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JP6986861B2 - Work support member - Google Patents
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JP6986861B2 - Work support member - Google Patents

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JP6986861B2
JP6986861B2 JP2017108817A JP2017108817A JP6986861B2 JP 6986861 B2 JP6986861 B2 JP 6986861B2 JP 2017108817 A JP2017108817 A JP 2017108817A JP 2017108817 A JP2017108817 A JP 2017108817A JP 6986861 B2 JP6986861 B2 JP 6986861B2
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support
work
base member
abuts
end faces
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JP2018202525A (en
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俊彦 中里
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牧野フライス精機株式会社
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Description

本発明は、研削盤で用いるワーク支持部材に関する。 The present invention relates to a work support member used in a grinding machine.

従来、研削盤でワークを研削する場合、チャック等にクランプしたワークの外周面を支持するワーク支持部材が用いられている。従来技術によるワーク支持部材は、図8に示すように、板状のベース部材70の一方の端部にV溝が形成され、該V溝の側面に支承部材80がロウ付けされている。一般的に、ベース部材70は高硬度な熱処理材料から作られ、支承部材80には更に高硬度の超硬材料が用いられる。 Conventionally, when grinding a work with a grinding machine, a work support member that supports the outer peripheral surface of the work clamped to a chuck or the like has been used. As shown in FIG. 8, in the work support member according to the prior art, a V-groove is formed at one end of the plate-shaped base member 70, and the support member 80 is brazed to the side surface of the V-groove. Generally, the base member 70 is made of a heat-treated material having a high hardness, and a cemented carbide material having a higher hardness is used for the bearing member 80.

支承部材80は、一定の使用時間が経過するとワークとの接触面が摩耗するので交換が必要となる。交換に際しては、ベース部材70を支承部材80と共に加熱してロウ付けされた支承部材80をベース部材70から取外して新たな支承部材80を再びロウ付けしたり、ベース部材70に固定された状態で支承部材80を再研磨したり、或いは、ワーク支持部材全体を交換しなければならない。支承部材80は容易に交換することができず、時間、労力、コストとを必要とする作業である。特に、支承部材80はベース部材70に高精度に取り付ける必要があり、支承部材80のロウ付けには多くの工数が必要で、取り付け後の研磨、調整も時間と熟練を要する作業となっている。支承部材80の再研磨もまた時間と熟練が必要でコストが高くなる問題がある。 The bearing member 80 needs to be replaced because the contact surface with the work wears after a certain period of use. At the time of replacement, the base member 70 is heated together with the bearing member 80, the brazed bearing member 80 is removed from the base member 70, and a new bearing member 80 is brazed again, or is fixed to the base member 70. The bearing member 80 must be reground or the entire work support member must be replaced. The bearing member 80 is a work that cannot be easily replaced and requires time, labor, and cost. In particular, the bearing member 80 needs to be attached to the base member 70 with high accuracy, brazing of the bearing member 80 requires a lot of man-hours, and polishing and adjustment after attachment also require time and skill. .. Re-polishing the bearing member 80 also requires time and skill, and has a problem of high cost.

また、ワーク支持部材の耐久性を高めるために全体をコーティングすることがあるが、既述のように、ベース部材70と支承部材80は異なる材料から形成されるので、その熱特性が異なっており、コーティング時の熱処理も材料の違いについて十分に配慮しなければならず、そのためにコーティングの材料、方法についても制限を受けることとなる。特に、ロウ付け後は熱処理ができない、或いは、非常に困難であるという問題もある。 Further, the entire work support member may be coated in order to increase the durability, but as described above, since the base member 70 and the bearing member 80 are formed of different materials, their thermal characteristics are different. In addition, the heat treatment at the time of coating must also give due consideration to the difference in materials, and therefore the coating materials and methods are also restricted. In particular, there is a problem that heat treatment cannot be performed or is very difficult after brazing.

本発明は、こうした従来技術の問題を解決することを技術課題としており、容易に着脱可能で、かつ、高精度に作ることのできる研削盤で用いるワーク支持部材を提供することを目的としている。 An object of the present invention is to solve the problems of the prior art, and an object of the present invention is to provide a work support member used in a grinding machine that can be easily attached and detached and can be manufactured with high accuracy.

上述の目的を達成するために、本発明によれば、研削盤で用いられワーク把持装置にクランプしたワークの外周面を支持するワーク支持部材において、一方の端部に第1と第2のV字形の溝部を有する板状のベース部材と、前記第1と第2のV字形の溝各々に配置され、着脱可能に前記ベース部材に固定された支承部材とを具備するワーク支持部材が提供される。 In order to achieve the above object, according to the present invention, in the work support member used in the grinding machine and supporting the outer peripheral surface of the work clamped to the work gripping device, the first and second Vs are attached to one end. Provided is a work support member including a plate-shaped base member having a character-shaped groove portion and a support member arranged in each of the first and second V-shaped grooves and detachably fixed to the base member. To.

本発明によれば、支承部材が着脱可能にベース部材に固定されているので、摩耗した場合に、支承部材の向きを変更して着け替えたり、或いは、新品の支承部材と容易に交換することができる。また、支承部材のみを加工することができるので、支承部材を高精度で再現性の高い加工方法で加工することができ、また、高い再現性を以って加工することができる。更に、支承部材のみをコーティングすることができるので、支承部材を様々な材料、コーティング条件で高精度にコーティングすることができる。 According to the present invention, since the bearing member is detachably fixed to the base member, when the bearing member is worn, the bearing member can be changed in direction and replaced with a new bearing member easily. Can be done. Further, since only the bearing member can be processed, the bearing member can be processed by a highly accurate and highly reproducible processing method, and can be processed with high reproducibility. Further, since only the bearing member can be coated, the bearing member can be coated with various materials and coating conditions with high accuracy.

本発明の第1の実施形態によるワーク支持部材の斜視図である。It is a perspective view of the work support member by 1st Embodiment of this invention. 図1のワーク支持部材の正面図である。It is a front view of the work support member of FIG. 支持されるワークと共に示す図1と同様の斜視図である。It is the same perspective view as FIG. 1 shown together with the supported work. 支承部材の斜視図である。It is a perspective view of a bearing member. 本発明の第2の実施形態によるワーク支持部材の斜視図である。It is a perspective view of the work support member by the 2nd Embodiment of this invention. 図5のワーク支持部材の正面図である。It is a front view of the work support member of FIG. 支持されるワークと共に示す図5と同様の斜視図である。It is the same perspective view as FIG. 5 shown together with the supported work. 従来技術によるワーク支持部材の斜視図である。It is a perspective view of the work support member by the prior art.

以下、添付図面を参照して、本発明の好ましい実施形態を説明する。
図1〜図3を参照すると、第1の実施形態によるワーク支持部材は板状のベース部材10より成り、一方の端部に第1と第2の支持面12、14と、第3と第4の支持面16、18とが形成されている。第1と第2の支持面12、14は、該ベース部材10の中心線Oに沿って外側に45°の角度で互いに収斂する平面に沿って形成されている。第3と第4の支持面16、18は、中心線Oに沿って外側に所定の角度、例えば45°の角度で互いに拡開する平面に沿って形成されている。
Hereinafter, preferred embodiments of the present invention will be described with reference to the accompanying drawings.
Referring to FIGS. 1 to 3, the work support member according to the first embodiment is composed of a plate-shaped base member 10, and the first and second support surfaces 12, 14 and the third and third are at one end. Support surfaces 16 and 18 of No. 4 are formed. The first and second support surfaces 12 and 14 are formed along a plane that converges to each other at an angle of 45 ° outward along the center line O of the base member 10. The third and fourth support surfaces 16 and 18 are formed along a plane extending outward along the center line O at a predetermined angle, for example, an angle of 45 °.

こうして、第1〜第4の支持面によって、ベース部材10の一方の端部は、中央に大きく山形に突出した1つの中央突起部と、該中央突起部の両側部に小さく山形に突出した2つの外側突起部とを有した略W字形に形成される。こうして、中央突起部と2つの外側突起部の間に、第1と第3の支持面12、16から成る第1のV溝と、第2と第4の支持面14、18から成る第2のV溝とが形成される。 In this way, by the first to fourth support surfaces, one end of the base member 10 has one central protrusion protruding in a large chevron shape in the center and two small chevron protrusions on both sides of the central protrusion. It is formed in a substantially W shape having two outer protrusions. Thus, between the central protrusion and the two outer protrusions, a first V-groove composed of the first and third support surfaces 12 and 16 and a second V-groove composed of the second and fourth support surfaces 14 and 18. V-groove is formed.

また、第1のV溝の底部で第1と第3の支持面12、16の間に逃げ溝20が形成され、第2のV溝の底部で第2と第4の支持面14、18の間に逃げ溝22が形成されている。また中央突起部の一方の端部で第1と第2の支持面12、14の間に逃げ溝24が形成されている。前記第1と第2の溝に支承部材30が配置され、ボルトまたはネジ40によってベース部材10に着脱可能に固定される。 Further, a relief groove 20 is formed between the first and third support surfaces 12 and 16 at the bottom of the first V groove, and the second and fourth support surfaces 14 and 18 are formed at the bottom of the second V groove. An escape groove 22 is formed between the two. Further, a relief groove 24 is formed between the first and second support surfaces 12 and 14 at one end of the central protrusion. Support members 30 are arranged in the first and second grooves, and are detachably fixed to the base member 10 by bolts or screws 40.

図4を参照すると、支承部材30は、矩形または正方形の角柱状または直方体状の部材であり、中心部にボルトまたはネジ40を通すための貫通穴32が形成されている。支承部材30は、第1の支承面として、貫通穴32が開口する2つの端面34と、第2の支承面として、2つの端面34の間に延在し該2つの端面34に接続する4つの側面36とを有している。 Referring to FIG. 4, the bearing member 30 is a rectangular or square prismatic or rectangular parallelepiped member, and a through hole 32 for passing a bolt or a screw 40 is formed in a central portion thereof. The bearing member 30 extends between the two end faces 34 as the first bearing surface through which the through hole 32 opens and the two end faces 34 as the second bearing surface and connects to the two end faces 34. It has one side surface 36.

本実施形態では、図3に示すように、第1と第2のV溝の各々に1つの支承部材30が配設される。第1のV溝内において、支承部材30は、第1の支承面としての端面34の一方が第1の支持面12に当接し、かつ、第2の支承面としての側面36の1つが第3の支持面16に当接するように配置される。同様に、第2のV溝内において、支承部材30は、第1の支承面としての端面34の一方が第2の支持面14に当接し、かつ、第2の支承面としての側面36の1つが第4の支持面18に当接するように配置される。本実施形態では、2つの支承部材30の各々の第3と第4の支持面16、18に当接する側面36の反対側の側面36の間でワークWが支持される。 In this embodiment, as shown in FIG. 3, one bearing member 30 is arranged in each of the first and second V-grooves. In the first V-groove, in the bearing member 30, one of the end faces 34 as the first bearing surface abuts on the first support surface 12, and one of the side surfaces 36 as the second bearing surface is the first. 3 is arranged so as to be in contact with the support surface 16. Similarly, in the second V-groove, in the support member 30, one of the end faces 34 as the first support surface abuts on the second support surface 14, and the side surface 36 as the second support surface One is arranged so as to abut on the fourth support surface 18. In this embodiment, the work W is supported between the side surfaces 36 on the opposite side of the side surfaces 36 that abut on the third and fourth support surfaces 16 and 18, respectively, of the two bearing members 30.

次に、図5〜図8を参照して、本発明の第2の実施形態を説明する。
第2の実施形態よるワーク支持部材は板状のベース部材50を具備し、一方の端部に第1と第2の支持面52、54と、第3と第4の支持面56、58とが形成されている。第1と第2の支持面52、54は、該ベース部材50の中心線Oに沿って外側に45°の角度で互いに拡開する平面に沿って形成されている。第3と第4の支持面56、58は、中心線Oに沿って外側に45°の角度で互いに収斂する平面に沿って形成されている。
Next, a second embodiment of the present invention will be described with reference to FIGS. 5 to 8.
The work support member according to the second embodiment includes a plate-shaped base member 50, and has first and second support surfaces 52 and 54 and third and fourth support surfaces 56 and 58 at one end thereof. Is formed. The first and second support surfaces 52 and 54 are formed along a plane that expands outward at an angle of 45 ° along the center line O of the base member 50. The third and fourth support surfaces 56, 58 are formed along a plane that converges outward at an angle of 45 ° along the center line O.

こうして、第1〜第4の支持面によって、ベース部材50の一方の端部は、中央に小さく山形に突出した1つの中央突起部と、該中央突起部の両側部に大きく山形に突出したな2つの外側突起部とを有した略W字形に形成される。こうして、中央突起部と2つの外側突起部の間に、第1と第3の支持面52、56から成る第1のV溝と、第2と第4の支持面54、58から成る第2のV溝とが形成される。 Thus, due to the first to fourth support surfaces, one end of the base member 50 has one central protrusion protruding in a small chevron shape in the center and a large chevron protrusion on both sides of the central protrusion. It is formed in a substantially W shape having two outer protrusions. Thus, between the central protrusion and the two outer protrusions, a first V-groove consisting of first and third support surfaces 52, 56 and a second consisting of second and fourth support surfaces 54, 58. V-groove is formed.

また、第1のV溝の底部で第1と第3の支持面52、56の間に逃げ溝60が形成され、第2のV溝の底部で第2と第4の支持面54、58の間に逃げ溝62が形成されている。また中央突起部の一方の端部で第1と第2の支持面52、54の間に逃げ溝24が形成されている。前記第1と第2の溝に支承部材30が配置され、ボルトまたはネジ40によってベース部材50に着脱可能に固定される。 Further, a relief groove 60 is formed between the first and third support surfaces 52 and 56 at the bottom of the first V groove, and the second and fourth support surfaces 54 and 58 are formed at the bottom of the second V groove. A relief groove 62 is formed between the two. Further, a relief groove 24 is formed between the first and second support surfaces 52 and 54 at one end of the central protrusion. Support members 30 are arranged in the first and second grooves, and are detachably fixed to the base member 50 by bolts or screws 40.

本実施形態では、図7に示すように、第1と第2のV溝の各々に1つの支承部材30が配設される。第1のV溝内において、支承部材30は、第1の支承面としての端面34の一方が第1の支持面52に当接し、かつ、第2の支承面としての側面36の1つが第3の支持面56に当接するように配置される。同様に、第2のV溝内において、支承部材30は、第1の支承面としての端面34の一方が第2の支持面54に当接し、かつ、第2の支承面としての側面36の1つが第4の支持面58に当接するように配置される。本実施形態では、2つの支承部材30の各々の第1と第2の支持面52、54に当接する端面34の反対側の端面34の間でワークWが支持される。 In this embodiment, as shown in FIG. 7, one bearing member 30 is arranged in each of the first and second V-grooves. In the first V-groove, in the bearing member 30, one of the end faces 34 as the first bearing surface abuts on the first support surface 52, and one of the side surfaces 36 as the second bearing surface is the first. 3 is arranged so as to be in contact with the support surface 56. Similarly, in the second V-groove, in the bearing member 30, one of the end faces 34 as the first bearing surface abuts on the second support surface 54, and the side surface 36 as the second bearing surface One is arranged so as to abut on the fourth support surface 58. In the present embodiment, the work W is supported between the end faces 34 on the opposite side of the end faces 34 that abut on the first and second support faces 52, 54 of the two bearing members 30, respectively.

図3、7から理解されるように、第2の実施形態によるワーク支持部材は、第1の実施形態によるワーク支持部材よりも直径の大きなワークWを支持するのに有利である。 As can be seen from FIGS. 3 and 7, the work support member according to the second embodiment is advantageous for supporting the work W having a larger diameter than the work support member according to the first embodiment.

既述の実施形態では、支承部材30は着脱可能にベース部材10、50に固定されるので、支承面34または36が摩耗した場合に、他の支承面によりワークWを支持するように支承部材30の向きを変更して着け替えたり、或いは、新品の支承部材30と容易に交換することができる。また、支承部材30のみを加工することができるので、支承部材30を高精度で再現性の高い加工方法で加工することができ、また、高い再現性を以って加工することができる。更に、支承部材30のみをコーティングすることができるので、支承部材30を様々な材料、コーティング条件で高精度にコーティングすることができる。 In the above-described embodiment, the bearing member 30 is detachably fixed to the base members 10 and 50, so that when the bearing surface 34 or 36 is worn, the bearing member 30 is supported by another bearing surface. The orientation of the 30 can be changed and changed, or the bearing member 30 can be easily replaced with a new bearing member 30. Further, since only the bearing member 30 can be processed, the bearing member 30 can be processed by a processing method with high accuracy and high reproducibility, and can be processed with high reproducibility. Further, since only the bearing member 30 can be coated, the bearing member 30 can be coated with various materials and coating conditions with high accuracy.

10 ベース部材
12 第1の支持面
14 第2の支持面
16 第3の支持面
18 第4の支持面
20 逃げ溝
22 逃げ溝
24 逃げ溝
30 支承部材
32 貫通穴
34 端面
36 側面
40 ネジ
50 ベース部材
52 第1の支持面
54 第2の支持面
56 第3の支持面
58 第4の支持面
60 逃げ溝
62 逃げ溝
70 ベース部材
80 支承部材
10 Base member 12 1st support surface 14 2nd support surface 16 3rd support surface 18 4th support surface 20 Relief groove 22 Relief groove 24 Relief groove 30 Bearing member 32 Through hole 34 End face 36 Side surface 40 Screw 50 Base Member 52 First support surface 54 Second support surface 56 Third support surface 58 Fourth support surface 60 Relief groove 62 Relief groove 70 Base member 80 Bearing member

Claims (6)

研削盤で用いられワーク把持装置にクランプしたワークの側面を支持するワーク支持部材において、
一方の端部に第1と第2のV字形の溝部を有する板状のベース部材と、
前記第1と第2のV字形の溝各々に配置され、着脱可能に前記ベース部材に固定された支承部材とを具備し、
前記第1のV字形の溝は第1と第3の支持面から形成され、前記第2のV字形の溝は第2と第4の支持面から形成され、前記ベース部材は、前記第1と第3の支持面の間、および、第2と第4の支持面の間に逃げ溝が形成されているワーク支持部材。
In the work support member that supports the side surface of the work used in the grinding machine and clamped to the work gripping device.
A plate-shaped base member having first and second V-shaped grooves at one end,
Each of the first and second V-shaped grooves is provided with a bearing member that is detachably fixed to the base member.
The first V-shaped groove is formed from the first and third support surfaces, the second V-shaped groove is formed from the second and fourth support surfaces, and the base member is the first. When the third between the support surface, and the second and fourth workpiece support members that are grooves formed escape between the supporting surface.
前記支承部材は、平行に対面する一対の端面と、該端面の各々に開口する貫通穴と、前記一対の端面の間に延設され、該一対の端面に接続された側面とを有する四角柱状の部材より成る請求項1に記載のワーク支持部材。 The bearing member is a square columnar having a pair of parallel facing end faces, a through hole opened in each of the end faces, and a side surface extending between the pair of end faces and connected to the pair of end faces. The work support member according to claim 1, which comprises the members of the above. 前記一対の端面の一方が前記第1の支持面に当接し、1つの前記側面が前記第3の支持面に当接するように、1つの支承部材が前記第1のV字形の溝に配置され、第1の支持面に当接する前記端面と、前記第3の支持面に当接する前記1つの側面との間の縁部が前記逃げ溝内に受容され、One bearing member is arranged in the first V-shaped groove so that one of the pair of end faces abuts on the first support surface and one side surface abuts on the third support surface. , The edge between the end face that abuts on the first support surface and the one side surface that abuts on the third support surface is received in the relief groove.
前記一対の端面の一方が前記第2の支持面に当接し、1つの前記側面が前記第4の支持面に当接するように、1つの支承部材が前記第2のV字形の溝に配置され、第2の支持面に当接する前記端面と、前記第4の支持面に当接する前記1つの側面との間の縁部が前記逃げ溝内に受容される請求項2に記載のワーク支持部材。One bearing member is arranged in the second V-shaped groove such that one of the pair of end faces abuts on the second support surface and one side surface abuts on the fourth support surface. 2. The work support member according to claim 2, wherein the edge portion between the end surface that abuts on the second support surface and the one side surface that abuts on the fourth support surface is received in the relief groove. ..
前記第1と第2の支持面は、前記ベース部材から離反する方向に互いに収斂するように形成され、前記第3と第4の支持面は、前記ベース部材から離反する方向に互いに拡開するように形成されており、前記ベース部材の前記端部が、中央に大きく山形に突出した1つの中央突起部と、該中央突起部の両側部に小さく山形に突出した2つの外側突起部とを有した略W字形に形成される請求項1または2に記載のワーク支持部材。The first and second support surfaces are formed so as to converge with each other in a direction away from the base member, and the third and fourth support surfaces expand with each other in a direction away from the base member. One central protrusion having a large chevron protrusion in the center and two small chevron protrusions on both sides of the central protrusion. The work support member according to claim 1 or 2, which is formed in a substantially W shape. 前記第1と第2の支持面の間に形成された逃げ溝を更に具備する請求項4に記載のワーク支持部材。The work support member according to claim 4, further comprising a relief groove formed between the first and second support surfaces. 前記第1と第2の支持面は、前記ベース部材から離反する方向に互いに拡開するように形成され、前記第3と第4の支持面は、前記ベース部材から離反する方向に互いに収斂するように形成されており、前記ベース部材の前記端部が、中央に小さく山形に突出した1つの中央突起部と、該中央突起部の両側部に大きく山形に突出したな2つの外側突起部とを有した略W字形に形成される請求項1または2に記載のワーク支持部材。The first and second support surfaces are formed so as to expand each other in a direction away from the base member, and the third and fourth support surfaces converge with each other in a direction away from the base member. The end of the base member is formed so as to have one central protrusion having a small chevron protrusion in the center and two outer protrusions having a large chevron protrusion on both sides of the central protrusion. The work support member according to claim 1 or 2, which is formed in a substantially W shape.
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