JP6984868B2 - Metallic anticorrosive agents containing sulfur-containing polymers and anticorrosive methods for metals - Google Patents
Metallic anticorrosive agents containing sulfur-containing polymers and anticorrosive methods for metals Download PDFInfo
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Description
本発明は、分子状硫黄(S8)とアルケニル化合物を反応させて得られる含硫黄ポリマーを含む金属防食剤と当該金属防食剤で金属の表面を被覆する金属の防食法に関する。 The present invention relates to molecular sulfur (S 8) and corrosion protection method of the metal coating the surface of the metal in the metal corrosion inhibitor and the metal corrosion inhibitor comprising a sulfur-containing polymer obtained by reacting an alkenyl compound.
石油精製時の回収等で生産される硫黄は、硫酸等の工業製品、ゴム等の添加剤、肥料等の多岐にわたる用途に使用される。しかし、これらの用途で消費される硫黄の量は、硫黄の生産量を下回っており、余剰の硫黄の保管が問題となっている。そこで、硫黄の新たな用途が検討され、硫黄が二次電池の正極の材料として利用されるようになった。特定のジアリル化合物又は炭素数5〜20のアルキル基を有する特定のモノアリル化合物とS8が混合され加熱されて得られる含硫黄ポリマーが正極の材料として使用される二次電池が検討された(例えば、特許文献1参照)。 Sulfur produced during recovery during petroleum refining is used in a wide range of applications such as industrial products such as sulfuric acid, additives such as rubber, and fertilizers. However, the amount of sulfur consumed in these applications is less than the amount of sulfur produced, and the storage of excess sulfur has become a problem. Therefore, new uses of sulfur have been studied, and sulfur has come to be used as a material for the positive electrode of a secondary battery. The secondary battery is sulfur-containing polymer obtained is specific monoallyl compound and S 8 are mixed and heated with a particular diallyl compounds or alkyl group having 5 to 20 carbon atoms is used as the material of the positive electrode were studied (e.g. , Patent Document 1).
一方、銅の使用量が、電線、伸銅品(板、管、棒、線等)等の用途で増加し続けている。銅を成分として含む金属類製品が利用されているプラントの安全確保及び操業の安定化のため、当該金属類の防食技術が研究されている。ベンゾトリアゾール(BTA)誘導体は、銅の防食剤として広範に利用されるが、生分解性が低く、環境への悪影響が懸念され、その使用量は減少している。BTA誘導体以外にも、銅表面に化学吸着したアルカンチオール自己集合膜がアルキルクロロシラン類で化学修飾されて作製された二次元重合超薄膜の保護被膜としての利用が検討された(非特許文献1参照)。 On the other hand, the amount of copper used continues to increase in applications such as electric wires and copper products (plates, pipes, rods, wires, etc.). Anticorrosion technology for metals is being researched in order to ensure the safety of plants and stabilize operations in which metal products containing copper as a component are used. Benzotriazole (BTA) derivatives are widely used as anticorrosive agents for copper, but their biodegradability is low, there is concern about adverse effects on the environment, and the amount used is decreasing. In addition to the BTA derivative, the use of a self-assembled alkanethiol film chemically adsorbed on the copper surface as a protective film for a two-dimensionally polymerized ultrathin film prepared by chemically modifying it with alkylchlorosilanes has been studied (see Non-Patent Document 1). ).
上記二次元重合超薄膜よりも銅に対する防食効果が高い銅防食剤が希求されていたが、そのような防食剤は実現されていなかった。本発明が解決しようとする課題は、BTA誘導体に代わる、銅をはじめとする金属に対する防食効果が高い新規な金属防食剤の提供である。 A copper anticorrosive agent having a higher anticorrosive effect on copper than the above two-dimensional polymerized ultrathin film has been sought, but such an anticorrosive agent has not been realized. An object to be solved by the present invention is to provide a novel metal anticorrosive agent having a high anticorrosive effect on metals such as copper, in place of the BTA derivative.
本発明者らは、上記モノアリル化合物とS8が混合され加熱されて得られる含硫黄ポリマーが、銅をはじめとする金属を成分として含む金属類の防食剤として利用できることを見いだし、本発明を完成させるに至った。 The present inventors have found that sulfur-containing polymer obtained is heated above monoallyl compounds and S 8 are mixed, can be used a metal, including copper as anticorrosive metals containing as a component, completed the present invention I came to let you.
すなわち、本発明は、
[1]以下の式(I)
[2]Rがn−ノニル基である、[1]に記載された金属防食剤、
[3]金属が銅又は銅合金である、[1]又は[2]に記載された金属防食剤、
[4][1]〜[3]のいずれかに記載された金属防食剤で金属の表面を被覆する、金属の防食法に関する。
That is, the present invention
[1] The following formula (I)
[2] The metal anticorrosive agent according to [1], wherein R is an n-nonyl group.
[3] The metal corrosion inhibitor according to [1] or [2], wherein the metal is copper or a copper alloy.
[4] The present invention relates to a metal anticorrosive method in which a metal surface is coated with the metal anticorrosive agent according to any one of [1] to [3].
本発明の金属防食剤は、銅をはじめとする金属に対する防食効果が高い。 The metal anticorrosive agent of the present invention has a high anticorrosive effect on metals such as copper.
本発明の金属防食剤が含む含硫黄ポリマーは、以下の式(II)
H2C=CHR (II)
(式中、Rは、置換又は非置換の直鎖又は分岐の炭素数2〜20のアルキル基を表す。)で表される骨格を有するアルケニル化合物とS8を反応させて製造される。
The sulfur-containing polymer contained in the metal anticorrosive agent of the present invention has the following formula (II).
H 2 C = CHR (II)
(Wherein, R,. To represent a substituted or unsubstituted straight or branched alkyl group having 2 to 20 carbon atoms) is produced by reacting an alkenyl compound and S 8 having a skeleton represented by.
上記Rの「置換若しくは非置換の直鎖又は分岐の炭素数2〜20のアルキル基」の「直鎖又は分岐の炭素数2〜20のアルキル基」の具体例は、エチル基、n−プロピル基、イソプロピル基、n−ブチル基、s−ブチル基、t−ブチル基、n−ペンチル基、1−メチルブチル基、2−メチルブチル基、3−メチルブチル基、1,1−ジメチルプロピル基、1,2−ジメチルプロピル基、2,2−ジメチルプロピル基、3−ペンチル基、n−ヘキシル基、1−メチルヘプチル基、2−メチルヘプチル基、3−メチルヘプチル基、4−メチルヘプチル基、1,1−ジメチルブチル基、1,2−ジメチルブチル基、1,3−ジメチルブチル基、2,2−ジメチルブチル基、2,3−ジメチルブチル基、3,3−ジメチルブチル基、3,3−ジメチルブタン−2−イル基、2,3−ジメチルブタン−2−イル基、3−ヘキシル基、2−エチルペンチル基、2−メチルペンタン−3−イル基、ヘプチル基、オクチル基、ノニル基、デシル基、ウンデシル基、ドデシル基、トリデシル基、テトラデシル基、ペンタデシル基、ヘキサデシル基、ヘプタデシル基、オクタデシル基、ノナデシル基、イコシル基等である。 Specific examples of the "linear or branched alkyl group having 2 to 20 carbon atoms" of the above-mentioned "substituted or unsubstituted linear or branched alkyl group having 2 to 20 carbon atoms" are ethyl group and n-propyl. Group, isopropyl group, n-butyl group, s-butyl group, t-butyl group, n-pentyl group, 1-methylbutyl group, 2-methylbutyl group, 3-methylbutyl group, 1,1-dimethylpropyl group, 1, 2-dimethylpropyl group, 2,2-dimethylpropyl group, 3-pentyl group, n-hexyl group, 1-methylheptyl group, 2-methylheptyl group, 3-methylheptyl group, 4-methylheptyl group, 1, 1-dimethylbutyl group, 1,2-dimethylbutyl group, 1,3-dimethylbutyl group, 2,2-dimethylbutyl group, 2,3-dimethylbutyl group, 3,3-dimethylbutyl group, 3,3- Dimethylbutan-2-yl group, 2,3-dimethylbutane-2-yl group, 3-hexyl group, 2-ethylpentyl group, 2-methylpentane-3-yl group, heptyl group, octyl group, nonyl group, A decyl group, an undecyl group, a dodecyl group, a tridecyl group, a tetradecyl group, a pentadecyl group, a hexadecyl group, a heptadecyl group, an octadecyl group, a nonadecyl group, an icosyl group and the like.
上記Rの「置換若しくは非置換の直鎖又は分岐の炭素数2〜20のアルキル基」の置換基は、カルボキシル基、水酸基、フッ素原子、下記に示す芳香族基、ジアルキルアミノ基、アルキルオキシカルボニル基、アルコキシ基、含窒素ヘテロ環基等である。上記ジアルキルアミノ基、アルキルオキシカルボニル基及びアルコキシ基におけるアルキルは、直鎖又は分岐の炭素数1〜4のアルキルであり、具体的には、メチル、エチル、n−プロピル、イソプロピル、n−ブチル、s−ブチル、t−ブチル、イソブチルである。上記含窒素ヘテロ環基は、具体的には、ピロリジン、ピラゾリジン、イミダゾリジン、オキサゾリジン、イソオキサゾリジン、ピペリジン、ピペラジン、モルホリン、チオモルホリン等である。 The substituent of the above-mentioned "substituted or unsubstituted linear or branched alkyl group having 2 to 20 carbon atoms" is a carboxyl group, a hydroxyl group, a fluorine atom, an aromatic group shown below, a dialkylamino group, or an alkyloxycarbonyl. Group, alkoxy group, nitrogen-containing heterocyclic group, etc. The alkyl in the dialkylamino group, alkyloxycarbonyl group and alkoxy group is a linear or branched alkyl having 1 to 4 carbon atoms, and specifically, methyl, ethyl, n-propyl, isopropyl, n-butyl, and the like. They are s-butyl, t-butyl and isobutyl. Specific examples of the nitrogen-containing heterocyclic group include pyrrolidine, pyrazolidine, imidazolidine, oxazolidine, isooxazolidine, piperidine, piperazine, morpholine, and thiomorpholine.
上記芳香族基は、一価の芳香族環である。芳香族環は、単環又は多環の炭素数6〜10のアリール基、ヘテロ原子として窒素原子、酸素原子、又は硫黄原子を1〜4個有する5〜7員の単環又は多環のヘテロアリール基、及び、ベンゼン環とヘテロ原子として窒素原子、酸素原子、又は硫黄原子を1〜4個有する5〜7員の複素環が縮合した縮合環からなるヘテロアリール基を包含する。 The aromatic group is a monovalent aromatic ring. The aromatic ring is a 5- to 7-membered monocyclic or polycyclic hetero having a monocyclic or polycyclic aryl group having 6 to 10 carbon atoms and 1 to 4 nitrogen atoms, oxygen atoms, or sulfur atoms as heteroatoms. It includes an aryl group and a heteroaryl group consisting of a fused ring in which a benzene ring and a 5- to 7-membered heterocycle having 1 to 4 nitrogen atoms, oxygen atoms, or sulfur atoms as heteroatoms are condensed.
芳香族環として具体的には、ベンゼン、ナフタレン、アズレン、アントラセン、テトラセン、ペンタセン、フェナントレン、ピレン、ピロール、フラン、チオフェン、ピラゾール、イミダゾール、オキサゾール、チアゾール、トリアゾール、オキサジアゾール、チアジアゾール、ピリジン、ピリダジン、ピリミジン、ピラジン、トリアジン、インドール、イソインドール、ベンズオキサゾール、ベンズチアゾール、ベンゾイソキサゾール、ベンズイソチアゾール、ベンゾオキサジアゾール、ベンズチアジアゾール、ピロロピリジン、ピロロピラジン、プリン、キノリン、イソキノリン、シノリン、キナゾリン、キノキサリン等が挙げられる。 Specific examples of the aromatic ring include benzene, naphthalene, azulene, anthracene, tetracene, pentasen, phenanthrene, pyrene, pyrrole, furan, thiophene, pyrazole, imidazole, oxazole, thiazole, triazole, oxadiazole, thiadiazole, pyridine, and pyridazine. , Pyrimidine, pyrazine, triazole, indole, isoindole, benzoxazole, benzthiazole, benzoisoxazole, benzisothiazole, benzoxaziazole, benzthiazole, pyrrolopyridine, pyrrolopyrazine, purine, quinoline, isoquinoline, sinolin, quinazoline , Kinoxalin and the like.
本発明の金属防食剤が含む含硫黄ポリマーの製造方法は特定の方法に限定されない。当該製造方法の具体例は以下のとおりである。
S8は、有機溶媒に不溶又は溶解しづらいため、本発明の金属防食剤が含む含硫黄ポリマー合成の第一段階は、硫黄の反応容器中での加熱による融解である。硫黄は多くの同素体(S8、S6、S12、S18、S20等)を持ち、それぞれが融点を有する。硫黄の最安定な同素体は環状構造をしたS8であり、S8は3つの結晶形(α硫黄、β硫黄及びγ硫黄)をもち、それらの融点はそれぞれ112.8℃、119.6℃、106.8℃である。そのため、120℃以上の温度での加熱がS8の融解のために必要である。また、S8は安定構造のα硫黄から温度の上昇とともにβ硫黄、λ硫黄、μ硫黄へと転移していき、159.4℃以上で環状硫黄のラジカル開裂が進み、2価のラジカルができる。このようにして、S8は159.4℃以上の温度でラジカルを発生するため、融解温度は上記温度より低く設定する必要がある。S8の融解温度は、好ましくは120℃〜155℃、より好ましくは135℃〜155℃、更に好ましくは145℃〜155℃、最も好ましくは150℃〜155℃である。
The method for producing the sulfur-containing polymer contained in the metal anticorrosive agent of the present invention is not limited to a specific method. Specific examples of the manufacturing method are as follows.
S 8, because the hard to insoluble or dissolved in an organic solvent, the first stage of the sulfur-containing polymer synthesis metal corrosion inhibitor of the present invention contains is a melting caused by heating in a reaction vessel of sulfur. Sulfur has many allotropes (S 8 , S 6 , S 12 , S 18 , S 20, etc.), each with a melting point. Most stable allotrope of sulfur is S 8 in which the cyclic structure, S 8 has three crystal forms (alpha sulfur, beta sulfur and γ sulfur), their melting points are respectively 112.8 ° C., 119.6 ° C. , 106.8 ° C. Therefore, heating at a temperature of at least 120 ° C. are required for the melting of S 8. Further, S 8 is β sulfur with increasing temperature from α sulfur stable structure, lambda sulfur, gradually transferred to the μ sulfur proceeds radical cleavage of cyclic sulfur 159.4 ° C. or more, it is a divalent radical .. In this way, since S 8 generates radicals at a temperature of 159.4 ° C. or higher, the melting temperature needs to be set lower than the above temperature. The melting temperature of the S 8 is preferably 120 ° C. to 155 ° C., more preferably 135 ° C. to 155 ° C., more preferably 145 ° C. to 155 ° C., and most preferably 0.99 ° C. to 155 ° C..
次いで、上記式(II)で表されるアルケニル化合物が溶融されたS8に加えられ、上記式(I)で表される本発明の金属防食剤が含む含硫黄ポリマーが1段階で合成される。その際、上記式(II)で表されるアルケニル化合物が溶融されたS8に均一に分散されるよう、反応中、攪拌が行われてよい。 Then, added to S 8 alkenyl compound represented by the formula (II) is melted, the formula (I) in the sulfur-containing polymer metal corrosion inhibitor of the present invention contains expressed is synthesized in one step .. At that time, as the alkenyl compound represented by the formula (II) are uniformly dispersed in S 8 which is melted during the reaction, may stirring is performed.
上記反応の温度は、S8がラジカルを発生させる温度範囲であり、好ましくは160℃〜175℃である。 Temperature of the reaction is a temperature range in which S 8 generates the radical, preferably 160 ° C. to 175 ° C..
本発明の金属防食剤が含有する含硫黄ポリマーは、クロロホルム、ジクロロメタン、テトラヒドロフラン、N−メチル−2−ピロリドン等の有機溶媒に可溶である。上記方法で合成された本発明の金属防食剤が含有する含硫黄ポリマーは通常精製される必要はないが、高純度の含硫黄ポリマーが必要とされる場合、反応生成物が上記有機溶媒に溶解され、ろ過されて、有機溶媒に不溶の硫黄が除かれる。また、ろ過後の溶液が、ゲルろ過クロマトグラフィー等の分子ふるいに供され、ポリマーとモノマーが分離される。 The sulfur-containing polymer contained in the metal anticorrosion agent of the present invention is soluble in organic solvents such as chloroform, dichloromethane, tetrahydrofuran and N-methyl-2-pyrrolidone. The sulfur-containing polymer contained in the metal anticorrosive agent of the present invention synthesized by the above method usually does not need to be purified, but when a high-purity sulfur-containing polymer is required, the reaction product is dissolved in the above organic solvent. And filtered to remove sulfur insoluble in organic solvents. Further, the solution after filtration is subjected to molecular sieving such as gel filtration chromatography, and the polymer and the monomer are separated.
本発明の金属防食剤が含有する含硫黄ポリマーに対する硫黄含有量は、好ましくは50〜95質量%であり、より好ましくは55〜95質量%であり、更に好ましくは60〜95質量%である。
本発明の金属防食剤が含有する含硫黄ポリマーの数平均分子量(Mn)は、好ましくは1000〜20000、更に好ましくは2000〜15000、最も好ましくは5000〜10000である。また、本発明の金属防食剤が含有する含硫黄ポリマーの数平均分子量(Mn)は、GPCによって測定され得る。
The sulfur content with respect to the sulfur-containing polymer contained in the metal corrosion inhibitor of the present invention is preferably 50 to 95% by mass, more preferably 55 to 95% by mass, and further preferably 60 to 95% by mass.
The number average molecular weight (Mn) of the sulfur-containing polymer contained in the metal corrosion inhibitor of the present invention is preferably 1000 to 20000, more preferably 2000 to 15000, and most preferably 5000 to 10000. Further, the number average molecular weight (Mn) of the sulfur-containing polymer contained in the metal anticorrosive agent of the present invention can be measured by GPC.
本発明の金属防食剤が含有する含硫黄ポリマーにおける、S8と上記式(II)で表される化合物とのモル比は、好ましくは1:0.01〜1:100であり、より好ましくは、1:0.25〜1:10であり、更に好ましくは1:0.25〜1:5である。 In sulfur-containing polymer containing the metal corrosion inhibitor of the present invention, the molar ratio of the compound represented by the S 8 and the formula (II) is preferably 1: 0.01 to 1: 100, more preferably , 1: 0.25 to 1:10, more preferably 1: 0.25 to 1: 5.
更に、本発明の金属防食剤が含有する含硫黄ポリマーは上記有機溶媒に溶解され、必要に応じて、老化防止剤、密着性付与剤、腐食防止剤、チキソ性付与剤、レべリング剤等の液性調製剤、顔料、染料、無機フィラー等の他の成分が添加された液状の含硫黄ポリマー組成物が金属表面に塗布され、その後、有機溶媒が蒸発されて、金属の表面が含硫黄ポリマーの被膜で被覆される。当該被膜は金属の腐食に対する高い腐食防止能力を有している。 Further, the sulfur-containing polymer contained in the metal anticorrosive agent of the present invention is dissolved in the above organic solvent, and if necessary, an antiaging agent, an adhesion imparting agent, a corrosion inhibitor, a thixo property imparting agent, a leveling agent, etc. A liquid sulfur-containing polymer composition to which other components such as liquid preparations, pigments, dyes, and inorganic fillers are added is applied to the metal surface, and then the organic solvent is evaporated to make the metal surface sulfur-containing. It is covered with a film of polymer. The coating has a high corrosion-preventing ability against metal corrosion.
本発明の金属防食剤で被覆される金属は特定の金属に限定されない。当該金属の具体例は、銅、アルミニウム、鉄、チタン、これらの合金、これらの金属に各種めっきが施された材料等である。 The metal coated with the metal anticorrosive agent of the present invention is not limited to a specific metal. Specific examples of the metal include copper, aluminum, iron, titanium, alloys thereof, and materials obtained by subjecting these metals to various platings.
以下に、実施例により本発明をより詳細に説明するが、本発明の技術範囲は、これらに限定されない。合成された含硫黄ポリマーの分析方法は以下のとおりである。 Hereinafter, the present invention will be described in more detail by way of examples, but the technical scope of the present invention is not limited thereto. The method for analyzing the synthesized sulfur-containing polymer is as follows.
(1)1H NMR分析
約5mgの試料が800μL重水素化クロロホルムに溶解され、フーリエ変換核磁気共鳴測定装置(日本電子(株)製JNM-ECA)により、内部標準物質としてテトラメチルシランを用いて、1H NMRスペクトルが測定された。
(1) 1 H NMR analysis A sample of about 5 mg was dissolved in 800 μL deuterated chloroform, and tetramethylsilane was used as an internal standard by a Fourier transform nuclear magnetic resonance measuring device (JNM-ECA manufactured by JEOL Ltd.). 1 H NMR spectrum was measured.
(2)FT−IR測定
ダイヤモンドATRアクセサリーDurasamp 1 IR II[(株)エス・ティ・ジャパン]を付属品として使用し、フーリエ変換赤外分光光度計(島津製作所(株)IR Prestige-21)を使用して、全反射吸収分光法(FT-IR-ATR)による測定を行った。
(2) FT-IR measurement Using the diamond
含硫黄ポリマー製造例1
S8(石津製薬(株)製)0.9958質量部と1−ウンデセン(東京化成工業(株)製)0.6013g(S8と1−ウンデセンのモル比はほぼ1:1)が175℃で3時間攪拌された。その後、反応生成物が室温になるまで放置され、テトラヒドロフラン(THF)(ナカライテスク(株)製)が冷却された反応生成物に加えられ、THF可溶部が濾過により分離された。THFがTHF可溶部から除去され、固化された含硫黄ポリマーSUD(1.0)が回収された。1−ウンデセン及びSUD(1.0)が試料とされ、1H NMR分析及びFT−IR分析が行われた。1H NMRスペクトル、FT−IRスペクトルが、それぞれ、図1、図2に示されている。
Sulfur-containing polymer production example 1
S 8 (manufactured by Ishizu Pharmaceutical Co., Ltd.) 0.9958 parts by mass and 1-Undesen (manufactured by Tokyo Chemical Industry Co., Ltd.) 0.6013 g ( molar ratio of S 8 and 1-Undesen is approximately 1: 1) is 175 ° C. Was stirred for 3 hours. Then, the reaction product was allowed to stand until it reached room temperature, tetrahydrofuran (THF) (manufactured by Nacalai Tesque, Inc.) was added to the cooled reaction product, and the THF-soluble portion was separated by filtration. THF was removed from the THF soluble part and the solidified sulfur-containing polymer SUD (1.0) was recovered. 1-Undecene and SUD (1.0) were used as samples, and 1 1 H NMR analysis and FT-IR analysis were performed. 1 1 H NMR spectrum and FT-IR spectrum are shown in FIGS. 1 and 2, respectively.
含硫黄ポリマー製造例2
S80.9958質量部に代えて0.4992質量部を使用する(S8と1−ウンデセンのモル比はほぼ1:2)以外、上記製造例1と同様にして固化された含硫黄ポリマーSUD(0.5)が回収された。1−ウンデセン及びSUD(0.5)が試料とされ、1H NMR分析及びFT−IR分析が行われた。FT−IRスペクトル、1H NMRスペクトルが、それぞれ、図2、図3に示されている。
Sulfur-containing polymer production example 2
S 8 .9958 parts by using the 0.4992 parts by weight in place of (molar ratio of S 8 and 1-undecene almost 1: 2) except, sulfur-containing polymers solidified in the same manner as in Preparation Example 1 SUD (0.5) was recovered. 1-Undecene and SUD (0.5) were used as samples, and 1 1 H NMR analysis and FT-IR analysis were performed. The FT-IR spectrum and the 1 H NMR spectrum are shown in FIGS. 2 and 3, respectively.
図1及び図2より、1−ウンデセンの二重結合に帰属するピーク(図1及び図2の矢印aで示される範囲)が、SUD(1.0)のスペクトルから消失し、C−S結合に由来するピーク(図1及び図2の矢印bで示される範囲)が現れていることが分かる。したがって、SUD(1.0)が、上記式(I)のRがn−ノニル基である含硫黄ポリマーであることが分かる。 From FIGS. 1 and 2, the peak attributed to the 1-Undecene double bond (the range indicated by the arrow a in FIGS. 1 and 2) disappears from the spectrum of SUD (1.0), and the CS bond disappears. It can be seen that the peak derived from (the range indicated by the arrow b in FIGS. 1 and 2) appears. Therefore, it can be seen that SUD (1.0) is a sulfur-containing polymer in which R in the above formula (I) is an n-nonyl group.
図2及び3より、1−ウンデセンの二重結合に帰属するピーク(図2及び図3の矢印aで示される範囲)が、SUD(0.5)のスペクトルから消失し、C−S結合に由来するピーク(図2及び図3の矢印bで示される範囲)が現れていることが分かる。したがって、SUD(0.5)が、上記式(I)のRがn−ノニル基である含硫黄ポリマーであることが分かる。 From FIGS. 2 and 3, the peak attributed to the 1-Undecene double bond (the range indicated by the arrow a in FIGS. 2 and 3) disappears from the spectrum of SUD (0.5) and becomes a CS bond. It can be seen that the derived peak (the range indicated by the arrow b in FIGS. 2 and 3) appears. Therefore, it can be seen that SUD (0.5) is a sulfur-containing polymer in which R in the above formula (I) is an n-nonyl group.
銅板の前処理
銅板を1cm×1cmに切断し、研磨紙(#2000)で研磨した後、研磨された銅板をイオン交換水で3回洗浄した。さらに、研磨された銅板を脱脂のためメタノール(和光純薬工業(株)製)で3回洗浄し、イオン交換水で洗浄後、自然乾燥させて使用した。
Pretreatment of copper plate The copper plate was cut into 1 cm × 1 cm, polished with abrasive paper (# 2000), and then the polished copper plate was washed with ion-exchanged water three times. Further, the polished copper plate was washed three times with methanol (manufactured by Wako Pure Chemical Industries, Ltd.) for degreasing, washed with ion-exchanged water, and then naturally dried before use.
含硫黄ポリマーで被覆されない銅板の作製
前処理した銅板を10mlのTHFに、室温下、24時間浸漬し、THFで3回洗浄した後、室温で自然乾燥させ、未修飾銅板を作製した。
Preparation of Copper Plate Not Covered with Sulfur-Containing Polymer The pretreated copper plate was immersed in 10 ml of THF at room temperature for 24 hours, washed 3 times with THF, and then naturally dried at room temperature to prepare an unmodified copper plate.
SUD(0.5)で被覆された銅板の作製1
1mgのSUD(0.5)を10mlのTHFに溶解させた溶液を調製し、この溶液に前処理を行った銅電極を、30分浸漬する処理を行った後、THFで3回洗浄し、室温で自然乾燥させ、銅板(SUD(0.5)−1−30min)を作製した。
Preparation of copper plate coated with SUD (0.5) 1
A solution prepared by dissolving 1 mg of SUD (0.5) in 10 ml of THF was prepared, and the pretreated copper electrode was immersed in this solution for 30 minutes, and then washed 3 times with THF. It was naturally dried at room temperature to prepare a copper plate (SUD (0.5) -1-30 min).
SUD(0.5)で被覆された銅板の作製2
5mgのSUD(0.5)を10mlのTHFに溶解させた溶液を調製し、この溶液に前処理を行った銅電極を、0.5時間浸漬する処理を行った後、THFで3回洗浄し、室温で自然乾燥させ、銅板(SUD(0.5)−5−0.5H)を作製した。
Preparation of copper plate coated with SUD (0.5) 2
A solution prepared by dissolving 5 mg of SUD (0.5) in 10 ml of THF was prepared, and the pretreated copper electrode was immersed in this solution for 0.5 hours, and then washed 3 times with THF. Then, it was air-dried at room temperature to prepare a copper plate (SUD (0.5) -5-0.5H).
X線光電子分光法(XPS)による銅板表面の分析
X線光電子分光システム(サーモフィッシャーサイエンティフィック社製k-Alpha)を用い、各銅板の表面を調べた。測定条件を表1に示す。Narrow ScanのStart energyとEnd energyを表2に示す。
Analysis of Copper Plate Surface by X-ray Photoelectron Spectroscopy (XPS) The surface of each copper plate was examined using an X-ray photoelectron spectroscopy system (k-Alpha manufactured by Thermo Fisher Scientific). The measurement conditions are shown in Table 1. Table 2 shows the Start energy and End energy of Narrow Scan.
測定結果を図4A及び図4Bに示す。硫黄は、未修飾銅板の表面に存在しないが、SUD(0.5)−1−30min及びSUD(0.5)−5−0.5Hの表面に存在することが確認された。 The measurement results are shown in FIGS. 4A and 4B. Sulfur was not present on the surface of the unmodified copper plate, but was confirmed to be present on the surfaces of SUD (0.5) -1-30 min and SUD (0.5) -5-0.5H.
銅電極の前処理
直径3mmの銅電極(ビーエーエス(株)製)を粒子径1μmのダイヤモンド研磨液で研磨した後、更に0.5μmのアルミナ粉末を用いて研磨し、その後、研磨された銅電極をイオン交換水で3回洗浄した。さらに、研磨された銅電極を脱脂のためメタノール(和光純薬工業(株)製)で3回洗浄し、イオン交換水で洗浄後、自然乾燥させて使用した。
Pretreatment of copper electrode A copper electrode with a diameter of 3 mm (manufactured by BAS Co., Ltd.) is polished with a diamond polishing solution having a particle diameter of 1 μm, further polished with an alumina powder of 0.5 μm, and then polished. Was washed 3 times with ion-exchanged water. Further, the polished copper electrode was washed three times with methanol (manufactured by Wako Pure Chemical Industries, Ltd.) for degreasing, washed with ion-exchanged water, and then naturally dried before use.
含硫黄ポリマーで被覆されない銅電極の作製
前処理した銅電極を10mlのTHFに、室温下、24時間浸漬し、THFで3回洗浄した後、室温で自然乾燥させ、未修飾銅電極を作製した。
Preparation of Copper Electrode Not Coated with Sulfur-Containing Polymer The pretreated copper electrode was immersed in 10 ml of THF for 24 hours at room temperature, washed 3 times with THF, and then naturally dried at room temperature to prepare an unmodified copper electrode. ..
SUD(0.5)で被覆された銅電極の作製1
1mgのSUD(0.5)を10mlのTHFに溶解させた溶液を調製し、この溶液に前処理を行った銅電極を、0.5時間、1時間、24時間浸漬する処理を行い、各電極は、THFで3回洗浄し、室温で自然乾燥させた。以下、それぞれの浸漬時間の電極をSUD(0.5)−1−0.5H、SUD(0.5)−1−1H、SUD(0.5)−1−24Hと表記する。
Fabrication of Copper Electrode Coated with SUD (0.5) 1
A solution prepared by dissolving 1 mg of SUD (0.5) in 10 ml of THF was prepared, and the pretreated copper electrode was immersed in this solution for 0.5 hours, 1 hour, and 24 hours, respectively. The electrodes were washed 3 times with THF and allowed to air dry at room temperature. Hereinafter, the electrodes having the respective immersion times are referred to as SUD (0.5) -1-0.5H, SUD (0.5) -1-1-1H, and SUD (0.5) -1-24H.
SUD(0.5)で被覆された銅電極の作製2
5mgのSUD(0.5)を10mlのTHFに溶解させた溶液を調製し、この溶液に前処理を行った銅電極を、10分、30分、60分浸漬する処理を行い、各電極は、THFで3回洗浄し、室温で自然乾燥させた。以下、それぞれの浸漬時間の電極をSUD(0.5)−5−10min、SUD(0.5)−5−30min、SUD(0.5)−5−60minと表記する。
Fabrication of Copper Electrode Coated with SUD (0.5) 2
A solution of 5 mg of SUD (0.5) dissolved in 10 ml of THF was prepared, and the pretreated copper electrode was immersed in this solution for 10 minutes, 30 minutes, and 60 minutes, and each electrode was treated. , Washed 3 times with THF and allowed to air dry at room temperature. Hereinafter, the electrodes having the respective immersion times are referred to as SUD (0.5) -5-10 min, SUD (0.5) -5-30 min, and SUD (0.5) -5-60 min.
SUD(1.0)で被覆された銅電極の作製
5mgのSUD(1.0)を10mlのTHFに溶解させた溶液を調製し、この溶液に前処理を行った銅電極を、10分、20分、30分浸漬する処理を行い、各電極は、THFで3回洗浄し、室温で自然乾燥させた。以下、それぞれの浸漬時間の電極をSUD(1.0)−5−10min、SUD(1.0)−5−20min、SUD(1.0)−5−30minと表記する。
Preparation of Copper Electrode Coated with SUD (1.0) Prepare a solution in which 5 mg of SUD (1.0) was dissolved in 10 ml of THF, and pretreated the copper electrode to this solution for 10 minutes. The treatment was carried out by immersing for 20 minutes and 30 minutes, and each electrode was washed with THF three times and naturally dried at room temperature. Hereinafter, the electrodes having the respective immersion times are referred to as SUD (1.0) -5-10 min, SUD (1.0) -5-20 min, and SUD (1.0) -5-30 min.
銅電極の定電位分極測定
デジタルマルチメーターを接続したポテンショスタット(北斗電工(株)製HA−103)を用い、白金線(直径0.5mm、長さ5.7cm)を対極、Ag/AgCl(3M−NaCl)電極を参照極にそれぞれ用いて、各銅電極の定電位分極を測定した。測定に用いた電解液は、室温で30分間、酸素を通気した0.5M硫酸ナトリウム水溶液を用いた。未修飾銅電極、SUD(0.5)で被覆された銅電極又はSUD(1.0)で被覆された銅電極を作用極とした。
電気化学セルを組み立てた後、ポテンショスタットを用いて、自然電位(レストポテンシャル)を測定した。次に、ポデンショスタットの電位設定ダイヤルを、自然電位より10mV卑な電位にセットした。カソード分極測定を行った後、アノード分極測定を実施した。この電位における保持時間を1分間とし、1分間保持後の電流値を定常値として記録した。次に、ポテンショスタットを最初に設定した電位から、10mV更に卑な電位として、定電位分極を行った。自然電位から約−400 mVまでカソード分極を行った。ここまで分極した後、ポテンショスタットを自然電位測定状態に戻し、自然電位を測定した。次に測定した電位より10mV貴な電位として、上記カソード分極測定と同様にして定常電流値を求めた。約−150mVまでアノード分極を行った。得られた分極曲線から、腐食電流密度(icor)を算出し、未修飾銅電極における腐食電流密度(i0 cor)を用いて、防食率P(%)を以下の計算式(1)に従って算出し、各修飾被膜の銅防食能を比較した。
P(%)=100×(1−icor/i0 cor) (1)
Constant potential polarization measurement of copper electrode Using a potentiostat (HA-103 manufactured by Hokuto Denko Co., Ltd.) connected to a digital multimeter, a platinum wire (diameter 0.5 mm, length 5.7 cm) was counter electrode, Ag / AgCl ( Using 3M-NaCl) electrodes as reference electrodes, the constant potential polarization of each copper electrode was measured. As the electrolytic solution used for the measurement, a 0.5 M sodium sulfate aqueous solution in which oxygen was aerated for 30 minutes at room temperature was used. An unmodified copper electrode, a copper electrode coated with SUD (0.5), or a copper electrode coated with SUD (1.0) was used as a working electrode.
After assembling the electrochemical cell, the natural potential (rest potential) was measured using a potentiostat. Next, the potential setting dial of the podenshostat was set to a potential 10 mV lower than the natural potential. After the cathode polarization measurement was performed, the anodic polarization measurement was performed. The holding time at this potential was set to 1 minute, and the current value after holding for 1 minute was recorded as a steady value. Next, constant potential polarization was performed from the potential at which the potentiostat was initially set to a lower potential of 10 mV. Cathodic polarization was performed from the natural potential to about −400 mV. After polarization to this point, the potentiostat was returned to the natural potential measurement state, and the natural potential was measured. Next, the steady current value was obtained in the same manner as in the above-mentioned cathode polarization measurement, with the potential being 10 mV noble from the measured potential. Anodic polarization was performed up to about -150 mV. From the obtained polarization curve, the corrosion current density (i cor ) is calculated, and the corrosion resistance P (%) is calculated according to the following formula (1) using the corrosion current density (i 0 cor) in the unmodified copper electrode. It was calculated and the copper corrosion protection of each modified film was compared.
P (%) = 100 × (1-i cor / i 0 cor ) (1)
未修飾銅電極、SUD(0.5)−1−0.5Hで被覆された銅電極、SUD(0.5)−5−30minで被覆された銅電極のそれぞれの分極曲線を図5に示す。未修飾銅電極を使用したときのカソード側電流密度>SUD(0.5)−1−0.5Hで被覆された銅電極を使用したときのカソード側電流密度>SUD(0.5)−5−30minで被覆された銅電極を使用したときのカソード側電流密度となり、銅電極に形成されたSUD(0.5)の被膜がカソード反応を抑制することが分かった。また、未修飾銅電極を使用したときのアノード側電流密度とSUD(0.5)で被覆された銅電極を使用したときのアノード側電流密度に大きな差はなく、銅電極に形成されたSUD(0.5)の被膜がアノード反応を抑制しないことが分かった。 The polarization curves of the unmodified copper electrode, the copper electrode coated with SUD (0.5) -1-0.5H, and the copper electrode coated with SUD (0.5) -5-30 min are shown in FIG. .. Cathode side current density when using unmodified copper electrode> SUD (0.5) -1-0.5H Cathode side current density when using a copper electrode coated with -1-0.5H> SUD (0.5) -5 It was found that the current density on the cathode side was obtained when the copper electrode coated with -30 min was used, and that the SUD (0.5) coating formed on the copper electrode suppressed the cathode reaction. Further, there was no significant difference between the anode side current density when the unmodified copper electrode was used and the anode side current density when the copper electrode coated with SUD (0.5) was used, and the SUD formed on the copper electrode was formed. It was found that the coating film (0.5) did not suppress the anodic reaction.
SUDで被覆された各銅電極の防食率を表3に示す。SUD(0.5)−5で被覆された銅電極の防食率は、SUD(0.5)−1で被覆された銅電極の防食率より高かった。また、SUD(0.5)−5で被覆された銅電極の防食率は、SUD(1.0)−5で被覆された銅電極の防食率より高かった。SUD(0.5)の硫黄原子の数に対する炭素鎖の比率は、SUD(1.0)の硫黄原子の数に対する炭素鎖の比率より高い。したがって、硫黄原子の数に対する炭素鎖の比率が高いほど、より緻密な被膜が銅表面に形成され、防食率が高くなると推認された。 Table 3 shows the anticorrosion rate of each copper electrode coated with SUD. The anticorrosion rate of the copper electrode coated with SUD (0.5) -5 was higher than that of the copper electrode coated with SUD (0.5) -1. Moreover, the anticorrosion rate of the copper electrode coated with SUD (0.5) -5 was higher than the anticorrosion rate of the copper electrode coated with SUD (1.0) -5. The ratio of carbon chains to the number of sulfur atoms in SUD (0.5) is higher than the ratio of carbon chains to the number of sulfur atoms in SUD (1.0). Therefore, it was presumed that the higher the ratio of carbon chains to the number of sulfur atoms, the more dense a film was formed on the copper surface and the higher the corrosion protection rate.
含硫黄ポリマー製造例3
S8(石津製薬(株)製)0.4913質量部と10−ウンデセン酸(関東化学(株)製)0.3611質量部(S8と10−ウンデセン酸のモル比はほぼ1:1)が175℃で3時間攪拌された。その後、反応生成物が室温になるまで放置され、THFが冷却された反応生成物に加えられ、THF可溶部が濾過により分離された。THFがTHF可溶部から除去され、固化された含硫黄ポリマーSUDA(1.0)が回収された。10−ウンデセン酸及びSUDA(1.0)が試料とされ、1H NMR分析及びFT−IR分析が行われた。1H NMRスペクトル、FT−IRスペクトルが、それぞれ、図6、図7に示されている。
Sulfur-containing polymer production example 3
S 8 (Ishizu manufactured Pharmaceuticals Ltd.) 0.4913 parts by weight and 10-undecenoic acid (manufactured by Kanto Chemical Co.) 0.3611 parts by mass (molar ratio of S 8 and 10-undecenoic acid is approximately 1: 1) Was stirred at 175 ° C. for 3 hours. The reaction product was then left to room temperature, THF was added to the cooled reaction product and the THF soluble part was separated by filtration. THF was removed from the THF soluble part and the solidified sulfur-containing polymer SUDA (1.0) was recovered. 10-Undecenoic acid and SUDA (1.0) were used as samples, and 1 H NMR analysis and FT-IR analysis were performed. 1 1 H NMR spectrum and FT-IR spectrum are shown in FIGS. 6 and 7, respectively.
含硫黄ポリマー製造例4
S8(石津製薬(株)製)0.2500質量部と10−ウンデセン酸(関東化学(株)製)0.3611質量部(S8と10−ウンデセン酸のモル比はほぼ1:2)が175℃で3時間攪拌された。その後、反応生成物が室温になるまで放置され、THFが冷却された反応生成物に加えられ、THF可溶部が濾過により分離された。THFがTHF可溶部から除去され、固化された含硫黄ポリマーSUDA(0.5)が回収された。10−ウンデセン酸及びSUDA(0.5)が試料とされ、1H NMR分析及びFT−IR分析が行われた。1H NMRスペクトル、FT−IRスペクトルが、それぞれ、図8、図9に示されている。
Sulfur-containing polymer production example 4
S 8 (Ishizu manufactured Pharmaceuticals Ltd.) 0.2500 parts by weight and 10-undecenoic acid (manufactured by Kanto Chemical Co.) 0.3611 parts by mass (molar ratio of S 8 and 10-undecenoic acid is approximately 1: 2) Was stirred at 175 ° C. for 3 hours. The reaction product was then left to room temperature, THF was added to the cooled reaction product and the THF soluble part was separated by filtration. THF was removed from the THF soluble part and the solidified sulfur-containing polymer SUDA (0.5) was recovered. 10-Undecenoic acid and SUDA (0.5) were used as samples, and 1 H NMR analysis and FT-IR analysis were performed. 1 1 H NMR spectrum and FT-IR spectrum are shown in FIGS. 8 and 9, respectively.
SUDA(1.0)で被覆された銅電極の作製1
5mgのSUDA(1.0)を10mlのTHFに溶解させた溶液を調製し、この溶液に上記前処理を行った銅電極を、10分、20分、30分浸漬する処理を行い、各電極は、THFで3回洗浄し、室温で自然乾燥させた。以下、それぞれの浸漬時間の電極をSUDA(1.0)−5−10min、SUDA(1.0)−5−20min、SUDA(1.0)−5−30minと表記する。
Fabrication of Copper Electrode Coated with SUDA (1.0) 1
A solution prepared by dissolving 5 mg of SUDA (1.0) in 10 ml of THF was prepared, and the copper electrode subjected to the above pretreatment was immersed in this solution for 10 minutes, 20 minutes, and 30 minutes, and each electrode was treated. Was washed 3 times with THF and allowed to air dry at room temperature. Hereinafter, the electrodes having the respective immersion times are referred to as SUDA (1.0) -5-10 min, SUDA (1.0) -5-20 min, and SUDA (1.0) -5-30 min.
SUDA(1.0)で被覆された銅電極の作製2
1mgのSUDA(1.0)を10mlのTHFに溶解させた溶液を調製し、この溶液に前処理を行った銅電極を、30分、1時間浸漬する処理を行い、各電極は、THFで3回洗浄し、室温で自然乾燥させた。以下、それぞれの浸漬時間の電極をSUDA(1.0)−1−0.5H、SUDA(1.0)−1−1Hと表記する。
Fabrication of Copper Electrode Coated with SUDA (1.0) 2
A solution of 1 mg of SUDA (1.0) dissolved in 10 ml of THF was prepared, and the pretreated copper electrode was immersed in this solution for 30 minutes for 1 hour, and each electrode was treated with THF. It was washed 3 times and allowed to air dry at room temperature. Hereinafter, the electrodes having the respective immersion times are referred to as SUDA (1.0) -1-0.5H and SUDA (1.0) -1-1H.
SUDA(0.5)で被覆された銅電極の作製
5mgのSUDA(0.5)を10mlのTHFに溶解させた溶液を調製し、この溶液に上記前処理を行った銅電極を、20分、30分浸漬する処理を行い、各電極は、THFで3回洗浄し、室温で自然乾燥させた。以下、それぞれの浸漬時間の電極をSUDA(0.5)−5−20min、SUDA(0.5)−5−30minと表記する。
Preparation of Copper Electrode Coated with SUDA (0.5) Prepare a solution of 5 mg of SUDA (0.5) in 10 ml of THF, and add the pretreated copper electrode to this solution for 20 minutes. After soaking for 30 minutes, each electrode was washed with THF three times and naturally dried at room temperature. Hereinafter, the electrodes having the respective immersion times are referred to as SUDA (0.5) -5-20 min and SUDA (0.5) -5-30 min.
SUDAで被覆された各銅電極を使用して分極曲線を作成し、SUDAで被覆された各銅電極の防食率を上記計算式(1)に従って算出した。結果を表4に示す。 A polarization curve was created using each copper electrode coated with SUDA, and the anticorrosion rate of each copper electrode coated with SUDA was calculated according to the above formula (1). The results are shown in Table 4.
銅をはじめとする金属に対する防食効果が高い本発明の金属防食剤で金属の表面を被覆すると、金属の防食効果が向上し、金属類製品が利用されているプラントの安全確保及び操業の安定化が計られる。 Covering the surface of a metal with the metal anticorrosive agent of the present invention, which has a high anticorrosive effect on metals such as copper, improves the anticorrosive effect of the metal, ensuring the safety of plants in which metal products are used and stabilizing operations. Is measured.
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