JP7005396B2 - Ferrite-austenite two-phase stainless steel sheet for automobile fasteners - Google Patents
Ferrite-austenite two-phase stainless steel sheet for automobile fasteners Download PDFInfo
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本発明は、特に自動車の締結部品であるフランジ、ブラケット、ステー、タンクバンド等への適用に有効な溶接部の靭性と疲労強度に優れた、自動車締結部品用フェライト・オーステナイト2相ステンレス鋼板に関するものである。 The present invention relates to a ferrite austenite two-phase stainless steel plate for automobile fasteners, which is particularly effective for application to flanges, brackets, stays, tank bands, etc., which are automobile fasteners, and has excellent toughness and fatigue strength of welded parts. Is.
近年、排気ガス規制の強化がさらに強まる他、燃費性能の向上やダウンサイジング等の動きから自動車の車体軽量化が進められており、各部材の薄肉化が急務である。自動車の締結部品であるフランジ、ブラケット、ステー、タンクバンドには主に鉄系材料が使用されており、ステンレス鋼の場合フェライト系ステンレス鋼が適用される場合が多い。これらの部品は各種排気部品や燃料部品等を車体と結合するためのものであり、自動車走行時の振動、衝突時の衝撃、排気管を流れる排気ガスによる熱環境に耐える必要があり、高い信頼性が求められる。また、各部品は機械的あるいは溶接によって結合されるため、溶接部の靭性や疲労強度が要求される。例えばステンレス製の燃料系部品の場合、高耐食フェライト系ステンレス鋼板であるSUS436L(17%Cr-0.2%Ti-1%Mo)の適用が特許文献1~3に開示されている。しかしながら、該鋼は低炭素・窒素成分に起因してフェライト単相組織を有することから、部品を溶接した際に溶接組織が粗大化してしまい、靭性や疲労強度が低下する課題があった。また、素材の引張強度が450MPa程度であるため、所定の締結力を得るためには2mm以上の板厚とする必要があり、薄肉化が困難であった。 In recent years, in addition to the tightening of exhaust gas regulations, the weight reduction of automobile bodies has been promoted due to the improvement of fuel efficiency and the movement of downsizing, and there is an urgent need to reduce the thickness of each member. Iron-based materials are mainly used for flanges, brackets, stays, and tank bands that are fastening parts of automobiles, and in the case of stainless steel, ferritic stainless steel is often applied. These parts are for connecting various exhaust parts and fuel parts to the car body, and they need to withstand the vibration during driving of a car, the impact at the time of a collision, and the thermal environment due to the exhaust gas flowing through the exhaust pipe, and are highly reliable. Sex is required. Further, since each part is mechanically or welded together, the toughness and fatigue strength of the welded portion are required. For example, in the case of stainless steel fuel-based parts, the application of SUS436L (17% Cr-0.2% Ti-1% Mo), which is a highly corrosion-resistant ferritic stainless steel sheet, is disclosed in Patent Documents 1 to 3. However, since the steel has a ferrite single-phase structure due to the low carbon / nitrogen component, the welded structure becomes coarse when the parts are welded, and there is a problem that the toughness and fatigue strength are lowered. Further, since the tensile strength of the material is about 450 MPa, it is necessary to make the plate thickness 2 mm or more in order to obtain a predetermined fastening force, and it is difficult to reduce the wall thickness.
一方、フェライト相とオーステナイト相から成る2相ステンレス鋼板は、耐食性に優れているとともに、微細組織であるため高強度であることから、化学プラントなど広範囲に使用されている。近年では省合金2相ステンレス鋼板が家電、各種構造物、自動車、二輪車および鉄道等の輸送機器への適用も進められている。従来の代表的な2相ステンレス鋼は、SUS329J4L(25%Cr-7%Ni-3%Mo-0.1%N)に代表される高Ni、Mo含有であったが、最近ではNi量を低減したり、Moを含有しない省合金フェライト・オーステナイト2相ステンレス鋼が開発され、種々の分野に適用されつつある。この様な省Ni、Mo含有鋼は、MnやNを添加することでオーステナイト量の調整や耐食性の確保が成されており、SUS304(18%Cr-8%Ni)やSUS316(18%Cr-10%Ni-2%Mo)の代替としても期待されている。 On the other hand, a two-phase stainless steel sheet composed of a ferrite phase and an austenite phase is widely used in chemical plants and the like because it has excellent corrosion resistance and high strength due to its fine structure. In recent years, alloy-saving duplex stainless steel sheets have been applied to home appliances, various structures, automobiles, motorcycles, railways, and other transportation equipment. Conventional typical duplex stainless steels contain high Ni and Mo represented by SUS329J4L (25% Cr-7% Ni-3% Mo-0.1% N), but recently the amount of Ni has been increased. Alloy-saving ferrite austenite two-phase stainless steels that are reduced or do not contain Mo have been developed and are being applied to various fields. In such Ni- and Mo-containing steels, the amount of austenite is adjusted and corrosion resistance is ensured by adding Mn and N, and SUS304 (18% Cr-8% Ni) and SUS316 (18% Cr-) are used. It is also expected to be an alternative to 10% Ni-2% Mo).
特許文献4には、成分の他に形状アスペクトやオーステナイト粒の面積率等を所定の範囲にすることで成形性に優れるフェライト・オーステナイト系ステンレス鋼板の技術が開示されている。特許文献5~7にはオーステナイト相の面積率の他、集合組織や粒径を規定することで成形性に優れた2相ステンレス鋼板を得る技術が開示されている。さらに、特許文献8には溶接熱影響部の耐食性と靭性が良好な省合金二相ステンレス鋼板を得ることが開示されている。しかしながら板厚が10mm以上の厚鋼板に対する大入熱溶接(サブマージアーク溶接)を前提とした技術であり、自動車締結部品に使用される薄鋼板の靭性や耐疲労強度に関する知見は無かった。本願発明では、自動車締結部品で重要となる溶接部の低温靭性および常温の疲労強度について、鋼成分や組織学的検討を行った。 Patent Document 4 discloses a technique of a ferrite austenitic stainless steel sheet having excellent formability by setting a shape aspect, an area ratio of austenitic grains, and the like in a predetermined range in addition to the components. Patent Documents 5 to 7 disclose a technique for obtaining a duplex stainless steel sheet having excellent formability by defining an texture and a particle size in addition to the area ratio of the austenite phase. Further, Patent Document 8 discloses that an alloy-saving duplex stainless steel sheet having good corrosion resistance and toughness of a weld heat-affected zone can be obtained. However, this technology is premised on large heat input welding (submerged arc welding) for thick steel sheets with a plate thickness of 10 mm or more, and there is no knowledge about the toughness and fatigue resistance of thin steel sheets used for automobile fasteners. In the present invention, the steel composition and histological study were carried out on the low temperature toughness of the welded portion and the fatigue strength at room temperature, which are important for automobile fasteners.
高価な合金元素に頼らず、自動車締結部品用フェライト・オーステナイト2相ステンレス鋼板の溶接部の靭性および疲労強度を安定的に発現させることを目的として、溶接組織微細化を達成することが本願の課題である。 The task of the present application is to achieve finer welded structure for the purpose of stably developing the toughness and fatigue strength of the welded portion of a ferrite / austenite two-phase stainless steel plate for automobile fasteners without relying on expensive alloying elements. Is.
上記課題を解決するために、本発明者らはフェライト・オーステナイト2相ステンレス鋼板の製品組織と溶接組織および靭性、疲労強度に関して詳細に調査した。そして、かかる目的を達成すべく種々の検討を重ねた結果、以下の知見を得た。 In order to solve the above problems, the present inventors have investigated in detail the product structure, welded structure, toughness and fatigue strength of the ferrite austenite two-phase stainless steel plate. As a result of repeated studies to achieve this purpose, the following findings were obtained.
本発明者らは,省合金2相ステンレス鋼板において、第二相であるオーステナイト相の相面積率とともに組織形態を規定するとともに、製品に存在する介在物の分布をコントロールすることにより、より溶接部靭性と疲労強度に優れる2相ステンレス鋼板が得られる事を知見した。具体的には、オーステナイト相の面積率を40%以上として母相であるフェライト相を微細化させるとともに、円相当直径で2.0μm以下の介在物が1個/3000μm2以上に分布させて、溶接組織を微細化させ、低温靭性と常温疲労限を確保するものである。本願発明の疲労は主に常温の曲げ疲労を対象にしており、板厚方向に曲げモーメントが作用する疲労である。この場合、疲労亀裂は溶接部の表面から発生し、板厚方向に亀裂が伝播する。また靭性は主に-40℃の吸収エネルギーを対象にしており、亀裂を有する場合の衝撃特性のことである。ここで溶接は主にTIG溶接やスポット溶接を対象としており、溶接部とは溶融部および熱影響部を含む領域のことである。二相ステンレス鋼薄板の溶接部は、特に溶融部でオーステナイト相からフェライト相への変態が生じるためフェライト相が粗大化し易く、低温靭性および常温疲労強度が低下し易い。これは、溶接熱影響部でも同様である。溶接組織が微細になると、衝撃や疲労負荷が生じた際に粒界が亀裂進展の抵抗になることが知られているが、本発明では製品板のオーステナイト相の面積率を40%以上とし、円相当直径で2.0μm以下の介在物が1個/3000μm2以上にすることによって、溶接部のフェライト相を微細組織化しその粒界にオーステナイト相を変態生成させることができ、低温靭性や常温疲労特性に優れた2相ステンレス鋼板を得ることに成功した。 The present inventors define the structure form together with the phase area ratio of the austenite phase, which is the second phase, in the alloy-saving two-phase stainless steel plate, and control the distribution of inclusions present in the product to further weld the welded portion. It was found that a duplex stainless steel plate with excellent toughness and fatigue strength can be obtained. Specifically, the area ratio of the austenite phase is set to 40% or more to miniaturize the ferrite phase which is the parent phase, and inclusions having a diameter equivalent to a circle of 2.0 μm or less are distributed in one piece / 3000 μm 2 or more. The weld structure is miniaturized to ensure low temperature toughness and normal temperature fatigue limit. The fatigue of the present invention is mainly intended for bending fatigue at room temperature, and is fatigue in which a bending moment acts in the plate thickness direction. In this case, fatigue cracks are generated from the surface of the welded portion, and the cracks propagate in the plate thickness direction. In addition, toughness is mainly intended for absorbed energy at -40 ° C, and is the impact characteristic when it has cracks. Here, welding is mainly targeted at TIG welding and spot welding, and the welded portion is a region including a molten portion and a heat-affected zone. In the welded portion of the two-phase stainless steel thin plate, the ferrite phase tends to be coarsened, and the low temperature toughness and the room temperature fatigue strength tend to decrease because the transformation from the austenite phase to the ferrite phase occurs especially in the molten portion. This also applies to the weld heat affected zone. It is known that when the weld structure becomes fine, the grain boundaries become resistance to crack growth when an impact or fatigue load occurs. However, in the present invention, the area ratio of the austenite phase of the product plate is set to 40% or more. By making one inclusion with a diameter equivalent to a circle of 2.0 μm or less / 3000 μm 2 or more, the ferrite phase of the weld can be microstructured and the austenite phase can be transformed and generated at the grain boundaries, resulting in low temperature toughness and normal temperature. We have succeeded in obtaining a duplex stainless steel plate with excellent fatigue characteristics.
本発明は上記知見に基づいて完成したもので、その発明の要旨は、次の通りのものである。 The present invention has been completed based on the above findings, and the gist of the invention is as follows.
(1)質量%にて、C:0.001~0.05%、Si:0.01~1.0%、Mn:2~5%、P≦0.05%、S≦0.005%、Ni:0.1~6.0%、Cr:15.0~23.0%、Mo:0.01~1.0%、Cu:0.01~2.0%、N:0.005~0.30%、B:0.0005~0.0100%、Al:0.01~0.5%、V:0.01~0.50%、Ca:0.0002~0.0100%、O:0.0001~0.0100%、Mg:0.0002~0.0100%を含有し、残部がFeおよび不可避的不純物からなり、フェライト相とオーステナイト相の2相組織を示し、面積率でオーステナイト相が40%以上存在するとともに、走査型電子顕微鏡で観察して組成をエネルギー分散型X線分光器で分析できる大きさの介在物であって、円相当直径で2.0μm以下の介在物が1個/3000μm2以上存在することを特徴とする自動車締結部品用フェライト・オーステナイト2相ステンレス鋼板。
(2)さらに、質量%にて、Ti:0.005~0.30%、Nb:0.005~0.30%、Zr:0.005~0.30%、Sn:0.005~0.50%、W:0.01~2.0%、Sb:0.005~0.50%、Ta:0.005~0.30%、Hf:0.005~0.30%、Co:0.01~0.5%、REM:0.001~0.05%、Ga:0.0002~0.1%の1種以上を含有することを特徴とする請求項1に記載の自動車締結部品用フェライト・オーステナイト2相ステンレス鋼板。
(3)-40℃における溶接部の衝撃値が100J/cm2以上であることを特徴とする(1)または(2)に記載の自動車締結部品用フェライト・オーステナイト2相ステンレス鋼板。
(4)溶接部の常温における疲労限が300MPa以上であることを特徴とする請求項(1)または(2)に記載の自動車締結部品用フェライト・オーステナイト2相ステンレス鋼板。
(1) In terms of mass%, C: 0.001 to 0.05%, Si: 0.01 to 1.0%, Mn: 2 to 5%, P ≦ 0.05%, S ≦ 0.005% , Ni: 0.1-6.0%, Cr: 15.0-23.0%, Mo: 0.01-1.0%, Cu: 0.01-2.0%, N: 0.005 ~ 0.30%, B: 0.0005 ~ 0.0100%, Al: 0.01 ~ 0.5%, V: 0.01 ~ 0.50%, Ca: 0.0002 ~ 0.0100%, It contains O: 0.0001 to 0.0100%, Mg: 0.0002 to 0.0100%, the balance is composed of Fe and unavoidable impurities, and shows a two-phase structure of ferrite phase and austenite phase, in terms of area ratio. Austenite phase is present at 40% or more , and inclusions of a size that can be observed with a scanning electron microscope and analyzed with an energy-dispersed X-ray spectroscope, and inclusions having a diameter equivalent to a circle of 2.0 μm or less. A ferrite austenite two-phase stainless steel plate for automobile fastening parts, characterized in that one piece / 3000 μm 2 or more is present.
(2) Further, in terms of mass%, Ti: 0.005 to 0.30%, Nb: 0.005 to 0.30%, Zr: 0.005 to 0.30%, Sn: 0.005 to 0. .50%, W: 0.01 to 2.0%, Sb: 0.005 to 0.50%, Ta: 0.005 to 0.30%, Hf: 0.005 to 0.30%, Co: The automobile fastening according to claim 1, wherein one or more of 0.01 to 0.5%, REM: 0.001 to 0.05%, and Ga: 0.0002 to 0.1% are contained. Ferrite austenite two-phase stainless steel plate for parts.
(3) The ferrite austenite two-phase stainless steel sheet for automobile fasteners according to (1) or (2), wherein the impact value of the welded portion at −40 ° C. is 100 J / cm 2 or more.
(4) The ferrite austenite two-phase stainless steel plate for automobile fasteners according to claim (1) or (2), wherein the fatigue limit of the welded portion at room temperature is 300 MPa or more .
以上の説明から明らかなように、自動車締結部品用に従来適用されているフェライト系ステンレス鋼板の溶接部靭性および常温疲労特性の課題を解消するとともに、溶接部の組織微細化により溶接部靭性および常温疲労特性に優れたフェライト・オーステナイト2相ステンレス鋼板が得られ、特に自動車の締結部品に適用することで、既存鋼よりも薄肉・軽量化等のメリットが得られる。また、自動車分野以外の輸送機器、家電製品、建築部材としての適用も可能である。 As is clear from the above explanation, the problems of weld toughness and room temperature fatigue characteristics of ferrite stainless steel sheets conventionally applied for automobile fasteners are solved, and weld toughness and room temperature are achieved by refining the structure of the weld. A ferrite / austenite two-phase stainless steel plate with excellent fatigue characteristics can be obtained, and by applying it to fastener parts of automobiles in particular, merits such as thinner wall thickness and lighter weight can be obtained as compared with existing steels. It can also be applied to transportation equipment, home appliances, and building materials other than the automobile field.
以下、本発明を詳細に説明する。 Hereinafter, the present invention will be described in detail.
まず、本発明のフェライト・オーステナイト2相ステンレス鋼板の化学成分についての限定理由について説明する。ここで、成分についての「%」は質量%を意味する。 First, the reasons for limiting the chemical composition of the ferrite austenite two-phase stainless steel plate of the present invention will be described. Here, "%" for a component means mass%.
Cは、0.05%超の添加で成形性、耐食性および靭性を著しく劣化させるため、上限を0.05%とした。しかしながら、オーステナイト相を安定的に生成させて組織微細化を得るために0.001%以上の添加が必要である。さらに、精錬コスト、溶接性部の鋭敏化抑制を考慮すると0.015~0.03%が望ましい。 The upper limit of C was set to 0.05% because the addition of more than 0.05% significantly deteriorates moldability, corrosion resistance and toughness. However, it is necessary to add 0.001% or more in order to stably generate the austenite phase and obtain microstructural miniaturization. Further, considering the refining cost and the suppression of sensitization of the weldable portion, 0.015 to 0.03% is desirable.
Siは、脱酸剤としても有用な元素であり、固溶強化による高疲労強度化につながるが、1.0%超の添加により熱間加工性が劣化して製造し難くなる他、靭性の低下が生じるため、1.0%以下とした。しかしながら、脱酸のためには0.01%以上必要なことから、下限を0.01%とした。さらに、精錬コスト、耐酸化性、耐食性を考慮すると、0.3%~0.8%が望ましい。 Si is an element that is also useful as a deoxidizing agent and leads to high fatigue strength by strengthening the solid solution. Since there is a decrease, it was set to 1.0% or less. However, since 0.01% or more is required for deoxidation, the lower limit is set to 0.01%. Further, considering the refining cost, oxidation resistance and corrosion resistance, 0.3% to 0.8% is desirable.
Mnは、脱酸剤として添加される元素であるとともに、Niに代わりオーステナイト相を安定的に生成させる元素である。本願ではオーステナイト相面積率を40%以上とするために2%以上添加するが、過度に添加するとオーステナイト相が軟化して疲労亀裂進展の抵抗とならないため上限を5%とする。さらに、耐酸化性や製造時の酸洗性を考慮すると、2.5~4.5%が望ましい。
Mn is an element added as a deoxidizing agent and an element that stably produces an austenite phase instead of Ni. In the present application, 2% or more is added in order to make the austenite
Pは、不純物として含有され製造時の熱間加工性や靭性を劣化させるため、上限を0.05%とした。但し、過度の低減は精錬コストの増加につながる他、リン化物形成による亀裂発生を考慮すると、0.02~0.04%が望ましい。 Since P is contained as an impurity and deteriorates hot workability and toughness during production, the upper limit is set to 0.05%. However, excessive reduction leads to an increase in refining cost, and 0.02 to 0.04% is desirable in consideration of crack generation due to phosphide formation.
Sは、不純物として含有され製造時の熱間加工性や靭性を劣化させるため、0.005%以下とした。但し、過度の低減は精錬コストの増加につながるため0.0002%以上が望ましい。 S was set to 0.005% or less because it was contained as an impurity and deteriorated in hot workability and toughness during production. However, excessive reduction leads to an increase in refining cost, so 0.0002% or more is desirable.
Niはオーステナイト相を安定的に生成させる元素であり、溶接組織微細化と靭性向上に寄与するため0.1%を下限とする。一方、6.0%超の添加によりコスト高になるため上限を6.0%とした。但し、過度な低減は耐食性の劣化につながる場合がある他、応力腐食割れの観点から0.5~3.0%が望ましい。 Ni is an element that stably produces an austenite phase, and the lower limit is 0.1% in order to contribute to the miniaturization of the weld structure and the improvement of toughness. On the other hand, the upper limit was set to 6.0% because the cost increases due to the addition of more than 6.0%. However, excessive reduction may lead to deterioration of corrosion resistance, and 0.5 to 3.0% is desirable from the viewpoint of stress corrosion cracking.
Crは耐食性や耐酸化性を確保するために15%以上添加する。一方、多量の添加は合金コストの増加につながる他、本願で規定する範囲のオーステナイト相面積率の確保が困難になる他、溶接組織が粗大化するため上限を23%とした。さらに、靭性等の製造性や隙間腐食性を考慮すると、19~22%が望ましい。 Cr is added in an amount of 15% or more in order to secure corrosion resistance and oxidation resistance. On the other hand, the addition of a large amount leads to an increase in alloy cost, it becomes difficult to secure the austenite phase area ratio within the range specified in the present application, and the weld structure becomes coarse, so the upper limit is set to 23%. Further, considering manufacturability such as toughness and crevice corrosiveness, 19 to 22% is desirable.
Nは2相ステンレス鋼の耐食性や強度を向上させるとともに、オーステナイトを安定的に生成させて溶接組織の微細化に寄与するため、特に省Ni2相ステンレス鋼には必要な元素である。本願では0.005%以上の添加を行うが、0.30%以上添加するとオーステナイト相面積率が過度に多くなる他、Cr2Nの生成によって低靭性化するため上限を0.30%とする。また、精錬コストや延性を考慮すると、0.01~0.25%が望ましい。さらに、製造性や高温強度を考慮すると、0.05~0.20%が望ましい。 N is an element particularly necessary for Ni-saving two-phase stainless steel because it improves the corrosion resistance and strength of the two-phase stainless steel and stably produces austenite to contribute to the miniaturization of the welded structure. In the present application, 0.005% or more is added, but if 0.30% or more is added, the austenite phase area ratio becomes excessively large, and the toughness is lowered by the formation of Cr 2N, so the upper limit is set to 0.30%. .. Further, considering the refining cost and ductility, 0.01 to 0.25% is desirable. Further, considering manufacturability and high temperature strength, 0.05 to 0.20% is desirable.
Moは、耐食性や高温強度向上に寄与する元素であるとともに、疲労強度向上に有効な元素であるため、0.01%以上添加する。また、偏析元素であるため溶接凝固時にフェライト/オーステナイト相界面に濃化し、組織微細化に寄与して靭性や疲労強度の向上に有効であることを見い出した。一方、1.0%超の添加はコスト高になる他、Moはフェライト相生成元素であり、オーステナイト相の確保や組織微細化が困難になることから、上限を1.0%とした。但し、合金コストや製造性を考慮すると、0.1~0.5%が望ましい。 Mo is an element that contributes to improving corrosion resistance and high-temperature strength, and is an element that is effective in improving fatigue strength, so 0.01% or more is added. It was also found that since it is a segregation element, it is concentrated at the ferrite / austenite phase interface during welding solidification, contributes to microstructure miniaturization, and is effective in improving toughness and fatigue strength. On the other hand, addition of more than 1.0% increases the cost, and Mo is a ferrite phase-forming element, which makes it difficult to secure an austenite phase and to refine the structure. Therefore, the upper limit is set to 1.0%. However, considering the alloy cost and manufacturability, 0.1 to 0.5% is desirable.
Cuは、耐食性に寄与する元素であり、オーステナイト相生成元素であるため、オーステナイト相面積率の調整のために0.01以上添加する。また、偏析元素であるため、フェライト/オーステナイト相界面に濃化し、組織微細化に寄与して靭性や疲労強度の向上に有効であることを見い出した。一方、2.0%超の添加は製造製を著しく低下させる他、析出Cuの影響で溶接部の靭性が低下することから上限を2.0%とした。但し、精錬コストや熱間加工性や酸洗性を考慮すると、0.5~1.5%が望ましい。 Since Cu is an element that contributes to corrosion resistance and is an austenite phase-forming element, 0.01 or more is added to adjust the austenite phase area ratio. It was also found that since it is a segregation element, it is concentrated at the ferrite / austenite phase interface, contributes to microstructure miniaturization, and is effective in improving toughness and fatigue strength. On the other hand, the addition of more than 2.0% significantly reduces the manufacturing and manufacturing, and the toughness of the welded portion is lowered due to the influence of the precipitated Cu, so the upper limit is set to 2.0%. However, considering the refining cost, hot workability and pickling property, 0.5 to 1.5% is desirable.
Bは、フェライト系ステンレス鋼では2次加工性を向上させることが知られているが、本願では2相ステンレス鋼において溶接凝固時に窒素と結合してBNが生成し、フェライトのオーステナイトへの変態を促進し凝固組織の微細化に寄与することを見出した。また、フェライト/オーステナイト相界面に偏析して、組織微細化および粒界強度の向上に寄与して靭性や疲労強度の向上に有効であることを見出した。この効果は0.0005%以上で発現することから0.0005%以上添加する。但し、フェライト生成元素である他、凝固割れ感受性が高くなることから上限を0.0100%とする。さらに、粒界腐食性を考慮すると、0.0005~0.0030%が望ましい。 B is known to improve secondary workability in ferritic stainless steel, but in the present application, in two-phase stainless steel, BN is generated by combining with nitrogen during welding solidification, and the transformation of ferrite to austenite is performed. It was found that it promotes and contributes to the miniaturization of the solidified structure. It was also found that segregation at the ferrite / austenite phase interface contributes to microstructural miniaturization and improvement of grain boundary strength, and is effective in improving toughness and fatigue strength. Since this effect is expressed at 0.0005% or more, 0.0005% or more is added. However, in addition to being a ferrite-forming element, the upper limit is set to 0.0100% because the susceptibility to solidification cracking increases. Further, considering the intergranular corrosion property, 0.0005 to 0.0030% is desirable.
Alは、脱酸剤として活用できる他、耐酸化性や耐食性を向上させる他、適量の添加によって介在物の微細分散化によって溶接凝固時の凝固核として作用し、溶接組織微細化と靭性向上および疲労強度向上に寄与することを見出した。この効果は0.01%以上で発現するため、下限を0.01%とした。一方、0.5%超の添加では、耐酸化性や耐食性の向上が飽和するとともに、AlNやAl系酸化物が凝集粗大化して衝撃および疲労亀裂の起点となるため、上限を0.5%とした。但し、靭性を考慮すると、0.01~0.10%が望ましい。 In addition to being able to be used as a deoxidizer, Al improves oxidation resistance and corrosion resistance, and by adding an appropriate amount, it acts as a solidification nucleus during welding solidification by finely dispersing inclusions, resulting in welding micronization and toughness improvement. It was found that it contributes to the improvement of fatigue strength. Since this effect is exhibited at 0.01% or more, the lower limit is set to 0.01%. On the other hand, if the addition is more than 0.5%, the improvement of oxidation resistance and corrosion resistance is saturated, and AlN and Al-based oxides are aggregated and coarsened to become the starting point of impact and fatigue cracks, so the upper limit is 0.5%. And said. However, considering toughness, 0.01 to 0.10% is desirable.
Vは、CやNと結合して凝固組織の微細化や耐食性向上に寄与するため0.01%以上添加する。一方、過度な添加はコスト高になる他、耐酸化性の劣化に繋がるため上限を0.50%とする。但し、耐食性を考慮すると、0.05~0.30%が望ましい。 V is added in an amount of 0.01% or more because it binds to C and N and contributes to the miniaturization of the solidified structure and the improvement of corrosion resistance. On the other hand, excessive addition increases the cost and leads to deterioration of oxidation resistance, so the upper limit is set to 0.50%. However, considering corrosion resistance, 0.05 to 0.30% is desirable.
Mgは、脱酸剤として活用する他、MgO等が凝固核となって溶接部および鋳造組織の組織微細化に有効な元素であるため、0.0002~0.0100%添加する。0.0002%未満の添加では、溶接部および鋳造組織の組織微細化に対し効果がない。0.0100%超の添加で、その効果は飽和するとともに、介在物の粗大化に起因して亀裂起点や伝播促進の原因になる。但し、製造性を考慮すると、0.0002~0.0020%が望ましい。 In addition to being used as a deoxidizing agent, Mg is an element effective for micronizing the structure of welds and cast structures by forming solidified nuclei such as MgO, so 0.0002 to 0.0100% is added. Additions of less than 0.0002% have no effect on microstructure miniaturization of welds and cast structures. Addition of more than 0.0100% saturates the effect and causes crack origin and propagation promotion due to coarsening of inclusions. However, considering the manufacturability, 0.0002 to 0.0020% is desirable.
Caは、Sと結合して熱間加工性を向上させる他、CaO等が凝固核となって溶接部および鋳造組織の組織微細化に有効な元素であるため、0.0002~0.0100%添加する。0.0100%超の添加で、その効果は飽和するするとともに、介在物の粗大化に起因して亀裂起点や伝播促進の原因になる。但し、耐食性を考慮すると、0.0005~0.0010%が望ましい。 Ca is 0.0002 to 0.0100% because Ca is an element that binds to S to improve hot workability and that CaO or the like acts as a solidified core and is an effective element for microstructure miniaturization of welds and cast structures. Added. Addition of more than 0.0100% saturates the effect and causes crack origin and propagation promotion due to coarsening of inclusions. However, considering corrosion resistance, 0.0005 to 0.0010% is desirable.
Oは通常低い方が耐食性などの点で優位であるが、各種酸化物を凝固核として溶接組織微細化を達成するために0.0001~0.0100%に規定する。0.0100%超の場合には、介在物の粗大化に起因して亀裂起点や伝播促進の原因になる。但し、耐食性や精錬コストを考慮すると、0.0005~0.0010%が望ましい。 Normally, the lower O is superior in terms of corrosion resistance and the like, but it is specified to be 0.0001 to 0.0100% in order to achieve the miniaturization of the welded structure using various oxides as solidified nuclei. If it exceeds 0.0100%, it causes crack origin and propagation promotion due to coarsening of inclusions. However, considering corrosion resistance and refining cost, 0.0005 to 0.0010% is desirable.
上記の元素の他に、Ti、Nb、Zr、Sn、W、Sb、Ta、Hf、Co、REM、Gaの1種以上を以下に規定する範囲で含有してもよい。 In addition to the above elements, one or more of Ti, Nb, Zr, Sn, W, Sb, Ta, Hf, Co, REM, and Ga may be contained in the range specified below.
Tiは、NとTiNを形成して溶接部および鋳造組織の組織微細化に有効な元素であるとともに耐食性を向上する元素であるため、必要に応じて0.005~0.30%添加する。0.005%未満の添加では、溶接部および鋳造組織の組織微細化に対し効果が発現しない。0.30%超の添加で、その効果は飽和するとともに、粗大TiNが過度に生成し亀裂起点や伝播促進の原因になる。また、鋼板の製造工程において表面疵の発生原因となる。但し、合金コストや靭性を考慮すると、0.005~0.15%が望ましい。 Since Ti is an element that forms N and TiN and is effective for microstructure miniaturization of welds and cast structures and improves corrosion resistance, 0.005 to 0.30% is added as necessary. Additions of less than 0.005% have no effect on microstructure miniaturization of welds and cast structures. With the addition of more than 0.30%, the effect is saturated and coarse TiN is excessively generated, which causes crack origin and propagation promotion. It also causes surface defects in the steel sheet manufacturing process. However, considering the alloy cost and toughness, 0.005 to 0.15% is desirable.
Nbは、Tiと類似の作用があるとともに強度を向上させる元素であり、必要に応じて0.005~0.30%添加する。0.005%未満の添加では、溶接部および鋳造組織の組織微細化に対し効果が発現しない。0.30%超の添加で、その効果は飽和するとともにNbNが過度に生成し亀裂起点や伝播促進の原因になる。但し、合金コストや靭性を考慮すると、0.005~0.15%が望ましい。 Nb is an element that has an action similar to that of Ti and improves the strength, and is added in an amount of 0.005 to 0.30% as needed. Additions of less than 0.005% have no effect on microstructure miniaturization of welds and cast structures. With the addition of more than 0.30%, the effect is saturated and NbN is excessively generated, which causes crack origin and propagation promotion. However, considering the alloy cost and toughness, 0.005 to 0.15% is desirable.
Zr、TaおよびHfは、TiやNbと類似の作用があるとともに耐酸化性を向上させる元素であり、必要に応じて0.005~0.30%添加する。0.005%未満の添加では、溶接部および鋳造組織の組織微細化に対し効果が無く、耐酸化性の効果を発現しない。0.30%超の添加で、その効果は飽和するとともに、各窒化物や炭化物が粗大に生成し、亀裂起点や伝播促進の原因になる。但し、合金コストや靭性を考慮すると、0.005~0.15%が望ましい。Zr添加量が0.15%を超えると靱性が低下する傾向にある。 Zr, Ta and Hf are elements having an action similar to that of Ti and Nb and improving oxidation resistance, and are added in an amount of 0.005 to 0.30% as necessary. Addition of less than 0.005% has no effect on the microstructure of the welded part and the cast structure, and does not exhibit the effect of oxidation resistance. With the addition of more than 0.30%, the effect is saturated and each nitride or carbide is coarsely formed, which causes a crack starting point and propagation promotion. However, considering the alloy cost and toughness, 0.005 to 0.15% is desirable. When the amount of Zr added exceeds 0.15%, the toughness tends to decrease.
SnやSbは、耐食性を向上させる元素であり、必要に応じて0.005~0.50%添加する。0.05%未満の添加では、耐食性の向上効果が無い。0.50%超の添加で、その効果は飽和する。但し、熱間加工性や溶接性を考慮すると、0.05~0.20%が望ましい。 Sn and Sb are elements that improve corrosion resistance, and 0.005 to 0.50% are added as necessary. Addition of less than 0.05% has no effect of improving corrosion resistance. With the addition of more than 0.50%, the effect is saturated. However, considering hot workability and weldability, 0.05 to 0.20% is desirable.
Wは、耐食性や耐熱性を向上させる元素であり、必要に応じて0.01~2.0%添加する。0.1%未満の添加では、耐食性や耐熱性の向上効果が無い。2.0%超の添加で、その効果は飽和する。但し、合金コストや靭性を考慮すると、0.1~1.0%が望ましい。 W is an element that improves corrosion resistance and heat resistance, and is added in an amount of 0.01 to 2.0% as needed. Addition of less than 0.1% has no effect of improving corrosion resistance and heat resistance. With the addition of more than 2.0%, the effect is saturated. However, considering the alloy cost and toughness, 0.1 to 1.0% is desirable.
Coは、高温強度の向上やオーステナイト相の靭性向上に寄与するため,必要に応じて0.01%以上添加する。0.5%超の添加によりコスト高になる他、延性の低下につながるため,上限を0.5%とする。さらに,精錬コストや製造性を考慮すると、0.01~0.4%が望ましい。 Co is added in an amount of 0.01% or more as necessary because it contributes to the improvement of high temperature strength and the toughness of the austenite phase. Adding more than 0.5% will increase the cost and reduce ductility, so the upper limit is set to 0.5%. Further, considering the refining cost and manufacturability, 0.01 to 0.4% is desirable.
REMは、種々の析出物の微細化による靭性向上や耐酸化性の向上の観点から必要に応じて添加される場合があり、この効果は0.001%以上で発現することから下限を0.001%とした。しかしながら、0.05%超の添加により鋳造性が著しく悪くなることから上限を0.05%とした。さらに,精錬コストや製造性を考慮すると、0.001~0.01%が望ましい。REM(希土類元素)は、一般的な定義に従い、スカンジウム(Sc)、イットリウム (Y)の2元素と、ランタン(La)からルテチウム(Lu)までの15元素(ランタノイド)の総称を指す。単独で添加してもよいし、混合物であってもよい。 REM may be added as needed from the viewpoint of improving toughness and oxidation resistance by refining various precipitates, and since this effect is exhibited at 0.001% or more, the lower limit is 0. It was set to 001%. However, since the castability is significantly deteriorated by adding more than 0.05%, the upper limit is set to 0.05%. Further, considering the refining cost and manufacturability, 0.001 to 0.01% is desirable. REM (rare earth element) is a general term for two elements, scandium (Sc) and yttrium (Y), and 15 elements (lanthanoids) from lanthanum (La) to lutetium (Lu), according to the general definition. It may be added alone or as a mixture.
Gaは、耐食性向上や水素脆化抑制のため、0.1%以下で添加してもよい。硫化物や水素化物形成の観点から下限は0.0002%とする。さらに、製造性やコストの観点ならびに、延性や靭性の観点から0.0020%以下が好ましい。 Ga may be added in an amount of 0.1% or less in order to improve corrosion resistance and suppress hydrogen embrittlement. From the viewpoint of sulfide and hydride formation, the lower limit is 0.0002%. Further, 0.0020% or less is preferable from the viewpoint of manufacturability and cost, as well as ductility and toughness.
その他の成分について本発明では特に規定するものではないが、本発明においては、Bi等を必要に応じて、0.001~0.1%添加してもよい。なお、As、Pb等の一般的な有害な元素や不純物元素はできるだけ低減することが好ましい。残部はFeおよび不可避的不純物である。 Other components are not particularly specified in the present invention, but in the present invention, Bi and the like may be added in an amount of 0.001 to 0.1%, if necessary. It is preferable to reduce general harmful elements such as As and Pb and impurity elements as much as possible. The balance is Fe and unavoidable impurities.
次に、本発明のポイントとなる溶接部の低温靭性と常温疲労特性について説明する。 Next, the low temperature toughness and normal temperature fatigue characteristics of the welded portion, which are the points of the present invention, will be described.
2相ステンレス鋼を構成するフェライト相およびオーステナイト相の2相組織から成る。これを溶接した際に溶融部はフェライト単相状態に近づくため、組織は粗大化する。熱影響部についてもオーステナイト相の減少が生じてフェライト相は粗大化するが、溶融部の粗大化の方が著しい。この組織形態で低温にて衝撃を受けたり、常温で繰り返し負荷を受けた場合、結晶粒が粗大化しているため亀裂の抵抗が少なく、脆性的に破壊したり、亀裂進展の速度が速まること起きる。このことを抑制するために、本願発明では、製品段階でのオーステナイト相面積率を40%以上、円相当直径で2.0μm以下の介在物が1個/3000μm2以上存在すると規定する。ここで介在物はMg、Al、Ca、Si、Tiのいずれかを含む酸化物、Al、Bの窒化物あるいはTi、Nb、V、Ta、Zrの炭窒化物のことを示す。オーステナイト相面積率については、溶接前の製品段階で40%未満であると溶融加熱時の段階でフェライト相の粗大化が激しく生じてしまうため、本願では40%以上とする。但し、これが80%超になると材料が著しく硬質化してしまい、製品板の加工が困難になることから、オーステナイト相の面積率は40~80%が望ましい。なお、オーステナイト相の面積率は、製品板の圧延方向と平行方向の断面を埋め込み研磨し、KOHにて着色エッチングを施し画像解析処理によって面積率を求める方法や、EBSP(Electron Back Scattering Pattern)を用いて求めれば良い。 It consists of a two-phase structure consisting of a ferrite phase and an austenite phase that make up a two-phase stainless steel. When this is welded, the molten portion approaches a ferrite single-phase state, so that the structure becomes coarse. In the heat-affected zone, the austenite phase is reduced and the ferrite phase is coarsened, but the fused portion is more coarse. When this structure is impacted at a low temperature or repeatedly loaded at room temperature, the crystal grains are coarsened, so that the resistance to cracks is low, brittle fracture occurs, and the rate of crack growth increases. .. In order to suppress this, the present invention defines that the austenite phase area ratio at the product stage is 40% or more, and one inclusion having a diameter equivalent to a circle of 2.0 μm or less is present at 3000 μm 2 or more. Here, the inclusions indicate oxides containing any one of Mg, Al, Ca, Si, and Ti, nitrides of Al and B, and carbonitrides of Ti, Nb, V, Ta, and Zr. The area ratio of the austenite phase is set to 40% or more in the present application because if it is less than 40% in the product stage before welding, the ferrite phase is severely coarsened in the stage of melt heating. However, if this exceeds 80%, the material becomes extremely hard and it becomes difficult to process the product plate. Therefore, the area ratio of the austenite phase is preferably 40 to 80%. The area ratio of the austenite phase can be determined by embedding and polishing a cross section in the direction parallel to the rolling direction of the product plate, performing color etching with KOH, and obtaining the area ratio by image analysis processing, or EBSP (Electron Back Scattering Pattern). It can be obtained by using.
次に、酸化物を主体とする介在物の存在頻度を1個/3000μm2以上と規定する点について説明する。
溶接時の溶融部では凝固時の核が多数存在することによってフェライト相の生成頻度が増加し、凝固組織微細化に繋がる。本願発明では先に示した鋼組成によって凝固核となる介在物を多数生成させることで、溶融部の凝固核として作用させ凝固組織微細化を達成する。種々の溶融部組織を調査した結果、円相当直径で2.0μm以下の介在物が1個/3000μm2以上とすることによって、図1に示す様な微細な凝固組織を得ることが可能となった。
Next, the point that the abundance frequency of inclusions mainly composed of oxides is defined as 1 piece / 3000 μm 2 or more will be described.
The presence of a large number of nuclei during solidification in the molten portion during welding increases the frequency of ferrite phase formation, leading to miniaturization of the solidified structure. In the present invention, by generating a large number of inclusions to be solidified nuclei by the steel composition shown above, the solidified nuclei act as solidified nuclei in the molten portion to achieve solidification structure miniaturization. As a result of investigating various melt structure, it is possible to obtain a fine solidified structure as shown in FIG. 1 by setting the number of inclusions having a diameter equivalent to a circle of 2.0 μm or less to one / 3000 μm 2 or more. rice field.
図1の本願発明鋼の成分は、0.016%C-0.40%Si-3.13%Mn-0.02%P-0.0010%S-2.2%Ni-21.2%Cr-0.16N-0.40%Mo-1.05%Cu-0.02%Al-0.0016%B-0.06%V-0.0020%Ca-0.002%O-0.0005%Mgである。突合せTIG溶接(突合せ形状:I開先、電流:220A、速度:50cpm、シールドガス:Ar、トーチガス流量:10L、バックガス流量:5L、アフターガス流量:50L/min)を施した後の断面組織である。比較例は、タンクバンドに適用されているSUS436Lで、成分は0.004%C-0.05%Si-0.03%Mn-0.03%P-0.0010%S-0.1%Ni-17.3%Cr-0.01N-1.00%Mo-0.04%Cu-0.08%Al-0.21%Ti-0.0003%B-0.07%V-0.0010%Ca-0.001%O-0.0005%Mgである。溶接条件は両鋼とも同一である。本願発明鋼は比較鋼に比べてオーステナイト相が微細分散生成しており、凝固組織は微細である。 The components of the steel of the present invention in FIG. 1 are 0.016% C-0.40% Si-3.13% Mn-0.02% P-0.0010% S-2.2% Ni-21.2%. Cr-0.16N-0.40% Mo-1.05% Cu-0.02% Al-0.0016% B-0.06% V-0.0020% Ca-0.002% O-0. It is 0005% Mg. Cross-sectional structure after butt TIG welding (butt shape: I groove, current: 220A, speed: 50cpm, shield gas: Ar, torch gas flow rate: 10L, back gas flow rate: 5L, after gas flow rate: 50L / min) Is. A comparative example is SUS436L applied to a tank band, and the components are 0.004% C-0.05% Si-0.03% Mn-0.03% P-0.0010% S-0.1%. Ni-17.3% Cr-0.01N-1.00% Mo-0.04% Cu-0.08% Al-0.21% Ti-0.0003% B-0.07% V-0. It is 0010% Ca-0.001% O-0.0005% Mg. Welding conditions are the same for both steels. Compared with the comparative steel, the steel of the present invention has austenite phase finely dispersed and formed, and the solidified structure is fine.
図2~4に本願発明鋼の介在物および組織を走査型電子顕微鏡で観察し、介在物の組成をエネルギー分散型X線分光器で分析した結果を示す。図2の(A)の中央に見える黒色の部分が介在物である。この介在物は、(B)のピークからわかるように、Mg、Ca、Tiを含む酸化物である。
図3の(A)の中央に見える黒色の部分も介在物であり、(B)のピークからわかるように、Ca、Al、Si、Tiを含む介在物である。フェライト相とオーステナイト相の界面に存在していることから、フェライト相からオーステナイト相への変態を促進したと推察される。また図4の(A)の中央に見える黒色の部分も介在物であり、(B)のピークでBとNのピークが強いことからわかるように、BNである。図4(A)ではBNがオーステナイト相に存在しており、これもオーステナイト相の生成に寄与した可能性がある。これらの介在物が溶接時にフェライト相からオーステナイト相への変態を加速させて、凝固組織の微細化に寄与することが本願にて見出されたものである。この様な介在物を30箇所観察した結果、円相当直径で2.0μm以下の介在物が1個/3000μm2以上とすることで図1の本願発明の様な微細組織が溶接部で得られることが分かった。介在物の大きさが2.0μm以上の場合、凝固核や変態核として作用しないと予想されることから、円相当直径で2.0μm以下とする。介在物の分布は1個/3000μm2以上とする。
FIGS. 2 to 4 show the results of observing the inclusions and structure of the steel of the present invention with a scanning electron microscope and analyzing the composition of the inclusions with an energy dispersion type X-ray spectroscope. The black portion visible in the center of FIG. 2 (A) is an inclusion. As can be seen from the peak of (B), this inclusion is an oxide containing Mg, Ca, and Ti.
The black portion visible in the center of FIG. 3 (A) is also an inclusion, and as can be seen from the peak of (B), it is an inclusion containing Ca, Al, Si, and Ti. Since it exists at the interface between the ferrite phase and the austenite phase, it is presumed that the transformation from the ferrite phase to the austenite phase was promoted. The black portion visible in the center of FIG. 4A is also an inclusion, and as can be seen from the fact that the peaks of B and N are strong at the peak of (B), it is BN. In FIG. 4A, BN is present in the austenite phase, which may also have contributed to the formation of the austenite phase. It has been found in the present application that these inclusions accelerate the transformation from the ferrite phase to the austenite phase during welding and contribute to the miniaturization of the solidified structure. As a result of observing 30 such inclusions, a fine structure as in the present invention of FIG. 1 can be obtained in the welded portion by setting the number of inclusions having a diameter equivalent to a circle of 2.0 μm or less to one / 3000 μm 2 or more. It turned out. When the size of inclusions is 2.0 μm or more, it is expected that they will not act as solidified nuclei or metamorphic nuclei, so the diameter equivalent to a circle should be 2.0 μm or less . The distribution of inclusions shall be 1 piece / 3000 μm 2 or more .
また、図5にそれぞれの溶融部についてシャルピー衝撃試験を行った結果、図6にそれぞれの溶接部について常温平面曲げ疲労試験を行った結果を示す。
ここで、シャルピー衝撃試験についてはJIS Z2242に準拠し、溶融部にVノッチを付与して各温度で衝撃値を求めたものであり、本願発明鋼は-40℃における溶接部の衝撃値が100J/cm2以上であり、脆性的には破壊せず自動車締結部品が寒冷地において必要な衝撃値を確保している。
また、常温平面曲げ疲労試験については、JIS Z2275に基づいて行った。
まず、溶接部を対象としてJIS1号試験片を採取し、常温(23℃)で平面曲げ疲労試験を実施した。常温平面曲げ疲労試験は、初期の曲げモーメントが一定になる様にトルクを繰り返し付与し、その速度は1500回/分とした。付与する応力は曲げモーメントから算出されるが、付与応力を種々変化させて、付与応力と破断繰り返し数の関係を求める。疲労限は107回の繰り返しで破断しない応力と定義した。図5から明らかなように、本願発明鋼は自動車締結部品が常温において必要な疲労限300MPa以上を確保している。
Further, FIG. 5 shows the results of a Charpy impact test on each molten portion, and FIG. 6 shows the results of a room temperature plane bending fatigue test on each welded portion.
Here, the Charpy impact test is based on JIS Z2242, and the impact value is obtained at each temperature by adding a V notch to the molten portion. The steel of the present invention has an impact value of 100J at the welded portion at −40 ° C. It is / cm 2 or more, and it does not break brittlely, and the automobile fasteners secure the required impact value in cold regions.
The room temperature plane bending fatigue test was performed based on JIS Z2275.
First, a JIS No. 1 test piece was collected for the welded portion, and a planar bending fatigue test was carried out at room temperature (23 ° C.). In the room temperature plane bending fatigue test, torque was repeatedly applied so that the initial bending moment became constant, and the speed was set to 1500 times / minute. The applied stress is calculated from the bending moment, but the applied stress is variously changed to obtain the relationship between the applied stress and the number of fracture repetitions. The fatigue limit was defined as the stress that does not break after 107 repetitions. As is clear from FIG. 5, the steel of the present invention secures a fatigue limit of 300 MPa or more required for automobile fasteners at room temperature.
本発明の鋼板は、ステンレス冷延鋼板の汎用的な製造工程で製造することができる。具体的には、製鋼-熱間圧延-酸洗-冷間圧延-焼鈍・酸洗の各工程よりなる。製鋼においては、前記必須成分および必要に応じて添加される成分を含有する鋼を、転炉あるいは電炉溶製し、続いて2次精錬を行う方法が好適である。溶製した溶鋼は、公知の鋳造方法(連続鋳造)に従ってスラブとする。スラブは、所定の温度に加熱され、所定の板厚に連続圧延で熱間圧延される。熱間圧延は複数スタンドから成る熱間圧延機で圧延された後に巻き取られる。熱間圧延後は、熱延板焼鈍を施しても省略しても良い。冷間圧延においては、所定の板厚に応じて冷延圧下率を選択すれば良いが、20%未満の圧下率ではオーステナイト相の展伸が不十分であるため、圧下率は20%以上が望ましい。冷間圧延における他の条件(ロール径、パス数、圧延温度等)は特に規定せず、生産性に応じて適宜選択すれば良い。なお、冷延板の焼鈍は冷間圧延後の焼鈍は、オーステナイト相量の調整のために、1050℃以上に加熱することが望ましい。他工程の製造方法については特に規定しないが、熱延板厚、焼鈍雰囲気などは適宜選択すれば良い。また、冷延・焼鈍後に調質圧延やテンションレベラーを付与しても構わない。さらに、製品板厚についても、要求部材厚に応じて選択すれば良い。 The steel sheet of the present invention can be manufactured by a general-purpose manufacturing process of a stainless cold-rolled steel sheet. Specifically, it comprises each process of steelmaking-hot rolling-pickling-cold rolling-annealing and pickling. In steelmaking, a method is preferable in which steel containing the above-mentioned essential components and components added as necessary is melted in a converter or an electric furnace, and then secondary refining is performed. The molten steel melted is made into a slab according to a known casting method (continuous casting). The slab is heated to a predetermined temperature and hot-rolled to a predetermined plate thickness by continuous rolling. Hot rolling is rolled after being rolled in a hot rolling machine consisting of a plurality of stands. After hot rolling, hot-rolled sheet may be annealed or omitted. In cold rolling, the cold rolled rolling reduction ratio may be selected according to the predetermined plate thickness, but the rolling reduction of the austenite phase is insufficient at a rolling reduction ratio of less than 20%, so the rolling reduction ratio is 20% or more. desirable. Other conditions (roll diameter, number of passes, rolling temperature, etc.) in cold rolling are not particularly specified, and may be appropriately selected according to productivity. For the annealing of the cold rolled sheet, it is desirable that the annealing after cold rolling is heated to 1050 ° C. or higher in order to adjust the amount of the austenite phase. The manufacturing method of other processes is not particularly specified, but the hot-rolled plate thickness, annealing atmosphere, etc. may be appropriately selected. Further, temper rolling or tension leveler may be applied after cold rolling and annealing. Further, the product plate thickness may be selected according to the required member thickness.
表1および表2に示す成分組成の鋼を溶製した後熱間圧延して4mm厚の熱延板とした。その後、熱延板を焼鈍・酸洗し、2mm厚まで冷間圧延し、1080℃で焼鈍後、酸洗を施して薄鋼板とした。 The steels having the composition shown in Tables 1 and 2 were melted and then hot-rolled to obtain a hot-rolled plate having a thickness of 4 mm. Then, the hot-rolled sheet was annealed and pickled, cold-rolled to a thickness of 2 mm, annealed at 1080 ° C., and then pickled to obtain a thin steel sheet.
このようにして得られた薄鋼板から、先述した方法で組織解析を行うとともにTIG溶接後、-40℃で溶接部のシャルピー衝撃試験を行い衝撃値を求めた。
また、溶接部の常温平面曲げ疲労試験を行い、疲労限を算出した。表3に各鋼に対する結果を示す。
From the thin steel sheet thus obtained, the microstructure was analyzed by the method described above, and after TIG welding, a Charpy impact test of the welded portion was performed at −40 ° C. to obtain an impact value.
In addition, a normal temperature plane bending fatigue test was performed on the welded portion, and the fatigue limit was calculated. Table 3 shows the results for each steel.
表3では、-40℃で溶接部のシャルピー衝撃値が100J/cm2以上であるものを合格(○)、100J/cm2未満であるものを不合格(×)としている。また、疲労限が350MPa以上であるものを合格(○)、350MPa以上未満であるものを不合格(×)としている。
表3では、本願発明鋼No.1~16は、鋼組成、オーステナイト相面積率、介在物の個数分布が本願の条件を満たし、溶接部の特性は、両特性とも自動車締結部品としての特性を満足していた。
In Table 3, those having a Charpy impact value of 100 J / cm 2 or more at −40 ° C. are accepted (◯), and those having a Charpy impact value of less than 100 J / cm 2 are rejected (×). Further, those having a fatigue limit of 350 MPa or more are regarded as acceptable (◯), and those having a fatigue limit of less than 350 MPa are regarded as rejected (×).
In Table 3, the steel No. 1 of the present invention is shown. In Nos. 1 to 16, the steel composition, the austenite phase area ratio, and the distribution of the number of inclusions satisfied the conditions of the present application, and the characteristics of the welded portion satisfied both the characteristics as automobile fastener parts.
これに対して、比較鋼No.17~36は、鋼組成、オーステナイト相面積率、介在物の個数分布の少なくとも1つを満たしておらず、溶接部の特性が不合格となった。No.17はBも下限外れであった。No,18はNb含有量も上限外れであった。 On the other hand, the comparative steel No. 17 to 36 did not satisfy at least one of the steel composition, the austenite phase area ratio, and the number distribution of inclusions, and the characteristics of the weld were rejected. No. In 17, B was also out of the lower limit. The Nb content of No. 18 was also out of the upper limit.
具体的には、鋼No.17は、Mn含有率が下限外れであったため、オーステナイト相の面積率が低すぎ、Bも下限外れであったため、介在物としてのBNが充分に生成せず、介在物の個数が少なすぎて、溶接部の低温靱性および常温疲労特性が不合格となった。
鋼No.18~19、22は、Mn含有率が下限外れであったため、オーステナイト相の面積率が低すぎて、溶接部の低温靱性および常温疲労特性が不合格となった。
Specifically, Steel No. In No. 17, since the Mn content was out of the lower limit, the area ratio of the austenite phase was too low, and B was also out of the lower limit, so that BN as an inclusion was not sufficiently generated and the number of inclusions was too small. , The low temperature toughness and normal temperature fatigue characteristics of the weld were rejected.
Steel No. In 18 to 19 and 22, since the Mn content was out of the lower limit, the area ratio of the austenite phase was too low, and the low temperature toughness and normal temperature fatigue characteristics of the weld were rejected.
鋼No.20は、C含有率およびCr含有率が上限外れであり、溶接部の低温靱性および常温疲労特性が不合格となった。
鋼No.21は、Si含有率が上限外れであったため、加工性と靱性が低下し、溶接部の低温靱性および常温疲労特性が不合格となった。
鋼No.23は、P含有量とMn含有量が上限外れであったため、加工性と靱性が低下し、溶接部の低温靱性および常温疲労特性が不合格となった。
Steel No. In No. 20, the C content and Cr content were out of the upper limit, and the low temperature toughness and normal temperature fatigue characteristics of the weld were rejected.
Steel No. In No. 21, since the Si content was out of the upper limit, the workability and toughness deteriorated, and the low temperature toughness and normal temperature fatigue characteristics of the welded portion were rejected.
Steel No. In No. 23, since the P content and the Mn content were out of the upper limit, the workability and toughness deteriorated, and the low temperature toughness and normal temperature fatigue characteristics of the welded portion were rejected.
鋼No.24は、S含有量が上限外れであったため、加工性と靱性が低下した。Cr含有量も上限外れであったため、オーステナイト相が充分に生成せず、溶接組織が粗大化した。そのため、溶接部の低温靱性および常温疲労特性が不合格となった。
鋼No.25は、Ni含有量が下限外れであったため、オーステナイト相の面積率が低すぎ、Cu含有量とMn含有量が上限外れであったため、加工性と靱性が低下し、溶接部の低温靱性および常温疲労特性が不合格となった。
鋼No.26は、Mn含有量が下限外れ、Cr含有量が上限外れであったため、オーステナイト相の面積率が低すぎ、溶接組織も粗大化した。そのため、溶接部の低温靱性および常温疲労特性が不合格となった。
Steel No. In No. 24, the S content was out of the upper limit, so that the workability and toughness were lowered. Since the Cr content was also out of the upper limit, the austenite phase was not sufficiently formed and the welded structure became coarse. Therefore, the low temperature toughness and normal temperature fatigue characteristics of the weld were rejected.
Steel No. In No. 25, since the Ni content was out of the lower limit, the area ratio of the austenite phase was too low, and the Cu content and the Mn content were out of the upper limit. The room temperature fatigue characteristics were rejected.
Steel No. In No. 26, the Mn content was out of the lower limit and the Cr content was out of the upper limit, so that the area ratio of the austenite phase was too low and the welded structure was coarsened. Therefore, the low temperature toughness and normal temperature fatigue characteristics of the weld were rejected.
鋼No.27は、C含有量、N含有量が上限外れであったため、低靱性化してしまい、溶接部の低温靱性および常温疲労特性が不合格となった。Bも下限外れであった。
鋼No.28は、N含有量が下限外れであったため、オーステナイト相の面積率が低すぎた。また、介在物としての窒化物が充分に生成せず、介在物の個数が少なすぎた。そのため、溶接部の低温靱性および常温疲労特性が不合格となった。
Steel No. In No. 27, since the C content and the N content were out of the upper limit, the toughness was lowered, and the low temperature toughness and the room temperature fatigue characteristics of the welded portion were rejected. B was also out of the lower limit.
Steel No. In No. 28, the area ratio of the austenite phase was too low because the N content was outside the lower limit. In addition, the nitride as inclusions was not sufficiently generated, and the number of inclusions was too small. Therefore, the low temperature toughness and normal temperature fatigue characteristics of the weld were rejected.
鋼No.29は、Mo含有量およびCr含有量が上限外れであったため、オーステナイト相の面積率が低すぎて、溶接部の低温靱性および常温疲労特性が不合格となった。
鋼No.30は、Cu含有量が上限外れであったため、加工性と靱性が低下し、溶接部の低温靱性および常温疲労特性が不合格となった。
Steel No. In No. 29, since the Mo content and Cr content were out of the upper limit, the area ratio of the austenite phase was too low, and the low temperature toughness and normal temperature fatigue characteristics of the weld were rejected.
Steel No. In No. 30, since the Cu content was out of the upper limit, the workability and toughness deteriorated, and the low temperature toughness and normal temperature fatigue characteristics of the welded portion were rejected.
鋼No.31は、B含有量が下限外れであったため、介在物としてのBNが充分に生成せず、介在物の個数が少なすぎて、溶接部の低温靱性および常温疲労特性が不合格となった。
鋼No.32は、Al含有量が下限外れであったため、Al系の介在物が充分に生成せず、介在物の個数が少なすぎて、溶接部の低温靱性および常温疲労特性が不合格となった。
Steel No. In No. 31, since the B content was out of the lower limit, BN as inclusions was not sufficiently generated, the number of inclusions was too small, and the low temperature toughness and normal temperature fatigue characteristics of the weld were rejected.
Steel No. In No. 32, since the Al content was out of the lower limit, Al-based inclusions were not sufficiently generated, the number of inclusions was too small, and the low temperature toughness and normal temperature fatigue characteristics of the weld were rejected.
鋼No.33は、V含有量が下限外れであり、介在物としてのV炭窒化物が充分に生成せず、介在物の個数が少なすぎて、溶接部の低温靱性および常温疲労特性が不合格となった。 Steel No. In No. 33, the V content is out of the lower limit, V carbonitride as inclusions is not sufficiently generated, the number of inclusions is too small, and the low temperature toughness and normal temperature fatigue characteristics of the weld are rejected. rice field.
鋼No.34は、Ca含有量が下限外れであり、介在物としてのCaOが充分に生成せず、介在物の個数が少なすぎて、溶接部の低温靱性および常温疲労特性が不合格となった。 Steel No. In No. 34, the Ca content was out of the lower limit, CaO as inclusions was not sufficiently generated, the number of inclusions was too small, and the low temperature toughness and normal temperature fatigue characteristics of the weld were rejected.
鋼No.35は、O含有量が上限外れであり、介在物が粗大化して亀裂起点となってしまい、溶接部の低温靱性および常温疲労特性が不合格となった。
鋼No.36は、Mg含有量が下限外れであり、介在物としてのMgOが充分に生成せず、介在物の個数が少なすぎて、溶接部の低温靱性および常温疲労特性が不合格となった。
Steel No. In No. 35, the O content was out of the upper limit, inclusions were coarsened and became the starting point of cracks, and the low temperature toughness and normal temperature fatigue characteristics of the weld were rejected.
Steel No. In No. 36, the Mg content was out of the lower limit, MgO as inclusions was not sufficiently generated, the number of inclusions was too small, and the low temperature toughness and normal temperature fatigue characteristics of the weld were rejected.
本発明によれば、溶接部の低温靭性と常温疲労特性に優れたフェライト・オーステナイト2相ステンレス鋼板を提供することが可能である。特に、自動車締結部品用フェライト・オーステナイト2相ステンレス鋼板としての活用が有効であるが、二輪、鉄道、建築用途、各種構造部品や締結部品として使用可能である。これによって、薄肉軽量化や複雑構造の成形品に展開することが可能であることから、産業上極めて有益である。 According to the present invention, it is possible to provide a ferrite austenite two-phase stainless steel sheet having excellent low temperature toughness and room temperature fatigue characteristics of a welded portion. In particular, it is effective to use it as a ferrite / austenite two-phase stainless steel sheet for automobile fasteners, but it can also be used for motorcycles, railways, construction applications, various structural parts and fasteners. This is extremely beneficial in industry because it can be applied to thin-walled and lightweight molded products with complicated structures.
Claims (4)
C:0.001~0.05%、Si:0.01~1.0%、Mn:2~5%、P≦0.05%、S≦0.005%、Ni:0.1~6.0%、Cr:15.0~23.0%、Mo:0.01~1.0%、Cu:0.01~2.0%、N:0.005~0.30%、B:0.0005~0.0100%、Al:0.01~0.5%、V:0.01~0.50%、Ca:0.0002~0.0100%、O:0.0001~0.0100%、Mg:0.0002~0.0100%を含有し、残部がFeおよび不可避的不純物からなり、フェライト相とオーステナイト相の2相組織を示し、面積率でオーステナイト相が40%以上存在するとともに、走査型電子顕微鏡で観察して組成をエネルギー分散型X線分光器で分析できる大きさの介在物であって、円相当直径で2.0μm以下の介在物が1個/3000μm2以上存在することを特徴とする自動車締結部品用フェライト・オーステナイト2相ステンレス鋼板。 By mass%
C: 0.001 to 0.05%, Si: 0.01 to 1.0%, Mn: 2 to 5%, P ≦ 0.05%, S ≦ 0.005%, Ni: 0.1 to 6 .0%, Cr: 15.0 to 23.0%, Mo: 0.01 to 1.0%, Cu: 0.01 to 2.0%, N: 0.005 to 0.30%, B: 0.0005 to 0.0100%, Al: 0.01 to 0.5%, V: 0.01 to 0.50%, Ca: 0.0002 to 0.0100%, O: 0.0001 to 0. It contains 0100%, Mg: 0.0002 to 0.0100%, the balance is composed of Fe and unavoidable impurities, shows a two-phase structure of ferrite phase and austenite phase, and austenite phase is present in an area ratio of 40% or more. At the same time , there are inclusions of a size that can be observed with a scanning electron microscope and the composition can be analyzed with an energy-dispersed X-ray spectroscope, and there is one inclusion with a diameter equivalent to a circle of 2.0 μm or less / 3000 μm 2 or more. A ferrite austenite two-phase stainless steel plate for automobile fastening parts, which is characterized by being used.
Ti:0.005~0.30%、Nb:0.005~0.30%、Zr:0.005~0.30%、Sn:0.005~0.50%、W:0.01~2.0%、Sb:0.005~0.50%、Ta:0.005~0.30%、Hf:0.005~0.30%、Co:0.01~0.5%、REM:0.001~0.05%、Ga:0.0002~0.1%の1種以上を含有することを特徴とする請求項1に記載の自動車締結部品用フェライト・オーステナイト2相ステンレス鋼板。 Furthermore, in% by mass,
Ti: 0.005 to 0.30%, Nb: 0.005 to 0.30%, Zr: 0.005 to 0.30%, Sn: 0.005 to 0.50%, W: 0.01 to 2.0%, Sb: 0.005 to 0.50%, Ta: 0.005 to 0.30%, Hf: 0.005 to 0.30%, Co: 0.01 to 0.5%, REM The ferrite austenite two-phase stainless steel plate for automobile fastening parts according to claim 1, which contains at least one of 0.001 to 0.05% and Ga: 0.0002 to 0.1%.
項1または請求項2に記載の自動車締結部品用フェライト・オーステナイト2相ステンレス鋼板。 The ferrite austenite two-phase stainless steel sheet for automobile fasteners according to claim 1 or 2, wherein the impact value of the welded portion at −40 ° C. is 100 J / cm 2 or more.
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