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JP6950404B2 - A method for producing a liquid composition for forming a piezoelectric film and a method for forming a piezoelectric film using this liquid composition. - Google Patents
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JP6950404B2 - A method for producing a liquid composition for forming a piezoelectric film and a method for forming a piezoelectric film using this liquid composition. - Google Patents

A method for producing a liquid composition for forming a piezoelectric film and a method for forming a piezoelectric film using this liquid composition. Download PDF

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JP6950404B2
JP6950404B2 JP2017186065A JP2017186065A JP6950404B2 JP 6950404 B2 JP6950404 B2 JP 6950404B2 JP 2017186065 A JP2017186065 A JP 2017186065A JP 2017186065 A JP2017186065 A JP 2017186065A JP 6950404 B2 JP6950404 B2 JP 6950404B2
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土井 利浩
利浩 土井
曽山 信幸
信幸 曽山
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本発明は、鉛を含まず、毒性及び腐食性の高い溶媒を含まず、保存安定性に優れ、膜中のボイドが少ない圧電体膜を形成するための液組成物を製造する方法及びこの液組成物を用いて圧電体膜を形成する方法に関する。 The present invention is a method for producing a liquid composition for forming a piezoelectric film which does not contain lead, does not contain a highly toxic and corrosive solvent, has excellent storage stability, and has few voids in the membrane, and this liquid. The present invention relates to a method for forming a piezoelectric film using a composition.

圧電材料として、チタン酸ジルコン酸鉛(PZT)が良く知られている。しかしながら、PZTは鉛を含むため、環境負荷を低減する目的で、鉛を含まない、即ち非鉛の圧電材料が求められている。また圧電体膜を形成方法としては、例えば、固相法、気相法、化学溶液法などが挙げられる。固相法は、酸化物粉末を物理的に混合・粉砕・成形を行った後に、1000〜1300℃で焼成することで圧電体膜を形成するため、焼成温度が高温であるという問題がある。また、気相法であるスパッタリング法は、真空中で酸化物ターゲットに対し、例えばイオン化されたアルゴンなどを衝突させ、それによってはじき出された元素を基板に蒸着させることで圧電体膜を形成する方法であるが、ターゲットとして使用した酸化物から組成がずれるという問題があり、多元素を利用する圧電体膜を形成する方法としては不向きである。それに加え、高真空が必要であることから、装置の大型化は避けられない。 Lead zirconate titanate (PZT) is well known as a piezoelectric material. However, since PZT contains lead, a lead-free, that is, lead-free piezoelectric material is required for the purpose of reducing the environmental load. Examples of the method for forming the piezoelectric film include a solid phase method, a gas phase method, and a chemical solution method. The solid phase method has a problem that the firing temperature is high because a piezoelectric film is formed by physically mixing, crushing, and molding the oxide powder and then firing at 1000 to 1300 ° C. Further, the sputtering method, which is a vapor phase method, is a method of forming a piezoelectric film by colliding, for example, ionized argon or the like with an oxide target in a vacuum and depositing the elements ejected by the collision on a substrate. However, there is a problem that the composition deviates from the oxide used as the target, and it is not suitable as a method for forming a piezoelectric film using multiple elements. In addition, since a high vacuum is required, it is unavoidable to increase the size of the device.

一方、化学溶液(CSD:chemical solution deposition)法は、目的組成の金属元素を含む前駆体溶液を用いて、例えばスピンコート法、ディップコート法、インクジェット法などにより基板上に成膜し、焼成することで圧電体膜を形成する方法であるため、固相法と比較して低温で圧電体膜を形成することができ、また、高真空を必要としないため小型の装置で形成可能であるため好ましい。 On the other hand, in the chemical solution deposition (CSD) method, a precursor solution containing a metal element having a target composition is used to form a film on a substrate by, for example, a spin coating method, a dip coating method, an inkjet method, or the like, and then fired. Because it is a method of forming a piezoelectric film, it is possible to form a piezoelectric film at a lower temperature than the solid phase method, and because it does not require a high vacuum, it can be formed with a small device. preferable.

従来、CSD法による圧電体膜の形成方法の一つとして、(Bi0.5Na0.5)TiO3−(Bi0.50.5)TiO3−Bi(Mg0.5Ti0.5)O3の構造式を有する圧電体膜を形成する方法(例えば、非特許文献1参照。)が提案されている。非特許文献1では、72.5モル(Bi0.5Na0.5)TiO3−22.5モル(Bi0.50.5)TiO3−5モルBi(Mg0.5Ti0.5)O3(BNT−BKT−BMgT)のバルクセラミックが大きな高電界の圧電定数(d33 *=570pm/V)を示すことを報告したのに続いて、CSD法を用いて上記組成と同一の組成の圧電体膜を白金化したシリコン基板上に形成している。 Conventionally, as one of the methods for forming a piezoelectric film by the CSD method, a piezoelectric material having a structural formula of (Bi 0.5 Na 0.5 ) TiO 3- (Bi 0.5 K 0.5 ) TiO 3- Bi (Mg 0.5 Ti 0.5 ) O 3 A method for forming a film (see, for example, Non-Patent Document 1) has been proposed. In Non-Patent Document 1, 72.5 mol (Bi 0.5 Na 0.5) TiO 3 -22.5 mol (Bi 0.5 K 0.5) TiO 3 -5 mol Bi (Mg 0.5 Ti 0.5) O 3 (BNT-BKT-BMgT) After reporting that the bulk ceramic of No. 1 exhibits a large high electric field piezoelectric constant (d 33 * = 570 pm / V), silicon obtained by platinumizing a piezoelectric film having the same composition as the above composition using the CSD method. It is formed on the substrate.

非特許文献1に示される方法では、純粋な相のペロブスカイトを得るために前駆体溶液に揮発性カチオンを過剰にドーピングすることが必要であること、700℃の熱処理温度が圧電特性を良好にする(Pmax=52μC/cm2及びPr=12μC/cm2)こと、650℃と700℃で熱処理した膜の量的な組成分析が近い理論原子比の達成を示すこと、膜厚を通して電子顕微鏡で観察された組成変動は連続的なスピンコート層間に形成されたボイドの存在と良く一致していること、両極と単一極のひずみ測定がデュアルビームレーザ干渉計でなされ、約75pm/Vの高い圧電定数(d33,r)が得られたことが示される。 In the method shown in Non-Patent Document 1, it is necessary to excessively dope the precursor solution with volatile cations in order to obtain a pure phase perovskite, and a heat treatment temperature of 700 ° C. improves the piezoelectric properties. (P max = 52μC / cm 2 and P r = 12μC / cm 2) that, quantitative compositional analysis of the film subjected to heat treatment at 650 ° C. and 700 ° C. to exhibit the achievement of near theoretical atomic ratio, electron microscopy through thickness The compositional variation observed in is in good agreement with the presence of voids formed between the continuous spin-coated layers, and the strain measurements of both poles and single poles were made with a dual beam laser interferometer at about 75 pm / V. It is shown that a high piezoelectric constant (d 33, r) was obtained.

この方法では、酢酸ビスマス、酢酸ナトリウム三水和物、酢酸カリウム、酢酸マグネシウム四水和物、チタンイソプロポキシドを液の前駆体として使用する。最初にチタンイソプロポキシドを、大気中の水とチタン前駆体との反応を防ぐために、乾燥した大気雰囲気下、酢酸で安定化してTi溶液とする。次いで酢酸ビスマスをプロピオン酸に溶解し、酢酸ナトリウム、酢酸カリウム、酢酸マグネシウムを各別にメタノールに溶解して、Bi、Na、K及びMg溶液とする。次にBi、Na、K及びMg溶液の適量をシリンジによりTi溶液に注意深く滴下する。溶液を調製するときに、カチオンの高い揮発性を補うためにカチオン量を過剰にして添加する。 In this method, bismuth acetate, sodium acetate trihydrate, potassium acetate, magnesium acetate tetrahydrate, and titanium isopropoxide are used as liquid precursors. First, titanium isopropoxide is stabilized with acetic acid in a dry atmosphere to prepare a Ti solution in order to prevent the reaction of water in the atmosphere with the titanium precursor. Next, bismuth acetate is dissolved in propionic acid, and sodium acetate, potassium acetate, and magnesium acetate are separately dissolved in methanol to prepare Bi, Na, K, and Mg solutions. Next, an appropriate amount of Bi, Na, K and Mg solutions is carefully added dropwise to the Ti solution using a syringe. When preparing the solution, add an excess of cations to compensate for the high volatility of the cations.

Y. H. Jeon et al., "Large Piezoresponse and Ferroelectric Properties of (Bi0.5Na0.5)TiO3-(Bi0.5K0.5)TiO3-Bi(Mg0.5Ti0.5)O3 Thin Films Prepared by Chemical Solution Deposition", J. Am. Ceram. Soc., 1-7 (2013)YH Jeon et al., "Large Piezoresponse and Ferroelectric Properties of (Bi0.5Na0.5) TiO3- (Bi0.5K0.5) TiO3-Bi (Mg0.5Ti0.5) O3 Thin Films Prepared by Chemical Solution Deposition", J . Am. Ceram. Soc., 1-7 (2013)

しかしながら、上記非特許文献1に示される方法で形成される圧電体膜はボイド率が高く、緻密な膜にならない問題があった。また、腐食性を有するプロピオン酸を溶媒として用いており、量産時に製造装置の腐食対策を行う必要があるという課題があった。また、メタノールを溶媒に使用しており人体に対しての有害性が高いという問題があった。 However, the piezoelectric film formed by the method shown in Non-Patent Document 1 has a high void ratio and has a problem that it does not become a dense film. Further, since propionic acid having corrosiveness is used as a solvent, there is a problem that it is necessary to take measures against corrosion of the manufacturing apparatus at the time of mass production. In addition, there is a problem that methanol is used as a solvent and is highly harmful to the human body.

本発明の目的は、鉛を含まず、毒性及び腐食性の高い溶媒を含まず、保存安定性に優れ、膜中のボイドが少ない圧電体膜を形成するための液組成物を製造する方法及びこの液組成物を用いて圧電体膜を形成する方法を提供することにある。 An object of the present invention is a method for producing a liquid composition for forming a piezoelectric film which does not contain lead, does not contain a highly toxic and corrosive solvent, has excellent storage stability, and has few voids in the film. It is an object of the present invention to provide a method for forming a piezoelectric film using this liquid composition.

本発明の第1の観点は、Bi及びTiを主成分とし、Na、K及びXを副成分として含む金属酸化物からなる圧電体膜を形成するための液組成物の製造方法であって、Tiアルコキシドと安定化剤を混合し還流して第1混合液を調製するTi安定化工程と、この第1混合液にBi原料とNa原料とK原料とX原料を一緒に混合し還流して第2混合液を調製する原料混合工程と、この第2混合液に水を混合し還流して第3混合液を調製する加水分解工程と、この第3混合液に有機溶媒を混合し還流して第3混合液を希釈する希釈工程とを含み、前記加水分解工程において、前記第2混合液であるTiアルコキシドを含む液に、前記Tiアルコキシド中のTi元素100モル%に対して5〜20モル%の水を前記第2混合液に混合して反応させて前記Tiアルコキシドを部分的に加水分解することを特徴とする液組成物の製造方法である。但し、XはMg、Zn又はNiの少なくとも1種である。 A first aspect of the present invention is a method for producing a liquid composition for forming a alkoxide film composed of a metal oxide containing Bi and Ti as main components and Na, K and X as subcomponents. A Ti stabilization step in which Ti alkoxide and a stabilizer are mixed and refluxed to prepare a first mixed solution, and a Bi raw material, a Na raw material, a K raw material, and an X raw material are mixed together in this first mixed solution and refluxed. A raw material mixing step of preparing a second mixed solution, a hydrolysis step of mixing water with the second mixed solution and refluxing to prepare a third mixed solution, and a hydrolysis step of mixing an organic solvent with the third mixed solution and refluxing. In the hydrolysis step, the solution containing Ti alkoxide, which is the second mixed solution, contains 5 to 20 with respect to 100 mol% of Ti elements in the Ti alkoxide. a method for producing a mole% of water is reacted by mixing the second mixture, wherein the benzalkonium be partially hydrolyzing the Ti alkoxide liquid composition. However, X is at least one of Mg, Zn and Ni.

本発明の第2の観点は、第1の観点に基づく発明であって、前記加水分解工程における反応は、前記Tiアルコキシドを含む液と前記水を混合した液を100〜150℃の温度で30〜60分間還流して行われる液組成物の製造方法である。 The second aspect of the present invention is the invention based on the first aspect, and the reaction in the hydrolysis step is a mixture of the solution containing Ti alkoxide and the water at a temperature of 100 to 150 ° C.30. This is a method for producing a liquid composition, which is carried out by refluxing for about 60 minutes.

本発明の第の観点は、第の観点に基づく発明であって、前記金属酸化物のTi以外の金属原料のうちNa及び/又はKの金属原料がNaアルコキシド及び/又はKアルコキシドであって、前記金属原料と溶媒とともにアミン系安定化剤を一緒に混合する液組成物の製造方法である。 The third aspect of the present invention is the invention based on the first aspect , wherein the metal raw material of Na and / or K among the metal raw materials other than Ti of the metal oxide is Na alkoxide and / or K alkoxide. This is a method for producing a liquid composition in which an amine-based stabilizer is mixed together with the metal raw material and a solvent.

本発明の第の観点は、第1ないし第の観点のいずれかの観点に基づく方法で製造された液組成物を、基板に塗布し、仮焼した後、焼成して結晶化した圧電体膜を形成する方法である。 The fourth aspect of the present invention is the piezoelectricity obtained by applying a liquid composition produced by a method based on any one of the first to third aspects to a substrate, calcining the substrate, and then firing and crystallizing the liquid composition. It is a method of forming a body membrane.

本発明の第の観点は、第4の観点に基づく発明であって、前記圧電体膜が、Bi及びTiを主成分とし、Na、K及びXを副成分として含む金属酸化物からなり、前記圧電体膜のボイド率が10%以下である圧電体膜の形成方法である。但し、XはMg、Zn又はNiの少なくとも1種である。 A fifth aspect of the present invention is an invention based on the fourth aspect, the piezoelectric film, the main component of Bi and Ti, Ri Do a metal oxide containing Na, K and X as a sub-component a formation method of the piezoelectric void index of the film is Ru der 10% less pressure collector film. However, X is at least one of Mg, Zn and Ni.

本発明の第の観点は、第の観点に基づく発明であって、前記金属酸化物が(Bi0.5Na0.5)TiO3−(Bi0.50.5)TiO3−Bi(X0.5Ti0.5)O3の組成を有する圧電体膜の形成方法である。 The sixth aspect of the present invention is the invention based on the fifth aspect , wherein the metal oxide is (Bi 0.5 Na 0.5 ) TiO 3- (Bi 0.5 K 0.5 ) TiO 3- Bi (X 0.5 Ti 0.5 ). This is a method for forming a piezoelectric film having a composition of O 3.

本発明の第1の観点の液組成物の製造方法では、加水分解工程において、第2混合液であるTiアルコキシドを含む液に、水を混合して反応させてTiアルコキシドを部分的に加水分解することにより、アルコキシドが脱離してTi−O−Tiのネットワークが液組成物中に形成される。これにより、この液組成物で形成される圧電体膜中への炭素(C)の残留が抑制され、ボイドの少ない圧電体膜を形成することができる。また得られた液組成物は、鉛を含まず、毒性及び腐食性の高い溶媒を含まず、保存安定性に優れており、製造後室温で1ヶ月間保存しても沈殿を生じない。
また、本発明の第1の観点の液組成物の製造方法では、加水分解工程の前に、Tiアルコキシドと安定化剤を混合し還流することにより、大気中の水とTiアルコキシドが最初に反応することがなく、TiアルコキシドのTiを安定化させることができる。
更に、本発明の第1の観点の液組成物の製造方法では、Ti安定化工程の後であって加水分解工程の前に、Tiアルコキシドと安定化剤を混合し還流した液に金属酸化物のTi以外のすべての金属原料と溶媒とを一緒に混合してこの混合液を還流するため、すべての金属原料を各別に注入する従来の方法と比べて、1ポットで短時間に液組成物を製造することができる。
In the method for producing a liquid composition according to the first aspect of the present invention, in the hydrolysis step, water is mixed with a liquid containing Ti alkoxide, which is a second mixture, and reacted to partially hydrolyze the Ti alkoxide. By doing so, the alkoxide is desorbed and a Ti—O—Ti network is formed in the liquid composition. As a result, the residue of carbon (C) in the piezoelectric film formed of this liquid composition is suppressed, and the piezoelectric film having few voids can be formed. Further, the obtained liquid composition does not contain lead, does not contain a highly toxic and corrosive solvent, has excellent storage stability, and does not precipitate even if stored at room temperature for 1 month after production.
Further, in the method for producing a liquid composition according to the first aspect of the present invention, Ti alkoxide and a stabilizer are mixed and refluxed before the hydrolysis step, so that water in the atmosphere reacts with Ti alkoxide first. It is possible to stabilize the Ti of the Ti alkoxide without doing so.
Further, in the method for producing a liquid composition according to the first aspect of the present invention, a metal oxide is added to a liquid in which Ti alkoxide and a stabilizer are mixed and refluxed after the Ti stabilization step and before the hydrolysis step. Since all the metal raw materials other than Ti and the solvent are mixed together and the mixed solution is refluxed, the liquid composition in one pot in a short time as compared with the conventional method of injecting all the metal raw materials separately. Can be manufactured.

本発明の第2の観点の液組成物の製造方法では、加水分解工程における反応を、Tiアルコキシドを含む液と水を混合した液を100〜150℃の温度で60〜180分間還流することにより、液組成物中でのアルコキシドの脱離が十分に行われ、Ti−O−Tiのネットワークが確実に形成される。 In the method for producing a liquid composition according to the second aspect of the present invention, the reaction in the hydrolysis step is carried out by refluxing a liquid containing a Ti alkoxide and a liquid in which water is mixed at a temperature of 100 to 150 ° C. for 60 to 180 minutes. , The alkoxide is sufficiently desorbed in the liquid composition, and the Ti—O—Ti network is surely formed.

本発明の第の観点の液組成物の製造方法では、Na及び/又はKの金属原料がNaアルコキシド及び/又はKアルコキシドを用いることにより、これらのアルコキシドの方が他の金属原料よりも液組成物を基板に塗布した後の熱処理時に液組成物の熱分解温度が低下するため膜中のカーボンの残留が少なくなり、より緻密な圧電体膜を形成することができる。アミン系安定化剤を使用することにより急速な加水分解反応が抑制され、均一に塗布することが可能となる。 In the method for producing a liquid composition according to the third aspect of the present invention, by using Na alkoxide and / or K alkoxide as the metal raw material of Na and / or K, these alkoxides are more liquid than other metal raw materials. Since the thermal decomposition temperature of the liquid composition is lowered during the heat treatment after the composition is applied to the substrate, the residual carbon in the film is reduced, and a more dense alkoxide film can be formed. By using an amine-based stabilizer, a rapid hydrolysis reaction is suppressed, and uniform coating becomes possible.

本発明の第の観点の圧電体膜の形成方法では、上記液組成物から圧電体膜を形成するため、非鉛で膜中にボイドが少ない緻密な膜を形成することができる。 In the method for forming a piezoelectric film according to the fourth aspect of the present invention, since the piezoelectric film is formed from the above liquid composition, it is possible to form a dense film that is lead-free and has few voids in the film.

本発明の第の観点の方法で形成された圧電体膜は、非鉛で膜中にボイドが少ない特長がある。 The piezoelectric film formed by the method of the fifth aspect of the present invention has a feature of being lead-free and having few voids in the film.

本発明の第の観点の方法で形成された圧電体膜は、金属酸化物が(Bi0.5Na0.5)TiO3−(Bi0.50.5)TiO3−Bi(X0.5Ti0.5)O3の組成を有するため、非鉛であるので、鉛系材料と比較して環境負荷が小さいという特長がある。 The piezoelectric film formed by the method of the sixth aspect of the present invention has a metal oxide of (Bi 0.5 Na 0.5 ) TiO 3- (Bi 0.5 K 0.5 ) TiO 3- Bi (X 0.5 Ti 0.5 ) O 3 . Since it has a composition and is lead-free, it has the advantage of having a smaller environmental load than lead-based materials.

本発明の実施形態の液組成物を製造する工程を示すフローチャートである。It is a flowchart which shows the process of manufacturing the liquid composition of embodiment of this invention. 実施例と比較例のPt下部電極上の圧電体膜の断面をSEMによって撮像した写真図である。図2(a)は水を添加したときの実施例2の圧電体膜の断面写真図であり、図2(b)は水を添加しなかったときの比較例1の圧電体膜の断面写真図である。It is a photographic figure which imaged the cross section of the piezoelectric film on the Pt lower electrode of an Example and a comparative example by SEM. FIG. 2A is a cross-sectional photograph of the piezoelectric membrane of Example 2 when water is added, and FIG. 2B is a cross-sectional photograph of the piezoelectric membrane of Comparative Example 1 when water is not added. It is a figure.

次に本発明を実施するための形態を図面に基づいて説明する。 Next, a mode for carrying out the present invention will be described with reference to the drawings.

〔液組成物の製造方法〕
本実施形態の液組成物の製造方法は、図1に示すように、Ti(チタン)アルコキシドと安定化剤を混合し還流して第1混合液を調製するTi安定化工程11と、この第1混合液にBi(ビスマス)原料とNa(ナトリウム)原料とK(カリウム)原料とX原料を一緒に混合し還流して第2混合液を調製する原料混合工程12と、この第2混合液に水を混合し還流して第3混合液を調製する加水分解工程13と、この第3混合液に有機溶媒を混合し還流して第3混合液を希釈する希釈工程14とを含む。ここで第2混合液の調製工程12におけるXはMg(マグネシウム)、Zn(亜鉛)又はNi(ニッケル)の少なくとも1種である。本実施形態の特徴ある構成は、工程11から工程14まで1ポットで行うことにある。ここで、1ポット(容器)で行うとは、1つの容器内で第1混合液を調製した後、同一容器内で第1混合液にBi、Na、K及びX原料を同時に仕込んで反応させて第2混合液を調製し、続いて同一容器内で第2混合液に水を混合して第3混合液を調製し、更に続いて同一容器内で第3混合液に有機溶媒を混合して本実施形態の液組成物を製造することをいう。
[Method for producing liquid composition]
As shown in FIG. 1, the method for producing the liquid composition of the present embodiment includes a Ti stabilization step 11 in which a Ti (titanium) alkoxide and a stabilizer are mixed and refluxed to prepare a first mixed liquid, and the first mixture thereof. A raw material mixing step 12 in which a Bi (bismuth) raw material, a Na (sodium) raw material, a K (potassium) raw material, and an X raw material are mixed together in one mixed liquid and refluxed to prepare a second mixed liquid, and this second mixed liquid. It includes a hydrolysis step 13 in which water is mixed with water and refluxed to prepare a third mixed solution, and a dilution step 14 in which an organic solvent is mixed with the third mixed solution and refluxed to dilute the third mixed solution. Here, X in the preparation step 12 of the second mixed solution is at least one of Mg (magnesium), Zn (zinc) or Ni (nickel). The characteristic configuration of this embodiment is that steps 11 to 14 are performed in one pot. Here, in one pot (container), after preparing the first mixed solution in one container, Bi, Na, K and X raw materials are simultaneously charged into the first mixed solution in the same container and reacted. The second mixed solution is prepared, and then water is mixed with the second mixed solution in the same container to prepare the third mixed solution, and then the organic solvent is mixed with the third mixed solution in the same container. Refers to producing the liquid composition of the present embodiment.

〔Tiアルコキシドの安定化工程〕
本実施形態の液組成物の製造方法は、先ず、Ti原料としてのTiアルコキシドと安定化剤を混合し100〜150℃の温度で30〜60分間容器内で還流して第1混合液を調製する。Ti原料を最初に安定化させるのは、大気中の水とTiアルコキシドとの反応を抑制するためである。Tiアルコキシドとしては、チタンテトラエトキシド:Ti(OEt)4、チタンテトライソプロポキシド:Ti(OiPr)4、チタンテトラn−ブトキシド:Ti(OiBu)4、チタンテトライソブトキシド:Ti(OiBu)4、チタンテトラt−ブトキシド:Ti(OtBu)4、チタンジメトキシジイソプロポキシド:Ti(OMe)2(OiPr)2等が挙げられる。また安定化剤としては、酢酸、アセチルアセトン等が挙げられる。安定化剤はTiアルコキシドに対してモル比(Tiアルコキシド:安定化剤)で1:1〜1:4となるよう混合することが好ましい。混合し還流する雰囲気は、特に限定されないが、大気中の水とTiアルコキシドが反応しないように乾燥空気雰囲気、乾燥窒素雰囲気、乾燥アルゴン雰囲気等の乾燥雰囲気が好ましい。
[Stabilization process of Ti alkoxide]
In the method for producing the liquid composition of the present embodiment, first, Ti alkoxide as a Ti raw material and a stabilizer are mixed and refluxed in a container at a temperature of 100 to 150 ° C. for 30 to 60 minutes to prepare a first mixed liquid. do. The reason for stabilizing the Ti raw material first is to suppress the reaction between water in the atmosphere and Ti alkoxide. As Ti alkoxides, titanium tetraethoxydo: Ti (OEt) 4 , titanium tetraisopropoxide: Ti (OiPr) 4 , titanium tetra n-butoxide: Ti (OiBu) 4 , titanium tetraisobutoxide: Ti (OiBu) 4 , Titanium tetra t-butoxide: Ti (OtBu) 4 , Titanium dimethoxydiisopropoxide: Ti (OMe) 2 (OiPr) 2, and the like. Examples of the stabilizer include acetic acid and acetylacetone. The stabilizer is preferably mixed so as to have a molar ratio (Ti alkoxide: stabilizer) of 1: 1 to 1: 4 with respect to Ti alkoxide. The atmosphere of mixing and refluxing is not particularly limited, but a dry atmosphere such as a dry air atmosphere, a dry nitrogen atmosphere, or a dry argon atmosphere is preferable so that the water in the atmosphere does not react with the Ti alkoxide.

〔Bi、Na、K、Xの原料混合工程〕
次いで、Ti安定化工程で得られた第1混合液にBi原料とNa原料とK原料とX原料を一緒に混合し100〜150℃の温度で30〜180分間同一容器内で還流して第2混合液を調製する。Bi原料としては、酢酸ビスマス、2-エチルヘキサン酸ビスマス、硝酸ビスマス(III)・五水和物等が挙げられる。Na原料としては、酢酸ナトリウム、2-エチルヘキサン酸ナトリウム、ナトリウム(Na)アルコキシド等が挙げられる。K原料としては、酢酸カリウム、2-エチルヘキサン酸カリウム、カリウム(K)アルコキシド、等が挙げられる。Naアルコキシドとしては、ナトリウムメトキシド:Na2(OMe)、ナトリウムエトキシド:Na2(OEt)、ナトリウムt−ブトキシド:Na2(OtBu)が例示される。Kアルコキシドとしては、カリウムエトキシド:K2(OEt)、カリウムt−ブトキシド:K2(OtBu)が例示される。Naアルコキシド及び/又はKアルコキシドを用いることにより、酢酸塩よりもこれらのアルコキシドの方が液組成物を基板に塗布した後の熱処理時に液組成物の熱分解温度が低下するため膜中のカーボンの残留が少なくなり、より緻密な圧電体膜を形成することができる。Na原料としてNaアルコキシドを用いる場合、又はK原料としてKアルコキシドを用いる場合、これらのアルコキシドは反応が速いため、急速な反応を抑制するように、アミン系安定化剤をこれらのアルコキシドと一緒に混合する。アミン系安定化剤としては、2−メチルアミノエタノール、2−ジメチルアミノエタノール、1−アミノ−2−プロパノール、エタノールアミン、ジメタノールアミン、ジエタノールアミン、トリエタノールアミン等が例示される。アミン系安定化剤はTi原料に対してモル比(Ti:安定化剤)で1:0.2〜1:2となるよう混合することが好ましい。
[Ingredient mixing process of Bi, Na, K, X]
Next, the Bi raw material, the Na raw material, the K raw material, and the X raw material are mixed together with the first mixed liquid obtained in the Ti stabilization step, and refluxed in the same container at a temperature of 100 to 150 ° C. for 30 to 180 minutes. 2 Prepare a mixture. Examples of the Bi raw material include bismuth acetate, bismuth 2-ethylhexanoate, bismuth nitrate (III), pentahydrate and the like. Examples of the Na raw material include sodium acetate, sodium 2-ethylhexanoate, sodium (Na) alkoxide and the like. Examples of the K raw material include potassium acetate, potassium 2-ethylhexanoate, potassium (K) alkoxide, and the like. Examples of Na alkoxide include sodium methoxide: Na 2 (OMe), sodium ethoxide: Na 2 (OEt), and sodium t-butoxide: Na 2 (OtBu). Examples of K alkoxide include potassium ethoxyoxide: K 2 (OEt) and potassium t-butoxide: K 2 (OtBu). By using Na alkoxide and / or K alkoxide, these alkoxides lower the thermal decomposition temperature of the liquid composition during heat treatment after the liquid composition is applied to the substrate, so that the carbon in the membrane is lower than the acetate. The residue is reduced, and a more dense alkoxide film can be formed. When Na alkoxide is used as the Na raw material, or when K alkoxide is used as the K raw material, these alkoxides react quickly, so an amine-based stabilizer is mixed with these alkoxides so as to suppress the rapid reaction. do. Examples of the amine-based stabilizer include 2-methylaminoethanol, 2-dimethylaminoethanol, 1-amino-2-propanol, ethanolamine, dimethanolamine, diethanolamine, triethanolamine and the like. The amine-based stabilizer is preferably mixed so as to have a molar ratio (Ti: stabilizer) of 1: 0.2 to 1: 2 with respect to the Ti raw material.

X原料の中で、Mg原料としては、酢酸マグネシウム、2-エチルヘキサン酸マグネシウム等が挙げられ、Zn原料としては、酢酸亜鉛、2-エチルヘキサン酸亜鉛、硝酸亜鉛等が挙げられ、Ni原料としては、酢酸ニッケル、2-エチルヘキサン酸ニッケル、硝酸ニッケル等が挙げられる。Bi原料とNa原料とK原料とX原料とTi原料の混合は、Aサイトイオン:Bサイトイオンの比が125:100〜105:100となることが望ましい。これは、主たるAサイトイオンであるBi、Na、Kが焼成中に蒸発し、焼成後の膜組成が仕込み組成とずれるためである。混合し還流する雰囲気は、特に限定されないが、大気中の水と各原料が反応しないように乾燥空気雰囲気、乾燥窒素雰囲気、乾燥アルゴン雰囲気等の乾燥雰囲気が好ましい。第1混合液にBi原料とNa原料とK原料とX原料を一緒に添加混合するとともに、溶媒(例えばプロピレングリコール)を添加し、窒素雰囲気中で還流し、減圧蒸留して副生成物を除去した後、この溶液に更に溶媒(例えばプロピレングリコール)を添加して濃度を調節し、更に、この溶液にn−ブタノール、エタノール、イソプロパノールのいずれかの溶媒を添加してもよい。 Among the X raw materials, the Mg raw material includes magnesium acetate, 2-ethylhexanoate, and the like, and the Zn raw material includes zinc acetate, 2-ethylhexanoate, zinc nitrate, and the like, and the Ni raw material includes zinc acetate, zinc nitrate, and the like. Examples include nickel acetate, nickel 2-ethylhexanoate, and zinc nitrate. In the mixture of the Bi raw material, the Na raw material, the K raw material, the X raw material, and the Ti raw material, it is desirable that the ratio of A site ion: B site ion is 125: 100 to 105: 100. This is because the main A-site ions, Bi, Na, and K, evaporate during firing, and the film composition after firing deviates from the charged composition. The atmosphere of mixing and refluxing is not particularly limited, but a dry atmosphere such as a dry air atmosphere, a dry nitrogen atmosphere, or a dry argon atmosphere is preferable so that the water in the atmosphere does not react with each raw material. Bi raw material, Na raw material, K raw material and X raw material are added and mixed together in the first mixed solution, a solvent (for example, propylene glycol) is added, the mixture is refluxed in a nitrogen atmosphere, and distilled under reduced pressure to remove by-products. After that, a solvent (for example, propylene glycol) may be further added to this solution to adjust the concentration, and further, any solvent of n-butanol, ethanol, or isopropanol may be added to this solution.

〔水によるTiアルコキシドの加水分解工程〕
次に、Bi、Na、K、Xの原料混合工程で得られた第2混合液に水を混合し100〜150℃の温度で60〜180分間同一容器内で還流して第3混合液を調製する。還流温度が100℃未満では第2混合液中のTiアルコキシドの部分加水分解が進行しない。150℃を超えると反応が早く進行しすぎるため制御が難しくなる。好ましくは120〜130℃である。また還流時間が60分未満では第2混合液中のTiアルコキシドの部分加水分解が十分に進行しない。180分を超えると生産性悪化する。好ましくは90〜120分間である。水は、蒸留水、イオン交換水等の純水又は超純水である。水は第2混合液中のTiアルコキシド中のTi元素100モル%に対して5〜20モル%、好ましくは10〜15モル%の割合で混合する。5モル%未満では加水分解の進行が十分でなく、液組成物中でのアルコキシドの脱離が不十分でTi−O−Tiのネットワークが形成されず、緻密な膜が得られない。また20モル%を超えると加水分解が過剰に進行し沈殿が生じる。
[Hydrolysis process of Ti alkoxide with water]
Next, water is mixed with the second mixed solution obtained in the raw material mixing step of Bi, Na, K, and X, and the mixture is refluxed in the same container at a temperature of 100 to 150 ° C. for 60 to 180 minutes to prepare the third mixed solution. Prepare. If the reflux temperature is less than 100 ° C., partial hydrolysis of Ti alkoxide in the second mixed solution does not proceed. If the temperature exceeds 150 ° C., the reaction proceeds too quickly and control becomes difficult. It is preferably 120 to 130 ° C. Further, if the reflux time is less than 60 minutes, the partial hydrolysis of the Ti alkoxide in the second mixed solution does not proceed sufficiently. If it exceeds 180 minutes, the productivity deteriorates. It is preferably 90 to 120 minutes. The water is pure water such as distilled water or ion-exchanged water or ultrapure water. Water is mixed at a ratio of 5 to 20 mol%, preferably 10 to 15 mol% with respect to 100 mol% of the Ti element in the Ti alkoxide in the second mixed solution. If it is less than 5 mol%, the progress of hydrolysis is not sufficient, the desorption of alkoxide in the liquid composition is insufficient, the Ti—O—Ti network is not formed, and a dense film cannot be obtained. If it exceeds 20 mol%, hydrolysis proceeds excessively and precipitation occurs.

〔有機溶媒による希釈工程と液組成物の製造〕
更にTiアルコキシドが部分的に加水分解した第3混合液に有機溶媒を混合し還流して第3混合液を希釈する。この第3混合液を希釈した液が本発明の液組成物となる。有機溶媒としては、エタノール、n−ブタノール、イソプロパノール等が挙げられる。希釈は液組成物である第3混合液中の酸化物濃度が5〜20質量%になるように行われる。必要により、第3混合液を希釈した後、フィルターでろ過して塵埃を除去することが液組成物のポットライフを長くすることができ、好ましい。
[Dilution step with organic solvent and production of liquid composition]
Further, an organic solvent is mixed with the third mixture in which Ti alkoxide is partially hydrolyzed, and the mixture is refluxed to dilute the third mixture. The liquid composition obtained by diluting this third mixed liquid is the liquid composition of the present invention. Examples of the organic solvent include ethanol, n-butanol, isopropanol and the like. Dilution is performed so that the oxide concentration in the third mixed solution, which is the liquid composition, is 5 to 20% by mass. If necessary, it is preferable to dilute the third mixture and then filter it with a filter to remove dust, because the pot life of the liquid composition can be extended.

次に本発明の実施例を比較例とともに詳しく説明する。 Next, examples of the present invention will be described in detail together with comparative examples.

<実施例1>
フラスコにチタンイソプロポキシド、アセチルアセトンをチタンイソプロポキシドに対して1:4のモル比となるように加え、150℃のオイルバスで30分間還流を行った。そこに、2-エチルヘキサン酸ビスマス、酢酸ナトリウム三水和物、酢酸カリウム、酢酸マグネシウム四水和物、プロピレングリコールを添加し、150℃のオイルバスで1時間還流を行った。Bi原料とNa原料とK原料とMg原料の混合は、モル比(Bi:Na:K:Mg:Ti)で、60:43.5:13.5:3:100で行った。還流した後、液の沸騰が収まった状態で超純水を、チタンイソプロポキシド中のTi元素100モル%に対して5モル%の割合で添加し、再び150℃のオイルバスで1時間還流を行った。還流後に、ポータブルアスピレーターで0.03MPaまで減圧することで未反応生成物を除去した。得られた生成物にエタノールを加えて酸化物濃度が15質量%になるまで希釈を行った。得られた液をフィルターでろ過することによりゴミを取り除き、液組成物を得た。
<Example 1>
Titanium isopropoxide and acetylacetone were added to the flask so as to have a molar ratio of 1: 4 with respect to titanium isopropoxide, and reflux was carried out in an oil bath at 150 ° C. for 30 minutes. Bismus 2-ethylhexanoate, sodium acetate trihydrate, potassium acetate, magnesium acetate tetrahydrate, and propylene glycol were added thereto, and the mixture was refluxed in an oil bath at 150 ° C. for 1 hour. The Bi raw material, the Na raw material, the K raw material, and the Mg raw material were mixed in a molar ratio (Bi: Na: K: Mg: Ti) at 60: 43.5: 13.5: 3: 100. After refluxing, ultrapure water was added at a ratio of 5 mol% to 100 mol% of Ti element in titanium isopropoxide in a state where the boiling of the liquid had subsided, and the mixture was refluxed again in an oil bath at 150 ° C. for 1 hour. Was done. After refluxing, the unreacted product was removed by reducing the pressure to 0.03 MPa with a portable aspirator. Ethanol was added to the obtained product to dilute it until the oxide concentration reached 15% by mass. The obtained liquid was filtered through a filter to remove dust, and a liquid composition was obtained.

<実施例2〜10、比較例1〜3>
表1に示すように、原料を選定し、各原料の混合モル%を決めて、実施例1と同様にして、実施例2〜10及び比較例1〜3の液組成物を得た。なお、表1の「(水/Ti)×100」の項目は、水の添加量であり、添加量はチタンイソプロポキシド中のTi元素100モル%に対してのモル%である。
<Examples 2 to 10 and Comparative Examples 1 to 3>
As shown in Table 1, the raw materials were selected, the mixed mol% of each raw material was determined, and the liquid compositions of Examples 2 to 10 and Comparative Examples 1 to 3 were obtained in the same manner as in Example 1. The item of "(water / Ti) x 100" in Table 1 is the amount of water added, and the amount of addition is mol% with respect to 100 mol% of Ti element in titanium isopropoxide.

<実施例11>
実施例1〜10で用いたNa原料の酢酸ナトリウム三水和物の代わりにナトリウムエトキシドを用い、アミン系安定化剤として2−メチルアミノエタノールを用いた。このアミン系安定化剤はTi原料に対してモル比(Ti:安定化剤)で1:1となるよう混合した。それ以外は、表2に示すように、原料を選定し、各原料の混合モル%を決めて、実施例1と同様にして、実施例11の液組成物を得た。
<Example 11>
Sodium ethoxide was used instead of the sodium acetate trihydrate used as the Na raw material used in Examples 1 to 10, and 2-methylaminoethanol was used as the amine-based stabilizer. This amine-based stabilizer was mixed so as to have a molar ratio (Ti: stabilizer) of 1: 1 with respect to the Ti raw material. Other than that, as shown in Table 2, the raw materials were selected, the mixed mol% of each raw material was determined, and the liquid composition of Example 11 was obtained in the same manner as in Example 1.

<実施例12>
実施例1〜10で用いたNa原料の酢酸ナトリウム三水和物の代わりにナトリウムエトキシドを、K原料の酢酸カリウムの代わりにカリウムt−ブトキシドをそれぞれ用い、アミン系安定化剤として2−メチルアミノエタノールを用いた。このアミン系安定化剤はTi原料に対してモル比(Ti:安定化剤)で1:2となるよう混合した。それ以外は、表2に示すように、原料を選定し、各原料の混合モル%を決めて、実施例1と同様にして、実施例12の液組成物を得た。
<Example 12>
Sodium ethoxydo was used instead of the sodium acetate trihydrate of the Na raw material used in Examples 1 to 10, and potassium t-butoxide was used instead of potassium acetate of the K raw material, and 2-methyl was used as the amine-based stabilizer. Amino ethanol was used. This amine-based stabilizer was mixed with the Ti raw material so as to have a molar ratio (Ti: stabilizer) of 1: 2. Other than that, as shown in Table 2, the raw materials were selected, the mixed mol% of each raw material was determined, and the liquid composition of Example 12 was obtained in the same manner as in Example 1.

<実施例13>
実施例1〜10で用いたNa原料の酢酸ナトリウム三水和物の代わりにナトリウムメトキシドを、K原料の酢酸カリウムの代わりにカリウムエトキシドをそれぞれ用い、安定化剤として2−ジメチルアミノエタノールを用いた。この安定化剤はTi原料に対してモル比(Ti:安定化剤)で1:1.4となるよう混合した。それ以外は、表2に示すように、原料を選定し、各原料の混合モル%を決めて、実施例1と同様にして、実施例13の液組成物を得た。
<Example 13>
Sodium methoxydo was used in place of the sodium acetate trihydrate of the Na raw material used in Examples 1 to 10, potassium ethoxide was used in place of potassium acetate of the K raw material, and 2-dimethylaminoethanol was used as a stabilizer. Using. This stabilizer was mixed with the Ti raw material so as to have a molar ratio (Ti: stabilizer) of 1: 1.4. Other than that, as shown in Table 2, the raw materials were selected, the mixed mol% of each raw material was determined, and the liquid composition of Example 13 was obtained in the same manner as in Example 1.

<比較評価試験>
実施例1〜13及び比較例1〜3で得られた液組成物を評価するため、次の方法でPt下部電極付きの基板を準備した。先ず4インチのSi基板を熱酸化して、その表面に500nmの酸化膜を形成した。酸化膜上にTiをスパッタリング法により20nmの厚さで形成し、続いて赤外線急速加熱(RTA)炉にて酸素雰囲気下、700℃で1分間焼成することにより酸化チタン膜を形成した。酸化チタン膜上にスパッタリング法により100nmの厚さの(111)配向のPt下部電極を形成した。
<Comparative evaluation test>
In order to evaluate the liquid compositions obtained in Examples 1 to 13 and Comparative Examples 1 to 3, a substrate with a Pt lower electrode was prepared by the following method. First, a 4-inch Si substrate was thermally oxidized to form a 500 nm oxide film on its surface. Ti was formed on the oxide film by a sputtering method to a thickness of 20 nm, and then fired in an infrared rapid heating (RTA) furnace in an oxygen atmosphere at 700 ° C. for 1 minute to form a titanium oxide film. A (111) oriented Pt lower electrode having a thickness of 100 nm was formed on the titanium oxide film by a sputtering method.

実施例1〜13及び比較例1〜3で得られた液組成物を各別に上記基板のPt下部電極上に500μL滴下し、4000rpmで15秒間スピンコートを行った。更に300℃のホットプレートで5分間仮焼を行った。この操作を3回繰り返した後、赤外線急速加熱炉にて700℃、酸素雰囲気、昇温速度10℃毎秒、保持時間1分で焼成を行った。得られた膜の断面をSEMにて観察し、その断面像を画像解析することにより膜部分及び膜中のボイド部分の面積を算出し、[ボイド部分の面積/膜部分の画像面積]×100という計算を行うことによりボイド率(%)を算出した。これらの結果を表1に示す。また実施例2の圧電体膜の断面写真図を図2(a)に、比較例1の圧電体膜の断面写真図を図2(b)にそれぞれ示す。また、液の沈殿の有無については、得られた液組成物を容器に密封した状態で1か月間5℃の冷蔵庫で保管した後、目視により液組成物の沈殿の有無を調べた。 500 μL of the liquid compositions obtained in Examples 1 to 13 and Comparative Examples 1 to 3 were separately dropped onto the Pt lower electrode of the substrate, and spin coating was performed at 4000 rpm for 15 seconds. Further, calcination was carried out on a hot plate at 300 ° C. for 5 minutes. After repeating this operation three times, firing was performed in an infrared rapid heating furnace at 700 ° C., an oxygen atmosphere, a heating rate of 10 ° C. per second, and a holding time of 1 minute. The cross section of the obtained film is observed by SEM, and the area of the film portion and the void portion in the film is calculated by image analysis of the cross-sectional image. [Area of void portion / image area of film portion] × 100 The void rate (%) was calculated by performing the above calculation. These results are shown in Table 1. A cross-sectional photograph of the piezoelectric membrane of Example 2 is shown in FIG. 2 (a), and a cross-sectional photograph of the piezoelectric membrane of Comparative Example 1 is shown in FIG. 2 (b). As for the presence or absence of precipitation of the liquid, the obtained liquid composition was stored in a refrigerator at 5 ° C. for one month in a sealed container, and then the presence or absence of precipitation of the liquid composition was visually inspected.

Figure 0006950404
Figure 0006950404

Figure 0006950404
Figure 0006950404

表1から明らかなように、比較例1のように水を全く添加しない液組成物では、液組成物の沈殿は生じなかったが、ボイド率が40%と高かった。また比較例2のようにTi元素100モル%に対して3モル%しか添加しない液組成物では、液組成物の沈殿は生じなかったが、ボイド率が28%と高かった。また比較例3のようにTi元素100モル%に対して22モル%と多く添加した液組成物には、液組成物の沈殿を生じるうえ、ボイド率が24%と高かった。 As is clear from Table 1, in the liquid composition to which no water was added as in Comparative Example 1, precipitation of the liquid composition did not occur, but the void ratio was as high as 40%. Further, in the liquid composition in which only 3 mol% was added with respect to 100 mol% of the Ti element as in Comparative Example 2, precipitation of the liquid composition did not occur, but the void ratio was as high as 28%. Further, in the liquid composition in which a large amount of 22 mol% was added with respect to 100 mol% of the Ti element as in Comparative Example 3, the liquid composition was precipitated and the void ratio was as high as 24%.

これに対して、実施例1〜10の液組成物では、液組成物の沈殿は生じないうえ、膜組成や元素比率に関係なくTi元素100モル%に対して5〜20モル%の水を反応させて部分加水分解させることにより、ボイド率は3〜10%と低く、緻密な膜が得られることが確認できた。これにより、実施例1〜10の液組成物は、毒性の高い2−メトキシエタノールや腐食性の高い酢酸を含有していないにもかかわらず、保存安定性が良好であることが分かった。 On the other hand, in the liquid compositions of Examples 1 to 10, precipitation of the liquid composition does not occur, and 5 to 20 mol% of water is added to 100 mol% of Ti elements regardless of the film composition and the element ratio. By reacting and partially hydrolyzing, the void ratio was as low as 3 to 10%, and it was confirmed that a dense film could be obtained. From this, it was found that the liquid compositions of Examples 1 to 10 had good storage stability even though they did not contain highly toxic 2-methoxyethanol or highly corrosive acetic acid.

特に、実施例1〜4と比較例1〜3を比べることにより、反応させる水の量が5モル%よりも少ない場合は膜の緻密化が十分進行せず、20モル%よりも多い場合は液の保存安定性が悪く、また膜の緻密性も十分に向上しないことが分かった。これは、詳細なメカニズムは不明であるが、適量の水でTiを加水分解することにより、Ti及びその複合化合物の熱分解温度が下がった結果、膜中の残留炭素量が減り、焼成中の脱ガスに由来するボイド形成が抑制されたことが一因であると考えられる。 In particular, by comparing Examples 1 to 4 and Comparative Examples 1 to 3, when the amount of water to be reacted is less than 5 mol%, the densification of the membrane does not proceed sufficiently, and when it is more than 20 mol%. It was found that the storage stability of the liquid was poor and the denseness of the film was not sufficiently improved. Although the detailed mechanism is unknown, the amount of residual carbon in the film is reduced as a result of lowering the thermal decomposition temperature of Ti and its composite compound by hydrolyzing Ti with an appropriate amount of water, and during firing. It is considered that one of the causes is that the void formation caused by degassing was suppressed.

更に、表2から明らかなように、Na原料に酢酸ナトリウムを、K原料に酢酸カリウムをそれぞれ用いた実施例1〜10と比較して、Na原料にNaアルコキシドを、K原料にKアルコキシドをそれぞれ用いた実施例11〜13では、酢酸塩よりもこれらのアルコキシドの方が液組成物の熱分解温度が低下するため、膜中のカーボンの残留が少なくなって、ボイド率は3〜4%であり、緻密な膜が得られることが確認できた。 Further, as is clear from Table 2, Na alkoxide was used as the Na raw material and K alkoxide was used as the K raw material, respectively, as compared with Examples 1 to 10 in which sodium acetate was used as the Na raw material and potassium acetate was used as the K raw material. In Examples 11 to 13 used, since the thermal decomposition temperature of these alkoxides was lower than that of the acetate salt, the residual carbon in the film was reduced, and the void ratio was 3 to 4%. It was confirmed that a dense film could be obtained.

本発明の液組成物を用いて形成された圧電体膜は、振動発電素子、焦電センサ、アクチュエータ、インクジェットヘッド、オートフォーカスなどMEMSアプリケーションとして用いることができる。 The piezoelectric film formed by using the liquid composition of the present invention can be used as a MEMS application such as a vibration power generation element, a pyroelectric sensor, an actuator, an inkjet head, and an autofocus.

Claims (6)

Bi及びTiを主成分とし、Na、K及びXを副成分として含む金属酸化物からなる圧電体膜を形成するための液組成物の製造方法であって、
Tiアルコキシドと安定化剤を混合し還流して第1混合液を調製するTi安定化工程と、この第1混合液にBi原料とNa原料とK原料とX原料を一緒に混合し還流して第2混合液を調製する原料混合工程と、この第2混合液に水を混合し還流して第3混合液を調製する加水分解工程と、この第3混合液に有機溶媒を混合し還流して第3混合液を希釈する希釈工程とを含み、
前記加水分解工程において、前記第2混合液であるTiアルコキシドを含む液に、前記Tiアルコキシド中のTi元素100モル%に対して5〜20モル%の水を前記第2混合液に混合して反応させて前記Tiアルコキシドを部分的に加水分解することを特徴とする液組成物の製造方法。
但し、XはMg、Zn又はNiの少なくとも1種である。
A method for producing a liquid composition for forming a piezoelectric film composed of a metal oxide containing Bi and Ti as main components and Na, K and X as sub-components.
A Ti stabilization step in which a Ti alkoxide and a stabilizer are mixed and refluxed to prepare a first mixed solution, and a Bi raw material, a Na raw material, a K raw material, and an X raw material are mixed together in this first mixed solution and refluxed. A raw material mixing step of preparing a second mixed solution, a hydrolysis step of mixing water with the second mixed solution and refluxing to prepare a third mixed solution, and a hydrolysis step of mixing an organic solvent with the third mixed solution and refluxing. Including a dilution step of diluting the third mixed solution
In the hydrolysis step, 5 to 20 mol% of water with respect to 100 mol% of the Ti element in the Ti alkoxide is mixed with the liquid containing the Ti alkoxide which is the second mixed solution. manufacturing method of the Ti alkoxide partially hydrolyzed to a liquid composition comprising a benzalkonium reacted.
However, X is at least one of Mg, Zn and Ni.
前記加水分解工程における反応は、前記Tiアルコキシドを含む液と前記水を混合した液を100〜150℃の温度で60〜180分間還流して行われる請求項1記載の液組成物の製造方法。 The method for producing a liquid composition according to claim 1, wherein the reaction in the hydrolysis step is carried out by refluxing a liquid containing the Ti alkoxide and the water at a temperature of 100 to 150 ° C. for 60 to 180 minutes. 前記金属酸化物のTi以外の金属原料のうちNa及び/又はKの金属原料がNaアルコキシド及び/又はKアルコキシドであって、前記金属原料と溶媒とともにアミン系安定化剤を一緒に混合する請求項記載の液組成物の製造方法。 Claim that the metal raw material of Na and / or K among the metal raw materials other than Ti of the metal oxide is Na alkoxide and / or K alkoxide, and the amine-based stabilizer is mixed together with the metal raw material and the solvent. 1. The method for producing a liquid composition according to 1. 請求項1ないしのいずれか1項に記載の方法で製造された液組成物を、基板に塗布し、仮焼した後、焼成して結晶化した圧電体膜を形成する方法。 A method in which a liquid composition produced by the method according to any one of claims 1 to 3 is applied to a substrate, calcined, and then fired to form a crystallized piezoelectric film. 前記圧電体膜が、Bi及びTiを主成分とし、Na、K及びXを副成分として含む金属酸化物からなり、前記圧電体膜のボイド率が10%以下である請求項4記載の圧電体膜の形成方法。
但し、XはMg、Zn又はNiの少なくとも1種である。
The piezoelectric film is composed mainly of Bi and Ti, Na, Ri Do metal oxide containing K and X as an auxiliary component, wherein the piezoelectric film piezoelectric according to claim 4, wherein the void ratio is less than 10% of Method of forming body membrane.
However, X is at least one of Mg, Zn and Ni.
前記金属酸化物が(Bi0.5Na0.5)TiO3−(Bi0.50.5)TiO3−Bi(X0.5Ti0.5)O3の組成を有する請求項記載の圧電体膜の形成方法 The method for forming a piezoelectric film according to claim 5, wherein the metal oxide has a composition of (Bi 0.5 Na 0.5 ) TiO 3- (Bi 0.5 K 0.5 ) TiO 3- Bi (X 0.5 Ti 0.5 ) O 3 .
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