JP6950530B2 - Acrylic pressure-sensitive adhesive composition, a pressure-sensitive adhesive using the same, a pressure-sensitive adhesive for polarizing plates, and an image display device. - Google Patents
Acrylic pressure-sensitive adhesive composition, a pressure-sensitive adhesive using the same, a pressure-sensitive adhesive for polarizing plates, and an image display device. Download PDFInfo
- Publication number
- JP6950530B2 JP6950530B2 JP2017553030A JP2017553030A JP6950530B2 JP 6950530 B2 JP6950530 B2 JP 6950530B2 JP 2017553030 A JP2017553030 A JP 2017553030A JP 2017553030 A JP2017553030 A JP 2017553030A JP 6950530 B2 JP6950530 B2 JP 6950530B2
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- Japan
- Prior art keywords
- sensitive adhesive
- pressure
- group
- meth
- acrylic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000004820 Pressure-sensitive adhesive Substances 0.000 title claims description 103
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 title claims description 51
- 239000000203 mixture Substances 0.000 title claims description 42
- 239000000178 monomer Substances 0.000 claims description 83
- 239000004925 Acrylic resin Substances 0.000 claims description 55
- 229920000178 Acrylic resin Polymers 0.000 claims description 55
- 239000006087 Silane Coupling Agent Substances 0.000 claims description 51
- 125000003545 alkoxy group Chemical group 0.000 claims description 46
- 239000003431 cross linking reagent Substances 0.000 claims description 33
- 125000000524 functional group Chemical group 0.000 claims description 28
- 125000000956 methoxy group Chemical group [H]C([H])([H])O* 0.000 claims description 26
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 17
- 239000004973 liquid crystal related substance Substances 0.000 claims description 16
- 210000002858 crystal cell Anatomy 0.000 claims description 14
- 125000001301 ethoxy group Chemical group [H]C([H])([H])C([H])([H])O* 0.000 claims description 12
- 239000002216 antistatic agent Substances 0.000 claims description 11
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 59
- 239000010408 film Substances 0.000 description 44
- 239000012790 adhesive layer Substances 0.000 description 39
- -1 5-hydroxypentyl Chemical group 0.000 description 36
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 33
- 239000010410 layer Substances 0.000 description 32
- 230000001070 adhesive effect Effects 0.000 description 29
- 239000000853 adhesive Substances 0.000 description 27
- 239000011521 glass Substances 0.000 description 26
- 238000000034 method Methods 0.000 description 23
- 230000007423 decrease Effects 0.000 description 22
- 238000003860 storage Methods 0.000 description 21
- 230000003287 optical effect Effects 0.000 description 18
- 230000002087 whitening effect Effects 0.000 description 18
- 238000012360 testing method Methods 0.000 description 17
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 15
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 15
- 239000000758 substrate Substances 0.000 description 15
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 14
- 150000003961 organosilicon compounds Chemical group 0.000 description 13
- 238000011156 evaluation Methods 0.000 description 12
- 230000009477 glass transition Effects 0.000 description 12
- 125000003700 epoxy group Chemical group 0.000 description 10
- 239000000126 substance Substances 0.000 description 10
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 9
- 230000032683 aging Effects 0.000 description 9
- 238000001035 drying Methods 0.000 description 9
- 238000009881 heat bleaching Methods 0.000 description 9
- 238000004519 manufacturing process Methods 0.000 description 9
- 238000006116 polymerization reaction Methods 0.000 description 9
- 239000000243 solution Substances 0.000 description 9
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 8
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 8
- 229920000877 Melamine resin Polymers 0.000 description 8
- 238000005187 foaming Methods 0.000 description 8
- 230000001681 protective effect Effects 0.000 description 8
- 229920005989 resin Polymers 0.000 description 8
- 239000011347 resin Substances 0.000 description 8
- 150000003839 salts Chemical class 0.000 description 8
- 125000003396 thiol group Chemical group [H]S* 0.000 description 8
- 238000004132 cross linking Methods 0.000 description 7
- 150000008040 ionic compounds Chemical class 0.000 description 7
- 239000012948 isocyanate Substances 0.000 description 7
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 7
- 238000002156 mixing Methods 0.000 description 7
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 6
- 230000001133 acceleration Effects 0.000 description 6
- 238000007334 copolymerization reaction Methods 0.000 description 6
- 239000006185 dispersion Substances 0.000 description 6
- 150000002513 isocyanates Chemical class 0.000 description 6
- 229910052751 metal Inorganic materials 0.000 description 6
- 239000002184 metal Substances 0.000 description 6
- 238000002834 transmittance Methods 0.000 description 6
- 239000004372 Polyvinyl alcohol Substances 0.000 description 5
- 150000001925 cycloalkenes Chemical class 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 229920001519 homopolymer Polymers 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 229920002451 polyvinyl alcohol Polymers 0.000 description 5
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 5
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 4
- 229920002284 Cellulose triacetate Polymers 0.000 description 4
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 4
- NNLVGZFZQQXQNW-ADJNRHBOSA-N [(2r,3r,4s,5r,6s)-4,5-diacetyloxy-3-[(2s,3r,4s,5r,6r)-3,4,5-triacetyloxy-6-(acetyloxymethyl)oxan-2-yl]oxy-6-[(2r,3r,4s,5r,6s)-4,5,6-triacetyloxy-2-(acetyloxymethyl)oxan-3-yl]oxyoxan-2-yl]methyl acetate Chemical compound O([C@@H]1O[C@@H]([C@H]([C@H](OC(C)=O)[C@H]1OC(C)=O)O[C@H]1[C@@H]([C@@H](OC(C)=O)[C@H](OC(C)=O)[C@@H](COC(C)=O)O1)OC(C)=O)COC(=O)C)[C@@H]1[C@@H](COC(C)=O)O[C@@H](OC(C)=O)[C@H](OC(C)=O)[C@H]1OC(C)=O NNLVGZFZQQXQNW-ADJNRHBOSA-N 0.000 description 4
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 4
- 125000003368 amide group Chemical group 0.000 description 4
- 125000003277 amino group Chemical group 0.000 description 4
- 230000006866 deterioration Effects 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 239000003960 organic solvent Substances 0.000 description 4
- 239000003505 polymerization initiator Substances 0.000 description 4
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 4
- 238000010526 radical polymerization reaction Methods 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 3
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 description 3
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 3
- 125000003647 acryloyl group Chemical group O=C([*])C([H])=C([H])[H] 0.000 description 3
- 125000002723 alicyclic group Chemical group 0.000 description 3
- 239000003513 alkali Substances 0.000 description 3
- 150000003863 ammonium salts Chemical class 0.000 description 3
- 125000003118 aryl group Chemical group 0.000 description 3
- 239000002585 base Substances 0.000 description 3
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 238000009792 diffusion process Methods 0.000 description 3
- 239000000539 dimer Substances 0.000 description 3
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- 238000010030 laminating Methods 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 230000009257 reactivity Effects 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- FKTHNVSLHLHISI-UHFFFAOYSA-N 1,2-bis(isocyanatomethyl)benzene Chemical compound O=C=NCC1=CC=CC=C1CN=C=O FKTHNVSLHLHISI-UHFFFAOYSA-N 0.000 description 2
- HLIQLHSBZXDKLV-UHFFFAOYSA-N 2-(2-hydroxyethoxy)-1-phenoxyethanol Chemical compound OCCOCC(O)OC1=CC=CC=C1 HLIQLHSBZXDKLV-UHFFFAOYSA-N 0.000 description 2
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 2
- NDWUBGAGUCISDV-UHFFFAOYSA-N 4-hydroxybutyl prop-2-enoate Chemical compound OCCCCOC(=O)C=C NDWUBGAGUCISDV-UHFFFAOYSA-N 0.000 description 2
- NOWKCMXCCJGMRR-UHFFFAOYSA-N Aziridine Chemical compound C1CN1 NOWKCMXCCJGMRR-UHFFFAOYSA-N 0.000 description 2
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 2
- KXDHJXZQYSOELW-UHFFFAOYSA-N Carbamic acid Chemical compound NC(O)=O KXDHJXZQYSOELW-UHFFFAOYSA-N 0.000 description 2
- 239000004593 Epoxy Substances 0.000 description 2
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 2
- NQRYJNQNLNOLGT-UHFFFAOYSA-N Piperidine Chemical class C1CCNCC1 NQRYJNQNLNOLGT-UHFFFAOYSA-N 0.000 description 2
- 239000002202 Polyethylene glycol Substances 0.000 description 2
- 239000004721 Polyphenylene oxide Substances 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 2
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical class C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 2
- YRKCREAYFQTBPV-UHFFFAOYSA-N acetylacetone Chemical compound CC(=O)CC(C)=O YRKCREAYFQTBPV-UHFFFAOYSA-N 0.000 description 2
- 150000001299 aldehydes Chemical class 0.000 description 2
- 125000004183 alkoxy alkyl group Chemical group 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- HUMNYLRZRPPJDN-UHFFFAOYSA-N benzaldehyde Chemical compound O=CC1=CC=CC=C1 HUMNYLRZRPPJDN-UHFFFAOYSA-N 0.000 description 2
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 2
- GCTPMLUUWLLESL-UHFFFAOYSA-N benzyl prop-2-enoate Chemical compound C=CC(=O)OCC1=CC=CC=C1 GCTPMLUUWLLESL-UHFFFAOYSA-N 0.000 description 2
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 2
- 238000012662 bulk polymerization Methods 0.000 description 2
- 125000004432 carbon atom Chemical group C* 0.000 description 2
- 239000013522 chelant Substances 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- RWGFKTVRMDUZSP-UHFFFAOYSA-N cumene Chemical compound CC(C)C1=CC=CC=C1 RWGFKTVRMDUZSP-UHFFFAOYSA-N 0.000 description 2
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- LEQAOMBKQFMDFZ-UHFFFAOYSA-N glyoxal Chemical compound O=CC=O LEQAOMBKQFMDFZ-UHFFFAOYSA-N 0.000 description 2
- VKYKSIONXSXAKP-UHFFFAOYSA-N hexamethylenetetramine Chemical compound C1N(C2)CN3CN1CN2C3 VKYKSIONXSXAKP-UHFFFAOYSA-N 0.000 description 2
- NAQMVNRVTILPCV-UHFFFAOYSA-N hexane-1,6-diamine Chemical compound NCCCCCCN NAQMVNRVTILPCV-UHFFFAOYSA-N 0.000 description 2
- FUZZWVXGSFPDMH-UHFFFAOYSA-M hexanoate Chemical compound CCCCCC([O-])=O FUZZWVXGSFPDMH-UHFFFAOYSA-M 0.000 description 2
- 150000004693 imidazolium salts Chemical class 0.000 description 2
- 230000001771 impaired effect Effects 0.000 description 2
- 239000003112 inhibitor Substances 0.000 description 2
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical group OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 125000005395 methacrylic acid group Chemical group 0.000 description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 2
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 2
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 2
- 150000002978 peroxides Chemical class 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 230000010287 polarization Effects 0.000 description 2
- 229920000570 polyether Polymers 0.000 description 2
- 229920001223 polyethylene glycol Polymers 0.000 description 2
- 239000005056 polyisocyanate Chemical class 0.000 description 2
- 229920001228 polyisocyanate Chemical class 0.000 description 2
- 230000000379 polymerizing effect Effects 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 229920001296 polysiloxane Polymers 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- 150000003254 radicals Chemical class 0.000 description 2
- 238000010992 reflux Methods 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 230000001629 suppression Effects 0.000 description 2
- 125000001302 tertiary amino group Chemical group 0.000 description 2
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 2
- 239000003643 water by type Substances 0.000 description 2
- 239000008096 xylene Substances 0.000 description 2
- DTGKSKDOIYIVQL-WEDXCCLWSA-N (+)-borneol Chemical group C1C[C@@]2(C)[C@@H](O)C[C@@H]1C2(C)C DTGKSKDOIYIVQL-WEDXCCLWSA-N 0.000 description 1
- ZXMGHDIOOHOAAE-UHFFFAOYSA-N 1,1,1-trifluoro-n-(trifluoromethylsulfonyl)methanesulfonamide Chemical compound FC(F)(F)S(=O)(=O)NS(=O)(=O)C(F)(F)F ZXMGHDIOOHOAAE-UHFFFAOYSA-N 0.000 description 1
- NNOZGCICXAYKLW-UHFFFAOYSA-N 1,2-bis(2-isocyanatopropan-2-yl)benzene Chemical compound O=C=NC(C)(C)C1=CC=CC=C1C(C)(C)N=C=O NNOZGCICXAYKLW-UHFFFAOYSA-N 0.000 description 1
- XSCLFFBWRKTMTE-UHFFFAOYSA-N 1,3-bis(isocyanatomethyl)cyclohexane Chemical compound O=C=NCC1CCCC(CN=C=O)C1 XSCLFFBWRKTMTE-UHFFFAOYSA-N 0.000 description 1
- OHLKMGYGBHFODF-UHFFFAOYSA-N 1,4-bis(isocyanatomethyl)benzene Chemical compound O=C=NCC1=CC=C(CN=C=O)C=C1 OHLKMGYGBHFODF-UHFFFAOYSA-N 0.000 description 1
- FWWWRCRHNMOYQY-UHFFFAOYSA-N 1,5-diisocyanato-2,4-dimethylbenzene Chemical compound CC1=CC(C)=C(N=C=O)C=C1N=C=O FWWWRCRHNMOYQY-UHFFFAOYSA-N 0.000 description 1
- WGYZMNBUZFHYRX-UHFFFAOYSA-N 1-(1-methoxypropan-2-yloxy)propan-2-ol Chemical compound COCC(C)OCC(C)O WGYZMNBUZFHYRX-UHFFFAOYSA-N 0.000 description 1
- UWFRVQVNYNPBEF-UHFFFAOYSA-N 1-(2,4-dimethylphenyl)propan-1-one Chemical compound CCC(=O)C1=CC=C(C)C=C1C UWFRVQVNYNPBEF-UHFFFAOYSA-N 0.000 description 1
- SDXHBDVTZNMBEW-UHFFFAOYSA-N 1-ethoxy-2-(2-hydroxyethoxy)ethanol Chemical compound CCOC(O)COCCO SDXHBDVTZNMBEW-UHFFFAOYSA-N 0.000 description 1
- IVIDDMGBRCPGLJ-UHFFFAOYSA-N 2,3-bis(oxiran-2-ylmethoxy)propan-1-ol Chemical compound C1OC1COC(CO)COCC1CO1 IVIDDMGBRCPGLJ-UHFFFAOYSA-N 0.000 description 1
- VBZBISQOWJYWCC-UHFFFAOYSA-N 2-(2-carboxypropan-2-yldiazenyl)-2-methylpropanoic acid Chemical compound OC(=O)C(C)(C)N=NC(C)(C)C(O)=O VBZBISQOWJYWCC-UHFFFAOYSA-N 0.000 description 1
- YHYCMHWTYHPIQS-UHFFFAOYSA-N 2-(2-hydroxyethoxy)-1-methoxyethanol Chemical compound COC(O)COCCO YHYCMHWTYHPIQS-UHFFFAOYSA-N 0.000 description 1
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 1
- SYEWHONLFGZGLK-UHFFFAOYSA-N 2-[1,3-bis(oxiran-2-ylmethoxy)propan-2-yloxymethyl]oxirane Chemical compound C1OC1COCC(OCC1OC1)COCC1CO1 SYEWHONLFGZGLK-UHFFFAOYSA-N 0.000 description 1
- AOBIOSPNXBMOAT-UHFFFAOYSA-N 2-[2-(oxiran-2-ylmethoxy)ethoxymethyl]oxirane Chemical compound C1OC1COCCOCC1CO1 AOBIOSPNXBMOAT-UHFFFAOYSA-N 0.000 description 1
- WTYYGFLRBWMFRY-UHFFFAOYSA-N 2-[6-(oxiran-2-ylmethoxy)hexoxymethyl]oxirane Chemical compound C1OC1COCCCCCCOCC1CO1 WTYYGFLRBWMFRY-UHFFFAOYSA-N 0.000 description 1
- 125000000022 2-aminoethyl group Chemical group [H]C([*])([H])C([H])([H])N([H])[H] 0.000 description 1
- KLAXJOVIZWGVJE-UHFFFAOYSA-N 2-butoxy-2-(2-hydroxyethoxy)ethanol Chemical compound CCCCOC(CO)OCCO KLAXJOVIZWGVJE-UHFFFAOYSA-N 0.000 description 1
- GWZMWHWAWHPNHN-UHFFFAOYSA-N 2-hydroxypropyl prop-2-enoate Chemical compound CC(O)COC(=O)C=C GWZMWHWAWHPNHN-UHFFFAOYSA-N 0.000 description 1
- 125000004200 2-methoxyethyl group Chemical group [H]C([H])([H])OC([H])([H])C([H])([H])* 0.000 description 1
- BNCADMBVWNPPIZ-UHFFFAOYSA-N 2-n,2-n,4-n,4-n,6-n,6-n-hexakis(methoxymethyl)-1,3,5-triazine-2,4,6-triamine Chemical compound COCN(COC)C1=NC(N(COC)COC)=NC(N(COC)COC)=N1 BNCADMBVWNPPIZ-UHFFFAOYSA-N 0.000 description 1
- QISZCVLALJOROC-UHFFFAOYSA-N 3-(2-hydroxyethyl)-4-(2-prop-2-enoyloxyethyl)phthalic acid Chemical compound OCCC1=C(CCOC(=O)C=C)C=CC(C(O)=O)=C1C(O)=O QISZCVLALJOROC-UHFFFAOYSA-N 0.000 description 1
- RNLHGQLZWXBQNY-UHFFFAOYSA-N 3-(aminomethyl)-3,5,5-trimethylcyclohexan-1-amine Chemical compound CC1(C)CC(N)CC(C)(CN)C1 RNLHGQLZWXBQNY-UHFFFAOYSA-N 0.000 description 1
- CYUZOYPRAQASLN-UHFFFAOYSA-N 3-prop-2-enoyloxypropanoic acid Chemical compound OC(=O)CCOC(=O)C=C CYUZOYPRAQASLN-UHFFFAOYSA-N 0.000 description 1
- DCQBZYNUSLHVJC-UHFFFAOYSA-N 3-triethoxysilylpropane-1-thiol Chemical compound CCO[Si](OCC)(OCC)CCCS DCQBZYNUSLHVJC-UHFFFAOYSA-N 0.000 description 1
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- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 1
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- XAEFZNCEHLXOMS-UHFFFAOYSA-M potassium benzoate Chemical compound [K+].[O-]C(=O)C1=CC=CC=C1 XAEFZNCEHLXOMS-UHFFFAOYSA-M 0.000 description 1
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- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
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- 125000001424 substituent group Chemical group 0.000 description 1
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- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
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- RUELTTOHQODFPA-UHFFFAOYSA-N toluene 2,6-diisocyanate Chemical compound CC1=C(N=C=O)C=CC=C1N=C=O RUELTTOHQODFPA-UHFFFAOYSA-N 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- DXJLCRNXYNRGRA-UHFFFAOYSA-M tributyl(methyl)azanium;iodide Chemical compound [I-].CCCC[N+](C)(CCCC)CCCC DXJLCRNXYNRGRA-UHFFFAOYSA-M 0.000 description 1
- JXUKBNICSRJFAP-UHFFFAOYSA-N triethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CCO[Si](OCC)(OCC)CCCOCC1CO1 JXUKBNICSRJFAP-UHFFFAOYSA-N 0.000 description 1
- JLGLQAWTXXGVEM-UHFFFAOYSA-N triethylene glycol monomethyl ether Chemical compound COCCOCCOCCO JLGLQAWTXXGVEM-UHFFFAOYSA-N 0.000 description 1
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- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 1
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
- C09J133/04—Homopolymers or copolymers of esters
- C09J133/14—Homopolymers or copolymers of esters of esters containing halogen, nitrogen, sulfur or oxygen atoms in addition to the carboxy oxygen
- C09J133/16—Homopolymers or copolymers of esters containing halogen atoms
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/06—Non-macromolecular additives organic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
- C09J133/04—Homopolymers or copolymers of esters
- C09J133/14—Homopolymers or copolymers of esters of esters containing halogen, nitrogen, sulfur or oxygen atoms in addition to the carboxy oxygen
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F2202/00—Materials and properties
- G02F2202/28—Adhesive materials or arrangements
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Polarising Elements (AREA)
- Liquid Crystal (AREA)
- Surface Treatment Of Optical Elements (AREA)
Description
本発明は、アクリル系粘着剤組成物、及びそれを用いてなる粘着剤ならびに偏光板用粘着剤に関し、更に詳しくは、湿熱条件下における耐湿熱白化性、粘着剤層の保存安定性に優れた粘着剤を形成するアクリル系粘着剤組成物に関するものである。 The present invention relates to an acrylic pressure-sensitive adhesive composition, a pressure-sensitive adhesive using the same, and a pressure-sensitive adhesive for a polarizing plate. It relates to an acrylic pressure-sensitive adhesive composition for forming a pressure-sensitive adhesive.
従来、偏光性が付与されたポリビニルアルコール系フィルム等からなる偏光子の両面が保護フィルムで被覆された偏光板を、2枚のガラス板の間に配向した液晶成分を挟持させた液晶セルの表面に積層し、画像表示装置が製造されている。この液晶セルの表面への偏光板の積層は、偏光板表面に設けた粘着剤層を上記液晶セル面に当接し、押し付けることにより行われるのが通常である。 Conventionally, a polarizing plate made of a polyvinyl alcohol-based film or the like to which polarization property is imparted and whose both sides are coated with a protective film is laminated on the surface of a liquid crystal cell in which an oriented liquid crystal component is sandwiched between two glass plates. However, an image display device is manufactured. The lamination of the polarizing plate on the surface of the liquid crystal cell is usually carried out by abutting and pressing the pressure-sensitive adhesive layer provided on the surface of the polarizing plate against the surface of the liquid crystal cell.
これらの保護フィルムと偏光子を貼り合せるための接着剤にはポリビニルアルコール系樹脂を含む接着剤が好適に使用され、具体的にはポリビニルアルコール系樹脂と架橋剤を配合してなる水溶液を偏光子上に塗布し保護フィルムを積層したのち、加熱・乾燥することで偏光板が製造されている。上記偏光板の製造工程においては、接着剤に含まれる水分が保護フィルムを透過することが好ましく、保護フィルムとして、透湿性の高いトリアセチルセルロースフィルム(TACフィルム)がこれまで好適に使用されてきた。 An adhesive containing a polyvinyl alcohol-based resin is preferably used as an adhesive for adhering these protective films and a polarizing element. Specifically, an aqueous solution obtained by blending a polyvinyl alcohol-based resin and a cross-linking agent is used as a polarizing element. A polarizing plate is manufactured by applying it on top, laminating a protective film, and then heating and drying it. In the manufacturing process of the polarizing plate, it is preferable that the moisture contained in the adhesive permeates the protective film, and as the protective film, a highly breathable triacetyl cellulose film (TAC film) has been preferably used so far. ..
しかしながら近年では、寸法安定性や、耐久性の観点からTACフィルムに替りオレフィン系フィルム、特にはシクロオレフィン系フィルム(COPフィルム)が偏光板の保護フィルムとして用いられるようになっている。このようなCOPフィルムを使用した場合、偏光板の耐湿熱性は向上するものの、偏光板を粘着剤を介して液晶セルに貼合した液晶表示装置が湿熱環境下に暴露された際に、粘着剤層の白化現象が発生しやすいという問題があった。
これは、長時間湿熱条件下におかれると粘着剤層に徐々に水分が浸入し、常温に戻した際には該水分が粘着剤層中で結露するが、COPフィルムは透湿性が低く、粘着剤層中の水分の放出が抑制されるためである。However, in recent years, from the viewpoint of dimensional stability and durability, an olefin film, particularly a cycloolefin film (COP film), has come to be used as a protective film for a polarizing plate instead of a TAC film. When such a COP film is used, the wet and heat resistance of the polarizing plate is improved, but when the liquid crystal display device in which the polarizing plate is attached to the liquid crystal cell via the adhesive is exposed to a moist heat environment, the adhesive is used. There was a problem that the whitening phenomenon of the layer was likely to occur.
This is because when the adhesive layer is left under moist heat conditions for a long time, moisture gradually infiltrates into the adhesive layer, and when the temperature is returned to room temperature, the moisture condenses in the adhesive layer, but the COP film has low moisture permeability. This is because the release of water in the pressure-sensitive adhesive layer is suppressed.
また、上記偏光板と液晶セルを貼り合せるための粘着剤には、耐熱性、耐湿熱性といった耐久性が要求されるが、特に湿熱環境下において、粘着剤層に水分が浸入し、ガラス基板との接着性が低下するため、偏光板がガラス基板から部分的に浮いたり剥がれたりするという問題があり、ガラス基板と粘着剤層との接着性を向上させるために、一般的にシランカップリング剤を含有させることが知られている。シランカップリング剤は、水により加水分解されてシラノールとなり、ガラス表面の水酸基と反応し結合することにより接着性が向上する。 Further, the adhesive for adhering the polarizing plate and the liquid crystal cell is required to have durability such as heat resistance and moist heat resistance. However, especially in a moist heat environment, moisture penetrates into the pressure-sensitive adhesive layer to form a glass substrate. There is a problem that the polarizing plate partially floats or peels off from the glass substrate because the adhesiveness of the glass substrate is lowered, and in order to improve the adhesiveness between the glass substrate and the pressure-sensitive adhesive layer, a silane coupling agent is generally used. Is known to contain. The silane coupling agent is hydrolyzed by water to become silanol, which reacts with and bonds with the hydroxyl group on the glass surface to improve the adhesiveness.
耐湿熱性に優れた粘着剤として、例えば特許文献1には、通常よりも水酸基モノマーを多く共重合させたアクリル系樹脂を用いてなるアクリル系粘着剤が、耐湿熱白化性に優れることが記載されている。 As a pressure-sensitive adhesive having excellent moisture-heat resistance, for example, Patent Document 1 describes that an acrylic pressure-sensitive adhesive using an acrylic resin copolymerized with a larger amount of hydroxyl group monomers than usual has excellent moisture-heat bleaching resistance. ing.
特許文献1に記載された粘着剤は、アクリル系樹脂の水酸基モノマー(極性基含有モノマー)の含有量が多いため、耐湿熱白化性には優れるものの、一方で親水性が高くなり、通常の環境下においても粘着剤層中に水分が浸入しやすくなる。 The pressure-sensitive adhesive described in Patent Document 1 has a high content of hydroxyl group monomers (polar group-containing monomers) in acrylic resins, and therefore has excellent moisture-heat bleaching resistance, but on the other hand, it has high hydrophilicity and is in a normal environment. Moisture easily penetrates into the adhesive layer even below.
ここで、画像表示装置の製造においては、通常、離型処理したフィルム上に粘着剤層を設け、離型フィルムと反対側の粘着剤層面を偏光板に貼付して粘着剤層付き偏光板を製造しておき、その後、液晶セルと貼り合わせる際に、離型フィルムを剥離して粘着剤層と液晶セルのガラス基板を貼付して製造される。 Here, in the manufacture of an image display device, usually, an adhesive layer is provided on the release-treated film, and the adhesive layer surface on the opposite side of the release film is attached to the polarizing plate to obtain a polarizing plate with an adhesive layer. It is manufactured by peeling off the release film and attaching the adhesive layer and the glass substrate of the liquid crystal cell when the film is attached to the liquid crystal cell.
そのため、特許文献1に記載された粘着剤を偏光板用粘着剤として用いると、耐湿熱白化性及び初期の耐久性は良好であるものの、粘着剤層付き偏光板を製造後、液晶セルのガラス基板に貼り合わせるまで保存しておく間に、粘着剤層中に含まれる水分によりシランカップリング剤が徐々に加水分解し、縮合反応等によりガラスとの接着性に寄与するアルコキシ基が減少するため、液晶セルと貼り合せた際の偏光板とガラス基板との接着性が低下する(経時後の耐久性が低下する)、即ち粘着剤層の保存安定性が低下するという問題があった。 Therefore, when the pressure-sensitive adhesive described in Patent Document 1 is used as a pressure-sensitive adhesive for a polarizing plate, although the moisture-heat whitening resistance and the initial durability are good, after manufacturing the polarizing plate with the pressure-sensitive adhesive layer, the glass of the liquid crystal cell. The silane coupling agent is gradually hydrolyzed by the moisture contained in the pressure-sensitive adhesive layer while it is stored until it is bonded to the substrate, and the alkoxy group that contributes to the adhesiveness to the glass is reduced by the condensation reaction or the like. There is a problem that the adhesiveness between the polarizing plate and the glass substrate when bonded to the liquid crystal cell is lowered (the durability after aging is lowered), that is, the storage stability of the pressure-sensitive adhesive layer is lowered.
そこで、本発明ではこのような背景下において、偏光板とガラス基板等を貼り合わせる偏光板用粘着剤として用いた際にも、耐湿熱白化性、初期耐久性に優れ、かつ、保存安定性(経時後の耐久性)にも優れた粘着剤層を得ることができるアクリル系粘着剤組成物を提供するものである。 Therefore, in the present invention, even when used as an adhesive for a polarizing plate for bonding a polarizing plate and a glass substrate or the like under such a background, it is excellent in moisture-heat whitening resistance, initial durability, and storage stability ( It is an object of the present invention to provide an acrylic pressure-sensitive adhesive composition capable of obtaining a pressure-sensitive adhesive layer having excellent durability over time.
しかるに本発明者等は、かかる事情に鑑み鋭意研究を重ねた結果、アクリル系樹脂とシランカップリング剤とを含有するアクリル系粘着剤組成物において、極性基含有モノマー由来の構造単位を比較的多く含有するアクリル系樹脂を用い、更に特定のアルコキシ基を有するシランカップリング剤を配合することにより、湿熱条件下でも粘着剤層の白化を抑制でき、保存安定性にも優れる粘着剤が得られることを見出した。 However, as a result of diligent research in view of such circumstances, the present inventors have relatively many structural units derived from polar group-containing monomers in an acrylic pressure-sensitive adhesive composition containing an acrylic resin and a silane coupling agent. By using the contained acrylic resin and further blending a silane coupling agent having a specific alkoxy group, whitening of the pressure-sensitive adhesive layer can be suppressed even under moist heat conditions, and a pressure-sensitive adhesive having excellent storage stability can be obtained. I found.
即ち、本発明は、アクリル系樹脂(A)、及び、構造中に反応性官能基とアルコキシ基をそれぞれ1つ以上含有するシランカップリング剤(B)を含有するアクリル系粘着剤組成物であって、上記アクリル系樹脂(A)が、極性基含有モノマー(a1)由来の構造単位を5〜50重量%含有し、上記極性基含有モノマー(a1)が水酸基含有モノマーである、重量平均分子量が60万〜250万のアクリル系樹脂であり、上記シランカップリング剤(B)の含有するアルコキシ基が、エトキシ基とメトキシ基を含むアクリル系粘着剤組成物を第1の要旨とする。
更に本発明は、上記第1の要旨のアクリル系粘着剤組成物が、架橋剤(C)により架橋されてなる粘着剤を第2の要旨とし、第2の要旨の粘着剤を用いてなる偏光板用粘着剤を第3の要旨とし、更に第2の要旨の粘着剤で、偏光板と液晶セルを貼り合わせてなる画像表示装置を第4の要旨とするものである。
That is, the present invention is an acrylic pressure-sensitive adhesive composition containing an acrylic resin (A) and a silane coupling agent (B) containing at least one reactive functional group and one or more alkoxy groups in the structure. Te, the acrylic resin (a), a structural unit derived from polar group-containing monomer (a1) containing from 5 to 50 wt%, the polar group-containing monomer (a1) is a hydroxyl group-containing monomer, the weight average molecular weight The first gist is an acrylic pressure-sensitive adhesive composition in which 600,000 to 2.5 million acrylic resins and the alkoxy group contained in the silane coupling agent (B) contains an ethoxy group and a methoxy group.
Further, in the present invention, the pressure-sensitive adhesive obtained by cross-linking the acrylic pressure-sensitive adhesive composition of the first gist with the cross-linking agent (C) is the second gist, and the polarizing agent is obtained by using the pressure-sensitive adhesive of the second gist. The third gist is the adhesive for plates, and the fourth gist is an image display device in which a polarizing plate and a liquid crystal cell are bonded together with the adhesive of the second gist.
本発明は、アクリル系樹脂(A)、及び、構造中に反応性官能基とアルコキシ基をそれぞれ1つ以上含有するシランカップリング剤(B)を含有するアクリル系粘着剤組成物であって、上記アクリル系樹脂(A)が、極性基含有モノマー(a1)由来の構造単位を5〜50重量%含有し、上記極性基含有モノマー(a1)が水酸基含有モノマーである、重量平均分子量が60万〜250万のアクリル系樹脂であり、上記シランカップリング剤(B)の含有するアルコキシ基が、エトキシ基とメトキシ基を含むアクリル系粘着剤組成物である。このため、本発明のアクリル系粘着剤組成物を用いて得られる粘着剤は、偏光板とガラス基板等を貼り合わせる粘着剤として用いた際にも、耐久性及び、耐湿熱白化性に優れるとともに、粘着剤層の保存安定性にも優れる。したがって、このアクリル系粘着剤組成物を用いることにより、湿熱条件下など、通常より過酷な環境下で使用しても、性能が低下せず、優れた光学特性を示す画像表示装置を得ることができる。特に、偏光板の保護フィルムとしてTACフィルムとCOPフィルムのいずれかを用いた場合においても、粘着剤層の耐湿熱白化性に優れ、かつ粘着剤層の保存安定性にも優れるため、偏光板用粘着剤として非常に有用である。 The present invention is an acrylic pressure-sensitive adhesive composition containing an acrylic resin (A) and a silane coupling agent (B) containing at least one reactive functional group and one or more alkoxy groups in the structure. the acrylic resin (a), a structural unit derived from polar group-containing monomer (a1) containing from 5 to 50 wt%, the polar group-containing monomer (a1) is a hydroxyl group-containing monomer, the weight average molecular weight of 60 It is an acrylic resin of 10,000 to 2.5 million , and the alkoxy group contained in the silane coupling agent (B) is an acrylic pressure-sensitive adhesive composition containing an ethoxy group and a methoxy group. Therefore, the pressure-sensitive adhesive obtained by using the acrylic pressure-sensitive adhesive composition of the present invention is excellent in durability and moisture-heat whitening resistance even when used as a pressure-sensitive adhesive for bonding a polarizing plate and a glass substrate or the like. Also excellent in storage stability of the adhesive layer. Therefore, by using this acrylic pressure-sensitive adhesive composition, it is possible to obtain an image display device that does not deteriorate in performance and exhibits excellent optical characteristics even when used in a harsher environment such as under moist heat conditions. can. In particular, even when either a TAC film or a COP film is used as the protective film for the polarizing plate, the pressure-sensitive adhesive layer has excellent moisture-heat whitening resistance and storage stability of the pressure-sensitive adhesive layer. Very useful as an adhesive.
上記極性基含有モノマー(a1)が水酸基含有モノマーであるため、より耐湿熱白化性に優れ、粘着物性にも優れる。 Since the polar group-containing monomer (a1) is a hydroxyl group-containing monomer, and more excellent in wet heat whitening resistance, excellent in adhesive properties.
上記シランカップリング剤(B)の含有するアルコキシ基が、エトキシ基とメトキシ基であると、より一層耐久性及び粘着剤層の保存安定性に優れる。 When the alkoxy group contained in the silane coupling agent (B) is an ethoxy group and a methoxy group, the durability and the storage stability of the pressure-sensitive adhesive layer are further excellent.
上記シランカップリング剤(B)が、その構造中にアルコキシ基を5重量%以上含有すると、より一層耐久性及び粘着剤層の保存安定性に優れ、またリワーク性にも優れる。 When the silane coupling agent (B) contains 5% by weight or more of an alkoxy group in its structure, the durability and the storage stability of the pressure-sensitive adhesive layer are further excellent, and the reworkability is also excellent.
上記シランカップリング剤(B)の反応性官能基当量が50〜1000g/molであると、より一層耐久性及びリワーク性に優れる。 When the reactive functional group equivalent of the silane coupling agent (B) is 50 to 1000 g / mol, the durability and reworkability are further excellent.
以下に、本発明を詳細に説明する。
なお、本発明において、(メタ)アクリルとはアクリルあるいはメタクリルを、(メタ)アクリロイルとはアクリロイルあるいはメタクリロイルを、(メタ)アクリレートとはアクリレートあるいはメタクリレートをそれぞれ意味するものである。また、アクリル系樹脂とは、少なくとも1種の(メタ)アクリレート系モノマーを含む重合成分を重合して得られる樹脂である。Hereinafter, the present invention will be described in detail.
In the present invention, (meth) acrylic means acrylic or methacrylic, (meth) acryloyl means acryloyl or methacrylic, and (meth) acrylate means acrylate or methacrylate. The acrylic resin is a resin obtained by polymerizing a polymerization component containing at least one (meth) acrylate-based monomer.
本発明のアクリル系粘着剤組成物は、アクリル系樹脂(A)及びシランカップリング剤(B)を必須成分として含有する。 The acrylic pressure-sensitive adhesive composition of the present invention contains an acrylic resin (A) and a silane coupling agent (B) as essential components.
<アクリル系樹脂(A)>
本発明で用いられるアクリル系樹脂(A)は、極性基含有モノマー(a1)由来の構造単位を5〜50重量%含有するアクリル系樹脂であり、例えば、極性基含有モノマー(a1)を5〜50重量%含む共重合成分を共重合して得られるものである。アクリル系樹脂(A)の共重合成分には、必要に応じて(メタ)アクリル酸アルキルエステル系モノマー(a2)やその他の共重合可能なエチレン性不飽和モノマー(a3)を含んでもよい。<Acrylic resin (A)>
The acrylic resin (A) used in the present invention is an acrylic resin containing 5 to 50% by weight of a structural unit derived from the polar group-containing monomer (a1). For example, 5 to 50% by weight of the polar group-containing monomer (a1) is contained. It is obtained by copolymerizing a copolymerization component containing 50% by weight. The copolymerization component of the acrylic resin (A) may contain a (meth) acrylic acid alkyl ester-based monomer (a2) or another copolymerizable ethylenically unsaturated monomer (a3), if necessary.
上記の極性基含有モノマー(a1)は、水酸基含有モノマー、カルボキシル基含有モノマー、窒素含有モノマーから選ばれる少なくとも1種類である。 The polar group-containing monomer (a1) is at least one selected from a hydroxyl group-containing monomer, a carboxyl group-containing monomer, and a nitrogen-containing monomer.
上記水酸基含有モノマーとしては、例えば、2−ヒドロキシエチル(メタ)アクリレート、4−ヒドロキシブチル(メタ)アクリレート、5−ヒドロキシペンチル(メタ)アクリレート、6−ヒドロキシヘキシル(メタ)アクリレート、8−ヒドロキシオクチル(メタ)アクリレート等のアクリル酸ヒドロキシアルキルエステル、カプロラクトン変性2−ヒドロキシエチル(メタ)アクリレート等のカプロラクトン変性モノマー、ジエチレングリコール(メタ)アクリレート、ポリエチレングリコール(メタ)アクリレート等のオキシアルキレン変性モノマー、その他、2−アクリロイロキシエチル−2−ヒドロキシエチルフタル酸、N−メチロール(メタ)アクリルアミド、ヒドロキシエチルアクリルアミド等の1級水酸基含有モノマー;2−ヒドロキシプロピル(メタ)アクリレート、2−ヒドロキシブチル(メタ)アクリレート、3−クロロ2−ヒドロキシプロピル(メタ)アクリレート等の2級水酸基含有モノマー;2,2−ジメチル2−ヒドロキシエチル(メタ)アクリレート等の3級水酸基含有モノマーが挙げられる。 Examples of the hydroxyl group-containing monomer include 2-hydroxyethyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, 5-hydroxypentyl (meth) acrylate, 6-hydroxyhexyl (meth) acrylate, and 8-hydroxyoctyl ( Acrylic acid hydroxyalkyl esters such as meta) acrylates, caprolactone-modified monomers such as caprolactone-modified 2-hydroxyethyl (meth) acrylates, oxyalkylene-modified monomers such as diethylene glycol (meth) acrylates and polyethylene glycol (meth) acrylates, and others 2- Primary hydroxyl group-containing monomers such as acryloyloxyethyl-2-hydroxyethylphthalic acid, N-methylol (meth) acrylamide, hydroxyethyl acrylamide; 2-hydroxypropyl (meth) acrylate, 2-hydroxybutyl (meth) acrylate, 3 -Secondary hydroxyl group-containing monomers such as chloro2-hydroxypropyl (meth) acrylate; tertiary hydroxyl group-containing monomers such as 2,2-dimethyl2-hydroxyethyl (meth) acrylate can be mentioned.
上記水酸基含有モノマーの中でも、架橋剤との反応性に優れる点、耐湿熱白化性が向上する点で1級水酸基含有モノマーが好ましく、更には、2−ヒドロキシエチルアクリレート、4−ヒドロキシブチルアクリレートが、ジ(メタ)アクリレート等の不純物が少なく、製造しやすい点で好ましい。 Among the above hydroxyl group-containing monomers, a primary hydroxyl group-containing monomer is preferable in terms of excellent reactivity with a cross-linking agent and improvement in moisture-heat whitening resistance, and further, 2-hydroxyethyl acrylate and 4-hydroxybutyl acrylate are used. It is preferable because it has few impurities such as di (meth) acrylate and is easy to manufacture.
なお、本発明で使用する水酸基含有モノマーとしては、不純物であるジ(メタ)アクリレートの含有割合が、0.5重量%以下のものを用いることも好ましく、更に好ましくは0.2重量%以下、殊に好ましくは0.1重量%以下である。具体的には、2−ヒドロキシエチルアクリレート、4−ヒドロキシブチルアクリレート、2−ヒドロキシプロピルアクリレートが好ましい。 As the hydroxyl group-containing monomer used in the present invention, it is preferable to use a monomer having a content ratio of the impurity di (meth) acrylate of 0.5% by weight or less, more preferably 0.2% by weight or less. Particularly preferably, it is 0.1% by weight or less. Specifically, 2-hydroxyethyl acrylate, 4-hydroxybutyl acrylate, and 2-hydroxypropyl acrylate are preferable.
上記カルボキシル基含有モノマーとしては、例えば、(メタ)アクリル酸、β−カルボキシエチルアクリレートなどのアクリル酸のダイマー酸等が挙げられ、中でも耐湿熱白化性の点、重合時の安定性の点で(メタ)アクリル酸が好ましい。 Examples of the carboxyl group-containing monomer include (meth) acrylic acid, dimer acid of acrylic acid such as β-carboxyethyl acrylate, and the like, among which, in terms of moisture-heat whitening resistance and stability during polymerization ( Meta) Acrylic acid is preferred.
上記窒素含有モノマーとしては、例えば、アミノ基含有モノマーやアミド基含有モノマー等があげられる。 Examples of the nitrogen-containing monomer include an amino group-containing monomer and an amide group-containing monomer.
上記アミノ基含有モノマーとしては、例えば、アミノメチル(メタ)アクリレート、アミノエチル(メタ)アクリレート等の1級アミノ基含有モノマー、tert−ブチルアミノエチル(メタ)アクリレート等の2級アミノ基含有モノマー、エチルアミノエチル(メタ)アクリレート、ジメチルアミノエチル(メタ)アクリレート、ジエチルアミノエチル(メタ)アクリレート等の3級アミノ基含有モノマー等が挙げられる。
上記アミノ基含有モノマーの中でも、樹脂溶液の保存安定性及び、架橋促進効果の点で3級アミノ基含有モノマーが好ましく、ジメチルアミノエチル(メタ)アクリレートが特に好ましい。Examples of the amino group-containing monomer include a primary amino group-containing monomer such as aminomethyl (meth) acrylate and aminoethyl (meth) acrylate, and a secondary amino group-containing monomer such as tert-butylaminoethyl (meth) acrylate. Examples thereof include tertiary amino group-containing monomers such as ethylaminoethyl (meth) acrylate, dimethylaminoethyl (meth) acrylate, and diethylaminoethyl (meth) acrylate.
Among the above amino group-containing monomers, a tertiary amino group-containing monomer is preferable, and dimethylaminoethyl (meth) acrylate is particularly preferable, from the viewpoint of storage stability of the resin solution and the effect of promoting cross-linking.
上記アミド基含有モノマーとしては、例えば、メトキシメチル(メタ)アクリルアミド、エトキシメチル(メタ)アクリルアミド、プロポキシメチル(メタ)アクリルアミド、イソプロポキシメチル(メタ)アクリルアミド、n−ブトキシメチル(メタ)アクリルアミド、イソブトキシメチル(メタ)アクリルアミド等のアルコキシアルキル(メタ)アクリルアミド系モノマー;ジメチル(メタ)アクリルアミド、ジエチル(メタ)アクリルアミド等のジアルキル(メタ)アクリルアミド系モノマー;(メタ)アクリルアミド;N−(ヒドロキシメチル)アクリルアミド;(メタ)アクリロイルモルホリン等が挙げられる。 Examples of the amide group-containing monomer include methoxymethyl (meth) acrylamide, ethoxymethyl (meth) acrylamide, propoxymethyl (meth) acrylamide, isopropoxymethyl (meth) acrylamide, n-butoxymethyl (meth) acrylamide, and isobutoxy. Alkoxyalkyl (meth) acrylamide-based monomers such as methyl (meth) acrylamide; dialkyl (meth) acrylamide-based monomers such as dimethyl (meth) acrylamide and diethyl (meth) acrylamide; (meth) acrylamide; N- (hydroxymethyl) acrylamide; (Meta) Acrylamide morpholine and the like can be mentioned.
上記アミド基含有モノマーの中でも、樹脂溶液の安定性の点や、帯電防止剤の移行を抑制する点でアルコキシアルキル(メタ)アクリルアミド系モノマー、ジアルキル(メタ)アクリルアミド系モノマーが好ましい。 Among the amide group-containing monomers, alkoxyalkyl (meth) acrylamide-based monomers and dialkyl (meth) acrylamide-based monomers are preferable in terms of stability of the resin solution and suppression of migration of the antistatic agent.
上記の極性基含有モノマー(a1)は、耐湿熱白化性と粘着物性、長期リワーク性に優れる点で水酸基含有モノマーを用いる。 The above polar group-containing monomer (a1) is stickies resistance and wet heat whitening resistance, using a hydroxyl group-containing monomer in terms of excellent long-term reworkability.
かかる極性基含有モノマー(a1)の含有量(2種以上を併用する場合には、その合計含有量)は、共重合成分全体に対して5〜50重量%であり、特には6〜30重量%、更には7〜25重量%、殊には8〜20重量%であることが好ましい。かかる含有量が少なすぎると、耐湿熱白化性が低下し、多すぎると粘着剤とした際の保存安定性が低下する。 The content of the polar group-containing monomer (a1) (when two or more kinds are used in combination, the total content thereof) is 5 to 50% by weight, particularly 6 to 30% by weight, based on the total copolymerization component. %, More preferably 7 to 25% by weight, more preferably 8 to 20% by weight. If the content is too small, the moisture-heat bleaching resistance is lowered, and if it is too high, the storage stability of the adhesive is lowered.
上記(メタ)アクリル酸アルキルエステル系モノマー(a2)としては、例えば、アルキル基の炭素数が通常1〜20(好ましくは1〜18、特に好ましくは1〜12、更に好ましくは1〜8)のものが挙げられ、具体的には、メチル(メタ)アクリレート、エチル(メタ)アクリレート、n−ブチル(メタ)アクリレート、iso−ブチル(メタ)アクリレート、tert−ブチル(メタ)アクリレート、n−プロピル(メタ)アクリレート、n−ヘキシル(メタ)アクリレート、2−エチルヘキシル(メタ)アクリレート、n−オクチル(メタ)アクリレート、イソデシル(メタ)アクリレート、ラウリル(メタ)アクリレート、セチル(メタ)アクリレート、ステアリル(メタ)アクリレート等が挙げられる。これらは単独で用いてもよいし2種以上を併用してもよい。 As the (meth) acrylic acid alkyl ester-based monomer (a2), for example, the alkyl group usually has 1 to 20 carbon atoms (preferably 1 to 18, particularly preferably 1 to 12, still more preferably 1 to 8). Specific examples include methyl (meth) acrylate, ethyl (meth) acrylate, n-butyl (meth) acrylate, iso-butyl (meth) acrylate, tert-butyl (meth) acrylate, and n-propyl (. Meta) acrylate, n-hexyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, n-octyl (meth) acrylate, isodecyl (meth) acrylate, lauryl (meth) acrylate, cetyl (meth) acrylate, stearyl (meth) Examples include acrylate. These may be used alone or in combination of two or more.
これらの中でも、汎用性、粘着物性の点でメチルアクリレート、エチルアクリレート、n−ブチルアクリレート、2−エチルヘキシルアクリレートが好ましい。 Among these, methyl acrylate, ethyl acrylate, n-butyl acrylate, and 2-ethylhexyl acrylate are preferable in terms of versatility and adhesive properties.
上記(メタ)アクリル酸アルキルエステル系モノマー(a2)の含有量は、共重合成分全体に対して、好ましくは20〜95重量%であり、特に好ましくは40〜94重量%、更に好ましくは45〜93重量%、殊には50〜92重量%である。
かかる含有量が少なすぎると、粘着物性のバランスを取りにくくなる傾向があり、多すぎると湿熱白化性が低下する傾向にある。The content of the (meth) acrylic acid alkyl ester-based monomer (a2) is preferably 20 to 95% by weight, particularly preferably 40 to 94% by weight, still more preferably 45 to 45% by weight, based on the total copolymerization component. It is 93% by weight, especially 50 to 92% by weight.
If the content is too small, it tends to be difficult to balance the sticky physical properties, and if it is too large, the moist heat bleaching property tends to decrease.
上記その他の共重合可能なエチレン性不飽和モノマー(a3)としては、例えば、ベンジル(メタ)アクリレート、フェノキシエチル(メタ)アクリレート、フェノキシジエチレングリコール(メタ)アクリレート、2−ヒドロキシ−3−フェノキシプロピル(メタ)アクリレート、オルトフェニルフェノキシエチル(メタ)アクリレート等の芳香環含有モノマー;シクロへキシル(メタ)アクリレート、シクロヘキシルオキシアルキル(メタ)アクリレート、tert−ブチルシクロヘキシルオキシエチル(メタ)アクリレート、イソボルニル(メタ)アクリレート、ジシクロペンタニル(メタ)アクリレート等の脂環含有モノマー;2−メトキシエチル(メタ)アクリレート、2−エトキシエチル(メタ)アクリレート、3−メトキシブチル(メタ)アクリレート、2−ブトキシエチル(メタ)アクリレート、2−ブトキシジエチレングリコール(メタ)アクリレート、メトキシジエチレングリコール(メタ)アクリレート、メトキシトリエチレングリコール(メタ)アクリレート、エトキシジエチレングリコール(メタ)アクリレート、メトキシジプロピレングリコール(メタ)アクリレート、メトキシポリエチレングリコール(メタ)アクリレート、オクトキシポリエチレングリコール−ポリプロピレングリコール−モノ(メタ)アクリレート、ラウロキシポリエチレングリコールモノ(メタ)アクリレート、ステアロキシポリエチレングリコールモノ(メタ)アクリレート等のエーテル鎖含有モノマー等が挙げられる。これらは単独でもしくは2種以上併せて用いられる。 Examples of the other copolymerizable ethylenically unsaturated monomer (a3) include benzyl (meth) acrylate, phenoxyethyl (meth) acrylate, phenoxydiethylene glycol (meth) acrylate, and 2-hydroxy-3-phenoxypropyl (meth). ) Aromatic ring-containing monomers such as acrylate and orthophenylphenoxyethyl (meth) acrylate; cyclohexyl (meth) acrylate, cyclohexyloxyalkyl (meth) acrylate, tert-butylcyclohexyloxyethyl (meth) acrylate, isobornyl (meth) acrylate. , Dicyclopentanyl (meth) acrylate and other alicyclic-containing monomers; 2-methoxyethyl (meth) acrylate, 2-ethoxyethyl (meth) acrylate, 3-methoxybutyl (meth) acrylate, 2-butoxyethyl (meth) Acrylate, 2-butoxydiethylene glycol (meth) acrylate, methoxydiethylene glycol (meth) acrylate, methoxytriethylene glycol (meth) acrylate, ethoxydiethylene glycol (meth) acrylate, methoxydipropylene glycol (meth) acrylate, methoxypolyethylene glycol (meth) acrylate , Octoxypolyethylene glycol-polypropylene glycol-mono (meth) acrylate, lauroxypolyethylene glycol mono (meth) acrylate, stearoxypolyethylene glycol mono (meth) acrylate and other ether chain-containing monomers. These may be used alone or in combination of two or more.
これらの中でも、屈折率の調整及び複屈折の調整をしやすい点では、芳香環含有モノマーが好ましく(特に好ましくはベンジル(メタ)アクリレート、フェノキシ(メタ)エチルアクリレート、フェノキシジエチレングリコール(メタ)アクリレート)、屈折率の調整及び複屈折の調整をしやすく、低極性被着体(例えば、シクロオレフィン等)への接着性に優れる点では、脂環含有モノマーが好ましい。 Among these, aromatic ring-containing monomers are preferable (particularly preferably benzyl (meth) acrylate, phenoxy (meth) ethyl acrylate, and phenoxydiethylene glycol (meth) acrylate) in that the refractive index and the double refraction can be easily adjusted. An alicyclic-containing monomer is preferable because it is easy to adjust the refractive index and double refraction and it is excellent in adhesion to a low-polarity adherend (for example, cycloolefin).
本発明のアクリル系粘着剤組成物を偏光板用途として用いる際には、耐光漏れ性の点で芳香環含有モノマーや脂環式モノマーの含有量を調整し、耐久試験後の部材全体の複屈折が小さくなるように粘着剤の複屈折を調整する事が好ましい。
上記その他の共重合可能なエチレン性不飽和モノマー(a3)の含有量としては35重量%以下が好ましく、更に好ましくは25重量%以下である。その他の共重合可能なエチレン性不飽和モノマー(a3)が多すぎると耐光漏れ性が低下する傾向にある。When the acrylic pressure-sensitive adhesive composition of the present invention is used as a polarizing plate, the content of the aromatic ring-containing monomer or the alicyclic monomer is adjusted in terms of light leakage resistance, and the birefringence of the entire member after the durability test is performed. It is preferable to adjust the birefringence of the pressure-sensitive adhesive so that
The content of the other copolymerizable ethylenically unsaturated monomer (a3) is preferably 35% by weight or less, more preferably 25% by weight or less. If there are too many other copolymerizable ethylenically unsaturated monomers (a3), the light leakage resistance tends to decrease.
本発明で用いられるアクリル系樹脂(A)は、極性基含有モノマー(a1)、好ましくは更に、(メタ)アクリル酸アルキルエステル系モノマー(a2)やその他の共重合可能なエチレン性不飽和モノマー(a3)を含有する共重合成分を適宜選択して用い重合することにより製造することができる。上記重合に当たっては、溶液ラジカル重合、懸濁重合、塊状重合、乳化重合等の従来公知の方法により行なうことができる。
例えば、有機溶媒中に、極性基含有モノマー(a1)を含有する重合成分、重合開始剤を混合あるいは滴下し所定の重合条件にて重合する。これら重合方法のうち、溶液ラジカル重合、塊状重合が好ましく、更に好ましくは溶液ラジカル重合である。The acrylic resin (A) used in the present invention is a polar group-containing monomer (a1), preferably a (meth) acrylic acid alkyl ester-based monomer (a2) or other copolymerizable ethylenically unsaturated monomer (a2). It can be produced by appropriately selecting and polymerizing a copolymerization component containing a3). The above-mentioned polymerization can be carried out by conventionally known methods such as solution radical polymerization, suspension polymerization, bulk polymerization and emulsion polymerization.
For example, a polymerization component containing a polar group-containing monomer (a1) and a polymerization initiator are mixed or dropped in an organic solvent to polymerize under predetermined polymerization conditions. Of these polymerization methods, solution radical polymerization and bulk polymerization are preferable, and solution radical polymerization is more preferable.
上記重合反応に用いられる有機溶媒としては、例えば、トルエン、キシレン等の芳香族炭化水素類、ヘキサン等の脂肪族炭化水素類、酢酸エチル、酢酸ブチル等のエステル類、n−プロピルアルコール、イソプロピルアルコール等の脂肪族アルコール類、アセトン、メチルエチルケトン、メチルイソブチルケトン、シクロヘキサノン等のケトン類等があげられる。
これらの有機溶媒の中でも、重合反応のしやすさや連鎖移動の効果や粘着剤塗工時の乾燥のしやすさ、安全上から、酢酸エチル、アセトン、メチルエチルケトン、酢酸ブチル、トルエン、メチルイソブチルケトンが好ましく、更に好ましくは、酢酸エチル、アセトン、メチルエチルケトンである。
これら有機溶媒は、単独で用いてもよいし2種以上を併用してもよい。Examples of the organic solvent used in the polymerization reaction include aromatic hydrocarbons such as toluene and xylene, aliphatic hydrocarbons such as hexane, esters such as ethyl acetate and butyl acetate, n-propyl alcohol and isopropyl alcohol. Examples thereof include aliphatic alcohols such as acetone, methyl ethyl ketone, methyl isobutyl ketone, and ketones such as cyclohexanone.
Among these organic solvents, ethyl acetate, acetone, methyl ethyl ketone, butyl acetate, toluene, and methyl isobutyl ketone are selected from the viewpoints of ease of polymerization reaction, effect of chain transfer, ease of drying when coating adhesive, and safety. Preferably, more preferably, ethyl acetate, acetone, methyl ethyl ketone.
These organic solvents may be used alone or in combination of two or more.
また、かかるラジカル重合に用いられる重合開始剤としては、例えば、通常のラジカル重合開始剤である2,2’−アゾビスイソブチロニトリル、2,2’−アゾビス−2−メチルブチロニトリル、4,4’−アゾビス(4−シアノ吉草酸)、2,2’−アゾビス(メチルプロピオン酸)等のアゾ系開始剤、ベンゾイルパーオキサイド、ラウロリルパーオキサイド、ジ−tert−ブチルパーオキサイド、クメンハイドロパーオキサイド等の有機過酸化物等が挙げられ、使用するモノマーに合わせて適宜選択して用いることができる。これらの重合開始剤は、単独でもしくは2種以上併せて用いられる。 Examples of the polymerization initiator used for such radical polymerization include 2,2'-azobisisobutyronitrile and 2,2'-azobis-2-methylbutyronitrile, which are ordinary radical polymerization initiators. Azo-based initiators such as 4,4'-azobis (4-cyanovaleric acid) and 2,2'-azobis (methylpropionic acid), benzoyl peroxide, laurolyl peroxide, di-tert-butyl peroxide, cumene. Examples thereof include organic radicals such as hydroperoxide, which can be appropriately selected and used according to the monomer to be used. These polymerization initiators may be used alone or in combination of two or more.
本発明で用いられるアクリル系樹脂(A)は、極性基含有モノマー(a1)由来の構造単位を5〜50重量%含有するものであり、好ましくは6〜30重量%、特には7〜25重量%、殊には8〜20重量%含有するものであることが好ましい。極性基含有モノマー由来(a1)の構造単位が少なすぎると耐湿熱白化性が低下し、多すぎるとリワーク性や耐久性が低下する。 The acrylic resin (A) used in the present invention contains 5 to 50% by weight of a structural unit derived from the polar group-containing monomer (a1), preferably 6 to 30% by weight, and particularly 7 to 25% by weight. %, Especially preferably 8 to 20% by weight. If the number of structural units derived from the polar group-containing monomer (a1) is too small, the moisture-heat bleaching resistance is lowered, and if it is too large, the reworkability and durability are lowered.
上記アクリル系樹脂(A)の重量平均分子量は、60万〜250万であり、特に好ましく80万〜200万、更に好ましくは100万〜180万、殊に好ましくは110万〜160万である。
かかる重量平均分子量が小さすぎると耐久性が低下する傾向があり、重量平均分子量が大きすぎると製造時に希釈溶剤が大量に必要となり、乾燥性が低下し、粘着剤層中に残溶剤が多くなり、耐熱性が低下する傾向がある。
The weight average molecular weight of the acrylic resin (A) is 600,000 to 2.5 million , particularly preferably 800,000 to 2 million, still more preferably 1 million to 1.8 million, and particularly preferably 1.1 million to 1.6 million.
If the weight average molecular weight is too small, the durability tends to be lowered, and if the weight average molecular weight is too large, a large amount of diluting solvent is required at the time of production, the drying property is lowered, and the residual solvent is increased in the pressure-sensitive adhesive layer. , Heat resistance tends to decrease.
上記アクリル系樹脂(A)の分散度(重量平均分子量/数平均分子量)は、10以下であることが好ましく、特に好ましくは7以下、更に好ましくは5以下である。
かかる分散度が高すぎるとリワーク性が低下したり耐久性が低下したりする傾向がある。なお、かかる分散度の下限は通常1である。The dispersity (weight average molecular weight / number average molecular weight) of the acrylic resin (A) is preferably 10 or less, particularly preferably 7 or less, and further preferably 5 or less.
If the degree of dispersion is too high, the reworkability tends to decrease and the durability tends to decrease. The lower limit of the degree of dispersion is usually 1.
なお、上記の重量平均分子量は、標準ポリスチレン分子量換算による重量平均分子量であり、高速液体クロマトグラフ(日本Waters社製、「Waters 2695(本体)」と「Waters 2414(検出器)」)に、カラム:Shodex GPC KF−806L(排除限界分子量:2×107、分離範囲:100〜2×107、理論段数:10,000段/本、充填剤材質:スチレン−ジビニルベンゼン共重合体、充填剤粒径:10μm)の3本直列を用いることにより測定されるものであり、数平均分子量も同様の方法で測定することができる。また分散度は重量平均分子量と数平均分子量より求められる。The above weight average molecular weight is a weight average molecular weight converted to a standard polystyrene molecular weight, and is used on a high-speed liquid chromatograph (“Waters 2695 (main body)” and “Waters 2414 (detector)” manufactured by Japan Waters Co., Ltd.). : Shodex GPC KF-806L (exclusion limit molecular weight: 2 × 10 7, separation range: one hundred to two × 10 7, theoretical plate number: 10,000 plates / the filler material: styrene - divinylbenzene copolymer, filler It is measured by using three series having a particle size (particle size: 10 μm), and the number average molecular weight can also be measured by the same method. The degree of dispersion is obtained from the weight average molecular weight and the number average molecular weight.
上記アクリル系樹脂(A)のガラス転移温度(Tg)は、−80〜0℃であることが好ましく、特に好ましくは−60〜−10℃、更に好ましくは−50〜−20℃である。
かかるガラス転移温度が高すぎるとタックが低下しやすくなる傾向があり、低すぎると耐熱性が低下する傾向がある。The glass transition temperature (Tg) of the acrylic resin (A) is preferably −80 to 0 ° C., particularly preferably −60 to −10 ° C., and even more preferably −50 to −20 ° C.
If the glass transition temperature is too high, the tack tends to decrease, and if it is too low, the heat resistance tends to decrease.
なお、上記ガラス転移温度は下記のFoxの式より算出されるものである。
Tg:アクリル系樹脂(A)のガラス転移温度(K)
Tga:モノマーAのホモポリマーのガラス転移温度(K) Wa:モノマーAの重量分率
Tgb:モノマーBのホモポリマーのガラス転移温度(K) Wb:モノマーBの重量分率
Tgn:モノマーNのホモポリマーのガラス転移温度(K) Wn:モノマーNの重量分率
(Wa+Wb+・・・+Wn=1)The glass transition temperature is calculated by the following Fox formula.
Tg: Glass transition temperature (K) of acrylic resin (A)
Tga: Monomer A homopolymer glass transition temperature (K) Wa: Monomer A weight fraction Tgb: Monomer B homopolymer glass transition temperature (K) Wb: Monomer B weight fraction Tgn: Monomer N homo Polymer glass transition temperature (K) Wn: Weight fraction of monomer N (Wa + Wb + ... + Wn = 1)
即ち、アクリル系樹脂(A)のガラス転移温度(Tg)とは、アクリル系樹脂(A)を構成するそれぞれのモノマーをホモポリマーとした際のガラス転移温度及び重量分率を上記Foxの式に当てはめて算出した値である。
なお、アクリル系樹脂(A)を構成するモノマーをホモポリマーとした際のガラス転移温度は、通常、示差走査熱量計(DSC)により測定されるものであり、JIS K7121−1987や、JIS K 6240に準拠した方法で測定することができる。That is, the glass transition temperature (Tg) of the acrylic resin (A) is the glass transition temperature and the weight fraction when each of the monomers constituting the acrylic resin (A) is homopolymerized in the above Fox formula. It is a value calculated by applying it.
The glass transition temperature when the monomer constituting the acrylic resin (A) is homopolymer is usually measured by a differential scanning calorimeter (DSC), and is usually measured by JIS K7121-1987 or JIS K 6240. It can be measured by a method conforming to.
上記アクリル系樹脂(A)の屈折率は、通常1.440〜1.600であればよく、好ましくは1.460〜1.550、特に好ましくは1.470〜1.500である。かかる屈折率は積層する部材の屈折率差を小さくすることが部材界面で光損失が小さくなり好ましい。
上記屈折率は、薄膜にしたアクリル系樹脂(A)を屈折率測定装置(アタゴ社製「アッベ屈折計1T」)を用いてNaD線、23℃で測定した値である。The refractive index of the acrylic resin (A) is usually 1.440 to 1.600, preferably 1.460 to 1.550, and particularly preferably 1.470 to 1.500. As for the refractive index, it is preferable to reduce the difference in the refractive index of the members to be laminated because the light loss at the interface of the members is small.
The above-mentioned refractive index is a value obtained by measuring a thin-film acrylic resin (A) with a NaD line at 23 ° C. using a refractive index measuring device (“Abbe Refractometer 1T” manufactured by Atago Co., Ltd.).
上記アクリル系樹脂(A)単層のヘイズは1.0以下であることが好ましく、更に好ましくは0.8以下、特に好ましくは0.5以下である。かかるヘイズが高すぎると、これを粘着剤として用いたディスプレイの画質が低下する傾向にある。
ヘイズは、拡散透過率及び全光線透過率を、HAZE MATER NDH2000(日本電色工業社製)を用いて測定し、得られた拡散透過率と全光線透過率の値を下記式に代入して、算出したものである。なお、本機はJIS K7361−1に準拠している。
ヘイズ(%)=(拡散透過率/全光線透過率)×100The haze of the single layer of the acrylic resin (A) is preferably 1.0 or less, more preferably 0.8 or less, and particularly preferably 0.5 or less. If the haze is too high, the image quality of the display using this as an adhesive tends to deteriorate.
For haze, the diffusion transmittance and the total light transmittance were measured using HAZE MATER NDH2000 (manufactured by Nippon Denshoku Kogyo Co., Ltd.), and the obtained diffusion transmittance and total light transmittance values were substituted into the following equations. , Calculated. This machine complies with JIS K7361-1.
Haze (%) = (diffusion transmittance / total light transmittance) x 100
かくして本発明で用いられるアクリル系樹脂(A)が得られる。 Thus, the acrylic resin (A) used in the present invention can be obtained.
<シランカップリング剤(B)>
通常、シランカップリング剤とは、構造中に反応性官能基とアルコキシ基をそれぞれ1つ以上含有する有機ケイ素化合物である。
本発明は、構造中に反応性官能基とアルコキシ基をそれぞれ1つ以上含有し、アルコキシ基が、エトキシ基とメトキシ基を含むシランカップリング剤(B)を必須成分として用いるものである。
<Silane coupling agent (B)>
Usually, the silane coupling agent is an organosilicon compound containing one or more reactive functional groups and one or more alkoxy groups in the structure.
In the present invention, a silane coupling agent (B) containing at least one reactive functional group and one or more alkoxy groups in the structure and the alkoxy group containing an ethoxy group and a methoxy group is used as an essential component.
本発明で規定するアルコキシ基は、アルコキシシラン由来のアルコキシ基を指し、それ以外の分子中に含まれるアルコキシ基は含まれない。
例えば、ポリエーテル変性シランのポリエーテル鎖末端やポリエーテル構造はアルコキシ基として含まれない。The alkoxy group defined in the present invention refers to an alkoxy group derived from alkoxysilane, and does not include an alkoxy group contained in other molecules.
For example, the end of the polyether chain or the polyether structure of the polyether-modified silane is not included as an alkoxy group.
上記反応性官能基としては、例えば、エポキシ基、(メタ)アクリロイル基、メルカプト基、水酸基、カルボキシル基、アミノ基、アミド基、イソシアネート基等が挙げられ、これらの中でも、耐久性やリワーク性の点からエポキシ基、メルカプト基が好ましく、特には耐久性及び保存安定性の点でエポキシ基であることが好ましい。 Examples of the reactive functional group include an epoxy group, a (meth) acryloyl group, a mercapto group, a hydroxyl group, a carboxyl group, an amino group, an amide group, an isocyanate group, and the like. From the viewpoint, an epoxy group and a mercapto group are preferable, and an epoxy group is particularly preferable from the viewpoint of durability and storage stability.
シランカップリング剤(B)は、耐久性及び保存安定性の点から、その構造中にアルコキシ基としてエトキシ基とメトキシ基の両方を含有するものである。 Silane-coupling agent (B), in terms of durability and storage stability, it is those which contain both ethoxy groups and a methoxy group as an alkoxy group in its structure.
なお、シランカップリング剤(B)は、反応性官能基及びアルコキシ基以外の有機置換基、例えば、アルキル基、フェニル基等を有していてもよい。 The silane coupling agent (B) may have an organic substituent other than the reactive functional group and the alkoxy group, for example, an alkyl group, a phenyl group and the like.
シランカップリング剤(B)としては、保存安定性とリワーク性、耐久性の点から、その構造中にアルコキシ基を5重量%以上含有することが好ましく、特に好ましくは5〜80重量%、更に好ましくは15〜70重量%、殊に好ましくは30〜60重量%である。アルコキシ基の含有量が少なすぎると保存安定性や耐湿熱条件下での耐久性が低下する傾向があり、多すぎるとリワーク性が低下する傾向がある。 The silane coupling agent (B) preferably contains an alkoxy group in an amount of 5% by weight or more, particularly preferably 5 to 80% by weight, and further preferably 5 to 80% by weight, from the viewpoint of storage stability, reworkability, and durability. It is preferably 15 to 70% by weight, particularly preferably 30 to 60% by weight. If the content of the alkoxy group is too small, the storage stability and durability under moist heat resistant conditions tend to decrease, and if it is too large, the reworkability tends to decrease.
また、シランカップリング剤(B)は、反応性官能基当量が50〜1000g/molであることが好ましく、更に好ましくは100〜900g/mol、特に好ましくは300〜850g/molである。反応性官能基当量が小さすぎるとリワーク性が低下する傾向にあり、大きすぎると耐湿熱条件下での耐久性が低下する傾向がある。 The silane coupling agent (B) preferably has a reactive functional group equivalent of 50 to 1000 g / mol, more preferably 100 to 900 g / mol, and particularly preferably 300 to 850 g / mol. If the reactive functional group equivalent is too small, the reworkability tends to decrease, and if it is too large, the durability under moist heat resistant conditions tends to decrease.
シランカップリング剤(B)の重量平均分子量としては、乾燥時に揮発しない点、リワーク性が向上する傾向にある点で、500〜20,000が好ましく、更に好ましくは1,000〜15,000、より好ましくは2,000〜14,000である。 The weight average molecular weight of the silane coupling agent (B) is preferably 500 to 20,000, more preferably 1,000 to 15,000, because it does not volatilize during drying and tends to improve reworkability. More preferably, it is 2,000 to 14,000.
なお、上記の重量平均分子量は、標準ポリスチレン分子量換算による重量平均分子量であり、下記の方法により測定することができる。また、数平均分子量も同様の方法で測定することができ、分散度(重量平均分子量/数平均分子量)は重量平均分子量と数平均分子量より求めることができる。
装置:ゲル浸透クロマトグラフ
検出器:示差屈折率検出器RI(東ソー社製 RI−8020型、感度32)
カラム:TSKgel guardcolumn HHR−H(1本)(東ソー社製 φ6mm×4cm)、TSKgel GMHHR−N(2本)(東ソー社製 φ7.8mm×30cm)
溶媒:テトラヒドロフラン(THF)
カラム温度:23℃
流速:1.0mL/分The above weight average molecular weight is a weight average molecular weight converted to standard polystyrene molecular weight, and can be measured by the following method. Further, the number average molecular weight can be measured by the same method, and the degree of dispersion (weight average molecular weight / number average molecular weight) can be obtained from the weight average molecular weight and the number average molecular weight.
Equipment: Gel permeation chromatograph detector: Differential refractive index detector RI (RI-8020 type manufactured by Tosoh Corporation, sensitivity 32)
Column: TSKgel guardcolum H HR- H (1) (Tosoh φ6 mm x 4 cm), TSKgel GMH HR- N (2) (Tosoh φ7.8 mm x 30 cm)
Solvent: tetrahydrofuran (THF)
Column temperature: 23 ° C
Flow rate: 1.0 mL / min
シランカップリング剤(B)としては、モノマー型の有機ケイ素化合物であっても、有機ケイ素化合物の一部が加水分解して重縮合した2量体、3量体等のオリゴマー型の有機ケイ素化合物(オルガノシロキサン化合物)であってもよいが、リワーク性及び長期保存安定性の点から、2量体以上のオリゴマー型の有機ケイ素化合物を用いることが好ましい。 As the silane coupling agent (B), even if it is a monomer-type organosilicon compound, an oligomer-type organosilicon compound such as a dimer or a trimer in which a part of the organosilicon compound is hydrolyzed and polycondensed. Although it may be (organosiloxane compound), it is preferable to use a dimer or more oligomer-type organosilicon compound from the viewpoint of reworkability and long-term storage stability.
シランカップリング剤(B)としては、例えば、γ−グリシドキシプロピルトリエトキシシラン、γ−グリシドキシプロピルメチルジエトキシシラン等の有機ケイ素化合物や、有機ケイ素化合物等の一部が加水分解し重縮合したオリゴマー型有機ケイ素化合物(エポキシ基含有シリコーンアルコキシオリゴマー等)、或いはこれら有機ケイ素化合物の一部をエーテル変性した有機ケイ素化合物等のエポキシ基含有シランカップリング剤;γ−メルカプトプロピルトリエトキシシラン等の有機ケイ素化合物や、有機ケイ素化合物等の一部が加水分解し重縮合したオリゴマー型有機ケイ素化合物(メルカプト基含有シリコーンアルコキシオリゴマー等)の、メルカプト基含有シランカップリング剤;等が挙げられる。 As the silane coupling agent (B), for example, an organosilicon compound such as γ-glycidoxypropyltriethoxysilane or γ-glycidoxypropylmethyldiethoxysilane, or a part of the organosilicon compound is hydrolyzed. An epoxy group-containing silane coupling agent such as a polycondensed oligomer-type organosilicon compound (epoxy group-containing silicone alkoxy oligomer, etc.) or an organosilicon compound obtained by ether-modifying a part of these organosilicon compounds; γ-mercaptopropyltriethoxysilane Examples thereof include an organosilicon compound such as, and a mercapto group-containing silane coupling agent of an oligomer-type organosilicon compound (mercapto group-containing silicone alkoxy oligomer, etc.) in which a part of the organosilicon compound is hydrolyzed and polycondensed.
本発明で用いられるシランカップリング剤(B)としては、具体的には、信越化学工業社製の市販品である、「X−41−1059A」(含有反応性官能基;エポキシ基、含有アルコキシ基:メトキシ基及びエトキシ基)、「X−41−1805」(含有反応性官能基:メルカプト基、含有アルコキシ基:メトキシ基及びエトキシ基)、「X−41−1818」(含有反応性官能基:メルカプト基、含有アルコキシ基:エトキシ基)等を用いればよい。これらの中でも特に好ましくはリワーク性及び保存安定性に優れる点で「X−41−1059A」である。 Specifically, the silane coupling agent (B) used in the present invention is "X-41-1059A" (containing reactive functional group; epoxy group, contained alkoxy), which is a commercially available product manufactured by Shin-Etsu Chemical Industry Co., Ltd. Group: methoxy group and ethoxy group), "X-41-1805" (containing reactive functional group: mercapto group, contained alkoxy group: methoxy group and ethoxy group), "X-41-1818" (containing reactive functional group) : Mercapto group, contained alkoxy group: ethoxy group) and the like may be used. Among these, "X-41-1059A" is particularly preferable in that it is excellent in reworkability and storage stability.
シランカップリング剤(B)の含有量としては、アクリル系樹脂(A)100重量部に対して、0.005〜1重量部であることが好ましく、更に好ましくは0.01〜0.5重量部、特に好ましくは0.025〜0.15重量部である。かかるシランカップリング剤(B)の含有量が多すぎると、ブリードして耐熱条件下での耐久性が低下する傾向にあり、少なすぎると耐湿熱性が低下したり、保存安定性が低下したりする傾向がある。 The content of the silane coupling agent (B) is preferably 0.005 to 1 part by weight, more preferably 0.01 to 0.5 part by weight, based on 100 parts by weight of the acrylic resin (A). Parts, particularly preferably 0.025 to 0.15 parts by weight. If the content of the silane coupling agent (B) is too large, it tends to bleed and the durability under heat-resistant conditions tends to decrease, and if it is too small, the moisture-heat resistance decreases or the storage stability decreases. Tend to do.
上記シランカップリング剤(B)は、1種のみを用いてもよいし、2種以上を併用してもよい。 As the silane coupling agent (B), only one type may be used, or two or more types may be used in combination.
なお、本発明の効果を阻害しない範囲で、上記シランカップリング剤(B)以外のシランカップリング剤を用いることができるが、かかるシランカップリング剤の含有量が多すぎるとブリードにより耐久性が低下する傾向がある。このため、上記シランカップリング剤(B)以外のシランカップリング剤の含有量は、具体的には、アクリル系樹脂(A)100重量部に対して0.5重量部以下であることが好ましく、更に好ましくは0.3重量部以下、特に好ましくは0.2重量部以下である。 A silane coupling agent other than the above silane coupling agent (B) can be used as long as the effect of the present invention is not impaired, but if the content of the silane coupling agent is too large, the durability will be increased due to bleeding. Tends to decline. Therefore, the content of the silane coupling agent other than the silane coupling agent (B) is preferably 0.5 parts by weight or less with respect to 100 parts by weight of the acrylic resin (A). It is more preferably 0.3 parts by weight or less, and particularly preferably 0.2 parts by weight or less.
本発明のアクリル系粘着剤組成物には、上記アクリル系樹脂(A)及びシランカップリング剤(B)以外に、架橋剤(C)、帯電防止剤(D)を含有することが好ましい。 The acrylic pressure-sensitive adhesive composition of the present invention preferably contains a cross-linking agent (C) and an antistatic agent (D) in addition to the above-mentioned acrylic resin (A) and silane coupling agent (B).
<架橋剤(C)>
本発明に用いられる架橋剤(C)は、例えば、イソシアネート系架橋剤、エポキシ系架橋剤、アジリジン系架橋剤、メラミン系架橋剤、アルデヒド系架橋剤、アミン系架橋剤、金属キレート系架橋剤が挙げられるが、これらの中でも基材との接着性を向上させる点やアクリル系樹脂(A)との反応性に優れる点で、イソシアネート系架橋剤を用いることが好ましい。<Crosslinking agent (C)>
The cross-linking agent (C) used in the present invention includes, for example, an isocyanate-based cross-linking agent, an epoxy-based cross-linking agent, an aziridine-based cross-linking agent, a melamine-based cross-linking agent, an aldehyde-based cross-linking agent, an amine-based cross-linking agent, and a metal chelate-based cross-linking agent. Among these, it is preferable to use an isocyanate-based cross-linking agent because it improves the adhesiveness to the base material and is excellent in the reactivity with the acrylic resin (A).
上記イソシアネート系架橋剤としては、例えば、2,4−トリレンジイソシアネート、2,6−トリレンジイソシアネート、水素化トリレンジイソシアネート、1,3−キシリレンジイソシアネート、1,4−キシリレンジイソシアネート、ヘキサメチレンジイソシアネート、ジフェニルメタン−4,4−ジイソシアネート、イソホロンジイソシアネート、1,3−ビス(イソシアナトメチル)シクロヘキサン、テトラメチルキシリレンジイソシアネート、1,5−ナフタレンジイソシアネート、トリフェニルメタントリイソシアネート、及びこれらのポリイソシアネート化合物とトリメチロールプロパン等のポリオール化合物とのアダクト体、これらポリイソシアネート化合物のビュレット体やイソシアヌレート体等が挙げられる。 Examples of the isocyanate-based cross-linking agent include 2,4-tolylene diisocyanate, 2,6-tolylene diisocyanate, hydrogenated tolylene diisocyanate, 1,3-xylylene diisocyanate, 1,4-xylylene diisocyanate, and hexamethylene. Diisocyanate, diphenylmethane-4,4-diisocyanate, isophorone diisocyanate, 1,3-bis (isocyanatomethyl) cyclohexane, tetramethylxylylene diisocyanate, 1,5-naphthalenediocyanate, triphenylmethane triisocyanate, and polyisocyanate compounds thereof. Examples thereof include an adduct form of and a polyol compound such as trimethylolpropane, a bullet form of these polyisocyanate compounds, and an isocyanurate form.
上記エポキシ系架橋剤としては、例えば、ビスフェノールA・エピクロルヒドリン型のエポキシ樹脂、エチレングリコールジグリシジルエーテル、ポリエチレングリコールジグリシジルエーテル、グリセリンジグリシジルエーテル、グリセリントリグリシジルエーテル、1,6−ヘキサンジオールジグリシジルエーテル、トリメチロールプロパントリグリシジルエーテル、ソルビトールポリグリシジルエーテル、ポリグリセロールポリグリシジルエーテル、ペンタエリスリトールポリグリシジルエリスリトール、ジグリセロールポリグリシジルエーテル等が挙げられる。 Examples of the epoxy-based cross-linking agent include bisphenol A / epichlorohydrin type epoxy resin, ethylene glycol diglycidyl ether, polyethylene glycol diglycidyl ether, glycerin diglycidyl ether, glycerin triglycidyl ether, and 1,6-hexanediol diglycidyl ether. , Trimethylol propantriglycidyl ether, sorbitol polyglycidyl ether, polyglycerol polyglycidyl ether, pentaerythritol polyglycidyl erythritol, diglycerol polyglycidyl ether and the like.
上記アジリジン系架橋剤としては、例えば、テトラメチロールメタン−トリ−β−アジリジニルプロピオネート、トリメチロールプロパン−トリ−β−アジリジニルプロピオネート、N,N’−ジフェニルメタン−4,4’−ビス(1−アジリジンカルボキシアミド)、N,N’−ヘキサメチレン−1,6−ビス(1−アジリジンカルボキシアミド)等が挙げられる。 Examples of the aziridine-based cross-linking agent include tetramethylolmethane-tri-β-aziridinyl propionate, trimethylolpropane-tri-β-aziridinyl propionate, and N, N'-diphenylmethane-4,4. ′ -Bis (1-aziridine carboxylamide), N, N'-hexamethylene-1,6-bis (1-aziridine carboxylamide) and the like can be mentioned.
上記メラミン系架橋剤としては、例えば、へキサメトキシメチルメラミン、ヘキサエトキシメチルメラミン、ヘキサプロポキシメチルメラミン、ヘキサブトキシメチルメラミン、ヘキサペンチルオキシメチルメラミン、ヘキサヘキシルオキシメチルメラミン、メラミン樹脂等が挙げられる。 Examples of the melamine-based cross-linking agent include hexamethoxymethyl melamine, hexaethoxymethyl melamine, hexapropoxymethyl melamine, hexabutoxymethyl melamine, hexapentyloxymethyl melamine, hexahexyl oxymethyl melamine, and melamine resin.
上記アルデヒド系架橋剤としては、例えば、グリオキザール、マロンジアルデヒド、スクシンジアルデヒド、マレインジアルデヒド、グルタルジアルデヒド、ホルムアルデヒド、アセトアルデヒド、ベンズアルデヒド等が挙げられる。 Examples of the aldehyde-based cross-linking agent include glyoxal, malondialdehyde, succindialdehyde, maleindialdehyde, glutardaldehyde, formaldehyde, acetaldehyde, and benzaldehyde.
上記アミン系架橋剤としては、例えば、ヘキサメチレンジアミン、トリエチルジアミン、ポリエチレンイミン、ヘキサメチレンテトラアミン、ジエチレントリアミン、トリエチルテトラアミン、イソフォロンジアミン、アミノ樹脂、ポリアミド等が挙げられる。 Examples of the amine-based cross-linking agent include hexamethylenediamine, triethyldiamine, polyethyleneimine, hexamethylenetetraamine, diethylenetriamine, triethyltetraamine, isophoronediamine, amino resin, and polyamide.
上記金属キレート系架橋剤としては、例えば、アルミニウム、鉄、銅、亜鉛、スズ、チタン、ニッケル、アンチモン、マグネシウム、パナジウム、クロム、ジルコニウム等の多価金属のアセチルアセトンやアセトアセチルエステル配位化合物等が挙げられる。 Examples of the metal chelate-based cross-linking agent include acetylacetone and acetoacetyl ester coordination compounds of polyvalent metals such as aluminum, iron, copper, zinc, tin, titanium, nickel, antimony, magnesium, panadium, chromium and zirconium. Can be mentioned.
上記架橋剤(C)は、単独で使用しても良いし、2種以上を併用してもよい。
上記架橋剤(C)の中でも基材との密着性を向上させる点やアクリル系樹脂(A)との反応性の点で、イソシアネート系架橋剤が好適に用いられる。
イソシアネート系架橋剤のなかでも、トリレンジイソシアネートがポットライフと耐久性の点で好ましく、キシリレンジイソシアネートまたはヌレート骨格含有イソシアネートがエージング時間短縮の点で好ましく、非芳香族イソシアネートが耐黄変性の点で好ましい。これらの中でも具体的には、トリレンジイソシアネート、キシリレンジイソシアネート、ヘキサメチレンジイソシアネートとトリメチロールプロパンのアダクト体、イソシアヌレート体が耐久性やポットライフ、架橋速度のバランスに優れている点で好ましい。The above-mentioned cross-linking agent (C) may be used alone or in combination of two or more.
Among the cross-linking agents (C), the isocyanate-based cross-linking agent is preferably used in terms of improving the adhesion to the base material and the reactivity with the acrylic resin (A).
Among the isocyanate-based cross-linking agents, tolylene diisocyanate is preferable in terms of pot life and durability, xylylene diisocyanate or nurate skeleton-containing isocyanate is preferable in terms of shortening the aging time, and non-aromatic isocyanate is preferable in terms of yellowing resistance. preferable. Among these, specifically, tolylene diisocyanate, xylylene diisocyanate, hexamethylene diisocyanate and trimethylolpropane adduct, and isocyanurate are preferable because they are excellent in balance of durability, pot life, and cross-linking rate.
上記架橋剤(C)の含有量は、アクリル系樹脂(A)100重量部に対して、0.01〜5重量部であることが好ましく、更に好ましくは0.05〜1重量部、特に好ましくは0.1〜0.5重量部である。
かかる架橋剤(C)の含有量が少なすぎると、耐久性が低下しやすい傾向があり、多すぎると応力緩和性が低下して基板が反りやすくなったり、長時間のエージングが必要となったりする傾向がある。The content of the cross-linking agent (C) is preferably 0.01 to 5 parts by weight, more preferably 0.05 to 1 part by weight, and particularly preferably 0.05 to 1 part by weight, based on 100 parts by weight of the acrylic resin (A). Is 0.1 to 0.5 parts by weight.
If the content of the cross-linking agent (C) is too small, the durability tends to decrease, and if it is too large, the stress relaxation property decreases and the substrate tends to warp, or aging for a long time is required. Tend to do.
<帯電防止剤(D)>
本発明のアクリル系粘着剤組成物には、更に帯電防止剤(D)を含有することが好ましく、帯電防止剤(D)としては特にイオン性化合物(D1)が好適である。
かかるイオン性化合物(D1)としては、金属塩及び有機塩の少なくとも一方からなるイオン性化合物を含有することが静電対策の点で好ましい。<Antistatic agent (D)>
The acrylic pressure-sensitive adhesive composition of the present invention preferably further contains an antistatic agent (D), and the ionic compound (D1) is particularly preferable as the antistatic agent (D).
As the ionic compound (D1), it is preferable to contain an ionic compound composed of at least one of a metal salt and an organic salt from the viewpoint of anti-electrostatic measures.
上記金属塩としては、例えば、リチウム塩、ナトリウム塩、カルシウム塩、カリウム塩等のアルカリ金属塩やホスホニウム塩等が挙げられる。 Examples of the metal salt include alkali metal salts such as lithium salt, sodium salt, calcium salt and potassium salt, phosphonium salt and the like.
上記有機塩としては、例えば、アンモニウム塩、イミダゾリウム塩、ピリジニウム塩、ピペリジニウム塩、ピロリジニウム塩、スルホニウム塩等のオニウム塩が挙げられる。 Examples of the organic salt include onium salts such as ammonium salt, imidazolium salt, pyridinium salt, piperidinium salt, pyrrolidinium salt and sulfonium salt.
これらの中でも、イオン性化合物(D1)としては、樹脂との相溶性の点、腐食防止性の点から、有機塩が好ましく、より好ましくはアンモニウム塩、イミダゾリウム塩、ピリジニウム塩、ピペリジニウム塩、ピロリジニウム塩等の窒素含有カチオンからなるオニウム塩であり、特に好ましくはアルキルアンモニウム塩、更に好ましくは非環状テトラアルキルアンモニウムカチオンとN、N−ビス(トリフルオロメタンスルホニル)イミドアニオンからなるアンモニウム塩である。 Among these, as the ionic compound (D1), an organic salt is preferable, and an ammonium salt, an imidazolium salt, a pyridinium salt, a piperidinium salt, and a pyrrolidinium are more preferable from the viewpoint of compatibility with a resin and corrosion prevention. It is an onium salt composed of a nitrogen-containing cation such as a salt, particularly preferably an alkylammonium salt, and more preferably an ammonium salt composed of an acyclic tetraalkylammonium cation and an N, N-bis (trifluoromethanesulfonyl) imide anion.
イオン性化合物(D1)の融点は10〜100℃であることが好ましく、特に好ましくは20〜80℃であり、更に好ましくは25℃〜50℃である。かかる融点が高すぎると、低温で析出しやすい傾向があり、低すぎると湿熱環境下で偏光板の色抜けが発生しやすい傾向にある。 The melting point of the ionic compound (D1) is preferably 10 to 100 ° C, particularly preferably 20 to 80 ° C, and even more preferably 25 to 50 ° C. If the melting point is too high, it tends to precipitate at a low temperature, and if it is too low, the color loss of the polarizing plate tends to occur in a moist heat environment.
帯電防止剤(D)の含有量は、アクリル系樹脂(A)100重量部に対して0.5〜10重量部が好ましく、より好ましくは2〜8重量部、更に好ましくは2〜5重量部、特に好ましくは2.5〜4.5重量部である。かかる帯電防止剤(D)の含有量が少なすぎると、帯電防止性能が得られず静電気による表示ムラが発生しやすい傾向があり、多すぎると偏光板の偏光度が低下したり、耐湿熱白化性が低下したり、ブリードアウトして耐久性が低下する傾向がある。 The content of the antistatic agent (D) is preferably 0.5 to 10 parts by weight, more preferably 2 to 8 parts by weight, still more preferably 2 to 5 parts by weight, based on 100 parts by weight of the acrylic resin (A). , Particularly preferably 2.5 to 4.5 parts by weight. If the content of the antistatic agent (D) is too small, the antistatic performance cannot be obtained and display unevenness due to static electricity tends to occur. It tends to be less sexual or bleed out to reduce durability.
更に、本発明のアクリル系粘着剤組成物には、本発明の効果を損なわない範囲において、その他の成分として、樹脂成分、アクリルモノマーや、重合禁止剤、酸化防止剤、腐食防止剤、架橋促進剤、ラジカル発生剤、過酸化物、ラジカル捕捉剤等の各種添加剤、金属及び樹脂粒子等を配合することができる。また、上記の他にも、アクリル系粘着剤組成物の構成成分の製造原料等に含まれる不純物等が少量含有されたものであってもよい。 Further, in the acrylic pressure-sensitive adhesive composition of the present invention, as other components, a resin component, an acrylic monomer, a polymerization inhibitor, an antioxidant, a corrosion inhibitor, and a cross-linking promotion can be used as long as the effects of the present invention are not impaired. Various additives such as agents, radical generators, peroxides and radical scavengers, metal and resin particles and the like can be blended. In addition to the above, a small amount of impurities and the like contained in the raw materials for producing the constituent components of the acrylic pressure-sensitive adhesive composition may be contained.
上記その他の成分の含有量は、アクリル系樹脂(A)100重量部に対して5重量部以下であることが好ましく、特には1重量部以下、更には0.5重量部以下であることが好ましい。かかる含有量が多すぎるとアクリル系樹脂(A)との相溶性が低下し耐湿熱白化性が低下する傾向にある。 The content of the other components is preferably 5 parts by weight or less, particularly 1 part by weight or less, and further 0.5 parts by weight or less with respect to 100 parts by weight of the acrylic resin (A). preferable. If the content is too large, the compatibility with the acrylic resin (A) tends to decrease, and the moisture-heat bleaching resistance tends to decrease.
かくしてアクリル系樹脂(A)及びシランカップリング剤(B)、必要に応じて架橋剤(C)、帯電防止剤(D)及びその他の成分を混合することにより本発明のアクリル系粘着剤組成物を得ることができる。なお、混合方法については、特に限定されるものではなく、各成分を一括で混合する方法や、任意の成分を混合した後、残りの成分を一括または順次混合する方法等、種々の方法を採用することができる。 Thus, the acrylic pressure-sensitive adhesive composition of the present invention is obtained by mixing an acrylic resin (A), a silane coupling agent (B), a cross-linking agent (C), an antistatic agent (D) and other components as required. Can be obtained. The mixing method is not particularly limited, and various methods such as a method of mixing each component at once, a method of mixing arbitrary components, and then a method of mixing the remaining components collectively or sequentially are adopted. can do.
本発明のアクリル系粘着剤組成物は、硬化(架橋)させることにより粘着剤とすることができ、更に、かかる粘着剤からなる粘着剤層を光学部材(光学積層体)上に積層形成することにより、粘着剤層付き光学部材を得ることができる。
上記粘着剤層付き光学部材には、粘着剤層の光学部材面とは逆の面に、更に離型シートを設けることが好ましい。The acrylic pressure-sensitive adhesive composition of the present invention can be made into a pressure-sensitive adhesive by curing (crosslinking), and further, a pressure-sensitive adhesive layer made of such a pressure-sensitive adhesive is laminated on an optical member (optical laminate). Therefore, an optical member with an adhesive layer can be obtained.
It is preferable that the optical member with the pressure-sensitive adhesive layer is further provided with a release sheet on the surface opposite to the surface of the optical member of the pressure-sensitive adhesive layer.
上記粘着剤層付き光学部材の製造方法としては、
〔1〕光学部材上に、アクリル系粘着剤組成物を塗布、乾燥した後、離型シートを貼合し、室温(23℃)または加温状態の少なくとも一方でのエージングによる処理を行なう方法、
〔2〕離型シート上に、アクリル系粘着剤組成物を塗布、乾燥した後、光学部材を貼合し、室温または加温状態の少なくとも一方でのエージングによる処理を行なう方法、
等が挙げられる。これらの中でも、〔2〕の方法で、室温状態でエージングする方法が、光学部材を痛めない点、光学部材との密着性に優れる点で好ましい。
なお、上記において、光学部材としては、偏光板である場合に特に有効である。As a method for manufacturing the optical member with an adhesive layer,
[1] A method in which an acrylic pressure-sensitive adhesive composition is applied onto an optical member, dried, and then a release sheet is attached, and the treatment is performed by aging at at least one of room temperature (23 ° C.) and a heated state.
[2] A method of applying an acrylic pressure-sensitive adhesive composition on a release sheet, drying it, attaching an optical member, and performing a treatment by aging at at least one of room temperature and a heated state.
And so on. Among these, the method of aging at room temperature by the method of [2] is preferable in that it does not damage the optical member and is excellent in adhesion to the optical member.
In the above, the optical member is particularly effective when it is a polarizing plate.
かかるエージング処理は、粘着剤の化学架橋の反応時間として、粘着物性のバランスをとるために行なうものであり、エージングの条件としては、温度は通常室温〜70℃、時間は通常1〜30日間であり、具体的には、例えば23℃で1〜20日間、23℃で3〜10日間、40℃で1〜7日間等の条件で行なえばよい。 Such an aging treatment is carried out in order to balance the adhesive physical characteristics as the reaction time of the chemical cross-linking of the pressure-sensitive adhesive, and the aging conditions are such that the temperature is usually room temperature to 70 ° C. and the time is usually 1 to 30 days. Specifically, it may be carried out under the conditions of, for example, 23 ° C. for 1 to 20 days, 23 ° C. for 3 to 10 days, 40 ° C. for 1 to 7 days, and the like.
上記アクリル系粘着剤組成物の塗布に際しては、このアクリル系粘着剤組成物を溶剤に希釈して塗布することが好ましく、希釈濃度としては、固形分濃度として、好ましくは5〜60重量%、特に好ましくは10〜30重量%である。
また、上記溶剤としては、アクリル系粘着剤組成物を溶解させるものであれば特に限定されることなく、例えば、酢酸メチル、酢酸エチル、アセト酢酸メチル、アセト酢酸エチル等のエステル系溶剤、アセトン、メチルエチルケトン、メチルイソブチルケトン等のケトン系溶剤、トルエン、キシレン等の芳香族系溶剤、メタノール、エタノール、プロピルアルコール等のアルコール系溶剤を用いることができる。これらの中でも、溶解性、乾燥性、価格等の点から酢酸エチル、メチルエチルケトンが好適に用いられる。When applying the acrylic pressure-sensitive adhesive composition, it is preferable to dilute the acrylic pressure-sensitive adhesive composition with a solvent and apply it, and the dilution concentration is preferably 5 to 60% by weight, particularly as a solid content concentration. It is preferably 10 to 30% by weight.
The solvent is not particularly limited as long as it dissolves the acrylic pressure-sensitive adhesive composition, and is, for example, an ester solvent such as methyl acetate, ethyl acetate, methyl acetoacetate, ethyl acetoacetate, acetone, and the like. Ketone solvents such as methyl ethyl ketone and methyl isobutyl ketone, aromatic solvents such as toluene and xylene, and alcohol solvents such as methanol, ethanol and propyl alcohol can be used. Among these, ethyl acetate and methyl ethyl ketone are preferably used from the viewpoints of solubility, drying property, price and the like.
また、上記アクリル系粘着剤組成物の塗布に関しては、ロールコーティング、ダイコーティング、グラビアコーティング、コンマコーティング、スクリーン印刷等の慣用の方法により行なうことができる。 The acrylic pressure-sensitive adhesive composition can be applied by a conventional method such as roll coating, die coating, gravure coating, comma coating, or screen printing.
上記方法により製造される粘着剤層のゲル分率については、耐久性能と偏光度低下抑制の点から30〜95重量%であることが好ましく、特に好ましくは40〜85重量%であり、更に好ましくは60〜80重量%である。ゲル分率が低すぎるとリワーク性が低下する傾向にあり、高すぎると浮きや剥がれが生じやすくなる傾向にある。 The gel fraction of the pressure-sensitive adhesive layer produced by the above method is preferably 30 to 95% by weight, particularly preferably 40 to 85% by weight, more preferably 40 to 85% by weight, from the viewpoint of durability performance and suppression of decrease in polarization degree. Is 60 to 80% by weight. If the gel fraction is too low, the reworkability tends to decrease, and if it is too high, floating or peeling tends to occur.
上記ゲル分率は、架橋度(硬化度合い)の目安となるもので、例えば、以下の方法にて算出される。すなわち、光学部材、とりわけ偏光板等の基材に粘着剤層が形成されてなる粘着シートから粘着剤をピッキングにより採取し、粘着剤を200メッシュのSUS製金網で包み23℃に調整した酢酸エチル中に24時間浸漬し、金網中に残存した不溶解の粘着剤成分の重量百分率をゲル分率とする。 The gel fraction is a measure of the degree of cross-linking (degree of curing), and is calculated by, for example, the following method. That is, the adhesive was collected by picking from an optical member, particularly an adhesive sheet in which an adhesive layer was formed on a base material such as a polarizing plate, and the adhesive was wrapped in a 200 mesh SUS wire mesh and adjusted to 23 ° C. ethyl acetate. The gel fraction is defined as the weight percentage of the insoluble adhesive component remaining in the wire mesh after being immersed in the gel for 24 hours.
なお、粘着剤のゲル分率を上記範囲に調整するにあたっては、架橋剤の種類と量を調整すること等により達成される。 The gel fraction of the pressure-sensitive adhesive is adjusted to the above range by adjusting the type and amount of the cross-linking agent.
上記方法により製造される粘着剤層は、指で触れたときにほど良いタック感があった方が、実際に被着体に貼る際に濡れ性が良いため、作業性が上がる傾向があり好ましい。 It is preferable that the pressure-sensitive adhesive layer produced by the above method has a good tack feeling when touched with a finger because it has good wettability when actually applied to an adherend, and thus tends to improve workability. ..
本発明のアクリル系粘着剤組成物を用いて得られる粘着剤層の電気特性としては、表面抵抗値が低いことが静電気対策として好ましく、特に好ましくは5×1012Ω/cm2以下、更に好ましくは1×1011Ω/cm2以下、殊に好ましくは5×1010Ω/cm2以下である。かかる表面抵抗値が、高すぎると、偏光板や粘着剤層が帯電しやすくなり表示ムラが起こりやすくなる傾向にある。As for the electrical characteristics of the pressure-sensitive adhesive layer obtained by using the acrylic pressure-sensitive adhesive composition of the present invention, a low surface resistance value is preferable as a countermeasure against static electricity, and particularly preferably 5 × 10 12 Ω / cm 2 or less, more preferably. Is 1 × 10 11 Ω / cm 2 or less, particularly preferably 5 × 10 10 Ω / cm 2 or less. If the surface resistance value is too high, the polarizing plate and the pressure-sensitive adhesive layer are likely to be charged, and display unevenness tends to occur.
また、得られる粘着剤層付き光学部材における乾燥後の粘着剤層の厚みは、5〜200μmが好ましく、特には10〜100μmが好ましく、更には10〜30μmが好ましい。この粘着剤層の厚みが薄すぎると粘着物性が安定しにくい傾向があり、厚すぎると端部からの水分浸入量が多くなり保存安定性が低下する傾向にある。 The thickness of the pressure-sensitive adhesive layer after drying in the obtained optical member with a pressure-sensitive adhesive layer is preferably 5 to 200 μm, particularly preferably 10 to 100 μm, and further preferably 10 to 30 μm. If the thickness of the pressure-sensitive adhesive layer is too thin, the sticky physical properties tend to be difficult to stabilize, and if it is too thick, the amount of water infiltrated from the end portion tends to increase and the storage stability tends to decrease.
本発明において、粘着剤層付き光学部材、とりわけ粘着剤層付き偏光板は、直接あるいは離型シートを有するものは離型シートを剥がした後、粘着剤層面をガラス基板に貼合して、例えば画像表示装置に供されるのである。 In the present invention, the optical member with an adhesive layer, particularly the polarizing plate with an adhesive layer, is directly or has a release sheet, the release sheet is peeled off, and then the adhesive layer surface is attached to a glass substrate, for example. It is used for image display devices.
上記粘着剤層の初期粘着力は、被着体の材料等に応じて適宜決定される。例えば、ガラス基板に貼合する場合には、15N/25mm以下の粘着力を有することが好ましく、特に好ましくは0.1〜12N/25mmであり、更に好ましくは0.5〜8N/25mmである。 The initial adhesive strength of the pressure-sensitive adhesive layer is appropriately determined depending on the material of the adherend and the like. For example, when bonded to a glass substrate, it preferably has an adhesive strength of 15 N / 25 mm or less, particularly preferably 0.1 to 12 N / 25 mm, and further preferably 0.5 to 8 N / 25 mm. ..
上記初期粘着力は、つぎのようにして算出される。
粘着剤層付き偏光板について、幅25mm幅に裁断し、離型フィルムを剥離して、粘着剤層側を無アルカリガラス板(コーニング社製、「イーグルXG」)に押圧して、偏光板とガラス板とを貼合する。その後、オートクレーブ処理(50℃×0.5MPa×20分間)を行った後、23℃×50%RHで24時間放置後に、引き剥がし角度180°、剥離速度300mm/分で剥離試験を行なう。The initial adhesive strength is calculated as follows.
The polarizing plate with an adhesive layer is cut to a width of 25 mm, the release film is peeled off, and the adhesive layer side is pressed against a non-alkali glass plate (“Eagle XG” manufactured by Corning Inc.) to form a polarizing plate. Adhere to the glass plate. Then, after performing an autoclave treatment (50 ° C. × 0.5 MPa × 20 minutes), the mixture is left at 23 ° C. × 50% RH for 24 hours, and then a peeling test is performed at a peeling angle of 180 ° and a peeling speed of 300 mm / min.
本発明のアクリル系粘着剤組成物は、耐久性及び、耐湿熱白化性に優れるとともに、保存安定性、リワーク性にもバランスよく優れる粘着剤を得ることができるものであり、光学部材用粘着剤、特には偏光板とガラス基板等を貼り合わせる偏光板用粘着剤として有用である。 The acrylic pressure-sensitive adhesive composition of the present invention can obtain a pressure-sensitive adhesive having excellent durability, moisture-heat whitening resistance, storage stability, and reworkability in a well-balanced manner, and is a pressure-sensitive adhesive for optical members. In particular, it is useful as an adhesive for a polarizing plate that adheres a polarizing plate to a glass substrate or the like.
偏光板を構成する保護フィルムとしては、トリアセチルセルロース系フィルム、アクリル系フィルム、ポリエチレン系フィルム、ポリプロピレン系フィルム、シクロオレフィン系フィルムなどが挙げられ、本発明はいずれの保護フィルムを用いた偏光板に対しても好適に用いられるが、特には、シクロオレフィンフィルムを積層された偏光板が本発明の効果が得られやすい点で好ましい。 Examples of the protective film constituting the polarizing plate include a triacetyl cellulose-based film, an acrylic film, a polyethylene-based film, a polypropylene-based film, and a cycloolefin-based film. However, a polarizing plate on which a cycloolefin film is laminated is particularly preferable because the effect of the present invention can be easily obtained.
また、上記粘着剤を用いることにより、偏光板と液晶セルとを貼り合わせて画像表示装置を作製することができ、得られる画像表示装置は、精度よく作製でき、耐久性に優れるようになる。 Further, by using the above-mentioned adhesive, an image display device can be manufactured by laminating a polarizing plate and a liquid crystal cell, and the obtained image display device can be manufactured with high accuracy and has excellent durability.
以下、実施例をあげて本発明を更に具体的に説明するが、本発明はその要旨を超えない限り以下の実施例に限定されるものではない。なお、例中、「部」、「%」とあるのは、重量基準を意味する。 Hereinafter, the present invention will be described in more detail with reference to examples, but the present invention is not limited to the following examples as long as the gist of the present invention is not exceeded. In the example, "part" and "%" mean the weight standard.
まず、下記のようにして各種アクリル系樹脂を調製した。なお、アクリル系樹脂(A)の重量平均分子量、分散度、ガラス転移温度に関しては、前述の方法にしたがって測定した。
なお、粘度の測定に関しては、JIS K5400(1990)の4.5.3回転粘度計法に準じて測定した。First, various acrylic resins were prepared as follows. The weight average molecular weight, dispersity, and glass transition temperature of the acrylic resin (A) were measured according to the above-mentioned method.
The viscosity was measured according to the 4.5.3 rotational viscometer method of JIS K5400 (1990).
<アクリル系樹脂(A)の調製>
〔アクリル系樹脂(A−1)の製造〕
還流冷却器、撹拌器、窒素ガスの吹き込み口及び温度計を備えた4ツ口丸底フラスコに、2−ヒドロキシエチルアクリレート(a1)6部、アクリル酸(a1)0.7部、n−ブチルアクリレート(a2)73.3部、ベンジルアクリレート(a3)20部、酢酸エチル54.9部、アセトン42部、重合開始剤としてアゾビスイソブチロニトリル(AIBN)0.013部を仕込み、反応を開始し、AIBNを0.04%含有する酢酸エチル溶液を30部滴下しながら還流温度で3.25時間反応後、酢酸エチルにて希釈してアクリル系樹脂(A−1)溶液(固形分20.9%、粘度4,770mPa・s/25℃、アクリル系樹脂(A−1):ガラス転移温度−43℃、重量平均分子量129万、分散度4.3)を得た。<Preparation of acrylic resin (A)>
[Manufacturing of acrylic resin (A-1)]
6 parts of 2-hydroxyethyl acrylate (a1), 0.7 parts of acrylic acid (a1), n-butyl in a 4-neck round bottom flask equipped with a reflux cooler, a stirrer, a nitrogen gas inlet and a thermometer. Add 73.3 parts of acrylate (a2), 20 parts of benzyl acrylate (a3), 54.9 parts of ethyl acetate, 42 parts of acetone, and 0.013 parts of azobisisobutyronitrile (AIBN) as a polymerization initiator to carry out the reaction. Starting, 30 parts of an ethyl acetate solution containing 0.04% AIBN was added dropwise and reacted at a reflux temperature for 3.25 hours, then diluted with ethyl acetate to form an acrylic resin (A-1) solution (solid content 20). 9.9%, viscosity 4,770 mPa · s / 25 ° C., acrylic resin (A-1): glass transition temperature −43 ° C., weight average molecular weight 1.29 million, degree of dispersion 4.3) were obtained.
上記で使用したモノマーは、下記メーカーのものを使用した。
・2−ヒドロキシエチルアクリレート(大阪有機化学社製 Tg―15℃)
・アクリル酸(三菱化学社製 Tg106℃)
・ブチルアクリレート(三菱化学社製 Tg−56℃)
・ベンジルアクリレート(大阪有機化学社製 ビスコート#160 Tg6℃)
また、上記Tgは各モノマーのホモポリマーのTgである。The monomers used above were those of the following manufacturers.
-2-Hydroxyethyl acrylate (Tg-15 ° C, manufactured by Osaka Organic Chemical Co., Ltd.)
・ Acrylic acid (Tg 106 ℃ manufactured by Mitsubishi Chemical Corporation)
-Butyl acrylate (Tg-56 ° C manufactured by Mitsubishi Chemical Corporation)
・ Benzyl acrylate (Viscoat # 160 Tg 6 ℃ manufactured by Osaka Organic Chemical Co., Ltd.)
The Tg is a homopolymer Tg of each monomer.
〔アクリル系樹脂(A−2)〜(A−4)及び(A’−1)、(A’−2)の製造〕
下記表1に記載の共重合成分を用いて、上記アクリル系樹脂(A−1)の製造方法に準じて行い、アクリル系樹脂(A−2)〜(A−4)及び(A’−1)、(A’−2)溶液を得た。また、得られたアクリル系樹脂(A−2)〜(A−4)及び(A’−1)、(A’−2)溶液は下記表1に記載の通りのものである。[Manufacturing of Acrylic Resins (A-2) to (A-4) and (A'-1), (A'-2)]
Using the copolymerization components shown in Table 1 below, the process was carried out according to the method for producing the acrylic resin (A-1), and the acrylic resins (A-2) to (A-4) and (A'-1) were used. ), (A'-2) solution was obtained. The obtained solutions of the acrylic resins (A-2) to (A-4) and (A'-1) and (A'-2) are as shown in Table 1 below.
<シランカップリング剤(B)>
シランカップリング剤(B)として、以下のものを用意した。なお、シランカップリング剤(B)の重量平均分子量、分散度に関しては、前述の方法にしたがって測定した。また、含有反応性官能基、反応性官能基当量、含有アルコキシ基、アルコキシ基含有量については、断りのない限りカタログ値を採用した。<Silane coupling agent (B)>
The following were prepared as the silane coupling agent (B). The weight average molecular weight and the degree of dispersion of the silane coupling agent (B) were measured according to the above-mentioned method. As for the content of the reactive functional group, the equivalent of the reactive functional group, the content of the alkoxy group, and the content of the alkoxy group, the catalog values were adopted unless otherwise specified.
(B−1):エトキシ基及びメトキシ基含有オリゴマー型シランカップリング剤
(信越化学工業社製「X41−1059A」、含有反応性官能基:エポキシ基、反応性官能基当量:350g/mol、含有アルコキシ基:メトキシ基及びエトキシ基、アルコキシ基含有量:42%、重量平均分子量:2,270、分散度:1.86)(B-1): Alkoxy group and methoxy group-containing oligomer-type silane coupling agent (“X41-1059A” manufactured by Shin-Etsu Chemical Industry Co., Ltd., contained reactive functional group: epoxy group, reactive functional group equivalent: 350 g / mol, contained Alkoxy group: methoxy group and ethoxy group, alkoxy group content: 42%, weight average molecular weight: 2,270, dispersibility: 1.86)
(B−2):エトキシ基及びメトキシ基含有オリゴマー型シランカップリング剤
(信越化学工業社製「X41−1805」、含有反応性官能基:メルカプト基、反応性官能基当量:800g/mol、含有アルコキシ基:メトキシ基及びエトキシ基、アルコキシ基含有量:50%、重量平均分子量:3,450、分散度:1.85)(B-2): Alkoxy group and methoxy group-containing oligomer-type silane coupling agent (“X41-1805” manufactured by Shin-Etsu Chemical Industry Co., Ltd., contained reactive functional group: mercapto group, reactive functional group equivalent: 800 g / mol, contained Alkoxy group: methoxy group and ethoxy group, alkoxy group content: 50%, weight average molecular weight: 3,450, dispersibility: 1.85)
(B’−1):メトキシ基含有シランカップリング剤
(信越化学工業社製「KBM−403」、含有反応性官能基:エポキシ基、反応性官能基当量:236.3g/mol(計算値)、含有アルコキシ基:メトキシ基、アルコキシ基含有量:39%(計算値)、分子量:236.3)
なお、上記B’−1の反応性官能基当量はエポキシ基1molに対する分子量として計算した。また、アルコキシ基含有量に関しては、メトキシ基の重量を分子量で除した値を採用した(メトキシ基数:3、メトキシ基一つの重量:31、分子量:236.6)。(B'-1): Methoxy group-containing silane coupling agent ("KBM-403" manufactured by Shin-Etsu Chemical Industry Co., Ltd., contained reactive functional group: epoxy group, reactive functional group equivalent: 236.3 g / mol (calculated value)) , Alkoxy group contained: methoxy group, alkoxy group content: 39% (calculated value), molecular weight: 236.3)
The reactive functional group equivalent of B'-1 was calculated as the molecular weight with respect to 1 mol of the epoxy group. As for the alkoxy group content, a value obtained by dividing the weight of the methoxy group by the molecular weight was adopted (number of methoxy groups: 3, weight of one methoxy group: 31, molecular weight: 236.6).
(B’−2);メトキシ基含有シランカップリング剤
(信越化学工業社製「KBM−803」、含有反応性官能基:メルカプト基、反応性官能基当量:196.4g/mol(計算値)、含有アルコキシ基:メトキシ基、アルコキシ基含有量:47%(計算値)、分子量:196.4)
なお、上記B’−2の反応性官能基当量は、メルカプト基1molに対する分子量として計算した。また、アルコキシ基含有量に関しては、メトキシ基の重量を分子量で除した値を採用した(メトキシ基数:3、メトキシ基一つの重量:31、分子量:196.4)。(B'-2); Methoxy group-containing silane coupling agent (“KBM-803” manufactured by Shin-Etsu Chemical Industry Co., Ltd., contained reactive functional group: alkoxyl group, reactive functional group equivalent: 196.4 g / mol (calculated value)) , Alkoxy group contained: methoxy group, alkoxy group content: 47% (calculated value), molecular weight: 196.4)
The reactive functional group equivalent of B'-2 was calculated as the molecular weight with respect to 1 mol of the mercapto group. As for the alkoxy group content, a value obtained by dividing the weight of the methoxy group by the molecular weight was adopted (number of methoxy groups: 3, weight of one methoxy group: 31, molecular weight: 196.4).
(B’−3):メトキシ基含有オリゴマー型シランカップリング剤
(信越化学工業社製「X−24−9590」、含有反応性官能基:エポキシ基、官能基当量:592g/mol、含有アルコキシ基:メトキシ基、アルコキシ基含有量:9.5%、重量平均分子量:13,700、分散度:3.44)(B'-3): Methoxy group-containing oligomer-type silane coupling agent (“X-24-9590” manufactured by Shin-Etsu Chemical Industry Co., Ltd., contained reactive functional group: epoxy group, functional group equivalent: 592 g / mol, contained alkoxy group : Methoxy group, alkoxy group content: 9.5%, weight average molecular weight: 13,700, dispersibility: 3.44)
<架橋剤(C)>
架橋剤(C)として以下のものを用意した。
(C−1):トリレンジイソシアネートとトリメチロールプロパンのアダクト体(東ソー社製「コロネートL55E」:有効成分55%)<Crosslinking agent (C)>
The following were prepared as the cross-linking agent (C).
(C-1): Adduct of tolylene diisocyanate and trimethylolpropane ("Coronate L55E" manufactured by Tosoh Corporation: 55% active ingredient)
<帯電防止剤(D)>
帯電防止剤(D)として以下のものを用意した。
(D1−1):トリ−n―ブチルメチルアンモニウムN,N−ビス(トリフルオロメタンスルホニル)イミド(スリーエム社製、「FC−4400」)<Antistatic agent (D)>
The following antistatic agents (D) were prepared.
(D1-1): Tri-n-butylmethylammonium N, N-bis (trifluoromethanesulfonyl) imide (manufactured by 3M Ltd., "FC-4400")
<実施例1〜5、比較例1〜5>
上記の成分(A)〜(D)を下記表2の通りに配合し、酢酸エチルにて固形分濃度を12.5%に調整し、アクリル系粘着剤組成物を得た。<Examples 1 to 5, Comparative Examples 1 to 5>
The above components (A) to (D) were blended as shown in Table 2 below, and the solid content concentration was adjusted to 12.5% with ethyl acetate to obtain an acrylic pressure-sensitive adhesive composition.
上記で得られたアクリル系粘着剤組成物を用いて、下記の通り評価用サンプルを作製し、下記性能を評価した。評価結果を表3に示す。 Using the acrylic pressure-sensitive adhesive composition obtained above, an evaluation sample was prepared as follows, and the following performance was evaluated. The evaluation results are shown in Table 3.
[評価用サンプルの作製]
上記で得られたアクリル系粘着剤組成物を乾燥後の厚みが25μmになるように厚み38μmの離型シート(三井化学東セロ社製「ルミラーSP−0138BU」)に塗布し、100℃で3分間乾燥した後、離型シートと反対側の粘着剤層面に以下の2種類の構成からなる偏光板を貼り合わせ、その後23℃×50%RHの環境下で7日間エージングし、粘着剤層付き偏光板を得た。[Preparation of evaluation sample]
The acrylic pressure-sensitive adhesive composition obtained above is applied to a release sheet (“Lumilar SP-0138BU” manufactured by Mitsui Chemicals Tohcello Co., Ltd.) having a thickness of 38 μm so that the thickness after drying becomes 25 μm, and is applied at 100 ° C. for 3 minutes. After drying, a polarizing plate having the following two types of configurations is attached to the pressure-sensitive adhesive layer surface on the opposite side of the release sheet, and then aged in an environment of 23 ° C. × 50% RH for 7 days to polarize with the pressure-sensitive adhesive layer. I got a board.
・粘着剤層付き偏光板[I]:TACフィルム1/PVAフィルム(偏光子)/TACフィルム2/粘着剤層/離型シート
なお、上記TACフィルムはトリアセチルセルロースフィルム(TACフィルム1:厚み60μm、TACフィルム2:厚み40μm)である。
・粘着剤層付き偏光板[II]:TACフィルム/PVAフィルム(偏光子)/COPフィルム(コロナ処理)/粘着剤層/離型シート
なお、上記のTACフィルムはトリアセチルセルロースフィルム(厚み50μm)、COPフィルムはシクロオレフィンフィルム(厚み60μm)である。
粘着剤層付き偏光板[I]及び粘着剤層付き偏光板[II]を用いて以下の評価を行った。Polarizing plate with adhesive layer [I]: TAC film 1 / PVA film (polarizer) / TAC film 2 / adhesive layer / release sheet The TAC film is a triacetyl cellulose film (TAC film 1: thickness 60 μm). , TAC film 2: thickness 40 μm).
Polarizing plate with adhesive layer [II]: TAC film / PVA film (polarizer) / COP film (corona treatment) / adhesive layer / release sheet The above TAC film is a triacetyl cellulose film (thickness 50 μm). , COP film is a cycloolefin film (thickness 60 μm).
The following evaluation was performed using a polarizing plate with a pressure-sensitive adhesive layer [I] and a polarizing plate with a pressure-sensitive adhesive layer [II].
〔リワーク性〕
上記で得られた粘着剤層付き偏光板[I]を25mm幅にカットし、離型シートを剥離して粘着剤層面を無アルカリガラス(コーニング社製「イーグルXG」:厚み1.1mm)に押しつけ、2kgローラーにて貼り合わせ、オートクレーブ処理(0.5MPa×50℃×20分間)を行った後、23℃×50%RHの環境下で24時間静置し、その後、引き剥がし角度180°、300mm/分の剥離速度で引き剥がした時の粘着力を測定し、下記基準にて評価した。
(評価基準)
◎・・・10N/25mm未満
○・・・10N/25mm以上、16N/25mm未満
△・・・16N/25mm以上、20N/25mm未満
×・・・20N/25mm以上、もしくは糊残りが発生[Reworkability]
The polarizing plate [I] with an adhesive layer obtained above is cut to a width of 25 mm, the release sheet is peeled off, and the adhesive layer surface is made of alkali-free glass (“Eagle XG” manufactured by Corning Inc .: thickness 1.1 mm). It is pressed and bonded with a 2 kg roller, autoclaved (0.5 MPa x 50 ° C x 20 minutes), left to stand for 24 hours in an environment of 23 ° C x 50% RH, and then peeled off at an angle of 180 °. The adhesive strength when peeled off at a peeling speed of 300 mm / min was measured and evaluated according to the following criteria.
(Evaluation criteria)
◎ ・ ・ ・ 10N / 25mm or more ○ ・ ・ ・ 10N / 25mm or more, 16N / 25mm or less Δ ・ ・ ・ 16N / 25mm or more, 20N / 25mm or less × ・ ・ ・ 20N / 25mm or more, or adhesive residue occurs
[耐湿熱白化試験用サンプルの作製]
上記粘着剤層付き偏光板[II]を、3.5cm×3.5cmにカットし、離型シートを剥離して粘着剤層側を無アルカリガラス(コーニング社製「イーグルXG」:厚み1.1mm)に押しつけ、2kgローラーにて2往復して貼り合わせた後、オートクレーブ処理(0.5MPa×50℃×20分間)を行い、耐湿熱白化試験用のサンプルを作製した。
得られた試験用サンプルを用いて、下記の通り粘着剤層の耐湿熱白化性を評価した。[Preparation of sample for moisture resistance heat bleaching test]
The polarizing plate [II] with an adhesive layer is cut into a size of 3.5 cm × 3.5 cm, the release sheet is peeled off, and the adhesive layer side is made of non-alkali glass (“Eagle XG” manufactured by Corning Inc .: thickness 1. It was pressed against 1 mm) and reciprocated twice with a 2 kg roller, and then autoclaved (0.5 MPa × 50 ° C. × 20 minutes) to prepare a sample for a moisture heat whitening test.
Using the obtained test sample, the moisture-heat whitening resistance of the pressure-sensitive adhesive layer was evaluated as follows.
〔耐湿熱白化性〕
上記耐湿熱白化性試験用サンプルを60℃×90%RHの環境下に250時間暴露した後、取出し室温(23℃)に放置した。取り出し直後、及び取り出してから3時間後のヘイズを測定し、耐湿熱白化性を下記の基準で評価した。なお、ヘイズ値は1.1mm無アルカリガラスの値をブランクとして差し引いた値である。
(評価基準)
・取り出し直後のヘイズ
◎・・・1%未満
○・・・1%以上、2%未満
△・・・2%以上、4%未満
×・・・4%以上
・取り出し3時間後のヘイズ
◎・・・1%未満
○・・・1%以上、2%未満
△・・・2%以上、4%未満
×・・・4%以上[Moisture heat whitening resistance]
The sample for the moisture resistance heat bleaching test was exposed to an environment of 60 ° C. × 90% RH for 250 hours, and then taken out and left at room temperature (23 ° C.). The haze immediately after taking out and 3 hours after taking out was measured, and the moisture heat whitening resistance was evaluated according to the following criteria. The haze value is a value obtained by subtracting the value of 1.1 mm non-alkali glass as a blank.
(Evaluation criteria)
・ Haze immediately after removal ◎ ・ ・ ・ Less than 1% ○ ・ ・ ・ 1% or more and less than 2% △ ・ ・ ・ 2% or more and less than 4% × ・ ・ ・ 4% or more ・ Haze 3 hours after removal ◎ ・・ ・ Less than 1% ○ ・ ・ ・ 1% or more and less than 2% △ ・ ・ ・ 2% or more and less than 4% × ・ ・ ・ 4% or more
〔耐久性〕
<耐湿熱評価>
得られた粘着剤層付き偏光板[I]を20cm×15cmにカットし、離型シートを剥離して粘着剤層面を無アルカリガラス(コーニング社製「イーグルXG」:厚み1.1mm)に押しつけ2kgローラーにて2往復して貼り合わせた後、オートクレーブ処理(0.5MPa×50℃×20分間)を行い、初期耐久性試験用のサンプルを作製した。
得られたサンプルを60℃×90%RHの環境下に250時間暴露して耐久性試験を行い、取り出した後、下記の通り耐久性を評価した。
(評価基準)
○・・・偏光板の全面に発泡もしくは端部の浮きがみられなかった
×・・・偏光板の前面に発泡もしくは端部の浮きがみられた〔durability〕
<Moisture and heat resistance evaluation>
The obtained polarizing plate [I] with an adhesive layer is cut into a size of 20 cm × 15 cm, the release sheet is peeled off, and the adhesive layer surface is pressed against alkali-free glass (“Eagle XG” manufactured by Corning Inc .: thickness 1.1 mm). After two reciprocating movements with a 2 kg roller, autoclaving treatment (0.5 MPa × 50 ° C. × 20 minutes) was performed to prepare a sample for the initial durability test.
The obtained sample was exposed to an environment of 60 ° C. × 90% RH for 250 hours to perform a durability test, and after taking out, the durability was evaluated as follows.
(Evaluation criteria)
○ ・ ・ ・ No foaming or floating of edges was observed on the entire surface of the polarizing plate × ・ ・ ・ Foaming or floating of edges was observed on the front surface of the polarizing plate.
<耐熱性評価>
得られた粘着剤層付き偏光板[I]及び[II]を20cm×15cmにカットし、離型シートを剥離して粘着剤層面を無アルカリガラス(コーニング社製「イーグルXG」:厚み1.1mm)に押しつけ2kgローラーにて2往復して貼り合わせたのち、オートクレーブ処理(0.5MPa×50℃×20分間)を行い、初期耐久性試験用のサンプルを作製した。
得られたサンプルを80℃の環境下に250時間暴露して耐久試験を行い、取り出した後、下記の通り耐久性を評価した。
(評価基準)
○・・・偏光板の全面に発泡もしくは端部の浮きがみられなかった
×・・・偏光板の前面に発泡もしくは端部の浮きがみられた<Heat resistance evaluation>
The obtained polarizing plates [I] and [II] with an adhesive layer were cut into 20 cm × 15 cm, the release sheet was peeled off, and the adhesive layer surface was made of alkali-free glass (“Eagle XG” manufactured by Corning Inc .: thickness 1. It was pressed against 1 mm) and reciprocated twice with a 2 kg roller, and then autoclaved (0.5 MPa × 50 ° C. × 20 minutes) to prepare a sample for the initial durability test.
The obtained sample was exposed to an environment of 80 ° C. for 250 hours to perform a durability test, and after taking out, the durability was evaluated as follows.
(Evaluation criteria)
○ ・ ・ ・ No foaming or floating of edges was observed on the entire surface of the polarizing plate × ・ ・ ・ Foaming or floating of edges was observed on the front surface of the polarizing plate.
〔劣化促進試験後耐久性(高湿度条件下に暴露後試験)〕
<耐湿熱性>
得られた粘着剤層付き偏光板[I]をあらかじめ45℃×90%RHの環境下に3日間暴露した後、23℃×50%RHの環境下で1週間調温・調湿して劣化促進後の粘着剤層付偏光板を得た。
得られた偏光板を20cm×15cmにカットし、離型シートを剥離して粘着剤層面を無アルカリガラス(コーニング社製「イーグルXG」:厚み1.1mm)に押しつけ2kgローラーにて2往復して貼り合わせた後、オートクレーブ処理(0.5MPa×50℃×20分間)を行い、劣化促進試験後耐久性用のサンプルを作製した。
得られたサンプルを60℃×90%RHの環境下に250時間暴露して耐久性試験を行い、取り出した後、下記の通り耐久性を評価した。
(評価基準)
○・・・偏光板の全面に発泡もしくは端部の浮きがみられなかった
×・・・偏光板の前面に発泡もしくは端部の浮きがみられた[Durability after deterioration acceleration test (test after exposure under high humidity conditions)]
<Moisture and heat resistance>
The obtained polarizing plate [I] with an adhesive layer was previously exposed to an environment of 45 ° C. × 90% RH for 3 days, and then deteriorated by controlling the temperature and humidity for 1 week in an environment of 23 ° C. × 50% RH. A polarizing plate with an adhesive layer after acceleration was obtained.
The obtained polarizing plate is cut into a size of 20 cm × 15 cm, the release sheet is peeled off, the adhesive layer surface is pressed against alkali-free glass (“Eagle XG” manufactured by Corning Inc .: thickness 1.1 mm), and two reciprocations are performed with a 2 kg roller. After bonding, an autoclave treatment (0.5 MPa × 50 ° C. × 20 minutes) was performed to prepare a sample for durability after a deterioration acceleration test.
The obtained sample was exposed to an environment of 60 ° C. × 90% RH for 250 hours to perform a durability test, and after taking out, the durability was evaluated as follows.
(Evaluation criteria)
○ ・ ・ ・ No foaming or floating of edges was observed on the entire surface of the polarizing plate × ・ ・ ・ Foaming or floating of edges was observed on the front surface of the polarizing plate.
<耐熱性>
得られた粘着剤層付き偏光板[I]をあらかじめ45℃×90%RHの環境下に3日間暴露した後、23℃×50%RHの環境下で1週間調温・調湿して劣化促進後の粘着剤層付き偏光板を得た。
得られた偏光板を20cm×15cmにカットし、離型シートを剥離して粘着剤層面を無アルカリガラス(コーニング社製「イーグルXG」:厚み1.1mm)に押しつけ2kgローラーにて2往復して貼り合わせた後、オートクレーブ処理(0.5MPa×50℃×20分間)を行い、劣化促進試験後耐久性用のサンプルを作製した。
得られたサンプルを80℃の環境下に250時間暴露して耐久性試験を行い、取り出した後、下記の通り耐久性を評価した。
(評価基準)
○・・・偏光板の全面に発泡もしくは端部の浮きがみられなかった
×・・・偏光板の前面に発泡もしくは端部の浮きがみられた<Heat resistance>
The obtained polarizing plate [I] with an adhesive layer was previously exposed to an environment of 45 ° C. × 90% RH for 3 days, and then deteriorated by controlling the temperature and humidity for 1 week in an environment of 23 ° C. × 50% RH. A polarizing plate with an adhesive layer after acceleration was obtained.
The obtained polarizing plate is cut into 20 cm × 15 cm, the release sheet is peeled off, the adhesive layer surface is pressed against alkali-free glass (“Eagle XG” manufactured by Corning Inc .: thickness 1.1 mm), and two reciprocations are performed with a 2 kg roller. After bonding, an autoclave treatment (0.5 MPa × 50 ° C. × 20 minutes) was performed to prepare a sample for durability after a deterioration acceleration test.
The obtained sample was exposed to an environment of 80 ° C. for 250 hours to perform a durability test, and after taking out, the durability was evaluated as follows.
(Evaluation criteria)
○ ・ ・ ・ No foaming or floating of edges was observed on the entire surface of the polarizing plate × ・ ・ ・ Foaming or floating of edges was observed on the front surface of the polarizing plate.
〔ゲル分率〕
得られた粘着剤層付き偏光板[I]の離型シートを剥離し、粘着剤層面から粘着剤をピッキングしSUS製の200メッシュ金網で包んだ後、23℃に調整した酢酸エチルに24時間浸漬し、金網中に残存した不溶解の粘着剤成分の重量百分率をゲル分率(%)とした。[Gel fraction]
The release sheet of the obtained polarizing plate [I] with an adhesive layer was peeled off, the adhesive was picked from the surface of the adhesive layer, wrapped in a 200 mesh wire mesh made of SUS, and then placed in ethyl acetate adjusted to 23 ° C. for 24 hours. The weight percentage of the insoluble adhesive component remaining in the wire mesh after immersion was defined as the gel fraction (%).
〔帯電防止性〕
<表面抵抗値>
上記粘着剤層付き偏光板[I]を23℃×50%RHの雰囲気下で24時間静置した後、粘着剤層の離型シートを外し表面抵抗率測定装置(三菱化学アナリテック社製、装置名「Hiresta−UP MCP−HT450」)を用い粘着剤層の表面抵抗値を測定した。[Antistatic property]
<Surface resistance value>
After allowing the polarizing plate [I] with an adhesive layer to stand in an atmosphere of 23 ° C. × 50% RH for 24 hours, the release sheet of the adhesive layer is removed and a surface resistance measuring device (manufactured by Mitsubishi Chemical Analytech Co., Ltd.) The surface resistance value of the pressure-sensitive adhesive layer was measured using the apparatus name "Hiresta-UP MCP-HT450").
極性基が5〜50重量%のアクリル系樹脂と、炭素数2以上のアルコキシ基を含むシランカップリング剤とを含有する粘着剤を用いた実施例1〜5は耐湿熱白化性及び保存安定性に優れていることがわかる。 Examples 1 to 5 using a pressure-sensitive adhesive containing an acrylic resin having a polar group of 5 to 50% by weight and a silane coupling agent containing an alkoxy group having 2 or more carbon atoms have moisture-heat whitening resistance and storage stability. It turns out that it is excellent.
一方でアクリル系樹脂の極性基が少ない比較例1及び2は耐湿熱白化性に劣り、アクリル系樹脂の極性基は比較的多いが、メトキシ基のみからなるシランカップリング剤を含む比較例3〜5は耐湿熱白化性に優れるものの水分の浸入による保存安定性に劣り、劣化促進試験後の耐久性に劣るものである。 On the other hand, Comparative Examples 1 and 2 having few polar groups of the acrylic resin are inferior in moisture and heat whitening resistance, and comparative examples 3 to 3 containing a silane coupling agent consisting of only methoxy groups although the polar groups of the acrylic resin are relatively large. No. 5 is excellent in moisture and heat whitening resistance, but inferior in storage stability due to infiltration of water, and inferior in durability after the deterioration acceleration test.
また、上記実施例1〜5のアクリル系粘着剤組成物が架橋された粘着剤を用いて、偏光板と液晶セルとを張り合わせて画像表示装置を作製したところ、得られた画像表示装置は、精度よく作製でき、耐久性にも優れるものであった。 Further, when an image display device was produced by laminating a polarizing plate and a liquid crystal cell using a pressure-sensitive adhesive obtained by cross-linking the acrylic pressure-sensitive adhesive compositions of Examples 1 to 5, the obtained image display device was obtained. It could be manufactured with high accuracy and had excellent durability.
上記実施例においては、本発明における具体的な形態について示したが、上記実施例は単なる例示にすぎず、限定的に解釈されるものではない。当業者に明らかな様々な変形は、本発明の範囲内であることが企図されている。 Although the specific embodiments of the present invention have been shown in the above examples, the above examples are merely examples and are not to be interpreted in a limited manner. Various variations apparent to those skilled in the art are intended to be within the scope of the present invention.
本発明のアクリル系粘着剤組成物は、偏光板とガラス基板等を貼り合わせる粘着剤として用いた際にも、耐久性及び、耐湿熱白化性に優れるとともに、保存安定性(経時後の耐久性)、リワーク性にもバランスよく優れる粘着剤を得ることができるものであり、ディスプレイやそれを構成する光学部品を貼り合せるための光学部材用粘着剤、特に、偏光板と液晶セルのガラス基板等を貼り合わせるための偏光板用粘着剤として有用である。 The acrylic pressure-sensitive adhesive composition of the present invention is excellent in durability, moisture-heat bleaching resistance, and storage stability (durability after aging) even when used as a pressure-sensitive adhesive for bonding a polarizing plate and a glass substrate or the like. ), A pressure-sensitive adhesive with a good balance of reworkability can be obtained, and a pressure-sensitive adhesive for an optical member for bonding a display and optical components constituting the display, particularly a polarizing plate and a glass substrate of a liquid crystal cell, etc. It is useful as a pressure-sensitive adhesive for polarizing plates for bonding.
Claims (9)
上記アクリル系樹脂(A)が、極性基含有モノマー(a1)由来の構造単位を5〜50重量%含有し、上記極性基含有モノマー(a1)が水酸基含有モノマーである、重量平均分子量が60万〜250万のアクリル系樹脂であり、上記シランカップリング剤(B)の含有するアルコキシ基が、エトキシ基とメトキシ基を含むことを特徴とするアクリル系粘着剤組成物。 An acrylic pressure-sensitive adhesive composition containing an acrylic resin (A) and a silane coupling agent (B) containing at least one reactive functional group and one alkoxy group in the structure.
The acrylic resin (A), a structural unit derived from polar group-containing monomer (a1) containing from 5 to 50 wt%, the polar group-containing monomer (a1) is a hydroxyl group-containing monomer, the weight average molecular weight of 60 An acrylic pressure-sensitive adhesive composition comprising 10,000 to 2.5 million acrylic resins, wherein the alkoxy group contained in the silane coupling agent (B) contains an ethoxy group and a methoxy group.
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| JP2016160171 | 2016-08-17 | ||
| JP2016160171 | 2016-08-17 | ||
| PCT/JP2017/029081 WO2018034230A1 (en) | 2016-08-17 | 2017-08-10 | Acrylic adhesive composition, adhesive obtained using same, polarizing plate adhesive, and image display device |
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| JPWO2018034230A1 JPWO2018034230A1 (en) | 2019-06-20 |
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| KR (1) | KR102358557B1 (en) |
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| JP6859937B2 (en) * | 2016-12-16 | 2021-04-14 | 三菱ケミカル株式会社 | A pressure-sensitive adhesive composition, a pressure-sensitive adhesive for a polarizing plate using the pressure-sensitive adhesive composition, a polarizing plate with a pressure-sensitive adhesive layer, and an image display device. |
| JP6891036B2 (en) * | 2017-04-28 | 2021-06-18 | 藤森工業株式会社 | Adhesive composition and adhesive film |
| KR102503726B1 (en) * | 2017-12-27 | 2023-02-24 | 삼성디스플레이 주식회사 | Double-sided tape and display device comprising the same |
| KR102403281B1 (en) * | 2018-12-04 | 2022-05-27 | 삼성에스디아이 주식회사 | Adhesive film for polarizing plate, polarizing plate comprising the same and optical display apparatus comprising the same |
| JP7309522B2 (en) * | 2019-08-28 | 2023-07-18 | 日東電工株式会社 | Adhesive layer-attached polarizing film laminate and optical display panel using the adhesive layer-attached polarizing film laminate |
| JP7757613B2 (en) * | 2021-02-08 | 2025-10-22 | 三菱ケミカル株式会社 | Pressure-sensitive adhesive composition for polarizing plates, and pressure-sensitive adhesive for polarizing plates, pressure-sensitive adhesive sheet for polarizing plates, pressure-sensitive adhesive layer-attached polarizing plate, and image display device using the same |
| JP2023150617A (en) * | 2022-03-31 | 2023-10-16 | リンテック株式会社 | Adhesive sheet and display |
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| JP5315502B2 (en) * | 2007-06-13 | 2013-10-16 | 綜研化学株式会社 | Heat-resistant adhesive composition |
| JP5604662B2 (en) | 2009-12-18 | 2014-10-08 | サイデン化学株式会社 | Adhesive composition for polarizing plate |
| JP5552338B2 (en) | 2010-03-12 | 2014-07-16 | リンテック株式会社 | Adhesive composition, adhesive and adhesive sheet |
| JP5143256B2 (en) * | 2011-05-10 | 2013-02-13 | 株式会社巴川製紙所 | Adhesive optical film and plasma display panel |
| JP5613108B2 (en) * | 2011-06-28 | 2014-10-22 | リンテック株式会社 | Adhesive composition, adhesive and adhesive sheet |
| JP6086761B2 (en) | 2012-03-09 | 2017-03-01 | 日本合成化学工業株式会社 | Acrylic pressure-sensitive adhesive composition, acrylic pressure-sensitive adhesive, transparent electrode pressure-sensitive adhesive comprising the same, touch panel and image display device |
| JP5803870B2 (en) * | 2012-10-03 | 2015-11-04 | 信越化学工業株式会社 | Adhesive composition containing polyfunctional epoxy group-containing organosilicon compound, adhesive polarizing plate, and liquid crystal display device |
| JP6216519B2 (en) * | 2013-03-04 | 2017-10-18 | リンテック株式会社 | Adhesive composition, adhesive and adhesive sheet |
| KR102301157B1 (en) * | 2014-07-18 | 2021-09-10 | 미쯔비시 케미컬 주식회사 | Adhesive composition and adhesive using same, and adhesive for polarizing plate |
| JP6378977B2 (en) * | 2014-08-29 | 2018-08-22 | リンテック株式会社 | Image display |
| WO2016117045A1 (en) | 2015-01-21 | 2016-07-28 | 株式会社寺岡製作所 | Pressure-sensitive adhesive sheet, process for producing same, and process for producing optical member using same |
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| WO2018034230A1 (en) | 2018-02-22 |
| KR20190040183A (en) | 2019-04-17 |
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| JPWO2018034230A1 (en) | 2019-06-20 |
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