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JP7053112B2 - Sealed reciprocating agitator using bellows used for cleaning - Google Patents
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JP7053112B2 - Sealed reciprocating agitator using bellows used for cleaning - Google Patents

Sealed reciprocating agitator using bellows used for cleaning Download PDF

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JP7053112B2
JP7053112B2 JP2016035587A JP2016035587A JP7053112B2 JP 7053112 B2 JP7053112 B2 JP 7053112B2 JP 2016035587 A JP2016035587 A JP 2016035587A JP 2016035587 A JP2016035587 A JP 2016035587A JP 7053112 B2 JP7053112 B2 JP 7053112B2
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bellows
body portion
shaped
plate body
drive shaft
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JP2017150629A (en
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好一 加藤
明 大橋
久幸 金森
誠 佐藤
徳行 丹生
勇 山内
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SATAKE MULTIMIX CORPORATION
Estech Corp
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Description

本発明は、特に、撹拌翼を上下往復動させることによって密閉式撹拌槽内の内容物(被撹拌物)を撹拌する撹拌装置に用いられるベローズに関するものである。 The present invention particularly relates to a bellows used in a stirring device that agitates the contents (object to be agitated) in a closed stirring tank by reciprocating the stirring blade up and down.

医薬や食品、ファインケミカル用途において、撹拌槽内を外部から完全に分離して、外部からのコンタミネーション(汚染)を防止すると共に、該撹拌槽内の内容物を、撹拌翼を上下往復動させて撹拌させる密閉式撹拌装置がある(特許文献1)。 In pharmaceutical, food, and fine chemical applications, the inside of the stirring tank is completely separated from the outside to prevent contamination from the outside, and the contents in the stirring tank are reciprocated up and down by the stirring blade. There is a closed stirrer for stirring (Patent Document 1).

前記撹拌装置の往復動を行う駆動軸をシールするものとして、例えば、図5~図7に示すように、伸縮するベローズaがある。 As a device for sealing the drive shaft that reciprocates the stirring device, for example, as shown in FIGS. 5 to 7, there is a bellows a that expands and contracts.

かかるベローズaとしては、例えば、テフロン(登録商標)などの樹脂材料からなる蛇腹状に形成された筒状体があり、該蛇腹状に形成された筒状体は、例えば、図5に示すように、円筒体bに、該筒状体bの外周面b1及び内周面b2から上下方向において交互に所望の間隔離間して、それぞれ半径方向(水平方向)に円環状の複数の切り込み部cを入れて形成され、製造容易で作成コストが抑えられている。 The bellows a includes, for example, a bellows-shaped cylindrical body made of a resin material such as Teflon (registered trademark), and the bellows-shaped tubular body is, for example, as shown in FIG. In addition, a plurality of annular notches c in the cylindrical body b are alternately spaced apart from the outer peripheral surface b1 and the inner peripheral surface b2 in the vertical direction at desired intervals in the radial direction (horizontal direction). It is easy to manufacture and the production cost is suppressed.

また、前記ベローズaは、上下往復動する駆動軸に従って、図5に示す前記ベローズaが縮小された状態と、図6に示す前記ベローズaが伸長した状態とが交互に繰り返されるようになり、往復駆動する駆動軸をシールするものとしては、最適なものとして使用されている。 Further, in the bellows a, the state in which the bellows a shown in FIG. 5 is reduced and the state in which the bellows a shown in FIG. 6 is extended are alternately repeated according to the drive shaft that reciprocates up and down. It is used as the optimum one for sealing the drive shaft that drives reciprocating.

特開2011-31192号公報Japanese Unexamined Patent Publication No. 2011-31192

しかしながら、前記ベローズaは、図7に示すように、伸び縮み運動による繰り返し荷重によって、鋭角に形成された切込み部dに亀裂が入り、そして破断に至り、寿命が短い(耐久性が低い)。 However, as shown in FIG. 7, the bellows a has a short life (low durability) due to cracks in the notch portion d formed at an acute angle due to repeated load due to expansion and contraction motion, which leads to breakage.

また、撹拌槽内の内容物に触れるベローズaの外表面a1は洗浄が必要であるが、該ベローズaの切込み部dは、極めて微小な隙間を有する構造であり、また、鋭角な切込み部dは、繰り返し使用により微細な亀裂が生じ、極めて狭い隙間を形成するため、洗浄が困難で汚染リスクが高い。 Further, the outer surface a1 of the bellows a that touches the contents in the stirring tank needs to be cleaned, but the cut portion d of the bellows a has a structure having an extremely small gap, and the cut portion d has an acute angle. Is difficult to clean and has a high risk of contamination because fine cracks are generated by repeated use and extremely narrow gaps are formed.

従って、医薬等の分野においては、前記ベローズaは、密閉式往復動撹拌装置のベローズとしては用いられていないのが現状である。 Therefore, in the field of medicine and the like, the bellows a is not currently used as a bellows of a closed reciprocating agitator.

本発明は、このような事情に鑑みてなされたものであり、ライフサイクルが長く、洗浄性に優れると共に、経済性に優れるベローズを提供するものである。 The present invention has been made in view of such circumstances, and provides a bellows having a long life cycle, excellent detergency, and excellent economy.

本発明の洗浄して使用されるベローズを用いた密閉式往復動撹拌装置は、撹拌槽と、該撹拌槽の天井板を貫通して設けた、上下往復動する駆動軸と、該駆動軸に設けた撹拌翼と、前記撹拌槽の天井板の下面と前記駆動軸とを密閉に固定したベローズとよりなり、該ベローズは、蛇腹状に形成された筒状体からなり、該筒状体は、薄板状又は膜状の環よりなる上側板体部と下側板体部とが外縁で密閉に連結されて形成された蛇腹素子の複数が、上下方向に配置されると共に、互いに隣接する蛇腹素子において、上方の蛇腹素子の下側板体部の内縁と下方の蛇腹素子の上側板体部の内縁とが密閉に連結されて構成され、該連結された、前記筒状体の外側の谷折り部は弧状であり、前記外縁で連結された前記上側板体部と下側板体部とよりなる蛇腹素子は、板状又は膜状の環体と、該環体の内周面から外周面の近傍まで半径方向に設けられた、該環体の切り込みにより形成された環状の切り込み部とより構成されることを特徴とする。 The closed reciprocating stirring device using the bellows used for cleaning of the present invention has a stirring tank, a drive shaft that reciprocates up and down provided through the ceiling plate of the stirring tank, and the drive shaft. It is composed of a stirring blade provided, a bellows in which the lower surface of the ceiling plate of the stirring tank and the drive shaft are hermetically fixed, and the bellows is composed of a bellows-shaped tubular body. A plurality of bellows elements formed by sealingly connecting the upper plate body portion and the lower plate body portion composed of a thin plate-like or film-like ring at the outer edge are arranged in the vertical direction and adjacent to each other. In the above, the inner edge of the lower plate body portion of the upper bellows element and the inner edge of the upper plate body portion of the lower bellows element are tightly connected and configured, and the connected valley fold portion on the outside of the tubular body is formed. Is arcuate, and the bellows element composed of the upper plate body portion and the lower plate body portion connected by the outer edge is a plate-shaped or film-shaped ring body and the vicinity of the inner peripheral surface to the outer peripheral surface of the ring body. It is characterized by being composed of an annular notch formed by a notch of the ring body provided in the radial direction up to.

また、前記各蛇腹素子の上側板体部の上面が、内縁から外縁に向かうに従って徐々に下方に傾斜して形成されることを特徴とする。 Further, it is characterized in that the upper surface of the upper plate body portion of each bellows element is formed so as to be gradually inclined downward from the inner edge toward the outer edge.

また、前記上側板体部及び前記下側板体部は、薄板状又は膜状の円環よりなることを特徴とする。 Further, the upper plate body portion and the lower plate body portion are characterized by being formed of a thin plate-shaped or film-shaped annular ring.

本発明においては、ライフサイクルが長く、洗浄性に優れると共に、経済性に優れるようになる。 In the present invention, the life cycle is long, the cleaning property is excellent, and the economy is excellent.

本発明のベローズを用いた撹拌装置の縦断正面図である。実施例1の曝気撹拌装置の縦断側面図である。It is a vertical sectional front view of the stirring apparatus using the bellows of this invention. It is a vertical sectional side view of the aeration agitator of Example 1. FIG. 本発明のベローズの一部の拡大縦断正面図である。It is an enlarged vertical sectional front view of a part of the bellows of this invention. 本発明のベローズの伸長状態を示す縦断正面図である。It is a vertical sectional front view which shows the extended state of the bellows of this invention. 図3のベローズの一部拡大縦断正面図である。It is a partially enlarged vertical sectional front view of the bellows of FIG. 従来のベローズの縦断正面図である。It is a vertical sectional front view of a conventional bellows. 従来のベローズの伸長状態の縦断正面図である。It is a vertical sectional front view of the extended state of a conventional bellows. 図6のベローズの一部拡大縦断正面図である。FIG. 6 is a partially enlarged vertical sectional front view of the bellows of FIG.

本発明を実施するための形態の実施例を以下に示す。 Examples of embodiments for carrying out the present invention are shown below.

以下、図面によって本発明の実施例を説明する。 Hereinafter, embodiments of the present invention will be described with reference to the drawings.

図1は、本発明のベローズを用いた密閉式往復動撹拌装置1の縦断正面図である。 FIG. 1 is a vertical sectional front view of a closed reciprocating stirring device 1 using the bellows of the present invention.

2は、撹拌槽を示し、該撹拌槽2は、円筒状の胴部からなり、天井板2aの中央部に撹拌軸貫通用の開口部2bが形成されている。 Reference numeral 2 denotes a stirring tank, in which the stirring tank 2 is formed of a cylindrical body portion, and an opening 2b for penetrating the stirring shaft is formed in the central portion of the ceiling plate 2a.

3は、駆動軸を示し、該駆動軸3は、その上部において図示しない上下動装置、例えば往復駆動式モータに垂設されており、該駆動軸3の中間部で前記開口部2bを貫通して設けられている。 Reference numeral 3 denotes a drive shaft, which is vertically mounted on a vertically moving device (not shown), for example, a reciprocating drive motor, and penetrates the opening 2b at an intermediate portion of the drive shaft 3. It is provided.

4は、撹拌翼を示し、該撹拌翼4は、例えば、楕円の板状体からなり、前記駆動軸3の中間部又は下端部に直交するように連結固定されている。 Reference numeral 4 denotes a stirring blade, and the stirring blade 4 is made of, for example, an elliptical plate, and is connected and fixed so as to be orthogonal to an intermediate portion or a lower end portion of the drive shaft 3.

5は、ベローズを示し、該ベローズ5は、蛇腹状に形成された筒状体6からなり、該筒状体6の上端開口部6aが前記天井板2aの下面の前記開口部2bの縁部に気密又は液密に固定され、また、下端開口部6bが前記駆動軸3の側面に気密又は液密に固定され、これにより、前記ベローズ5が前記撹拌槽2の内外を密閉して覆うと共に、前記駆動軸3の上下動に従って、前記筒状体6が図2及び図4に示すように、上下方向に伸縮するように形成されている。 Reference numeral 5 is a bellows, wherein the bellows 5 is composed of a bellows-shaped tubular body 6, and the upper end opening 6a of the tubular body 6 is an edge portion of the opening 2b on the lower surface of the ceiling plate 2a. The lower end opening 6b is airtightly or liquidtightly fixed to the side surface of the drive shaft 3, whereby the bellows 5 seals and covers the inside and outside of the stirring tank 2. As shown in FIGS. 2 and 4, the tubular body 6 is formed so as to expand and contract in the vertical direction according to the vertical movement of the drive shaft 3.

また、前記ベローズ5の蛇腹状の筒状体6は、図2に示すように、上下に複数、密閉して連結された蛇腹素子7よりなり、該蛇腹素子7は、薄板状又は膜状の円環よりなる上側板体部7aと下側板体部7bとが、該上側板体部7aの外縁8aと該下側板体部7bの外縁8bとで気密又は液密に連結されて形成され、また、上下に互いに隣接する蛇腹素子7、7は、上方の蛇腹素子7の下側板体部7bの内縁9bと、下方の蛇腹素子7の上側板体部7aの内縁9aとが気密又は液密に連結されて形成されると共に、該連結部の前記筒状体6の外側の谷折り部10は円弧又は楕円等の弧状に形成されている。 Further, as shown in FIG. 2, the bellows-shaped tubular body 6 of the bellows 5 is composed of a plurality of bellows elements 7 that are hermetically and tightly connected to each other, and the bellows element 7 is a thin plate or a film. The upper plate body portion 7a and the lower plate body portion 7b made of an annulus are formed by being airtightly or liquid-tightly connected by the outer edge 8a of the upper plate body portion 7a and the outer edge 8b of the lower plate body portion 7b. Further, in the bellows elements 7 and 7 adjacent to each other on the upper and lower sides, the inner edge 9b of the lower plate body portion 7b of the upper bellows element 7 and the inner edge 9a of the upper plate body portion 7a of the lower bellows element 7 are airtight or liquidtight. The valley fold portion 10 on the outer side of the tubular body 6 of the connecting portion is formed in an arc shape such as an arc or an ellipse.

また、前記各蛇腹素子7の上側板体部7aの上面7cは、例えば、円錐台状に、内縁9aから外縁8aに向かうに従って徐々に下方に傾斜して形成される。 Further, the upper surface 7c of the upper plate body portion 7a of each bellows element 7 is formed, for example, in a truncated cone shape, gradually inclined downward from the inner edge 9a toward the outer edge 8a.

なお、前記各蛇腹素子7を、一枚の上面が内縁から外縁に向かって徐々に下方に傾斜した板状又は膜状の円錐台状の円環体と、該円環体の内縁内周面から外縁外周面の近傍まで半径方向(水平方向)に設けた円環状の切り込みとにより形成することにより、製造容易で作成コストを抑えることができる。 Each of the bellows elements 7 has a plate-shaped or film-shaped truncated cone-shaped annular body whose upper surface is gradually inclined downward from the inner edge toward the outer edge, and an inner peripheral surface of the inner edge of the annular body. By forming by forming an annular notch provided in the radial direction (horizontal direction) from the to the vicinity of the outer peripheral surface of the outer edge, it is easy to manufacture and the production cost can be suppressed.

次に本実施例のベローズを用いた密閉式往復動撹拌装置1の作動及びその効果について説明する。 Next, the operation of the closed reciprocating stirring device 1 using the bellows of this embodiment and its effect will be described.

図2に示すように、前記ベローズ5は、前記駆動軸3の上死点において、上下方向に力が加わっていない縮小状態となり、また、図3に示すように、前記駆動軸3の下死点において、前記ベローズ5は伸長状態となり、前記駆動軸3の上下動に従って、前記ベローズ5は、伸縮するようになる。 As shown in FIG. 2, the bellows 5 is in a contracted state in which no force is applied in the vertical direction at the top dead center of the drive shaft 3, and as shown in FIG. 3, the bellows 5 is in a downward dead center of the drive shaft 3. At the point, the bellows 5 is in an extended state, and the bellows 5 expands and contracts according to the vertical movement of the drive shaft 3.

この際、図4に示すように、前記筒状体6の外側の谷折り部10が弧状に形成されているので、例えば、100万回繰り返し運転しても破損がなく、従って、前記筒状体6の外表面の洗浄が容易となる。 At this time, as shown in FIG. 4, since the valley fold portion 10 on the outer side of the tubular body 6 is formed in an arc shape, for example, there is no damage even after repeated operation 1 million times, and therefore the tubular shape is formed. Cleaning of the outer surface of the body 6 becomes easy.

なお、前記筒状体6内側の谷折り部11は、鋭角状に形成されているが、洗浄とは関係なく、また、繰り返し使用により、該谷折り部11に多少亀裂が入ったとしても、洗浄に関係がないので、問題はない。 The valley fold portion 11 inside the tubular body 6 is formed in an acute angle shape, but it is not related to cleaning, and even if the valley fold portion 11 is slightly cracked due to repeated use. There is no problem because it has nothing to do with cleaning.

また、前記各蛇腹素子7の上面7cを、内縁から外縁に向かうに従って下へ勾配を設けたため、洗浄液が下に流れるようになり、洗浄効果が高めることができるようになる。 Further, since the upper surface 7c of each bellows element 7 is provided with a downward gradient from the inner edge toward the outer edge, the cleaning liquid flows downward and the cleaning effect can be enhanced.

本願発明によれば、作成コストを抑えると共に、ライフサイクルが長く、しかも洗浄性に優れるベローズを優れるベローズ及びこのベローズを用いた密閉式往復動撹拌装置を提供することができるようになる。 According to the present invention, it becomes possible to provide a bellows having a long life cycle and excellent detergency, and a closed reciprocating stirring device using the bellows while suppressing the production cost.

本発明は、主として、医薬や食品、ファインケミカルの分野の撹拌に利用される。 The present invention is mainly used for stirring in the fields of medicine, food and fine chemicals.

1 密閉式往復動撹拌装置
2 撹拌槽
2a 天井板
2b 開口部
3 駆動軸
4 撹拌翼
5 ベローズ
6 筒状体
6a 上端開口部
6a 下端開口部
7 蛇腹素子
7a 上側板体部
7b 下側板体部
7c 上面
8a 外縁
8b 外縁
9a 内縁
9a 内縁
10 谷折り部
11 谷折り部
1 Sealed reciprocating stirring device 2 Stirring tank 2a Ceiling plate 2b Opening 3 Drive shaft 4 Stirring blade 5 Bellows 6 Cylindrical body 6a Upper end opening 6a Lower end opening 7 Bellows element 7a Upper plate body 7b Lower plate 7c Top surface 8a Outer edge 8b Outer edge 9a Inner edge 9a Inner edge 10 Valley fold 11 Valley fold

Claims (2)

撹拌槽と、
該撹拌槽の天井板を貫通して設けた、上下往復動する駆動軸と、
該駆動軸に設けた撹拌翼と、
前記撹拌槽の天井板の下面と前記駆動軸とを密閉に固定したベローズとよりなり、
該ベローズは、蛇腹状に形成された筒状体からなり、
該筒状体は、薄板状又は膜状の環よりなる上側板体部と下側板体部とが外縁で密閉に連結されて形成された蛇腹素子の複数が、上下方向に配置されると共に、互いに隣接する蛇腹素子において、上方の蛇腹素子の下側板体部の内縁と下方の蛇腹素子の上側板体部の内縁とが密閉に連結されて構成され、
該連結された、前記筒状体の外側の谷折り部は弧状であり、
前記外縁で連結された前記上側板体部と下側板体部とよりなる蛇腹素子は、板状又は膜状の環体と、該環体の内周面から外周面の近傍まで半径方向に設けられた、該環体の切り込みにより形成された環状の切り込み部とより構成されることを特徴とする洗浄して使用されるベローズを用いた密閉式往復動撹拌装置。
With a stirring tank,
A drive shaft that reciprocates up and down, which is provided through the ceiling plate of the stirring tank,
The stirring blade provided on the drive shaft and
It consists of a bellows in which the lower surface of the ceiling plate of the stirring tank and the drive shaft are hermetically fixed.
The bellows consists of a bellows-shaped tubular body.
In the tubular body, a plurality of bellows elements formed by closely connecting an upper plate body portion and a lower plate body portion composed of a thin plate-shaped or film-shaped ring at an outer edge are arranged in the vertical direction, and at the same time, a plurality of bellows elements are arranged in the vertical direction. In the bellows elements adjacent to each other, the inner edge of the lower plate body portion of the upper bellows element and the inner edge of the upper plate body portion of the lower bellows element are hermetically connected and configured.
The connected valley folds on the outside of the tubular body are arcuate.
The bellows element composed of the upper plate body portion and the lower plate body portion connected by the outer edge is provided with a plate-shaped or film-shaped ring body and a radial direction from the inner peripheral surface of the ring body to the vicinity of the outer peripheral surface. A closed reciprocating stirring device using a bellows used for washing, which is composed of an annular notch formed by a notch of the ring body.
前記上側板体部及び前記下側板体部は、薄板状又は膜状の円環よりなることを特徴とする請求項1に記載の洗浄して使用されるベローズを用いた密閉式往復動撹拌装置。 The closed reciprocating stirring device using a bellows used for cleaning according to claim 1, wherein the upper plate body portion and the lower plate body portion are formed of a thin plate-shaped or film-shaped annular ring. ..
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