Deprecated: The each() function is deprecated. This message will be suppressed on further calls in /home/zhenxiangba/zhenxiangba.com/public_html/phproxy-improved-master/index.php on line 456
JP7085754B2 - Optical encoder - Google Patents
[go: Go Back, main page]

JP7085754B2 - Optical encoder - Google Patents

Optical encoder Download PDF

Info

Publication number
JP7085754B2
JP7085754B2 JP2018184423A JP2018184423A JP7085754B2 JP 7085754 B2 JP7085754 B2 JP 7085754B2 JP 2018184423 A JP2018184423 A JP 2018184423A JP 2018184423 A JP2018184423 A JP 2018184423A JP 7085754 B2 JP7085754 B2 JP 7085754B2
Authority
JP
Japan
Prior art keywords
rotating body
light receiving
circuit board
light emitting
optical encoder
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
JP2018184423A
Other languages
Japanese (ja)
Other versions
JP2020052000A (en
Inventor
俊司 内藤
和雄 小金平
Original Assignee
帝国通信工業株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 帝国通信工業株式会社 filed Critical 帝国通信工業株式会社
Priority to JP2018184423A priority Critical patent/JP7085754B2/en
Publication of JP2020052000A publication Critical patent/JP2020052000A/en
Application granted granted Critical
Publication of JP7085754B2 publication Critical patent/JP7085754B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • Optical Transform (AREA)

Description

本発明は、光を用いて電気的出力信号を変化させる光学式エンコーダに関するものである。 The present invention relates to an optical encoder that uses light to change an electrical output signal.

従来、エンコーダは、例えば特許文献1の図2に示す回転式電子部品(1)のように、回路基板(30)上に形成したオンオフ用パターン(35,37)上に、摺動子(60)の摺接部(61)を弾接させる構成とし、当該摺動子(60)を取り付けた回転体(50)を回転させることで、摺動子(60)の摺接部(61)をオンオフ用パターン(35,37)上で摺動させ、これによって、各端子板(46)からオンオフ波形信号を取り出す構成となっていた。 Conventionally, an encoder has a slider (60) on an on / off pattern (35, 37) formed on a circuit board (30), for example, as in the rotary electronic component (1) shown in FIG. 2 of Patent Document 1. ) Is configured to be elastically contacted, and the rotating body (50) to which the slider (60) is attached is rotated to bring the sliding contact portion (61) of the slider (60) into contact with the sliding contact portion (61). It was configured to slide on the on / off pattern (35, 37), thereby extracting the on / off waveform signal from each terminal plate (46).

特開2013-122848号公報Japanese Unexamined Patent Publication No. 2013-1228848

しかしながら、上記構成のエンコーダにおいては、可動接点たる摺接部(61)が回路基板(30)上を機械的に摺動する構成のため、経時的に、摺接部(61)が摩耗し、もしくは摩耗粉が回路基板(30)上に堆積してオンオフ波形信号に乱れを生じたり、接触不良やショートを生じたりする虞があり、これらのことからエンコーダの耐久性のさらなる向上が図れないという問題があった。 However, in the encoder having the above configuration, the sliding contact portion (61), which is a movable contact, mechanically slides on the circuit board (30), so that the sliding contact portion (61) wears over time. Alternatively, wear debris may accumulate on the circuit board (30) and disturb the on / off waveform signal, resulting in poor contact or short circuit, which makes it impossible to further improve the durability of the encoder. There was a problem.

本発明は上述の点に鑑みてなされたものでありその目的は、機械的な摺接部分を無くすことで、当該摺接部分に生じる摩耗や摩耗粉などを生じさせず、これらのことから耐久性を大幅に向上することができる光学式エンコーダを提供することにある。 The present invention has been made in view of the above points, and an object thereof is to eliminate the mechanical sliding contact portion, thereby preventing wear and abrasion powder generated in the sliding contact portion, and the durability is obtained from these points. It is an object of the present invention to provide an optical encoder which can greatly improve the property.

本発明は、発光素子と受光素子とを取り付けた回路基板と、前記回路基板に対向して設置される回転体と、前記回転体を収納する収納部を有し且つ前記回路基板を前記収納部の底面上にインサート成形するケースと、を具備し、前記発光素子から出射される光を用いて、前記回転体の回転位置に応じた波形の電気信号を出力する光学式エンコーダであって、前記回転体には、前記発光素子から発射される光を反射または透過する反射部又は透過部を設け、一方前記回路基板は、同一基板上に、前記発光素子と、前記発光素子から出射された光を前記回転体の反射部または透過部によって反射または透過した後に受光して電気信号に変換する前記受光素子と、前記受光素子から出力される電気信号を所望の電気信号に変換して出力する信号処理回路と、を実装し、且つ前記回路基板の中央に、貫通する位置決め孔を形成すると共に、当該位置決め孔の周囲を囲む位置に複数の貫通孔を設け、さらに前記ケースには、前記収納部の底面から前記回路基板に設けた複数の貫通孔を通して前記収納部内に立設して前記回転体を回転自在に軸支する軸部を前記ケースと一体に形成したことを特徴としている。
信号処理回路は、例えば、IC回路を用いた波形整形回路がこれに該当する。波形整形回路においては、例えば入力波形の電圧が所定値を超えるとスイッチがオンし、前記所定値を下回るとスイッチがオフするスイッチング回路を設置することが好ましい。スイッチング回路においては、出力信号の電流増幅を行うことが、より正確な出力信号を得るために好ましい。
本発明によれば、回路基板に取り付けた発光素子及び受光素子と、回転体に設けた反射部又は透過部との間に機械的な接触部分が無くて摩耗が生じないので、エンコーダの耐久性を大幅に向上することができる。
また、回路基板上に設けた信号処理回路によって、受光素子から出力される電気信号を所望の電気信号に変換して出力するので、発光素子と受光素子のみでは得られない正確に整形された出力波形信号を得ることが可能になる。
また、同一基板上に、発光素子と受光素子と信号処理回路とを実装したので、装置のコンパクト化を図ることができる。
The present invention has a circuit board to which a light emitting element and a light receiving element are attached, a rotating body installed facing the circuit board, and a storage unit for accommodating the rotating body, and the circuit board is housed in the storage unit. An optical encoder comprising a case to be insert-molded on the bottom surface of the The rotating body is provided with a reflecting portion or a transmitting portion that reflects or transmits the light emitted from the light emitting element, while the circuit board has the light emitting element and the light emitted from the light emitting element on the same substrate. The light receiving element that receives light after being reflected or transmitted by the reflecting portion or the transmitting portion of the rotating body and converts it into an electric signal, and the signal that converts the electric signal output from the light receiving element into a desired electric signal and outputs the signal. A processing circuit and a processing circuit are mounted , a positioning hole to be penetrated is formed in the center of the circuit board, and a plurality of through holes are provided at positions surrounding the periphery of the positioning hole. Further, in the case, the storage portion is provided. It is characterized in that a shaft portion that is erected in the storage portion from the bottom surface of the circuit board through a plurality of through holes provided in the circuit board and rotatably supports the rotating body is integrally formed with the case .
The signal processing circuit corresponds to, for example, a waveform shaping circuit using an IC circuit. In the waveform shaping circuit, for example, it is preferable to install a switching circuit in which the switch is turned on when the voltage of the input waveform exceeds a predetermined value and the switch is turned off when the voltage falls below the predetermined value. In the switching circuit, it is preferable to amplify the current of the output signal in order to obtain a more accurate output signal.
According to the present invention, since there is no mechanical contact portion between the light emitting element and the light receiving element mounted on the circuit board and the reflecting portion or the transmitting portion provided on the rotating body, wear does not occur, so that the durability of the encoder is high. Can be greatly improved.
Further, since the electric signal output from the light receiving element is converted into a desired electric signal by the signal processing circuit provided on the circuit board and output, the output is accurately shaped and cannot be obtained only by the light emitting element and the light receiving element. It becomes possible to obtain a waveform signal.
Further, since the light emitting element, the light receiving element, and the signal processing circuit are mounted on the same substrate, the device can be made compact.

また本発明は、上記特徴に加え、前記信号処理回路は、前記受光素子から出力される電気信号の波形を矩形波に変換する回路であることを特徴としている。
本発明によれば、回路基板上に設けた信号処理回路によって、受光素子から出力される電気信号の波形を、正確に整形された矩形波の出力波形信号に変換することができる。
Further, in addition to the above features, the present invention is characterized in that the signal processing circuit is a circuit that converts a waveform of an electric signal output from the light receiving element into a square wave.
According to the present invention, the waveform of the electric signal output from the light receiving element can be converted into an accurately shaped rectangular wave output waveform signal by the signal processing circuit provided on the circuit board.

また本発明は、上記特徴に加え、前記発光素子と受光素子と信号処理回路を構成する部品は全て、前記回路基板の片面にのみ実装されていることを特徴としている。
本発明によれば、回路基板の片面のみに全部品を実装するので、両面に実装する場合に比べて実装工程が簡素化され、製造コストが削減される。また装置の薄型化を図ることもできる。
Further, in addition to the above features, the present invention is characterized in that all the components constituting the light emitting element, the light receiving element, and the signal processing circuit are mounted on only one side of the circuit board.
According to the present invention, since all the components are mounted on only one side of the circuit board, the mounting process is simplified and the manufacturing cost is reduced as compared with the case of mounting on both sides. It is also possible to reduce the thickness of the device.

また本発明は、上記特徴に加え、前記発光素子から発射された光は、前記回転体に設けた反射部によって反射された後に受光素子で受光する構成であることを特徴としている。
反射部は、例えば、前記発光素子から発射された光を反射する回転体の反射軌跡面(反射トラック面)上に、光を反射し易い部分と反射しにくい部分とを設ける、または光の反射方向を異ならせる部分を設けるなどすることによって、受光素子へ入射させる反射光の光量を変化させることによって構成される。
Further, in addition to the above-mentioned features, the present invention is characterized in that the light emitted from the light emitting element is reflected by the reflecting portion provided on the rotating body and then received by the light receiving element.
The reflecting unit is provided with, for example, a portion that easily reflects light and a portion that does not easily reflect light on the reflection locus surface (reflection track surface) of the rotating body that reflects the light emitted from the light emitting element, or reflects light. It is configured by changing the amount of reflected light incident on the light receiving element by providing a portion having a different direction.

また本発明は、上記特徴に加え、前記信号処理回路は、前記受光素子から出力される電気信号の波形を整形するスイッチング機能を有する部品を有することを特徴としている。
本発明によれば、受光素子から出力される電気信号の波形を正確に矩形波(オンオフ波形信号)に整形することができる。
Further, in addition to the above features, the present invention is characterized in that the signal processing circuit has a component having a switching function for shaping the waveform of an electric signal output from the light receiving element.
According to the present invention, the waveform of the electric signal output from the light receiving element can be accurately shaped into a square wave (on-off waveform signal).

本発明によれば、機械的な摺接部分を無くすことができ、これによって当該摺接部分に生じる摩耗や摩耗粉などを生じさせず、エンコーダの耐久性を大幅に向上させることができる。 According to the present invention, it is possible to eliminate the mechanical sliding contact portion, thereby preventing wear and abrasion powder generated in the sliding contact portion, and it is possible to greatly improve the durability of the encoder.

エンコーダ1の斜視図である。It is a perspective view of the encoder 1. エンコーダ1の分解斜視図である。It is an exploded perspective view of the encoder 1. 図1のA-A概略断面図である。FIG. 1 is a schematic cross-sectional view taken along the line AA of FIG. 回路基板30を示す斜視図である。It is a perspective view which shows the circuit board 30. 回転体60を下側から見た斜視図である。It is a perspective view which looked at the rotating body 60 from the lower side. 回転体60下面の反射部615の白黒面615a,615bと、2つのフォトセンサ33,35の位置関係を示す図である。It is a figure which shows the positional relationship between the black-and-white surface 615a, 615b of the reflection part 615 of the lower surface of a rotating body 60, and two photosensors 33, 35. 回転体60を回転した際の両フォトセンサ33,35の出力波形図である。It is an output waveform diagram of both photosensors 33, 35 when the rotating body 60 is rotated. 回転体60を回転した際の両フォトセンサ33,35の整形された出力波形図である。It is a shaped output waveform diagram of both photosensors 33, 35 when the rotating body 60 is rotated. エンコーダ1-2の要部斜視図である。It is a perspective view of the main part of encoder 1-2.

以下、本発明の実施形態を図面を参照して詳細に説明する。図1は本発明の1実施形態に係るエンコーダ1の斜視図、図2はエンコーダ1の分解斜視図、図3は図1のA-A概略断面図である。これらの図に示すように、エンコーダ1は、回路基板30を収納したケース10と、回転体60と、カバー80とを具備して構成されている。なお以下の説明において、「上」とは回路基板30から回転体60を見る方向をいい、「下」とはその反対方向をいうものとする。 Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. 1 is a perspective view of an encoder 1 according to an embodiment of the present invention, FIG. 2 is an exploded perspective view of the encoder 1, and FIG. 3 is a schematic cross-sectional view taken along the line AA of FIG. As shown in these figures, the encoder 1 includes a case 10 containing a circuit board 30, a rotating body 60, and a cover 80. In the following description, "upper" means the direction in which the rotating body 60 is viewed from the circuit board 30, and "lower" means the opposite direction.

図4は回路基板30を示す斜視図である。同図に示すように回路基板30は、硬質で略矩形状の絶縁基板31を有し、この絶縁基板31の中央に、貫通する位置決め孔313を形成し、その周囲を囲む位置に複数(この例では4つ)の貫通孔315を設けている。また絶縁基板31の上側の面(以下「上面」という)311の所定位置には、2つのフォトセンサ(受発光素子)33,35と、信号処理回路37とが設置され、また絶縁基板31の1辺近傍の上面には、複数本(この例では6本)の端子板39の一端が並列に当接されている。 FIG. 4 is a perspective view showing the circuit board 30. As shown in the figure, the circuit board 30 has a rigid and substantially rectangular insulating substrate 31, a positioning hole 313 penetrating is formed in the center of the insulating substrate 31, and a plurality of positions surrounding the insulating substrate 30 (this). In the example, four through holes 315) are provided. Further, two photosensors (light receiving and emitting elements) 33 and 35 and a signal processing circuit 37 are installed at predetermined positions on the upper surface (hereinafter referred to as “upper surface”) 311 of the insulating substrate 31, and the insulating substrate 31 is provided with two photosensors (light receiving and emitting elements) 33 and 35. One ends of a plurality of (six in this example) terminal plates 39 are abutted in parallel on the upper surface near one side.

2つのフォトセンサ33,35は、同一形式の反射型フォトセンサ(フォトリフレクタ)であって、それぞれ発光素子と受光素子とを備えており、従ってそれぞれ発光部331,351と受光部333,353とをその上面に有している。発光部331から発射された光を受光部333が受光することで、出力電圧が発生する。同様に、発光部351から発射された光を受光部353が受光することで、出力電圧が発生する。 The two photosensors 33 and 35 are reflective photosensors (photoreflectors) of the same type and each include a light emitting element and a light receiving element, and therefore, the light emitting portions 331 and 351 and the light receiving units 333 and 353, respectively. On its upper surface. The light receiving unit 333 receives the light emitted from the light emitting unit 331 to generate an output voltage. Similarly, the light receiving unit 353 receives the light emitted from the light emitting unit 351 to generate an output voltage.

信号処理回路37は、前記両フォトセンサ33,35からの出力信号を入力し、これらの入力信号(電気信号)を矩形状の電気信号(オンオフ信号)に変換し且つその電流値を増幅して出力する回路(波形整形回路)である。この信号処理回路は、IC回路や、その他の各種半導体回路などによって構成することができる。この例の場合、フォトセンサ33,35からの信号の入力波形の電圧値が所定値を超えるとスイッチがオンし、前記所定値を下回るとスイッチがオフし且つ電流値を増幅するスイッチング回路を設置している。このスイッチング回路は出力信号の電流増幅を行うので、より正確な出力信号を得ることができる。そして、信号処理回路37の出力信号は、回路基板30の1辺に並列に設けた図示しない接続パターンに引き出され、その上に当接する各端子板39に電気的に接続される。 The signal processing circuit 37 inputs the output signals from both the photosensors 33 and 35, converts these input signals (electrical signals) into rectangular electric signals (on / off signals), and amplifies the current value thereof. It is a circuit to output (waveform shaping circuit). This signal processing circuit can be configured by an IC circuit, various other semiconductor circuits, or the like. In the case of this example, a switching circuit is installed in which the switch is turned on when the voltage value of the input waveform of the signals from the photo sensors 33 and 35 exceeds the predetermined value, and the switch is turned off when the voltage value is lower than the predetermined value and the current value is amplified. is doing. Since this switching circuit amplifies the current of the output signal, a more accurate output signal can be obtained. Then, the output signal of the signal processing circuit 37 is drawn out to a connection pattern (not shown) provided in parallel on one side of the circuit board 30, and is electrically connected to each terminal board 39 abutting on the connection pattern (not shown).

ケース10は、図2,図3に示すように、合成樹脂を上面が開放された箱形に成形して構成されている。ケース10の上面側には、矩形凹状の収納部11が形成されている。収納部11の底面には、このケース10内にインサート成形した前記回路基板30の上面が露出し、さらに回路基板30の上面中央には、ケース10の一部を構成する円形で柱状の軸部13が立設している。軸部13の中央には円形の穴14が形成されている。言い換えれば、ケース10は、略矩形状の底部15と、底部15の周囲を囲むように立設する側壁部17と、底部15の中央から回路基板30を貫通してその上面側に突出する軸部13とを具備して構成されており、ケース10の一つの側壁部17からは、6本の端子板39の先端側部分をその外方に向けて突出している。各端子板39の回路基板30に当接した部分は、ケース10を構成する樹脂によって固定され、回路基板30の各接続パターンとの接続状態を良好に保持している。また、側壁部17の2つの角部の上面からは小突起状の位置決め部19が突出している。 As shown in FIGS. 2 and 3, the case 10 is formed by molding a synthetic resin into a box shape having an open upper surface. A rectangular concave storage portion 11 is formed on the upper surface side of the case 10. The upper surface of the circuit board 30 insert-molded in the case 10 is exposed on the bottom surface of the storage portion 11, and a circular columnar shaft portion forming a part of the case 10 is further centered on the upper surface of the circuit board 30. 13 is erected. A circular hole 14 is formed in the center of the shaft portion 13. In other words, the case 10 has a substantially rectangular bottom portion 15, a side wall portion 17 erected so as to surround the bottom portion 15, and a shaft that penetrates the circuit board 30 from the center of the bottom portion 15 and projects toward the upper surface side thereof. It is configured to include a portion 13, and the tip end side portions of the six terminal plates 39 project outward from one side wall portion 17 of the case 10. The portion of each terminal board 39 in contact with the circuit board 30 is fixed by the resin constituting the case 10, and the connection state of the circuit board 30 with each connection pattern is well maintained. Further, a small protrusion-shaped positioning portion 19 projects from the upper surface of the two corner portions of the side wall portion 17.

ケース10を製造するには、ケース10の形状のキャビティーを有する金型内に、回路基板30と端子板39とを収納し、その際、各端子板39の一端側の部分を回路基板30の図示しない各接続パターンに当接しておく。そしてこの状態でキャビティー内に溶融した合成樹脂を注入し、合成樹脂が固化した後に金型を取り外せば、回路基板30と端子板39をインサート成形したケース10が完成する。このときケース10の軸部13と底部15は、回路基板30に設けた4つの貫通孔315を通して接続されている。 In order to manufacture the case 10, the circuit board 30 and the terminal board 39 are housed in a mold having a cavity in the shape of the case 10, and at that time, a portion on one end side of each terminal board 39 is stored in the circuit board 30. It is in contact with each connection pattern (not shown). Then, if the molten synthetic resin is injected into the cavity in this state and the mold is removed after the synthetic resin is solidified, the case 10 in which the circuit board 30 and the terminal plate 39 are insert-molded is completed. At this time, the shaft portion 13 and the bottom portion 15 of the case 10 are connected through four through holes 315 provided in the circuit board 30.

図5は回転体60を下側から見た斜視図である。同図及び図1~図3に示すように、回転体60は合成樹脂製であり、円板状の本体部61と、本体部61の上面中央から突出する円形柱状のつまみ部(シャフト)63とを一体に成形して構成されている。本体部61の下面は、反射部形成面62となっている。本体部61の外径寸法は、前記ケース10の収納部11に収納される寸法に形成されている。本体部61下面の反射部形成面62の中央には、円形の凹部からなる軸支部611が形成されている。反射部形成面62の軸支部611の周囲を囲む位置には、円周状の反射部615が形成されている。反射部615は、円周状の反射軌跡面(反射トラック面)となる、複数組の白黒面615a,615bによって形成されている。この例の反射部615の場合、回転体60を構成する合成樹脂の色彩を黒色とし、円周状に等間隔に、白色に着色することで円周状に白黒の面615a,615b(反射面と非反射面)が連続してエンドレスに交互に表れる構成としている。反射部615を構成する白黒の各面615a,615bは何れも扇形状であり、回転体60の回転中心軸L1(図6参照)から放射状に伸びる線上に各面615a,615bの左右両側辺が位置するように形成されている。 FIG. 5 is a perspective view of the rotating body 60 as viewed from below. As shown in the figure and FIGS. 1 to 3, the rotating body 60 is made of synthetic resin, and has a disk-shaped main body portion 61 and a circular columnar knob portion (shaft) 63 protruding from the center of the upper surface of the main body portion 61. And are integrally molded. The lower surface of the main body 61 is a reflective portion forming surface 62. The outer diameter of the main body 61 is formed so as to be stored in the storage portion 11 of the case 10. A shaft support portion 611 formed of a circular recess is formed in the center of the reflection portion forming surface 62 on the lower surface of the main body portion 61. A circumferential reflective portion 615 is formed at a position surrounding the shaft support portion 611 of the reflective portion forming surface 62. The reflection portion 615 is formed by a plurality of sets of black and white surfaces 615a and 615b, which are circumferential reflection locus surfaces (reflection track surfaces). In the case of the reflecting portion 615 of this example, the color of the synthetic resin constituting the rotating body 60 is black, and the black and white surfaces 615a and 615b (reflecting surfaces) are colored in white at equal intervals on the circumference. And the non-reflective surface) are continuously and endlessly alternately appearing. The black and white surfaces 615a and 615b constituting the reflective portion 615 are all fan-shaped, and the left and right sides of each surface 615a and 615b are on a line extending radially from the rotation center axis L1 (see FIG. 6) of the rotating body 60. It is formed to be located.

カバー80は、金属板製であって、略矩形状で前記ケース10の収納部11を覆う寸法形状のカバー本体部81と、カバー本体部81の対向する一対の両側辺に接続されて略直角に下方向に折り曲げられる側面部83,83とを有して構成されている。カバー本体部81の中央には、円筒状の軸受部811が形成され、その中央は貫通孔となっている。また、カバー本体部81の2つの角部近傍には、前記ケース10の位置決め部19を挿入する小孔からなる位置決め部813が形成されている。各側面部83の下辺の中央部分には、下方向に向かって突出する他部材取付部831が形成され、また他部材取付部831の両側には、下方向に向かって突出するケース取付部833が形成されている。 The cover 80 is made of a metal plate and has a substantially rectangular shape and is connected to a pair of opposite side surfaces of the cover main body 81 having a dimensional shape covering the storage portion 11 of the case 10 and at a substantially right angle. It is configured to have side surface portions 83, 83 that can be bent downward. A cylindrical bearing portion 811 is formed in the center of the cover main body portion 81, and the center thereof is a through hole. Further, in the vicinity of the two corners of the cover main body 81, a positioning portion 813 formed of a small hole into which the positioning portion 19 of the case 10 is inserted is formed. A case mounting portion 831 projecting downward is formed in the central portion of the lower side of each side surface portion 83, and a case mounting portion 833 projecting downward is formed on both sides of the other member mounting portion 831. Is formed.

次に、このエンコーダ1を組み立てるには、前記ケース10の収納部11内に回転体60の本体部61を収納する。このとき、ケース10の軸部13を、回転体60の軸支部611に挿入し、これによって回転体60を回転自在に支持すると同時に、本体部61の下面と、2つのフォトセンサ33,35の発光部331,351及び受光部333,353との間の離間距離を所定の離間距離とする。つまりケース10の軸部13と回転体60の軸支部611によって、回転体60の回転動作と、発光部331,351及び受光部333,353と反射部615間の離間距離の正確な設定と、を同時に行っている。 Next, in order to assemble the encoder 1, the main body 61 of the rotating body 60 is housed in the storage portion 11 of the case 10. At this time, the shaft portion 13 of the case 10 is inserted into the shaft support portion 611 of the rotating body 60 to rotatably support the rotating body 60, and at the same time, the lower surface of the main body portion 61 and the two photosensors 33 and 35. The separation distance between the light emitting unit 331, 351 and the light receiving unit 333, 353 is set as a predetermined separation distance. That is, the rotation operation of the rotating body 60 and the accurate setting of the separation distance between the light emitting parts 331 and 351 and the light receiving parts 333 and 353 and the reflecting part 615 by the shaft portion 13 of the case 10 and the shaft support portion 611 of the rotating body 60. Are done at the same time.

次に、前記回転体60の本体部61を収納したケース10の上面にカバー80のカバー本体部81を被せてケース10の収納部11を塞ぐ。このとき同時に回転体60のつまみ部63をカバー80の軸受部811に挿入し、回転体60を回転自在に軸支する。そして、カバー80の各ケース取付部833を、ケース10の下面側に折り曲げれば、カバー80がケース10に固定され、図1に示すエンコーダ1が完成する。なお上記組立手順はその一例であり、他の各種異なる組立手順を用いて組み立てても良いことはいうまでもない。 Next, the cover main body 81 of the cover 80 is put on the upper surface of the case 10 in which the main body 61 of the rotating body 60 is housed to close the storage portion 11 of the case 10. At this time, at the same time, the knob portion 63 of the rotating body 60 is inserted into the bearing portion 811 of the cover 80, and the rotating body 60 is rotatably supported. Then, when each case mounting portion 833 of the cover 80 is bent toward the lower surface side of the case 10, the cover 80 is fixed to the case 10, and the encoder 1 shown in FIG. 1 is completed. The above assembly procedure is an example thereof, and it goes without saying that the assembly may be performed using various other different assembly procedures.

以上のように構成されたエンコーダ1において、まず何れかの端子板39に電圧を印可して回路基板30上の電気回路を起動しておく。これによって、両フォトセンサ33,35の発光部331,351から回転体60下面の反射部615に光が照射され、照射された部分が白の面615aの場合は当該光の多くは反射されてフォトセンサ33,35の受光部333,353に受光され、照射された部分が黒の面615bの場合は当該光の多くは反射されずフォトセンサ33,35の受光部333,353に受光されない。従って、回転体60を回転すると、受光部333,353での受光状態に応じて、両フォトセンサ33,35からの出力信号が変化する。 In the encoder 1 configured as described above, first, a voltage is applied to one of the terminal plates 39 to activate the electric circuit on the circuit board 30. As a result, light is irradiated from the light emitting portions 331 and 351 of both photo sensors 33 and 35 to the reflecting portion 615 on the lower surface of the rotating body 60, and when the irradiated portion is the white surface 615a, most of the light is reflected. When the light is received by the light receiving portions 333 and 353 of the photo sensors 33 and 35 and the irradiated portion is the black surface 615b, most of the light is not reflected and is not received by the light receiving portions 333 and 353 of the photo sensors 33 and 35. Therefore, when the rotating body 60 is rotated, the output signals from both the photo sensors 33 and 35 change according to the light receiving state of the light receiving units 333 and 353.

図6は、回転体60下面の反射部615の白黒面615a,615bと、2つのフォトセンサ33,35との位置関係を示す図である。同図に示すように、2つのフォトセンサ33,35は、回転体60の回転中心軸L1を中心にした同一円周上にあって、且つ2つのフォトセンサ33,35にそれぞれ対向する位置にある白色の面615a(または黒色の面615b)に対して円周方向に両者が少しずれた位置となるように配置されている。 FIG. 6 is a diagram showing the positional relationship between the black-and-white surfaces 615a and 615b of the reflecting portion 615 on the lower surface of the rotating body 60 and the two photosensors 33 and 35. As shown in the figure, the two photosensors 33 and 35 are located on the same circumference around the rotation center axis L1 of the rotating body 60 and at positions facing the two photosensors 33 and 35, respectively. They are arranged so that they are slightly offset from each other in the circumferential direction with respect to a certain white surface 615a (or black surface 615b).

そして回転体60のつまみ部63を回転すれば、一対のフォトセンサ33,35に対して、その上部を回転体60の反射部615が移動し、白黒面615a,615bがフォトセンサ33,35上を通過して行き、受光部333,353へ入射する光の量が変化していく。回転体60が回転した際に一方のフォトセンサ33が対向する位置にある白色の面615a(または黒色の面615b)を通過するタイミングと、他方のフォトセンサ35が対向する位置にある白色の面615a(または黒色の面615b)を通過するタイミングとが少しずれる。図7は回転体60を回転した際の両フォトセンサ33,35の出力波形を示す図である。同図に示すように、両波形には、回転体60の回転方向に向けて位相のずれが生じている。またフォトセンサ33,35の出力波形は、同図に示すように、正弦波に近い形状である。 Then, when the knob portion 63 of the rotating body 60 is rotated, the reflecting portion 615 of the rotating body 60 moves above the pair of photosensors 33 and 35, and the black and white surfaces 615a and 615b are on the photosensors 33 and 35. The amount of light incident on the light receiving units 333 and 353 changes. When the rotating body 60 rotates, the timing at which one photosensor 33 passes through the white surface 615a (or the black surface 615b) at the opposite position and the white surface at the other photosensor 35 opposite position. The timing of passing through the 615a (or the black surface 615b) is slightly different. FIG. 7 is a diagram showing output waveforms of both photosensors 33 and 35 when the rotating body 60 is rotated. As shown in the figure, both waveforms have a phase shift in the rotation direction of the rotating body 60. Further, as shown in the figure, the output waveforms of the photosensors 33 and 35 have a shape close to a sine wave.

次に、前記両フォトセンサ33,35からの出力信号は、信号処理回路37に入力され、図8に示す波形に整形される。即ち、この例の場合、図7に示す波形において、所定の電圧値(振幅)に達した場合にスイッチがオンし、所定の電圧値(振幅)より低下した場合にスイッチがオフする。これによって図7に示す波形は、矩形状の出力信号(オンオフ信号)に変換され出力される。上述のように、この出力信号は電流増幅(インピーダンス変換)を行っているので、より正確な出力信号を得ることができる。そして、図8に示す出力信号は、端子板39に出力される。 Next, the output signals from both the photo sensors 33 and 35 are input to the signal processing circuit 37 and shaped into the waveform shown in FIG. That is, in the case of this example, in the waveform shown in FIG. 7, the switch is turned on when the predetermined voltage value (amplitude) is reached, and the switch is turned off when the voltage value (amplitude) is lower than the predetermined voltage value (amplitude). As a result, the waveform shown in FIG. 7 is converted into a rectangular output signal (on / off signal) and output. As described above, since this output signal is current amplified (impedance conversion), a more accurate output signal can be obtained. Then, the output signal shown in FIG. 8 is output to the terminal board 39.

このようにして得られた出力信号を用いれば、位相がずれた一対のオンオフ波形を解析することで、回転体60の回転方向や回転速度などを測定することができる。 By using the output signal thus obtained, it is possible to measure the rotation direction, rotation speed, and the like of the rotating body 60 by analyzing a pair of on-off waveforms that are out of phase.

上記実施形態に係るエンコーダ1では、回路基板30上に反射型のフォトセンサ(反射型の発光素子と受光素子)33,35を設置した例を示したが、フォトセンサとして透過型のフォトセンサを用いても良い。図9は透過型のフォトセンサ(透過型の発光素子と受光素子)を用いた本発明の他の実施形態に係るエンコーダ1-2の要部斜視図である。同図に示すエンコーダ1-2において、前記図1~図8に示す実施形態にかかるエンコーダ1と同一又は相当部分には同一符号を付す(但し、各符号には添え字「-2」を付す)。なお以下で説明する事項以外の事項については、前記図1~図8に示す実施形態と同じである。 In the encoder 1 according to the above embodiment, an example in which reflection type photosensors (reflection type light emitting element and light receiving element) 33 and 35 are installed on the circuit board 30 is shown, but a transmission type photosensor is used as the photosensor. You may use it. FIG. 9 is a perspective view of a main part of an encoder 1-2 according to another embodiment of the present invention using a transmission type photo sensor (transmission type light emitting element and light receiving element). In the encoder 1-2 shown in the figure, the same reference numerals are given to the same or corresponding parts as those of the encoder 1 according to the embodiments shown in FIGS. 1 to 8 (provided that each reference numeral has a subscript "-2". ). Items other than the items described below are the same as those shown in FIGS. 1 to 8.

このエンコーダ1-2に用いる回転体60-2は、その下部外周が円筒状に形成され、この円筒状の部分に等間隔に矩形状に貫通する透過部65-2が、前記回転体60に設けた反射部615の代わりに設けられている。一方、回路基板30-2の上面に設置されるフォトセンサ33-2,35-2は透過型のフォトセンサ(フォトインタラプタ)であり、中央の凹部335-2,355-2を介して、対向する両内側面に、それぞれ発光部331-2,351-2と受光部333-2,353-2とを設けている。従って、発光部331-2,351-2から発射された光が、回転体60-2の透過部65-2を透過して受光部333-2,353-2に受光することで、出力電圧が発生する。同様に、発光部331-2,351-2から発射された光が、回転体60-2の透過部65-2以外の部分に当たればこの光は受光部333-2,353-2に受光されず、出力電圧は発生しない。2つのフォトセンサ33-2,35-2が回転体60-2の透過部65-2に対向する位置は少しずれており、これによって、上記図7に示すような出力波形が得られる。その他の動作は、上記エンコーダ1の動作と同様である。なお透過部65-2は貫通孔ではなく、回転体60-2の円筒状の下辺を凹状に切り欠いた形状の凹部などで構成してもよい。 The rotating body 60-2 used for the encoder 1-2 has a lower outer circumference formed in a cylindrical shape, and a transmission portion 65-2 penetrating the cylindrical portion in a rectangular shape at equal intervals is formed in the rotating body 60. It is provided in place of the provided reflecting portion 615. On the other hand, the photosensors 33-2 and 35-2 installed on the upper surface of the circuit board 30-2 are transmissive photosensors (photointerruptors), and face each other via the central recess 335-2,355-2. A light emitting unit 331-2,351-2 and a light receiving unit 333-2,353-2 are provided on both inner side surfaces thereof. Therefore, the light emitted from the light emitting unit 331-2,351-2 passes through the transmission unit 65-2 of the rotating body 60-2 and is received by the light receiving unit 333-2,353-2, so that the output voltage is reached. Occurs. Similarly, if the light emitted from the light emitting unit 331-2,351-2 hits a portion other than the transmitting portion 65-2 of the rotating body 60-2, this light is received by the light receiving unit 333-2,353-2. No output voltage is generated. The positions of the two photosensors 33-2 and 35-2 facing the transmission portion 65-2 of the rotating body 60-2 are slightly displaced, whereby the output waveform as shown in FIG. 7 can be obtained. Other operations are the same as the operation of the encoder 1. The transmission portion 65-2 may be formed not as a through hole but as a recess having a shape in which the lower side of the cylinder of the rotating body 60-2 is cut out in a concave shape.

ところで、透過型のフォトセンサ33-2,35-2を用いた場合、回転体60-2の構造が、前記反射型のフォトセンサ33,35を用いた回転体60に比べて複雑になり、また高さ寸法も大きくなる傾向にある。このため、反射型のフォトセンサ33,35を用いたエンコーダ1の方が好適である。一方、透過型のフォトセンサ33-2,35-2を用いた場合、光の透過と遮断を確実に行えるので、受光部333-2,353-2からのオンオフ出力信号がより正確な信号となる。一方、反射型のフォトセンサ33,35は、このオンオフ出力信号の欠点(不正確さ)を補うため、前記信号処理回路37を用いる必要性がより高くなる。 By the way, when the transmissive photosensors 33-2 and 35-2 are used, the structure of the rotating body 60-2 becomes more complicated than that of the rotating body 60 using the reflective photosensors 33 and 35. In addition, the height dimension tends to be large. Therefore, the encoder 1 using the reflective photosensors 33 and 35 is more suitable. On the other hand, when the transmissive photosensors 33-2 and 35-2 are used, the light can be transmitted and blocked reliably, so that the on / off output signal from the light receiving unit 333-2,353-2 becomes a more accurate signal. Become. On the other hand, since the reflection type photo sensors 33 and 35 compensate for the defect (inaccuracy) of the on / off output signal, it becomes more necessary to use the signal processing circuit 37.

なお、上記各実施形態では、何れも発光素子と受光素子を一体化したフォトセンサを用いた例を説明したが、発光素子と受光素子は別々の素子として構成し、これらをそれぞれ設置しても良い。 In each of the above embodiments, an example using a photosensor in which a light emitting element and a light receiving element are integrated has been described, but the light emitting element and the light receiving element may be configured as separate elements, and these may be installed respectively. good.

以上説明したように、エンコーダ1,1-2は、フォトセンサ(発光素子と受光素子)33,35,33-2,35-2を取り付けた回路基板30,30-2と、回路基板30,30-2に対向して設置される回転体60,60-2とを具備し、フォトセンサ33,35,33-2,35-2の発光素子から出射される光を用いて、回転体60,60-2の回転位置に応じた波形の電気信号を出力する光学式エンコーダであって、回転体60,60-2には、フォトセンサ33,35,33-2,35-2の発光素子から発射される光を反射または透過する反射部615又は透過部65-2を設け、一方回路基板30,30-2は、同一基板上に、発光素子と受光素子を有するフォトセンサ33,35,33-2,35-2と、前記フォトセンサ(受光素子)33,35,33-2,35-2から出力される電気信号を所望の電気信号に変換して出力する信号処理回路37とを実装して構成されている。 As described above, the encoders 1, 1-2 include circuit boards 30, 30-2 to which photosensors (light emitting elements and light receiving elements) 33, 35, 33-2, 35-2 are attached, and circuit boards 30. The rotating body 60 is provided with the rotating body 60, 60-2 installed facing the 30-2, and the light emitted from the light emitting element of the photosensors 33, 35, 33-2, 35-2 is used. , 60-2 is an optical encoder that outputs an electrical signal with a waveform corresponding to the rotation position of 60-2. The photosensors 33, 35, which have a light emitting element and a light receiving element on the same substrate, are provided with a reflecting unit 615 or a transmitting unit 65-2 that reflects or transmits the light emitted from the circuit boards 30 and 30-2. 33-2, 35-2 and a signal processing circuit 37 that converts an electric signal output from the photosensor (light receiving element) 33, 35, 33-2, 35-2 into a desired electric signal and outputs the signal. It is implemented and configured.

これによって、回路基板30,30-2に取り付けたフォトセンサ(発光素子と受光素子)33,35,33-2,35-2と、回転体60,60-2に設けた反射部615又は透過部65-2との間に機械的な接触部分が無くて摩耗が生じないので、エンコーダ1,1-2の耐久性を大幅に向上することができる。 As a result, the photosensors (light emitting element and light receiving element) 33, 35, 33-2, 35-2 attached to the circuit boards 30, 30-2 and the reflecting portion 615 or the transmitting portion provided on the rotating bodies 60, 60-2 are transmitted. Since there is no mechanical contact portion with the portion 65-2 and no wear occurs, the durability of the encoders 1 and 1-2 can be significantly improved.

特にこのエンコーダ1においては、回路基板30の上面中央から突出するケース10の軸部13が、回転体60の下面中央に設けた凹状の軸支部611に回動自在に軸支されるが、両者の接触面積は小さいので、摩耗の少ない構造となっている。同時にこの軸部13の上面は軸支部611の底面に当接することで回転体60を上下方向に支えるので、回路基板30の上面と回転体60の下面の間の隙間寸法を正確に所望の寸法とすることができる。これによって、フォトセンサ(発光素子)33,35の発光部331,351から発射された光を反射部615で反射してフォトセンサ(受光素子)33,35の受光部333,353に受光する機構を、精度よく構成することができ、精度のよい出力信号を得ることができる。 In particular, in this encoder 1, the shaft portion 13 of the case 10 protruding from the center of the upper surface of the circuit board 30 is rotatably supported by the concave shaft support portion 611 provided in the center of the lower surface of the rotating body 60. Since the contact area is small, the structure has less wear. At the same time, the upper surface of the shaft portion 13 abuts on the bottom surface of the shaft support portion 611 to support the rotating body 60 in the vertical direction. Can be. As a result, the light emitted from the light emitting units 331 and 351 of the photo sensors (light emitting elements) 33 and 35 is reflected by the reflecting unit 615 and received by the light receiving units 333 and 353 of the photo sensors (light receiving elements) 33 and 35. Can be configured with high accuracy, and an output signal with high accuracy can be obtained.

また上記エンコーダ1によれば、回路基板30上に設けた信号処理回路17によって、フォトセンサ(受光素子)33,35から出力される電気信号を所望の電気信号に変換して出力するので、フォトセンサ(発光素子と受光素子)33,35のみでは得られない正確に整形された出力波形信号を得ることが可能になる。 Further, according to the above encoder 1, the signal processing circuit 17 provided on the circuit board 30 converts the electric signal output from the photosensors (light receiving elements) 33 and 35 into a desired electric signal and outputs the photo. It is possible to obtain an accurately shaped output waveform signal that cannot be obtained only by the sensors (light emitting element and light receiving element) 33 and 35.

また、同一基板上に、フォトセンサ(発光素子と受光素子)33,35と信号処理回路37とを実装したので、複数の基板上に上記各部品を実装する場合に比べ、装置のコンパクト化を図ることができる。 Further, since the photosensors (light emitting element and light receiving element) 33 and 35 and the signal processing circuit 37 are mounted on the same substrate, the device can be made more compact than the case where each of the above components is mounted on a plurality of boards. Can be planned.

また、上記信号処理回路37は、フォトセンサ(受光素子)33,35から出力される電気信号の波形を矩形波に変換する回路であり、さらにフォトセンサ(受光素子)33,35から出力される電気信号の波形を整形するスイッチング機能を有する部品を有している。即ち、回路基板30上に設けた信号処理回路37によって、フォトセンサ(受光素子)33,35から出力される電気信号の波形を、正確に整形された矩形波の出力波形信号に変換することができる。 Further, the signal processing circuit 37 is a circuit that converts the waveform of the electric signal output from the photosensors (light receiving elements) 33 and 35 into a square wave, and is further output from the photosensors (light receiving elements) 33 and 35. It has a component having a switching function for shaping the waveform of an electric signal. That is, the signal processing circuit 37 provided on the circuit board 30 can convert the waveform of the electric signal output from the photosensors (light receiving elements) 33 and 35 into an accurately shaped rectangular wave output waveform signal. can.

また、上記エンコーダ1においては、フォトセンサ(発光素子と受光素子)33,35と信号処理回路37を構成する部品を全て、回路基板の片面にのみ実装しているので、回路基板の両面に実装する場合に比べて実装の工程が簡素化され、製造コストが削減される。また例えば、フォトセンサ33,35を回路基板30の上面側に実装し、信号処理回路37を回路基板30の下面側に実装した場合、回路基板30の厚みが厚くなるが、信号処理回路37をフォトセンサ33,35と同一面側に設置したので、元々回転体60との間に設けなければならないフォトセンサ33,35と回転体60との間の隙間を利用して信号処理回路37を設置できる。従ってエンコーダ1の厚みの薄型化を図ることができる。 Further, in the above encoder 1, all the components constituting the photosensors (light emitting element and light receiving element) 33 and 35 and the signal processing circuit 37 are mounted on only one side of the circuit board, so that they are mounted on both sides of the circuit board. The mounting process is simplified and the manufacturing cost is reduced. Further, for example, when the photosensors 33 and 35 are mounted on the upper surface side of the circuit board 30 and the signal processing circuit 37 is mounted on the lower surface side of the circuit board 30, the thickness of the circuit board 30 becomes thicker, but the signal processing circuit 37 is mounted. Since it is installed on the same surface side as the photosensors 33 and 35, the signal processing circuit 37 is installed by utilizing the gap between the photosensors 33 and 35 and the rotating body 60 which must be originally provided between the photosensors 33 and 35. can. Therefore, the thickness of the encoder 1 can be reduced.

ところで上記エンコーダ1では、反射部615に着色することで、反射部615の色彩(濃淡を含む)を変化させたが、色彩(濃淡を含む)の変更の代わりに(またはそれと共に)、反射部に凹凸や傾斜面を設けることで、光の反射方向や反射位置を変更し、これによって受光素子に入射する反射光の光量を変化させても良い。言い換えれば、反射部は、例えば、発光素子からの光を反射する回転体の反射軌跡面(反射トラック面)上に、光を反射し易い部分と反射しにくい部分とを設ける、または光の反射方向や反射位置を異ならせる部分を設けるなどすることによって、受光素子へ入射させる反射光の光量を変化させることによって構成される。要は、発光素子の発光部から発射された光が受光素子の受光部に入射する光量を、回転体の回転位置に応じて変化させる構成であれば、どのような構成であっても良い。 By the way, in the above encoder 1, the color (including light and shade) of the reflective part 615 is changed by coloring the reflective part 615, but instead of changing the color (including light and shade) (or together with it), the reflective part is changed. By providing an uneven surface or an inclined surface on the surface, the light reflection direction and the reflection position may be changed, whereby the amount of reflected light incident on the light receiving element may be changed. In other words, the reflecting unit provides, for example, a portion that easily reflects light and a portion that does not easily reflect light on the reflection locus surface (reflection track surface) of the rotating body that reflects light from the light emitting element, or reflects light. It is configured by changing the amount of reflected light incident on the light receiving element by providing a portion having different directions and reflection positions. In short, any configuration may be used as long as the amount of light emitted from the light emitting portion of the light emitting element changes the amount of light incident on the light receiving portion of the light receiving element according to the rotation position of the rotating body.

以上本発明の実施形態を説明したが、本発明は上記実施形態に限定されるものではなく、特許請求の範囲、及び明細書と図面に記載された技術的思想の範囲内において種々の変形が可能である。なお直接明細書及び図面に記載がない何れの形状や構造や材質であっても、本願発明の作用・効果を奏する以上、本願発明の技術的思想の範囲内である。例えば、発光素子と受光素子は1組のみ又は3組以上設置しても良い。また上記実施形態では回路基板として硬質の回路基板を用いたが、可撓性を有するフレキシブル回路基板を用いても良い。また回路基板上には、発光素子、受光素子、信号処理回路以外の各種電子部品を実装しても良い。これらの実装部品も、発光素子などを載置した面側(回転体の反射部に対向する面側)に実装することが好ましい。また発光素子から発射された光は、1カ所の反射部で反射されるのみでなく、複数箇所で反射された後に受光素子に受光する構成としても良い。 Although the embodiment of the present invention has been described above, the present invention is not limited to the above embodiment, and various modifications may occur within the scope of claims and the technical idea described in the specification and drawings. It is possible. It should be noted that any shape, structure or material not directly described in the specification or drawings is within the scope of the technical idea of the present invention as long as the action and effect of the present invention are exhibited. For example, only one set of the light emitting element and the light receiving element may be installed, or three or more sets may be installed. Further, in the above embodiment, a rigid circuit board is used as the circuit board, but a flexible circuit board having flexibility may be used. Further, various electronic components other than the light emitting element, the light receiving element, and the signal processing circuit may be mounted on the circuit board. It is preferable that these mounting components are also mounted on the surface side on which the light emitting element or the like is placed (the surface side facing the reflecting portion of the rotating body). Further, the light emitted from the light emitting element may be configured not only to be reflected by the reflecting portion at one place but also to be reflected by the light receiving element after being reflected at a plurality of places.

また、上記記載及び各図で示した実施形態は、その目的及び構成等に矛盾がない限り、互いの記載内容を組み合わせることが可能である。また、上記記載及び各図の記載内容は、その一部であっても、それぞれ独立した実施形態になり得るものであり、本発明の実施形態は上記記載及び各図を組み合わせた一つの実施形態に限定されるものではない。 In addition, the above description and the embodiments shown in each figure can be combined with each other as long as there is no contradiction in the purpose, configuration, and the like. Further, the above description and the description contents of each figure can be independent embodiments even if they are a part thereof, and the embodiment of the present invention is one embodiment in which the above description and each figure are combined. Not limited to.

1 エンコーダ(光学式エンコーダ)
10 ケース
30 回路基板
31 絶縁基板
33 フォトセンサ(発光素子、受光素子)
331 発光部
333 受光部
35 フォトセンサ(発光素子、受光素子)
351 発光部
353 受光部
37 信号処理回路
60 回転体
615 反射部
80 カバー
65-2 透過部
1 Encoder (optical encoder)
10 Case 30 Circuit board 31 Insulation board 33 Photo sensor (light emitting element, light receiving element)
331 Light emitting part 333 Light receiving part 35 Photo sensor (light emitting element, light receiving element)
351 Light emitting part 353 Light receiving part 37 Signal processing circuit 60 Rotating body 615 Reflecting part 80 Cover 65-2 Transmissing part

Claims (5)

発光素子と受光素子とを取り付けた回路基板と、前記回路基板に対向して設置される回転体と、前記回転体を収納する収納部を有し且つ前記回路基板を前記収納部の底面上にインサート成形するケースと、を具備し、前記発光素子から出射される光を用いて、前記回転体の回転位置に応じた波形の電気信号を出力する光学式エンコーダであって、
前記回転体には、前記発光素子から発射される光を反射または透過する反射部又は透過部を設け、
一方前記回路基板は、同一基板上に、前記発光素子と、前記発光素子から出射された光を前記回転体の反射部または透過部によって反射または透過した後に受光して電気信号に変換する前記受光素子と、前記受光素子から出力される電気信号を所望の電気信号に変換して出力する信号処理回路と、を実装し、且つ前記回路基板の中央に、貫通する位置決め孔を形成すると共に、当該位置決め孔の周囲を囲む位置に複数の貫通孔を設け、
さらに前記ケースには、前記収納部の底面から前記回路基板に設けた複数の貫通孔を通して前記収納部内に立設して前記回転体を回転自在に軸支する軸部を前記ケースと一体に形成したことを特徴とする光学式エンコーダ。
It has a circuit board to which a light emitting element and a light receiving element are attached, a rotating body installed facing the circuit board, and a storage portion for accommodating the rotating body, and the circuit board is placed on the bottom surface of the storage portion. An optical encoder comprising a case for insert molding and outputting an electric signal having a waveform corresponding to the rotation position of the rotating body by using the light emitted from the light emitting element.
The rotating body is provided with a reflecting portion or a transmitting portion that reflects or transmits the light emitted from the light emitting element.
On the other hand, in the circuit board, the light receiving element and the light emitted from the light emitting element are reflected or transmitted by the reflecting portion or the transmitting portion of the rotating body on the same substrate, and then received and converted into an electric signal. An element and a signal processing circuit that converts an electric signal output from the light receiving element into a desired electric signal and outputs the element are mounted , and a positioning hole penetrating is formed in the center of the circuit board. Multiple through holes are provided at positions surrounding the positioning holes,
Further, in the case, a shaft portion that stands upright in the storage portion from the bottom surface of the storage portion through a plurality of through holes provided in the circuit board and rotatably supports the rotating body is integrally formed with the case. An optical encoder characterized by the fact that it has been used.
請求項1に記載の光学式エンコーダであって、
前記信号処理回路は、前記受光素子から出力される電気信号の波形を矩形波に変換する回路であることを特徴とする光学式エンコーダ。
The optical encoder according to claim 1.
The signal processing circuit is an optical encoder characterized by being a circuit that converts a waveform of an electric signal output from the light receiving element into a square wave.
請求項1又は2に記載の光学式エンコーダであって、
前記発光素子と受光素子と信号処理回路を構成する部品は全て、前記回路基板の片面にのみ実装されていることを特徴とする光学式エンコーダ。
The optical encoder according to claim 1 or 2.
An optical encoder characterized in that all the components constituting the light emitting element, the light receiving element, and the signal processing circuit are mounted on only one side of the circuit board.
請求項1又は2又は3に記載の光学式エンコーダであって、
前記発光素子から発射された光は、前記回転体に設けた反射部によって反射された後に受光素子で受光する構成であることを特徴とする光学式エンコーダ。
The optical encoder according to claim 1, 2 or 3.
An optical encoder characterized in that the light emitted from the light emitting element is reflected by a reflecting portion provided on the rotating body and then received by a light receiving element.
請求項2に記載の光学式エンコーダであって、
前記信号処理回路は、前記受光素子から出力される電気信号の波形を整形するスイッチング機能を有する部品を有することを特徴とする光学式エンコーダ。
The optical encoder according to claim 2.
The signal processing circuit is an optical encoder having a component having a switching function for shaping a waveform of an electric signal output from the light receiving element.
JP2018184423A 2018-09-28 2018-09-28 Optical encoder Active JP7085754B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2018184423A JP7085754B2 (en) 2018-09-28 2018-09-28 Optical encoder

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2018184423A JP7085754B2 (en) 2018-09-28 2018-09-28 Optical encoder

Publications (2)

Publication Number Publication Date
JP2020052000A JP2020052000A (en) 2020-04-02
JP7085754B2 true JP7085754B2 (en) 2022-06-17

Family

ID=69996833

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2018184423A Active JP7085754B2 (en) 2018-09-28 2018-09-28 Optical encoder

Country Status (1)

Country Link
JP (1) JP7085754B2 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2020076700A (en) * 2018-11-09 2020-05-21 帝国通信工業株式会社 Optical encoder
JP2020076699A (en) * 2018-11-09 2020-05-21 帝国通信工業株式会社 Optical encoder

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112325912A (en) * 2020-11-20 2021-02-05 广东瑞讯电子科技有限公司 Optical Encoder Assembly
CN114660814A (en) * 2022-03-22 2022-06-24 歌尔科技有限公司 Control method of head-mounted display device, head-mounted display device and readable storage medium

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002153080A (en) 2000-11-13 2002-05-24 Seiko Instruments Inc Ultrasonic motor and electronic apparatus provided therewith
JP2006170788A (en) 2004-12-15 2006-06-29 Canon Inc Optical encoder
JP2008282703A (en) 2007-05-11 2008-11-20 Teikoku Tsushin Kogyo Co Ltd Rotating electronic components
CN104535092A (en) 2014-12-28 2015-04-22 浙江风尚科技有限公司 Servo motor encoder and signal generating method

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6179213U (en) * 1984-10-30 1986-05-27
JPH0355857Y2 (en) * 1986-01-16 1991-12-13
JPH0265093U (en) * 1988-10-31 1990-05-16
JPH0674736A (en) * 1992-06-29 1994-03-18 Otax Kk Angle sensor

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002153080A (en) 2000-11-13 2002-05-24 Seiko Instruments Inc Ultrasonic motor and electronic apparatus provided therewith
JP2006170788A (en) 2004-12-15 2006-06-29 Canon Inc Optical encoder
JP2008282703A (en) 2007-05-11 2008-11-20 Teikoku Tsushin Kogyo Co Ltd Rotating electronic components
CN104535092A (en) 2014-12-28 2015-04-22 浙江风尚科技有限公司 Servo motor encoder and signal generating method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2020076700A (en) * 2018-11-09 2020-05-21 帝国通信工業株式会社 Optical encoder
JP2020076699A (en) * 2018-11-09 2020-05-21 帝国通信工業株式会社 Optical encoder
JP7156686B2 (en) 2018-11-09 2022-10-19 帝国通信工業株式会社 optical encoder
JP7156687B2 (en) 2018-11-09 2022-10-19 帝国通信工業株式会社 optical encoder

Also Published As

Publication number Publication date
JP2020052000A (en) 2020-04-02

Similar Documents

Publication Publication Date Title
JP7085754B2 (en) Optical encoder
JP5750325B2 (en) Encoder
JP2013024572A5 (en)
US6670567B1 (en) Rotary switch mechanism for operation panel
US20090008538A1 (en) Optical encoder and its manufacturing method
JP2000205811A (en) Rotary sensor
JP2020034541A (en) Encoder and position detection method thereof
CN101828096B (en) Detector element matrix for an optical position measuring device
JP6420846B2 (en) Optical rotary encoder
JP4750407B2 (en) Optical encoder
JP7156687B2 (en) optical encoder
US20180321061A1 (en) Sensor unit for position measurement
US20100252722A1 (en) Optical encoder assembly including collimating reflective surface features
US10921163B2 (en) Optical encoder with incremental and absolute code sensors and defining distance between geometric centers of adjacent photosensors of an incremental code sensor
US4580871A (en) Rotary encoder
CN100487367C (en) Angle-measuring arrangement
CN114207384B (en) Optical encoder
JP7156686B2 (en) optical encoder
JP2017091611A (en) Rotation and swing type input device and electronic device
JP7374628B2 (en) Imaging equipment, optics, and accessory equipment
JP2000275066A (en) Rotary encoder
JP2004185927A (en) Dial push switch unit and dial switch unit
JP2024071200A (en) Optical Encoders
US20060007451A1 (en) Sensor head of reflective optical encoder
JP5200587B2 (en) Motor with rotary encoder and motor

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20210511

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20220131

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20220208

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20220406

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20220510

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20220531

R150 Certificate of patent or registration of utility model

Ref document number: 7085754

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250