JP6984593B2 - Polypropylene resin multilayer film and packaging using it - Google Patents
Polypropylene resin multilayer film and packaging using it Download PDFInfo
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- JP6984593B2 JP6984593B2 JP2018509307A JP2018509307A JP6984593B2 JP 6984593 B2 JP6984593 B2 JP 6984593B2 JP 2018509307 A JP2018509307 A JP 2018509307A JP 2018509307 A JP2018509307 A JP 2018509307A JP 6984593 B2 JP6984593 B2 JP 6984593B2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D65/00—Wrappers or flexible covers; Packaging materials of special type or form
- B65D65/38—Packaging materials of special type or form
- B65D65/40—Applications of laminates for particular packaging purposes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D85/00—Containers, packaging elements or packages, specially adapted for particular articles or materials
- B65D85/50—Containers, packaging elements or packages, specially adapted for particular articles or materials for living organisms, articles or materials sensitive to changes of environment or atmospheric conditions, e.g. land animals, birds, fish, water plants, non-aquatic plants, flower bulbs, cut flowers or foliage
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
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- Wrappers (AREA)
Description
本発明は、ポリプロピレン系樹脂多層フィルム及びそれを用いた包装体に関し、特に、ヒートシール性及び防曇効果を有することで、野菜、果実、草花など高い鮮度が要求される植物類からなる生鮮品(以下、本明細書ではこれらを青果物と称する)を包装するのに適したポリプロピレン系樹脂多層フィルム及びそれを用いた包装体に関するものである。 The present invention relates to a polypropylene-based resin multilayer film and a package using the same, and in particular, a fresh product made of plants such as vegetables, fruits, and flowers, which have a heat-sealing property and an antifogging effect, and which require high freshness. It relates to a polypropylene-based resin multilayer film suitable for packaging (hereinafter, these are referred to as fruits and vegetables in the present specification) and a package using the polypropylene-based resin multilayer film.
従来から、ポリプロピレン系樹脂フィルムは光学的性質、機械的性質、包装適性などに優れていることから食品包装及び繊維包装などの包装分野に広く使用されている。特に、防曇フィルムは野菜などの青果物包装に広く使用されている。 Conventionally, polypropylene-based resin films have been widely used in the packaging field such as food packaging and fiber packaging because they are excellent in optical properties, mechanical properties, packaging suitability, and the like. In particular, anti-fog films are widely used for packaging fruits and vegetables such as vegetables.
青果物包装においては、昨今の農業人口の低下から農作業の省力化が求められており、自動包装装置の普及が広がっている。青果物の自動包装装置としてはいわゆるピロー包装方式が採用されており、ヒートシールによる製袋工程と、内容物の充填工程を同時に行う事が出来る。 In fruit and vegetable packaging, labor saving in agricultural work is required due to the recent decline in the agricultural population, and automatic packaging equipment is becoming widespread. A so-called pillow packaging method is adopted as an automatic packaging device for fruits and vegetables, and a bag making process by heat sealing and a filling process of contents can be performed at the same time.
ピロー包装による自動包装適性に使用できるものとして、結晶性ポリプロピレンを主成分とする2軸延伸フィルム状物からなる外層と、外層の持つ融点よりも10〜90℃低い融点を持つオレフィン系ポリマーよりなるフィルム状物からなる生野菜包装用積層フィルムが開示されている(例えば、特許文献1参照)。
しかし、特許文献1で開示されたフィルムは、ヒートシール層にプロピレン・エチレン・ブテン−1共重合体を使用しているので低温シール性とシール強度の両立の点で問題がある。
また、ポリプロピレン系樹脂を主体とした基層と、プロピレン・ブテン−1共重合体及びプロピレン・エチレン・ブテン−1共重合体を用いたポリオレフィン系樹脂を主体とするヒートシール層とを有する2層以上の積層体からなる包装用フィルムが開示されている(例えば、特許文献2参照)。
しかし、シール強度が十分でないという問題がある。As a material that can be used for automatic packaging by pillow packaging, it is composed of an outer layer made of a biaxially stretched film containing crystalline polypropylene as a main component and an olefin polymer having a melting point 10 to 90 ° C lower than the melting point of the outer layer. A laminated film for packaging raw vegetables made of a film-like material is disclosed (see, for example, Patent Document 1).
However, since the film disclosed in Patent Document 1 uses a propylene / ethylene / butene-1 copolymer for the heat-sealing layer, there is a problem in terms of both low-temperature sealing property and sealing strength.
Further, two or more layers having a base layer mainly composed of a polypropylene resin and a heat seal layer mainly composed of a polyolefin resin using a propylene / butene-1 copolymer and a propylene / ethylene / butene-1 copolymer. A packaging film made of the laminate of the above is disclosed (see, for example, Patent Document 2).
However, there is a problem that the seal strength is not sufficient.
一方で、自動包装化されていない青果物もいまだ多数あり、製袋と充填を別途実施する用途もある。その場合の製袋工程の多くは溶断シール方式で実施されている。
青果物包装用フィルムとしてピロー包装、溶断シール包装の兼用が可能であれば、農家やコンバーターなどの消費者の立場で、在庫管理などの面でメリットがある。
しかし、従来のピロー包装可能なフィルムで溶断シールも可能なものはなかった。On the other hand, there are still many fruits and vegetables that are not automatically wrapped, and there are also uses for bag making and filling separately. In that case, most of the bag making processes are carried out by the fusing sealing method.
If it is possible to use both pillow packaging and fusing seal packaging as a film for packaging fruits and vegetables, there is an advantage in terms of inventory management from the standpoint of consumers such as farmers and converters.
However, none of the conventional pillow-wrappable films can be used for fusing and sealing.
従来よりも安価に、低温シール性と高いヒートシール強度を有することによる良好な自動包装適性と、溶断シール性を併せ持つことで、幅広い包装分野に対応可能なポリプロピレン系樹脂多層フィルムを提供することを課題としている。 We aim to provide a polypropylene-based resin multilayer film that can be used in a wide range of packaging fields by combining good automatic packaging suitability due to its low-temperature sealing properties and high heat-sealing strength, and fusing sealing properties at a lower cost than before. It is an issue.
即ち、本発明は以下の構成によりなる。
1.ポリプロピレン系樹脂を主体とし、基層(A)と基層(A)の片面に、プロピレン・エチレン・ブテン−1共重合体、プロピレン・ブテン−1共重合体、プロピレン・エチレン共重合体からなる群から選らばれた少なくとも1種の共重合からなるポリプロピレン系樹脂組成物を主体とする表面層(B)を有し、また表面層(B)の反対面には、プロピレン・エチレン・ブテン−1共重合体、プロピレン・ブテン−1共重合体及びプロピレン・エチレン共重合体からなる群から選らばれた少なくとも1種の共重合体からなるポリプロピレン系樹脂組成物を主体とするシール層(C)を有するポリプロピレン系樹脂多層フィルムであって、下記a)〜c)を満たす事を特徴とするポリプロピレン系樹脂多層フィルム。
a)シール層(C)のヒートシール立上がり温度が115℃以上125℃以下であり、ヒートシール到達強度が3.0N/15mm以上である。
b)シール層(C)の厚みがフィルム全層に対し1.5%以上5%以下の範囲を有する。c)防曇剤を少なくともシール層(C)に含む。
2.シール層(C)を構成する共重合体の中で最も低い融点を有する樹脂の融点の温度が、120〜130℃の範囲であり、その含有量が50重量%以上85重量%以下である上記1項に記載のポリプロピレン系樹脂多層フィルム。
3.シール層(C)を構成する共重合体の中で最も高い融点を有する共重合体の融点が130℃以上140℃以下であり、その含有量が15重量%以上50重量%以下である上記1項に記載のポリプロピレン系樹脂多層フィルム。
4.シール層(C)を構成する共重合体の融点の温度が、120〜140℃の範囲であり、120〜130℃の共重合体の含有量が50重量%以上85重量%以下であり、130〜140℃の共重合体の含有量が15重量%以上50重量%以下である上記1項に記載のポリプロピレン系樹脂多層フィルム。
5.基層(A)が、アイソタクチックポリプロピレン、プロピレン・エチレン共重合体、プロピレン・ブテン−1共重合体、プロピレン・エチレン・ブテン−1共重合体及びプロピレン・ペンテン共重合体からなる群から選らばれた少なくとも1種の共重合体からなるポリプロピレン系樹脂を主体とし、防曇剤を含有してなる上記1項に記載のポリプロピレン系樹脂多層フィルム。
6.上記1〜5項のいずれかに記載のポリプロピレン系樹脂多層フィルムを用いた包装体。That is, the present invention has the following configuration.
1. 1. Mainly polypropylene-based resin, consisting of a group consisting of a propylene / ethylene / butene-1 copolymer, a propylene / butene-1 copolymer, and a propylene / ethylene copolymer on one side of the base layer (A) and the base layer (A). It has a surface layer (B) mainly composed of a polypropylene-based resin composition composed of at least one selected copolymer, and has a propylene / ethylene / butene-1 copolymer weight on the opposite surface of the surface layer (B). Polypropylene having a seal layer (C) mainly composed of a polypropylene-based resin composition composed of at least one copolymer selected from the group consisting of a coalescence, a propylene / butene-1 copolymer and a propylene / ethylene copolymer. A polypropylene-based resin multilayer film, which is a polymer-based resin multilayer film and is characterized by satisfying the following a) to c).
a) The heat seal rising temperature of the seal layer (C) is 115 ° C. or higher and 125 ° C. or lower, and the heat seal ultimate strength is 3.0 N / 15 mm or higher.
b) The thickness of the seal layer (C) has a range of 1.5% or more and 5% or less with respect to the entire film layer. c) At least the anti-fog agent is contained in the seal layer (C).
2. 2. The temperature of the melting point of the resin having the lowest melting point among the copolymers constituting the seal layer (C) is in the range of 120 to 130 ° C., and the content thereof is 50% by weight or more and 85% by weight or less. The polypropylene-based resin multilayer film according to item 1.
3. 3. The copolymer having the highest melting point among the copolymers constituting the seal layer (C) has a melting point of 130 ° C. or higher and 140 ° C. or lower, and the content thereof is 15% by weight or more and 50% by weight or less. The polypropylene-based resin multilayer film described in the section.
4. The temperature of the melting point of the copolymer constituting the seal layer (C) is in the range of 120 to 140 ° C., and the content of the copolymer at 120 to 130 ° C. is 50% by weight or more and 85% by weight or less, 130. The polypropylene-based resin multilayer film according to the above item 1, wherein the content of the copolymer at ~ 140 ° C. is 15% by weight or more and 50% by weight or less.
5. The base layer (A) is selected from the group consisting of isotactic polypropylene, propylene / ethylene copolymer, propylene / butene-1 copolymer, propylene / ethylene / butene-1 copolymer and propylene / penten copolymer. The polypropylene-based resin multilayer film according to the above item 1, which is mainly composed of a polypropylene-based resin composed of at least one copolymer and contains an antifogging agent.
6. A package using the polypropylene-based resin multilayer film according to any one of the above items 1 to 5.
本発明のポリプロピレン系樹脂多層フィルムは、シール厚みと組成を最適化することで、従来よりも安価に良好なピロー包装適性を付与することが出来、また溶断シール特性も併せ持つ事が可能となった。 By optimizing the seal thickness and composition, the polypropylene-based resin multilayer film of the present invention can impart good pillow packaging suitability at a lower cost than before, and can also have fusing seal characteristics. ..
1.本発明のポリプロピレン系樹脂多層フィルムの特性
1−1.基層(A)
本発明において、基層(A)は、アイソタクチックポリプロピレン、プロピレン・エチレン共重合体、プロピレン・ブテン−1共重合体、プロピレン・エチレン・ブテン−1共重合体及びプロピレン・ペンテン共重合体からなる群から選らばれた少なくとも1種の重合体からなるポリプロピレン系樹脂組成物を主体とする必要がある。基層全体の融点は145℃以上である事が好ましく、更には150℃以上であることが好ましい。145℃未満ではフィルム全体としての耐熱性に乏しく、自動包装した際に、包装体の外観が損なわれる可能性がある。また、メルトフロ−レ−ト(MFR)は0.1〜100g/10min、好ましくは0.5〜20g/10min、さらに好ましくは、1.0〜10g/10minの範囲を例示できる。1. 1. Characteristics of the polypropylene-based resin multilayer film of the present invention 1-1. Base layer (A)
In the present invention, the base layer (A) is composed of isotactic polypropylene, a propylene / ethylene copolymer, a propylene / butene-1 copolymer, a propylene / ethylene / butene-1 copolymer and a propylene / penten copolymer. It is necessary to mainly use a polypropylene-based resin composition composed of at least one polymer selected from the group. The melting point of the entire base layer is preferably 145 ° C. or higher, more preferably 150 ° C. or higher. If the temperature is lower than 145 ° C., the heat resistance of the film as a whole is poor, and the appearance of the package may be impaired when the film is automatically packaged. Further, the melt flow rate (MFR) can be exemplified in the range of 0.1 to 100 g / 10 min, preferably 0.5 to 20 g / 10 min, and more preferably 1.0 to 10 g / 10 min.
基層(A)を形成する樹脂中には防曇剤を添加する必要がある。防曇剤を添加しない場合、青果物を包装した際に内部が曇り、また腐敗が進みやすくなるため、商品価値が低下してしまう。
本発明のポリプロピレン系樹脂多層フィルムの防曇性発現のメカニズムとしては、基層(A)を形成する樹脂中に防曇剤を添加することで、フィルム製造時及びフィルム形成後の保管時に、防曇剤が表面層(B)、シール層(C)へ順次移行し、当該フィルム表面が防曇性を有する状態になる。収穫後も生理作用を持続することが特徴である青果物を包装対象としたときに、その効果を発揮することができる。
そして、流通過程で長期的に優れた防曇性を持続させるためには、包装体は冷凍保存よりもむしろ室温雰囲気での保存が望まれるところから、保存、流通時の気温変化を考慮して、5〜30℃の間で温度変化を繰り返す経過中継続して防曇性を示すような防曇剤を選定することが好ましい。It is necessary to add an anti-fog agent to the resin forming the base layer (A). If the anti-fog agent is not added, the inside becomes cloudy when the fruits and vegetables are packaged, and the putrefaction tends to proceed, so that the commercial value is lowered.
The mechanism for developing the anti-fog property of the polypropylene-based resin multilayer film of the present invention is to add an anti-fog agent to the resin forming the base layer (A) to prevent anti-fog during film production and storage after film formation. The agent sequentially shifts to the surface layer (B) and the seal layer (C), and the film surface becomes anti-fog. The effect can be exhibited when fruits and vegetables, which are characterized by maintaining their physiological action even after harvesting, are targeted for packaging.
In order to maintain excellent anti-fog properties over the long term in the distribution process, it is desirable that the package be stored in a room temperature atmosphere rather than frozen storage, so considering the temperature changes during storage and distribution. It is preferable to select an anti-fog agent that continuously exhibits anti-fog properties during the course of repeated temperature changes between 5 and 30 ° C.
本発明のポリプロピレン系樹脂多層フィルムの基層(A)を形成する樹脂中に添加する防曇剤としては、例えば、多価アルコ−ルの脂肪酸エステル類、高級脂肪酸のアミン類、高級脂肪酸のアマイド類、高級脂肪酸のアミンやアマイドのエチレンオキサイド付加物などを典型的なものとして挙げることができる。かかる防曇剤のフィルム中での存在量は全層換算で0.1〜10重量%、特に0.2〜5重量%が好ましい。 Examples of the antifogging agent added to the resin forming the base layer (A) of the polypropylene-based resin multilayer film of the present invention include fatty acid esters of polyvalent alcohol, amines of higher fatty acids, and amides of higher fatty acids. , Amin of higher fatty acid, ethylene oxide adduct of amide, etc. can be mentioned as typical examples. The abundance of the anti-fog agent in the film is preferably 0.1 to 10% by weight, particularly 0.2 to 5% by weight, in terms of all layers.
また、本発明の効果を損なわない範囲であれば、滑り性や帯電防止性などの品質向上のための各種添加剤、例えば、生産性の向上のためにワックス、金属石鹸などの潤滑剤、可塑剤、加工助剤やポリプロピレン系フィルムに通常添加される公知の熱安定剤、酸化防止剤、帯電防止剤、紫外線吸収剤などを配合することも可能である。 Further, as long as the effect of the present invention is not impaired, various additives for improving quality such as slipperiness and antistatic property, for example, lubricants such as wax and metal soap for improving productivity, and plasticizers. It is also possible to add known heat stabilizers, antioxidants, antistatic agents, ultraviolet absorbers and the like which are usually added to agents, processing aids and polypropylene films.
1−2.表面層(B)
本発明において、表面層(B)は、プロピレン・エチレン・ブテン−1共重合体、プロピレン・ブテン−1共重合体及びプロピレン・エチレン共重合体からなる群から選らばれた少なくとも1種の共重合体からなるポリプロピレン系樹脂を主体とし、ヒートシール立上がり温度が130℃以上140℃以下であるのが好ましい。表面層(B)のヒートシール立上がり温度を130〜140℃にするためには、プロピレン・エチレン・ブテン−1共重合体を含むように共重合体を選択するのが好ましい。
表面層(B)のヒートシール立上がり温度とは、本発明のフィルムの表面層(B)の面同士を向かい合わせ、ヒートシール圧力1kg/cm2、時間は1秒でヒートシールしたときの、ヒートシール強度が1N/15mmとなる温度である。表面層(B)のヒートシール立上がり温度が130℃以上の場合、ピロー包装のヒートシール時に表面層(B)がシールバ−に融着しにくく、製袋しやすい。また140℃以下の場合、ピロー包装時に背貼り部分が包装体外装部と融着しやすく見栄えが良い、また包装体を重ねた際に背貼り部分が引っかからず、シールが剥がれる不具合が発生しない。1-2. Surface layer (B)
In the present invention, the surface layer (B) has at least one copolymer weight selected from the group consisting of a propylene / ethylene / butene-1 copolymer, a propylene / butene-1 copolymer and a propylene / ethylene copolymer. It is preferable that the heat seal rise temperature is 130 ° C. or higher and 140 ° C. or lower, mainly composed of a copolymerized polypropylene-based resin. In order to set the heat seal rise temperature of the surface layer (B) to 130 to 140 ° C., it is preferable to select the copolymer so as to contain the propylene / ethylene / butene-1 copolymer.
The heat seal rising temperature of the surface layer (B) is the heat seal when the surfaces of the surface layer (B) of the film of the present invention face each other, the heat seal pressure is 1 kg / cm2, and the time is 1 second. The temperature is such that the strength is 1 N / 15 mm. When the heat seal rise temperature of the surface layer (B) is 130 ° C. or higher, the surface layer (B) is difficult to fuse with the sealer during heat sealing of pillow packaging, and it is easy to make a bag. Further, when the temperature is 140 ° C. or lower, the back-pasted portion easily fuses with the exterior portion of the package during pillow packaging and has a good appearance, and the back-pasted portion does not get caught when the packages are stacked, so that the seal does not peel off.
表面層(B)の厚みはフィルム全層に対し1〜10%の範囲となるのが好ましい。10%以下の場合、溶断シール時のポリ溜りと呼ばれる融着樹脂部分が大きくなりすぎず、溶断シール強度がより向上する、1%以上の場合は表面層としての機能を発揮しやすい。 The thickness of the surface layer (B) is preferably in the range of 1 to 10% with respect to the entire film layer. When it is 10% or less, the fused resin portion called a poly pool at the time of fusing and sealing does not become too large, and the fusing and sealing strength is further improved. When it is 1% or more, it tends to exhibit a function as a surface layer.
表面層(B)の表面には防曇性を有するのが好ましい。これは青果物を包装し、スーパーなどで陳列する際に、結露などにより表面が曇ると見栄えが良くなる。 The surface of the surface layer (B) preferably has anti-fog properties. When packaging fruits and vegetables and displaying them at supermarkets, the appearance will improve if the surface becomes cloudy due to condensation.
また、本発明の効果を損なわない範囲であれば、滑り性や帯電防止性などの品質向上のための各種添加剤、例えば、生産性の向上のためにワックス、金属石鹸などの潤滑剤、可塑剤、加工助剤やポリプロピレン系フィルムに通常添加される公知の熱安定剤、酸化防止剤、帯電防止剤、紫外線吸収剤などを配合することも可能である。またフィルムの耐ブロッキング性や滑り性を確保するための、無機質あるいは有機質の微細粒子を配合することも可能である。 Further, as long as the effect of the present invention is not impaired, various additives for improving quality such as slipperiness and antistatic property, for example, lubricants such as wax and metal soap for improving productivity, and plasticizers. It is also possible to add known heat stabilizers, antioxidants, antistatic agents, ultraviolet absorbers and the like which are usually added to agents, processing aids and polypropylene films. It is also possible to add inorganic or organic fine particles to ensure the blocking resistance and slipperiness of the film.
無機質微細粒子としては、二酸化珪素、炭酸カルシウム、二酸化チタン、タルク、カオリン、雲母、ゼオライトなどが挙げられ、これらの形状は、球状、楕円状、円錐状、不定形と種類を問うものではなく、その粒子径もフィルムの用途、使用法により所望のものを使用配合することができる。また、有機質の微細粒子としては、アクリル、アクリル酸メチル、スチレン−ブタジエンなどの架橋体粒子を使用することができ、形状、大きさに関しては無機質微細粒子と同様にさまざまなものを使用することが可能である。また、これら無機質あるいは有機質の微細粒子表面に各種の表面処理を施すことも可能であり、また、これらは単独で使用し得るほか、2種以上を併用することも可能である。以上は後述のシール層(C)にも適合する。 Examples of the inorganic fine particles include silicon dioxide, calcium carbonate, titanium dioxide, talc, kaolin, mica, and zeolite, and these shapes are not limited to spherical, elliptical, conical, and amorphous. As for the particle size, a desired particle size can be used and blended depending on the intended use and usage of the film. Further, as the organic fine particles, crosslinked particles such as acrylic, methyl acrylate, and styrene-butadiene can be used, and various particles such as inorganic fine particles can be used in terms of shape and size. It is possible. Further, it is possible to apply various surface treatments to the surface of these inorganic or organic fine particles, and these can be used alone or in combination of two or more. The above is also compatible with the seal layer (C) described later.
1−3.シール層(C)
本発明において、シール層(C)は、プロピレン・エチレン・ブテン−1共重合体、プロピレン・ブテン−1共重合体及びプロピレン・エチレン共重合体からなる群から選らばれた少なくとも1種の共重合体からなるポリプロピレン系樹脂を主体とし、シール層(C)のヒートシール立上がり温度が115℃以上125℃以下である必要がある。表面層(C)のヒートシール立上がり温度とは、本発明のフィルムの表面層(C)の面同士を向かい合わせ、ヒートシール圧力1kg/cm2、時間は1秒でヒートシールしたときの、ヒートシール強度が1N/15mmとなる温度である。
シール層(C)のヒートシール立上がり温度が125℃以下であると、ヒートシール温度が低くても十分な強度を保持してヒートシールすることができるため自動包装する際に高速で運転することができ、また、シール部の密封性に優れ、このため防曇性を有することと相まって生鮮品の鮮度が保持され、内容物の見栄えもよく、包装体の取扱い性が優れている。
シール層(C)のヒートシール立上がり温度が125℃を超える場合は、ポリプロピレン系樹脂を主体とする基層(A)との融点差が小さくなり、自動包装の運転速度を十分上げることができず、また、ヒートシール強度を上げるために設定温度を高くするとヒートシール時に積層フィルム全体が収縮することになり、かえってヒートシール部にしわが生ずる原因となってヒートシール部の密封不良の原因となる。
シール層(C)のヒートシール立上がり温度が115℃未満の場合、基層(A)との融点差が大きくなり過ぎることで層間剥離が発生し、自動包装に十分なシール強度を確保できなくなり、また溶断シール強度の低下にもつながる。ヒートシール層(C)のヒートシール立上がり温度を115〜125℃にするためには、プロピレン・エチレン・ブテン−1共重合体、プロピレン・ブテン−1共重合体の組み合わせが好ましい。1-3. Seal layer (C)
In the present invention, the seal layer (C) has at least one copolymer weight selected from the group consisting of a propylene / ethylene / butene-1 copolymer, a propylene / butene-1 copolymer and a propylene / ethylene copolymer. It is necessary that the heat seal rise temperature of the seal layer (C) is 115 ° C. or higher and 125 ° C. or lower, mainly made of a polypropylene-based resin made of a coalescence. The heat seal rising temperature of the surface layer (C) is the heat seal when the surfaces of the surface layer (C) of the film of the present invention face each other, the heat seal pressure is 1 kg / cm2, and the time is 1 second. The temperature is such that the strength is 1 N / 15 mm.
When the heat seal rise temperature of the seal layer (C) is 125 ° C or lower, it is possible to maintain sufficient strength and heat seal even if the heat seal temperature is low, so that it can be operated at high speed during automatic packaging. In addition, the sealing portion is excellent in sealing property, and therefore, the freshness of the fresh product is maintained in combination with the antifogging property, the contents are good in appearance, and the handling of the package is excellent.
When the heat seal rise temperature of the seal layer (C) exceeds 125 ° C., the difference in melting point from the base layer (A) mainly composed of polypropylene resin becomes small, and the operation speed of automatic packaging cannot be sufficiently increased. Further, if the set temperature is raised in order to increase the heat-sealing strength, the entire laminated film shrinks during heat-sealing, which causes wrinkles in the heat-sealing portion and causes poor sealing of the heat-sealing portion.
When the heat seal rise temperature of the seal layer (C) is less than 115 ° C., the difference in melting point from the base layer (A) becomes too large, causing delamination, making it impossible to secure sufficient seal strength for automatic packaging. It also leads to a decrease in the strength of the fusing seal. In order to set the heat seal rise temperature of the heat seal layer (C) to 115 to 125 ° C., a combination of a propylene / ethylene / butene-1 copolymer and a propylene / butene-1 copolymer is preferable.
シール層(C)のヒートシール到達強度は3.0N/15mm以上が必要である。3.0N/15mm未満では自動包装体として、内容物の脱落を防止するためには不十分である。 The heat seal reaching strength of the seal layer (C) needs to be 3.0 N / 15 mm or more. If it is less than 3.0 N / 15 mm, it is insufficient as an automatic package to prevent the contents from falling off.
シール層(C)を構成するプロピレン・エチレン・ブテン−1共重合体、プロピレン・ブテン−1共重合及びプロピレン・エチレン共重合体の中で最も低い融点を有する樹脂の融点の温度が、120〜130℃の範囲であり、最も低い融点を有する樹脂が50重量%以上、85重量%以下の範囲で添加されているのが好ましい。
85重量%以下の場合、基層(A)との層間強度が増大することでシール強度が十分となり、50重量%以上では低温でのシール強度が十分となる。
従来技術では、低温シール強度を発現するために、シール層樹脂に融点の低いプロピレン−ブテンココポリマーを添加しているが、プロピレン−ブテンコポリマーはブテン成分、エチレン成分が多く含まれるため、コア層のホモポリプロピレン樹脂との相溶性が悪く、界面剥離が発生する。また、シール層厚みを厚くしているため、その傾向が増長され、本来の樹脂が有するシール強度が発現できなかった。The melting point temperature of the resin having the lowest melting point among the propylene / ethylene / butene-1 copolymer, the propylene / butene-1 copolymer and the propylene / ethylene copolymer constituting the seal layer (C) is 120 to 120. It is preferable that the resin having the lowest melting point in the range of 130 ° C. is added in the range of 50% by weight or more and 85% by weight or less.
When it is 85% by weight or less, the interlayer strength with the base layer (A) increases, so that the sealing strength becomes sufficient, and when it is 50% by weight or more, the sealing strength at a low temperature becomes sufficient.
In the prior art, a propylene-butene copolymer having a low melting point is added to the seal layer resin in order to develop low-temperature seal strength. However, since the propylene-butene copolymer contains a large amount of butene component and ethylene component, the core layer Poor compatibility with homopolypropylene resin causes interfacial peeling. Further, since the thickness of the seal layer is increased, the tendency is increased, and the seal strength of the original resin cannot be exhibited.
シール層(C)を構成するプロピレン・エチレン・ブテン−1共重合体、プロピレン・ブテン−1共重合体、プロピレン・エチレン共重合体の中で最も高い融点を有する樹脂の融点は好ましくは130℃以上、140℃以下であり、その含有量は15重量%以上、50重量%以下であるのが好ましい。より好ましくは130℃以上、135℃以下である。140℃以下では、低温でのヒートシール強度が十分となり、包装体としての信頼性が増すことになり、125℃以上では基層(A)との層間強度が増加しシール強度が十分となる。
このとき、シール層(C)を構成する共重合体の融点の温度が、120〜140℃の範囲であり、120〜130℃の共重合体の含有量が50重量%以上85重量%以下であり、130〜140℃の共重合体の含有量が15重量%以上50重量%以下であることがさらに好ましい。
このとき、シール層(C)を構成する共重合体の融点の温度が、120〜140℃の範囲であり、120〜130℃の共重合体の含有量が60重量%以上85重量%以下であり、130〜140℃の共重合体の含有量が15重量%以上40重量%以下であることがよりさらに好ましい。The melting point of the resin having the highest melting point among the propylene / ethylene / butene-1 copolymer, the propylene / butene-1 copolymer, and the propylene / ethylene copolymer constituting the seal layer (C) is preferably 130 ° C. As mentioned above, the temperature is 140 ° C. or lower, and the content thereof is preferably 15% by weight or more and 50% by weight or less. More preferably, it is 130 ° C. or higher and 135 ° C. or lower. At 140 ° C. or lower, the heat seal strength at a low temperature becomes sufficient and the reliability as a package is increased, and at 125 ° C. or higher, the interlayer strength with the base layer (A) increases and the seal strength becomes sufficient.
At this time, the temperature of the melting point of the copolymer constituting the seal layer (C) is in the range of 120 to 140 ° C., and the content of the copolymer at 120 to 130 ° C. is 50% by weight or more and 85% by weight or less. It is more preferable that the content of the copolymer at 130 to 140 ° C. is 15% by weight or more and 50% by weight or less.
At this time, the temperature of the melting point of the copolymer constituting the seal layer (C) is in the range of 120 to 140 ° C., and the content of the copolymer at 120 to 130 ° C. is 60% by weight or more and 85% by weight or less. It is more preferable that the content of the copolymer at 130 to 140 ° C. is 15% by weight or more and 40% by weight or less.
シール層(C)の厚みはフィルム全層に対し1.5〜5%の範囲となる必要がある。1.5%未満ではヒートシール強度が不十分となり、5%よりも厚いと溶断シール強度が不十分となる。 The thickness of the seal layer (C) needs to be in the range of 1.5 to 5% with respect to the entire film layer. If it is less than 1.5%, the heat seal strength becomes insufficient, and if it is thicker than 5%, the fusing seal strength becomes insufficient.
シール層(C)の表面には防曇性を有する必要がある。これは前述のとおり、青果物を包装し、スーパーなどで陳列、または流通する際に、内容物の生理作用により内部が曇る事を防止するためである。 The surface of the seal layer (C) needs to have anti-fog properties. This is to prevent the inside from becoming cloudy due to the physiological action of the contents when packaging fruits and vegetables and displaying or distributing them at a supermarket or the like as described above.
1−4.フィルム厚み
本発明のポリプロピレン系樹脂多層フィルムのフィルム厚みは、その用途や使用方法によって異なるが、包装フィルムとしてのポリプロピレン系フィルムは一般的に10〜100μm程度であり、機械的強度や透明性の点において、より好ましくは、15〜50μm程度である。1-4. Film Thickness The film thickness of the polypropylene-based resin multilayer film of the present invention varies depending on its use and usage, but the polypropylene-based film as a packaging film is generally about 10 to 100 μm, and has mechanical strength and transparency. More preferably, it is about 15 to 50 μm.
2.本発明のポリプロピレン系樹脂多層フィルムの製膜方法
本発明のポリプロピレン系樹脂多層フィルムは以下に示す方法で製造することができるが、これらに制限するものではない。
例えば、積層数に見合う押出し機を用いてTダイ法又はインフレーション法等で溶融積層した後、冷却ロール法、水冷法又は空冷法で冷却して積層フイルムとし、逐次2軸延伸法、同時2軸延伸法、チューブ延伸法等で延伸する方法を例示することができる。
ここで、逐次2軸延伸法にて製造する際の条件を例示すると、T型のダイスより溶融押出しした樹脂をキャスティング機にて冷却固化させて、原反シートを作成する。
溶融積層する際の温度は、240℃から300℃の範囲で、各層に使用される原料樹脂の融点を目安にして設定することが好ましい。また、キャスティングするロール温度は、樹脂の結晶化を抑え、透明性を向上させる目的で15℃から40℃の間に設定する事が好ましい。
次に、延伸に適した温度まで原反シートを加熱後、延伸ロール間の速度差を利用してシートの流れ方向に延伸する、この際の延伸倍率は、延伸のムラがなく安定して製造する事を考えると3倍から6倍の間に設定することが好ましい。延伸温度も、延伸のムラがなく安定して製造する事を考えると100℃から150℃の間に設定することが好ましい。
次に、縦延伸したシートの両耳部をテンタークリップで把持し、熱風で延伸に適した温度まで加熱しながらシートの流れと直角方向に、順次拡げながら延伸する。この際の横延伸倍率は、厚み変動と生産性を考慮して7倍から10倍の間に設定することが好ましい。延伸温度も、延伸のムラがなく安定して製造する事を考えると130℃から180℃の間に設定することが好ましい。
最後に、熱固定処理を150℃から200℃の範囲で行うことが好ましい。2. 2. Method for forming a polypropylene-based resin multilayer film of the present invention The polypropylene-based resin multilayer film of the present invention can be produced by the methods shown below, but the present invention is not limited thereto.
For example, after melt-laminating by the T-die method or the inflation method using an extruder suitable for the number of layers, it is cooled by the cooling roll method, the water-cooled method or the air-cooled method to form a laminated film, which is sequentially biaxially stretched and simultaneously biaxially stretched. A method of stretching by a stretching method, a tube stretching method, or the like can be exemplified.
Here, exemplifying the conditions for manufacturing by the sequential biaxial stretching method, a resin melt-extruded from a T-shaped die is cooled and solidified by a casting machine to prepare a raw sheet.
The temperature at the time of melt laminating is preferably set in the range of 240 ° C. to 300 ° C. with the melting point of the raw material resin used for each layer as a guide. Further, the roll temperature for casting is preferably set between 15 ° C. and 40 ° C. for the purpose of suppressing the crystallization of the resin and improving the transparency.
Next, after heating the raw sheet to a temperature suitable for stretching, the sheet is stretched in the flow direction of the sheet by utilizing the speed difference between the stretching rolls. At this time, the stretching ratio at this time is stable and stable. Considering what to do, it is preferable to set it between 3 times and 6 times. It is preferable to set the stretching temperature between 100 ° C. and 150 ° C. in consideration of stable production without uneven stretching.
Next, both ears of the vertically stretched sheet are grasped by a tenter clip, and the sheet is stretched while being sequentially expanded in a direction perpendicular to the flow of the sheet while being heated to a temperature suitable for stretching with hot air. The lateral stretching ratio at this time is preferably set between 7 times and 10 times in consideration of thickness variation and productivity. It is preferable to set the stretching temperature between 130 ° C. and 180 ° C. in consideration of stable production without uneven stretching.
Finally, it is preferable to perform the heat fixing treatment in the range of 150 ° C to 200 ° C.
本発明のポリプロピレン系樹脂多層フィルムは、印刷性、ラミネート性等を向上させるために表面処理を行うことができる。表面処理の方法としては、コロナ放電処理、プラズマ処理、火炎処理、酸処理等が例示でき、特に制限はない。連続処理が可能であり、このフィルムの製造過程の巻き取り工程前に容易に実施できるコロナ放電処理、プラズマ処理、火炎処理を行うのが好ましい。 The polypropylene-based resin multilayer film of the present invention can be surface-treated in order to improve printability, laminateability and the like. Examples of the surface treatment method include corona discharge treatment, plasma treatment, flame treatment, acid treatment, and the like, and are not particularly limited. It is preferable to perform corona discharge treatment, plasma treatment, and flame treatment, which can be continuously treated and can be easily carried out before the winding step of the film manufacturing process.
以下、本発明の具体例を実施例によってさらに説明するが、本発明は、その要旨を逸脱しない限り以下の実施例に限定されるものではない。なお、本明細書中における特性は下記の方法により評価をおこなった。 Hereinafter, specific examples of the present invention will be further described with reference to Examples, but the present invention is not limited to the following Examples as long as the gist of the present invention is not deviated. The characteristics in the present specification were evaluated by the following method.
(1)層厚み
自動包装可能なポリプロピレン系樹脂多層フィルムを1cm×1cmのサイズに切り出し、UV硬化性樹脂に包埋し、UVを5分間照射し固化させた。その後、ミクロトームにて断面試料を作製し、微分干渉顕微鏡にて観察し、表面層(B)、シール層(C)の厚みを測定した。サンプルは5点測定し、平均値を算出した。(1) Layer thickness A polypropylene-based resin multilayer film that can be automatically packaged was cut into a size of 1 cm × 1 cm, embedded in a UV curable resin, and irradiated with UV for 5 minutes to solidify. Then, a cross-sectional sample was prepared by a microtome, observed with a differential interference microscope, and the thicknesses of the surface layer (B) and the seal layer (C) were measured. The sample was measured at 5 points and the average value was calculated.
(2)ヒートシール立上がり温度
自動包装可能なポリプロピレン系樹脂多層フィルムのヒートシール層同士を向かい合わせて重ね、熱傾斜試験機(東洋精機社製)を用いて、ヒートシール圧力1kg/cm2、時間は1秒でヒートシールしたときの、ヒートシール強度が1N/15mmとなる温度を云い、5cm×20cmのフィルムのヒートシール層面同士を向かい合わせ、5℃ピッチで温度設定したヒートシールバー(シール面1cm×3cm)5個で同時にヒートシールして、その中央部を15mmの幅にカットし、引張試験機の上下チャックに取付け、引張速度200mm/minで引張った際のそれぞれの強度を測定し、ヒートシール強度を算出した(単位はN/15mm)。横軸に温度、縦軸にヒートシール強度をとった線形グラフを描き、ヒートシール強度が1N/15mmを超える温度をヒートシール立上がり温度とした。(2) Heat-seal rise temperature Heat-seal layers of a polypropylene-based resin multilayer film that can be automatically packaged are stacked facing each other, and a heat-seal pressure tester (manufactured by Toyo Seiki Co., Ltd.) is used to heat-seal pressure 1 kg / cm 2 , time. Is the temperature at which the heat seal strength becomes 1 N / 15 mm when heat-sealed in 1 second, and the heat-seal layer surfaces of the 5 cm × 20 cm film face each other and the temperature is set at a pitch of 5 ° C. (1 cm x 3 cm) 5 pieces are heat-sealed at the same time, the central part is cut to a width of 15 mm, attached to the upper and lower chucks of a tensile tester, and the strength of each when pulled at a tensile speed of 200 mm / min is measured. The heat seal strength was calculated (unit: N / 15 mm). A linear graph was drawn with the temperature on the horizontal axis and the heat seal strength on the vertical axis, and the temperature at which the heat seal strength exceeded 1 N / 15 mm was defined as the heat seal rise temperature.
(3)到達ヒートシール強度
自動包装可能なポリプロピレン系樹脂多層フィルムのヒートシール層同士を向かい合わせて重ね、熱傾斜試験機(東洋精機社製)を用いて、ヒートシール圧力1kg/cm2、時間は1秒でヒートシールし、その中央部を15mmの幅にカットし、引張試験機の上下チャックに取付け、引張速度200mm/minで引張った際のヒートシール強度から算出した(単位はN/15mm)。
シール温度の上限を150℃とし、最大強度となった数値を到達ヒートシール強度とした。(3) Reached heat seal strength The heat seal layers of the polypropylene resin multilayer film that can be automatically packaged are stacked facing each other, and using a heat gradient tester (manufactured by Toyo Seiki Co., Ltd.), the heat seal pressure is 1 kg / cm 2 , time. Heat-sealed in 1 second, cut the central part to a width of 15 mm, attached to the upper and lower chucks of the tensile tester, and calculated from the heat-sealed strength when pulled at a tensile speed of 200 mm / min (unit: N / 15 mm). ).
The upper limit of the sealing temperature was set to 150 ° C., and the value at which the maximum strength was reached was defined as the reached heat sealing strength.
(4)防曇性
1.500ccの上部開口容器に50℃の温水を300cc入れる。
2.フィルムの防曇性測定面を内側にしてフィルムで容器開口部を密閉する。
3.5℃の冷室中に放置する。
4.容器内温水が完全に雰囲気温度まで冷却された状態で、フィルム面の露付着状況を5段階で評価した。
評価1級:全面露なし(付着面積0)
評価2級:多少の露付着(付着面積1/4まで)
評価3級:約1/2の露付着(付着面積2/4まで)
評価4級:ほとんど露付着(付着面積3/4まで)
評価5級:全面露付着(付着面積3/4以上)(4) Anti-fog property Put 300 cc of hot water at 50 ° C in a 1.500 cc upper opening container.
2. 2. Seal the container opening with the film with the anti-fog measurement surface of the film inside.
Leave in a cold room at 3.5 ° C.
4. With the hot water in the container completely cooled to the atmospheric temperature, the dew adhesion state on the film surface was evaluated on a 5-point scale.
Evaluation 1st grade: No dew on the entire surface (adhesion area 0)
Evaluation 2nd grade: Some dew adhesion (up to 1/4 of the adhesion area)
Evaluation grade 3: Dew adhesion of about 1/2 (adhesion area up to 2/4)
Evaluation 4th grade: Almost dew adhesion (up to 3/4 adhesion area)
Evaluation 5th grade: Full surface dew adhesion (adhesion area 3/4 or more)
(5)自動包装適性
自動包装可能なポリプロピレン系樹脂多層フィルムのヒートシール層同士を向かい合わせて重ね、熱傾斜試験機(東洋精機社製)を用いて、ヒートシール圧力1kg/cm2、時間は1秒でヒートシールした。
その際のシールバーへの表面層(B)の融着有無と、ヒートシール立ち上がり温度から以下の基準で評価した。
○:シールバーへの融着なし・立ち上がり温度115℃以上125℃以下
△:シールバーへの融着なし・立ち上がり温度115℃未満または125℃より高い
×:シールバーへの融着あり(5) Suitability for automatic packaging Heat-seal layers of polypropylene-based resin multilayer films that can be automatically packaged are stacked facing each other, and a heat-seal tester (manufactured by Toyo Seiki Co., Ltd.) is used to heat-seal pressure 1 kg / cm 2 , for a period of time. Heat-sealed in 1 second.
At that time, the presence or absence of fusion of the surface layer (B) to the seal bar and the heat seal rise temperature were evaluated according to the following criteria.
◯: No fusion to the seal bar ・ Rise temperature 115 ℃ or more and 125 ℃ or less △: No fusion to the seal bar ・ Rise temperature less than 115 ℃ or higher than 125 ℃ ×: Fusion to the seal bar
(6)溶断シール強度
溶断シール機(共栄印刷機械材料(株)製:PP500型)を用いて、自動包装可能なポリプロピレン系樹脂多層フィルムの溶断シール袋を作成した。
条件:溶断刃;刃先角度60°
シール温度;370℃
ショット数;120袋/分
上記溶断シール袋の溶断シール部を15mm幅にカットし、緩みを除いた状態で両端を引張試験機の把持部に把持(つかみ間隔:200mm)して、引張速度200mm/分で引張り、シール部が破断したときの強度から溶断シール強度(N/15mm)を算出した。測定回数は5回実施し平均した。20N/15mm以上で、溶断シール適性良好と判断した。(6) Fusing Seal Strength Using a fusing sealing machine (manufactured by Kyoei Printing Machinery Co., Ltd .: PP500 type), a fusing sealing bag of a polypropylene-based resin multilayer film that can be automatically packaged was prepared.
Condition: Fusing blade; Cutting edge angle 60 °
Seal temperature; 370 ° C
Number of shots; 120 bags / minute The fusing seal part of the above fusing seal bag is cut to a width of 15 mm, and both ends are gripped by the gripping part of the tensile tester (grasping interval: 200 mm) with the looseness removed, and the tensile speed is 200 mm. Tensile at / min, the fusing seal strength (N / 15 mm) was calculated from the strength when the seal portion was broken. The number of measurements was 5 times and averaged. It was judged that the fusing seal suitability was good at 20 N / 15 mm or more.
(実施例1)
(1)使用樹脂
下記製造例で使用した各層を構成する樹脂は次の通りである。
[PP−1]:プロピレン単独重合体:住友化学工業(株)製「FS2011DG3」,MFR:2.5g/10分,融点:158℃
[PP−2]:プロピレン・エチレン・ブテン−1ランダム共重合体:住友化学工業(株)製「FSX66E8」,エチレン含有量:2.5モル%,ブテン含有量:7モル%,MFR:3.1g/10分,融点:133℃
[PP−3]:プロピレン・ブテン−1共重合体:住友化学工業(株)製「SPX38F4」,ブテン含有量:25モル%,MFR:8.5g/10分,融点:128℃(Example 1)
(1) Resins used The resins constituting each layer used in the following production examples are as follows.
[PP-1]: Propylene homopolymer: "FS2011DG3" manufactured by Sumitomo Chemical Co., Ltd., MFR: 2.5 g / 10 minutes, melting point: 158 ° C.
[PP-2]: Propylene / ethylene / butene-1 random copolymer: "FSX66E8" manufactured by Sumitomo Chemical Co., Ltd., ethylene content: 2.5 mol%, butene content: 7 mol%, MFR: 3 .1 g / 10 minutes, melting point: 133 ° C.
[PP-3]: Propylene-butene-1 copolymer: "SPX38F4" manufactured by Sumitomo Chemical Industries, Ltd., butene content: 25 mol%, MFR: 8.5 g / 10 minutes, melting point: 128 ° C.
(2)基層(A)樹脂構成
[PP−1]に、防曇剤としてグリセリンモノステアレート(松本油脂製薬(株)、TB−123)を0.16重量%、ポリオキシエチレン(2)ステアリルアミン(松本油脂製薬(株)、TB−12)を0.2重量%、ポリオキシエチレン(2)ステアリルアミンモノステアレート(松本油脂製薬(株)、エレックス334)を0.6重量%添加したものを[PP−4]として、基層(A)形成樹脂として100重量%使用した。(2) Glycerin monostearate (Matsumoto Yushi Seiyaku Co., Ltd., TB-123) as an antifogging agent was added to the base layer (A) resin composition [PP-1] at 0.16% by weight, and polyoxyethylene (2) stearyl. Amine (Matsumoto Yushi Pharmaceutical Co., Ltd., TB-12) was added in an amount of 0.2% by weight, and polyoxyethylene (2) stearylamine monostearate (Matsumoto Yushi Pharmaceutical Co., Ltd., Elex 334) was added in an amount of 0.6% by weight. As [PP-4], 100% by weight was used as the base layer (A) forming resin.
(3)表面層(B)樹脂構成
[PP−2]に、有機ポリマー微粒子(CS30:住友化学工業(株):粒子径3.5μm)1.5重量%、防曇剤としてグリセリンモノステアレート(松本油脂製薬(株)、TB−123)を0.45重量%を樹脂温度240℃になるようにして溶融混合しペレット状にした。
この原料を[PP−5]として、表面層(B)形成用樹脂として100重量%使用した。(3) Surface layer (B) Resin composition [PP-2], organic polymer fine particles (CS30: Sumitomo Chemical Industry Co., Ltd .: particle diameter 3.5 μm) 1.5% by weight, glycerin monostearate as anti-fog agent (Matsumoto Yushi Seiyaku Co., Ltd., TB-123) was melt-mixed at 0.45% by weight so as to have a resin temperature of 240 ° C. to form pellets.
This raw material was used as [PP-5] in an amount of 100% by weight as a resin for forming the surface layer (B).
(4)シール層(C)樹脂構成
[PP−2]を20重量%、[PP−3]を80重量%混合したものをシール層(C)形成用樹脂として使用した。(4) Resin composition of seal layer (C) A mixture of 20% by weight of [PP-2] and 80% by weight of [PP-3] was used as the resin for forming the seal layer (C).
3台の溶融押出機を用い、第1の押出機より基層(A)を280℃の樹脂温度で溶融押出しし、第2の押出機により表面層(B)形成樹脂を250℃の樹脂温度にて溶融押出しし、第3の押出機よりシール層(C)形成樹脂を250℃の樹脂温度にて溶融押出しし、チルロール接触面から表面層(B)/基層(A)/シール層(C)の順番に、Tダイ内にて厚み比が表面層(B)/基層(A)/シール層(C)=0.6/18.7/0.7になるように積層して押出し、30℃の冷却ロールにて冷却固化し未延伸シートを得た。
引き続き、130℃に加熱された金属ロール間で、周速差を利用して縦方向に4.5倍延伸し、さらにテンター延伸機に導入し、横方向に9.5倍の延伸を行った。テンター延伸機の予熱部温度は168℃、延伸部温度は155℃であった。The base layer (A) is melt-extruded from the first extruder at a resin temperature of 280 ° C. using three melt extruders, and the surface layer (B) forming resin is brought to a resin temperature of 250 ° C. by the second extruder. The seal layer (C) forming resin is melt-extruded from the third extruder at a resin temperature of 250 ° C., and the surface layer (B) / base layer (A) / seal layer (C) is melt-extruded from the chill roll contact surface. In this order, they are laminated and extruded in the T-die so that the thickness ratio is surface layer (B) / base layer (A) / seal layer (C) = 0.6 / 18.7 / 0.7, and 30 An unstretched sheet was obtained by cooling and solidifying with a cooling roll at ° C.
Subsequently, the metal rolls heated to 130 ° C. were stretched 4.5 times in the vertical direction by utilizing the difference in peripheral speed, further introduced into a tenter stretching machine, and stretched 9.5 times in the horizontal direction. .. The temperature of the preheated portion of the tenter stretching machine was 168 ° C, and the temperature of the stretched portion was 155 ° C.
さらに、テンター延伸機の後半では、熱固定を163℃にて実施した後、表面層(B)表面に春日電機社製のコロナ放電処理機によるコロナ放電処理を実施し、次いで、シール層(C)に同様にコロナ放電処理を実施し、フィルムワインダーにより巻き取って自動包装可能なポリプロピレン系樹脂多層フィルムを得た。最終的なフィルム厚みは20μmであった。
得られた多層フィルムは本発明の要件を満足するものであり、低温での十分なヒートシール強度と到達強度を有し、自動包装適性、溶断シール適性を両立するものとなった。また防曇性も青果物包装に問題の無いレベルとなった。フィルム組成と物性結果を表1に示す。Further, in the latter half of the tenter stretching machine, heat fixing is carried out at 163 ° C., and then a corona discharge treatment is carried out on the surface of the surface layer (B) by a corona discharge treatment machine manufactured by Kasuga Electric Co., Ltd., and then a seal layer (C) is carried out. ) Was similarly subjected to a corona discharge treatment, and the film was wound up with a film winder to obtain a polypropylene-based resin multilayer film that could be automatically packaged. The final film thickness was 20 μm.
The obtained multilayer film satisfies the requirements of the present invention, has sufficient heat-sealing strength and ultimate strength at low temperatures, and has both suitability for automatic packaging and fusing seal. In addition, the anti-fog property has reached a level where there is no problem in packaging fruits and vegetables. The film composition and physical characteristics are shown in Table 1.
(実施例2)
基層(A)の厚みを増加させることで、フィルム厚みを30μmとしてシール層(C)の厚み比率を2.3%、表面層の厚み比率を2.0%とした以外は、実施例1と同様にして積層フィルムを得た。得られた積層フィルムは、実施例1と同様に自動包装適性、溶断シール適性を両立するものとなった。また防曇性も青果物包装に問題の無いレベルとなった。フィルム組成と物性結果を表1に示す。(Example 2)
Example 1 except that the thickness of the base layer (A) is increased so that the film thickness is 30 μm, the thickness ratio of the seal layer (C) is 2.3%, and the thickness ratio of the surface layer is 2.0%. A laminated film was obtained in the same manner. The obtained laminated film has both the suitability for automatic packaging and the suitability for fusing and sealing as in Example 1. In addition, the anti-fog property has reached a level where there is no problem in packaging fruits and vegetables. The film composition and physical characteristics are shown in Table 1.
(実施例3)
基層(A)の厚みを増加させることで、フィルム厚みを40μmとしてシール層(C)の厚み比率を1.8%、表面層の厚み比率を1.5%とした以外は、実施例1と同様にして積層フィルムを得た。得られた積層フィルムは、実施例1と同様に自動包装適性、溶断シール適性を両立するものとなった。また防曇性も青果物包装に問題の無いレベルとなった。フィルム組成と物性結果を表1に示す。(Example 3)
By increasing the thickness of the base layer (A), the film thickness is 40 μm, the thickness ratio of the seal layer (C) is 1.8%, and the thickness ratio of the surface layer is 1.5%. A laminated film was obtained in the same manner. The obtained laminated film has both the suitability for automatic packaging and the suitability for fusing and sealing as in Example 1. In addition, the anti-fog property has reached a level where there is no problem in packaging fruits and vegetables. The film composition and physical characteristics are shown in Table 1.
(実施例4)
シール層(C)の厚み比率を3.0%、表面層の厚み比率を1.5%とした以外は、実施例3と同様にして積層フィルムを得た。得られた積層フィルムは、実施例1と同様に自動包装適性、溶断シール適性を両立するものとなった。また防曇性も青果物包装に問題の無いレベルとなった。フィルム組成と物性結果を表1に示す。(Example 4)
A laminated film was obtained in the same manner as in Example 3 except that the thickness ratio of the seal layer (C) was 3.0% and the thickness ratio of the surface layer was 1.5%. The obtained laminated film has both the suitability for automatic packaging and the suitability for fusing and sealing as in Example 1. In addition, the anti-fog property has reached a level where there is no problem in packaging fruits and vegetables. The film composition and physical characteristics are shown in Table 1.
(実施例5)
シール層(C)の[PP−3]添加量を70重量%とした以外は、実施例1と同様にして積層フィルムを得た。得られた積層フィルムは、実施例1と同様に自動包装適性、溶断シール適性を両立するものとなった。また防曇性も青果物包装に問題の無いレベルとなった。フィルム組成と物性結果を表1に示す。(Example 5)
A laminated film was obtained in the same manner as in Example 1 except that the amount of [PP-3] added to the seal layer (C) was 70% by weight. The obtained laminated film has both the suitability for automatic packaging and the suitability for fusing and sealing as in Example 1. In addition, the anti-fog property has reached a level where there is no problem in packaging fruits and vegetables. The film composition and physical characteristics are shown in Table 1.
(実施例6)
シール層(C)の[PP−3]添加量を50重量%とした以外は、実施例1と同様にして積層フィルムを得た。得られた積層フィルムは、実施例1と同様に自動包装適性、溶断シール適性を両立するものとなった。また防曇性も青果物包装に問題の無いレベルとなった。フィルム組成と物性結果を表1に示す。(Example 6)
A laminated film was obtained in the same manner as in Example 1 except that the amount of [PP-3] added to the seal layer (C) was 50% by weight. The obtained laminated film has both the suitability for automatic packaging and the suitability for fusing and sealing as in Example 1. In addition, the anti-fog property has reached a level where there is no problem in packaging fruits and vegetables. The film composition and physical characteristics are shown in Table 1.
(比較例1)
シール層(C)の厚み比率を10%にした以外は、実施例1と同様にして積層フィルムを得た。得られた積層フィルムは、溶断シール性に劣るものとなった。
フィルム組成と物性結果を表2に示す。(Comparative Example 1)
A laminated film was obtained in the same manner as in Example 1 except that the thickness ratio of the seal layer (C) was set to 10%. The obtained laminated film was inferior in fusing and sealing properties.
The film composition and physical characteristics are shown in Table 2.
(比較例2)
基層(A)の厚みを増加させることで、フィルム厚みを40μmとしてシール層(C)の厚み比率を1%、表面層の厚み比率を1.5%にした以外は、実施例1と同様にして積層フィルムを得た。得られた積層フィルムは、シール立上がり温度が高く、自動包装適性が劣るものとなった。フィルム組成と物性結果を表2に示す。(Comparative Example 2)
The same as in Example 1 except that the thickness of the base layer (A) is increased so that the film thickness is 40 μm, the thickness ratio of the seal layer (C) is 1%, and the thickness ratio of the surface layer is 1.5%. Obtained a laminated film. The obtained laminated film had a high seal rising temperature and was inferior in automatic packaging suitability. The film composition and physical characteristics are shown in Table 2.
(比較例3)
シール層(C)の[PP−3]添加量を40重量%にした以外は、実施例1と同様にして積層フィルムを得た。得られた積層フィルムは、シール立上がり温度が高く、自動包装適性が劣るものとなった。フィルム組成と物性結果を表2に示す。(Comparative Example 3)
A laminated film was obtained in the same manner as in Example 1 except that the amount of [PP-3] added to the seal layer (C) was 40% by weight. The obtained laminated film had a high seal rising temperature and was inferior in automatic packaging suitability. The film composition and physical characteristics are shown in Table 2.
(比較例4)
シール層(C)の[PP−3]添加量を100重量%にした以外は、実施例1と同様にして積層フィルムを得た。得られた積層フィルムは溶断シール性に劣るものとなった。フィルム組成と物性結果を表2に示す。(Comparative Example 4)
A laminated film was obtained in the same manner as in Example 1 except that the amount of [PP-3] added to the seal layer (C) was 100% by weight. The obtained laminated film was inferior in fusing and sealing properties. The film composition and physical characteristics are shown in Table 2.
(比較例5)
シール層(C)の[PP−2]の添加を[PP−4]に変更した以外は、実施例1と同様にして積層フィルムを得た。得られた積層フィルムは、シール立上がり温度が高く、自動包装適性が劣るものとなった。フィルム組成と物性結果を表2に示す。(Comparative Example 5)
A laminated film was obtained in the same manner as in Example 1 except that the addition of [PP-2] to the seal layer (C) was changed to [PP-4]. The obtained laminated film had a high seal rising temperature and was inferior in automatic packaging suitability. The film composition and physical characteristics are shown in Table 2.
(比較例6)
シール層(C)の厚み比率を6.0%、表面層の厚み比率を3.0%に変更した以外は、実施例1と同様にして積層フィルムを得た。得られた積層フィルムは、シール到達強度が小さく、また立上がり温度が高く、自動包装適正に劣った。さらに、溶断シール性にも劣るものとなった。フィルム組成と物性結果を表2に示す。(Comparative Example 6)
A laminated film was obtained in the same manner as in Example 1 except that the thickness ratio of the seal layer (C) was changed to 6.0% and the thickness ratio of the surface layer was changed to 3.0%. The obtained laminated film had a low seal reaching strength, a high rising temperature, and was inferior in automatic packaging suitability. Further, the fusing sealing property is also inferior. The film composition and physical characteristics are shown in Table 2.
本発明の自動包装可能なポリプロピレン系樹脂多層フィルムは、シール厚みと組成を最適化することで、従来よりも安価に良好なピロー包装適性を付与することが出来、また溶断シール特性も併せ持つ事が可能となった。また防曇性も有する事から、特に青果物の包装用途に好適である。 By optimizing the seal thickness and composition, the polypropylene-based resin multilayer film that can be automatically packaged in the present invention can impart good pillow packaging suitability at a lower cost than before, and also has fusing sealing characteristics. It has become possible. It also has anti-fog properties, so it is particularly suitable for packaging fruits and vegetables.
Claims (6)
a)シール層(C)のヒートシール立上がり温度が115℃以上125℃以下であり、ヒートシール到達強度が3.0N/15mm以上である。
b)シール層(C)の厚みがフィルム全層に対し1.5%以上5%以下の範囲を有する。
c)防曇剤を少なくともシール層(C)に含む。
d)表面層(B)の厚みがフィルム全層に対し1%以上10%以下の範囲を有する(ただし、10%を含まない)。 At least one weight selected from the group consisting of isotactic polypropylene, propylene / ethylene copolymer, propylene / butene-1 copolymer, propylene / ethylene / butene-1 copolymer and propylene / penten copolymer. A base layer (A) mainly composed of a composite polypropylene-based resin composition, and a propylene / ethylene / butene-1 copolymer, a propylene / butene-1 copolymer, and a propylene / ethylene compound on one side of the base layer (A). A surface having a surface layer (B) mainly composed of a polypropylene-based resin composition composed of at least one copolymer selected from the group consisting of polymers, and a surface in contact with the surface layer (B) of the base layer (A). polypropylene on the opposite side, consisting of propylene-ethylene-butene-1 copolymer, at least one copolymer was exposed, depend from the group consisting of propylene-butene-1 copolymer and propylene-ethylene copolymer A polypropylene-based resin multilayer film having a seal layer (C) mainly composed of a based resin composition, wherein the following a) to d) are satisfied.
a) The heat seal rising temperature of the seal layer (C) is 115 ° C. or higher and 125 ° C. or lower, and the heat seal ultimate strength is 3.0 N / 15 mm or higher.
b) The thickness of the seal layer (C) has a range of 1.5% or more and 5% or less with respect to the entire film layer.
c) At least the anti-fog agent is contained in the seal layer (C).
d) The thickness of the surface layer (B) has a range of 1% or more and 10% or less with respect to the entire film layer (however, 10% is not included).
囲であり、120〜130℃の共重合体の含有量が50重量%以上85重量%
以下であり、130℃超え〜140℃の共重合体の含有量が50重量%以下である請求項1に記載のポリプロピレン系樹脂多層フィルム。 The melting point temperature of the copolymer constituting the seal layer (C) is in the range of 120 to 140 ° C., and the content of the copolymer at 120 to 130 ° C. is 50% by weight or more and 85% by weight.
The polypropylene-based resin multilayer film according to claim 1, wherein the content of the copolymer at a temperature of more than 130 ° C. to 140 ° C. is 50% by weight or less.
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| JP7018794B2 (en) * | 2018-03-23 | 2022-02-14 | グンゼ株式会社 | Polypropylene-based stretched film that provides good peelability |
| JP7018793B2 (en) * | 2018-03-23 | 2022-02-14 | グンゼ株式会社 | Polypropylene-based stretched film |
| JP7413652B2 (en) * | 2018-03-23 | 2024-01-16 | 東洋紡株式会社 | Biaxially oriented polypropylene resin film and packaging using the same |
| JP7321682B2 (en) * | 2018-07-06 | 2023-08-07 | 三井化学東セロ株式会社 | Food packaging film and food package |
| TWI698337B (en) * | 2018-12-04 | 2020-07-11 | 南亞塑膠工業股份有限公司 | A fresh-keeping of fruits and vegetables and preparation method thereof |
| TWI704054B (en) | 2018-12-25 | 2020-09-11 | 南亞塑膠工業股份有限公司 | An anti-fog bag for packaging fruits and vegetables |
| TWI858003B (en) * | 2019-01-29 | 2024-10-11 | 日商東洋紡股份有限公司 | Polypropylene resin multi-layer film and packaging body |
| TWI878292B (en) * | 2019-07-10 | 2025-04-01 | 日商東洋紡股份有限公司 | Biaxially oriented polypropylene resin film and package using the same |
| WO2021251195A1 (en) * | 2020-06-12 | 2021-12-16 | 凸版印刷株式会社 | Multilayer film, packaging material and package |
| WO2022118679A1 (en) | 2020-12-04 | 2022-06-09 | 東洋紡株式会社 | Biaxially oriented polypropylene resin film and packaging using same |
| EP4257337A4 (en) | 2020-12-04 | 2024-10-23 | Toyobo Co., Ltd. | BIAXIALLY ORIENTED POLYPROPYLENE RESIN FILM AND PACKAGING WITH IT |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3910429B2 (en) * | 2001-12-06 | 2007-04-25 | 東セロ株式会社 | Overwrap packaging film and package |
| JP4120227B2 (en) * | 2002-02-05 | 2008-07-16 | 東洋紡績株式会社 | Heat-sealable laminated polypropylene resin film and package |
| WO2005092612A1 (en) * | 2004-03-26 | 2005-10-06 | Toyo Boseki Kabushiki Kaisaha | Heat-sealable layered polypropylene resin film and package |
| JP4613571B2 (en) * | 2004-03-26 | 2011-01-19 | 東洋紡績株式会社 | Heat-sealable polypropylene resin laminated film and package |
| JP4872344B2 (en) * | 2005-12-28 | 2012-02-08 | 東洋紡績株式会社 | Heat-sealable laminated polypropylene resin film and package |
| JP2007283697A (en) * | 2006-04-19 | 2007-11-01 | Toyobo Co Ltd | Laminated polypropylene resin film |
-
2017
- 2017-03-27 WO PCT/JP2017/012259 patent/WO2017170330A1/en not_active Ceased
- 2017-03-27 JP JP2018509307A patent/JP6984593B2/en active Active
- 2017-03-29 TW TW106110526A patent/TWI783928B/en active
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|---|---|
| JPWO2017170330A1 (en) | 2019-02-07 |
| TWI783928B (en) | 2022-11-21 |
| WO2017170330A1 (en) | 2017-10-05 |
| TW201806774A (en) | 2018-03-01 |
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