Deprecated: The each() function is deprecated. This message will be suppressed on further calls in /home/zhenxiangba/zhenxiangba.com/public_html/phproxy-improved-master/index.php on line 456
JP6979341B2 - Hot water storage tank unit and equipment equipped with it - Google Patents
[go: Go Back, main page]

JP6979341B2 - Hot water storage tank unit and equipment equipped with it - Google Patents

Hot water storage tank unit and equipment equipped with it Download PDF

Info

Publication number
JP6979341B2
JP6979341B2 JP2017224184A JP2017224184A JP6979341B2 JP 6979341 B2 JP6979341 B2 JP 6979341B2 JP 2017224184 A JP2017224184 A JP 2017224184A JP 2017224184 A JP2017224184 A JP 2017224184A JP 6979341 B2 JP6979341 B2 JP 6979341B2
Authority
JP
Japan
Prior art keywords
hot water
storage tank
water storage
plate
outer box
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
JP2017224184A
Other languages
Japanese (ja)
Other versions
JP2019095120A (en
Inventor
良和 厚東
千喜憲 中小原
肇 西野
巨典 藤原
健治 沖野
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hitachi Global Life Solutions Inc
Original Assignee
Hitachi Global Life Solutions Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hitachi Global Life Solutions Inc filed Critical Hitachi Global Life Solutions Inc
Priority to JP2017224184A priority Critical patent/JP6979341B2/en
Publication of JP2019095120A publication Critical patent/JP2019095120A/en
Application granted granted Critical
Publication of JP6979341B2 publication Critical patent/JP6979341B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • Details Of Fluid Heaters (AREA)
  • Housings, Intake/Discharge, And Installation Of Fluid Heaters (AREA)
  • Heat-Pump Type And Storage Water Heaters (AREA)

Description

本発明は、貯湯タンクユニット及びこれを備える機器に関する。 The present invention relates to a hot water storage tank unit and a device including the same.

湯水を貯留するための貯湯タンクを備える貯湯タンクユニットとして、特許文献1には、横断面視において正八角形状の外箱2Cが円形状の貯湯タンク1を囲んでいる構造が開示されている(0054、図7)。また、特許文献2には、貯湯タンク2と外箱3との間の空間をスペーサpを配することで略正八角形状にする構造が開示されている(0013,0039、図3)。 As a hot water storage tank unit provided with a hot water storage tank for storing hot water, Patent Document 1 discloses a structure in which a regular octagonal outer box 2C surrounds a circular hot water storage tank 1 in a cross-sectional view (a structure in which a regular octagonal outer box 2C surrounds a circular hot water storage tank 1). 0054, FIG. 7). Further, Patent Document 2 discloses a structure in which the space between the hot water storage tank 2 and the outer box 3 is formed into a substantially octagonal shape by arranging a spacer p (0013,0039, FIG. 3).

特許文献1,2はともに、周方向における発泡断熱材の充填量の均一化及び貯湯タンクに作用する発泡圧力の均一化を通じて、貯湯タンク1の変形を抑制しようとしている(特許文献1の段落0054、特許文献2の段落0039)。 Both Patent Documents 1 and 2 attempt to suppress deformation of the hot water storage tank 1 by equalizing the filling amount of the foamed heat insulating material in the circumferential direction and equalizing the foaming pressure acting on the hot water storage tank (paragraph 0054 of Patent Document 1). , Paragraph 0039 of Patent Document 2).

特開2016−44961号公報Japanese Unexamined Patent Publication No. 2016-44961 特開2016−44920号公報Japanese Unexamined Patent Publication No. 2016-44920

注入された液状の発泡断熱材は、化学反応の進行に伴い発熱及び膨張していく。この進行に伴い、予期せぬボイド(発泡断熱材が存在しない空隙)が発生していた。 The injected liquid foam insulation material generates heat and expands as the chemical reaction progresses. Along with this progress, unexpected voids (voids in which the foamed heat insulating material does not exist) were generated.

上記事情に鑑みてなされた本発明は、軸方向に延在する筒状の胴板、当該胴板の軸方向の一方側に設けられる上部鏡板及び当該胴板の軸方向の他方側に設けられる下部鏡板を備えた貯湯タンクと、
該貯湯タンクの一面に設けられた2つの充填孔を有する外箱と、
前記貯湯タンクの外面及び前記外箱の内面の間に形成された空間に充填された断熱材と、を備える貯湯タンクユニットであって、
前記外箱は、前方に位置する前板、後方に位置する後板、左右方向それぞれに位置する一対の側板、上方に位置する天板、及び下方に位置する底板を有し、
前記充填孔は、前記前板の前記上部鏡板よりも上側と前記下部鏡板よりも下側とに位置し、
前記貯湯タンクの外面前記前板との間に前記貯湯タンクの軸方向に延在するように切れ目なく連続するとともに当該貯湯タンクの軸方向端部よりも軸方向内側に位置する2つの流動抑制部が設けられており、
それぞれの前記流動抑制部は、前記貯湯タンクの軸方向視中心を通る仮想平面に対して、当該流動抑制部の一部又は全部が互いに前記左右方向の反対側に位置し、かつ、当該貯湯タンクの外壁から前記外箱の内壁までの径方向の離間寸法の一部又は全部に渡って形成されていることを特徴とする。
The present invention made in view of the above circumstances is provided on a cylindrical body plate extending in the axial direction, an upper end plate provided on one side of the body plate in the axial direction, and an upper end plate provided on one side of the body plate in the axial direction. A hot water storage tank with a lower end plate and
An outer box having two filling holes provided on one surface of the hot water storage tank, and an outer box.
A hot water storage tank unit comprising a heat insulating material filled in a space formed between the outer surface of the hot water storage tank and the inner surface of the outer box.
The outer box has a front plate located in the front, a rear plate located in the rear, a pair of side plates located in each of the left-right directions, a top plate located above, and a bottom plate located below.
The filling holes are located above the upper end plate of the front plate and below the lower end plate.
Two flow restraints located between the outer surface of the hot water storage tank and the front plate so as to extend in the axial direction of the hot water storage tank without a break and located axially inside the axial end of the hot water storage tank. There is a part,
Each of the flow suppressing unit, wherein with respect to a virtual plane passing through the axial view center of the hot water storage tank, located on the opposite side of some or all the left and right directions of the flow suppressing portion, and the hot water storage tank It is characterized in that it is formed over a part or all of the radial separation dimension from the outer wall of the outer box to the inner wall of the outer box.

本発明の第1実施形態の貯湯タンクユニットを備える給湯機の全体構成図Overall configuration diagram of a water heater provided with a hot water storage tank unit according to the first embodiment of the present invention. 第1実施形態の貯湯タンクユニットの外箱を透視した側面図Side view of the outer box of the hot water storage tank unit of the first embodiment 第1実施形態の貯湯タンクユニットの分解斜視図An exploded perspective view of the hot water storage tank unit of the first embodiment 第1実施形態の貯湯タンクユニットの底面断面図Bottom sectional view of the hot water storage tank unit of the first embodiment 第1実施形態の発泡断熱材の充填・発泡過程を示す説明図であり、発泡断熱材の注入開始直後の様子It is explanatory drawing which shows the filling and foaming process of the foaming heat insulating material of 1st Embodiment, and is the state immediately after the injection start of the foaming heat insulating material. 第1実施形態の発泡断熱材の充填・発泡過程を示す説明図であり、注入した発泡断熱材が濡れ広がる様子It is explanatory drawing which shows the filling and foaming process of the foaming heat insulating material of 1st Embodiment, and the state that the injected foaming heat insulating material gets wet and spreads. 第1実施形態の発泡断熱材の充填・発泡過程を示す説明図であり、発泡断熱材が発泡して膨張している様子It is explanatory drawing which shows the filling | foaming process of the foaming heat insulating material of 1st Embodiment, and the state that the foaming heat insulating material foams and expands. 第1実施形態の発泡断熱材の充填・発泡過程を示す説明図であり、第1壁部近くにまで発泡断熱材が到達した様子It is explanatory drawing which shows the filling and foaming process of the foaming heat insulating material of 1st Embodiment, and the state that the foaming heat insulating material has reached near the 1st wall part. 第1実施形態の発泡断熱材の充填・発泡過程を示す説明図であり、外箱内の隙間の全域に発泡断熱材が行き渡った様子It is explanatory drawing which shows the filling and foaming process of the foaming heat insulating material of 1st Embodiment, and the appearance that the foaming heat insulating material spread over the whole area of the gap in the outer box. 第2実施形態の貯湯タンク外面及び外箱内面を描いた斜視図A perspective view depicting the outer surface of the hot water storage tank and the inner surface of the outer box of the second embodiment. 第2実施形態の貯湯タンク外面及び外箱内面を描いた底面断面図Bottom sectional view of the outer surface of the hot water storage tank and the inner surface of the outer box of the second embodiment. 第2実施形態の外箱内面の形状を設計する際の方法を示す概念図Conceptual diagram showing a method for designing the shape of the inner surface of the outer box of the second embodiment. 円筒状の外箱2を採用した場合の底面断面図Bottom sectional view when the cylindrical outer box 2 is adopted 第3実施形態の貯湯タンク及び外箱の底面断面図Bottom sectional view of the hot water storage tank and the outer box of the third embodiment

以下、本発明の実施形態を添付の図面を参照しつつ説明する。同様の構成要素には同様の符号を付し、同様の説明はくり返さない。本発明の各種の構成要素は、必ずしも互いに独立した存在である必要はなく、一つの構成要素が複数の部材から成ること、複数の構成要素が一つの部材から成ること、或る構成要素の一部と他の構成要素の一部とが互いに重複すること、等を許容する。 Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings. Similar components are given similar reference numerals, and similar explanations are not repeated. The various components of the present invention do not necessarily have to be independent of each other, and one component is composed of a plurality of members, a plurality of components are composed of one member, and one of the components. Allows the part and some of the other components to overlap each other, etc.

≪第1実施形態≫
<給湯機A>
図1は、第1実施形態に係る給湯機Aの全体構成図である。給湯機Aは、貯湯タンク1内に貯留された湯水をヒートポンプユニット10を用いて加熱するとともに、給水源からの水と貯湯タンク1に貯留された高温水とを混合して給湯端末19に供給する装置であり、ヒートポンプユニット10と、貯湯タンクユニット20と、を備えている。なお、給湯機Aの構成は、図1に示すものに限定されない。例えば、給水源から供給される水を、貯湯タンク1から取り出した高温水との熱交換によって温める水道直圧式の構成にしてもよい。
<< First Embodiment >>
<Water heater A>
FIG. 1 is an overall configuration diagram of the water heater A according to the first embodiment. The water heater A heats the hot water stored in the hot water storage tank 1 by using the heat pump unit 10, mixes the water from the water supply source with the high temperature water stored in the hot water storage tank 1, and supplies the water to the hot water supply terminal 19. The device includes a heat pump unit 10 and a hot water storage tank unit 20. The configuration of the water heater A is not limited to that shown in FIG. For example, a direct water pressure type configuration may be used in which the water supplied from the water supply source is heated by heat exchange with the high temperature water taken out from the hot water storage tank 1.

(ヒートポンプユニット10)
ヒートポンプユニット10は、貯湯タンク1から入水管12を介して流入する低温水を加熱して高温水とし、この高温水を出湯管14を介して貯湯タンク1にの頂部に戻す装置であり、圧縮機と、凝縮器と、減圧弁と、蒸発器と、を備え、これらが配管を介して環状に順次接続されている。配管を介してヒートポンプサイクルで熱媒体を循環させ、入水管12を介して貯湯タンク1から流入する低温水を凝縮器で加熱するようになっている。
(Heat pump unit 10)
The heat pump unit 10 is a device that heats the low-temperature water flowing from the hot water storage tank 1 through the water inlet pipe 12 to make high-temperature water, and returns the high-temperature water to the top of the hot water storage tank 1 via the hot water outlet pipe 14, and is compressed. A machine, a condenser, a pressure reducing valve, and an evaporator are provided, and these are sequentially connected in an annular shape via a pipe. The heat medium is circulated by the heat pump cycle via the pipe, and the low temperature water flowing from the hot water storage tank 1 via the water inlet pipe 12 is heated by the condenser.

(貯湯タンクユニット20)
図2は、貯湯タンクユニット20の外箱2を透視した側面図、図3は貯湯タンクユニット20の分解斜視図、図4は本実施形態の貯湯タンクユニット20の底面断面図である。貯湯タンクユニット20の底面断面の方向は、後述する充填孔h1,h2に垂直な断面の方向に一致することができる。
貯湯タンクユニット20は、湯水を貯留することができ、貯湯タンク1と、貯湯タンク1を収容する外箱2と、貯湯タンク1と外箱2との間に発泡充填された発泡断熱材4(図1中、ドット表示した部分)と、を備えている。
(Hot water storage tank unit 20)
FIG. 2 is a side view of the outer box 2 of the hot water storage tank unit 20, FIG. 3 is an exploded perspective view of the hot water storage tank unit 20, and FIG. 4 is a bottom sectional view of the hot water storage tank unit 20 of the present embodiment. The direction of the bottom cross section of the hot water storage tank unit 20 can coincide with the direction of the cross section perpendicular to the filling holes h1 and h2 described later.
The hot water storage tank unit 20 can store hot water, and the hot water storage tank 1, the outer box 2 accommodating the hot water storage tank 1, and the foamed heat insulating material 4 (foamed and filled between the hot water storage tank 1 and the outer box 2) ( (Parts displayed in dots in FIG. 1) and.

<貯湯タンク1>
貯湯タンク1は、中空有底筒形状であり湯水を貯留することができる。貯湯タンク1は、軸方向に延在する筒状(本実施形態では円筒状)の胴板1a、並びに胴板1aの軸方向一方側に設けた上部鏡板1b、及び軸方向他方側に設けた下部鏡板1cを備えている。上部鏡板1b及び下部鏡板1cは、胴板1aに溶接されている。貯湯タンク1には、例えば、ステンレス鋼板を用いることができる。なお、胴板1aの外面を貯湯タンク1の外面と呼称することがある。
<Hot water storage tank 1>
The hot water storage tank 1 has a hollow bottomed cylinder shape and can store hot water. The hot water storage tank 1 is provided on a tubular (cylindrical in this embodiment) body plate 1a extending in the axial direction, an upper end plate 1b provided on one side of the body plate 1a in the axial direction, and on the other side in the axial direction. It is provided with a lower end plate 1c. The upper end plate 1b and the lower end plate 1c are welded to the body plate 1a. For the hot water storage tank 1, for example, a stainless steel plate can be used. The outer surface of the body plate 1a may be referred to as the outer surface of the hot water storage tank 1.

貯湯タンクユニット20の設置時には、貯湯タンク1の軸方向が重力方向に略一致する向きで設置される。本実施形態では、このときの向きを基準にして各部材の呼称を定義している。なお、後述する液状の発泡断熱材4の充填過程における貯湯タンクユニット20の設置向きでは、貯湯タンク1の軸方向は水平方向に略一致する。 When the hot water storage tank unit 20 is installed, the hot water storage tank 1 is installed in a direction in which the axial direction substantially coincides with the gravitational direction. In this embodiment, the name of each member is defined based on the orientation at this time. In addition, in the installation direction of the hot water storage tank unit 20 in the filling process of the liquid foam heat insulating material 4 described later, the axial direction of the hot water storage tank 1 substantially coincides with the horizontal direction.

貯湯タンク1の外周面には、所定間隔を空けて上部鏡板1bから下部鏡板1cに向かって順に温度センサSa,Sbが設置されている。貯湯タンク1の下部には、貯湯タンク1下側側面に固定されて延在する3本の脚Gが設置され、各脚Gがボルトによって外箱2に固定されている。 Temperature sensors Sa and Sb are sequentially installed on the outer peripheral surface of the hot water storage tank 1 from the upper end plate 1b toward the lower end plate 1c at predetermined intervals. At the lower part of the hot water storage tank 1, three legs G fixed and extending to the lower side surface of the hot water storage tank 1 are installed, and each leg G is fixed to the outer box 2 by a bolt.

貯湯タンク1の下部には、給水源から貯湯タンク1に水を供給するための給水管11と、貯湯タンク1の下部に貯留された水(低温水)をヒートポンプユニット10に導入するための入水管12と、が接続されている。入水管12に設置されているポンプ13が駆動することで、貯湯タンク1の下部に貯留された低温水が入水管12を介してヒートポンプユニット10に圧送される。 At the bottom of the hot water storage tank 1, there is a water pipe 11 for supplying water from the water supply source to the hot water storage tank 1, and a container for introducing the water (low temperature water) stored in the lower part of the hot water storage tank 1 into the heat pump unit 10. Is connected to the water pipe 12. By driving the pump 13 installed in the water inlet pipe 12, the low temperature water stored in the lower part of the hot water storage tank 1 is pressure-fed to the heat pump unit 10 via the water inlet pipe 12.

また、貯湯タンク1の上部には、ヒートポンプユニット10で加熱された高温水を貯湯タンク1に戻すための出湯管14と、貯湯タンク1の上部に貯留された高温水を取り出すための給湯管15と、が接続されている。なお、給湯機Aの使用時において、貯湯タンク1は例えば常時、満水になっている。 Further, in the upper part of the hot water storage tank 1, a hot water discharge pipe 14 for returning the high temperature water heated by the heat pump unit 10 to the hot water storage tank 1 and a hot water supply pipe 15 for taking out the high temperature water stored in the upper part of the hot water storage tank 1 And are connected. When the water heater A is used, the hot water storage tank 1 is always full, for example.

その他、給水管11に接続された分岐給水管16を介して供給される水と、貯湯タンク1の上部から給湯管15を介して取り出される高温水と、を混合する混合弁17が設置されている。混合弁17で混合された湯水は、給湯管18を介して給湯端末19に供給される。 In addition, a mixing valve 17 for mixing water supplied through the branched water supply pipe 16 connected to the water supply pipe 11 and high-temperature water taken out from the upper part of the hot water storage tank 1 via the hot water supply pipe 15 is installed. There is. The hot water mixed by the mixing valve 17 is supplied to the hot water supply terminal 19 via the hot water supply pipe 18.

<外箱2>
外箱2は、貯湯タンク1を収容する鋼板製の筐体であり、その外形は貯湯タンク1の軸方向に長い。外箱2は、充填孔h1,h2が形成されているとともに貯湯タンク1に対して前方に位置する前板2a(第1壁部)、後方に位置する後板2b(第2壁部)、左右方向それぞれに位置する一対の側板2c,2d(第3壁部)、上方に位置する天板2e、及び下方に位置する底板2fを有している。充填孔h1,h2は、前板2a内で例えば斜向かいに位置している。また、充填孔h1,h2は、例えば、それぞれ上部鏡板1bより上側及び下部鏡板1cより下側に位置してもよいし上部鏡板1b及び下部鏡板1cの間の領域に位置しても良い。より詳細には、充填孔h1,h2は、液状の発泡断熱材4を注入した場合に、この発泡断熱材4が外箱2内に配された配管や貯湯タンク1に接触せずに落下して、後板2b内面に到達する位置に配されていることが好ましい。
<Outer box 2>
The outer box 2 is a steel plate housing for accommodating the hot water storage tank 1, and its outer shape is long in the axial direction of the hot water storage tank 1. In the outer box 2, the filling holes h1 and h2 are formed, and the front plate 2a (first wall portion) located in front of the hot water storage tank 1 and the rear plate 2b (second wall portion) located in the rear. It has a pair of side plates 2c and 2d (third wall portion) located in the left-right direction, a top plate 2e located above, and a bottom plate 2f located below. The filling holes h1 and h2 are located diagonally opposite to each other in the front plate 2a, for example. Further, the filling holes h1 and h2 may be located, for example, above the upper end plate 1b and below the lower end plate 1c, respectively, or may be located in a region between the upper end plate 1b and the lower end plate 1c, respectively. More specifically, when the liquid foam heat insulating material 4 is injected, the filling holes h1 and h2 fall without contacting the piping or the hot water storage tank 1 arranged in the outer box 2. Therefore, it is preferable that the rear plate 2b is arranged at a position where it reaches the inner surface.

外箱2は、軸方向に垂直な断面形状が、軸方向の任意の位置で略一定になるように形成することができる。また、外箱2の軸方向に垂直な断面形状は、凹多角形にすることができる。本実施形態では、天板2e及び底板2fの形状と外箱2の軸方向に垂直な断面形状とが略一致する。 The outer box 2 can be formed so that the cross-sectional shape perpendicular to the axial direction is substantially constant at an arbitrary position in the axial direction. Further, the cross-sectional shape of the outer box 2 perpendicular to the axial direction can be a concave polygon. In the present embodiment, the shapes of the top plate 2e and the bottom plate 2f and the cross-sectional shape perpendicular to the axial direction of the outer box 2 substantially match.

前板2a及び後板2bはそれぞれ、底面断面視で左右方向中央側に位置する部分である平坦部としての直板部2ac,2bc、直板部2ac,2bcの左右方向外端に接続し、ここから左右方向外側に向かうにつれて前後方向外側から内側に向かうように傾斜する部分である傾斜部2al,2ar,2bl,2br、及び、傾斜部2al,2ar,2bl,2brの左右方向外端に接続して直板部2ac,2bcと略平行な方向に延在して側板2c,2dに接続する平坦部としての外延在部2all,2arr,2bll,2brrを有している。傾斜部と外延在部とが成す内角は、例えば180°以上にすることができる。 The front plate 2a and the rear plate 2b are connected to the outer ends in the left-right direction of the straight plate portions 2ac and 2bc and the straight plate portions 2ac and 2bc as flat portions, which are located on the central side in the left-right direction in the bottom cross-sectional view, respectively. Connected to the left-right outer ends of the inclined portions 2al, 2ar, 2bl, 2br, and the inclined portions 2al, 2ar, 2bl, 2br, which are portions that incline from the outside in the front-rear direction toward the inside in the left-right direction. It has an outer extending portion 2all, 2arr, 2bll, 2brr as a flat portion extending in a direction substantially parallel to the straight plate portions 2ac and 2bc and connecting to the side plates 2c and 2d. The internal angle formed by the inclined portion and the outward extending portion can be, for example, 180 ° or more.

充填孔h1,h2はそれぞれ、前板2a外面が重力方向上流又は直上流を向いて載置された場合に、充填孔h1,h2それぞれから重力方向直下流に延びる仮想の半直線を引いたときに、この仮想の半直線が胴板1aと側壁2c,2dとの間の空間を通って後板2bに到達する位置に設けられている。これにより、充填孔h1,h2それぞれから液状の(発泡前の)発泡断熱材4が注入された場合、発泡断熱材4は、貯湯タンク1、側板2c,2d、及び脚G、配管(不図示)に接触せずに直接後板2bに到達することが期待される。なお、充填孔h1,h2は、本実施形態では外延在部2all,2arrにそれぞれ設けられている。胴板1aは、充填孔h1,h2から略鉛直方向に延びる上述の半直線より水平方向内側に位置している。また、後板2bの例えば直板部2bc、外延在部2bll,2brrそれぞれには発泡断熱材4の発泡に伴って空気を抜く空気孔(不図示)を設けることができる。 When the filling holes h1 and h2 are placed so that the outer surface of the front plate 2a faces upstream or directly upstream in the gravity direction, a virtual half line extending directly downstream in the gravity direction is drawn from each of the filling holes h1 and h2. In addition, this virtual half line is provided at a position where it reaches the rear plate 2b through the space between the body plate 1a and the side walls 2c and 2d. As a result, when the liquid (pre-foaming) foamed heat insulating material 4 is injected from each of the filling holes h1 and h2, the foamed heat insulating material 4 includes the hot water storage tank 1, the side plates 2c and 2d, the legs G, and the piping (not shown). ) Is expected to reach the rear plate 2b directly without contacting. In this embodiment, the filling holes h1 and h2 are provided in the outer extending portions 2all and 2ar, respectively. The body plate 1a is located on the inner side in the horizontal direction from the above-mentioned half straight line extending in the substantially vertical direction from the filling holes h1 and h2. Further, for example, the straight plate portion 2bc and the outer extending portions 2bll and 2brr of the rear plate 2b may be provided with air holes (not shown) for bleeding air as the foamed heat insulating material 4 foams.

<流動抑制部51,52>
(発明者らの知見)
外箱2と貯湯タンク1との間に注入された液状の発泡断熱材4の膨張の速度は化学反応の進行による温度上昇に伴い増加していく。そして、化学反応が終了するなどして膨張が停止すると、微小体積内の発泡断熱材4が周囲に与える応力が変動する。ここで、微小体積近傍の或る側及びこれと反対側に存在する発泡断熱材4の密度や膨張速度(反応が停止して凝固した状態の発泡断熱材を含む。)が異なると、この微小体積内の発泡断熱材4が受ける応力が釣り合わなくなり、破断してボイドを生じ得ることが発明者らにより判明した。
<Flow suppression units 51, 52>
(Knowledge of the inventors)
The expansion rate of the liquid foamed heat insulating material 4 injected between the outer box 2 and the hot water storage tank 1 increases as the temperature rises due to the progress of the chemical reaction. Then, when the expansion is stopped due to the end of the chemical reaction or the like, the stress applied to the surroundings by the foamed heat insulating material 4 in the minute volume fluctuates. Here, if the density and expansion rate of the foamed heat insulating material 4 existing on a certain side near the minute volume and on the opposite side (including the foamed heat insulating material in a solidified state after the reaction is stopped) are different, the minute amount is present. The inventors have found that the stress applied to the foamed heat insulating material 4 in the volume becomes unbalanced and can be broken to form a void.

このため、第1に、発泡断熱材4の密度や膨張速度を各領域で均一にする(反応後半は比較的高速のため、特に均一化が求められる。)構成が望まれる。例えば、発泡断熱材4が膨張していく領域の寸法変化を抑制したり、寸法変化の大きい領域に膨張を抑制可能な部材を設けるといった構成が挙げられる。 Therefore, firstly, a configuration is desired in which the density and expansion rate of the foamed heat insulating material 4 are made uniform in each region (because the latter half of the reaction is relatively high speed, uniformization is particularly required). For example, there is a configuration in which the dimensional change in the region where the foamed heat insulating material 4 expands is suppressed, or a member capable of suppressing the expansion is provided in the region where the dimensional change is large.

第2に、特許文献1,2のように、発泡断熱材4が膨張し得る空間を略正八角形状にすると、液状の発泡断熱材4は上記図中左右方向内側の一領域に集中しやすいため、膨張終了後の発泡断熱材4の密度が遍在するなどの課題が生じる虞がある。このため、液状の発泡断熱材4が滴下される後板2b側(重力下流側)の領域をなるべく平坦にして、液状の発泡断熱材4が概ね均一に広がってから発泡開始させることで、充填された発泡断熱材4の密度が概ね均一になるように構成することが望まれる。 Second, if the space in which the foamed heat insulating material 4 can expand is made into a substantially octagonal shape as in Patent Documents 1 and 2, the liquid foamed heat insulating material 4 tends to concentrate in one region inside in the left-right direction in the above figure. Therefore, there is a possibility that problems such as ubiquitous density of the foamed heat insulating material 4 after the completion of expansion may occur. Therefore, the region on the rear plate 2b side (downstream side of gravity) on which the liquid foamed heat insulating material 4 is dropped is made as flat as possible, and the liquid foamed heat insulating material 4 spreads substantially uniformly before starting foaming. It is desired that the foamed heat insulating material 4 be configured so that the density is substantially uniform.

しかし、特許文献1,2はこういった事情を考慮した構造は開示されておらず、少なくとも上述のような略正八角形状の空間を形成する場合において、液状の発泡断熱材を貯湯タンクと外箱との間に注入する充填孔の具体的な位置を開示していない(例えば特許文献1の段落0051)。このため、液状の発泡断熱材の発泡開始時点の好ましい分布に鑑みた技術的思想は何ら開示していない。 However, Patent Documents 1 and 2 do not disclose a structure in consideration of such circumstances, and at least in the case of forming a substantially regular octagonal space as described above, a liquid foam heat insulating material is used outside the hot water storage tank. The specific position of the filling hole to be injected between the box and the box is not disclosed (for example, paragraph 0051 of Patent Document 1). Therefore, no technical idea is disclosed in view of the preferable distribution of the liquid foamed heat insulating material at the start of foaming.

(流動抑制部の配置等)
図4に例示する貯湯タンクユニット20の軸方向断面視において、貯湯タンク1は外箱2によって、より具体的には前板2a、後板2b、及び一対の側板2c,2dによって囲まれている。
(Arrangement of flow restraint, etc.)
In the axial cross-sectional view of the hot water storage tank unit 20 illustrated in FIG. 4, the hot water storage tank 1 is surrounded by an outer box 2, more specifically, a front plate 2a, a rear plate 2b, and a pair of side plates 2c, 2d. ..

軸方向断面視における径方向(貯湯タンク1の径方向)について、外箱2の内面から胴板1aまでの間には、貯湯タンク1の軸方向(底面断面視における観察方向。すなわち、充填孔h1,h2に垂直な面の法線方向)について切れ目なく又は略切れ目なく連続して延在する面状の流動抑制部51,52が設けられている。貯湯タンク1の径方向について流動抑制部51,52は、貯湯タンク1外壁から外箱2内壁までの水平方向又は径方向の離間寸法の一部又は全部に渡って設けられている。流動抑制部51,52は、外箱20内面及び/又は胴板1aに取付けられて軸方向に延在する凸条形状の部材である。流動抑制部51,52は、径方向視において、上部鏡板1b及び下部鏡板1cに重なる領域にまでは達しておらず、すなわち胴板1aの軸方向端部側には設けられずに軸方向中央側にのみ設けられている。 Regarding the radial direction in the axial cross-sectional view (diametrical direction of the hot water storage tank 1), the axial direction of the hot water storage tank 1 (observation direction in the bottom cross-sectional view, that is, the filling hole) between the inner surface of the outer box 2 and the body plate 1a. Planal flow suppressing portions 51 and 52 extending continuously without a break or substantially without a break (in the normal direction of the plane perpendicular to h1 and h2) are provided. Regarding the radial direction of the hot water storage tank 1, the flow suppression portions 51 and 52 are provided over a part or all of the horizontal or radial separation dimension from the outer wall of the hot water storage tank 1 to the inner wall of the outer box 2. The flow restraining portions 51 and 52 are convex-shaped members that are attached to the inner surface of the outer box 20 and / or the body plate 1a and extend in the axial direction. The flow suppression portions 51 and 52 do not reach the region overlapping the upper end plate 1b and the lower end plate 1c in the radial view, that is, they are not provided on the axial end side of the body plate 1a and are in the axial center. It is provided only on the side.

流動抑制部51,52はそれぞれ、貯湯タンク1の軸方向視中心を通る或る仮想平面P(軸方向視における視野では仮想線)に対して、それらそれぞれの一部又は全部(好ましくは全部)が互いに反対側に位置している。すなわち、流動抑制部51,52は、直軸方向に延在することが好ましいものの、直軸方向から逸れて周方向側にも延在することは妨げられない。 The flow suppression units 51 and 52 each have a part or all (preferably all) of a certain virtual plane P (virtual line in the visual field in the axial direction) passing through the axial center of the hot water storage tank 1. Are located on opposite sides of each other. That is, although it is preferable that the flow suppressing portions 51 and 52 extend in the linear axis direction, it is not prevented that the flow suppressing portions 51 and 52 deviate from the linear axis direction and extend to the circumferential direction side as well.

また、流動抑制部51,52は、前板2a及び後板2bの間に設けられていればよいが、前板2aに近い側に設けられていると好ましい。これにより、後述する発泡断熱材4の温度が上昇した段階における流動を抑制できる。 Further, the flow suppressing portions 51 and 52 may be provided between the front plate 2a and the rear plate 2b, but are preferably provided on the side closer to the front plate 2a. As a result, it is possible to suppress the flow of the foamed heat insulating material 4 described later when the temperature rises.

貯湯タンク1の軸方向について流動抑制部51,52は、貯湯タンク1の軸方向端部よりも内側、好ましくは胴板1aの範囲内に一端又は両端が収まるように配されている。 Regarding the axial direction of the hot water storage tank 1, the flow suppression portions 51 and 52 are arranged so as to be inside the axial end portion of the hot water storage tank 1, preferably one end or both ends within the range of the body plate 1a.

流動抑制部51,52は、後述する発泡断熱材4の膨張過程において、主に周方向について、流動抑制部51,52を越えて発泡断熱材4が流動又は膨張することを抑制する。 The flow suppressing portions 51 and 52 suppress the flow or expansion of the foamed heat insulating material 4 beyond the flow suppressing portions 51 and 52 mainly in the circumferential direction in the expansion process of the foamed heat insulating material 4 described later.

<脚G>
貯湯タンクユニット20の比較的下側を断面視すると、流動抑制部51,52だけでなく脚Gが観察できる。脚Gは、貯湯タンク1の底面視で本実施形態では120°間隔で3つ設置されている。2つの脚Gはそれぞれ外箱2との間に空隙を成しており、1つの脚Gは外箱2との間に空隙を成していない又は2つの脚Gと比較すると狭い空隙を成している。
<Leg G>
When the relatively lower side of the hot water storage tank unit 20 is viewed in cross section, not only the flow suppressing portions 51 and 52 but also the legs G can be observed. Three legs G are installed at intervals of 120 ° in this embodiment when viewed from the bottom of the hot water storage tank 1. The two legs G each form a gap with the outer box 2, and one leg G does not form a gap with the outer box 2 or forms a narrow gap compared to the two legs G. is doing.

<発泡断熱材4>
図5は本実施形態の発泡断熱材4の注入(充填)・発泡過程を示す説明図であり、(A)発泡断熱材4の注入開始直後の様子、(B)注入した発泡断熱材4が濡れ広がり発泡をし始めた様子、(C)発泡断熱材4が発泡して膨張している様子、(D)前板2a近くにまで発泡断熱材4が到達した様子、(E)外箱2内の隙間の全域に発泡断熱材4が行き渡った様子、を示す。
<Effervescent insulation 4>
FIG. 5 is an explanatory diagram showing the injection (filling) / foaming process of the foamed heat insulating material 4 of the present embodiment, in which (A) the state immediately after the injection of the foamed heat insulating material 4 is started, and (B) the injected foamed heat insulating material 4 is Wet spread, foaming started, (C) foamed heat insulating material 4 foamed and expanded, (D) foamed heat insulating material 4 reached near the front plate 2a, (E) outer box 2 It shows how the foamed heat insulating material 4 spreads over the entire area of the inner gap.

発泡断熱材4として、例えば、硬質ポリウレタンフォームを用いることができる。硬質ポリウレタンフォームは、ポリオール成分とイソシアネート成分の2つのウレタン発泡液を、発泡剤、触媒、整泡剤の存在下で反応させることで得られる。また、発泡剤として、シクロペンタン、水、炭酸ガス等を用いることができる。 As the foam insulation material 4, for example, a rigid polyurethane foam can be used. The rigid polyurethane foam is obtained by reacting two urethane foaming liquids, a polyol component and an isocyanate component, in the presence of a foaming agent, a catalyst and a foaming agent. Further, as the foaming agent, cyclopentane, water, carbon dioxide gas or the like can be used.

まず、液状の発砲断熱材4を注入する前に、後板2bの直板部3bcが床面に接触するように貯湯タンクユニット20を載置する。これにより、前板2aから後板2bに向かう方向が重力方向に略一致し、充填孔h1,h2の外面が重力方向上流側又は直上流側を向く。 First, before injecting the liquid foam insulation material 4, the hot water storage tank unit 20 is placed so that the straight plate portion 3bc of the rear plate 2b comes into contact with the floor surface. As a result, the direction from the front plate 2a to the rear plate 2b substantially coincides with the direction of gravity, and the outer surfaces of the filling holes h1 and h2 face the upstream side or the immediately upstream side in the gravity direction.

次に、充填孔h1,h2から発泡断熱材4を注入する(図5A)。充填孔h1,h2の位置は、図5Aに例示するように外延在部2all,2arrが好ましい。しかし、図5B〜5Eに例示するように直板部2acに設けても良いし、或いは傾斜部2al,2arに設けてもよい。本実施形態のように、後板2bに、重力方向側に位置する平坦部としての直板部2bcや、直板部2bcよりも半重力方向側に位置する平坦部としての外延在部2bll,2brrが設けられている場合は、外延在部2bll,2brrに発泡断熱材4が落下する位置に充填孔h1,h2が設けられていると良い。 Next, the foamed heat insulating material 4 is injected through the filling holes h1 and h2 (FIG. 5A). The positions of the filling holes h1 and h2 are preferably the outer extension portions 2all and 2arr as illustrated in FIG. 5A. However, as illustrated in FIGS. 5B to 5E, it may be provided on the straight plate portion 2ac, or may be provided on the inclined portions 2al and 2ar. As in the present embodiment, the rear plate 2b has a straight plate portion 2bc as a flat portion located on the gravity direction side and an outer extending portion 2bll, 2brr as a flat portion located on the semi-gravity direction side of the straight plate portion 2bc. If it is provided, it is preferable that the filling holes h1 and h2 are provided at the positions where the foamed heat insulating material 4 falls in the outer extending portions 2bll and 2brr.

注入された液状の発泡断熱材4は、例えば後板2bに滴下され、また、化学反応が進行して発熱及び膨張していく(図5B)。所定量の発泡断熱材4が注入されると注入は停止される(図5C)。外延在部2bll,2brrに発泡断熱材が滴下する位置に充填孔h1,h2が設けられている本実施形態では、注入停止までの間に、液状の発泡断熱材4は2か所の平坦部に広がる。上述のように貯湯タンク1に接続する配管等は、充填孔h1,h2から滴下された発泡断熱材4が後板2bに到達する前に接触しないように配されている。膨張を開始した発泡断熱材4の液面は、貯湯タンク1と外箱2との間の空間を上昇していく。 The injected liquid foamed heat insulating material 4 is dropped onto, for example, the rear plate 2b, and a chemical reaction proceeds to generate heat and expand (FIG. 5B). When a predetermined amount of the foamed heat insulating material 4 is injected, the injection is stopped (FIG. 5C). In the present embodiment in which the filling holes h1 and h2 are provided at the positions where the foamed heat insulating material is dropped on the outer extending portions 2bll and 2brr, the liquid foamed heat insulating material 4 has two flat portions until the injection is stopped. Spread to. As described above, the pipes and the like connected to the hot water storage tank 1 are arranged so that the foamed heat insulating material 4 dropped from the filling holes h1 and h2 does not come into contact with the rear plate 2b before reaching the rear plate 2b. The liquid level of the foamed heat insulating material 4 that has started to expand rises in the space between the hot water storage tank 1 and the outer box 2.

発熱に伴って発泡断熱材4の温度が上昇すると膨張速度も上昇する。すなわち、比較的後板2b側で膨張している間は化学反応の前半であり比較的低温であるから膨張速度も比較的低速であるところ、膨張の進行に伴い発泡断熱材4の液面が前板2a側に近付くにつれ高温となり膨張速度が増していく。特に膨張速度が高まっている場合に、外板2内面及び貯湯タンク1外面の間に形成される空間形状の変動が大きい領域に発泡断熱材4の液面が到達する、すなわち、発砲断熱材4の液面の面積が大きく変動することになる領域に発泡断熱材4が膨張して到達すると、その変動に伴い膨張速度(流体流れ速度)が変化する。このとき発泡断熱材4は、近傍の発泡断熱材4から受ける応力の大きさが異なることになる。例えば、液面の面積の変動に伴い、液面の発泡断熱材4の膨張速度が大きくなった場合、液面近傍の発泡断熱材4の膨張速度はこれより小さいため、液面の発泡断熱材4は引張応力を受けることになる。したがって、このような領域に到達した発泡断熱材4は、破断してボイドを生じる虞が比較的大きくなる。 When the temperature of the foamed heat insulating material 4 rises with the heat generation, the expansion rate also rises. That is, while the expansion is relatively on the rear plate 2b side, it is the first half of the chemical reaction and the expansion speed is relatively low because the temperature is relatively low. As it approaches the front plate 2a side, the temperature becomes high and the expansion speed increases. In particular, when the expansion rate is high, the liquid level of the foamed heat insulating material 4 reaches a region formed between the inner surface of the outer plate 2 and the outer surface of the hot water storage tank 1 where the variation in the spatial shape is large, that is, the foamed heat insulating material 4 When the foamed heat insulating material 4 expands and reaches a region where the area of the liquid surface of the liquid surface fluctuates greatly, the expansion speed (fluid flow speed) changes with the fluctuation. At this time, the foamed heat insulating material 4 has a different magnitude of stress received from the foamed heat insulating material 4 in the vicinity. For example, when the expansion rate of the foamed heat insulating material 4 on the liquid surface increases due to the fluctuation of the area of the liquid surface, the expansion rate of the foamed heat insulating material 4 near the liquid surface is smaller than this, so that the foamed heat insulating material on the liquid surface increases. 4 will be subjected to tensile stress. Therefore, the foamed heat insulating material 4 that has reached such a region has a relatively high risk of breaking and forming voids.

ここで、本実施形態の上記空間の変動を検討する。まず、図4に例示するような貯湯タンク1の軸方向断面視における液面の面積は、貯湯タンク1外面及び外箱2内面の間の空間の形状で変動するが、本実施形態のように、断面形状が軸方向に対して略一定となるように貯湯タンク1や外箱2の形状が設計されている場合、軸方向に膨張していく発泡断熱材4の面積の変動は小さく、一方、膨張に伴い空間を上昇していく(貯湯タンク1の略周方向に進んでいく)発泡断熱材4の面積の変動は大きくなる。特に本実施形態のような円筒状の貯湯タンク1及び凹多角形状の外箱2を採用している場合、他の部分と比べて内角が比較的大きく異なる領域である傾斜部や外延在部周囲において変動が大きい。また、上述のように発泡断熱材4の膨張速度は反応後半で大きい。 Here, the variation of the space of the present embodiment will be examined. First, the area of the liquid surface in the axial cross-sectional view of the hot water storage tank 1 as illustrated in FIG. 4 varies depending on the shape of the space between the outer surface of the hot water storage tank 1 and the inner surface of the outer box 2, but as in the present embodiment. When the shape of the hot water storage tank 1 or the outer box 2 is designed so that the cross-sectional shape is substantially constant with respect to the axial direction, the fluctuation in the area of the foamed heat insulating material 4 expanding in the axial direction is small, while the fluctuation is small. As the space expands, the area of the foamed heat insulating material 4 that rises (progresses in the substantially circumferential direction of the hot water storage tank 1) becomes large. In particular, when the cylindrical hot water storage tank 1 and the concave polygonal outer box 2 as in the present embodiment are adopted, the circumference of the inclined portion or the outer extending portion, which is a region where the internal angle is relatively significantly different from that of the other portions. There is a large fluctuation in. Further, as described above, the expansion rate of the foamed heat insulating material 4 is large in the latter half of the reaction.

このため、本実施形態では、外箱2の内角が大きい領域のうち、重力上流側である前板2a側の傾斜部及び外延在部周囲に、軸方向に延在する流動抑制部51,52を配している。 Therefore, in the present embodiment, in the region where the inner angle of the outer box 2 is large, the flow suppressing portions 51 and 52 extending in the axial direction around the inclined portion and the outer extending portion on the front plate 2a side on the upstream side of gravity. Is arranged.

すると、発泡断熱材4は、液面の面積の変動が大きくなり易い領域で流動抑制部51,52に接触することで上昇する方向(周方向)への膨張を抑制され、流動抑制部51,52の延在方向に沿って膨張していく(図5Cと図5Dの間。図5Cに例示した矢印のように流れ得る。)。流動抑制部51,52の外端に達した発泡断熱材4は、流動抑制部51,52を回り込んでさらに流動抑制部51,52の延在方向に沿って膨張していく(図5D)。上述のように、軸方向に沿った液面の面積の変動は比較的小さいため、発泡断熱材4の液面及び液面近傍の膨張速度は略等しくなるから、発泡断熱材4が近傍から受ける応力は略釣り合い、ボイドの生成が抑制される。 Then, the foamed heat insulating material 4 is suppressed from expanding in the ascending direction (circumferential direction) by coming into contact with the flow suppressing portions 51 and 52 in the region where the fluctuation of the liquid surface area is likely to be large, and the flow suppressing portion 51, It expands along the extending direction of 52 (between FIGS. 5C and 5D; it can flow as shown by the arrow illustrated in FIG. 5C). The foamed heat insulating material 4 that has reached the outer ends of the flow suppressing portions 51 and 52 wraps around the flow suppressing portions 51 and 52 and further expands along the extending direction of the flow suppressing portions 51 and 52 (FIG. 5D). .. As described above, since the fluctuation of the area of the liquid surface along the axial direction is relatively small, the expansion speeds of the liquid surface of the foamed heat insulating material 4 and the vicinity of the liquid level are substantially equal, so that the foamed heat insulating material 4 receives from the vicinity. The stress is roughly balanced and the formation of voids is suppressed.

回り込んだ発泡断熱材4は、貯湯タンク1と外箱2の間の空間の略全域に亘って発泡する(図5E)。なお、このように発泡過程が進行するから、前板2aに設けられる空気孔の少なくとも一部は、発泡過程の終盤において発泡断熱材4が充填される領域である、流動抑制部51,52の間の空間に対向する位置に配されていると好ましい。 The wraparound foam heat insulating material 4 foams over substantially the entire space between the hot water storage tank 1 and the outer box 2 (FIG. 5E). Since the foaming process proceeds in this way, at least a part of the air holes provided in the front plate 2a is a region where the foamed heat insulating material 4 is filled in the final stage of the foaming process. It is preferable that they are arranged at positions facing the space between them.

≪第2実施形態≫
本実施形態の構成は、以下の点を除き第1実施形態と同様に構成できる。図6は本実施形態の貯湯タンク1外面及び外箱2内面を描いた斜視図、図7は本実施形態の貯湯タンク1外面及び外箱2内面を描いた底面断面図、図8は本実施形態の外箱2内面の形状を設計する際の方法を示す概念図、図9は円筒状の胴板1aを備える外箱2を採用した場合の底面断面図である。
<< Second Embodiment >>
The configuration of this embodiment can be configured in the same manner as that of the first embodiment except for the following points. FIG. 6 is a perspective view showing the outer surface of the hot water storage tank 1 and the inner surface of the outer box 2 of the present embodiment, FIG. 7 is a bottom sectional view of the outer surface of the hot water storage tank 1 and the inner surface of the outer box 2 of the present embodiment, and FIG. 8 is the present embodiment. A conceptual diagram showing a method for designing the shape of the inner surface of the outer box 2 of the form, FIG. 9 is a bottom sectional view when the outer box 2 provided with the cylindrical body plate 1a is adopted.

本実施形態の貯湯タンク1の外面は、軸方向断面視で円形である。外箱2内面の軸方向断面は、貯湯タンク1の胴板1aを形成する円の中心(貯湯タンク1の図心)に略同心で、かつ貯湯タンク1の径より大きい一つの仮想の円の接線を接続して形成される閉ループ形状に略一致する。本実施形態では、図7に例示するように、外箱2内面の軸方向断面は、略正八角形に構成されているが、図8に例示する複数の直線(上述の仮想の円の接線として得られる直線)を接続していって形成した閉ループで形成することができる。この場合、軸方向断面視における貯湯タンク1の胴板1aと外箱2の内面との間に形成される空間の水平方向又は径方向寸法は、略均一であることが好ましく、ボイドの発生を抑制するには、最大寸法部分と最小寸法部分との差が0,1,2又は3mm以下であることが好ましい。 The outer surface of the hot water storage tank 1 of the present embodiment is circular in an axial cross-sectional view. The axial cross section of the inner surface of the outer box 2 is substantially concentric with the center of the circle forming the body plate 1a of the hot water storage tank 1 (the center of the hot water storage tank 1), and is a virtual circle larger than the diameter of the hot water storage tank 1. It roughly matches the closed loop shape formed by connecting tangent lines. In the present embodiment, as illustrated in FIG. 7, the axial cross section of the inner surface of the outer box 2 is configured to be a substantially regular octagon, but a plurality of straight lines exemplified in FIG. 8 (as tangent lines to the above-mentioned virtual circle). It can be formed by a closed loop formed by connecting the obtained straight lines). In this case, the horizontal or radial dimensions of the space formed between the body plate 1a of the hot water storage tank 1 and the inner surface of the outer box 2 in the axial cross-sectional view are preferably substantially uniform, and the generation of voids is generated. In order to suppress it, it is preferable that the difference between the maximum dimension portion and the minimum dimension portion is 0, 1, 2, or 3 mm or less.

本実施形態のように各接線の交点をそのまま繋げて形成しても良いが、交点近傍を、貯湯タンク1から離れる方向に凸して滑らかに繋ぐと好ましい。このようにすると、空間の寸法を均一にし易い。 As in the present embodiment, the intersections of the tangents may be connected as they are, but it is preferable that the vicinity of the intersections are convex in the direction away from the hot water storage tank 1 and smoothly connected. In this way, it is easy to make the dimensions of the space uniform.

用いる接線の本数としては、8本又は9本以上が好ましく、図9に例示するように無限本に相当する円が最も好ましい。 The number of tangents to be used is preferably 8 or 9 or more, and as illustrated in FIG. 9, a circle corresponding to an infinite number is most preferable.

なお、必ずしも底面断面視における全域において空間の水平方向又は径方向寸法が略均一でなくともよく、少なくとも前板2a(充填孔h1,h2側)から後板2bまでの寸法のうち、前板2a側から3,4、又は5割までの領域における寸法が略均一であれば良い。これは、上述の第1実施形態についても同様に該当する。 It should be noted that the horizontal or radial dimensions of the space do not necessarily have to be substantially uniform over the entire area in the bottom cross-sectional view, and at least among the dimensions from the front plate 2a (filling holes h1 and h2 sides) to the rear plate 2b, the front plate 2a It suffices if the dimensions in the region from the side to 3, 4, or 50% are substantially uniform. This also applies to the above-mentioned first embodiment.

≪第3実施形態≫
本実施形態の構成は、以下の点を除き第1又は第2実施形態と同様に構成できる。図10は本実施形態の貯湯タンク1及び外箱2の底面断面図である。本実施形態の外延在部2bl,2brは、外箱2の壁面とは別に設けられており、水平方向に延在する平坦部であり、充填孔h1,h2の例えば鉛直下方向に位置している。
<< Third Embodiment >>
The configuration of this embodiment can be configured in the same manner as that of the first or second embodiment except for the following points. FIG. 10 is a bottom sectional view of the hot water storage tank 1 and the outer box 2 of the present embodiment. The outer extending portions 2bl and 2br of the present embodiment are provided separately from the wall surface of the outer box 2 and are flat portions extending in the horizontal direction, and are located in the filling holes h1 and h2, for example, in the vertical downward direction. There is.

A 給湯機
10 ヒートポンプユニット
20 貯湯タンクユニット
1 貯湯タンク
1a 胴板
1b 上部鏡板
1c 下部鏡板
2 外箱
2a 前板(第1壁部)
2ac,2bc 直板部(平坦部)
2al,2ar,2bl,2br 傾斜部
2all,2arr,2bll,2brr 外延在部(平坦部)
2b 後板(第2壁部)
2c,2d 側板(第3壁部)
2e 天板
2f 底板
4 発泡断熱材
h1,h2 充填孔
A Water heater 10 Heat pump unit 20 Hot water storage tank unit 1 Hot water storage tank 1a Body plate 1b Upper end plate 1c Lower end plate 2 Outer box 2a Front plate (first wall)
2ac, 2bc straight plate part (flat part)
2al, 2ar, 2bl, 2br Inclined part 2all, 2ar, 2bll, 2br External extension part (flat part)
2b Rear plate (second wall)
2c, 2d side plate (third wall part)
2e Top plate 2f Bottom plate 4 Foam insulation h1, h2 Filling holes

Claims (1)

軸方向に延在する筒状の胴板、当該胴板の軸方向の一方側に設けられる上部鏡板及び当該胴板の軸方向の他方側に設けられる下部鏡板を備えた貯湯タンクと、
該貯湯タンクの一面に設けられた2つの充填孔を有する外箱と、
前記貯湯タンクの外面及び前記外箱の内面の間に形成された空間に充填された断熱材と、を備える貯湯タンクユニットであって、
前記外箱は、前方に位置する前板、後方に位置する後板、左右方向それぞれに位置する一対の側板、上方に位置する天板、及び下方に位置する底板を有し、
前記充填孔は、前記前板の前記上部鏡板よりも上側と前記下部鏡板よりも下側とに位置し、
前記貯湯タンクの外面前記前板との間に前記貯湯タンクの軸方向に延在するように切れ目なく連続するとともに当該貯湯タンクの軸方向端部よりも軸方向内側に位置する2つの流動抑制部が設けられており、
それぞれの前記流動抑制部は、前記貯湯タンクの軸方向視中心を通る仮想平面に対して、当該流動抑制部の一部又は全部が互いに前記左右方向の反対側に位置し、かつ、当該貯湯タンクの外壁から前記外箱の内壁までの径方向の離間寸法の一部又は全部に渡って形成されていることを特徴とする貯湯タンクユニット。
A hot water storage tank having a cylindrical body plate extending in the axial direction, an upper end plate provided on one side of the body plate in the axial direction, and a lower end plate provided on the other side in the axial direction of the body plate.
An outer box having two filling holes provided on one surface of the hot water storage tank, and an outer box.
A hot water storage tank unit comprising a heat insulating material filled in a space formed between the outer surface of the hot water storage tank and the inner surface of the outer box.
The outer box has a front plate located in the front, a rear plate located in the rear, a pair of side plates located in each of the left-right directions, a top plate located above, and a bottom plate located below.
The filling holes are located above the upper end plate of the front plate and below the lower end plate.
Two flow restraints located between the outer surface of the hot water storage tank and the front plate so as to extend in the axial direction of the hot water storage tank without a break and located axially inside the axial end of the hot water storage tank. There is a part,
Each of the flow suppressing unit, wherein with respect to a virtual plane passing through the axial view center of the hot water storage tank, located on the opposite side of some or all the left and right directions of the flow suppressing portion, and the hot water storage tank A hot water storage tank unit characterized in that it is formed over a part or all of the radial separation dimension from the outer wall of the outer box to the inner wall of the outer box.
JP2017224184A 2017-11-22 2017-11-22 Hot water storage tank unit and equipment equipped with it Active JP6979341B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2017224184A JP6979341B2 (en) 2017-11-22 2017-11-22 Hot water storage tank unit and equipment equipped with it

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2017224184A JP6979341B2 (en) 2017-11-22 2017-11-22 Hot water storage tank unit and equipment equipped with it

Publications (2)

Publication Number Publication Date
JP2019095120A JP2019095120A (en) 2019-06-20
JP6979341B2 true JP6979341B2 (en) 2021-12-15

Family

ID=66971381

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2017224184A Active JP6979341B2 (en) 2017-11-22 2017-11-22 Hot water storage tank unit and equipment equipped with it

Country Status (1)

Country Link
JP (1) JP6979341B2 (en)

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6218654B2 (en) * 2014-03-18 2017-10-25 日立アプライアンス株式会社 Hot water storage tank unit and manufacturing method thereof

Also Published As

Publication number Publication date
JP2019095120A (en) 2019-06-20

Similar Documents

Publication Publication Date Title
JP6208338B2 (en) Method and apparatus for generating expanded microspheres
EP3440398B1 (en) Liquid storage tanks and systems and propulsion systems for space vehicles and related methods
EP3507473A1 (en) Additive manufactured combustion engine
JP6979341B2 (en) Hot water storage tank unit and equipment equipped with it
KR20130028711A (en) Mixing or dispersing element and process for static mixing or dispersing
JP5753961B1 (en) Hot water storage tank unit and manufacturing method thereof
JP2009036330A (en) Liquefied gas storage device
JP2018507346A (en) Capacitive device for suppressing pogo action with a somewhat centered discharge tube that can be positioned in the bend
JP2009234198A (en) Metallic mold cooling apparatus in foam molding apparatus and foaming molding method using the same
JP2017061060A (en) Processing method for generating fine air bubble in polymer by processing molding machine
JP6524301B2 (en) Hot water storage tank unit
JP6556564B2 (en) Hot water storage tank unit
JP5837243B1 (en) Hot water storage tank unit
JP2013067396A (en) Storage tank
JP6295620B2 (en) Method and apparatus for preventing stratification of low temperature liquefied gas tank
JPWO2013027416A1 (en) Production apparatus and production method for foamed polyurethane foam, and heat insulating structure
JP6218654B2 (en) Hot water storage tank unit and manufacturing method thereof
JP2007331240A (en) High pressure foaming equipment
KR101349868B1 (en) Sloshing suppressor
CN105987510B (en) hot water storage tank unit
JP6435223B2 (en) Hot water storage tank unit
Yu et al. Effect of mechanical oscillations on thermal performance of pulsating heat pipes for mobile thermal management
JP6405144B2 (en) Hot water storage tank unit
JP2016097324A (en) Method for manufacturing hollow particle and control method
RU2721397C1 (en) Low-thrust single-component liquid-propellant rocket engine

Legal Events

Date Code Title Description
A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20171124

A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20200225

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20200227

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20201208

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20201222

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20210219

RD02 Notification of acceptance of power of attorney

Free format text: JAPANESE INTERMEDIATE CODE: A7422

Effective date: 20210308

RD04 Notification of resignation of power of attorney

Free format text: JAPANESE INTERMEDIATE CODE: A7424

Effective date: 20210315

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20210330

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20210525

A02 Decision of refusal

Free format text: JAPANESE INTERMEDIATE CODE: A02

Effective date: 20210706

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20210921

C60 Trial request (containing other claim documents, opposition documents)

Free format text: JAPANESE INTERMEDIATE CODE: C60

Effective date: 20210921

A911 Transfer to examiner for re-examination before appeal (zenchi)

Free format text: JAPANESE INTERMEDIATE CODE: A911

Effective date: 20211001

C21 Notice of transfer of a case for reconsideration by examiners before appeal proceedings

Free format text: JAPANESE INTERMEDIATE CODE: C21

Effective date: 20211005

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20211102

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20211115

R150 Certificate of patent or registration of utility model

Ref document number: 6979341

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150