JP6983153B2 - Zinc alloy plated steel sheet with excellent bendability and its manufacturing method - Google Patents
Zinc alloy plated steel sheet with excellent bendability and its manufacturing method Download PDFInfo
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- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
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- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/26—After-treatment
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- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
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- C23C2/261—After-treatment in a gas atmosphere, e.g. inert or reducing atmosphere
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- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
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- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/34—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the shape of the material to be treated
- C23C2/36—Elongated material
- C23C2/40—Plates; Strips
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- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
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- C22C18/00—Alloys based on zinc
- C22C18/04—Alloys based on zinc with aluminium as the next major constituent
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- Y10T428/12771—Transition metal-base component
- Y10T428/12785—Group IIB metal-base component
- Y10T428/12792—Zn-base component
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Description
本発明は、曲げ加工性に優れた亜鉛合金めっき鋼板及びその製造方法に関するものである。 The present invention relates to a galvanized steel sheet having excellent bending workability and a method for manufacturing the same.
陰極防食を用いて鉄の腐食を抑制する亜鉛めっき法は、防食性能及び経済性に優れるため、高耐食特性を有する鋼材を製造するのに広く使用されている。特に、溶融された亜鉛に鋼材を浸漬してめっき層を形成する溶融亜鉛めっき鋼板は、電気亜鉛めっき鋼板に比べて製造工程が単純であり、製品の価格が安価であるため、自動車、家電製品、及び建材などの産業全般にわたってその需要が増加している。 The zinc plating method, which suppresses the corrosion of iron by using cathode anticorrosion, is widely used for producing steel materials having high corrosion resistance because of its excellent anticorrosion performance and economy. In particular, hot-dip galvanized steel sheets that form a plating layer by immersing steel in molten zinc have a simpler manufacturing process and lower product prices than electrogalvanized steel sheets, so automobiles and home appliances. , And its demand is increasing throughout the industry such as building materials.
亜鉛めっきされた溶融亜鉛めっき鋼板は、腐食環境にさらされた際に、鉄よりも酸化還元電位が低い亜鉛が先に腐食して、鋼板の腐食が抑制される犠牲防食(Sacrificial Corrosion Protection)の特性を有する。さらに、めっき層の亜鉛が酸化して鋼板表面に緻密な腐食生成物を形成させ、酸化雰囲気から鋼材を遮断することで鋼板の耐腐食性を向上させる。 When exposed to a corrosive environment, the galvanized hot-dip galvanized steel sheet is a sacrificial corrosion protection in which zinc, which has a lower oxidation-reduction potential than iron, corrodes first and the corrosion of the steel sheet is suppressed. Has characteristics. Further, the zinc in the plating layer is oxidized to form a dense corrosion product on the surface of the steel sheet, and the steel material is shielded from the oxidizing atmosphere to improve the corrosion resistance of the steel sheet.
しかし、産業高度化に伴い、大気汚染が増加し、腐食環境が悪化しており、資源及びエネルギーの節約に対する厳格な規制により、従来の亜鉛めっき鋼板に比べてさらに優れた耐食性を有する鋼材開発に対する必要性が高まっている。 However, with the advancement of industry, air pollution is increasing and the corrosive environment is deteriorating, and due to strict regulations on resource and energy conservation, it is necessary to develop steel materials with even better corrosion resistance than conventional galvanized steel sheets. The need is increasing.
その一環として、亜鉛めっき浴にアルミニウム(Al)及びマグネシウム(Mg)などの元素を添加して鋼材の耐食性を向上させる亜鉛合金系めっき鋼板の製造技術に関する様々な研究が行われてきた。代表的な亜鉛合金系めっき材としてのZn−Alめっき組成系にMgを追加添加したZn−Al−Mg系亜鉛合金めっき鋼板の製造技術に関する研究が盛んに行われている。 As part of this, various studies have been conducted on the manufacturing technology of zinc alloy-based plated steel sheets that improve the corrosion resistance of steel materials by adding elements such as aluminum (Al) and magnesium (Mg) to the zinc plating bath. Research on the manufacturing technology of Zn-Al-Mg-based galvanized steel sheets by adding Mg to the Zn-Al plating composition system as a typical zinc alloy-based plating material is being actively conducted.
ところで、かかるZn−Al−Mg系亜鉛合金めっき鋼板には曲げ加工性が弱いという欠点がある。すなわち、上記亜鉛合金めっき鋼板は、めっき層内のZn、Al及びMgの熱力学的相互反応によって形成されたZn−Al−Mg系金属間化合物を多量含んでおり、かかる金属間化合物は、硬度が高いため曲げ加工時にめっき層内にクラックを誘発し、その結果、曲げ加工性が低下する。 By the way, such a Zn-Al-Mg-based galvanized steel sheet has a drawback that the bending workability is weak. That is, the zinc alloy plated steel plate contains a large amount of Zn-Al-Mg-based intermetallic compounds formed by the thermodynamic interaction of Zn, Al and Mg in the plating layer, and the intermetallic compounds have hardness. Therefore, cracks are induced in the plating layer during bending, and as a result, bending workability is deteriorated.
本発明のいくつかの目的の一つは、曲げ加工性に優れた亜鉛合金めっき鋼板及びその製造方法を提供することである。 One of some objects of the present invention is to provide a zinc alloy plated steel sheet having excellent bending workability and a method for manufacturing the same.
本発明の課題は、上述した内容に限定されない。本発明の追加的な課題は、明細書全体にわたってその内容が記載されており、本発明が属する技術分野の通常の知識を有する者であれば、本発明の明細書から本発明の追加的な課題を明確に理解するものである。 The subject of the present invention is not limited to the above-mentioned contents. The content of the additional subject of the present invention is described throughout the specification, and if the person has ordinary knowledge in the technical field to which the present invention belongs, an additional subject of the present invention is described from the specification of the present invention. It is a clear understanding of the challenges.
本発明の一側面は、素地鋼板と、亜鉛合金めっき層と、を含む亜鉛合金めっき鋼板であって、上記亜鉛合金めっき層は、微細組織として、Zn単相組織と、Zn−Al−Mg系金属間化合物と、を含み、上記Zn単相組織は、下記関係式1で表される(0001)優先配向度(f)が50%以上である亜鉛合金めっき鋼板を提供する。
[関係式1]
f(%)=(Ibasal/Itotal)×100
(ここで、Itotalとは、Cu−Kαソースを用いてX線回折パターンを2θ 10°〜100°まで測定したとき、すべてのZn単相の回折ピークを積分した値を意味し、Ibasalとは、基底面に関するZn単相の回折ピークを積分した値を意味する。)
One aspect of the present invention is a zinc alloy plated steel plate including a base steel plate and a zinc alloy plated layer, and the zinc alloy plated layer has a Zn single-phase structure and a Zn—Al—Mg system as fine structures. The Zn single-phase structure containing an intermetallic compound provides a zinc alloy plated steel plate having a (0001) preferential orientation degree (f) of 50% or more represented by the following relational expression 1.
[Relational expression 1]
f (%) = (I basic / I total ) × 100
(Here, I total means a value obtained by integrating the diffraction peaks of all Zn single phases when the X-ray diffraction pattern is measured from 2θ 10 ° to 100 ° using a Cu—Kα source, and I basic. Means the value obtained by integrating the diffraction peak of the Zn single phase with respect to the basal plane.)
本発明の他の一側面は、Mg及びAlを含む亜鉛合金めっき浴を設ける段階と、上記亜鉛合金めっき浴に素地鋼板を浸漬し、めっきを行って亜鉛合金めっき鋼板を得る段階と、上記亜鉛合金めっき鋼板をガスワイピングしてめっき付着量を調整する段階と、上記めっき付着量が調整された亜鉛合金めっき鋼板に水又は水溶液の液滴を噴射して冷却した後、空冷する段階と、を含み、上記液滴を噴射する際に、液滴噴射開始温度は405〜425℃であり、液滴噴射終了温度は380〜400℃である亜鉛合金めっき鋼板の製造方法を提供する。 Another aspect of the present invention is a step of providing a zinc alloy plating bath containing Mg and Al, a step of immersing a base steel plate in the zinc alloy plating bath and performing plating to obtain a zinc alloy plated steel plate, and the above zinc. The stage of gas-wiping the alloy-plated steel plate to adjust the plating adhesion amount, and the stage of injecting droplets of water or an aqueous solution onto the zinc alloy-plated steel plate to which the plating adhesion amount has been adjusted to cool and then air-cooling. 2.
本発明のいくつかの効果の一つとして、本発明の一実施形態による亜鉛合金めっき鋼板は耐食性及び曲げ加工性に優れるという長所がある。 As one of some effects of the present invention, the galvanized steel sheet according to the embodiment of the present invention has an advantage that it is excellent in corrosion resistance and bending workability.
また、本発明のいくつかの効果の一つとして、本発明の一実施形態による亜鉛合金めっき鋼板は表面外観に優れるという長所がある。 Further, as one of some effects of the present invention, the galvanized steel sheet according to the embodiment of the present invention has an advantage that the surface appearance is excellent.
尚、本発明のいくつかの効果の一つとして、本発明の一実施形態による亜鉛合金めっき鋼板は耐スクラッチ性に優れるという長所がある。 As one of some effects of the present invention, the galvanized steel sheet according to the embodiment of the present invention has an advantage of excellent scratch resistance.
以下、本発明の一側面による曲げ加工性に優れた亜鉛合金めっき鋼板について詳細に説明する。 Hereinafter, a zinc alloy plated steel sheet having excellent bending workability according to one aspect of the present invention will be described in detail.
本発明の一側面による亜鉛合金めっき鋼板は、素地鋼板と、亜鉛合金めっき層と、を含む。本発明では、素地鋼板の種類については特に限定しないが、上記素地鋼板は、例えば、通常の亜鉛合金めっき鋼板の素地として用いられる熱延鋼板又は冷延鋼板であればよい。但し、熱延鋼板の場合、その表面に多量の酸化スケールを有し、かかる酸化スケールにはめっき密着性を低下させて、めっき品質を低下させるという問題があるため、酸溶液により予め酸化スケールを除去した熱延鋼板を素地とすることがより好ましい。一方、亜鉛合金めっき層は、上記素地鋼板の一面又は両面に形成されることができる。 The zinc alloy plated steel sheet according to one aspect of the present invention includes a base steel sheet and a zinc alloy plated layer. In the present invention, the type of the base steel sheet is not particularly limited, but the base steel sheet may be, for example, a hot-rolled steel sheet or a cold-rolled steel sheet used as a base of a normal galvanized steel sheet. However, in the case of a hot-rolled steel sheet, there is a large amount of oxide scale on the surface, and the oxide scale has a problem of lowering the plating adhesion and lowering the plating quality. It is more preferable to use the removed hot-rolled steel sheet as a base material. On the other hand, the zinc alloy plating layer can be formed on one side or both sides of the base steel sheet.
亜鉛合金めっき層は、重量%で、Al:0.5〜3%、Mg:0.5〜3%、残部Zn及び不可避不純物を含むことができる。 The zinc alloy plating layer can contain Al: 0.5 to 3%, Mg: 0.5 to 3%, the balance Zn and unavoidable impurities in% by weight.
Mgは、亜鉛合金めっき層内のZn及びAlと反応してZn−Al−Mg系金属間化合物を形成することにより、めっき鋼板の耐食性向上に非常に重要な役割を果たす元素である。もし、その含有量が過度に低い場合には、めっき層の微細組織内に十分な量のZn−Al−Mg系金属間化合物を得ることができないため、耐食性の向上効果が十分でない可能性がある。したがって、亜鉛合金めっき層内の上記Mgは、0.5重量%以上であればよく、好ましくは1.0重量%以上であればよい。但し、その含有量が多すぎると、耐食性の向上効果が飽和するだけでなく、めっき浴内のMg酸化物ドロスが形成されるため、めっき性が悪化する可能性がある。また、めっき層の微細組織内に硬度が高いZn−Al−Mg系金属間化合物が過度に多く形成されて、曲げ加工性が低下するおそれがある。したがって、亜鉛合金めっき層内の上記Mgは、3重量%以下であればよく、好ましくは2.9重量%以下であればよい。 Mg is an element that plays a very important role in improving the corrosion resistance of the plated steel plate by reacting with Zn and Al in the zinc alloy plating layer to form a Zn-Al-Mg-based intermetallic compound. If the content is excessively low, a sufficient amount of Zn-Al-Mg-based intermetallic compound cannot be obtained in the fine structure of the plating layer, so that the effect of improving corrosion resistance may not be sufficient. be. Therefore, the Mg in the zinc alloy plating layer may be 0.5% by weight or more, preferably 1.0% by weight or more. However, if the content is too large, not only the effect of improving the corrosion resistance is saturated, but also Mg oxide dross in the plating bath is formed, which may deteriorate the plating property. In addition, an excessively large amount of Zn-Al-Mg-based intermetallic compounds having high hardness may be formed in the fine structure of the plating layer, which may reduce bendability. Therefore, the Mg in the zinc alloy plating layer may be 3% by weight or less, preferably 2.9% by weight or less.
上記Alは、Mg酸化物ドロスの形成を抑制し、めっき層内のZn及びMgと反応してZn−Al−Mg系金属間化合物を形成することにより、めっき鋼板の耐食性向上に非常に重要な役割を果たす元素である。もし、その含有量が低すぎる場合には、Mgドロス形成抑制能が不足して、めっき層の微細組織内に十分な量のZn−Al−Mg系金属間化合物を得ることができなくなり、耐食性の向上効果が十分でない可能性がある。したがって、亜鉛合金めっき層内の上記Alは、0.5重量%以上であればよく、好ましくは0.6重量%以上であればよい。但し、その含有量が多すぎると、耐食性の向上効果が飽和するだけでなく、めっき浴の温度が上がってめっき装置の耐久性に悪影響を及ぼすおそれがある。また、めっき層の微細組織内に硬度が高いZn−Al−Mg系金属間化合物が過度に多く形成されて、曲げ加工性が低下するおそれがある。したがって、亜鉛合金めっき層内の上記Alは、3重量%以下であればよく、好ましくは2.6重量%以下であればよい。 The Al suppresses the formation of Mg oxide dross and reacts with Zn and Mg in the plating layer to form a Zn-Al-Mg-based metal-to-metal compound, which is very important for improving the corrosion resistance of the plated steel plate. It is an element that plays a role. If the content is too low, the ability to suppress Mg dross formation is insufficient, and a sufficient amount of Zn-Al-Mg-based intermetallic compound cannot be obtained in the fine structure of the plating layer, resulting in corrosion resistance. There is a possibility that the improvement effect of is not sufficient. Therefore, the Al in the zinc alloy plating layer may be 0.5% by weight or more, preferably 0.6% by weight or more. However, if the content is too large, not only the effect of improving the corrosion resistance is saturated, but also the temperature of the plating bath may rise, which may adversely affect the durability of the plating apparatus. In addition, an excessively large amount of Zn-Al-Mg-based intermetallic compounds having high hardness may be formed in the fine structure of the plating layer, which may reduce bendability. Therefore, the Al in the zinc alloy plating layer may be 3% by weight or less, preferably 2.6% by weight or less.
一例によると、亜鉛合金めっき層に含有されるMg及びAlの含有量は、下記関係式2を満たすことができる。[Mg]/[Al]が1.0以下である場合には耐スクラッチ性が劣化する可能性がある。一方、[Mg]/[Al]が4.0を超えると、溶融めっき浴内にMg系ドロスが多量発生して、作業性が劣化するおそれがある。
[関係式2]
1.0<[Mg]/[Al]≦4.0
(ここで、[Mg]、[Al]はそれぞれ、該当元素の重量%を意味する。)
According to one example, the content of Mg and Al contained in the zinc alloy plating layer can satisfy the following relational expression 2. When [Mg] / [Al] is 1.0 or less, scratch resistance may deteriorate. On the other hand, if [Mg] / [Al] exceeds 4.0, a large amount of Mg-based dross may be generated in the hot-dip plating bath, and workability may be deteriorated.
[Relational expression 2 ]
1.0 <[Mg] / [Al] ≤ 4.0
(Here, [Mg] and [Al] mean the weight% of the corresponding element, respectively.)
亜鉛合金めっき層は、微細組織として、Zn単相組織と、Zn−Al−Mg系金属間化合物と、を含むことができる。本発明では、上記Zn−Al−Mg系金属間化合物の種類については特に限定しないが、上記Zn−Al−Mg系金属間化合物は、例えば、Zn/Al/MgZn2の三元共晶組織、Zn/MgZn2の二元共晶組織、Zn/Alの二元共晶組織、及びMgZn2の単相組織からなる群より選択される1種以上であることができる。 The zinc alloy plating layer can contain a Zn single-phase structure and a Zn—Al—Mg-based intermetallic compound as a fine structure. In the present invention, the type of the Zn-Al-Mg-based metal-to-metal compound is not particularly limited, but the Zn-Al-Mg-based metal-to-metal compound is, for example, a Zn / Al / MgZn 2 ternary eutectic structure. It can be one or more selected from the group consisting of a binary eutectic structure of Zn / MgZn 2, a binary eutectic structure of Zn / Al, and a monophasic structure of MgZn 2.
本発明者らは、亜鉛合金めっき鋼板の曲げ加工性を向上させるために、深く研究した結果、上記亜鉛合金めっき層の微細組織中に六方最密充填構造(HCP、Hexagonal Close Packing)を有するZn単相組織を(0001)配向に成長させる場合、スリップしやすくなって延性が増加し、これにより、曲げ加工時におけるクラック発生を大幅に低減することができることを見出した。 As a result of deep research in order to improve the bending workability of the zinc alloy plated steel sheet, the present inventors have found that Zn having a hexagonal close-packed structure (HCP, Hexagonal Close Packing) in the fine structure of the zinc alloy plated layer. It has been found that when the single-phase structure is grown in the (0001) orientation, it becomes easy to slip and the ductility increases, which can significantly reduce the generation of cracks during bending.
本発明において、かかる効果を得るために、上記Zn単相組織は、下記関係式1で表される(0001)優先配向度(f)を50%以上に制御することが好ましく、60%以上に制御することがより好ましい。
[関係式1]
f(%)=(Ibasal/Itotal)×100
(ここで、Itotalとは、Cu−Kαソースを用いてX線回折パターンを2θ 10°〜100°まで測定したとき、すべてのZn単相の回折ピークを積分した値を意味し、Ibasalとは、基底面に関するZn単相の回折ピークを積分した値を意味する。)
In the present invention, in order to obtain such an effect, the Zn single-phase structure preferably controls the (0001) preferential orientation degree (f) represented by the following relational expression 1 to 50% or more, preferably 60% or more. It is more preferable to control.
[Relational expression 1]
f (%) = (I basic / I total ) × 100
(Here, I total means a value obtained by integrating the diffraction peaks of all Zn single phases when the X-ray diffraction pattern is measured from 2θ 10 ° to 100 ° using a Cu—Kα source, and I basic. Means the value obtained by integrating the diffraction peak of the Zn single phase with respect to the basal plane.)
また、本発明者らは、上記亜鉛合金めっき層内に粗大に形成されるZn単相組織のサイズを微細化することも曲げ加工時のクラック発生の低減に役立つことを見出した。 Further, the present inventors have found that reducing the size of the Zn single-phase structure coarsely formed in the zinc alloy plating layer also helps to reduce the occurrence of cracks during bending.
本発明で目的とする効果を得るためには、Zn単相組織の平均粒径を15μm以下に制御することが好ましく、12μm以下に制御することがより好ましく、10μm以下に制御することがさらに好ましい。ここで、Zn単相組織の平均粒径とは、めっき層の板厚方向の断面を観察して検出したZn単相組織の平均円相当径(equivalent circular diameter)を意味する。 In order to obtain the desired effect in the present invention, it is preferable to control the average particle size of the Zn single-phase structure to 15 μm or less, more preferably to 12 μm or less, and further preferably to 10 μm or less. .. Here, the average particle size of the Zn single-phase structure means the average circular diameter of the Zn single-phase structure detected by observing the cross section of the plating layer in the plate thickness direction.
本発明による亜鉛合金めっき鋼板は、耐食性に非常に優れるだけでなく、曲げ加工性に非常に優れるという長所がある。 The galvanized steel sheet according to the present invention has an advantage that it is not only very excellent in corrosion resistance but also very excellent in bending workability.
一例によると、本発明による亜鉛合金めっき鋼板は、表面外観にも非常に優れる。より具体的には、上記亜鉛合金めっき鋼板の表面における黒点(black spot)の単位面積当たりの個数が0.1個/cm2以下であることができる。 According to one example, the galvanized steel sheet according to the present invention is also very excellent in surface appearance. More specifically, the number per unit area of the black spot (black spot) in the surface of the zinc alloy coated steel sheet can be 0.1 / cm 2 or less.
本発明において、かかる効果を得るために、上記亜鉛合金めっき層の表面で観察されるZn単相組織の面積分率は40%以下(0%を除く)であることが好ましい。すなわち、上記亜鉛合金めっき層の表面で観察されるZn−Al−Mg系金属間化合物の割合を最大化することにより、表面の外観を向上させることができる。 In the present invention, in order to obtain such an effect, the area fraction of the Zn single-phase structure observed on the surface of the zinc alloy plating layer is preferably 40% or less (excluding 0%). That is, the appearance of the surface can be improved by maximizing the ratio of the Zn-Al-Mg-based intermetallic compound observed on the surface of the zinc alloy plating layer.
一例によると、本発明による亜鉛合金めっき鋼板は、耐スクラッチ性にも非常に優れる。 According to one example, the galvanized steel sheet according to the present invention is also very excellent in scratch resistance.
本発明者らの研究結果によると、亜鉛合金めっき層の表面で観察される層状構造のZn/MgZn2の二元共晶組織とZn/Al/MgZn2の三元共晶組織の面積分率を最大化する場合、耐スクラッチ性を大幅に向上させることが確認できる。 According to the research results of the present inventors, the area fraction of the ternary eutectic structure of Zn / MgZn 2 and the ternary eutectic structure of Zn / Al / MgZn 2 observed on the surface of the zinc alloy plated layer. When maximizing, it can be confirmed that the scratch resistance is significantly improved.
本発明で目的とする効果を得るために、上記亜鉛合金めっき層の表面で観察されるZn/MgZn2の二元共晶組織とZn/Al/MgZn2の三元共晶組織の面積分率の合計が50%以上(100%を除く)、MgZn2の単相組織の面積分率は10%以下(0%を含む)であることが好ましい。MgZn2の単相組織は、硬度が高いため、加工時におけるクラックを誘発する。したがって、その面積分率を最大限に低減することが好ましい。 In order to obtain the desired effect in the present invention, the area fraction of the binary eutectic structure of Zn / MgZn 2 and the ternary eutectic structure of Zn / Al / MgZn 2 observed on the surface of the zinc alloy plating layer. It is preferable that the total of the above is 50% or more (excluding 100%), and the area fraction of the single-phase structure of MgZn 2 is 10% or less (including 0%). Since the single-phase structure of MgZn 2 has a high hardness, it induces cracks during processing. Therefore, it is preferable to reduce the surface integral to the maximum.
以上で説明した本発明の亜鉛合金めっき鋼板は、様々な方法で製造することができ、その製造方法は特に制限されない。但し、好ましい一例として、溶融状態の亜鉛合金めっき層の凝固時に、その表面に液滴(droplet)を噴射して冷却した後、空冷する場合、上記のような優先配向度及び平均粒径を得ることができる。 The zinc alloy plated steel sheet of the present invention described above can be manufactured by various methods, and the manufacturing method is not particularly limited. However, as a preferable example, when the zinc alloy plating layer in a molten state is solidified, droplets (droplets) are jetted onto the surface thereof to cool the layer, and then air-cooled, the preferred orientation and the average particle size as described above are obtained. be able to.
この際、液滴噴射は、上記液滴(droplet)が亜鉛合金めっき鋼板との静電引力によって付着されるように帯電噴射するものであればよい。かかる帯電噴射は、液滴を微細かつ均一に形成させるのに役立つだけでなく、噴射された液滴が亜鉛合金めっき鋼板の表面に衝突した後、飛び出る液滴の量を減少させて溶融状態の亜鉛合金めっき層を急速冷却を行うことにも有利となる。これにより、Zn単相組織の(0001)配向における成長及び微細化にも有効である。 At this time, the droplet injection may be a charge injection so that the droplet is adhered to the zinc alloy plated steel sheet by electrostatic attraction. Such charged injection not only helps to form the droplets finely and uniformly, but also reduces the amount of droplets that pop out after the ejected droplets collide with the surface of the zinc alloy plated steel plate to form a molten state. It is also advantageous to rapidly cool the zinc alloy plating layer. This is also effective for growth and miniaturization of the Zn single-phase structure in the (0001) orientation.
上記液滴(droplet)はリン酸塩水溶液であればよい。かかるリン酸塩水溶液は、吸熱反応によって溶融状態の亜鉛合金めっき層を急速冷却させることにより、Zn単相組織を(0001)配向に成長させるとともに微細化させるのに効果的である。例えば、リン酸水素アンモニウム((NH4)2HPO4)水溶液、リン酸水素アンモニウムナトリウム(NaNH4HPO4)水溶液、第1リン酸亜鉛(Zn(H2PO4)2)水溶液、及びリン酸カルシウム(Ca3(PO4)2)水溶液などを挙げることができる。 The droplet may be an aqueous phosphate solution. Such a phosphate aqueous solution is effective in growing a Zn single-phase structure in a (0001) orientation and making it finer by rapidly cooling the molten zinc alloy plating layer by an endothermic reaction. For example, an aqueous solution of ammonium hydrogen phosphate ((NH 4 ) 2 HPO 4 ), an aqueous solution of sodium ammonium hydrogen phosphate (NaNH 4 HPO 4 ), a first aqueous solution of zinc phosphate (Zn (H 2 PO 4 ) 2 ), and calcium phosphate (N). Ca 3 (PO 4 ) 2 ) Aqueous solution and the like can be mentioned.
また、上記リン酸塩水溶液の濃度は1〜3重量%であることができる。リン酸塩水溶液の濃度が1重量%未満の場合には、その効果が十分でない可能性がある。一方、3重量%を超えると、その効果が飽和するだけでなく、連続生産の場合、ノズル詰まり現象が発生して生産に支障をきたすおそれがある。 Further, the concentration of the aqueous phosphate solution can be 1 to 3% by weight. If the concentration of the aqueous phosphate solution is less than 1% by weight, the effect may not be sufficient. On the other hand, if it exceeds 3% by weight, not only the effect is saturated, but also in the case of continuous production, a nozzle clogging phenomenon may occur and the production may be hindered.
尚、上記液滴を噴射する際に、液滴噴射開始温度は405〜425℃であることができ、より好ましくは410〜420℃であることができる。この際、液滴噴射開始温度とは、液滴噴射を開始する時点における亜鉛合金めっき鋼板の表面温度を意味する。もし、液滴噴射開始温度が405℃未満の場合には、既にZn単相の凝固が開始されて、亜鉛合金めっき鋼板の表面に黒点を誘発する可能性がある。一方、425℃を超えると、液滴噴射による吸熱反応が効果的でないため、目的とする組織を確保することが難しくなるおそれがある。 When injecting the droplets, the droplet injection start temperature can be 405 to 425 ° C, more preferably 41 to 420 ° C. At this time, the droplet injection start temperature means the surface temperature of the zinc alloy plated steel sheet at the time when the droplet injection is started. If the droplet injection start temperature is less than 405 ° C., solidification of the Zn single phase has already started, and black spots may be induced on the surface of the zinc alloy plated steel sheet. On the other hand, if the temperature exceeds 425 ° C., the endothermic reaction by droplet injection is not effective, and it may be difficult to secure the target structure.
さらに、上記液滴を噴射する際に、液滴噴射終了温度は380〜400℃であることができ、より好ましくは390〜400℃であることができる。この際、液滴噴射終了温度とは、液滴噴射を終了する時点における亜鉛合金めっき鋼板の表面温度を意味する。もし、液滴噴射終了温度が400℃を超えると、液滴噴射による吸熱反応が効果的でないため、目的とする組織を確保することが難しくなる可能性がある。一方、380℃未満の場合には、Zn/MgZn2の二元共晶相及びZn/Al/MgZn2の三元共晶相の凝固が開始される際に、過冷が原因でMg2Zn11相が誘発され、多量の黒点が発生するため、Zn単相組織の(0001)優先配向度が低くなるおそれがある。 Further, when the droplet is ejected, the droplet injection end temperature can be 380 to 400 ° C, more preferably 390 to 400 ° C. At this time, the droplet injection end temperature means the surface temperature of the zinc alloy plated steel sheet at the time when the droplet injection is completed. If the droplet injection end temperature exceeds 400 ° C., the endothermic reaction by the droplet injection is not effective, and it may be difficult to secure the target structure. On the other hand, in the case of less than 380 ° C. is, Zn / MgZn when solidification of 2 binary eutectic phase and ternary eutectic phase of Zn / Al / MgZn 2 is started, supercooling is caused Mg 2 Zn Since the 11th phase is induced and a large amount of black spots are generated, the (0001) preferential orientation of the Zn single-phase structure may be lowered.
また、上記液滴を噴射する際に、液滴噴射開始温度と液滴噴射終了温度の差は15℃以上であることができる。もし、その温度の差が15℃未満の場合には、液滴噴射による吸熱反応が効果的でないため、目的とする組織を確保することが難しくなることがある。 Further, when injecting the droplet, the difference between the droplet injection start temperature and the droplet injection end temperature can be 15 ° C. or more. If the temperature difference is less than 15 ° C., the endothermic reaction by droplet injection is not effective, and it may be difficult to secure the target structure.
尚、上記液滴を噴射する際に、液滴噴射量は、50〜100g/m2であることができる。もし、噴射量が50g/m2未満の場合には、その効果が不十分である可能性がある。一方、100g/m2を超えると、その効果が飽和するため好ましくない。 When the droplets are ejected, the droplet ejection amount can be 50 to 100 g / m 2 . If the injection amount is less than 50 g / m 2 , the effect may be insufficient. On the other hand, if it exceeds 100 g / m 2 , the effect is saturated, which is not preferable.
以下、実施例を通じて本発明をより具体的に説明する。但し、下記実施例は、本発明を例示して具体化するためのものであって、本発明の範囲を制限するためのものではない点に留意する必要がある。本発明の範囲は、特許請求の範囲に記載された事項とそこから合理的に類推される事項によって決定されるものであるためである。 Hereinafter, the present invention will be described in more detail through examples. However, it should be noted that the following examples are for exemplifying and embodying the present invention, and not for limiting the scope of the present invention. This is because the scope of the present invention is determined by the matters described in the claims and the matters reasonably inferred from them.
(実施例1)
めっき用試験片として厚さ0.8mm、幅100mm、及び長さ200mmの低炭素冷延鋼板(すなわち、素地鋼板)を設けた後、上記素地鋼板をアセトンに浸漬して超音波洗浄し、表面に存在する圧延油などの異物を除去した。その後、一般の溶融めっきの環境で鋼板の機械的特性を確保するために、750℃で還元雰囲気熱処理を行った後、下記表1の組成を有するめっき浴(めっき浴の温度:450℃)に浸漬して亜鉛合金めっき鋼板を製造した。続いて、製造されたそれぞれの亜鉛合金めっき鋼板をガスワイピングして、めっき付着量を片面当たり70g/m2に調節し、下記表1の条件で冷却を行った後、空冷した。一方、下記表1には示さなかったが、比較例5は、発明例1と同一のめっき浴を用いて製造された亜鉛合金めっき鋼板をガスワイピングして、めっき付着量を片面当たり70g/m2に調節した後、通常の冷却装置を用いて平均冷却速度12℃/secでめっき層が完全に凝固される時点(約300℃以下)まで冷却した。
(Example 1)
A low-carbon cold-rolled steel sheet (that is, a base steel sheet) having a thickness of 0.8 mm, a width of 100 mm, and a length of 200 mm is provided as a test piece for plating, and then the base steel sheet is immersed in acetone and ultrasonically cleaned to clean the surface. Foreign substances such as rolling oil present in the steel sheet were removed. Then, in order to secure the mechanical properties of the steel sheet in a general hot-dip plating environment, a reducing atmosphere heat treatment was performed at 750 ° C., and then the plating bath (plating bath temperature: 450 ° C.) having the composition shown in Table 1 below was used. A zinc alloy plated steel sheet was manufactured by dipping. Subsequently, each of the manufactured galvanized steel sheets was gas-wiped to adjust the plating adhesion amount to 70 g / m 2 per side, cooled under the conditions shown in Table 1 below, and then air-cooled. On the other hand, although not shown in Table 1 below, in Comparative Example 5, a zinc alloy plated steel sheet manufactured using the same plating bath as in Invention Example 1 was gas-wiped, and the plating adhesion amount was 70 g / m per side. After adjusting to 2 , the plating layer was cooled to a point where the plating layer was completely solidified (about 300 ° C. or lower) at an average cooling rate of 12 ° C./sec using a normal cooling device.
次に、FE−SEM(SUPRA−55VP、ZEISS)によって製造された亜鉛合金めっき鋼板の微細組織を観察してその結果を図1及び図2に示し、Zn単相組織の平均粒径を測定してその結果を表2に示した。 Next, the fine structure of the zinc alloy plated steel sheet manufactured by FE-SEM (SUPRA-55VP, ZEISS) was observed, the results are shown in FIGS. 1 and 2, and the average particle size of the Zn single-phase structure was measured. The results are shown in Table 2.
その後、Zn単相組織の(0001)優先配向度(f)を下記関係式1に基づいて測定し、その結果を下記表2にともに示した。
[関係式1]
f(%)=(Ibasal/Itotal)×100
(ここで、Itotalとは、Cu−Kαソースを用いてX線回折パターンを2θ 10°〜100°まで測定したとき、すべてのZn単相の回折ピークを積分した値を意味し、Ibasalとは、基底面に関するZn単相の回折ピークを積分した値を意味する。)
Then, the (0001) priority orientation degree (f) of the Zn single-phase structure was measured based on the following relational expression 1, and the results are shown in Table 2 below.
[Relational expression 1]
f (%) = (I basic / I total ) × 100
(Here, I total means a value obtained by integrating the diffraction peaks of all Zn single phases when the X-ray diffraction pattern is measured from 2θ 10 ° to 100 ° using a Cu—Kα source, and I basic. Means the value obtained by integrating the diffraction peak of the Zn single phase with respect to the basal plane.)
続いて、製造された亜鉛合金めっき鋼板の曲げ加工性を評価してその結果を下記表2にともに示した。 Subsequently, the bending workability of the manufactured galvanized steel sheet was evaluated, and the results are shown in Table 2 below.
耐食性は、次のような方法により評価した。
それぞれの亜鉛合金めっき鋼板を塩水噴霧試験機(KS−C−0223に準ずる塩水噴霧規格試験)により腐食促進試験を行った後、めっき層の表面に赤錆発生面積が5%になるまでの経過時間を測定した。
Corrosion resistance was evaluated by the following method.
Elapsed time until the red rust generation area becomes 5% on the surface of the plated layer after performing a corrosion acceleration test on each zinc alloy plated steel sheet with a salt spray tester (salt spray standard test based on KS-C-0223). Was measured.
また、曲げ加工性は、次のような方法により評価した。
それぞれの亜鉛合金めっき鋼板を3T曲げ加工した後、曲げ加工頂部の長さ1mmをSEMで観察した後、画像分析システム(image analysis)を用いて曲げクラックの面積率を測定した。
The bending workability was evaluated by the following method.
After 3T bending of each galvanized steel sheet, the length of the bending top was observed by SEM, and then the area ratio of bending cracks was measured using an image analysis system (image analysis).
表2を参照すると、本発明が提供する条件を満たす発明例1及び2の場合には、曲げ加工性に両方とも優れていることが確認できる。 With reference to Table 2, it can be confirmed that in the cases of Invention Examples 1 and 2 satisfying the conditions provided by the present invention, both are excellent in bending workability.
これに対し、比較例1〜5は、耐食性に優れているが、fの値が50%に達しないことから曲げ加工性が弱いことが確認できる。 On the other hand, Comparative Examples 1 to 5 are excellent in corrosion resistance, but since the value of f does not reach 50%, it can be confirmed that the bending workability is weak.
図1は、本発明の表面部の微細組織を観察した結果であって、(a)が発明例1、(b)が比較例5を示したものである。また、図2は、本発明の断面部の微細組織を観察した結果であって、(a)が発明例1、(b)が比較例5を示したものである。 1A and 1B are the results of observing the fine structure of the surface portion of the present invention, in which FIG. 1A shows Invention Example 1 and FIG. 1B shows Comparative Example 5. Further, FIG. 2 shows the results of observing the fine structure of the cross-sectional portion of the present invention, in which (a) shows Invention Example 1 and (b) shows Comparative Example 5.
図3は本発明の発明例1のXRD(x−ray diffractometer)分析結果である。図3に示される「○」及び「●」に該当するピークは、すべてのZn単相の回折ピークに相当し、このうち「○」に該当するピークは基底面に関するZn単相の回折ピークに相当する。 FIG. 3 shows the results of XRD (x-ray diffraction) analysis of Invention Example 1 of the present invention. The peaks corresponding to "○" and "●" shown in FIG. 3 correspond to the diffraction peaks of all Zn single phases, and the peaks corresponding to "○" correspond to the diffraction peaks of the Zn single phase relating to the basal plane. Equivalent to.
(実施例2)
めっき用試験片として厚さ0.8mm、幅100mm、及び長さ200mmの低炭素冷延鋼板(すなわち、素地鋼板)を設けた後、上記素地鋼板をアセトンに浸漬して超音波洗浄し、表面に存在する圧延油などの異物を除去した。その後、一般の溶融めっきの環境で鋼板の機械的特性を確保するために、750℃で還元雰囲気熱処理を行った後、下記表3の組成を有するめっき浴に浸漬して亜鉛合金めっき鋼板を製造した。続いて、製造されたそれぞれの亜鉛合金めっき鋼板をガスワイピングして、めっき付着量を片面当たり70g/m2に調節し、実施例1のうち発明例1と同一の条件で冷却を行った。
(Example 2)
A low-carbon cold-rolled steel sheet (that is, a base steel sheet) having a thickness of 0.8 mm, a width of 100 mm, and a length of 200 mm is provided as a test piece for plating, and then the base steel sheet is immersed in acetone and ultrasonically cleaned to clean the surface. Foreign substances such as rolling oil present in the steel sheet were removed. Then, in order to secure the mechanical properties of the steel sheet in a general hot-dip plating environment, a reducing atmosphere heat treatment is performed at 750 ° C., and then the steel sheet is immersed in a plating bath having the composition shown in Table 3 below to manufacture a zinc alloy plated steel sheet. did. Subsequently, each of the manufactured galvanized steel sheets was gas-wiped to adjust the plating adhesion amount to 70 g / m 2 per side, and cooling was performed under the same conditions as in Invention Example 1 of Example 1.
次に、それぞれの亜鉛合金めっき鋼板の表面で観察される微細組織の相分率を測定し、黒点数を測定して、その結果をそれぞれ表3及び表4に示した。 Next, the phase fraction of the fine structure observed on the surface of each galvanized steel sheet was measured, the number of black spots was measured, and the results are shown in Tables 3 and 4, respectively.
その後、摩擦特性試験(linear friction test)のために、ツールヘッド(tool head)で製造されたそれぞれの亜鉛合金めっき鋼板の表面に一定の圧力をかけた状態で、合計20回の摩擦を行った。この際、目標荷重は333.3kgf、圧力は3.736MPa、1回の摩擦時のツールヘッド(tool head)の移動距離は200mm、ツールヘッド(tool head)の移動速度は20mm/sであった。 After that, for the friction property test (liner friction test), a total of 20 times of friction was performed with a constant pressure applied to the surface of each galvanized steel sheet manufactured by a tool head. .. At this time, the target load was 333.3 kgf, the pressure was 3.736 MPa, the moving distance of the tool head (tool head) at the time of one friction was 200 mm, and the moving speed of the tool head (tool head) was 20 mm / s. ..
摩擦後に、それぞれの亜鉛合金めっき鋼板に対して剥離試験を行った。より具体的には、10Rで曲げ加工された個々の亜鉛合金めっき鋼板の曲げ加工部にセロハン粘着テープ(Nichiban社 NB−1)を密着させた後、これを瞬間的に剥離し、光学顕微鏡(50倍率)を用いてめっき層の欠陥数を測定した。測定結果、めっき層の欠陥数が5個/m2以下の場合を「○」、めっき層の欠陥数が5個/m2を超える場合を「×」と評価し、その結果を下記表4にともに示した。 After rubbing, a peeling test was performed on each galvanized steel sheet. More specifically, a cellophane adhesive tape (Nichiban NB-1) is adhered to the bent portion of each zinc alloy plated steel plate bent by 10R, and then this is momentarily peeled off to form an optical microscope (Nichiban Co., Ltd. NB-1). The number of defects in the plating layer was measured using a magnification of 50). As a result of the measurement, when the number of defects in the plating layer is 5 / m 2 or less, it is evaluated as "○", and when the number of defects in the plating layer exceeds 5 / m 2 , it is evaluated as "x", and the results are evaluated in Table 4 below. Both are shown in.
また、摩擦後に、それぞれの亜鉛合金めっき鋼板を塩水噴霧試験機に装入し、国際規格(ASTM B117−11)によって赤錆発生時間を測定した。この際、5%塩水(温度35℃、pH6.8)を用いており、時間当たりの2ml/80cm2の塩水を噴霧した。赤錆発生時間が500時間以上の場合を「○」、500時間未満の場合を「×」と評価し、その結果を下記表4にともに示した。 After rubbing, each galvanized steel sheet was charged into a salt spray tester, and the red rust generation time was measured according to an international standard (ASTM B117-11). At this time, 5% salt water (temperature 35 ° C., pH 6.8) was used, and 2 ml / 80 cm 2 salt water per hour was sprayed. When the red rust generation time was 500 hours or more, it was evaluated as "○", and when it was less than 500 hours, it was evaluated as "x", and the results are shown in Table 4 below.
表4を参照すると、本発明が提供する条件を満たす発明例A〜Eの場合には、表面の外観及び耐スクラッチ性に両方とも優れていることが確認できる。 With reference to Table 4, it can be confirmed that in the cases of Invention Examples A to E satisfying the conditions provided by the present invention, both the appearance of the surface and the scratch resistance are excellent.
これに対し、比較例A、比較例B、比較例D、及び比較例Eは、めっき層の表面で観察されるZn単相組織の面積分率が高すぎるため表面外観が劣位であり、比較例A〜Gは、Zn/MgZn2の二元共晶組織とZn/Al/MgZn2の三元共晶組織の面積分率が低すぎるため耐スクラッチ性が劣位であった。 On the other hand, in Comparative Example A, Comparative Example B, Comparative Example D, and Comparative Example E, the surface appearance was inferior because the area fraction of the Zn single-phase structure observed on the surface of the plating layer was too high, and the comparison was made. In Examples A to G, the scratch resistance was inferior because the area fractions of the binary eutectic structure of Zn / MgZn 2 and the ternary eutectic structure of Zn / Al / MgZn 2 were too low.
Claims (16)
前記亜鉛合金めっき層は、微細組織として、Zn単相組織と、Zn−Al−Mg系金属間化合物と、を含み、
前記Zn単相組織は、下記関係式1で表される(0001)優先配向度(f)が50%以上である、亜鉛合金めっき鋼板。
[関係式1]
f(%)=(Ibasal/Itotal)×100
(ここで、Itotalとは、Cu−Kαソースを用いてX線回折パターンを2θ 10°〜100°まで測定したとき、すべてのZn単相の回折ピークを積分した値を意味し、Ibasalとは、基底面に関するZn単相の回折ピークを積分した値を意味する。) A zinc alloy plated steel sheet containing a base steel sheet and a zinc alloy plated layer.
The zinc alloy plating layer contains a Zn single-phase structure and a Zn—Al—Mg-based intermetallic compound as microstructures.
The Zn single-phase structure is a zinc alloy plated steel sheet having a (0001) priority orientation degree (f) represented by the following relational expression 1 of 50% or more.
[Relational expression 1]
f (%) = (I basic / I total ) × 100
(Here, I total means a value obtained by integrating the diffraction peaks of all Zn single phases when the X-ray diffraction pattern is measured from 2θ 10 ° to 100 ° using a Cu—Kα source, and I basic. Means the value obtained by integrating the diffraction peak of the Zn single phase with respect to the basal plane.)
[関係式2]
1.0<[Mg]/[Al]≦4.0
(ここで、[Mg]及び[Al]はそれぞれ、該当元素の重量%を意味する) The zinc alloy-plated steel sheet according to claim 1, wherein the zinc alloy-plated layer satisfies the following relational expression 2.
[Relational expression 2]
1.0 <[Mg] / [Al] ≤ 4.0
(Here, [Mg] and [Al] mean the weight% of the corresponding element, respectively)
前記亜鉛合金めっき浴に素地鋼板を浸漬し、めっきを行って亜鉛合金めっき鋼板を得る段階と、
前記亜鉛合金めっき鋼板をガスワイピングしてめっき付着量を調整する段階と、
前記めっき付着量が調整された亜鉛合金めっき鋼板にリン酸塩水溶液の液滴を噴射して冷却した後、空冷する段階と、を含み、
前記液滴を噴射する際に、液滴噴射開始温度は410〜420℃であり、液滴噴射終了温度は390〜400℃であり、
前記リン酸塩水溶液の濃度は1〜3重量%である、亜鉛合金めっき鋼板の製造方法。 At the stage of providing a zinc alloy plating bath containing Mg and Al,
At the stage of immersing the base steel sheet in the zinc alloy plating bath and performing plating to obtain a zinc alloy plated steel sheet,
At the stage of gas wiping the zinc alloy plated steel sheet to adjust the amount of plating adhesion,
It includes a step of injecting droplets of a phosphate aqueous solution onto a galvanized steel sheet having an adjusted amount of plating adhesion to cool the galvanized steel sheet, and then air-cooling the steel sheet.
When injecting the liquid droplet, the droplet injection start temperature was 410-420 ° C., the droplet jetting end temperature Ri 390 to 400 ° C. der,
A method for producing a galvanized steel sheet, wherein the concentration of the aqueous phosphate solution is 1 to 3% by weight.
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| PCT/KR2016/012098 WO2017074030A1 (en) | 2015-10-26 | 2016-10-26 | Zinc alloy plated steel sheet having excellent bending workability and manufacturing method therefor |
| KR1020160140342A KR101819381B1 (en) | 2015-10-26 | 2016-10-26 | Zn ALLOY PLATED STEEL SHEET HAVING EXCELLENT BENDABILITY AND METHOD FOR MANUFACTURING SAME |
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| KR20220054384A (en) | 2019-08-30 | 2022-05-02 | 리엑스유니버시테이트 그로닝겐 | Method for Characterizing Forming Properties of Zinc Alloy Coatings on Metal Substrates |
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