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JP7057129B2 - Vehicle waste heat recovery device - Google Patents
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JP7057129B2 - Vehicle waste heat recovery device - Google Patents

Vehicle waste heat recovery device Download PDF

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JP7057129B2
JP7057129B2 JP2017254254A JP2017254254A JP7057129B2 JP 7057129 B2 JP7057129 B2 JP 7057129B2 JP 2017254254 A JP2017254254 A JP 2017254254A JP 2017254254 A JP2017254254 A JP 2017254254A JP 7057129 B2 JP7057129 B2 JP 7057129B2
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cooling water
heat exchanger
engine
refrigerant
compressor
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JP2019120164A (en
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慎二 中村
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Sanden Corp
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Sanden Corp
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Priority to PCT/JP2018/042254 priority patent/WO2019130886A1/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01KSTEAM ENGINE PLANTS; STEAM ACCUMULATORS; ENGINE PLANTS NOT OTHERWISE PROVIDED FOR; ENGINES USING SPECIAL WORKING FLUIDS OR CYCLES
    • F01K23/00Plants characterised by more than one engine delivering power external to the plant, the engines being driven by different fluids
    • F01K23/02Plants characterised by more than one engine delivering power external to the plant, the engines being driven by different fluids the engine cycles being thermally coupled
    • F01K23/06Plants characterised by more than one engine delivering power external to the plant, the engines being driven by different fluids the engine cycles being thermally coupled combustion heat from one cycle heating the fluid in another cycle
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01PCOOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
    • F01P3/00Liquid cooling
    • F01P3/20Cooling circuits not specific to a single part of engine or machine
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02GHOT GAS OR COMBUSTION-PRODUCT POSITIVE-DISPLACEMENT ENGINE PLANTS; USE OF WASTE HEAT OF COMBUSTION ENGINES; NOT OTHERWISE PROVIDED FOR
    • F02G5/00Profiting from waste heat of combustion engines, not otherwise provided for
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Engine Equipment That Uses Special Cycles (AREA)
  • Air-Conditioning For Vehicles (AREA)

Description

本発明は、作動流体を循環させる冷媒ポンプと、前記冷媒ポンプによって送られてきた作動流体を車両のエンジンの廃熱によって加熱する加熱器と、前記加熱器によって加熱されて気化した作動流体を膨張させて出力を発生する膨張機と、前記膨張機によって膨張された作動流体を凝縮させるランキン用凝縮器とを有するランキンサイクルを備えた車両用廃熱回収装置に関する。 The present invention expands a refrigerant pump that circulates the working fluid, a heater that heats the working fluid sent by the refrigerant pump by the waste heat of the vehicle engine, and a working fluid that is heated and vaporized by the heater. The present invention relates to a waste heat recovery device for a vehicle provided with a Rankine cycle having an expander for generating an output and a Rankine condenser for condensing the working fluid expanded by the expander.

従来技術として、特許文献1に開示されエンジンの廃熱を利用してエネルギーを生成する廃熱回生システムが知られている。このエンジンの廃熱を利用する廃熱回生システムは、 冷凍サイクルの廃熱をランキンサイクルに利用するため、内燃機関が発生する熱を冷却水により冷却する内燃機関冷却システムと、冷媒を圧縮するコンプレッサと、前記コンプレッサにより圧縮された高温高圧の冷媒を凝縮させて液化する熱交換器と、前記熱交換器によって液化した冷媒を膨張させることにより気化させる膨張弁と、前記気化された冷媒により空気を冷却するエバポレータと、前記コンプレッサによって圧縮された冷媒とランキンサイクルシステムの媒体とで熱交換を行う熱交換器と、を備える冷凍サイクルシステムと、前記冷却水の熱によって媒体を気化させる蒸発器と、前記気化された媒体によりエネルギーを発生させる膨張器と、前記気化された媒体を凝縮して液化させる凝縮器と、前記液化された媒体を前記熱交換器へと送るポンプと、を備えるランキンサイクルシステムとを備えた廃熱回生システムである。 As a prior art, there is known a waste heat regeneration system disclosed in Patent Document 1 that generates energy by utilizing waste heat of an engine. The waste heat regeneration system that uses the waste heat of this engine uses the waste heat of the refrigeration cycle for the Rankin cycle, so it has an internal combustion engine cooling system that cools the heat generated by the internal combustion engine with cooling water and a compressor that compresses the refrigerant. A heat exchanger that condenses and liquefies a high-temperature and high-pressure refrigerant compressed by the compressor, an expansion valve that vaporizes the refrigerant liquefied by the heat exchanger by expanding it, and air by the vaporized refrigerant. A refrigeration cycle system including a cooling evaporator, a heat exchanger that exchanges heat between the refrigerant compressed by the compressor and the medium of the Rankin cycle system, and an evaporator that vaporizes the medium by the heat of the cooling water. A Rankin cycle system including an expander that generates energy by the vaporized medium, a condenser that condenses and liquefies the vaporized medium, and a pump that sends the liquefied medium to the heat exchanger. It is a waste heat regeneration system equipped with.

また、特許文献2には、特許文献1と同様に、エンジンの廃熱を利用してエネルギーを生成する廃熱回生システムであって、冷凍サイクルの廃熱をランキンサイクルに利用するため、冷凍サイクルの吐出冷媒とランキンサイクルの作動流体とを熱交換させるエアコン熱交換器(第一熱交換器)と、ランキンサイクルにおける前記熱交換器の下流側の作動流体と膨張機下流熱側の作動流体とを熱交換させる内部熱交換器と、エンジンの廃熱を利用して作動流体を加熱するボイラを設けたランキンサイクルを備えた廃熱回生システムが開示されている。 Further, in Patent Document 2, as in Patent Document 1, it is a waste heat regeneration system that generates energy by using waste heat of an engine, and since the waste heat of the refrigeration cycle is used for the Rankin cycle, the refrigeration cycle is described. An air conditioner heat exchanger (first heat exchanger) that exchanges heat between the discharged refrigerant and the working fluid of the Rankin cycle, and the working fluid on the downstream side of the heat exchanger and the working fluid on the downstream heat side of the expander in the Rankin cycle. A waste heat regeneration system including an internal heat exchanger for heat exchange and a Rankin cycle provided with a boiler for heating the working fluid by utilizing the waste heat of the engine is disclosed.

また、特許文献3には、特許文献1と同様に、エンジン廃熱を利用してエネルギーを生成する廃熱回収システムであって、冷凍サイクルの廃熱を利用するため、冷凍サイクルの吐出冷媒とランキンサイクルの作動流体とを熱交換させる熱交換器と、エンジンの廃熱を利用して作動流体を加熱するボイラを設けたランキンサイクルと、前記熱交換器の下流側にコンデンサを設けた冷凍サイクルとを備えた廃熱回収システムが開示されている。 Further, in Patent Document 3, as in Patent Document 1, it is a waste heat recovery system that generates energy by using engine waste heat, and since the waste heat of the refrigeration cycle is used, it is referred to as a discharge refrigerant in the refrigeration cycle. A heat exchanger that exchanges heat with the working fluid of the Rankin cycle, a Rankin cycle provided with a boiler that heats the working fluid using waste heat of the engine, and a refrigeration cycle provided with a capacitor on the downstream side of the heat exchanger. A waste heat recovery system equipped with the above is disclosed.

特開2009-204204号JP-A-2009-20204 特開2011-85025号JP 2011-85025 特開2005-329843号JP-A-2005-329843

このような従来技術の対応は、エンジンの廃熱及び冷凍サイクルの廃熱を利用してエネルギーを回収するランキンシステムであるが、これらのランキンシステムの運転は、エンジンの廃熱を利用する、すなわち、エンジンから熱を回収して運転するため、冬の時期などのような外気が寒い状況においてエンジンを始動させる場合には、エンジンが暖まりにくいことからランキンシステムをすみやかに運転させることができないという問題があった。 また、同様に、冬の時期などのような外気が寒い状況において、エンジンが十分に暖気されてからランキンシステムを運転させると、ランキンシステムがエンジン冷却水を介してエンジンの熱を回収することから、車両室内空間を除湿暖房させる場合には、暖房に用いるエンジン冷却水の温度が十分に上がらず暖房能力が不足してしまうという問題もあり、従来技術のランキンシステムを備えた廃熱回収システムにおいては、冬の時期におけるエンジンの暖気、および、室内暖房について、十分に考慮されているとは言えなかった。 Such a prior art response is a Rankin system that recovers energy by utilizing the waste heat of the engine and the waste heat of the refrigeration cycle, but the operation of these Rankin systems utilizes the waste heat of the engine, that is, Since the heat is recovered from the engine for operation, when the engine is started in a cold outside air such as in winter, it is difficult for the engine to warm up, so the Rankin system cannot be operated promptly. was there. Similarly, when the Rankin system is operated after the engine has been sufficiently warmed up in a cold outside air such as in winter, the Rankin system recovers the heat of the engine through the engine cooling water. When dehumidifying and heating the interior space of a vehicle, there is also a problem that the temperature of the engine cooling water used for heating does not rise sufficiently and the heating capacity becomes insufficient. Did not give sufficient consideration to engine warming and room heating during the winter months.

本発明は、上記の従来技術の課題を解決するものであり、冬の時期などのような外気が寒い状況においても、エンジンの暖気を速やかに行うことができると共に、エンジンの暖気後にランキンシステムを運転させてランキンシステムでエンジン冷却水の熱を回収しても、冷凍サイクルからの廃熱をエンジン冷却水へ供給することにより、車両室内空間を除湿暖房させる場合に暖房能力の不足を補えることができる、車両用廃熱回収システムを提供するものである。 INDUSTRIAL APPLICABILITY The present invention solves the above-mentioned problems of the prior art, and can quickly warm up the engine even in a cold outside air such as in winter, and can provide a Rankin system after warming up the engine. Even if the engine is operated and the Rankin system recovers the heat of the engine cooling water, the lack of heating capacity can be compensated for when the vehicle interior space is dehumidified and heated by supplying the waste heat from the refrigeration cycle to the engine cooling water. It provides a vehicle waste heat recovery system that can be used.

上記の目的を達成するために、請求項1の発明は、エンジンの廃熱を利用して作動流体を加熱する加熱器と、前記加熱器を経由した作動流体を膨張させて動力を発生する膨張機と、前記膨張機を経由した作動流体を凝縮させるランキン用凝縮器と、前記ランキン用凝縮器を経由した作動流体を前記加熱器へ送出する作動流体ポンプを順次配設したランキンサイクル回路を有するランキンサイクルシステムと、前記加熱器とエンジンとを経由して冷却水がポンプを介して循環するエンジン冷却水回路を有するエンジン冷却水システムと、冷媒を圧縮する圧縮機と、前記圧縮機で圧縮された冷媒を放熱する熱交換器と、冷媒を減圧する減圧装置と、減圧された冷媒を加熱する蒸発器を順次配設した冷凍サイクル回路を有する冷凍サイクルシステムとを備え、前記熱交換器は、前記エンジン冷却水回路を流れる冷却水と前記冷凍サイクル回路を流れる冷媒との熱交換を行う熱交換器であって、前記エンジン冷却水回路における前記加熱器と前記エンジンとの間に配設した車両用廃熱回収システムである。 In order to achieve the above object, the invention of claim 1 is an expansion that heats a working fluid by utilizing waste heat of an engine and an expansion that expands a working fluid via the heater to generate power. It has a Rankin cycle circuit in which a machine, a Rankin condenser for condensing the working fluid via the expander, and a working fluid pump for delivering the working fluid via the Rankin condenser to the heater are sequentially arranged. A Rankin cycle system, an engine cooling water system having an engine cooling water circuit in which cooling water circulates through a pump via the heater and the engine, a compressor for compressing the refrigerant, and compression by the compressor. The heat exchanger includes a heat exchanger that dissipates heat from the refrigerant , a decompression device that decompresses the refrigerant, and a refrigeration cycle system having a refrigeration cycle circuit in which an evaporator that heats the decompressed refrigerant is sequentially arranged. A heat exchanger that exchanges heat between the cooling water flowing through the engine cooling water circuit and the refrigerant flowing through the refrigeration cycle circuit, and is arranged between the heater and the engine in the engine cooling water circuit. It is a waste heat recovery system for vehicles.

また、請求項2の発明は、請求項1の発明において、前記熱交換器は、前記エンジン冷却水回路における前記加熱器の下流側に配設した車両用廃熱回収システムである。 The invention of claim 2 is the invention of claim 1, wherein the heat exchanger is a waste heat recovery system for a vehicle arranged on the downstream side of the heater in the engine cooling water circuit.

また、請求項3の発明は、請求項1または2に記載の発明において、前記冷凍サイクルシステムは、前記圧縮機で圧縮された冷媒を外気と熱交換させる放熱器を前記熱交換器と前記減圧装置との間に配設した車両用廃熱回収システムである。 The invention according to claim 3 is the invention according to claim 1 or 2, wherein the refrigerating cycle system uses the heat exchanger and the depressurizing radiator to exchange heat with the outside air for the refrigerant compressed by the compressor. It is a waste heat recovery system for vehicles arranged between the device and the device.

また、請求項4の発明は、請求項3に記載の発明において、前記冷凍サイクル回路には、前記圧縮機と前記熱交換器との間と前記熱交換器と前記減圧装置との間とを接続して前記熱交換器をバイパスするバイパス路と、冷媒の流れを前記熱交換器側または前記パイパス路側に切換える切換装置とが配設されている車両用廃熱回収システムである。 Further, according to the invention of claim 4, in the invention of claim 3, the refrigerating cycle circuit includes a space between the compressor and the heat exchanger and a space between the heat exchanger and the decompression device. It is a waste heat recovery system for vehicles provided with a bypass path that is connected to bypass the heat exchanger and a switching device that switches the flow of the refrigerant to the heat exchanger side or the pipes path side.

また、請求項5の発明は、請求項4に記載の発明において、前記切換装置は、前記バイパス路の接続部に設けられた切換弁である車両用廃熱回収システムである。 The invention according to claim 5 is the invention according to claim 4, wherein the switching device is a waste heat recovery system for a vehicle, which is a switching valve provided at a connection portion of the bypass path.

また、請求項6の発明は、請求項4または5のいずれかに記載の発明において、前記冷凍サイクル回路における前記圧縮機の吐出側の吐出冷媒温度が、前記エンジン冷却水回路における前記熱交換器の入口側の冷却水温度より高い場合に、前記切換装置は前記熱交換器側に冷媒を流し、前記圧縮機の吐出側の吐出冷媒温度が、前記エンジン冷却水回路における前記熱交換器の入口側の冷却水温度以下の場合に、前記切換装置は前記バイパス路側に冷媒を流すように制御される車両用廃熱回収システムである。 Further, in the invention according to claim 6, in the invention according to any one of claims 4 or 5, the discharge refrigerant temperature on the discharge side of the compressor in the refrigeration cycle circuit is the heat exchanger in the engine cooling water circuit. When the temperature is higher than the cooling water temperature on the inlet side, the switching device causes the refrigerant to flow to the heat exchanger side, and the discharge refrigerant temperature on the discharge side of the compressor is the inlet of the heat exchanger in the engine cooling water circuit. The switching device is a waste heat recovery system for vehicles controlled so that the refrigerant flows to the bypass road side when the temperature of the cooling water on the side is equal to or lower than that of the cooling water.

本発明によれば、冷媒を圧縮する圧縮機と、前記圧縮機で圧縮された冷媒を放熱する熱交換器と、前記放熱器で外気と熱交換された後の冷媒を減圧する減圧装置と、減圧された冷媒を加熱する蒸発器を順次配設した冷凍サイクル回路を有する冷凍サイクルシステムとを備え、前記熱交換器は、前記エンジン冷却水回路を流れる冷却水と前記冷凍サイクル回路を流れる冷媒との熱交換を行う熱交換器であって、前記エンジン冷却水回路における前記加熱器と前記エンジンとの間に配設したので、冷凍サイクルシステムにおける圧縮機の運転により圧縮された冷媒の熱をエンジン冷却水回路を流れる冷却水に供給することができるため、冬の時期などのような外気が寒い状況において、エンジンの暖気を速やかに行うことができる。また、エンジンの暖気後にランキンサイクルシステムを運転させてエンジン冷却水回路を流れる冷却水の熱を回収しても、冷凍サイクルシステムにおける圧縮機の運転により圧縮された冷媒の熱をエンジン冷却水回路を流れる冷却水へ供給することにより、車両室内空間を除湿暖房させる場合に暖房能力の不足を補えることができる、という利点がある。 According to the present invention, a compressor that compresses the refrigerant, a heat exchanger that dissipates heat from the refrigerant compressed by the compressor, and a decompression device that decompresses the refrigerant after heat exchange with the outside air by the radiator. A refrigerating cycle system having a refrigerating cycle circuit in which evaporators for heating depressurized refrigerants are sequentially arranged is provided, and the heat exchanger includes cooling water flowing through the engine cooling water circuit and refrigerant flowing through the refrigerating cycle circuit. It is a heat exchanger that exchanges heat, and since it is arranged between the heater and the engine in the engine cooling water circuit, the heat of the refrigerant compressed by the operation of the compressor in the refrigeration cycle system is applied to the engine. Since it can be supplied to the cooling water flowing through the cooling water circuit, the engine can be quickly warmed up in a cold outside air such as in winter. Further, even if the Rankin cycle system is operated after the engine is warmed up to recover the heat of the cooling water flowing through the engine cooling water circuit, the heat of the refrigerant compressed by the operation of the compressor in the refrigerating cycle system is used in the engine cooling water circuit. By supplying the flowing cooling water, there is an advantage that the lack of heating capacity can be compensated for when the vehicle interior space is dehumidified and heated.

また、前記熱交換器は、前記エンジン冷却水回路における前記加熱器の下流側に配設したため、前記加熱器を通過することによって温度が下がったエンジン冷却水と高温の冷媒との温度差を確保して熱交換することができるので、熱交換効率が良くなるという利点がある。 Further, since the heat exchanger is arranged on the downstream side of the heater in the engine cooling water circuit, the temperature difference between the engine cooling water whose temperature has dropped by passing through the heater and the high temperature refrigerant is secured. Since the heat can be exchanged, there is an advantage that the heat exchange efficiency is improved.

また、前記冷凍サイクルシステムは、前記圧縮機で圧縮された冷媒を外気と熱交換させる放熱器を前記熱交換器と前記減圧装置との間に配設したので、前記熱交換器で放熱しきれない冷媒の熱を放熱器で放熱できるため、冷凍回路の効率が良くなるという利点がある。 Further, in the refrigeration cycle system, a radiator for heat exchange of the refrigerant compressed by the compressor with the outside air is arranged between the heat exchanger and the decompression device, so that the heat exchanger can dissipate heat completely. Since the heat of the non-refrigerant can be dissipated by the radiator, there is an advantage that the efficiency of the refrigerating circuit is improved.

前記冷凍サイクル回路には、前記圧縮機と前記熱交換器との間と前記熱交換器と前記減圧装置との間とを接続して前記熱交換器をバイパスするバイパス路と、冷媒の流れを前記熱交換器側または前記パイパス路側に切換える切換装置とが配設されているので、例えば、前記冷凍サイクル回路における前記圧縮機の吐出側の吐出冷媒温度が前記エンジン冷却水回路における前記熱交換器の入口側の冷却水温度以下の場合に、前記熱交器で熱交換してしまうことによって、エンジンの暖気が妨げられたり、冷凍回路システムの効率が下がってしまうことを抑制できるという利点がある。 The refrigeration cycle circuit includes a bypass path that connects between the compressor and the heat exchanger and between the heat exchanger and the decompression device to bypass the heat exchanger, and a flow of refrigerant. Since a switching device for switching to the heat exchanger side or the bypass path side is provided, for example, the discharge refrigerant temperature on the discharge side of the compressor in the refrigeration cycle circuit is the heat exchanger in the engine cooling water circuit. When the temperature is lower than the cooling water temperature on the inlet side of the above, heat exchange with the heat exchanger has the advantage that it is possible to prevent the warming of the engine from being hindered and the efficiency of the refrigeration circuit system from being reduced. ..

また、前記切換装置は、前記バイパス路の接続部に設けられた切換弁であるため、冷凍サイクル回路に切換弁を接続するのが容易であるという利点がある。 Further, since the switching device is a switching valve provided at the connection portion of the bypass path, there is an advantage that it is easy to connect the switching valve to the refrigeration cycle circuit.

さらに、前記冷凍サイクル回路における前記圧縮機の吐出側の吐出冷媒温度が、前記エンジン冷却水回路における前記熱交換器の入口側の冷却水温度より高い場合に、前記切換装置は前記熱交換器側に冷媒を流し、前記圧縮機の吐出側の吐出冷媒温度が、前記エンジン冷却水回路における前記熱交換器の入口側の冷却水温度以下の場合に、前記切換装置は前記バイパス路側に冷媒を流すように制御されるため、例えば、冷凍サイクル回路における前記圧縮機の吐出側の吐出冷媒温度が、前記エンジン冷却水回路における前記熱交換器の入口側の冷却水温度以下の場合に前記熱交器で熱交換してしまうことによって、エンジンの暖気が妨げられたり、冷凍回路の効率が下がってしまうことを確実に抑制することができるという利点がある。 Further, when the discharge refrigerant temperature on the discharge side of the compressor in the refrigeration cycle circuit is higher than the cooling water temperature on the inlet side of the heat exchanger in the engine cooling water circuit, the switching device is on the heat exchanger side. When the discharge refrigerant temperature on the discharge side of the compressor is equal to or lower than the cooling water temperature on the inlet side of the heat exchanger in the engine cooling water circuit, the switching device causes the refrigerant to flow to the bypass path side. Therefore, for example, when the discharge refrigerant temperature on the discharge side of the compressor in the refrigeration cycle circuit is equal to or lower than the cooling water temperature on the inlet side of the heat exchanger in the engine cooling water circuit, the heat exchanger By exchanging heat with the heat exchange, there is an advantage that it is possible to surely suppress that the warming of the engine is hindered and the efficiency of the refrigerating circuit is lowered.

第1実施例である車両用廃熱回収システムの構成図Configuration diagram of the waste heat recovery system for vehicles, which is the first embodiment. 第2実施例である車両用廃熱回収システムにおいての構成図Configuration diagram of the waste heat recovery system for vehicles, which is the second embodiment. 第2実施例である車両用廃熱回収システムにおける冷媒の流れ(熱交換器側)を示す構成図A block diagram showing the flow of the refrigerant (heat exchanger side) in the waste heat recovery system for vehicles which is the second embodiment. 第2実施例である車両用廃熱回収システムにおける冷媒の流れ(バイパス路側)を示す構成図A block diagram showing the flow of the refrigerant (bypass road side) in the waste heat recovery system for vehicles which is the second embodiment. 第1実施例と第2実施例である車両用廃熱回収システムの制御のフローチャート図Flow chart of control of waste heat recovery system for vehicle which is 1st Example and 2nd Example 第2実施例の切換弁のフローチャート図Flow chart of the switching valve of the second embodiment

次に、図1、図5に基づいて本発明の第1実施例を説明する。
図1は、本発明の実施例である車両用廃熱回収システム1の構成を示す図であり、本発明の廃熱回収システムは車両のエンジンから廃熱を回収する車両用廃熱回収システム1である。車両用廃熱回収システム1は、ランキンサイクルシステム2とエンジン冷却水システム3と冷凍サイクルシステム4とを備え、また、車両用廃熱回収システム1は制御装置5を有している。制御装置5はランキンサイクルシステム2、冷凍サイクルシステム4の各システムの制御を行っている。
Next, a first embodiment of the present invention will be described with reference to FIGS. 1 and 5.
FIG. 1 is a diagram showing a configuration of a vehicle waste heat recovery system 1 according to an embodiment of the present invention. The waste heat recovery system of the present invention is a vehicle waste heat recovery system 1 that recovers waste heat from a vehicle engine. Is. The vehicle waste heat recovery system 1 includes a Rankine cycle system 2, an engine cooling water system 3, and a refrigeration cycle system 4, and the vehicle waste heat recovery system 1 has a control device 5. The control device 5 controls each system of the Rankine cycle system 2 and the refrigeration cycle system 4.

ランキンサイクルシステム2は、エンジンの廃熱を回収して、電力、または、エンジンをアシストする回転駆動力に変換するシステムであり、循環する作動流体を後述するエンジン23の冷却水を介して加熱する加熱器11と、加熱器11を経由した作動流体を膨張させて動力を発生する膨張機12と、膨張機12を経由した作動流体を凝縮させるランキン用凝縮器13と、ランキン用凝縮器13を経由した作動流体を加熱器11へ送出する作動流体ポンプ14を順次配設したランキンサイクル回路10を備えている。 The Rankine cycle system 2 is a system that recovers the waste heat of the engine and converts it into electric power or a rotational driving force that assists the engine, and heats the circulating working fluid via the cooling water of the engine 23 described later. The heater 11, the expander 12 that expands the working fluid that has passed through the heater 11 to generate power, the Rankine condenser 13 that condenses the working fluid that has passed through the expander 12, and the Rankine condenser 13. It is provided with a Rankine cycle circuit 10 in which working fluid pumps 14 that sequentially send the working fluid that has passed through to the heater 11 are arranged.

エンジン冷却水システム3は、車両に搭載された内燃機関であるエンジン23を冷却するためのシステムであり、エンジン23を冷却する冷却水が通過するエンジン23、ポンプ24、サーモスタット25、ラジエータ26を順次配設した循環路21と、循環路21の中間に配設された分岐通路22を備えたエンジン冷却水回路20を有し、分岐通路22はポンプ24とラジエータ26との間であってサーモスタット25が配設されている分岐点29で循環路21から分岐し、再び、ラジエータ26とエンジン3の間の分岐点29で循環路21に合流する。 The engine cooling water system 3 is a system for cooling the engine 23, which is an internal combustion engine mounted on the vehicle, and sequentially passes the engine 23, the pump 24, the thermostat 25, and the radiator 26 through which the cooling water for cooling the engine 23 passes. It has an engine cooling water circuit 20 having an arranged circulation path 21 and a branch passage 22 arranged in the middle of the circulation path 21, and the branch passage 22 is between the pump 24 and the radiator 26 and is a thermostat 25. Branches from the circulation path 21 at the branch point 29 in which the radiator 26 is arranged, and joins the circulation path 21 again at the branch point 29 between the radiator 26 and the engine 3.

ポンプ24はエンジン23を通過した冷却水を圧送し、サーモスタット25はポンプ24から圧送された冷却水を冷却水の温度によりラジエータ側または分岐通路側のいずれかへ流れ込む冷却水の量を調整する。サーモスタット25を通過してラジエータ側へ流れ込んだ冷却水はラジエータ26を通過することにより、車両の走行による走行風や図示しないファンによる送風と熱交換して冷却された後にエンジン23に送られ、サーモスタット25を通過して分岐通路側へ流れ込んだ冷却水はラジエータ26を通過することなく分岐点29を介してエンジンに送られる。例えば、サーモスタット25は、冷却水の温度が所定の第1設定温度(例えば90℃)未満の場合は冷却水をラジエータ側へ流すことなく分岐通路側へ流し、冷却水の温度が所定の第1設定温度以上の場合は冷却水を分岐通路側へ流すことなくラジエータ側へ流し、冷却水の温度に応じて、ラジエータ側へ流す冷却水の量と分岐通路側流す冷却水の量を調整する。尚、ポンプ24はエンジン23によって駆動するが、電動モータなどの他の駆動手段によって駆動されても構わない。 The pump 24 pumps the cooling water that has passed through the engine 23, and the thermostat 25 adjusts the amount of the cooling water that flows into either the radiator side or the branch passage side depending on the temperature of the cooling water. The cooling water that has passed through the thermostat 25 and has flowed into the radiator side is cooled by exchanging heat with the running wind of the vehicle and the air blown by a fan (not shown) by passing through the radiator 26, and then sent to the thermostat. The cooling water that has passed through 25 and has flowed into the branch passage side is sent to the engine via the branch point 29 without passing through the radiator 26. For example, when the temperature of the cooling water is lower than the predetermined first set temperature (for example, 90 ° C.), the thermostat 25 causes the cooling water to flow to the branch passage side without flowing to the radiator side, and the cooling water temperature is the predetermined first setting. If the temperature is higher than the set temperature, the cooling water is flowed to the radiator side without flowing to the branch passage side, and the amount of cooling water to be flowed to the radiator side and the amount of cooling water to be flowed to the branch passage side are adjusted according to the temperature of the cooling water. Although the pump 24 is driven by the engine 23, it may be driven by another driving means such as an electric motor.

従って、エンジン始動当初などのエンジン23が十分に暖まっていない状態では、エンジン23を通過する冷却水も高温ではないので、冷却水はラジエータ側へ流れることなく分岐通路22を流れて再びエンジン23へ流れ込む。一方、車両が登坂中であってエンジン23が高回転で回転するような状態、夏場などでエンジン23が始動してから十分に時間が経っているような状態ではエンジン23が高温状態になっているため、冷却水も高温になっていることから、冷却水はラジエータ側へ流れてラジエータ26で冷却された後、再びエンジン23へ流れ込みエンジン23を冷却する。 Therefore, when the engine 23 is not sufficiently warmed at the beginning of the engine start, the cooling water passing through the engine 23 is not hot, so that the cooling water flows through the branch passage 22 without flowing to the radiator side and returns to the engine 23. It flows in. On the other hand, when the vehicle is climbing a slope and the engine 23 rotates at a high speed, or when a sufficient time has passed since the engine 23 started in summer, the engine 23 becomes a high temperature state. Therefore, since the cooling water is also at a high temperature, the cooling water flows to the radiator side, is cooled by the radiator 26, and then flows into the engine 23 again to cool the engine 23.

また、エンジン冷却水回路システム3は車室内空間を温めるための熱交換であるヒータコア28を有している。ヒータコア28は、エンジン23の廃熱により暖まった冷却水とヒータコア28が設置された空間の空気と熱交換することによって車室内空間の暖房を行う熱交換器であって、ヒータコア28はエンジン冷却水システム3の循環路21上であってエンジン23と分岐通路22の間に配設されている。本実施例では、ヒータコア28はエンジン冷却水システム3の循環路21上に配設されているが、循環路21から分岐して再び循環路21に合流する通路上にヒータコアを配設しても構わない。尚、その場合は、循環路21から分岐する分岐点に切換弁を設けて冷却水をヒータコア側に流したり、ヒータコア側に流さず循環路側に流す選択を行う制御を行う。 Further, the engine cooling water circuit system 3 has a heater core 28 for heat exchange for warming the vehicle interior space. The heater core 28 is a heat exchanger that heats the vehicle interior space by exchanging heat between the cooling water warmed by the waste heat of the engine 23 and the air in the space where the heater core 28 is installed, and the heater core 28 is the engine cooling water. It is arranged on the circulation path 21 of the system 3 between the engine 23 and the branch passage 22. In this embodiment, the heater core 28 is arranged on the circulation path 21 of the engine cooling water system 3, but the heater core may be arranged on the passage branching from the circulation path 21 and rejoining the circulation path 21. I do not care. In that case, a switching valve is provided at the branch point branching from the circulation path 21 to control the cooling water to flow to the heater core side or to flow to the circulation path side without flowing to the heater core side.

ランキンサイクル回路10に配設されている加熱器11はエンジン冷却水回路20の分岐通路22にも配設されている加熱器11であり、ランキンサイクル回路10を循環する作動流体と、エンジン冷却水回路20を循環する冷却水との熱交換を行う加熱器11である。この加熱器11によって、ランキンサイクルシステム2は、エンジン冷却水回路20を循環する冷却水を介してエンジン廃熱を回収し、電力、または、エンジン23をアシストする回転駆動力に変換する。また、ランキンサイクル回路10に配設されている作動流体ポンプ14は加熱器11を通過する直前の冷却水の温度が所定の第2設定温度(例えば85℃)以上になると駆動し、加熱器11を通過する直前の冷却水の温度が所定の第2設定温度未満になると停止するように制御される。 The heater 11 disposed in the Rankine cycle circuit 10 is a heater 11 also disposed in the branch passage 22 of the engine cooling water circuit 20, and is the working fluid circulating in the Rankine cycle circuit 10 and the engine cooling water. It is a heater 11 that exchanges heat with the cooling water circulating in the circuit 20. By the heater 11, the Rankine cycle system 2 recovers the waste heat of the engine through the cooling water circulating in the engine cooling water circuit 20 and converts it into electric power or a rotational driving force that assists the engine 23. Further, the working fluid pump 14 provided in the Rankine cycle circuit 10 is driven when the temperature of the cooling water immediately before passing through the heater 11 becomes a predetermined second set temperature (for example, 85 ° C.) or higher, and the heater 11 is driven. It is controlled to stop when the temperature of the cooling water immediately before passing through is lower than the predetermined second set temperature.

冷凍サイクルシステム4は、車両に搭載された空調システムに用いられ、エンジン23の駆動により、または、電動モータにより駆動して冷媒を圧縮する圧縮機31と、圧縮機31で圧縮された冷媒を外気と熱交換させることにより凝縮させる凝縮器としての放熱器32と、放熱器32で外気と熱交換して凝縮した後の冷媒を減圧する減圧装置としての膨張弁33と、車室内の空気を冷却するために膨張弁33で減圧された冷媒と車室内の空気とを熱交換する蒸発器34を順次配設した冷凍サイクル回路30とを備えている。尚、本実施例では凝縮器としての放熱器32を使用しているが、例えば、冷媒が二酸化炭素の場合には二酸化炭素冷媒が凝縮しないため、凝縮器としての放熱器32ではなく二酸化炭素冷媒を放熱させる放熱器であっても構わない。 The refrigeration cycle system 4 is used in an air conditioning system mounted on a vehicle, and is a compressor 31 that is driven by an engine 23 or an electric motor to compress a refrigerant, and an outside air that compresses the refrigerant by the compressor 31. A radiator 32 as a condenser that condenses heat by exchanging heat with the radiator 32, an expansion valve 33 as a decompression device that decompresses the refrigerant after heat exchange with the outside air and condensing with the radiator 32, and cooling the air in the vehicle interior. A refrigeration cycle circuit 30 is provided in which an evaporator 34 for heat exchange between the refrigerant decompressed by the expansion valve 33 and the air in the vehicle interior is sequentially arranged. In this embodiment, the radiator 32 as a condenser is used. However, for example, when the refrigerant is carbon dioxide, the carbon dioxide refrigerant does not condense, so the carbon dioxide refrigerant is used instead of the radiator 32 as the condenser. It may be a radiator that dissipates heat.

冷凍サイクルシステム4の稼働は車両利用者が図示しない空調システムのスイッチをオンすることにより行われ、圧縮機31がエンジン23の駆動によって動作する圧縮機31の場合は、例えば、エンジン23と圧縮機31の間に配置された図示しない電磁クラッチが空調システムのスイッチのオンによってエンジン23の駆動を圧縮機31に伝え圧縮機31が駆動する。圧縮機31が電動モータによって動作する圧縮機31の場合は、空調システムのスイッチのオンによって電動モータが動作して圧縮機31が駆動する。 The operation of the refrigeration cycle system 4 is performed by turning on a switch of an air conditioning system (not shown) by the vehicle user, and in the case of the compressor 31 operated by driving the engine 23, for example, the engine 23 and the compressor An electromagnetic clutch (not shown) arranged between 31 transmits the drive of the engine 23 to the compressor 31 by turning on the switch of the air conditioning system, and the compressor 31 is driven. When the compressor 31 is operated by an electric motor, the electric motor is operated by turning on the switch of the air conditioning system to drive the compressor 31.

さらに、車両用廃熱回収システム1は、冷凍サイクル回路30を流れる冷媒とエンジン冷却水回路20を流れる冷却水との熱交換を行う熱交換器27を有している。この熱交換器27は冷凍サイクル回路30の圧縮機31と放熱器32との間であって、かつ、エンジン冷却水回路20の分岐通路22の加熱器下流側に配設されており、圧縮機31から吐出されて高温になった冷媒の熱が熱交換器27を介して冷却水に移動する。 Further, the vehicle waste heat recovery system 1 has a heat exchanger 27 that exchanges heat between the refrigerant flowing through the refrigeration cycle circuit 30 and the cooling water flowing through the engine cooling water circuit 20. The heat exchanger 27 is arranged between the compressor 31 of the refrigerating cycle circuit 30 and the radiator 32, and is arranged on the downstream side of the heater in the branch passage 22 of the engine cooling water circuit 20. The heat of the refrigerant discharged from the 31 and heated to a high temperature is transferred to the cooling water via the heat exchanger 27.

尚、本実施例の冷凍サイクルシステム4においては、冷凍サイクル回路30を流れる冷媒とエンジン冷却水回路20を流れる冷却水との熱交換を行う熱交換器27と、圧縮機31で圧縮された冷媒を外気と熱交換させることにより凝縮させる凝縮器としての放熱器32とが冷凍サイクル回路30に配設されているが、熱交換器27が配設されていれば放熱器32は必ずしも配設されていなくてもよい。 In the refrigeration cycle system 4 of the present embodiment, the heat exchanger 27 that exchanges heat between the refrigerant flowing through the refrigeration cycle circuit 30 and the cooling water flowing through the engine cooling water circuit 20 and the refrigerant compressed by the compressor 31 are used. A radiator 32 as a condenser that condenses heat by exchanging heat with the outside air is arranged in the refrigeration cycle circuit 30, but if the heat exchanger 27 is arranged, the radiator 32 is not necessarily arranged. It does not have to be.

次に本実施例の動作を説明する。エンジン始動によりポンプ24が駆動し冷却水がエンジン冷却水回路20を循環する。エンジン始動当初は冷却水の温度が低く、サーモスタット25の直前を通過する冷却水の温度が第1設定温度(90℃)未満のため、冷却水はサーモスタット25によりラジエータ側ではなく分岐通路側に流入して、加熱器11と熱交換器を27通過した後、エンジン23に再度流れ込んでエンジン冷却水回路20を循環する。エンジン始動時が冬の時期などのような外気が寒い状況においては冷却水の温度が夏の時期に比べて低いことから、低い温度の冷却水によってエンジン23が暖まらずエンジン23の暖気に時間がかかることになる。また、車室内空間を温めるためのヒータコア28にも低い温度の冷却水が流れるため車室内空間を温めることができない。 Next, the operation of this embodiment will be described. When the engine is started, the pump 24 is driven and the cooling water circulates in the engine cooling water circuit 20. Since the temperature of the cooling water is low at the beginning of the engine start and the temperature of the cooling water passing immediately before the thermostat 25 is less than the first set temperature (90 ° C.), the cooling water flows into the branch passage side instead of the radiator side by the thermostat 25. Then, after passing through the heater 11 and the heat exchanger 27, it flows into the engine 23 again and circulates in the engine cooling water circuit 20. When the outside air is cold, such as when the engine is started in winter, the temperature of the cooling water is lower than in summer. It will take. Further, since the cooling water having a low temperature also flows through the heater core 28 for warming the vehicle interior space, the vehicle interior space cannot be heated.

そこで、エンジン23の暖気に時間がかかるので運転者が暖気を促進したいと判断した場合に空調システムのスイッチをオンにする。空調システムのスイッチがオンにされると、圧縮機31が駆動し、圧縮機31から吐出された高温冷媒が熱交換器27に流れ込み、高温冷媒がまだ温度の低い冷却水と熱交換して冷却水の温度を上昇させ、熱交換器27により温度上昇した冷却水はエンジン23に再び流れ込みエンジン23の暖気が促進させる。また、熱交換器27により温度上昇した冷却水はヒータコア28にも流れ込み車室内空間の暖房を促進する。 Therefore, since it takes time to warm up the engine 23, the air conditioning system is switched on when the driver determines that he / she wants to promote warming up. When the switch of the air conditioning system is turned on, the compressor 31 is driven, the high temperature refrigerant discharged from the compressor 31 flows into the heat exchanger 27, and the high temperature refrigerant exchanges heat with the cooling water whose temperature is still low to cool. The temperature of the water is raised, and the cooling water whose temperature has been raised by the heat exchanger 27 flows into the engine 23 again, and the warm air of the engine 23 is promoted. Further, the cooling water whose temperature has risen by the heat exchanger 27 also flows into the heater core 28 to promote heating of the vehicle interior space.

エンジン23の暖気が促進されて冷却水の温度が上昇し、加熱器11を通過する直前の冷却水の温度が第2設定温度(85℃)に達すると、作動流体ポンプ14が駆動して作動流体がランキンサイクル回路10を循環してランキンサイクルシステム2が稼働し、膨張機21が駆動して動力を発生する。ここで、ランキンサイクルシステム2が稼働すると加熱器11において冷却水の熱が作動流体に移動することから加熱器通過後の冷却水の温度は下がる。しかし、本実施例ではエンジン冷却水回路20の分岐通路22の加熱器下流側に熱交換器27が配設されているので、加熱器通過後の温度の下がった冷却水は熱交換器27で高温の吐出冷媒から熱を回収するため、ランキンサイクルシステム2が稼働する場合であってもエンジンの暖気と冬季における車室内空間の暖房を促進させることができる。 When the warming of the engine 23 is promoted and the temperature of the cooling water rises, and the temperature of the cooling water immediately before passing through the heater 11 reaches the second set temperature (85 ° C.), the working fluid pump 14 is driven and operates. The fluid circulates in the Rankine cycle circuit 10, the Rankine cycle system 2 operates, and the expander 21 drives to generate power. Here, when the Rankine cycle system 2 is operated, the heat of the cooling water is transferred to the working fluid in the heater 11, so that the temperature of the cooling water after passing through the heater is lowered. However, in this embodiment, since the heat exchanger 27 is arranged on the downstream side of the heater in the branch passage 22 of the engine cooling water circuit 20, the cooling water whose temperature has dropped after passing through the heater is the heat exchanger 27. Since the heat is recovered from the high-temperature discharged refrigerant, it is possible to promote the warming of the engine and the heating of the vehicle interior space in winter even when the Rankin cycle system 2 is operating.

尚、膨張機12が回収する動力(ランキン出力)が不十分である場合、例えば、膨張機12で回収した動力が電力に変換される場合はその電力が所定値に達しない場合、または、膨張機12の上流側と下流側の圧力差が所定値に達しない場合は、制御装置5はランキン出力が不十分であるとして作動流体ポンプ14の駆動を停止する。 If the power recovered by the expander 12 (Rankin output) is insufficient, for example, if the power recovered by the expander 12 is converted into electric power, the power does not reach a predetermined value, or the expansion is performed. If the pressure difference between the upstream side and the downstream side of the machine 12 does not reach a predetermined value, the control device 5 considers that the Rankin output is insufficient and stops driving the working fluid pump 14.

本発明の第2実施例を図2~図5、図6に基づいて説明する。第1実施例と第2実施例の相違は、第2実施例では冷凍サイクル回路30の圧縮機31と放熱器32との間に熱交換器27をバイパスするバイパス路35を設けているが、第1実施例ではバイパス路35が無い点であり、その他の構成は第1実施例と同じである。尚、第2実施例において第1実施例と同一の符号は同一の構成要素であるので、その詳細な説明は省略する。 A second embodiment of the present invention will be described with reference to FIGS. 2 to 5 and 6. The difference between the first embodiment and the second embodiment is that in the second embodiment, a bypass path 35 that bypasses the heat exchanger 27 is provided between the compressor 31 and the radiator 32 of the refrigeration cycle circuit 30. In the first embodiment, there is no bypass path 35, and other configurations are the same as those in the first embodiment. Since the same reference numerals as those of the first embodiment in the second embodiment are the same components, detailed description thereof will be omitted.

図2において、冷凍サイクルシステム4は、第1実施例の冷凍サイクル回路4と共通する冷凍サイクル回路30の圧縮機31と熱交換器27との間と、熱交換器27と放熱器32との間とに接続して熱交換器27をバイパスするバイパス路35と、圧縮機31から吐出された冷媒の流れを熱交換器側またはパイパス路側に切換える切換装置としての切換弁36とを有しており、切換弁36はバイパス路35の圧縮機側接続部(圧縮機と熱交換器の間の通路との接続部)に配設されている。尚、本実施例では切換弁36はバイパス路35の圧縮機側接続部に配設されているが、切換弁36はバイパス路35の放熱器側接続部(熱交換器と放熱器の間の通路との接続部)に配設されていても構わない。また、本実施例では切換装置は切換弁36であるが、切換装置は、例えば、バイパス路上と、バイパスされる熱交換器27が配設された冷凍サイクル回路上とのそれぞれに開閉弁を設けて、圧縮機31から吐出された冷媒の流れを熱交換器側またはパイパス路側に切換える形式でも構わない。 In FIG. 2, the refrigeration cycle system 4 includes a space between the compressor 31 and the heat exchanger 27 of the refrigeration cycle circuit 30 common to the refrigeration cycle circuit 4 of the first embodiment, and a heat exchanger 27 and a radiator 32. It has a bypass path 35 that is connected to the space and bypasses the heat exchanger 27, and a switching valve 36 as a switching device that switches the flow of the refrigerant discharged from the compressor 31 to the heat exchanger side or the bypass path side. The switching valve 36 is arranged at the compressor side connection portion (the connection portion between the compressor and the heat exchanger) of the bypass path 35. In this embodiment, the switching valve 36 is arranged at the compressor side connection portion of the bypass path 35, but the switching valve 36 is the radiator side connection portion of the bypass path 35 (between the heat exchanger and the radiator). It may be arranged at the connection portion with the passage). Further, in the present embodiment, the switching device is the switching valve 36, but the switching device is provided with on-off valves, for example, on the bypass path and on the refrigeration cycle circuit in which the heat exchanger 27 to be bypassed is arranged. The flow of the refrigerant discharged from the compressor 31 may be switched to the heat exchanger side or the bypass road side.

また、尚、本実施例の冷凍サイクルシステム4においては、冷凍サイクル回路30を流れる冷媒とエンジン冷却水回路20を流れる冷却水との熱交換を行う熱交換器27と、圧縮機31で圧縮された冷媒を外気と熱交換させることにより凝縮させる凝縮器としての放熱器32とが冷凍サイクル回路30に配設されているが、熱交換器27が配設されていれば放熱器32は必ずしも配設されていなくてもよい。 Further, in the refrigeration cycle system 4 of the present embodiment, the heat exchanger 27 for heat exchange between the refrigerant flowing through the refrigeration cycle circuit 30 and the cooling water flowing through the engine cooling water circuit 20 is compressed by the compressor 31. A radiator 32 as a condenser that condenses the refrigerant by exchanging heat with the outside air is arranged in the refrigeration cycle circuit 30, but if the heat exchanger 27 is arranged, the radiator 32 is not necessarily arranged. It does not have to be installed.

また、尚、本実施例の冷凍サイクルシステム4においては、バイパス路35は、圧縮機31と熱交換器27との間と、熱交換器27と放熱器32との間とに接続して熱交換器27をバイパスするが、バイパス路35は、圧縮機31と熱交換器27との間と、膨張弁33と放熱器32との間とに接続して、熱交換器27と放熱器32とをバイパスする熱交換器であっても構わない。すなわち、熱交換器27をバイパスするバイパス路であればよい。 Further, in the refrigeration cycle system 4 of the present embodiment, the bypass path 35 is connected between the compressor 31 and the heat exchanger 27 and between the heat exchanger 27 and the radiator 32 to generate heat. The exchanger 27 is bypassed, but the bypass path 35 is connected between the compressor 31 and the heat exchanger 27 and between the expansion valve 33 and the radiator 32, and the heat exchanger 27 and the radiator 32 are connected. It may be a heat exchanger that bypasses and. That is, it may be a bypass path that bypasses the heat exchanger 27.

また、本実施例の冷凍サイクルシステム4において、放熱器32が配設されていない場合においても同様に、熱交換器27をバイパスするバイパス路であれば、圧縮機31と熱交換器27との間と、膨張弁33と熱交換器27との間とを接続するバイパス路でも構わない。 Further, in the refrigeration cycle system 4 of the present embodiment, even when the radiator 32 is not arranged, the compressor 31 and the heat exchanger 27 are similarly provided as long as the bypass path bypasses the heat exchanger 27. A bypass path connecting the space and the space between the expansion valve 33 and the heat exchanger 27 may be used.

切換弁36の動作は制御装置5により次のように行われる。冷凍サイクル回路30の圧縮機31と切換弁36との間に設けられた図示しない温度センサーにより吐出冷媒の温度T1と、エンジン冷却水回路20の加熱器11と熱交器27の間に設けられた図示しない温度センサーにより加熱器通過後の冷却水の温度T2が測定され、吐出冷媒の温度T1が冷却水の温度T2を超えた場合に、制御装置5は切換弁36を熱交換器側に切換えて冷媒を熱交換器27に流し、吐出冷媒の温度T1が冷却水の温度T2以下の場合に、制御装置5は切換弁36をバイパス路側に切換えて冷媒をバイパス路35に流す。 The operation of the switching valve 36 is performed by the control device 5 as follows. A temperature sensor (not shown) provided between the compressor 31 of the refrigeration cycle circuit 30 and the switching valve 36 is provided between the temperature T1 of the discharged refrigerant and between the heater 11 and the heat exchanger 27 of the engine cooling water circuit 20. The temperature T2 of the cooling water after passing through the heater is measured by a temperature sensor (not shown), and when the temperature T1 of the discharged refrigerant exceeds the temperature T2 of the cooling water, the control device 5 sets the switching valve 36 to the heat exchanger side. The refrigerant is switched and flows to the heat exchanger 27, and when the temperature T1 of the discharged refrigerant is equal to or lower than the temperature T2 of the cooling water, the control device 5 switches the switching valve 36 to the bypass path side and flows the refrigerant to the bypass path 35.

次に本実施例の動作を説明する。エンジン始動によりポンプ24が駆動し冷却水がエンジン冷却水回路20を循環する。エンジン始動当初は冷却水の温度が低く、サーモスタット25の直前を通過する冷却水の第1設定温度(90℃)未満のため、冷却水はサーモスタット25によりラジエータ側ではなく分岐通路側に流入して、加熱器11と熱交換器27を通過した後、エンジン23に再度流れ込んでエンジン冷却水回路20を循環する。エンジン始動時が冬の時期などのような外気が寒い状況においては冷却水の温度が夏の時期に比べて低いことから、低い温度の冷却水によってエンジン23が暖まらずエンジン23の暖気に時間がかかることになる。また、車室内空間を温めるためのヒータコア28にも低い温度の冷却水が流れるため車室内空間を温めることができない。 Next, the operation of this embodiment will be described. When the engine is started, the pump 24 is driven and the cooling water circulates in the engine cooling water circuit 20. Since the temperature of the cooling water is low at the beginning of the engine start and is less than the first set temperature (90 ° C) of the cooling water passing immediately before the thermostat 25, the cooling water flows into the branch passage side instead of the radiator side by the thermostat 25. After passing through the heater 11 and the heat exchanger 27, it flows into the engine 23 again and circulates in the engine cooling water circuit 20. When the outside air is cold, such as when the engine is started in winter, the temperature of the cooling water is lower than in summer. It will take. Further, since the cooling water having a low temperature also flows through the heater core 28 for warming the vehicle interior space, the vehicle interior space cannot be heated.

そこで、エンジン23の暖気に時間がかかるので運転者が暖気を促進したいと判断した場合に空調システムのスイッチをオンにする。空調システムのスイッチがオンにされると、圧縮機31が駆動し、圧縮機31から吐出された高温冷媒が冷凍サイクル回路30を循環する。エンジン始動時であるため加熱器通過後の冷却水温度T2が、吐出冷媒の温度T1より低い状態にあることから、吐出冷媒の温度T1が加熱器通過後の冷却水温度T2を超えているので切換弁36は吐出冷媒を熱交換器側に流れるように切換り、高温の吐出冷媒がまだ温度の低い冷却水と熱交換して冷却水の温度を上昇させ、熱交換器27により温度上昇した冷却水はエンジン23に再び流れ込みエンジン23の暖気が促進させる。また、熱交換器27により温度上昇した冷却水はヒータコア28にも流れ込み車室内空間の暖房を促進する。 Therefore, since it takes time to warm up the engine 23, the air conditioning system is switched on when the driver determines that he / she wants to promote warming up. When the switch of the air conditioning system is turned on, the compressor 31 is driven, and the high temperature refrigerant discharged from the compressor 31 circulates in the refrigeration cycle circuit 30. Since the cooling water temperature T2 after passing through the heater is lower than the temperature T1 of the discharged refrigerant because it is at the time of starting the engine, the temperature T1 of the discharged refrigerant exceeds the cooling water temperature T2 after passing through the heater. The switching valve 36 switches the discharged refrigerant so as to flow to the heat exchanger side, and the high-temperature discharged refrigerant exchanges heat with the cooling water whose temperature is still low to raise the temperature of the cooling water, and the temperature is raised by the heat exchanger 27. The cooling water flows into the engine 23 again, and the warm air of the engine 23 is promoted. Further, the cooling water whose temperature has risen by the heat exchanger 27 also flows into the heater core 28 to promote heating of the vehicle interior space.

冬場は室内空間の温度は夏場に比べて低いので、冷凍サイクルシステム4にとっては低負荷の運転となるため、熱交換器27により冷却水の温度が上昇してエンジン23の暖気、車室内空間の暖房が促進されてくると加熱器通過後の冷却水温度T2が上昇してきて吐出冷媒の温度T1が冷却水温度T2以下になり、切換弁36は吐出冷媒がバイパス通路側に流れるように切換る。吐出冷媒がバイパス通路側に流れて熱交換器27には流れなくなるので吐出冷媒の温度が熱交換器27によって上昇してしまうことが防止できるので冷凍サイクルシステム4の効率が下がってしまうことを抑制できる効果がある。 Since the temperature of the indoor space is lower in winter than in summer, the refrigerating cycle system 4 operates with a low load. Therefore, the temperature of the cooling water rises due to the heat exchanger 27 to warm the engine 23 and the interior space of the vehicle. When heating is promoted, the cooling water temperature T2 after passing through the heater rises, the temperature T1 of the discharged refrigerant becomes the cooling water temperature T2 or less, and the switching valve 36 switches so that the discharged refrigerant flows to the bypass passage side. .. Since the discharged refrigerant flows to the bypass passage side and does not flow to the heat exchanger 27, it is possible to prevent the temperature of the discharged refrigerant from rising due to the heat exchanger 27, thereby suppressing the decrease in the efficiency of the refrigeration cycle system 4. There is an effect that can be done.

本発明の第1実施例、第2実施例では、エンジン冷却水回路20における熱交換器27は加熱器11の下流側に配設されているため、エンジン冷却水回路20における熱交換器27と加熱器11が逆に配設されている場合に比べて、加熱器11を通過して温度の下がった冷却水と高温の吐出冷媒との温度差が確保できるので、熱交換器27における熱交換効率が良くなるという効果を有する。 In the first and second embodiments of the present invention, since the heat exchanger 27 in the engine cooling water circuit 20 is arranged on the downstream side of the heater 11, the heat exchanger 27 in the engine cooling water circuit 20 and the heat exchanger 27 Compared to the case where the heater 11 is arranged in the opposite direction, the temperature difference between the cooling water that has passed through the heater 11 and the temperature has dropped and the high-temperature discharged refrigerant can be secured, so that the heat exchange in the heat exchanger 27 can be secured. It has the effect of improving efficiency.

1 車両用廃熱回収システム
2 ランキンサイクルシステム
3 エンジン冷却水システム
4 冷凍サイクルシステム
5 制御装置
10 ランキンサイクル回路
11 加熱器
12 膨張機
13 ランキン用凝縮器
14 作動流体ポンプ
20 エンジン冷却水回路
21 循環路
22 分岐通路
23 エンジン
24 ポンプ
25 サーモスタット
26 ラジエータ
27 熱交換器
28 ヒータコア
29 分岐点
30 冷凍サイクル回路
31 圧縮機
32 放熱器
33 膨張弁
34 蒸発器
35 バイパス路
36 切換弁
1 Waste heat recovery system for vehicles 2 Rankine cycle system 3 Engine cooling water system 4 Refrigeration cycle system 5 Control device 10 Rankine cycle circuit 11 Heater 12 Inflator 13 Rankine condenser 14 Working fluid pump 20 Engine cooling water circuit 21 Circulation path 22 Branch passage 23 Engine 24 Pump 25 Thermostat 26 Radiator 27 Heat exchanger 28 Heater core 29 Branch point 30 Refrigeration cycle circuit 31 Compressor 32 Dissipator 33 Expansion valve 34 Evaporator 35 Bypass path 36 Switching valve

Claims (6)

エンジンの廃熱を利用して作動流体を加熱する加熱器と、前記加熱器を経由した作動流体を膨張させて動力を発生する膨張機と、前記膨張機を経由した作動流体を凝縮させるランキン用凝縮器と、前記ランキン用凝縮器を経由した作動流体を前記加熱器へ送出する作動流体ポンプを順次配設したランキンサイクル回路を有するランキンサイクルシステムと、
前記加熱器とエンジンとを経由して冷却水がポンプを介して循環するエンジン冷却水回路を有するエンジン冷却水システムと、
冷媒を圧縮する圧縮機と、前記圧縮機で圧縮された冷媒を放熱する熱交換器と、冷媒を減圧する減圧装置と、減圧された冷媒を加熱する蒸発器を順次配設した冷凍サイクル回路を有する冷凍サイクルシステムとを備え、
前記熱交換器は、前記エンジン冷却水回路を流れる冷却水と前記冷凍サイクル回路を流れる冷媒との熱交換を行う熱交換器であって、前記エンジン冷却水回路における前記加熱器と前記エンジンとの間に配設したことを特徴とする車両用廃熱回収システム。
For a heater that heats the working fluid using the waste heat of the engine, an expander that expands the working fluid that has passed through the heater to generate power, and a Rankine that condenses the working fluid that has passed through the expander. A Rankine cycle system having a Rankine cycle circuit in which a condenser and a working fluid pump for sequentially delivering a working fluid via the Rankine condenser to the heater are arranged.
An engine cooling water system having an engine cooling water circuit in which cooling water circulates through a pump via the heater and the engine, and an engine cooling water system.
A refrigeration cycle circuit in which a compressor that compresses the refrigerant, a heat exchanger that dissipates heat from the refrigerant compressed by the compressor, a decompression device that decompresses the refrigerant , and an evaporator that heats the decompressed refrigerant are sequentially arranged. Equipped with a refrigeration cycle system
The heat exchanger is a heat exchanger that exchanges heat between the cooling water flowing through the engine cooling water circuit and the refrigerant flowing through the refrigerating cycle circuit, and the heater and the engine in the engine cooling water circuit. A waste heat recovery system for vehicles, which is characterized by being arranged between them.
前記熱交換器は、前記エンジン冷却水回路における前記加熱器の下流側に配設したことを特徴とする請求項1に記載の車両用廃熱回収システム。 The waste heat recovery system for a vehicle according to claim 1, wherein the heat exchanger is arranged on the downstream side of the heater in the engine cooling water circuit. 前記冷凍サイクルシステムは、前記圧縮機で圧縮された冷媒を外気と熱交換させる放熱器を前記熱交換器と前記減圧装置との間に配設したことを特徴とする請求項1または2に記載の車両用廃熱回収システム The refrigerating cycle system according to claim 1 or 2, wherein a radiator for exchanging heat of the refrigerant compressed by the compressor with the outside air is provided between the heat exchanger and the decompression device. Waste heat recovery system for vehicles 前記冷凍サイクル回路には、前記圧縮機と前記熱交換器との間と前記熱交換器と前記減圧装置との間とを接続して前記熱交換器をバイパスするバイパス路と、冷媒の流れを前記熱交換器側または前記パイパス路側に切換える切換装置とが配設されていることを特徴とする請求項3に記載の車両用廃熱回収システム。 The refrigeration cycle circuit includes a bypass path that connects between the compressor and the heat exchanger and between the heat exchanger and the decompression device to bypass the heat exchanger, and a flow of refrigerant. The waste heat recovery system for a vehicle according to claim 3, wherein a switching device for switching to the heat exchanger side or the bypass road side is provided. 前記切換装置は、前記バイパス路の接続部に設けられた切換弁である請求項4に記載の車両用廃熱回収システム。 The vehicle waste heat recovery system according to claim 4, wherein the switching device is a switching valve provided at a connection portion of the bypass path. 前記冷凍サイクル回路における前記圧縮機の吐出側の吐出冷媒温度が、前記エンジン冷却水回路における前記熱交換器の入口側の冷却水温度より高い場合に、前記切換装置は前記熱交換器側に冷媒を流し、
前記圧縮機の吐出側の吐出冷媒温度が、前記エンジン冷却水回路における前記熱交換器の入口側の冷却水温度以下の場合に、前記切換装置は前記バイパス路側に冷媒を流すように制御されることを特徴とする請求項4または5のいずれかに記載の車両用廃熱回収システム。
When the discharge refrigerant temperature on the discharge side of the compressor in the refrigeration cycle circuit is higher than the cooling water temperature on the inlet side of the heat exchanger in the engine cooling water circuit, the switching device moves the refrigerant to the heat exchanger side. Shed,
When the discharge refrigerant temperature on the discharge side of the compressor is equal to or lower than the cooling water temperature on the inlet side of the heat exchanger in the engine cooling water circuit, the switching device is controlled to flow the refrigerant to the bypass path side. The vehicle waste heat recovery system according to any one of claims 4 or 5.
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