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JP6982273B2 - Colored biaxially stretched polyester film for metal plate bonding molding processing - Google Patents
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JP6982273B2 - Colored biaxially stretched polyester film for metal plate bonding molding processing - Google Patents

Colored biaxially stretched polyester film for metal plate bonding molding processing Download PDF

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JP6982273B2
JP6982273B2 JP2017107908A JP2017107908A JP6982273B2 JP 6982273 B2 JP6982273 B2 JP 6982273B2 JP 2017107908 A JP2017107908 A JP 2017107908A JP 2017107908 A JP2017107908 A JP 2017107908A JP 6982273 B2 JP6982273 B2 JP 6982273B2
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polyester
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metal plate
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直希 伊與
真司 矢野
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Toyobo Co Ltd
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Description

本発明は、金属貼板合せ成形加工用着色二軸延伸ポリエステルフィルムに関するものである。 The present invention relates to a colored biaxially stretched polyester film for metal laminating plate laminating molding processing.

金属缶には内外面の腐食防止として、一般に塗装が施されている。近年、工程簡素化、衛生性向上、公害防止等の目的で有機溶剤を使用せずに防錆性を付与する方法としてポリエステルフィルムのような熱可塑性樹脂フィルムによる被覆が行われている。すなわち、ブリキ、ティンフリースチール、アルミニウム等の金属板に熱可塑性樹脂フィルムをラミネートした後、絞り缶や薄肉化絞り缶などのような厳しい成形加工が施される食缶や飲料缶およびエアゾール缶用途へ使用されている。これらの用途に用いられる缶は、コスト低減の観点からさらに加工条件を厳しくした薄肉化絞り加工やしごき加工を施して製造されるようになってきている。 Metal cans are generally painted to prevent corrosion of the inner and outer surfaces. In recent years, a thermoplastic resin film such as a polyester film has been coated as a method for imparting rust prevention without using an organic solvent for the purpose of simplifying the process, improving hygiene, preventing pollution, and the like. That is, it is used for food cans, beverage cans and aerosol cans that are subjected to strict molding processing such as squeezed cans and thinned squeezed cans after laminating a thermoplastic resin film on a metal plate such as tinplate, tin-free steel or aluminum. Used for. From the viewpoint of cost reduction, the cans used for these purposes have come to be manufactured by subjecting them to thinning drawing or ironing with stricter processing conditions.

このような厳しい成形加工を施す場合、金属板の薄肉化に伴って樹脂フィルムも薄肉化する。食缶や飲料缶の外面は意匠性を高めるために一般に印刷が施されるが、樹脂フィルム被覆金属板から成形された缶においては、その印刷下地として金属板の色を隠蔽するために、白色または様々な色の顔料を含んだ樹脂フィルムを金属板にラミネートしたものが使用されている。このようなラミネート金属板に厳しい加工を施した場合、樹脂の厚さは大幅に薄くなり、添加した顔料の厚さ方向の絶対量が減少するため、十分な隠蔽性を得られないという問題が発生する。この問題を見越して顔料を予め多量に樹脂フィルム中に添加した場合には、樹脂フィルムの強度が低下し、加工時に樹脂フィルムが削れたり傷付きやすくなり、さらには樹脂フィルムが割れて剥げ落ちたりする現象が発生し、隠蔽性を向上させると共に被覆した樹脂フィルムの強度を高く保ち、十分な成形加工性を確保することは困難である。 When such a strict molding process is applied, the resin film is also thinned as the metal plate is thinned. The outer surface of food cans and beverage cans is generally printed to enhance the design, but in cans molded from a resin film-coated metal plate, white is used to conceal the color of the metal plate as the printing base. Alternatively, a resin film containing pigments of various colors laminated on a metal plate is used. When such a laminated metal plate is subjected to strict processing, the thickness of the resin becomes significantly thin, and the absolute amount of the added pigment in the thickness direction decreases, so that there is a problem that sufficient concealment cannot be obtained. appear. If a large amount of pigment is added to the resin film in anticipation of this problem, the strength of the resin film will decrease, the resin film will be easily scraped or scratched during processing, and the resin film will crack and peel off. It is difficult to improve the concealing property, keep the strength of the coated resin film high, and secure sufficient molding processability.

例えば、二軸延伸ポリエステルフィルムを金属板にラミネートし、製缶材料として用いる方法(特許文献1)が提案されているが、より厳しい加工を施して成形する際に樹脂フィルムが削れたり傷付ついたり、極端な場合には破断が発生する。また、未延伸ポリエステルフィルムを金属板にラミネートし、製缶材料として用いる方法(特許文献2)が提案されているが、未延伸フィルムは非常に脆いため、製膜する際や取扱う際に切断し易く、生産性が悪いという問題がある。 For example, a method of laminating a biaxially stretched polyester film on a metal plate and using it as a can-making material (Patent Document 1) has been proposed, but the resin film is scraped or damaged when it is molded by performing stricter processing. Or, in extreme cases, breakage occurs. Further, a method of laminating an unstretched polyester film on a metal plate and using it as a can-making material (Patent Document 2) has been proposed, but since the unstretched film is very brittle, it is cut when forming a film or handling it. There is a problem that it is easy and the productivity is poor.

このような問題を解消するために、特許文献3には、高融点かつ高重合度共重合ポリエステルからなり、ワックスを含有させた表層と、高濃度着色料含有の共重合ポリエステルからなる裏層とからなる着色二軸延伸積層フィルムが提案されている。確かにこのフィルムによれば、隠蔽性と樹脂フィルムの成形加工性とを両立させることは可能である。 In order to solve such a problem, Patent Document 3 describes a surface layer made of a copolyester having a high melting point and a high degree of polymerization and containing a wax, and a back layer made of a copolyester containing a high concentration colorant. A colored biaxially stretched laminated film comprising the above has been proposed. Certainly, according to this film, it is possible to achieve both concealing property and molding processability of the resin film.

しかしながら、ラミネート金属板は缶へ成形されたのちに、缶外面側には多種多様な印刷が施される。そして缶胴端部は成形工具によって最終的な缶の形状へと成形加工される。この際、印刷されたインキとフィルムとの密着性が不足しているとインキの剥れが発生してしまい、外観を損なうことが問題となる。 However, after the laminated metal plate is formed into a can, a wide variety of printing is applied to the outer surface side of the can. Then, the end of the can body is molded into the final shape of the can by a molding tool. At this time, if the adhesion between the printed ink and the film is insufficient, the ink peels off, which causes a problem of impairing the appearance.

特開平11−342577号公報Japanese Unexamined Patent Publication No. 11-342577 特開平11−348218号公報Japanese Unexamined Patent Publication No. 11-348218 特開2017−30231号公報Japanese Unexamined Patent Publication No. 2017-30231

近年、コストダウンを目的として板厚を薄くしたり、また、それに伴い製缶工程の改良も行われてきており、より厳しい製缶プロセスとなりフィルムへかかる負荷も大きくなってきている。また、缶表面に多種多様な印刷を施すため、インキとの密着性も求められる。 In recent years, the plate thickness has been reduced for the purpose of cost reduction, and the can manufacturing process has been improved accordingly, resulting in a stricter can manufacturing process and an increasing load on the film. In addition, since a wide variety of prints are applied to the surface of the can, adhesion with ink is also required.

本発明は上記を鑑みなされたもので、その目的は、上記のように厳しい加工や高い温度の熱処理が施された場合でも、貼り合わせた後に缶へ成形加工する際にフィルムが削れたり、疵付いたりすることのない優れた成形加工性を発現し、かつ、優れた隠蔽性、外観、印刷性を有する缶等の成形品が得られる金属板貼合せ成形加工用着色二軸延伸ポリエステルフィルムを提供することにある。 The present invention has been made in view of the above, and an object thereof is that the film is scraped or scratched when the film is formed into a can after bonding even when severe processing or heat treatment at a high temperature is performed as described above. A colored biaxially stretched polyester film for metal plate laminating molding processing that can obtain molded products such as cans that exhibit excellent molding processability that does not stick and have excellent hiding power, appearance, and printability. To provide.

本発明者らの研究によれば、上記課題は以下の構成によって達成されることが見出された。
1.融点が230〜260℃であるポリエステルから主になり、ポリマー部分の固有粘度が0.46以上であり、着色顔料の含有量が10重量%以下であり、ポリエチレンワックスを0.01〜0.25重量%であり、十点平均粗さが350〜700nmの範囲内である表層(A層)と、
融点が230〜260℃であるポリエステルと着色顔料とから主になり、ポリマー部分の固有粘度が0.46以上であり、着色顔料の含有量が10重量%を超え50重量%以下である基材層(B層)との少なくとも2層からなる着色二軸延伸ポリエステルフィルムであって、
前記A層およびB層のポリエステルの融点が下記(1)式を満足する金属板貼合せ成形加工用着色二軸延伸ポリエステルフィルム。
|TmB−TmA|≦4℃ ―――(1)
(ただし、TmAはA層のポリエステルの融点を示し、TmBはB層のポリエステルの融点を示す。)
2.B層を構成するポリエステルが、融点230〜252℃の共重合ポリエステルである、上記1に記載の金属板貼合せ成形加工用着色二軸延伸ポリエステルフィルム。
3.A層を構成するポリエステルが、融点230〜252℃の共重合ポリエステルである、上記1または2に記載の金属板貼合せ成形加工用着色二軸延伸ポリエステルフィルム。
4.A層およびB層を構成するポリエステルが、いずれも融点230〜252℃の共重合ポリエステルであり且ついずれもイソフタル酸共重合ポリエチレンテレフタレートである、上記1に記載の金属板貼合せ成形加工用着色二軸延伸ポリエステルフィルム。
5.ワックスが、滴点が120〜140℃のポリエチレンワックスである、上記4に記載の金属板貼合せ成形加工用着色二軸延伸ポリエステルフィルム。
6.フィルムが、金属板の容器外面となる表面に貼り合わせられる上記1〜5のいずれかに記載の金属板貼合せ成形加工用着色二軸延伸ポリエステルフィルム。
According to the research of the present inventors, it was found that the above-mentioned problems are achieved by the following configurations.
1. 1. Mainly composed of polyester having a melting point of 230 to 260 ° C., the intrinsic viscosity of the polymer portion is 0.46 or more, the content of the coloring pigment is 10% by weight or less, and polyethylene wax is 0.01 to 0.25. The surface layer (layer A) having a weight% of 10 points and an average roughness of 10 points in the range of 350 to 700 nm, and
A base material mainly composed of polyester having a melting point of 230 to 260 ° C. and a coloring pigment, the intrinsic viscosity of the polymer portion is 0.46 or more, and the content of the coloring pigment is more than 10% by weight and 50% by weight or less. A colored biaxially stretched polyester film composed of at least two layers with a layer (B layer).
A colored biaxially stretched polyester film for metal plate laminating molding processing in which the melting points of the polyesters of the A layer and the B layer satisfy the following formula (1).
| TmB-TmA | ≦ 4 ℃ ――― (1)
(However, TmA indicates the melting point of the polyester of the A layer, and TmB indicates the melting point of the polyester of the B layer.)
2. 2. The colored biaxially stretched polyester film for metal plate laminating molding processing according to 1 above, wherein the polyester constituting the B layer is a copolymerized polyester having a melting point of 230 to 252 ° C.
3. 3. The colored biaxially stretched polyester film for metal plate laminating molding processing according to 1 or 2 above, wherein the polyester constituting the layer A is a copolymerized polyester having a melting point of 230 to 252 ° C.
4. 2. Coloring for metal plate laminating molding processing according to 1 above, wherein the polyesters constituting the A layer and the B layer are both copolymerized polyester having a melting point of 230 to 252 ° C. and both are isophthalic acid copolymerized polyethylene terephthalate. Axial stretched polyester film.
5. The colored biaxially stretched polyester film for metal plate laminating molding processing according to 4 above, wherein the wax is a polyethylene wax having a drip point of 120 to 140 ° C.
6. The colored biaxially stretched polyester film for metal plate bonding molding processing according to any one of 1 to 5 above, wherein the film is bonded to the surface of the metal plate on the outer surface of the container.

本発明の金属板貼合せ成形加工用着色二軸延伸ポリエステルフィルムは、金属板に貼り合わせた後に缶等へ成形加工する際に缶壁部のフィルムに削れ、クラックが生じ難い優れた成形加工性を発現し、さらには成形後の隠蔽性、缶等の成形品の外観、印刷性も良好である。 The colored biaxially stretched polyester film for metal plate bonding molding processing of the present invention has excellent molding processability that is less likely to cause cracks because it is scraped by the film on the can wall portion when it is molded into a can or the like after being bonded to a metal plate. Furthermore, the concealing property after molding, the appearance of molded products such as cans, and the printability are also good.

以下、本発明を詳しく説明する。
本発明の金属板貼合せ成形加工用着色二軸延伸ポリエステルフィルムは、表層(A層)と基材層(B層)の少なくとも2層からなる積層フィルムである。
Hereinafter, the present invention will be described in detail.
The colored biaxially stretched polyester film for metal plate laminating molding processing of the present invention is a laminated film composed of at least two layers of a surface layer (A layer) and a base material layer (B layer).

表層(A層)は、融点230〜260℃のポリエステルから主になる。ここで「主になる」とは、A層の重量を基準としてポリエステルが例えば80重量%以上、好ましくは85重量%以上、より好ましくは90重量%以上、さらに好ましくは95重量%以上であることを示す。 The surface layer (layer A) is mainly made of polyester having a melting point of 230 to 260 ° C. Here, "mainly" means that the polyester is, for example, 80% by weight or more, preferably 85% by weight or more, more preferably 90% by weight or more, still more preferably 95% by weight or more based on the weight of the A layer. Is shown.

基材層(B層)は、融点230〜260℃のポリエステルと着色顔料とから主になる。ここで「主になる」とは、B層の重量を基準としてポリエステルと着色顔料の合計が例えば80重量%以上、好ましくは85重量%以上、より好ましくは90重量%以上、さらに好ましくは95重量%以上であることを示す。 The base material layer (B layer) is mainly composed of polyester having a melting point of 230 to 260 ° C. and a coloring pigment. Here, "mainly" means that the total of the polyester and the coloring pigment is, for example, 80% by weight or more, preferably 85% by weight or more, more preferably 90% by weight or more, still more preferably 95% by weight, based on the weight of the B layer. Indicates that it is% or more.

A層およびB層のポリエステルの融点が上記範囲にあることによって、成形加工性に優れる。上記融点の下限より低いと成形加工時にフィルム削れが生じ、他方融点の上限より高いとクラックが生じる。 When the melting points of the polyesters of the A layer and the B layer are in the above range, the molding processability is excellent. If it is lower than the lower limit of the melting point, film scraping occurs during molding, while if it is higher than the upper limit of the melting point, cracks occur.

また、本発明の二軸延伸ポリエステルフィルムは、A層とB層の少なくとも2層からなるものであり、例えばA層/B層の2層構成、A層/B層/A層の3層構成等が挙げられる。さらに、本発明の目的を阻害しない限りにおいて、A層とB層以外の層を有していても良い。その際、フィルムの少なくとも片方の表面はA層となるようにする。 Further, the biaxially stretched polyester film of the present invention is composed of at least two layers of A layer and B layer, for example, a two-layer structure of A layer / B layer and a three-layer structure of A layer / B layer / A layer. And so on. Further, as long as the object of the present invention is not impaired, a layer other than the A layer and the B layer may be provided. At that time, at least one surface of the film is made to be the A layer.

表層(A層)および基材層(B層)を構成するポリエステルは、上記の融点の要件を満たしていれば、ホモポリエステルであっても共重合ポリエステルであってもよい。ホモポリエステルとしてはホモのポリエチレンテレフタレートが好ましく挙げられる。また、共重合ポリエステルとしては、ポリエチレンテレフタレート共重合体、ポリエチレン−2,6−ナフタレート共重合体、あるいは、これらや上記ホモポリエステルと、ポリブチレンテレフタレートとのブレンド体のいずれでもよいが、中でもポリエチレンテレフタレート共重合体が好ましい。 The polyester constituting the surface layer (A layer) and the base material layer (B layer) may be a homopolyester or a copolymerized polyester as long as the above melting point requirements are satisfied. As the homopolyester, homopolyethylene terephthalate is preferably mentioned. The copolymerized polyester may be a polyethylene terephthalate copolymer, a polyethylene-2,6-naphthalate copolymer, or a blend of these or the above homopolyester and polybutylene terephthalate. Among them, polyethylene terephthalate. Copolymers are preferred.

(ホモポリエステル)
本発明においてA層および/またはB層を構成するポリエステルとして、融点が250℃を超え260℃以下のポリエステルを好ましく挙げることができる。このようなポリエステルを採用することで、成形加工性の中でも成形加工時におけるフィルム削れを抑制する効果に特に優れる。融点が上限より高いと、製缶時の延伸に追従できないという観点での成形性に劣り、フィルムにクラックが生じてしまう。他方、融点が下限より低いとフィルム削れ抑制の向上効果が低くなる傾向にある。かかる観点から融点は、より好ましくは251〜260℃、さらに好ましくは253〜258℃、特に好ましくは254〜257℃である。
(Homo polyester)
In the present invention, as the polyester constituting the A layer and / or the B layer, a polyester having a melting point of more than 250 ° C and a melting point of 260 ° C or less can be preferably mentioned. By adopting such polyester, the effect of suppressing film scraping during molding is particularly excellent in the molding processability. If the melting point is higher than the upper limit, the formability is inferior in terms of not being able to follow the stretching during can making, and cracks occur in the film. On the other hand, when the melting point is lower than the lower limit, the effect of improving the film scraping suppression tends to be low. From this point of view, the melting point is more preferably 251 to 260 ° C, still more preferably 253 to 258 ° C, and particularly preferably 254 to 257 ° C.

このようなポリエステルとして、ホモポリエステル、好ましくはホモのポリエチレンテレフタレートや、上記融点範囲にある、融点の比較的高い(共重合量が比較的少ない)共重合ポリエステル、好ましくは共重合ポリエチレンテレフタレートが挙げられる。特にホモのポリエチレンテレフタレートが、フィルム削れ抑制の観点から好ましい。なお、ここでホモのポリエチレンテレフタレートとは、不可避的に含有されるジエチレングリコール成分を含有することを除外するものではない。また、かかる融点の比較的高い共重合ポリエステルの共重合成分としては、後述する共重合ポリエステルにおける共重合成分が挙げられ、上記融点範囲となるように共重合成分の種類や共重合量を調整すればよい。 Examples of such polyesters include homopolyesters, preferably homopolyethylene terephthalates, copolymerized polyesters having a relatively high melting point (the amount of copolymerization is relatively small) in the above melting point range, and preferably copolymerized polyethylene terephthalates. .. In particular, homopolyethylene terephthalate is preferable from the viewpoint of suppressing film scraping. Here, the homopolyethylene terephthalate does not exclude the inclusion of a diethylene glycol component that is inevitably contained. In addition, examples of the copolymerization component of the copolymerized polyester having a relatively high melting point include the copolymerization component in the copolymerized polyester described later, and the type and amount of the copolymerization component may be adjusted so as to be within the above melting point range. Just do it.

A層とB層の両方を構成するポリエステルが上述した融点が250℃を超え260℃以下のポリエステルであることによって、上述の効果はさらに良好に奏され好ましい。 It is preferable that the polyester constituting both the A layer and the B layer is a polyester having a melting point of more than 250 ° C. and a melting point of 260 ° C. or lower as described above, so that the above-mentioned effect is more satisfactorily exhibited.

(共重合ポリエステル)
本発明においてA層および/またはB層を構成するポリエステルとして、融点が230〜250℃の共重合ポリエステルを好ましく挙げることができる。このようなポリエステルを採用することで、成形加工性時のフィルムのクラックおよびフィルム削れの両方をバランス良く抑制する効果に優れる。融点が上限より高いとフィルムのクラックが生じ易くなる傾向にある。他方、下限より低すぎると、成形加工時の発熱によってフィルム削れが発生する。
(Copolymerized polyester)
In the present invention, as the polyester constituting the A layer and / or the B layer, a copolymerized polyester having a melting point of 230 to 250 ° C. can be preferably mentioned. By adopting such polyester, it is excellent in the effect of suppressing both film cracking and film scraping during molding processability in a well-balanced manner. If the melting point is higher than the upper limit, cracks in the film tend to occur easily. On the other hand, if it is too lower than the lower limit, film scraping occurs due to heat generation during molding.

かかる共重合ポリエステルの共重合成分は、酸成分でもアルコール成分でも良い。酸成分としては、イソフタル酸、フタル酸、テレフタル酸、2,6−ナフタレンジカルボン酸等の如き主たる酸成分以外の芳香族ジカルボン酸、アジピン酸、アゼライン酸、セバシン酸等の如き脂肪族ジカルボン酸等を挙げることができ、アルコール成分としては1,6−ヘキサンジオールの如き脂肪族ジオール、1,4−ヘキサメチレンジメタノールの如き脂環族ジオール等を挙げることができる。これらは単独または2種以上を使用することができる。これらの中、イソフタル酸、セバシン酸が好ましく、特にイソフタル酸が好ましい。 The copolymerization component of the copolymerized polyester may be an acid component or an alcohol component. Examples of the acid component include aromatic dicarboxylic acids other than the main acid components such as isophthalic acid, phthalic acid, terephthalic acid and 2,6-naphthalenedicarboxylic acid, and aliphatic dicarboxylic acids such as adipic acid, azelaic acid and sebacic acid. Examples of the alcohol component include an aliphatic diol such as 1,6-hexanediol and an alicyclic diol such as 1,4-hexamethylenedimethanol. These can be used alone or in combination of two or more. Of these, isophthalic acid and sebacic acid are preferable, and isophthalic acid is particularly preferable.

上記のような共重合ポリエステルの共重合成分の共重合割合は、A層の場合は共重合ポリエステルの融点(TmA)が230〜250℃の範囲となる割合にすればよく、好ましくは235〜250℃、より好ましくは238〜250℃、さらに好ましくは238〜249℃の範囲となる割合である。この融点が低いと耐熱性が劣り、成形加工時の発熱によって削れが発生するため好ましくない。一方、これより高いと共重合ポリエステルの結晶性が高くなる傾向にあり、成形加工性の向上効果が低くなり、クラックが発生し易くなる。 In the case of the A layer, the copolymerization ratio of the copolymerization component of the copolymerized polyester as described above may be such that the melting point (TmA) of the copolymerized polyester is in the range of 230 to 250 ° C., preferably 235 to 250. The ratio is in the range of ° C., more preferably 238 to 250 ° C., still more preferably 238 to 249 ° C. If this melting point is low, the heat resistance is inferior, and scraping occurs due to heat generation during molding, which is not preferable. On the other hand, if it is higher than this, the crystallinity of the copolymerized polyester tends to be high, the effect of improving the molding processability is low, and cracks are likely to occur.

B層の場合も同様に、共重合ポリエステルの融点(TmB)が230〜250℃の範囲となる割合にすればよく、好ましくは235〜250℃、より好ましくは238〜250℃、さらに好ましくは242〜250℃の範囲となる割合である。この融点が下限より低いと耐熱性が劣り、成形加工時の発熱によってB層が流動、変形し易くなり、それによる欠点が生じ易くなる。また、B層がフィルム表面にある場合は、削れが発生する。一方、融点が上限より高いと共重合ポリエステルの結晶性が高くなる傾向にあり、成形加工性の向上効果が低くなり、クラックが発生し易くなる。 Similarly, in the case of the B layer, the melting point (TmB) of the copolymerized polyester may be set to a ratio in the range of 230 to 250 ° C., preferably 235 to 250 ° C., more preferably 238 to 250 ° C., still more preferably 242. The ratio is in the range of ~ 250 ° C. If this melting point is lower than the lower limit, the heat resistance is inferior, and the B layer tends to flow and deform due to heat generation during the molding process, and thus defects are likely to occur. Further, when the B layer is on the film surface, scraping occurs. On the other hand, when the melting point is higher than the upper limit, the crystallinity of the copolymerized polyester tends to be high, the effect of improving the molding processability is low, and cracks are likely to occur.

A層とB層の両方を構成するポリエステルが上記の融点が230〜250℃の共重合ポリエステルであることによって、上述の効果はさらに良好に奏され好ましい。 It is preferable that the polyester constituting both the A layer and the B layer is the above-mentioned copolymerized polyester having a melting point of 230 to 250 ° C., so that the above-mentioned effect is more satisfactorily exhibited.

A層およびB層を構成する共重合ポリエステルは、フィルム形成後の融点が上述の範囲となっていれば、いずれも樹脂原料として共重合ポリエステルのみを用いても、共重合ポリエステルとホモポリエステルとのブレンドを用いてもよい。これらの中でも、缶へ成形加工する際の成形加工性やフィルム品質の安定性の観点からは前者の方法が好ましく、特にA層、B層共に樹脂原料として共重合ポリエステルのみを用いることが好ましい。 The copolymerized polyester constituting the A layer and the B layer can be a copolymerized polyester and a homopolyester as long as the melting point after film formation is within the above range, even if only the copolymerized polyester is used as the resin raw material. Blends may be used. Among these, the former method is preferable from the viewpoint of molding processability and film quality stability when molding into a can, and it is particularly preferable to use only a copolymerized polyester as a resin raw material for both the A layer and the B layer.

樹脂原料として共重合ポリエステルとホモポリエステルとのブレンドからなる樹脂原料を用いる場合、各層を構成するポリエステル全量を基準としてホモポリエステルの含有量は30〜60重量%の範囲であることが好ましい。 When a resin raw material composed of a blend of a copolymerized polyester and a homopolyester is used as the resin raw material, the content of the homopolyester is preferably in the range of 30 to 60% by weight based on the total amount of polyester constituting each layer.

さらに本発明の二軸延伸ポリエステルフィルムは、厳しい条件で成形加工を施しても缶壁部に削れ、クラックなどが生じることのない良好な加工性を実現するために、ラミネート金属板のフィルムに加えられた歪みに伴う応力を緩和する目的で、一連の製缶工程の途中で熱処理が施される。このため、A層とB層の融点差|TmB−TmA|は4℃以下である必要がある。この融点差が4℃を超えると、熱処理を施した際にB層では缶成形の際の残留応力が緩和(収縮)し、A層では融解して流動してしまい、フィルム表面の外観が不良となるため好ましくない。 Further, the biaxially stretched polyester film of the present invention is added to the film of the laminated metal plate in order to realize good processability that the can wall portion is not scraped and cracks are not generated even if the molding process is performed under severe conditions. Heat treatment is performed in the middle of a series of can manufacturing processes for the purpose of relieving the stress caused by the strain. Therefore, the melting point difference | TmB-TmA | between the A layer and the B layer needs to be 4 ° C. or less. If this melting point difference exceeds 4 ° C, the residual stress during can molding is relaxed (shrinked) in the B layer when heat treatment is applied, and it melts and flows in the A layer, resulting in a poor appearance of the film surface. Therefore, it is not preferable.

(固有粘度)
次に、本発明におけるA層とB層のポリマー部分の固有粘度は0.46以上である必要があり、好ましくは0.49以上、より好ましくは0.52以上である。この固有粘度が低い場合、フィルム延伸時のフィルム破断が多くなり、かつ得られたフィルムを金属板に貼り合わせた後、容器に成形する際破断を生じやすい。固有粘度が高いことは、成形加工性の観点からは好ましいことであるが、高すぎるものは生産性を低下させる等の問題が生じる場合があり、かかる観点からは例えば0.80以下が好ましく、より好ましくは0.75以下である。
(Intrinsic viscosity)
Next, the intrinsic viscosity of the polymer portions of the A layer and the B layer in the present invention needs to be 0.46 or more, preferably 0.49 or more, and more preferably 0.52 or more. When this intrinsic viscosity is low, the film breaks more often when the film is stretched, and breaks are likely to occur when the obtained film is bonded to a metal plate and then molded into a container. A high intrinsic viscosity is preferable from the viewpoint of molding processability, but an excessively high intrinsic viscosity may cause problems such as a decrease in productivity, and from such a viewpoint, for example, 0.80 or less is preferable. More preferably, it is 0.75 or less.

ここで、A層およびB層の共重合ポリエステルの固有粘度(IV)は、製膜に使用される原料共重合ポリエステル組成物をo−クロロフェノールに溶解後、遠心分離機により着色顔料等を取り除き35℃溶液にて測定して得られる値(IVa)を、下記(2)式に代入して樹脂分の重量換算値として求めた。
IV=IVa/(1−C) −−−(2)
ここでいうCは各層の着色顔料濃度を指す。
Here, the intrinsic viscosity (IV) of the copolymerized polyesters of the A layer and the B layer is determined by dissolving the raw material copolymerized polyester composition used for film formation in o-chlorophenol and then removing the coloring pigment and the like by a centrifuge. The value (IVa) obtained by measuring with a solution at 35 ° C. was substituted into the following equation (2) to obtain the value in terms of weight of the resin content.
IV = IVa / (1-C) --- (2)
Here, C refers to the color pigment concentration of each layer.

(ポリエチレンワックス)
本発明に於いて、表層(A層)はポリエチレンワックスを0.01〜0.25重量%含有している必要があり、0.02〜0.23重量%の範囲がより好ましく、0.03〜0.15重量%の範囲がさらに好ましい含有量である。の範囲である。含有量が下限未満の場合は、フィルム表面の潤滑性が不足し、フィルムへのより厳しい負荷がかかる成形加工の際に、削れ、傷付きが発生しやすくなる。含有量が上限を超える場合は、フィルム表面に印刷されたインキとの密着性が損なわれ、その後の工程でインキ剥がれが発生するため好ましくない。ポリエチレンワックスは、ポリエチレン主鎖を主とした組成であれば特に限定されることなく用いることができ、酸化ポリエチレン、直鎖状ポリエチレン、分岐状ポリエチレン、それらの混合物等を挙げることができるが、なかでもフィルム製膜工程での耐熱性に優れる直鎖状ポリエチレンが好ましい。また、ポリエチレンワックスの滴点は、好ましくは120〜140℃である。この範囲であることにより、製缶工程に於いてフィルム表面にポリエチレンワックスが露出しやすくなり、フィルム表面の潤滑性が向上し、フィルムへのより厳しい負荷がかかる成形加工に際に、削れ、傷付きが発生しにくくなる。より好ましくは125〜140℃である。
(Polyethylene wax)
In the present invention, the surface layer (layer A) needs to contain 0.01 to 0.25% by weight of polyethylene wax, more preferably in the range of 0.02 to 0.23% by weight, 0.03. The content is more preferably in the range of ~ 0.15% by weight. Is in the range of. When the content is less than the lower limit, the lubricity of the film surface is insufficient, and the film is liable to be scraped or scratched during the molding process in which a stricter load is applied to the film. If the content exceeds the upper limit, the adhesion to the ink printed on the film surface is impaired, and ink peeling occurs in the subsequent steps, which is not preferable. The polyethylene wax can be used without particular limitation as long as it has a composition mainly composed of a polyethylene main chain, and examples thereof include polyethylene oxide, linear polyethylene, branched polyethylene, and mixtures thereof. However, linear polyethylene having excellent heat resistance in the film forming process is preferable. The dropping point of the polyethylene wax is preferably 120 to 140 ° C. Within this range, polyethylene wax is easily exposed on the film surface in the can manufacturing process, the lubricity of the film surface is improved, and it is scraped and scratched during the molding process in which a stricter load is applied to the film. Sticking is less likely to occur. More preferably, it is 125 to 140 ° C.

(表面粗さ)
本発明に於けるポリエステルフィルムは、A層/B層の2層構成である場合はA層側の十点平均粗さが、A層/B層/A層の3層構成である場合は、任意の一方のA層側の十点平均粗さが350〜700nmの範囲内である必要があり、より好ましくは400〜690nm、さらに好ましくは410〜685nmの範囲である。十点平均粗さが下限未満の場合は、成形加工の際に金属工具との摩擦によって削れが発生し好ましくない。また、インキとの密着性も損なわれるため好ましくない。十点平均粗さが上限を超える場合は、粗さを大きくするために含有させた粒子を起点としたフィルムの削れ、クラックが生じるため好ましくない。上述の表面粗さを達成するため、A層には平均粒径1.0〜3.0μmの不活性粒子であることが好ましく、1.2〜1.8μmの不活性粒子であることがより好ましい。また不活性粒子は、A層の質量を基準として、0.01〜0.5質量%含有することが好ましく、0.05〜0.3質量%含有することがより好ましく、0.08〜0.2質量%含有することがさらに好ましい。
(Surface roughness)
When the polyester film in the present invention has a two-layer structure of A layer / B layer, the ten-point average roughness on the A layer side has a three-layer structure of A layer / B layer / A layer. The ten-point average roughness on the A layer side of any one of them needs to be in the range of 350 to 700 nm, more preferably in the range of 400 to 690 nm, and further preferably in the range of 410 to 685 nm. When the ten-point average roughness is less than the lower limit, shaving occurs due to friction with a metal tool during molding, which is not preferable. In addition, the adhesion to the ink is also impaired, which is not preferable. If the ten-point average roughness exceeds the upper limit, the film starting from the particles contained in order to increase the roughness is scraped and cracks occur, which is not preferable. In order to achieve the above-mentioned surface roughness, the A layer is preferably inert particles having an average particle size of 1.0 to 3.0 μm, and more preferably 1.2 to 1.8 μm. preferable. The inert particles are preferably contained in an amount of 0.01 to 0.5% by mass, more preferably 0.05 to 0.3% by mass, and 0.08 to 0 to 0, based on the mass of the A layer. It is more preferably contained in an amount of .2% by mass.

A層に含有させる不活性粒子としてはポリマー中で安定的に存在できるものであれば特に制限されず、それ自体公知のものを採用でき、例えばポリスチレン、ポリアクリル酸メチルエステル、ポリアクリル酸エチルエステル、ポリメタクリル酸メチルエステル、ポリメタクリル酸エチルエステル、およびジビニルベンゼンから選ばれた、各単量体の重合体、あるいは共重合体、ポリテトラフルオロエチレン、ポリアクリロニトリル、ベンゾグアナミン、シリコーン等の有機質、シリカ、カオリン、タルク、グラファイト等の無機質のいずれかを用いるのが好ましい。 The inert particles contained in the layer A are not particularly limited as long as they can stably exist in the polymer, and those known per se can be adopted, for example, polystyrene, polyacrylic acid methyl ester, polyacrylic acid ethyl ester. , Polymethacrylic acid methyl ester, polymethacrylic acid ethyl ester, and polymer of each monomer selected from divinylbenzene, or copolymer, polytetrafluoroethylene, polyacrylonitrile, benzoguanamine, organic material such as silicone, silica. , Kaolin, talc, graphite and other inorganic substances are preferably used.

上記の範囲となるようにフィルムの表面粗さを設計し、かつワックスを上記の範囲となるよう添加することにより、ワックスに由来する潤滑作用と、表面粗さに由来する成形工具との接触面積の低減によって成形加工性が満足される。さらに表面粗さを上記の範囲とすることで、フィルムとインキ間のアンカー効果によりインキの密着性も確保される。 By designing the surface roughness of the film so as to be within the above range and adding wax so as to be within the above range, the lubricating action derived from the wax and the contact area with the molding tool derived from the surface roughness are obtained. Molding workability is satisfied by the reduction of. Further, by setting the surface roughness within the above range, the adhesion of the ink is ensured by the anchor effect between the film and the ink.

(着色顔料)
本発明においてB層は着色顔料を含有し、該着色顔料の含有量は、B層の重量を基準として10重量%を超え50重量%以下である必要があり、より好ましい含有量は15〜40重量%、特に好ましくは15〜30重量%の範囲である。着色顔料の含有量が10重量%以下の場合には隠蔽性に劣り、上限を超える場合には、隠蔽性の向上効果が飽和するだけでなく、フィルムが脆くなってフィルム延伸時にフィルム破断が生じやすくなり、かつ得られたフィルムを金属板に貼り合わせた後、缶に成形加工する際にクラックや破断が生じやすくなるので好ましくない。B層に含有させる着色顔料としては無機、有機系のいずれであってもよいが、無機系の方が好ましい。無機系顔料としては、アルミナ、二酸化チタン、炭酸カルシウム、硫酸バリウム等が好ましく例示され、なかでも二酸化チタンが好ましい。
(Coloring pigment)
In the present invention, the B layer contains a coloring pigment, and the content of the coloring pigment needs to be more than 10% by weight and 50% by weight or less based on the weight of the B layer, and a more preferable content is 15 to 40. It is in the range of% by weight, particularly preferably 15 to 30% by weight. When the content of the coloring pigment is 10% by weight or less, the hiding property is inferior, and when the content exceeds the upper limit, not only the effect of improving the hiding property is saturated, but also the film becomes brittle and the film breaks during stretching. It is not preferable because it becomes easy and cracks and breaks are likely to occur when the obtained film is bonded to a metal plate and then molded into a can. The coloring pigment contained in the B layer may be either inorganic or organic, but an inorganic pigment is preferable. As the inorganic pigment, alumina, titanium dioxide, calcium carbonate, barium sulfate and the like are preferably exemplified, and titanium dioxide is particularly preferable.

A層については、着色顔料は、本発明の目的を阻害しない限り含有していても良いし、含有していなくても良い。含有する場合は、A層の重量を基準として10重量%以下とする。A層において着色顔料の含有量が上限を超えると、フィルムを金属板に貼り合わせた後に缶等へ成形加工する際、厳しい加工条件を伴うものであると缶壁部にクラックが生じ易くなる傾向にある。また、フィルムが脆くなってフィルム延伸時にフィルム破断が生じ易くなる傾向にある。かかる観点から、より好ましくは5重量%以下、さらに好ましくは3重量%以下、特に好ましくは1重量%以下である。また、本発明において最も好ましい態様として、A層が実質的に着色顔料を含有しない態様が挙げられる。ここでいう「実質的に着色顔料を含有しない」とは、例えば二酸化チタンのような粒子(着色顔料であると同時に滑剤としても作用も有する)を表面平滑性を付与する目的で少量、例えばA層の重量を基準として0.05重量%以下、好ましくは0.03重量%以下、さらに好ましくは0.01重量%以下含有していてもよいことをいい、特に着色顔料を含有しないことが好ましい。こうすることにより、上述したような厳しい加工条件を伴う成形加工であっても缶壁部にクラックが生じることをさらに抑制でき、表面欠陥をさらに少なくできる。また、フィルムが脆くなることをさらに抑制でき、フィルム延伸時のフィルム破断をさらに抑制できる。 The color pigment may or may not be contained in the A layer as long as the object of the present invention is not impaired. When it is contained, it shall be 10% by weight or less based on the weight of the A layer. When the content of the coloring pigment in the A layer exceeds the upper limit, cracks are likely to occur in the can wall portion when the film is bonded to a metal plate and then molded into a can or the like, if severe processing conditions are involved. It is in. In addition, the film becomes brittle and tends to break easily when the film is stretched. From this point of view, it is more preferably 5% by weight or less, further preferably 3% by weight or less, and particularly preferably 1% by weight or less. Further, as the most preferable embodiment in the present invention, there is an embodiment in which the A layer does not substantially contain a coloring pigment. The term "substantially free of colored pigments" as used herein means that particles such as titanium dioxide (which is a colored pigment and at the same time also acts as a lubricant) are provided with a small amount, for example, A for the purpose of imparting surface smoothness. It means that it may be contained in an amount of 0.05% by weight or less, preferably 0.03% by weight or less, more preferably 0.01% by weight or less based on the weight of the layer, and particularly preferably no coloring pigment. .. By doing so, it is possible to further suppress the occurrence of cracks in the can wall portion even in the molding process accompanied by the severe processing conditions as described above, and it is possible to further reduce the surface defects. Further, it is possible to further suppress the film from becoming brittle, and it is possible to further suppress the film breakage during film stretching.

(他の添加剤)
なお、A層およびB層には、本発明の目的を阻害しない範囲内で、必要に応じて他の添加物、例えば蛍光増白剤、酸化防止剤、熱安定剤、紫外線吸収剤、帯電防止剤等を添加することができる。特に白度を向上させる場合には、蛍光増白剤が有効である。
(Other additives)
In addition, in the A layer and the B layer, other additives such as a fluorescent whitening agent, an antioxidant, a heat stabilizer, an ultraviolet absorber, and an antistatic agent are used as necessary, as long as the object of the present invention is not impaired. Agents and the like can be added. In particular, when improving the whiteness, a fluorescent whitening agent is effective.

(厚み)
次に本発明の二軸延伸ポリエステルフィルムの厚みは、必要に応じて適宜変更できるが全体の厚みで6〜75μmの範囲が好適であり、なかでも10〜75μm、特に15〜50μmの範囲が好ましい。厚みが6μm未満では成形加工時に削れ等が生じやすくなり、一方75μmを超えるものは過剰品質であって不経済である。
(Thickness)
Next, the thickness of the biaxially stretched polyester film of the present invention can be appropriately changed as needed, but the total thickness is preferably in the range of 6 to 75 μm, and particularly preferably in the range of 10 to 75 μm, particularly 15 to 50 μm. .. If the thickness is less than 6 μm, scraping or the like is likely to occur during molding, while if the thickness exceeds 75 μm, the quality is excessive and it is uneconomical.

さらにA層とB層の厚み比(X/X:但し、XはA層の厚みの合計、XはB層の厚みの合計)は、適した表面接触角、成形加工性、隠蔽性のバランスの観点から0.13〜0.43が好ましく、より好ましくは0.15〜0.40、さらに好ましくは0.16〜0.35である。 Furthermore, the thickness ratio between the A layer and the B layer (X A / X B : where X A is the total thickness of the A layer and X B is the total thickness of the B layer) is suitable for the surface contact angle, molding processability, and the like. From the viewpoint of the balance of concealment, 0.13 to 0.43 is preferable, 0.15 to 0.40 is more preferable, and 0.16 to 0.35 is more preferable.

(製造方法)
以上に説明した本発明の金属板貼合せ成形加工用着色二軸延伸ポリエステルフィルムの製造方法は特に限定されず、従来公知の製膜方法により先ず未延伸積層シートを作成し、次いで二方向に延伸すればよい。
(Production method)
The method for producing the colored biaxially stretched polyester film for the metal plate laminating molding process of the present invention described above is not particularly limited, and an unstretched laminated sheet is first prepared by a conventionally known film forming method, and then stretched in two directions. do it.

例えば、A層用にポリエステルにポリエチレンワックスと不活性粒子を添加したポリエステル組成物を調整し、十分に乾燥させた後、融点〜(融点+50)℃の温度で押出機内で溶融する。なお、ここで融点は用いたポリエステルの融点である。同時にB層用にポリエステルに着色顔料を添加したポリエステル組成物を調整し、十分に乾燥させた後、他の押出機に供給し、融点〜(融点+50)℃の温度で溶融する。続いて、両方の溶融樹脂をダイ内部で積層する方法、例えばマルチマニホールドダイを用いた同時積層押出法により、積層された未延伸積層シートが製造される。かかる同時積層押出法によると、一つの層を形成する樹脂の溶融物と別の層を形成する樹脂の溶融物はダイ内部で積層され、積層形態を維持した状態でダイよりシート状に成形される。 For example, a polyester composition obtained by adding polyethylene wax and inert particles to polyester for the A layer is prepared, sufficiently dried, and then melted in an extruder at a temperature of melting point to (melting point +50) ° C. Here, the melting point is the melting point of the polyester used. At the same time, a polyester composition obtained by adding a coloring pigment to polyester for the B layer is prepared, sufficiently dried, and then supplied to another extruder and melted at a temperature of melting point to (melting point +50) ° C. Subsequently, a laminated unstretched laminated sheet is manufactured by a method of laminating both molten resins inside the die, for example, a simultaneous laminating extrusion method using a multi-manifold die. According to such a simultaneous laminated extrusion method, the melt of the resin forming one layer and the melt of the resin forming another layer are laminated inside the die and formed into a sheet from the die while maintaining the laminated form. To.

次いで該未延伸積層シートを逐次または同時二軸延伸し、熱固定する方法で製造することができる。逐次二軸延伸により製膜する場合、未延伸積層シートをロール加熱、赤外線加熱等で加熱して先ず縦方向に延伸し、次いでステンターにて横延伸する。この時、延伸温度をポリエステル(好ましくは層Aのポリエステル)のガラス転移点(Tg)より20〜50℃高い温度とし、縦延伸倍率を2.0〜5.0倍、好ましくは2.2〜4.0倍、より好ましくは2.5〜3.6倍、横延伸倍率を2.5〜5.0倍、好ましくは2.6〜4.0倍、より好ましくは2.6〜3.7倍の範囲とするとよい。熱固定の温度は、150〜240℃、好ましくは150〜230℃の範囲でポリエステルの融点に応じて、フィルム品質を調整するべく選択するのが好ましい。 Next, the unstretched laminated sheet can be manufactured by a method of sequentially or simultaneously biaxially stretching and heat-fixing. In the case of forming a film by sequential biaxial stretching, the unstretched laminated sheet is heated by roll heating, infrared heating or the like to first stretch in the vertical direction, and then laterally stretched by a stenter. At this time, the stretching temperature is set to a temperature 20 to 50 ° C. higher than the glass transition point (Tg) of the polyester (preferably the polyester of layer A), and the longitudinal stretching ratio is 2.0 to 5.0 times, preferably 2.2 to 2. 4.0 times, more preferably 2.5 to 3.6 times, lateral stretching ratio 2.5 to 5.0 times, preferably 2.6 to 4.0 times, more preferably 2.6 to 3. The range should be 7 times. The heat-fixing temperature is preferably selected in the range of 150 to 240 ° C., preferably 150 to 230 ° C., in order to adjust the film quality according to the melting point of the polyester.

(用途)
本発明の金属板貼合せ成形加工用着色二軸延伸ポリエステルフィルムは、金属板の容器外面となる表面に貼り合わされる用途に好適に用いられる。容器内面には通常印刷性が要求されないためである。
(Use)
The colored biaxially stretched polyester film for metal plate bonding molding processing of the present invention is suitably used for applications in which the metal plate is bonded to the outer surface of the container. This is because the inner surface of the container is not usually required to have printability.

本発明の金属板貼合せ成形加工用着色二軸延伸ポリエステルフィルムが貼り合わされる金属板、特に製缶用金属板としては、ブリキ、ティンフリースチール、アルミニウム等の板が適切である。金属板への貼り合わせは、例えば、金属板をフィルムの融点(フィルムにおいて金属板に接する層を構成するポリエステルの融点)以上に加熱し、フィルムを貼り合わせた後冷却し、金属板に接するフィルムの層を非晶化して融着させる方法で行うことができる。この場合、缶内面被覆用ポリエステルフィルムも、該金属板のもう一方の表面に貼り合わせて、同時に融着させることができる。なお、フィルムがA層/B層の2層構成である場合は、B層が金属板に接し、また、フィルムがA層/B層/A層の3層構成である場合は、任意の一方のA層が金属板に接するようになる。他の積層構成であっても同様に、A層が金属板とは反対のフィルム表層を形成していればよく、フィルムにおいてかかる表層を形成するA層とは反対側の表層を形成している層が金属板との貼り合せ側となる。 As the metal plate to which the colored biaxially stretched polyester film for laminating molding processing of the present invention is bonded, particularly the metal plate for can making, a plate such as tinplate, tin-free steel, or aluminum is suitable. For bonding to a metal plate, for example, the metal plate is heated to a temperature higher than the melting point of the film (the melting point of polyester constituting the layer in contact with the metal plate in the film), the film is bonded and then cooled, and the film is in contact with the metal plate. This can be done by a method of decrystallizing and fusing the layers of. In this case, the polyester film for covering the inner surface of the can can also be attached to the other surface of the metal plate and fused at the same time. If the film has a two-layer structure of A layer / B layer, the B layer is in contact with the metal plate, and if the film has a three-layer structure of A layer / B layer / A layer, any one of them. The A layer of the above comes into contact with the metal plate. Similarly, in the case of other laminated configurations, it is sufficient that the A layer forms the film surface layer opposite to the metal plate, and the surface layer on the side opposite to the A layer forming the surface layer in the film is formed. The layer is on the side to be bonded to the metal plate.

このようにして、金属板の両面に缶外面被覆用ポリエステルフィルムと缶内面用ポリエステルフィルムとが貼合された後、数段階の絞りしごき加工によって金属缶等に成形される。この際、フィルムラミネート金属板のフィルムに加えられた歪みに伴う応力を緩和することにより、その後の成形加工に於けるフィルム損傷を低減する目的で、一連の製缶工程の途中で熱処理が施される。本発明は、該熱処理が施されたとしても外観に優れるものである。 In this way, the polyester film for covering the outer surface of the can and the polyester film for the inner surface of the can are bonded to both sides of the metal plate, and then formed into a metal can or the like by several steps of squeezing and ironing. At this time, heat treatment is performed in the middle of a series of can manufacturing processes in order to reduce the stress due to the strain applied to the film of the film-laminated metal plate and to reduce the film damage in the subsequent molding process. To. The present invention is excellent in appearance even if the heat treatment is applied.

(特性値)
[クラック]
試料フィルムを、2層構成のものはB層(金属板貼り合せ面)のポリエステルの融点以上(おおよそ融点+10℃)に、3層構成のものは金属板貼り合せ面となるA層のポリエステルの融点以上(おおよそ融点+10℃)に加熱した板厚0.230mmのティンフリースチールの片面に貼り合わせ、水冷した後150mm径の円板状に切り取り、ダイスとポンチを用いて5段階の絞りしごき加工を施し、55mm径の側面無継目容器を作成した。この缶について缶壁におけるポリエステルフィルム層のクラックの発生状況を評価する。
(Characteristic value)
[crack]
The sample film has a two-layer structure that is equal to or higher than the melting point of the polyester of the B layer (metal plate bonding surface) (approximately melting point + 10 ° C.), and a three-layer structure is that of the A layer polyester that is the metal plate bonding surface. It is attached to one side of tin-free steel with a plate thickness of 0.230 mm heated to above the melting point (approximately melting point + 10 ° C), cooled with water, cut into a disk shape with a diameter of 150 mm, and squeezed in 5 stages using a die and a punch. To create a sideless seamless container with a diameter of 55 mm. For this can, the state of cracks in the polyester film layer on the can wall is evaluated.

本発明の金属板貼合せ成形加工用着色二軸延伸ポリエステルフィルムのクラックは、缶体1000缶の缶壁におけるポリエステルフィルム層のクラックの発生状況により、好ましくはフィルムに小さなクラックが認められる程度であり、より好ましくはフィルムにクラックは認められない程度である。 The cracks in the colored biaxially stretched polyester film for the metal plate laminating molding process of the present invention are preferably such that small cracks are observed in the film depending on the state of occurrence of cracks in the polyester film layer on the can wall of 1000 cans. , More preferably, no cracks are observed in the film.

[インキ密着性]
2軸延伸フィルムサンプルを貼合せた金属板からなる缶に、公知の熱硬化性インキ(DIC株式会社製、MC QL R−3 赤−3)、熱硬化性仕上げニス(DIC株式会社製、6WB117)を缶胴に塗布した後、オーブンにて200℃、30秒の焼付け硬化を行った。得られた缶700個を切り開き、缶胴部を平らに伸ばして試験片とした。得られた試験片のインキが印刷された面を、鉛筆硬度計(株式会社丸菱科学機械製作所製 PS−310)を用いて500g荷重下、10mm/minの速度で走査し、インキ剥がれが発生しない最大の鉛筆硬度を測定し、下記基準で判定する。
[Ink adhesion]
Known thermosetting ink (MC QL R-3 Red-3, manufactured by DIC Corporation) and thermosetting finishing varnish (manufactured by DIC Corporation, 6WB117) are placed in a can made of a metal plate to which a biaxially stretched film sample is attached. ) Was applied to the can body, and then baked and cured at 200 ° C. for 30 seconds in an oven. 700 of the obtained cans were cut open and the can body was flattened to form a test piece. The surface on which the ink of the obtained test piece was printed was scanned with a pencil hardness tester (PS-310 manufactured by Maruhishi Kagaku Kikai Seisakusho Co., Ltd.) under a load of 500 g at a speed of 10 mm / min, and ink peeling occurred. Do not measure the maximum pencil hardness and judge according to the following criteria.

本発明の金属板貼合せ成形加工用着色二軸延伸ポリエステルフィルムのインキ密着性は、好ましくは鉛筆硬度がHであり、より好ましくは2Hであり、さらに好ましくは3H以上である。 The ink adhesion of the colored biaxially stretched polyester film for the metal plate laminating molding process of the present invention is preferably H in pencil hardness, more preferably 2H, and further preferably 3H or more.

[隠蔽性]
上記で得られた缶体を用い、缶胴部を目視観察し、以下の基準で隠蔽性を評価する。
本発明の金属板貼合せ成形加工用着色二軸延伸ポリエステルフィルムの隠蔽性は、好ましくは金属板地肌の色が殆ど見えず、良好な隠蔽性を示し、より好ましくは金属板地肌の色が全く見えず、優れた隠蔽性を示す。
[Concealment]
Using the can body obtained above, the can body is visually observed and the concealment property is evaluated according to the following criteria.
The hiding power of the colored biaxially stretched polyester film for the metal plate laminating molding process of the present invention preferably shows good hiding power with almost no visible color of the metal plate base, and more preferably no color of the metal plate base. It is invisible and shows excellent concealment.

以下、実施例により本発明を詳述するが、本発明はこれらの実施例のみに限定されるものではない。なお、各特性値は以下の方法で測定した。また、実施例中の部および%は、特に断らない限り、それぞれ重量部および重量%を意味する。 Hereinafter, the present invention will be described in detail with reference to Examples, but the present invention is not limited to these Examples. Each characteristic value was measured by the following method. Further, the parts and% in the examples mean parts by weight and% by weight, respectively, unless otherwise specified.

(融点)
共重合ポリエステルの融点測定はTA Instruments Q100 DSCを用い、昇温速度20℃/分で融解ピークを求める方法により行った。なおサンプルはなおサンプルはフィルム各層から削り取ったポリエステル組成物を5mg用いる。
(Melting point)
The melting point of the copolymerized polyester was measured using TA Instruments Q100 DSC by a method of obtaining a melting peak at a heating rate of 20 ° C./min. As the sample, 5 mg of the polyester composition scraped from each layer of the film is used as the sample.

(滴点)
滴点の測定は、ウベローデ(Ubbelohde)滴点計器を用いて、DIN 51801/2(℃)に従って行った。
(Drip point)
The drip point was measured using a Ubbelohde drip point meter according to DIN 51801/2 (° C.).

(固有粘度)
フィルム各層から削り取ったポリエステル組成物0.3gをo−クロロフェノール25ml中に溶解後、一旦冷却させ、遠心分離機により着色顔料等を取り除き、その溶液をオストワルド式粘度管を用いて35℃の温度条件で測定した溶液粘度から算出した。
(Intrinsic viscosity)
0.3 g of the polyester composition scraped from each layer of the film is dissolved in 25 ml of o-chlorophenol, cooled once, colored pigments and the like are removed by a centrifuge, and the solution is heated to 35 ° C. using an Ostwald viscosity tube. It was calculated from the solution viscosity measured under the conditions.

(表面粗さ)
表層(A層)側のフィルム表面を真空蒸着装置(日本電子株式会社製 JEE−4X)を用いてアルミ蒸着したのち、当該表面をレーザー顕微鏡(株式会社キーエンス製 VK−X100)を用いて対物50倍で十点平均粗さ(RZJIS)を5回測定し、その平均値を十点平均粗さとした。
(Surface roughness)
After aluminum vapor deposition on the surface of the film on the surface layer (A layer) side using a vacuum vapor deposition device (JEE-4X manufactured by JEOL Ltd.), the surface is surfaced with an objective 50 using a laser microscope (VK-X100 manufactured by KEYENCE CORPORATION). The 10-point average roughness (R ZJIS ) was measured 5 times, and the average value was taken as the 10-point average roughness.

(着色顔料濃度)
A層、B層の着色顔料濃度は、フィルム各層から削り取ったポリエステル組成物約1〜2gを、セラミック製の坩堝に入れ電気乾燥機内で600℃、6時間以上加熱した後、坩堝に残った灰分重量を、もとのポリエステル組成物の重量で除して求めた。フィルム全体の着色顔料濃度は、製膜した2軸延伸ポリエステルフィルム1gを用いて同様の方法で算出した。
(Color pigment concentration)
The concentration of the colored pigments in the A and B layers is such that about 1 to 2 g of the polyester composition scraped from each layer of the film is placed in a ceramic crucible and heated at 600 ° C. for 6 hours or more in an electric dryer, and then the ash content remaining in the crucible. The weight was calculated by dividing by the weight of the original polyester composition. The color pigment concentration of the entire film was calculated by the same method using 1 g of the formed biaxially stretched polyester film.

(フィルム各層の厚み)
サンプルを長手方向2mm、幅方向2cmに切り出し、包埋カプセルに固定後、エポキシ樹脂にて包埋した。そして、包埋されたサンプルをミクロトーム(Reichert−Jung製 Supercut)で幅方向に垂直に切断、50μm厚の薄膜切片にする。走査型電子顕微鏡(日立 4300SE/N)を用いて、加速電圧20kVにて観察撮影し、写真から各層の厚みを測定し、5点の平均厚みを求めた。
(Thickness of each layer of film)
The sample was cut out in the longitudinal direction and 2 cm in the width direction, fixed in an embedding capsule, and then embedded in an epoxy resin. Then, the embedded sample is cut vertically in the width direction by a microtome (Supercut manufactured by Reichert-Jung) to obtain a thin film section having a thickness of 50 μm. Using a scanning electron microscope (Hitachi 4300SE / N), observation and photography were performed at an acceleration voltage of 20 kV, the thickness of each layer was measured from the photograph, and the average thickness of 5 points was obtained.

(成形加工性)
試料フィルムを、2層構成のものはB層(金属板貼り合せ面)のポリエステルの融点以上(おおよそ融点+10℃)に、3層構成のものは金属板貼り合せ面となるA層のポリエステルの融点以上(おおよそ融点+10℃)に加熱した板厚0.230mmのティンフリースチールの片面に貼り合わせ、水冷した後150mm径の円板状に切り取り、ダイスとポンチを用いて5段階の絞りしごき加工を施し、55mm径の側面無継目容器を作成した。この缶について缶壁におけるポリエステルフィルム層の削れおよびクラックの発生状況により、以下の基準で成形加工性を評価した。
(Moldability)
The sample film has a two-layer structure that is equal to or higher than the melting point of the polyester of the B layer (metal plate bonding surface) (approximately melting point + 10 ° C.), and a three-layer structure is that of the A layer polyester that is the metal plate bonding surface. It is attached to one side of tin-free steel with a plate thickness of 0.230 mm heated to above the melting point (approximately melting point + 10 ° C), cooled with water, cut into a disk shape with a diameter of 150 mm, and squeezed in 5 stages using a die and a punch. To create a sideless seamless container with a diameter of 55 mm. The moldability of this can was evaluated according to the following criteria based on the state of scraping and cracking of the polyester film layer on the can wall.

[削れ]
缶体1000缶の缶壁におけるポリエステルフィルム層の削れの発生状況により、以下の基準で成形加工性を評価した。
◎:削れ、剥がれの発生率が0.1%未満。
○:0.1〜0.5%の缶に削れ、剥がれの発生が認められるが実用上の問題なし。
×:0.1〜0.5%の缶に実用上問題となる削れ、剥がれが認められる。
××:0.5%を超える缶に実用上問題となる削れ、剥がれが認められる。
[Shave]
The molding processability was evaluated according to the following criteria based on the state of occurrence of scraping of the polyester film layer on the can wall of 1000 cans.
⊚: The incidence of scraping and peeling is less than 0.1%.
◯: It was scraped to 0.1 to 0.5% of the can, and peeling occurred, but there was no practical problem.
X: Shaving and peeling, which are practically problematic, are observed in 0.1 to 0.5% cans.
XX: Shaving and peeling, which are practically problematic, are observed in cans exceeding 0.5%.

[クラック]
○:フィルムにクラックは認められない。
△:フィルムに小さなクラックが認められる。
×:フィルムに大きなクラックが認められる。
[crack]
◯: No cracks were found on the film.
Δ: Small cracks are observed in the film.
X: Large cracks are observed in the film.

(インキ密着性)
インキ密着性を鉛筆硬度試験で評価した。
2軸延伸フィルムサンプルを貼合せた金属板からなる缶に、公知の熱硬化性インキ(DIC株式会社製、MC QL R−3 赤−3)、熱硬化性仕上げニス(DIC株式会社製、6WB117)を缶胴に塗布した後、オーブンにて200℃、30秒の焼付け硬化を行った。得られた缶700個を切り開き、缶胴部を平らに伸ばして試験片とした。得られた試験片のインキが印刷された面を、引張式塗膜硬度計(〜〜〜)を用いて500g荷重下、10mm/minの速度で走査し、インキ剥がれが発生しない最大の鉛筆硬度を測定し、下記基準で判定した。
◎:鉛筆硬度が3H以上
○:鉛筆硬度が2H
△:鉛筆硬度がH
×:鉛筆硬度がF以下
(Ink adhesion)
The ink adhesion was evaluated by a pencil hardness test.
Known thermosetting ink (MC QL R-3 Red-3, manufactured by DIC Corporation) and thermosetting finishing varnish (manufactured by DIC Corporation, 6WB117) are placed in a can made of a metal plate to which a biaxially stretched film sample is attached. ) Was applied to the can body, and then baked and cured at 200 ° C. for 30 seconds in an oven. 700 of the obtained cans were cut open and the can body was flattened to form a test piece. The surface on which the ink of the obtained test piece was printed was scanned using a tensile coating film hardness tester (~~~) at a speed of 10 mm / min under a load of 500 g, and the maximum pencil hardness at which ink peeling did not occur. Was measured and judged according to the following criteria.
◎: Pencil hardness is 3H or more ○: Pencil hardness is 2H
Δ: Pencil hardness is H
×: Pencil hardness is F or less

(隠蔽性)
上記で得られた缶体を用い、缶胴部を目視観察し、以下の基準で隠蔽性を評価した。
◎:金属板地肌の色が全く見えず、優れた隠蔽性を示す。
○:金属板地肌の色が殆ど見えず、良好な隠蔽性を示す。
×:金属板地肌の色が見え、隠蔽性が劣る。
(Concealment)
Using the can body obtained above, the can body was visually observed and the concealing property was evaluated according to the following criteria.
⊚: The color of the metal plate background is not visible at all, showing excellent concealment.
◯: The color of the metal plate background is almost invisible, showing good concealment.
X: The color of the metal plate background is visible, and the concealing property is inferior.

(熱処理後の外観)
成型加工性が良好な缶について、オーブン中で235〜255℃で90秒保持した後の缶の外観を、下記の基準で評価した。
○:缶のフィルム表面に外観不良の発生が認められない。
×:缶のフィルム表面が粗れており外観不良の発生が認められる。
(Appearance after heat treatment)
For a can having good moldability, the appearance of the can after holding it in an oven at 235 to 255 ° C. for 90 seconds was evaluated according to the following criteria.
◯: No appearance defect was observed on the film surface of the can.
X: The film surface of the can is rough and poor appearance is observed.

[実施例1〜12、比較例1〜11]
表1に示すA層用ポリエステル組成物およびB層用ポリエステル組成物をそれぞれ独立に乾燥・A層、B層共に280℃で溶融後、3層フィードブロックによりA/B/Aの3層構成に積層し、隣接したダイより共押出し、急冷固化して未延伸積層フィルムを得た。次いで、この未延伸フィルムを100℃で3.0倍に縦延伸した後、130℃で3.0倍に横延伸し、続いて165℃で熱固定して二軸延伸ポリエステルフィルムを得た。
[Examples 1 to 12, Comparative Examples 1 to 11]
The polyester composition for A layer and the polyester composition for B layer shown in Table 1 are dried independently. ・ Both A layer and B layer are melted at 280 ° C., and then a three-layer feed block is used to form a three-layer structure of A / B / A. It was laminated, co-extruded from an adjacent die, and rapidly cooled and solidified to obtain an unstretched laminated film. Next, this unstretched film was longitudinally stretched 3.0 times at 100 ° C., then transversely stretched 3.0 times at 130 ° C., and then heat-fixed at 165 ° C. to obtain a biaxially stretched polyester film.

なお、着色顔料としてルチル型酸化チタン(平均粒径0.5μm)を用いた。また、ワックスとして滴点135℃の直鎖状ポリエチレンワックスを用いた。得られた二軸延伸ポリエステルフィルムの評価結果を表2に示す。 A rutile-type titanium oxide (average particle size 0.5 μm) was used as the coloring pigment. Further, as the wax, a linear polyethylene wax having a dropping point of 135 ° C. was used. Table 2 shows the evaluation results of the obtained biaxially stretched polyester film.

[実施例13]
2層フィードブロックによりA/Bの2層構成に積層した以外は、実施例1と同様にして二軸延伸ポリエステルフィルムを得た。得られた二軸延伸ポリエステルフィルムの評価結果を表2に示す。
[Example 13]
A biaxially stretched polyester film was obtained in the same manner as in Example 1 except that the film was laminated in a two-layer structure of A / B by a two-layer feed block. Table 2 shows the evaluation results of the obtained biaxially stretched polyester film.

Figure 0006982273
Figure 0006982273

Figure 0006982273
Figure 0006982273

表1においてPETはホモポリエチレンテレフタレート、PET−IAxは、xモル%イソフタル酸共重合ポリエチレンテレフタレートである。また、PET−IAx//PBTは、xモル%イソフタル酸共重合ポリエチレンテレフタレートとポリブチレンテレフタレートの50/50(重量比)のブレンド体である。 In Table 1, PET is homopolyethylene terephthalate, and PET-IAx is x mol% isophthalic acid copolymerized polyethylene terephthalate. PET-IAx // PBT is a 50/50 (weight ratio) blend of xmol% isophthalic acid copolymerized polyethylene terephthalate and polybutylene terephthalate.

本発明の金属板貼合せ成形加工用着色二軸延伸ポリエステルフィルムは、隠蔽性に優れ、金属板に貼り合わせた後に厳しい条件で例えば缶へ成形加工しても、缶壁部のフィルムに削れ、クラックが生じることのない優れた成形加工性を発現し、さらには缶成形後の外観にも優れ、印刷性にも優れるので、例えば飲料缶、食品缶、エアゾール缶等の金属缶用として、特にこれらの缶外面用として好適に使用することができる。
The colored biaxially stretched polyester film for bonding and molding of a metal plate of the present invention has excellent concealing properties, and even if it is molded into a can under severe conditions after being bonded to a metal plate, it can be scraped into a film on the can wall. It exhibits excellent molding processability without cracking, and also has excellent appearance after can molding and excellent printability. Therefore, it is particularly suitable for metal cans such as beverage cans, food cans, and aerosol cans. It can be suitably used for the outer surface of these cans.

Claims (6)

融点が230〜260℃であるポリエステルから主になり、ポリマー部分の固有粘度が0.46以上であり、着色顔料の含有量が10重量%以下であり、ポリエチレンワックスの含有量が0.01〜0.25重量%であり、十点平均粗さが350〜700nmの範囲内である表層(A層)と、
融点が230〜260℃であるポリエステルと着色顔料とから主になり、ポリマー部分の固有粘度が0.46以上であり、着色顔料の含有量が10重量%を超え50重量%以下である基材層(B層)との少なくとも2層からなる着色二軸延伸ポリエステルフィルムであって、
層およびB層のポリエステルの融点が下記(1)式を満足する金属板貼合せ成形加工用着色二軸延伸ポリエステルフィルム(ただし、A層のポリエステルの融点が245℃以下であり、かつ、B層のポリエステルの融点が245℃以下である場合を除く)
|TmB−TmA|≦4℃ ―――(1)
(ただし、TmAはA層のポリエステルの融点を示し、TmBはB層のポリエステルの融点を示す。)
Mainly composed of polyester having a melting point of 230 to 260 ° C., the intrinsic viscosity of the polymer portion is 0.46 or more, the content of the coloring pigment is 10% by weight or less, and the content of polyethylene wax is 0.01 to 0.01. The surface layer (layer A) having a viscosity of 0.25% by weight and an average roughness of 10 points in the range of 350 to 700 nm,
A base material mainly composed of polyester having a melting point of 230 to 260 ° C. and a coloring pigment, the intrinsic viscosity of the polymer portion is 0.46 or more, and the content of the coloring pigment is more than 10% by weight and 50% by weight or less. A colored biaxially stretched polyester film composed of at least two layers with a layer (B layer).
A colored biaxially stretched polyester film for metal plate laminating molding processing in which the melting points of the polyesters of the A layer and the B layer satisfy the following formula (1) (however, the melting point of the polyester of the A layer is 245 ° C. or less and B (Except when the melting point of the polyester in the layer is 245 ° C or lower) .
| TmB-TmA | ≦ 4 ℃ ――― (1)
(However, TmA indicates the melting point of the polyester of the A layer, and TmB indicates the melting point of the polyester of the B layer.)
B層を構成するポリエステルが、融点230〜252℃の共重合ポリエステルである、請求項1に記載の金属板貼合せ成形加工用着色二軸延伸ポリエステルフィルム(ただし、A層のポリエステルの融点が245℃以下であり、かつ、B層のポリエステルの融点が245℃以下である場合を除く)The colored biaxially stretched polyester film for metal plate laminating molding processing according to claim 1, wherein the polyester constituting the B layer is a copolymerized polyester having a melting point of 230 to 252 ° C. (However, the melting point of the polyester of the A layer is 245. Except when the temperature is below ° C and the melting point of the polyester in layer B is below 245 ° C) . A層を構成するポリエステルが、融点230〜252℃の共重合ポリエステルである、請求項1または2に記載の金属板貼合せ成形加工用着色二軸延伸ポリエステルフィルム(ただし、A層のポリエステルの融点が245℃以下であり、かつ、B層のポリエステルの融点が245℃以下である場合を除く)The colored biaxially stretched polyester film for metal plate laminating molding processing according to claim 1 or 2, wherein the polyester constituting the A layer is a copolymerized polyester having a melting point of 230 to 252 ° C. (However, the melting point of the polyester of the A layer). Is 245 ° C. or lower, and the melting point of the polyester in the B layer is 245 ° C. or lower) . A層およびB層を構成するポリエステルが、いずれも融点230〜252℃の共重合ポリエステルであり且ついずれもイソフタル酸共重合ポリエチレンテレフタレートである、請求項1に記載の金属板貼合せ成形加工用着色二軸延伸ポリエステルフィルム(ただし、A層のポリエステルの融点が245℃以下であり、かつ、B層のポリエステルの融点が245℃以下である場合を除く)The coloring for metal plate laminating molding processing according to claim 1, wherein the polyester constituting the A layer and the B layer is both a copolymerized polyester having a melting point of 230 to 252 ° C. and both are isophthalic acid copolymerized polyethylene terephthalates. Biaxially stretched polyester film (except when the melting point of the polyester of the A layer is 245 ° C. or lower and the melting point of the polyester of the B layer is 245 ° C. or lower) . ワックスが、滴点が120〜140℃のポリエチレンワックスである、請求項4に記載の金属板貼合せ成形加工用着色二軸延伸ポリエステルフィルム。 The colored biaxially stretched polyester film for metal plate laminating molding processing according to claim 4, wherein the wax is a polyethylene wax having a drip point of 120 to 140 ° C. フィルムが、金属板の容器外面となる表面に貼り合わせられる請求項1〜5のいずれか1項に記載の金属板貼合せ成形加工用着色二軸延伸ポリエステルフィルム。 The colored biaxially stretched polyester film for metal plate bonding molding processing according to any one of claims 1 to 5, wherein the film is bonded to the surface of the metal plate on the outer surface of the container.
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