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JP6948925B2 - Crosslinked product obtained by using a novel modified vinyl alcohol polymer - Google Patents
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JP6948925B2 - Crosslinked product obtained by using a novel modified vinyl alcohol polymer - Google Patents

Crosslinked product obtained by using a novel modified vinyl alcohol polymer Download PDF

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JP6948925B2
JP6948925B2 JP2017232382A JP2017232382A JP6948925B2 JP 6948925 B2 JP6948925 B2 JP 6948925B2 JP 2017232382 A JP2017232382 A JP 2017232382A JP 2017232382 A JP2017232382 A JP 2017232382A JP 6948925 B2 JP6948925 B2 JP 6948925B2
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忠仁 福原
忠仁 福原
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Kuraray Co Ltd
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Description

本発明は、新規変性ビニルアルコール系重合体およびその製造方法、並びにそれを用いて得られる架橋体に関する。 The present invention relates to a novel modified vinyl alcohol polymer, a method for producing the same, and a crosslinked product obtained by using the same.

反応活性な官能基を有するビニルアルコール系重合体(以下、「PVA」と略記することがある)は従来より、接着剤、紙塗工剤、偏光フィルム、ビニル化合物(例えば、塩化ビニル)の懸濁重合用分散安定剤等、様々な製品に使用されている。特に反応活性部位と架橋剤との架橋反応で合成される架橋高分子は分子鎖の動きが三次元方向に拘束されているため、通常、同種の線状高分子よりも強度、耐熱性、耐溶剤性に優れ、特に耐水性が高められるためその有用性は高い。 A vinyl alcohol-based polymer having a reactive functional group (hereinafter, may be abbreviated as "PVA") has conventionally been a suspension of an adhesive, a paper coating agent, a polarizing film, and a vinyl compound (for example, vinyl chloride). It is used in various products such as dispersion stabilizers for turbid polymerization. In particular, the cross-linked polymer synthesized by the cross-linking reaction between the reaction active site and the cross-linking agent is usually stronger, heat-resistant, and resistant than the same type of linear polymer because the movement of the molecular chain is restricted in the three-dimensional direction. Its usefulness is high because it has excellent solvent properties, and in particular, its water resistance is enhanced.

特に架橋性能が高い反応活性な官能基を有する変性PVAとして、アセトアセチル基に代表される2つのカルボニル基に挟まれたメチレン水素の構造を有する変性PVAが挙げられる(特許文献1)。しかしその製造には生体に対する毒性が高く、空気と蒸気が混合すると爆発の危険性があるジケテンが用いられており、より安全に反応活性な官能基を有する変性PVAを合成する手法の開発が求められていた。 As a modified PVA having a reactive functional group having particularly high cross-linking performance, a modified PVA having a methylene hydrogen structure sandwiched between two carbonyl groups typified by an acetoacetyl group can be mentioned (Patent Document 1). However, diketene, which is highly toxic to living organisms and has a risk of explosion when air and steam are mixed, is used for its production, and the development of a safer method for synthesizing modified PVA having a reactive functional group is required. Was being done.

特開2014−205826号公報Japanese Unexamined Patent Publication No. 2014-205826

本発明は上記課題を解決するためになされたものであり、架橋性能が高く、架橋体を形成した際の耐水性に優れる変性PVAをより安全に提供することを目的とする。 The present invention has been made to solve the above problems, and an object of the present invention is to provide a modified PVA having high cross-linking performance and excellent water resistance when a cross-linked body is formed more safely.

本発明者は鋭意検討を重ねた結果、ビニルアルコール単位と下記式(1)で表わされる構成単位を含み、けん化度が68モル%以上99.9モル%未満であり、かつ1,2−グリコール結合量が1.9モル%未満である変性ビニルアルコール系重合体(A)を提供することにより、上記課題が解決されることを見出し本発明を完成させるに至った。

Figure 0006948925
[式(1)中、Rは水素原子又は炭素数1〜4のアルキル基であり、Rは水素原子又はアルカリ金属である。] As a result of diligent studies, the present inventor includes a vinyl alcohol unit and a structural unit represented by the following formula (1), has a saponification degree of 68 mol% or more and less than 99.9 mol%, and 1,2-glycol. It has been found that the above problems can be solved by providing the modified vinyl alcohol-based polymer (A) having a binding amount of less than 1.9 mol%, and the present invention has been completed.
Figure 0006948925
[In the formula (1), R 1 is a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, and R 2 is a hydrogen atom or an alkali metal. ]

すなわち、上記課題は、ビニルアルコール単位、及び式(1)で表わされる構成単位を含む変性ビニルアルコール系重合体(A)であって、けん化度が68モル%以上99.9モル%未満であり、かつ1,2−グリコール結合量が1.9モル%未満である変性ビニルアルコール系重合体(A)を提供することによって解決される。 That is, the above-mentioned problem is a modified vinyl alcohol-based polymer (A) containing a vinyl alcohol unit and a structural unit represented by the formula (1), and the degree of saponification is 68 mol% or more and less than 99.9 mol%. It is solved by providing the modified vinyl alcohol-based polymer (A) having a 1,2-glycol bond amount of less than 1.9 mol%.

このとき、前記変性ビニルアルコール系重合体(A)の全単量体単位に対する前記式(1)で表わされる構成単位の含有量が0.1〜10モル%であることが好ましい。 At this time, the content of the structural unit represented by the formula (1) with respect to all the monomer units of the modified vinyl alcohol polymer (A) is preferably 0.1 to 10 mol%.

変性ビニルアルコール系重合体(A)が架橋剤(B)によって架橋された架橋体(C)であって、前記架橋体(C)からなる厚み100μmのフィルムを80℃の熱水に1時間浸漬した際の溶出率が10%未満である架橋体(C)も本発明の好適な実施様態である。 The modified vinyl alcohol polymer (A) is a crosslinked product (C) crosslinked with a crosslinking agent (B), and a film having a thickness of 100 μm made of the crosslinked product (C) is immersed in hot water at 80 ° C. for 1 hour. A crosslinked product (C) having an elution rate of less than 10% is also a preferred embodiment of the present invention.

原料ビニルアルコール系重合体(D)と、下記式(2)で表わされる化合物とをエステル化反応させる上記の変性ビニルアルコール系重合体(A)の製造方法も本発明の好適な実施様態である。

Figure 0006948925
[式(2)中、Rは式(1)と同義である。] The method for producing the above-mentioned modified vinyl alcohol-based polymer (A) in which the raw material vinyl alcohol-based polymer (D) and the compound represented by the following formula (2) are subjected to an esterification reaction is also a preferred embodiment of the present invention. ..
Figure 0006948925
[In equation (2), R 1 is synonymous with equation (1). ]

本発明の変性ビニルアルコール系重合体(A)は2つのカルボニル基に挟まれたメチレン水素の構造を有するため、様々な架橋剤と架橋体を形成できる。そして、形成された架橋体は耐水性に優れる。さらに、本発明の製造方法によれば、上記構造を有する変性ビニルアルコール系重合体(A)を、より安全に製造することができる。 Since the modified vinyl alcohol polymer (A) of the present invention has a structure of methylene hydrogen sandwiched between two carbonyl groups, it can form a crosslinked product with various crosslinking agents. The formed crosslinked body is excellent in water resistance. Furthermore, according to the production method of the present invention, the modified vinyl alcohol-based polymer (A) having the above structure can be produced more safely.

(変性ビニルアルコール系重合体(A))
本発明の変性ビニルアルコール系重合体(A)(以下、「変性PVA(A)」と略記することがある)は、ビニルアルコール単位、及び下記式(1)で表わされる構成単位を含む変性PVA(A)であって、けん化度が68モル%以上99.9モル%未満であり、かつ1,2−グリコール結合量が1.9モル%未満である。本発明の変性PVA(A)の製造方法は特に限定されないが、原料ビニルアルコール系重合体(D)と、下記式(2)で表わされる化合物とをエステル化反応させて製造する方法が簡便で好ましい。ここで、原料ビニルアルコール系重合体(D)は、下記式(1)で表される構成単位を有さないPVAのことである(以下、「原料PVA(D)」又は「原料PVA」と記載することがある)。
(Modified vinyl alcohol polymer (A))
The modified vinyl alcohol-based polymer (A) of the present invention (hereinafter, may be abbreviated as "modified PVA (A)") is a modified PVA containing a vinyl alcohol unit and a structural unit represented by the following formula (1). (A), the saponification degree is 68 mol% or more and less than 99.9 mol%, and the 1,2-glycol bond amount is less than 1.9 mol%. The method for producing the modified PVA (A) of the present invention is not particularly limited, but a method for producing the modified PVA (A) by subjecting the raw material vinyl alcohol polymer (D) and the compound represented by the following formula (2) to an esterification reaction is simple. preferable. Here, the raw material vinyl alcohol-based polymer (D) is a PVA that does not have a structural unit represented by the following formula (1) (hereinafter, referred to as “raw material PVA (D)” or “raw material PVA”). May be described).

Figure 0006948925
[式(1)中、Rは水素原子又は炭素数1〜4のアルキル基であり、Rは水素原子又はアルカリ金属である。]
Figure 0006948925
[In the formula (1), R 1 is a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, and R 2 is a hydrogen atom or an alkali metal. ]

Figure 0006948925
[式(2)中、Rは式(1)と同義である。]
Figure 0006948925
[In equation (2), R 1 is synonymous with equation (1). ]

式(1)中のRは水素原子又は炭素数1〜4のアルキル基であり、具体的には水素原子、メチル基、エチル基、プロピル基、イソプロピル基、ブチル基、イソブチル基等が挙げられるが、架橋性能の観点から水素原子またはメチル基が好ましい。Rは水素原子又はアルカリ金属であり、具体的には水素原子、ナトリウム原子、カリウム原子、ルビジウム原子、セシウム原子が挙げられるが、架橋性能と経済性の観点から水素原子またはナトリウム原子が好ましい。 R 1 in the formula (1) is a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, and specific examples thereof include a hydrogen atom, a methyl group, an ethyl group, a propyl group, an isopropyl group, a butyl group, an isobutyl group and the like. However, a hydrogen atom or a methyl group is preferable from the viewpoint of cross-linking performance. R 2 is a hydrogen atom or an alkali metal, and specific examples thereof include a hydrogen atom, a sodium atom, a potassium atom, a rubidium atom, and a cesium atom, but a hydrogen atom or a sodium atom is preferable from the viewpoint of cross-linking performance and economic efficiency.

変性PVA(A)の全単量体単位に対する前記式(1)で表わされる構成単位の含有量は特に限定されるものではないが、架橋性能と不溶解分生成のバランスの面から、0.1モル%以上10モル%以下であることが好ましく、0.15モル%以上7モル%以下であることがより好ましい。なお、当該含有量は変性PVA(A)の全単量体単位100モルに対する、式(1)で表される構成単位のモル数である。 The content of the structural unit represented by the above formula (1) with respect to all the monomer units of the modified PVA (A) is not particularly limited, but from the viewpoint of the balance between the cross-linking performance and the formation of insoluble matter, 0. It is preferably 1 mol% or more and 10 mol% or less, and more preferably 0.15 mol% or more and 7 mol% or less. The content is the number of moles of the structural unit represented by the formula (1) with respect to 100 moles of all the monomer units of the modified PVA (A).

変性PVA(A)における前記式(1)で表わされる構成単位の含有量は公知の方法で測定可能である。具体的にはH−NMRによる測定が簡便であり、求め方は特に限定されない。例えば、メチルマロン酸を用いてエステル化反応した変性PVA(A)の場合、変性PVA(A)をDOに溶解し、400MHzのH−NMRを用いて測定する。ビニルアルコール単位のメチン由来のピークは3.2〜4.0ppm(積分値a)、メチルマロン酸単位のメチル由来のピークは0.8〜1.3ppm付近(積分値b)に帰属され、次式で構成単位(1)の含有量が算出される。
構成単位(1)の含有量(モル%)=(b/3)/a×100
The content of the structural unit represented by the above formula (1) in the modified PVA (A) can be measured by a known method. Specifically, the measurement by 1 H-NMR is simple, and the method of obtaining the measurement is not particularly limited. For example, if the modified PVA (A) in response esterified with methyl malonate, modified PVA (A) was dissolved in D 2 O, measured by 1 H-NMR of 400 MHz. The peak derived from methine of vinyl alcohol unit is assigned to 3.2 to 4.0 ppm (integral value a), and the peak derived from methyl of methylmalonic acid unit is assigned to around 0.8 to 1.3 ppm (integral value b). The content of the structural unit (1) is calculated by the formula.
Content of structural unit (1) (mol%) = (b / 3) / a × 100

変性PVA(A)の粘度平均重合度(以下、単に「重合度」と略記することがある)は特に限定されるものではないが、200以上4000未満であることが好ましく、500以上3500未満であることがより好ましい。粘度平均重合度はJIS−K6726(1994年)に準じて測定して得られる値である。具体的には、けん化度が99.5モル%未満の場合には、けん化度99.5モル%以上になるまでけん化したPVAについて、水中、30℃で測定した極限粘度[η](リットル/g)を用いて下記式により粘度平均重合度(P)を求めた。
P=([η]×10/8.29)(1/0.62)
The viscosity average degree of polymerization of the modified PVA (A) (hereinafter, may be simply abbreviated as "degree of polymerization") is not particularly limited, but is preferably 200 or more and less than 4000, and 500 or more and less than 3500. More preferably. The viscosity average degree of polymerization is a value obtained by measuring according to JIS-K6726 (1994). Specifically, when the degree of saponification is less than 99.5 mol%, the PVA saponified to a degree of saponification of 99.5 mol% or more is subjected to the ultimate viscosity [η] (liter / liter /) measured at 30 ° C. in water. Using g), the viscosity average degree of polymerization (P) was determined by the following formula.
P = ([η] × 10 4 / 8.29) (1 / 0.62)

本発明において、変性PVA(A)のけん化度が68モル%以上99.9モル%未満であることが重要である。けん化度はJIS−K6726(1994年)に準じて測定して得られる値である。けん化度が68モル%未満であると水溶性が低下し皮膜が作製できない等、ハンドリング性が低下する。けん化度が99.9モル%を超えるものは生産が困難である。けん化度は75モル%以上99.7モル%以下であることが好ましい。 In the present invention, it is important that the saponification degree of the modified PVA (A) is 68 mol% or more and less than 99.9 mol%. The saponification degree is a value obtained by measuring according to JIS-K6726 (1994). If the saponification degree is less than 68 mol%, the water solubility is lowered and a film cannot be formed, and the handleability is lowered. Those with a saponification degree of more than 99.9 mol% are difficult to produce. The degree of saponification is preferably 75 mol% or more and 99.7 mol% or less.

本発明において、変性PVA(A)の1,2グリコール結合量が1.9モル%未満であることが重要である。1,2−グリコール結合量が1.9モル%以上であると、変性PVA(A)の耐水性が不十分となる。1,2−グリコール結合量は1.7モル%未満であることが好ましい。1,2−グリコール結合量の下限に特に制限は無いが、1.0モル%以上が好ましい。1,2−グリコール結合量が1.0モル%未満であると、例えば低温で重合する必要があり、生産性が低下する傾向となる。 In the present invention, it is important that the amount of 1,2 glycol bound to the modified PVA (A) is less than 1.9 mol%. When the amount of 1,2-glycol bond is 1.9 mol% or more, the water resistance of the modified PVA (A) becomes insufficient. The amount of 1,2-glycol bond is preferably less than 1.7 mol%. The lower limit of the 1,2-glycol bond amount is not particularly limited, but is preferably 1.0 mol% or more. If the amount of 1,2-glycol bond is less than 1.0 mol%, it is necessary to polymerize at a low temperature, for example, and the productivity tends to decrease.

1,2−グリコール結合量はH−NMRのピークから求められる。具体的には、PVA(A)をけん化度99.9モル%以上にけん化後、十分にメタノール洗浄を行い、次いで90℃で2日間減圧乾燥したPVAをDMSO−dに溶解し、トリフルオロ酢酸を数滴加えた試料を500MHzのH−NMRを用いて80℃で測定した。ビニルアルコール単位のメチン由来のピークは3.2〜4.0ppm(積分値A)に、1,2−グリコール結合の1つのメチン由来のピークは3.15〜3.35ppm付近(積分値B)に帰属され、次式で1,2−グリコール結合量が算出される。
1,2−グリコール結合量(モル%)=B/A×100
The amount of 1,2-glycol bond is determined from the peak of 1 1 H-NMR. Specifically, PVA (A) was saponified to a saponification degree of 99.9 mol% or more, thoroughly washed with methanol, and then PVA dried under reduced pressure at 90 ° C. for 2 days was dissolved in DMSO-d 6 and trifluoro. A sample to which a few drops of acetic acid was added was measured at 80 ° C. using 1 H-NMR at 500 MHz. The peak derived from methine of vinyl alcohol unit is 3.2 to 4.0 ppm (integral value A), and the peak derived from one methine of 1,2-glycol bond is around 3.15 to 3.35 ppm (integral value B). The amount of 1,2-glycol bond is calculated by the following formula.
1,2-Glycol bond amount (mol%) = B / A x 100

(変性PVA(A)の製造方法)
原料PVA(D)は、ポリビニルエステルをけん化することによって得られる。ここで、ポリビニルエステルは、ビニルエステル単量体を塊状重合法、溶液重合法、懸濁重合法、乳化重合法、分散重合法等の従来公知の方法を採用して重合できる。工業的観点から好ましい重合方法は、溶液重合法、乳化重合法および分散重合法である。重合操作にあたっては、回分法、半回分法および連続法のいずれの重合方式も採用できる。
(Manufacturing method of modified PVA (A))
The raw material PVA (D) is obtained by saponifying the polyvinyl ester. Here, the polyvinyl ester can polymerize the vinyl ester monomer by adopting a conventionally known method such as a massive polymerization method, a solution polymerization method, a suspension polymerization method, an emulsion polymerization method, or a dispersion polymerization method. From an industrial point of view, preferred polymerization methods are a solution polymerization method, an emulsion polymerization method and a dispersion polymerization method. In the polymerization operation, any of a batch method, a semi-batch method and a continuous method can be adopted.

重合に用いることができるビニルエステル単量体としては、例えば、酢酸ビニル、ギ酸ビニル、プロピオン酸ビニル、カプリル酸ビニル、バーサチック酸ビニルなどを挙げることができ、これらの中でも酢酸ビニルが工業的観点から好ましい。 Examples of the vinyl ester monomer that can be used for polymerization include vinyl acetate, vinyl formate, vinyl propionate, vinyl caprylate, vinyl versatic acid, and the like. Among these, vinyl acetate is from an industrial point of view. preferable.

ビニルエステル単量体の重合に際して、本発明の趣旨を損なわない範囲であれば他の単量体を共重合させても差し支えない。使用しうる他の単量体としては、例えば、エチレン、プロピレン、n−ブテン、イソブチレンなどのα−オレフィン;アクリル酸およびその塩;アクリル酸メチル、アクリル酸エチル、アクリル酸n−プロピル、アクリル酸i−プロピル、アクリル酸n−ブチル、アクリル酸i−ブチル、アクリル酸t−ブチル、アクリル酸2−エチルヘキシル、アクリル酸ドデシル、アクリル酸オクタデシルなどのアクリル酸エステル類;メタクリル酸およびその塩;メタクリル酸メチル、メタクリル酸エチル、メタクリル酸n−プロピル、メタクリル酸i−プロピル、メタクリル酸n−ブチル、メタクリル酸i−ブチル、メタクリル酸t−ブチル、メタクリル酸2−エチルヘキシル、メタクリル酸ドデシル、メタクリル酸オクタデシルなどのメタクリル酸エステル類;アクリルアミド、N−メチルアクリルアミド、N−エチルアクリルアミド、N,N−ジメチルアクリルアミド、ジアセトンアクリルアミド、アクリルアミドプロパンスルホン酸およびその塩、アクリルアミドプロピルジメチルアミンおよびその塩またはその4級塩、N−メチロールアクリルアミドおよびその誘導体などのアクリルアミド誘導体;メタクリルアミド、N−メチルメタクリルアミド、N−エチルメタクリルアミド、メタクリルアミドプロパンスルホン酸およびその塩、メタクリルアミドプロピルジメチルアミンおよびその塩またはその4級塩、N−メチロールメタクリルアミドおよびその誘導体などのメタクリルアミド誘導体;メチルビニルエーテル、エチルビニルエーテル、n−プロピルビニルエーテル、i−プロピルビニルエーテル、n−ブチルビニルエーテル、i−ブチルビニルエーテル、t−ブチルビニルエーテル、ドデシルビニルエーテル、ステアリルビニルエーテルなどのビニルエーテル類;アクリロニトリル、メタクリロニトリルなどのニトリル類;塩化ビニル、フッ化ビニルなどのハロゲン化ビニル類;塩化ビニリデン、フッ化ビニリデンなどのハロゲン化ビニリデン類;酢酸アリル、塩化アリルなどのアリル化合物;マレイン酸、イタコン酸、フマル酸などの不飽和ジカルボン酸およびその塩またはそのエステル;ビニルトリメトキシシランなどのビニルシリル化合物;酢酸イソプロペニルなどが挙げられる。このような他の単量体の共重合量は、通常、10モル%以下である。 When polymerizing the vinyl ester monomer, other monomers may be copolymerized as long as the gist of the present invention is not impaired. Other monomers that can be used include, for example, α-olefins such as ethylene, propylene, n-butyl, isobutylene; acrylic acid and salts thereof; methyl acrylate, ethyl acrylate, n-propyl acrylate, acrylic acid. Acrylic acid esters such as i-propyl, n-butyl acrylate, i-butyl acrylate, t-butyl acrylate, 2-ethylhexyl acrylate, dodecyl acrylate, octadecyl acrylate; methacrylic acid and salts thereof; methacrylic acid Methyl, ethyl methacrylate, n-propyl methacrylate, i-propyl methacrylate, n-butyl methacrylate, i-butyl methacrylate, t-butyl methacrylate, 2-ethylhexyl methacrylate, dodecyl methacrylate, octadecyl methacrylate, etc. Methacrylic acid esters; acrylamide, N-methylacrylamide, N-ethylacrylamide, N, N-dimethylacrylamide, diacetoneacrylamide, acrylamidepropanesulfonic acid and its salts, acrylamidepropyldimethylamine and its salts or quaternary salts thereof, Acrylamide derivatives such as N-methylol acrylamide and derivatives thereof; methacrylamide, N-methylmethacrylate, N-ethylmethacrylate, methacrylamide propanesulfonic acid and its salts, methacrylicamidepropyldimethylamine and its salts or quaternary salts thereof, Methylamide derivatives such as N-methylolmethacrylate and derivatives thereof; methylvinyl ether, ethyl vinyl ether, n-propyl vinyl ether, i-propyl vinyl ether, n-butyl vinyl ether, i-butyl vinyl ether, t-butyl vinyl ether, dodecyl vinyl ether, stearyl vinyl ether. Vinyl ethers such as; nitriles such as acrylonitrile and methacrylonitrile; vinyl halides such as vinyl chloride and vinyl fluoride; vinylidene halides such as vinylidene chloride and vinylidene fluoride; allyl compounds such as allyl acetate and allyl chloride Examples include unsaturated dicarboxylic acids such as maleic acid, itaconic acid and fumaric acid and salts thereof or esters thereof; vinylsilyl compounds such as vinyltrimethoxysilane; isopropenyl acetate and the like. The copolymerization amount of such other monomers is usually 10 mol% or less.

また、ビニルエステル単量体の重合に際して、得られるポリビニルエステルの重合度を調節することなどを目的として、連鎖移動剤を共存させてもよい。連鎖移動剤としては、アセトアルデヒド、プロピオンアルデヒド、ブチルアルデヒド、ベンズアルデヒドなどのアルデヒド類;アセトン、メチルエチルケトン、ヘキサノン、シクロヘキサノンなどのケトン類;2−ヒドロキシエタンチオール、ドデシルメルカプタンなどのメルカプタン類;トリクロロエチレン、パークロロエチレンなどのハロゲン化炭化水素類が挙げられ、中でもアルデヒド類およびケトン類が好適に用いられる。連鎖移動剤の添加量は、添加する連鎖移動剤の連鎖移動定数および目的とするポリビニルエステルの重合度に応じて決定されるが、一般にビニルエステル単量体に対して0.1〜10質量%が望ましい。 Further, in the polymerization of the vinyl ester monomer, a chain transfer agent may coexist for the purpose of adjusting the degree of polymerization of the obtained polyvinyl ester. Chain transfer agents include aldehydes such as acetaldehyde, propionaldehyde, butylaldehyde and benzaldehyde; ketones such as acetone, methyl ethyl ketone, hexanone and cyclohexanone; mercaptans such as 2-hydroxyethanethiol and dodecyl mercaptan; trichloroethylene and perchloroethylene. Halogenated hydrocarbons such as, among them, aldehydes and ketones are preferably used. The amount of the chain transfer agent added is determined according to the chain transfer constant of the chain transfer agent to be added and the degree of polymerization of the target polyvinyl ester, but is generally 0.1 to 10% by mass based on the vinyl ester monomer. Is desirable.

こうして得られたポリビニルエステルのけん化反応には、従来公知の水酸化ナトリウム、水酸化カリウム、ナトリウムメトキシドなどの塩基性触媒、またはp−トルエンスルホン酸などの酸性触媒を用いた、加アルコール分解ないし加水分解反応が適用できる。けん化反応に用いられる溶媒としては、メタノール、エタノールなどのアルコール類;酢酸メチル、酢酸エチルなどのエステル類;アセトン、メチルエチルケトンなどのケトン類;ベンゼン、トルエンなどの芳香族炭化水素などが挙げられ、これらは単独で、または2種以上を組合せて用いることができる。中でも、メタノールまたはメタノールと酢酸メチルとの混合溶液を溶媒として用い、塩基性触媒である水酸化ナトリウムの存在下にけん化反応を行うのが簡便であり好ましい。これにより、原料PVA(D)が得られる。 The saponification reaction of the polyvinyl ester thus obtained is hydrolyzed by alcohol using a conventionally known basic catalyst such as sodium hydroxide, potassium hydroxide or sodium methoxyde, or an acidic catalyst such as p-toluenesulfonic acid. Hydrolysis reaction can be applied. Examples of the solvent used in the saponification reaction include alcohols such as methanol and ethanol; esters such as methyl acetate and ethyl acetate; ketones such as acetone and methyl ethyl ketone; aromatic hydrocarbons such as benzene and toluene. Can be used alone or in combination of two or more. Above all, it is convenient and preferable to carry out the saponification reaction in the presence of sodium hydroxide, which is a basic catalyst, using methanol or a mixed solution of methanol and methyl acetate as a solvent. As a result, the raw material PVA (D) is obtained.

変性PVA(A)の製造方法は特に限定されないが、好適な製造方法は、原料PVA(D)と、式(2)で表される化合物とをエステル化反応させる方法である。エステル化反応の方法としては、公知の酸触媒を用いる方法や熱による脱水を伴う方法等が挙げられる。酸触媒としては塩酸、硫酸、硝酸等の無機酸、パラトルエンスルホン酸等の有機酸のいずれも好適に使用できる。このとき、反応を促進させるために、反応を行う際に加熱することが好ましい。加熱温度は、80〜180℃であることが好ましく、90〜140℃であることがより好ましい。加熱時間は加熱温度との関係で適宜設定されるが、10分〜24時間であることが好ましく、30分〜20時間であることがより好ましい。 The method for producing the modified PVA (A) is not particularly limited, but a suitable production method is a method in which the raw material PVA (D) and the compound represented by the formula (2) are subjected to an esterification reaction. Examples of the esterification reaction method include a method using a known acid catalyst, a method involving dehydration by heat, and the like. As the acid catalyst, any of inorganic acids such as hydrochloric acid, sulfuric acid and nitric acid, and organic acids such as paratoluenesulfonic acid can be preferably used. At this time, in order to accelerate the reaction, it is preferable to heat the reaction when the reaction is carried out. The heating temperature is preferably 80 to 180 ° C, more preferably 90 to 140 ° C. The heating time is appropriately set in relation to the heating temperature, but is preferably 10 minutes to 24 hours, more preferably 30 minutes to 20 hours.

Figure 0006948925
[式(2)中、Rは式(1)と同義である。]
Figure 0006948925
[In equation (2), R 1 is synonymous with equation (1). ]

原料PVA(D)と、式(2)で表される化合物とをエステル化反応させる方法としては、式(2)で表される化合物を溶媒に溶解させた溶液を得てから当該溶液に原料PVA(D)の粉末を加えて膨潤させた後、当該溶媒を除去することにより混合粉末を得て、得られた混合粉末を加熱する方法が好ましい。このような手法で反応させることによって、望ましくない架橋反応が進行することを抑制することができ、水溶性の良好な粉末からなる変性PVA(A)を得ることができる。式(2)で表される化合物を溶解させる溶媒としては、メタノール、エタノール、プロパノール等のアルコールや水などが用いられる。溶媒の除去は加熱又は減圧することにより行うことができ、好適には減圧により行う。原料PVA(D)と式(2)で表される化合物とを反応させた後に、塩基を用いて変性PVA(A)における式(2)で表わされる化合物に由来するカルボン酸部位を中和してもよい。 As a method for esterifying the raw material PVA (D) and the compound represented by the formula (2), a solution obtained by dissolving the compound represented by the formula (2) in a solvent is obtained, and then the raw material is added to the solution. A method is preferable in which a powder of PVA (D) is added and swollen, and then the solvent is removed to obtain a mixed powder, and the obtained mixed powder is heated. By reacting by such a method, it is possible to suppress the progress of an undesired cross-linking reaction, and it is possible to obtain modified PVA (A) made of a powder having good water solubility. As the solvent for dissolving the compound represented by the formula (2), alcohol such as methanol, ethanol and propanol, water and the like are used. The solvent can be removed by heating or reducing the pressure, preferably by reducing the pressure. After reacting the raw material PVA (D) with the compound represented by the formula (2), the carboxylic acid moiety derived from the compound represented by the formula (2) in the modified PVA (A) is neutralized with a base. You may.

上記エステル化反応に用いる式(2)で表される化合物としては、マロン酸、メチルマロン酸、エチルマロン酸、プロピルマロン酸、イソプロピルマロン酸、ブチルマロン酸、イソブチルマロン酸が挙げられ、入手性の観点から、マロン酸またはメチルマロン酸が好ましい。すなわち、式(2)中のRが水素原子またはメチル基であることが好ましい。 Examples of the compound represented by the formula (2) used in the esterification reaction include malonic acid, methylmalonic acid, ethylmalonic acid, propylmalonic acid, isopropylmalonic acid, butylmalonic acid, and isobutylmalonic acid, which are available. From the viewpoint of, malonic acid or methylmalonic acid is preferable. That is, it is preferable that R 1 in the formula (2) is a hydrogen atom or a methyl group.

上記反応方法において、加熱する前の混合粉末における、式(2)で表される化合物の含有量は、原料PVA(D)100質量部に対して、0.01質量部以上であることが好ましく、0.1質量部以上であることがより好ましく、0.5質量部以上であることが特に好ましい。一方、加熱する前の混合粉末における、式(2)で表される化合物の含有量は、原料PVA(D)100質量部に対して、35質量部以下であることが好ましく、30質量部以下であることがより好ましく、25質量部以下であることがさらに好ましく、20質量部以下であることが特に好ましい。 In the above reaction method, the content of the compound represented by the formula (2) in the mixed powder before heating is preferably 0.01 part by mass or more with respect to 100 parts by mass of the raw material PVA (D). , 0.1 part by mass or more is more preferable, and 0.5 part by mass or more is particularly preferable. On the other hand, the content of the compound represented by the formula (2) in the mixed powder before heating is preferably 35 parts by mass or less, preferably 30 parts by mass or less, with respect to 100 parts by mass of the raw material PVA (D). It is more preferably 25 parts by mass or less, and particularly preferably 20 parts by mass or less.

(架橋剤(B))
用いる架橋剤(B)としては特に制限はないが、グリオキサール、マロンジアルデヒド、グルタルアルデヒド等のジアルデヒド類、グリオキシル酸ナトリウム、グリオキシル酸カルシウム等のグリオキシル酸塩類、エタンジアミン、プロパンジアミン、1,3‐ビスアミノメチルシクロヘキサン等のジアミン類、アジピン酸ジヒドラジド等のジヒドラジド類、リン酸、塩酸、硫酸等の酸類が挙げられる。中でも、グリオキシル酸塩類、ジアルデヒド類及び酸類からなる群から選択される少なくとも1種が架橋剤(B)として好適に使用される。
(Crosslinking agent (B))
The cross-linking agent (B) to be used is not particularly limited, but dialdehydes such as glyoxal, malondialdehyde and glutaaldehyde, glyoxylates such as sodium glyoxylate and calcium glyoxylate, ethanediamine, propanediamine, 1,3 -Diamines such as bisaminomethylcyclohexane, dihydrazides such as adipic acid dihydrazide, and acids such as phosphoric acid, hydrochloric acid and sulfuric acid can be mentioned. Among them, at least one selected from the group consisting of glyoxyphosphates, dialdehydes and acids is preferably used as the cross-linking agent (B).

架橋剤(B)の使用方法としては特に制限はない。そのまま用いても、溶媒に溶解して用いても構わない。また、変性PVA(A)と混合する際には、変性PVA(A)水溶液を作製後に架橋剤(B)と混合しても構わないし、変性PVA(A)水溶液の作製時に同時に架橋剤(B)と混合して溶解しても構わないが、変性PVA(A)水溶液を作製後に架橋剤(B)と混合する方法が副反応を抑制する点から好ましい。 The method of using the cross-linking agent (B) is not particularly limited. It may be used as it is or dissolved in a solvent. Further, when mixing with the modified PVA (A), the modified PVA (A) aqueous solution may be mixed with the cross-linking agent (B) after preparation, or the cross-linking agent (B) may be simultaneously prepared when the modified PVA (A) aqueous solution is prepared. ) May be mixed and dissolved, but a method of preparing a modified PVA (A) aqueous solution and then mixing it with the cross-linking agent (B) is preferable from the viewpoint of suppressing side reactions.

架橋剤(B)の使用量としては特に限定されないが、変性PVA(A)10質量部に対して、架橋剤(B)が0.01質量部以上5質量部以下であることが好ましい。架橋剤(B)の使用量が0.01質量部未満の場合、架橋体がうまく形成できないおそれがあり、0.05質量部以上であることがより好ましい。一方、架橋剤(B)の使用量が5質量部を超える場合、変性PVA(A)の相対濃度が低下するため架橋体がうまく形成できないおそれがあり、3質量部以下であることがより好ましい。 The amount of the cross-linking agent (B) used is not particularly limited, but it is preferable that the amount of the cross-linking agent (B) is 0.01 parts by mass or more and 5 parts by mass or less with respect to 10 parts by mass of the modified PVA (A). If the amount of the cross-linking agent (B) used is less than 0.01 parts by mass, the cross-linked product may not be formed well, and more preferably 0.05 parts by mass or more. On the other hand, when the amount of the cross-linking agent (B) used exceeds 5 parts by mass, the relative concentration of the modified PVA (A) decreases, so that the cross-linked product may not be formed well, and the amount is more preferably 3 parts by mass or less. ..

(架橋体(C))
変性PVA(A)が架橋剤(B)によって架橋された架橋体(C)であって、前記架橋体(C)からなる厚み100μmのフィルムを80℃の熱水に1時間浸漬した際の溶出率が10%未満である架橋体(C)が本発明の好適な実施態様であり、前記溶出率が8%未満である架橋体(C)が本発明のより好適な実施態様である。
(Crosslinked body (C))
The modified PVA (A) is a crosslinked product (C) crosslinked with a crosslinking agent (B), and elution when a film having a thickness of 100 μm made of the crosslinked product (C) is immersed in hot water at 80 ° C. for 1 hour. A crosslinked product (C) having a rate of less than 10% is a preferred embodiment of the present invention, and a crosslinked product (C) having an elution rate of less than 8% is a more preferred embodiment of the present invention.

[用途]
本発明のPVA(A)は種々の用途に使用される。以下にその例を挙げるがこれに限定されるものではない。
(1)塩化ビニル分散剤用途:塩化ビニル、塩化ビニリデンの懸濁重合用分散安定剤および分散助剤
(2)被覆剤用途:サイズ剤、繊維加工剤、皮革仕上剤、塗料、防曇剤、金属腐食防止剤、亜鉛メッキ用光沢剤、帯電防止剤
(3)接着剤・バインダー用途:接着剤、粘着剤、再湿接着剤、各種バインダー、セメントやモルタル用添加剤
(4)分散安定剤用途:塗料や接着剤等の有機・無機顔料の分散安定剤、各種ビニル化合物の乳化重合用分散安定剤、ビチュメン等の後乳化剤
(5)紙加工用途:紙力増強剤、耐油・耐溶剤付与剤、平滑性向上剤、表面光沢改良助剤、目止剤、バリア剤、耐光性付与剤、耐水化剤、染料・顕色剤分散剤、接着力改良剤、バインダー
(6)農業用途:農薬用バインダー、農薬用展着剤、農業用被覆剤、土壌改良剤、エロージョン防止剤、農薬用分散剤
(7)医療・化粧品用途:造粒バインダー、コーティング剤、乳化剤、貼付剤、結合剤、フィルム製剤基材、皮膜形成剤
(8)粘度調整剤用途:増粘剤、レオロジー調整剤
(9)凝集剤用途:水中懸濁物および溶存物の凝集剤、金属凝集剤
(10)フィルム用途:水溶性フィルム、偏光フィルム、バリアフィルム、繊維製品包装用フィルム、種子養生シート、植生シート、シードテープ、吸湿性フィルム
(11)成形物用途:繊維、フィルム、シート、パイプ、チューブ、防漏膜、ケミカルレース用水溶性繊維、スポンジ
(12)樹脂原料用途:ポリビニルブチラール用原料、感光性樹脂原料、グラフト重合体原料、各種ゲル原料
(13)後反応用途:低分子有機化合物、高分子有機化合物、無機化合物との後反応用途
[Use]
The PVA (A) of the present invention is used for various purposes. Examples are given below, but the present invention is not limited to this.
(1) Vinyl chloride dispersant Applications: Dispersion stabilizers and dispersion aids for suspension polymerization of vinyl chloride and vinylidene chloride (2) Coating agents Applications: Sizing agents, fiber processing agents, leather finishes, paints, antifogging agents, Metal corrosion inhibitor, brightener for zinc plating, antistatic agent (3) Adhesive / binder Applications: Adhesives, adhesives, re-wet adhesives, various binders, additives for cement and mortar (4) Dispersion stabilizer applications : Dispersion stabilizers for organic and inorganic pigments such as paints and adhesives, dispersion stabilizers for emulsification and polymerization of various vinyl compounds, post-embroidery materials such as bitumen (5) Paper processing applications: Paper strength enhancers, oil and solvent resistance imparting agents , Smoothness improver, surface gloss improver, sealant, barrier agent, light resistance imparting agent, water resistance agent, dye / color developer dispersant, adhesive strength improver, binder (6) Agricultural use: For pesticides Binders, spreading agents for pesticides, coating agents for agriculture, soil conditioners, anti-erosion agents, dispersants for pesticides (7) Medical / cosmetic applications: granulation binders, coating agents, emulsifiers, patches, binders, film preparations Base material, film forming agent (8) Viscosizing agent Application: Thickener, Leology adjuster (9) Aggregating agent Application: Aggregating agent for suspensions and dissolved substances in water, Metal coagulant (10) Film Application: Water-soluble Films, polarizing films, barrier films, textile packaging films, seed curing sheets, vegetation sheets, seed tapes, hygroscopic films (11) Mold applications: Fibers, films, sheets, pipes, tubes, leak-proof films, chemical laces Water-soluble fiber for use, sponge (12) Resin raw material Applications: Polyvinyl butyral raw materials, photosensitive resin raw materials, graft polymer raw materials, various gel raw materials (13) Post-reaction applications: Low molecular weight organic compounds, high molecular weight organic compounds, inorganic compounds Post-reaction application

中でも本発明の変性PVA(A)は、架橋剤(B)を使用することで、分子鎖の動きが三次元方向に拘束され、同種の線状高分子よりも高粘度、高耐水性、高強度、耐熱性、対溶剤性に優れる架橋体(C)が合成できるため、上記(2)被覆剤用途、(3)接着剤・バインダー用途、(10)フィルム用途、(12)樹脂原料用途等に好適に用いられる。 Among them, the modified PVA (A) of the present invention has higher viscosity, higher water resistance, and higher water resistance than the same type of linear polymer because the movement of the molecular chain is restricted in the three-dimensional direction by using the cross-linking agent (B). Since the crosslinked body (C) having excellent strength, heat resistance, and solvent resistance can be synthesized, the above (2) coating agent application, (3) adhesive / binder application, (10) film application, (12) resin raw material application, etc. Suitable for use.

以下、本発明を実施例によりさらに詳細に説明する。以下の実施例および比較例において、特に断りがない場合、「部」および「%」はそれぞれ質量部および質量%を示す。 Hereinafter, the present invention will be described in more detail with reference to Examples. In the following examples and comparative examples, “parts” and “%” indicate parts by mass and% by mass, respectively, unless otherwise specified.

[PVAの粘度平均重合度]
PVAの粘度平均重合度はJIS−K6726(1994年)に準じて測定した。具体的には、けん化度が99.5モル%未満の場合には、けん化度99.5モル%以上になるまでけん化したPVAについて、水中、30℃で測定した極限粘度[η](リットル/g)を用いて下記式により粘度平均重合度(P)を求めた。
P=([η]×10/8.29)(1/0.62)
[Viscosity average degree of polymerization of PVA]
The viscosity average degree of polymerization of PVA was measured according to JIS-K6726 (1994). Specifically, when the degree of saponification is less than 99.5 mol%, the PVA saponified to a degree of saponification of 99.5 mol% or more is subjected to the ultimate viscosity [η] (liter / liter /) measured at 30 ° C. in water. Using g), the viscosity average degree of polymerization (P) was determined by the following formula.
P = ([η] × 10 4 / 8.29) (1 / 0.62)

[PVAのけん化度]
PVAのけん化度は、JIS−K6726(1994年)に準じて測定した。
[Saponification degree of PVA]
The degree of saponification of PVA was measured according to JIS-K6726 (1994).

[PVAの1,2−グリコール結合量]
PVAの1,2−グリコール結合量は前述したH−NMRによる分析により、下記式から求めた。
1,2−グリコール結合量(モル%)=B/A×100
(式中、Aはビニルアルコール単位のメチン由来のピーク(3.2〜4.0ppm)の積分値を表し、Bは1,2−グリコール結合の1つのメチン由来のピーク(3.15〜3.35ppm)の積分値を表す。)
[Amount of 1,2-glycol binding of PVA]
The amount of 1,2-glycol bound to PVA was determined from the following formula by the above-mentioned analysis by 1 H-NMR.
1,2-Glycol bond amount (mol%) = B / A x 100
(In the formula, A represents the integral value of the methine-derived peak (3.2-4.0 ppm) of the vinyl alcohol unit, and B is the methine-derived peak (3.15 to 3) of the 1,2-glycol bond. Represents the integral value of .35ppm).)

[変性PVA(A)における式(1)で表される構成単位の含有量]
変性PVA(A)の10%水溶液を調製した。この水溶液を、500gの酢酸メチル/水=95/5の溶液中に5g滴下し変性PVA(A)を析出させ、回収し乾燥させた。単離された変性PVA(A)について、H−NMRを用いて変性PVA(A)中に導入された式(1)で表される構成単位の含有量を測定した。なお、当該含有量は変性PVA(A)の全単量体単位100モルに対する、式(1)で表される構成単位のモル数である。
[Content of the structural unit represented by the formula (1) in the modified PVA (A)]
A 10% aqueous solution of modified PVA (A) was prepared. 5 g of this aqueous solution was added dropwise to a solution of 500 g of methyl acetate / water = 95/5 to precipitate modified PVA (A), which was recovered and dried. For the isolated modified PVA (A), the content of the structural unit represented by the formula (1) introduced into the modified PVA (A) was measured using 1 1 H-NMR. The content is the number of moles of the structural unit represented by the formula (1) with respect to 100 moles of all the monomer units of the modified PVA (A).

製造例1(変性PVA(A1)の製造)
原料PVA(D)として重合度1000、けん化度99モル%、1,2−グリコール結合量が1.6モル%のPVA100部を、式(2)で表される化合物としてマロン酸18.8部をメタノール100部に溶かした溶液中に加え、10分静置後、真空乾燥機によってメタノールを除去した。その後120℃、6時間、乾燥機を用いて熱処理を行うことでエステル化を行い、式(1)で表される構成単位の含有量(マロン酸変性量)4.0モル%の変性PVA(A1)を得た。
Production Example 1 (Production of modified PVA (A1))
100 parts of PVA having a degree of polymerization of 1000, a degree of saponification of 99 mol%, and a 1,2-glycol bond amount of 1.6 mol% as a raw material PVA (D), and 18.8 parts of malonic acid as a compound represented by the formula (2). Was added to a solution dissolved in 100 parts of methanol, allowed to stand for 10 minutes, and then the methanol was removed by a vacuum dryer. After that, esterification is performed by heat treatment at 120 ° C. for 6 hours using a dryer, and the content of the structural unit represented by the formula (1) (malonic acid modification amount) is 4.0 mol% of the modified PVA (modified PVA). A1) was obtained.

製造例2〜7(変性PVA(A2〜A7)の製造)
使用する原料PVA(D)の種類、式(2)で表される化合物の種類及び量、熱処理反応条件を表1に示す通りに変更した以外は変性PVA(A1)の製造と同様にして変性PVA(A2〜A7)を製造した。製造結果を表1に示す。
Production Examples 2 to 7 (Production of modified PVA (A2 to A7))
Modification in the same manner as in the production of modified PVA (A1) except that the type of raw material PVA (D) used, the type and amount of the compound represented by the formula (2), and the heat treatment reaction conditions were changed as shown in Table 1. PVA (A2 to A7) was produced. The production results are shown in Table 1.

Figure 0006948925
Figure 0006948925

実施例1
変性PVA(A1)10部を蒸留水に溶解し10%水溶液100部とし、架橋剤(B)としてグリオキシル酸ナトリウム0.5部を添加して混合撹拌して水溶液を得た。かかる水溶液をポリエチレンテレフタレート(PET)フィルム上に流延し、23℃、50%RHの条件下で48時間放置後、70℃で5分間加熱処理を行って、架橋体(C)からなる厚さ100μmのフィルムを得た。得られたフィルムの耐水性を以下の指標で評価したところ、溶出率は2.8%であった。結果を表2に示す。
Example 1
10 parts of the modified PVA (A1) was dissolved in distilled water to make 100 parts of a 10% aqueous solution, 0.5 part of sodium glyoxylate was added as a cross-linking agent (B), and the mixture was mixed and stirred to obtain an aqueous solution. Such an aqueous solution was cast on a polyethylene terephthalate (PET) film, left at 23 ° C. and 50% RH for 48 hours, and then heat-treated at 70 ° C. for 5 minutes to obtain a thickness of the crosslinked product (C). A 100 μm film was obtained. When the water resistance of the obtained film was evaluated by the following indexes, the elution rate was 2.8%. The results are shown in Table 2.

(耐水性)
得られたフィルムを80℃の熱水に1時間浸漬して、フィルムの溶出率(%)を測定した。なお、溶出率(%)の算出にあたっては、熱水浸漬前のフィルムの乾燥重量X1(g)および熱水浸漬後のフィルムの乾燥重量X2(g)を求め、下式にて溶出率(%)を算出した。
溶出率(%)=[(X1−X2)/X1]×100
(water resistant)
The obtained film was immersed in hot water at 80 ° C. for 1 hour, and the elution rate (%) of the film was measured. In calculating the elution rate (%), the dry weight X1 (g) of the film before immersion in hot water and the dry weight X2 (g) of the film after immersion in hot water were obtained, and the elution rate (%) was calculated by the following formula. ) Was calculated.
Elution rate (%) = [(X1-X2) / X1] x 100

実施例2〜5
使用する変性PVA(A)の種類、架橋剤(B)の種類及びその量を表2に示す通り変更した以外は実施例1と同様にして、架橋体(C)からなる厚さ100μmのフィルムを得た。得られたフィルムについて、実施例1と同様にして耐水性を評価した。結果を表2に示す。
Examples 2-5
A film having a thickness of 100 μm made of a crosslinked body (C) in the same manner as in Example 1 except that the type of modified PVA (A) used, the type of crosslinking agent (B) and the amount thereof were changed as shown in Table 2. Got The water resistance of the obtained film was evaluated in the same manner as in Example 1. The results are shown in Table 2.

比較例1
変性PVA(A)として変性PVA(A5)を用いた以外は実施例1と同様にして、架橋体(C)からなる厚さ100μmのフィルムの作製を試みたが、変性PVA(A5)はけん化度が低すぎるためフィルムが作製できなかった。
Comparative Example 1
An attempt was made to prepare a 100 μm-thick film made of the crosslinked product (C) in the same manner as in Example 1 except that the modified PVA (A5) was used as the modified PVA (A), but the modified PVA (A5) was saponified. The film could not be produced because the degree was too low.

比較例2
変性PVA(A)として変性PVA(A6)を用いた以外は実施例1と同様にして、架橋体(C)からなる厚さ100μmのフィルムを作製した。得られたフィルムについて、実施例1と同様にして耐水性の評価を試みたが、変性PVA(A6)は式(1)で表わされる構成単位を有していないため耐水性はほぼ発現しなかった。
Comparative Example 2
A film having a thickness of 100 μm made of the crosslinked product (C) was produced in the same manner as in Example 1 except that the modified PVA (A6) was used as the modified PVA (A). The water resistance of the obtained film was evaluated in the same manner as in Example 1, but the modified PVA (A6) did not have the structural unit represented by the formula (1), so that the water resistance was hardly exhibited. rice field.

比較例3
変性PVA(A)として変性PVA(A7)を用いた以外は実施例1と同様にして、架橋体(C)からなる厚さ100μmのフィルムを作製した。得られたフィルムについて、実施例1と同様にして耐水性の評価を試みたが、変性PVA(A7)は1,2−グリコール結合量が多すぎるため耐水性が不十分であった。
Comparative Example 3
A film having a thickness of 100 μm made of the crosslinked product (C) was prepared in the same manner as in Example 1 except that the modified PVA (A7) was used as the modified PVA (A). The water resistance of the obtained film was evaluated in the same manner as in Example 1, but the modified PVA (A7) had insufficient water resistance because the amount of 1,2-glycol bond was too large.

比較例4
変性PVA(A)として日本合成化学工業株式会社製Z−100(アセトアセチル基含有変性ビニルアルコール系重合体)を用い、架橋剤(B)としてリン酸を用いた以外は実施例1と同様にして、架橋体(C)からなる厚さ100μmのフィルムを作製した。得られたフィルムについて、実施例1と同様にして耐水性の評価を試みたが、式(1)で表わされる構成単位を有さないため耐水性はほぼ発現しなかった。
Comparative Example 4
The same as in Example 1 except that Z-100 (acetoacetyl group-containing modified vinyl alcohol-based polymer) manufactured by Nippon Synthetic Chemical Industry Co., Ltd. was used as the modified PVA (A) and phosphoric acid was used as the cross-linking agent (B). A 100 μm-thick film made of the crosslinked product (C) was prepared. An attempt was made to evaluate the water resistance of the obtained film in the same manner as in Example 1, but the water resistance was hardly exhibited because it did not have the structural unit represented by the formula (1).

Figure 0006948925
Figure 0006948925

実施例において示されているように、式(1)で表わされる構造を有する変性PVA(A)は、適切な架橋剤を用いると、良好な架橋構造が形成され、架橋体(C)とした際の耐水性に優れ、接着剤や偏光板における偏光フィルムと保護フィルムとの接着層、感熱記録用媒体の保護層などとしての利用が期待できる。したがって、本発明の工業的な有用性はきわめて高い。 As shown in the examples, the modified PVA (A) having the structure represented by the formula (1) was formed into a crosslinked body (C) by using an appropriate crosslinking agent to form a good crosslinked structure. It has excellent water resistance and can be expected to be used as an adhesive layer between a polarizing film and a protective film in an adhesive or a polarizing plate, and as a protective layer for a heat-sensitive recording medium. Therefore, the industrial usefulness of the present invention is extremely high.

Claims (2)

変性ビニルアルコール系重合体(A)が架橋剤(B)によって架橋された架橋体(C)であって、
前記変性ビニルアルコール系重合体(A)は、ビニルアルコール単位、及び下記式(1)で表わされる構成単位を含む変性ビニルアルコール系重合体(A)であって、けん化度が68モル%以上99.9モル%未満であり、かつ1,2−グリコール結合量が1.9モル%未満であり、
前記架橋体(C)からなる厚み100μmのフィルムを80℃の熱水に1時間浸漬した際の溶出率が10%未満である架橋体(C)。
Figure 0006948925
[式(1)中、Rは水素原子又は炭素数1〜4のアルキル基であり、Rは水素原子又はアルカリ金属である。]
The modified vinyl alcohol polymer (A) is a crosslinked product (C) crosslinked by a crosslinking agent (B).
The modified vinyl alcohol-based polymer (A) is a modified vinyl alcohol-based polymer (A) containing a vinyl alcohol unit and a structural unit represented by the following formula (1), and has a saponification degree of 68 mol% or more 99. less than .9 mole%, and 1,2-glycol bond content Ri der less than 1.9 mol%,
The crosslinked product (C) having an elution rate of less than 10% when a film having a thickness of 100 μm made of the crosslinked product (C) is immersed in hot water at 80 ° C. for 1 hour.
Figure 0006948925
[In the formula (1), R 1 is a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, and R 2 is a hydrogen atom or an alkali metal. ]
前記変性ビニルアルコール系重合体(A)の全単量体単位に対する前記式(1)で表わされる構成単位の含有量が0.1〜10モル%である請求項1に記載の架橋体(C)。 The crosslinked product (C ) according to claim 1, wherein the content of the structural unit represented by the formula (1) is 0.1 to 10 mol% with respect to all the monomer units of the modified vinyl alcohol polymer (A). ).
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