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JP6988778B2 - Manufacturing method of charcoal interior sinter and equipment for manufacturing charcoal interior sinter - Google Patents
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JP6988778B2 - Manufacturing method of charcoal interior sinter and equipment for manufacturing charcoal interior sinter - Google Patents

Manufacturing method of charcoal interior sinter and equipment for manufacturing charcoal interior sinter Download PDF

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JP6988778B2
JP6988778B2 JP2018225096A JP2018225096A JP6988778B2 JP 6988778 B2 JP6988778 B2 JP 6988778B2 JP 2018225096 A JP2018225096 A JP 2018225096A JP 2018225096 A JP2018225096 A JP 2018225096A JP 6988778 B2 JP6988778 B2 JP 6988778B2
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隆英 樋口
一洋 岩瀬
頌平 藤原
哲也 山本
友司 岩見
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JFE Steel Corp
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Description

本発明は、高炉などで製鉄原料として使用される焼結鉱の製造技術に関するものであり、具体的には、焼結原料として炭材内装成型体を用いて焼結鉱を製造する方法および製造設備に関するものである。 The present invention relates to a technique for producing a sinter used as a raw material for iron making in a blast furnace or the like, and specifically, a method and a method for producing a sinter using a carbonaceous material interior molded body as a raw material for sinter. It is about equipment.

高炉製鉄法では、現在、鉄源として、鉄鉱石や焼結鉱などの鉄含有原料を主に用いている。ここで、上記焼結鉱は、粒径が10mm以下の鉄鉱石の他に、珪石や蛇紋岩、精錬ニッケルスラグなどからなるSiO含有原料や石灰石、生石灰などのCaO含有原料などからなる副原料、粉コークスや無煙炭などからなる凝結材である固体燃料(炭材)等からなる造粒原料に適量の水を添加し、ドラムミキサーなどを用いて混合し造粒して擬似粒子である焼結原料とした後、該焼結原料を焼結機の循環移動するパレット上に装入し、上記擬似粒子中に含まれる炭材を燃焼させて焼結し、得られた焼結ケーキを破砕し、整粒して、一定の粒径以上のものを成品として回収した塊成鉱の一種である。 Currently, the blast furnace ironmaking method mainly uses iron-containing raw materials such as iron ore and sinter as an iron source. Here, the sinter is an auxiliary raw material composed of a SiO 2- containing raw material such as silicate, serpentine, and refined nickel slag, and a CaO-containing raw material such as limestone and fresh lime, in addition to iron ore having a particle size of 10 mm or less. , Sintering, which is a pseudo-particle, is obtained by adding an appropriate amount of water to a granulation raw material made of solid fuel (carbonate), which is a coagulant made of powdered coke or smokeless charcoal, and mixing and granulating using a drum mixer or the like. After the raw material is used, the sintered raw material is charged onto a pallet that circulates and moves in the sintering machine, and the carbonaceous material contained in the pseudo-particles is burned to be sintered, and the obtained sintered cake is crushed. It is a kind of agglomerate ore that has been sintered and recovered as a product with a certain particle size or more.

ところで、近年、上記塊成鉱として、鉄鉱石やダスト等の鉄源と、コークス等の炭材とを近接配置したものが注目を浴びている。その理由は、例えば、鉄鉱石等の鉄源と炭材とを一つの塊成鉱の中で近接配置すると、鉄源側の還元反応(発熱反応)と炭材側のガス化反応(吸熱反応)とが速い速度で繰り返して起こることから、製鉄効率が向上するとともに、高炉などの炉内温度を低下させることもできるからである。 By the way, in recent years, as the above-mentioned agglomerate ore, an iron source such as iron ore and dust and a charcoal material such as coke placed in close proximity to each other have been attracting attention. The reason is that, for example, when an iron source such as iron ore and a carbonaceous material are placed close to each other in one agglomerate ore, a reduction reaction (exothermic reaction) on the iron source side and a gasification reaction (endothermic reaction) on the carbonaceous material side are performed. This is because iron-making efficiency is improved and the temperature inside a blast furnace or the like can be lowered because) and the above occur repeatedly at a high speed.

上記塊成鉱としては、例えば、特許文献1に開示の、炭材核の周囲に、鉄鉱石粉とCaO含有原料からなる外層を形成してなる擬似粒子である焼結鉱製造用の炭材内装造粒粒子を、通常の造粒粒子に混合してなる焼結原料を焼結機のパレット上に装入して装入層を形成する際、上記炭材内装造粒粒子を、装入層の下層側に多く装入し、上記通常の造粒粒子中に含まれる炭材の燃焼熱で焼結鉱を製造する炭材内装焼結鉱がある。 The granulation ore is, for example, the interior of a carbonaceous material for producing a sintered ore, which is a pseudo particle formed by forming an outer layer composed of iron ore powder and a CaO-containing raw material around a carbonaceous material core disclosed in Patent Document 1. When the sintering raw material obtained by mixing the granulated particles with the normal granulated particles is charged onto the pallet of the sintering machine to form the charging layer, the above-mentioned carbonaceous material interior granulated particles are charged into the charging layer. There is a carbonaceous interior sintered ore that is charged in a large amount on the lower layer side and produces a sintered ore by the combustion heat of the carbonaceous material contained in the above-mentioned ordinary granulated particles.

この技術では、炭材内装造粒粒子として、炭材核には粒径3mm以上のコークス粒子を用い、鉄鉱石粉には、粒径を調整したペレットフィードを用いている。また、造粒粒子はドラムミキサーやペレタイザーで造粒する方法が開示されているのみである。 In this technique, coke particles having a particle size of 3 mm or more are used for the carbonaceous material core as the carbonaceous material interior granulated particles, and a pellet feed having an adjusted particle size is used for the iron ore powder. Further, only a method of granulating granulated particles with a drum mixer or a pelletizer is disclosed.

特許第5790966号公報Japanese Patent No. 5790966

しかしながら、特許文献1の方法では、炭材内装造粒粒子の原料となるペレットフィードや炭材の粒径に制限があった。
粒径が特定の範囲に調整されたペレットフィードを用いるためには、市場に流通しているペレットフィードの粒度分布を管理し、必要に応じてアンダーサイズやオーバーサイズの粒子を整粒して除去したり、粉砕により粗粒を除去する必要があった。一方、粒径が3
mm以上のコークス粒子を用いるためには、コークスを3mmの篩で選別するのが一般的である。ところが、コークスは、通常、屋外でハンドリングされるため、調湿された状態である。このような調湿原料を3mmの篩目で選別しようとすると、網目に粉が付着し篩分け効率が著しく低下するため、必要な量を得ることが難しくなるという課題がある。
However, in the method of Patent Document 1, there is a limitation on the particle size of the pellet feed and the carbonaceous material, which are the raw materials of the carbonaceous material interior granulated particles.
In order to use pellet feeds whose particle size is adjusted to a specific range, control the particle size distribution of pellet feeds on the market and sizing and removing undersized and oversized particles as necessary. It was necessary to remove the coarse particles by crushing or crushing. On the other hand, the particle size is 3
In order to use coke particles of mm or larger, it is common to sort coke with a 3 mm sieve. However, since coke is usually handled outdoors, it is in a humidity-controlled state. When it is attempted to sort such a humidity control raw material with a sieve of 3 mm, there is a problem that it is difficult to obtain a required amount because powder adheres to the mesh and the sieving efficiency is significantly lowered.

そこで、本発明は、従来技術が抱えている上述した問題点に鑑みてなされたものであり、その目的は、原料の粒度の制約条件を緩和し、高強度の炭材内装粒子を得て、高品質の炭材内装焼結鉱を製造する方法を提案することにある。併せて、その方法に適した製造設備を提供することにある。 Therefore, the present invention has been made in view of the above-mentioned problems of the prior art, and an object thereof is to relax the restrictions on the particle size of the raw material and obtain high-strength carbonaceous material interior particles. The purpose is to propose a method for producing high quality carbonaceous interior sintered ore. At the same time, it is to provide manufacturing equipment suitable for the method.

発明者らは、上記に記した課題を解決するために鋭意検討を重ねた結果、外力を加えることにより成型することで炭材内装成型粒子とすることが有効であることを見出して、本発明を開発するに至った。すなわち、本発明は、第一に、鉄鉱石粉、CaO含有原料および炭材を含み、圧縮成型された焼結鉱製造用炭材内装成型粒子を、焼結鉱製造用原料粒子に混合してなる焼結原料を、焼結機のパレット上に装入して装入層を形成する際に、前記炭材内装成型粒子を、装入層の下層側に多く装入し、前記焼結鉱製造用原料粒子中に含まれる炭材の燃焼熱で焼結鉱を製造することを特徴とする炭材内装焼結鉱の製造方法を提案する。 As a result of diligent studies to solve the above-mentioned problems, the inventors have found that it is effective to form carbonaceous interior molded particles by molding by applying an external force, and the present invention has been made. Has led to the development of. That is, the present invention first comprises iron ore powder, a CaO-containing raw material, and a carbonaceous material, and compression-molded carbonaceous material interior molded particles for sinter ore production are mixed with raw material particles for sinter ore production. When the sinter raw material is charged onto the pallet of the sinter to form the charging layer, a large amount of the carbonaceous material interior molding particles are charged to the lower layer side of the charging layer to produce the sinter. We propose a method for producing a sinter inside a sinter, which is characterized by producing a sinter using the heat of combustion of the sinter contained in the raw material particles.

なお、本発明に係る炭材内装焼結鉱の製造方法については、
a.上記焼結鉱製造用原料粒子は、ドラムミキサーにて造粒した、粒径が上記炭材内装成型粒子よりも小さいこと、
b.上記鉄鉱石粉は、粒径が1mm以下の粉状鉄鉱石であること、
c.上記炭材内装成型粒子の外面から2mmまでの範囲は、融点が1200℃以上1500℃以下であること、
d.上記炭材は、粒径が8mm以下のコークス粒子であること、
e.上記炭材内装成型粒子は、粒径が8mm以上であること、
f.上記炭材内装成型粒子は、鉄鉱石粉と融点調整剤としてのCaO含有原料と炭材とが圧縮成型機を用いて成型された成型体であること、
がより好ましい解決手段になり得るものと考えられる。
Regarding the method for producing the carbonaceous interior sinter according to the present invention,
a. The raw material particles for sinter production have a particle size smaller than that of the carbonaceous interior molded particles granulated by a drum mixer.
b. The iron ore powder is a powdered iron ore having a particle size of 1 mm or less.
c. The range from the outer surface of the carbonaceous material interior molded particles to 2 mm has a melting point of 1200 ° C. or higher and 1500 ° C. or lower.
d. The above charcoal material must be coke particles having a particle size of 8 mm or less.
e. The grain size of the above-mentioned charcoal interior molded particles is 8 mm or more.
f. The above-mentioned charcoal material interior molded particles are a molded body obtained by molding iron ore powder, a CaO-containing raw material as a melting point adjuster, and charcoal material using a compression molding machine.
Can be a more preferred solution.

また、本発明は、第二に、上記いずれかの炭材内装焼結鉱の製造方法に用いる設備であって、鉄鉱石粉が保持されるホッパと、CaO含有原料が保持されるホッパと、炭材が保持されるホッパとを少なくとも一つずつ備えるとともに、少なくとも、鉄鉱石粉、CaO含有原料および炭材を含む原料を混合し、圧縮し、成型して焼結鉱製造用炭材内装成型粒子とする圧縮成型機と、通常の焼結鉱用原料を造粒して焼結鉱製造用原料粒子とするドラムミキサーと、上記炭材内装成型粒子と上記焼結鉱製造用原料粒子とが混合され焼結原料として保持されるサージホッパーを有し、該サージホッパーから装入された上記焼結原料を焼結して焼結鉱とするドワイトロイド式焼結機とを備えることを特徴とする炭材内装焼結鉱の製造設備を提供する。 Secondly, the present invention is the equipment used for the method for producing any of the above-mentioned sinters for interior sinter, which is a hopper that holds iron ore powder, a hopper that holds CaO-containing raw materials, and charcoal. At least one hopper for holding the material is provided, and at least one of the iron ore powder, the CaO-containing raw material, and the raw material containing the charcoal material are mixed, compressed, and molded to form the sinter-manufacturing charcoal material interior molded particles. A compression molding machine for sintering, a drum mixer that granulates a normal raw material for sinter to be used as raw material particles for sinter production, and the carbonaceous material interior molding particles and the raw material particles for sinter production are mixed. A charcoal having a surge hopper held as a sinter raw material and provided with a dwitroid type sinter machine that sinters the sintered raw material charged from the surge hopper into a sinter ore. We provide manufacturing equipment for timber interior sinter.

本発明によれば、使用する炭材や鉄鉱石粉の粒度を気にすることなく、高強度の炭材内装成型粒子を成型することが可能となる。特に、かかる炭材内装成型粒子は、一般的なドワイトロイド式(DL)焼結機を用いて焼結鉱を製造することができるので、大量かつ安価に炭材内装焼結鉱を製造することが可能になる。また、本発明の炭材内装焼結鉱は、高炉等の原料として用いる上で十分な強度を有することに加え、鉄含有原料と炭材とが近接配置された構造を有するので、製鉄反応の反応効率の向上、炉内温度の低下、燃料比の低減をもたらし、製造コストの低減にも寄与する。 According to the present invention, it is possible to mold high-strength carbonaceous material interior molded particles without worrying about the particle size of the carbonaceous material or iron ore powder used. In particular, since the sinter can be produced from the carbonaceous interior molded particles using a general Dwightroid type (DL) sinter, it is possible to produce the carbonaceous interior sinter in a large amount and at low cost. Will be possible. Further, the carbonaceous material interior sinter of the present invention has sufficient strength for use as a raw material for a blast furnace or the like, and also has a structure in which an iron-containing raw material and a carbonaceous material are closely arranged, so that the iron-making reaction can be carried out. It improves the reaction efficiency, lowers the temperature inside the furnace, reduces the fuel ratio, and contributes to the reduction of manufacturing costs.

本発明の一実施形態を示す炭材内装成型粒子(A)および従来技術にかかる炭材内装造粒粒子(B)の概念図である。It is a conceptual diagram of the charcoal material interior molding particle (A) which shows one Embodiment of this invention, and the charcoal material interior granulation particle (B) which concerns on the prior art. 本発明の一実施形態を示す製造設備概念図(A)および従来技術の製造設備概念図(B)である。It is a manufacturing equipment conceptual diagram (A) which shows one Embodiment of this invention, and is a manufacturing equipment conceptual diagram (B) of the prior art.

図1に本発明の一実施形態を示す炭材内装成型粒子(A)および特許文献1に記載の従来技術にかかる炭材内装造粒粒子(B)の概念図を示す。本発明の炭材内装成型粒子1は、図1Aに示すように、圧縮成型により、鉄鉱石粉とCaO含有原料との混合相3中に炭材2が分散した構造にしたものである。圧縮成型には、双ロール式や平板式のブリケットマシン、シリンダープレス式などを用いることができる。図示の4は、後述する焼結後の炭材残存領域(核)と炭材消失領域(外層)の境界を示す焼結境界面である。一方、図1Bに示すものは従来技術であって、3mm以上の炭材2核の周囲に、炭材を含まない外層として、鉄鉱石粉とCaO含有原料との混合相3をもつものに造粒した炭材内装造粒粒子5である。 FIG. 1 shows a conceptual diagram of a charcoal interior molded particle (A) showing an embodiment of the present invention and a charcoal interior granulated particle (B) according to the prior art described in Patent Document 1. As shown in FIG. 1A, the carbonaceous material interior molded particles 1 of the present invention have a structure in which the carbonaceous material 2 is dispersed in the mixed phase 3 of the iron ore powder and the CaO-containing raw material by compression molding. For compression molding, a double roll type, a flat plate type briquette machine, a cylinder press type, or the like can be used. FIG. 4 in the figure is a sintered interface showing the boundary between the residual carbonaceous material region (nucleus) and the vanishing carbonaceous material region (outer layer) after sintering, which will be described later. On the other hand, the one shown in FIG. 1B is a conventional technique for granulating a material having a mixed phase 3 of iron ore powder and a CaO-containing raw material as an outer layer containing no carbon material around two cores of carbon material having a size of 3 mm or more. The charcoal material interior granulated particles 5 are obtained.

従来の一般的な知見では、炭材2から成型体表面までの被覆層厚みが2mm以上あれば、焼結過程で炭材2の燃焼、消失を防止することができることがわかっている。この点、本発明の炭材内装成型粒子では、図1Aから明らかなように、表層近傍にも炭材2が分布しており、焼結工程で燃焼、消失により空隙が生じる。ただし、内部には焼結後にも健全な炭材残存領域がある。また、本発明の場合、このような空隙にもかかわらず、十分な熱間強度を有する成型体が得られている。その理由としては、強制的に圧縮して成型体を得ているため、空隙の生成による熱間強度の低下を補うことができたものと考えられる。 According to conventional general knowledge, it is known that if the coating layer thickness from the carbonaceous material 2 to the surface of the molded body is 2 mm or more, the carbonaceous material 2 can be prevented from burning or disappearing in the sintering process. In this respect, in the carbonaceous material interior molded particles of the present invention, as is clear from FIG. 1A, the carbonaceous material 2 is also distributed in the vicinity of the surface layer, and voids are generated due to combustion and disappearance in the sintering step. However, there is a sound residual area of carbonaceous material even after sintering. Further, in the case of the present invention, a molded body having sufficient hot strength is obtained in spite of such voids. It is considered that the reason is that since the molded body is obtained by forcibly compressing, the decrease in hot strength due to the formation of voids can be compensated for.

ここで、本発明に用いる鉄鉱石粉としては、粒径が1mm以下の粉状鉄鉱石を用いることが好ましい。ここで、粒径が1mm以下とは、JIS Z8801―1:2006に定める公称目開き1mmの篩を全量通過することを示す。 Here, as the iron ore powder used in the present invention, it is preferable to use powdered iron ore having a particle size of 1 mm or less. Here, the particle size of 1 mm or less means that the entire amount of the sieve has a nominal opening of 1 mm specified in JIS Z8801-1: 2006.

なお、本発明に用いる鉄鉱石粉は、粒径が上記範囲内であれば、ペレットフィードの他に、ペレットフィードよりも10μm以下の粒径を多く含むシンターフィードやミルスケール、転炉排ガス回収ダスト(OGダスト)、選鉱時に発生したテーリング等、ならびにこれらの破砕物でもよく、また、それらをペレットフィードに混合したものであってもよい。好ましくは、ペレットフィードを主とする混合物、または、ペレットフィードである。ペレットフィードは、1mm以下が90%以上の微粒鉱石で、高品位(高Fe、低脈石)のヘマタイトやマグネタイトを主成分とし、かつ、安価に大量に入手できる点で優れている。 If the particle size of the iron ore powder used in the present invention is within the above range, in addition to the pellet feed, a sinter feed, a mill scale, or a converter exhaust gas recovery dust containing a larger particle size of 10 μm or less than the pellet feed ( OG dust), tailing generated during mineral processing, and crushed products thereof may be used, or they may be mixed in a pellet feed. A mixture mainly composed of a pellet feed or a pellet feed is preferable. The pellet feed is a fine-grained ore having a diameter of 1 mm or less of 90% or more, and is excellent in that it is mainly composed of high-grade (high Fe, low gangue) hematite and magnetite, and can be obtained in large quantities at low cost.

しかし、上記マグネタイト、特に高品位のマグネタイトの融点は、1580℃程度と高く、高品質の焼結鉱を得るための好適な焼結温度(1200〜1400℃)と比較して遥かに高く、通常の焼結温度では溶融しない、即ち、焼結反応が起こらない。 However, the melting point of the above-mentioned magnetite, particularly high-grade magnetite, is as high as about 1580 ° C., which is much higher than the suitable sintering temperature (1200 to 1400 ° C.) for obtaining high-quality sinter, and is usually It does not melt at the sintering temperature of, that is, the sintering reaction does not occur.

本発明は、上記鉄鉱石粉に融点調整剤であるCaO含有原料を添加することによって、鉄鉱石とCaO含有原料との混合相の融点を低下させ、焼結時の温度(1200℃以上)で早期に溶融させて擬似粒子の表層部に融着層を形成し、該融着層を酸素遮断層として作用させることにより、炭材内装成型粒子の内部に分散した炭材の燃焼、消失を防止して、炭材を残存させるようにしたところに特徴がある。 In the present invention, the melting point of the mixed phase of iron ore and the CaO-containing raw material is lowered by adding a CaO-containing raw material which is a melting point adjusting agent to the iron ore powder, and the temperature at the time of sintering (1200 ° C. or higher) is early. By forming a fusion layer on the surface layer of the pseudo-particles and allowing the fusion layer to act as an oxygen blocking layer, the combustion and disappearance of the carbonaceous material dispersed inside the carbonaceous material interior molded particles is prevented. The feature is that the carbonaceous material remains.

また、本発明によれば、上記構造とすることにより、焼結鉱焼成時に空気の侵入があったとしても、炭材残存領域(核)を存在させることができる。というのは、炭材内装成型粒子(擬似粒子)の表層(外層)の酸素遮断効果によって、焼結境界面4より内側の核に含まれる炭材には侵入Oが到達せず、表層部のCと侵入Oの反応により、外層内は基本的に還元性雰囲気のCOガスに保持されることになるので、炭材の残留が可能となると考えられるからである。 Further, according to the present invention, by adopting the above structure, even if air invades during sinter firing, the residual carbonaceous material region (nucleus) can be present. Since, by oxygen blocking effect of the surface layer (outer layer) of the carbonaceous material decorated molding particles (pseudo particles), the carbonaceous material contained in than the inner nuclear sintered interface 4 does not reach intrusion O 2, the surface layer portion by the C intrusion O 2 reaction, the outer layer is because it means that is held in the CO gas essentially reducing atmosphere, believed to residual carbonaceous material is possible.

ここで、上記で調整する鉄鉱石と融点調整剤の混合物の融点は、1200〜1500℃の範囲が好ましく、焼結機上で溶融を促進させる観点から、より好ましくは1200〜1400℃の範囲である。1200℃未満では、融液が生成せず、また、焼結鉱の構成鉱物の中で最も高強度で、被還元性も比較的高いカルシウムフェライトが生成しないからである。一方、1500℃超えでは、焼結機上では溶融せず、カルシウムフェライトを主体とする焼結鉱組織と融着しないからである。 Here, the melting point of the mixture of the iron ore and the melting point adjusting agent adjusted above is preferably in the range of 1200 to 1500 ° C, more preferably in the range of 1200 to 1400 ° C from the viewpoint of promoting melting on the sintering machine. be. This is because if the temperature is lower than 1200 ° C., no melt is formed, and calcium ferrite, which has the highest strength among the constituent minerals of the sinter and has a relatively high reducibility, is not formed. On the other hand, above 1500 ° C., it does not melt on the sinter and does not fuse with the sinter structure mainly composed of calcium ferrite.

なお、融点調整剤として添加する上記CaO含有原料としては、生石灰(CaO)、消石灰(Ca(OH))、炭酸カルシウム(CaCO)およびドロマイト(CaMg(CO)の内から選ばれる1種または2種以上からなることが好ましい。特に、CaOが好ましい。CaO含有原料の添加量は、CaO換算で、外層に用いる鉄鉱石紛としてのペレットフィード(PF)に、例えば、Anglo American−PFのように脈石成分が少ない(ヘマタイト(Fe)が97.7mass%)ものを使用する場合には、Fe−CaO二元系状態図から決定すればよい。また、脈石成分の多い鉄鉱石粉を使用する場合には、脈石成分であるSiOを考慮したSiO−Fe−CaO三元系状態図を用いてCaO成分としての添加量を決定すればよい。なお、生石灰は、融点調整剤として作用するほか、バインダーとしても作用する。 The CaO-containing raw material to be added as a melting point adjuster is selected from quicklime (CaO), slaked lime (Ca (OH) 2 ), calcium carbonate (CaCO 3 ) and dolomite (CaMg (CO 3 ) 2 ). It is preferably composed of one kind or two or more kinds. In particular, CaO is preferable. The amount of CaO-containing raw material added is, in terms of CaO, to the pellet feed (PF) as iron ore powder used for the outer layer, which has a small amount of gangue components such as Anglo American-PF (hematite (Fe 2 O 3 )). When 97.7 mass%) is used, it may be determined from the Fe 2 O 3- CaO dual system state diagram. When iron ore powder having a large amount of gangue component is used, the amount added as the CaO component is determined by using the SiO 2- Fe 2 O 3- CaO ternary phase diagram considering the SiO 2 which is the gangue component. You just have to decide. In addition to acting as a melting point adjusting agent, quicklime also acts as a binder.

本発明において、成型性を向上させる点から、水分を、4〜10mass%程度に調質することが好ましい。その理由は、水分4mass%以上では成型後の強度がより高くなり、 また、10mass%以下では成型不良をより低減できるからである。 In the present invention, it is preferable to adjust the water content to about 4 to 10 mass% from the viewpoint of improving moldability. The reason is that when the moisture content is 4 mass% or more, the strength after molding becomes higher, and when the moisture content is 10 mass% or less, molding defects can be further reduced.

また、バインダーとして、α化澱粉やベントナイト、ポリビニルアルコール、リグニンスルホン酸マグネシウム、ポリアクリルアミド、CMC(カルボキシメチルセルロース)などを用いることができる。たとえば、α化澱粉を0.1〜10mass%添加することが好ましい。その理由は、α化澱粉が0.1mass%以上では成型後の強度がより上昇し、10mass%を超えると成型後の強度の上昇の効果が飽和しはじめ、その添加コストの上昇に見合わなくなるおそれがあるからである。 Further, as the binder, pregelatinized starch, bentonite, polyvinyl alcohol, magnesium lignin sulfonate, polyacrylamide, CMC (carboxymethyl cellulose) and the like can be used. For example, it is preferable to add 0.1 to 10 mass% of pregelatinized starch. The reason is that when the pregelatinized starch is 0.1 mass% or more, the strength after molding increases further, and when it exceeds 10 mass%, the effect of increasing the strength after molding begins to saturate, which is not worth the increase in the addition cost. This is because there is a risk.

炭材としては、コークス粒やホンゲイ炭等の無煙炭のような揮発分の少ない炭材を使用することが好ましい。かかる炭材の粒径として、8mm以下が好ましい。ここで、粒径が8mm以下とは、JIS Z8801―1:2006に定める公称目開き8mmの篩を全量通過することを示す。従来法では、1個の造粒粒子に必ず1個の炭材核を要するため、コークスを粒径3mm以上に整粒する必要があったが、本発明では、成型粒子中心部の炭材残存層(核)に1個以上の炭材粒が賦存すれば有効であることから、粒径8mm以下が好ましく、下限を問わない。圧縮成型の特性として、炭材粒子の中心は炭材粒子の半径よりも成型粒子外面に近いところには存在できないので、炭材の粒径分布として好ましくは粒径2.8mm超えの炭材を質量基準で20%以上存在させると、成型粒子外面から1〜2mm以内の場所の焼結時に消失する炭材の比率が低減して強度が向上するのでより好ましい。ここで、粒径が2.8mm超えとは、JIS Z8801―1:2006に定める公称目開き2.8mmの篩を通過しないことを示す。さらに好ましくは、算術平均粒径として、1.5mm以上4.0mm以下の範囲である。 As the charcoal material, it is preferable to use a charcoal material having a low volatile content such as anthracite charcoal such as coke grains and Hongei charcoal. The particle size of the carbonaceous material is preferably 8 mm or less. Here, the particle size of 8 mm or less means that the entire amount of the sieve has a nominal opening of 8 mm specified in JIS Z8801-1: 2006. In the conventional method, one carbonaceous material core is always required for one granulated particle, so that it is necessary to trim the coke to a particle size of 3 mm or more. Since it is effective if one or more carbonaceous particles are present in the layer (nucleus), the particle size is preferably 8 mm or less, and the lower limit is not limited. As a characteristic of compression molding, the center of the carbonaceous particles cannot exist closer to the outer surface of the molded particles than the radius of the carbonaceous particles. When it is present at 20% or more on a mass basis, it is more preferable because the ratio of the carbonaceous material that disappears at the time of sintering at a place within 1 to 2 mm from the outer surface of the molded particles is reduced and the strength is improved. Here, when the particle size exceeds 2.8 mm, it means that the sieve does not pass through the sieve having a nominal opening of 2.8 mm defined in JIS Z8801-1: 2006. More preferably, the arithmetic mean particle size is in the range of 1.5 mm or more and 4.0 mm or less.

また、焼結後に炭材の燃焼、消失する領域であって、上記擬似粒子の外層の厚みは、最も薄いところで2mm以上とすることが好ましい。その理由は、2mm未満では、消失した炭材の空隙によって、成型粒子の熱間強度が低下するおそれがある。通常、圧縮成型においては、圧縮方向以外の密度がばらついたり、形状が真球にはならないことから、成型粒子の表層から焼結境界層までの厚みは均一ではない。焼結層の熱間強度は、焼結層の厚みに比例すると考えられるため、最も外層の薄い部分を基準に評価する。成型粒子は、通常、外部から加熱されるため、中心側ほど加熱時において昇温し難い。そのため、外層の厚さを厚くするには、外層の融点を低目に調整するか、圧縮力を低くすることで調節できる。外層の厚みは、酸素遮断および熱間強度の観点から、より好ましくは3〜7mmの範囲である。 Further, in the region where the carbonaceous material burns and disappears after sintering, the thickness of the outer layer of the pseudo-particles is preferably 2 mm or more at the thinnest point. The reason is that if it is less than 2 mm, the hot strength of the molded particles may decrease due to the voids in the carbonaceous material that have disappeared. Normally, in compression molding, the thickness from the surface layer of the molded particles to the sintered boundary layer is not uniform because the density other than the compression direction varies and the shape does not become a true sphere. Since the hot strength of the sintered layer is considered to be proportional to the thickness of the sintered layer, the evaluation is made based on the thinnest portion of the outer layer. Since the molded particles are usually heated from the outside, it is difficult to raise the temperature toward the center side during heating. Therefore, in order to increase the thickness of the outer layer, the melting point of the outer layer can be adjusted to a lower value or the compressive force can be adjusted to a lower value. The thickness of the outer layer is more preferably in the range of 3 to 7 mm from the viewpoint of oxygen blocking and hot strength.

また、本発明の炭材内装成型粒子(擬似粒子)の粒径は、炭材残存領域(核)の球相当径の最小値と外層の最小値の合計から、最小の粒径は7mmとなるが、焼結機上での炭材の反応を抑制する観点からは、成型粒子内の温度分布を考慮して、焼結過程で粒子中心まで十分に昇温する粒径以上、すなわち8mm以上とするのが好ましい。より好ましくは10mm以上、さらに好ましくは20mm以上である。ここで、粒径は球相当径とする。 Further, the particle size of the carbonaceous material interior molded particles (pseudo-particles) of the present invention is 7 mm from the total of the minimum value of the sphere equivalent diameter of the carbon material residual region (nucleus) and the minimum value of the outer layer. However, from the viewpoint of suppressing the reaction of the carbonaceous material on the sintering machine, considering the temperature distribution in the molded particles, the particle size should be sufficiently raised to the center of the particles in the sintering process, that is, 8 mm or more. It is preferable to do. It is more preferably 10 mm or more, still more preferably 20 mm or more. Here, the particle size is the equivalent diameter of a sphere.

また、本発明の炭材内装成型粒子は、後述する焼結機への焼結原料装入時に、焼結層の下層側に偏析装入することが求められるが、そのため、通常の焼結原料(造粒粒子)よりも粒径を大きくすることが好ましい。ここで、上記通常の造粒粒子とは、鉄鉱石粉と炭材とCaO含有原料を含む副原料を造粒原料とし、これをドラムミキサーやペレタイザー等によって、2〜4mm(算術平均径)の粒径に造粒した擬似粒子のことをいう(以降、同様とする)。また、本発明における造粒粒子の粒径とは、篩い分けで測定した粒径のことをいう Further, the carbonaceous material interior molded particles of the present invention are required to be segregated and charged into the lower layer side of the sintering layer when the sintering raw material is charged into the sintering machine described later. Therefore, a normal sintering raw material is required. It is preferable to make the particle size larger than that of (granulated particles). Here, the above-mentioned ordinary granulated particles are made of an auxiliary raw material including iron ore powder, carbonaceous material, and a CaO-containing raw material as a granulated raw material, and the particles have a diameter of 2 to 4 mm (arithmetic average diameter) by a drum mixer, a pelletizer, or the like. Pseudo-particles granulated to a diameter (hereinafter referred to as the same). Further, the particle size of the granulated particles in the present invention means the particle size measured by sieving.

次に、本発明の炭材内装成型粒子とその成型粒子を焼結原料に用いた焼結鉱の製造方法について説明する。
図2Aは、本発明に適合する炭材内装成型粒子を使って炭材内装焼結鉱を製造する方法の一例を示したものである。一方、図2Bは、特許文献1に記載の従来の方法による炭材内装造粒粒子を使って炭材内装焼結鉱を製造する方法の一例を示したものである。なお、上記の図2Aの例は、粒子径1mm以下の鉄鉱石粉8と、融点調整剤としてのCaO含有原料9と、粒子径8mm以下の炭材(コークス粉)10とを、圧縮成型機であるブリケットマシン11内に装入して、圧縮−成型して、粒子径8mm以上の大きさの炭材内装成型粒子(擬似粒子)としている。ここで、ブリケットマシンの圧縮力は、軸圧(ロールの軸方向の長さあたりの荷重)として0.5tonf/cm(490kN/m)以上とすることが好ましい。その理由は、そうすることで十分な熱間強度を得ることができるからである。過大な荷重は装置の大型化を招くので、より好ましい軸圧は、0.7〜1.8tonf/cm(690〜1760kN/m)の範囲である。
Next, the carbonaceous interior molded particles of the present invention and a method for producing a sinter using the molded particles as a sinter raw material will be described.
FIG. 2A shows an example of a method for producing a carbonaceous interior sintered ore using carbonaceous interior molded particles conforming to the present invention. On the other hand, FIG. 2B shows an example of a method for producing a carbonaceous interior sintered ore using the carbonaceous interior granulated particles by the conventional method described in Patent Document 1. In the above example of FIG. 2A, iron ore powder 8 having a particle diameter of 1 mm or less, CaO-containing raw material 9 as a melting point adjusting agent, and a carbonaceous material (coke powder) 10 having a particle diameter of 8 mm or less are used in a compression molding machine. It is charged into a certain briquette machine 11 and compressed-molded into carbonaceous interior molded particles (pseudo-particles) having a particle diameter of 8 mm or more. Here, the compressive force of the briquette machine is preferably 0.5 tonf / cm (490 kN / m) or more as the axial pressure (load per axial length of the roll). The reason is that by doing so, sufficient hot strength can be obtained. Since an excessive load causes an increase in size of the device, a more preferable axial pressure is in the range of 0.7 to 1.8 tonf / cm (690 to 1760 kN / m).

次いで、上記のようにして得た炭材内装成型粒子(擬似粒子)は、通常の焼結鉱製造用原料6をドラムミキサー7で攪拌し、造粒することで得られる通常の焼結鉱製造用造粒粒子(擬似粒子)と合流させて両粒子を混合させて焼結機13のサージホッパーに搬入し、該サージホッパーから焼結機の循環移動するパレット上に装入する。なお、炭材内装成型粒子(擬似粒子)は、通常の焼結鉱製造用造粒粒子(擬似粒子)より粒子径が大きくしているため、装入時に偏析し、焼結時の温度が上層側よりも高くなり易い中層および下層側に多く堆積するので、焼結反応が十分に進行しやすいという特徴がある。 Next, the carbonaceous material interior molded particles (pseudo-particles) obtained as described above are obtained by stirring the normal raw material 6 for sinter production with a drum mixer 7 and granulating the normal sinter production. Both particles are mixed with the granulated particles (pseudo-particles) to be mixed and carried into the surge hopper of the sintering machine 13, and charged from the surge hopper onto a pallet that circulates in the sintering machine. Since the carbonaceous material interior molded particles (pseudo-particles) have a larger particle size than ordinary granulated particles for sinter production (pseudo-particles), segregation occurs at the time of charging and the temperature at the time of sintering is higher. Since a large amount of particles are deposited on the middle layer and the lower layer side, which tend to be higher than the side, the sintering reaction is characterized by being sufficiently easy to proceed.

上述したように、本発明の炭材内装焼結鉱は、一般的なDL焼結機を利用して生産できるため、安価にかつ大量生産することができる。また、外層の原料となる鉄鉱石粉も粉コークスも粒度を気にすることなく、安価かつ大量に入手できるので、生産上の制約は存在しない。また、篩機や粉砕機などの設備投資を抑えることができる。 As described above, since the carbonaceous material interior sinter of the present invention can be produced by using a general DL sinter machine, it can be mass-produced at low cost. In addition, iron ore powder and coke breeze, which are the raw materials for the outer layer, can be obtained in large quantities at low cost without worrying about the particle size, so there are no restrictions on production. In addition, it is possible to reduce capital investment such as sieving machines and crushers.

さらに、本発明の炭材内装焼結鉱の製造に好適な焼結鉱の製造設備について説明する。
本発明を実施するためには、図2Aに示すように、鉄鉱石粉が保持されるホッパ8と、CaO含有原料が保持されるホッパ9と、炭材が保持されるホッパ10とを少なくとも一つずつ備えるとともに、少なくとも、鉄鉱石粉、CaO含有原料および炭材を含む原料を混合し、圧縮し、成型して焼結鉱製造用炭材内装成型粒子とする圧縮成型機11と、通常の焼結鉱用原料6を造粒して焼結鉱製造用原料粒子とするドラムミキサー7と、上記炭材内装成型粒子と上記焼結鉱製造用原料粒子とが混合され焼結原料として保持されるサージホッパー(図示せず)を有し、該サージホッパーから装入された上記焼結原料を焼結して焼結鉱とするドワイトロイド式焼結機13とを備える製造設備を用いることが必要である。なお、本発明では、焼結原料を少なくとも2列の装置群で調整し、それらは図示しない原料搬送ラインでつながれている。本発明における搬送ラインは、粉体を一定の速度で搬送できるものであれば、特に限定されないが、ベルトコンベアなどが好適に使用できる。
Further, a sinter production facility suitable for producing the carbonaceous interior sinter of the present invention will be described.
In order to carry out the present invention, as shown in FIG. 2A, at least one hopper 8 for holding iron ore powder, a hopper 9 for holding a CaO-containing raw material, and a hopper 10 for holding a carbonaceous material are provided. A compression molding machine 11 that mixes, compresses, and molds at least iron ore powder, a raw material containing CaO, and a raw material containing a carbonaceous material to obtain carbonaceous material internal molding particles for producing sintered ore, and ordinary sintering. A surge in which a drum mixer 7 that granulates a raw material 6 for ore and uses it as a raw material particle for producing a sintered ore, and the carbonaceous material interior molding particles and the raw material particle for producing a sintered ore are mixed and held as a raw material for sintering. It is necessary to use a manufacturing facility having a hopper (not shown) and equipped with a Dwightroid type sintering machine 13 for sintering the above-mentioned sintered raw material charged from the surge hopper into a sintered ore. be. In the present invention, the sintered raw materials are prepared by at least two rows of devices, and they are connected by a raw material transfer line (not shown). The transport line in the present invention is not particularly limited as long as it can transport powder at a constant speed, but a belt conveyor or the like can be preferably used.

まず、本発明の製造設備には、焼結鉱製造用炭材内装成型粒子の調整用に、鉄鉱石粉が保持されるホッパ8と、CaO含有原料が保持されるホッパ9と、炭材が保持されるホッパ10とを少なくとも一つずつ備え、圧縮成型機を備える。圧縮成型機として、双ロール式や平板式のブリケットマシン、シリンダープレス式などを用いることができる。必要に応じて、α化澱粉等の副原料を保持するホッパ(図示せず)を備えることもできる。本発明の圧縮成型機は、所定の圧縮力(荷重)で、所定の大きさの成型粒子が得られるものであればよい。 First, in the manufacturing equipment of the present invention, a hopper 8 in which iron ore powder is held, a hopper 9 in which a CaO-containing raw material is held, and a charcoal material are held for adjusting the carbonaceous interior molded particles for sinter manufacturing. At least one hopper 10 is provided, and a compression molding machine is provided. As the compression molding machine, a double roll type, a flat plate type briquette machine, a cylinder press type, or the like can be used. If necessary, a hopper (not shown) for holding an auxiliary material such as pregelatinized starch can also be provided. The compression molding machine of the present invention may be capable of obtaining molded particles having a predetermined size with a predetermined compressive force (load).

また、本発明の製造設備には、通常の焼結鉱製造用原料粒子の調整用に、造粒装置としてドラムミキサー7を備える。本発明のドラムミキサーは公知のドラムミキサーを用いることができる。該造粒用の焼結鉱用原料6としては、必要に応じて、上記炭材内装用成型粒子の調整用に用いた原料ホッパから切り出してもよいし、別に用意した原料ホッパから切り出して搬送してもよい。通常の焼結鉱製造用原料粒子に用いられる原料6は、焼結鉱の焼結原料として、一般に用いられるものを広く使用することができる。 Further, the manufacturing equipment of the present invention is provided with a drum mixer 7 as a granulating device for adjusting raw material particles for normal sinter manufacturing. A known drum mixer can be used as the drum mixer of the present invention. The raw material 6 for sinter for granulation may be cut out from the raw material hopper used for adjusting the molded particles for the interior of the carbonaceous material, or cut out from the raw material hopper prepared separately and transported, if necessary. You may. As the raw material 6 used for the ordinary raw material particles for producing sinter, those generally used as the sinter raw material of the sinter can be widely used.

また、本発明の製造設備には、上記炭材内装成型粒子と上記焼結鉱製造用原料粒子を焼結原料として混合し、保持するサージホッパーを有するドワイトロイド式焼結機を備える。ドワイトロイド式焼結機は、下方吸引式のドワイトロイド式焼結機とすることが好ましい。 Further, the manufacturing equipment of the present invention is provided with a dwitroid type sintering machine having a surge hopper that mixes and holds the carbonaceous material interior molded particles and the raw material particles for producing sinter as a sinter raw material. The dwitroid type sintering machine is preferably a downward suction type dwightroid type sintering machine.

発明例として、図2Aのフローに準じて、鉄鉱石粉(≦1mm=100%、−1+0.25mm=15%)を93mass%、CaO源として生石灰を5mass%、粉コークス(算術平均粒径1.5mm、>2.8mm=20%)を2mass%の原料に、バインダーとしてα化澱粉を内数として4mass%加え、ブリケットマシンを用いて、1.2cc(球相当直径約13mm)のブリケットを成型した。その際、荷重は軸圧として0.8tonf/cm(780kN/m)とし、原料水分を内数として8mass%に調整した。なお、鉄鉱石はヤードで採取した調湿状態のものを整粒し、適宜水分調整して用いた。生石灰と粉コークスの水分は0mass%のものを使用した。ブリケット内部には、図1Aに示したように、コークス粉が分散しており、ブリケットの核(焼結境界面の内側)に十分なコークスが分散されていることが確認できた。ここで、鉄鉱石とCaOの混合相の融点は、1500℃であった。 As an example of the invention, according to the flow of FIG. 2A, 93 mass% of iron ore powder (≦ 1 mm = 100%, -1 + 0.25 mm = 15%), 5 mass% of quicklime as a CaO source, and powder coke (arithmetic mean particle size 1. 5 mm,> 2.8 mm = 20%) is added to 2 mass% of the raw material, 4 mass% of pregelatinized starch is added as a binder, and a 1.2 cc (sphere equivalent diameter of about 13 mm) briquette is molded using a briquette machine. did. At that time, the load was set to 0.8 tonf / cm (780 kN / m) as the axial pressure, and the raw material water content was adjusted to 8 mass% as the internal number. The iron ore collected in the yard in a humidity-controlled state was sized and the water content was adjusted appropriately before use. The water content of quicklime and powdered coke was 0 mass%. As shown in FIG. 1A, coke powder was dispersed inside the briquette, and it was confirmed that sufficient coke was dispersed in the core of the briquette (inside the sintered interface). Here, the melting point of the mixed phase of iron ore and CaO was 1500 ° C.

この成型ブリケットを1200℃で保温した電気炉に装入し、2分間保持後炉内から取り出した。加熱後のブリケットについて、一軸圧縮試験機で圧潰強度を測定したところ、20〜30kgf(196〜294N)程度の強度であった。なお、外層表面部は脆弱な組織であって、剥離粉が発生したが、内側は健全な組織であった。断面の観察から、炭材が残存する核の球相当径は、約4mmであり、外層は薄いところで約2.5mmであった。 This molded briquette was placed in an electric furnace kept warm at 1200 ° C., held for 2 minutes, and then taken out of the furnace. When the crushing strength of the heated briquette was measured with a uniaxial compression tester, it was about 20 to 30 kgf (196 to 294 N). The surface of the outer layer was a fragile structure, and peeling powder was generated, but the inside was a healthy structure. From the observation of the cross section, the sphere-equivalent diameter of the nucleus in which the carbonaceous material remained was about 4 mm, and the outer layer was about 2.5 mm in a thin place.

比較例として、特許文献1に記載の従来法に従い、図2Bのフローに準じて、鉄鉱石(≦1 mm=100%、−1+0.25mm=15%)を93mass%、CaO源として生石灰を5mass%、粉コークス(算術平均粒径1.5mm、>2.8mm=20%)を2mass%の原料を、直径1.2mのディスクペレタイザーに供給し、水を添加しながら造粒した。ここで、鉄鉱石はヤードで採取した調湿状態のものを整粒し、適宜水分を調整して用いた。生石灰と粉コークスの水分は0mass%のものを使用した。 As a comparative example, according to the conventional method described in Patent Document 1, 93 mass% of iron ore (≦ 1 mm = 100%, -1 + 0.25 mm = 15%) and 5 mass of quicklime as a CaO source according to the flow of FIG. 2B. %, Powdered coke (arithmetic average particle size 1.5 mm,> 2.8 mm = 20%) was supplied to a disk pelletizer having a diameter of 1.2 m with a raw material of 2 mass%, and granulation was performed while adding water. Here, the iron ore collected in the yard in a humidity-controlled state was sized and the water content was appropriately adjusted before use. The water content of quicklime and powdered coke was 0 mass%.

得られた造粒粒子のうち、目標のサイズである10mmを満足する比率は10%〜50%程度と低く、小粒の炭材内装造粒粒子や、炭材核を含まずに造粒されたものも多数生成した。10mm程度の炭材内装造粒粒子を、温度1300℃で保温した電気炉に装入し、1.5分間保持後に炉内から取り出した。加熱後の炭材内装造粒粒子を一軸圧縮試験機で圧潰強度を測定したところ、5〜10kgf(4.9〜9.8N)程度の強度であった。 Of the obtained granulated particles, the ratio of satisfying the target size of 10 mm was as low as about 10% to 50%, and the granulated particles did not contain small carbonaceous material interior granulated particles or carbonaceous material core. Many things were also generated. The carbonaceous material interior granulated particles having a temperature of about 10 mm were placed in an electric furnace kept at a temperature of 1300 ° C., held for 1.5 minutes, and then taken out from the furnace. When the crushing strength of the heated carbonaceous interior granulated particles was measured with a uniaxial compression tester, the strength was about 5 to 10 kgf (4.9 to 9.8 N).

実施例1において製造した発明例の炭材内装成型粒子と、通常の造粒粒子を、原料装入部の内径が300mmφ、高さが400mmの焼結実験鍋に装入した。上記原料装入部の下層側1/3(133mm)には、炭材内装成型粒子と通常の造粒粒子とを質量比で1:1として炭材内装造粒粒子を通常の造粒粒子内に埋め込むように均一に混合して装入し、その上層側2/3(267mm)には、通常の造粒粒子を装入した後、装入層の上層表面に点火し、試験鍋の下側に配設したブロアーで、試験鍋上方の空気を吸引して装入層内に導入し、焼結原料中の炭材を燃焼させた。ここで、下層側1/3に、炭材内装造粒粒子を通常の造粒粒子内に埋め込むように装入した理由は、周囲の通常の造粒粒子の燃焼熱のみで、該通常の造粒粒子と炭材内装造粒粒子の外層との間で焼結反応を進行させることによって、中心核の炭材を燃焼させずに内装した焼結鉱を得るためであり、そのためには、焼結時に温度が上昇しやすい下層側1/3が有利であるからである。
焼結実験後、原料装入部の下層側1/3(133mm)から得られた炭材内装焼結鉱と、原料装入部の上層側2/3(267mm)から得られた通常の焼結鉱について、JIS M8713:2009に規定された方法で被還元性指数(還元率)RIと、JIS M8720:2009に規定された方法で還元粉化指数RDIを測定した。
The carbonaceous material interior molded particles of the invention example produced in Example 1 and ordinary granulated particles were charged into a sintering experiment pot having an inner diameter of 300 mmφ and a height of 400 mm in the raw material charging portion. In the lower layer side 1/3 (133 mm) of the raw material charging portion, the carbonaceous material interior granulated particles and the normal granulated particles are set to a mass ratio of 1: 1 and the carbonaceous material interior granulated particles are contained in the normal granulated particles. After charging normal granulated particles into the upper 2/3 (267 mm) of the mixture, the upper surface of the charged layer is ignited and the bottom of the test pot is charged. The blower disposed on the side sucked the air above the test pot and introduced it into the charging layer to burn the carbonaceous material in the sintered raw material. Here, the reason why the carbonaceous material interior granulated particles are embedded in the normal granulated particles in the lower layer side 1/3 is only the combustion heat of the surrounding normal granulated particles. By advancing the sintering reaction between the granulated particles and the outer layer of the inner granulated particles, it is possible to obtain the inner sintered ore without burning the carbonaceous material of the central core. This is because the lower layer side 1/3, in which the temperature tends to rise at the time of binding, is advantageous.
After the sinter experiment, the carbonaceous interior sinter obtained from the lower layer side 1/3 (133 mm) of the raw material charging part and the normal firing obtained from the upper layer side 2/3 (267 mm) of the raw material charging part. For calcination, the reducibility index (reduction rate) RI was measured by the method specified in JIS M8713: 2009, and the reduced pulverization index RDI was measured by the method specified in JIS M8720: 2009.

原料上層部のRDIは35程度であり、下層のRDIは40であった。一方、被還元性(RI)については上層部では68、下層部では72であった。上層に比べて下層のRDIが高くなった理由については、ブリケット中の炭材の一部が消失することによりブリケットが多孔質化し、還元後強度が低下したためと考えられる。一方、多孔質であるために被還元性の高い焼結鉱を製造する事が可能となった。 The RDI of the upper layer of the raw material was about 35, and the RDI of the lower layer was 40. On the other hand, the reducibility (RI) was 68 in the upper layer and 72 in the lower layer. It is considered that the reason why the RDI of the lower layer was higher than that of the upper layer was that the briquette became porous due to the disappearance of a part of the carbonaceous material in the briquette, and the strength after reduction decreased. On the other hand, since it is porous, it has become possible to produce a sinter having high reducibility.

本発明の技術は、上記に説明した実施例に限定されるものではなく、例えば、焼結熱源として、焼結原料中に添加した炭材に加えて、気体燃料を供給する焼結技術や、さらに、酸素を富化して供給する焼結技術にも適用することができる。 The technique of the present invention is not limited to the above-described embodiment, for example, a sintering technique for supplying gaseous fuel in addition to the carbonaceous material added to the sintering raw material as a sintering heat source. Further, it can be applied to a sintering technique for enriching and supplying oxygen.

1 炭材内装成型粒子
2 炭材(コークス粒)
3 鉄鉱石粉とCaO含有材料との混合相
4 焼結境界面
5 炭材内装造粒粒子
6 通常の焼結鉱用原料
7 ドラムミキサー
8 鉄鉱石粉用ホッパ
9 CaO含有材料用ホッパ
10 炭材(コークス粉)用ホッパ
11 圧縮成型機(ブリケットマシン)
12 ディスクペレタイザー
13 焼結機
1 Charcoal material interior molded particles 2 Charcoal material (coke grains)
3 Mixed phase of iron ore powder and CaO-containing material 4 Sintered interface 5 Sintered interior granulated particles 6 Normal raw material for sintered ore 7 Drum mixer 8 Hopper for iron ore powder 9 Hopper for CaO-containing material 10 Coke material (coke) Hopper for powder) 11 compression molding machine (bricket machine)
12 Disc pelletizer 13 Sintering machine

Claims (8)

鉄鉱石粉、CaO含有原料および炭材を含み、水分を4〜10mass%に調質して圧縮成型された焼結鉱製造用炭材内装成型粒子を、焼結鉱製造用原料粒子に混合してなる焼結原料を、焼結機のパレット上に装入して装入層を形成する際に、
前記炭材内装成型粒子を、装入層の下層側に多く装入し、前記焼結鉱製造用原料粒子中に含まれる炭材の燃焼熱で焼結鉱を製造することを特徴とする炭材内装焼結鉱の製造方法。
Sintered ore production carbonaceous material interior molding particles containing iron ore powder, CaO-containing raw material and carbonaceous material, and compression-molded by adjusting the water content to 4 to 10 mass%, are mixed with the sinter ore production raw material particles. When the sintering raw material is charged onto the pallet of the sintering machine to form the charging layer,
The charcoal is characterized in that a large amount of the carbon material interior molded particles are charged to the lower layer side of the charging layer, and the sinter is produced by the combustion heat of the carbon material contained in the raw material particles for producing the sinter. Material Interior Sintered ore manufacturing method.
前記焼結鉱製造用原料粒子は、ドラムミキサーにて造粒した、粒径が前記炭材内装成型粒子よりも小さいことを特徴とする請求項1に記載の炭材内装焼結鉱の製造方法。 The method for producing a carbonaceous interior sintered ore according to claim 1, wherein the raw material particles for producing the sinter are granulated by a drum mixer and have a particle size smaller than that of the carbonaceous interior molded particles. .. 前記鉄鉱石粉は、粒径が1mm以下の粉状鉄鉱石であることを特徴とする請求項1または2に記載の炭材内装焼結鉱の製造方法。 The method for producing a carbonaceous interior sintered ore according to claim 1 or 2, wherein the iron ore powder is a powdered iron ore having a particle size of 1 mm or less. 前記炭材内装成型粒子の外面から2mmまでの範囲は、融点が1200℃以上1500℃以下であることを特徴とする請求項1〜3のいずれか1項に記載の炭材内装焼結鉱の製造方法。 The charcoal interior sintered ore according to any one of claims 1 to 3, wherein the range from the outer surface of the carbon interior molded particles to 2 mm has a melting point of 1200 ° C. or higher and 1500 ° C. or lower. Production method. 前記炭材は、粒径が8mm以下のコークス粒子であることを特徴とする請求項1〜4のいずれか1項に記載の炭材内装焼結鉱の製造方法。 The method for producing a charcoal interior sintered ore according to any one of claims 1 to 4, wherein the charcoal material is coke particles having a particle size of 8 mm or less. 前記炭材内装成型粒子は、粒径が8mm以上であることを特徴とする請求項1〜5のいずれか1項に記載の炭材内装焼結鉱の製造方法。 The method for producing a charcoal interior sintered ore according to any one of claims 1 to 5, wherein the charcoal interior molded particles have a particle size of 8 mm or more. 前記炭材内装成型粒子は、鉄鉱石粉と融点調整剤としてのCaO含有原料と炭材とが圧縮成型機を用いて成型された成型体であることを特徴とする請求項1〜6のいずれか1項に記載の炭材内装焼結鉱の製造方法。 One of claims 1 to 6, wherein the charcoal material interior molded particles are a molded body obtained by molding iron ore powder, a CaO-containing raw material as a melting point adjuster, and the charcoal material using a compression molding machine. The method for producing a charcoal interior sintered ore according to item 1. 請求項1〜7のいずれか1項に記載の炭材内装焼結鉱の製造方法に用いる設備であって、
鉄鉱石粉が保持されるホッパと、CaO含有原料が保持されるホッパと、炭材が保持されるホッパとを少なくとも一つずつ備えるとともに、
少なくとも、鉄鉱石粉、CaO含有原料および炭材を含む原料を混合し、水分を4〜10mass%に調質して圧縮し、成型して焼結鉱製造用炭材内装成型粒子とする圧縮成型機と、
通常の焼結鉱用原料を造粒して焼結鉱製造用原料粒子とするドラムミキサーと、
前記炭材内装成型粒子と前記焼結鉱製造用原料粒子とが混合され焼結原料として保持されるサージホッパーを有し、該サージホッパーから装入された前記焼結原料を焼結して焼結鉱とするドワイトロイド式焼結機とを備えることを特徴とする炭材内装焼結鉱の製造設備。
Equipment used in the method for producing a charcoal interior sintered ore according to any one of claims 1 to 7.
At least one hopper for holding iron ore powder, one hopper for holding CaO-containing raw materials, and one hopper for holding charcoal material are provided.
A compression molding machine that mixes at least iron ore powder, raw materials containing CaO, and raw materials containing carbonaceous material, adjusts the water content to 4 to 10 mass%, compresses it, and molds it into carbonaceous material interior molding particles for sinter production. When,
A drum mixer that granulates ordinary raw materials for sinter and uses them as raw material particles for sinter production,
It has a surge hopper in which the carbonaceous material interior molded particles and the raw material particles for producing sinter are mixed and held as a sinter raw material, and the sintered raw material charged from the surge hopper is sintered and baked. A facility for manufacturing carbonaceous interior sinter, which is characterized by being equipped with a dwitroid type sinter for sinter.
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