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JP6990964B2 - Manufacturing method of magnetic marker, laminate and holder - Google Patents
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JP6990964B2 - Manufacturing method of magnetic marker, laminate and holder - Google Patents

Manufacturing method of magnetic marker, laminate and holder Download PDF

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JP6990964B2
JP6990964B2 JP2016020601A JP2016020601A JP6990964B2 JP 6990964 B2 JP6990964 B2 JP 6990964B2 JP 2016020601 A JP2016020601 A JP 2016020601A JP 2016020601 A JP2016020601 A JP 2016020601A JP 6990964 B2 JP6990964 B2 JP 6990964B2
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道治 山本
知彦 長尾
均 青山
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Aichi Steel Corp
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Description

本発明は、道路に敷設される磁気マーカに関する。 The present invention relates to a magnetic marker laid on a road.

従来、車両に取り付けた磁気センサにより道路に敷設された磁気マーカを検出する車両用の磁気マーカ検出システムが知られている(例えば、特許文献1参照。)。このような磁気マーカ検出システムによれば、車線に沿って敷設された磁気マーカを利用する自動操舵制御や車線逸脱警報等の各種の運転支援のほか、自動運転を実現できる可能性がある。 Conventionally, a magnetic marker detection system for a vehicle that detects a magnetic marker laid on a road by a magnetic sensor attached to the vehicle is known (see, for example, Patent Document 1). According to such a magnetic marker detection system, there is a possibility that automatic driving can be realized in addition to various driving support such as automatic steering control using magnetic markers laid along the lane and lane departure warning.

特開2005-202478号公報Japanese Unexamined Patent Publication No. 2005-202478

しかしながら、前記従来の磁気マーカでは、次のような問題がある。例えば車線逸脱警報の運転支援を実現するためには比較的短い間隔で磁気マーカを敷設する必要があり、敷設区間が長ければ磁気マーカの個数が膨大となるため、磁気マーカの調達コストが高いと施工コストの上昇を回避できなくなるおそれがある。 However, the conventional magnetic marker has the following problems. For example, in order to realize driving support for lane departure warning, it is necessary to lay magnetic markers at relatively short intervals, and if the laying section is long, the number of magnetic markers will be enormous, so the procurement cost of magnetic markers will be high. There is a risk that it will not be possible to avoid an increase in construction costs.

本発明は、前記従来の問題点に鑑みてなされたものであり、効率良く磁気マーカを作製でき、低コスト化を実現できる磁気マーカの作製方法を提供するものである。 The present invention has been made in view of the above-mentioned conventional problems, and provides a method for producing a magnetic marker that can efficiently produce a magnetic marker and realize cost reduction.

本発明の一態様は、車両に取り付けられた磁気センサで検出できるように路面に敷設され、運転者による車両の運転操作の支援、あるいは運転者の操作に依らない自動運転を実現するための車両側の制御を実現するための磁気マーカの作製方法であって、
磁性材料の粉末である磁粉が基材中に分散する層を備えるシート状の中間加工品である中間シートを作製する工程と、
外周側面が全周に渡って切断加工面により形成された磁気マーカを、前記中間シートの内側から切り出す工程と、
前記切り出す工程により切り出した前記磁気マーカが複数、相互に接触する状態で積層された積層体に対し、該積層体の積層方向に沿う磁界を作用して各磁気マーカを着磁する工程と、を実施し、
該着磁する工程により、着磁された磁気マーカが複数、相互に接触する状態で積層されており、磁気マーカを取り外し可能な積層体を得る磁気マーカの作製方法にある。

本発明の一態様は、車両に取り付けられた磁気センサで検出できるように路面に敷設され、運転者による車両の運転操作の支援、あるいは運転者の操作に依らない自動運転を実現するための車両側の制御を実現するための磁気マーカが複数積層された積層体であって、
磁性材料の粉末である磁粉が基材中に分散する層を備えるシート状の中間加工品である中間シートから切り出した磁気マーカが複数積層され、
複数積層された磁気マーカのうちの端部に位置する磁気マーカを取り外して路面に敷設するための積層体にある。

本発明の一態様は、車両に取り付けられた磁気センサで検出できるように路面に敷設され、運転者による車両の運転操作の支援、あるいは運転者の操作に依らない自動運転を実現するための車両側の制御を実現するための磁気マーカが複数積層された積層体を保持するホルダーであって、
磁性材料の粉末である磁粉が基材中に分散する層を備えるシート状の中間加工品である中間シートから切り出した磁気マーカが複数積層された積層体を柱状の内部に収容可能であると共に、
前記柱状の端部をなす取り出し口を路面に押し付けることで前記積層体の端部に位置する磁気マーカを1枚ずつ路面に移載可能なように構成されたホルダーにある。
One aspect of the present invention is a vehicle that is laid on the road surface so that it can be detected by a magnetic sensor attached to the vehicle, and supports the driver's driving operation of the vehicle or realizes automatic driving that does not depend on the driver's operation. It is a method of manufacturing a magnetic marker to realize side control.
A process of producing an intermediate sheet, which is a sheet-shaped intermediate processed product, having a layer in which magnetic powder, which is a powder of a magnetic material, is dispersed in a base material, and a process of producing an intermediate sheet.
A process of cutting out a magnetic marker whose outer peripheral side surface is formed by a cut surface over the entire circumference from the inside of the intermediate sheet.
A step of magnetizing each magnetic marker by applying a magnetic field along the stacking direction of the laminated body to a laminated body in which a plurality of the magnetic markers cut out by the cutting step are laminated in a state of mutual contact. Carry out,
A method for producing a magnetic marker is to obtain a laminated body in which a plurality of magnetized magnetic markers are laminated in a state of being in contact with each other by the magnetizing step, and the magnetic markers can be removed .

One aspect of the present invention is a vehicle that is laid on the road surface so that it can be detected by a magnetic sensor attached to the vehicle, and supports the driver's driving operation of the vehicle or realizes automatic driving that does not depend on the driver's operation. It is a laminated body in which a plurality of magnetic markers for realizing side control are laminated.
A plurality of magnetic markers cut out from an intermediate sheet, which is a sheet-shaped intermediate processed product having a layer in which magnetic powder, which is a powder of a magnetic material, is dispersed in a base material, are laminated.
It is in a laminated body for removing a magnetic marker located at an end of a plurality of laminated magnetic markers and laying them on a road surface.

One aspect of the present invention is a vehicle that is laid on the road surface so that it can be detected by a magnetic sensor attached to the vehicle, and supports the driver's driving operation of the vehicle or realizes automatic driving that does not depend on the driver's operation. A holder that holds a laminated body in which a plurality of magnetic markers for realizing side control are laminated.
A laminated body in which a plurality of magnetic markers cut out from an intermediate sheet, which is a sheet-shaped intermediate processed product having a layer in which magnetic powder, which is a powder of a magnetic material, is dispersed in a base material, is laminated can be accommodated inside a columnar structure.
The holder is configured so that the magnetic markers located at the ends of the laminated body can be transferred to the road surface one by one by pressing the take-out port forming the columnar end portion against the road surface.

本発明の磁気マーカの作製方法は、予め作製した前記中間シートを対象とした切り出しにより前記磁気マーカを作製する方法である。この作製方法を利用すれば、効率高く前記磁気マーカを生産でき、この作製方法により作成した前記磁気マーカは製品コストを抑えたものとなる。 The method for producing a magnetic marker of the present invention is a method for producing the magnetic marker by cutting out the intermediate sheet prepared in advance. If this manufacturing method is used, the magnetic marker can be produced efficiently, and the magnetic marker produced by this manufacturing method can reduce the product cost.

車両による磁気マーカ検出の様子を示す説明図。Explanatory drawing which shows the state of magnetic marker detection by a vehicle. 磁気マーカが敷設された車線を例示する説明図。An explanatory diagram illustrating an example of a lane in which a magnetic marker is laid. 磁気マーカの上面図及び側面図。Top view and side view of the magnetic marker. 磁気マーカの鉛直方向の磁界分布を示すグラフ。A graph showing the vertical magnetic field distribution of a magnetic marker. 磁気マーカを作製する工程の一部を示す説明図。Explanatory drawing which shows a part of the process of manufacturing a magnetic marker. 着磁前の磁気マーカを打ち抜く工程の説明図。Explanatory drawing of the process of punching out a magnetic marker before magnetization. 磁気マーカを着磁する着磁工程の説明図。Explanatory drawing of the magnetizing process for magnetizing a magnetic marker. 敷設状態の磁気マーカの断面構造を示す断面図。A cross-sectional view showing a cross-sectional structure of a magnetic marker in a laid state. 磁気マーカを路面に移載するためのホルダーの説明図。Explanatory drawing of a holder for transferring a magnetic marker to a road surface.

本発明の好適な態様を説明する。
前記切り出す工程により切り出した前記磁気マーカを複数積層した積層体に対して磁界を作用して各磁気マーカを着磁する工程を含めると良い
この場合には、複数枚の前記磁気マーカを一括して着磁することで、生産効率を一層向上できる。
A preferred embodiment of the present invention will be described.
It is preferable to include a step of applying a magnetic field to the laminated body in which a plurality of the magnetic markers cut out by the cutting step are laminated to magnetize each magnetic marker .
In this case, the production efficiency can be further improved by magnetizing a plurality of the magnetic markers at once.

前記切り出す工程は、打抜き加工による工程であって、前記磁気マーカを順次、型内に収容して前記積層体を形成可能な打抜き型を用いる工程であると良い
前記打抜き型を利用すれば、複数回の打ち抜きの繰り返しにより効率良く前記積層体を形成できる。
It is preferable that the cutting step is a step of punching, and is a step of using a punching die capable of sequentially accommodating the magnetic markers in the mold to form the laminated body .
If the punching die is used, the laminated body can be efficiently formed by repeating punching a plurality of times.

前記中間シートは、少なくとも2片以上の複数の磁気マーカを切り出し可能であると良い
前記中間シートから複数の前記磁気マーカを切り出しできれば、前記磁気マーカの生産効率を一層高くでき、前記磁気マーカのコストをさらに低減できる。
It is preferable that the intermediate sheet can cut out a plurality of magnetic markers of at least two pieces or more .
If a plurality of the magnetic markers can be cut out from the intermediate sheet, the production efficiency of the magnetic markers can be further increased, and the cost of the magnetic markers can be further reduced.

前記磁粉は、磁性材料である酸化鉄の粉末であると良い
例えばネオジウムマグネット等の希土類磁石は酸化により性能の劣化を生じやすいため、気密性の高い容器等に収容する必要がある。一方、酸化鉄であれば、既に鉄が酸化した状態にあるので、それ以上の酸化が起こり難い。前記磁粉の磁性材料として酸化鉄を採用すれば、防水防湿が不十分な敷設状況であっても長期に及ぶ使用期間に渡って初期性能を維持できる可能性が高い。特に、切り出しの際の切断面が外周側面に露出した状態のまま、あるいは樹脂材料等による簡易なコーティングを施した状態で敷設しても、性能劣化のおそれが少ない。
The magnetic powder is preferably iron oxide powder, which is a magnetic material .
For example, rare earth magnets such as neodymium magnets tend to deteriorate in performance due to oxidation, so it is necessary to store them in a highly airtight container or the like. On the other hand, in the case of iron oxide, since iron is already in an oxidized state, further oxidation is unlikely to occur. If iron oxide is used as the magnetic material of the magnetic powder, there is a high possibility that the initial performance can be maintained over a long period of use even in a laying situation where waterproof and moisture proof is insufficient. In particular, even if the cut surface at the time of cutting is exposed on the outer peripheral side surface or laid with a simple coating made of a resin material or the like, there is little risk of performance deterioration.

一方、酸化鉄の粉末を前記磁粉として採用する場合には、例えばネオジウムマグネット等を採用する場合と比べて、前記磁気マーカが発生する磁気が弱くなる傾向にある。そこで、例えばマグネトインピーダンスセンサ(MIセンサ)、フラックスゲートセンサ、TMR型センサ等の高感度な磁気センサを組み合わせると良い。また、前記磁気マーカの直径を大きくすることも良い。例えば、直径を80mm以上にすれば、前記磁気マーカが発生する磁束の直進性が強くなるため、磁極面の垂直方向の減衰率が低くなって磁気センサ側に作用する磁気の強さを確保し易くなる。 On the other hand, when the iron oxide powder is adopted as the magnetic powder, the magnetism generated by the magnetic marker tends to be weaker than that when, for example, a neodymium magnet or the like is adopted. Therefore, for example, it is advisable to combine a highly sensitive magnetic sensor such as a magnet impedance sensor (MI sensor), a fluxgate sensor, or a TMR type sensor. It is also good to increase the diameter of the magnetic marker. For example, if the diameter is set to 80 mm or more, the straightness of the magnetic flux generated by the magnetic marker becomes stronger, so that the damping factor in the vertical direction of the magnetic pole surface becomes lower and the magnetic strength acting on the magnetic sensor side is secured. It will be easier.

(実施例1)
本例は、道路に敷設される磁気マーカ1の作製方法に関する例である。この内容について、図1~図9を参照して説明する。
図1及び図2の磁気マーカ1は、例えば、車両5が走行する車線530の中央に沿って敷設される。このように路面53に敷設された磁気マーカ1の磁気は、例えば車両5の底面50に取り付けた磁気センサ2等により検出できる。磁気センサ2の検出信号は、例えば車両5側の図示しないECU等に入力され、車線維持のための自動操舵制御や車線逸脱警報などの運転支援制御や、自動走行のための制御など各種の制御に利用される。
(Example 1)
This example is an example relating to a method of manufacturing a magnetic marker 1 laid on a road. This content will be described with reference to FIGS. 1 to 9.
The magnetic marker 1 of FIGS. 1 and 2 is laid, for example, along the center of the lane 530 in which the vehicle 5 travels. The magnetism of the magnetic marker 1 laid on the road surface 53 in this way can be detected by, for example, a magnetic sensor 2 attached to the bottom surface 50 of the vehicle 5. The detection signal of the magnetic sensor 2 is input to, for example, an ECU (not shown) on the vehicle 5 side, and various controls such as automatic steering control for maintaining the lane, driving support control such as lane departure warning, and control for automatic driving. Used for.

磁気マーカ1は、図3のごとく、直径100mm、厚さ1.5mmの扁平な円形シート状のマーカである。磁気マーカ1は、磁気を発生する磁性層11に対して、その表裏両面に樹脂材料による保護層12を積層した3層構造を有している。磁性層11は、基材であるゴムの中に酸化鉄の粉末である磁粉を分散させた等方性フェライトラバーマグネットの層である。本例では、最大エネルギー積(BHmax)=6.4kJ/m3の等方性フェライトラバーマグネットを採用している。 As shown in FIG. 3, the magnetic marker 1 is a flat circular sheet-shaped marker having a diameter of 100 mm and a thickness of 1.5 mm. The magnetic marker 1 has a three-layer structure in which a protective layer 12 made of a resin material is laminated on both the front and back surfaces of a magnetic layer 11 that generates magnetism. The magnetic layer 11 is a layer of an isotropic ferrite rubber magnet in which magnetic powder, which is iron oxide powder, is dispersed in rubber, which is a base material. In this example, an isotropic ferrite rubber magnet having a maximum energy product (BHmax) = 6.4 kJ / m 3 is adopted.

ここで、作製する磁気マーカ1の仕様の一部を表1に示す。

Figure 0006990964000001
Here, Table 1 shows a part of the specifications of the magnetic marker 1 to be manufactured.
Figure 0006990964000001

有限要素法を用いた軸対称3次元静磁場解析によるコンピュータシミュレーションを利用すると、表面磁束密度Gsが1mTで直径100mmの磁気マーカ1が作用する鉛直方向の磁界分布が図4のように求まる。同図は、鉛直方向に作用する磁気の磁束密度の対数目盛を縦軸に設定し、磁気マーカ1の表面を基準とした鉛直方向の高さ(マーカ表面からの高さ)を横軸に設定した片対数グラフとなっている。同図によれば、車両5側の磁気センサ2の取り付け高さとして想定される250mmの位置について、磁気マーカ1が作用する磁束密度が8マイクロテスラ(0.08×10-4テスラ)となることを把握できる。なお、利用したコンピュータシミュレーションについては、発明者らが実証実験により精度を予め確認済みである。 When computer simulation by axially symmetric three-dimensional static magnetic field analysis using the finite element method is used, the magnetic field distribution in the vertical direction on which the magnetic marker 1 having a surface magnetic flux density Gs of 1 mT and a diameter of 100 mm acts can be obtained as shown in FIG. In the figure, the logarithmic scale of the magnetic flux density acting in the vertical direction is set on the vertical axis, and the height in the vertical direction (height from the marker surface) with respect to the surface of the magnetic marker 1 is set on the horizontal axis. It is a semi-logarithmic graph. According to the figure, the magnetic flux density on which the magnetic marker 1 acts is 8 microtesla (0.08 × 10 -4 tesla) at a position of 250 mm assumed as the mounting height of the magnetic sensor 2 on the vehicle 5 side. I can understand that. The accuracy of the computer simulation used has been confirmed in advance by the inventors through empirical experiments.

例えば、磁束密度の測定レンジが±0.6ミリテスラであって、測定レンジ内の磁束分解能が0.02マイクロテスラの高感度のマグネトインピーダンス(MI:Magneto Impedance)センサを採用すれば、磁気マーカ1が作用する8マイクロテスラの磁界を確実性高く検出できる。ここで、MIセンサは、外部磁界に応じてインピーダンスが変化する感磁体を含むマグネトインピーダンス素子を利用した磁気センサである。マグネトインピーダンス素子(MI素子)は、パルス電流あるいは高周波電流等が感磁体を流れるときに表皮層の電流密度が高くなる表皮効果に起因し、外部磁界によって表皮層の深さ(厚さ)が変動して感磁体のインピーダンスが敏感に変化するというマグネトインピーダンス効果(MI効果)を利用して磁気を検出する素子である。このようなMI効果を利用するMI素子によれば、高感度な磁気計測が可能である。なお、MI素子を利用したMIセンサについては多数の出願がなされており、例えば、WO2005/19851号公報、WO2009/119081号公報、特許4655247号公報などに詳細な記載がある。 For example, if a high-sensitivity Magneto Impedance (MI) sensor with a magnetic flux density measurement range of ± 0.6 millitesla and a magnetic flux resolution of 0.02 microtesla within the measurement range is used, the magnetic marker 1 The magnetic field of 8 microtesla on which is acting can be detected with high certainty. Here, the MI sensor is a magnetic sensor using a magnetoimpedance element including a magnetic sensor whose impedance changes according to an external magnetic field. In the magnetic impedance element (MI element), the depth (thickness) of the skin layer fluctuates due to the external magnetic field due to the skin effect in which the current density of the skin layer increases when a pulse current or high-frequency current flows through the magnetic sensor. This is an element that detects magnetism by utilizing the magnetic impedance effect (MI effect) in which the impedance of the magnetic sensor changes sensitively. According to the MI element that utilizes such an MI effect, highly sensitive magnetic measurement is possible. A large number of applications have been filed for MI sensors using MI elements, and detailed descriptions are given in, for example, WO2005 / 19851, WO2009 / 119081 and Patent 4655247.

次に、以上のような構成の磁気マーカ1の作製方法について、図5~図7を用いて説明する。この作製方法は、磁性層11をなす磁性シート104Aを作製した後、その表裏両面に保護層12をなす層を積層した打抜き(切り出し)用の中間シート104Bを中間加工品として得、さらに、この中間シート104Bから着磁前の磁気マーカ1を打ち抜いて(切り出して)着磁する方法である。 Next, a method for manufacturing the magnetic marker 1 having the above configuration will be described with reference to FIGS. 5 to 7. In this manufacturing method, after the magnetic sheet 104A forming the magnetic layer 11 is manufactured, an intermediate sheet 104B for punching (cutting out) in which layers forming the protective layer 12 are laminated on both the front and back surfaces thereof is obtained as an intermediate processed product. This is a method of punching (cutting out) the magnetic marker 1 before magnetization from the intermediate sheet 104B to magnetize it.

磁性シート104Aを作製するに当たっては、まず、基材となる流動状態のゴムの中に磁粉111(本例では酸化鉄の粉末)を混練したスラリー113を生成する(図5(a))。このスラリー113を所定形状に成型したペレット101(図5(b))を乾燥させた後、圧延ローラ102によりシート状に薄く引き延ばす。これにより、シート状の磁性シート104Aを作製できる(図5(c))。 In producing the magnetic sheet 104A, first, a slurry 113 in which magnetic powder 111 (iron oxide powder in this example) is kneaded into a fluid rubber as a base material is produced (FIG. 5A). After the pellet 101 (FIG. 5 (b)) obtained by molding the slurry 113 into a predetermined shape is dried, it is thinly rolled into a sheet shape by a rolling roller 102. As a result, a sheet-shaped magnetic sheet 104A can be produced (FIG. 5 (c)).

図5(d)の中間シート104Bは、磁性シート104Aの表裏両面に、樹脂材料よりなる保護層12を積層したシート体である。保護層12は、例えば硬化剤を混ぜたプラスチック樹脂を磁性シート104Aの表面に塗布して形成できる。中間シート104Bの断面構造は、磁性層11をなす第1の層の表裏両面に保護層12をなす第2の層が積層された3層構造(図示略)となっている。 The intermediate sheet 104B in FIG. 5D is a sheet body in which a protective layer 12 made of a resin material is laminated on both the front and back surfaces of the magnetic sheet 104A. The protective layer 12 can be formed by applying, for example, a plastic resin mixed with a curing agent to the surface of the magnetic sheet 104A. The cross-sectional structure of the intermediate sheet 104B is a three-layer structure (not shown) in which the second layer forming the protective layer 12 is laminated on both the front and back surfaces of the first layer forming the magnetic layer 11.

中間シート104Bは、破線円で打ち抜き予定位置を示す通り(図5(d))、複数の磁気マーカ1を打ち抜き可能な大判のシートである。磁気マーカ1を打ち抜くに当たっては、図6のごとく、打ち抜いた磁気マーカ1を収容可能な円筒状の打抜き型3が用いられる。この打抜き型3は、図示しない油圧シリンダに従動して上下にストロークするトムソンホルダ32と、先端に円形状の刃先を有する略円筒状のトムソン型31と、トムソン型31に内挿配置された状態で筒方向に摺動可能な吸着ユニット33と、を含めて構成されている。 The intermediate sheet 104B is a large-sized sheet capable of punching a plurality of magnetic markers 1 as shown by a broken line circle indicating a planned punching position (FIG. 5 (d)). When punching out the magnetic marker 1, as shown in FIG. 6, a cylindrical punching die 3 capable of accommodating the punched out magnetic marker 1 is used. The punching die 3 is inserted into a Thomson holder 32 that is driven up and down by a hydraulic cylinder (not shown), a substantially cylindrical Thomson type 31 having a circular cutting edge at the tip, and a Thomson type 31. It is configured to include a suction unit 33 slidable in the cylinder direction.

図6の吸着ユニット33は、図示しないエアポンプから延設されたチューブを接続する吸入ポート330を備え、この吸入ポート330が空圧回路を介して先端面の吸引口332に連通している。この吸着ユニット33は、同図のごとく、中間シート104Bから打ち抜いた磁気マーカ1を吸着すると共に、新たに磁気マーカ1を打ち抜く毎にその厚さ分だけ後退することで、トムソン型31内において打ち抜いた磁気マーカ1を順次積層する。 The suction unit 33 of FIG. 6 includes a suction port 330 for connecting a tube extending from an air pump (not shown), and the suction port 330 communicates with a suction port 332 on the front end surface via a pneumatic circuit. As shown in the figure, the suction unit 33 sucks the magnetic marker 1 punched out from the intermediate sheet 104B and retracts by the thickness of each new magnetic marker 1 punched out in the Thomson mold 31. The magnetic markers 1 are sequentially laminated.

このような構成の打抜き型3を用い、中間シート104Bの位置を順次ずらしながら打ち抜き加工を連続的に施せば、複数の磁気マーカ1を重ね合わせた積層体100を形成できる。打ち抜き加工を連続的に実施する途中で、中間シート104Bを取り替えることも良い。中間シート104Bを途中で取り替えれば、より多くの枚数の磁気マーカ1が積層された積層体100が得られる。 If the punching die 3 having such a configuration is used and the punching process is continuously performed while sequentially shifting the positions of the intermediate sheets 104B, the laminated body 100 in which a plurality of magnetic markers 1 are superposed can be formed. It is also possible to replace the intermediate sheet 104B during the continuous punching process. If the intermediate sheet 104B is replaced in the middle, a laminated body 100 in which a larger number of magnetic markers 1 are laminated can be obtained.

所定回数の打ち抜きを実施した後、打抜き型3内から積層体100を取り出し、この積層体100を構成する磁気マーカ1を一括して着磁する工程を実施する。図7に例示するこの工程は、電線350を巻回した円筒状のコイル35を備える着磁装置を用いて実施される。 After punching a predetermined number of times, the laminated body 100 is taken out from the punching die 3, and the magnetic marker 1 constituting the laminated body 100 is collectively magnetized. This step illustrated in FIG. 7 is carried out using a magnetizing device including a cylindrical coil 35 around which the electric wire 350 is wound.

コイル35は、積層体100を内挿配置可能なように形成されている。積層体100を内挿配置した状態でコイル35に電力を供給すれば、コイル35から発生する磁界を積層体100に作用できる。このように積層体100に磁界を作用すれば、この積層体100を構成する各磁気マーカ1の磁性層11を構成する磁粉を磁化でき、これにより磁気マーカ1を着磁できる。特に、上記のように積層体100よりも筒方法に長い円筒状のコイル35を利用すれば、この積層体100を構成する各磁気マーカ1に均一性高く磁界を作用でき、磁気的な特性のばらつきが少ない高品質の磁気マーカ1を作製できる。 The coil 35 is formed so that the laminated body 100 can be interpolated and arranged. If electric power is supplied to the coil 35 with the laminated body 100 interpolated, the magnetic field generated from the coil 35 can act on the laminated body 100. By applying a magnetic field to the laminated body 100 in this way, the magnetic powder constituting the magnetic layer 11 of each magnetic marker 1 constituting the laminated body 100 can be magnetized, whereby the magnetic marker 1 can be magnetized. In particular, if a cylindrical coil 35 that is longer than the laminated body 100 in a cylindrical method is used as described above, a magnetic field can be applied to each magnetic marker 1 constituting the laminated body 100 with high uniformity, and the magnetic characteristics can be changed. A high-quality magnetic marker 1 with little variation can be manufactured.

磁気マーカ1の敷設の際には、着磁済みの積層体100から取り外した磁気マーカ1を、予め接着材を塗布した路面53に配置する。そして、接着材の硬化により接合が完了した後、例えばポリアミド樹脂材料の中に砂等の骨材を混ぜた粉体塗料を磁気マーカ1の表面に塗布している。 When laying the magnetic marker 1, the magnetic marker 1 removed from the magnetized laminate 100 is placed on the road surface 53 to which an adhesive is applied in advance. Then, after the bonding is completed by curing the adhesive, a powder coating material obtained by mixing an aggregate such as sand in a polyamide resin material is applied to the surface of the magnetic marker 1.

このような施工手順を実行すると、図8のごとく、磁気マーカ1と路面53との間隙に接合層16が形成されていると共に、ポリアミド樹脂材料の中に骨材が混ざった防滑層15が表面側に形成された敷設状態を実現できる。ここで、磁気マーカ1の厚さは1.5mmであり、路面53にプリントされる白線や制限速度表示等の路面標識よりも薄いため、車両走行の妨げとなるおそれが少ない。また、骨材を混ぜた防滑層15が表面側に積層されているため、車両タイヤのスリップ等が起こる可能性が少なくなっている。なお、図8は、磁気マーカ1の外周部の断面構造を例示している。同図に例示するように磁気マーカ1の外周側面は、打ち抜きによる切断加工面により形成されているが、この切断加工面を覆うように骨材を混ぜたポリアミド樹脂材料を塗布することも良い。 When such a construction procedure is executed, as shown in FIG. 8, the bonding layer 16 is formed in the gap between the magnetic marker 1 and the road surface 53, and the anti-slip layer 15 in which the aggregate is mixed in the polyamide resin material is surfaced. The laid state formed on the side can be realized. Here, the thickness of the magnetic marker 1 is 1.5 mm, which is thinner than the white line printed on the road surface 53 and the road markings such as the speed limit display, so that there is little possibility of hindering the vehicle traveling. Further, since the anti-slip layer 15 mixed with the aggregate is laminated on the surface side, the possibility of slipping of the vehicle tire is reduced. Note that FIG. 8 illustrates the cross-sectional structure of the outer peripheral portion of the magnetic marker 1. As illustrated in the figure, the outer peripheral side surface of the magnetic marker 1 is formed by a cut surface by punching, but a polyamide resin material mixed with an aggregate may be applied so as to cover the cut surface.

以上の磁気マーカの作製方法によれば、打ち抜きにより効率良く磁気マーカ1を作製できる。特に、中間シート104Bは複数の磁気マーカ1を打ち抜き可能な大判シートであるので、打ち抜き箇所をずらしながら連続的に打ち抜くことで、磁気マーカ1の生産効率を向上できる。さらに、例示した打抜き型3であれば、打ち抜いた磁気マーカ1を型内に取り込み、積層体100を形成できる。積層体100として複数の磁気マーカ1を積層した状態であれば、複数の磁気マーカ1を一括して取り扱うことができ、利便性が高くなる。 According to the above method for producing a magnetic marker, the magnetic marker 1 can be efficiently produced by punching. In particular, since the intermediate sheet 104B is a large-sized sheet capable of punching out a plurality of magnetic markers 1, the production efficiency of the magnetic markers 1 can be improved by continuously punching the intermediate sheets 104 while shifting the punching points. Further, in the case of the punched die 3 illustrated, the punched magnetic marker 1 can be taken into the die to form the laminated body 100. When a plurality of magnetic markers 1 are laminated as the laminated body 100, the plurality of magnetic markers 1 can be handled collectively, which is highly convenient.

例えば着磁済みの積層体100を施工現場までそのままの状態で運搬し、現場作業にて積層体100から磁気マーカ1を取り外しながら敷設作業を実施することも良い。また、例えば図9のごとく積層体100を収容すると共に取り出し口340から磁気マーカ1を1枚ずつ供給するホルダー34を装備した作業車両を採用し、判子を押すように磁気マーカ1を1枚ずつ路面53に貼り付けるように敷設することも良い。 For example, it is also possible to transport the magnetized laminated body 100 to the construction site as it is, and perform the laying work while removing the magnetic marker 1 from the laminated body 100 in the field work. Further, for example, as shown in FIG. 9, a work vehicle equipped with a holder 34 that accommodates the laminated body 100 and supplies the magnetic marker 1 one by one from the take-out port 340 is adopted, and the magnetic marker 1 is pushed one by one so as to push the stamp. It is also good to lay it so that it is attached to the road surface 53.

ホルダー34は、例えば、付勢部材342により押し出し方向に付勢されたサポート板341を有している。このサポート板341により押し出し方向に付勢された積層体100は、内径がわずかに絞られた取り出し口340に対して端面が面一をなすように位置する。この状態で判子を押すようにホルダー34を路面53に押し付ければ、積層体100の端面に位置する磁気マーカ1を1枚、路面53に移載できる。そうすると、サポート板341により付勢された積層体100が取り出し口340と面一になるまで押し出されて1枚の厚さ分だけ前進し、次の磁気マーカ1を路面53に移載できる状態となる。 The holder 34 has, for example, a support plate 341 urged in the extrusion direction by the urging member 342. The laminate 100 urged in the extrusion direction by the support plate 341 is positioned so that the end faces are flush with each other with respect to the take-out port 340 whose inner diameter is slightly narrowed. If the holder 34 is pressed against the road surface 53 so as to push the stamp in this state, one magnetic marker 1 located on the end surface of the laminated body 100 can be transferred to the road surface 53. Then, the laminated body 100 urged by the support plate 341 is extruded until it is flush with the take-out port 340, advances by the thickness of one sheet, and the next magnetic marker 1 can be transferred to the road surface 53. Become.

磁気マーカ1の磁性層11を形成する磁粉として酸化鉄を採用しているが、この酸化鉄は、打ち抜きによる磁気マーカ1の作製に適している。酸化鉄は、酸化による性能劣化のおそれが少ないため、磁気マーカ1の外周側面に現れる打ち抜き断面のコーティング等の処理が不要であったり、簡便な処理を適用できるからである。 Iron oxide is used as the magnetic powder forming the magnetic layer 11 of the magnetic marker 1, and this iron oxide is suitable for producing the magnetic marker 1 by punching. This is because iron oxide is less likely to deteriorate in performance due to oxidation, so that treatment such as coating of the punched cross section appearing on the outer peripheral side surface of the magnetic marker 1 is unnecessary, or simple treatment can be applied.

さらに、本例の作製方法では、磁気マーカ1を複数積層した積層体100に対して磁界を作用することで、この積層体100を構成する各磁気マーカ1を効率良く着磁している。このように効率良く磁気マーカ1の着磁を実行できれば、磁気マーカ1の生産効率を高めることができ、生産コストを抑えて低コストを実現できる。そして、低コストな磁気マーカ1を採用すれば、敷設区間が長かったり車線の数が多いために磁気マーカ1の敷設個数が非常に多くなる施工であっても施工コストの上昇を抑制できる。 Further, in the manufacturing method of this example, each magnetic marker 1 constituting the laminated body 100 is efficiently magnetized by applying a magnetic field to the laminated body 100 in which a plurality of magnetic marker 1s are laminated. If the magnetic marker 1 can be magnetized efficiently in this way, the production efficiency of the magnetic marker 1 can be increased, the production cost can be suppressed, and the low cost can be realized. Further, if the low-cost magnetic marker 1 is adopted, it is possible to suppress an increase in the construction cost even in the construction in which the number of magnetic markers 1 laid is very large because the laying section is long or the number of lanes is large.

なお、本例では、磁気マーカ1を打ち抜き、打抜き型3内で積層して積層体100を生成する手順を説明したが、これに代えて、磁気マーカ1を打ち抜く毎に型から取り外し、1枚ずつ積層することも良い。さらに、磁気マーカ1は、打ち抜き加工によらずに作製されたものであっても良い。 In this example, the procedure of punching out the magnetic marker 1 and laminating in the punching die 3 to generate the laminated body 100 has been described. It is also good to stack them one by one. Further, the magnetic marker 1 may be manufactured without punching.

磁気マーカ1を検出する磁気センサとしてMIセンサを例示したが、これに代えて、例えばフラックスゲートセンサやTMR型センサなど他の原理を採用する高感度センサを組み合わせても良い。フラックスゲートセンサは、軟磁性コアに周期電流を流したときのコア磁束の飽和タイミングが外部磁界に応じて変化することを利用し、飽和のタイミングから磁気強度を計測する高感度な磁気センサである。なお、フラックスゲートセンサについては多数の出願がなされており、例えば、WO2011/155527号公報、特開2012-154786号公報などに詳細な記載がある。
TMR(Tunneling Magneto Resistive)型センサは、強磁性層の間に膜厚1nm程度の絶縁体層を挟み込む構造をもち、膜面に対して垂直に電圧を印加するとトンネル効果によって絶縁体層に電流が流れ、その際の電気抵抗が外部磁界に応じて大きく変化するトンネル磁気抵抗(TMR)効果を利用した高感度な磁気センサである。なお、TMR型センサについては多数の出願がなされており、例えば、WO2009/078296号公報、特開2013-242299号公報などに詳細な記載がある。
Although the MI sensor is exemplified as the magnetic sensor that detects the magnetic marker 1, a high-sensitivity sensor that adopts another principle such as a fluxgate sensor or a TMR type sensor may be combined instead. The fluxgate sensor is a highly sensitive magnetic sensor that measures the magnetic strength from the saturation timing by utilizing the fact that the saturation timing of the core magnetic flux when a periodic current is passed through the soft magnetic core changes according to the external magnetic field. .. A large number of applications have been filed for fluxgate sensors, and detailed descriptions are given in, for example, WO2011 / 155527 and Japanese Patent Application Laid-Open No. 2012-154786.
The TMR (Tunneling Magneto Resistive) type sensor has a structure in which an insulator layer with a thickness of about 1 nm is sandwiched between the ferromagnetic layers, and when a voltage is applied perpendicular to the film surface, a current is applied to the insulator layer due to the tunnel effect. It is a highly sensitive magnetic sensor that utilizes the tunnel magnetoresistive (TMR) effect, in which the electric resistance at that time changes greatly according to the external magnetic field. A large number of applications have been filed for TMR type sensors, and detailed descriptions are given in, for example, WO2009 / 078296A and JP2013-242299A.

磁気マーカ1を構成する磁性層11をなす基材として本例では高分子材料であるゴムを例示している。これに代えて、高分子材料であるアスファルトやプラスチック等の樹脂材料を基材として採用しても良い。ゴムを基材にすればラバーマグネットとなり、プラスチックを基材とすればプラスチックマグネットとなる。アスファルトやゴムや樹脂材料などの高分子材料を基材として磁粉を分散させたマグネットの多くは柔軟性を備え、例えば焼結磁石等のマグネットに比べて割れが生じにくいという利点がある。柔軟性の高い磁気マーカ1であれば、施工時の路面53の凹凸に対応できるので施工不良を抑制できる。また、運用中の路面の変形等にも対応できるので、長期に渡る使用期間における不良の発生を抑制できる。さらに、アスファルト等の高分子材料を基材とした磁性シートは比較的低コストで高精度に成形可能であるため、生産コストを抑制しながら高品質の磁気マーカ1を提供できる。 In this example, rubber, which is a polymer material, is exemplified as a base material forming the magnetic layer 11 constituting the magnetic marker 1. Instead of this, a resin material such as asphalt or plastic, which is a polymer material, may be adopted as a base material. If rubber is used as the base material, it becomes a rubber magnet, and if plastic is used as the base material, it becomes a plastic magnet. Many magnets in which magnetic powder is dispersed using a polymer material such as asphalt, rubber, or resin material as a base material have flexibility and have an advantage that cracking is less likely to occur as compared with magnets such as sintered magnets. If the magnetic marker 1 has high flexibility, it can cope with the unevenness of the road surface 53 at the time of construction, so that construction defects can be suppressed. In addition, since it is possible to cope with deformation of the road surface during operation, it is possible to suppress the occurrence of defects during a long period of use. Further, since the magnetic sheet using a polymer material such as asphalt as a base material can be molded with high accuracy at a relatively low cost, it is possible to provide a high quality magnetic marker 1 while suppressing the production cost.

磁粉111をなす磁性材料は、本例の酸化鉄には限定されず、ネオジウム、サマリウムコバルト等の様々な材料を採用できる。基材をなす材料や磁粉111をなす磁性材料については、磁気マーカ1に要求される磁気的仕様や環境仕様等に応じて、適切な磁性材料を選択的に決定するのが良い。すでに金属が酸化した状態の酸化鉄は、錆等による性能劣化が少なく、長期に渡って初期性能を維持できるという利点がある。 The magnetic material forming the magnetic powder 111 is not limited to the iron oxide of this example, and various materials such as neodymium and samarium cobalt can be adopted. As for the material forming the base material and the magnetic material forming the magnetic powder 111, it is preferable to selectively determine an appropriate magnetic material according to the magnetic specifications, environmental specifications, etc. required for the magnetic marker 1. Iron oxide in a state where the metal is already oxidized has an advantage that the performance deterioration due to rust and the like is small and the initial performance can be maintained for a long period of time.

なお、本例では、車線に沿って連続的に配置された磁気マーカを例示しているが、例えば、分岐路や交差点等への接近情報を報知するために分岐路等の手前に配置される磁気マーカであっても良い。
磁気マーカ1を路面53に接合した後で、防滑層15を形成する施工を例示したが、これに代えて、中間シート104Bに防滑層15となる層を予め積層しておくことも良い。
In this example, the magnetic markers continuously arranged along the lane are illustrated, but for example, they are arranged in front of the branch road or the like in order to notify the approach information to the branch road or the intersection. It may be a magnetic marker.
Although the construction of forming the anti-slip layer 15 after joining the magnetic marker 1 to the road surface 53 has been exemplified, instead of this, a layer to be the anti-slip layer 15 may be laminated in advance on the intermediate sheet 104B.

以上、実施例のごとく本発明の具体例を詳細に説明したが、これらの具体例は、特許請求の範囲に包含される技術の一例を開示しているにすぎない。言うまでもなく、具体例の構成や数値等によって、特許請求の範囲が限定的に解釈されるべきではない。特許請求の範囲は、公知技術や当業者の知識等を利用して前記具体例を多様に変形、変更あるいは適宜組み合わせた技術を包含している。 Although the specific examples of the present invention have been described in detail as in the examples, these specific examples merely disclose an example of the technology included in the claims. Needless to say, the scope of claims should not be construed in a limited manner by the composition and numerical values of specific examples. The scope of claims includes technologies that are variously modified, modified, or appropriately combined with the above-mentioned specific examples by utilizing known technologies, knowledge of those skilled in the art, and the like.

1 磁気マーカ
100 積層体
104A 磁性シート
104B 中間シート
11 磁性層
12 保護層
15 防滑層
16 接合層
2 磁気センサ
3 打抜き型
35 コイル
350 電線
5 車両
53 路面
1 Magnetic marker 100 Laminated body 104A Magnetic sheet 104B Intermediate sheet 11 Magnetic layer 12 Protective layer 15 Anti-slip layer 16 Joint layer 2 Magnetic sensor 3 Punch type 35 Coil 350 Electric wire 5 Vehicle 53 Road surface

Claims (12)

車両に取り付けられた磁気センサで検出できるように路面に敷設され、運転者による車両の運転操作の支援、あるいは運転者の操作に依らない自動運転を実現するための車両側の制御を実現するための磁気マーカの作製方法であって、
磁性材料の粉末である磁粉が基材中に分散する層を備えるシート状の中間加工品である中間シートを作製する工程と、
外周側面が全周に渡って切断加工面により形成された磁気マーカを、前記中間シートの内側から切り出す工程と、
前記切り出す工程により切り出した前記磁気マーカが複数、相互に接触する状態で積層された積層体に対し、該積層体の積層方向に沿う磁界を作用して各磁気マーカを着磁する工程と、を実施し、
該着磁する工程により、着磁された磁気マーカが複数、相互に接触する状態で積層されており、磁気マーカを取り外し可能な積層体を得る磁気マーカの作製方法。
It is laid on the road surface so that it can be detected by a magnetic sensor attached to the vehicle, to support the driving operation of the vehicle by the driver, or to realize the control on the vehicle side to realize automatic driving that does not depend on the driver's operation. It is a method of manufacturing a magnetic marker of
A process of producing an intermediate sheet, which is a sheet-shaped intermediate processed product, having a layer in which magnetic powder, which is a powder of a magnetic material, is dispersed in a base material, and a process of producing an intermediate sheet.
A process of cutting out a magnetic marker whose outer peripheral side surface is formed by a cut surface over the entire circumference from the inside of the intermediate sheet.
A step of magnetizing each magnetic marker by applying a magnetic field along the stacking direction of the laminated body to a laminated body in which a plurality of the magnetic markers cut out by the cutting step are laminated in a state of mutual contact. Carry out,
A method for producing a magnetic marker, which obtains a laminated body in which a plurality of magnetized magnetic markers are laminated in a state of being in contact with each other by the magnetizing step, and the magnetic markers can be removed .
請求項1において、前記中間シートは、前記磁粉が基材中に分散する層に対して、樹脂材料よりなる層が積層された構造を備えるシートである磁気マーカの作製方法。 In claim 1, the method for producing a magnetic marker, wherein the intermediate sheet is a sheet having a structure in which a layer made of a resin material is laminated on a layer in which the magnetic powder is dispersed in a base material. 請求項1または2において、前記切り出す工程は、打抜き加工による工程であって、前記磁気マーカを順次、型内に収容して前記積層体を形成可能な打抜き型を用いる工程である磁気マーカの作製方法。 In claim 1 or 2 , the cutting step is a step of punching, and is a step of sequentially accommodating the magnetic markers in a mold and using a punching die capable of forming the laminate. Method. 請求項1~3のいずれか1項において、前記積層体を柱状の内部に収容可能であると共に、該柱状の端部をなす取り出し口を路面に押し付けることで前記積層体の端部に位置する磁気マーカを1枚ずつ路面に移載可能なように構成されたホルダーに、前記積層体を収容する磁気マーカの作製方法。 In any one of claims 1 to 3, the laminated body can be accommodated inside the columnar body, and is located at the end portion of the laminated body by pressing the take-out port forming the end portion of the columnar body against the road surface. A method for producing a magnetic marker in which the laminated body is housed in a holder configured so that the magnetic markers can be transferred one by one to the road surface. 請求項1~のいずれか1項において、前記中間シートは、少なくとも2片以上の複数の磁気マーカを切り出し可能である磁気マーカの作製方法。 The method for producing a magnetic marker according to any one of claims 1 to 4 , wherein the intermediate sheet can cut out a plurality of magnetic markers of at least two pieces or more. 請求項1~のいずれか1項において、前記磁粉は、磁性材料である酸化鉄の粉末である磁気マーカの作製方法。 The method for producing a magnetic marker, wherein the magnetic powder is a powder of iron oxide, which is a magnetic material, according to any one of claims 1 to 5 . 車両に取り付けられた磁気センサで検出できるように路面に敷設され、運転者による車両の運転操作の支援、あるいは運転者の操作に依らない自動運転を実現するための車両側の制御を実現するための磁気マーカが複数積層された積層体であって、
磁性材料の粉末である磁粉が基材中に分散する層を備えるシート状の中間加工品である中間シートから切り出した磁気マーカが複数積層され、
複数積層された磁気マーカのうちの端部に位置する磁気マーカを取り外して路面に敷設するための積層体。
It is laid on the road surface so that it can be detected by a magnetic sensor attached to the vehicle, to support the driving operation of the vehicle by the driver, or to realize the control on the vehicle side to realize automatic driving that does not depend on the driver's operation. It is a laminated body in which a plurality of magnetic markers of
A plurality of magnetic markers cut out from an intermediate sheet, which is a sheet-shaped intermediate processed product having a layer in which magnetic powder, which is a powder of a magnetic material, is dispersed in a base material, are laminated.
A laminated body for removing the magnetic marker located at the end of a plurality of laminated magnetic markers and laying them on the road surface.
請求項において、前記中間シートは、前記磁粉が基材中に分散する層に対して、樹脂材料よりなる層が積層された構造を備えるシートであって、
前記積層体で積層された各磁気マーカは、前記磁粉が基材中に分残する層に対して樹脂材料よりなる層が積層された多層構造を呈している積層体。
In claim 7 , the intermediate sheet is a sheet having a structure in which a layer made of a resin material is laminated on a layer in which the magnetic powder is dispersed in a base material.
Each magnetic marker laminated in the laminate has a multilayer structure in which a layer made of a resin material is laminated with respect to a layer in which the magnetic powder remains in the base material.
請求項7または8において、積層体を柱状の内部に収容可能であると共に、該柱状の端部をなす取り出し口を路面に押し付けることで前記積層体の端部に位置する磁気マーカを1枚ずつ路面に移載可能なように構成されたホルダー、に収容されている積層体。 In claim 7 or 8 , the laminated body can be accommodated inside the columnar body, and the magnetic marker located at the end portion of the laminated body is pressed one by one by pressing the take-out port forming the end of the columnar body against the road surface. A laminate housed in a holder, which is configured to be transferable to the road surface. 車両に取り付けられた磁気センサで検出できるように路面に敷設され、運転者による車両の運転操作の支援、あるいは運転者の操作に依らない自動運転を実現するための車両側の制御を実現するための磁気マーカが複数積層された積層体を保持するホルダーであって、
磁性材料の粉末である磁粉が基材中に分散する層を備えるシート状の中間加工品である中間シートから切り出した磁気マーカが複数積層された積層体を柱状の内部に収容可能であると共に、
前記柱状の端部をなす取り出し口を路面に押し付けることで前記積層体の端部に位置する磁気マーカを1枚ずつ路面に移載可能なように構成されたホルダー。
It is laid on the road surface so that it can be detected by a magnetic sensor attached to the vehicle, to support the driving operation of the vehicle by the driver, or to realize the control on the vehicle side to realize automatic driving that does not depend on the driver's operation. A holder that holds a laminated body in which a plurality of magnetic markers are stacked.
A laminated body in which a plurality of magnetic markers cut out from an intermediate sheet, which is a sheet-shaped intermediate processed product having a layer in which magnetic powder, which is a powder of a magnetic material, is dispersed in a base material, is laminated can be accommodated inside a columnar structure.
A holder configured so that magnetic markers located at the ends of the laminated body can be transferred to the road surface one by one by pressing the take-out port forming the columnar end to the road surface.
請求項10において、前記取り出し口の開口面に対して積層体の端面が略一致するように積層体を押し出すサポート板を備えているホルダー。 The holder according to claim 10 , further comprising a support plate for extruding the laminate so that the end faces of the laminate substantially coincide with the opening surface of the take-out port. 請求項10または11において、前記中間シートは、前記磁粉が基材中に分散する層に対して、樹脂材料よりなる層が積層された構造を備えるシートであって、
前記磁粉が基材中に分散する層に対して樹脂材料よりなる層が積層された多層構造を呈する磁気マーカが複数積層された積層体を保持するホルダー。
In claim 10 or 11 , the intermediate sheet is a sheet having a structure in which a layer made of a resin material is laminated on a layer in which the magnetic powder is dispersed in a base material.
A holder that holds a laminated body in which a plurality of magnetic markers having a multilayer structure in which a layer made of a resin material is laminated on a layer in which the magnetic powder is dispersed in a base material are laminated.
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