JP6993740B2 - Thread and its manufacturing method - Google Patents
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Description
本発明は、糸及びその製造方法に関する。 The present invention relates to a yarn and a method for producing the same.
再生医療の分野では、細胞の足場として機能する糸状素材を編むことで、組織や器官の骨組みを形成する技術開発が切望されている。 In the field of regenerative medicine, there is an urgent need for technological development to form the framework of tissues and organs by knitting filamentous materials that function as scaffolds for cells.
本発明者は、これまでに、円柱状ネィティブコラーゲンゲルを糸状に加工する技術を開発した後、再生医療分野で組織再生糸(縫合糸、留置糸、細胞移植糸など)としての実用化を目指して、UVを照射した円柱状アテロコラーゲンゲルを糸状に加工する技術を開発してきた(例えば、特許文献1~2参照。)。
The present inventor has developed a technique for processing a columnar native collagen gel into a thread, and then aims to put it into practical use as a tissue regenerating thread (suture thread, indwelling thread, cell transplant thread, etc.) in the field of regenerative medicine. Therefore, we have developed a technique for processing a columnar atelocollagen gel irradiated with UV into a thread shape (see, for example,
本発明者は、上記開発実績を踏まえ、更に実用性に優れた糸状アテロコラーゲンビトリゲルを開発することを目的とした。 Based on the above development results, the present inventor has aimed to develop a filamentous atelocollagen vitrigel having further excellent practicality.
本発明は、上記事情を鑑みてなされたものであり、無限長の糸状アテロコラーゲンビトリゲル及びその乾燥体の容易な製造技術を提供する。 The present invention has been made in view of the above circumstances, and provides an easy manufacturing technique for an infinite length filamentous atelocollagen vitrigel and a dried product thereof.
本発明は以下の態様を含む。
[1]第一の板状ハイドロゲル乾燥体又は板状ビトリゲル乾燥体を、第一の水溶液で湿らせながら撚りをかけて糸状にして、糸状ビトリゲルを得る工程を有する、糸の製造方法。
[2]糸状にせずに残した前記第一の板状ハイドロゲル乾燥体又は板状ビトリゲル乾燥体の端部と第二の板状ハイドロゲル乾燥体又は板状ビトリゲル乾燥体の端部とを重ね合わせて接合部を形成させ、前記接合部及び前記第二の板状ハイドロゲル乾燥体又は板状ビトリゲル乾燥体を、前記第一の水溶液で湿らせながら撚りをかけて糸状にして、糸状ビトリゲルを得る工程を有する、[1]に記載の糸の製造方法。
[3]前記糸状ビトリゲルを乾燥させ、糸状ビトリゲル乾燥体を得る工程を有する、[1]又は[2]に記載の糸の製造方法。
[4]前記糸状ビトリゲル乾燥体を第二の水溶液で湿らせた後、乾燥させる工程を有する、[3]に記載の糸の製造方法。
[5]前記糸状ビトリゲル乾燥体に紫外線を照射する工程を有する、[3]又は[4]に記載の糸の製造方法。
[6]前記ハイドロゲルが、アテロコラーゲンゲルである、[1]~[5]のいずれかに記載の糸の製造方法。
[7]前記第一の水溶液が、水又はアテロコラーゲンゾルである、[1]~[6]のいずれかに記載の糸の製造方法。
[8]前記端部は突起部である、[2]~[6]のいずれかに記載の糸の製造方法。
[9]前記第二の水溶液が、アテロコラーゲンゾルである、[4]~[8]のいずれかに記載の糸の製造方法。
[10]鋳型にゾルを注入し、ゾルをゲル化させた後、鋳型を外して板状ハイドロゲルを得る工程と、前記板状ハイドロゲルを乾燥させガラス化し、板状ハイドロゲル乾燥体を得る工程と、を有する、[1]~[9]のいずれかに記載の糸の製造方法。
[11]前記板状ハイドロゲル乾燥体に紫外線を照射する工程を有する、[10]に記載の糸の製造方法。
[12]前記板状ハイドロゲル乾燥体又は前記紫外線を照射した板状ハイドロゲル乾燥体を再水和して板状ビトリゲルを得る工程と、前記板状ビトリゲルを乾燥させ再ガラス化し、板状ビトリゲル乾燥体を得る工程と、を有する、[10]又は[11]に記載の糸の製造方法。
[13]前記板状ビトリゲル乾燥体に紫外線を照射する工程を有する、[12]に記載の糸の製造方法。
[14]ビトリゲル乾燥体からなり、水和した際に弾力を有する糸。
[15]らせん構造を有する、[14]に記載の糸。
[16]前記ビトリゲル乾燥体がアテロコラーゲンビトリゲル乾燥体である、[14]又は[15]に記載の糸。
The present invention includes the following aspects.
[1] A method for producing a yarn, which comprises a step of twisting a first plate-shaped hydrogel dried product or a plate-shaped Vitrigel dried product while moistening it with the first aqueous solution to form a thread-like vitrigel.
[2] The end of the first plate-shaped hydrogel dried body or the plate-shaped Vitrigel dried body left without being threaded is overlapped with the end of the second plate-shaped hydrogel dried body or the plate-shaped Vitrigel dried body. Together, the joint is formed, and the joint and the second plate-shaped hydrogel dried body or the plate-shaped Vitrigel dried body are twisted while being moistened with the first aqueous solution to form a thread-like vitrigel. The method for producing a yarn according to [1], which comprises a step of obtaining the yarn.
[3] The method for producing a yarn according to [1] or [2], which comprises a step of drying the filamentous Vitrigel to obtain a dried filamentous Vitrigel.
[4] The method for producing a yarn according to [3], which comprises a step of moistening the dried filamentous Vitrigel with a second aqueous solution and then drying the dried yarn.
[5] The method for producing a yarn according to [3] or [4], which comprises a step of irradiating the dried filamentous Vitrigel with ultraviolet rays.
[6] The method for producing a thread according to any one of [1] to [5], wherein the hydrogel is an atelocollagen gel.
[7] The method for producing a yarn according to any one of [1] to [6], wherein the first aqueous solution is water or an atelocollagen sol.
[8] The method for producing a yarn according to any one of [2] to [6], wherein the end portion is a protrusion.
[9] The method for producing a yarn according to any one of [4] to [8], wherein the second aqueous solution is an atelocollagen sol.
[10] A step of injecting a sol into a mold, gelling the sol, and then removing the mold to obtain a plate-shaped hydrogel, and drying and vitrifying the plate-shaped hydrogel to obtain a plate-shaped hydrogel dried product. The method for producing a yarn according to any one of [1] to [9], which comprises a step.
[11] The method for producing a yarn according to [10], which comprises a step of irradiating the dried plate-shaped hydrogel body with ultraviolet rays.
[12] A step of rehydrating the plate-shaped hydrogel dried product or the plate-shaped hydrogel dried product irradiated with ultraviolet rays to obtain a plate-shaped Vitrigel, and drying and revitrifying the plate-shaped Vitrigel to obtain a plate-shaped Vitrigel. The method for producing a thread according to [10] or [11], which comprises a step of obtaining a dried body.
[13] The method for producing a yarn according to [12], which comprises a step of irradiating the dried plate-shaped Vitrigel with ultraviolet rays.
[14] A thread made of a dried Vitrigel and having elasticity when hydrated.
[15] The thread according to [14], which has a spiral structure.
[16] The thread according to [14] or [15], wherein the dried Vitrigel is an atelocollagen dried Vitrigel.
本発明によれば、無限長の糸状アテロコラーゲンビトリゲル及びその乾燥体の容易な製造技術を提供することができる。 According to the present invention, it is possible to provide an easy manufacturing technique for an infinite length filamentous atelocollagen vitrigel and a dried product thereof.
以下、場合により図面を参照しつつ、本発明の実施形態について詳細に説明する。なお、各図における寸法比は、説明のため誇張している部分があり、必ずしも実際の寸法比とは一致しない。 Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings as the case may be. The dimensional ratio in each figure is exaggerated for the sake of explanation and does not necessarily match the actual dimensional ratio.
≪糸の製造方法≫
1実施形態において、本発明は、第一の板状ハイドロゲル乾燥体又は板状ビトリゲル乾燥体を、第一の水溶液で湿らせながら撚りをかけて糸状にして、糸状ビトリゲルを得る工程Eを有する、糸の製造方法を提供する。
≪Yarn manufacturing method≫
In one embodiment, the present invention comprises a step E of obtaining a thread-like vitrigel by twisting the first plate-shaped hydrogel dried body or the plate-shaped vitrigel dried body while moistening it with the first aqueous solution to form a thread. , Provide a method for manufacturing a yarn.
先ず、板状ハイドロゲル乾燥体の製造方法について、説明する。
板状ハイドロゲル乾燥体の製造方法は、鋳型にゾルを注入し、ゾルをゲル化させた後、鋳型を外して板状ハイドロゲルを得る工程Aと、前記板状ハイドロゲルを乾燥させガラス化し、板状ハイドロゲル乾燥体を得る工程Bと、を有する。
First, a method for producing a plate-shaped hydrogel dried body will be described.
The method for producing a dried plate-shaped hydrogel is a step A of injecting a sol into a mold, gelling the sol, and then removing the mold to obtain a plate-shaped hydrogel, and drying and vitrifying the plate-shaped hydrogel. , A step B for obtaining a plate-shaped hydrogel dried sol.
図1に板状ハイドロゲル乾燥体の一例を示す。図1に示すように、板状ハイドロゲル乾燥体は、撚りやすさから端部が突起部であることが好ましい。また、図1では、板状ハイドロゲル乾燥体は、短冊状であり、幅は狭いが、これに限定されず、適宜調節することができる。板状ハイドロゲル乾燥体の幅を広くするほど、太い糸ができ、板状ハイドロゲル乾燥体の幅を狭くするほど、細い糸ができる。このように、板状ハイドロゲル乾燥体の幅を調節することにより、糸の太さを制御することができる。
また、板状ハイドロゲル乾燥体の幅は均一でなくともよく、ひょうたん型のように適宜幅の長さが異なっていてもよく、三角形型のように徐々に幅の長さが異なっていくものであってもよい。さらに、板状ハイドロゲル乾燥体は有孔の、例えば多孔質板状ハイドロゲル乾燥体であってもよい。
FIG. 1 shows an example of a plate-shaped hydrogel dried body. As shown in FIG. 1, it is preferable that the end of the dried plate-shaped hydrogel is a protrusion for ease of twisting. Further, in FIG. 1, the plate-shaped hydrogel dried body has a strip shape and a narrow width, but the width is not limited to this and can be appropriately adjusted. The wider the width of the plate-shaped hydrogel dried body, the thicker the thread, and the narrower the width of the plate-shaped hydrogel dried body, the thinner the thread. In this way, the thickness of the yarn can be controlled by adjusting the width of the plate-shaped hydrogel dried body.
Further, the width of the plate-shaped hydrogel dried body does not have to be uniform, the width may be appropriately different as in the gourd type, and the width may be gradually different as in the triangular shape. May be. Further, the dried plate-shaped hydrogel may be a perforated, for example, a dried porous plate-shaped hydrogel.
[工程A]
工程Aは、鋳型にゾルを注入し、ゾルをゲル化させた後、鋳型を外して板状ハイドロゲルを得る工程である(図2(a)~(d)参照。)。
鋳型としては、所望の板状ハイドロゲルの形状がくりぬかれたものであれば、特に限定されず、例えば図2(a)に示すような、複数の板状ハイドロゲルの形状がくりぬかれたPETフィルムが挙げられる。
本明細書において、「ゾル」とは、液体を分散媒とする分散質のコロイド粒子(サイズ:約1~数百nm程度)が、特に高分子化合物で構成されるものを意味する。ゾルとしてより具体的には、天然物高分子化合物や合成高分子化合物の水溶液が挙げられる。これら高分子化合物が化学結合により、架橋が導入されて網目構造をとった場合は、その網目に多量の水を保有した半固形状態の物質である、「ハイドロゲル」に転移する。すなわち、「ハイドロゲル」とは、ゾルをゲル化させたものを意味する。
[Step A]
Step A is a step of injecting the sol into the mold, gelling the sol, and then removing the mold to obtain a plate-shaped hydrogel (see FIGS. 2 (a) to 2 (d)).
The mold is not particularly limited as long as the desired plate-shaped hydrogel shape is hollowed out, and PET in which a plurality of plate-shaped hydrogel shapes are hollowed out, for example, as shown in FIG. 2A. The film is mentioned.
As used herein, the term "sol" means that the dispersoidal colloidal particles (size: about 1 to several hundred nm) using a liquid as a dispersion medium are particularly composed of a polymer compound. More specific examples of the sol include an aqueous solution of a natural product polymer compound or a synthetic polymer compound. When these polymer compounds are crosslinked by chemical bonds to form a network structure, they are transferred to "hydrogel", which is a semi-solid substance having a large amount of water in the network. That is, "hydrogel" means a gelled sol.
板状ハイドロゲルの原料となるゾルとしては、生体適合性を有する材料であればよく、例えば、ゲル化する細胞外マトリックス由来成分、フィブリン、寒天、アガロース、セルロース等の天然高分子化合物、及びポリアクリルアミド、ポリビニルアルコール、ポリエチレンオキシド、poly(II-hydroxyethylmethacrylate)/polycaprolactone等の合成高分子化合物が挙げられる。 The sol used as a raw material for the plate-shaped hydrogel may be any material having biocompatibility, for example, gelling extracellular matrix-derived components, natural polymer compounds such as fibrin, agar, agarose, and cellulose, and poly. Examples thereof include synthetic polymer compounds such as acrylamide, polyvinyl alcohol, polyethylene oxide, and poly (II-hydroxlythylmethacrylate) / polycaprolactone.
ゲル化する細胞外マトリックス由来成分としては、例えば、コラーゲン(I型、II型、III型、V型、XI型等)、マウスEHS腫瘍抽出物(IV型コラーゲン、ラミニン、ヘパラン硫酸プロテオグリカン等を含む)より再構成された基底膜成分(商品名:マトリゲル)、グリコサミノグリカン、ヒアルロン酸、プロテオグリカン、ゼラチン等が挙げられ、これらに限定されない。それぞれのゲル化に至適な塩等の成分、その濃度、pH等を選択し所望の板状ハイドロゲルを製造することが可能である。また、原料を組み合わせることで、様々な生体内組織を模倣した板状ハイドロゲルを得ることができる。 Examples of the extracellular matrix-derived component that gels include collagen (type I, type II, type III, type V, type XI, etc.), mouse EHS tumor extract (type IV collagen, laminin, heparan sulfate proteoglycan, etc.). ), Basement membrane components (trade name: Matrigel), glycosaminoglycan, hyaluronic acid, proteoglycan, gelatin and the like, and are not limited thereto. It is possible to produce a desired plate-shaped hydrogel by selecting a component such as a salt most suitable for each gelation, its concentration, pH and the like. In addition, by combining raw materials, it is possible to obtain a plate-shaped hydrogel that imitates various in-vivo tissues.
中でも、ゾルとしては、ゲル化する細胞外マトリックス由来成分が好ましく、コラーゲンがより好ましい。また、コラーゲンの中でもより好ましい原料としては、ネイティブコラーゲン又はアテロコラーゲンを例示でき、アテロコラーゲンがさらに好ましい。 Among them, as the sol, an extracellular matrix-derived component that gels is preferable, and collagen is more preferable. Further, as a more preferable raw material among collagens, native collagen or atelocollagen can be exemplified, and atelocollagen is further preferable.
なお、「ビトリゲル」とは、従来のハイドロゲルをガラス化(vitrification)した後に再水和して得られる安定した状態にあるゲルのことを指し、本発明者によって、「ビトリゲル(vitrigel)(登録商標)」と命名されている。
また、本明細書においては、本実施形態の製造工程を詳細に説明するにあたり、当該ガラス化工程の直後であり再水和の工程を経ていないハイドロゲルの乾燥体に対しては、単に「ハイドロゲル乾燥体」とした。そして、当該ガラス化工程の後に再水和の工程を経て得られたゲルを「ビトリゲル」として区別して表し、そのビトリゲルをガラス化させて得られた乾燥体を「ビトリゲル乾燥体」とした。また、ビトリゲル乾燥体に紫外線照射する工程を施して得られるものを「紫外線を照射したビトリゲル乾燥体」とした。従って、「ビトリゲル」は水和体である。
また、本明細書において、用語「ビトリゲル」を用いる際には、用語「(登録商標)」を省略して用いる場合がある。
The term "vitrigel" refers to a gel in a stable state obtained by rehydration of a conventional hydrogel after vitrification, and is "vitrigel" (registered) by the present inventor. It is named "Trademark)".
Further, in the present specification, in explaining the manufacturing process of the present embodiment in detail, the dried hydrogel immediately after the vitrification step and not undergoing the rehydration step is simply referred to as “hydro”. It was called "gel dried product". Then, the gel obtained through the rehydration step after the vitrification step was distinguished and represented as "Vitrigel", and the dried product obtained by vitrifying the Vitrigel was referred to as "Vitrigel dried product". Further, what was obtained by subjecting the dried Vitrigel body to a step of irradiating it with ultraviolet rays was referred to as a "dried Vitrigel body irradiated with ultraviolet rays". Therefore, "Vitrigel" is a hydrate.
Further, in the present specification, when the term "Vitrigel" is used, the term "(registered trademark)" may be omitted.
工程Aにおいて、鋳型にゾルを注入する際、ゾルの量を多くすれば、厚い板状ハイドロゲルが得られ、結果として太い糸を得ることができる。また、ゾルの量を少なくすれば、薄い板状ハイドロゲルが得られ、結果として細い糸を得ることができる。このように、注入するゾルの量を調整することにより、糸の太さを制御することができる。
板状ハイドロゲルの厚さとしては、0.1mm~20mmが好ましく、0.5mm~4mmがより好ましく、1mm~2mmが更に好ましい。
In step A, when the sol is injected into the mold, if the amount of the sol is increased, a thick plate-like hydrogel can be obtained, and as a result, a thick thread can be obtained. Further, if the amount of sol is reduced, a thin plate-shaped hydrogel can be obtained, and as a result, fine threads can be obtained. In this way, the thickness of the yarn can be controlled by adjusting the amount of the sol to be injected.
The thickness of the plate-shaped hydrogel is preferably 0.1 mm to 20 mm, more preferably 0.5 mm to 4 mm, still more preferably 1 mm to 2 mm.
工程Aにおいて、ゲル化する際にゾルを保温する温度は、用いるゾルの種類に応じて適宜調整すればよい。例えば、ゾルがコラーゲンゾルである場合、ゲル化する際の保温は、用いるコラーゲンの動物種に依存したコラーゲンの変性温度より低い温度とすればよく、一般的には20℃以上37℃以下の温度で保温することで数分から数時間でゲル化を行うことができる。 In step A, the temperature at which the sol is kept warm during gelation may be appropriately adjusted according to the type of sol to be used. For example, when the sol is a collagen sol, the heat retention during gelation may be a temperature lower than the denaturation temperature of collagen depending on the animal species of collagen used, and is generally a temperature of 20 ° C. or higher and 37 ° C. or lower. By keeping warm in, gelation can be performed in a few minutes to a few hours.
[工程B]
工程Bは、前記板状ハイドロゲルを乾燥させガラス化し、板状ハイドロゲル乾燥体を得る工程である(図2(e)参照。)。板状ハイドロゲルを乾燥させることにより、板状ハイドロゲル内の自由水を完全に除去し、さらに結合水の部分除去を進行させることができる。
このガラス化工程(板状ハイドロゲル内の自由水を完全に除去した後に、結合水の部分除去を進行させる工程)の期間を長くするほど、再水和した際には透明度、強度に優れた板状ビトリゲルを得ることができる。なお、必要に応じて短期間のガラス化後に再水和して得た板状ビトリゲルをPBS等で洗浄し、再度ガラス化することもできる。
[Step B]
Step B is a step of drying and vitrifying the plate-shaped hydrogel to obtain a plate-shaped hydrogel dried product (see FIG. 2 (e)). By drying the plate-shaped hydrogel, the free water in the plate-shaped hydrogel can be completely removed, and the partial removal of the bound water can be further promoted.
The longer the period of this vitrification step (the step of completely removing the free water in the plate-shaped hydrogel and then proceeding with the partial removal of the bound water), the better the transparency and strength when rehydrated. A plate-shaped vitrigel can be obtained. If necessary, the plate-shaped vitrigel obtained by rehydration after short-term vitrification can be washed with PBS or the like and vitrified again.
乾燥方法としては、例えば、風乾、密閉容器内で乾燥(容器内の空気を循環させ、常に乾燥空気を供給する)、シリカゲルを置いた環境下で乾燥する等、種々の方法を用いることができる。例えば、風乾の方法としては、10℃、40%湿度で無菌に保たれたインキュベーターで2日間乾燥させる、又は、無菌状態のクリーンベンチ内で一昼夜、室温で乾燥する等の方法を例示することができる。
また、板状ハイドロゲル乾燥体に紫外線を照射することで、再水和した際には透明度、強度に優れた板状ビトリゲルを得ることができる。
As a drying method, various methods can be used, for example, air drying, drying in a closed container (circulating the air in the container and constantly supplying dry air), drying in an environment in which silica gel is placed, and the like. .. For example, as an air-drying method, a method of drying in an incubator kept sterile at 10 ° C. and 40% humidity for 2 days, or drying in a sterile clean bench all day and night at room temperature can be exemplified. can.
Further, by irradiating the dried plate-shaped hydrogel with ultraviolet rays, it is possible to obtain a plate-shaped vitrigel having excellent transparency and strength when rehydrated.
続いて、板状ビトリゲル乾燥体の製造方法について、説明する。
板状ハイドロゲル乾燥体の製造方法は、前記板状ハイドロゲル乾燥体あるいは紫外線を照射した板状ハイドロゲル乾燥体を再水和して板状ビトリゲルを得る工程Cと、板状ビトリゲルを乾燥させ再ガラス化し、板状ビトリゲル乾燥体を得る工程D、を有する。
[工程C]
工程Cは、ガラス化後に再水和する工程である(図2(f)~(g)参照。)。工程Cにより、板状ビトリゲルが得られる。
再水和に用いる水溶液としては、滅菌水、生理食塩水、PBS等が挙げられる。
Subsequently, a method for producing a plate-shaped Vitrigel dried product will be described.
The method for producing the plate-shaped hydrogel dried product is a step C of rehydrating the plate-shaped hydrogel dried product or the plate-shaped hydrogel dried product irradiated with ultraviolet rays to obtain a plate-shaped vitrigel, and drying the plate-shaped vitrigel. It has a step D, which revitrifies and obtains a plate-shaped Vitrigel dried product.
[Process C]
Step C is a step of rehydration after vitrification (see FIGS. 2 (f) to (g)). By step C, a plate-shaped Vitrigel is obtained.
Examples of the aqueous solution used for rehydration include sterile water, physiological saline, PBS and the like.
[工程D]
工程Dは、板状ビトリゲルを乾燥させ再ガラス化し、板状ビトリゲル乾燥体を得る工程である。また、板状ビトリゲル乾燥体に紫外線を照射することで、板状ビトリゲル乾燥体の強度を上げることができる(図2(h)参照。)。
上記した紫外線の照射エネルギーは、板状ハイドロゲル乾燥体又は板状ビトリゲル乾燥体の組成及び含有量に応じて適宜調整すればよい。紫外線の照射エネルギーは、例えば0.1mJ/cm2以上6000mJ/cm2以下であればよく、例えば10mJ/cm2以上4000mJ/cm2以下であればよく、例えば20mJ/cm2以上500mJ/cm2以下であればよい。
[Step D]
Step D is a step of drying and revitrifying the plate-shaped Vitrigel to obtain a plate-shaped Vitrigel dried product. Further, by irradiating the dried plate-shaped Vitrigel body with ultraviolet rays, the strength of the dried plate-shaped Vitrigel body can be increased (see FIG. 2 (h)).
The above-mentioned ultraviolet irradiation energy may be appropriately adjusted according to the composition and content of the plate-shaped hydrogel dried body or the plate-shaped Vitrigel dried body. The irradiation energy of ultraviolet rays may be, for example, 0.1 mJ / cm 2 or more and 6000 mJ / cm 2 or less, for example, 10 mJ / cm 2 or more and 4000 mJ / cm 2 or less, for example 20 mJ / cm 2 or more and 500 mJ / cm 2 . It may be as follows.
このようにして製造された板状ハイドロゲル乾燥体又は板状ビトリゲル乾燥体を用いて、糸を製造する。この板状ハイドロゲル乾燥体又は板状ビトリゲル乾燥体を、円筒形の刃物等を用いてくり抜いて貫通孔を形成してもよい。係る貫通孔を有する板状ハイドロゲル乾燥体を用いて糸を製造する場合には、微細孔を有する糸を得ることができる。円筒形の刃物としては、例えば、トレパン等の医療器具が挙げられる。刃物の形状は貫通孔の断面形状に応じて適宜変更すればよく、円筒形には限られない。 A yarn is produced using the plate-shaped hydrogel dried product or the plate-shaped Vitrigel dried product thus produced. The plate-shaped hydrogel dried body or the plate-shaped Vitrigel dried body may be hollowed out using a cylindrical blade or the like to form a through hole. When a yarn is produced using a plate-shaped hydrogel dried product having such through holes, the yarn having fine pores can be obtained. Examples of the cylindrical blade include a medical device such as a trepan. The shape of the blade may be appropriately changed according to the cross-sectional shape of the through hole, and is not limited to the cylindrical shape.
[工程E]
工程Eは、第一の板状ハイドロゲル乾燥体又は板状ビトリゲル乾燥体を、第一の水溶液で湿らせながら撚りをかけて糸状にして、糸状ビトリゲルを得る工程である。
より具体的には、図3に示すように、得られた板状ハイドロゲル乾燥体又は板状ビトリゲル乾燥体を横半分に切断し、二分されたうちの一つを第一の板状ハイドロゲル乾燥体又は板状ビトリゲル乾燥体として用いる(残りを工程Fにおいて、第二の板状ハイドロゲル乾燥体又は板状ビトリゲル乾燥体として用いる)。先ず、第一の板状ハイドロゲル乾燥体又は板状ビトリゲル乾燥体の突起部の無い方の端部をピペット等の支持体に固定する。次いで、固定された第一の板状ハイドロゲル乾燥体又は板状ビトリゲル乾燥体を、第一の水溶液で湿らせながら同一方向に撚りをかけることで糸状にする(図4(a)~(b)参照。)。
第一の水溶液としては、特に限定されず、滅菌水、生理食塩水、PBS、アテロコラーゲンゾル等が挙げられ、滅菌水、アテロコラーゲンゾルが好ましい。
[Step E]
Step E is a step of obtaining a filamentous Vitrigel by twisting the first plate-shaped hydrogel dried product or the plate-shaped Vitrigel dried product while moistening it with the first aqueous solution to form a thread.
More specifically, as shown in FIG. 3, the obtained plate-shaped hydrogel dried product or plate-shaped Vitrigel dried product is cut in half in a horizontal direction, and one of the two halves is used as the first plate-shaped hydrogel. It is used as a dried body or a plate-shaped Vitrigel dried body (the rest is used as a second plate-shaped hydrogel dried body or a plate-shaped Vitrigel dried body in step F). First, the end of the first plate-shaped hydrogel dried body or plate-shaped Vitrigel dried body without protrusions is fixed to a support such as a pipette. Next, the fixed first plate-shaped hydrogel dried body or plate-shaped Vitrigel dried body is twisted in the same direction while being moistened with the first aqueous solution to form a thread (FIGS. 4A to 4B). )reference.).
The first aqueous solution is not particularly limited, and examples thereof include sterile water, physiological saline, PBS, and atelocollagen sol, and sterile water and atelocollagen sol are preferable.
糸状ビトリゲルを更に長くしたい場合には、本実施形態の製造方法は、工程Fを有することが好ましい。 When it is desired to make the filamentous vitrigel longer, it is preferable that the production method of the present embodiment has a step F.
[工程F]
工程Fは、糸状にせずに残した前記第一の板状ハイドロゲル乾燥体又は板状ビトリゲル乾燥体の端部と第二の板状ハイドロゲル乾燥体又は板状ビトリゲル乾燥体の端部とを重ね合わせて接合部を形成させ、前記接合部及び前記第二の板状ハイドロゲル乾燥体又は板状ビトリゲル乾燥体を、前記第一の水溶液で湿らせながら撚りをかけて糸状にして、糸状ビトリゲルを得る工程である。
より具体的には、図3に示すように、糸状にせずに残した第一の板状ハイドロゲル乾燥体又は板状ビトリゲル乾燥体の突起部と、第二の板状ハイドロゲル乾燥体又は板状ビトリゲル乾燥体の突起部とを重ね合わせて接合部を形成させる(図4(c)~(d)参照。)。次いで、第一の水溶液で湿らせながら、接合部及び第二の板状ハイドロゲル乾燥体又は板状ビトリゲル乾燥体の下端まで湿らせながら同一方向に撚りをかけることで糸状にする(図4(e)~(g)参照。)。
工程Fを繰り返すことで無限長の糸を製造することができる。更に、実施形態の製造方法は、以下の工程G~Iを有していてもよい。
[Step F]
In step F, the end portion of the first plate-shaped hydrogel dried product or the plate-shaped Vitrigel dried product and the end portion of the second plate-shaped hydrogel dried product or the plate-shaped Vitrigel dried product left without being threaded are formed. The joint portion is formed by superimposing the joint portion, and the joint portion and the second plate-shaped hydrogel dried body or the plate-shaped Vitrigel dried body are twisted while being moistened with the first aqueous solution to form a thread-like vitrigel. Is the process of obtaining.
More specifically, as shown in FIG. 3, the protrusions of the first plate-shaped hydrogel dried body or plate-shaped Vitrigel dried body left without being threaded, and the second plate-shaped hydrogel dried body or plate. A joint is formed by superimposing the protrusions of the dry Vitrigel (see FIGS. 4 (c) to 4 (d)). Then, while moistening with the first aqueous solution, the joint and the lower end of the second plate-shaped hydrogel dried body or the plate-shaped Vitrigel dried body are moistened and twisted in the same direction to form a thread (FIG. 4 (FIG. 4). e) See (g).).
By repeating step F, an infinite length yarn can be manufactured. Further, the manufacturing method of the embodiment may include the following steps GI.
[工程G]
工程Gは、工程Fで得られた糸状ビトリゲルを乾燥させ、糸状ビトリゲル乾燥体を得る工程である(図4(h)参照。)。
[Process G]
Step G is a step of drying the filamentous Vitrigel obtained in Step F to obtain a dried filamentous Vitrigel (see FIG. 4 (h)).
[工程H]
工程Hは、工程Gで得られた糸状ビトリゲル乾燥体を第二の水溶液で湿らせた後、乾燥させる工程である。
第二の水溶液としては、特に限定されず、滅菌水、生理食塩水、PBS、アテロコラーゲンゾル等が挙げられ、アテロコラーゲンゾルが好ましい。糸状ビトリゲル乾燥体をアテロコラーゲンゾルでコートすることにより、糸の強度を高めることができる。
[Step H]
Step H is a step of moistening the filamentous Vitrigel dried product obtained in Step G with a second aqueous solution and then drying the dried product.
The second aqueous solution is not particularly limited, and examples thereof include sterile water, physiological saline, PBS, and atelocollagen sol, and atelocollagen sol is preferable. By coating the dried filamentous Vitrigel with atelocollagen sol, the strength of the yarn can be increased.
[工程I]
工程Iは、工程H又は工程Gで得られた糸状ビトリゲル乾燥体に紫外線を照射する工程である。
紫外線の強度としては、工程Dに挙げたものと同様である。糸状ビトリゲル乾燥体に均一に紫外線照射するために、複数回対称方向に照射することが好ましい。
糸状ビトリゲル乾燥体を紫外線照射することにより、分子内に架橋構造を形成させ、糸の強度を高めることができる。
[Step I]
Step I is a step of irradiating the dried filamentous Vitrigel obtained in Step H or G with ultraviolet rays.
The intensity of ultraviolet rays is the same as that listed in step D. In order to uniformly irradiate the dried filamentous Vitrigel with ultraviolet rays, it is preferable to irradiate the dried product in a symmetrical direction multiple times.
By irradiating the dried filamentous Vitrigel with ultraviolet rays, a crosslinked structure can be formed in the molecule and the strength of the yarn can be increased.
<用途>
本実施形態の製造方法により得られた糸は、例えば、組織再生糸、細胞移植用担体等として用いることができる。上述したとおり、本実施形態によれば、無限長の糸を製造できるため、糸を用いて臓器の形に編むことができ、細胞移植用担体として好適に用いることができる。
<Use>
The thread obtained by the production method of the present embodiment can be used, for example, as a tissue regeneration thread, a carrier for cell transplantation, or the like. As described above, according to the present embodiment, since an infinite length yarn can be produced, the yarn can be knitted into an organ shape and can be suitably used as a carrier for cell transplantation.
≪糸≫
1実施形態において、本発明は、ビトリゲル乾燥体からなり、水和した際に弾力を有する糸を提供する。上述した製造方法において、撚りの工程を有することにより糸は弾性を有する。更に撚りの工程を有することにより、糸はらせん構造を有する。
ビトリゲル乾燥体の原料となるゾルとしては、上述の糸の製造方法において例示されたものと同様のものが挙げられる。中でも、本実施形態の糸を構成するビトリゲル乾燥体としては、生体適合性素材であることから、アテロコラーゲンビトリゲル乾燥体が好ましい。
≪Thread≫
In one embodiment, the present invention provides a thread comprising a dried Vitrigel and having elasticity when hydrated. In the manufacturing method described above, the yarn has elasticity by having a twisting step. Further, by having a twisting process, the yarn has a spiral structure.
Examples of the sol as a raw material for the dried Vitrigel include the same as those exemplified in the above-mentioned method for producing a yarn. Among them, the dried Vitrigel body constituting the thread of the present embodiment is preferably a dried Atelocollagen Vitrigel because it is a biocompatible material.
以下、実施例により本発明を説明するが、本発明は以下の実施例に限定されるものではない。 Hereinafter, the present invention will be described with reference to examples, but the present invention is not limited to the following examples.
[製造例1]糸の製造
1.A4サイズのPETフィルム(厚さ75μm) に、10mm×200mm(両端の2.5mm×20mmを切る:図1参照) の短冊を8箇所切り抜いた鋳型を、テフロン(登録商標)板の上に置いた(図2(a)参照)。
2.氷上で8mLの無血清培養液に8mLの1%アテロコラーゲン溶液を注ぎ、ピペッティングを3回行い、均一なアテロコラーゲンゾルを作製した。
3.各短冊状鋳型の内側に3.6mLのアテロコラーゲンゾルが全体に広がるように注いだ(4箇所)。
4.上記2および3の操作を繰り返し、アテロコラーゲンゾルを計8箇所の鋳型に注ぎ入れた(図2(b)参照)。
5.37℃の5%CO2インキュベーター内に、アテロコラーゲンゾルを注入した鋳型を2時間放置してゲル化した(図2(c)参照)。
6.ゲル化後、PETフィルムを除去して(図2(d)参照)、湿度40%温度10℃の恒温恒湿機内でガラス化した(図2(e)参照)。
7.ガラス化後、滅菌水を添加し3回洗浄し、再水和した(図2(f)参照)。再水和後(図2(g)参照)、湿度40%温度10℃の恒温恒湿機内で再ガラス化した。
8.再ガラス化後、アテロコラーゲンビトリゲル膜乾燥体に、50mJ/cm2のUV照射をした(図2(h)参照)。
[Manufacturing Example 1] Manufacture of
2. 2. 8 mL of 1% atelocollagen solution was poured into 8 mL of serum-free culture medium on ice, and pipetting was performed 3 times to prepare a uniform atelocollagen sol.
3. 3. 3.6 mL of atelocollagen sol was poured into the inside of each strip-shaped mold so as to spread throughout (4 places).
4. The
A template infused with atelocollagen sol was left for 2 hours in a 5% CO 2 incubator at 5.37 ° C. to gel (see FIG. 2 (c)).
6. After gelation, the PET film was removed (see FIG. 2 (d)) and vitrified in a constant temperature and humidity chamber with a humidity of 40% and a temperature of 10 ° C. (see FIG. 2 (e)).
7. After vitrification, sterile water was added, washed 3 times, and rehydrated (see FIG. 2 (f)). After rehydration (see FIG. 2 (g)), revitrification was performed in a constant temperature and humidity chamber with a humidity of 40% and a temperature of 10 ° C.
8. After revitrification, the dried atelocollagen Vitrigel membrane was irradiated with UV at 50 mJ / cm 2 (see FIG. 2 (h)).
9.UV照射後、テフロン(登録商標)板から短冊状のアテロコラーゲンビトリゲル膜乾燥体を剥離して半分に切り、一端を用意しておいたピペットにスコッチ メンディングテープで貼付けぶら下げた(図3、図4(a)参照)。
10.短冊状のアテロコラーゲンビトリゲル膜乾燥体を滅菌水で湿らせながら同一方向に撚りをかけることで糸状にした。短冊の先端(5mm×20mm部)は糸状にせずに残した(図4(b)参照)。
11. 残した下端に別の短冊状のアテロコラーゲンビトリゲル膜乾燥体の先端(5mm×20mm部)を重ね合わせ(図3、図4(c)~(d)参照)、滅菌水で湿らせながら同一方向に撚りをかけた。続いて、下端まで滅菌水で湿らせながら同一方向に撚りをかけた(図4(e)~(h)参照)後、クリップを重石にして乾燥させた。
12.上記9~11の操作を繰り返し、4本の糸状アテロコラーゲンビトリゲル乾燥体(撚りかけ法:滅菌水のみ)を作製した。
13.作製した4本のうち2本は、さらにアテロコラーゲンゾルで湿らせながら同一方向に撚りをかけた後、クリップを重石にして乾燥させた(撚りかけ法:滅菌水+アテロコラーゲンゾルコート) 。
14.新たに滅菌水の代わりに、アテロコラーゲンゾルを用いて上記10および11を実施して、2本の糸状アテロコラーゲンビトリゲル乾燥体を作製した(撚りかけ法:アテロコラーゲンゾル) 。
15. 上記12~14で作製した各1本に、400mJ/cm2UV照射を2回対称方向に照射した。
9. After UV irradiation, strip-shaped Atelocollagen Vitrigel membrane dried product was peeled off from the Teflon (registered trademark) plate, cut in half, and attached to a pipette with one end prepared and hung with scotch mending tape (Fig. 3). , See FIG. 4 (a)).
10. The strip-shaped atelocollagen Vitrigel membrane dried product was moistened with sterile water and twisted in the same direction to form a thread. The tip (5 mm × 20 mm portion) of the strip was left without being threaded (see FIG. 4 (b)).
11. Overlay the tip (5 mm x 20 mm) of another strip-shaped atelocollagen Vitrigel membrane dried body on the remaining lower end (see FIGS. 3, 4 (c) to (d)), and moisten it with sterile water. Twisted in the same direction. Subsequently, the clips were twisted in the same direction while being moistened with sterile water to the lower end (see FIGS. 4 (e) to 4 (h)), and then the clips were made into heavy stones and dried.
12. By repeating the above operations 9 to 11, four filamentous atelocollagen Vitrigel dried products (twisting method: sterile water only) were prepared.
13. Two of the four prepared were twisted in the same direction while being further moistened with atelocollagen sol, and then the clips were made into heavy stones and dried (twisting method: sterile water + atelocollagen sol coat).
14. The above 10 and 11 were newly carried out using atelocollagen sol instead of sterile water to prepare two filamentous atelocollagen vitrigel dried products (twisting method: atelocollagen sol).
15. Each one prepared in 12 to 14 above was irradiated with 400 mJ / cm 2 UV twice in the symmetrical direction.
[実施例1]糸状アテロコラーゲンビトリゲル乾燥体の強度確認試験
製造例1で製造された糸状アテロコラーゲンビトリゲル乾燥体の各サンプルを、滅菌水を入れた50mLコニカルチューブに入れて再水和した。再水和して一日後、各サンプルを取り出して糸の両端を引っ張ることで解れの程度を観察した(図6参照。)。各サンプルは、以下の6種類である。(1)-1:糸(撚りかけ法:滅菌水)、(1)-2:糸(撚りかけ法:滅菌水)のUV照射サンプル、(2)-1:糸(撚りかけ法:滅菌水+アテロコラーゲンゾルコート)、(2)-2:糸(撚りかけ法:滅菌水+アテロコラーゲンゾルコート)のUV照射サンプル、(3)-1:糸(撚りかけ法:アテロコラーゲンゾル)、(3)-2:糸(撚りかけ法:アテロコラーゲンゾル)のUV照射でサンプル(図5参照。)。
[Example 1] Strength confirmation test of the dried filamentous atelocollagen Vitrigel Each sample of the dried filamentous atelocollagen Vitrigel produced in Production Example 1 was placed in a 50 mL conical tube containing sterile water and rehydrated. One day after rehydration, each sample was taken out and both ends of the thread were pulled to observe the degree of unraveling (see FIG. 6). Each sample has the following six types. (1) -1: Yarn (twisting method: sterilized water), (1) -2: UV irradiation sample of yarn (twisting method: sterilized water), (2) -1: Yarn (twisting method: sterilized water) + Atelocollagen sol coat), (2) -2: UV irradiation sample of yarn (twisting method: sterilized water + atelocollagen solcoat), (3) -1: Thread (twisting method: atelocollagen sol), (3)- 2: Sample by UV irradiation of yarn (twisting method: atelocollagen sol) (see FIG. 5).
結果を図7~9に示す。
図7(a)に示すように、滅菌水で撚りをかけて作製した糸では、大きな解れが見られ、両端を引っ張ると接合部で切れた。図7(b)に示すように、滅菌水で撚りをかけた後にUV照射して作製した糸では、中程度の解れが見られ、両端を引っ張ると接合部で切れたが、その強度はUV照射なしのものより強かった。
The results are shown in FIGS. 7-9.
As shown in FIG. 7 (a), in the yarn produced by twisting with sterile water, a large unraveling was observed, and when both ends were pulled, the yarn was cut at the joint. As shown in FIG. 7 (b), in the yarn produced by twisting with sterile water and then irradiating with UV, moderate unraveling was observed, and when both ends were pulled, the yarn was cut at the joint, but its strength was UV. It was stronger than the one without irradiation.
図8(a)に示すように、滅菌水で撚りをかけた後、アテロコラーゲンゾルコートして作製した糸では、大きな解れが見られ、両端を引っ張ると接合部で切れたが、その強度は滅菌水で撚りをかけてのみ作製した糸より強かった。図8(b)に示すように、滅菌水で撚りをかけた後、アテロコラーゲンゾルコートして、UV照射して作製した糸では、中程度の解れが見られ、両端を引っ張ると接合部で切れたが、その強度はUV照射なしのものより強かった。 As shown in FIG. 8A, in the yarn produced by twisting with sterile water and then atelocollagen sol coating, a large unraveling was observed, and when both ends were pulled, the yarn was cut at the joint, but its strength was sterilized. It was stronger than the yarn made only by twisting with water. As shown in FIG. 8 (b), in the yarn produced by twisting with sterile water, coating with atelocollagen sol, and irradiating with UV, moderate unraveling was observed, and when both ends were pulled, it was cut at the joint. However, its intensity was stronger than that without UV irradiation.
図9(a)に示すように、アテロコラーゲンゾルで撚りをかけて作製した糸では、僅かな解れが見られ、両端を引っ張ると接合部で切れたが、その強度は、滅菌水で撚りをかけて作製した糸、滅菌水で撚りをかけた後にUV照射して作製した糸、滅菌水で撚りをかけた後、アテロコラーゲンゾルコートして作製した糸、及び滅菌水で撚りをかけた後、アテロコラーゲンゾルコートして、UV照射して作製した糸より強かった。図9(b)に示すように、アテロコラーゲンゾルで撚りをかけた後、UV照射して作製した糸では、解れがなく、ゴムのように伸縮性があり、両端を引っ張ってもなかなか切れず、その強度はUV照射なしのものより強かった。 As shown in FIG. 9 (a), in the yarn produced by twisting with atelocollagen sol, a slight unraveling was observed, and when both ends were pulled, the yarn was cut at the joint, but its strength was twisted with sterile water. Threads made by sterilizing water, threads made by UV irradiation after twisting with sterilized water, threads made by twisting with sterilized water and then with atelocollagen sol coating, and twisting with sterilized water and then atelocollagen. It was stronger than the yarn produced by sol coating and UV irradiation. As shown in FIG. 9B, the yarn produced by twisting with atelocollagen sol and then irradiating with UV does not unravel, has elasticity like rubber, and does not easily break even if both ends are pulled. Its intensity was stronger than that without UV irradiation.
本発明によれば、用途に応じて強度を調整可能な無限長の糸状アテロコラーゲンビトリゲル及びその乾燥体の容易な製造技術を提供することができる。 INDUSTRIAL APPLICABILITY According to the present invention, it is possible to provide a technique for easily producing an infinite length filamentous atelocollagen vitrigel whose strength can be adjusted according to an application and a dried product thereof.
Claims (15)
前記板状ハイドロゲルを乾燥させガラス化し、板状ハイドロゲル乾燥体を得る工程と、
を有する、請求項1~9のいずれか一項に記載の糸の製造方法。 The process of injecting the sol into the mold, gelling the sol, and then removing the mold to obtain a plate-shaped hydrogel,
The step of drying and vitrifying the plate-shaped hydrogel to obtain a plate-shaped hydrogel dried product, and
The method for producing a yarn according to any one of claims 1 to 9.
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| JP2007204881A (en) | 2006-02-02 | 2007-08-16 | Japan Health Science Foundation | Vitrigel of arbitrary shape and method for producing the vitrigel |
| WO2018211877A1 (en) | 2017-05-18 | 2018-11-22 | 国立研究開発法人農業・食品産業技術総合研究機構 | Filament and production method therefor |
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| JP2874753B2 (en) * | 1987-12-28 | 1999-03-24 | ニッピコラーゲン工業株式会社 | Collagenous string and method for producing the same |
| JPH07213597A (en) * | 1994-02-03 | 1995-08-15 | Bio Eng Lab:Kk | Twisted yarn of purified collagen-like substance, formed body of twisted yarn and their manufacture |
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| JP2007204881A (en) | 2006-02-02 | 2007-08-16 | Japan Health Science Foundation | Vitrigel of arbitrary shape and method for producing the vitrigel |
| WO2018211877A1 (en) | 2017-05-18 | 2018-11-22 | 国立研究開発法人農業・食品産業技術総合研究機構 | Filament and production method therefor |
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