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JP6976554B2 - Adhesives and joining methods - Google Patents
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JP6976554B2 - Adhesives and joining methods - Google Patents

Adhesives and joining methods Download PDF

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JP6976554B2
JP6976554B2 JP2017167184A JP2017167184A JP6976554B2 JP 6976554 B2 JP6976554 B2 JP 6976554B2 JP 2017167184 A JP2017167184 A JP 2017167184A JP 2017167184 A JP2017167184 A JP 2017167184A JP 6976554 B2 JP6976554 B2 JP 6976554B2
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adhesive
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cured product
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carbon fibers
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JP2019044041A (en
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太介 島本
裕司 堀田
潤 堀口
アウン 太田
真一郎 中村
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National Institute of Advanced Industrial Science and Technology AIST
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Description

本発明は、接着剤および接合方法に関する。 The present invention relates to adhesives and bonding methods.

樹脂や樹脂複合材料などの樹脂材料同士の接合には、一般に、熱硬化性接着剤が使用されている。接着剤を用いて樹脂材料同士などを接合させる場合、熱風炉などを用いて接着剤を高温で長時間加熱して硬化させるため、エネルギー消費量が大きい。 Thermosetting adhesives are generally used for joining resin materials such as resins and resin composite materials. When resin materials are bonded to each other using an adhesive, the adhesive is heated at a high temperature for a long time to be cured by using a hot air furnace or the like, so that energy consumption is large.

そこで、樹脂材料同士の接合時におけるエネルギー消費量を低減しながら、接着剤を硬化させる方法として、例えば、マイクロ波を利用する方法が提案されている。 Therefore, as a method of curing the adhesive while reducing the energy consumption at the time of joining the resin materials, for example, a method of using microwaves has been proposed.

例えば、特許文献1には、マイクロ波を吸収して発熱するマイクロ波吸収物質と、接着成分とを含有し、マイクロ波吸収物質としてカーボンブラックまたはSiCを用いた接着剤が開示されている。この接着剤にマイクロ波を照射して硬化させることにより、接着接合が適用し難い構造体も低コストで接着できることが記載されている。 For example, Patent Document 1 discloses an adhesive containing a microwave absorbing substance that absorbs microwaves and generates heat and an adhesive component, and uses carbon black or SiC as the microwave absorbing substance. It is described that by irradiating this adhesive with microwaves to cure it, even a structure to which adhesive joining is difficult can be adhered at low cost.

特開2008−156510号公報Japanese Unexamined Patent Publication No. 2008-156510

しかしながら、特許文献1に記載の接着剤では、硬化速度を早めて、接着時間を短縮することについては記載されていない。樹脂材料同士を効率的に接合させるためには、接着剤をより早期に硬化させることが重要である。 However, the adhesive described in Patent Document 1 does not describe increasing the curing speed and shortening the bonding time. In order to efficiently bond the resin materials to each other, it is important to cure the adhesive earlier.

本発明の一態様は、樹脂材料同士をより短時間で接合することができる接着剤を提供することを目的とする。 One aspect of the present invention is to provide an adhesive capable of joining resin materials to each other in a shorter time.

本発明の一態様における接着剤は、マイクロ波の照射によって硬化する接着剤であって、熱硬化性樹脂と、炭素繊維と、を含有し、前記炭素繊維の平均長さが、35μm以上200μm以下であり、前記接着剤の全量を100体積%としたとき、前記炭素繊維の含有量は、0.体積%以上20体積%以下である。 The adhesive according to one aspect of the present invention is an adhesive that is cured by irradiation with microwaves and contains a thermosetting resin and carbon fibers, and the average length of the carbon fibers is 35 μm or more and 200 μm or less. When the total amount of the adhesive is 100% by volume, the content of the carbon fibers is 0. It is 5 % by volume or more and 20% by volume or less.

本発明の一態様における接合方法は、熱硬化性樹脂と炭素繊維とを含有する接着剤にマイクロ波を照射して、前記接着剤を硬化させる工程を含み、前記炭素繊維の平均長さが、35μm以上200μm以下であり、前記接着剤の全量を100体積%としたとき、前記炭素繊維の含有量は、0.体積%以上20体積%以下である。

The bonding method according to one aspect of the present invention comprises a step of irradiating an adhesive containing a thermosetting resin and carbon fibers with microwaves to cure the adhesive, and the average length of the carbon fibers is increased. When it is 35 μm or more and 200 μm or less and the total amount of the adhesive is 100% by volume, the content of the carbon fiber is 0. It is 5 % by volume or more and 20% by volume or less.

本発明の一態様によれば、樹脂材料同士をより短時間で接合することができる。 According to one aspect of the present invention, the resin materials can be bonded to each other in a shorter time.

図1は、実施例1−1、1−2および比較例1−1〜1−4の接着剤の硬化度の測定結果を示す図である。FIG. 1 is a diagram showing measurement results of the degree of curing of the adhesives of Examples 1-1 and 1-2 and Comparative Examples 1-1 to 1-4. 図2は、実施例1−1、1−2および比較例1−1〜1−4の接着剤の接着強度の測定結果を示す図である。FIG. 2 is a diagram showing the measurement results of the adhesive strength of the adhesives of Examples 1-1 and 1-2 and Comparative Examples 1-1 to 1-4. 図3は、実施例2−1〜2−4および比較例2−1の接着剤の硬化度の測定結果を示す図である。FIG. 3 is a diagram showing the measurement results of the degree of curing of the adhesives of Examples 2-1 to 2-4 and Comparative Example 2-1. 図4は、実施例3−1、3−2および比較例3−1〜3−5の接着剤の曲げ強度の測定結果を示す図である。FIG. 4 is a diagram showing the measurement results of the bending strength of the adhesives of Examples 3-1 and 3-2 and Comparative Examples 3-1 to 3-5.

以下、本発明による実施の形態について説明する。 Hereinafter, embodiments according to the present invention will be described.

<接着剤>
本発明の実施形態に係る接着剤について説明する。本実施形態に係る接着剤は、熱硬化性樹脂と、炭素繊維とを有する。
<Adhesive>
The adhesive according to the embodiment of the present invention will be described. The adhesive according to this embodiment has a thermosetting resin and carbon fibers.

熱硬化性樹脂としては、エポキシ系樹脂、不飽和ポリエステル系樹脂、ビニルエステル系樹脂、ポリイミド系樹脂、ビスマレイミド系樹脂、ウレタン系樹脂、メラミン・尿素・フェノールなどのアミノ系樹脂、シリコーン系樹脂、フッ素系樹脂などが挙げられる。これらは、1種類を単独で使用してもよいし、2種類以上を併用してもよい。これらの中でも、より短時間で硬化可能である点から、エポキシ系樹脂などが好ましい。 Examples of the thermosetting resin include epoxy resins, unsaturated polyester resins, vinyl ester resins, polyimide resins, bismaleimide resins, urethane resins, amino resins such as melamine, urea and phenol, and silicone resins. Fluorescent resin and the like can be mentioned. These may be used alone or in combination of two or more. Among these, epoxy resins and the like are preferable because they can be cured in a shorter time.

上記エポキシ系樹脂としては、ビスフェノールA型エポキシ樹脂、ビスフェノールF型エポキシ樹脂、可撓性エポキシ樹脂、フェノールノボラック型エポキシ樹脂、クレゾールノボラック型エポキシ樹脂、脂環式エポキシ樹脂、臭素化エポキシ樹脂、グリシジルエステル型エポキシ樹脂、グリシジルアミン型エポキシ樹脂、ヒダントイン型エポキシ樹脂、イソシアヌレート型エポキシ樹脂、アクリル酸変性エポキシ樹脂などが挙げられる。エポキシ系樹脂として、これらは、単独で使用してもよいし、2種以上を組み合わせて使用してもよい。 Examples of the epoxy resin include bisphenol A type epoxy resin, bisphenol F type epoxy resin, flexible epoxy resin, phenol novolac type epoxy resin, cresol novolac type epoxy resin, alicyclic epoxy resin, brominated epoxy resin, and glycidyl ester. Examples thereof include a type epoxy resin, a glycidylamine type epoxy resin, a hydride-in type epoxy resin, an isocyanurate type epoxy resin, and an acrylic acid-modified epoxy resin. As the epoxy resin, these may be used alone or in combination of two or more.

炭素繊維は、熱硬化性樹脂中に分散した状態で含まれている。炭素繊維は、マイクロ波が照射されると、マイクロ波を吸収して発熱する性質を有する。 The carbon fibers are contained in the thermosetting resin in a dispersed state. Carbon fibers have the property of absorbing microwaves and generating heat when irradiated with microwaves.

炭素繊維としては、ピッチ(PITCH)系炭素繊維、またはポリアクリルニトリル(PAN)系炭素繊維を1種単独、または2種以上を混合して使用することができる。 As the carbon fiber, pitch (PITCH) -based carbon fiber or polyacrylic nitrile (PAN) -based carbon fiber can be used alone or in combination of two or more.

ピッチ系炭素繊維は、石油、石炭、コールタールなどの副生成物(PITCH)を原料として生成した炭素繊維である。PAN系炭素繊維は、PANを主成分とする合成繊維を原料として生成した炭素繊維である。ピッチ系炭素繊維は、PAN系炭素繊維に比べて熱伝導率が高いという特徴を有する。PAN系炭素繊維は、強度が高く、樹脂などと混合させた際にも切れ難いという特徴を有する。接着剤を硬化させる際には、熱硬化性樹脂への熱伝導率を向上させる観点から、PAN系炭素繊維よりもピッチ系炭素繊維を用いることが好ましい。また、炭素繊維として、ピッチ系炭素繊維とPAN系炭素繊維とを併用することで、接着剤の硬化を促進することができると共に、接着剤を硬化させた硬化体の強度を高めることができる。 Pitch-based carbon fiber is carbon fiber produced from by-products (PITCH) such as petroleum, coal, and coal tar. The PAN-based carbon fiber is a carbon fiber produced from a synthetic fiber containing PAN as a main component. Pitch-based carbon fibers are characterized by having a higher thermal conductivity than PAN-based carbon fibers. The PAN-based carbon fiber has a characteristic that it has high strength and is hard to cut even when mixed with a resin or the like. When the adhesive is cured, it is preferable to use pitch-based carbon fibers rather than PAN-based carbon fibers from the viewpoint of improving the thermal conductivity to the thermosetting resin. Further, by using the pitch-based carbon fiber and the PAN-based carbon fiber in combination as the carbon fiber, the curing of the adhesive can be promoted and the strength of the cured body obtained by curing the adhesive can be increased.

炭素繊維の平均長さは、35μm以上200μm以下であることが好ましい。炭素繊維の平均長さが35μm以上であれば、接着剤はマイクロ波を効率的に吸収できるため、硬化を促進できる。炭素繊維の平均長さが200μm以下であれば、接着剤の粘度が抑えられるため、接着剤は被着体の表面または被着体間への塗布を安定して行うことができる。炭素繊維の平均長さは、より好ましくは40μm以上150μm以下である。 The average length of the carbon fibers is preferably 35 μm or more and 200 μm or less. When the average length of the carbon fibers is 35 μm or more, the adhesive can efficiently absorb microwaves, so that curing can be promoted. When the average length of the carbon fibers is 200 μm or less, the viscosity of the adhesive is suppressed, so that the adhesive can be stably applied to the surface of the adherend or between the adherends. The average length of the carbon fibers is more preferably 40 μm or more and 150 μm or less.

本実施形態において、炭素繊維の平均長さは、中央値をいう。炭素繊維の平均長さは、例えば、光学顕微鏡や走査型電子顕微鏡などで、炭素繊維を複数(例えば、1000本程度)観察して、計測した炭素繊維の長さの平均値をいう。 In the present embodiment, the average length of carbon fibers means the median value. The average length of carbon fibers means, for example, the average value of the lengths of carbon fibers measured by observing a plurality of carbon fibers (for example, about 1000) with an optical microscope or a scanning electron microscope.

炭素繊維は、接着剤の全量を100体積%としたとき、0.1体積%以上20体積%以下含まれている。炭素繊維の含有量が0.1体積%未満であると、接着剤が十分に硬化せず、十分な接着強度が得られない可能性がある。炭素繊維の含有量が20体積%を超えると、接着剤の粘度が高くなるので、接着剤は被着体の表面または被着体同士の間に塗布し難くなる。炭素繊維は、接着剤の全量を100体積%としたとき、5体積%以上20体積%以下含まれていることが好ましい。 The carbon fiber is contained in an amount of 0.1% by volume or more and 20% by volume or less when the total amount of the adhesive is 100% by volume. If the content of the carbon fiber is less than 0.1% by volume, the adhesive may not be sufficiently cured and sufficient adhesive strength may not be obtained. When the content of the carbon fiber exceeds 20% by volume, the viscosity of the adhesive becomes high, so that it becomes difficult to apply the adhesive on the surface of the adherend or between the adherends. The carbon fiber is preferably contained in an amount of 5% by volume or more and 20% by volume or less when the total amount of the adhesive is 100% by volume.

本実施形態に係る接着剤は、熱硬化性樹脂および炭素繊維を主成分として含み、さらに硬化剤を含むことができる。 The adhesive according to the present embodiment contains a thermosetting resin and carbon fibers as main components, and may further contain a curing agent.

硬化剤は、熱硬化性樹脂と共に加熱したときに熱硬化性樹脂の主剤を硬化させる。硬化剤は、熱硬化性樹脂用の硬化剤であれば、特に限定されず、公知のものを使用することができる。硬化剤として、例えば、カルボキシル基、またはカルボン酸無水物基を有するカルボン酸系硬化剤(酸無水物系硬化剤);アミノ基、アミド基、ケトイミン基、イミダゾール基、ジシアンジアミド基などを有するアミン系硬化剤;またはフェノールノボラックなどのフェノール基を有するフェノール系硬化剤;などを使用することができる。 The curing agent cures the main agent of the thermosetting resin when heated together with the thermosetting resin. The curing agent is not particularly limited as long as it is a curing agent for a thermosetting resin, and known curing agents can be used. As the curing agent, for example, a carboxylic acid-based curing agent having a carboxyl group or a carboxylic acid anhydride group (acid anhydride-based curing agent); an amine-based curing agent having an amino group, an amide group, a ketoimine group, an imidazole group, a dicyandiamide group and the like. A curing agent; or a phenolic curing agent having a phenol group such as phenol novolak; or the like can be used.

酸無水物系硬化剤の具体例としては、無水コハク酸、無水マレイン酸、無水フタル酸、無水トリメリット酸、無水ピロメリット酸、テトラヒドロ無水フタル酸、メチルテトラヒドロ無水フタル酸、無水メチルナジック酸、ヘキサヒドロ無水フタル酸、メチルヘキサヒドロ無水フタル酸、1,2−シクロヘキサンジカルボン酸無水物、4−メチルシクロヘキサン−1,2−ジカルボン酸無水物、3,4,5,6−テトラヒドロフタル酸無水物、2,3−ナフタレンジカルボン酸無水物などが挙げられる。これらは単独または2種以上混合して使用することができる。 Specific examples of the acid anhydride-based curing agent include succinic anhydride, maleic anhydride, phthalic anhydride, trimellitic anhydride, pyromellitic anhydride, tetrahydrophthalic anhydride, methyltetrahydrophthalic anhydride, and methylnadic anhydride. Hexahydrohydride phthalic acid, methylhexahydrochloride anhydride, 1,2-cyclohexanedicarboxylic acid anhydride, 4-methylcyclohexane-1,2-dicarboxylic acid anhydride, 3,4,5,6-tetrahydrophthalic acid anhydride, Examples thereof include 2,3-naphthalenedicarboxylic acid anhydride. These can be used alone or in combination of two or more.

アミン系硬化剤の具体例としては、トリエチレンテトラアミン、テトラエチレンペンタミン、m−キシレンジアミン、トリメチルヘキサメチレンジアミン、2−メチルペンタメチレンジアミンなどの脂肪族ポリアミン;イソフォロンジアミン、1,3−ビスアミノメチルシクロヘキサン、ビス(4−アミノシクロヘキシル)メタン、ノルボルネンジアミン、1,2−ジアミノシクロヘキサンなどの脂環式ポリアミン;N−アミノエチルピペラジン、1,4−ビス(2−アミノ−2−メチルプロピル)ピペラジンなどのピペラジン型のポリアミン;ジエチルトルエンジアミン、ジメチルチオトルエンジアミン、4,4'−ジアミノ−3,3'−ジエチルジフェニルメタン、ビス(メチルチオ)トルエンジアミン、ジアミノジフェニルメタン、m−フェニレンジアミン、ジアミノジフェニルスルホン、ジエチルトルエンジアミン、トリメチレンビス(4−アミノベンゾエート)、ポリテトラメチレンオキシド−ジ−p−アミノベンゾエートなどの芳香族ポリアミン類が挙げられる。また、市販品として、jERキュア ST−11(商品名、三菱ケミカル社製)などが挙げられる。これらは単独または2種以上混合して使用することができる。 Specific examples of amine-based curing agents include aliphatic polyamines such as triethylenetetraamine, tetraethylenepentamine, m-xylenediamine, trimethylhexamethylenediamine, and 2-methylpentamethylenediamine; isophoronediamine, 1,3-. Alicyclic polyamines such as bisaminomethylcyclohexane, bis (4-aminocyclohexyl) methane, norbornenediamine, 1,2-diaminocyclohexane; N-aminoethylpiperazine, 1,4-bis (2-amino-2-methylpropyl). ) Piperazine-type polyamines such as piperazine; diethyltoluenediamine, dimethylthiotoludiamine, 4,4'-diamino-3,3'-diethyldiphenylmethane, bis (methylthio) toluenediamine, diaminodiphenylmethane, m-phenylenediamine, diaminodiphenyl Examples include aromatic polyamines such as sulfone, diethyltoluenediamine, trimethylenebis (4-aminobenzoate) and polytetramethylene oxide-di-p-aminobenzoate. Moreover, as a commercial product, jER cure ST-11 (trade name, manufactured by Mitsubishi Chemical Corporation) and the like can be mentioned. These can be used alone or in combination of two or more.

フェノール系硬化剤の具体例としては、フェノール性水酸基を有するモノマー、オリゴマー、ポリマー全般を指し、例えば、フェノールノボラック樹脂、クレゾールノボラック樹脂、フェノールアラルキル(フェニレン、ビフェニレン骨格を含む)樹脂、ナフトールアラルキル樹脂、トリフェノールメタン樹脂、ジシクロペンタジエン型フェノール樹脂などが挙げられる。これらは単独または2種以上混合して使用することができる。 Specific examples of the phenol-based curing agent refer to monomers, oligomers, and polymers having a phenolic hydroxyl group, for example, phenol novolac resin, cresol novolac resin, phenol aralkyl (including phenylene and biphenylene skeleton) resin, naphthol aralkyl resin, and the like. Examples thereof include triphenol methane resin and dicyclopentadiene type phenol resin. These can be used alone or in combination of two or more.

硬化剤の配合量は、熱硬化性樹脂や炭素繊維の種類や配合量に応じて適宜設定されると共に、硬化剤が通常使用される範囲内において成形条件や特性などに応じて適宜設定される。 The blending amount of the curing agent is appropriately set according to the type and blending amount of the thermosetting resin and carbon fiber, and is appropriately set according to the molding conditions, characteristics, etc. within the range in which the curing agent is usually used. ..

本実施形態に係る接着剤は、上記成分の他に、必要に応じて、公知の各種添加剤を含んでもよい。 The adhesive according to the present embodiment may contain various known additives in addition to the above-mentioned components, if necessary.

添加剤としては、例えば、軟化剤、老化防止剤、安定剤、接着促進剤、レベリング剤、消泡剤、可塑剤、無機フィラー、粘着付与性樹脂、可使用時間延長剤、酸化防止剤、紫外線吸収剤、加水分解防止剤、防黴剤、増粘剤、可塑剤、顔料などの着色剤、充填剤などを併用してもよい。 Additives include, for example, softeners, antioxidants, stabilizers, adhesion promoters, leveling agents, defoaming agents, plasticizers, inorganic fillers, tackifier resins, usable time extenders, antioxidants, ultraviolet rays. Absorbents, antioxidants, fungicides, thickeners, plasticizers, colorants such as pigments, fillers and the like may be used in combination.

接着剤の塗布方法は、特に限定されるものでなく、公知の方法を用いることができる。接着剤の塗布方法として、例えば、グラビアコート、ロールコート、スピンコート、リバースコート、バーコート、スクリーンコート、ブレードコート、エアーナイフコート、ディッピング、ディスペンシングなどの方法を用いることができる。 The method for applying the adhesive is not particularly limited, and a known method can be used. As a method for applying the adhesive, for example, a gravure coat, a roll coat, a spin coat, a reverse coat, a bar coat, a screen coat, a blade coat, an air knife coat, dipping, a dispensing and the like can be used.

本実施形態に係る接着剤の調製方法としては、1液型、または2液型のいずれをも採用可能である。なお、1液型の調製方法とは、すべての配合成分を予め配合したのち密封保存し、施工後空気中の湿気により硬化するものをいう。2液型の調製方法とは、硬化剤および溶媒と、必要に応じて、充填剤や可塑剤などの成分を配合しておき、主剤と硬化剤とを施工前に混合するものをいう。 As a method for preparing the adhesive according to the present embodiment, either a one-component type or a two-component type can be adopted. The one-component preparation method refers to a method in which all the ingredients are mixed in advance, stored in a sealed container, and then cured by the humidity in the air after construction. The two-component preparation method refers to a method in which a curing agent and a solvent, and if necessary, components such as a filler and a plasticizer are mixed, and the main agent and the curing agent are mixed before construction.

接着剤が1液型の場合、全ての成分が予め配合されているため、接着剤中に水分が存在すると貯蔵中に硬化が進行することがある。そこで、水分を含有する成分を予め脱水乾燥してから添加するか混合した状態で減圧するなどにより、脱水するのが好ましい。 When the adhesive is a one-component type, all the components are premixed, so that if water is present in the adhesive, curing may proceed during storage. Therefore, it is preferable to dehydrate the components containing water by dehydrating and drying them in advance and then adding them or reducing the pressure in a mixed state.

接着剤が2液型の場合、主剤に硬化剤を配合する必要があるので接着剤中には若干の水分が含有されていても硬化の進行(ゲル化)の心配は少ないが、長期間の貯蔵安定性が必要とされる場合は、脱水乾燥するのが好ましい。 When the adhesive is a two-component type, it is necessary to add a curing agent to the main agent, so even if the adhesive contains some water, there is little concern about the progress of curing (gelling), but for a long period of time. If storage stability is required, dehydration drying is preferred.

本実施形態に係る接着剤を用いて被着体を接合する接合方法について説明する。接着剤を一方の被着体の接着面に塗布する。接着剤の塗布方法は、上述と同様の方法を用いることができる。その後、他方の被着体を一方の被着体の接着面に接着剤を介して張り合わせる。その後、被着体同士の間に介在させた接着剤にマイクロ波を照射して、接着剤を硬化させる。これにより、接着剤が硬化した硬化体を得ることができる。 A joining method for joining the adherend using the adhesive according to the present embodiment will be described. The adhesive is applied to the adhesive surface of one of the adherends. As the method for applying the adhesive, the same method as described above can be used. Then, the other adherend is attached to the adhesive surface of one adherend via an adhesive. After that, the adhesive interposed between the adherends is irradiated with microwaves to cure the adhesive. This makes it possible to obtain a cured product in which the adhesive is cured.

接着剤に照射するマイクロ波の波長は、300MHz以上3000MHz以下であることが好ましい。マイクロ波の波長が上記範囲内であれば、接着剤にマイクロ波を照射した際、接着剤を全体としてほぼ均一に加熱することができる。 The wavelength of the microwave irradiating the adhesive is preferably 300 MHz or more and 3000 MHz or less. When the wavelength of the microwave is within the above range, the adhesive can be heated almost uniformly as a whole when the adhesive is irradiated with the microwave.

本実施形態に係る接着剤は、熱硬化性樹脂および炭素繊維を含み、炭素繊維の含有量を、接着剤の全量を100体積%としたとき、0.1体積%以上20体積%以下としている。接着剤にマイクロ波を照射することによって、炭素繊維から熱が生じる。この炭素繊維から生じる熱により熱硬化性樹脂の硬化を促進することができるので、熱硬化性樹脂の硬化を早めることができる。これにより、接着剤を、より短時間、例えば、従来の接着剤で推奨されている硬化時間の1/10以下の加熱時間(例えば、50秒以下)で硬化させることができる。よって、本接着剤は、樹脂材料同士をより短時間で安定して接合することができる。 The adhesive according to the present embodiment contains a thermosetting resin and carbon fibers, and the content of the carbon fibers is 0.1% by volume or more and 20% by volume or less when the total amount of the adhesive is 100% by volume. .. By irradiating the adhesive with microwaves, heat is generated from the carbon fibers. Since the heat generated from the carbon fibers can accelerate the curing of the thermosetting resin, the curing of the thermosetting resin can be accelerated. This allows the adhesive to cure in a shorter time, eg, a heating time of 1/10 or less of the curing time recommended for conventional adhesives (eg, 50 seconds or less). Therefore, the present adhesive can stably bond the resin materials to each other in a shorter time.

本実施形態に係る接着剤は、マイクロ波が照射されることで、硬化度を90%以上100%以下とすることができ、好ましくは、92%以上100%以下である。 The adhesive according to the present embodiment can have a curing degree of 90% or more and 100% or less, preferably 92% or more and 100% or less, by being irradiated with microwaves.

接着剤の硬化体の硬化度は、公知の方法を用いて評価することができる。例えば、示差走査熱量計を用いて、被着体に塗布した接着剤の加熱硬化に必要な総発熱量を測定する。その後、加熱硬化処理を行った後の接着剤を被着体から回収し、示差走査熱量計を用いて残留発熱量を測定する。硬化度(%)は、下記式(1)より求められる。
硬化度(%)=(総発熱量−残留発熱量)/総発熱量×100 ・・・(1)
The degree of curing of the cured product of the adhesive can be evaluated by using a known method. For example, a differential scanning calorimeter is used to measure the total calorific value required for heat curing of the adhesive applied to the adherend. Then, the adhesive after the heat hardening treatment is recovered from the adherend, and the residual calorific value is measured using a differential scanning calorimeter. The degree of curing (%) is obtained from the following formula (1).
Curing degree (%) = (total calorific value-residual calorific value) / total calorific value x 100 ... (1)

また、本実施形態に係る接着剤は、マイクロ波が照射されることで、熱硬化性樹脂の硬化を促進することができるので、硬化体の接着強度を、接着剤に炭素繊維を含まれない場合と比較して、例えば、2倍〜5倍程度高めることができる。 Further, the adhesive according to the present embodiment can accelerate the curing of the thermosetting resin by being irradiated with microwaves, so that the adhesive strength of the cured product is not contained in the adhesive. Compared with the case, for example, it can be increased by about 2 to 5 times.

本接着剤の硬化体の接着強度は、例えば、2つの被着体のうちの一方の被着体の端部に接着面が所定の範囲(例えば、100mm)となるように接着剤を塗布する。その後、一方の被着体の接着面に他方の被着体を重ね合わせた後、接着剤を加熱硬化させる。その後、万能試験機(例えば、AG−IS、島津製作所社製)を用いて、予め2つの被着体に取り付けたタブに万能試験機の引張り治具を引掛け、2つの被着体を反対方向に、引張速度1mm/分、27℃で条件にて引っ張る。2つの被着体が剥離した時の最大応力を、接着面(例えば、100mm)で除することで、接着強度が求められる。 For the adhesive strength of the cured body of this adhesive, for example, an adhesive is applied to the end of one of the two adherends so that the adhesive surface is within a predetermined range (for example, 100 mm 2 ). do. Then, after superimposing the other adherend on the adhesive surface of one adherend, the adhesive is heat-cured. After that, using a universal testing machine (for example, AG-IS, manufactured by Shimadzu Corporation), hook the pulling jig of the universal testing machine on the tabs attached to the two adherends in advance, and reverse the two adherends. Pull in the direction at a tensile speed of 1 mm / min and 27 ° C. under the conditions. Adhesive strength is obtained by dividing the maximum stress when the two adherends are peeled off by the adhesive surface (for example, 100 mm 2).

さらに、本実施形態に係る接着剤は、熱硬化性樹脂中に所定量の炭素繊維を含んでいるので、接着剤は繊維強化されている。そのため、本接着剤の硬化体は、接着剤に炭素繊維を含まれない場合と比較して、曲げ強度を高めることができる。 Further, since the adhesive according to the present embodiment contains a predetermined amount of carbon fibers in the thermosetting resin, the adhesive is fiber-reinforced. Therefore, the cured product of the present adhesive can increase the bending strength as compared with the case where the adhesive does not contain carbon fibers.

接着剤の曲げ強度を評価する方法としては、JIS K 7171に準拠して行うことで、接着剤の硬化体の曲げ強度が求められる。 As a method for evaluating the bending strength of the adhesive, the bending strength of the cured product of the adhesive can be obtained by performing it in accordance with JIS K 7171.

本実施形態に係る接着剤は、上記のような特性を有することから、自動車や鉄道などの車両用部品、または航空機用部品などに好適に用いることができる。本実施形態に係る接着剤を、車両や航空機などに用いられる樹脂や炭素繊維強化樹脂、ガラス繊維強化樹脂などに用いることで、車両用部品や航空機用部品を短時間で製造することができる。 Since the adhesive according to the present embodiment has the above-mentioned characteristics, it can be suitably used for vehicle parts such as automobiles and railways, aircraft parts, and the like. By using the adhesive according to the present embodiment for resins used in vehicles, aircraft, etc., carbon fiber reinforced resins, glass fiber reinforced resins, etc., vehicle parts and aircraft parts can be manufactured in a short time.

以下、実施例および比較例を示して実施形態を更に具体的に説明するが、実施形態はこれらの実施例により限定されるものではない。 Hereinafter, embodiments will be described in more detail with reference to Examples and Comparative Examples, but the embodiments are not limited to these Examples.

<実施例1>
[実施例1−1]
(接着剤の作製)
平均長さが約113μmの炭素繊維(XN−90C、日本グラファイトファイバー社製)をエポキシ系接着剤(PM−4、東都化学工業社製)に約5体積%混ぜて、接着剤を作製した。
(硬化体の作製)
炭素繊維強化熱可塑性樹脂複合材料(BONDLAMINATES製)を用いてタブ付きに成形して、被着体を2つ準備した。タブ以外の被着体の大きさは、厚さ1mm×60mm×10mmとした。2つの被着体の片方の端部(10mm×10mm)に、上記の接着剤を約0.04g塗布して、被着体同士を重ね合わせた。その後、800Wで30秒間マイクロ波を接着剤に照射して、接着剤を加熱して硬化させ、硬化体を得た。
<Example 1>
[Example 1-1]
(Preparation of adhesive)
A carbon fiber (XN-90C, manufactured by Nippon Graphite Fiber Corporation) having an average length of about 113 μm was mixed with an epoxy adhesive (PM-4, manufactured by Toto Kagaku Kogyo Co., Ltd.) in an amount of about 5% by volume to prepare an adhesive.
(Preparation of cured product)
Two adherends were prepared by molding with tabs using a carbon fiber reinforced thermoplastic resin composite material (manufactured by BONDLAMINATES). The size of the adherend other than the tab was 1 mm × 60 mm × 10 mm in thickness. About 0.04 g of the above adhesive was applied to one end (10 mm × 10 mm) of the two adherends, and the adherends were overlapped with each other. Then, the adhesive was irradiated with microwaves at 800 W for 30 seconds to heat and cure the adhesive to obtain a cured product.

(硬化体の硬化度および硬化強度の確認)
硬化体の硬化度および硬化強度は、以下の方法により、確認した。
(硬化体の硬化度の確認)
初めに、示差走査熱量計を用いて接着剤の加熱硬化に必要な総発熱量を測定した。加熱硬化処理を行った後の接着剤を被着体から回収し、示差走査熱量計を用いて残留発熱量を測定した。下記式(1)の通り、総発熱量から残留発熱量を引いた値を総発熱量で除し、100を乗じることによって、接着剤の硬化度を求めた。硬化度を測定した結果を図1に示す。
硬化度(%)=(総発熱量−残留発熱量)/総発熱量×100 ・・・(1)
(硬化体の接着強度の確認)
まず、2つの被着体の接着剤を塗布した端部とは別の端部にタブ(厚さ1mm×20mm×10mm)を貼り付けた。その後、貼り付けたタブを万能試験機の引張り治具で掴んだ後、2つの被着体を反対方向に引っ張った。接着した2つの被着体が剥離した最大応力を、接着面100mmで除することで、硬化体の接着強度を求めた。接着強度を測定した結果を図2に示す。
(Confirmation of curing degree and curing strength of cured product)
The degree of curing and the curing strength of the cured product were confirmed by the following methods.
(Confirmation of the degree of curing of the cured product)
First, the total calorific value required for heat curing of the adhesive was measured using a differential scanning calorimeter. The adhesive after the heat hardening treatment was recovered from the adherend, and the residual calorific value was measured using a differential scanning calorimeter. As shown in the following formula (1), the degree of curing of the adhesive was determined by dividing the value obtained by subtracting the residual calorific value from the total calorific value by the total calorific value and multiplying by 100. The result of measuring the degree of curing is shown in FIG.
Curing degree (%) = (total calorific value-residual calorific value) / total calorific value x 100 ... (1)
(Confirmation of adhesive strength of cured product)
First, a tab (thickness 1 mm × 20 mm × 10 mm) was attached to an end portion different from the end portion to which the adhesive of the two adherends was applied. Then, after grasping the attached tab with the pulling jig of the universal testing machine, the two adherends were pulled in opposite directions. The maximum stress at which the two adhered bodies were peeled off was divided by the adhesive surface of 100 mm 2, and the adhesive strength of the cured body was determined. The results of measuring the adhesive strength are shown in FIG.

[実施例1−2]
実施例1−1において、炭素繊維の添加量を20体積%に変更したこと以外は、実施例1−1と同様にして硬化体を作製し、硬化体の硬化度および接着強度を測定した。硬化体の硬化度を測定した結果を図1に示し、硬化体の接着強度を測定した結果を図2に示す。
[Example 1-2]
A cured product was prepared in the same manner as in Example 1-1 except that the amount of carbon fiber added was changed to 20% by volume in Example 1-1, and the degree of curing and the adhesive strength of the cured product were measured. The result of measuring the degree of curing of the cured body is shown in FIG. 1, and the result of measuring the adhesive strength of the cured body is shown in FIG.

[比較例1−1]
実施例1−1において、接着剤に炭素繊維粉末を加えない(0体積%)こと以外は、実施例1−1と同様にして硬化体を作製し、硬化体の硬化度および接着強度を測定した。硬化体の硬化度を測定した結果を図1に示し、硬化体の接着強度を測定した結果を図2に示す。
[Comparative Example 1-1]
In Example 1-1, a cured product was prepared in the same manner as in Example 1-1 except that carbon fiber powder was not added to the adhesive (0% by volume), and the degree of curing and the adhesive strength of the cured product were measured. did. The result of measuring the degree of curing of the cured body is shown in FIG. 1, and the result of measuring the adhesive strength of the cured body is shown in FIG.

[比較例1−2〜1−4]
実施例1−1、1−2、比較例1−1において、それぞれ、電気オーブンで接着剤を135℃で30秒間加熱することに変更したこと以外は、実施例1−1、1−2、比較例1−1と同様にして硬化体を作製し、硬化体の硬化度および接着強度を測定した。硬化体の硬化度を測定した結果を図1に示し、硬化体の接着強度を測定した結果を図2に示す。
[Comparative Examples 1-2 to 1-4]
Examples 1-1 and 1-2, and Comparative Example 1-1, respectively, except that the adhesive was changed to heat at 135 ° C. for 30 seconds in an electric oven, respectively. A cured product was prepared in the same manner as in Comparative Example 1-1, and the degree of curing and the adhesive strength of the cured product were measured. The result of measuring the degree of curing of the cured body is shown in FIG. 1, and the result of measuring the adhesive strength of the cured body is shown in FIG.

上記各実施例および比較例の熱硬化性樹脂の種類、炭素繊維の含有量および平均長さ、加熱条件、ないし硬化体の硬化度および接着強度を表1、図1および図2にまとめた。 The types of thermosetting resins, carbon fiber content and average length, heating conditions, or the degree of curing and adhesive strength of the cured product of each of the above Examples and Comparative Examples are summarized in Tables 1, 1 and 2.

Figure 0006976554
Figure 0006976554

表1、図1、および図2に示すように、実施例1−1および1−2の接着剤では、硬化体の硬化度は約94%以上、接着強度は約2.3MPa以上であり、接着剤は硬化していた。これに対し、比較例1−1の接着剤では、硬化体の硬化度は約90%、接着強度は約0.7MPa以下であった。よって、接着剤の加熱にマイクロ波を使用しても、接着剤に炭素繊維が含まれていないと、硬化体は高い接着強度を有しないことが確認された。 As shown in Table 1, FIG. 1 and FIG. 2, in the adhesives of Examples 1-1 and 1-2, the degree of curing of the cured product is about 94% or more, and the adhesive strength is about 2.3 MPa or more. The adhesive had hardened. On the other hand, in the adhesive of Comparative Example 1-1, the degree of curing of the cured product was about 90%, and the adhesive strength was about 0.7 MPa or less. Therefore, it was confirmed that even if microwaves are used to heat the adhesive, the cured product does not have high adhesive strength unless the adhesive contains carbon fibers.

また、比較例1−2および2−3の接着剤では、硬化体の硬化度は約4%以下、接着強度は約0.003MPa以下であり、接着剤は硬化していなかった。よって、炭素繊維を含む接着剤にマイクロ波を照射して接着剤を硬化させれば、電気オーブンで接着剤を加熱した場合と比較して、被着体をより短時間で高強度に接着させることができるといえることが確認された。 Further, in the adhesives of Comparative Examples 1-2 and 2-3, the degree of curing of the cured product was about 4% or less, the adhesive strength was about 0.003 MPa or less, and the adhesive was not cured. Therefore, if the adhesive containing carbon fibers is irradiated with microwaves to cure the adhesive, the adherend will be adhered with high strength in a shorter time than when the adhesive is heated in an electric oven. It was confirmed that it can be said that it can be done.

<実施例2>
[実施例2−1]
(接着剤の作製)
ピッチ系炭素繊維(XN−90C、日本グラファイトファイバー株式会社製)をミキサで粉砕し、平均長さを約36μmにした。接着剤の主剤である熱硬化性樹脂としてエポキシ系樹脂(jER827(登録商標)、三菱化学社製)と、硬化剤としてjERキュアST−11(三菱化学社製)を用いた。主剤および硬化剤中に炭素繊維を約0.1体積%混合し、接着剤を作製した。
(硬化体の作製)
被着体として、20mm角の厚さ1.5mmのシリコンゴムシートに、直径15mmの穴を空けたもう1枚の20mm角のシリコンゴムシートを重ね合わせてモールドを作製した。このモールドに、約0.3gの接着剤を入れて、800Wで50秒間マイクロ波を照射することで、接着剤を加熱硬化させ、硬化体を得た。
(硬化体の硬化度の確認)
2つの被着体を接着剤で接着して得られた接着構造体を用いて、硬化体の硬化度を求めた。硬化体の硬化度は、上記実施例1と同様の方法を用いて測定した。硬化度を測定した結果を図1に示す。
<Example 2>
[Example 2-1]
(Preparation of adhesive)
Pitch-based carbon fiber (XN-90C, manufactured by Nippon Graphite Fiber Corporation) was crushed with a mixer to make an average length of about 36 μm. An epoxy resin (jER827 (registered trademark), manufactured by Mitsubishi Chemical Corporation) was used as the thermosetting resin which is the main component of the adhesive, and jER Cure ST-11 (manufactured by Mitsubishi Chemical Corporation) was used as the curing agent. About 0.1% by volume of carbon fiber was mixed in the main agent and the curing agent to prepare an adhesive.
(Preparation of cured product)
As an adherend, another 20 mm square silicon rubber sheet having a hole with a diameter of 15 mm was superposed on a 20 mm square silicon rubber sheet having a thickness of 1.5 mm to prepare a mold. About 0.3 g of the adhesive was put into this mold, and the adhesive was heat-cured by irradiating with microwaves at 800 W for 50 seconds to obtain a cured product.
(Confirmation of the degree of curing of the cured product)
The degree of curing of the cured product was determined using the adhesive structure obtained by adhering the two adherends with an adhesive. The degree of curing of the cured product was measured using the same method as in Example 1 above. The result of measuring the degree of curing is shown in FIG.

[実施例2−2]
実施例2−1において、用いた炭素繊維の平均長さを約36μmから約113μmに変更したこと以外は、実施例2−1と同様にして硬化体を作製し、硬化度を測定した。硬化度を測定した結果を図3に示す。
[Example 2-2]
A cured product was prepared in the same manner as in Example 2-1 except that the average length of the carbon fibers used in Example 2-1 was changed from about 36 μm to about 113 μm, and the degree of curing was measured. The result of measuring the degree of curing is shown in FIG.

[実施例2−3]
実施例2−1において、用いた硬化剤をjERキュアST−11から4−メチルシクロヘキサン−1,2−ジカルボン酸無水物(4MCDA)に変更し、炭素繊維の添加量を0.1体積%から0.5体積%に変更し、マイクロ波の照射条件を800Wで50秒から480Wで50秒間に変更したこと以外は、実施例2−1と同様にして硬化体を作製し、硬化度を測定した。硬化度を測定した結果を図3に示す。
[Example 2-3]
In Example 2-1 the curing agent used was changed from jER Cure ST-11 to 4-methylcyclohexane-1,2-dicarboxylic acid anhydride (4MCDA), and the amount of carbon fiber added was changed from 0.1% by volume. A cured product was prepared and the degree of curing was measured in the same manner as in Example 2-1 except that the microwave irradiation condition was changed from 50 seconds at 800 W to 50 seconds at 480 W by changing to 0.5% by volume. did. The result of measuring the degree of curing is shown in FIG.

[実施例2−4]
実施例2−1において、硬化剤をjERキュアST−11から4MCDAに変更し、用いた炭素繊維の平均長さを約36μmから約113μmに変更し、炭素繊維の添加量を0.1体積%から0.5体積%に変更し、マイクロ波の照射条件を800Wで50秒から480Wで50秒間に変更したこと以外は、実施例2−1と同様にして硬化体を作製し、硬化度を測定した。硬化度を測定した結果を図3に示す。
[Example 2-4]
In Example 2-1 the curing agent was changed from jER Cure ST-11 to 4MCDA, the average length of the carbon fibers used was changed from about 36 μm to about 113 μm, and the amount of carbon fibers added was 0.1% by volume. To 0.5% by volume, a cured product was prepared in the same manner as in Example 2-1 except that the microwave irradiation condition was changed from 50 seconds at 800 W to 50 seconds at 480 W, and the degree of curing was adjusted. It was measured. The result of measuring the degree of curing is shown in FIG.

[比較例2−1]
実施例2−1において、硬化剤をjERキュアST−11から4MCDAに変更し、用いた炭素繊維の平均長さを約36μmから約13μmに変更し、炭素繊維の添加量を0.1体積%から0.5体積%に変更し、マイクロ波の照射条件を800Wで50秒から480Wで50秒間に変更したこと以外は、実施例2−1と同様にして硬化体を作製し、硬化度を測定した。硬化度を測定した結果を図3に示す。
[Comparative Example 2-1]
In Example 2-1 the curing agent was changed from jER Cure ST-11 to 4MCDA, the average length of the carbon fibers used was changed from about 36 μm to about 13 μm, and the amount of carbon fibers added was 0.1% by volume. To 0.5% by volume, a cured product was prepared in the same manner as in Example 2-1 except that the microwave irradiation condition was changed from 50 seconds at 800 W to 50 seconds at 480 W, and the degree of curing was adjusted. It was measured. The result of measuring the degree of curing is shown in FIG.

上記各実施例および比較例の熱硬化性樹脂の種類、炭素繊維の含有量および平均長さ、硬化剤の種類、マイクロ波照射条件、ないし硬化度を表2に示す。 Table 2 shows the types of thermosetting resins, the carbon fiber content and average length, the types of curing agents, microwave irradiation conditions, and the degree of curing in each of the above Examples and Comparative Examples.

Figure 0006976554
Figure 0006976554

表2および図3に示すように、炭素繊維の平均長さが36μmまたは113μmである実施例2−1〜実施例2−4の接着剤では、いずれも硬化体の硬化度は約92%以上であり、接着剤は硬化していた。これに対し、炭素繊維の平均長さが13μmである比較例2−1の接着剤では、硬化体の硬化度は約66%であり、接着剤が硬化していなかった。よって、炭素繊維の平均長さが35μm以上であれば、硬化剤の種類に関わらず、効率よくマイクロ波を吸収して接着剤を加熱して硬化させるのに寄与するといえることが確認された。 As shown in Table 2 and FIG. 3, in the adhesives of Examples 2-1 to 2-4 in which the average length of the carbon fibers is 36 μm or 113 μm, the degree of curing of the cured product is about 92% or more. And the adhesive was cured. On the other hand, in the adhesive of Comparative Example 2-1 in which the average length of the carbon fibers was 13 μm, the degree of curing of the cured product was about 66%, and the adhesive was not cured. Therefore, it was confirmed that if the average length of the carbon fibers is 35 μm or more, it can be said that it contributes to efficiently absorbing microwaves and heating and curing the adhesive regardless of the type of the curing agent.

<実施例3>
[実施例3−1]
(硬化体の作製)
長さが約113μmの炭素繊維(XN−90C、日本グラファイトファイバー社製)をエポキシ系接着剤(PM−4、東京化学工業製)に約20体積%混ぜて、接着剤を作製した。
(硬化体の作製)
接着剤を、金型(4mm×10mm×80mm)を用いて135℃で5分間プレス成形した。その後、135℃になるようにマイクロ波の出力を調節しながら接着剤にマイクロ波を5分間照射して、接着剤を加熱して硬化させ、硬化体を得た。
(硬化体の曲げ強度の確認)
JIS K 7171に従って、3点曲げ試験を行い、硬化体の曲げ強度を測定した。硬化体の曲げ強度を測定した結果を図4に示す。なお、図4中、白塗りは、接着剤にマイクロ波を照射して加熱した場合であり、破線は、電気オーブンを使用して接着剤を加熱した場合である。
<Example 3>
[Example 3-1]
(Preparation of cured product)
A carbon fiber (XN-90C, manufactured by Nippon Graphite Fiber Corporation) having a length of about 113 μm was mixed with an epoxy adhesive (PM-4, manufactured by Tokyo Chemical Industry Co., Ltd.) in an amount of about 20% by volume to prepare an adhesive.
(Preparation of cured product)
The adhesive was press molded at 135 ° C. for 5 minutes using a mold (4 mm × 10 mm × 80 mm). Then, the adhesive was irradiated with microwaves for 5 minutes while adjusting the microwave output so as to reach 135 ° C., and the adhesive was heated and cured to obtain a cured product.
(Confirmation of bending strength of hardened body)
A three-point bending test was performed according to JIS K 7171, and the bending strength of the cured product was measured. The results of measuring the bending strength of the cured product are shown in FIG. In FIG. 4, the white coating is the case where the adhesive is heated by irradiating the adhesive with microwaves, and the broken line is the case where the adhesive is heated using an electric oven.

[実施例3−2]
実施例3−1において、接着剤にマイクロ波を照射する時間を5分から20分に変更したこと以外は、実施例3−1と同様にして硬化体を作製し、硬化体の曲げ強度を測定した。硬化体の曲げ強度を測定した結果を図4に示す。
[Example 3-2]
A cured product was prepared in the same manner as in Example 3-1 except that the time for irradiating the adhesive with microwaves was changed from 5 minutes to 20 minutes in Example 3-1 and the bending strength of the cured product was measured. did. The results of measuring the bending strength of the cured product are shown in FIG.

[比較例3−1]
実施例3−1において、電気オーブンで接着剤を135℃で5分間加熱して硬化させたこと以外は、実施例3−1と同様にして硬化体を作製し、硬化体の曲げ強度を測定した。硬化体の曲げ強度を測定した結果を図4に示す。
[Comparative Example 3-1]
A cured product was prepared in the same manner as in Example 3-1 except that the adhesive was heated in an electric oven at 135 ° C. for 5 minutes to cure in Example 3-1 and the bending strength of the cured product was measured. did. The results of measuring the bending strength of the cured product are shown in FIG.

[比較例3−2]
実施例3−1において、電気オーブンで接着剤を135℃で20分間加熱して硬化させたこと以外は、実施例3−1と同様にして硬化体を作製し、硬化体の曲げ強度を測定した。硬化体の曲げ強度を測定した結果を図4に示す。
[Comparative Example 3-2]
A cured product was prepared in the same manner as in Example 3-1 except that the adhesive was heated at 135 ° C. for 20 minutes in Example 3-1 and cured, and the bending strength of the cured product was measured. did. The results of measuring the bending strength of the cured product are shown in FIG.

[比較例3−3〜3−5]
実施例3−1において、接着剤に炭素繊維粉末を加えず(0体積%)、電気オーブンで接着剤を135℃で30分、60分、または90分間加熱して硬化させたこと以外は、実施例3−1と同様にして、それぞれ、硬化体を作製し、硬化体の曲げ強度を測定した。硬化体の曲げ強度を測定した結果を図4に示す。
[Comparative Examples 3-3-3-5]
Except that in Example 3-1 the carbon fiber powder was not added to the adhesive (0% by volume) and the adhesive was heated in an electric oven at 135 ° C. for 30 minutes, 60 minutes, or 90 minutes to cure. A cured product was prepared in the same manner as in Example 3-1 and the bending strength of the cured product was measured. The results of measuring the bending strength of the cured product are shown in FIG.

上記各実施例および比較例の熱硬化性樹脂の種類、炭素繊維の含有量および平均長さ、加熱条件、ないし曲げ強度を表3および図4に示す。 Tables 3 and 4 show the types of thermosetting resins, carbon fiber content and average length, heating conditions, or bending strength of each of the above Examples and Comparative Examples.

Figure 0006976554
Figure 0006976554

表3、および図4に示すように、実施例3−1および3−2の接着剤では、硬化体の曲げ強度は約68MPa以上であった。これに対し、比較例3−1および3−2の接着剤では、硬化体の曲げ強度は約65MPa以下であった。よって、炭素繊維を含む接着剤にマイクロ波を照射して接着剤を硬化させれば、より短時間で曲げ強度が高い硬化体を得ることができるといえることが確認された。 As shown in Table 3 and FIG. 4, in the adhesives of Examples 3-1 and 3-2, the bending strength of the cured product was about 68 MPa or more. On the other hand, in the adhesives of Comparative Examples 3-1 and 3-2, the bending strength of the cured product was about 65 MPa or less. Therefore, it was confirmed that if the adhesive containing carbon fibers is irradiated with microwaves to cure the adhesive, it can be said that a cured product having high bending strength can be obtained in a shorter time.

また、比較例3−3〜3−5の接着剤では、硬化体の曲げ強度は約66MPa以下であった。よって、炭素繊維を含む接着剤にマイクロ波を照射して接着剤を硬化させれば、電気オーブンで接着剤を加熱した場合と比較して、より短時間で曲げ強度が高い硬化体を得ることができるといえることが確認された。 Further, in the adhesives of Comparative Examples 3-3 to 3-5, the bending strength of the cured product was about 66 MPa or less. Therefore, if the adhesive containing carbon fibers is irradiated with microwaves to cure the adhesive, a cured product having higher bending strength can be obtained in a shorter time than when the adhesive is heated in an electric oven. It was confirmed that it can be said that it can be done.

以上の通り、実施形態を説明したが、上記実施形態は、例として提示したものであり、上記実施形態により本発明が限定されるものではない。上記実施形態は、その他の様々な形態で実施されることが可能であり、発明の要旨を逸脱しない範囲で、種々の組み合わせ、省略、置き換え、変更などを行うことが可能である。これら実施形態やその変形は、発明の範囲や要旨に含まれると共に、特許請求の範囲に記載された発明とその均等の範囲に含まれる。 As described above, the embodiments have been described, but the above embodiments are presented as examples, and the present invention is not limited to the above embodiments. The above-described embodiment can be implemented in various other embodiments, and various combinations, omissions, replacements, changes, and the like can be made without departing from the gist of the invention. These embodiments and modifications thereof are included in the scope and gist of the invention, and are also included in the scope of the invention described in the claims and the equivalent scope thereof.

Claims (4)

マイクロ波の照射によって硬化する接着剤であって、
熱硬化性樹脂と、
炭素繊維と、を含有し、
前記炭素繊維の平均長さが、35μm以上200μm以下であり、
前記接着剤の全量を100体積%としたとき、前記炭素繊維の含有量は、0.体積%以上20体積%以下であることを特徴とする接着剤。
An adhesive that cures when exposed to microwaves.
Thermosetting resin and
Contains carbon fiber,
The average length of the carbon fibers is 35 μm or more and 200 μm or less.
When the total amount of the adhesive is 100% by volume, the content of the carbon fiber is 0. An adhesive characterized by having 5 % by volume or more and 20% by volume or less.
前記熱硬化性樹脂が、硬化剤を含む請求項に記載の接着剤。 The adhesive according to claim 1 , wherein the thermosetting resin contains a curing agent. 熱硬化性樹脂と炭素繊維とを含有する接着剤にマイクロ波を照射して、前記接着剤を硬化させる工程を含み、
前記炭素繊維の平均長さが、35μm以上200μm以下であり、
前記接着剤の全量を100体積%としたとき、前記炭素繊維の含有量は、0.体積%以上20体積%以下であることを特徴とする接合方法。
It includes a step of irradiating an adhesive containing a thermosetting resin and carbon fibers with microwaves to cure the adhesive.
The average length of the carbon fibers is 35 μm or more and 200 μm or less.
When the total amount of the adhesive is 100% by volume, the content of the carbon fiber is 0. A joining method characterized by being 5 % by volume or more and 20% by volume or less.
前記マイクロ波の波長が、300MHz以上3000MHz以下である請求項に記載の接合方法。 The joining method according to claim 3 , wherein the wavelength of the microwave is 300 MHz or more and 3000 MHz or less.
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