JP6955249B2 - Buffing method, buffing composition and water-based emulsified buffing composition for repairing painted surfaces of automobiles - Google Patents
Buffing method, buffing composition and water-based emulsified buffing composition for repairing painted surfaces of automobiles Download PDFInfo
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- JP6955249B2 JP6955249B2 JP2017139657A JP2017139657A JP6955249B2 JP 6955249 B2 JP6955249 B2 JP 6955249B2 JP 2017139657 A JP2017139657 A JP 2017139657A JP 2017139657 A JP2017139657 A JP 2017139657A JP 6955249 B2 JP6955249 B2 JP 6955249B2
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Landscapes
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Description
本発明は、バフ研磨方法、バフ研磨組成物及び自動車塗装面補修用の水性乳化バフ研磨組成物に関する。さらに詳しくは、バフ研磨作業時、研磨用バフと水性乳化バフ研磨組成物を用いて粗研磨した後、仕上げ用バフと前記研磨用に用いた同一の水性乳化バフ研磨組成物を用いて仕上げ研磨することを特徴とするバフ研磨方法、それに用いる水性乳化バフ研磨組成物及び自動車等の板金補修塗装作業等において、上塗り塗装後の塗装面の塗り肌やゴミ・ブツの除去跡を修復するために使用される水性乳化バフ研磨組成物に関する。 The present invention relates to a buffing method, a buffing composition, and an aqueous emulsified buffing composition for repairing an automobile painted surface. More specifically, during the buff polishing operation, after rough polishing using a polishing buff and an aqueous emulsified buff polishing composition, finish polishing is performed using the finishing buff and the same aqueous emulsified buff polishing composition used for the polishing. In order to repair the coated surface and the removal marks of dust and lumps on the painted surface after the top coat coating in the buff polishing method characterized by the polishing, the water-based emulsified buff polishing composition used for the buff polishing method, and the sheet metal repair painting work of automobiles and the like. With respect to the aqueous emulsified buff polishing composition used.
自動車等の板金補修塗装作業においては、上塗り塗装後にペーパー水研ぎ及びバフ研磨を施し、新車の塗り肌と同程度まで塗膜の平滑化を行っている。特に、バフ研磨工程では、最終的に目視で研磨部分が判別できない程度まで高度に仕上げ磨きすることが求められている。
従来のバフ研磨工程では、粗研磨工程でペーパーによるゴミ・ブツの除去跡(ペーパー目)を磨いて修復し、同時に周辺の塗り肌を磨いて整えた後、仕上げ研磨工程で粗研磨工程の磨き跡(バフ目)を修復し、目視でわからないレベルまで高度に仕上げている。
粗研磨工程で使用される研磨組成物には、一般的に粒子径が大きく、研磨力が強い研磨粒子が用いられているために、磨き跡に大きくて深い線傷(バフ目)が残り、仕上げ工程で粗研磨工程のバフ目を修復する際に必要以上に時間がかかったり、特に深い線傷が残った場合は中研ぎ工程を追加する必要があった。
また、含まれている研磨粒子の量が多いために、多量の粉塵が発生し、粉塵対策が必要であった。
バフ目対策として、研磨組成物中にポリエチレンワックス等を配合してバフ目を目立たなくさせる方法が考案されている(特許文献1参照)が、研磨キズ中にワックスを埋め込んで一時的な平滑化を行っているために、経時的にワックスが脱落して研磨跡が再び目立ってくるという問題があった。本発明者らは、乳化剤の種類を限定することによって、バフ目の発生を軽減し、光沢良く仕上げられる組成物を考案した(特許文献2、特許文献3参照)が、これらの組成物でもバフ目の発生を完全に抑止することは困難であった。
さらに、本発明者らはバフ目の発生を抑止する研磨方法として、特定の研磨粒子と特定の潤滑油の種類及び配合量の組み合わせにおいて、ウエット状態を保持できるバフ研磨方法及び組成物を考案し、バフ目を最小限に抑えて光沢良く仕上げることを可能にしたが、この組成物でも研磨工程において研磨力を上げるために大きな粒子径の研磨粒子を用いなければならず、バフ目の軽減はできるものの限界があった。(特許文献4参照)
In sheet metal repair painting work for automobiles and the like, paper water polishing and buffing are performed after topcoating to smooth the coating film to the same extent as the coated surface of new cars. In particular, in the buffing step, it is required to perform high-level finish polishing to the extent that the polished portion cannot be visually identified in the end.
In the conventional buffing process, the traces of dust and dirt removed by paper (paper grain) are polished and repaired in the rough polishing process, and at the same time, the surrounding coating surface is polished and trimmed, and then the rough polishing process is polished in the finish polishing process. The marks (buffs) have been repaired and highly finished to a level that is not visible to the naked eye.
In the polishing composition used in the rough polishing process, polishing particles having a large particle size and strong polishing power are generally used, so that large and deep line scratches (buffs) remain in the polishing marks. It took more time than necessary to repair the buffs in the rough polishing process in the finishing process, and especially when deep line scratches remained, it was necessary to add a medium sharpening process.
In addition, since the amount of abrasive particles contained is large, a large amount of dust is generated, and it is necessary to take measures against dust.
As a measure against buffing, a method of blending polyethylene wax or the like in the polishing composition to make the buffing inconspicuous has been devised (see Patent Document 1), but the wax is embedded in the polishing scratches to temporarily smooth the buffing. There was a problem that the wax fell off over time and the polishing marks became conspicuous again. The present inventors have devised a composition that reduces the occurrence of buffing eyes and finishes with a high gloss by limiting the types of emulsifiers (see Patent Documents 2 and 3), but these compositions also buff. It was difficult to completely suppress the development of eyes.
Furthermore, the present inventors have devised a buffing method and a composition capable of maintaining a wet state in a combination of a specific polishing particle and a specific type and blending amount of a specific lubricating oil as a polishing method for suppressing the occurrence of buffing. , It was possible to finish with a good gloss by minimizing the buffing, but even with this composition, it is necessary to use abrasive particles with a large particle size in order to increase the polishing power in the polishing process, and the buffing is reduced. There was a limit to what I could do. (See Patent Document 4)
このように前記従来の自動車等の補修塗装作業に使用されるバフ研磨用組成物及びその研磨方法では、粗研磨工程で発生するバフ目が大きすぎるために、仕上げ研磨工程でバフ目を除去するための時間と労力が必要であった。
本発明は、かかる事情に鑑みなされたものであって、従来の研磨方法と同等の研磨性、作業性を有するにもかかわらず、バフ目の発生が極めて少ない優れた光沢面が得られ、研磨屑の飛散が少ない快適な作業環境を提供することができるバフ研磨方法、即ちバフ研磨作業時、研磨用バフと本発明の水性乳化バフ研磨組成物を用いて粗研磨した後、仕上げ用バフと前記研磨用に用いた同一の水性乳化バフ研磨組成物を用いて仕上げ研磨することを特徴とするバフ研磨方法、バフ研磨組成物及び自動車塗装面補修用の水性乳化バフ研磨組成物を提供することを目的とする。
これによって、従来のバフ研磨工程の仕上がり状態(バフ目の発生)が格段に改善され、従来必要であった仕上げ工程が短縮できる可能性を有する。
As described above, in the buffing composition and its polishing method used for the conventional repair painting work of automobiles and the like, the buffing grain generated in the rough polishing step is too large, so that the buffing grain is removed in the finish polishing step. It took time and effort to do so.
The present invention has been made in view of such circumstances, and although it has the same polishability and workability as the conventional polishing method, an excellent glossy surface with extremely few buffing is obtained, and polishing is performed. A buffing method that can provide a comfortable working environment with less dust scattering, that is, during buffing work, after rough polishing with a polishing buff and the aqueous emulsified buff polishing composition of the present invention, a finishing buff Provided are a buff polishing method, a buff polishing composition, and an aqueous emulsifying buff polishing composition for repairing an automobile painted surface, which are characterized by finish polishing using the same aqueous emulsified buff polishing composition used for the polishing. With the goal.
As a result, the finished state (generation of buffing) of the conventional buffing process is remarkably improved, and there is a possibility that the finishing process conventionally required can be shortened.
本発明者らは、鋭意研究した結果、従来の研磨方法と同等の研磨性、作業性を有するにもかかわらず、バフ目の発生が極めて少ない優れた光沢面が得られ、研磨屑の固着や飛散が少なく、快適な作業環境を提供することができるバフ研磨方法、バフ研磨組成物及び自動車塗装面補修用の水性乳化バフ研磨組成物を見出した。
すなわち、本発明は、陽イオン界面活性剤、陰イオン界面活性剤、非イオン界面活性剤から選ばれる界面活性剤を含まず、研磨粒子が真密度7以上の金属酸化物であって、研磨粒子の体積平均50%粒子径が1〜5μmであり、かつ、(イ)研磨粒子2〜20質量%、(ロ)潤滑油1〜9質量%、(ハ)灯油及び又は軽油及び又はオクタメチルシクロテトラシロキサン及び又はデカメチルシクロペンタシロキサンから選ばれる1種又は2種以上を2〜20%(ニ)増粘安定化剤0.1〜2.0質量%及び水49.0〜94.9質量%を含むバフ研磨工程とバフ仕上げ工程の両方に使用できることを特徴とするバフ研磨用兼バフ仕上げ用水性乳化組成物である。
また、本発明のバフ研磨用兼バフ仕上げ用水性乳化組成物は、(イ)研磨粒子として酸化第二錫及び又は酸化セリウムから選ばれる1種又は2種を用い、(ロ)潤滑油として分子内の高級不飽和脂肪酸の炭素数が18である脂肪油の1種又は2種以上、及び流動パラフィン及びグリセリンを用い、(ハ)希釈溶剤として軽油及び又は灯油及び又はオクタメチルシクロテトラシロキサン及び又はデカメチルシクロペンタシロキサンから選ばれる1種又は2種以上を用い、かつ(ニ)増粘安定化剤として会合型アルカリ可溶性アクリルポリマーを用いたことを特徴とする。
さらに、本発明のバフ研磨用兼バフ仕上げ用水性乳化組成物は、(イ)研磨粒子として酸化第二錫及び又は酸化セリウムから選ばれる1種又は2種を用い、かつ(ロ)潤滑油としてオレイン酸トリグリセリド、リシノール酸トリグリセリド、リノール酸トリグリセリド、リノレン酸トリグリセリドのいずれか1種を含有する脂肪油、及び流動パラフィン及びグリセリンを用い、かつ(ハ)希釈溶剤として灯油及び又は軽油及び又はオクタメチルシクロテトラシロキサン及び又はデカメチルシクロペンタシロキサンから選ばれる1種又は2種以上を用い、かつ(ニ)増粘安定化剤として会合型アルカリ可溶性アクリルポリマーを用いることができる。
またさらに、本発明のバフ研磨用兼バフ仕上げ用水性乳化組成物は、(ロ)潤滑油として、オレイン酸トリグリセリド、リシノール酸トリグリセリド、リノール酸トリグリセリド、リノレン酸トリグリセリドのいずれか1種を含有する脂肪油、流動パラフィン及びグリセリンを含み、流動パラフィン:グリセリン=7:3〜9:1(質量比)であり、かつ、オレイン酸トリグリセリド、リシノール酸トリグリセリド、リノール酸トリグリセリド、リノレン酸トリグリセリドのいずれか1種を含有する脂肪油:(流動パラフィン及びグリセリン)=30:70〜5:95(質量比)とすることが望ましい。
また、本発明は、本発明のバフ研磨用兼バフ仕上げ用水性乳化組成物を、研磨用バフ(ウールバフ)に塗布し、バフ研磨作業をしたのち、バフ研磨用兼バフ仕上げ用水性乳化組成物を仕上げ用バフ(スポンジバフ)に塗布し、バフ仕上げ作業をすることができるバフ研磨兼バフ仕上げ方法である。
さらに、本発明のバフ研磨兼バフ仕上げ方法では、バフ研磨工程で用いるバフ研磨用兼バフ仕上げ用水性乳化組成物と、仕上げ工程で用いるバフ研磨用兼バフ仕上げ用水性乳化組成物が、同一の組成物とすることができる。
As a result of diligent research, the present inventors have obtained an excellent glossy surface with extremely few buffing even though the polishing property and workability are equivalent to those of the conventional polishing method. We have found a buffing method, a buffing composition, and an aqueous emulsified buffing composition for repairing a painted surface of an automobile, which can provide a comfortable working environment with less scattering.
That is, the present invention does not contain a surfactant selected from a cationic surfactant, an anionic surfactant, and a nonionic surfactant, and the abrasive particles are metal oxides having a true density of 7 or more, and the abrasive particles are abrasive particles. The volume average of 50% of the particles is 1 to 5 μm, and (a) 2 to 20% by mass of abrasive particles, (b) 1 to 9% by mass of lubricating oil, (c) kerosene and / or light oil and / or octamethylcyclo. 2 to 20% (d) thickening stabilizer 0.1 to 2.0% by volume and 49.0 to 94.9% by volume of one or more selected from tetrasiloxane and / or decamethylcyclopentasiloxane. A water-based emulsified composition for buffing and buffing, which can be used in both a buffing step and a buffing finishing step containing%.
Further, the aqueous emulsification composition for buffing and buffing of the present invention uses (a) one or two selected from stannic oxide and / or cerium oxide as polishing particles, and (b) a molecule as a lubricating oil. One or more of the fatty oils having 18 carbon atoms of the higher unsaturated fatty acid, and liquid paraffin and glycerin are used, and (c) light oil and / or kerosene and / or octamethylcyclotetrasiloxane and / or as a diluting solvent. It is characterized in that one or more selected from decamethylcyclopentasiloxane is used, and (d) an associated alkali-soluble acrylic polymer is used as a thickening stabilizer.
Further, the aqueous emulsifying composition for buffing and buffing of the present invention uses (a) one or two selected from linolenic oxide and / or cerium oxide as polishing particles, and (b) as a lubricating oil. Fat oil containing any one of oleic acid triglyceride, linoleic acid triglyceride, linolenic acid triglyceride, and linolenic acid triglyceride, and liquid paraffin and glycerin are used, and (c) kerosene and / or light oil and / or octamethylcyclo as a diluting solvent. One or more selected from tetrasiloxane and / or decamethylcyclopentasiloxane can be used, and (d) an associated alkali-soluble acrylic polymer can be used as the thickening stabilizer.
Furthermore, the aqueous emulsifying composition for buffing and buffing of the present invention is a fat containing any one of oleic acid triglyceride, ricinolic acid triglyceride, linoleic acid triglyceride, and linolenic acid triglyceride as (b) lubricating oil. Contains oil, liquid paraffin and glycerin, liquid paraffin: glyceride = 7: 3 to 9: 1 (mass ratio), and any one of oleic acid triglyceride, ricinolic acid triglyceride, linoleic acid triglyceride, and linolenic acid triglyceride. Fat oil containing: (liquid paraffin and glycerin) = 30: 70 to 5:95 (mass ratio).
Further, in the present invention, the aqueous emulsifying composition for buffing and buffing of the present invention is applied to a polishing buff (wool buff), buffing is performed, and then the aqueous emulsifying composition for buffing and buffing is performed. Is a buffing and buffing method that can be applied to a finishing buff (sponge buff) to perform buffing work.
Further, in the buffing and buffing method of the present invention, the buffing and buffing aqueous emulsifying composition used in the buffing step and the buffing and buffing aqueous emulsifying composition used in the finishing step are the same. It can be a composition.
本発明の水性乳化バフ研磨用兼バフ仕上げ用組成物、及び水性乳化バフ研磨用兼バフ仕上げ用組成物を用いるバフ研磨方法は、表1の結果から明らかなように、粒度が小さい研磨粒子を使用しているにも関わらず、研磨力及び研磨速度に優れ、バフ目が目立たず、研磨後の仕上がりが格段に良い。通常、本発明の水性乳化バフ研磨組成物を研磨用のウールバフと組み合わせると良好な研磨力が得られるが、ポリッシャーの回転数を上げることによって、さらに研磨力を増大させることが判明した。また、バフ仕上げ用のスポンジバフとの相性も良く、バフ目の除去もスムースに行うことができる。
しかも、ポリッシャーの回転数を上げても、研磨作業中に塗膜への研磨屑の固着や飛散が少なく、極めて快適に作業できるバフ研磨方法、水性乳化研磨用兼バフ仕上げ用組成物を提供することができた。(従来型のバフ研磨組成物ではポリッシャーの回転数を上げると塗膜表面の発熱により、研磨屑が塗膜に固着するなどの不具合が発生していた。)
As is clear from the results in Table 1, the buffing method using the aqueous emulsifying buffing and buffing composition of the present invention and the aqueous emulsifying buffing and buffing composition uses abrasive particles having a small particle size. Despite being used, it has excellent polishing power and polishing speed, buffing is not noticeable, and the finish after polishing is remarkably good. Usually, when the aqueous emulsified buff polishing composition of the present invention is combined with a wool buff for polishing, good polishing power can be obtained, but it has been found that the polishing power is further increased by increasing the rotation speed of the polisher. In addition, it is compatible with the sponge buff for buffing, and the buffing can be removed smoothly.
Moreover, even if the number of rotations of the polisher is increased, there is little adhesion or scattering of polishing debris to the coating film during the polishing work, and a buffing method that enables extremely comfortable work, and a composition for water-based emulsification polishing and buffing finish are provided. I was able to. (In the conventional buffing composition, when the number of rotations of the polisher is increased, heat is generated on the surface of the coating film, causing problems such as polishing debris sticking to the coating film.)
本発明の水性乳化バフ研磨組成物は、分散媒(水):分散質(油剤及び研磨粒子)は、50〜95:5〜50であるO/W型の水性乳化組成物であって、分散質は基本的に、研磨粒子、潤滑油、希釈溶剤及び増粘安定化剤から構成されている。
本発明で用いる(イ)研磨粒子は真密度7以上の金属酸化物であって、特に限定されるものではないが、酸化第二錫、酸化セリウムが好ましく、さらに好ましくは酸化第二錫である。酸化第二錫は、メタ錫酸を焼成して得られるものであって、比重が大きく、研磨力が良い。
研磨粒子の粒度は、体積平均50%粒子径は1〜5μm、90%粒子径は10μm以下が好ましい。粒度は粒子径で表し、粒子径は、体積基準の積算%粒子径を意味する。
研磨粒子の粒度は、一般に研磨用途では大きく、仕上げ用途では小さいものを選定するが、本発明における水性乳化バフ研磨組成物では、仕上用途に用いる粒度が好ましく、粒度は小さくても研磨用途に使用できるような十分な研磨力を有し、かつ十分な仕上がり性を有する。
体積平均50%平均粒子径が、1μmより小さいと研磨力が十分ではなく、5μmを超えると研磨跡が目立つようになる。体積平均90%粒子径が10μmを超えるとバフ目がより目立つようになる。
研磨粒子の研磨組成物全体に対する含有量は、研磨組成物全体に対して、2〜20質量%が好ましい。さらに好ましくは、5〜15質量%である。研磨粒子の含有量が研磨組成物全体に対して2質量%より少ないと研磨力が低下し、20質量%より多いと、作業性が低下する。
The aqueous emulsified buff polishing composition of the present invention is an O / W type aqueous emulsified composition in which the dispersion medium (water): dispersoid (oil agent and polishing particles) is 50 to 95: 5 to 50, and is dispersed. The quality is basically composed of abrasive particles, lubricating oil, diluting solvent and thickening stabilizer.
(A) The abrasive particles used in the present invention are metal oxides having a true density of 7 or more, and are not particularly limited, but stannic oxide and cerium oxide are preferable, and stannic oxide is more preferable. .. Ditin oxide is obtained by firing metatinic acid, has a large specific density, and has good polishing power.
The particle size of the abrasive particles is preferably 1 to 5 μm in volume average 50% particle size and 10 μm or less in 90% particle size. The particle size is expressed by the particle size, and the particle size means the integrated% particle size based on the volume.
Generally, the particle size of the polishing particles is large for polishing applications and small for finishing applications. However, in the aqueous emulsified buff polishing composition of the present invention, the particle size used for finishing applications is preferable, and even if the particle size is small, it is used for polishing applications. It has sufficient polishing power to be able to do so, and has sufficient finishability.
If the volume average 50% average particle size is smaller than 1 μm, the polishing power is not sufficient, and if it exceeds 5 μm, polishing marks become conspicuous. When the volume average 90% particle size exceeds 10 μm, the buffs become more noticeable.
The content of the polishing particles in the entire polishing composition is preferably 2 to 20% by mass with respect to the entire polishing composition. More preferably, it is 5 to 15% by mass. If the content of the polishing particles is less than 2% by mass with respect to the entire polishing composition, the polishing power is lowered, and if it is more than 20% by mass, the workability is lowered.
本発明においては、(ロ)潤滑油としては、分子内の高級不飽和脂肪酸の炭素数が18であるトリグリセリドを含有する脂肪油及び流動パラフィン及びグリセリンが必要である。
本発明において用いる流動パラフィンは、40℃における動粘度が5〜80cStのノルマルパラフィン、イソパラフィン、シクロパラフィンの中から選ばれ、通常複数の粘度のものを組み合わせて用いる。
流動パラフィン:グリセリン=7:3〜9:1、かつ、分子内の高級不飽和脂肪酸の炭素数が18であるトリグリセリドを含有する脂肪油:(流動パラフィン及びグリセリン)=30:70〜5:95が好ましい。
流動パラフィンがグリセリンに対して多すぎると、光沢を損ね、スッキリ仕上がらない。流動パラフィンがグリセリンに対して少なすぎると潤滑性が低下し、研磨力が低下する。
一方、分子内の高級不飽和脂肪酸の炭素数が18であるトリグリセリドを含有する脂肪油が流動パラフィン及びグリセリンに対して多すぎると光沢を損ね、スッキリ仕上がらず、拭き取り性も低下する。分子内の高級不飽和脂肪酸の炭素数が18であるトリグリセリドを含有する脂肪油が流動パラフィン及びグリセリンに対して少なすぎると、研磨力及び光沢が低下する。
なお、分子内の高級不飽和脂肪酸の炭素数が18であるトリグリセリドを含有する脂肪油は、一般に天然の植物性油脂類に多く含まれており、高級不飽和脂肪酸がオレイン酸(分子内の不飽和二重結合数が1)、リシノール酸(分子内の不飽和二重結合数が1及び水酸基数が1)、リノール酸(分子内の不飽和二重結合数が2)、リノレン酸(分子内の不飽和二重結合数が3)のいずれかであり、それぞれ、オレイン酸トリグリセリド、リシノール酸トリグリセリド、リノール酸トリグリセリド、リノレン酸トリグリセリドとして存在する。
オレイン酸トリグリセリドは通常オリーブ油(70〜80%含有)、なたね油(ローエルシック/60〜70%含有)、サフラワー油(ハイオレイック/70〜80%含有)、ひまわり油(ハイオレイック/80〜90%含有)、茶実油(80〜90%含有)、アーモンド油(60〜70%含有)、アボカド油(60〜70%含有)、落花生油(50〜60%含有)、ハト麦油(50〜60%含有)などに多く含まれ、その他、パーム油、こめ油、ごま油、とうもろこし油、綿実油、ボラージシード油、大豆油、あまに油、ぶどう油などにも含まれ、わずかではあるが、やし油、ヒマシ油、桐油などにも含まれている。リシノール酸トリグリセリドはヒマシ油(80〜90%含有)に多く含まれている。リノール酸トリグリセリドは通常サフラワー油(ハイリノール/70〜80%含有)、ぶどう油(70〜80%含有)、月見草油(70〜80%含有)、クルミ油(60〜70%含有)、ひまわり油(50〜60%含有)、大豆油(50〜60%含有)、綿実油(50〜60%含有)、とうもろこし油(50〜60%含有)、小麦胚芽油(50〜60%含有)などに多く含まれ、その他、ローズヒップ油、ボラージシード油、こめ油、ごま油、落花生油、ハト麦油、なたね油、あまに油、パーム油などにも含まれ、わずかではあるが、オリーブ油、桐油、ヒマシ油、やし油などにも含まれている。リノレン酸トリグリセリドは通常桐油(80〜90%含有)、あまに油(50〜60%含有)、えごま油(55〜65%含有)、しその実油(60〜70%含有)などに多く含まれ、その他、ローズヒップ油、ボラージシード油、クルミ油などにも含まれ、わずかではあるが、なたね油、月見草油、大豆油、こめ油、とうもろこし油、ひまし油などにも含まれている。
分子内の高級不飽和脂肪酸の炭素数が18であるトリグリセリドを含有する脂肪油及び流動パラフィン及びグリセリンの含有量は、研磨組成物全体の1〜9質量%が好ましい。分子内の高級不飽和脂肪酸の炭素数が18であるトリグリセリドを含有する脂肪油及び流動パラフィン及びグリセリンの配合量が研磨組成物全体の1質量%より少ないと研磨力や光沢感が低下し、研磨屑がドライアウトしやすくなり、9質量%より多いと作業時の視認性及び拭き取り性が低下する。
In the present invention, as the (b) lubricating oil, a fatty oil containing a triglyceride having 18 carbon atoms in the higher unsaturated fatty acid in the molecule, liquid paraffin and glycerin are required.
The liquid paraffin used in the present invention is selected from normal paraffin, isoparaffin, and cycloparaffin having a kinematic viscosity at 40 ° C. of 5 to 80 cSt, and usually a combination of a plurality of viscosities is used.
Liquid paraffin: Fat oil containing triglyceride having glycerin = 7: 3 to 9: 1 and higher unsaturated fatty acid in the molecule having 18 carbon atoms: (liquid paraffin and glycerin) = 30: 70 to 5:95 Is preferable.
If the amount of liquid paraffin is too much for glycerin, the gloss will be impaired and the finish will not be clean. If the amount of liquid paraffin is too small with respect to glycerin, the lubricity is lowered and the polishing power is lowered.
On the other hand, if the amount of fat oil containing triglyceride having 18 carbon atoms in the higher unsaturated fatty acid in the molecule is too large with respect to liquid paraffin and glycerin, the gloss is impaired, the finish is not refreshed, and the wiping property is also deteriorated. If the amount of fat oil containing triglyceride having 18 carbon atoms in the higher unsaturated fatty acid in the molecule is too small with respect to liquid paraffin and glycerin, the polishing power and gloss will be deteriorated.
In addition, fat oil containing triglyceride having 18 carbon atoms of higher unsaturated fatty acid in the molecule is generally contained in a large amount in natural vegetable fats and oils, and the higher unsaturated fatty acid is oleic acid (intramolecular unsaturated fatty acid). Saturated double bond number 1), ricinolic acid (intramolecular unsaturated double bond number 1 and number of hydroxyl groups 1), linoleic acid (intramolecular unsaturated double bond number 2), linolenic acid (molecule The number of unsaturated double bonds in the above is any of 3), and they are present as oleic acid triglyceride, ricinolic acid triglyceride, linoleic acid triglyceride, and linolenic acid triglyceride, respectively.
Oleic acid triglyceride is usually olive oil (70-80% content), rapeseed oil (Lower chic / 60-70% content), saflower oil (high oleic / 70-80% content), sunflower oil (high oleic / 80-90% content). , Tea seed oil (80-90% content), almond oil (60-70% content), avocado oil (60-70% content), peanut oil (50-60% content), pigeon wheat oil (50-60% content) It is also contained in palm oil, rice oil, sesame oil, corn oil, cottonseed oil, borage seed oil, soybean oil, linseed oil, grape oil, etc. , Himashi oil, tung oil, etc. Ricinoleic acid triglyceride is abundant in castor oil (80-90% content). Linol acid triglycerides are usually safflower oil (hylinol / 70-80% content), grape oil (70-80% content), evening primrose oil (70-80% content), walnut oil (60-70% content), sunflower For oil (50-60% content), soybean oil (50-60% content), cotton seed oil (50-60% content), corn oil (50-60% content), wheat germ oil (50-60% content), etc. It is also contained in a large amount, rose hip oil, borage seed oil, rice oil, sesame oil, peanut oil, pigeon wheat oil, rapeseed oil, linseed oil, palm oil, etc. It is also contained in oil and palm oil. Linolenic acid triglyceride is usually abundant in tung oil (80-90% content), sesame oil (50-60% content), sesame oil (55-65% content), and soybean oil (60-70% content). In addition, it is also contained in rose hip oil, borage seed oil, walnut oil, etc., and in a small amount, it is also contained in rapeseed oil, evening primrose oil, soybean oil, rice bran oil, corn oil, sesame oil, etc.
The content of the triglyceride-containing fatty oil, liquid paraffin and glycerin having 18 carbon atoms in the higher unsaturated fatty acid in the molecule is preferably 1 to 9% by mass based on the total amount of the polishing composition. If the amount of the triglyceride-containing fatty oil, liquid paraffin, and glycerin having 18 carbon atoms in the higher unsaturated fatty acid in the molecule is less than 1% by mass of the entire polishing composition, the polishing power and glossiness are lowered, and polishing is performed. The dust tends to dry out, and if it is more than 9% by mass, the visibility and wiping property during work are lowered.
本発明において用いる(ハ)灯油は、JIS K 2203で規定される石油留分であって、主にストーブ用の燃料油として使用されている。 軽油は、JIS K 2204で規定される石油留分であって、主にディーゼルエンジンの燃料油として使用されている。いずれも炭化水素の混合物で、軽油の方が灯油より高沸点の成分を多く含んでいる。灯油及び又は軽油は潤滑油の希釈溶剤であるとともに、本発明の水性乳化バフ研磨組成物の乾燥性を適度に遅らせ、研磨屑がドライアウトしないようにする役割を有し、安定した研磨力を発現させる上で重要である。オクタメチルシクロテトラシロキサン及びデカメチルシクロペンタシロキサンはいずれも環状有機シロキサン化合物で、潤滑性が良く、ポリッシャーの操作性や研磨屑の拭き取り性を向上させることができる。 The kerosene (c) used in the present invention is a petroleum fraction defined by JIS K 2203 and is mainly used as a fuel oil for a stove. Diesel oil is a petroleum distillate specified in JIS K 2204 and is mainly used as fuel oil for diesel engines. Both are mixtures of hydrocarbons, and light oil contains more components with a higher boiling point than kerosene. Kerosene and / or light oil are diluting solvents for lubricating oil, and have a role of appropriately delaying the drying property of the aqueous emulsified buff polishing composition of the present invention and preventing polishing debris from drying out, thereby providing stable polishing power. It is important for expression. Both octamethylcyclotetrasiloxane and decamethylcyclopentasiloxane are cyclic organic siloxane compounds and have good lubricity, and can improve the operability of the polisher and the wiping property of polishing debris.
本発明において用いる(ニ)増粘安定剤は、会合型アルカリ可溶性アクリルポリマーであり、特にアクリル酸とアクリル酸エステルを共重合させた会合型アルカリ可溶性アクリルポリマーを用いるのが好ましい。
これらは、液に必要な粘性を付与すると同時に、研磨粒子の分散安定性や流動パラフィン及び分子内の高級不飽和脂肪酸の炭素数が18であるトリグリセリドを含有する脂肪油及び希釈溶剤の乳化安定性を発現させる作用を有する。
また、比較的微量で効果を得ることができ、研磨作用に悪影響を及ぼしにくい。また、中性から弱アルカリ性で安定な調剤が可能である。これらは、適当なアルカリ剤と組み合わせて中和することにより、研磨組成物全体を低粘度液状、高粘度液状、ペースト状に自由に調整することができる。
このような増粘剤の例としては、プライマルRM−4、プライマルRM−5、プライマルTT−615、プライマルTT−935、プライマルTT−950(以上ローム・アンド・ハース・ジャパン株式会社)、PEMULEN TR−1、PEMULEN TR−2(以上BFGoodrich社)等が挙げられる。
また、アルカリ剤の種類は特に限定されず、このようなアルカリ剤の例としては、水酸化ナトリウム、水酸化カリウム、炭酸ナトリウム、アンモニア、トリメチルアミン、モノエタノールアミン、ジエタノールアミン、トリエタノールアミン、モノイソプロパノールアミン、モルホリン等が挙げられる。
本発明で用いる増粘剤に性能を妨げない範囲で他の増粘剤を併用しても良い。このような増粘剤としては、ポリビニルアルコールやカルボキシメチルセルロース、セルロースナノファイバー、キサンタンガム等が挙げられる。これらは単独で使用してもよいし、2種以上を併用してもよい。
The (d) thickening stabilizer used in the present invention is an associative alkali-soluble acrylic polymer, and it is particularly preferable to use an associative alkali-soluble acrylic polymer obtained by copolymerizing acrylic acid and an acrylic acid ester.
These impart the necessary viscosity to the liquid, and at the same time, the dispersion stability of the abrasive particles and the emulsion stability of the fatty oil containing triglyceride having 18 carbon atoms in the liquid paraffin and the higher unsaturated fatty acid in the molecule and the diluting solvent. Has the effect of expressing.
In addition, the effect can be obtained with a relatively small amount, and the polishing action is less likely to be adversely affected. In addition, neutral to weakly alkaline and stable preparation is possible. By neutralizing these in combination with an appropriate alkaline agent, the entire polishing composition can be freely adjusted into a low-viscosity liquid, a high-viscosity liquid, or a paste.
Examples of such thickeners are Primal RM-4, Primal RM-5, Primal TT-615, Primal TT-935, Primal TT-950 (above Rohm and Haas Japan Co., Ltd.), PEMULEN TR. -1, PEMULEN TR-2 (above BFGoodrich) and the like can be mentioned.
The type of alkaline agent is not particularly limited, and examples of such alkaline agents include sodium hydroxide, potassium hydroxide, sodium carbonate, ammonia, trimethylamine, monoethanolamine, diethanolamine, triethanolamine, and monoisopropanolamine. , Morpholine and the like.
Other thickeners may be used in combination with the thickener used in the present invention as long as the performance is not impaired. Examples of such thickeners include polyvinyl alcohol, carboxymethyl cellulose, cellulose nanofibers, xanthan gum and the like. These may be used alone or in combination of two or more.
本発明の組成物には、陽イオン界面活性剤、陰イオン界面活性剤、非イオン界面活性剤から選ばれる界面活性剤を含まないことが重要である。組成物中に陽イオン界面活性剤、陰イオン界面活性剤、非イオン界面活性剤から選ばれる界面活性剤が存在すると、バフ研磨作業終了時、バフ研磨されたウエットな表面を布でふき取る際に、拭き取りにくくなったり、バフ仕上げ後に光沢ムラが発生しやすいことが判明した。 It is important that the composition of the present invention does not contain a surfactant selected from a cationic surfactant, an anionic surfactant, and a nonionic surfactant. If a surfactant selected from a cationic surfactant, an anionic surfactant, and a nonionic surfactant is present in the composition, when the buffed wet surface is wiped off with a cloth at the end of the buffing work. , It was found that it was difficult to wipe off and uneven gloss was likely to occur after buffing.
また、本発明の趣旨を妨げない範囲で、本発明では、潤滑油、増粘安定化剤のほかに、沸点範囲が100〜220℃の揮発性有機溶剤を用いることを妨げない。このような有機溶剤の例としては、芳香族系、エーテル系、エステル系、テルペン系及びグリコールエーテル系溶剤などが挙げられる。 Further, as long as the gist of the present invention is not impaired, the present invention does not prevent the use of a volatile organic solvent having a boiling point range of 100 to 220 ° C. in addition to the lubricating oil and the thickening stabilizer. Examples of such organic solvents include aromatic, ether, ester, terpene and glycol ether solvents.
また、本発明ではテルピネオール(ターピネオール)及び又はソルベントナフサ(コールタールナフサ)などの沸点200℃以上のテルペノイド及び又は重質アロマを組成物に対して適量配合することによって塗膜の膨潤・軟化を促し、研磨組成物の研磨力を増大させる目的で使用することができる。 Further, in the present invention, terpenoids having a boiling point of 200 ° C. or higher and / or heavy aromas such as terpineol (terpineol) and / or solvent naphtha (coal tar naphtha) are blended in an appropriate amount with respect to the composition to promote swelling and softening of the coating film. , Can be used for the purpose of increasing the polishing power of the polishing composition.
水は研磨組成物を水性乳化分散物とするための必須成分であって、研磨剤、潤滑油、増粘安定化剤を水性乳化分散物として安全に取り扱うことができる組成物を構成することを目的としている。
本発明の研磨組成物は液状から高粘度ペースト状まで任意の状態に調整することができ、必要に応じ、本発明の目的を損なわない範囲で種々の高分子増粘剤、微量の界面活性剤、種々のワックス類や樹脂類、その他の研磨性粉体、防錆剤、防腐剤、色素、香料などを配合することができる。
Water is an essential component for making a polishing composition into an aqueous emulsion dispersion, and constitutes a composition capable of safely handling an abrasive, a lubricating oil, and a thickening stabilizer as an aqueous emulsion dispersion. I am aiming.
The polishing composition of the present invention can be adjusted to any state from liquid to high-viscosity paste, and if necessary, various polymer thickeners and trace amounts of surfactants are used as long as the object of the present invention is not impaired. , Various waxes and resins, other abrasive powders, rust inhibitors, preservatives, pigments, fragrances and the like can be blended.
本発明は、従来の研磨方法と同等の研磨性、作業性を有するにもかかわらず、バフ目の発生が極めて少ない優れた光沢面が得られ、研磨屑の飛散が少ない快適な作業環境を提供することができるバフ研磨方法、即ちバフ研磨作業時、研磨用バフと水性乳化バフ研磨組成物を用いて粗研磨した後、仕上げ用バフと前記研磨用に用いた同一の水性乳化バフ研磨組成物を用いて仕上げ研磨することを特徴とするバフ研磨方法であって、研磨工程において、十分な研磨力を有するにも関わらず、バフ目の発生が極めて少なく、研磨工程で用いた同一の水性乳化バフ研磨組成物を用いて高度に仕上げ研磨できるバフ研磨方法とバフ研磨組成物を提供するものである。 The present invention provides an excellent glossy surface with extremely little buffing and provides a comfortable working environment with less scattering of polishing debris, even though it has the same polishability and workability as the conventional polishing method. A buffing method that can be used, that is, during a buffing operation, after rough polishing using a polishing buff and an aqueous emulsified buff polishing composition, the finishing buff and the same aqueous emulsified buff polishing composition used for the polishing are used. It is a buff polishing method characterized by finish polishing using It is an object of the present invention to provide a buffing method and a buffing composition which can be highly finished and polished using a buffing composition.
従来の研磨方法では、研磨用の水性乳化バフ研磨組成物に大きな粒度の研磨粒子を用いていたために、研磨力はあるものの大きくて深いバフ目が発生し、仕上げ工程でバフ目を完全に除去するために多大な時間と労力を必要としていたが、本発明の水性乳化バフ研磨組成物では小さな粒度の研磨粒子を用いているにも関わらず、十分な研磨力を有し、バフ目の発生が極めて少なくなるとともに、同一の水性乳化バフ研磨組成物に対して組み合わせるバフを変えるだけで研磨工程から仕上げ工程までこなすことができるのである。
小さな粒度の研磨粒子を用いているにも関わらず、十分な研磨力を有する理由は、明確ではないが、研磨粒子として用いている真密度が7以上の金属酸化物は、
従来から汎用されている同じ粒径のアルミナ(真密度4)等に比べて力学的エネルギーが大きく、研磨力は大きくなると予測され、本発明の水性乳化バフ研磨組成物の潤滑剤組成によって性能が最大限に引き出された結果であると推察される。
In the conventional polishing method, since large-grained abrasive particles are used in the aqueous emulsified buff polishing composition for polishing, large and deep buffs are generated although they have polishing power, and the buffs are completely removed in the finishing process. Although a great deal of time and labor was required for this, the aqueous emulsified buff polishing composition of the present invention has sufficient polishing power and buffing is generated despite the use of small-grained polishing particles. It is possible to perform from the polishing process to the finishing process simply by changing the buff to be combined with the same aqueous emulsified buff polishing composition.
Although it is not clear why it has sufficient polishing power despite the use of small particle size abrasive particles, the metal oxides used as abrasive particles with a true density of 7 or more are
It is predicted that the mechanical energy will be larger and the polishing power will be larger than the conventionally widely used alumina with the same particle size (true density 4), and the performance will be improved by the lubricant composition of the aqueous emulsified buff polishing composition of the present invention. It is presumed that this is the result of maximizing the results.
このようにバフ研磨作業時、研磨用バフと本発明の水性乳化バフ研磨組成物を用いて粗研磨した後、仕上げ用バフと前記研磨用に用いた同一の水性乳化バフ研磨組成物を用いて仕上げ研磨することを特徴とするバフ研磨方法では、研磨工程におけるバフ目が極めて細かくなるために、仕上げ工程の負荷が減少し、極めて良好な仕上げを行うことができる。また、本発明の水性乳化バフ研磨組成物は、塗膜の種類(補修塗膜の種類や硬化状態)を選ばないため、汎用性が高く、研磨粒子の量が比較的少なく、適度なウェット状態を保ちながら作業できるので粉塵の発生も少なく、快適に作業できるなど非常に有用な効果が期待できる。
次に実施例によって本発明をさらに具体的に詳細に亘って説明するが、本発明はこれらの例によって何ら限定されるものではない。
In this way, during the buff polishing operation, after rough polishing using the polishing buff and the aqueous emulsified buff polishing composition of the present invention, the finishing buff and the same aqueous emulsified buff polishing composition used for the polishing are used. In the buff polishing method characterized by finish polishing, the buff grain in the polishing process becomes extremely fine, so that the load in the finishing process is reduced and extremely good finishing can be performed. Further, since the aqueous emulsified buff polishing composition of the present invention does not select the type of coating film (type of repair coating film and cured state), it is highly versatile, has a relatively small amount of polishing particles, and is in an appropriate wet state. Since you can work while maintaining the above, there is less dust generation, and you can expect very useful effects such as being able to work comfortably.
Next, the present invention will be described in more detail by way of examples, but the present invention is not limited to these examples.
流動パラフィン(クロンプトン社製)1.5g、ヒマシ油(リシノール酸トリグリセリド90%含有/伊藤製油株式会社製)0.5g、軽油(JXTGエネルギー株式会社製/沸点140〜400℃)4g及び灯油(JXTGエネルギー株式会社製/沸点140〜310℃)8gを混合した。次に水73.7g中に会合型アルカリ可溶性アクリルポリマー(ロームアンドハースジャパン株式会社製プライマル TT−615/有効成分濃度30%)1.5g、グリセリン(花王株式会社製)0.5gを混合した後、前記油相中に投入して乳化させた。更に体積平均50%粒子径1μmの酸化第二錫(日本化学産業株式会社製SH−S)10gを均一に湿潤分散させた後、アルカリ剤としてモルホリン0.3gを添加して組成物を増粘・安定化させ、実施例1の水性乳化バフ研磨組成物を得た。 Liquid paraffin (manufactured by Crompton) 1.5 g, castor oil (containing 90% ricinoleic acid triglyceride / manufactured by Itoh Oil Chemicals Co., Ltd.) 0.5 g, light oil (manufactured by JXTG Energy Co., Ltd./boiling point 140-400 ° C) 4 g and kerosene (JXTG) Energy Co., Ltd./Boiling point 140-310 ° C.) 8 g was mixed. Next, 1.5 g of an associative alkali-soluble acrylic polymer (Primal TT-615 manufactured by Rohm and Haas Japan Co., Ltd./active ingredient concentration 30%) and 0.5 g of glycerin (manufactured by Kao Corporation) were mixed in 73.7 g of water. After that, it was put into the oil phase and emulsified. Further, 10 g of stannic oxide (SH-S manufactured by Nippon Kagaku Sangyo Co., Ltd.) having an average volume of 50% and a particle size of 1 μm was uniformly wet-dispersed, and then 0.3 g of morpholine was added as an alkaline agent to thicken the composition. -Stabilized to obtain the aqueous emulsified buff polishing composition of Example 1.
流動パラフィン(クロンプトン社製)3g、ヒマシ油(リシノール酸トリグリセリド90%含有/伊藤製油株式会社製)1g、軽油(JXTGエネルギー株式会社製/沸点140〜400℃)8g及び灯油(JXTGエネルギー株式会社製/沸点140〜310℃)8gを混合した。次に水62.4g中に会合型アルカリ可溶性アクリルポリマー(ロームアンドハースジャパン株式会社製プライマル TT−615/有効成分濃度30%)1.3g、グリセリン(花王株式会社製)1gを混合した後、前記油相中に投入して乳化させた。更に体積平均50%粒子径1μmの酸化第二錫(日本化学産業株式会社製SH−S)15gを均一に湿潤分散させた後、アルカリ剤としてモルホリン0.3gを添加して組成物を増粘・安定化させ、実施例2の水性乳化バフ研磨組成物を得た。 Liquid paraffin (manufactured by Crompton) 3 g, castor oil (containing 90% ricinoleic acid triglyceride / manufactured by Itoh Oil Chemicals Co., Ltd.) 1 g, light oil (manufactured by JXTG Energy Co., Ltd./boiling point 140-400 ° C) 8 g and kerosene (manufactured by JXTG Energy Co., Ltd.) / Boiling point 140-310 ° C.) 8 g was mixed. Next, 1.3 g of an associative alkali-soluble acrylic polymer (Primal TT-615 manufactured by Rohm and Haas Japan Co., Ltd./active ingredient concentration 30%) and 1 g of glycerin (manufactured by Kao Corporation) were mixed in 62.4 g of water. It was put into the oil phase and emulsified. Further, 15 g of stannic oxide (SH-S manufactured by Nippon Kagaku Sangyo Co., Ltd.) having an average volume of 50% and a particle size of 1 μm was uniformly wet-dispersed, and then 0.3 g of morpholine was added as an alkaline agent to thicken the composition. -Stabilized to obtain the aqueous emulsified buff polishing composition of Example 2.
流動パラフィン(クロンプトン社製)1g、ヒマシ油(リシノール酸トリグリセリド90%含有/伊藤製油株式会社製)0.3g、軽油(JXTGエネルギー株式会社製/沸点140〜400℃)2g及び灯油(JXTGエネルギー株式会社製/沸点140〜310℃)10gを混合した。次に水79.1g中に会合型アルカリ可溶性アクリルポリマー(ロームアンドハースジャパン株式会社製プライマル TT−615/有効成分濃度30%)2.0g、グリセリン(花王株式会社製)0.3gを混合した後、前記油相中に投入して乳化させた。更に体積平均50%粒子径1μmの酸化第二錫(日本化学産業株式会社製SH−S)5gを均一に湿潤分散させた後、アルカリ剤としてモルホリン0.3gを添加して組成物を増粘・安定化させ、実施例3の水性乳化バフ研磨組成物を得た。 Liquid paraffin (manufactured by Crompton) 1 g, castor oil (containing 90% ricinoleic acid triglyceride / manufactured by Itoh Oil Chemicals Co., Ltd.) 0.3 g, light oil (manufactured by JXTG Energy Co., Ltd./boiling point 140-400 ° C) 2 g and kerosene (JXTG Energy Co., Ltd.) 10 g manufactured by the company / boiling point 140 to 310 ° C.) was mixed. Next, 2.0 g of an associative alkali-soluble acrylic polymer (Primal TT-615 manufactured by Rohm and Haas Japan Co., Ltd./30% active ingredient concentration) and 0.3 g of glycerin (manufactured by Kao Corporation) were mixed in 79.1 g of water. After that, it was put into the oil phase and emulsified. Further, 5 g of stannic oxide (SH-S manufactured by Nippon Kagaku Sangyo Co., Ltd.) having an average volume of 50% and a particle size of 1 μm was uniformly wet-dispersed, and then 0.3 g of morpholine was added as an alkaline agent to thicken the composition. -Stabilized to obtain the aqueous emulsified buff polishing composition of Example 3.
流動パラフィン(クロンプトン社製)1.5g、ヒマシ油(リシノール酸トリグリセリド90%含有/伊藤製油株式会社製)0.5g、軽油(JXTGエネルギー株式会社製/沸点140〜400℃)4g及び灯油(JXTGエネルギー株式会社製/沸点140〜310℃)8gを混合した。次に水73.7g中に会合型アルカリ可溶性アクリルポリマー(ロームアンドハースジャパン株式会社製プライマル TT−615/有効成分濃度30%)1.5g、グリセリン(花王株式会社製)0.5gを混合した後、前記油相中に投入して乳化させた。更に体積平均50%粒子径4.5μmの酸化第二錫(日本化学産業株式会社製SH)10gを均一に湿潤分散させた後、アルカリ剤としてモルホリン0.3gを添加して組成物を増粘・安定化させ、実施例4の水性乳化バフ研磨組成物を得た。 Liquid paraffin (manufactured by Crompton) 1.5 g, castor oil (containing 90% ricinoleic acid triglyceride / manufactured by Itoh Oil Chemicals Co., Ltd.) 0.5 g, light oil (manufactured by JXTG Energy Co., Ltd./boiling point 140-400 ° C) 4 g and kerosene (JXTG) Energy Co., Ltd./Boiling point 140-310 ° C.) 8 g was mixed. Next, 1.5 g of an associative alkali-soluble acrylic polymer (Primal TT-615 manufactured by Rohm and Haas Japan Co., Ltd./active ingredient concentration 30%) and 0.5 g of glycerin (manufactured by Kao Corporation) were mixed in 73.7 g of water. After that, it was put into the oil phase and emulsified. Further, 10 g of stannic oxide (SH manufactured by Nippon Kagaku Sangyo Co., Ltd.) having an average volume of 50% and a particle size of 4.5 μm was uniformly wet-dispersed, and then 0.3 g of morpholine was added as an alkaline agent to thicken the composition. -Stabilized to obtain the aqueous emulsified buff polishing composition of Example 4.
流動パラフィン(クロンプトン社製)1.5g、ヒマシ油(リシノール酸トリグリセリド90%含有/伊藤製油株式会社製)0.5g、軽油(JXTGエネルギー株式会社製/沸点140〜400℃)4g及びTSF404(モメンティブ・パフォーマンス・マテリアルズ・ジャパン合同会社製オクタメチルシクロテトラシロキサン/沸点175℃)8gを混合した。次に水73.7g中に会合型アルカリ可溶性アクリルポリマー(ロームアンドハースジャパン株式会社製プライマル TT−615/有効成分濃度30%)1.5g、グリセリン(花王株式会社製)0.5gを混合した後、前記油相中に投入して乳化させた。更に体積平均50%粒子径1μmの酸化第二錫(日本化学産業株式会社製SH−S)10gを均一に湿潤分散させた後、アルカリ剤としてモルホリン0.3gを添加して組成物を増粘・安定化させ、実施例5の水性乳化バフ研磨組成物を得た。 Liquid paraffin (manufactured by Crompton) 1.5 g, castor oil (containing 90% ricinoleic acid triglyceride / manufactured by Itoh Oil Chemicals Co., Ltd.) 0.5 g, light oil (manufactured by JXTG Energy Co., Ltd./boiling point 140-400 ° C) 4 g and TSF404 (momentive) -8 g of octamethylcyclotetrasiloxane / boiling point 175 ° C. manufactured by Performance Materials Japan GK was mixed. Next, 1.5 g of an associative alkali-soluble acrylic polymer (Primal TT-615 manufactured by Rohm and Haas Japan Co., Ltd./active ingredient concentration 30%) and 0.5 g of glycerin (manufactured by Kao Corporation) were mixed in 73.7 g of water. After that, it was put into the oil phase and emulsified. Further, 10 g of stannic oxide (SH-S manufactured by Nippon Kagaku Sangyo Co., Ltd.) having an average volume of 50% and a particle size of 1 μm was uniformly wet-dispersed, and then 0.3 g of morpholine was added as an alkaline agent to thicken the composition. -Stabilized to obtain the aqueous emulsified buff polishing composition of Example 5.
流動パラフィン(クロンプトン社製)1.5g、ヒマシ油(リシノール酸トリグリセリド90%含有/伊藤製油株式会社製)0.5g、軽油(JXTGエネルギー株式会社製/沸点140〜400℃)4g及びTSF404(モメンティブ・パフォーマンス・マテリアルズ・ジャパン合同会社製オクタメチルシクロテトラシロキサン/沸点175℃)8gを混合した。次に水73.7g中に会合型アルカリ可溶性アクリルポリマー(ロームアンドハースジャパン株式会社製プライマル TT−615/有効成分濃度30%)1.5g、グリセリン(花王株式会社製)0.5gを混合した後、前記油相中に投入して乳化させた。更に体積平均50%粒子径1μmの酸化セリウム(TREIBACHER INDUSTRIE AG Auerpol FG245 純度99.9%)10gを均一に湿潤分散させた後、アルカリ剤としてモルホリン0.3gを添加して組成物を増粘・安定化させ、実施例6の水性乳化バフ研磨組成物を得た。 Liquid paraffin (manufactured by Crompton) 1.5 g, castor oil (containing 90% ricinoleic acid triglyceride / manufactured by Itoh Oil Chemicals Co., Ltd.) 0.5 g, light oil (manufactured by JXTG Energy Co., Ltd./boiling point 140-400 ° C) 4 g and TSF404 (momentive) -8 g of octamethylcyclotetrasiloxane / boiling point 175 ° C. manufactured by Performance Materials Japan GK was mixed. Next, 1.5 g of an associative alkali-soluble acrylic polymer (Primal TT-615 manufactured by Rohm and Haas Japan Co., Ltd./active ingredient concentration 30%) and 0.5 g of glycerin (manufactured by Kao Corporation) were mixed in 73.7 g of water. After that, it was put into the oil phase and emulsified. Further, 10 g of cerium oxide (TREIBACHER INDUSTRIE AG Auerpol FG245 purity 99.9%) having an average volume of 50% and a particle size of 1 μm was uniformly wet-dispersed, and then 0.3 g of morpholine was added as an alkaline agent to thicken the composition. After stabilization, the aqueous emulsified buffing composition of Example 6 was obtained.
流動パラフィン(クロンプトン社製)1.5g、オリーブ油(オレイン酸トリグリセリド75%含有/カネダ株式会社製)0.5g、軽油(JXTGエネルギー株式会社製/沸点140〜400℃)4g及び灯油(JXTGエネルギー株式会社製/沸点140〜310℃)8gを混合した。次に水73.7g中に会合型アルカリ可溶性アクリルポリマー(ロームアンドハースジャパン株式会社製プライマル TT−615/有効成分濃度30%)1.5g、グリセリン(花王株式会社製)0.5gを混合した後、前記油相中に投入して乳化させた。更に体積平均50%粒子径1μmの酸化第二錫(日本化学産業株式会社製SH−S)10gを均一に湿潤分散させた後、アルカリ剤としてモルホリン0.3gを添加して組成物を増粘・安定化させ、実施例7の水性乳化バフ研磨組成物を得た。 Liquid paraffin (manufactured by Crompton) 1.5 g, olive oil (containing 75% oleic acid triglyceride / manufactured by Kaneda Co., Ltd.) 0.5 g, light oil (manufactured by JXTG Energy Co., Ltd./boiling point 140-400 ° C) 4 g and kerosene (JXTG Energy Co., Ltd.) Manufactured by the company / boiling point 140-310 ° C.) 8 g was mixed. Next, 1.5 g of an associative alkali-soluble acrylic polymer (Primal TT-615 manufactured by Rohm and Haas Japan Co., Ltd./active ingredient concentration 30%) and 0.5 g of glycerin (manufactured by Kao Corporation) were mixed in 73.7 g of water. After that, it was put into the oil phase and emulsified. Further, 10 g of stannic oxide (SH-S manufactured by Nippon Kagaku Sangyo Co., Ltd.) having an average volume of 50% and a particle size of 1 μm was uniformly wet-dispersed, and then 0.3 g of morpholine was added as an alkaline agent to thicken the composition. -Stabilized to obtain the aqueous emulsified buff polishing composition of Example 7.
流動パラフィン(クロンプトン社製)1.5g、サフラワー油(リノール酸トリグリセリド73%含有/カネダ株式会社製)0.5g、軽油(JXTGエネルギー株式会社製/沸点140〜400℃)4g及び灯油(JXTGエネルギー株式会社製/沸点140〜310℃)8gを混合した。次に水73.7g中に会合型アルカリ可溶性アクリルポリマー(ロームアンドハースジャパン株式会社製プライマル TT−615/有効成分濃度30%)1.5g、グリセリン(花王株式会社製)0.5gを混合した後、前記油相中に投入して乳化させた。更に体積平均50%粒子径1μmの酸化第二錫(日本化学産業株式会社製SH−S)10gを均一に湿潤分散させた後、アルカリ剤としてモルホリン0.3gを添加して組成物を増粘・安定化させ、実施例8の水性乳化バフ研磨組成物を得た。 Liquid paraffin (manufactured by Crompton) 1.5 g, safflower oil (containing 73% linoleic acid triglyceride / manufactured by Kaneda Co., Ltd.) 0.5 g, light oil (manufactured by JXTG Energy Co., Ltd./boiling point 140-400 ° C) 4 g and kerosene (JXTG) Energy Co., Ltd./Boiling point 140-310 ° C.) 8 g was mixed. Next, 1.5 g of an associative alkali-soluble acrylic polymer (Primal TT-615 manufactured by Rohm and Haas Japan Co., Ltd./active ingredient concentration 30%) and 0.5 g of glycerin (manufactured by Kao Corporation) were mixed in 73.7 g of water. After that, it was put into the oil phase and emulsified. Further, 10 g of stannic oxide (SH-S manufactured by Nippon Kagaku Sangyo Co., Ltd.) having an average volume of 50% and a particle size of 1 μm was uniformly wet-dispersed, and then 0.3 g of morpholine was added as an alkaline agent to thicken the composition. -Stabilized to obtain the aqueous emulsified buff polishing composition of Example 8.
流動パラフィン(クロンプトン社製)1.5g、アマニ油(リノレン酸トリグリセリド60%含有/カネダ株式会社製)0.5g、軽油(JXTGエネルギー株式会社製/沸点140〜400℃)4g及び灯油(JXTGエネルギー株式会社製/沸点140〜310℃)8gを混合した。次に水73.7g中に会合型アルカリ可溶性アクリルポリマー(ロームアンドハースジャパン株式会社製プライマル TT−615/有効成分濃度30%)1.5g、グリセリン(花王株式会社製)0.5gを混合した後、前記油相中に投入して乳化させた。更に体積平均50%粒子径1μmの酸化第二錫(日本化学産業株式会社製SH−S)10gを均一に湿潤分散させた後、アルカリ剤としてモルホリン0.3gを添加して組成物を増粘・安定化させ、実施例9の水性乳化バフ研磨組成物を得た。 Liquid paraffin (manufactured by Crompton) 1.5 g, flax oil (containing 60% linolenic acid triglyceride / manufactured by Kaneda Co., Ltd.) 0.5 g, light oil (manufactured by JXTG Energy Co., Ltd./boiling point 140-400 ° C) 4 g and kerosene (JXTG energy) Manufactured by Co., Ltd./Boiling point 140-310 ° C.) 8 g was mixed. Next, 1.5 g of an associative alkali-soluble acrylic polymer (Primal TT-615 manufactured by Rohm and Haas Japan Co., Ltd./active ingredient concentration 30%) and 0.5 g of glycerin (manufactured by Kao Corporation) were mixed in 73.7 g of water. After that, it was put into the oil phase and emulsified. Further, 10 g of stannic oxide (SH-S manufactured by Nippon Kagaku Sangyo Co., Ltd.) having an average volume of 50% and a particle size of 1 μm was uniformly wet-dispersed, and then 0.3 g of morpholine was added as an alkaline agent to thicken the composition. -Stabilized to obtain the aqueous emulsified buff polishing composition of Example 9.
(比較例1)
実施例1の組成物に、非イオン界面活性剤としてポリオキシエチレンソルビタンモノオレエート(HLB:15)1gを加え、均一に混合して比較例1の組成物を得た。
(Comparative Example 1)
To the composition of Example 1, 1 g of polyoxyethylene sorbitan monooleate (HLB: 15) was added as a nonionic surfactant and mixed uniformly to obtain the composition of Comparative Example 1.
(比較例2)
実施例1の組成物において、酸化第二錫を酸化アルミニウム(体積平均粒子径1μm)に置き換えて、比較例2の組成物を得た。
(Comparative Example 2)
In the composition of Example 1, tin oxide was replaced with aluminum oxide (volume average particle size 1 μm) to obtain the composition of Comparative Example 2.
(比較例3)
実施例1の組成物において、酸化第二錫を酸化アルミニウム(体積平均粒子径8μm)に置き換えて、比較例3の組成物を得た。
実施例1−9及び比較例1−3を表1の一覧表に示す。
(Comparative Example 3)
In the composition of Example 1, stannic oxide was replaced with aluminum oxide (volume average particle size 8 μm) to obtain the composition of Comparative Example 3.
Examples 1-9 and Comparative Examples 1-3 are shown in the table of Table 1.
(従来例1)
市販の研磨用コンパウンド(石原ケミカル株式会社製FMC8000−LS/ノニオン系界面活性剤を含有し、研磨粒子として体積平均粒子径約20μmの酸化アルミニムを約50%含有する水性乳化バフ研磨組成物)を従来例1とした。
(Conventional example 1)
A commercially available polishing compound (an aqueous emulsified buff polishing composition containing FMC8000-LS / nonionic surfactant manufactured by Ishihara Chemical Co., Ltd. and containing about 50% of aluminum oxide having a volume average particle diameter of about 20 μm as polishing particles). Conventional example 1 is used.
(従来例2)
市販の仕上げ用コンパウンド(石原ケミカル株式会社製FMC8040−LS/界面活性剤を含有せず、研磨粒子として体積平均粒子径約5μmの酸化アルミニムを約10%含有する水性乳化バフ研磨組成物)を従来例2とした。
(Conventional example 2)
A commercially available finishing compound (FMC8040-LS manufactured by Ishihara Chemical Co., Ltd./an aqueous emulsified buff polishing composition containing about 10% aluminum oxide having a volume average particle diameter of about 5 μm as polishing particles without containing a surfactant) has been conventionally used. Example 2 was used.
(I)研磨工程(ペーパー目除去工程)の性能評価方法
普通乗用車の黒色ボンネット塗装(補修用3:1型ウレタン塗料を塗装したもの)表面を耐水ペーパー#1500を用いて水研ぎした。水性乳化バフ研磨組成物(実施例1〜9、比較例1〜3)及び従来例1とウールバフを用いてペーパー磨き跡の修正を行ない、ペーパー目(ペーパーの磨き傷)の除去速度、研磨屑の乾燥状態及び拭取り性、粉散性、仕上げ後のバフ目残り及び光沢、ポリッシャーのハンドリング性について評価した。
バフ研磨条件:電動ポリッシャー(リョービ株式会社製PE―2010)
ポリッシャー回転速度・・・1200rpm
バフ・・・マイスターウールバフ(石原ケミカル株式会社製)
ポリッシャー移動速度・・・10cm/3秒
平均トルク・・・6N・m
(II)仕上げ工程(研磨工程のバフ目除去工程)の性能評価方法
上記、研磨工程の磨き跡を水性乳化バフ研磨組成物(実施例1〜9、比較例1〜3)及び従来例2とスポンジバフを用いて仕上げ研磨を行ない、バフ目の除去速度、研磨屑の乾燥状態及び拭取り性、粉散性、仕上げ後のバフ目残り及び光沢、ポリッシャーのハンドリング性について評価した。仕上げ後のバフ目残りの状態は、蛍光灯下の目視評価で違いが判別できなかったので、水銀灯下で行なった。
バフ研磨条件:電動ポリッシャー(リョービ株式会社製PE―2010)
ポリッシャー回転速度・・・1200rpm
バフ・・・マイスタースポンジバフ(石原ケミカル株式会社製)
ポリッシャー移動速度・・・10cm/3秒
平均トルク・・・7N・m
(I) Performance evaluation method of polishing process (paper grain removal process) The surface of a black bonnet coating (painted with 3: 1 type urethane paint for repair) of an ordinary passenger car was water-polished using water-resistant paper # 1500. Using the aqueous emulsified buff polishing composition (Examples 1 to 9 and Comparative Examples 1 to 3) and the conventional example 1 and the wool buff, the paper polishing marks are corrected, the removal speed of the paper grain (paper polishing scratches), and the polishing debris. The dry state and wiping property, powdering property, buff residue and gloss after finishing, and polisher handling property were evaluated.
Buffing conditions : Electric polisher (PE-2010 manufactured by Ryobi Co., Ltd.)
Polisher rotation speed: 1200 rpm
Buff: Meister Wool Buff (manufactured by Ishihara Chemical Co., Ltd.)
Polisher movement speed: 10 cm / 3 seconds
Average torque ・ ・ ・ 6N ・ m
(II) Performance Evaluation Method of Finishing Step (Buffing Removal Step of Polishing Step) The polishing marks of the polishing step are compared with the aqueous emulsifying buff polishing composition (Examples 1 to 9, Comparative Examples 1 to 3) and Conventional Example 2. Finish polishing was performed using a sponge buff, and the removal speed of the buffed grain, the dry state and wiping property of the polishing debris, the powdering property, the buffed grain residue and gloss after finishing, and the handleability of the polisher were evaluated. The state of the remaining buffs after finishing could not be discriminated by visual evaluation under fluorescent lamps, so the condition was performed under mercury lamps.
Buffing conditions : Electric polisher (PE-2010 manufactured by Ryobi Co., Ltd.)
Polisher rotation speed: 1200 rpm
Buff: Meister Sponge Buff (manufactured by Ishihara Chemical Co., Ltd.)
Polisher movement speed: 10 cm / 3 seconds
Average torque ・ ・ ・ 7N ・ m
それぞれの評価結果を表2及び表3に表わす。
(評価基準)
(イ) ペーパー目の除去速度・・・従来例1の作業に要した時間との比較。
○:従来例1とほぼ同じ作業時間を要する。(0.8〜1.2倍)
△:従来例1より長い作業時間を要する。(1.2〜1.8倍)
×:ヘ゜ーハ゜ー目が取れない(2倍以上)
(ロ) 仕上がり状態(バフ目)・・・目視評価
◎:従来例1より格段に細かい
○:従来例1より細かい
△:従来例1と同等
(ハ) 仕上がり状態(光沢)・・・60°鏡面光沢度
◎:90以上(従来例1より格段に良い)
○:85〜90(従来例1より良好)
△:80〜85(従来例1と同等)
(ニ) ポリッシャーの操作性(操作する時の手応え)
◎:従来例1より格段に軽く感じる
○:従来例1より軽く感じる
△:従来例1とほぼ同等
(ホ) 研磨屑の拭取り性(手作業)
◎:従来例1より格段に拭取りやすい
○:従来例1より拭取りやすい
△:従来例1とほぼ同等
(ヘ) 粉散性(目視)
◎:従来例1より粉散が格段に少ない
○:従来例1より粉散が気にならない
×:粉散が気になる。
(Evaluation criteria)
(B) Paper grain removal speed: Comparison with the time required for the work of Conventional Example 1.
◯: It takes almost the same working time as the conventional example 1. (0.8-1.2 times)
Δ: It takes a longer working time than the conventional example 1. (1.2 to 1.8 times)
×: Paper cannot be removed (more than double)
(B) Finished state (buffed eyes) ・ ・ ・ Visual evaluation ◎: Much finer than conventional example 1 ○: Finer than conventional example 1 △: Equivalent to conventional example 1 (c) Finished state (gloss) ・ ・ ・ 60 ° Mirror gloss ◎: 90 or more (much better than conventional example 1)
◯: 85 to 90 (better than Conventional Example 1)
Δ: 80 to 85 (equivalent to Conventional Example 1)
(D) Polisher operability (response when operating)
⊚: Feels much lighter than Conventional Example 1 ○: Feels lighter than Conventional Example 1 △: Almost the same as Conventional Example 1 (e) Wiping property of polishing debris (manual work)
⊚: Much easier to wipe than Conventional Example 1 ○: Easier to wipe than Conventional Example 1 Δ: Almost the same as Conventional Example 1 (f) Dustability (visual)
⊚: Much less dusting than in Conventional Example 1. ○: Powdering is less noticeable than in Conventional Example 1. ×: Powdering is worrisome.
(評価基準)
(イ) バフ目の除去速度・・・従来例2の作業に要した時間との比較。
○:従来例2とほぼ同じ作業時間を要する。(0.8〜1.2倍)
△:従来例2より長い作業時間を要する。(1.2〜2倍)
(ロ) 仕上がり状態(バフ目)・・・水洗後の目視評価
◎:従来例2よりバフ目が除去できている
○:従来例2と同等
△:従来例2より劣る
(ハ) 仕上がり状態(光沢)・・・水洗後の20°鏡面光沢度
◎:90以上(従来例2より良好)
○:85〜90(従来例2と同等)
△:80〜85(従来例2より劣る)
(ニ) ポリッシャーの操作性(操作する時の手応え)
◎:従来例2より軽く感じる
○:従来例2とほぼ同等
△:従来例2より重く感じる
(ホ) 研磨屑の拭取り性(手作業)
◎:従来例2より拭取りやすい
○:従来例2とほぼ同等
△:従来例2より拭き取りにくい
(へ)粉散性(目視)
◎:従来例2より粉散が格段に少ない
○:従来例2より粉散が気にならない
△:粉散が気になる
(Evaluation criteria)
(B) Buff eye removal speed: Comparison with the time required for the work of Conventional Example 2.
◯: It takes almost the same working time as the conventional example 2. (0.8-1.2 times)
Δ: It takes a longer working time than the conventional example 2. (1.2 to 2 times)
(B) Finished state (buffed eyes): Visual evaluation after washing with water ◎: Buffed eyes can be removed from conventional example 2 ○: Equivalent to conventional example 2 Δ: Inferior to conventional example 2 (c) Finished state (c) Gloss) ・ ・ ・ 20 ° mirror gloss after washing with water ◎: 90 or more (better than Conventional Example 2)
◯: 85 to 90 (equivalent to conventional example 2)
Δ: 80 to 85 (inferior to conventional example 2)
(D) Polisher operability (response when operating)
⊚: Feels lighter than Conventional Example 2 ○: Almost the same as Conventional Example 2 △: Feels heavier than Conventional Example 2 (e) Wipeability of polishing debris (manual work)
⊚: Easier to wipe than Conventional Example 2 ○: Almost the same as Conventional Example 2 Δ: Difficult to wipe than Conventional Example 2 (to) Dustability (visual)
⊚: Much less powder than in Conventional Example 2 ○: No worries about powdering compared to Conventional Example 2 △: No worries about powdering
本発明の水性乳化バフ研磨組成物は、従来の研磨方法と同等の研磨性、作業性を有するにもかかわらず、バフ目の発生が極めて少ない優れた光沢面が得られ、研磨屑の飛散が少ない快適な作業環境を提供することができるバフ研磨方法、即ちバフ研磨作業時、研磨用バフと本発明の水性乳化バフ研磨組成物を用いて粗研磨した後、仕上げ用バフと前記研磨用に用いた同一の水性乳化バフ研磨組成物を用いて仕上げ研磨することを特徴とするバフ研磨方法であって、格段に工程短縮できる可能性があり、産業上の利用価値が極めて高い。 Although the water-based emulsified buff polishing composition of the present invention has the same polishability and workability as the conventional polishing method, an excellent glossy surface with extremely little buffing is obtained, and polishing debris is scattered. A buff polishing method that can provide a less comfortable working environment, that is, during buff polishing work, after rough polishing using a polishing buff and the aqueous emulsified buff polishing composition of the present invention, for finishing buff and the polishing. It is a buff polishing method characterized by finish polishing using the same aqueous emulsified buff polishing composition used, and there is a possibility that the process can be remarkably shortened, and the industrial utility value is extremely high.
Claims (6)
The buffing according to claim 5, wherein the water-based emulsifying composition for buffing and buffing used in the buffing step and the water-based emulsifying composition for buffing and buffing used in the buffing step are the same composition. Combined buffing method.
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