧ロール111,113で加圧された圧縮部1pと、一対の加圧ロール111,113で加圧されなかった(軸方向溝111m,113m同士の間に挟まれて加圧されなかった)非圧縮部1qとが、搬送方向IH(長手方向BH)に交互に複数形成される。 At that time, the pair of pressure rolls 111 and 113 are synchronized so that the axial groove 111 m of one pressure roll 111 and the axial groove 113 m of the other pressure roll 113 face each other in the roll gap KG2. And rotate. Therefore, the strip-shaped electrode laminate 1x after pressurization was not pressurized by the compression portion 1p pressurized by the pair of pressurizing rolls 111 and 113 and by the pair of pressurizing rolls 111 and 113 (axial direction). A plurality of uncompressed portions 1q (which are sandwiched between the grooves 111 m and 113 m and are not pressurized) are alternately formed in the transport direction IH (longitudinal direction BH).

なお、加圧ロール111,113の周長CM1,CM2は、前述のように、電極積層体1の縦方向EH(搬送方向IH,長手方向BH)の寸法EM2(図1参照)と同じ長さであり(CM1=CM2=EM2)、加圧ロール111,113のロール表面111a,113aには、周方向SH1に複数の軸方向溝111m,113mが設けられている。このため、後述する切断工程S8で帯状電極積層体1xを切断して得られる個々の電極積層体1に、同じパターンで、上述の圧縮部1pと非圧縮部1qとが縦方向EH(搬送方向IH,長手方向BH)に交互に複数形成される。 As described above, the peripheral lengths CM1 and CM2 of the pressure rolls 111 and 113 have the same length as the dimension EM2 (see FIG. 1) of the electrode laminate 1 in the vertical direction EH (conveyance direction IH, longitudinal direction BH). (CM1 = CM2 = EM2), and the roll surfaces 111a and 113a of the pressure rolls 111 and 113 are provided with a plurality of axial grooves 111m and 113m in the circumferential direction SH1. Therefore, in the same pattern, the above-mentioned compressed portion 1p and non-compressed portion 1q are formed in the vertical direction EH (conveyance direction) on the individual electrode laminated bodies 1 obtained by cutting the strip-shaped electrode laminated body 1x in the cutting step S8 described later. A plurality of IH and BH in the longitudinal direction are formed alternately.

一方で、ロール間隙部KG2の挿入側JAにおいて、反り規制部材120により、一体化前の帯状電極積層体1wの厚み方向DHへの移動が規制されるため、加圧後の帯状電極積層体1xの全体で見ると(図3参照)、搬送方向IH(長手方向BH)の全体にわたる大きな反りが発生するのが防止される。 On the other hand, on the insertion side JA of the roll gap portion KG2, the warp regulating member 120 restricts the movement of the strip-shaped electrode laminate 1w before integration in the thickness direction DH, so that the strip-shaped electrode laminate 1x after pressurization is restricted. When viewed as a whole (see FIG. 3), it is possible to prevent a large warp over the entire transport direction IH (longitudinal direction BH).

ここで、この加圧工程S7において、正極板11の搬送方向IH(長手方向BH,縦方向EH)の端部11tをも加圧する、即ち、帯状電極積層体1xのうち、正極板11の端部11tが位置する部位1tを圧縮部1pとした場合、加圧の際に正極板11の端部11tに力が集中して、正極板11の端部11tが帯状第2セパレータ31xを突き破って帯状負極板21xに接触し短絡するおそれがある。 Here, in the pressurizing step S7, the end portion 11t of the positive electrode plate 11 in the transport direction IH (longitudinal direction BH, vertical direction EH) is also pressurized, that is, the end of the positive electrode plate 11 in the strip-shaped electrode laminate 1x. When the portion 1t where the portion 11t is located is the compression portion 1p, the force is concentrated on the end portion 11t of the positive electrode plate 11 during pressurization, and the end portion 11t of the positive electrode plate 11 breaks through the band-shaped second separator 31x. There is a risk of contacting the strip-shaped negative electrode plate 21x and causing a short circuit.

これに対し、本実施形態では、帯状電極積層体1xのうち、正極板11の搬送方向IHの端部11tが位置する部位1tをいずれも加圧せず非圧縮部1qとしている。具体的には、加圧ロール111,113の周長CM1,CM2を、電極積層体1の縦方向EH(搬送方向IH,長手方向BH)の寸法EM2と同じ長さとし(CM1=CM2=EM2)、正極板11の両端部11t,11tが位置する帯状電極積層体1xの部位1t,1tが、それぞれ軸方向溝111m,113m同士の間に挟まれるように、加圧ロール111,113の回転及び一体化前の帯状電極積層体1wの搬送を制御している。このため、加圧の際に正極板11の端部11tには力が掛からないので、正極板11の端部11tが帯状第2セパレータ31xを突き破って帯状負極板21xに接触し短絡するのを防止できる。 On the other hand, in the present embodiment, in the strip-shaped electrode laminate 1x, the portion 1t where the end portion 11t of the positive electrode plate 11 in the transport direction IH is located is not pressurized and is set as the uncompressed portion 1q. Specifically, the peripheral lengths CM1 and CM2 of the pressure rolls 111 and 113 have the same length as the dimension EM2 in the vertical direction EH (conveyance direction IH, longitudinal direction BH) of the electrode laminate 1 (CM1 = CM2 = EM2). The rotation of the pressure rolls 111 and 113 and the rotation of the pressure rolls 111 and 113 so that the portions 1t and 1t of the strip-shaped electrode laminate 1x where both ends 11t and 11t of the positive electrode plate 11 are located are sandwiched between the axial grooves 111m and 113m, respectively. The transport of the strip-shaped electrode laminate 1w before integration is controlled. Therefore, no force is applied to the end portion 11t of the positive electrode plate 11 during pressurization, so that the end portion 11t of the positive electrode plate 11 breaks through the strip-shaped second separator 31x and comes into contact with the strip-shaped negative electrode plate 21x to cause a short circuit. Can be prevented.

次に、「切断工程S8」において、帯状電極積層体1xのうち、帯状第1セパレータ41x、帯状負極板21x及び帯状第2セパレータ31xを、長手方向BHに所定間隔毎に切断する。かくして、矩形状の電極積層体1(図1〜図3参照)が形成される。
なお、前述のように、個々の電極積層体1も、それぞれ複数の圧縮部1p及び非圧縮部1qを縦方向EH(搬送方向IH,長手方向BH)に交互に複数有する。このため、各々の電極積層体1についても、全体にわたる大きな反りが生じるのを防止できる。
Next, in the "cutting step S8", of the strip-shaped electrode laminate 1x, the strip-shaped first separator 41x, the strip-shaped negative electrode plate 21x, and the strip-shaped second separator 31x are cut at predetermined intervals in the longitudinal direction BH. Thus, the rectangular electrode laminate 1 (see FIGS. 1 to 3) is formed.
As described above, each of the electrode laminates 1 also has a plurality of compressed portions 1p and non-compressed portions 1q alternately in the vertical direction EH (conveying direction IH, longitudinal direction BH). Therefore, it is possible to prevent a large warp of each electrode laminate 1 from occurring as a whole.

以上で説明したように、電極積層体の製造装置100は、加圧ロール111,113のロール表面111a,113aにそれぞれ複数の軸方向溝111m,113mを有し、かつ、反り規制部材120を備える。加圧ロール111,113に軸方向溝111m,113mを設けたことにより、加圧後の帯状電極積層体1xには、一対の加圧ロール111,113で加圧された圧縮部1pと、一対の加圧ロール111,113で加圧されなかった非圧縮部1qとが、搬送方向IH(長手方向BH)に交互に複数形成される。この帯状電極積層体1xのうち、圧縮部1pでは加圧による変形が生じるが、非圧縮部1qでは加圧による変形が生じないため、帯状電極積層体1xには、加圧による変形が生じる部分と加圧による変形が生じない部分とが、搬送方向IH(長手方向BH)に交互に形成される。 As described above, the electrode laminate manufacturing apparatus 100 has a plurality of axial grooves 111m and 113m on the roll surfaces 111a and 113a of the pressure rolls 111 and 113, respectively, and includes a warp regulating member 120. .. By providing the axial grooves 111m and 113m on the pressurizing rolls 111 and 113, the strip-shaped electrode laminate 1x after pressurization has a pair of compression portions 1p pressurized by the pair of pressurizing rolls 111 and 113. A plurality of uncompressed portions 1q that were not pressurized by the pressurizing rolls 111 and 113 of the above are alternately formed in the transport direction IH (longitudinal direction BH). Of the strip-shaped electrode laminate 1x, the compressed portion 1p is deformed by pressure, but the non-compressed portion 1q is not deformed by pressure. Therefore, the strip-shaped electrode laminate 1x is deformed by pressure. And the portion that is not deformed by pressurization are alternately formed in the transport direction IH (longitudinal direction BH).

一方で、ロール間隙部KG2の挿入側JAにおいて、反り規制部材120により、一体化前の帯状電極積層体1wの厚み方向DHへの移動が規制されるため、加圧後の帯状電極積層体1xの全体で見ると、加圧ロール111,113に軸方向溝111m,113mが存在しない場合や製造装置100が反り規制部材120を有しない場合に比べて、帯状電極積層体1xに搬送方向IH(長手方向BH)の全体にわたる大きな反りが生じるのを抑制できる。更に、帯状電極積層体1xを切断して得られる個々の電極積層体1も、それぞれ複数の圧縮部1p及び非圧縮部1qを有する。このため、各々の電極積層体1についても、全体にわたる大きな反りが生じるのを抑制できる。 On the other hand, on the insertion side JA of the roll gap portion KG2, the warp regulating member 120 restricts the movement of the strip-shaped electrode laminate 1w before integration in the thickness direction DH, so that the strip-shaped electrode laminate 1x after pressurization is restricted. As a whole, compared to the case where the axial grooves 111m and 113m do not exist in the pressure rolls 111 and 113 or the manufacturing apparatus 100 does not have the warp regulating member 120, the transport direction IH ( It is possible to suppress the occurrence of a large warp over the entire longitudinal direction BH). Further, each of the individual electrode laminates 1 obtained by cutting the strip-shaped electrode laminate 1x also has a plurality of compressed portions 1p and non-compressed portions 1q, respectively. Therefore, it is possible to suppress the occurrence of a large warp of each electrode laminate 1 as a whole.

また、本実施形態では、加圧工程S7で、帯状電極積層体1xのうち、正極板11の搬送方向IH(長手方向BH)の両端部11t,11tが位置する部位1t,1tを、いずれも非圧縮部1q,1qとしている。これにより、加圧の際に正極板11の両端部11t,11tに力が掛からないので、正極板11の端部11tが帯状第2セパレータ31xを突き破って帯状負極板21xに接触し短絡するのを防止できる。 Further, in the present embodiment, in the pressurizing step S7, the portions 1t and 1t of the strip-shaped electrode laminate 1x where both ends 11t and 11t of the positive electrode plate 11 in the transport direction IH (longitudinal direction BH) are located are all located. The uncompressed portions 1q and 1q are used. As a result, no force is applied to both ends 11t and 11t of the positive electrode plate 11 during pressurization, so that the ends 11t of the positive electrode plate 11 break through the band-shaped second separator 31x and come into contact with the band-shaped negative electrode plate 21x to cause a short circuit. Can be prevented.

(変形形態1)
次いで、上記実施形態の第1の変形形態について説明する。実施形態の電極積層体の製造装置100では、加圧ロール111,113のロール表面111a,113aに、軸方向溝111m,113mのみを形成した(図6及び図7参照)。これに対し、本変形形態1の電極積層体の製造装置300(図8参照)では、加圧ロール311,313のロール表面311a,313aに、軸方向溝311m,313mに加えて、周方向溝311n,313nも形成した点が異なる。
(Deformation form 1)
Next, a first modification of the above embodiment will be described. In the electrode laminate manufacturing apparatus 100 of the embodiment, only the axial grooves 111m and 113m are formed on the roll surfaces 111a and 113a of the pressure rolls 111 and 113 (see FIGS. 6 and 7). On the other hand, in the electrode laminate manufacturing apparatus 300 (see FIG. 8) of the present modified form 1, in addition to the axial grooves 311 m and 313 m, the circumferential grooves are formed on the roll surfaces 311a and 313a of the pressure rolls 311, 313. The difference is that 311n and 313n are also formed.

具体的には、本変形形態1の電極積層体の製造装置300では、加圧ロール311,313のロール表面311a,313aに、実施形態の加圧ロール111,113の軸方向溝111m,113mと同様に、軸方向LH1,LH2に延び、周方向SH1,SH2に分布する複数の軸方向溝311m,313mがそれぞれ形成されている。更に、本変形形態1では、これらのロール表面311a,313aに、周方向SH1,SH2にロール表面311a,313aの全周にわたって延び、かつ、軸方向LH1,LH2に所定間隔を空けて分布する複数の周方向溝311n,313nがそれぞれ形成されている。各周方向溝311n,313nの周方向SH1の幅JM3,JM4は、JM3=JM4=8.0mmである。なお、本変形形態1の製造装置300も、実施形態の製造装置100と同様の反り規制部材120を備える。 Specifically, in the electrode laminate manufacturing apparatus 300 of the present modified form 1, the roll surfaces 311a and 313a of the pressure rolls 311, 313 have axial grooves 111m and 113m of the pressure rolls 111 and 113 of the embodiment. Similarly, a plurality of axial grooves 311 m and 313 m extending in the axial directions LH1 and LH2 and distributed in the circumferential directions SH1 and SH2 are formed, respectively. Further, in the present modification 1, a plurality of roll surfaces 311a and 313a extending in the circumferential directions SH1 and SH2 over the entire circumference of the roll surfaces 311a and 313a and distributed at predetermined intervals in the axial directions LH1 and LH2. Circumferential grooves 311n and 313n are formed, respectively. The widths JM3 and JM4 of the circumferential SH1 of the circumferential grooves 311n and 313n are JM3 = JM4 = 8.0 mm. The manufacturing apparatus 300 of the present modification 1 also includes a warp regulating member 120 similar to the manufacturing apparatus 100 of the embodiment.

この製造装置300を用いて帯状電極積層体2xを形成した場合でも、帯状電極積層体2xには、一対の加圧ロール311,313で加圧された圧縮部2pと、一対の加圧ロール311,313で加圧されなかった(軸方向溝311m,313m同士の間に挟まれて加圧されなかった)非圧縮部2qとが、搬送方向IH(長手方向BH)に交互に複数形成される。また、本変形形態1でも、帯状電極積層体2xのうち、正極板11の搬送方向IHの端部11tが位置する部位2tを、いずれも加圧せず非圧縮部2qとする。 Even when the strip-shaped electrode laminate 2x is formed by using this manufacturing apparatus 300, the strip-shaped electrode laminate 2x has a compression portion 2p pressurized by a pair of pressure rolls 311, 313 and a pair of pressure rolls 311. , 313, a plurality of uncompressed portions 2q (which were sandwiched between the axial grooves 311 m and 313 m and were not pressurized) are alternately formed in the transport direction IH (longitudinal direction BH). .. Further, also in the present modified form 1, the portion 2t of the strip-shaped electrode laminate 2x where the end portion 11t of the positive electrode plate 11 in the transport direction IH is located is not pressurized and is designated as the uncompressed portion 2q.

一方で、反り規制部材120により、一体化前の帯状電極積層体1wの厚み方向DHへの移動が規制されるため、加圧後の帯状電極積層体2xの全体で見ると、加圧ロール311,313に軸方向溝311m,313mが存在しない場合や製造装置300が反り規制部材120を有しない場合に比べて、帯状電極積層体2xに搬送方向IH(長手方向BH)の全体にわたる大きな反りが生じるのを抑制できる。更に、帯状電極積層体2xを切断して得られる個々の電極積層体2も、それぞれ複数の圧縮部2p及び非圧縮部2qを有するため、全体にわたる大きな反りが生じるのを抑制できる。その他、実施形態と同様な部分は、実施形態と同様な作用効果を奏する。 On the other hand, since the warp regulating member 120 restricts the movement of the strip-shaped electrode laminate 1w before integration in the thickness direction DH, the pressure roll 311 is viewed as a whole of the strip-shaped electrode laminate 2x after pressurization. , 313 does not have axial grooves 311m and 313m, and the manufacturing apparatus 300 does not have the warp regulating member 120. It can be suppressed from occurring. Further, since each of the individual electrode laminates 2 obtained by cutting the strip-shaped electrode laminate 2x also has a plurality of compressed portions 2p and non-compressed portions 2q, it is possible to suppress the occurrence of a large warp over the whole. Other parts similar to those in the embodiment have the same effects as those in the embodiment.

(変形形態2)
次いで、上記実施形態の第2の変形形態について説明する。実施形態の電極積層体の製造装置100では、一対の加圧ロール111,113の両方に軸方向溝111m,113mを形成した(図6参照)。これに対し、本変形形態2の電極積層体の製造装置400(図9参照)では、一方の加圧ロール411のロール表面411aにのみ、軸方向溝411mを形成した点が異なる。
(Deformation form 2)
Next, a second modification of the above embodiment will be described. In the electrode laminate manufacturing apparatus 100 of the embodiment, axial grooves 111 m and 113 m are formed on both of the pair of pressure rolls 111 and 113 (see FIG. 6). On the other hand, in the electrode laminate manufacturing apparatus 400 (see FIG. 9) of the present modified form 2, an axial groove 411 m is formed only on the roll surface 411a of one of the pressure rolls 411.

具体的には、本変形形態2の電極積層体の製造装置400は、一対の加圧ロール411,413を備える。このうち、一方(図9中、上方)の加圧ロール411は、実施形態の加圧ロール111と同じである。即ち、加圧ロール411のロール表面411aには、実施形態の軸方向溝111mと同様に、軸方向LH1に延び、周方向SH1に分布する複数の軸方向溝411mが形成されている。一方、他方(図9中、下方)の加圧ロール413のロール表面413aには、溝は形成されていない。なお、本変形形態2の製造装置400も、実施形態の製造装置100と同様の反り規制部材120を備える。 Specifically, the device 400 for manufacturing the electrode laminate of the present modified form 2 includes a pair of pressure rolls 411 and 413. Of these, the pressure roll 411 on one side (upper in FIG. 9) is the same as the pressure roll 111 of the embodiment. That is, on the roll surface 411a of the pressure roll 411, a plurality of axial grooves 411m extending in the axial direction LH1 and distributed in the circumferential direction SH1 are formed as in the axial groove 111m of the embodiment. On the other hand, no groove is formed on the roll surface 413a of the pressure roll 413 on the other side (lower side in FIG. 9). The manufacturing apparatus 400 of the present modification 2 also includes a warp regulating member 120 similar to the manufacturing apparatus 100 of the embodiment.

この製造装置400を用いて帯状電極積層体3xを形成した場合でも、帯状電極積層体3xには、一対の加圧ロール411,413で加圧された圧縮部3pと、一対の加圧ロール411,413で加圧されなかった(一方の加圧ロール411の軸方向溝411mと他方の加圧ロール413のロール表面413aとの間に挟まれて加圧されなかった)非圧縮部3qとが、長手方向BH(搬送方向IH)に交互に複数形成される。また、本変形形態2でも、帯状電極積層体3xのうち、正極板11の搬送方向IHの端部11tが位置する部位3tを、いずれも加圧せず非圧縮部3qとする。 Even when the strip-shaped electrode laminate 3x is formed by using this manufacturing apparatus 400, the strip-shaped electrode laminate 3x has a compression portion 3p pressurized by a pair of pressure rolls 411 and 413 and a pair of pressure rolls 411. , The uncompressed portion 3q that was not pressurized by 413 (it was sandwiched between the axial groove 411 m of one pressure roll 411 and the roll surface 413a of the other pressure roll 413 and was not pressurized). , A plurality are alternately formed in the longitudinal direction BH (conveyance direction IH). Further, also in the present modified form 2, the portion 3t of the strip-shaped electrode laminate 3x where the end portion 11t of the positive electrode plate 11 in the transport direction IH is located is not pressurized and is designated as the uncompressed portion 3q.

一方で、反り規制部材120により、一体化前の帯状電極積層体1wの厚み方向DHへの移動が規制されるため、加圧後の帯状電極積層体3xの全体で見ると、加圧ロール411に軸方向溝411mが存在しない場合や製造装置400が反り規制部材120を有しない場合に比べて、帯状電極積層体3xに搬送方向IH(長手方向BH)の全体にわたる大きな反りが生じるのを抑制できる。更に、帯状電極積層体3xを切断して得られる個々の電極積層体3も、それぞれ複数の圧縮部3p及び非圧縮部3qを有するため、全体にわたる大きな反りが生じるのを抑制できる。その他、実施形態と同様な部分は、実施形態と同様な作用効果を奏する。 On the other hand, since the warp regulating member 120 restricts the movement of the strip-shaped electrode laminate 1w before integration in the thickness direction DH, the pressure roll 411 as a whole of the strip-shaped electrode laminate 3x after pressurization. Compared with the case where the axial groove 411 m does not exist or the manufacturing apparatus 400 does not have the warp regulating member 120, it is possible to suppress the occurrence of a large warp in the entire transport direction IH (longitudinal direction BH) in the strip-shaped electrode laminate 3x. can. Further, since each of the individual electrode laminates 3 obtained by cutting the strip-shaped electrode laminate 3x also has a plurality of compressed portions 3p and non-compressed portions 3q, it is possible to suppress the occurrence of a large warp over the whole. Other parts similar to those in the embodiment have the same effects as those in the embodiment.

(変形形態3)
次いで、上記実施形態の第3の変形形態について説明する。実施形態では、加圧工程S7において、帯状複合体51x及び複数の矩形状の正極板11を用いて帯状電極積層体1xを形成した後、切断工程S8において、この帯状電極積層体1xを長手方向BHに所定間隔毎に切断して、矩形状の電極積層体1を製造した。これに対し、本変形形態3では、それぞれ予め矩形状とされた複合体51及び正極板11を用いて、矩形状の電極積層体1を製造する(帯状電極積層体を形成しない)点が異なる。
(Deformation form 3)
Next, a third modification of the above embodiment will be described. In the embodiment, in the pressurizing step S7, the strip-shaped electrode laminate 1x is formed by using the strip-shaped composite 51x and the plurality of rectangular positive electrode plates 11, and then in the cutting step S8, the strip-shaped electrode laminate 1x is formed in the longitudinal direction. A rectangular electrode laminate 1 was manufactured by cutting into BH at predetermined intervals. On the other hand, the present modified form 3 is different in that the rectangular electrode laminate 1 is manufactured (the band-shaped electrode laminate is not formed) by using the composite 51 and the positive electrode plate 11 which are previously rectangular, respectively. ..

具体的には、実施形態(図4参照)と同様に、帯状正極板形成工程S1〜帯状第2セパレータ形成工程S4の各工程を行う(図10参照)。また、実施形態と同様に正極板形成工程S5を行って矩形状の正極板11を形成する。また、実施形態と同様に帯状複合体形成工程S6を行って帯状複合体51xを形成する。その後、本変形形態3では、複合体形成工程S16において、この帯状複合体51xを長手方向BHに所定間隔毎に切断して、矩形状の複合体51を得る。 Specifically, as in the embodiment (see FIG. 4), each step of the strip-shaped positive electrode plate forming step S1 to the strip-shaped second separator forming step S4 is performed (see FIG. 10). Further, the positive electrode plate forming step S5 is performed in the same manner as in the embodiment to form the rectangular positive electrode plate 11. Further, the band-shaped complex forming step S6 is performed in the same manner as in the embodiment to form the band-shaped complex 51x. Then, in the present modified form 3, in the complex forming step S16, the band-shaped complex 51x is cut at predetermined intervals in the longitudinal direction BH to obtain a rectangular complex 51.

次に、加圧工程S17において、矩形状の複合体51と矩形状の正極板11とから矩形状の電極積層体1を形成する。本変形形態2の加圧工程S17も、実施形態の電極積層体の製造装置100を用いて行う(図6及び図7参照)。具体的には、矩形状に切断済みの複合体51の第2セパレータ31の上に、矩形状に切断済みの正極板11を重ねて、一体化前の電極積層体1yを形成する。そして、この一体前の電極積層体1yを、製造装置100のロールプレス部110のロール間隙部KG2で連続的に加圧して一体化させる。これにより、矩形状の電極積層体1が形成される。 Next, in the pressurizing step S17, the rectangular electrode laminate 1 is formed from the rectangular composite 51 and the rectangular positive electrode plate 11. The pressurizing step S17 of the second modification is also performed by using the electrode laminate manufacturing apparatus 100 of the embodiment (see FIGS. 6 and 7). Specifically, the positive electrode plate 11 cut in a rectangular shape is superposed on the second separator 31 of the complex 51 cut in a rectangular shape to form the electrode laminate 1y before integration. Then, the electrode laminate 1y before integration is continuously pressurized and integrated by the roll gap portion KG2 of the roll press portion 110 of the manufacturing apparatus 100. As a result, the rectangular electrode laminate 1 is formed.

このようにして製造された電極積層体1にも、実施形態と同様に、圧縮部1pと非圧縮部1qとが縦方向EH(搬送方向IH,長手方向BH)に交互に複数形成される。その一方で、反り規制部材120により、一体化前の電極積層体1yの厚み方向DHへの移動が規制されるため、加圧後の電極積層体1の全体で見ると、大きな反りが生じるのを防止できる。 In the electrode laminate 1 manufactured in this manner, a plurality of compressed portions 1p and non-compressed portions 1q are alternately formed in the vertical direction EH (conveyance direction IH, longitudinal direction BH) as in the embodiment. On the other hand, since the warp regulating member 120 regulates the movement of the electrode laminate 1y before integration in the thickness direction DH, a large warp occurs when the entire electrode laminate 1 after pressurization is viewed. Can be prevented.

以上において、本発明を実施形態及び変形形態1〜3に即して説明したが、本発明は上述の実施形態及び変形形態1〜3に限定されるものではなく、その要旨を逸脱しない範囲で、適宜変更して適用できることは言うまでもない。
実施形態及び変形形態1,2では、予め帯状負極板21xに帯状第1セパレータ41x及び帯状第2セパレータ31xが接着した帯状複合体51xを形成しておき、加圧工程S7において、この帯状複合体51xに複数の正極板11を積層し、これを一体化させて帯状電極積層体1xを形成したが、これに限られない。
例えば、帯状負極板21xに帯状第1セパレータ41xのみを接着して、第1帯状複合体を形成する一方、帯状第2セパレータ31xと複数の正極板11とを接着して、第2帯状複合体を形成しておく。その後、加圧工程S7において、これら第1帯状複合体と第2帯状複合体とを積層し、これを一体化させて、帯状電極積層体1xを形成してもよい。
また、上述のような帯状複合体を形成することなく、加圧工程S7において、帯状第1セパレータ41x、帯状負極板21x、帯状第2セパレータ31x及び複数の正極板11を積層し、これを一体化させて、帯状電極積層体1xを形成してもよい。
In the above, the present invention has been described in accordance with the embodiments 1 to 3, but the present invention is not limited to the above-described embodiments 1 to 3 and does not deviate from the gist thereof. Needless to say, it can be changed and applied as appropriate.
In the first and second embodiments, the strip-shaped first separator 41x and the strip-shaped second separator 31x are bonded to the strip-shaped negative electrode plate 21x in advance to form the strip-shaped composite 51x, and in the pressurizing step S7, the strip-shaped composite is formed. A plurality of positive electrode plates 11 are laminated on 51x, and these are integrated to form a strip-shaped electrode laminate 1x, but the present invention is not limited to this.
For example, only the strip-shaped first separator 41x is adhered to the strip-shaped negative electrode plate 21x to form the first strip-shaped composite, while the strip-shaped second separator 31x and the plurality of positive electrode plates 11 are bonded to each other to form the second strip-shaped composite. Is formed. Then, in the pressurizing step S7, the first band-shaped complex and the second band-shaped complex may be laminated and integrated to form the band-shaped electrode laminated body 1x.
Further, in the pressurizing step S7, the strip-shaped first separator 41x, the strip-shaped negative electrode plate 21x, the strip-shaped second separator 31x, and the plurality of positive electrode plates 11 are laminated and integrated without forming the strip-shaped composite as described above. The strip-shaped electrode laminate 1x may be formed.

また、変形形態3では、予め負極板21に第1セパレータ41及び第2セパレータ31が接着した矩形状の複合体51を形成しておき、加圧工程S7において、この複合体51と正極板11とを積層し、これを一体化させて、矩形状の電極積層体1を形成したが、これに限られない。
例えば、負極板21に第1セパレータ41のみが接着した第1複合体と、第2セパレータ31と正極板11とが接着した第2複合体をそれぞれ形成しておく。そして、加圧工程S17において、これら第1複合体と第2複合体とを積層し、これを一体化させて、矩形状の電極積層体1を形成してもよい。
また、上述のような複合体を形成することなく、加圧工程S17において、それぞれ矩形状とされた第1セパレータ41、負極板21、第2セパレータ31及び正極板11を積層し、これを一体化させて、矩形状の電極積層体1を形成してもよい。
Further, in the modified form 3, a rectangular composite 51 in which the first separator 41 and the second separator 31 are adhered to the negative electrode plate 21 is formed in advance, and in the pressurizing step S7, the composite 51 and the positive electrode plate 11 are formed. And were laminated and integrated to form a rectangular electrode laminate 1, but the present invention is not limited to this.
For example, a first complex in which only the first separator 41 is adhered to the negative electrode plate 21 and a second complex in which the second separator 31 and the positive electrode plate 11 are adhered are formed. Then, in the pressurizing step S17, the first complex and the second complex may be laminated and integrated to form a rectangular electrode laminate 1.
Further, in the pressurizing step S17, the first separator 41, the negative electrode plate 21, the second separator 31, and the positive electrode plate 11, which are rectangular, are laminated and integrated without forming the complex as described above. It may be formed into a rectangular electrode laminate 1.

また、実施形態では、軸方向溝111m,113mの幅JM1,JM2を、いずれの軸方向溝111m,113mについても一律に同じ大きさ(8.0mm)としたが、軸方向溝111m,113mの幅JM1,JM2を異なる大きさとすることもできる。例えば、各軸方向溝111m,113mのうち、帯状電極積層体1xのうち正極板11の端部11tが位置する部位1tを非圧縮部1qとするための軸方向溝111m,113mの幅JM1,JM2については、搬送方向IHに隣り合う正極板11,11の端部11t,11t同士の間隙の大きさを考慮して、それ以外の軸方向溝111m,113mの幅JM1,JM2とは異なる大きさとすることができる。また、変形形態1,2に係る軸方向溝311m,313m,411mについても同様に、軸方向溝311m,313m,411mの幅JM1,JM2を異なる大きさとすることもできる。 Further, in the embodiment, the widths JM1 and JM2 of the axial grooves 111m and 113m are uniformly set to the same size (8.0 mm) for both the axial grooves 111m and 113m, but the axial grooves 111m and 113m have the same size. The widths JM1 and JM2 can be different sizes. For example, of the axial grooves 111m and 113m, the widths JM1 of the axial grooves 111m and 113m for forming the portion 1t of the strip-shaped electrode laminate 1x where the end portion 11t of the positive electrode plate 11 is located as the uncompressed portion 1q. Regarding JM2, considering the size of the gap between the ends 11t and 11t of the positive electrode plates 11 and 11 adjacent to the transport direction IH, the widths of the other axial grooves 111m and 113m are different from those of JM1 and JM2. Can be. Similarly, for the axial grooves 311 m, 313 m, and 411 m according to the modified forms 1 and 2, the widths JM1 and JM2 of the axial grooves 311 m, 313 m, and 411 m can be made different sizes.

また、実施形態では、軸方向溝111m,113m同士の周方向SH1,SH2の間隔KM1,KM2を、一律に同じ大きさ(16.0mm)としたが、軸方向溝111m,113m同士の間隔KM1,KM2を異なる大きさとすることもできる。また、変形形態1,2に係る軸方向溝311m,313m,411m同士の周方向SH1,SH2の間隔KM1,KM2についても同様に、軸方向溝311m,313m,411m同士の間隔KM1,KM2を異なる大きさとすることもできる。 Further, in the embodiment, the distances KM1 and KM2 in the circumferential directions SH1 and SH2 between the axial grooves 111m and 113m are uniformly set to the same size (16.0mm), but the distance between the axial grooves 111m and 113m KM1. , KM2 can be of different sizes. Similarly, the distances KM1 and KM2 between the axial grooves 311m, 313m and 411m according to the modified forms 1 and 2 are different from the distances KM1 and KM2 between the axial grooves 311m, 313m and 411m. It can also be the size.

1,2,3 電極積層体
1p,2p,3p 圧縮部
1q,2q,3q 非圧縮部
1x,2x,3x 帯状電極積層体
1t,2t,3t (正極板の端部が位置する)部位
1w 一体化前の帯状電極積層体
1y 一体化前の電極積層体
11 正極板(第2電極板)
11x 帯状正極板(帯状第2電極板)
11t (正極板の縦方向の)端部
21 負極板(第1電極板)
21x 帯状負極板(帯状第1電極板)
31 第2セパレータ
31x 帯状第2セパレータ
41 第1セパレータ
41x 帯状第1セパレータ
51 複合体
51x 帯状複合体
100,300,400 電極積層体の製造装置
111,113,311,313,411,413 加圧ロール
111a,113a,311a,313a,411a,413a ロール表面
111m,113m,311m,313m,411m 軸方向溝
311n,313n 周方向溝
120 反り規制部材
121 上側規制部材
123 下側規制部材
BH 長手方向
DH 厚み方向
EH 縦方向
IH 搬送方向
JA 挿入側
LH1,LH2 (加圧ロールの)軸方向
SH1,SH2 (加圧ロールの)周方向
EM1 (正極板の縦方向の)寸法
EM2 (負極板及び電極積層体の縦方向の)寸法
KG2 ロール間隙部
S5 正極板形成工程
S6 帯状複合体形成工程
S7,S17 加圧工程
S8 切断工程
S16 複合体形成工程
1,2,3 Electrode laminate 1p, 2p, 3p Compressed part 1q, 2q, 3q Non-compressed part 1x, 2x, 3x Band-shaped electrode laminate 1t, 2t, 3t (where the end of the positive electrode plate is located) Part 1w integrated Strip-shaped electrode laminate before conversion 1y Electrode laminate before integration 11 Positive electrode plate (second electrode plate)
11x strip-shaped positive electrode plate (belt-shaped second electrode plate)
11t (vertical direction of positive electrode plate) End 21 Negative electrode plate (first electrode plate)
21x strip-shaped negative electrode plate (belt-shaped first electrode plate)
31 2nd Separator 31x Band-shaped 2nd Separator 41 1st Separator 41x Band-shaped 1st Separator 51 Composite 51x Band-shaped Composite 100, 300, 400 Electrode Laminate Manufacturing Equipment 111, 113, 311, 313, 411, 413 Pressurizing Roll 111a, 113a, 311a, 313a, 411a, 413a Roll surface 111m, 113m, 311m, 313m, 411m Axial groove 311n, 313n Circumferential groove 120 Warp regulation member 121 Upper regulation member 123 Lower regulation member BH Longitudinal DH Thickness direction EH Vertical direction IH Transport direction JA Insertion side LH1, LH2 (pressurized roll) Axial direction SH1, SH2 (pressurized roll) circumferential direction EM1 (vertical direction of positive electrode plate) Dimension EM2 (negative electrode plate and electrode laminate) Dimensions (in the vertical direction) KG2 Roll gap S5 Positive electrode plate forming step S6 Band-shaped composite forming step S7, S17 Pressurizing step S8 Cutting step S16 Composite forming step

Claims (1)

第1セパレータ、第1電極板、第2セパレータ及び第2電極板が、この順に積層され一体化された電極積層体を製造する電極積層体の製造装置であって、
上記第1セパレータ、上記第1電極板、上記第2セパレータ及び上記第2電極板をこの順に積層したが一体化されていない一体化前の電極積層体を、または、
切断により上記第1セパレータとなる帯状第1セパレータ、切断により上記第1電極板となる帯状第1電極板、切断により上記第2セパレータとなる帯状第2セパレータ、及び、搬送方向に列置された複数の上記第2電極板をこの順に積層したが一体化されていない一体化前の帯状電極積層体を、
ロール間隙部において連続的に厚み方向に加圧し、一体化させる一対の加圧ロールと、
上記ロール間隙部の挿入側に配置され、上記一対の加圧ロールによる加圧に伴って、上記ロール間隙部の上記挿入側で上記一体化前の電極積層体または上記一体化前の帯状電極積層体に生じる上記厚み方向への移動を規制する反り規制部材と、を備え、
上記一対の加圧ロールのうち少なくとも一方の加圧ロールのロール表面に、
上記加圧ロールの軸方向に延び、かつ、
上記電極積層体に、上記一対の加圧ロールで加圧された圧縮部と、上記一対の加圧ロールで加圧されなかった非圧縮部とが、上記搬送方向に交互に複数生じる配置で、上記加圧ロールの周方向に分布する複数の軸方向溝を有する
電極積層体の製造装置。
An electrode laminate manufacturing apparatus for manufacturing an electrode laminate in which a first separator, a first electrode plate, a second separator, and a second electrode plate are laminated in this order and integrated.
The electrode laminate before integration, in which the first separator, the first electrode plate, the second separator, and the second electrode plate are laminated in this order but not integrated, or
The strip-shaped first separator which becomes the first separator by cutting, the strip-shaped first electrode plate which becomes the first electrode plate by cutting, the strip-shaped second separator which becomes the second separator by cutting, and the strip-shaped second separator which becomes the second separator by cutting, and arranged in a row in the transport direction. A strip-shaped electrode laminate before integration, in which the plurality of second electrode plates are laminated in this order but not integrated,
A pair of pressure rolls that continuously pressurize and integrate in the thickness direction in the roll gap,
It is arranged on the insertion side of the roll gap, and with the pressurization by the pair of pressure rolls, the electrode laminate before integration or the strip-shaped electrode laminate before integration is applied on the insertion side of the roll gap. It is equipped with a warp regulating member that regulates the movement of the body in the thickness direction.
On the roll surface of at least one of the pair of pressure rolls,
Extends in the axial direction of the pressure roll and
In the electrode laminate, a plurality of compressed portions pressurized by the pair of pressure rolls and non-compressed portions not pressurized by the pair of pressure rolls are alternately generated in the transport direction. An apparatus for manufacturing an electrode laminate having a plurality of axial grooves distributed in the circumferential direction of the pressure roll.
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