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JP6941528B2 - Fittings and fitting manufacturing methods - Google Patents
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JP6941528B2 - Fittings and fitting manufacturing methods - Google Patents

Fittings and fitting manufacturing methods Download PDF

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JP6941528B2
JP6941528B2 JP2017191331A JP2017191331A JP6941528B2 JP 6941528 B2 JP6941528 B2 JP 6941528B2 JP 2017191331 A JP2017191331 A JP 2017191331A JP 2017191331 A JP2017191331 A JP 2017191331A JP 6941528 B2 JP6941528 B2 JP 6941528B2
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joint
resin
manufacturing
cut portion
main body
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JP2019065949A (en
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武司 徳丸
武司 徳丸
兵衛 竹中
兵衛 竹中
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Sekisui Chemical Co Ltd
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Description

本発明は、耐火性に優れた継手、該継手を備えた配管構造、及び前記継手の製造方法に関する。 The present invention relates to a joint having excellent fire resistance, a piping structure provided with the joint, and a method for manufacturing the joint.

建築物等の排水システム(配管構造)には、複数の樹脂管と、樹脂管同士を接続するための樹脂製の継手(以下、単に「継手」ともいう)とで構成されたものが知られている。このような継手は、本体と、樹脂管を内嵌可能に形成された受口と、を備えている。 A drainage system (piping structure) for buildings and the like is known to be composed of a plurality of resin pipes and resin joints (hereinafter, also simply referred to as "joints") for connecting the resin pipes to each other. ing. Such a joint includes a main body and a socket formed so that a resin pipe can be fitted inside.

継手の材料は、継手に付与する機能に合わせて適宜選択される。また、継手の製造方法として、金型に樹脂材料を注入して樹脂を成形する射出成形が多く用いられる。ところが、例えば、受口への樹脂管の挿入具合を確認可能とするために受口のみの透明化を図る場合、継手の材料として透明樹脂を選択し、1軸式の射出成形機を用いて単一の透明樹脂で継手を射出成形すると、受口だけではなく本体も透明になってしまう。すなわち、単一の材料で継手を射出成形すると、継手の機能が単一の材料の特性によって決まってしまう。 The material of the joint is appropriately selected according to the function to be imparted to the joint. Further, as a method for manufacturing a joint, injection molding in which a resin material is injected into a mold to form a resin is often used. However, for example, when trying to make only the socket transparent so that the insertion condition of the resin pipe into the socket can be confirmed, a transparent resin is selected as the material of the joint, and a uniaxial injection molding machine is used. When a joint is injection-molded with a single transparent resin, not only the socket but also the main body becomes transparent. That is, when a joint is injection molded with a single material, the function of the joint is determined by the characteristics of the single material.

しかしながら、本体と受口を同一の共通材料で形成し、本体と受口の何れかに共通材料とは異なる材料を重ねたい場合がある。例えば、特許文献1には、受口の外層と本体が樹脂管の熱伸縮応力を吸収可能な樹脂材料で構成され、受口の内層が樹脂管と接着接合可能な樹脂材料で構成された継手が開示されている。 However, there are cases where it is desired to form the main body and the socket with the same common material and to superimpose a material different from the common material on either the main body and the socket. For example, in Patent Document 1, a joint in which the outer layer of the socket and the main body are made of a resin material capable of absorbing the thermal stretching stress of the resin pipe, and the inner layer of the socket is made of a resin material that can be adhesively bonded to the resin pipe. Is disclosed.

特開2011−002012号公報Japanese Unexamined Patent Publication No. 2011-002012

特許文献1に記載されている継手は、インサート成形によって製造することができる。インサート成形では、受口又は本体(第1部材)を予め成形し、成形した第1部材を金型のコアに嵌め、続いて第1部材の周囲に該第1部材とは異なる樹脂材料(第2樹脂)を注入して第1部材と第2部材とを一体化する。しかしながら、インサート成形に従来の1軸式の射出成形機を適用すると、先ず金型のキャビティ(すなわち、第2部材の樹脂材料の流路等)に合わせて第1部材を変形させるのが難しく、第1部材を金型に装着できない、又は第1部材の破損を招く問題があった。一方、継手に対して個別に金型の形状を変更する、或いは2軸式の射出成形機を用意すると、製造コストが高くなる懸念があった。 The joint described in Patent Document 1 can be manufactured by insert molding. In insert molding, the socket or the main body (first member) is molded in advance, the molded first member is fitted into the core of the mold, and then a resin material different from the first member (first member) is formed around the first member. 2 Resin) is injected to integrate the first member and the second member. However, when a conventional uniaxial injection molding machine is applied to insert molding, it is difficult to first deform the first member according to the cavity of the mold (that is, the flow path of the resin material of the second member). There was a problem that the first member could not be mounted on the mold or the first member was damaged. On the other hand, if the shape of the mold is changed individually for the joint or if a two-shaft injection molding machine is prepared, there is a concern that the manufacturing cost will increase.

本発明は、上述の事情を鑑みてなされたものであり、従来の1軸式の射出成形機を用いたインサート成形によって容易に製造可能な継手、該継手を備えた配管構造、及び前記継手の製造方法を提供する。 The present invention has been made in view of the above circumstances, and is a joint that can be easily manufactured by insert molding using a conventional uniaxial injection molding machine, a piping structure provided with the joint, and the joint. Provide a manufacturing method.

本発明に係る継手は、管状に形成され、複数の開口部を有する本体と、前記複数の開口部に設けられた受口と、を備え、前記本体及び前記受口の何れか一方が二層構造、他方が単層構造で構成され、前記本体及び前記受口の何れか一方の内層は、第1樹脂で形成された管状の第1部材を有し、前記本体及び前記受口の何れか一方の外層、及び他方は、前記第1樹脂とは異なる第2樹脂で形成された第2部材を有し、前記第1部材と前記第2部材とは一体に形成され、前記第1部材には、軸方向に沿う切断部が形成されていることを特徴とする。 The joint according to the present invention includes a main body formed in a tubular shape and having a plurality of openings, and a socket provided in the plurality of openings, and one of the main body and the socket has two layers. The structure is composed of a single-layer structure, and the inner layer of either the main body or the socket has a tubular first member formed of the first resin, and either the main body or the socket. One outer layer and the other have a second member formed of a second resin different from the first resin, and the first member and the second member are integrally formed on the first member. Is characterized in that a cut portion along the axial direction is formed.

上述の継手では、従来の1軸式の射出成形機を用いたインサート成形による製造時に、切断部の両側端を離間させ、第1部材を金型のコアに嵌めることで、簡単に第1部材を金型に装着することができる。続いて、従来法と同様に、第1部材の周囲(すなわち、金型と第1部材との隙間)に第2樹脂を注入すれば、第1部材と一体に第2部材を成形し、異なる樹脂材料が部分的に積層された継手を容易に製造することができる。また、従来の1軸式の射出成形機を用いて製造可能であり、継手に対して個別にコアやキャビティ(金型)の形状を変更する、或いは2軸式の射出成形機を用意する必要がないので、継手の製造コストの上昇を抑制することができる。 In the above-mentioned joint, at the time of manufacturing by insert molding using a conventional uniaxial injection molding machine, both ends of the cut portion are separated and the first member is fitted into the core of the mold to easily make the first member. Can be attached to the mold. Subsequently, as in the conventional method, if the second resin is injected around the first member (that is, the gap between the mold and the first member), the second member is integrally molded with the first member, which is different. A joint in which resin materials are partially laminated can be easily manufactured. In addition, it can be manufactured using a conventional uniaxial injection molding machine, and it is necessary to individually change the shape of the core or cavity (mold) for the joint or prepare a biaxial injection molding machine. Therefore, it is possible to suppress an increase in the manufacturing cost of the joint.

また、本発明に係る継手では、前記切断部は、前記第1部材の周方向において所定の幅を有し、前記切断部に前記第2樹脂が介在してもよい。 Further, in the joint according to the present invention, the cut portion has a predetermined width in the circumferential direction of the first member, and the second resin may intervene in the cut portion.

上述の継手では、切断部に第2樹脂が介在するので第1部材と第2部材との接合強度を高くすることができる。 In the above-mentioned joint, since the second resin is interposed in the cut portion, the joint strength between the first member and the second member can be increased.

本発明に係る継手では、前記第1部材には、周方向において前記切断部と異なる位置にスリットが形成され、前記スリットは、前記第1部材の軸方向に沿って形成されていてもよい。 In the joint according to the present invention, the first member may have a slit formed at a position different from that of the cut portion in the circumferential direction, and the slit may be formed along the axial direction of the first member.

上述の継手では、切断部の両側端を第1部材の周方向に沿って離間させることに加え、スリットの両側端を第1部材の径方向に沿って離間させることによって、第1部材の変形自由度を拡げることができる。変形自由度が拡がることによって、金型の形状に依らず、第1部材の金型への装着が簡単になる。また、スリットが第1部材の周方向において所定の幅を有し、スリットに第2樹脂が介在すれば、第1部材と第2部材との接合度をさらに高くすることができる。 In the above-mentioned joint, in addition to separating both ends of the cut portion along the circumferential direction of the first member, the both ends of the slit are separated along the radial direction of the first member to deform the first member. The degree of freedom can be expanded. By increasing the degree of freedom of deformation, it becomes easy to attach the first member to the mold regardless of the shape of the mold. Further, if the slit has a predetermined width in the circumferential direction of the first member and the second resin is interposed in the slit, the degree of bonding between the first member and the second member can be further increased.

本発明に係る配管構造は、上述の継手と、前記継手の受口に嵌められた樹脂管と、を備えることを特徴とする。 The piping structure according to the present invention is characterized by including the above-mentioned joint and a resin pipe fitted in a receiving port of the joint.

上述の配管構造では、上述の継手を、従来法と同様に1軸式の射出成形機を用いたインサート成形によって製造することができる。また、上述の配管構造では、継手に対して個別にコアやキャビティの形状を変更する、或いは2軸式の射出成形機を用意する必要がないので、配管構造の製造コストの上昇を抑制することができる。 In the above-mentioned piping structure, the above-mentioned joint can be manufactured by insert molding using a uniaxial injection molding machine as in the conventional method. Further, in the above-mentioned piping structure, it is not necessary to individually change the shape of the core or cavity for the joint or prepare a biaxial injection molding machine, so that the increase in the manufacturing cost of the piping structure can be suppressed. Can be done.

本発明に係る継手の製造方法は、上述の継手の製造方法であって、前記第1部材を成形し、前記第1部材の軸方向に沿って前記切断部を形成する第1部材形成工程と、前記第1部材を金型に装着する第1部材装着工程と、前記第1部材の周囲に前記第2樹脂を注入し、前記第1部材と一体に前記第2部材を成形する第2部材成形工程と、を備えることを特徴とする。 The method for manufacturing a joint according to the present invention is the above-mentioned method for manufacturing a joint, which includes a first member forming step of molding the first member and forming the cut portion along the axial direction of the first member. , The first member mounting step of mounting the first member on the mold, and the second member of injecting the second resin around the first member and molding the second member integrally with the first member. It is characterized by including a molding process.

上述の継手の製造方法では、第1部材装着工程において、第1部材の切断部の両側端を拡開させ、第1部材を金型に嵌めることで、簡単に第1部材を金型に装着することができる。続いて、第2部材成形工程において、第1部材と一体に第2部材を成形し、異なる樹脂材料が部分的に積層された継手を容易に製造することができる。また、従来の1軸式の射出成形機を用いて製造可能であり、継手に対して個別に金型の形状を変更する必要がないので、継手の製造コストの上昇を抑制することができる。 In the above-mentioned joint manufacturing method, in the first member mounting step, both ends of the cut portion of the first member are expanded and the first member is fitted into the mold, whereby the first member is easily mounted on the mold. can do. Subsequently, in the second member molding step, the second member can be molded integrally with the first member to easily manufacture a joint in which different resin materials are partially laminated. Further, since it can be manufactured by using a conventional uniaxial injection molding machine and it is not necessary to change the shape of the mold individually for the joint, it is possible to suppress an increase in the manufacturing cost of the joint.

本発明に係る継手、配管構造、及び継手の製造方法によれば、従来の1軸式の射出成形機を用いて異なる樹脂材料が部分的に積層された継手を容易に製造することができる。 According to the joint, the piping structure, and the method for manufacturing the joint according to the present invention, it is possible to easily manufacture a joint in which different resin materials are partially laminated by using a conventional uniaxial injection molding machine.

本発明を適用した第1実施形態の継手を備えた配管構造の斜視図である。It is a perspective view of the piping structure provided with the joint of the 1st Embodiment to which this invention is applied. 図1に示す配管構造の部分的な断面図であって、図1に示すE−E線で矢視した断面図である。It is a partial cross-sectional view of the piping structure shown in FIG. 1, and is a cross-sectional view taken along the line EE shown in FIG. 図1に示す継手の第1部材の斜視図である。It is a perspective view of the 1st member of the joint shown in FIG. 図1に示す継手の製造方法を説明するための斜視図である。It is a perspective view for demonstrating the manufacturing method of the joint shown in FIG. 本発明を適用した第2実施形態の継手の第1部材の斜視図である。It is a perspective view of the 1st member of the joint of the 2nd Embodiment to which this invention was applied. 本発明を適用した第3実施形態の継手の第1部材の斜視図である。It is a perspective view of the 1st member of the joint of 3rd Embodiment to which this invention was applied. 本発明を適用した第3実施形態の継手の製造方法を説明するための斜視図である。It is a perspective view for demonstrating the manufacturing method of the joint of the 3rd Embodiment to which this invention is applied. 本発明を適用した第4実施形態の継手の第1部材の斜視図である。It is a perspective view of the 1st member of the joint of 4th Embodiment to which this invention was applied. 本発明を適用した第5実施形態の継手の第1部材の斜視図である。It is a perspective view of the 1st member of the joint of 5th Embodiment to which this invention was applied. 本発明を適用した第1実施形態の継手を備えた配管構造の斜視図である。It is a perspective view of the piping structure provided with the joint of the 1st Embodiment to which this invention is applied. 図10に示す配管構造の部分的な断面図であって、図10に示すF−F線で矢視した断面図である。It is a partial cross-sectional view of the piping structure shown in FIG. 10, and is a cross-sectional view taken along the line FF shown in FIG.

以下、本発明に係る継手、配管構造、及び継手の製造方法の実施形態について、図面を参照して説明する。なお、以下の説明で用いる図面は模式的なものであり、長さ、幅、及び厚みの比率等は実際のものと同一とは限らず、適宜変更することができる。 Hereinafter, embodiments of the joint, the piping structure, and the method for manufacturing the joint according to the present invention will be described with reference to the drawings. The drawings used in the following description are schematic, and the length, width, thickness ratio, etc. are not always the same as the actual ones and can be changed as appropriate.

(第1実施形態)
[継手及び配管構造]
図1に示すように、本発明を適用した第1実施形態の配管構造70は、樹脂製の継手1と、継手1の受口3に接続された樹脂管4と、を備える。配管構造70は、例えば建築物の排水システムを構成する。
(First Embodiment)
[Joints and piping structure]
As shown in FIG. 1, the piping structure 70 of the first embodiment to which the present invention is applied includes a resin joint 1 and a resin pipe 4 connected to a receiving port 3 of the joint 1. The piping structure 70 constitutes, for example, a drainage system of a building.

継手1は、管状に形成された本体2と、本体2の複数の開口部5の各々に設けられた受口3と、を備える。本実施形態の継手1は、所謂チーズ継手である。本体2は、直管部41と、直管部41の軸方向の途中から該軸方向に対して直交する方向に沿って分岐する分岐部42と、を備える。受口3は、直管部41の軸方向の両端と、分岐部42の先端の計3箇所の開口部5に設けられている。すなわち、継手1は、3つの受口3A,3B,3Cを備える。以下、受口3A,3B,3Cに共通する構成等の説明時には、これらの受口3A,3B,3Cをまとめて受口3と記載する。受口3には、接着剤8を介して樹脂管4の端部が内嵌されている。 The joint 1 includes a tubular main body 2 and receiving ports 3 provided in each of the plurality of openings 5 of the main body 2. The joint 1 of the present embodiment is a so-called cheese joint. The main body 2 includes a straight pipe portion 41 and a branch portion 42 that branches from the middle of the straight pipe portion 41 in the axial direction along a direction orthogonal to the axial direction. The receiving ports 3 are provided at both ends of the straight pipe portion 41 in the axial direction and at a total of three openings 5 at the tip of the branch portion 42. That is, the joint 1 includes three sockets 3A, 3B, and 3C. Hereinafter, when explaining the configuration common to the sockets 3A, 3B, and 3C, these sockets 3A, 3B, and 3C are collectively referred to as the socket 3. The end portion of the resin tube 4 is internally fitted in the receiving port 3 via the adhesive 8.

継手1において、本体2は二層構造で構成され、受口3は単層構造で構成されている。図2に示すように、本体2の内層は、第1樹脂で形成された管状の第1部材12を有する。本体2の外層、及び受口3は、第1樹脂とは異なる第2樹脂で形成された第2部材13を有する。第1部材12と前記第2部材13とは、インサート成形等によって一体に形成される。 In the joint 1, the main body 2 has a two-layer structure, and the socket 3 has a single-layer structure. As shown in FIG. 2, the inner layer of the main body 2 has a tubular first member 12 formed of the first resin. The outer layer of the main body 2 and the receiving port 3 have a second member 13 made of a second resin different from the first resin. The first member 12 and the second member 13 are integrally formed by insert molding or the like.

第1樹脂及び第2樹脂は、継手1に付与する機能に合わせて適宜選択される。本実施形態では、受口3の透明性を高め、且つ継手1に耐火性を付与する目的で、第1樹脂として、例えば、耐火性に優れたポリ塩化ビニル樹脂(PVC)や塩素化ポリ塩化ビニル樹脂(CPVC)等の樹脂に、熱膨張性黒鉛、水酸化アルミニウム、水酸化マグネシウム等の耐火剤や、難燃剤を配合した混合樹脂を用いることが好ましい。CPVCは、ポリ塩化ビニル樹脂(PVC)の塩素化物である。また、第2樹脂として、例えば、透明であって、成形し易いPVCやABS樹脂、MBS樹脂を用いることが好ましい。 The first resin and the second resin are appropriately selected according to the function to be imparted to the joint 1. In the present embodiment, for the purpose of increasing the transparency of the socket 3 and imparting fire resistance to the joint 1, the first resin is, for example, polyvinyl chloride resin (PVC) having excellent fire resistance or chlorinated polyvinyl chloride. It is preferable to use a mixed resin in which a fire-resistant agent such as heat-expandable graphite, aluminum hydroxide, magnesium hydroxide, or a flame retardant is blended with a resin such as vinyl resin (CPVC). CPVC is a chlorinated product of polyvinyl chloride resin (PVC). Further, as the second resin, for example, it is preferable to use PVC, ABS resin, or MBS resin which is transparent and easy to mold.

図2及び図3に示すように、第1部材12は、1軸式の射出成形機を用いた射出成形等によって筒状に成形されている。第1部材12の外周面12aには、軸方向に沿って複数の凸部33が所定の間隔G33をあけて設けられている。図3に示すように、凸部33は、第1部材12の周方向の全体に亘って形成されている。なお、凸部33は、周方向において断続的に設けられていてもよい。また、第1部材12の外周面12aには、第1部材12の中空部と分岐部42(図1参照)の中空部とを連通する開口44が形成されている。 As shown in FIGS. 2 and 3, the first member 12 is formed into a cylindrical shape by injection molding or the like using a uniaxial injection molding machine. A plurality of convex portions 33 are provided on the outer peripheral surface 12a of the first member 12 with a predetermined interval G33 along the axial direction. As shown in FIG. 3, the convex portion 33 is formed over the entire circumferential direction of the first member 12. The convex portion 33 may be provided intermittently in the circumferential direction. Further, an opening 44 is formed in the outer peripheral surface 12a of the first member 12 to communicate the hollow portion of the first member 12 and the hollow portion of the branch portion 42 (see FIG. 1).

第1部材12の外周面12aには、軸方向に沿う切断部51が形成されている。図3及び図4に示すように、切断部51は、自然状態(すなわち、外力等によって変形していない状態)において周方向の側端51p,51qが接するように形成され、幅を有していない。 A cutting portion 51 along the axial direction is formed on the outer peripheral surface 12a of the first member 12. As shown in FIGS. 3 and 4, the cut portion 51 is formed so that the side ends 51p and 51q in the circumferential direction are in contact with each other in a natural state (that is, a state in which the cut portion 51 is not deformed by an external force or the like) and has a width. No.

図1に示すように、継手1の外層は全て、第2部材13で構成されている。図2に示すように、第2部材13は、第1部材12に接する積層部21と、継手1の単層構造をなす単層部22と、を有する。当接部21の内周面21bには、第1部材12の凸部33に嵌合する凹部34が形成されている。凸部33と凹部34が嵌合することによって、第1部材12と第2部材13との接合強度が高まる。凹部34は、第2部材13の周方向の全体に亘っているが、凸部33が第1部材12の周方向において断続的に設けられる場合は、凹部34は、第2部材13の周方向において断続的に設けられてもよい。 As shown in FIG. 1, all the outer layers of the joint 1 are composed of the second member 13. As shown in FIG. 2, the second member 13 has a laminated portion 21 in contact with the first member 12 and a single-layer portion 22 having a single-layer structure of the joint 1. A concave portion 34 that fits into the convex portion 33 of the first member 12 is formed on the inner peripheral surface 21b of the abutting portion 21. By fitting the convex portion 33 and the concave portion 34, the joint strength between the first member 12 and the second member 13 is increased. The concave portion 34 extends over the entire circumferential direction of the second member 13, but when the convex portion 33 is provided intermittently in the circumferential direction of the first member 12, the concave portion 34 is provided in the circumferential direction of the second member 13. It may be provided intermittently in.

[継手の製造方法]
次いで、本実施形態に係る継手の製造方法を説明する。本実施形態の継手の製造方法は、継手1を製造する方法であって、少なくとも、第1部材12を成形し、第1部材12の軸方向に沿って切断部51を形成する第1部材形成工程と、第1部材12を金型に装着する第1部材装着工程と、第1部材12の周囲に第2樹脂M13を注入し、第1部材12と一体に第2部材13を成形する第2部材成形工程と、を備える。
[Manufacturing method of fittings]
Next, a method of manufacturing the joint according to the present embodiment will be described. The method for manufacturing the joint of the present embodiment is a method for manufacturing the joint 1, at least forming the first member 12 and forming the cut portion 51 along the axial direction of the first member 12. A step, a first member mounting step of mounting the first member 12 on a mold, a second member M13 being injected around the first member 12, and a second member 13 being integrally molded with the first member 12. It includes a two-member molding process.

第1部材形成工程では、図1から図3に例示した第1部材12の元になる筒体(図示略)を、従来法と同様に1軸式の射出成形機を用いた射出成形等によって成形する。第1部材12は、第1樹脂としてCPVCを用いて形成する。その後、筒体に、開口44、切断部51、及びスリット52A,52Bを形成する。開口44は、射出成型時に形成してもよい。 In the first member forming step, the tubular body (not shown) which is the basis of the first member 12 illustrated in FIGS. 1 to 3 is formed by injection molding using a uniaxial injection molding machine as in the conventional method. Mold. The first member 12 is formed by using CPVC as the first resin. After that, an opening 44, a cutting portion 51, and slits 52A and 52B are formed in the tubular body. The opening 44 may be formed at the time of injection molding.

次に、図4に示すように、第1部材装着工程では、切断部51が拡開するように側端51p,51qを離間させ、第1部材12を金型の径方向外側からコア100に嵌める。このように第1部材12がねじられ、第1部材12が大きく変形するので、第1部材12をコア100に嵌め易くなる。前述のように第1部材12を、コア100の径方向外側から径方向に沿ってコア100に嵌めることで、簡単に第1部材12が金型に装着される。 Next, as shown in FIG. 4, in the first member mounting step, the side ends 51p and 51q are separated so that the cutting portion 51 expands, and the first member 12 is moved from the radial outside of the mold to the core 100. Fit. Since the first member 12 is twisted in this way and the first member 12 is greatly deformed, it becomes easy to fit the first member 12 into the core 100. As described above, the first member 12 is easily mounted on the mold by fitting the first member 12 into the core 100 along the radial direction from the radial outside of the core 100.

次に、第2部材成形工程では、第1部材12の周囲、すなわち不図示のキャビティ(流路)に第2樹脂M13を注入する。第2部材13は、第2樹脂として透明なPVCを用いて形成する。続いて、第2樹脂M13に合う条件(成形温度、成形時間等)で従来法の射出成形と同様にして第2樹脂M13を硬化させ、第1部材12と一体に第2部材13を成形する。
上述の各工程を経て、継手1が完成する。
Next, in the second member molding step, the second resin M13 is injected around the first member 12, that is, into a cavity (flow path) (not shown). The second member 13 is formed by using transparent PVC as the second resin. Subsequently, the second resin M13 is cured in the same manner as the conventional injection molding under conditions suitable for the second resin M13 (molding temperature, molding time, etc.), and the second member 13 is molded integrally with the first member 12. ..
The joint 1 is completed through each of the above steps.

以上説明した第1実施形態の継手1は第1部材12及び第2部材13を備え、第1部材12に切断部51が形成されている。継手1の構成によれば、従来の1軸式の射出成形機を用いたインサート成形による製造時に、切断部51の側端51p,51qを離間させ、第1部材12を金型の径方向に沿ってコア100に嵌めることで、簡単に第1部材12を金型に装着することができる。続いて、従来法と同様に、第1部材12の周囲(すなわち、金型の流路)に第2樹脂M13を注入すれば、第1部材12と一体に第2部材13を成形し、継手1を容易に製造することができる。継手1は従来の1軸式の射出成形機を用いて製造可能であり、形状の異なる継手1に対して個別に金型を用意する、或いは高価な2軸式の射出成形機を用意する必要がない。そのため、異なる樹脂材料が部分的に積層された継手1を高額な費用をかけることなく、容易に製造することができる。 The joint 1 of the first embodiment described above includes a first member 12 and a second member 13, and a cut portion 51 is formed in the first member 12. According to the configuration of the joint 1, at the time of manufacturing by insert molding using a conventional uniaxial injection molding machine, the side ends 51p and 51q of the cutting portion 51 are separated from each other, and the first member 12 is moved in the radial direction of the mold. By fitting the first member 12 into the core 100 along the line, the first member 12 can be easily attached to the mold. Subsequently, as in the conventional method, if the second resin M13 is injected around the first member 12 (that is, the flow path of the mold), the second member 13 is integrally formed with the first member 12 and the joint is formed. 1 can be easily manufactured. The joint 1 can be manufactured by using a conventional single-screw injection molding machine, and it is necessary to individually prepare a mold for the joint 1 having a different shape or to prepare an expensive two-screw injection molding machine. There is no. Therefore, the joint 1 in which different resin materials are partially laminated can be easily manufactured without incurring a high cost.

第1実施形態の配管構造70は、継手1を備えるので、上述した継手1と同様の作用効果を奏する。 Since the piping structure 70 of the first embodiment includes the joint 1, it has the same effect as that of the joint 1 described above.

第1実施形態の継手の製造方法では、少なくとも第1部材形成工程において、第1部材12に切断部51を形成する。続いて、第1部材装着工程において、切断部51の側端51p,51qを周方向において離間させることによって、第1部材12を適度に変形させ、金型のコア100の径方向外側から第1部材12をコア100に簡単に嵌めることができる。したがって、本実施形態の継手の製造方法では、異なる樹脂材料が部分的に積層された継手1を従来の1軸式の射出成形機を用いて容易に製造することができる。 In the joint manufacturing method of the first embodiment, the cut portion 51 is formed on the first member 12 at least in the first member forming step. Subsequently, in the first member mounting step, the first member 12 is appropriately deformed by separating the side ends 51p and 51q of the cutting portion 51 in the circumferential direction, and the first member 12 is deformed appropriately from the radial outside of the core 100 of the mold. The member 12 can be easily fitted to the core 100. Therefore, in the joint manufacturing method of the present embodiment, the joint 1 in which different resin materials are partially laminated can be easily manufactured by using a conventional uniaxial injection molding machine.

(第2実施形態)
次いで、本発明を適用した第2実施形態の継手、配管構造、継手の製造方法について説明する。以下の各実施形態では、上述した第1実施形態と共通する内容については説明を省略し、第1実施形態と異なる内容について説明する。
(Second Embodiment)
Next, the joint, the piping structure, and the method of manufacturing the joint of the second embodiment to which the present invention is applied will be described. In each of the following embodiments, the contents common to the above-described first embodiment will be omitted, and the contents different from the first embodiment will be described.

第2実施形態の継手は、図1及び図2に示す第1実施形態の継手1の第1部材12Aを図5に示す第1部材12Bに替えたものである。図5に示すように、第1部材12の切断部51は、自然状態において側端51p,51q同士が互いに離間するように形成され、幅W51を有してもよい。図示していないが、切断部51には第2部材13の第2樹脂が介在している。 The joint of the second embodiment is obtained by replacing the first member 12A of the joint 1 of the first embodiment shown in FIGS. 1 and 2 with the first member 12B shown in FIG. As shown in FIG. 5, the cut portion 51 of the first member 12 may be formed so that the side ends 51p and 51q are separated from each other in a natural state, and may have a width W51. Although not shown, the second resin of the second member 13 is interposed in the cut portion 51.

第2実施形態の配管構造は、第1部材12Aに替えて第1部材12Bを備えた継手と、該継手の各々の受口に配管構造70と同様の樹脂管4が嵌入されたものである。 The piping structure of the second embodiment is a joint provided with the first member 12B instead of the first member 12A, and a resin pipe 4 similar to the piping structure 70 is fitted into each receiving port of the joint. ..

第2実施形態の継手の製造方法は、第1実施形態の継手の製造方法と同様の各工程を備える。 The joint manufacturing method of the second embodiment includes the same steps as the joint manufacturing method of the first embodiment.

以上説明した第2実施形態の継手では、切断部51が幅W51を有し、切断部51に第2部材13の第2樹脂が介在している。切断部51に第2樹脂が介在することで、切断部51で第1部材12と第2部材13が係合し、第1部材12と第2部材13との接合強度が高まる。 In the joint of the second embodiment described above, the cut portion 51 has a width W51, and the second resin of the second member 13 is interposed in the cut portion 51. By interposing the second resin in the cut portion 51, the first member 12 and the second member 13 are engaged with each other in the cut portion 51, and the joint strength between the first member 12 and the second member 13 is increased.

第2実施形態の配管構造及び継手の製造方法によれば、第1実施形態の配管構造及び継手の製造方法と同様の効果が得られる。 According to the method of manufacturing the pipe structure and the joint of the second embodiment, the same effect as the method of manufacturing the pipe structure and the joint of the first embodiment can be obtained.

(第3実施形態)
次いで、本発明を適用した第3実施形態の継手、配管構造、継手の製造方法について説明する。
(Third Embodiment)
Next, a joint, a piping structure, and a method for manufacturing the joint according to the third embodiment to which the present invention is applied will be described.

第3実施形態の継手は、図1及び図2に示す第1実施形態の継手1の第1部材12Aを図6に示す第1部材12Cに替えたものである。図6に示すように、第1部材12の外周面12aには、周方向において切断部51と異なる位置にスリット52A,52Bが形成されている。スリット52A,52Bは、軸方向(第1部材の軸方向)に沿って形成されている。スリット52Aは、第1部材12の軸方向の端12cから中央に向けて形成され、所定の長さを有する。スリット52Bは、第1部材12の軸方向の端12dから中央に向けて形成され、スリット52Aと略同一の長さを有する。第1部材12の軸方向において、スリット52A,52B同士は連結部54を挟んで互いに離間している。スリット52A,52Bは、自然状態において周方向の側端52p,52qが接するように形成され、幅を有していない。 The joint of the third embodiment is obtained by replacing the first member 12A of the joint 1 of the first embodiment shown in FIGS. 1 and 2 with the first member 12C shown in FIG. As shown in FIG. 6, slits 52A and 52B are formed on the outer peripheral surface 12a of the first member 12 at positions different from those of the cutting portion 51 in the circumferential direction. The slits 52A and 52B are formed along the axial direction (the axial direction of the first member). The slit 52A is formed from the axial end 12c of the first member 12 toward the center and has a predetermined length. The slit 52B is formed from the axial end 12d of the first member 12 toward the center, and has substantially the same length as the slit 52A. In the axial direction of the first member 12, the slits 52A and 52B are separated from each other with the connecting portion 54 interposed therebetween. The slits 52A and 52B are formed so that the side ends 52p and 52q in the circumferential direction are in contact with each other in the natural state, and have no width.

第3実施形態の配管構造は、第1部材12Aに替えて第1部材12Cを備えた継手と、該継手の各々の受口に配管構造70と同様の樹脂管4が嵌入されたものである。 The piping structure of the third embodiment is a joint provided with the first member 12C instead of the first member 12A, and a resin pipe 4 similar to the piping structure 70 is fitted into each receiving port of the joint. ..

第3実施形態の継手の製造方法は、第1実施形態の継手の製造方法と同様の各工程を備える。
本実施形態の第1部材装着工程では、コア100の形状等に合わせて、切断部51の側端51p,51qを離間させると共に、図7に示すように、スリット52A,52Bの各側端52p,52qをねじるように離間させてもよい。具体的には、スリット52A,52Bの間の連結部54を支点として、スリット52Aの側端52pを第1部材12の径方向の内側にずらすと共に、スリット52Aの側端52qを径方向の外側にずらしてもよい。そうすると、スリット52Bの側端52pが径方向の上側にずれ、スリット52Bの側端52qが径方向の内側にずれる。このようにして、第1部材12をより変形させ、金型のコア100に嵌めることができる。
The joint manufacturing method of the third embodiment includes the same steps as the joint manufacturing method of the first embodiment.
In the first member mounting step of the present embodiment, the side ends 51p and 51q of the cutting portion 51 are separated from each other according to the shape of the core 100 and the like, and as shown in FIG. 7, the side ends 52p of the slits 52A and 52B are separated. , 52q may be twisted apart. Specifically, with the connecting portion 54 between the slits 52A and 52B as a fulcrum, the side end 52p of the slit 52A is shifted inward in the radial direction of the first member 12, and the side end 52q of the slit 52A is radially outside. You may shift it to. Then, the side end 52p of the slit 52B shifts upward in the radial direction, and the side end 52q of the slit 52B shifts inward in the radial direction. In this way, the first member 12 can be further deformed and fitted into the core 100 of the mold.

以上説明した第3実施形態の継手では、第1部材12にスリット52A,52Bが形成されているので、スリット52A,52Bが形成されていない場合に比べて、第1部材12の変形量を大きくすることができる。 In the joint of the third embodiment described above, since the slits 52A and 52B are formed in the first member 12, the amount of deformation of the first member 12 is larger than that in the case where the slits 52A and 52B are not formed. can do.

第3実施形態の配管構造によれば、第1実施形態の配管構造と同様の効果が得られる。 According to the piping structure of the third embodiment, the same effect as that of the piping structure of the first embodiment can be obtained.

第3実施形態の継手の製造方法では、第1部材装着工程において、切断部51の側端51p,51qを離間させて第1部材12を拡開することに加え、スリット52A/52Bの側端52p,52qを離間させることによって、第1部材12をねじり、第1部材12の変形量を大きくすることができる。第1部材12を金型のコア100に嵌める際には、切断部51を拡開させる必要があるが、スリット52A,52Bが形成されることで、コア100の形状等に依らず、第1部材12を金型のコア100に簡単に装着することができる。 In the joint manufacturing method of the third embodiment, in the first member mounting step, in addition to expanding the first member 12 by separating the side ends 51p and 51q of the cutting portion 51, the side ends of the slits 52A / 52B By separating 52p and 52q, the first member 12 can be twisted and the amount of deformation of the first member 12 can be increased. When fitting the first member 12 into the core 100 of the mold, it is necessary to expand the cut portion 51, but since the slits 52A and 52B are formed, the first member 12 is formed regardless of the shape of the core 100 and the like. The member 12 can be easily attached to the core 100 of the mold.

(第4実施形態)
次いで、本発明を適用した第4実施形態の継手、配管構造、継手の製造方法について説明する。
(Fourth Embodiment)
Next, the joint, the piping structure, and the method of manufacturing the joint according to the fourth embodiment to which the present invention is applied will be described.

第4実施形態の継手は、図1及び図2に示す第1実施形態の継手1の第1部材12Aを図8に示す第1部材12Dに替えたものである。図8に示すように、第1部材12の切断部51は、自然状態において側端51p,51q同士が互いに離間するように形成され、幅W51を有する。図示していないが、切断部51には第2部材13の第2樹脂が介在している。 The joint of the fourth embodiment is obtained by replacing the first member 12A of the joint 1 of the first embodiment shown in FIGS. 1 and 2 with the first member 12D shown in FIG. As shown in FIG. 8, the cut portion 51 of the first member 12 is formed so that the side ends 51p and 51q are separated from each other in a natural state, and has a width W51. Although not shown, the second resin of the second member 13 is interposed in the cut portion 51.

また、第3実施形態と同様に形成されたスリット52A,52Bは、自然状態において側端52p,52q同士が互いに離間するように形成され、幅W52を有する。スリット52A,52Bには、第2部材13の第2樹脂が介在する。スリット52A,52Bに第2樹脂が介在することで、切断部51に加えてスリット52A,52Bにおいても第1部材12と第2部材13が係合するので、第1部材12と第2部材13との接合強度が高まる。 Further, the slits 52A and 52B formed in the same manner as in the third embodiment are formed so that the side ends 52p and 52q are separated from each other in a natural state, and have a width W52. The second resin of the second member 13 is interposed in the slits 52A and 52B. Since the second resin is interposed in the slits 52A and 52B, the first member 12 and the second member 13 are engaged in the slits 52A and 52B in addition to the cut portion 51, so that the first member 12 and the second member 13 are engaged. The joint strength with and is increased.

第4実施形態の配管構造は、第1部材12Aに替えて第1部材12Dを備えた継手と、該継手の各々の受口に配管構造70と同様の樹脂管4が嵌入されたものである。 The piping structure of the fourth embodiment is a joint provided with the first member 12D instead of the first member 12A, and a resin pipe 4 similar to the piping structure 70 is fitted into each receiving port of the joint. ..

第4実施形態の継手の製造方法は、第3実施形態の継手の製造方法と同様の各工程を備える。 The joint manufacturing method of the fourth embodiment includes the same steps as the joint manufacturing method of the third embodiment.

以上説明した第4実施形態の継手では、スリット52A,52Bが幅W52を有し、スリット52A,52Bに第2部材13の第2樹脂が介在している。スリット52A,52Bに第2樹脂が介在することで、スリット52A,52Bで第1部材12と第2部材13が係合し、第1部材12と第2部材13との接合強度が高まる。 In the joint of the fourth embodiment described above, the slits 52A and 52B have a width W52, and the second resin of the second member 13 is interposed in the slits 52A and 52B. By interposing the second resin in the slits 52A and 52B, the first member 12 and the second member 13 are engaged with each other in the slits 52A and 52B, and the joint strength between the first member 12 and the second member 13 is increased.

第4実施形態の配管構造及び継手の製造方法によれば、第3実施形態の配管構造及び継手の製造方法と同様の効果が得られる。 According to the method for manufacturing the pipe structure and the joint according to the fourth embodiment, the same effect as the method for manufacturing the pipe structure and the joint according to the third embodiment can be obtained.

(第5実施形態)
次いで、本発明を適用した第5実施形態の継手、配管構造、継手の製造方法について説明する。
(Fifth Embodiment)
Next, the joint, the piping structure, and the method of manufacturing the joint according to the fifth embodiment to which the present invention is applied will be described.

第5実施形態の継手は、図1及び図2に示す第1実施形態の継手1の第1部材12Aを図9に示す第1部材12Eに替えたものである。図9に示すように、第1部材12の外周面12aには、周方向において切断部51と異なる位置にスリット52Eが形成されている。スリット52Eは、軸方向(第1部材の軸方向)に沿って第1部材12の端12cから端12dにわたって形成されている。スリット52Eは、第1部材12の外周面12aから径方向の内側に凹む溝で構成されている。軸方向に沿う方向から見た断面視において、溝の形状は図9に示すようにV字状であってもよく、例えばU字状であってもよい。なお、スリット52Eは、径方向において第1部材12の内周面12bには達していない。スリット52Eには、第2部材13の第2樹脂が介在する。スリット52Eに第2樹脂が介在することで、スリット52Eにおいて第1部材12と第2部材13が係合するので、第1部材12と第2部材13との接合強度が高まる。 The joint of the fifth embodiment is obtained by replacing the first member 12A of the joint 1 of the first embodiment shown in FIGS. 1 and 2 with the first member 12E shown in FIG. As shown in FIG. 9, a slit 52E is formed on the outer peripheral surface 12a of the first member 12 at a position different from that of the cutting portion 51 in the circumferential direction. The slit 52E is formed from the end 12c to the end 12d of the first member 12 along the axial direction (the axial direction of the first member). The slit 52E is composed of a groove recessed inward in the radial direction from the outer peripheral surface 12a of the first member 12. In the cross-sectional view seen from the direction along the axial direction, the shape of the groove may be V-shaped as shown in FIG. 9, or may be U-shaped, for example. The slit 52E does not reach the inner peripheral surface 12b of the first member 12 in the radial direction. The second resin of the second member 13 is interposed in the slit 52E. By interposing the second resin in the slit 52E, the first member 12 and the second member 13 are engaged in the slit 52E, so that the joint strength between the first member 12 and the second member 13 is increased.

第5実施形態の配管構造は、第1部材12Aに替えて第1部材12Eを備えた継手と、該継手の各々の受口に配管構造70と同様の樹脂管4が嵌入されたものである。 The piping structure of the fifth embodiment is a joint provided with the first member 12E instead of the first member 12A, and a resin pipe 4 similar to the piping structure 70 is fitted into each receiving port of the joint. ..

第5実施形態の継手の製造方法は、第1実施形態の継手の製造方法と同様の各工程を備える。本実施形態では、第1部材装着工程において、スリット52Eの径方向外側の側端52x,52yを近接させつつ、第1部材12の切断部51の側端51p,51qを離間させることで、第1部材12を大きく開き、金型のコア100(図4参照)に嵌める。 The joint manufacturing method of the fifth embodiment includes the same steps as the joint manufacturing method of the first embodiment. In the present embodiment, in the first member mounting step, the side ends 51p and 51q of the cut portion 51 of the first member 12 are separated from each other while the side ends 52x and 52y on the radial outer side of the slit 52E are brought close to each other. 1 The member 12 is opened wide and fitted into the core 100 of the mold (see FIG. 4).

以上説明した第5実施形態の継手では、第1部材12にスリット52Eが形成され、スリット52Eに第2部材13の第2樹脂が介在している。スリット52Eに第2樹脂が介在することで、スリット52Eで第1部材12と第2部材13が係合し、第1部材12と第2部材13との接合強度が高まる。 In the joint of the fifth embodiment described above, the slit 52E is formed in the first member 12, and the second resin of the second member 13 is interposed in the slit 52E. By interposing the second resin in the slit 52E, the first member 12 and the second member 13 are engaged with each other in the slit 52E, and the joint strength between the first member 12 and the second member 13 is increased.

第5実施形態の配管構造によれば、第1実施形態の配管構造と同様の効果が得られる。 According to the piping structure of the fifth embodiment, the same effect as that of the piping structure of the first embodiment can be obtained.

第5実施形態の継手の製造方法によれば、第1実施形態の継手の製造方法と同様の効果が得られる。また、第1部材装着工程では、第1部材12を金型のコア100に嵌めるために切断部51を拡開させる必要があるが、スリット52Eが形成されることで切断部51を円滑に、より大きく拡開させることができ、第1部材12を金型のコア100に簡単に装着することができる。 According to the joint manufacturing method of the fifth embodiment, the same effect as that of the joint manufacturing method of the first embodiment can be obtained. Further, in the first member mounting step, it is necessary to expand the cutting portion 51 in order to fit the first member 12 into the core 100 of the mold, but the slit 52E is formed so that the cutting portion 51 can be smoothly formed. It can be expanded more widely, and the first member 12 can be easily attached to the core 100 of the mold.

(第6実施形態)
次いで、本発明を適用した第5実施形態の継手、配管構造、継手の製造方法について説明する。
(Sixth Embodiment)
Next, the joint, the piping structure, and the method of manufacturing the joint according to the fifth embodiment to which the present invention is applied will be described.

第6実施形態の継手1Fでは、図10及び図11に示すように、継手10の受口3が二層構造、本体2が単層構造で構成されている。本実施形態では、受口3の透明性を高め、且つ継手1に耐火性を付与する目的で、第1樹脂として、例えば、透明性に優れ、且つ成形し易いPVC、MABS樹脂、MBS樹脂、アクリル樹脂やPMMA樹脂を用いることが好ましい。また、第2樹脂として、例えば、耐火性に優れたポリ塩化ビニル樹脂(PVC)や塩素化ポリ塩化ビニル樹脂(CPVC)等の樹脂に、熱膨張性黒鉛、水酸化アルミニウム、水酸化マグネシウム等の耐火剤や、難燃剤を配合した混合樹脂を用いることが好ましい。 In the joint 1F of the sixth embodiment, as shown in FIGS. 10 and 11, the socket 3 of the joint 10 has a two-layer structure, and the main body 2 has a single-layer structure. In the present embodiment, for the purpose of increasing the transparency of the socket 3 and imparting fire resistance to the joint 1, for example, PVC, MABS resin, MBS resin, which have excellent transparency and are easy to mold, are used as the first resin. It is preferable to use an acrylic resin or a PMMA resin. Further, as the second resin, for example, a resin such as polyvinyl chloride resin (PVC) or chlorinated polyvinyl chloride resin (CPVC) having excellent fire resistance, and heat-expandable graphite, aluminum hydroxide, magnesium hydroxide and the like are used. It is preferable to use a mixed resin containing a fire resistant agent or a flame retardant.

第1部材12Fの外周面12aには、外周面12aから径方向外側に突出し、第2部材13の外表面に露出する凸部35が複数形成されている。凸部35は透明なPVC(すなわち、第1樹脂)で構成されているので、受口3の内部を視認可能とする窓部として機能する。また、本実施形態の受口3の第1部材12Fには、第4実施形態と同様に幅W51,W52を有する切断部51及びスリット52A,52Bが形成されている。 The outer peripheral surface 12a of the first member 12F is formed with a plurality of convex portions 35 that protrude outward in the radial direction from the outer peripheral surface 12a and are exposed on the outer surface of the second member 13. Since the convex portion 35 is made of transparent PVC (that is, the first resin), it functions as a window portion that makes the inside of the receiving port 3 visible. Further, the first member 12F of the receiving port 3 of the present embodiment is formed with a cutting portion 51 having widths W51 and W52 and slits 52A and 52B as in the fourth embodiment.

第5実施形態の配管構造は、上述の継手1Fと、該継手の各々の受口に配管構造70と同様の樹脂管4が嵌入されたものである。 In the piping structure of the fifth embodiment, the above-mentioned joint 1F and the resin pipe 4 similar to the piping structure 70 are fitted into the respective receiving ports of the joint.

以上説明した第6実施形態の継手では、スリット52A,52Bが幅W52を有し、スリット52A,52Bに第2部材13の第2樹脂が介在している。スリット52A,52Bに第2樹脂が介在することで、スリット52A,52Bで第1部材12Fと第2部材13が係合し、第1部材12Fと第2部材13との接合強度が高まる。第6実施形態の継手では、第1部材12Fに凸部35が形成されているので、凸部35と第2部材13が係合し、第1部材12Fと第2部材13との接合強度がさらに高まる。 In the joint of the sixth embodiment described above, the slits 52A and 52B have a width W52, and the second resin of the second member 13 is interposed in the slits 52A and 52B. By interposing the second resin in the slits 52A and 52B, the first member 12F and the second member 13 are engaged with each other in the slits 52A and 52B, and the joint strength between the first member 12F and the second member 13 is increased. In the joint of the sixth embodiment, since the convex portion 35 is formed on the first member 12F, the convex portion 35 and the second member 13 are engaged with each other, and the joint strength between the first member 12F and the second member 13 is increased. Further increase.

第6実施形態の配管構造及び継手の製造方法によれば、第3実施形態の配管構造及び継手の製造方法と同様の効果が得られる。 According to the method for manufacturing the pipe structure and the joint according to the sixth embodiment, the same effect as the method for manufacturing the pipe structure and the joint according to the third embodiment can be obtained.

以上、本発明の好ましい実施形態について詳述したが、本発明は係る特定の実施形態に限定されるものではなく、特許請求の範囲内に記載された本発明の要旨の範囲内において、種々の変形・変更が可能である。 Although the preferred embodiments of the present invention have been described in detail above, the present invention is not limited to the specific embodiments, and various aspects of the present invention are described within the scope of the claims. It can be transformed and changed.

例えば、上述の実施形態では、耐火性を有し、且つ受口が透明な継手1(すなわち、耐火継手)を想定し、第1樹脂としてCPVCを挙げ、第2樹脂として透明PVCを挙げた。しかしながら、第1樹脂及び第2樹脂は前述の樹脂に限定されない。上述のように、第1樹脂及び第2樹脂は、継手1に付与する機能に合わせて適宜選択される。例えば、本体の内層をなす第1樹脂として無機材又は金属粉末等を添加した樹脂を用い、本体の外層及び受口全体をなす第2樹脂として前述の透明PVCを用いると、遮音性に優れ、且つ受口が透明な継手(すなわち、遮音継手)を実現することができる。また、受口の内層をなす第1樹脂としてCPVC等の耐熱樹脂を用い、受口の外層及び本体をなす第2樹脂としてポリプロピレン(PP)樹脂を用いると、透明性に優れ、且つ受口に耐薬品性が付与された継手(すなわち、高温排水用の継手)を実現することができる。 For example, in the above-described embodiment, a joint 1 having fire resistance and a transparent socket 1 (that is, a fire-resistant joint) is assumed, CPVC is mentioned as the first resin, and transparent PVC is mentioned as the second resin. However, the first resin and the second resin are not limited to the above-mentioned resins. As described above, the first resin and the second resin are appropriately selected according to the function to be imparted to the joint 1. For example, if a resin to which an inorganic material or a metal powder is added is used as the first resin forming the inner layer of the main body, and the above-mentioned transparent PVC is used as the second resin forming the outer layer of the main body and the entire socket, the sound insulation is excellent. Moreover, a joint having a transparent socket (that is, a sound insulating joint) can be realized. Further, if a heat-resistant resin such as CPVC is used as the first resin forming the inner layer of the receiving port and a polypropylene (PP) resin is used as the second resin forming the outer layer and the main body of the receiving port, the transparency is excellent and the receiving port is made. It is possible to realize a joint having chemical resistance (that is, a joint for high temperature drainage).

また、上述の第1部材12の変形自由度を高める目的で、スリット52A,52Bは第1部材12の周方向において切断部51とは異なる位置、且つ互いに異なる位置に複数形成されていてもよい。なお、第1部材12の変形自由度が確保できれば、スリット52A,52Bのうち一方のみが形成されてもよい。さらに、切断部51の側端51p,51q同士の離間によって第1部材12の変形自由度が確保できれば、スリット52A,52Bを形成しなくてもよい。
また、第6実施形態のように受口3が二層構造である場合、受口3を透明にする以外の任意の機能を受口3に付与したい際には、凸部35は省略してもよい。
Further, for the purpose of increasing the degree of freedom of deformation of the first member 12 described above, a plurality of slits 52A and 52B may be formed at positions different from the cutting portion 51 in the circumferential direction of the first member 12 and at positions different from each other. .. If the degree of freedom of deformation of the first member 12 can be secured, only one of the slits 52A and 52B may be formed. Further, if the degree of freedom of deformation of the first member 12 can be secured by separating the side ends 51p and 51q of the cutting portion 51 from each other, the slits 52A and 52B need not be formed.
Further, when the receiving port 3 has a two-layer structure as in the sixth embodiment, when it is desired to give the receiving port 3 an arbitrary function other than making the receiving port 3 transparent, the convex portion 35 is omitted. May be good.

さらに、上述の実施形態では、3つの開口部5を有する継手1として、所謂チーズ継手を例示して説明したが、本発明に係る継手はチーズ継手に限定されず、直管からなる本体と該本体の両端に開口部を有する継手や、所謂エルボ継手、LT型の継手(特許文献1等を参照)、YT型の継手等であってもよく、複数の開口部を有する継手を全て含む。 Further, in the above-described embodiment, a so-called cheese joint has been illustrated as a joint 1 having three openings 5, but the joint according to the present invention is not limited to the cheese joint, and the main body made of a straight pipe and the joint. It may be a joint having openings at both ends of the main body, a so-called elbow joint, an LT type joint (see Patent Document 1 or the like), a YT type joint, or the like, and includes all joints having a plurality of openings.

1…継手
2…本体
3…受口
4…樹脂管
5…開口部
12…第1部材
13…第2部材
51…切断部
52A,52B…スリット
M13…第2樹脂
W51…幅
1 ... Joint 2 ... Main body 3 ... Receptacle 4 ... Resin tube 5 ... Opening 12 ... First member 13 ... Second member 51 ... Cutting portions 52A, 52B ... Slit M13 ... Second resin W51 ... Width

Claims (5)

管状に形成され、複数の開口部を有する本体と、
前記複数の開口部に設けられた受口と、を備え、
前記受口が二層構造、前記本体が単層構造で構成され、
前記受口の内層は、第1樹脂で形成された管状の第1部材を有し、
前記受口の外層、及び前記本体は、前記第1樹脂とは異なる第2樹脂で形成された第2部材を有し、
前記第1部材と前記第2部材とは一体に形成され、
前記第1部材には、軸方向に沿う切断部が形成されていることを特徴とする継手。
A body that is tubular and has multiple openings,
The sockets provided in the plurality of openings are provided.
The socket has a two-layer structure, and the main body has a single-layer structure.
The inner layer of the socket has a tubular first member formed of the first resin.
The outer layer of the socket and the main body have a second member made of a second resin different from the first resin.
The first member and the second member are integrally formed.
A joint characterized in that a cut portion along the axial direction is formed in the first member.
管状に形成され、複数の開口部を有する本体と、
前記複数の開口部に設けられた受口と、を備え、
前記本体が二層構造、前記受口が単層構造で構成され、
前記本体の内層は、第1樹脂で形成された管状の第1部材を有し、
前記本体の外層、及び前記受口は、前記第1樹脂とは異なる第2樹脂で形成された第2部材を有し、
前記第1部材と前記第2部材とは一体に形成され、
前記第1部材には、軸方向に沿う切断部が形成されていることを特徴とする継手。
A body that is tubular and has multiple openings,
The sockets provided in the plurality of openings are provided.
The main body has a two-layer structure, and the socket has a single-layer structure.
The inner layer of the main body has a tubular first member formed of the first resin.
The outer layer of the main body and the socket have a second member made of a second resin different from the first resin.
The first member and the second member are integrally formed.
A joint characterized in that a cut portion along the axial direction is formed in the first member.
前記切断部は、前記第1部材の周方向において所定の幅を有し、
前記切断部に前記第2樹脂が介在する請求項1または2に記載の継手。
The cut portion has a predetermined width in the circumferential direction of the first member, and has a predetermined width.
The joint according to claim 1 or 2 , wherein the second resin is interposed in the cut portion.
前記第1部材には、周方向において前記切断部と異なる位置にスリットが形成され、
前記スリットは、前記第1部材の軸方向に沿って形成されている請求項1から3の何れか一項に記載の継手。
A slit is formed in the first member at a position different from that of the cut portion in the circumferential direction.
The joint according to any one of claims 1 to 3, wherein the slit is formed along the axial direction of the first member.
請求項1からの何れか一項に記載の継手の製造方法であって、
前記第1部材を成形し、前記第1部材の軸方向に沿って前記切断部を形成する第1部材形成工程と、
前記第1部材を金型に装着する第1部材装着工程と、
前記第1部材の周囲に前記第2樹脂を注入し、前記第1部材と一体に前記第2部材を成形する第2部材成形工程と、
を備えることを特徴とする継手の製造方法。
The method for manufacturing a joint according to any one of claims 1 to 4.
A first member forming step of forming the first member and forming the cut portion along the axial direction of the first member.
The first member mounting step of mounting the first member on the mold, and
A second member molding step of injecting the second resin around the first member and molding the second member integrally with the first member.
A method of manufacturing a joint, which comprises.
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