JP6948832B2 - Heat transfer plate for vacuum equipment and its manufacturing method - Google Patents
Heat transfer plate for vacuum equipment and its manufacturing method Download PDFInfo
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- JP6948832B2 JP6948832B2 JP2017100563A JP2017100563A JP6948832B2 JP 6948832 B2 JP6948832 B2 JP 6948832B2 JP 2017100563 A JP2017100563 A JP 2017100563A JP 2017100563 A JP2017100563 A JP 2017100563A JP 6948832 B2 JP6948832 B2 JP 6948832B2
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D15/00—Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/54—Controlling or regulating the coating process
- C23C14/541—Heating or cooling of the substrates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21K—MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
- B21K25/00—Uniting components to form integral members, e.g. turbine wheels and shafts, caulks with inserts, with or without shaping of the components
- B21K25/005—Uniting components to form integral members, e.g. turbine wheels and shafts, caulks with inserts, with or without shaping of the components by friction heat forging
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/02—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating by means of a press ; Diffusion bonding
- B23K20/023—Thermo-compression bonding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C21/00—Alloys based on aluminium
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/46—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for heating the substrate
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/1303—Apparatus specially adapted to the manufacture of LCDs
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K71/00—Manufacture or treatment specially adapted for the organic devices covered by this subclass
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Organic Chemistry (AREA)
- Metallurgy (AREA)
- Materials Engineering (AREA)
- Nonlinear Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Manufacturing & Machinery (AREA)
- Crystallography & Structural Chemistry (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- General Chemical & Material Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Thermal Sciences (AREA)
- Pressure Welding/Diffusion-Bonding (AREA)
- Forging (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Description
本発明は、アルミニウム合金板材からなり、伝熱媒体が流通する伝熱媒体流路を備える真空装置用伝熱板に関する。また、この真空装置用伝熱板の製造方法であって、高真空シール性が確保された伝熱媒体流路を形成する方法に関する。 The present invention relates to a heat transfer plate for a vacuum device, which is made of an aluminum alloy plate material and has a heat transfer medium flow path through which a heat transfer medium flows. The present invention also relates to a method for manufacturing a heat transfer plate for a vacuum device, which is a method for forming a heat transfer medium flow path in which a high vacuum sealability is ensured.
液晶パネルディスプレイ(LCD)や有機ELディスプレイ(OLED)の製造においては、基板ガラスに電極膜やコーティング膜等の各種薄膜を成膜する工程がある。この薄膜の成膜工程では、基板の温度制御のために伝熱板が使用される。伝熱板の構造は、その目的に合わせ多種多様な形状を有するが、LCD用やOLED用として使用される伝熱板は、基板ガラスの温度均一性を確保する観点から、基板ガラスに合わせたサイズのアルミニウム合金板材からなる伝熱板が用いられている。 In the manufacture of liquid crystal panel displays (LCDs) and organic EL displays (OLEDs), there is a step of forming various thin films such as an electrode film and a coating film on a substrate glass. In the film forming process of this thin film, a heat transfer plate is used for controlling the temperature of the substrate. The structure of the heat transfer plate has a wide variety of shapes according to the purpose, but the heat transfer plate used for LCD and OLED is matched with the substrate glass from the viewpoint of ensuring the temperature uniformity of the substrate glass. A heat transfer plate made of aluminum alloy plate material of size is used.
アルミニウム合金板材製伝熱板は、その内部に伝熱媒体流路が設けられており、伝熱媒体流路のサイズ、形状はその対象に合わせ適宜設計される。かかる伝熱媒体流路を備える伝熱板は、予め所望の伝熱媒体流路を考慮した溝を設けたアルミニウム合金板材(ベース部材)と、伝熱媒体流路溝の蓋体(プラグ部材)とで構成される。そして、プラグ部材をベース部材に接合して密閉された伝熱媒体流路が形成される。尚、ここで密閉としたのは、上記したLCD等の製膜で使用される伝熱板は、真空装置内の高真空環境下で使用されるため、それに応じた気密性が要求されるからである。 The heat transfer plate made of an aluminum alloy plate is provided with a heat transfer medium flow path inside, and the size and shape of the heat transfer medium flow path are appropriately designed according to the object. The heat transfer plate provided with the heat transfer medium flow path includes an aluminum alloy plate material (base member) having a groove in consideration of the desired heat transfer medium flow path in advance and a lid (plug member) of the heat transfer medium flow path groove. It is composed of and. Then, the plug member is joined to the base member to form a sealed heat transfer medium flow path. It should be noted that the reason why the seal is used here is that the heat transfer plate used for film formation such as the above-mentioned LCD is used in a high vacuum environment in a vacuum device, and therefore airtightness corresponding to the heat transfer plate is required. Is.
アルミニウム合金板材製伝熱板の詳細な構成、及び、その製造工程についてみると、例えば、特許文献1では、ベース部材に凹溝を設け、これに熱媒体用管を挿入し、蓋板(プラグ部材)を溶接によりベース部材と接合する。さらに、凹溝に沿って回転ツールによる摩擦熱により凹溝に沿った塑性流動材を流入した伝熱材である。また、特許文献2のヒータープレートでは、一対のアルミニウム合金部材で構成されており、その内部にヒータ回路がヒータープレート全体に配置されている。ヒータープレート外周部とヒータ回路の全周両面に接合用嵌合部として溝が設けられている。更に、補強用嵌合部が複数設けられている。 Looking at the detailed configuration of the heat transfer plate made of an aluminum alloy plate material and the manufacturing process thereof, for example, in Patent Document 1, a concave groove is provided in the base member, a heat medium tube is inserted into the groove, and a lid plate (plug) is inserted. The member) is joined to the base member by welding. Further, it is a heat transfer material in which a plastic fluid material flows along the concave groove due to frictional heat by a rotating tool along the concave groove. Further, the heater plate of Patent Document 2 is composed of a pair of aluminum alloy members, and a heater circuit is arranged inside the heater plate over the entire heater plate. Grooves are provided on both sides of the outer periphery of the heater plate and the entire circumference of the heater circuit as fittings for joining. Further, a plurality of reinforcing fitting portions are provided.
上記特許文献1、2記載の伝熱板は、いずれも冷媒体用管又はヒータ回路という伝熱媒体流路として独立した部材をベース部材内に配置している。そして、伝熱媒体流路をベース部材及び蓋部材に密着させることで伝熱効果を確保している。このように、伝熱媒体流路として冷媒体用管やヒータ回路等の配管を使用すると、当然にその部材について費用が発生し、伝熱板全体のコストを増大させることとなる。 In each of the heat transfer plates described in Patent Documents 1 and 2, independent members such as a pipe for a refrigerant body or a heater circuit as a heat transfer medium flow path are arranged in a base member. The heat transfer effect is ensured by bringing the heat transfer medium flow path into close contact with the base member and the lid member. As described above, when a pipe for a refrigerant body, a heater circuit, or the like is used as the heat transfer medium flow path, a cost is naturally generated for the member, and the cost of the entire heat transfer plate is increased.
また、この種の伝熱板においては、近年、素材費用低減のために部材の厚みを薄くする傾向にある。部材の薄肉化は伝熱には有用であるが、強度面の低下は避けられない。そして、伝熱媒体流路を配管の形態で供給する従来の伝熱板では、ベース部材に設けられた溝に配管を密着させつつ埋め込む際、ベース部材の溝形状が変形することがある。従来の伝熱板では、配管とこれを囲むベース部材及び蓋部材とが密着しないと熱交換効率が低下することから、配管と溝との間に必要以上のクリアランスを設定することはできない。そのため、配管はめ込み時や、使用過程の熱膨張・収縮により、部材変形のおそれがある。 Further, in recent years, in this type of heat transfer plate, there is a tendency to reduce the thickness of the member in order to reduce the material cost. Although thinning of the member is useful for heat transfer, a decrease in strength is unavoidable. In the conventional heat transfer plate that supplies the heat transfer medium flow path in the form of a pipe, the groove shape of the base member may be deformed when the pipe is embedded in the groove provided in the base member while being in close contact with the pipe. In the conventional heat transfer plate, if the pipe and the base member and the lid member surrounding the pipe are not in close contact with each other, the heat exchange efficiency is lowered. Therefore, it is not possible to set a clearance more than necessary between the pipe and the groove. Therefore, there is a risk of member deformation due to thermal expansion / contraction during fitting of the pipe or during use.
更に、特許文献1記載の伝熱板は、ベース部材に冷媒体用管を配置し、蓋体を配置した後、溶接した上で摩擦撹拌による接合を行うことで製造される。しかし、伝熱板の薄肉化に伴いベース部材とプラグ部材も薄肉化されたため、接合時の加熱により部材の変形が生じやすくなっている。部材に変形が生じると、接合不具合により気密性が確保されず冷媒漏れが生じることとなる。その結果、伝熱板としての機能を発揮されない上に、真空雰囲気を壊し成膜工程にも支障をきたすことがある。 Further, the heat transfer plate described in Patent Document 1 is manufactured by arranging a pipe for a refrigerant body on a base member, arranging a lid body, welding the heat transfer plate, and then joining the heat transfer plate by frictional agitation. However, since the base member and the plug member are also thinned as the heat transfer plate is thinned, the members are liable to be deformed by heating at the time of joining. If the member is deformed, airtightness cannot be ensured due to a joining defect and refrigerant leaks. As a result, the function as a heat transfer plate is not exhibited, and the vacuum atmosphere may be destroyed, which may hinder the film forming process.
本発明は、以上のような背景のもとになされたものであり、アルミニウム合金板材からなる真空用途の伝熱板に関し、部材点数を減らしてコスト低減を図ると共に薄肉化による製造時の変形も抑制できるものを提供する。また、伝熱媒体路の密閉性についても配慮がなされ、伝熱媒体漏れがなく、使用時に真空雰囲気を破壊することのない伝熱板を提供する。そして、当該伝熱板の製造方法として好適な方法も提供する。 The present invention has been made based on the above background. Regarding a heat transfer plate for vacuum use made of an aluminum alloy plate material, the number of members is reduced to reduce the cost, and the heat transfer plate is also deformed during manufacturing due to thinning. Provide something that can be suppressed. In addition, consideration is given to the airtightness of the heat transfer medium path, and a heat transfer plate that does not leak the heat transfer medium and does not destroy the vacuum atmosphere during use is provided. Then, a method suitable as a method for manufacturing the heat transfer plate is also provided.
上記課題を解決すべく、本発明者等は鋭意検討を行い、配管を使用せずに伝熱媒体流路を形成すると共に、配管を使用しない流路であっても伝熱媒体の漏れを抑制する手段を検討した。この検討において、本発明者等は、アルミニウム合金製の二つの部材、つまり、伝熱媒体流路を形成するベース部材と、ベース部材に設けられ伝熱媒体流路に沿った形状の溝に蓋をするためのプラグ部材とを各々製造した。そして、ベース部材の溝にプラグ部材を気密性が確保されるように嵌合し、溝をそのまま伝熱媒体流路とし伝熱板を製造することとした。尚、以下において、伝熱媒体流路により形成される流路形状を溝パターンと称することがある。 In order to solve the above problems, the present inventors have conducted diligent studies to form a heat transfer medium flow path without using piping, and suppress leakage of the heat transfer medium even in a flow path that does not use piping. I examined the means to do so. In this study, the present inventors have covered two members made of aluminum alloy, that is, a base member forming a heat transfer medium flow path, and a groove provided on the base member and having a shape along the heat transfer medium flow path. A plug member and a plug member for each of the above were manufactured. Then, the plug member was fitted into the groove of the base member so as to ensure airtightness, and the groove was used as it was as the heat transfer medium flow path to manufacture the heat transfer plate. In the following, the flow path shape formed by the heat transfer medium flow path may be referred to as a groove pattern.
このように、ベース部材の溝とプラグ部材との組合わせにより伝熱媒体流路を形成したとき、流路の気密性を確保するためには両部材を接合する際の密着性確保が重要となる。ここで本発明では、気密性を確保するためのベース部材とプラグ部材との接合方法として、後述のとおり、両部材を加熱して加圧する鍛接工法を採用した。 In this way, when the heat transfer medium flow path is formed by combining the groove of the base member and the plug member, it is important to ensure the adhesion when joining both members in order to ensure the airtightness of the flow path. Become. Here, in the present invention, as a method of joining the base member and the plug member for ensuring airtightness, a forge welding method of heating and pressurizing both members is adopted as described later.
ここで、鍛接工法のような加熱を伴う接合においては、ベース部材とプラグ部材の熱膨張差に配慮する必要がある。この点、ベース部材の体積とプラグ部材の体積とは大きく異なるのが一般的である。伝熱媒体流路が設けられるベース部材においては、伝熱媒体通路を形成するための深さと、伝熱媒体の圧力に耐え得る厚みを持たせる必要があることから、ベース部材とプラグ部材の体積の差はより大きくなるといえる。 Here, in joining with heating such as the forge welding method, it is necessary to consider the difference in thermal expansion between the base member and the plug member. In this respect, the volume of the base member and the volume of the plug member are generally very different. In the base member provided with the heat transfer medium flow path, the volume of the base member and the plug member must be provided so as to have a depth for forming the heat transfer medium passage and a thickness capable of withstanding the pressure of the heat transfer medium. It can be said that the difference between the two becomes larger.
ベース部材とプラグ部材との体積差は、加熱時の蓄熱量の差を生じさせ熱膨張差等による変形を引き起こすこととなる。ベース部材の溝である凹部と、蓋材となるプラグ部材(凸部)とを接合する場合において、溝パターンと同一形状にしたプラグ部材を嵌め込むだけでは、熱膨張差による変形によりプラグ部材がズレ、設計通りの位置で固定・接合されない可能性が高くなる。このズレは、部材の大型化やベース部材とプラグ部材との体積差が大きくなれば大きくなるほど著しくなる。 The difference in volume between the base member and the plug member causes a difference in the amount of heat stored during heating and causes deformation due to a difference in thermal expansion or the like. When joining the concave portion, which is the groove of the base member, and the plug member (convex portion), which is the lid material, simply fitting the plug member having the same shape as the groove pattern causes the plug member to be deformed due to the difference in thermal expansion. There is a high possibility that they will not be fixed or joined at the position as designed. This deviation becomes more remarkable as the size of the member increases and the volume difference between the base member and the plug member increases.
そこで、本発明者等は更なる検討を加え、ベース部材に、体積差があるプラグ部材を嵌合して接合するとき、変形によるズレを防止するため、ベース部材及びプラグ部材について、ズレ防止のための節を部分的に設定することとした。 Therefore, the present inventors have further studied, and when fitting and joining a plug member having a volume difference to the base member, the base member and the plug member are prevented from being displaced in order to prevent the displacement due to deformation. I decided to partially set the section for this.
即ち、本発明は、伝熱媒体流路を形成するための流路溝を有するアルミニウム合金板材からなるベース部材と、前記ベース部材の前記流路溝の蓋体となるアルミニウム合金板材からなるプラグ部材とからなり、前記プラグ部材が前記流路溝に嵌合されることで形成される伝熱媒体流路を備える真空装置用伝熱板であって、前記ベース部材及び前記プラグ材に、前記流路溝の幅より幅広となるズレ防止節が設けられていることを特徴とする真空装置用伝熱板である。 That is, the present invention is a plug member made of an aluminum alloy plate material having a flow path groove for forming a heat transfer medium flow path and an aluminum alloy plate material serving as a lid of the flow path groove of the base member. A heat transfer plate for a vacuum device including a heat transfer medium flow path formed by fitting the plug member into the flow path groove, wherein the flow is applied to the base member and the plug material. It is a heat transfer plate for a vacuum device, characterized in that it is provided with a slip prevention node that is wider than the width of the path groove.
また、本発明に係る真空装置用伝熱板の製造方法は、ベース部材とプラグ部材とを250℃〜400℃の範囲に加熱し、加圧する鍛接工法によりプラグ部材をベース部材に嵌合する工程を含むものである。 Further, the method for manufacturing a heat transfer plate for a vacuum device according to the present invention is a step of fitting the plug member to the base member by a forge welding method in which the base member and the plug member are heated in the range of 250 ° C. to 400 ° C. and pressed. Is included.
本発明に係るアルミニウム合金製伝熱板は、従来技術で適用されている伝熱媒体流路となる配管を廃し、ベース部材の流路溝とプラグ部材との組合わせにより伝熱媒体流路を形成する。これにより、伝熱板のコスト低減の他、製造時のベース部材の変形、配管からの伝熱媒体の漏れを抑制することができる。そして、本発明では、流路に適宜にズレ防止節を設定しており、製造工程におけるプラグ部材とベース部材とのズレを抑制する。そして、気密性に優れる伝熱板を製造することができる。 The aluminum alloy heat transfer plate according to the present invention eliminates the piping that serves as the heat transfer medium flow path applied in the prior art, and provides the heat transfer medium flow path by combining the flow path groove of the base member and the plug member. Form. As a result, in addition to reducing the cost of the heat transfer plate, it is possible to suppress deformation of the base member during manufacturing and leakage of the heat transfer medium from the piping. Then, in the present invention, a deviation prevention section is appropriately set in the flow path to suppress the deviation between the plug member and the base member in the manufacturing process. Then, a heat transfer plate having excellent airtightness can be manufactured.
以下、本発明に係るアルミニウム合金板材からなる真空装置用伝熱板及びその製造方法について具体的に説明する。以下の説明においては、まず、本発明に係る真空装置用伝熱板の構成について説明する。 Hereinafter, a heat transfer plate for a vacuum device made of an aluminum alloy plate material according to the present invention and a method for manufacturing the same will be specifically described. In the following description, first, the configuration of the heat transfer plate for a vacuum device according to the present invention will be described.
本発明は、アルミニウム合金板材からなる2つの部材、即ち、伝熱媒体流路用の流路溝が形成されたベース部材と、溝パターンに沿った形状を有するプラグ部材とで構成される。そして、ベース部材の流路溝にプラグ部材に嵌合して接合することで伝熱媒体流路が形成され伝熱板を構成する。本発明では冷媒等の伝熱媒体を流通するための配管をなくし、ベース部材の流路溝をそのまま伝熱媒体流路として利用する。このように、配管を使用しないことで部材点数が削減され伝熱板のコスト低減を図ることができる。また、従来技術で生じ得る、配管をベース部材に埋め込む際の溝形状の変形や、配管からの伝熱媒体の漏れに対する懸念もない。更に、配管を廃してベース部材の流路溝をそのまま伝熱媒体流路とすると、伝熱効果が向上すると共に、配管の使用過程における変形とそれによる伝熱板の変形も抑制できる。 The present invention is composed of two members made of an aluminum alloy plate, that is, a base member in which a flow path groove for a heat transfer medium flow path is formed, and a plug member having a shape along the groove pattern. Then, the heat transfer medium flow path is formed by fitting and joining the plug member in the flow path groove of the base member to form a heat transfer plate. In the present invention, the piping for circulating the heat transfer medium such as the refrigerant is eliminated, and the flow path groove of the base member is used as it is as the heat transfer medium flow path. In this way, by not using the piping, the number of members can be reduced and the cost of the heat transfer plate can be reduced. In addition, there is no concern about deformation of the groove shape when the pipe is embedded in the base member and leakage of the heat transfer medium from the pipe, which may occur in the prior art. Further, if the piping is abolished and the flow path groove of the base member is used as it is as the heat transfer medium flow path, the heat transfer effect can be improved, and the deformation in the process of using the piping and the resulting deformation of the heat transfer plate can be suppressed.
ここで、本発明に係る真空装置用伝熱板の各構成部材について説明すると、ベース部材は、アルミニウム合金板材からなり、伝熱媒体流路を形成するための流路溝が形成されている。伝熱媒体流路を形成するための流路溝全体の平面形状、即ち、溝パターンについては特に制限はない。また、流路溝の寸法や断面形状も制限されることはない。溝パターンの形状・寸法は、その用途、寸法、加熱(冷却)のための熱容量等に応じて任意に形成される。 Here, each component of the heat transfer plate for a vacuum device according to the present invention will be described. The base member is made of an aluminum alloy plate material, and a flow path groove for forming a heat transfer medium flow path is formed. The planar shape of the entire flow path groove for forming the heat transfer medium flow path, that is, the groove pattern is not particularly limited. In addition, the dimensions and cross-sectional shape of the flow path groove are not limited. The shape and dimensions of the groove pattern are arbitrarily formed according to the application, dimensions, heat capacity for heating (cooling), and the like.
本発明に係る真空装置用伝熱板のもう一方の部材であるプラグ部材は、アルミニウム合金板材からなり、ベース部材に形成された流路溝の蓋体となる。プラグ部材の平面形状は、ベース部材の溝パターン形状に対して、後述のズレ防止節の形成部位を除き同じ形状で形成される。また、プラグ部材の厚さは、特に限定されることはなく、伝熱媒体流路内を流通する伝熱媒体の圧力等を考慮し、耐圧性・気密性が確保されるような厚さが設定される。 The plug member, which is the other member of the heat transfer plate for a vacuum device according to the present invention, is made of an aluminum alloy plate and serves as a lid for a flow path groove formed in the base member. The planar shape of the plug member is the same as the groove pattern shape of the base member, except for the portion where the deviation prevention node is formed, which will be described later. The thickness of the plug member is not particularly limited, and the thickness is such that pressure resistance and airtightness are ensured in consideration of the pressure of the heat transfer medium flowing in the heat transfer medium flow path. Set.
ここで、ベース部材の流路溝の構成の例としては、ベース部材の表面近傍において、流路溝より幅広となる接合溝を備えるものが好ましい。プラグ部材にも接合溝にあった形状を設けることで、ベース部材とプラグ部材とが嵌合し所定温度下における加圧により接合される。さらに、本発明においては、ズレ防止節が設定されており、ベース部材は、プラグ部材のズレ防止節に対応する部分に、ベース部材の流路溝より幅広でありズレ防止節と略等しい幅のズレ防止溝を備えるのが好ましい。即ち、ベース部材の流路溝周囲の断面形状を、段付き形状にしたものが好ましい(本発明の実施形態を示す図4の断面図を参照)。接合溝及びズレ防止溝を設定することにより、必要な流路を確保しつつプラグ部材を係止することができ、安定した接合が可能となる。尚、接合溝は流路溝の幅に対して数ミリ(10ミリ以下)幅広となっているものが好ましい。また、接合溝の深さは、浅いもので足り、プラグ部材の厚さと略等しいものが好ましい。 Here, as an example of the configuration of the flow path groove of the base member, it is preferable to provide a joint groove wider than the flow path groove in the vicinity of the surface of the base member. By providing the plug member with a shape that matches the joint groove, the base member and the plug member are fitted and joined by pressurization at a predetermined temperature. Further, in the present invention, a slip prevention clause is set, and the base member is wider than the flow path groove of the base member in the portion corresponding to the slip prevention clause of the plug member and has a width substantially equal to the slip prevention clause. It is preferable to provide a slip prevention groove. That is, it is preferable that the cross-sectional shape around the flow path groove of the base member is a stepped shape (see the cross-sectional view of FIG. 4 showing the embodiment of the present invention). By setting the joining groove and the slip prevention groove, the plug member can be locked while securing the necessary flow path, and stable joining becomes possible. The joint groove is preferably a few millimeters (10 mm or less) wider than the width of the flow path groove. Further, the depth of the joint groove may be shallow, and it is preferable that the depth is substantially equal to the thickness of the plug member.
そして、上記のように接合溝及びズレ防止溝を有する流路溝が形成されたベース部材に対して、プラグ部材の幅は、ズレ防止節の部分を含め、ベース部材の流路溝の幅と略同じであるものが好ましい。 Then, with respect to the base member in which the flow path groove having the joint groove and the deviation prevention groove is formed as described above, the width of the plug member is the width of the flow path groove of the base member including the portion of the deviation prevention node. Those that are substantially the same are preferable.
ベース部材とプラグ部材との接合は、後述する所定温度に加熱後、加圧することで接合される。ここで、ベース部材とプラグ部材との体積差等に起因して加熱工程にてズレが生じることがある。そこで、本発明では、ベース部材の溝パターンとプラグ部材のズレを防止するため、プラグ部材にズレ防止節が設けられている。このズレ防止節は、加熱時の変形によるプラグ部材のズレを防止すると共に、プラグ部材をベース部材の流路溝に接合するときの位置決めとしても作用する。 The base member and the plug member are joined by heating to a predetermined temperature, which will be described later, and then applying pressure. Here, a deviation may occur in the heating process due to a volume difference between the base member and the plug member. Therefore, in the present invention, in order to prevent the groove pattern of the base member and the plug member from being displaced, the plug member is provided with a displacement prevention section. This deviation prevention section prevents the plug member from being displaced due to deformation during heating, and also acts as a positioning when the plug member is joined to the flow path groove of the base member.
ズレ防止節は、本来、一様の幅を有するプラグ部材について、部分的に設定された幅広の部位である。このズレ防止節を有するプラグ部材とベース部材とを組合わせた伝熱板の具体例を図1、図2に示す。ベース部材の溝パターンは、上記のとおり、必要な冷却・加熱能力等により設計されるが、多くの場合、長短の流路で構成される。このような流路を有する伝熱板では、通常、伝熱媒体流入口を起点として、長い流路と短い流路が、図1、2で示すように、伝熱媒体流路が幅方向にて折り返すように配置される。 The slip prevention section is a wide portion that is partially set for a plug member that originally has a uniform width. Specific examples of a heat transfer plate in which a plug member having the slip prevention section and a base member are combined are shown in FIGS. 1 and 2. As described above, the groove pattern of the base member is designed according to the required cooling / heating capacity, etc., but in many cases, it is composed of long and short flow paths. In a heat transfer plate having such a flow path, a long flow path and a short flow path are usually formed from the heat transfer medium inflow port as a starting point, and as shown in FIGS. 1 and 2, the heat transfer medium flow path is in the width direction. It is arranged so that it folds back.
次に、ズレ防止節の形状について説明する。本発明において、以下説明はその一例を示すにすぎず、類似した形状等であれば、本発明を満足することができる。伝熱板におけるベース部材とプラグ部材との接合部の上面図及び断面図を図3に示す。図3の断面図に示すように、ベース部材の流路溝の幅よりも若干幅広の接合溝に対し、溝の蓋の役目をするプラグ部材の幅は略等しくなっている。但し、プラグ部材の幅に関しては、接合を強固にするため、接合溝よりも若干広めにすることが許容される。そして、ズレ防止節の幅は、図3に示すように流路溝の幅よりも幅広となっている。 Next, the shape of the slip prevention section will be described. In the present invention, the following description is merely an example thereof, and the present invention can be satisfied if it has a similar shape or the like. FIG. 3 shows a top view and a cross-sectional view of the joint portion between the base member and the plug member in the heat transfer plate. As shown in the cross-sectional view of FIG. 3, the width of the plug member acting as the lid of the groove is substantially equal to the joint groove slightly wider than the width of the flow path groove of the base member. However, it is permissible to make the width of the plug member slightly wider than the joint groove in order to strengthen the joint. The width of the slip prevention node is wider than the width of the flow path groove as shown in FIG.
ズレ防止節の平面形状は、図3の上面図からわかるように、各種の形状が設定できる、特に限定されない。これらズレ防止節及びズレ防止溝の平面形状における輪郭については、角度が変化する部位をRで繋ぐことが望ましい。接合時のベース部材とプラグ部材との摩擦による材料変形や、材料の引っ掛かりによる巻き込みを防止するためである。このR形状の設定は、特に、通常の流路溝(接合溝)からズレ防止溝が立ち上がる部位(両者を繋ぐ部位)で重要となる。このRは、20〜30が好ましい。Rが20未満では、ベース部材とプラグ部材との接合時、Rを頂点としてその両側で摩擦が大きくなり、R部が接合方向つまり溝深さ方向に引きずられ、リークや流路変形等の接合不具合を生じる。また、Rが30を超えてもその効果は維持されるが、確実にズレを防止するためには、その上限Rを30とするのが好ましい。 As can be seen from the top view of FIG. 3, the planar shape of the slip prevention section is not particularly limited as various shapes can be set. Regarding the contours of these slip prevention nodes and the slip prevention grooves in the planar shape, it is desirable to connect the portions where the angle changes with R. This is to prevent material deformation due to friction between the base member and the plug member during joining and entrainment due to material catching. This R-shaped setting is particularly important at the portion where the deviation prevention groove rises from the normal flow path groove (joint groove) (the portion connecting the two). This R is preferably 20 to 30. If R is less than 20, when joining the base member and the plug member, friction increases on both sides with R as the apex, and the R portion is dragged in the joining direction, that is, in the groove depth direction, and joining such as leakage and flow path deformation. Cause a problem. Further, although the effect is maintained even if R exceeds 30, it is preferable to set the upper limit R to 30 in order to surely prevent the deviation.
そして、ズレ防止節の平面形状について、その長さ(流路溝の長手方向における長さ)は、節部分をRで円滑に繋げることができる程度の長さがあることが望ましい。また、上記のようにベース部材に接合溝及びズレ防止溝が形成されている場合において、ズレ防止溝の幅、即ち、ズレ防止節の幅は、接合溝の幅に対して5倍以上幅広であることが好ましい。尚、ズレ防止溝の幅及び接合溝の幅とは、各々、流路溝の両外側に設けられた溝の幅の総和をいう。つまり、接合溝幅とは、接合溝の全幅と流路の溝幅との差であり、ズレ防止溝幅とは、ズレ防止溝の全幅と流路溝の幅との差である。通常、接合溝幅及びズレ防止溝幅は、流路溝幅の中心に対して対象となるよう設置されることが好ましい。 As for the planar shape of the slip prevention node, it is desirable that the length (the length in the longitudinal direction of the flow path groove) is such that the node portions can be smoothly connected by R. Further, when the joint groove and the deviation prevention groove are formed in the base member as described above, the width of the deviation prevention groove, that is, the width of the deviation prevention node is 5 times or more wider than the width of the joint groove. It is preferable to have. The width of the misalignment prevention groove and the width of the joint groove are the sum of the widths of the grooves provided on both outer sides of the flow path groove, respectively. That is, the joint groove width is the difference between the total width of the joint groove and the groove width of the flow path, and the deviation prevention groove width is the difference between the total width of the deviation prevention groove and the width of the flow path groove. Usually, it is preferable that the joint groove width and the deviation prevention groove width are installed so as to be symmetrical with respect to the center of the flow path groove width.
更に、ズレ防止節は、ベース部材の伝熱媒体流路を形成する流路溝、及びプラグ部材同様、接合強度に寄与するため、酸化皮膜を除去して接合時に新生面を出すように流路断面の深さ方向で上広となるテーパーを設けてもよい。 Further, since the slip prevention node contributes to the bonding strength like the flow path groove forming the heat transfer medium flow path of the base member and the plug member, the flow path cross section is formed so as to remove the oxide film and give a new surface at the time of joining. A taper that widens in the depth direction of the above may be provided.
ズレ防止節の設置数については、伝熱媒体流路の形状、長さに基づくものであり、ズレ防止節はその効果を検証しつつ適宜ズレ設定できる。但し、本発明者等による検討によれば、直線部分を有する溝パターンについて、ズレ防止節を設けない状況で直線部分の長さが500mmを超えると、接合の際の昇温時の熱膨張によりベース部材からプラグ部材が浮くことがあり、接合不具合を生じることがある。従って、直線で構成された溝パターンについて、長さ500mm内にズレ防止節を1つ以上設定することが好ましく、これによりベース部材とプラグ部材とのズレ防止効果が好適に発揮される。例えば、図1、図2のように、ズレ防止節を設ける。 The number of slip prevention clauses installed is based on the shape and length of the heat transfer medium flow path, and the slip prevention clauses can be appropriately set while verifying their effects. However, according to the study by the present inventors, if the length of the straight portion exceeds 500 mm in the situation where the deviation prevention node is not provided for the groove pattern having the linear portion, due to thermal expansion at the time of temperature rise at the time of joining. The plug member may float from the base member, which may cause a joining failure. Therefore, it is preferable to set one or more slip prevention nodes within a length of 500 mm for the groove pattern composed of straight lines, whereby the slip prevention effect between the base member and the plug member is preferably exhibited. For example, as shown in FIGS. 1 and 2, a deviation prevention section is provided.
また、この好適な長さ500mmの範囲内におけるズレ防止効果の設定位置については、500mm以内であればどこの位置に設定しても良いが、ズレ防止節を1つでも設定する場合、その中央、つまり溝パターン長さ500mmに対し均等となる位置に設置するのが好ましい。ズレ防止節を複数設置する場合は、溝パターン長さに対し均等となるように設定することが好ましい。尚、溝パターン長さが500mm未満の部分に関しては、ズレ防止節を1つ以上設けても良いが、ズレ防止節を設けなくてもよい。つまり、溝パターン長さ500mmを超えた場合の溝パターンに対し、溝パターン長さ500mm以内に1つ以上のズレ防止節があれば、本発明の効果が確認できる。流路溝の長さが短い部分においてのズレ防止節の設定に関しては、その効果と加工等の生産性等を考慮して決めればよい。 Further, regarding the setting position of the deviation prevention effect within the range of this suitable length of 500 mm, any position may be set as long as it is within 500 mm, but when even one deviation prevention node is set, the center thereof. That is, it is preferable to install the groove pattern at a position equal to the length of the groove pattern of 500 mm. When a plurality of slip prevention sections are installed, it is preferable to set them evenly with respect to the groove pattern length. It should be noted that one or more slip prevention clauses may be provided for the portion where the groove pattern length is less than 500 mm, but the slip prevention clause may not be provided. That is, the effect of the present invention can be confirmed if there is one or more deviation prevention nodes within the groove pattern length of 500 mm with respect to the groove pattern when the groove pattern length exceeds 500 mm. The setting of the deviation prevention node in the portion where the length of the flow path groove is short may be determined in consideration of the effect and the productivity of processing and the like.
以上説明した本発明に係る伝熱板について、ベース部材とプラグ部材の材質は、アルミニウム合金板であれば特に限定されない。好ましいアルミニウム合金としては、JIS1050、1100、3003、3004、5052、5005、6061、6063、7003、7N01等のアルミニウム合金が挙げられる。 Regarding the heat transfer plate according to the present invention described above, the materials of the base member and the plug member are not particularly limited as long as they are aluminum alloy plates. Preferred aluminum alloys include aluminum alloys such as JIS1050, 1100, 3003, 3004, 5052, 5005, 6061, 6063, 7003 and 7N01.
次に、本発明に係る真空装置用伝熱板の製造方法について説明する。本発明の伝熱板の製造においては、伝熱媒体流路を設けたベース部材とプラグ部材とを組合わせ、それらを所定温度に加熱して加圧して接合する鍛接工法が採用される。 Next, a method for manufacturing a heat transfer plate for a vacuum device according to the present invention will be described. In the production of the heat transfer plate of the present invention, a forge welding method is adopted in which a base member provided with a heat transfer medium flow path and a plug member are combined, heated to a predetermined temperature, pressurized and joined.
ベース部材とプラグ部材との接合は、ベース部材に設けられた流路溝と、溝パターンの形状に合わせたプラグ部材との間で行う。鍛接工法では、ベース部材にプラグ部材を嵌合して接合する際、各部材の接触部の表面における摩擦により酸化被膜が破壊され、更に、当該表面にアルミニウム新生面が露出することで接合が進行する。この鍛接による接合工程の具体的な条件としては、ベース部材とプラグ部材とを嵌合した状態で、250℃〜500℃で加熱し、ベース部材とプラグ部材との界面に熱間変形抵抗以上の高圧で加圧する。この加熱により、ベース部材とプラグ部材の接触面において、ベース部材とプラグ部材の接合面における変形抵抗が低下し、この後の加圧時の接合、つまりプラグ部材がベース部材に押し込まれやすくなる。そして、このように、プラグ部材がベース部材に押し込まれる際の摩擦により各々の接合面において新生面が生じ、新生面が生じた各部材をさらに加圧することで金属接合がなされる。ここで、加熱温度を250℃〜500℃とするのは、250℃未満では、ベース部材とプラグ部材との接合面の変形抵抗が小さく、新生面が生じにくくなり、ベース部材とプラグ部材との接合が不十分となる。500℃を超えると変形抵抗が少なくなりすぎ、変形し過ぎて接合が不十分になる。加熱温度は、好ましくは300℃〜450℃の範囲が好ましく、350℃〜420℃がより好ましい。 The base member and the plug member are joined between the flow path groove provided in the base member and the plug member that matches the shape of the groove pattern. In the forge welding method, when a plug member is fitted to a base member and joined, the oxide film is destroyed by friction on the surface of the contact portion of each member, and further, the new aluminum surface is exposed on the surface, so that the joining proceeds. .. As a specific condition of the joining process by this forge welding, the base member and the plug member are heated at 250 ° C. to 500 ° C. in a fitted state, and the interface between the base member and the plug member has a heat deformation resistance or more. Pressurize with high pressure. Due to this heating, the deformation resistance at the joint surface between the base member and the plug member is reduced at the contact surface between the base member and the plug member, and the subsequent joint during pressurization, that is, the plug member is easily pushed into the base member. Then, in this way, a new surface is generated at each joint surface due to friction when the plug member is pushed into the base member, and metal bonding is performed by further pressurizing each member having the new surface. Here, the heating temperature is set to 250 ° C. to 500 ° C. when the temperature is less than 250 ° C., the deformation resistance of the joint surface between the base member and the plug member is small, a new surface is less likely to occur, and the base member and the plug member are joined. Is insufficient. If it exceeds 500 ° C., the deformation resistance becomes too small, and the deformation becomes too much, resulting in insufficient bonding. The heating temperature is preferably in the range of 300 ° C. to 450 ° C., more preferably 350 ° C. to 420 ° C.
ベース部材とプラグ部材とを接合する際には、生産性向上のためにできるだけ速い昇温速度を採る事が好ましい。但し、昇温速度が速い場合、ベース部材よりもプラグ部材の方に熱膨張が顕著に観察される。ベース部材とプラグ部材との体積差から、体積の小さいプラグ部材の昇温が速いからである。ここで、プラグ部材は、ベース部材の流路溝の溝パターンに沿った形状、つまり線状に近い形状であるので、その膨張は線膨張として発現することができる。線膨張による長さ変化は、元の長さを基に、各材料固有の膨張係数及び温度の差の積により求められる。ここで、アルミニウム合金の線膨張係数は、23×10−6/℃であり、鉄や銅等の他の金属の線膨張係数より大きい。また、図1、2のような長短の溝長さを有する溝パターンにあって、その蓋の役目をするプラグ部材にも長短に差がある。そのような場合、長さの長い部位において熱膨張による長さ変化が著しくなる。その結果、プラグ部材の長い部位でベース部材の溝パターンとのズレが生じ、溝パターンからの浮き上がりや、溝パターンから外れおそれがある。ズレ防止節は、このプラグ部材の長い部位でのズレ防止に特に有効である。つまり、ズレ防止節は、昇温速度を速くして伝熱板の生産性を図りつつ、ズレ防止という品質確保に寄与する。 When joining the base member and the plug member, it is preferable to adopt a heating rate as fast as possible in order to improve productivity. However, when the rate of temperature rise is high, thermal expansion is observed more remarkably in the plug member than in the base member. This is because the temperature rise of the plug member having a small volume is fast due to the volume difference between the base member and the plug member. Here, since the plug member has a shape along the groove pattern of the flow path groove of the base member, that is, a shape close to a linear shape, the expansion can be expressed as a linear expansion. The length change due to linear expansion is obtained by the product of the expansion coefficient peculiar to each material and the difference in temperature based on the original length. Here, the coefficient of linear expansion of the aluminum alloy is 23 × 10 −6 / ° C., which is larger than the coefficient of linear expansion of other metals such as iron and copper. Further, in the groove pattern having long and short groove lengths as shown in FIGS. 1 and 2, there is a difference in length between the plug members that serve as the lids. In such a case, the length change due to thermal expansion becomes remarkable in the long portion. As a result, the long portion of the plug member may be displaced from the groove pattern of the base member, and may be lifted from the groove pattern or deviated from the groove pattern. The slip prevention section is particularly effective in preventing the plug member from slipping at a long portion. That is, the deviation prevention section contributes to quality assurance of prevention of deviation while increasing the rate of temperature rise to improve the productivity of the heat transfer plate.
ベース部材とプラグ部材との接合は、上記温度に両部材を加熱した後、或いは加熱と同時に加圧が必要である。この加圧力は、プラグ部材がベース部材内部で塑性変形を起こすだけの加圧力が必要となる。すなわちプラグ部材が圧力を受ける面積と素材の熱間の変形抵抗から加圧力が導き出される。 To join the base member and the plug member, it is necessary to pressurize after heating both members to the above temperature or at the same time as heating. This pressing force requires a pressing force that causes the plug member to undergo plastic deformation inside the base member. That is, the pressing force is derived from the area where the plug member receives the pressure and the deformation resistance between the heat of the material.
尚、アルミニウム材料は、通常、大気中で表面に酸化被膜が形成されるため、ベース部材とプラグ部材との接合前には、事前に酸化被膜を除去しておくことが好ましい。酸化被膜の除去の方法としては、部材を酸・アルカリエッチングにより洗浄することが挙げられる。この酸化皮膜除去により、ベース部材とプラグ部材の接合面において、より接合強度が増し、冷媒漏れ等の不具合を回避することができる。 Since an oxide film is usually formed on the surface of an aluminum material in the atmosphere, it is preferable to remove the oxide film in advance before joining the base member and the plug member. Examples of the method for removing the oxide film include cleaning the member by acid / alkali etching. By removing the oxide film, the joint strength of the joint surface between the base member and the plug member is further increased, and problems such as refrigerant leakage can be avoided.
また、ベース部材とプラグ部材との接合前には、両部材の位置決め等の前作業が必要であるが、本発明においては、両部材の位置決め等の仮固定の溶接等は不要である。本発明ではズレ防止節の存在により位置決めが容易となり、また、加熱中のズレも抑制されるので溶接は不要となる。よって、本発明は、伝熱板製造の工程数の削減にも寄与できる。 Further, before joining the base member and the plug member, pre-operation such as positioning of both members is required, but in the present invention, temporary fixing welding such as positioning of both members is not necessary. In the present invention, the presence of the slip prevention node facilitates positioning, and since slip during heating is suppressed, welding becomes unnecessary. Therefore, the present invention can also contribute to the reduction of the number of heat transfer plate manufacturing steps.
次に、本発明の具体的な実施形態となる実施例について、図面と共に説明する。なお、本実施形態は、本発明の一例であり、これに限定されるものではない。 Next, examples that are specific embodiments of the present invention will be described with reference to the drawings. The present embodiment is an example of the present invention, and is not limited thereto.
この実施例では、所定の溝パターンを有する伝熱板を製造し、ズレ防止節の効果を検討した。まず、伝熱板の製造方法について説明する。ベース部材に伝熱媒流路となる図4の溝パターンの流路溝を形成すると共に、この溝パターンにあわせた形状のプラグ部材を用意した。ベース部材のサイズは、長さ1000mm×幅1000mm×高さ50mmであり、これに図4に示すような、長短の直線を有する溝パターンの流路溝を切削により形成した。この流路溝の断面寸法は、底部における幅が20mmであり、表面側の接合溝は流路溝底部の幅よりも6mm(片側3mmずつ)広くなるようになっており、段付き形状とした。また、流路溝のズレ防止節が設けられる部分については、流路溝の幅よりも30mm(片側15mmずつ)広いズレ防止溝を形成した。尚、接合溝及びズレ防止溝の厚さ(深さ)は15mmである。 In this example, a heat transfer plate having a predetermined groove pattern was manufactured, and the effect of the slip prevention node was examined. First, a method of manufacturing a heat transfer plate will be described. A flow path groove having a groove pattern shown in FIG. 4 as a heat transfer medium flow path was formed on the base member, and a plug member having a shape matching the groove pattern was prepared. The size of the base member is 1000 mm in length × 1000 mm in width × 50 mm in height, and a flow path groove having a groove pattern having long and short straight lines as shown in FIG. 4 is formed by cutting. The cross-sectional dimension of this flow path groove is such that the width at the bottom is 20 mm, and the joint groove on the surface side is 6 mm wider (3 mm on each side) than the width at the bottom of the flow path groove, resulting in a stepped shape. .. Further, for the portion where the deviation prevention section of the flow path groove is provided, a deviation prevention groove 30 mm (15 mm on each side) wider than the width of the flow path groove is formed. The thickness (depth) of the joint groove and the misalignment prevention groove is 15 mm.
そして、同じ材質のアルミニウム合金を切削加工してプラグ部材を製造した。図5は、その上面図と断面図である。プラグ部材の平面形状は、ベース部材の溝パターンと同じ形状である。プラグ部材には、幅50mmのズレ防止節が形成されている。プラグ部材の幅及びズレ防止節の幅は、ベース部材の接合溝及びズレ防止溝と同じとした。プラグ部材の厚さは、15mmである。ズレ防止節には、その平面形状の輪郭において、角度変化が生じる部位にRが形成されており、この実施例では、節の立ち上がり部分のRを25とし、節の幅方向端部のRを25とした。 Then, an aluminum alloy of the same material was cut to manufacture a plug member. FIG. 5 is a top view and a cross-sectional view thereof. The planar shape of the plug member is the same as the groove pattern of the base member. The plug member is formed with a slip prevention section having a width of 50 mm. The width of the plug member and the width of the slip prevention node were the same as those of the joint groove and the slip prevention groove of the base member. The thickness of the plug member is 15 mm. In the deviation prevention node, an R is formed at a portion where an angle change occurs in the contour of the planar shape. In this embodiment, the R of the rising portion of the node is 25, and the R of the end portion in the width direction of the node is set. It was set to 25.
ベース部材とプラグ部材との接合には、部材を位置決め後、設定された接合温度に昇温し、荷重5000トンで加圧してプラグ部材をベース部材に嵌合して接合した。ここでの接合温度は、200℃から500℃の間の温度を設定した。尚、本実施例では、伝熱媒流路の直線部の長さが相違する伝熱板をいくつか製造した。また、ズレ防止節がない伝熱板も製造した。そして、製造した伝熱板について、伝熱媒体流路部の断面観察とリークテストによる評価を行った。 For joining the base member and the plug member, after positioning the member, the temperature was raised to a set joining temperature, and a load of 5000 tons was applied to fit the plug member into the base member for joining. The joining temperature here was set to a temperature between 200 ° C. and 500 ° C. In this embodiment, several heat transfer plates having different lengths of straight portions of the heat transfer medium flow path were manufactured. We also manufactured a heat transfer plate that does not have a slip prevention node. Then, the manufactured heat transfer plate was evaluated by observing the cross section of the heat transfer medium flow path portion and performing a leak test.
(1)断面観察
伝熱媒体流路の最も長い流路について、その中央の断面を観察しベース部材とプラグ部材とが接合されていることを確認した。接合後、観察部位を切り出した後、機械加工で鏡面に仕上げ(Ra3.2以下)、目視にて観察した。ベース部材とプラグ部材との接合面において、隙間のない状態を合格「○」とし、一部隙間があるが外部へつながっていないものを「△」とし、完全に接合されていないものを「×」とした。参考までに、接合後断面観察において、合格とされた断面の一例を図6に示す。
(1) Cross-section observation Regarding the longest flow path of the heat transfer medium flow path, the cross section at the center was observed and it was confirmed that the base member and the plug member were joined. After joining, the observation site was cut out, finished to a mirror surface by machining (Ra 3.2 or less), and visually observed. On the joint surface between the base member and the plug member, a pass "○" is given for a state without a gap, a "△" is given for a part with a gap but not connected to the outside, and a "×" is given for a part that is not completely joined. ". For reference, FIG. 6 shows an example of a cross section that was accepted in the cross-section observation after joining.
(2)リークテスト
リークテストは、完成した伝熱板の回路の流路片側を塞ぎ、他方をヘリウムリークディテクタにつなぎ、真空にした状態で外面からHeを吹き付け(真空吹付法)、Heリークがなきことを確認した。漏れが確認されない場合は合格「○」とし、漏れが確認された場合は「×」とした。
(2) Leak test In the leak test, one side of the flow path of the circuit of the completed heat transfer plate is closed, the other side is connected to the helium leak detector, and He is sprayed from the outer surface in a vacuumed state (vacuum spraying method). I confirmed that there was no such thing. If no leakage was confirmed, the result was "○", and if no leakage was confirmed, the result was "x".
接合後の評価結果を表1に示す。試験No.1〜No.4は、本願発明の実施例といえる。これらは、適切にズレ防止節が設定されており、接合温度が適正範囲にとしている。これらの実施例では、断面観察、及びリークテストにおいて合格となった。一方、試験No.6(比較例)は、流路の長が500mmを超えるものがありながらズレ防止節を設置しなかったため、断面観察において接合不具合が見られ、リークテストによってリークが認められた。また、試験No.7(比較例)は、接合温度が低かったため、接合不具合であった。尚、No.5は、ズレ防止節を設定していないので本発明の範囲外となる(参考例)。この伝熱板は流路長が500mm未満であるので、ズレ防止節を設けなくても接合不具合は生じなかった。 Table 1 shows the evaluation results after joining. Test No. 1-No. Reference numeral 4 can be said to be an embodiment of the present invention. In these, the deviation prevention clause is set appropriately, and the joining temperature is within the appropriate range. In these examples, the cross-section observation and the leak test passed. On the other hand, Test No. In No. 6 (Comparative Example), although the length of the flow path exceeded 500 mm, a slip prevention node was not installed, so that a joint defect was observed in the cross-sectional observation, and a leak was observed by the leak test. In addition, the test No. In No. 7 (Comparative Example), the joining temperature was low, so that the joining was defective. In addition, No. No. 5 is outside the scope of the present invention because the deviation prevention clause is not set (reference example). Since this heat transfer plate has a flow path length of less than 500 mm, no joining failure occurred even if the deviation prevention node was not provided.
本発明によれば、伝熱媒体流路の気密性に優れた伝熱板を低コストで効率的に製造できる。本発明は、LCD、OLED等の製造において、電極膜等の各種製膜工程で使用される真空装置に適用される伝熱板として有用である。 According to the present invention, a heat transfer plate having excellent airtightness in the heat transfer medium flow path can be efficiently manufactured at low cost. The present invention is useful as a heat transfer plate applied to a vacuum apparatus used in various film forming processes such as an electrode film in the manufacture of LCDs, OLEDs and the like.
Claims (4)
前記プラグ部材の直線部の長さ方向の一部には、幅広の部位であるズレ防止節が設けられており、
前記ズレ防止節は、前記プラグ部材の前記直線部のうち前記ズレ防止節以外の部分よりも幅広であり、且つ、前記流路溝よりも幅広であり、
前記ベース部材には、前記プラグ部材の前記ズレ防止節に対応する部分に、前記流路溝より幅広であり、且つ、前記ズレ防止節と等しい幅のズレ防止溝が設けられていることを特徴とする真空装置用伝熱板。 The plug is composed of a base member made of an aluminum alloy plate material having a flow path groove for forming a heat transfer medium flow path, and a plug member made of an aluminum alloy plate material serving as a lid of the flow path groove of the base member. A heat transfer plate for a vacuum device including a heat transfer medium flow path formed by fitting a member to the base member.
A part of the straight portion of the plug member in the length direction is provided with a slip prevention section which is a wide portion.
The deviation prevention section is wider than the portion of the straight portion of the plug member other than the deviation prevention section, and is wider than the flow path groove.
The base member is characterized in that a portion of the plug member corresponding to the deviation prevention section is provided with a deviation prevention groove that is wider than the flow path groove and has the same width as the deviation prevention node. Heat transfer plate for vacuum equipment.
前記プラグ部材の前記ズレ防止節以外の部分の幅と前記接合溝の幅とが等しく、且つ、前記ズレ防止溝と前記プラグ部材のズレ防止節との幅が等しくなっている請求項1記載の真空装置用伝熱板。 The surface of the base member is provided with a joint groove that is wider than the flow path groove and has a depth equal to the thickness of the plug member.
The first aspect of claim 1, wherein the width of a portion of the plug member other than the slip prevention node is equal to the width of the joint groove, and the width of the slip prevention groove and the slip prevention node of the plug member are equal. Heat transfer plate for vacuum equipment.
ベース部材とプラグ部材とを250℃〜400℃の範囲に加熱し、加圧する鍛接工法により、プラグ部材をベース部材に嵌合する工程を含む真空装置用伝熱板の製造方法。 The method for manufacturing a heat transfer plate for a vacuum device according to any one of claims 1 to 3.
A method for manufacturing a heat transfer plate for a vacuum device, which comprises a step of fitting the plug member to the base member by a forge welding method in which the base member and the plug member are heated in the range of 250 ° C. to 400 ° C. and pressed.
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| JP4868737B2 (en) | 2004-12-17 | 2012-02-01 | 古河スカイ株式会社 | Heater plate and heater plate manufacturing method |
| CN100590377C (en) * | 2005-02-18 | 2010-02-17 | 阳傑科技股份有限公司 | Heat pipe cooling system and heat transfer connector thereof |
| CN100555613C (en) * | 2005-03-22 | 2009-10-28 | 布哈拉特强电有限公司 | Selectively slotted cold plate for cooling of electronic components |
| JP4852897B2 (en) * | 2005-06-07 | 2012-01-11 | 日立電線株式会社 | Cold plate |
| US20090071406A1 (en) * | 2007-09-19 | 2009-03-19 | Soo Young Choi | Cooled backing plate |
| JP5195098B2 (en) | 2008-07-10 | 2013-05-08 | 日本軽金属株式会社 | Manufacturing method of heat transfer plate |
| JP5023020B2 (en) * | 2008-08-26 | 2012-09-12 | 株式会社豊田自動織機 | Liquid cooling system |
| JP2010284693A (en) * | 2009-06-12 | 2010-12-24 | Mitsubishi Heavy Ind Ltd | Cooling plate and method of manufacturing the same |
| US9410746B2 (en) * | 2013-03-20 | 2016-08-09 | Basf Se | Temperature-regulating element |
| JP6015622B2 (en) * | 2013-10-21 | 2016-10-26 | 日本軽金属株式会社 | Manufacturing method of heat transfer plate |
| CN104308501B (en) * | 2014-09-30 | 2017-12-22 | 上海电机学院 | The method that notebook computer panel upper copper sheathing is fixed |
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| Publication number | Publication date |
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| KR20180127925A (en) | 2018-11-30 |
| TWI761516B (en) | 2022-04-21 |
| CN108955325B (en) | 2021-08-31 |
| CN108955325A (en) | 2018-12-07 |
| KR102528351B1 (en) | 2023-05-02 |
| TW201902295A (en) | 2019-01-01 |
| JP2018194273A (en) | 2018-12-06 |
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