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JP6957256B2 - Embankment area compaction method and compaction attachment device - Google Patents
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JP6957256B2 - Embankment area compaction method and compaction attachment device - Google Patents

Embankment area compaction method and compaction attachment device Download PDF

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JP6957256B2
JP6957256B2 JP2017147553A JP2017147553A JP6957256B2 JP 6957256 B2 JP6957256 B2 JP 6957256B2 JP 2017147553 A JP2017147553 A JP 2017147553A JP 2017147553 A JP2017147553 A JP 2017147553A JP 6957256 B2 JP6957256 B2 JP 6957256B2
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compaction
plate
compaction plate
arm member
movable arm
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JP2019027136A (en
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貴洋 菅井
林 健二
昭 武井
浩一 古本
健二 寺内
慶太 中尾
隆昌 安東
伸二 北崎
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Kajima Corp
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Description

本発明は盛土エリアの締固め方法及び締固めアタッチメント装置に関し,とくに壁面又は岩盤凸部に隣接する盛土エリアの締固めに適した締固め方法及び締固めアタッチメント装置に関する。 The present invention relates to a compaction method and a compaction attachment device for an embankment area, and particularly to a compaction method and a compaction attachment device suitable for compaction of an embankment area adjacent to a wall surface or a convex portion of a bedrock.

コンクリートを用いてダムや道路,堤防等の土木構造物を構築する場合に,適当な大きさのブロック毎に有スランプコンクリートを打設してバイブレータ(内部振動機)等で締固める通常の工法(ブロック工法又はレヤ工法)に代えて,スランプ値がゼロの硬練りコンクリートを薄層に敷き均して積み重ねた盛土表面に振動ローラ等の締固め機械を走行させて締固める工法(Roller Compacted Dam−concrete工法。以下,RCD工法という)が開発されている(非特許文献1参照)。RCD工法は,有スランプコンクリートを用いたブロック工法またはレヤ工法に比して,型枠を設けずに硬練りコンクリート(以下,RCDコンクリートという)を広い面積に短時間で打設することができ,水和熱による温度上昇を抑えることができると共に,コンクリートの打設速度を向上させて施工の合理化,工期の短縮化等を図ることができる。 When constructing civil engineering structures such as dams, roads, and embankments using concrete, the usual construction method is to place slump concrete in each block of appropriate size and compact it with a vibrator (internal vibrator). Instead of the block method or the layer method), a compaction machine such as a vibrating roller is run on the embankment surface where hard-mixed concrete with a slump value of zero is laid in a thin layer and stacked, and compaction is performed (Roller Compacted Dam-). A concrete method (hereinafter referred to as RCD method) has been developed (see Non-Patent Document 1). Compared to the block method or layer method using slump concrete, the RCD method can cast hardened concrete (hereinafter referred to as RCD concrete) over a large area in a short time without providing a formwork. It is possible to suppress the temperature rise due to heat of hydration, improve the concrete placing speed, rationalize the construction, shorten the construction period, and so on.

また,最近のRCD工法では,RCDコンクリートの盛土エリアEの平坦部だけでなく,盛土エリアEの法面部を締固めるために,図3(A)に示すような可動腕部材3付き施工機械1(例えばバックホウ等)を締固め機械として用いることがある。図示例の施工機械1は,移動式の旋回台2に基端が支持された可動腕部材3の先端に,図3(B)に示すような締固めアタッチメント装置12を取り付けたものであり,プレート型締固め機(Flat Plate Compactor;FPC)と呼ばれている(特許文献1及び2参照)。 Further, in the recent RCD method, in order to compact not only the flat portion of the embankment area E of the RCD concrete but also the slope portion of the embankment area E, the construction machine 1 with the movable arm member 3 as shown in FIG. 3 (A) 1 (For example, backhoe) may be used as a compaction machine. In the construction machine 1 of the illustrated example, the compaction attachment device 12 as shown in FIG. 3B is attached to the tip of the movable arm member 3 whose base end is supported by the mobile swivel table 2. It is called a plate type compactor (FPC) (see Patent Documents 1 and 2).

図3(A)のプレート型締固め機1は,基端が旋回台2に上げ下げ可能に支持されたブーム5と,そのブーム5の先端5bに支持した曲げ伸ばし可能なアーム6と,同じくブーム5の先端5bに支持した伸縮可能なアタッチメント駆動機構7とを含む可動腕部材3を有している。また,図3(B)の締固めアタッチメント装置12は,締固め対象の盛土エリアEに押し当てる平面状の締固め板30と,その締固め板30を可動腕部材3の先端に接続するための接合部20とを有し,その接合部20の上方の一対のブラケット21a,21bの間に締固め板30と平行な2本の支持ピン22,23を架け渡している。一方の支持ピン23をアーム6の先端の接合部(ピン孔)6bにピン接合し,他方の支持ピン22をアタッチメント駆動機構7の先端の接合部(ピン孔)7dにピン接合することにより,締固めアタッチメント装置12を可動腕部材3の先端に取り付ける。取り付けた締固めアタッチメント装置12は,アタッチメント駆動機構7の伸縮により,締固め板30と平行な支持ピン23の周りに適当に回転させて傾けることができる。 In the plate-type compaction machine 1 of FIG. 3A, the boom 5 whose base end is supported by the swivel base 2 so as to be raised and lowered, and the bendable and stretchable arm 6 supported by the tip 5b of the boom 5 are also booms. It has a movable arm member 3 including a telescopic attachment drive mechanism 7 supported on the tip 5b of the 5. Further, the compaction attachment device 12 of FIG. 3B connects a flat compaction plate 30 pressed against the embankment area E to be compacted and the compaction plate 30 to the tip of the movable arm member 3. Two support pins 22 and 23 parallel to the compaction plate 30 are bridged between the pair of brackets 21a and 21b above the joint portion 20. By pin-joining one support pin 23 to the joint (pin hole) 6b at the tip of the arm 6, and pin-joining the other support pin 22 to the joint (pin hole) 7d at the tip of the attachment drive mechanism 7. The compaction attachment device 12 is attached to the tip of the movable arm member 3. The attached compaction attachment device 12 can be appropriately rotated and tilted around the support pin 23 parallel to the compaction plate 30 by the expansion and contraction of the attachment drive mechanism 7.

図3(B)の締固めアタッチメント装置12の締固め板30には,盛土エリアEに押し当てる押し当て面30aと反対側に,締固め板30を法線方向Pに振動させる起振装置31が連結されている。起振装置31は,接合部20の下方に設けた連結板35と一対の挟持板36,37とで囲まれた空間内のハウジング34に収納されており,弾性支承38a,38bを介して接合部20から支持されている。従って,図3(A)のように締固め板30を適当に傾けながら盛土エリアEの法面部に押し当て,起振装置31によって締固め板30を法線方向Pに振動させることにより,任意形状の法面部を締固めることができる。 The compaction plate 30 of the compaction attachment device 12 of FIG. 3 (B) is a vibrating device 31 that vibrates the compaction plate 30 in the normal direction P on the side opposite to the pressing surface 30a pressed against the embankment area E. Are concatenated. The vibration exciter 31 is housed in a housing 34 in a space surrounded by a connecting plate 35 provided below the joint portion 20 and a pair of holding plates 36 and 37, and is joined via elastic bearings 38a and 38b. It is supported by part 20. Therefore, as shown in FIG. 3A, the compaction plate 30 is pressed against the slope of the embankment area E while being appropriately tilted, and the compaction plate 30 is vibrated in the normal direction P by the vibration exciter 31. The slope of the shape can be compacted.

図示例のプレート型締固め機1は,図3(A)のような盛土エリアEの法面部だけでなく,図4(A)のように締固め板30を水平に押し当てることで盛土エリアEの平坦部を締固めることもでき,盛土エリアE上を移動して締固め板30の押し当て位置を変えながら平坦部及び法面部の締固め作業を繰り返すことができる。また,図4(B)に示すように可動腕部材3を伸縮させ,或いは締固め機1の旋回台2を適当に回転させることにより,その伸縮及び回転に応じた位置に締固め板30を移動させることができる。RCD工法において,比較的広い平坦部は振動ローラによる締固めに適しているが,振動ローラを走行させることが難しい平坦部及び法面部は,プレート型締固め機1による締固めが有効である。 In the plate type compaction machine 1 of the illustrated example, not only the slope portion of the embankment area E as shown in FIG. 3 (A) but also the embankment area 30 is pressed horizontally as shown in FIG. 4 (A). The flat portion of E can also be compacted, and the compaction work of the flat portion and the slope portion can be repeated while moving on the embankment area E and changing the pressing position of the compaction plate 30. Further, as shown in FIG. 4B, by expanding and contracting the movable arm member 3 or appropriately rotating the swivel base 2 of the compaction machine 1, the compaction plate 30 is placed at a position corresponding to the expansion and contraction and rotation. Can be moved. In the RCD method, a relatively wide flat portion is suitable for compaction by a vibrating roller, but compaction by a plate type compacting machine 1 is effective for a flat portion and a slope portion where it is difficult to run the vibrating roller.

特開2016−084635号公報Japanese Unexamined Patent Publication No. 2016-08645 特開2013−209843号公報Japanese Unexamined Patent Publication No. 2013-209843

上阪恒雄ほか「締固め工法における進歩−RCD工法を中心に−」コンクリート工学,Vol.23,No.7,1985年発行,インターネット(URL:https://www.jstage.jst.go.jp/article/coj1975/23/7/23_74/_article/−char/ja/)Tsuneo Uesaka et al. "Progress in Compaction Method-Focusing on RCD Method-" Concrete Engineering, Vol. 23, No. 7, 1985, Internet (URL: https://www.jstage.jst.go.jp/article/coj1975/23/7/23_74/_article/-char/ja/)

しかし,上述した従来のプレート型締固め機1は,図5(A)に示すような既設構造物や谷の両岸等の壁面Wに隣接する盛土エリアE,或いは図5(C)に示すような岩盤凸部Rに隣接する盛土エリアEを適切に締固めることが難しい問題点がある。すなわち,図5(A)のように壁面W1,W2に隣接するエリアにRCD工法を適用する場合は,図5(B)のようにプレート型締固め機1及び可動腕部材3を壁面W1,W2に沿って移動させながらRCDコンクリートの盛土エリアEを締固めることになるが,隣接する壁面W2,W1が移動の障害となり,本来は締固めを実施したい位置(例えば図5(B)に示す壁面W1,W2で挟まれた隅部)に締固め板30を移動させることができず,プレート型締固め機1による締固め不能域Dが発生してしまうことがある。図示例において,プレート型締固め機1の可動腕部材3を伸縮させ,或いは旋回台2を回転させても,壁面W1,W2で挟まれた隅部(最奥部)に締固め板30を移動させることは困難である。図示例のように壁面W1,W2に隣接する盛土エリアEにおいて,締固め不能域Dを発生させないプレート型締固め機1の開発が求められている。 However, the above-mentioned conventional plate type compaction machine 1 is shown in the existing structure as shown in FIG. 5 (A), the embankment area E adjacent to the wall surface W such as both banks of the valley, or FIG. 5 (C). There is a problem that it is difficult to properly compact the embankment area E adjacent to the rock convex portion R. That is, when the RCD method is applied to the area adjacent to the wall surfaces W1 and W2 as shown in FIG. 5 (A), the plate type compacting machine 1 and the movable arm member 3 are attached to the wall surface W1 and W1 as shown in FIG. The embankment area E of the RCD concrete will be compacted while moving along W2, but the adjacent wall surfaces W2 and W1 will be obstacles to the movement, and the position where compaction should be originally performed (for example, shown in FIG. 5B). The compaction plate 30 cannot be moved to the corners sandwiched between the wall surfaces W1 and W2), and a compaction impossible region D by the plate-type compaction machine 1 may occur. In the illustrated example, even if the movable arm member 3 of the plate type compaction machine 1 is expanded and contracted or the swivel base 2 is rotated, the compaction plate 30 is placed in the corner portion (innermost portion) sandwiched between the wall surfaces W1 and W2. It is difficult to move. As shown in the illustrated example, in the embankment area E adjacent to the wall surfaces W1 and W2, it is required to develop a plate type compaction machine 1 that does not generate a compaction impossible area D.

また,図5(C)は地形の複雑な岩着部(河床やアバットメント等の不陸凸凹な岩盤と土木構造物とが接触する部分)を示しており,このような岩着部の施工にRCD工法を適用することがある。しかし,図示例のように岩盤凸部Rに隣接する盛土エリアEでは,図5(D)のように地形に合わせてプレート型締固め機1及び可動腕部材3を前後左右に細かく動かしながら締固め板30の向きを何回も変えてRCDコンクリートの盛土エリアEに押し当てなければならず,締固め作業に非常に時間がかかってしまう。締固め作業に長い時間がかかると,RCDコンクリートのフレッシュ性状が失われるので,打継許容時間の制約から1回の打設施工エリアが限られてしまい,打設速度の向上というRCD工法のメリットが得られず,施工の効率化が難しくなる。また,締固め機1の位置を何回も変えると打設したRCDコンクリートの表面が荒れてしまい,施工品質が低下するおそれもある。 In addition, Fig. 5 (C) shows a complex rock formation part of the terrain (a part where uneven rock mass such as a riverbed or abutment and a civil engineering structure come into contact with each other). The RCD method may be applied to. However, in the embankment area E adjacent to the rock convex portion R as shown in the illustrated example, the plate type compaction machine 1 and the movable arm member 3 are finely moved back and forth and left and right according to the terrain as shown in FIG. 5 (D). The direction of the compaction plate 30 must be changed many times and pressed against the embankment area E of the RCD concrete, which takes a very long time for the compaction work. If the compaction work takes a long time, the freshness of the RCD concrete will be lost, so the area for one casting will be limited due to the limitation of the allowable time for jointing, and the advantage of the RCD method is that the casting speed will be improved. Is not obtained, and it becomes difficult to improve the efficiency of construction. Further, if the position of the compaction machine 1 is changed many times, the surface of the cast RCD concrete becomes rough, and the construction quality may deteriorate.

そこで本発明の目的は,壁面又は岩盤凸部に隣接する盛土エリアにおいても締固め不能域を発生させずに効率よく締固めることができる方法及び締固めアタッチメント装置を提供することにある。 Therefore, an object of the present invention is to provide a method and a compaction attachment device capable of efficiently compacting even in an embankment area adjacent to a wall surface or a rock convex portion without generating a compaction impossible area.

図1の実施例を参照するに,本発明による盛土エリアの締固め方法は,壁面W又は岩盤凸部Rに隣接する盛土エリアE(図5(A)及び(C)参照)を締固める際に,盛土エリアEの表面に押し当てる平面状の締固め板30の押し当て面30aと反対側に締固め板30を法線方向に振動させる起振装置31を連結し,その起振装置31を可動腕部材3付き施工機械1の可動腕部材3の先端に締固め板30の法線方向軸Pの周りに回転可能に支持する回転支持機構40を介して取り付けると共にその回転支持機構40に締固め板30の回転角度θを−180°〜180°の範囲内に制限する回転角度制限ストッパー43aを含め,起振装置31のケーブルが回転支持機構40に絡み付くことを防止しつつ,締固め板30の何れかの部分を壁面W又は岩盤凸部Rに突き当てて締固め板30に法線方向軸Pと交差する方向の力を加えて締固め板を回転させ盛土エリアEを締固めてなるものである。例えば,締固め板30の何れかの部分を壁面W,岩盤凸部R又は盛土エリアEの表面に突き当てることにより締固め板30の法線方向軸P周りの押し当て角度θを変更する。 With reference to the embodiment of FIG. 1, the method of compacting the filling area according to the present invention is when compacting the filling area E (see FIGS. 5A and 5C) adjacent to the wall surface W or the rock convex portion R. A vibration device 31 that vibrates the compaction plate 30 in the normal direction is connected to the side opposite to the pressing surface 30a of the flat compaction plate 30 that is pressed against the surface of the filling area E. Is attached to the tip of the movable arm member 3 of the construction machine 1 with the movable arm member 3 via a rotation support mechanism 40 that rotatably supports around the normal axis P of the compaction plate 30 and is attached to the rotation support mechanism 40. including rotational angle restricting stopper 43a that restricts the rotation angle θ of the compaction plate 30 in the range of -180 ° to 180 °, a cable vibration generating device 31 while preventing the entangled to the rotation support mechanism 40, compaction Any part of the plate 30 is abutted against the wall surface W or the rock convex portion R, and a force is applied to the compaction plate 30 in a direction intersecting the normal axis P to rotate the compaction plate and compact the filling area E. It is solidified. For example, the pressing angle θ around the normal axis P of the compacting plate 30 is changed by abutting any part of the compacting plate 30 against the surface of the wall surface W, the rock convex portion R, or the embankment area E.

また,図1(B)及び(C)の実施例を参照するに,本発明による締固めアタッチメント装置10は,可動腕部材3付き施工機械1の可動腕部材3の先端に接続する接合部20,締固め対象の盛土エリアEの表面に押し当てる平面状の締固め板30,締固め板30の盛土エリアEへの押し当て面30aと反対側に連結されて締固め板30を法線方向に振動させる起振装置31,及び接合部20と起振装置31との間に介在して締固め板30を法線方向軸Pの周りに回転可能に支持する回転支持機構40を備え,その回転支持機構40に締固め板30の回転角度を−180°〜180°の範囲内に制限する回転角度制限ストッパー43aを含め,壁面W又は岩盤凸部Rに隣接する盛土エリアE(図5(A)及び(C)参照)を締固める際に,起振装置31のケーブルが回転支持機構40に絡み付くことを防止しつつ,締固め板30の何れかの部分を壁面W又は岩盤凸部Rに突き当てて締固め板30に法線方向軸Pと交差する方向の力を加えて締固め板を回転させて盛土エリアEを締固めてなるものである。望ましくは,締固め板30を方形又は三角形,台形,ひし形等の多角形とする。 Further, referring to the examples of FIGS. 1B and 1C, the compaction attachment device 10 according to the present invention has a joint portion 20 connected to the tip of the movable arm member 3 of the construction machine 1 with the movable arm member 3. , The flat compaction plate 30 pressed against the surface of the filling area E to be compacted, and the compaction plate 30 connected to the side opposite to the pressing surface 30a against the filling area E to form the compaction plate 30 in the normal direction. A rotational support mechanism 40 that rotatably supports the compaction plate 30 around the normal axis P is provided between the exciting device 31 and the joining portion 20 and the exciting device 31. The rotation support mechanism 40 includes a rotation angle limiting stopper 43a that limits the rotation angle of the compaction plate 30 within the range of −180 ° to 180 °, and the filling area E adjacent to the wall surface W or the bedrock convex portion R (FIG. 5 (FIG. 5). When compacting (see A) and (C)), while preventing the cable of the vibration exciter 31 from being entangled with the rotation support mechanism 40, any part of the compaction plate 30 is formed on the wall surface W or the bedrock convex portion R. in which to rotate the compaction plate by adding force intersecting the normal to axis P in compacted plate 30 formed by compacting the fill area E abutment with the. Desirably, the compaction plate 30 is a square or a polygon such as a triangle, a trapezoid, or a rhombus.

好ましくは,回転支持機構40に,締固め板30の法線方向の回転軸41とその回転軸41の他端を回転可能に支持する軸受け部43とを含め,回転軸41を起振装置31の連結板に固定すると共に軸受け部43を接合部20の底面に固定することも,回転軸41を接合部20の底面に固定すると共に軸受け部43を起振装置31の連結板に固定することも可能とする。望ましくは,締固め板30を方形又は三角形,台形,ひし形等の多角形とする。 Preferably, rotating the support mechanism 40, including a bearing portion 43 that rotatably supports the normal direction of the rotation axis 41 of the compaction plate 30 and the other end of the rotary shaft 41, the rotary shaft 41 vibration generating device 31 The bearing portion 43 can be fixed to the bottom surface of the joint portion 20 while being fixed to the connecting plate of the above, or the rotating shaft 41 can be fixed to the bottom surface of the joining portion 20 and the bearing portion 43 can be fixed to the connecting plate of the vibration device 31. Is also possible. Desirably, the compaction plate 30 is a square or a polygon such as a triangle, a trapezoid, or a rhombus.

本発明による盛土エリアの締固め方法及び締固めアタッチメント装置は,壁面W又は岩盤凸部Rに隣接する盛土エリアEを締固める際に,盛土エリアEの表面に押し当てる平面状の締固め板30の押し当て面30aと反対側に締固め板30を法線方向に振動させる起振装置31を連結し,その起振装置31を可動腕部材3付き施工機械1の可動腕部材3の先端に締固め板30の法線方向軸Pの周りに回転可能に支持する回転支持機構40を介して取り付けると共にその回転支持機構40に締固め板30の回転角度θを−180°〜180°の範囲内に制限する回転角度制限ストッパー43aを含め,起振装置31のケーブルが回転支持機構40に絡み付くことを防止しつつ,締固め板30の何れかの部分を壁面W又は岩盤凸部Rに突き当てて締固め板30に法線方向軸Pと交差する方向の力を加えて締固め板を回転させ盛土エリアEを締固めるので,次の有利な効果を奏する。 The compaction method and compaction attachment device according to the present invention is a flat compaction plate 30 that is pressed against the surface of the filling area E when compacting the filling area E adjacent to the wall surface W or the bedrock convex portion R. A vibration device 31 that vibrates the compaction plate 30 in the normal direction is connected to the side opposite to the pressing surface 30a of the above, and the vibration device 31 is attached to the tip of the movable arm member 3 of the construction machine 1 with the movable arm member 3. It is attached via a rotation support mechanism 40 that rotatably supports around the normal axis P of the compaction plate 30, and the rotation angle θ of the compaction plate 30 is set in the range of −180 ° to 180 ° to the rotation support mechanism 40. While preventing the cable of the exciting device 31 from being entangled with the rotation support mechanism 40, including the rotation angle limiting stopper 43a that limits the inside, any part of the compaction plate 30 is thrust into the wall surface W or the bedrock convex portion R. By applying a force to the compaction plate 30 in the direction intersecting the normal axis P to rotate the compaction plate, the filling area E is compacted, so that the following advantageous effect is obtained.

(イ)施工機械1の可動腕部材3の先端に締固め板30をその法線方向軸Pの周りに回転可能に取り付けることにより,施工機械1及び可動腕部材3の姿勢とは独立に,盛土エリアEに対する締固め板30の押し当て角度θを任意に変更することができる(図2(A)参照)。
(ロ)例えば壁面Wや岩盤凸部Rによって施工機械1及び可動腕部材3の位置や姿勢の変更が難しい場合でも,締固め板30を壁面Wや岩盤凸部Rと突き当てて法線方向軸Pの周りに回転させることにより,締固め板30の押し当て位置や角度θを変更することができる。
(ハ)従って,壁面W1,W2に囲まれた盛土エリアE(図2(B)参照)においても,締固め板30を壁面W又は岩盤凸部Rに突き当てながら常に接するように締固めることができ,締固め不能域Dを発生させずに盛土エリアEの全体を確実に締固めることが可能となる。
(B) By rotatably attaching the compaction plate 30 to the tip of the movable arm member 3 of the construction machine 1 around its normal axis P, the posture of the construction machine 1 and the movable arm member 3 is independent of the posture. The pressing angle θ of the compaction plate 30 against the filling area E can be arbitrarily changed (see FIG. 2A).
(B) For example, even if it is difficult to change the position or posture of the construction machine 1 and the movable arm member 3 due to the wall surface W or the rock convex portion R, the compaction plate 30 is abutted against the wall surface W or the rock convex portion R in the normal direction. By rotating around the shaft P, the pressing position and the angle θ of the compaction plate 30 can be changed.
(C) Therefore, even in the embankment area E (see FIG. 2B) surrounded by the wall surfaces W1 and W2, the compaction plate 30 is compacted so as to always be in contact with the wall surface W or the rock convex portion R. This makes it possible to reliably compact the entire embankment area E without generating a compaction impossible area D.

(ニ)また,従来は施工機械1及び可動腕部材3の位置や姿勢を何回も変更しなければ締固めることのできなかった地形の複雑な盛土エリアEにおいて,締固め板30の回転によって施工機械1及び可動腕部材3の位置や姿勢を変更せずに又は僅かな回数の変更によって締固めることが可能となるので,作業効率の向上及び施工品質の改善が期待できる。
(ホ)従って,河床やアバットメントのように地形が複雑で岩盤凸部Rに隣接する盛土エリアE(図2(C)参照)においても,短時間で漏れなく締固めることができ,RCDコンクリートを用いた施工の効率化が可能となる。
(ヘ)締固め板30に起振装置31を連結し,その起振装置31及び締固め板30と施工機械1の可動腕部材3との間に回転支持機構40を配置するようにすれば,起振装置31に与える回転支持機構40の影響を小さく抑え,従来と同様の締固め作業によって従来と同様の締固め密度を得ることが可能である。
(D) Further, in the complicated filling area E of the terrain that could not be compacted without changing the positions and postures of the construction machine 1 and the movable arm member 3 many times in the past, the rotation of the compaction plate 30 Since the compaction can be performed without changing the positions and postures of the construction machine 1 and the movable arm member 3 or by changing them a few times, improvement in work efficiency and improvement in construction quality can be expected.
(E) Therefore, even in the embankment area E (see Fig. 2 (C)) where the terrain is complicated and adjacent to the rock convex part R such as the riverbed and abutment, it can be compacted in a short time without leakage, and RCD concrete. It is possible to improve the efficiency of construction using.
(F) If the vibration device 31 is connected to the compaction plate 30, and the rotation support mechanism 40 is arranged between the vibration device 31 and the compaction plate 30 and the movable arm member 3 of the construction machine 1. , The influence of the rotation support mechanism 40 on the vibrating device 31 can be suppressed to a small value, and the same compaction density as the conventional one can be obtained by the same compaction work as the conventional one.

以下,添付図面を参照して本発明を実施するための形態及び実施例を説明する。
は,本発明による締固めアタッチメント装置の一実施例の説明図である。 は,本発明による締固めアタッチメント装置を用いた締固め方法の実施例の説明図である。 は,従来の締固めアタッチメント装置の一例の説明図である。 は,従来の締固めアタッチメント装置を用いた締固め方法の一例の説明図である。 は,従来の締固めアタッチメント装置を用いた締固め方法の他の一例の説明図である。
Hereinafter, embodiments and examples for carrying out the present invention will be described with reference to the accompanying drawings.
Is an explanatory diagram of an embodiment of the compaction attachment device according to the present invention. Is an explanatory diagram of an embodiment of a compaction method using the compaction attachment device according to the present invention. Is an explanatory diagram of an example of a conventional compaction attachment device. Is an explanatory diagram of an example of a compaction method using a conventional compaction attachment device. Is an explanatory diagram of another example of the compaction method using the conventional compaction attachment device.

図1は,コンクリートダム等の土木構造物をRCD工法で構築する施工現場に本発明を適用した実施例を示す。図示例のRCD工法は,硬練りのRCDコンクリートを盛土材Sとして用い,先ず1層当たり所定厚さ(例えば25cm)で撒き出した盛土材S1〜S4を3層(例えば75cm)又は4層(例えば100cm)に積み上げて盛土エリアE(例えばダムの堤体)を形成する。次いで,本発明の締固めアタッチメント装置10(図1(B)及び(C)参照)を取り付けたプレート型締固め機1(図1(A)参照)を盛土エリアEに乗り入れ,盛土エリアE上を移動して締固めアタッチメント装置10の押し当て位置を変えながら平坦部及び法面部の締固め作業を繰り返す。図示例は平坦部の締固め作業を示しているが,本発明は図3(A)のような法面部にも適用できる。 FIG. 1 shows an example in which the present invention is applied to a construction site where a civil engineering structure such as a concrete dam is constructed by the RCD method. In the RCD method of the illustrated example, hard-kneaded RCD concrete is used as the embankment material S, and the embankment materials S1 to S4 sprinkled with a predetermined thickness (for example, 25 cm) per layer are first sprinkled into three layers (for example, 75 cm) or four layers (for example, 75 cm). For example, it is piled up on 100 cm) to form an embankment area E (for example, a dam body). Next, the plate-type compaction machine 1 (see FIG. 1 (A)) to which the compaction attachment device 10 of the present invention (see FIGS. 1B and 1C) is attached is put into the embankment area E, and is placed on the embankment area E. The compaction work of the flat portion and the slope portion is repeated while changing the pressing position of the compaction attachment device 10. Although the illustrated example shows the compaction work of the flat portion, the present invention can also be applied to the slope portion as shown in FIG. 3 (A).

図1(A)のプレート型締固め機1は,図3(A)の施工機械1と同様に,移動部2a(例えばキャタピラ等)上に載置された旋回台2と,その旋回台2に基端が支持された可動腕部材3とを有する施工機械(油圧ショベル,バックホウ等)である。旋回台2は運転席4とカウンターウェイト2bとを備え,キャタピラ2aにより締固めエリアE上の任意場所へ移動させ,キャタピラ2a上の回転中心Oの周りに360度旋回することができる(図4(B)参照)。なお,移動部2aはキャタピラに代えてタイヤであってもよい。また可動腕部材3は,旋回台2上に基端が上げ下げ可能に支持されたブーム5と,そのブーム5の先端5bに一端が支持された曲げ伸ばし可能なアーム6と,同じくブーム5の先端5bに支持された伸縮可能なアタッチメント駆動機構7とを備えている。 The plate type compaction machine 1 of FIG. 1 (A) has a swivel table 2 mounted on a moving portion 2a (for example, a caterpillar or the like) and a swivel table 2 thereof, similarly to the construction machine 1 of FIG. 3 (A). It is a construction machine (hydraulic excavator, backhoe, etc.) having a movable arm member 3 whose base end is supported. The swivel table 2 includes a driver's seat 4 and a counterweight 2b, and can be moved to an arbitrary place on the compaction area E by the caterpillar 2a and swivel 360 degrees around the rotation center O on the caterpillar 2a (FIG. 4). (B)). The moving portion 2a may be a tire instead of the caterpillar. Further, the movable arm member 3 includes a boom 5 whose base end can be raised and lowered on the swivel base 2, a bendable arm 6 whose one end is supported by the tip 5b of the boom 5, and the tip of the boom 5. It is provided with a telescopic attachment drive mechanism 7 supported by 5b.

可動腕部材3のブーム5には旋回台2からブーム駆動シリンダ5aが架け渡されており,その駆動シリンダ5aの伸縮によりブーム5の先端5bを旋回台2に対して上げ下げすることができる。また,アーム6にはブーム5からアーム駆動シリンダ6aが架け渡されており,その駆動シリンダ6aの伸縮によりアーム6及び駆動装置7の先端6b,7dをブーム5に対して曲げ伸ばしすることができる。アタッチメント駆動機構7は駆動シリンダ7aとリンク機構用ロッド7b,7cとで構成されており,その駆動シリンダ7aの伸縮により駆動装置7の先端7dをロッド6の先端6bの周囲に回転させることができる。 A boom drive cylinder 5a is bridged from the swivel base 2 to the boom 5 of the movable arm member 3, and the tip 5b of the boom 5 can be raised and lowered with respect to the swivel base 2 by expanding and contracting the drive cylinder 5a. Further, an arm drive cylinder 6a is bridged from the boom 5 to the arm 6, and the tips 6b and 7d of the arm 6 and the drive device 7 can be bent and extended with respect to the boom 5 by expanding and contracting the drive cylinder 6a. .. The attachment drive mechanism 7 is composed of a drive cylinder 7a and link mechanism rods 7b and 7c, and the tip 7d of the drive device 7 can be rotated around the tip 6b of the rod 6 by expanding and contracting the drive cylinder 7a. ..

図示例の締固めアタッチメント装置10は,図3(B)に示す従来の締固めアタッチメント装置12と同様に,盛土エリアEの表面に押し当てる平面状の締固め板30と,可動腕部材3の先端に接続するための接合部20とを有する。図1(B)及び(C)に示すように,接合部20の上方の一対のブラケット21a,21bの間に2本の支持ピン22,23を締固め板30と平行に架け渡し,一方の支持ピン23をアーム6の先端の接合部(ピン孔)6bにピン接合し,他方の支持ピン22をアタッチメント駆動機構7の先端の接合部(ピン孔)7dにピン接合する。 The compaction attachment device 10 of the illustrated example is a flat compaction plate 30 pressed against the surface of the embankment area E and the movable arm member 3 in the same manner as the conventional compaction attachment device 12 shown in FIG. 3 (B). It has a joint portion 20 for connecting to the tip. As shown in FIGS. 1B and 1C, two support pins 22 and 23 are bridged between the pair of brackets 21a and 21b above the joint portion 20 in parallel with the compaction plate 30 and one of them. The support pin 23 is pin-bonded to the joint (pin hole) 6b at the tip of the arm 6, and the other support pin 22 is pin-joined to the joint (pin hole) 7d at the tip of the attachment drive mechanism 7.

アタッチメント装置10をアーム6及び駆動機構7の先端に取り付けることにより,アーム6により法線方向の押圧力を締固め板30に加えると共に,駆動機構7により支持ピン23の周りの回転力を締固め板30に加えることができ,締固め板30が締固めエリアEの平坦部及び法面部の何れにも適用可能となる。つまり,アタッチメント駆動機構7の動作により,可動腕部材3のブーム5に対して締固め板30の仰角・俯角を変更することが可能となる。しかし,アタッチメント駆動機構7の動作は,締固め板30の向き(法線方向軸Pの周りの回転角度)を変更することはできない。 By attaching the attachment device 10 to the tips of the arm 6 and the drive mechanism 7, the arm 6 applies a pressing force in the normal direction to the compaction plate 30, and the drive mechanism 7 compacts the rotational force around the support pin 23. It can be added to the plate 30, and the compaction plate 30 can be applied to both the flat portion and the slope portion of the compaction area E. That is, the operation of the attachment drive mechanism 7 makes it possible to change the elevation angle and the depression angle of the compaction plate 30 with respect to the boom 5 of the movable arm member 3. However, the operation of the attachment drive mechanism 7 cannot change the direction of the compaction plate 30 (rotation angle around the normal axis P).

また,図示例の締固めアタッチメント装置10は,盛土エリアEに押し当てる締固め板30の押し当て面30aと反対側に,締固め板30を法線方向Pに振動させる起振装置(例えば油圧モータ等)31を設けている。起振装置31はハウジング34内に収納され,連結板35と一対の挟持板36,37とで囲まれた空間内に弾性支承38a,38bを介して支持されている。締固め板30に起振装置31を連結することにより,高速かつ強力な衝撃力を締固め板30に加えることができる。好ましくは,起振装置31の振動方向の中心軸を,締固め板30の重心を通る法線方向軸Pと揃える(図1(C)参照)。ただし,起振装置31は本発明に必須のものではなく,省略してもよい。 Further, the compaction attachment device 10 of the illustrated example is a vibration exciting device (for example, hydraulic pressure) that vibrates the compaction plate 30 in the normal direction P on the side opposite to the pressing surface 30a of the compaction plate 30 that is pressed against the embankment area E. (Motor, etc.) 31 is provided. The vibrating device 31 is housed in the housing 34 and is supported via elastic bearings 38a and 38b in a space surrounded by the connecting plate 35 and the pair of holding plates 36 and 37. By connecting the vibration exciter 31 to the compaction plate 30, a high-speed and strong impact force can be applied to the compaction plate 30. Preferably, the central axis of the vibrating device 31 in the vibration direction is aligned with the normal axis P passing through the center of gravity of the compaction plate 30 (see FIG. 1C). However, the vibrating device 31 is not essential to the present invention and may be omitted.

更に,図示例の締固めアタッチメント装置10は,従来の締固めアタッチメント装置12と異なる新たな構成として,接合部20と締固め板30との間に締固め板30を法線方向軸Pの周りに回転可能に支持する回転支持機構40を設けている。従来の締固めアタッチメント装置12は,図3(A)に示すように締固め板30を接合部20に対して一定向きに固定しており,接合部20に対して締固め板30の向きを変更することができなかった。このため,盛土エリアEにおける締固め板30の押し当て位置や押し当て角度を変更する場合に,図5(D)に示すように施工機械1又は可動腕部材3の姿勢(位置や角度)を変えなければならなかった。回転支持機構40を設けることにより,例えば図2(A)に示すように施工機械1及び可動腕部材3の姿勢の変更が難しい場合でも,施工機械1及び可動腕部材3の姿勢とは独立に,盛土エリアEに対する締固め板30の押し当て位置や法線方向軸Pの周りの押し当て角度θを任意に変更することができる。 Further, the compaction attachment device 10 of the illustrated example has a new configuration different from that of the conventional compaction attachment device 12, in which the compaction plate 30 is placed around the normal axis P between the joint portion 20 and the compaction plate 30. Is provided with a rotation support mechanism 40 that rotatably supports the vehicle. In the conventional compaction attachment device 12, as shown in FIG. 3A, the compaction plate 30 is fixed in a fixed direction with respect to the joint portion 20, and the orientation of the compaction plate 30 with respect to the joint portion 20 is set. Could not change. Therefore, when changing the pressing position or pressing angle of the compaction plate 30 in the embankment area E, the posture (position or angle) of the construction machine 1 or the movable arm member 3 is changed as shown in FIG. 5 (D). I had to change it. By providing the rotation support mechanism 40, for example, even if it is difficult to change the postures of the construction machine 1 and the movable arm member 3 as shown in FIG. 2 (A), the postures of the construction machine 1 and the movable arm member 3 are independent of the postures. , The pressing position of the compaction plate 30 against the filling area E and the pressing angle θ around the normal axis P can be arbitrarily changed.

回転支持機構40の一例を図1(B)及び(C)に示す。図示例の回転支持機構40は,締固め板30の法線方向の回転軸41と,その回転軸41の他端を回転可能に支持する軸受け部43とを備えている。例えば,法線方向の回転軸41を板状の回転軸台42に取り付けて締固め板30の頂面(図示例では起振装置31を収納する連結板35の頂面)に固定し,軸受け部43を板状の軸受け台44に取り付けて接合部20の底面に固定する。ただし,回転軸41と軸受け部43とを逆向きとし,回転軸41を接合部20の底面に固定し,その軸受け部43を締固め板30の頂面に固定してもよい。 An example of the rotation support mechanism 40 is shown in FIGS. 1 (B) and 1 (C). The rotation support mechanism 40 of the illustrated example includes a rotation shaft 41 in the normal direction of the compaction plate 30, and a bearing portion 43 that rotatably supports the other end of the rotation shaft 41. For example, the rotation shaft 41 in the normal direction is attached to the plate-shaped rotation shaft base 42 and fixed to the top surface of the compaction plate 30 (in the illustrated example, the top surface of the connecting plate 35 accommodating the vibration device 31), and the bearing is supported. The portion 43 is attached to the plate-shaped bearing base 44 and fixed to the bottom surface of the joint portion 20. However, the rotating shaft 41 and the bearing portion 43 may be oriented in opposite directions, the rotating shaft 41 may be fixed to the bottom surface of the joint portion 20, and the bearing portion 43 may be fixed to the top surface of the compaction plate 30.

回転支持機構40の回転軸41は,締固め板30の重心を通る法線方向軸Pと揃えることが望ましい(図1(C)参照)。また,回転軸41には,軸受け部43からの抜け出し防止用ストッパー41aを設けることができる。更に,締固めアタッチメント装置10に締固め板30を法線方向に振動させる起振装置31を含める場合は,回転支持機構40によって締固め板30及び起振装置31が一定向きに360度以上回転すると,起振装置31のケーブル等がアタッチメント装置10に絡み付いて事故につながるおそれがある。このような事故を防ぐため,回転支持機構40には,例えば締固め板30の回転角度θを−180°〜180°の範囲内に制限する回転角度制限ストッパー43aを含めることができる。 It is desirable that the rotation shaft 41 of the rotation support mechanism 40 is aligned with the normal axis P passing through the center of gravity of the compaction plate 30 (see FIG. 1C). Further, the rotating shaft 41 may be provided with a stopper 41a for preventing the rotating shaft 41 from coming off from the bearing portion 43. Further, when the compaction attachment device 10 includes a vibrating device 31 that vibrates the compaction plate 30 in the normal direction, the compaction plate 30 and the vibrating device 31 are rotated by 360 degrees or more in a constant direction by the rotation support mechanism 40. Then, the cable of the vibration device 31 or the like may be entangled with the attachment device 10 and lead to an accident. In order to prevent such an accident, the rotation support mechanism 40 can include, for example, a rotation angle limiting stopper 43a that limits the rotation angle θ of the compaction plate 30 within the range of −180 ° to 180 °.

図示例において回転支持機構40で支持した締固め板30は,締固め板30に加わる法線方向軸Pと交差する方向の力(例えば水平方向の力)に応じて回転させることができる。例えば,図2(B)のように壁面W1,W2に隣接する盛土エリアEにおいて,締固め板30の何れかの端縁を壁面Wに突き当てて水平方向の力を加えることにより,締固め板30の盛土エリアEへの押し当て角度θを調整することができる。また,締固め板30の少なくとも一辺(1端縁)を常に壁面Wと接するように突き当てて水平方向の力を加えながら壁面Wに沿って移動させ,締固め板30の押し当て角度θを徐々に壁面Wに沿って変更することもできる。更に,図示例のように両壁面W1,W2で囲まれた隅部(最奥部)において,締固め板30の2辺(2端縁)が両壁面W1,W2と隙間なく突き当てることも可能である。こうすることで,壁面W1,W2に隣接する盛土エリアEにおいて,締固め不能域D(図5(B)参照)の発生を避けながら,盛土エリアEの全体を確実に締固めることが可能となる。 In the illustrated example, the compaction plate 30 supported by the rotation support mechanism 40 can be rotated according to a force in the direction intersecting the normal direction axis P applied to the compaction plate 30 (for example, a force in the horizontal direction). For example, in the embankment area E adjacent to the wall surfaces W1 and W2 as shown in FIG. 2B, compaction is performed by abutting any end edge of the compaction plate 30 against the wall surface W and applying a force in the horizontal direction. The pressing angle θ of the plate 30 against the embankment area E can be adjusted. Further, at least one side (one end edge) of the compaction plate 30 is abutted so as to always be in contact with the wall surface W and moved along the wall surface W while applying a horizontal force to reduce the pressing angle θ of the compaction plate 30. It can be gradually changed along the wall surface W. Further, as shown in the illustrated example, at the corner portion (innermost portion) surrounded by both wall surfaces W1 and W2, the two sides (two end edges) of the compaction plate 30 may abut against both wall surfaces W1 and W2 without a gap. It is possible. By doing so, in the embankment area E adjacent to the wall surfaces W1 and W2, it is possible to reliably compact the entire embankment area E while avoiding the occurrence of the non-compacting area D (see FIG. 5B). Become.

締固め板30は,少なくとも一辺(1端縁)が締固めエリアEに隣接する壁面Wと突き当たるような形状とすることができる。図2(B)のように盛土エリアEに隣接する壁面W1,W2が直角に交差している場合は,締固め板30を隅部(最奥部)に移動させたときに締固め板30の2辺(端縁)が両壁面W1,W2と突き当たるように,締固め板30の形状を方形とする。ただし,締固め板30の形状は方形に限らず,締固め対象の盛土エリアEに隣接する壁面Wの形状に合わせて,締固め板30を三角形,台形,ひし形等の多角形とすることも可能である。また,隣接する壁面Wの形状に合わせて,締固め板30に曲線形状の端縁を設けることも有効である。 The compaction plate 30 may be shaped so that at least one side (one end edge) abuts against the wall surface W adjacent to the compaction area E. When the wall surfaces W1 and W2 adjacent to the embankment area E intersect at right angles as shown in FIG. 2B, the compaction plate 30 is moved to the corner (innermost portion). The shape of the compaction plate 30 is square so that the two sides (edges) of the above abut each other on both wall surfaces W1 and W2. However, the shape of the compaction plate 30 is not limited to a square shape, and the compaction plate 30 may be a polygon such as a triangle, a trapezoid, or a rhombus according to the shape of the wall surface W adjacent to the embankment area E to be compacted. It is possible. It is also effective to provide a curved end edge on the compaction plate 30 according to the shape of the adjacent wall surface W.

また,回転支持機構40を設けることにより,施工機械1及び可動腕部材3の姿勢(位置や角度)を細かく移動しなくても,締固め板30の押し当て位置及び角度θを変更することができるので,締固め作業の効率向上が期待できる。すなわち,回転支持機構40のない締固め板30では,施工機械1及び可動腕部材3の姿勢を何回も変更しなければ締固めることのできなかった複雑な地形の盛土エリアE(図5(C)及び(D)参照)においても,例えば図2(C)に示すように,回転支持機構40を備えた締固め板30を用いることにより,施工機械1及び可動腕部材3の姿勢の僅かな回数の変更によって盛土エリアEの全体を締固めることが期待できるので,作業効率の向上が期待できる。 Further, by providing the rotation support mechanism 40, the pressing position and the angle θ of the compaction plate 30 can be changed without finely moving the postures (positions and angles) of the construction machine 1 and the movable arm member 3. Since it can be done, it can be expected to improve the efficiency of compaction work. That is, in the compaction plate 30 without the rotation support mechanism 40, the embankment area E of a complicated terrain that could not be compacted without changing the postures of the construction machine 1 and the movable arm member 3 many times (FIG. 5 (FIG. 5). Also in (C) and (D)), for example, as shown in FIG. 2 (C), by using the compaction plate 30 provided with the rotation support mechanism 40, the postures of the construction machine 1 and the movable arm member 3 are slightly changed. Since it can be expected that the entire embankment area E will be compacted by changing the number of times, work efficiency can be expected to improve.

更に,回転支持機構40のない締固め板30では,締固め板30の押し当て位置及び角度θを変更するために,施工機械1及び可動腕部材3を締固め箇所から一旦離して姿勢を変更させ,変更後の姿勢で締固め箇所へ再度近付いて施工を再開するといった細かな前後左右の小移動が必要となる。このため,打設したRCDコンクリートの表面が荒れて施工品質が低下してしまうおそれがあった。回転支持機構40を備えた締固め板30を用いることにより,例えば図2(B)及び(C)に示すように,締固め板30の押し当て位置及び角度θの変更に際して施工機械1及び可動腕部材3を細かく小移動させる必要がなくなるので,複雑な地形の盛土エリアEの施工品質の低下を避けることが期待できる。 Further, in the compaction plate 30 without the rotation support mechanism 40, in order to change the pressing position and the angle θ of the compaction plate 30, the construction machine 1 and the movable arm member 3 are temporarily separated from the compaction portion to change the posture. It is necessary to make small movements in front, back, left and right, such as re-approaching the compacted part in the changed posture and restarting the construction. For this reason, the surface of the cast RCD concrete may become rough and the construction quality may deteriorate. By using the compaction plate 30 provided with the rotation support mechanism 40, the construction machine 1 and the movable plate 30 can be moved when the pressing position and the angle θ of the compaction plate 30 are changed, for example, as shown in FIGS. Since it is not necessary to move the arm member 3 finely and slightly, it can be expected to avoid deterioration of the construction quality of the embankment area E of the complicated terrain.

図2(C)は,回転支持機構40で支持した締固め板30を用いて岩盤凸部Rに隣接する盛土エリアEを締固める方法の一例を示している。以下,図2(C)を参照して本発明の締固め方法を説明する。先ず,図1(A)のプレート型締固め機1を符号1aの位置に移動させ,可動腕部材3の先端の締固め板30を岩盤凸部Rに付き当てることにより,締固め板30の一辺(1端縁)が岩盤凸部Rと接するように締固め板30の押し当て角度θを変更する。そのうえで起振装置31を起動して位置決めした締固め板30を法線方向に振動させて締固め板30の直下位置を締固める。 FIG. 2C shows an example of a method of compacting the embankment area E adjacent to the rock convex portion R by using the compaction plate 30 supported by the rotation support mechanism 40. Hereinafter, the compaction method of the present invention will be described with reference to FIG. 2 (C). First, the plate-type compaction machine 1 of FIG. 1A is moved to the position of reference numeral 1a, and the compaction plate 30 at the tip of the movable arm member 3 is attached to the rock convex portion R to obtain the compaction plate 30. The pressing angle θ of the compaction plate 30 is changed so that one side (one end edge) is in contact with the rock convex portion R. Then, the vibration exciter 31 is activated to vibrate the positioned compaction plate 30 in the normal direction to compact the position directly below the compaction plate 30.

次いで,プレート型締固め機1は符号1aの位置のまま,点線で示すように可動腕部材3を伸縮させて締固め板30の位置を岩盤凸部Rの周囲に沿って隣接位置へ移動させる。次に隣接位置に移動させた締固め板30を岩盤凸部Rに付き当てることにより,締固め板30の一辺(1端縁)が岩盤凸部Rと接するように締固め板30の押し当て角度θを変更する。そのうえで起振装置31を起動して隣接位置に位置決めした締固め板30の直下位置を締固める。このように,プレート型締固め機1は符号1aの位置から移動させずに,可動腕部材3の届く範囲について,岩盤凸部Rに隣接する締固めエリアEを締固めることができる。 Next, the plate-type compaction machine 1 expands and contracts the movable arm member 3 as shown by the dotted line while maintaining the position of reference numeral 1a, and moves the position of the compaction plate 30 to an adjacent position along the circumference of the rock convex portion R. .. Next, by abutting the compaction plate 30 moved to the adjacent position against the bedrock convex portion R, the compaction plate 30 is pressed so that one side (one end edge) of the compaction plate 30 is in contact with the bedrock convex portion R. Change the angle θ. Then, the vibration exciter 31 is activated to compact the position directly below the compaction plate 30 positioned at the adjacent position. In this way, the plate-type compaction machine 1 can compact the compaction area E adjacent to the rock convex portion R within the reach of the movable arm member 3 without moving from the position of reference numeral 1a.

符号1aにおいて可動腕部材3の届く範囲の締固めが終了したのち,プレート型締固め機1を符号1bの位置へ移動させる。そして,可動腕部材3の先端の締固め板30を岩盤凸部Rに付き当てることにより,締固め板30の一辺(1端縁)が岩盤凸部Rと接するように締固め板30の押し当て角度θを変更する。そのうえで起振装置31を起動して,位置決めした締固め板30の直下を締固める。 After the compaction within the reach of the movable arm member 3 is completed in reference numeral 1a, the plate type compaction machine 1 is moved to the position of reference numeral 1b. Then, by abutting the compaction plate 30 at the tip of the movable arm member 3 against the bedrock convex portion R, the compaction plate 30 is pushed so that one side (one end edge) of the compaction plate 30 is in contact with the bedrock convex portion R. Change the contact angle θ. Then, the vibration exciter 31 is activated to compact the position directly under the compaction plate 30.

次いで,プレート型締固め機1は符号1bの位置のまま,点線で示すように可動腕部材3を伸縮させて締固め板30の位置を岩盤凸部Rの周囲に沿って隣接位置へ移動させ,岩盤凸部Rに付き当てることにより岩盤凸部Rと接するように締固め板30の押し当て角度θを変更し,起振装置31を起動して隣接位置に位置決めした締固め板30の直下を締固める。符号1bの位置においても,プレート型締固め機1は移動させずに,可動腕部材3の届く範囲について,岩盤凸部Rに隣接する締固めエリアEを締固めることができる。 Next, the plate-type compaction machine 1 expands and contracts the movable arm member 3 as shown by the dotted line while keeping the position of reference numeral 1b, and moves the position of the compaction plate 30 to an adjacent position along the circumference of the rock convex portion R. , The pressing angle θ of the compaction plate 30 is changed so that it comes into contact with the rock convex portion R by contacting the rock convex portion R, and the vibration exciter 31 is activated to directly under the compaction plate 30 positioned at an adjacent position. Compact. Even at the position of reference numeral 1b, the compaction area E adjacent to the rock convex portion R can be compacted within the reach of the movable arm member 3 without moving the plate type compaction machine 1.

更に,符号1bにおいて可動腕部材3の届く範囲の締固めが終了した後にプレート型締固め機1を符号1c〜1eの位置へ順次移動させ,移動させた位置1c〜1eにおいてプレート型締固め機1は移動させずに可動腕部材3の届く範囲について岩盤凸部Rに隣接する締固めエリアEを締固めることができる。このように,回転支持機構40を設けて締固め板30を法線方向軸Pの周りに回転可能に支持することにより,地形が複雑な岩盤凸部Rに隣接する盛土エリアEにおいても,施工機械1や可動腕部材3の姿勢(位置や角度)を何回も変更する必要がなくなり,最小限の回数の変更によって短時間のうちに,岩盤凸部Rに隣接するような複雑な地形の盛土エリアEを漏れなく締固めることができる。 Further, after the compaction within the reach of the movable arm member 3 is completed at reference numeral 1b, the plate type compaction machine 1 is sequentially moved to the positions of reference numerals 1c to 1e, and the plate type compaction machine 1 is moved at the moved positions 1c to 1e. 1 can compact the compaction area E adjacent to the rock convex portion R within the reach of the movable arm member 3 without moving it. In this way, by providing the rotation support mechanism 40 and rotatably supporting the compaction plate 30 around the normal axis P, the embankment area E adjacent to the rock convex portion R having a complicated topography can also be constructed. It is no longer necessary to change the posture (position and angle) of the machine 1 and the movable arm member 3 many times, and by changing the minimum number of times, it is possible to make a complicated terrain adjacent to the rock convex portion R in a short time. The embankment area E can be compacted without omission.

なお,図2(B)及び(C)の実施例において,締固め板30の端縁を壁面W,又は岩盤凸部Rに押し当てて締固め板30の角度を変更する方法について説明したが,押し当てる部分は必ずしも締固め板30の端縁に限らず,締固め板30の何れかの部分を壁面W,岩盤凸部R又は盛土エリアEの表面に突き当てる(接触させる)ことにより,施工機械1の動作によって締固め板30の押し当て角度θを変更することができる。 In the examples of FIGS. 2B and 2C, a method of changing the angle of the compaction plate 30 by pressing the edge of the compaction plate 30 against the wall surface W or the rock convex portion R has been described. The part to be pressed is not necessarily limited to the edge of the compaction plate 30, but any part of the compaction plate 30 is abutted (contacted) with the wall surface W, the rock convex portion R or the surface of the embankment area E. The pressing angle θ of the compaction plate 30 can be changed by the operation of the construction machine 1.

また,岩盤凸部Rに隣接する締固めエリアEを締固める図2(C)の実施例において,プレート型締固め機1を符号1a〜1eの位置に順次移動させて締固める方法について説明したが,実際には,岩盤凸部Rに隣接するエリア全体を締固めるために施工機械1や可動腕部材3の姿勢(位置や角度)を適宜に移動させることになる。その際にも,回転支持機構40を設けて締固め板30を回転可能に支持することにより,施工機械1や可動腕部材3の姿勢(位置や角度)の変更は最小限に抑えることができ,施工機械1及び可動腕部材3の変更を最小限に抑えることで締固め品質の向上を図ることができる。 Further, in the embodiment of FIG. 2C in which the compaction area E adjacent to the rock convex portion R is compacted, a method of sequentially moving the plate type compaction machine 1 to the positions of reference numerals 1a to 1e and compacting the plate type compaction machine 1 has been described. However, in reality, the postures (positions and angles) of the construction machine 1 and the movable arm member 3 are appropriately moved in order to compact the entire area adjacent to the rock convex portion R. Even at that time, by providing the rotation support mechanism 40 to rotatably support the compaction plate 30, changes in the postures (positions and angles) of the construction machine 1 and the movable arm member 3 can be minimized. , The compaction quality can be improved by minimizing the change of the construction machine 1 and the movable arm member 3.

図示例のように回転支持機構40を備えた締固めアタッチメント装置10において,締固め板30を法線方向に振動させる起振装置31を設けた場合は,回転支持機構40が起振装置31による振動に影響する可能性がある。そのため,回転支持機構40に締固め板30の回転を一時的に停止させる回転ロック機構(図示せず)を含め,回転の一時停止によって起振装置31に対する影響を抑えることも考えられる。ただし,図1(B)及び(C)のように起振装置31を締固め板30と連結し,回転支持機構40を接合部20と起振装置31との間に配置することにより,回転ロック機構等を設けなくても,起振装置31による振動が回転支持機構40によりほとんど影響されないことを本発明者は実験的に確認することができた。すなわち,図1(B)及び(C)に示す締固めアタッチメント装置10を用いて締固めた後のRCDコンクリートの締固め密度と,図3(B)に示す従来の締固めアタッチメント装置12を用いて締固めた後のRCDコンクリートの締固め密度とを比較する実験を行ったところ,両者はほぼ同じ密度であった。 In the compaction attachment device 10 provided with the rotation support mechanism 40 as shown in the illustrated example, when the vibration support device 31 for vibrating the compaction plate 30 in the normal direction is provided, the rotation support mechanism 40 is based on the vibration support device 31. May affect vibration. Therefore, it is conceivable that the rotation support mechanism 40 includes a rotation lock mechanism (not shown) that temporarily stops the rotation of the compaction plate 30, and the influence on the vibration exciting device 31 is suppressed by temporarily stopping the rotation. However, as shown in FIGS. 1B and 1C, the vibrating device 31 is connected to the compaction plate 30, and the rotation support mechanism 40 is arranged between the joint 20 and the vibrating device 31 to rotate. The present inventor has been able to experimentally confirm that the vibration caused by the vibration generating device 31 is hardly affected by the rotation support mechanism 40 even if the locking mechanism or the like is not provided. That is, the compaction density of RCD concrete after compaction using the compaction attachment device 10 shown in FIGS. 1 (B) and 1 (C) and the conventional compaction attachment device 12 shown in FIG. 3 (B) are used. When an experiment was conducted to compare the compaction density of RCD concrete after compaction, both were almost the same density.

また,回転支持機構40を備えた締固めアタッチメント装置10において,締固め板30の回転を駆動する回転駆動装置(図示せず)を含めることもできる。例えば,締固め板30の法線方向軸P周りの回転を駆動する動力源と,例えば施工機械1の運転席4からの信号入力に応じて締固め板30の回転角度を制御する制御機構とを含む回転駆動装置を締固めアタッチメント装置10に搭載する。ただし,図1(B)及び(C)に示す回転支持機構40を用いれば,回転駆動装置等を設けなくても,締固め板30の何れかの部分を壁面W,岩盤凸部R又は盛土エリアEの表面に突き当てる(接触させる)施工機械1の動作(可動腕部材3の曲げ動作や旋回台2の旋回動作等)により,締固め板30の法線方向軸P周りの回転角度θを変更できることを実験的に確認することができた。 Further, in the compaction attachment device 10 provided with the rotation support mechanism 40, a rotation drive device (not shown) that drives the rotation of the compaction plate 30 can also be included. For example, a power source that drives the rotation of the compaction plate 30 around the normal axis P, and a control mechanism that controls the rotation angle of the compaction plate 30 in response to a signal input from the driver's seat 4 of the construction machine 1, for example. The rotary drive device including the above is mounted on the compaction attachment device 10. However, if the rotation support mechanism 40 shown in FIGS. 1B and 1C is used, any part of the compaction plate 30 can be formed on the wall surface W, the bedrock convex portion R, or the embankment without providing a rotation drive device or the like. The rotation angle θ around the normal axis P of the compaction plate 30 due to the operation of the construction machine 1 that abuts (contacts) the surface of the area E (bending operation of the movable arm member 3, turning operation of the swivel table 2, etc.). It was possible to experimentally confirm that the value can be changed.

本発明によれば,施工機械1及び可動腕部材3の姿勢とは独立に,盛土エリアEに対する締固め板30の押し当て位置や角度θを任意に変更することができるので,壁面W1,W2に囲まれた盛土エリアEにおいても,締固め不能域Dを発生させずに盛土エリアEの全体を確実に締固めることができる。また,河床やアバットメントのように地形が複雑で岩盤凸部Rに隣接する盛土エリアEにおいても,施工機械1及び可動腕部材3の姿勢を何回も変更せずに締固めることが可能となるので,作業効率の向上及び施工品質の改善が期待できる。しかも,締固めエリアEの締固め後の密度も従来と同程度であり,従来の締固め作業に比して締固めエリアEを効率よく短時間に締固めることが可能である。 According to the present invention, the pressing position and the angle θ of the compaction plate 30 against the embankment area E can be arbitrarily changed independently of the postures of the construction machine 1 and the movable arm member 3, so that the wall surfaces W1 and W2 Even in the embankment area E surrounded by, the entire embankment area E can be reliably compacted without generating a compaction impossible area D. In addition, even in the embankment area E where the terrain is complicated and adjacent to the bedrock convex portion R such as a riverbed or an abutment, it is possible to compact the construction machine 1 and the movable arm member 3 without changing the postures many times. Therefore, improvement of work efficiency and improvement of construction quality can be expected. Moreover, the density of the compaction area E after compaction is about the same as that of the conventional one, and it is possible to efficiently compact the compaction area E in a short time as compared with the conventional compaction work.

こうして本発明の目的である「壁面又は岩盤凸部に隣接する盛土エリアにおいても締固め不能域を発生させずに効率よく締固めることができる方法及び締固めアタッチメント装置」の提供を達成することができる。 In this way, it is possible to achieve the object of the present invention, "a method and a compaction attachment device capable of efficiently compacting even in an embankment area adjacent to a wall surface or a rock convex portion" without generating a compaction impossible area. can.

以上,コンクリートダムにおけるRCD工法の施工現場を参照して本発明を説明したが,本発明の適用対象はRCD工法に限定されるわけではなく,一般の造成工事における締固め作業に本発明を適用することも可能である。また,最近はダム・堤防・道路等の土木構造物を構築する際に,現場付近の地山等の採取場で調達された地盤材料(土砂や岩砕材料)を土木構造物の材料(CSG:Cemented Sand and Gravel)として用いる工法(CSG工法)が開発されており,RCD工法と同様に,CSGを盛土材Sとして敷き均して積み重ねた盛土エリアEをプレート型締固め機1で締固めることがある。本発明は,そのようなCSG工法に有効に適用することが可能であり,例えば壁面又は岩盤凸部に隣接するCSGの盛土エリアEに本発明を適用することで,上述した本発明の効果を達成することが期待できる。 Although the present invention has been described above with reference to the construction site of the RCD method in a concrete dam, the application of the present invention is not limited to the RCD method, and the present invention is applied to compaction work in general construction work. It is also possible to do. Recently, when constructing civil engineering structures such as dams, embankments, and roads, the ground materials (earth and sand and crushing materials) procured at the collection sites such as the ground near the site are used as the materials for civil engineering structures (CSG). : A construction method (CSG construction method) used as a Cemented Sand and Gravel) has been developed. Sometimes. The present invention can be effectively applied to such a CSG method. For example, by applying the present invention to the embankment area E of CSG adjacent to a wall surface or a rock convex portion, the above-mentioned effect of the present invention can be obtained. It can be expected to be achieved.

1…施工機械 2…旋回台
2a…移動部(キャタピラ) 2b…カウンターウェイト
3…可動腕部材 4…運転席
5…ブーム 5a…ブーム駆動シリンダ
5b…接合部 6…アーム
6a…アーム駆動シリンダ 6b…接合部
7…アタッチメント駆動機構 7a…駆動シリンダ
7b,7c…ロッド 7d…接合部
10…締固めアタッチメント 12…締固めアタッチメント
20…接合部
21a,21b…ブラケット 22,23…支持ピン
30…締固め板 30a…押し当て面
31…起振装置 34…ハウジング
35…連結板 36,37…挟持板
38a,38b…弾性支承
40…回転支持機構 41…回転軸
41a…抜け出し防止用ストッパー 42…回転軸台
43…軸受け部 43a…回転角度制限ストッパー
44…軸受け台
E…盛土エリア S…盛土材
W…壁面 R…岩盤凸部
D…締固め不能域 O…旋回台中心
P…法線方向軸(締固め板の回転中心)
1 ... Construction machine 2 ... Swing table 2a ... Moving part (caterpillar) 2b ... Counter weight 3 ... Movable arm member 4 ... Driver's seat 5 ... Boom 5a ... Boom drive cylinder 5b ... Joint 6 ... Arm 6a ... Arm drive cylinder 6b ... Joint 7 ... Attachment drive mechanism 7a ... Drive cylinder 7b, 7c ... Rod 7d ... Joint 10 ... Compaction attachment 12 ... Compaction attachment 20 ... Joint 21a, 21b ... Bracket 22, 23 ... Support pin 30 ... Compaction plate 30a ... Pressing surface 31 ... Vibration device 34 ... Housing 35 ... Connecting plates 36, 37 ... Holding plates 38a, 38b ... Elastic bearings 40 ... Rotational bearing mechanism 41 ... Rotating shaft 41a ... Stopper for preventing slipping out 42 ... Rotating shaft base 43 ... Bearing portion 43a ... Rotation angle limiting stopper 44 ... Bearing base E ... Filling area S ... Filling material W ... Wall surface R ... Bedrock convex part D ... Uncompacted area O ... Swing table center P ... Normal direction axis (compacting plate) Center of rotation)

Claims (3)

壁面又は岩盤凸部に隣接する盛土エリアを締固める際に,盛土エリアの表面に押し当てる平面状の締固め板の押し当て面と反対側に当該締固め板を法線方向に振動させる起振装置を連結し,前記起振装置を可動腕部材付き施工機械の当該可動腕部材の先端に前記締固め板の法線方向軸の周りに回転可能に支持する回転支持機構を介して取り付けると共に当該回転支持機構に締固め板の回転角度を−180°〜180°の範囲内に制限する回転角度制限ストッパーを含め,前記起振装置のケーブルが回転支持機構に絡み付くことを防止しつつ,前記締固め板の何れかの部分を前記壁面又は岩盤凸部に突き当てて締固め板に法線方向軸と交差する方向の力を加えて締固め板を回転させ盛土エリアを締固めてなる盛土エリアの締固め方法。 When compacting the filling area adjacent to the wall surface or the convex part of the bedrock, the compaction plate is vibrated in the normal direction on the side opposite to the pressing surface of the flat compaction plate pressed against the surface of the filling area. The device is connected, and the vibration device is attached to the tip of the movable arm member of a construction machine with a movable arm member via a rotation support mechanism that rotatably supports the compaction plate around the normal axis. rotation support mechanism including a rotational angle limiting stopper for limiting the rotation angle of the compaction plate in the range of -180 ° to 180 °, while the cable of the exciter device can be prevented from entangled to the rotation supporting mechanism, the clamping A filling plate formed by abutting any part of the compaction plate against the wall surface or the convex portion of the bedrock and applying a force to the compaction plate in a direction intersecting the normal axis to rotate the compaction plate to compact the filling area. How to compact the area. 可動腕部材付き施工機械の当該可動腕部材の先端に接続する接合部,締固め対象の盛土エリアの表面に押し当てる平面状の締固め板,前記締固め板の盛土エリアへの押し当て面と反対側に連結されて当該締固め板を法線方向に振動させる起振装置,及び前記接合部と起振装置との間に介在して締固め板を法線方向軸の周りに回転可能に支持する回転支持機構を備え,前記回転支持機構に締固め板の回転角度を−180°〜180°の範囲内に制限する回転角度制限ストッパーを含め,壁面又は岩盤凸部に隣接する盛土エリアを締固める際に,前記起振装置のケーブルが回転支持機構に絡み付くことを防止しつつ,前記締固め板の何れかの部分を壁面又は岩盤凸部に突き当てて締固め板に法線方向軸と交差する方向の力を加えて締固め板を回転させて盛土エリアを締固めてなる締固めアタッチメント装置。 A joint connected to the tip of the movable arm member of a construction machine with a movable arm member, a flat compaction plate pressed against the surface of the compaction area to be compacted, and a pressing surface of the compaction plate against the filling area. A vibration device that is connected to the opposite side and vibrates the compaction plate in the normal direction, and a compaction plate that is interposed between the joint and the vibration device so that the compaction plate can rotate around the axis in the normal direction. It is equipped with a rotation support mechanism to support, and the rotation support mechanism includes a rotation angle limiting stopper that limits the rotation angle of the compaction plate within the range of -180 ° to 180 °, and the filling area adjacent to the wall surface or the rock convex part is provided. At the time of compaction, while preventing the cable of the vibration device from being entangled with the rotation support mechanism, any part of the compaction plate is abutted against the wall surface or the convex portion of the bedrock to the compaction plate in the normal direction axis. A compaction attachment device that compacts the filling area by rotating the compaction plate by applying a force in the direction that intersects with. 請求項の装置において,前記回転支持機構に締固め板の法線方向の回転軸と当該回転軸の他端を回転可能に支持する軸受け部とを含め,前記回転軸を起振装置の連結板に固定すると共に前記軸受け部を接合部の底面に固定することも,前記回転軸を接合部の底面に固定すると共に前記軸受け部を起振装置の連結板に固定することも可能としてなる締固めアタッチメント装置。 In the device of claim 2 , the rotary support mechanism includes a rotary shaft in the normal direction of the compaction plate and a bearing portion that rotatably supports the other end of the rotary shaft, and the rotary shaft is connected to the exciting device. Tightening that can be fixed to a plate and the bearing portion to the bottom surface of the joint portion, or the rotating shaft can be fixed to the bottom surface of the joint portion and the bearing portion can be fixed to the connecting plate of the vibration exciter. Hardening attachment device.
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