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JP6958250B2 - Continuous molten metal plating equipment and continuous molten metal plating processing method - Google Patents
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JP6958250B2 - Continuous molten metal plating equipment and continuous molten metal plating processing method - Google Patents

Continuous molten metal plating equipment and continuous molten metal plating processing method Download PDF

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JP6958250B2
JP6958250B2 JP2017213759A JP2017213759A JP6958250B2 JP 6958250 B2 JP6958250 B2 JP 6958250B2 JP 2017213759 A JP2017213759 A JP 2017213759A JP 2017213759 A JP2017213759 A JP 2017213759A JP 6958250 B2 JP6958250 B2 JP 6958250B2
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steel strip
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JP2018080387A (en
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隆志 大毛
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Nippon Steel Corp
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Description

本発明は、連続溶融金属めっき装置及び連続溶融金属めっき処理方法に関する。 The present invention relates to a continuous molten metal plating apparatus and a continuous molten metal plating treatment method.

鋼帯に金属を連続的にめっきするための設備として、一般的に、図9に示すような連続溶融金属めっき装置10が用いられている。連続溶融金属めっき装置10では、鋼帯Sをポット11内の溶融金属めっき浴3に連続的に浸漬させた後、溶融金属めっき浴3内に設置された浴中ロール13で方向転換させ、溶融金属めっき浴3から連続的に引き上げる。また、連続溶融金属めっき装置10は、溶融金属めっき浴3から引き上げられた鋼帯Sに対してガスを噴射するスリットノズル15を含むガスワイピング装置を備える。ガスワイピング装置は、スリットノズル15により鋼帯Sの両面それぞれに対してガス噴流を吹き付けて、鋼帯Sの表面に付着した余分な溶融金属5を吹き落とし、鋼帯Sの表面の溶融金属付着量を所定の値に調節する。 As a facility for continuously plating a metal strip on a steel strip, a continuous molten metal plating apparatus 10 as shown in FIG. 9 is generally used. In the continuous molten metal plating apparatus 10, the steel strip S is continuously immersed in the molten metal plating bath 3 in the pot 11, and then the direction is changed by the bath roll 13 installed in the molten metal plating bath 3 to melt the steel strip S. Continuously pull up from the metal plating bath 3. Further, the continuous molten metal plating apparatus 10 includes a gas wiping apparatus including a slit nozzle 15 that injects gas into the steel strip S pulled up from the molten metal plating bath 3. In the gas wiping device, a gas jet is sprayed on both sides of the steel strip S by the slit nozzle 15 to blow off the excess molten metal 5 adhering to the surface of the steel strip S, and the molten metal adheres to the surface of the steel strip S. Adjust the amount to a predetermined value.

ここで、連続溶融金属めっき装置10の通板速度が高速になると、ポット11の溶融金属めっき浴3から引き上げられた鋼帯Sに随伴する溶融金属付着量が増加する。したがって、ガスワイピング装置により掻き落とす溶融金属量が増加し、スリットノズル15により噴射されるガス噴流の圧力を従来よりも高圧にする必要がある。特に、鋼帯Sの表面への溶融金属付着量を少なくする薄目付を行う場合には、さらにガス噴流の圧力を高くして操業する必要がある。 Here, when the plate passing speed of the continuous molten metal plating apparatus 10 becomes high, the amount of molten metal adhering to the steel strip S pulled up from the molten metal plating bath 3 of the pot 11 increases. Therefore, the amount of molten metal scraped off by the gas wiping device increases, and the pressure of the gas jet injected by the slit nozzle 15 needs to be higher than before. In particular, in the case of thinning to reduce the amount of molten metal adhering to the surface of the steel strip S, it is necessary to further increase the pressure of the gas jet for operation.

ここで、ガスワイピング装置から鋼帯にガス噴流を吹き付けると、ガス噴流により鋼帯表面から掻き落とされた亜鉛が飛散する。このように飛散する溶融金属をスプラッシュという。ガス噴流の圧力が高くなるとスプラッシュが発生しやすくなるため、従来、発生したスプラッシュが鋼帯に再付着し、鋼帯に疵が生じないための技術が提案されている。例えば、特許文献1では、めっき浴面からガスワイピングノズルの間に、溶融金属めっき浴から引き上げられた鋼帯を挟むように一対の遮断板を設けることで、トップドロス発生領域の酸素濃度の抑制とともに鋼帯へのスプラッシュ付着量を低減している。 Here, when a gas jet is blown onto the steel strip from the gas wiping device, zinc scraped off from the surface of the steel strip by the gas jet is scattered. The molten metal that scatters in this way is called a splash. Since splashes are likely to occur when the pressure of the gas jet increases, a technique has been conventionally proposed to prevent the generated splashes from reattaching to the steel strip and causing flaws in the steel strip. For example, in Patent Document 1, a pair of blocking plates are provided between the plating bath surface and the gas wiping nozzle so as to sandwich a steel strip pulled up from the molten metal plating bath, thereby suppressing the oxygen concentration in the top dross generation region. At the same time, the amount of splash adhered to the steel strip is reduced.

特開2013−185227号公報Japanese Unexamined Patent Publication No. 2013-185227

しかし、連続溶融金属めっき装置の通板速度がさらに速くなり、150mpm以上となると、ポットの外部に大量の金属粉が飛散することがわかった。通板速度を変化させ、ポット外部に飛散した金属粉の量を測定した一例を図10に示す。図10に示すように、通板速度が100mpmのときにはポット外部に金属粉はほとんど飛散しない。しかし、通板速度が大きくなり、130mpmを超えると飛散する金属粉の量が増加し始め、150mpmで100mpmの場合の約十数倍、200mpmになると100mpmの場合の約数十倍となる。その要因を調べたところ、ポット外部に飛散する金属粉は、ガスワイピング装置のスリットノズル15の下部で発生し、図11に示すように、溶融金属めっき浴3から引き上げられる鋼帯Sの移動に伴い発生する浴面付近の流れFに乗って移動することが判明した。この流れFは、鋼帯Sからポット11の縁部11aへ向かって浴面付近を通り、ポット11の縁部11aから吹き上がる。このため、ポットの周囲に微小な金属粉が多量に飛来して、連続溶融金属めっき装置の周囲で作業するオペレーターの作業性が低下し、連続操業が困難となる。 However, it was found that when the plate passing speed of the continuous molten metal plating apparatus was further increased to 150 mpm or more, a large amount of metal powder was scattered to the outside of the pot. FIG. 10 shows an example in which the amount of metal powder scattered to the outside of the pot was measured by changing the plate passing speed. As shown in FIG. 10, when the plate passing speed is 100 mpm, the metal powder hardly scatters to the outside of the pot. However, the plate passing speed increases, and when it exceeds 130 mpm, the amount of scattered metal powder begins to increase, and when it reaches 150 mpm, it becomes about ten times as much as in the case of 100 mmp, and when it reaches 200 mmp, it becomes about several tens of times as much as in the case of 100 mmp. As a result of investigating the cause, the metal powder scattered to the outside of the pot is generated at the lower part of the slit nozzle 15 of the gas wiping device, and as shown in FIG. 11, the movement of the steel strip S pulled up from the molten metal plating bath 3 It was found that it moves on the flow F near the bath surface that accompanies it. This flow F passes near the bath surface from the steel strip S toward the edge portion 11a of the pot 11, and blows up from the edge portion 11a of the pot 11. For this reason, a large amount of minute metal powder flies around the pot, which reduces the workability of the operator who works around the continuous molten metal plating apparatus and makes continuous operation difficult.

上記特許文献1に記載の技術では、連続溶融金属めっき装置の通板速度が150mpm以上となったときに強く現れる鋼帯からポットの縁部へ向かうガス流れを遮断することができず、ポット外部に飛散する金属粉の量を低減させることができない。 With the technique described in Patent Document 1, it is not possible to block the gas flow from the steel strip that appears strongly when the plate passing speed of the continuous molten metal plating apparatus becomes 150 mpm or more to the edge of the pot, and the outside of the pot The amount of metal powder scattered on the surface cannot be reduced.

そこで、本発明は、上記問題に鑑みてなされたものであり、本発明の目的とするところは、通板速度が高速である場合に、ポット外部に飛散する金属粉の量を低減することの可能な、新規かつ改良された連続溶融金属めっき装置及び連続溶融金属めっき処理方法を提供することにある。 Therefore, the present invention has been made in view of the above problems, and an object of the present invention is to reduce the amount of metal powder scattered to the outside of the pot when the plate passing speed is high. It is an object of the present invention to provide a new and improved continuous molten metal plating apparatus and a continuous molten metal plating treatment method which are possible.

上記課題を解決するために、本発明のある観点によれば、ポットに収容された溶融金属めっき浴から150mpm以上の通板速度で上方に引き上げられる鋼帯に対してガスワイピング装置によりガスを吹き付け、鋼帯の表面に所定の膜厚の溶融金属を付着させる連続溶融金属めっき装置において、溶融金属めっき浴から引き上げられる鋼帯の移動に伴い鋼帯からポットの縁部へ向かって吹き上がるめっき浴上の流れを遮断する遮断部材を備え、遮断部材は、鋼帯からポットの縁部を含む縁部領域までの間に配置され、鋼帯の表面からポットの前面へ向かう方向において、ポットの縁部より鋼帯側100mmの位置からポットの縁部より外部側100mmの位置までの縁部領域の間に設置される、連続溶融金属めっき装置が提供される。
In order to solve the above problems, according to a certain viewpoint of the present invention, gas is blown by a gas wiping device onto a steel strip pulled upward from a molten metal plating bath housed in a pot at a plate passing speed of 150 mpm or more. , In a continuous molten metal plating device that adheres molten metal of a predetermined thickness to the surface of a steel strip, a plating bath that blows up from the steel strip toward the edge of the pot as the steel strip is pulled up from the molten metal plating bath. A blocking member for blocking the upper flow is provided, and the blocking member is arranged between the steel strip and the edge region including the edge of the pot, and the edge of the pot in the direction from the surface of the steel strip to the front surface of the pot. part Ru disposed between the edge region to the position of the external side 100mm from the edge of the pot from the position of the steel band side 100mm from, a continuous molten metal plating apparatus is provided.

この際、遮断部材は、ポットの縁部領域においてポットに取り付けられ、遮断部材のポットへの取付面からの高さは、200mm以上400mm以下とするのがよい。At this time, the blocking member is attached to the pot in the edge region of the pot, and the height of the blocking member from the mounting surface to the pot is preferably 200 mm or more and 400 mm or less.

また、上記課題を解決するために、本発明の別の観点によれば、ポットに収容された溶融金属めっき浴から150mpm以上の通板速度で上方に引き上げられる鋼帯に対してガスワイピング装置によりガスを吹き付け、鋼帯の表面に所定の膜厚の溶融金属を付着させる連続溶融金属めっき装置において、溶融金属めっき浴から引き上げられる鋼帯の移動に伴い鋼帯からポットの縁部へ向かって吹き上がるめっき浴上の流れを遮断する遮断部材を備え、遮断部材は、複数の貫通孔の形成されたメッシュ状の板状部材からなり、貫通孔は、円相当径での直径の平均値が300μm以上400μm以下となるように形成され、鋼帯からポットの縁部を含む縁部領域までの間に配置される、連続溶融金属めっき装置が提供される。Further, in order to solve the above problems, according to another viewpoint of the present invention, a gas wiping device is used for a steel strip pulled upward from a molten metal plating bath housed in a pot at a plate passing speed of 150 mpm or more. In a continuous molten metal plating apparatus that sprays gas to adhere molten metal of a predetermined thickness to the surface of a steel strip, it is blown from the steel strip toward the edge of the pot as the steel strip is pulled up from the molten metal plating bath. A blocking member for blocking the flow on the rising plating bath is provided, and the blocking member is composed of a mesh-shaped plate-shaped member in which a plurality of through holes are formed. Provided is a continuous molten metal plating apparatus formed so as to be 400 μm or less and arranged between a steel strip and an edge region including an edge of a pot.

また、遮断部材は、鋼帯の表面からポットの前面へ向かう方向において、鋼帯の表面から50mm以上200mm以下の領域に設置してもよい。 Further, the blocking member may be installed in a region of 50 mm or more and 200 mm or less from the surface of the steel strip in the direction from the surface of the steel strip toward the front surface of the pot.

この際、遮断部材は、鉛直方向における長さが100mm以上200mm以下であり、当該遮断部材の下端が溶融金属めっき浴の浴面から0mm以上20mm以下の高さ位置にあるように設置してもよい。 At this time, the blocking member may be installed so that the length in the vertical direction is 100 mm or more and 200 mm or less, and the lower end of the blocking member is at a height of 0 mm or more and 20 mm or less from the bath surface of the molten metal plating bath. good.

遮断部材は、めっき浴の浴面に対して垂直または当該垂直状態から所定の傾斜角度鋼帯側に傾斜して設けてもよい。 The blocking member may be provided so as to be perpendicular to the bath surface of the plating bath or to be inclined toward a predetermined inclination angle steel strip side from the vertical state.

また、遮断部材は、当該遮断部材の遮断面が流れに対して略直交するように配置してもよい。 Further, the blocking member may be arranged so that the blocking surface of the blocking member is substantially orthogonal to the flow.

遮断部材の先端には、鋼帯側に折れ曲がる付加部材を設けてもよい。 An additional member that bends toward the steel strip may be provided at the tip of the blocking member.

遮断部材の幅は、鋼帯の幅より大きくされる。 The width of the blocking member is made larger than the width of the steel strip.

また、上記課題を解決するために、本発明の別の観点によれば、鋼帯の表面に所定の膜厚の溶融金属を付着させる連続溶融金属めっき装置において、ポットに収容された溶融金属めっき浴から150mpm以上の通板速度で上方に引き上げられる鋼帯に対してガスワイピング装置によりガスを吹き付け、溶融金属めっき浴から引き上げられる鋼帯の移動に伴い鋼帯からポットの縁部へ向かって吹き上がるめっき浴上の流れを、鋼帯からポットの縁部を含む縁部領域までの間に配置され、鋼帯の表面からポットの前面へ向かう方向において、ポットの縁部より鋼帯側100mmの位置からポットの縁部より外部側100mmの位置までの縁部領域の間に設置された遮断部材により遮断する、連続溶融金属めっき処理方法が提供される。
Further, in order to solve the above problems, according to another viewpoint of the present invention, in a continuous molten metal plating apparatus for adhering a molten metal having a predetermined thickness to the surface of a steel strip, molten metal plating housed in a pot. Gas is blown by a gas wiping device onto the steel strip pulled upward from the bath at a plate passing speed of 150 mpm or more, and blown from the steel strip toward the edge of the pot as the steel strip pulled up from the molten metal plating bath moves. The flow on the rising plating bath is arranged between the steel strip and the edge region including the edge of the pot, and is 100 mm from the edge of the pot on the steel strip side in the direction from the surface of the steel strip to the front surface of the pot. Provided is a continuous molten metal plating treatment method in which a blocking member is installed between the position and the edge region from the edge of the pot to the position 100 mm on the outer side.

以上説明したように本発明によれば、通板速度が高速である場合にも、ポット外部に飛散する金属粉の量を低減することができる。 As described above, according to the present invention, it is possible to reduce the amount of metal powder scattered to the outside of the pot even when the plate passing speed is high.

本発明の一実施形態に係る連続溶融金属めっき装置のポット縁部に設置される遮断部材の一例を示す説明図である。It is explanatory drawing which shows an example of the blocking member installed in the pot edge part of the continuous molten metal plating apparatus which concerns on one Embodiment of this invention. 同実施形態に係る連続溶融金属めっき装置のポット縁部に設置される遮断部材の他の例を示す説明図である。It is explanatory drawing which shows another example of the blocking member installed in the pot edge part of the continuous molten metal plating apparatus which concerns on this embodiment. 同実施形態に係る連続溶融金属めっき装置のポット縁部に設置される遮断部材の他の例を示す説明図である。It is explanatory drawing which shows another example of the blocking member installed in the pot edge part of the continuous molten metal plating apparatus which concerns on this embodiment. 同実施形態に係る連続溶融金属めっき装置のポット縁部に設置される遮断部材の他の例を示す説明図である。It is explanatory drawing which shows another example of the blocking member installed in the pot edge part of the continuous molten metal plating apparatus which concerns on this embodiment. 本発明の一実施形態に係る連続溶融金属めっき装置の鋼帯近辺に設置される遮断部材の一例を示す説明図である。It is explanatory drawing which shows an example of the blocking member installed in the vicinity of the steel strip of the continuous molten metal plating apparatus which concerns on one Embodiment of this invention. 同実施形態に係る連続溶融金属めっき装置の鋼帯近辺に設置される遮断部材の他の例を示す説明図である。It is explanatory drawing which shows the other example of the blocking member installed in the vicinity of the steel strip of the continuous molten metal plating apparatus which concerns on this embodiment. 比較例として、鋼帯近辺に遮断部材を備えた連続溶融金属めっき装置を示す説明図である。As a comparative example, it is explanatory drawing which shows the continuous molten metal plating apparatus provided with the blocking member in the vicinity of a steel strip. ポットの浴上及び縁部付近における気流のシミュレーション結果を示す説明図である。It is explanatory drawing which shows the simulation result of the airflow on the bath of a pot and near the edge. 続溶融金属めっき装置の一構成例を示す説明図である。It is explanatory drawing which shows one structural example of the continuous molten metal plating apparatus. 通板速度とポット外部に飛散した金属粉の量との一関係例を示すグラフである。It is a graph which shows one relation example of a plate passing speed and the amount of metal powder scattered to the outside of a pot. ガスワイピング装置の下部で発生した金属粉がポット外部へ移動する浴面付近の流れを示す説明図である。It is explanatory drawing which shows the flow near the bath surface where the metal powder generated in the lower part of a gas wiping device moves to the outside of a pot.

以下に添付図面を参照しながら、本発明の好適な実施の形態について詳細に説明する。なお、本明細書及び図面において、実質的に同一の機能構成を有する構成要素については、同一の符号を付することにより重複説明を省略する。 Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. In the present specification and the drawings, components having substantially the same functional configuration are designated by the same reference numerals, so that duplicate description will be omitted.

<1.概要>
本発明の一実施形態に係る連続溶融金属めっき装置は、溶融金属めっき浴から上方に引き上げられる鋼帯に対してガスワイピング装置によりガスを吹き付け、鋼帯の表面に所定の膜厚の溶融金属を付着させる装置である。連続溶融金属めっき装置は、図9に示したように、鋼帯Sをポット11内の溶融金属めっき浴3に連続的に浸漬させて上方に引き上げた後、スリットノズル15により鋼帯Sの表面に対してガスを噴射する。これにより、鋼帯Sの表面に付着した余分な溶融金属5を吹き落とし、鋼帯Sの表面の溶融金属付着量を所定の値に調節する。
<1. Overview>
In the continuous molten metal plating apparatus according to the embodiment of the present invention, gas is blown by a gas wiping apparatus onto a steel strip pulled upward from the molten metal plating bath, and molten metal having a predetermined thickness is applied to the surface of the steel strip. It is a device to attach. As shown in FIG. 9, the continuous molten metal plating apparatus continuously immerses the steel strip S in the molten metal plating bath 3 in the pot 11 and pulls it upward, and then uses the slit nozzle 15 to pull up the surface of the steel strip S. Inject gas against. As a result, the excess molten metal 5 adhering to the surface of the steel strip S is blown off, and the amount of molten metal adhering to the surface of the steel strip S is adjusted to a predetermined value.

本実施形態に係る連続溶融金属めっき装置は、鋼帯Sの通板速度が150mpm以上の高速となった際に、スリットノズル15の下部にて発生した金属粉が、鋼帯S側からポット11の縁部11aへ向かうガスの流れに乗ってポット11の外部へ飛散しないようにする遮断部材を備える。遮断部材は、鋼帯Sからポット11の縁部11aを含む縁部領域までの間に配置されており、鋼帯S側からポット11の縁部11aへ向かうガスの流れを遮る。これにより、このガスの流れを低減させ、ポット11の外部へ飛散する金属粉の量を低減させる。以下、遮断部材の具体的な構成と配置について、詳細に説明していく。 In the continuous molten metal plating apparatus according to the present embodiment, when the plate passing speed of the steel strip S becomes as high as 150 mpm or more, the metal powder generated at the lower part of the slit nozzle 15 is generated from the steel strip S side to the pot 11. A blocking member is provided to prevent the gas from scattering to the outside of the pot 11 on the flow of gas toward the edge portion 11a of the steel. The blocking member is arranged between the steel strip S and the edge region including the edge portion 11a of the pot 11, and blocks the flow of gas from the steel strip S side toward the edge portion 11a of the pot 11. As a result, the flow of this gas is reduced, and the amount of metal powder scattered to the outside of the pot 11 is reduced. Hereinafter, the specific configuration and arrangement of the blocking member will be described in detail.

<2.遮断部材>
[2−1.第1形態(ポット縁部への設置)]
図1〜図4に基づいて、本発明の一実施形態に係る連続溶融金属めっき装置が備える遮断部材の一形態について説明する。図1〜図4は、本実施形態に係る連続溶融金属めっき装置のポット縁部に設置される遮断部材の形態例を示す説明図である。なお、遮断部材は、少なくともポット11の前面に設置されていればよい。本発明において、ポット11の前面は、図9に示した連続溶融金属めっき装置10において、溶融金属めっき浴3から引き上げられた鋼帯Sとポット11と対向する側の面(すなわち、スナウトが設置されていない側の面)をいう。
<2. Blocking member>
[2-1. First form (installation on the edge of the pot)]
An embodiment of a blocking member included in the continuous molten metal plating apparatus according to the embodiment of the present invention will be described with reference to FIGS. 1 to 4. 1 to 4 are explanatory views showing an example of a form of a blocking member installed at a pot edge of the continuous molten metal plating apparatus according to the present embodiment. The blocking member may be installed at least in front of the pot 11. In the present invention, the front surface of the pot 11 is provided with the steel strip S pulled up from the molten metal plating bath 3 and the surface facing the pot 11 (that is, the snout) in the continuous molten metal plating apparatus 10 shown in FIG. The side that is not plated).

遮断部材は、鋼帯S側からポット11の縁部11aへ向かうガスの流れを遮断し、金属粉がポット11の外部へ飛散するのを防止できる位置に配置される。以下に示す第1形態では、遮断部材をポット11の縁部11aを含む縁部領域に配置する。めっき浴面はポット11の上端よりも低い位置にある。したがって、鋼帯側からめっき浴上を流れてきたガスは、ポット11の縁部11aで上方へ吹き上がる。そこで、第1形態のように遮断部材をポット11の縁部11aを含む縁部領域に配置することで、ポット11の縁部11aで上方へ吹き上がる流れを効果的に堰き止める。 The blocking member is arranged at a position where it can block the flow of gas from the steel strip S side toward the edge portion 11a of the pot 11 and prevent the metal powder from scattering to the outside of the pot 11. In the first embodiment shown below, the blocking member is arranged in the edge region including the edge portion 11a of the pot 11. The plating bath surface is lower than the upper end of the pot 11. Therefore, the gas flowing on the plating bath from the steel strip side blows upward at the edge portion 11a of the pot 11. Therefore, by arranging the blocking member in the edge region including the edge portion 11a of the pot 11 as in the first embodiment, the flow that blows upward at the edge portion 11a of the pot 11 is effectively blocked.

(1)基本構成
まず、図1に基づいて、連続溶融金属めっき装置のポット縁部に設置される遮断部材の基本構成について説明する。図1に示すように、連続溶融金属めっき装置は、溶融金属めっき浴3が収容されるポット11に遮断部材20aを備える。遮断部材20aは、図1紙面奥行き方向に向かって延びる板状部材であり、溶融金属めっき浴3の温度よりも融点の高い、耐熱性を有する部材で形成されている。例えば、遮断部材20aは鋼板から形成される。なお、遮断部材20aは、めっき浴上を流れてきたガスの流れを完全に遮断できるように貫通孔のない板状部材を用いてもよい。あるいは、少なくともガスの流れを低減させることができればポット11の外部への金属粉の飛散を抑制できることから、遮断部材20aは、例えば細かな貫通孔の形成されたメッシュ状の板状部材から形成することがより好ましい。
(1) Basic Configuration First, based on FIG. 1, a basic configuration of a blocking member installed at a pot edge of a continuous molten metal plating apparatus will be described. As shown in FIG. 1, the continuous molten metal plating apparatus includes a blocking member 20a in a pot 11 in which a molten metal plating bath 3 is housed. The blocking member 20a is a plate-shaped member extending in the depth direction of the paper surface of FIG. 1, and is formed of a heat-resistant member having a melting point higher than the temperature of the molten metal plating bath 3. For example, the blocking member 20a is formed of a steel plate. The blocking member 20a may be a plate-shaped member having no through hole so that the flow of gas flowing on the plating bath can be completely blocked. Alternatively, since the scattering of metal powder to the outside of the pot 11 can be suppressed if at least the gas flow can be reduced, the blocking member 20a is formed from, for example, a mesh-like plate-shaped member having fine through holes formed therein. Is more preferable.

ポット11の幅方向を鋼帯Sの板幅方向と同一方向としたとき、遮断部材20aを貫通孔のない板状部材から形成した場合、遮断部材20aに衝突したガスの一部はポット11の幅方向に流れてしまい、ポット11の外部に金属粉が飛散してしまう。そこで、金属粉は確実に捕集するが、ガス流れの一部はそのままポット11の前面へ逃がすために、遮断部材20aの一部または全面を多孔のメッシュ状の板状部材を用いて構成する。これにより、ガスの一部が遮断部材20aに形成された貫通孔から前面に流れるようになり、幅方向へのガス流れが低減するため、ポット11の幅方向からの金属粉の飛散を防止できる。遮断部材20aにおいて貫通孔を形成する部分は、例えば実験等によって金属粉が幅方向に飛散しないようにすることができる部分を調査し決定してもよい。 When the width direction of the pot 11 is the same as the plate width direction of the steel strip S, when the blocking member 20a is formed of a plate-shaped member having no through hole, a part of the gas colliding with the blocking member 20a is in the pot 11. It flows in the width direction, and metal powder scatters outside the pot 11. Therefore, although the metal powder is surely collected, a part or the entire surface of the blocking member 20a is configured by using a porous mesh plate-like member in order to let a part of the gas flow as it is to the front surface of the pot 11. .. As a result, a part of the gas flows to the front through the through hole formed in the blocking member 20a, and the gas flow in the width direction is reduced, so that the metal powder can be prevented from scattering from the width direction of the pot 11. .. The portion of the blocking member 20a that forms the through hole may be determined by investigating, for example, a portion that can prevent the metal powder from scattering in the width direction by an experiment or the like.

貫通孔の直径(以下、「メッシュ径」ともいう。)は、300μm以上400μm以下とする。貫通孔の直径は、当該貫通孔の開口面積を有する円の直径に換算した円相当径での直径とし、貫通孔の形状は限定されるものではない。貫通孔の直径が300μm未満であると貫通孔が小さすぎるためポット11の幅方向へのガスの流れが発生し、ポット11の幅方向へ金属粉が飛散する。一方、金属粉の大きさは200μm程度であり、貫通孔の直径が400μmを超えると金属粉の大きさに対して貫通孔の開口が大きくなる過ぎるため、金属粉が貫通孔を通過してしまう。これより、遮断部材20aに貫通孔を設ける場合には、貫通孔の直径は300μm以上400μm以下とする。なお、貫通孔の直径は、板状部材に形成された貫通孔の直径の平均値とする。例えば、貫通孔の直径は、板状部材に形成された複数の貫通孔からランダムに20個を抽出し、それらの直径を平均した値としてもよい。 The diameter of the through hole (hereinafter, also referred to as “mesh diameter”) is 300 μm or more and 400 μm or less. The diameter of the through hole is the diameter equivalent to the circle converted to the diameter of the circle having the opening area of the through hole, and the shape of the through hole is not limited. If the diameter of the through hole is less than 300 μm, the through hole is too small, so that gas flows in the width direction of the pot 11 and metal powder scatters in the width direction of the pot 11. On the other hand, the size of the metal powder is about 200 μm, and if the diameter of the through hole exceeds 400 μm, the opening of the through hole becomes too large for the size of the metal powder, so that the metal powder passes through the through hole. .. Therefore, when the blocking member 20a is provided with a through hole, the diameter of the through hole is set to 300 μm or more and 400 μm or less. The diameter of the through hole is an average value of the diameters of the through hole formed in the plate-shaped member. For example, the diameter of the through holes may be a value obtained by randomly extracting 20 through holes formed in the plate-shaped member and averaging their diameters.

なお、メッシュ状の板状部材に形成される貫通孔の形状は円形に限定されるものではなく、例えば楕円状や矩形状、多角形状等であってもよい。 The shape of the through hole formed in the mesh-shaped plate-shaped member is not limited to a circular shape, and may be, for example, an elliptical shape, a rectangular shape, a polygonal shape, or the like.

鋼帯S側からポット11の縁部11aへ向かうガスの流れは鋼帯Sの幅全体で生じるため、遮断部材20aは、図1紙面奥行き方向に鋼帯Sの幅以上の長さで、鋼帯Sと対向して配置されている。本形態において、遮断部材設置されるポット11の縁部11aを含む縁部領域とは、ポット11の前面である縁部11aを基準として、鋼帯側100mmの位置Pから外部側100mmの位置Pまでの領域をいい、図1の範囲dに相当する。遮断部材20aの少なくとも一部が、ポット11の縁部11aから鋼帯側100mmの位置Pより鋼帯側に位置すると、例えばオペレーターによるめっき浴3内のドロス除去作業等の作業の妨げとなり、オペレーターの作業性を低下させることになる。また、遮断部材20aの少なくとも一部が、ポット11の縁部11aから外部側100mmの位置Pより外部側に位置すると、許容以上にポット11の外部に金属粉が飛散することとなり、ポット11の外部への金属粉の飛散を防止するという遮断部材20aを設置する目的を達成できなくなる。 Since the gas flow from the steel strip S side toward the edge portion 11a of the pot 11 occurs over the entire width of the steel strip S, the blocking member 20a has a length equal to or longer than the width of the steel strip S in the depth direction of the paper surface of FIG. It is arranged so as to face the band S. In this embodiment, the edge region including the edge portion 11a of the blocking member installed the pot 11, relative to the edges 11a is a front surface of the pot 11, the position of the external side 100mm from the position P 1 of the steel strip side 100mm It means a region of up to P 2, corresponding to a range d of FIG. At least a portion of the blocking member 20a is, when positioned on the steel band side from the position P 1 of the steel strip side 100mm from the edge 11a of the pot 11, for example, it hinders the work of the dross removal operations and the like in the plating bath 3 by the operator, This will reduce the workability of the operator. Further, at least a portion of the blocking member 20a is, when positioned on the outer side from the position P 2 of the outer side 100mm from the edge 11a of the pot 11, outside the metal powder of the pot 11 to unacceptably becomes possible to scatter pot 11 The purpose of installing the blocking member 20a, which is to prevent the metal powder from scattering to the outside, cannot be achieved.

遮断部材20aは、めっき浴3の浴面に対して垂直または垂直状態から鋼帯S側に所定の傾斜角度θだけ傾斜して設けられる。傾斜角度θは90°以下とするのがよい。傾斜角度θを90°より大きくすると、遮断部材20aがめっき浴3の浴面からポット11の縁部11aの上端に向かって傾斜した状態となるため、遮断部材20aの上方を通ってポット11の縁部11aに向かうめっき浴上のガスの流れが形成される。このため、鋼帯S側で発生した金属粉がポット外部へ流出する量が増加してしまう。一方、遮断部材20aをめっき浴3の浴面に対して垂直な状態からポット外部側へ傾斜させると、ポット11の縁部11aで吹き上がるガスの流れをポット外部へ促してしまい、鋼帯S側で発生した金属粉がポット外部へ流出する量が増加する。これより、遮断部材20aは、めっき浴3の浴面に対して垂直または垂直状態から鋼帯S側に所定の傾斜角度θだけ傾斜して設けるのがよい。 The blocking member 20a is provided so as to be inclined by a predetermined inclination angle θ from the vertical or vertical state to the bath surface of the plating bath 3 toward the steel strip S side. The inclination angle θ is preferably 90 ° or less. When the inclination angle θ is made larger than 90 °, the blocking member 20a is in a state of being inclined from the bath surface of the plating bath 3 toward the upper end of the edge portion 11a of the pot 11. A flow of gas on the plating bath towards the edge 11a is formed. Therefore, the amount of metal powder generated on the steel strip S side flows out to the outside of the pot increases. On the other hand, when the blocking member 20a is tilted from the state perpendicular to the bath surface of the plating bath 3 to the outside of the pot, the flow of gas blown up at the edge 11a of the pot 11 is promoted to the outside of the pot, and the steel strip S The amount of metal powder generated on the side flowing out of the pot increases. From this, it is preferable that the blocking member 20a is provided so as to be inclined by a predetermined inclination angle θ from the vertical or vertical state to the bath surface of the plating bath 3 toward the steel strip S side.

このように遮断部材20aの傾斜角度θは、鋼帯S側からポット11の縁部11aへ向かうガスの流れを遮断部材20aによって遮断または抑制できるように決定されるが、この際遮断部材20aの遮断面がガスの流れに対して略直交するように遮断部材20aを設置するのがよい。これにより、より効果的に鋼帯S側からポット11の縁部11aへ向かうガスの流れを遮断部材20aによって遮断または抑制することができる。 In this way, the inclination angle θ of the blocking member 20a is determined so that the gas flow from the steel strip S side toward the edge portion 11a of the pot 11 can be blocked or suppressed by the blocking member 20a. It is preferable to install the blocking member 20a so that the blocking surface is substantially orthogonal to the gas flow. Thereby, the gas flow from the steel strip S side to the edge portion 11a of the pot 11 can be blocked or suppressed by the blocking member 20a.

遮断部材20aの高さhは、200mm以上400mm以下とするのがよい。遮断部材20aの高さhは、遮断部材20aが取り付けられているポット11の取付面11bに対して垂直な方向の長さをいう。例えば、図1に示すように遮断部材20aのポット11との取付面11bが、前面(縁部11a)に対してポット11の外側へ傾斜している場合には、めっき浴3の浴面に対して垂直な方向からは傾いた、当該取付面11bに垂直な方向の長さが遮断部材20aの高さhとなる。 The height h of the blocking member 20a is preferably 200 mm or more and 400 mm or less. The height h of the blocking member 20a refers to the length in the direction perpendicular to the mounting surface 11b of the pot 11 to which the blocking member 20a is mounted. For example, as shown in FIG. 1, when the mounting surface 11b of the blocking member 20a with the pot 11 is inclined to the outside of the pot 11 with respect to the front surface (edge portion 11a), the bath surface of the plating bath 3 is formed. The height h of the blocking member 20a is the length in the direction perpendicular to the mounting surface 11b, which is inclined from the vertical direction.

遮断部材20aの高さhが200mmより小さい場合にはガスの流れを堰き止める効果が小さく、鋼帯S側で発生した金属粉がポット外部へ流出する量が増加する。また、遮断部材20aの高さhが400mmより大きい場合には、遮断部材20aのサイズが大きくなり、オペレーターの作業性を低下させる。特に、遮断部材20aを鋼帯S側へ傾斜させて設置した場合には、遮断部材20aがめっき浴3の浴上を覆ってしまい、さらにオペレーターの作業性を低下させてしまう。これより、遮断部材20aの高さhは、200mm以上400mm以下とするのがよい。 When the height h of the blocking member 20a is smaller than 200 mm, the effect of blocking the gas flow is small, and the amount of metal powder generated on the steel strip S side flowing out to the outside of the pot increases. Further, when the height h of the blocking member 20a is larger than 400 mm, the size of the blocking member 20a becomes large, which reduces the workability of the operator. In particular, when the blocking member 20a is installed so as to be inclined toward the steel strip S side, the blocking member 20a covers the bath of the plating bath 3 and further reduces the workability of the operator. Therefore, the height h of the blocking member 20a is preferably 200 mm or more and 400 mm or less.

以上説明したように、連続溶融金属めっき装置のポット縁部に遮断部材20aを設置することで、ポット11の縁部11aで上方へ吹き上がる流れを効果的に堰き止めることができ、鋼帯S側で発生した金属粉がポット外部へ飛散するのを抑制することができる。その結果、連続溶融金属めっき装置のポット11の周囲で作業するオペレーターの作業性を低下させることがなく、溶融金属めっき処理も連続操業することができる。 As described above, by installing the blocking member 20a at the pot edge of the continuous molten metal plating apparatus, it is possible to effectively block the upward flow at the edge 11a of the pot 11, and the steel strip S It is possible to prevent the metal powder generated on the side from scattering to the outside of the pot. As a result, the workability of the operator working around the pot 11 of the continuous molten metal plating apparatus is not deteriorated, and the molten metal plating process can be continuously operated.

(2)変形例
以下、図2〜図4に、第1形態の遮断部材の変形例を示す。
(2) Deformation Example Hereinafter, FIGS. 2 to 4 show a modification of the blocking member of the first form.

図2に示す連続溶融金属めっき装置のポット縁部に設置される遮断部材20bは、図1に示した基本構成の遮断部材20aに相当する第1部材21と、第1部材21の先端に設けられ、鋼帯S側へ折れ曲がっている付加部材である第2部材23とから構成されている。このような付加部材を設けることで、第1部材21の遮断面に衝突したガスの流れが第1部材21の先端へ向かった後、ポット外部へ向かうのを防止することができる。したがって、図1に示した基本構成の形状とした場合と比較して、より確実にポット外部へ向かうガスの流れを遮断または低減することができる。 The blocking member 20b installed at the pot edge of the continuous molten metal plating apparatus shown in FIG. 2 is provided at the first member 21 corresponding to the blocking member 20a having the basic configuration shown in FIG. 1 and at the tip of the first member 21. It is composed of a second member 23 which is an additional member which is bent toward the steel strip S side. By providing such an additional member, it is possible to prevent the flow of gas that has collided with the blocking surface of the first member 21 from heading toward the tip of the first member 21 and then toward the outside of the pot. Therefore, as compared with the case of the shape of the basic configuration shown in FIG. 1, it is possible to more reliably block or reduce the flow of gas toward the outside of the pot.

第1部材21の先端に設けられた第2部材23は、第1部材21の延設方向に対して鋼帯S側へ0°より大きく90°以下の角度範囲で傾斜させて設けるのがよい。第2部材23が第1部材21の延設方向と平行に設けられた(すなわち、0°)の状態では、第1部材21の一部と考えればよい。また、第1部材21の延設方向に対してポット11の外部側へ向かうように第2部材23を設けると、ポット11の縁部11aで吹き上がるガスの流れをポット外部へ促してしまい、鋼帯S側で発生した金属粉がポット外部へ流出する量が増加する。さらに、第2部材23を、第1部材21の延設方向に対して鋼帯S側へ90°より大きく折り曲げて設けると、めっき浴上から遮断部材20bへ向かうガスの流れを、第1部材21の遮断面に衝突せずに第2部材23の外側へ向かわせてしまう可能性がある。そうすると、めっき浴上からポット11の縁部11aへ向かうガスは、第2部材23の上方を通って吹き上がり、鋼帯S側で発生した金属粉をポット外部へ飛散させる可能性がある。 The second member 23 provided at the tip of the first member 21 is preferably provided so as to be inclined in an angle range of 90 ° or less, which is larger than 0 ° toward the steel strip S side with respect to the extending direction of the first member 21. .. In a state where the second member 23 is provided parallel to the extending direction of the first member 21 (that is, 0 °), it may be considered as a part of the first member 21. Further, if the second member 23 is provided so as to face the outer side of the pot 11 with respect to the extending direction of the first member 21, the flow of the gas blown up at the edge portion 11a of the pot 11 is promoted to the outside of the pot. The amount of metal powder generated on the steel strip S side flowing out of the pot increases. Further, when the second member 23 is provided by bending the steel strip S side by more than 90 ° with respect to the extending direction of the first member 21, the gas flow from the plating bath toward the blocking member 20b is made to flow to the first member. There is a possibility that the second member 23 is directed to the outside without colliding with the blocking surface of the 21. Then, the gas from the plating bath toward the edge portion 11a of the pot 11 may blow up through the upper part of the second member 23, and the metal powder generated on the steel strip S side may be scattered to the outside of the pot.

なお、第2部材23の長さaは特に限定されないが、短すぎるとガスの流れの遮断または低減効果が図1に示した基本構成の場合とほぼ変わらなくなる。また、第2部材23の長さaが長すぎると、めっき浴3の浴上を覆ってしまうため、オペレーターの作業性を低下させてしまう。したがって、第2部材23aの長さは、ポット11の縁部11aを含む縁部領域の範囲に収まるように設定するのがよい。 The length a of the second member 23 is not particularly limited, but if it is too short, the effect of blocking or reducing the gas flow is almost the same as that of the basic configuration shown in FIG. Further, if the length a of the second member 23 is too long, it covers the bath of the plating bath 3, which lowers the workability of the operator. Therefore, the length of the second member 23a is preferably set so as to be within the range of the edge region including the edge portion 11a of the pot 11.

図3に示す連続溶融金属めっき装置のポット縁部に設置される遮断部材20cは、ポット11の縁部11aで前面に設けられている。遮断部材20cは、ポット11の前面から垂直に、鋼帯S側に向かって設けられている。この場合にも、遮断部材20cは、めっき浴3の浴面に対して垂直または垂直状態から鋼帯S側に所定の傾斜角度θだけ傾斜して設けられる。傾斜角度θは90°以下とするのがよい。また、遮断部材20cの高さhは、200mm以上400mm以下とし、ポット11の縁部11aを含む縁部領域の範囲に収まるように設定するのがよい。これにより、図1に示した基本構成の形状とした場合と同等にポット外部へ向かうガスの流れを遮断または低減することができる。 The blocking member 20c installed at the pot edge of the continuous molten metal plating apparatus shown in FIG. 3 is provided on the front surface of the pot 11 at the edge 11a. The blocking member 20c is provided vertically from the front surface of the pot 11 toward the steel strip S side. Also in this case, the blocking member 20c is provided so as to be inclined by a predetermined inclination angle θ from the vertical or vertical state to the bath surface of the plating bath 3 toward the steel strip S side. The inclination angle θ is preferably 90 ° or less. Further, the height h of the blocking member 20c is preferably set to 200 mm or more and 400 mm or less so as to be within the range of the edge region including the edge 11a of the pot 11. As a result, the flow of gas toward the outside of the pot can be blocked or reduced in the same manner as in the case of the shape of the basic configuration shown in FIG.

図1〜図3に示した例では、遮断部材20a〜20cが設けられているポット11の縁部領域は、内側部である縁部11aの外部側の上面が上に突出する形状となっているが、遮断部材の形状及び設置位置は縁部領域の形状によらない。例えば、図4に示すように、ポット11の縁部11aの外部側の上面が水平な水平面11cである場合にも、ポット11の前面である縁部11aを基準として、鋼帯側100mmの位置から外部側100mmの位置までの領域内に遮断部材20dを設ければよい。 In the example shown in FIGS. 1 to 3, the edge region of the pot 11 provided with the blocking members 20a to 20c has a shape in which the upper surface on the outer side of the edge portion 11a, which is the inner portion, projects upward. However, the shape and installation position of the blocking member do not depend on the shape of the edge region. For example, as shown in FIG. 4, even when the outer upper surface of the edge portion 11a of the pot 11 is a horizontal horizontal plane 11c, the position of the steel strip side 100 mm with respect to the edge portion 11a which is the front surface of the pot 11. The blocking member 20d may be provided in the region from the to the outer side to the position of 100 mm.

このとき、遮断部材20dは、めっき浴3の浴面に対して垂直または垂直状態から鋼帯S側に所定の傾斜角度θだけ傾斜して設けられる。傾斜角度θは90°以下とするのがよい。また、遮断部材20cの高さhは、200mm以上400mm以下とし、ポット11の縁部11aを含む縁部領域の範囲に収まるように設定するのがよい。さらに、図2に示したように、遮断部材20dの先端に、鋼帯S側へ折れ曲がる付加部材を設けてもよい。なお、図4の例では、遮断部材20dはポット11の縁部11aと水平面11cとのコーナー部に設けられているが、図3のように縁部11aに取り付けてもよく、水平面11cに取り付けてもよい。 At this time, the blocking member 20d is provided so as to be inclined by a predetermined inclination angle θ from the vertical or vertical state with respect to the bath surface of the plating bath 3 to the steel strip S side. The inclination angle θ is preferably 90 ° or less. Further, the height h of the blocking member 20c is preferably set to 200 mm or more and 400 mm or less so as to be within the range of the edge region including the edge 11a of the pot 11. Further, as shown in FIG. 2, an additional member that bends toward the steel strip S side may be provided at the tip of the blocking member 20d. In the example of FIG. 4, the blocking member 20d is provided at the corner between the edge portion 11a and the horizontal plane 11c of the pot 11, but it may be attached to the edge portion 11a as shown in FIG. 3, and is attached to the horizontal plane 11c. You may.

[2−2.第2形態(鋼帯近辺への設置)]
次に、図5及び図6に基づいて、本発明の一実施形態に係る連続溶融金属めっき装置が備える遮断部材の一形態について説明する。図5及び図6は、本実施形態に係る連続溶融金属めっき装置の鋼帯近辺に設置される遮断部材の形態例を示す説明図である。なお、図5及び図6においても、遮断部材は、少なくともポット11の前面に設置されていればよい。
[2-2. Second form (installation near steel strip)]
Next, one form of the blocking member included in the continuous molten metal plating apparatus according to the embodiment of the present invention will be described with reference to FIGS. 5 and 6. 5 and 6 are explanatory views showing an example of a form of a blocking member installed near a steel strip of the continuous molten metal plating apparatus according to the present embodiment. In addition, also in FIG. 5 and FIG. 6, the blocking member may be installed at least in front of the pot 11.

第2形態に係る遮断部材は、鋼帯S側からポット11の縁部11aへ向かうガスの流れを鋼帯Sの近辺で遮断し、金属粉がポット11の外部へ飛散するのを防止する。上述したように、ガスワイピング装置のスリットノズル15の下部にて発生した金属粉は、鋼帯側からポット11の縁部11aへ向かってめっき浴上を流れるガスにのってポット11の外部へ飛散する。そこで、第2形態では、鋼帯S近辺からめっき浴上に流れ出す領域に遮断部材を配置することで、めっき浴上に向かうガスの流れを遮断または低減させる。 The blocking member according to the second embodiment blocks the flow of gas from the steel strip S side toward the edge portion 11a of the pot 11 in the vicinity of the steel strip S, and prevents metal powder from scattering to the outside of the pot 11. As described above, the metal powder generated at the lower part of the slit nozzle 15 of the gas wiping device rides on the gas flowing on the plating bath from the steel strip side toward the edge 11a of the pot 11 and goes to the outside of the pot 11. Scatter. Therefore, in the second embodiment, the flow of gas toward the plating bath is blocked or reduced by arranging the blocking member in the region where the steel strip S flows out onto the plating bath.

(1)基本構成
まず、図5に基づいて、連続溶融金属めっき装置にてめっき処理される鋼帯Sの近辺に設置される遮断部材の基本構成について説明する。図5に示すように、連続溶融金属めっき装置は、溶融金属めっき浴3から引き上げられる鋼帯Sに対向して設置された遮断部材30aを備える。遮断部材30aは、図5紙面奥行き方向に向かって延びる板状部材であり、溶融金属めっき浴3の温度よりも融点の高い、耐熱性を有する部材で形成されている。例えば、遮断部材30aは鋼板から形成される。なお、遮断部材30aは、ガスの流れを完全に遮断できるように貫通孔のない板状部材を用いてもよい。あるいは、少なくともガスの流れを低減させることができればよいことから、遮断部材30aは、例えば細かな貫通孔の形成されたメッシュ状の板状部材であってもよい。鋼帯S側からポット11の縁部11aへ向かうガスの流れは鋼帯Sの幅全体で生じるため、遮断部材30aは、図5紙面奥行き方向に鋼帯Sの幅以上の長さで、鋼帯Sと対向して配置されている。
(1) Basic Configuration First, based on FIG. 5, a basic configuration of a blocking member installed in the vicinity of the steel strip S to be plated by the continuous molten metal plating apparatus will be described. As shown in FIG. 5, the continuous molten metal plating apparatus includes a blocking member 30a installed facing the steel strip S pulled up from the molten metal plating bath 3. The blocking member 30a is a plate-shaped member extending in the depth direction of the paper surface of FIG. 5, and is formed of a heat-resistant member having a melting point higher than the temperature of the molten metal plating bath 3. For example, the blocking member 30a is formed of a steel plate. The blocking member 30a may be a plate-shaped member having no through hole so that the gas flow can be completely blocked. Alternatively, the blocking member 30a may be, for example, a mesh-like plate-shaped member having fine through holes formed, as long as the gas flow can be reduced at least. Since the gas flow from the steel strip S side toward the edge portion 11a of the pot 11 occurs over the entire width of the steel strip S, the blocking member 30a has a length equal to or longer than the width of the steel strip S in the depth direction of the paper surface of FIG. It is arranged so as to face the band S.

本形態において、遮断部材30aは、鋼帯Sの表面からポット11の縁部11aである前面へ向かう方向において、鋼帯Sの表面から50mm以上200mm以下の領域に設置される。鋼帯Sから遮断部材30aまでの距離dが50mmより小さいと、遮断部材30aが鋼帯Sと接触する可能性がある。鋼帯Sとの接触を確実に回避するためには、好ましくは、鋼帯Sから遮断部材30aまでの距離dは100mm以上とする。一方、鋼帯Sから遮断部材30aまでの距離dが200mmより大きくなると、鋼帯Sの表面からポット11の縁部11aへ向かうガスの流れを効果的に遮断または低減することができない、したがって、遮断部材30aは、鋼帯Sの表面から50mm以上200mm以下の領域に設置される。 In the present embodiment, the blocking member 30a is installed in a region of 50 mm or more and 200 mm or less from the surface of the steel strip S in the direction from the surface of the steel strip S toward the front surface which is the edge portion 11a of the pot 11. If the distance d from the steel strip S to the blocking member 30a is smaller than 50 mm, the blocking member 30a may come into contact with the steel strip S. In order to reliably avoid contact with the steel strip S, the distance d from the steel strip S to the blocking member 30a is preferably 100 mm or more. On the other hand, when the distance d from the steel strip S to the blocking member 30a is larger than 200 mm, the gas flow from the surface of the steel strip S to the edge portion 11a of the pot 11 cannot be effectively blocked or reduced. The blocking member 30a is installed in a region of 50 mm or more and 200 mm or less from the surface of the steel strip S.

また、遮断部材30aは、鉛直方向における長さhが100mm以上200mm以下であり、該遮断部材30aの下端31aが溶融金属めっき浴3の浴面から0mm以上20mm以下の高さ位置hにあるように設置される。遮断部材30aの長さhが100mmより短いと、鋼帯Sの表面からポット11の縁部11aへ向かうガスの流れを抑制する効果が小さく、その流れが十分に弱まらないため、鋼帯Sの近辺で発生した金属粉がガスの流れにのってポット11の外部へ飛散してしまう。一方、遮断部材30aの長さhが200mmより長いと、鋼帯Sの表面と遮断部材30aの遮断面との間で生じているガスの流れが、スリットノズル15の噴射するガスの流れに影響を与えてしまい、ガスワイピングによる鋼帯Sの表面への溶融金属付着量の調整に影響する。 Further, the blocking member 30a has a length h of 100 mm or more and 200 mm or less in the vertical direction, and the lower end 31a of the blocking member 30a is at a height position h 0 of 0 mm or more and 20 mm or less from the bath surface of the molten metal plating bath 3. Will be installed. If the length h of the blocking member 30a is shorter than 100 mm, the effect of suppressing the gas flow from the surface of the steel strip S to the edge portion 11a of the pot 11 is small, and the flow is not sufficiently weakened. The metal powder generated in the vicinity of S scatters to the outside of the pot 11 along with the gas flow. On the other hand, when the length h of the blocking member 30a is longer than 200 mm, the gas flow generated between the surface of the steel strip S and the blocking surface of the blocking member 30a affects the gas flow injected by the slit nozzle 15. Will affect the adjustment of the amount of molten metal adhering to the surface of the steel strip S by gas wiping.

すなわち、図5に示すように、鋼帯Sの近辺で発生したガスの流れは、スリットノズル15からめっき浴3に向かって鉛直下方へ向かった後、遮断部材30aの遮断面に当たり、その流れの向きを鉛直上方へ変更させる。このとき、遮断部材30aの長さhが200mmより長いと、鉛直上方へ向かうガスの流れが弱まらないままスリットノズル15近くまでガスが流れてしまい、その結果、スリットノズル15から鋼帯Sの表面に対して噴射されるガスの流れと衝突し、ワイピング性能を低下させてしまう。したがって、遮断部材30aの長さhは100mm以上200mm以下とするのがよい。 That is, as shown in FIG. 5, the gas flow generated in the vicinity of the steel strip S goes vertically downward from the slit nozzle 15 toward the plating bath 3 and then hits the blocking surface of the blocking member 30a, and the flow of the gas flows. Change the orientation vertically upward. At this time, if the length h of the blocking member 30a is longer than 200 mm, the gas flows to the vicinity of the slit nozzle 15 without weakening the gas flow vertically upward, and as a result, the steel strip S from the slit nozzle 15 It collides with the flow of gas injected to the surface of the steel and reduces the wiping performance. Therefore, the length h of the blocking member 30a is preferably 100 mm or more and 200 mm or less.

また、遮断部材30aの下端31aは、めっき浴3の浴面3aから所定の高さ位置hまでの間に位置するように設置される。具体的には、高さ位置hは20mm以下とするのがよい。高さ位置hを20mmより大きくすると、鋼帯Sの表面からポット11の縁部11aへ向かうガスが、浴面3aと遮断部材30aの下端31aとの間の隙間を通り、ポット11の縁部11aへ流れてしまう。したがって、遮断部材30aの下端31aを浴面3aに接するように設ける、または、浴面3aと遮断部材30aの下端31aとの間の隙間を20mm以下とすることで、鋼帯Sの表面からポット11の縁部11aへ向かうガスの流れを遮断または低減させることができる。 The lower end 31a of the blocking member 30a is installed so as to be located between the bath surface 3a of the plating bath 3 up to a predetermined height position h 0. Specifically, the height position h 0 is preferably 20 mm or less. When the height position h 0 is made larger than 20 mm, the gas directed from the surface of the steel strip S toward the edge 11a of the pot 11 passes through the gap between the bath surface 3a and the lower end 31a of the blocking member 30a, and the edge of the pot 11 It flows to the part 11a. Therefore, by providing the lower end 31a of the blocking member 30a so as to be in contact with the bath surface 3a, or by setting the gap between the bath surface 3a and the lower end 31a of the blocking member 30a to 20 mm or less, the pot can be formed from the surface of the steel strip S. The flow of gas toward the edge 11a of 11 can be blocked or reduced.

以上説明したように、連続溶融金属めっき装置でめっき処理される鋼帯Sの近辺に遮断部材30aを設けることで、鋼帯S側からポット11の縁部11aへ向かうガスの流れを鋼帯Sの近辺で遮断し、金属粉がポット11の外部へ飛散するのを防止する。その結果、連続溶融金属めっき装置のポット11の周囲で作業するオペレーターの作業性を低下させることがなく、溶融金属めっき処理も連続操業することができる。 As described above, by providing the blocking member 30a in the vicinity of the steel strip S to be plated by the continuous molten metal plating apparatus, the gas flow from the steel strip S side to the edge portion 11a of the pot 11 can be flowed to the steel strip S. It shuts off in the vicinity of the pot 11 to prevent the metal powder from scattering to the outside of the pot 11. As a result, the workability of the operator working around the pot 11 of the continuous molten metal plating apparatus is not deteriorated, and the molten metal plating process can be continuously operated.

(2)変形例
図6に、第2形態の遮断部材の変形例を示す。図6に示す連続溶融金属めっき装置でめっき処理される鋼帯Sの近辺に設置される遮断部材30bは、図5に示した基本構成の遮断部材30aに相当する第1部材31と、第1部材31の先端に設けられ、鋼帯S側へ折れ曲がっている付加部材である第2部材33及び第3部材35とから構成されている。このような付加部材を設けることで、第1部材31の遮断面に衝突して鉛直上方へ向かうガスの流れを付加部材に衝突させ、スリットノズル15のガス噴射に影響を及ぼすのを防止することができる。したがって、図5に示した基本構成の形状とした場合と比較して、ポット外部へ向かうガスの流れを遮断または低減することに加え、スリットノズル15のガス噴射に与える影響もなくすことができる。
(2) Deformation Example FIG. 6 shows a modification of the blocking member of the second form. The blocking member 30b installed in the vicinity of the steel strip S to be plated by the continuous molten metal plating apparatus shown in FIG. 6 includes a first member 31 corresponding to the blocking member 30a having the basic configuration shown in FIG. It is composed of a second member 33 and a third member 35, which are additional members provided at the tip of the member 31 and bent toward the steel strip S side. By providing such an additional member, it is possible to prevent the gas flow vertically upward from colliding with the blocking surface of the first member 31 from colliding with the additional member and affecting the gas injection of the slit nozzle 15. Can be done. Therefore, as compared with the case of the basic configuration shown in FIG. 5, in addition to blocking or reducing the flow of gas toward the outside of the pot, it is possible to eliminate the influence on the gas injection of the slit nozzle 15.

具体的にみると、第1部材31の先端に設けられた付加部材(第2部材33及び第3部材35)は、第1部材31の延設方向に対して鋼帯S側へ折り曲げられている。このような形状とすることで、第1部材31の遮断面に衝突して鉛直上方へ向かうガスの流れを付加部材によって効果的に堰き止めることができる。なお、図6に示す例では、付加部材は、第2部材33と第3部材35との2つの板状部材を組み合わせ、ガスの流れを覆う空間が形成されるように構成したが、本発明はかかる例に限定されない。例えば、付加部材の側面形状は、図6のようなV次形状の他、半円形状、矩形形状等であってもよい。 Specifically, the additional members (second member 33 and third member 35) provided at the tip of the first member 31 are bent toward the steel strip S side with respect to the extending direction of the first member 31. There is. With such a shape, the gas flow that collides with the blocking surface of the first member 31 and goes vertically upward can be effectively blocked by the additional member. In the example shown in FIG. 6, the additional member is configured by combining two plate-shaped members of the second member 33 and the third member 35 so as to form a space covering the gas flow. Is not limited to such an example. For example, the side surface shape of the additional member may be a semicircular shape, a rectangular shape, or the like, in addition to the V-order shape as shown in FIG.

なお、付加部材の長さは特に限定されないが、短すぎるとガスの流れの遮断または低減効果が図5に示した基本構成の場合とほぼ変わらなくなる。また、付加部材の長さが長すぎると、鋼帯Sに接触する可能性があるため、付加部材は、鋼帯Sの表面から50mm以上離隔して設けるのがよい。 The length of the additional member is not particularly limited, but if it is too short, the effect of blocking or reducing the gas flow is almost the same as that of the basic configuration shown in FIG. Further, if the length of the additional member is too long, it may come into contact with the steel strip S. Therefore, the additional member should be provided at a distance of 50 mm or more from the surface of the steel strip S.

また、第2形態の遮断部材は、必ずしもめっき浴3の浴面に対して垂直に設けなくともよく、鋼帯S側からポット11の縁部11aへ向かうガスの流れを堰き止めることができれば、浴面に対して垂直な状態から傾いていてもよい。 Further, the blocking member of the second form does not necessarily have to be provided perpendicular to the bath surface of the plating bath 3, and if the gas flow from the steel strip S side to the edge portion 11a of the pot 11 can be blocked. It may be tilted from a state perpendicular to the bath surface.

<3.まとめ>
以上、本発明の一実施形態に係る連続溶融金属めっき装置について説明した。本実施形態に係る連続溶融金属めっき装置は、スリットノズル15の下部にて発生した金属粉が、鋼帯S側からポット11の縁部11aへ向かうガスの流れに乗ってポット11の外部へ飛散しないようにする遮断部材を備える。遮断部材は、鋼帯Sからポット11の縁部11aを含む縁部領域までの間に配置されており、鋼帯S側からポット11の縁部11aへ向かうガスの流れを遮る。これにより、このガスの流れを低減させ、ポット11の外部へ飛散する金属粉の量を低減させることができる。
<3. Summary>
The continuous molten metal plating apparatus according to the embodiment of the present invention has been described above. In the continuous molten metal plating apparatus according to the present embodiment, the metal powder generated at the lower part of the slit nozzle 15 scatters to the outside of the pot 11 on the gas flow from the steel strip S side toward the edge 11a of the pot 11. Provide a blocking member to prevent it. The blocking member is arranged between the steel strip S and the edge region including the edge portion 11a of the pot 11, and blocks the flow of gas from the steel strip S side toward the edge portion 11a of the pot 11. As a result, the flow of this gas can be reduced, and the amount of metal powder scattered to the outside of the pot 11 can be reduced.

本発明の連続溶融金属めっき装置の効果を検証するため、連続溶融金属めっき装置のポット外部への金属粉の飛散量についてシミュレーションを行った。本シミュレーションでは、亜鉛めっきを行う連続溶融金属めっき装置において、通板速度を200mpmとし、ポット外部への金属粉(亜鉛粉)の飛散量と、オペレーターの作業性を評価した。ポット外部への金属粉の飛散量については、ポット外部への金属粉の飛散を遮断する遮断部材を設けない場合におけるポット外部への金属粉の飛散量を基準として、ポット外部への金属粉の飛散量が当該基準から50%以上削減できる場合を「○」、当該基準から11〜49%削減できる場合を「△」、当該基準からの削減量が10%以下の場合を「×」と評価した。また、オペレーターの作業性については、遮断部材が設置されていない場合と変わらずオペレーターが作業可能である場合には「○」、遮断部材が設置されていない場合と比較して作業性は低下するが、オペレーターの作業は可能である場合には「△」、オペレーターの作業を阻害する場合には「×」と評価した。下記表1及び表2に、シミュレーションの設定条件及び評価結果を示す。 In order to verify the effect of the continuous molten metal plating apparatus of the present invention, a simulation was performed on the amount of metal powder scattered to the outside of the pot of the continuous molten metal plating apparatus. In this simulation, in a continuous molten metal plating apparatus that performs zinc plating, the plate passing speed was set to 200 mpm, and the amount of metal powder (zinc powder) scattered to the outside of the pot and the workability of the operator were evaluated. Regarding the amount of metal powder scattered to the outside of the pot, the amount of metal powder scattered to the outside of the pot is based on the amount of metal powder scattered to the outside of the pot when the blocking member for blocking the scattering of the metal powder to the outside of the pot is not provided. When the amount of scattering can be reduced by 50% or more from the standard, it is evaluated as "○", when it can be reduced by 11 to 49% from the standard, it is evaluated as "△", and when the amount of reduction from the standard is 10% or less, it is evaluated as "×". bottom. In addition, the workability of the operator is "○" when the operator can work as in the case where the blocking member is not installed, and the workability is lower than when the blocking member is not installed. However, when the operator's work was possible, it was evaluated as "Δ", and when the operator's work was hindered, it was evaluated as "x". Tables 1 and 2 below show the simulation setting conditions and evaluation results.

表1には、実施例A1〜A8として、上記実施形態に係る連続溶融金属めっき装置においてポット縁部に遮断部材が設置された場合のシミュレーション結果を示す。すなわち、表1の実施例A1〜A8は、図1〜図4に示す構成に対応し、ポット縁部11aからの距離、高さh、傾斜角度θを変化させて、ポット外部への金属粉の飛散量及びオペレーターの作業性を評価した。なお、ポット縁部11aからの距離は、ポット縁部11aを基準として、鋼帯側を負の値、ポット外部側を正の値で表した。比較例として、遮断部材を設けない場合について、同様の評価を行った。 Table 1 shows the simulation results of Examples A1 to A8 in the case where the blocking member is installed at the edge of the pot in the continuous molten metal plating apparatus according to the above embodiment. That is, Examples A1 to A8 in Table 1 correspond to the configurations shown in FIGS. 1 to 4, and the metal powder to the outside of the pot is changed by changing the distance, the height h, and the inclination angle θ from the pot edge portion 11a. The amount of scattering and the workability of the operator were evaluated. The distance from the pot edge 11a is represented by a negative value on the steel strip side and a positive value on the pot outer side with reference to the pot edge 11a. As a comparative example, the same evaluation was performed in the case where the blocking member was not provided.

実施例A1〜A5では、遮断部材を、ポットの縁部より鋼帯側100mmの位置からポットの縁部より外部側100mmの位置までの縁部領域の間に設置した。その結果、実施例A1〜A5については、いずれの場合にも、遮断部材の設置によりオペレーターの作業性を低下させることなく、ポット外部への金属粉の飛散量を当該基準から50%以上削減できた。 In Examples A1 to A5, the blocking member was installed between the edge regions from the position 100 mm on the steel strip side from the edge of the pot to the position 100 mm on the outer side from the edge of the pot. As a result, in each of Examples A1 to A5, the amount of metal powder scattered to the outside of the pot can be reduced by 50% or more from the standard without deteriorating the workability of the operator by installing the blocking member. rice field.

実施例A6は、遮断部材を上記縁部領域の間に設置したが、遮断部材の高さhは200mmより短かった。このため、ポット外部への金属粉の飛散量が実施例A1〜A5に比べて増加したが、許容される程度の抑制効果はあった。また、オペレーターの作業を阻害することもなかった。 In Example A6, the blocking member was installed between the edge regions, but the height h of the blocking member was shorter than 200 mm. Therefore, the amount of metal powder scattered to the outside of the pot increased as compared with Examples A1 to A5, but there was an acceptable suppressing effect. In addition, it did not interfere with the work of the operator.

実施例A7は、遮断部材の高さhが400mmより長く、上記縁部領域から先端部分がはみ出す状態であった。この場合、オペレーターの作業性は低下するが、ポット外部への金属粉の飛散量を低減させることができた。 In Example A7, the height h of the blocking member was longer than 400 mm, and the tip portion protruded from the edge region. In this case, the workability of the operator is reduced, but the amount of metal powder scattered to the outside of the pot can be reduced.

実施例A8は、遮断部材の傾斜角度θが90°より大きく、上記縁部領域から先端部分がはみ出す状態であった。この場合、ポット外部への金属粉の飛散量が実施例A1〜A5に比べて増加したが、許容される程度の抑制効果はあった。また、オペレーターの作業性も低下するが、作業は可能であった。 In Example A8, the inclination angle θ of the blocking member was larger than 90 °, and the tip portion protruded from the edge region. In this case, the amount of metal powder scattered to the outside of the pot was increased as compared with Examples A1 to A5, but there was an acceptable suppressing effect. In addition, the workability of the operator was reduced, but the work was possible.

一方、比較例では、遮断部材を設けないためオペレーターの作業を阻害することはないが、ポット外部への金属粉の飛散量が多い結果となった。 On the other hand, in the comparative example, since the blocking member is not provided, the operator's work is not hindered, but the result is that the amount of metal powder scattered to the outside of the pot is large.

Figure 0006958250
Figure 0006958250

次に、表2には、実施例B1〜B12として、上記実施形態に係る連続溶融金属めっき装置において鋼帯近辺に遮断部材が設置された場合のシミュレーション結果を示す。すなわち、表2の実施例B1〜B12は、図5及び図6に示す構成に対応し、鋼帯表面からの距離d、高さh、浴面からの高さ位置hを変化させて、ポット外部への金属粉の飛散量及びオペレーターの作業性を評価した。遮断部材は浴面に対して垂直に設けた。なお、比較例として、表1と同様、遮断部材を設けない場合について、同様の評価を行った。 Next, Table 2 shows the simulation results in the case where the blocking member is installed in the vicinity of the steel strip in the continuous molten metal plating apparatus according to the above embodiment as Examples B1 to B12. That is, examples B1~B12 in Table 2 corresponds to the configuration shown in FIGS. 5 and 6, the distance from the steel strip surface d, height h, by changing the height position h 0 from the bath surface, The amount of metal powder scattered to the outside of the pot and the workability of the operator were evaluated. The blocking member was provided perpendicular to the bath surface. As a comparative example, as in Table 1, the same evaluation was performed in the case where the blocking member was not provided.

実施例B1〜B6では、遮断部材を、鋼帯の表面から50mm以上200mm以下の領域に設置した。また、遮断部材の鉛直方向における長さは100mm以上200mm以下であり、当該遮断部材の下端が溶融金属めっき浴の浴面から0mm以上20mm以下の高さ位置にあるように設置された。その結果、実施例B1〜B6については、いずれの場合にも、遮断部材の設置によりオペレーターの作業性を低下させることなく、ポット外部への金属粉の飛散量を当該基準から50%以上削減できた。 In Examples B1 to B6, the blocking member was installed in a region of 50 mm or more and 200 mm or less from the surface of the steel strip. The length of the blocking member in the vertical direction is 100 mm or more and 200 mm or less, and the lower end of the blocking member is installed so as to be at a height of 0 mm or more and 20 mm or less from the bath surface of the molten metal plating bath. As a result, in each of Examples B1 to B6, the amount of metal powder scattered to the outside of the pot can be reduced by 50% or more from the standard without deteriorating the workability of the operator by installing the blocking member. rice field.

実施例B7は、遮断部材は鋼帯の表面から50mm以上200mm以下の領域に設置されているが、高さhが100mmより小さかった。このため、ポット外部への金属粉の飛散量が実施例B1〜B6に比べて増加したが、許容される程度の抑制効果はあった。また、オペレーターの作業を阻害することもなかった。一方、実施例B8は、遮断部材は鋼帯の表面から50mm以上200mm以下の領域に設置されているが、高さhが200mmより大きかった。この場合には、オペレーターの作業性は低下するが、ポット外部への金属粉の飛散量を低減させることができた。 In Example B7, the blocking member was installed in a region of 50 mm or more and 200 mm or less from the surface of the steel strip, but the height h was smaller than 100 mm. Therefore, the amount of metal powder scattered to the outside of the pot increased as compared with Examples B1 to B6, but there was an acceptable suppressing effect. In addition, it did not interfere with the work of the operator. On the other hand, in Example B8, the blocking member was installed in a region of 50 mm or more and 200 mm or less from the surface of the steel strip, but the height h was larger than 200 mm. In this case, the workability of the operator is lowered, but the amount of metal powder scattered to the outside of the pot can be reduced.

実施例B9は、遮断部材は鋼帯の表面から50mm以上200mm以下の領域に設置されており、高さhも100mm以上200mm以下であるが、浴面からの高さ位置hが20mmより大きかった。この場合、ポット外部への金属粉の飛散量が実施例B1〜B6に比べて増加したが、許容される程度の抑制効果はあった。また、オペレーターの作業を阻害することもなかった。 In Example B9, the blocking member is installed in a region of 50 mm or more and 200 mm or less from the surface of the steel strip, and the height h is also 100 mm or more and 200 mm or less, but the height position h 0 from the bath surface is larger than 20 mm. rice field. In this case, the amount of metal powder scattered to the outside of the pot was increased as compared with Examples B1 to B6, but there was an acceptable suppressing effect. In addition, it did not interfere with the work of the operator.

実施例B10、B11は、遮断部材の高さh及び浴面からの高さ位置hは上記要件を満たしているが、その設置位置が実施例B10では鋼帯の表面から50mmより近く、実施例B11では鋼帯の表面から200mmより離隔した位置であった。この場合、オペレーターの作業性は低下するが、ポット外部への金属粉の飛散量は低減させることができる。 In Examples B10 and B11, the height h of the blocking member and the height position h 0 from the bath surface satisfy the above requirements, but in Example B10, the installation position is closer than 50 mm from the surface of the steel strip. In Example B11, the position was more than 200 mm away from the surface of the steel strip. In this case, the workability of the operator is reduced, but the amount of metal powder scattered to the outside of the pot can be reduced.

実施例B12では、遮断部材は、高さhについては上記要件を満たしているが、鋼帯の表面から200mmより離隔しており、また、浴面からの高さ位置hが20mmより大きかった。この場合には、ポット外部への金属粉の飛散量が実施例B1〜B6に比べて増加し、オペレーターの作業性も低下したが、許容される程度の抑制効果はあった。 In Example B12, the blocking member satisfied the above requirements for the height h, but was separated from the surface of the steel strip by more than 200 mm, and the height position h 0 from the bath surface was larger than 20 mm. .. In this case, the amount of metal powder scattered to the outside of the pot was increased as compared with Examples B1 to B6, and the workability of the operator was also lowered, but there was an acceptable suppressing effect.

一方、比較例では、遮断部材を設けないためオペレーターの作業を阻害することはないが、ポット外部への金属粉の飛散量が多い結果となった。 On the other hand, in the comparative example, since the blocking member is not provided, the operator's work is not hindered, but the result is that the amount of metal powder scattered to the outside of the pot is large.

Figure 0006958250
Figure 0006958250

また、図8に、ポットの浴上及び縁部付近における気流のシミュレーション結果を示す。実施例Aはポット縁部に遮断部材が設置された場合のシミュレーション結果であり、実施例Bは鋼帯近辺に遮断部材が設置された場合のシミュレーション結果である。実施例Aにおいては、遮断部材は、ポットの縁部より鋼帯側100mmの位置からポットの縁部より外部側100mmの位置までの縁部領域の間に設置されている。実施例Bにおいては、遮断部材は、鋼帯の表面から50mm以上200mm以下の領域に設置され、鉛直方向における長さは100mm以上200mm以下であり、当該遮断部材の下端が溶融金属めっき浴の浴面から0mm以上20mm以下の高さ位置にあるように設置されている。また、比較例として、遮断部材を設けない場合のシミュレーション結果を示す。 In addition, FIG. 8 shows the simulation results of the airflow on the bath and in the vicinity of the edge of the pot. Example A is a simulation result when a blocking member is installed at the edge of the pot, and Example B is a simulation result when a blocking member is installed near the steel strip. In the A embodiment, the blocking member is installed between the edge region from the position 100 mm on the steel strip side from the edge of the pot to the position 100 mm on the outer side from the edge of the pot. In Example B, the blocking member is installed in a region of 50 mm or more and 200 mm or less from the surface of the steel strip, the length in the vertical direction is 100 mm or more and 200 mm or less, and the lower end of the blocking member is a bath of a molten metal plating bath. It is installed so that it is at a height of 0 mm or more and 20 mm or less from the surface. Further, as a comparative example, a simulation result when the blocking member is not provided is shown.

図8より、比較例として、遮断部材を設けない場合には、鋼帯表面からポット縁部側(紙面左側)へ向かう浴面上の流れはそのままポット外部へ勢いよく吹き上がっていることがわかる。一方、実施例A及び実施例Bでは、鋼帯表面からポット縁部側(紙面左側)へ向かう浴面上の流れが、遮断部材の設置位置で鋼帯側へ戻る流れとなり、ポット縁部から外部へ向かう流れが抑制されている。このシミュレーション結果からも、本発明のように遮断部材を設けることで、ポット外部への金属粉の飛散を抑制できることがわかる。 From FIG. 8, as a comparative example, it can be seen that when the blocking member is not provided, the flow on the bath surface from the surface of the steel strip toward the pot edge side (left side of the paper surface) is vigorously blown up to the outside of the pot as it is. .. On the other hand, in Examples A and B, the flow on the bath surface from the surface of the steel strip toward the pot edge side (left side of the paper surface) becomes a flow returning to the steel strip side at the installation position of the blocking member, and from the pot edge portion. The flow to the outside is suppressed. From this simulation result, it can be seen that the scattering of the metal powder to the outside of the pot can be suppressed by providing the blocking member as in the present invention.

表3に、遮断部材に貫通孔を設けた場合の影響の検証結果を示す。実施例C4の遮断部材は、実施例A5の遮断部材と同一とし、実施例C1〜C3の遮断部材は、実施例A5の遮断部材に円形の貫通孔を設け、メッシュ構造を有するものとした。実施例C1〜C3に設けられた貫通孔の直径(メッシュ径)は、円相当径での直径の平均値がそれぞれ307μm、398μm、498μmであった。なお、貫通孔の直径は、複数の貫通孔からランダムに20個を抽出し、それらの直径を平均した値である。そして、実施例C1〜C4について、上記と同様の基準でポット外部への金属粉の飛散量及びオペレーターの作業性を評価するとともに、ポットの幅方向への金属粉の飛散の有無を評価した。ポットの幅方向への金属粉の飛散については、ポット外部への金属粉の飛散の有無によらず、ポットの幅方向に金属粉が飛散した場合を「有」、ポットの幅方向に金属粉が飛散していない場合を「無」と評価した。 Table 3 shows the verification results of the influence when the blocking member is provided with the through hole. The blocking member of Example C4 was the same as the blocking member of Example A5, and the blocking member of Examples C1 to C3 was provided with a circular through hole in the blocking member of Example A5 and had a mesh structure. The diameters (mesh diameters) of the through holes provided in Examples C1 to C3 had average values of diameters corresponding to circles of 307 μm, 398 μm, and 498 μm, respectively. The diameter of the through holes is a value obtained by randomly extracting 20 through holes from a plurality of through holes and averaging their diameters. Then, with respect to Examples C1 to C4, the amount of metal powder scattered to the outside of the pot and the workability of the operator were evaluated based on the same criteria as described above, and the presence or absence of metal powder scattered in the width direction of the pot was evaluated. Regarding the scattering of metal powder in the width direction of the pot, regardless of whether the metal powder is scattered outside the pot, the case where the metal powder is scattered in the width direction of the pot is "Yes", and the metal powder is scattered in the width direction of the pot. The case where was not scattered was evaluated as "none".

下記表3より、メッシュ径が307μmの実施例C1、及び、メッシュ径が398μmの実施例C2では、遮断部材の設置によりオペレーターの作業性を低下させることなく、ポット外部への金属粉の飛散量を当該基準から50%以上削減できた。実施例C1及びC2では、いずれもポット幅方向への金属粉の飛散は確認されなかった。 From Table 3 below, in Example C1 having a mesh diameter of 307 μm and Example C2 having a mesh diameter of 398 μm, the amount of metal powder scattered to the outside of the pot without deteriorating the workability of the operator by installing the blocking member. Was reduced by 50% or more from the standard. In Examples C1 and C2, no scattering of metal powder was confirmed in the pot width direction.

メッシュ径が498μmの実施例C3については、遮断部材の設置によりオペレーターの作業性を低下させることはないものの、金属粉の一部が遮断部材の貫通孔を通り抜け、ポット外部へ飛散した。実施例C3では、実施例1、2に比べて金属粉飛抑制減効果が低下したが、ポットの幅方向への金属粉の飛散は確認されなかった。 In Example C3 having a mesh diameter of 498 μm, the installation of the blocking member did not reduce the workability of the operator, but a part of the metal powder passed through the through hole of the blocking member and scattered to the outside of the pot. In Example C3, the effect of suppressing and reducing metal powder scattering was lower than that in Examples 1 and 2, but scattering of metal powder in the width direction of the pot was not confirmed.

また、遮断部材に貫通孔が形成されていない実施例C4は、遮断部材の設置によりオペレーターの作業性を低下させることなく、ポット外部への金属粉の飛散量を当該基準から50%以上削減できており、大きな金属粉飛散抑制効果を得ることができた。しかし、実施例C4では、ポットの幅方向への金属粉の飛散が発生した。 Further, in Example C4 in which the blocking member is not formed with a through hole, the amount of metal powder scattered to the outside of the pot can be reduced by 50% or more from the standard without deteriorating the workability of the operator by installing the blocking member. It was possible to obtain a large effect of suppressing the scattering of metal powder. However, in Example C4, the metal powder was scattered in the width direction of the pot.

かかる結果より、実施例C1、C2のように構成することで、ポット外部への金属粉の飛散の抑制とオペレーターの作業性の維持とを両立し、かつ、ポットの幅方向への金属粉の飛散も確実に抑制することが可能となる。 Based on these results, by configuring as in Examples C1 and C2, it is possible to both suppress the scattering of metal powder to the outside of the pot and maintain the workability of the operator, and to obtain the metal powder in the width direction of the pot. Scattering can also be reliably suppressed.

Figure 0006958250
Figure 0006958250

以上より、上述した本発明の実施形態に係る連続溶融金属めっき装置の構成とすることで、ポット外部への金属粉の飛散の抑制とオペレーターの作業性の維持とを両立できることが示された。 From the above, it has been shown that by configuring the continuous molten metal plating apparatus according to the above-described embodiment of the present invention, it is possible to suppress the scattering of metal powder to the outside of the pot and maintain the workability of the operator.

以上、添付図面を参照しながら本発明の好適な実施形態について詳細に説明したが、本発明はかかる例に限定されない。本発明の属する技術の分野における通常の知識を有する者であれば、特許請求の範囲に記載された技術的思想の範疇内において、各種の変更例または修正例に想到し得ることは明らかであり、これらについても、当然に本発明の技術的範囲に属するものと了解される。 Although the preferred embodiments of the present invention have been described in detail with reference to the accompanying drawings, the present invention is not limited to such examples. It is clear that a person having ordinary knowledge in the field of technology to which the present invention belongs can come up with various modifications or modifications within the scope of the technical ideas described in the claims. , These are also naturally understood to belong to the technical scope of the present invention.

3 溶融金属めっき浴
3a 浴面
5 溶融金属
10 連続溶融金属めっき装置
11 ポット
11a 縁部
11b 取付面
11c 水平面
13 浴中ロール
15 スリットノズル
20a、20b、20c、20d、30a、30b 遮断部材
3 Molten metal plating bath 3a Bath surface 5 Molten metal 10 Continuous molten metal plating equipment 11 Pot 11a Edge 11b Mounting surface 11c Horizontal surface 13 Bath roll 15 Slit nozzle 20a, 20b, 20c, 20d, 30a, 30b Blocking member

Claims (10)

ポットに収容された溶融金属めっき浴から150mpm以上の通板速度で上方に引き上げられる鋼帯に対してガスワイピング装置によりガスを吹き付け、前記鋼帯の表面に所定の膜厚の溶融金属を付着させる連続溶融金属めっき装置において、
前記溶融金属めっき浴から引き上げられる前記鋼帯の移動に伴い前記鋼帯から前記ポットの縁部へ向かって吹き上がるめっき浴上の流れを遮断する遮断部材を備え、
前記遮断部材は、
前記鋼帯から前記ポットの縁部を含む縁部領域までの間に配置され
前記鋼帯の表面から前記ポットの前面へ向かう方向において、前記ポットの縁部より前記鋼帯側100mmの位置から前記ポットの縁部より外部側100mmの位置までの前記縁部領域の間に設置される、連続溶融金属めっき装置。
Gas is sprayed by a gas wiping device onto a steel strip pulled upward at a plate passing speed of 150 mpm or more from a molten metal plating bath housed in a pot, and molten metal having a predetermined thickness is adhered to the surface of the steel strip. In continuous molten metal plating equipment
A blocking member for blocking the flow on the plating bath that blows up from the steel strip toward the edge of the pot as the steel strip pulled up from the molten metal plating bath is provided.
The blocking member is
Arranged between the steel strip and the edge region including the edge of the pot ,
Installed between the edge region from the position 100 mm on the steel strip side to the position 100 mm on the outer side from the edge of the pot in the direction from the surface of the steel strip toward the front surface of the pot. It is Ru, continuous molten metal plating apparatus.
前記遮断部材は、前記ポットの縁部領域において前記ポットに取り付けられ、
前記遮断部材の前記ポットへの取付面からの高さは、200mm以上400mm以下である、請求項に記載の連続溶融金属めっき装置。
The blocking member is attached to the pot in the edge region of the pot.
The continuous molten metal plating apparatus according to claim 1 , wherein the height of the blocking member from the mounting surface to the pot is 200 mm or more and 400 mm or less.
ポットに収容された溶融金属めっき浴から150mpm以上の通板速度で上方に引き上げられる鋼帯に対してガスワイピング装置によりガスを吹き付け、前記鋼帯の表面に所定の膜厚の溶融金属を付着させる連続溶融金属めっき装置において、Gas is sprayed by a gas wiping device onto a steel strip pulled upward at a plate passing speed of 150 mpm or more from a molten metal plating bath housed in a pot, and molten metal having a predetermined thickness is adhered to the surface of the steel strip. In continuous molten metal plating equipment
前記溶融金属めっき浴から引き上げられる前記鋼帯の移動に伴い前記鋼帯から前記ポットの縁部へ向かって吹き上がるめっき浴上の流れを遮断する遮断部材を備え、A blocking member for blocking the flow on the plating bath that blows up from the steel strip toward the edge of the pot as the steel strip pulled up from the molten metal plating bath is provided.
前記遮断部材は、The blocking member is
複数の貫通孔の形成されたメッシュ状の板状部材からなり、It consists of a mesh-like plate-like member with multiple through holes formed.
前記貫通孔は、円相当径での直径の平均値が300μm以上400μm以下となるように形成され、The through hole is formed so that the average value of the diameters corresponding to the circle is 300 μm or more and 400 μm or less.
前記鋼帯から前記ポットの縁部を含む縁部領域までの間に配置される、連続溶融金属めっき装置。A continuous molten metal plating apparatus arranged between the steel strip and the edge region including the edge of the pot.
前記遮断部材は、前記鋼帯の表面から前記ポットの前面へ向かう方向において、前記鋼帯の表面から50mm以上200mm以下の領域に設置される、請求項1〜3のいずれか1項に記載の連続溶融金属めっき装置。 The blocking member according to any one of claims 1 to 3, wherein the blocking member is installed in a region of 50 mm or more and 200 mm or less from the surface of the steel strip in a direction from the surface of the steel strip toward the front surface of the pot. Continuous molten metal plating equipment. 前記遮断部材は、
鉛直方向における長さが100mm以上200mm以下であり、
当該遮断部材の下端が前記溶融金属めっき浴の浴面から0mm以上20mm以下の高さ位置にあるように設置される、請求項4に記載の連続溶融金属めっき装置。
The blocking member is
The length in the vertical direction is 100 mm or more and 200 mm or less.
The continuous molten metal plating apparatus according to claim 4, wherein the lower end of the blocking member is installed so as to be at a height of 0 mm or more and 20 mm or less from the bath surface of the molten metal plating bath.
前記遮断部材は、前記めっき浴の浴面に対して垂直または当該垂直状態から所定の傾斜角度前記鋼帯側に傾斜して設けられる、請求項1〜5のいずれか1項に記載の連続溶融金属めっき装置。 The continuous melting according to any one of claims 1 to 5, wherein the blocking member is provided perpendicular to the bath surface of the plating bath or inclined from the vertical state to the steel strip side at a predetermined inclination angle. Metal plating equipment. 前記遮断部材は、当該遮断部材の遮断面が前記流れに対して略直交するように配置される、請求項1〜6のいずれか1項に記載の連続溶融金属めっき装置。 The continuous molten metal plating apparatus according to any one of claims 1 to 6, wherein the blocking member is arranged so that the blocking surface of the blocking member is arranged so as to be substantially orthogonal to the flow. 前記遮断部材の先端には、前記鋼帯側に折れ曲がる付加部材が設けられる、請求項1〜7のいずれか1項に記載の連続溶融金属めっき装置。 The continuous molten metal plating apparatus according to any one of claims 1 to 7, wherein an additional member that bends on the steel strip side is provided at the tip of the blocking member. 前記遮断部材の幅は、前記鋼帯の幅より大きい、請求項1〜8のいずれか1項に記載の連続溶融金属めっき装置。 The continuous molten metal plating apparatus according to any one of claims 1 to 8, wherein the width of the blocking member is larger than the width of the steel strip. 鋼帯の表面に所定の膜厚の溶融金属を付着させる連続溶融金属めっき装置において、ポットに収容された溶融金属めっき浴から150mpm以上の通板速度で上方に引き上げられる前記鋼帯に対してガスワイピング装置によりガスを吹き付け、
前記溶融金属めっき浴から引き上げられる前記鋼帯の移動に伴い前記鋼帯から前記ポットの縁部へ向かって吹き上がるめっき浴上の流れを、前記鋼帯から前記ポットの縁部を含む縁部領域までの間に配置され、前記鋼帯の表面から前記ポットの前面へ向かう方向において、前記ポットの縁部より前記鋼帯側100mmの位置から前記ポットの縁部より外部側100mmの位置までの前記縁部領域の間に設置された遮断部材により遮断する、連続溶融金属めっき処理方法。
In a continuous molten metal plating apparatus that adheres molten metal of a predetermined thickness to the surface of a steel strip, gas is pulled upward from the molten metal plating bath contained in the pot at a plate passing speed of 150 mpm or more. Blow gas with a wiping device,
The flow on the plating bath that blows up from the steel strip toward the edge of the pot with the movement of the steel strip pulled up from the molten metal plating bath, and the edge region including the edge of the pot from the steel strip. From the position 100 mm on the steel strip side from the edge of the pot to the position 100 mm on the outer side from the edge of the pot in the direction from the surface of the steel strip to the front surface of the pot. A continuous molten metal plating treatment method in which a blocking member installed between the edge regions blocks the material.
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