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JP7100231B2 - Plate-shaped parts manufacturing equipment, control equipment for plate-shaped parts manufacturing equipment, and plate-shaped parts manufacturing program - Google Patents
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JP7100231B2 - Plate-shaped parts manufacturing equipment, control equipment for plate-shaped parts manufacturing equipment, and plate-shaped parts manufacturing program - Google Patents

Plate-shaped parts manufacturing equipment, control equipment for plate-shaped parts manufacturing equipment, and plate-shaped parts manufacturing program Download PDF

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JP7100231B2
JP7100231B2 JP2018186603A JP2018186603A JP7100231B2 JP 7100231 B2 JP7100231 B2 JP 7100231B2 JP 2018186603 A JP2018186603 A JP 2018186603A JP 2018186603 A JP2018186603 A JP 2018186603A JP 7100231 B2 JP7100231 B2 JP 7100231B2
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健二 平野
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宮川工機株式会社
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本発明は、板状部品製造装置、板状部品製造装置の制御装置、及び、板状部品製造プログラムに関する。 The present invention relates to a plate-shaped component manufacturing apparatus, a control device for the plate-shaped component manufacturing apparatus, and a plate-shaped component manufacturing program.

従来、住宅等の建築物には、柱や梁等の棒状の部材と共に、屋根を形成する屋根部材又はその屋根部材を敷き詰める下地となる下地部材、外壁や区画空間の内壁を形成する壁部材、区画空間の床を形成する床部材等として板状の部材(部品)が用いられている。このような部材は、建築物における使用場所に応じて予め切削や切断等によって多様な形状に加工された後、所謂プレカット加工が行われた後に、複数の層に積み重なった状態とされ、施工現場に配送される(例えば、特許文献1参照)。 Conventionally, in a building such as a house, a roof member forming a roof or a base member serving as a base for laying the roof member, a wall member forming an outer wall or an inner wall of a compartmentalized space, together with a rod-shaped member such as a pillar or a beam, Plate-shaped members (parts) are used as floor members and the like that form the floor of the compartment. Such members are processed into various shapes by cutting or cutting in advance according to the place of use in the building, and after so-called precut processing, they are put into a state of being stacked in a plurality of layers at the construction site. (See, for example, Patent Document 1).

特開平8-19995号公報Japanese Unexamined Patent Publication No. 8-19995

多様な形状の部材(部品)を積み重ねる場合に、荷崩れ等を起こさないように、各部材を適切に配置すると共に、各部材を安定的に支持するための桟部材を適所に配置する必要があり、それらを好適に積み重なった状態とする構成について改良の余地のある可能性があった。 When stacking members (parts) of various shapes, it is necessary to properly arrange each member so that the load does not collapse, and to arrange the crosspiece members to stably support each member in the right place. There was a possibility that there was room for improvement in the configuration in which they were appropriately stacked.

本発明は上述した問題点を解決するためになされたものであり、各種の部材(部品)を好適に積み重なった状態とすることが可能な板状部品製造装置、板状部品製造装置の制御装置、及び、板状部品製造プログラムを提供することを目的としている。 The present invention has been made to solve the above-mentioned problems, and is a plate-shaped part manufacturing apparatus and a control device for a plate-shaped component manufacturing apparatus capable of appropriately stacking various members (parts). , And, the purpose is to provide a plate-shaped parts manufacturing program.

この目的を達成するために、請求項1に記載の板状部品製造装置は、
板状の材料を加工する加工装置によって加工された加工部品を少なくとも含む所定数の板状の部品を、1以上の桟部材を含むようにして複数の層に積み重なった状態とする積込手段と、
前記加工装置によって加工される前記板状の材料に対して前記部品と前記桟部材とを割り当てて前記加工装置に前記部品と前記桟部材とを加工させる加工制御を行う加工制御手段と、
その加工制御手段による前記加工装置の制御によって加工された前記加工部品と前記桟部材とにおける、厚み方向を向く少なくとも一面に、前記加工部品であるか前記桟部材であるかを識別可能な識別情報を付す識別情報付加手段とを備えていることを特徴とする。
In order to achieve this object, the plate-shaped parts manufacturing apparatus according to claim 1 is used.
A loading means for stacking a predetermined number of plate-shaped parts including at least processed parts processed by a processing device for processing a plate-shaped material into a plurality of layers so as to include one or more crosspiece members.
A processing control means for assigning the component and the crosspiece member to the plate-shaped material processed by the processing apparatus and performing machining control to cause the processing apparatus to process the part and the crosspiece member.
Identification information that can identify whether the machined part or the crosspiece member is a machined part or a crosspiece member on at least one surface facing the thickness direction of the machined part and the crosspiece member machined by the control of the machining apparatus by the machining control means. It is characterized in that it is provided with an identification information addition means.

請求項2に記載の板状部品製造装置は、請求項1に記載の板状部品製造装置において、
前記積込手段によって前記部品を前記複数の層に積み重なった状態とする場合における前記部品と前記桟部材の配置位置を決定する配置決定手段を備え、
前記加工制御手段は、前記配置決定手段によって前記複数の層のうちいずれの層に前記部品と前記桟部材とが配置されるかが決定された後に、その決定された層の位置に応じて前記部品と前記桟部材との割り当てを行って前記加工制御を行うことを特徴とする。
The plate-shaped parts manufacturing apparatus according to claim 2 is the plate-shaped parts manufacturing apparatus according to claim 1.
It is provided with an arrangement determining means for determining the arrangement position of the component and the crosspiece member in the case where the component is stacked on the plurality of layers by the loading means.
In the processing control means, after the arrangement determining means determines in which of the plurality of layers the component and the crosspiece member are to be arranged, the processing control means is described according to the position of the determined layer. It is characterized in that the machining control is performed by allocating the parts and the crosspiece members.

請求項3に記載の板状部品製造装置の制御装置は、請求項1又は2に記載の板状部品製造装置の動作を制御する制御装置であって、前記加工制御手段と前記識別情報付加手段とを備えていることを特徴とする。 The control device for the plate-shaped component manufacturing apparatus according to claim 3 is a control device for controlling the operation of the plate-shaped component manufacturing apparatus according to claim 1 or 2, wherein the processing control means and the identification information adding means are used. It is characterized by having and.

請求項4に記載の板状部品製造プログラムは、請求項3に記載の板状部品製造装置の制御装置の演算処理を実行させることが可能に構成されていることを特徴とする。 The plate-shaped component manufacturing program according to claim 4 is characterized in that it can execute arithmetic processing of the control device of the plate-shaped component manufacturing apparatus according to claim 3.

請求項1に記載の板状部品製造装置によれば、加工制御手段が、板状の材料に対して部品と桟部材とを割り当てて加工装置に部品と桟部材とを加工させ、識別情報付加手段により、加工部品であるか桟部材であるかを識別可能な識別情報を、加工部品や桟部材の厚み方向を向く少なくとも一面に付加させる。これにより、板状の材料から加工された加工部品であるか桟部材であるかを識別情報に基づいて識別することが可能となり、加工された桟部材に対応して積込手段を動作させて、各加工部品と各桟部材とを含む板状の部品を好適に積み重なった状態することができる。 According to the plate-shaped component manufacturing apparatus according to claim 1, the processing control means assigns the component and the crosspiece member to the plate-shaped material, causes the processing apparatus to process the part and the crosspiece member, and adds identification information. By means, identification information that can identify whether it is a machined part or a crosspiece member is added to at least one surface facing the thickness direction of the machined part or the crosspiece member. This makes it possible to identify whether the part is a machined part or a crosspiece member processed from a plate-shaped material based on the identification information, and the loading means is operated corresponding to the machined crosspiece member. , Plate-shaped parts including each processed part and each crosspiece member can be suitably stacked.

請求項2に記載の板状部品製造装置によれば、配置決定手段によって複数の層のうちいずれの層に部品と桟部材とが配置されるかが決定された後に、その決定された層の位置に応じて部品と桟部材との割り当てを行ってそれらの加工を行う。したがって、複数の層における各層に配置される部品と桟部材とは、同じ板状の材料から加工することになり、板状の材料に部品や部材を割り当てる制御を簡素化できると共にその処理負荷を低減できる。更に、各板状の材料における部品と桟部材との配置を、その向きが各層を構成する部品と桟部材との配置と同一となるように割り当てることも可能となり、板状の材料に部品や桟部材を割り当てる制御を配置決定手段によって代行させることもできる。 According to the plate-shaped component manufacturing apparatus according to claim 2, after the arrangement determining means determines which layer among the plurality of layers the component and the crosspiece member are to be arranged, the determined layer is used. Parts and crosspieces are assigned according to their positions and processed. Therefore, the parts and crosspieces arranged in each layer in the plurality of layers are processed from the same plate-shaped material, which simplifies the control of allocating the parts and members to the plate-shaped material and reduces the processing load. Can be reduced. Further, it is possible to assign the arrangement of the parts and the crosspiece members in each plate-shaped material so that the orientation is the same as the arrangement of the parts constituting each layer and the crosspiece members, and the parts and the crosspieces can be assigned to the plate-shaped material. It is also possible to substitute the control for allocating the crosspiece members by the arrangement determining means.

請求項3に記載の板状部品製造装置の制御装置によれば、請求項1又は2に記載の板状部品製造装置と同様の効果を奏する板状部品製造装置の制御装置を提供することができる。 According to the control device for the plate-shaped parts manufacturing apparatus according to claim 3, it is possible to provide a control device for the plate-shaped parts manufacturing apparatus having the same effect as the plate-shaped parts manufacturing apparatus according to claim 1 or 2. can.

請求項4に記載の板状部品製造プログラムによれば、請求項3に記載の板状部品製造装置の制御装置の演算処理を実行させることが可能な板状部品製造プログラムを提供することができる。 According to the plate-shaped component manufacturing program according to claim 4, it is possible to provide a plate-shaped component manufacturing program capable of executing arithmetic processing of the control device of the plate-shaped component manufacturing apparatus according to claim 3. ..

板状部品製造装置の構成を示す模式図Schematic diagram showing the configuration of a plate-shaped parts manufacturing device (A)は、積層体の一部の部分分解斜視図であり、(B)及び(C)は、層内での部品及び桟部材の配置を示す上面図(A) is a partially disassembled perspective view of a part of the laminated body, and (B) and (C) are top views showing the arrangement of parts and crosspiece members in the layer. (A)は、撮像機器の動作を示す模式図、(B)及び(C)は、保持機器の動作を示す模式図(A) is a schematic diagram showing the operation of the imaging device, and (B) and (C) are schematic views showing the operation of the holding device. (A)は、桟部材支持部を示す模式図、(B)は、(C)は、単一の桟部材を供給する動作を示す模式図であり、(D)は、複数の桟部材を同時に供給する動作を示す模式図(A) is a schematic diagram showing a crosspiece member support portion, (B) is a schematic view showing an operation of supplying a single crosspiece member, and (D) is a schematic view showing a plurality of crosspiece members. Schematic diagram showing the operation of supplying at the same time

以下、本発明の実施形態について、添付図面を参照して説明する。図1は、板状部品製造装置1の構成の一例を示す模式図である。また、図2(A)は、所定数の部品及び桟部材が複数の層に積み重なった状態とした積層体の一例を部分的に分解して示す斜視図であり、図2(B)は、上下に重なる2層のうちの上層における部品及び桟部材の配置の一例を示す上面図であり、図2(C)は、その下層における部品及び桟部材の配置の一例を示す上面図である。 Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings. FIG. 1 is a schematic view showing an example of the configuration of the plate-shaped parts manufacturing apparatus 1. 2 (A) is a partially disassembled perspective view of an example of a laminated body in which a predetermined number of parts and crosspiece members are stacked in a plurality of layers, and FIG. 2 (B) is a perspective view. FIG. 2C is a top view showing an example of arrangement of parts and crosspiece members in the upper layer of the two overlapping layers, and FIG. 2C is a top view showing an example of arrangement of parts and crosspiece members in the lower layer.

板状部品製造装置1は、板状の材料を加工する加工装置、加工装置によって加工された加工部品等を含む所定数の板状の部品が複数の層に積み重なった状態とすることが可能な板状部品移動装置とを備え、板状の材料に対する加工と、その加工により切り出される部品の積み重ねとを連動して行える装置である。具体的には、板状部品製造装置1は、図1に示すように、材料支持部10と、識別情報付加部20と、加工部30と、部品支持部40と、積層支持部50と、桟部材支持部60と、積込部70と、残材回収部80と、制御部90とを備えている。加工部30は、加工装置としての機能部分と、板状部品移動装置としての機能部分とを含んでおり、加工部30の一部を含む各部位が板状部品移動装置を構成する。 The plate-shaped parts manufacturing apparatus 1 can be in a state in which a predetermined number of plate-shaped parts including a processing apparatus for processing a plate-shaped material, a processed part processed by the processing apparatus, and the like are stacked in a plurality of layers. It is equipped with a plate-shaped parts moving device, and is a device that can perform processing on a plate-shaped material and stacking of parts cut out by the processing in conjunction with each other. Specifically, as shown in FIG. 1, the plate-shaped component manufacturing apparatus 1 includes a material support section 10, an identification information addition section 20, a processing section 30, a component support section 40, and a laminated support section 50. It includes a crosspiece member support unit 60, a loading unit 70, a residual material recovery unit 80, and a control unit 90. The processing unit 30 includes a functional portion as a processing device and a functional portion as a plate-shaped component moving device, and each portion including a part of the processing unit 30 constitutes a plate-shaped component moving device.

材料支持部10は、加工前の板状の材料12を多段に積み重ねられた状態で支持し、後述する識別情報付加部20を介して、その材料12を1つずつ加工部30に供給する。材料支持部10には、作業者によって、製造する部品に適した材質及び大きさの板状の材料12が供給される。 The material support unit 10 supports the plate-shaped material 12 before processing in a state of being stacked in multiple stages, and supplies the material 12 to the processing unit 30 one by one via the identification information addition unit 20 described later. The material support portion 10 is supplied by an operator with a plate-shaped material 12 having a material and size suitable for the parts to be manufactured.

識別情報付加部20は、材料支持部10から加工部30へ材料12を搬送する搬送経路において、各材料12に対して、製造予定(積層予定)の所定数の部品13を互いに識別可能な個体識別情報と、各部品13の向きを識別可能な方向識別情報とを含む所定の識別情報を付すことが可能な装置であって、具体的には、各材料12の一面(上面)に、文字、記号、バーコード、QRコード(登録商標)等の識別情報を印刷可能な印刷機(印字機)を備えている。 The identification information addition unit 20 is an individual capable of distinguishing a predetermined number of parts 13 to be manufactured (planned to be laminated) from each material 12 in a transport path for transporting the material 12 from the material support unit 10 to the processing unit 30. It is a device capable of attaching predetermined identification information including identification information and direction identification information capable of identifying the orientation of each component 13. Specifically, characters are printed on one surface (upper surface) of each material 12. , A printing machine (printing machine) capable of printing identification information such as a symbol, a barcode, and a QR code (registered trademark).

識別情報付加部20は、個体識別情報としての建築物における各部品の使用位置との対応を示す使用位置情報等を含むコード情報としてバーコード21を印刷する。また、識別情報付加部20は、バーコード21の位置に対して予め定めた方向へ一定の距離だけ離れた所定の位置には、各材料12から切り出される予定の各部品13の向きを示す方向識別情報として利用可能で、各部品13に共通な共通記号22(図3(C)参照)を印刷する。共通記号22が付される位置としては、各部品13において重心から離れた縁部分に付されるよりも、重心に近い一定範囲(例えば、10cm)内の位置に付されることが好ましく、各部品13の重心に重なる位置に付すようにしてもよい。 The identification information addition unit 20 prints a barcode 21 as code information including use position information and the like indicating correspondence with the use position of each part in the building as individual identification information. Further, the identification information addition unit 20 is a direction indicating the direction of each component 13 to be cut out from each material 12 at a predetermined position separated by a predetermined distance from the position of the barcode 21 in a predetermined direction. A common symbol 22 (see FIG. 3C) that can be used as identification information and is common to each component 13 is printed. As the position where the common symbol 22 is attached, it is preferable that the common symbol 22 is attached to a position within a certain range (for example, 10 cm) close to the center of gravity rather than being attached to the edge portion away from the center of gravity in each component 13. It may be attached at a position overlapping the center of gravity of the component 13.

識別情報付加部20によって識別情報が付加される各部品13には、加工部30による加工によって形成される部品13a~13d(加工部品:以下においては部品13a等と略記する)があり、また、加工部30による加工が不要な部品(加工不要部品)が含まれる。加工部30による加工によって分離された一部分であって、部品13として利用不能な廃材(残材15)については、識別情報付加部20が識別情報を付加しないように構成されている。 Each part 13 to which the identification information is added by the identification information addition unit 20 includes parts 13a to 13d (processed parts: hereinafter abbreviated as parts 13a and the like) formed by processing by the processing unit 30. Parts that do not need to be processed by the processing unit 30 (parts that do not need to be processed) are included. The identification information addition unit 20 is configured not to add identification information to the waste material (residual material 15) that is a part separated by processing by the processing unit 30 and cannot be used as the part 13.

なお、バーコード21には、個体識別情報に加えて、積層体11を構成する複数の層のいずれの層に配置されるかを指定する層情報と、配置すべき層内における配置の位置を指定する層内位置情報を含む構成であってもよい。この構成の場合、後述する制御部90において、積層体11の積層態様を記憶した制御機器と、後述する積込部70による積み込みを管理する制御機器とが異なる場合に、後者の管理機器に積層態様に関する情報がなくても、バーコード21と共通記号22との情報に基づいて、所定数の部品13を適切に積み重ねることができる。また、個体識別情報を1つのバーコード21によって付加する必要はなく、これに代えて、又はこれに加えて、QRコード(登録商標)などの別のコード情報を付加してもよいし、2以上のコード情報を付加してもよい。また、共通記号22を必ずしも付加する必要はなく、個体識別情報を、特定の方向を識別可能な形のみを利用して付加し、その個体識別情報を方向識別情報としても利用するようにしてもよい。 In addition to the individual identification information, the barcode 21 includes layer information that specifies which of the plurality of layers constituting the laminated body 11 is to be arranged, and the position of the arrangement in the layer to be arranged. It may be configured to include the designated position information in the layer. In the case of this configuration, in the control unit 90 described later, when the control device that stores the stacking mode of the laminated body 11 and the control device that manages the loading by the loading unit 70 described later are different, they are laminated on the latter management device. Even if there is no information regarding the mode, a predetermined number of parts 13 can be appropriately stacked based on the information of the barcode 21 and the common symbol 22. Further, it is not necessary to add the individual identification information by one barcode 21, and instead of or in addition to this, another code information such as a QR code (registered trademark) may be added. 2 The above code information may be added. Further, it is not always necessary to add the common symbol 22, and the individual identification information may be added by using only a form capable of identifying a specific direction, and the individual identification information may also be used as the direction identification information. good.

また、識別情報付加部20は、識別情報を材料12に印刷する構成に限らず、これに代えて、又は、これに加えて、識別情報を印刷したシールや識別情報を記憶したICチップを材料12に貼着する構成であってもよい。また、識別情報付加部20は、加工部30による加工前に、識別情報を材料12に付加する構成に限らず、加工部30による加工後において、識別情報を各部品13に付加する構成であってもよい。また、少なくとも一部の部品13に、識別情報の少なくとも一部(例えば、共通記号22)が付加されないようにしてもよく、例えば、加工不要部品は、加工が行われない分、移動に際しての位置ずれを少なく抑え易く、また、一定の大きさ以下(例えば、最長の辺の長さが30cm以下)の小型の部品については回転のズレがあっても積み込みに際してのズレ量の大きさは小さいため、バーコード21のみを利用して積み込みを行うようにしてもよい。 Further, the identification information addition unit 20 is not limited to the configuration in which the identification information is printed on the material 12, and instead of or in addition to this, a sticker on which the identification information is printed or an IC chip storing the identification information is used as a material. It may be configured to be attached to 12. Further, the identification information addition unit 20 is not limited to the configuration in which the identification information is added to the material 12 before the processing by the processing unit 30, but the identification information is added to each component 13 after the processing by the processing unit 30. You may. Further, at least a part of the identification information (for example, the common symbol 22) may not be added to at least a part of the parts 13, and for example, the parts that do not need to be machined are positioned at the time of movement because they are not machined. It is easy to suppress the deviation to a small extent, and for small parts of a certain size or less (for example, the length of the longest side is 30 cm or less), the amount of deviation at the time of loading is small even if there is a rotation deviation. , The loading may be performed using only the barcode 21.

加工部30は、板状の材料12を切削加工する加工装置と、材料12及び部品13を搬送する搬送装置とで構成されており、例えば、図示しないが、電動鋸やカッター等の切断機器と、切断機器と材料12及び部品13を移動させる移動機構と、それら移動機構を駆動させる駆動機器とを含む構成である。加工部30は、材料支持部10から順次に供給される材料12を加工し、各材料12から1又は複数の部品13を製造し、製造された1又は複数の部品13を部品支持部40へ搬送する。加工不要部品については、材料12を未加工のまま、部品支持部40へ移動する。 The processing unit 30 is composed of a processing device for cutting the plate-shaped material 12 and a transfer device for transporting the material 12 and the component 13, for example, although not shown, a cutting device such as an electric saw or a cutter. , A moving mechanism for moving the cutting device, the material 12 and the component 13, and a driving device for driving the moving mechanism. The processing unit 30 processes the material 12 sequentially supplied from the material support unit 10, manufactures one or more parts 13 from each material 12, and transfers the manufactured one or more parts 13 to the part support unit 40. Transport. For parts that do not need to be processed, the material 12 is moved to the part support portion 40 without being processed.

また、加工部30における加工は、制御部90の制御により施工順や歩留まり等を考慮して、材料12に対して1又は複数の部品13を割り当てて加工を行う。この割り当てによって、部品13として利用不能な残り部分は、廃材(残材15)としてもよいし、部品13を積層する場合に部品13の間に介在させる桟部材14(以下において、加工桟部材14Rとも称す)に利用してもよい。この材料12の残り部分を加工桟部材14Rとする場合の加工や使用の詳細については、まとめて後述する。 Further, in the processing in the processing unit 30, one or a plurality of parts 13 are assigned to the material 12 in consideration of the construction order, the yield, etc. under the control of the control unit 90. Due to this allocation, the remaining portion that cannot be used as the component 13 may be used as a waste material (residual material 15), or the crosspiece member 14 (hereinafter, the processed crosspiece member 14R) interposed between the parts 13 when the parts 13 are laminated. Also referred to as). Details of processing and use when the remaining portion of the material 12 is used as the processing rail member 14R will be described later.

部品支持部40は、板状の材料12を配置可能な大きさに設定されて部品13a等を支持可能な部品支持領域40Aに、加工部30によって加工された部品13a等を、バーコード21及び共通記号22が上下方向(高さ方向、又は鉛直方向)の少なくとも一方側を向いた状態にして支持することが可能な構成である。また、部品支持部40は、加工不要部品についても、バーコード21及び共通記号22が上下方向の少なくとも一方側を向いた状態にして支持する。 The component support portion 40 is set to a size capable of arranging the plate-shaped material 12, and the component 13a or the like machined by the machined section 30 is placed in the component support area 40A capable of supporting the component 13a or the like with the barcode 21 and the bar code 21. The common symbol 22 can be supported in a state of facing at least one side in the vertical direction (height direction or vertical direction). Further, the component support portion 40 also supports the components that do not need to be processed with the barcode 21 and the common symbol 22 facing at least one side in the vertical direction.

ここで、本実施形態では、全てのバーコード21及び共通記号22を上方から読み取る場合について主に説明し、バーコード21及び共通記号22が上方向を向くように印刷され、部品支持領域40Aにてバーコード21及び共通記号22が上方向を向く場合について説明するが、バーコード21及び共通記号22が下方向を向くように印刷し、部品支持部40において、例えば、透明な支持面によって部品13a等の下側を支持し、部品13a等の下側からバーコード21及び共通記号22を読み取るようにしてもよい。 Here, in the present embodiment, the case where all the barcodes 21 and the common symbols 22 are read from above will be mainly described, and the barcodes 21 and the common symbols 22 are printed so as to face upward in the component support area 40A. The case where the barcode 21 and the common symbol 22 face upward will be described. However, the barcode 21 and the common symbol 22 are printed so as to face downward, and the component is printed in the component support portion 40, for example, by a transparent support surface. The lower side of the 13a or the like may be supported, and the barcode 21 and the common symbol 22 may be read from the lower side of the component 13a or the like.

また、部品支持部40は、加工部30から受け取った各部品13を所定の方向(図1の下方向)に移送可能な構成であって、加工部30から搬送されてくる部品13を順次に受け取る。この受け取りにおいては、1つの材料12から部品13の全てを切削加工した後に一括して搬送してもよいし、各部品13が互いに離間して支持され易いように、例えば、1つの材料12から複数の部品13が順に切断される場合に、早く切断されたものを早い段階で部品支持部40へ搬送してもよい。 Further, the component support section 40 has a configuration in which each component 13 received from the machining section 30 can be transferred in a predetermined direction (downward in FIG. 1), and the component 13 conveyed from the machining section 30 is sequentially transferred. receive. In this reception, all of the parts 13 may be machined from one material 12 and then collectively transported, or the parts 13 may be separated from each other and easily supported, for example, from one material 12. When a plurality of parts 13 are cut in order, the earlier cut parts may be conveyed to the part support portion 40 at an early stage.

部品支持部40は、具体的には、動力によって駆動する複数の駆動ローラ41と、複数の駆動ローラ41の間に配置され、空転可能な複数の空転ローラ42と、複数の駆動ローラ41及び複数の空転ローラ42の外縁の一部に接触するように、環状に巻回された支持ベルト43と、複数の駆動ローラ41に動力を供給し、支持ベルト43を周回移動させる駆動モータ44とを含む構成である。部品支持部40は、材料12から部品13a等を製造した後に残る残材15も支持するが、その残材15は、支持ベルト43の周回移動によって、後述する残材回収部80に搬送される。 Specifically, the component support portion 40 is arranged between a plurality of drive rollers 41 driven by power, a plurality of drive rollers 41, and a plurality of idling rollers 42 capable of idling, a plurality of drive rollers 41, and a plurality of drive rollers 41. Includes a support belt 43 wound in an annular shape so as to come into contact with a part of the outer edge of the idling roller 42, and a drive motor 44 that supplies power to a plurality of drive rollers 41 to orbit the support belt 43. It is a composition. The component support unit 40 also supports the residual material 15 remaining after manufacturing the component 13a or the like from the material 12, and the residual material 15 is conveyed to the residual material recovery unit 80 described later by the circumferential movement of the support belt 43. ..

積層支持部50は、図2(A)に示すような積層体11の下側を支持可能に構成された部位である。積層支持部50には、部品支持部40に支持された部品13が順に積み重ねられる。その積み重ねによって、一定の高さの積層体11に積み重ねられると、その積層体11が別の位置にまとめて搬送される。 The laminated support portion 50 is a portion configured to be able to support the lower side of the laminated body 11 as shown in FIG. 2 (A). Parts 13 supported by the component support portion 40 are sequentially stacked on the laminated support portion 50. When stacked on a laminated body 11 having a certain height by the stacking, the laminated body 11 is collectively conveyed to another position.

積層支持部50に積み重ねられる積層体11には、加工部30によって加工された部品13a~13dが含まれ、加工不要部品が含まれる場合があり、桟部材14が含まれる場合がある。積層体11を構成する複数の層としては、1つの部品13で構成される層、複数の部品13で構成される層、又は、少なくとも1つの部品13及び少なくとも1つの桟部材14とで構成される層などがあり、製造が必要な部品13の数及び大きさ等によって複数の層の構成が制御部90によって決定される。 The laminated body 11 stacked on the laminated support portion 50 includes parts 13a to 13d processed by the processed portion 30, may include parts that do not need to be processed, and may include a crosspiece member 14. The plurality of layers constituting the laminated body 11 include a layer composed of one component 13, a layer composed of a plurality of components 13, or at least one component 13 and at least one crosspiece member 14. The control unit 90 determines the configuration of the plurality of layers depending on the number and size of the parts 13 required to be manufactured.

桟部材支持部60は、積層支持部50において部品13を安定的に積み重ねるために必要な桟部材14を多段に積み重ねた状態で支持可能な構成であって、形状の異なる2種類の桟部材14、例えば、長辺が積層支持領域50Aの短い方の一辺と同じ長さであり、短辺が積層支持領域50Aの短い方の一辺より短い帯板状の桟部材14(以下、長桟部材14Lとも称す)と、一辺が長桟部材14Lの長辺よりも短く、かつ、その短辺よりも長い正方形の桟部材14(以下、短桟部材14Sとも称す)とを支持している。 The crosspiece support portion 60 has a configuration capable of supporting the crosspiece members 14 necessary for stably stacking the parts 13 in the laminated support portion 50 in a multi-stage stacking state, and has two types of crosspiece members 14 having different shapes. For example, a strip-shaped crosspiece member 14 having a long side having the same length as the shorter side of the laminated support area 50A and a short side shorter than the shorter side of the laminated support area 50A (hereinafter, long rail member 14L). Also referred to as), and supports a square crosspiece member 14 (hereinafter, also referred to as a short rail member 14S) having one side shorter than the long side of the long rail member 14L and longer than the short side.

積込部70(積込手段)は、加工された部品13a等を含む所定数の板状の部品13が複数の層に積み重なった状態とすることが可能な構成であって、部品13a等(加工部品)に接触して部品13a等を吊り上げるための接触部と、当該接触部を基部74に対して移動可能に動作させる動作部とを備える構成である。具体的には、積込部70は、部品13や桟部材14を吊り上げるために、部品13に吸着する又は部品13を把持する接触部によって部品13を保持する保持機器71と、保持機器71を移動させるための多関節ロボットやクレーン等の動作機器73(動作部)とを備えている。動作機器73は、各部品13が保持機器71によって保持されている場合に、部品支持部40に配置された部品13や、桟部材支持部60に支持された桟部材14を積層支持部50へ移動させる。 The loading unit 70 (loading means) has a configuration in which a predetermined number of plate-shaped parts 13 including processed parts 13a and the like can be stacked in a plurality of layers, and the parts 13a and the like (loading means). It is configured to include a contact portion for lifting the component 13a or the like in contact with the processed component) and a moving portion for movably operating the contact portion with respect to the base portion 74. Specifically, the loading unit 70 includes a holding device 71 that holds the component 13 by a contact portion that is attracted to the component 13 or grips the component 13 in order to lift the component 13 or the crosspiece member 14, and the holding device 71. It is equipped with an operating device 73 (moving unit) such as an articulated robot or a crane for moving. In the operating device 73, when each component 13 is held by the holding device 71, the component 13 arranged in the component support portion 40 and the crosspiece member 14 supported by the crosspiece member support portion 60 are transferred to the laminated support portion 50. Move it.

積込部70には、共通記号22(方向識別情報)を含む識別情報を制御部90(制御手段)に入力するための情報入力装置が、動作機器73(動作部)に対して保持機器71(接触部)が位置する先端部側に取り付けられている。具体的には、情報入力装置は、CCDカメラ等の識別情報を読み取ることが可能な撮像機器23で構成されている。 In the loading unit 70, an information input device for inputting identification information including the common symbol 22 (direction identification information) to the control unit 90 (control means) is provided for the operating device 73 (operating unit) and the holding device 71. It is attached to the tip side where the (contact part) is located. Specifically, the information input device is composed of an image pickup device 23 capable of reading identification information such as a CCD camera.

積込部70は、部品支持部40の部品支持領域40Aに支持された1又は複数の部品13を、撮像機器23によってバーコード21及び共通記号22を検出することによって検知し、検知された部品13を、共通記号22に基づく重心位置を考慮した態様、例えば、重心を含む範囲に接触して吊り上げ、吊り上げた部品13を、バーコード21の情報に基づいて、積層支持部50における積層支持領域50A内の予定された位置に移動させる。また、この移動の過程において、積込部70は、共通記号22の向きに基づいて、必要であれば、部品13の向きを予定された向きに合わせるように回転させる。なお、積込部70の詳細な動作については、後述する。 The loading unit 70 detects one or more parts 13 supported by the part support area 40A of the part support part 40 by detecting the barcode 21 and the common symbol 22 by the image pickup apparatus 23, and the detected parts. 13 is lifted in consideration of the position of the center of gravity based on the common symbol 22, for example, the lifted component 13 is lifted in contact with the range including the center of gravity, and the lifted component 13 is lifted in the laminated support region 50 based on the information of the barcode 21. Move to the scheduled position within 50A. Further, in the process of this movement, the loading unit 70 is rotated so that the orientation of the component 13 is aligned with the planned orientation, if necessary, based on the orientation of the common symbol 22. The detailed operation of the loading unit 70 will be described later.

残材回収部80は、材料12から部品13を切り出した残りの残材15を回収して保持する構成であって、例えば、ベルトコンベアや、車輪を有する移動可能な回収槽で構成される。なお、残材回収部80は、残材15を所定の大きさ以下に破断する機器等の他の機器を含む構成であってもよく、更に、残材15を配置しておく空間のみが確保されている構成であってもよい。 The residual material recovery unit 80 is configured to collect and hold the remaining residual material 15 obtained by cutting out the component 13 from the material 12, and is composed of, for example, a belt conveyor or a movable recovery tank having wheels. The residual material recovery unit 80 may be configured to include other equipment such as equipment that breaks the residual material 15 to a predetermined size or less, and further, only a space for arranging the residual material 15 is secured. It may be the configuration that has been set.

ここで、材料支持部10、部品支持部40、積層支持部50、及び、残材回収部80は、必ずしも板状部品製造装置1の一部とする必要はない。各部位には、材料12、部品13、又は、残材15を配置可能なスペースが設けられていればよく、例えば、残材15を床面の上に排出して後から回収したり、部品13a等を薄板状のパレットによって支持するようにしたり、移動可能な台車の上に材料12を配置したりして、板状部品製造装置1を構成してもよい。 Here, the material support portion 10, the component support section 40, the laminated support section 50, and the residual material recovery section 80 do not necessarily have to be a part of the plate-shaped component manufacturing apparatus 1. Each part may be provided with a space in which the material 12, the component 13, or the residual material 15 can be placed. For example, the residual material 15 may be discharged onto the floor surface and collected later, or the component may be provided. The plate-shaped component manufacturing apparatus 1 may be configured by supporting 13a or the like with a thin plate-shaped pallet, or by arranging the material 12 on a movable carriage.

制御部90は、例えば、パーソナルコンピュータによって構成され、記憶装置としての各種のプログラム及び各種のデータを記憶するROM(ICチップ)又はRAM(磁気ディスクやSSD)や一時的に各種のデータを記憶するRAM、演算処理装置としてのCPU、入力装置としての記録媒体や他の制御装置から取得するための通信装置や各種の動作指示を入力するキーボード及びマウス、出力装置としての稼働状況を出力するディスプレイを備えて構成される。 The control unit 90 is configured by, for example, a personal computer, and temporarily stores various data such as a ROM (IC chip) or RAM (magnetic disk or SSD) that stores various programs as a storage device and various data. A RAM, a CPU as an arithmetic processing device, a communication device for acquiring from a recording medium as an input device and other control devices, a keyboard and mouse for inputting various operation instructions, and a display for outputting the operating status as an output device. Be prepared for it.

制御部90は、所定数の多様な形状の部品13及び部品13の安定的な支持を補助する各種の桟部材14の積層態様(荷姿)を決定するための積層態様決定プログラム(配置決定手段)と、加工部30における材料12の加工を制御する材料加工プログラムと、所定数の部品13及び桟部材14を複数の層に積み重ねるための板状部品移動プログラム(部品移動プログラム)とを記憶している。制御部90には、製造予定の各部品13の形状及び建築現場にての施工順に関する部品データが入力され、制御部90は、積層態様決定プログラムの実行によって、材料加工プログラムによって参照される各部品の加工に関する加工データと、板状部品移動プログラムで参照される積層態様に関する積層データとを生成する。 The control unit 90 is a stacking mode determining program (arrangement determining means) for determining a stacking mode (packaging) of various crosspiece members 14 that assist stable support of a predetermined number of variously shaped parts 13 and the parts 13. ), A material processing program that controls the processing of the material 12 in the processing unit 30, and a plate-shaped part movement program (parts movement program) for stacking a predetermined number of parts 13 and crosspiece members 14 on a plurality of layers. ing. Part data regarding the shape of each part 13 to be manufactured and the order of construction at the construction site are input to the control unit 90, and the control unit 90 is referenced by the material processing program by executing the stacking mode determination program. It generates machining data related to machining of parts and laminating data related to laminating mode referred to in a plate-shaped part moving program.

制御部90は、積層態様決定プログラムの実行による積層態様の決定において、各部品13に対して、配置する層と、その層内での位置や向きを、部品データに基づいて決定すると共に、各層において必要となる桟部材14の位置や向きを決定する。この場合に、桟部材14の配置の決定においては、複数種類の大きさに設定された桟部材14としての短桟部材14S、長桟部材14Lを必要に応じて選択して設定し、使用する部材数を減らすことを可能としている。なお、必ずしも制御部90において、部品13及び桟部材14の積層態様(荷姿)を決定する構成とする必要はなく、例えば、積層態様決定プログラムを省略し、制御部90に積層態様(荷姿)に関するデータを入力する構成とし、その入力されたデータに基づいて部品13及び桟部材14を積層するようにしてもよい。 In the determination of the stacking mode by executing the stacking mode determining program, the control unit 90 determines the layer to be arranged for each component 13 and the position and orientation in the layer based on the component data, and also determines each layer. The position and orientation of the crosspiece member 14 required in the above are determined. In this case, in determining the arrangement of the rail member 14, the short rail member 14S and the long rail member 14L as the crosspiece members 14 set to a plurality of sizes are selected and set as necessary and used. It is possible to reduce the number of members. It should be noted that the control unit 90 does not necessarily have to be configured to determine the stacking mode (packing form) of the parts 13 and the crosspiece member 14. For example, the stacking mode determination program is omitted and the stacking mode (packing form) is set in the control unit 90. ) May be input, and the component 13 and the crosspiece member 14 may be laminated based on the input data.

次に、部品支持部40に関する構成について、更に詳細に説明する。 Next, the configuration of the component support portion 40 will be described in more detail.

部品支持部40は、部品支持領域40Aとして、1つの材料12から切り出された加工部品を、上下に重ならせることなく少なくとも配置できる領域を確保した構成である。 The component support portion 40 has a configuration that secures at least an area in which processed parts cut out from one material 12 can be arranged at least without overlapping vertically as a component support area 40A.

なお、部品支持部40は、部品支持領域40Aとして、1つの材料12から切り出され、順次に搬送されてくる加工部品を少なくとも配置できる領域に加えて、後続して加工される少なくとも1つの材料12から切り出された加工部品をも配置できる領域を確保可能な構成であってもよい。この構成の場合、部品支持部40は、先行する材料12に基づく各部品13が積込部70によって移動させられる前に、後続する材料12に基づく各部品13が搬送されて来たとしても、それらを受け入れることができ、先行する材料12に基づく各部品13の積み込みの進捗によって、後続する材料12を加工する加工部30の動作を一時的に停止しなければならなくなることを抑制可能になる。また、部品支持部40に、連続して加工される材料12から切り出される部品13を1つの層に、容易に配置可能とすることができる。 The component support portion 40 is a component support area 40A, which is a region in which processed parts cut out from one material 12 and sequentially conveyed can be arranged at least, and at least one material 12 to be subsequently processed. The configuration may be such that an area where the machined parts cut out from the above can be arranged can be secured. In the case of this configuration, the component support portion 40 may transfer each component 13 based on the succeeding material 12 before the component 13 based on the preceding material 12 is moved by the loading section 70. They can be accepted, and it becomes possible to suppress the need to temporarily stop the operation of the processing unit 30 that processes the succeeding material 12 due to the progress of loading of each part 13 based on the preceding material 12. .. Further, on the component support portion 40, the component 13 cut out from the continuously processed material 12 can be easily arranged in one layer.

また、部品支持部40は、識別情報付加部20で付加された各種の情報(方向識別情報を含む)が上下方向の少なくとも一方側(図3においては上側)を向いた状態を保ち、加工部30における加工や、加工部30から部品支持部40への受け渡しや、部品支持部40による移動において、それらの位置や向きに所定の基準位置や所定の基準方向に対してズレが生じたとしても、その各種の情報を部品支持部40の上側から読み取ることができるように、各部品13の表裏を反転させることなく所定の方向(図3(A)及び(B)における右側であって図3(C)の下側)に移動させる。 Further, the component support unit 40 maintains a state in which various information (including direction identification information) added by the identification information addition unit 20 faces at least one side in the vertical direction (upper side in FIG. 3), and is a processing unit. Even if the position or orientation of the machine 30 is deviated from the predetermined reference position or the predetermined reference direction in the machining, the transfer from the machining section 30 to the component support section 40, or the movement by the component support section 40. , The right side in a predetermined direction (right side in FIGS. 3A and 3B) without inverting the front and back of each component 13 so that various information can be read from the upper side of the component support portion 40. Move to the lower side of (C)).

また、制御部90(制御手段)は、部品支持部(加工部品支持手段)によって支持された加工部品に付された方向識別情報に基づいて加工部品の向きを識別し、制御部90(配置記憶手段)によって決定された部品の向きとなるように積込部(積込手段)の動作を制御して所定数の板状の部品を複数の層に積み重なった状態とすることが可能に構成されている。 Further, the control unit 90 (control means) identifies the direction of the machined part based on the direction identification information attached to the machined part supported by the part support part (machined part support means), and the control unit 90 (arrangement storage). It is possible to control the operation of the loading unit (loading means) so that the orientation of the parts is determined by the means) so that a predetermined number of plate-shaped parts are stacked in a plurality of layers. ing.

具体的には、積込部70は、動作機器73(動作部)の先端に設けられた保持機器71(接触部)及び撮像機器72を、図1に破線の円で示す範囲において、自由に移動可能に構成とされており、また、保持機器71による保持中心(例えば、吸着パッドによる吸着中心)を通る上下方向(部品13や桟部材14の表面に垂直な方向:鉛直方向)の軸を中心軸として回動可能に構成されている。 Specifically, the loading section 70 can freely move the holding device 71 (contact section) and the imaging device 72 provided at the tip of the operating device 73 (moving section) within the range shown by the broken line circle in FIG. It is configured to be movable, and has an axis in the vertical direction (direction perpendicular to the surface of the component 13 or the crosspiece member 14: vertical direction) passing through the holding center by the holding device 71 (for example, the suction center by the suction pad). It is configured to be rotatable as a central axis.

なお、保持機器71と撮像機器72とは、一体的に(相対的な位置や向きが変化することなく)移動や回転を行う場合について説明するが、それらが個別に移動や回転を行う構成であってもよい。また、以下においては、説明の便宜のために、制御部90が、保持機器71や撮像機器72の移動や回動を直接に制御するかのように記載するが、保持機器71や撮像機器72の移動や回動は、動作機器73により間接的に行われ、制御部90が動作機器73の動作を制御することによって実現する。 The case where the holding device 71 and the imaging device 72 move and rotate integrally (without changing the relative position and orientation) will be described, but the configuration is such that they move and rotate individually. There may be. Further, in the following description, for convenience of explanation, the control unit 90 is described as if the holding device 71 and the imaging device 72 directly control the movement and rotation of the holding device 71 and the imaging device 72. The movement and rotation of the moving device 73 are indirectly performed by the operating device 73, and are realized by the control unit 90 controlling the operation of the operating device 73.

制御部90は、図3(A)に実線で示すように、撮像機器72を、移動対象とする部品13aの重心が位置することが推定される位置の近傍であって、部品13aの上面(共通記号やバーコードが付加されている面)から所定の距離だけ上方に離れた位置に移動させる。その後、制御部90は、撮像機器72により撮像された画像に基づいて、方向識別情報としての共通記号22を探索する。 As shown by the solid line in FIG. 3A, the control unit 90 places the image pickup device 72 in the vicinity of the position where the center of gravity of the component 13a to be moved is estimated to be located, and the upper surface of the component 13a ( Move it to a position upward by a predetermined distance from the surface to which the common symbol or barcode is added). After that, the control unit 90 searches for the common symbol 22 as the direction identification information based on the image captured by the image pickup device 72.

制御部90は、その位置からの探索によって共通記号22の有無を識別可能である認識範囲(以下において、広域認識範囲72Hとも称す)において、共通記号22を検出できれば、図3(A)に破線で示すように、その共通記号22に近づくように撮像機器72を移動させる。 If the control unit 90 can detect the common symbol 22 in the recognition range (hereinafter, also referred to as the wide area recognition range 72H) in which the presence or absence of the common symbol 22 can be identified by searching from that position, the broken line is shown in FIG. 3 (A). As shown by, the image pickup device 72 is moved so as to approach the common symbol 22.

具体的には、制御部90は、撮像機器72を、広域認識範囲72Hの中央近くに共通記号22が位置するように水平面(上下方向を垂線とする平面)内で移動させて(図3(C)参照)、再度、共通記号22を撮影し、その撮影された画像に基づいて、共通記号22の向きを認識する。このように、広域認識範囲72Hの中で、再度の移動による位置調整を行った後に共通記号22を撮影することで、共通記号22の向き、すなわち、部品支持領域40Aに支持された状態での部品13の向きを高精度で検出することができる。制御部90は、認識した部品13aの向きと、積層支持部50において配置すべき向きとの差を検知して、図3(B)に示すように、その差分の角度だけ、上下方向を軸として回転させる。 Specifically, the control unit 90 moves the image pickup device 72 in a horizontal plane (a plane whose vertical direction is a perpendicular line) so that the common symbol 22 is located near the center of the wide area recognition range 72H (FIG. 3 (FIG. 3). C)), the common symbol 22 is photographed again, and the direction of the common symbol 22 is recognized based on the photographed image. In this way, by taking a picture of the common symbol 22 after adjusting the position by moving again within the wide area recognition range 72H, the orientation of the common symbol 22, that is, the state of being supported by the component support area 40A. The orientation of the component 13 can be detected with high accuracy. The control unit 90 detects the difference between the recognized orientation of the component 13a and the orientation to be arranged in the laminated support portion 50, and as shown in FIG. 3B, the control unit 90 axes the vertical direction by the angle of the difference. Rotate as.

なお、共通記号22に近づくように撮像機器72を移動させる再度の移動による位置調整の制御は、水平面内における移動に限らず、これに加えて、広域認識範囲72Hよりも、共通記号22を識別可能である認識範囲を狭めた狭域認識範囲72Lとなるようにしてもよい。具体的には、実線で示す高位置よりも部品13aの表面からの距離が短く低い位置となるように高さ方向にも移動させてから、共通記号22を撮影し、共通記号22の向きを認識するようにしてもよい。また、共通記号22に近づくように撮像機器72を移動させる制御は、広域認識範囲72Hにおける最初の撮影において中央に近い等の一定の範囲内に共通記号22が位置している場合であれば、再度の撮影を省略してもよい。 The control of the position adjustment by moving the image pickup device 72 so as to approach the common symbol 22 is not limited to the movement in the horizontal plane, and in addition, the common symbol 22 is identified from the wide area recognition range 72H. The narrow area recognition range 72L may be set by narrowing the possible recognition range. Specifically, after moving the component 13a in the height direction so that the distance from the surface of the component 13a is shorter and lower than the high position shown by the solid line, the common symbol 22 is photographed and the direction of the common symbol 22 is determined. You may try to recognize it. Further, the control for moving the image pickup device 72 so as to approach the common symbol 22 is to control the movement of the image pickup device 72 if the common symbol 22 is located within a certain range such as near the center in the first shooting in the wide area recognition range 72H. You may omit the shooting again.

また、制御部90は、撮像機器72の画像から個体識別情報であるバーコード21に含まれる情報を読み出し、移動対象である部品13aであるかを判断する。このバーコード21の情報の読み出しは、バーコード21を小さく表示したり、多くの情報を含ませたりするためには、撮像機器72をバーコード21に近づけて撮影した画像を使用することが好ましく、共通記号22の撮影とは別に撮影を行うようにしてもよく、撮像機器72をバーコード21に近付けてから撮影するようにしてもよい。 Further, the control unit 90 reads out the information included in the barcode 21 which is the individual identification information from the image of the image pickup apparatus 72, and determines whether the component 13a is the movement target. For reading the information of the barcode 21, it is preferable to use an image taken by bringing the image pickup device 72 close to the barcode 21 in order to display the barcode 21 in a small size or to include a large amount of information. , The image may be taken separately from the image of the common symbol 22, or the image pickup device 72 may be brought closer to the barcode 21 before the image is taken.

制御部90は、検出したバーコード21が、移動対象である部品13aのバーコード21であった場合には、保持機器71を部品13aに接触するまで下方に移動させる。なお、バーコード21の認識と、共通記号22の認識は、1回の撮影による画像に基づいて行ってもよい。 If the detected barcode 21 is the barcode 21 of the component 13a to be moved, the control unit 90 moves the holding device 71 downward until it comes into contact with the component 13a. The recognition of the barcode 21 and the recognition of the common symbol 22 may be performed based on the image obtained by one shooting.

その後、制御部90は、保持機器71を、部品13aを持ち上げ可能な状態で保持するように作動させる。この場合において、制御部90は、検出したバーコード21が、移動対象である部品13のものであったとしても、移動対象である部品13が所定の保持態様で支持できない場合、例えば、図3(C)に示す部品13bのように、その重心(矢印の先端)が支持ベルト43の両端近傍の所定の領域40Bに位置しており、その重心を保持機器71の中心となるように保持しようとすると、保持機器71が支持ベルト43からの部品13の落下を防止する落下防止壁45と干渉してしまうような位置に支持されている場合には、標準(基準、又は最適)として初期設定された保持すべき向きから重心を通る上下方向の軸周りに回転させて保持できるか判断し、保持できる場合には、標準とは異なる向きで保持し、それでも保持できない場合には、標準の保持すべき位置から所定の方向に離れた位置で保持する。この場合には、制御部90は、標準の保持態様からの変更を特定する情報、例えば、標準の保持角度からの差分の回転角度や、標準の保持位置からの差分の距離を記憶し、その保持ズレを差し引いて、保持機器71の移動や回転の制御を行う。 After that, the control unit 90 operates the holding device 71 so as to hold the component 13a in a liftable state. In this case, even if the detected barcode 21 is that of the component 13 to be moved, the control unit 90 may not be able to support the component 13 to be moved in a predetermined holding mode, for example, FIG. Like the component 13b shown in (C), its center of gravity (tip of the arrow) is located in a predetermined region 40B near both ends of the support belt 43, and the center of gravity should be held so as to be the center of the holding device 71. Then, if the holding device 71 is supported at a position where it interferes with the fall prevention wall 45 that prevents the component 13 from falling from the support belt 43, it is initially set as a standard (standard or optimum). Determine if it can be held by rotating it around the vertical axis passing through the center of gravity from the direction to be held, and if it can be held, hold it in a different direction from the standard, and if it still cannot be held, hold the standard. Hold in a position away from the position to be in a predetermined direction. In this case, the control unit 90 stores information that identifies a change from the standard holding mode, for example, the rotation angle of the difference from the standard holding angle and the distance of the difference from the standard holding position. The movement and rotation of the holding device 71 are controlled by subtracting the holding deviation.

なお、制御部90は、部品13を所定の保持位置及び保持角度で保持できない場合の候補となる保持位置や保持角度を予め複数設定して記憶しておき、それらの候補から選択する構成であってもよい。 The control unit 90 has a configuration in which a plurality of holding positions and holding angles that are candidates when the component 13 cannot be held at a predetermined holding position and holding angle are set and stored in advance, and are selected from those candidates. You may.

制御部90は、部品13aを保持した保持機器71を所定の高さまで上昇させ、図3(C)に示すように、共通記号22(部品13a)の向きを基準方向(図3(C)における下向き)に合わせるように回転させる。その後、制御部90は、保持機器71を前後左右に移動させて、部品13aを部品支持領域40Aの上方から、積層支持領域50Aにおいて配置が予定されている予定積込位置の上方に移動させる。制御部90は、部品13aを予定積込位置の上方に移動させた後に、保持機器71を下降させて、下層に配置された部品13dや短桟部材14Sや長桟部材14Lに接触させる。制御部90は、保持機器71による部品13aの保持状態を解除させる。これによって、部品13aに対する所定の位置及び向きでの積み重ねが完了する。制御部90は、他の部品13b,13cに対しても同様の制御を繰り返し、それらを順次に積み重ねる。 The control unit 90 raises the holding device 71 holding the component 13a to a predetermined height, and as shown in FIG. 3C, directs the common symbol 22 (component 13a) in the reference direction (FIG. 3C). Rotate to match (downward). After that, the control unit 90 moves the holding device 71 back and forth and left and right, and moves the component 13a from above the component support area 40A to above the planned loading position scheduled to be arranged in the laminated support area 50A. After moving the component 13a above the planned loading position, the control unit 90 lowers the holding device 71 to bring it into contact with the component 13d, the short rail member 14S, and the long rail member 14L arranged in the lower layer. The control unit 90 releases the holding state of the component 13a by the holding device 71. This completes the stacking in the predetermined position and orientation with respect to the component 13a. The control unit 90 repeats the same control for the other parts 13b and 13c, and stacks them in sequence.

なお、制御部90は、移動対象である部品13の共通記号22の位置に応じた経路で、移動対象の部品13の共通記号を探索するように、撮像機器72の移動を制御する構成について説明したが、移動対象である部品13の位置に応じた経路で、撮像機器72の移動を制御する構成であってもよく、この場合でも、結果的に移動対象である部品13に付加された共通記号22の位置に応じた経路にて撮像機器72を共通記号22に近付けることができる。 The control unit 90 describes a configuration for controlling the movement of the image pickup apparatus 72 so as to search for the common symbol of the component 13 to be moved by a route corresponding to the position of the common symbol 22 of the component 13 to be moved. However, the movement of the imaging device 72 may be controlled by a route according to the position of the component 13 to be moved, and even in this case, the common component 13 added to the component 13 to be moved as a result. The imaging device 72 can be brought closer to the common symbol 22 by a route corresponding to the position of the symbol 22.

また、制御部90は、共通記号22の位置に応じない予め定められた1つの経路に沿って、撮像機器72を移動させて共通記号22を探索する機能を有するようにしてもよい。例えば、移動対象である部品13に依らない規定の経路を設定しておき、例えば、左端の後側から前側までを移動し、その後、中央の後側から前側までを移動し、その後、右端の後側から前側までを移動するジグザクの経路を設定しておき、移動対象となる部品13に依らずに一定の経路で、撮像機器72の移動を制御部90が制御する構成であってもよい。制御部90が、広域認識範囲72Hの画像から共通記号22を検出できない特殊な状況において、部品支持部40において上方側から共通記号22を認識可能な範囲内に、探索している部品13があるのか、どこにもないのかを確認することができる。 Further, the control unit 90 may have a function of moving the image pickup apparatus 72 along one predetermined path that does not correspond to the position of the common symbol 22 to search for the common symbol 22. For example, a predetermined route that does not depend on the component 13 to be moved is set, and for example, the left end is moved from the rear side to the front side, then the center is moved from the rear side to the front side, and then the right end is moved. A zigzag path for moving from the rear side to the front side may be set, and the control unit 90 may control the movement of the imaging device 72 by a fixed route regardless of the component 13 to be moved. .. In a special situation where the control unit 90 cannot detect the common symbol 22 from the image of the wide area recognition range 72H, there is a component 13 that the component support unit 40 is searching for within a range in which the common symbol 22 can be recognized from above. You can check if it is not there or not.

また、制御部90が、移動対象となる部品13を予め設定しないで撮像機器72を一定の経路に沿って移動させ、認識した共通記号を有する部品13を、認識した順序で積層支持部50に移動させることもできる。 Further, the control unit 90 moves the image pickup device 72 along a fixed path without setting the component 13 to be moved in advance, and the component 13 having the recognized common symbol is transferred to the laminated support section 50 in the recognized order. You can also move it.

また、広域認識範囲72Hの画像から共通記号22を検出できない特殊な状況が発生した場合、例えば、移動対象の部品13の位置が部品支持部40(部品支持領域40A)において、大きくズレてしまったり、他の部品13の下に入り込んでしまうような状況が生じた場合には、予め定めた別処理を制御部90が行うようにしてもよい。例えば、エラーの発生を制御部90の音や表示によって作業者に報知し、作業者が移動対象の部品13を確認可能にしてもよく、また、広域認識範囲72Hに対して予め定めた方向(例えば、部品支持部40において部品13や桟部材14を移動させることが可能な移動方向)に沿って所定の距離だけ撮像機器72を移動させて、再度、共通記号22を探索するようにしてもよい。このとき、制御部90は、その移動前後において、共通記号22を認識できる認識範囲の一部が重複するように、撮像機器72を移動させることが好ましく、この移動によっても共通記号22を検出できなかった場合には、制御部90は、更に、同一方向への撮像機器72の移動と共通記号22の探索とを繰り返すようにしてもよい。また、同一方向への移動によっては、共通記号22を検出できなかった場合には、その移動方向に交差する方向に沿って所定の距離だけ移動させた後に、上記と同様に移動方向に沿った位置を変化させながら共通記号22の探索を行うようにしてもよい。 Further, when a special situation occurs in which the common symbol 22 cannot be detected from the image of the wide area recognition range 72H, for example, the position of the component 13 to be moved may be greatly deviated in the component support portion 40 (component support area 40A). When a situation occurs in which the component 13 gets under the other component 13, the control unit 90 may perform another predetermined process. For example, the occurrence of an error may be notified to the operator by the sound or display of the control unit 90 so that the operator can confirm the component 13 to be moved, and the direction (predetermined direction) for the wide area recognition range 72H ( For example, the image pickup device 72 may be moved by a predetermined distance along the moving direction in which the component 13 and the crosspiece member 14 can be moved in the component support portion 40, and the common symbol 22 may be searched again. good. At this time, it is preferable that the control unit 90 moves the image pickup device 72 so that a part of the recognition range in which the common symbol 22 can be recognized overlaps before and after the movement, and the common symbol 22 can be detected by this movement as well. If not, the control unit 90 may further repeat the movement of the image pickup apparatus 72 in the same direction and the search for the common symbol 22. Further, if the common symbol 22 cannot be detected due to the movement in the same direction, the common symbol 22 is moved along the direction intersecting the movement direction by a predetermined distance, and then along the movement direction in the same manner as described above. The search for the common symbol 22 may be performed while changing the position.

また、例えば、広域認識範囲72Hの画像から検知したバーコード21が、移動対象である部品(例えば、部品13a)でなく別の部品(例えば、部品13b,13c)のみであった場合に、当該別の部品を移動させたとしても、予定積込位置が設定された層への全ての部品の積み込みが可能であれば、その検知したバーコード21に対応する別の部品を予定積込位置へ移動する制御を行うように、すなわち識別情報の検知結果に応じて移動対象を変更する制御を制御部90が行うようにしてもよい。また、別の部品(例えば、部品13b,13c)については、積層支持部50とは別に仮置きが可能な別の支持台(仮置き部)を予め設定しておいて、その別の部品を仮置きするようにしてもよい。 Further, for example, when the barcode 21 detected from the image of the wide area recognition range 72H is not a part to be moved (for example, part 13a) but another part (for example, parts 13b, 13c), the relevant part is concerned. Even if another part is moved, if it is possible to load all the parts into the layer for which the planned loading position is set, another part corresponding to the detected barcode 21 will be moved to the planned loading position. The control unit 90 may perform control to move, that is, control to change the movement target according to the detection result of the identification information. Further, for another part (for example, parts 13b and 13c), another support base (temporary placing part) that can be temporarily placed is set in advance separately from the laminated support part 50, and the other part is used. It may be temporarily placed.

このように、板状部品製造装置1によれば、積込部70の動作を制御して、部品13a等を少なくとも含む所定数の板状の部品13を複数の層に積み重なった状態とする場合に、部品支持部40によって支持された部品13a等に付された共通記号22に基づいて部品13の向きを識別し、部品13の向きを制御部90の積層態様決定プログラムによって決定された向きに合わせる制御が行われる。これによって、材料12から加工される際の部品13の向きと、積み重なった状態とされる場合に配置される向きとが異なる場合や、加工時や積込部70による積み重ね前に部品13の向きにずれが生じていた場合であっても、その向きを共通記号22(方向識別情報)に基づいて調整することができ、部品13を所望の位置に所望の向きで高精度に配置することができる。したがって、部品13を好適に積み重なった状態とすることができ、積み重ねられた部品13の向きのずれに基づく荷崩れの発生を抑制できる。また、部品13が所定数の部品13を積み重ねる積層支持領域50Aからはみ出すことを防止でき、はみ出した部分が建築現場への搬送途中や、建築現場にて容易に破損してしまうといったことも抑制できる。 As described above, according to the plate-shaped component manufacturing apparatus 1, the operation of the loading unit 70 is controlled so that a predetermined number of plate-shaped component 13 including at least the component 13a and the like are stacked in a plurality of layers. The orientation of the component 13 is identified based on the common symbol 22 attached to the component 13a and the like supported by the component support portion 40, and the orientation of the component 13 is set to the orientation determined by the stacking mode determination program of the control unit 90. Matching control is performed. As a result, when the orientation of the parts 13 when being machined from the material 12 is different from the orientation when the parts 13 are arranged in a stacked state, or when the parts 13 are oriented during machining or before being stacked by the loading portion 70. Even if there is a deviation, the orientation can be adjusted based on the common symbol 22 (direction identification information), and the component 13 can be placed in a desired position in a desired orientation with high accuracy. can. Therefore, the parts 13 can be suitably stacked, and the occurrence of load collapse due to the deviation of the orientation of the stacked parts 13 can be suppressed. Further, it is possible to prevent the component 13 from protruding from the laminated support area 50A where a predetermined number of components 13 are stacked, and it is possible to prevent the protruding portion from being easily damaged during transportation to the construction site or at the construction site. ..

また、板状部品製造装置1であれば、加工部30によって加工されることで多様な形状となる各部品13の向きを、方向識別情報を認識することによって特定できるために、そのような多様な形状の各部品13の外形を個別に認識してその向きを特定する場合に比べて、部品13の向きを簡素な板状部品移動プログラムに基づき高速に特定でき、各部品13を所望の位置に所望の向きで簡便かつ高速に配置することができる。 Further, in the case of the plate-shaped part manufacturing apparatus 1, the orientation of each part 13 having various shapes formed by being processed by the processing unit 30 can be specified by recognizing the direction identification information. Compared to the case where the outer shape of each component 13 having a different shape is individually recognized and its orientation is specified, the orientation of the component 13 can be specified at high speed based on a simple plate-shaped component movement program, and each component 13 can be specified at a desired position. It can be arranged easily and at high speed in a desired orientation.

また、板状部品製造装置1によれば、部品支持領域40Aの中で、移動対象である部品13又はそれに付された共通記号22が位置している可能性の高い推定位置に応じた異なる経路にて、部品支持領域40Aに保持機器71と撮像機器72とが近付くように、積込部70の動作が制御される。これによって、共通記号22が位置している可能性の高い位置の近傍から移動対象である部品13の共通記号22を探索することができ、移動対象である部品13の共通記号22を効率良く認識することができる。したがって、各部品13を所望の位置に所望の向きで効率良く配置することが可能になる。 Further, according to the plate-shaped component manufacturing apparatus 1, different routes according to the estimated position where the component 13 to be moved or the common symbol 22 attached to the component 13 to be moved is likely to be located in the component support area 40A. The operation of the loading unit 70 is controlled so that the holding device 71 and the imaging device 72 come closer to the component support area 40A. As a result, the common symbol 22 of the component 13 to be moved can be searched from the vicinity of the position where the common symbol 22 is likely to be located, and the common symbol 22 of the component 13 to be moved can be efficiently recognized. can do. Therefore, each component 13 can be efficiently arranged at a desired position in a desired direction.

なお、制御部90の制御によって、部品13a等に付された共通記号22に基づいて部品13の向きを識別して板状の部品13を複数の層に積み重なった状態とする装置としては、加工装置を含む板状部品製造装置1に限らず、加工装置を含まない板状部品移動装置として構成しても、同様の効果を奏するものとすることができ、この場合、制御部90における材料12の加工に関する制御部分を省略してもよい。 As a device for identifying the orientation of the component 13 based on the common symbol 22 attached to the component 13a or the like under the control of the control unit 90 to form the plate-shaped component 13 in a state of being stacked in a plurality of layers, the processing is performed. Not limited to the plate-shaped component manufacturing apparatus 1 including the apparatus, the same effect can be obtained even if the plate-shaped component moving apparatus is configured not to include the processing apparatus. In this case, the material 12 in the control unit 90 The control part related to the machining of the above may be omitted.

次に、材料12の残り部分を加工桟部材14Rとする場合の加工や使用に関する板状部品製造装置1の構成について詳細に説明する。 Next, the configuration of the plate-shaped part manufacturing apparatus 1 relating to processing and use when the remaining portion of the material 12 is used as the processing rail member 14R will be described in detail.

制御部90は、加工部30(加工装置)によって加工される板状の材料12に対して部品13a等(加工部品)と加工桟部材14R(桟部材)とを割り当てて加工部30(加工装置)に部品13a等と加工桟部材14Rとを加工させる加工制御を行うことが可能な構成である。具体的には、制御部90は、上記の積層態様決定プログラムの実行に基づいて、各層において必要となる桟部材14の位置や向きを決定する。このとき、制御部90は、各材料12から切り出される1又は2以上の部品13a等の全てに対する割り当て領域を決定した後に、各材料12においていずれの部品13a等も割り当てられていない領域に、加工桟部材14Rを割り当てる。また、制御部90は、材料12に所定の大きさよりも小さい加工桟部材14Rを割り当てる場合には、その外形を、個体を識別する必要がないように特定の形状、例えば、短桟部材14Sと同一の形状に決定する。なお、小さい加工桟部材14Rの形状を短桟部材14Sと同一の形状として、それらを兼用又は併用できるようにしているが、同一の形状でなくてもよい。 The control unit 90 assigns the parts 13a and the like (processed parts) and the processing bar member 14R (crosspiece member) to the plate-shaped material 12 processed by the processing unit 30 (processing device), and the processing unit 30 (processing device). ) Can be machined to control the machining of the component 13a and the like and the machining bar member 14R. Specifically, the control unit 90 determines the position and orientation of the crosspiece member 14 required for each layer based on the execution of the above-mentioned stacking mode determination program. At this time, after the control unit 90 determines the allocation area for all of one or more parts 13a and the like cut out from each material 12, the control unit 90 processes the area in which none of the parts 13a and the like is allocated in each material 12. Allocate the crosspiece member 14R. Further, when the control unit 90 assigns the processing rail member 14R smaller than a predetermined size to the material 12, the outer shape thereof is changed to a specific shape, for example, the short rail member 14S so as not to identify an individual. Determine the same shape. The shape of the small crosspiece member 14R is the same as that of the short rail member 14S so that they can be used or used in combination, but the shape does not have to be the same.

識別情報付加部20は、制御部90の制御に基づいて、部品13a等の場合と同様に、加工桟部材14Rにおける厚み方向を向く少なくとも一面に、部品13等であるか加工桟部材14Lであるかを識別可能な識別情報を付す。具体的には、識別情報付加部20は、所定の大きさよりも大きな加工桟部材14Rに対しては、個体識別情報としてのバーコード21と同様な桟部材14に対応したバーコードと、方向識別情報としての部品13a等と同一の共通記号22を印刷し、所定の大きさよりも小さい加工桟部材14Rに対しては、方向識別情報としての部品13a等と同一の共通記号22のみを印刷する。なお、加工桟部材14Rに付す方向識別情報は、部品13a等と同一の共通記号でなくてもよく、部品13a等に採用できる上述のような他の形態であってもよく、更に、部品13a等に採用しない専用の形態であってもよい。 Based on the control of the control unit 90, the identification information addition unit 20 is the part 13 or the like or the processing rail member 14L on at least one surface of the processing rail member 14R facing the thickness direction, as in the case of the parts 13a and the like. The identification information that can identify the person is attached. Specifically, the identification information addition unit 20 identifies the direction of the machined bar member 14R larger than a predetermined size with a bar code corresponding to the bar code 21 similar to the bar code 21 as individual identification information. The same common symbol 22 as the part 13a or the like as information is printed, and only the same common symbol 22 as the part 13a or the like as direction identification information is printed on the processing bar member 14R smaller than a predetermined size. The direction identification information attached to the machined rail member 14R does not have to be the same common symbol as the part 13a or the like, and may be in another form as described above that can be adopted for the part 13a or the like, and further, the part 13a or the like. It may be a dedicated form that is not adopted for the above.

部品支持部40は、加工桟部材14Rについても、部品13a等の場合と同様に、共通記号22(方向識別情報)が上下方向の少なくとも一方側を向いた状態にして支持する。更に、部品支持部40は、部品13等の場合と同様に、加工桟部材14Rが各部品13等や他の加工桟部材14Rと離間させて支持する。 The component support portion 40 also supports the machined rail member 14R with the common symbol 22 (direction identification information) facing at least one side in the vertical direction, as in the case of the component 13a and the like. Further, the component support portion 40 supports the processed rail member 14R at a distance from each component 13 or the like and other processed rail members 14R, as in the case of the component 13 or the like.

制御部90は、移動対象である部品13a等やそれに付された共通記号22の撮像機器72による探索において、共通記号22の存在は認識できたが、その共通記号22に対する所定の位置にバーコード21の存在を認識できない場合には、特定の形状に加工された小さい加工桟部材14Rであると判断する。また、制御部90は、認識したバーコード21が移動対象である部品13aのものでなく、大きい加工桟部材14Rのものである場合や、バーコード21が認識されない小さい加工桟部材14Rのものであったとしても、移動対象である部品13aの移動を完了する前に移動させたとしても、他のいずれかの部品13や桟部材14を正常に配置できなくなることがない場合には、認識された加工桟部材14Rを移動させる。 The control unit 90 could recognize the existence of the common symbol 22 in the search by the image pickup device 72 of the component 13a or the like to be moved and the common symbol 22 attached to the component 13a or the like, but the bar code was placed at a predetermined position with respect to the common symbol 22. When the existence of 21 cannot be recognized, it is determined that the small machined bar member 14R is machined into a specific shape. Further, the control unit 90 is a case where the recognized bar code 21 is not a part 13a to be moved but a large machine bar member 14R, or a small machine bar member 14R where the bar code 21 is not recognized. Even if there is, even if the part 13a to be moved is moved before the movement is completed, it is recognized if any of the other parts 13 or the crosspiece member 14 cannot be normally arranged. The machined bar member 14R is moved.

このように、板状部品製造装置1によれば、制御部90が、材料12に対して部品13a等と加工桟部材14Rとを割り当てて加工部30に部品13a等と加工桟部材14Rとを加工させ、識別情報付加部20により、部品13a等と加工桟部材14Rとを識別可能な識別情報としてのバーコード及び共通記号22を、部品13a等や加工桟部材14Rの厚み方向を向く少なくとも一面に付加させる。これにより、材料12から加工された部品13a等と加工桟部材14Rとの向きを識別情報に基づいて調整して積み込みをすることが可能となる。 As described above, according to the plate-shaped component manufacturing apparatus 1, the control unit 90 allocates the component 13a and the like and the machining bar member 14R to the material 12, and assigns the component 13a and the like and the machining bar member 14R to the machining section 30. At least one surface of the bar code and the common symbol 22 as identification information capable of distinguishing the part 13a and the like and the machined rail member 14R by the identification information addition unit 20 so as to face the thickness direction of the part 13a and the like and the machined rail member 14R. To be added to. This makes it possible to adjust the orientation of the parts 13a and the like processed from the material 12 and the processed rail member 14R based on the identification information and load the parts.

また、加工桟部材14Rには、方向識別情報としての共通記号22が付加されるので、制御部90(積層態様決定プログラム)によって決定された位置と向きに高精度で合わせて配置することが可能となる。したがって、部品13a等や加工桟部材14Rを好適に積み重ねていくことができ、積み重ねられた部品13a等や加工桟部材14Rの向きのずれに基づく荷崩れの発生を抑制できる。 Further, since the common symbol 22 as the direction identification information is added to the machined rail member 14R, it is possible to arrange the machined rail member 14R in a position and direction determined by the control unit 90 (stacking mode determination program) with high accuracy. It becomes. Therefore, the parts 13a and the like and the machined rail member 14R can be suitably stacked, and the occurrence of load collapse due to the misalignment of the stacked parts 13a and the like and the machined rail member 14R can be suppressed.

また、板状部品製造装置1であれば、部品13a等を安定に支持することを補助するために用いられる加工桟部材14Rを、材料12において部品13a等を加工した残りの部分から加工することが可能となるために、部品13a等や加工桟部材14Rの加工に係る歩留まりを向上させることができる。 Further, in the case of the plate-shaped component manufacturing apparatus 1, the processing bar member 14R used to assist in stably supporting the component 13a or the like is processed from the remaining portion of the material 12 after the component 13a or the like is machined. Therefore, it is possible to improve the yield related to the processing of the parts 13a and the like and the processing rail member 14R.

また、板状部品製造装置1であれば、上記のように部品13a等や加工桟部材14Rの向きを共通記号22に基づいて調整することが可能となるために、1つの材料12に部品13a及び加工桟部材14Rを含む複数の加工対象を割り当てる場合に、材料12における複数の加工対象の向きを制御部90(積層態様決定プログラム)によって決定された向きに合わせなくてもよく、1つの材料12に割り当てることができる複数の加工対象の組み合わせの自由度が高くなる。これによって、材料12における複数の加工対象の向きを制御部90によって決定された向きに合わせる場合に比べて、部品13a等や加工桟部材14Rの加工に係る歩留まりを向上させることができる。 Further, in the case of the plate-shaped component manufacturing apparatus 1, since the orientation of the component 13a and the like and the processing bar member 14R can be adjusted based on the common symbol 22 as described above, the component 13a is combined with one material 12. And when a plurality of machining targets including the machining bar member 14R are assigned, the orientation of the plurality of machining targets in the material 12 does not have to be aligned with the orientation determined by the control unit 90 (lamination mode determination program), and one material. The degree of freedom in combining a plurality of processing targets that can be assigned to 12 is increased. As a result, the yield related to the machining of the parts 13a and the like and the machining bar member 14R can be improved as compared with the case where the orientations of the plurality of machining targets in the material 12 are aligned with the orientation determined by the control unit 90.

また、板状部品製造装置1として、制御部90(積層態様決定プログラム)によって複数の層のうちいずれの層に部品13a等と加工桟部材14Rとが配置されるかが決定された後に、その決定された層の位置に応じて部品13a等と加工桟部材14Rとの割り当てを行ってそれらの加工を行う構成を採用することができる。この構成を採用した場合には、複数の層における各層に配置される部品13a等と加工桟部材14Rとは、同じ材料12から加工することになり、材料12に部品13a等や加工桟部材14Rを割り当てる制御を簡素化できると共にその処理負荷を低減できる。更に、各材料12における部品13a等と加工桟部材14Rとを、その配置が各層を構成する部品13a等と加工桟部材14Rとの配置と同一となるように割り当てるようにしてもよい。 Further, as the plate-shaped component manufacturing apparatus 1, after the control unit 90 (stacking mode determination program) determines which of the plurality of layers the component 13a or the like and the processing bar member 14R are to be arranged, the plate-shaped component manufacturing apparatus 1 is used. It is possible to adopt a configuration in which the parts 13a and the like and the processing rail member 14R are assigned according to the determined position of the layer and the processing thereof is performed. When this configuration is adopted, the parts 13a and the like and the processing rail member 14R arranged in each layer in the plurality of layers are processed from the same material 12, and the parts 13a and the like and the processing rail member 14R are processed on the material 12. The control of allocating the data can be simplified and the processing load can be reduced. Further, the parts 13a and the like and the machined rail member 14R in each material 12 may be assigned so that the arrangement thereof is the same as the arrangement of the parts 13a and the like constituting each layer and the machined rail member 14R.

次に、桟部材支持部60について詳細に説明する。図4(A)は、桟部材支持部60の構成の一例を示す模式的な上面図であり、(B)は、その模式的な正面図であり、(C)は、単一の桟部材14(長桟部材14L)を供給する動作態様の一例を示す模式的な側面図であり、(D)は、複数の桟部材14(長桟部材14L)を同時に供給する動作態様の一例を示す側面図である。 Next, the crosspiece member support portion 60 will be described in detail. 4A is a schematic top view showing an example of the configuration of the crosspiece support portion 60, FIG. 4B is a schematic front view thereof, and FIG. 4C is a single crosspiece member. It is a schematic side view which shows the example of the operation mode which supplies 14 (long rail member 14L), (D) shows the example of the operation mode which supplies a plurality of cross member 14 (long rail member 14L) at the same time. It is a side view.

桟部材支持部60は、図1、図4(A)及び図4(B)に示すように、長桟部材14L(帯板状の桟部材)を、上面視において、その長手方向における端部の位置をずらし、長手方向に交差する短手方向に並べた横並び状態にして支持する構成である。 As shown in FIGS. 1, 4 (A) and 4 (B), the crosspiece support portion 60 is an end portion of the long crosspiece member 14L (strip-shaped crosspiece member) in the longitudinal direction in a top view. It is configured to support by shifting the position of the above and arranging them side by side in the lateral direction intersecting in the longitudinal direction.

具体的には、桟部材支持部60は、図4(A)及び図4(B)に示すように、開口61a~開口61cを有する中間壁61から上方に突設される壁として、手前側(図4(A)における下側であって図4(B)における紙面に垂直な方向の表側)に支持される長桟部材14Lの長手方向の両端位置を規制する長手側規制壁62a,63aと、その長桟部材14Lの短手方向の両端位置を規制する短手側規制壁64aとを備えている。同様に、奥側に支持される長桟部材14Lの長手方向の両端位置を規制する長手側規制壁62b,63bと、その長桟部材14Lの短手方向の両端位置を規制する短手側規制壁64bとを備えており、長手側規制壁62b,63bは、長手側規制壁62a,63aに対して長桟部材14Lの長手方向に沿ってずらして設けられている。桟部材支持部60は、各種の規制壁に沿った方向に長桟部材14Lが積み重なる状態で支持する。 Specifically, as shown in FIGS. 4A and 4B, the crosspiece member support portion 60 is on the front side as a wall projecting upward from the intermediate wall 61 having openings 61a to 61c. Longitudinal control walls 62a, 63a that regulate the positions of both ends of the long rail member 14L supported by (the lower side in FIG. 4A and the front side in the direction perpendicular to the paper surface in FIG. 4B). And the short side regulating wall 64a that regulates the positions of both ends of the long rail member 14L in the short side direction. Similarly, the longitudinal regulation walls 62b and 63b that regulate the positions of both ends of the long rail member 14L supported on the back side in the longitudinal direction, and the short side regulation that regulates the positions of both ends of the long rail member 14L in the lateral direction. A wall 64b is provided, and the longitudinal regulation walls 62b and 63b are provided so as to be offset from the longitudinal regulation walls 62a and 63a along the longitudinal direction of the long rail member 14L. The rail member support portion 60 supports the long rail member 14L in a state of being stacked in a direction along various regulation walls.

更に、桟部材支持部60は、図4(A)及び図4(B)に示すように、底壁65の上方に形成されて中間壁61を支持し、開口61a(開口61b,61c)に連通する開口66a(開口66b,66c)を有する支持枠66と、底壁65に固定され、積み重さなった状態において最下層に位置する手前側(奥側)の長桟部材14Lの下面に接触し、積み重さなった手前側(奥側)の長桟部材14Lを一体的に上下方向に移動可能である規制板67a(規制板67b)と、規制板67a(規制板67b)を駆動するシリンダ68a(シリンダ68b)とを備えている。 Further, as shown in FIGS. 4A and 4B, the crosspiece member support portion 60 is formed above the bottom wall 65 to support the intermediate wall 61, and is formed in the openings 61a (openings 61b, 61c). On the lower surface of the support frame 66 having an opening 66a (opening 66b, 66c) that communicates with the long rail member 14L on the front side (back side) that is fixed to the bottom wall 65 and is located at the bottom layer in a stacked state. Drives a regulation plate 67a (regulation plate 67b) and a regulation plate 67a (regulation plate 67b) that are in contact with each other and can integrally move the long rail member 14L on the front side (back side) that is stacked in the vertical direction. A cylinder 68a (cylinder 68b) is provided.

制御部90は、保持機器71(接触部)に、2以上の桟部材14を接触させて吊り上げ、複数の層(積層体11を構成する層)の少なくとも一部の層に、2以上の桟部材14をまとめて移動させる制御を行うことが可能な構成である。例えば、2以上の長桟部材14Lをまとめて移動させる制御を行う構成であっても、2以上の短桟部材14Sをまとめて移動させる制御を行う構成であってもよく、更に、1以上の長桟部材14Lと1以上の短桟部材14Sをまとめて移動させる制御を行う構成であってもよい。 The control unit 90 brings two or more crosspiece members 14 into contact with the holding device 71 (contact portion) and lifts them, and two or more crosspieces on at least a part of the plurality of layers (layers constituting the laminated body 11). It is a configuration capable of controlling the movement of the members 14 together. For example, it may be configured to control the movement of two or more long rail members 14L together, or may be configured to control the movement of two or more short rail members 14S together, and further, one or more. The long rail member 14L and one or more short rail members 14S may be controlled to be moved together.

また、制御部90は、桟部材支持部60(桟部材支持手段)によって横並び状態にして支持された2以上の長桟部材14L(帯板状の桟部材)に対して保持機器71(接触部)が上側に位置するように積込部70(積込手段)の動作を制御し、2以上の長桟部材14Lと前記接触部とが接触した後に当該2以上の長桟部材14Lを吊り上げて、複数の層の少なくとも一部の層にまとめて移動させる複数桟部材移動制御を行う構成である。更に、保持機器71(接触部)に、長桟部材14L(帯板状の桟部材)を1つだけ接触させて吊り上げ、複数の層の少なくとも一部の層に、1つの長桟部材14Lを移動させる単一桟部材移動制御も行う構成である。 Further, the control unit 90 holds the holding device 71 (contact portion) with respect to two or more long rail members 14L (strip-shaped crosspiece members) supported side by side by the crosspiece member support portion 60 (crosspiece member supporting means). ) Is located on the upper side, and the operation of the loading unit 70 (loading means) is controlled, and after the two or more long rail members 14L come into contact with the contact portion, the two or more long rail members 14L are lifted. , It is a configuration that controls the movement of a plurality of crosspiece members so that they are collectively moved to at least a part of the plurality of layers. Further, only one long rail member 14L (strip-shaped rail member) is brought into contact with the holding device 71 (contact portion) and lifted, and one long rail member 14L is attached to at least a part of the plurality of layers. It is also configured to control the movement of a single crosspiece member to be moved.

具体的には、制御部90は、シリンダ68a,68bの動作を制御することによって、規制板67a,67bの位置を、最上層の長桟部材14Lの上面の位置を一定の高さH1に保つように構成されており、最上層の長桟部材14Lが取り出された場合には、残りの積み重なった長桟部材14Lを一体的に、長桟部材14Lの厚み分だけ上昇させるように制御する。また、制御部90は、最上層の長桟部材14Lを保持機器71によって保持させる場合に、保持機器71を、手前側と奥側の長桟部材14Lがその長手方向に沿って重複する部分の中央であって、最上層の長桟部材14Lの上面と保持機器71の下端とが所定の距離H2(例えば、長桟部材14Lの厚み)となる位置(以下において保持待機位置と称す)に移動させる。その後、制御部90は、シリンダ68a,68bの制御によって、規制板67a,67bを、最上層の長桟部材14Lの上面と保持機器71の下端とが接触するまで上昇させる。制御部90は、シリンダ68aとシリンダ68bとを個別に制御可能な構成であり、図4(C)に示すように、シリンダ68a又はシリンダ68bを作動させることによって(図中はシリンダ68bを作動した場合)、手前側又は奥側の長桟部材14Lを上昇させたり、図4(D)に示すように、シリンダ68a及びシリンダ68bを同時に作動させて、手前側及び奥側の長桟部材14Lを一括して上昇させたりすることができる。これによって、制御部90は、単一の長桟部材14Lのみを保持機器71に保持させることも、複数(図中は2つ)の長桟部材14Lを保持機器71に保持させることもできる。また、図示は省略するが、短桟部材14Sに関しても、長桟部材14Lの場合と同様に、制御部90は、単一の短桟部材14Sのみを保持機器71に保持させることも、複数(図中は2つ又は4つ)の短桟部材14Sを保持機器71に保持させることもできる。 Specifically, the control unit 90 keeps the positions of the regulation plates 67a and 67b at a constant height H1 at the position of the upper surface of the uppermost long rail member 14L by controlling the operation of the cylinders 68a and 68b. When the uppermost long rail member 14L is taken out, the remaining stacked long rail members 14L are integrally controlled to be raised by the thickness of the long rail member 14L. Further, when the control unit 90 holds the uppermost long rail member 14L by the holding device 71, the holding device 71 is a portion where the front side and the back side long rail members 14L overlap along the longitudinal direction thereof. Moved to a position (hereinafter referred to as a holding standby position) in the center where the upper surface of the uppermost long rail member 14L and the lower end of the holding device 71 are at a predetermined distance H2 (for example, the thickness of the long rail member 14L). Let me. After that, the control unit 90 raises the regulation plates 67a and 67b by controlling the cylinders 68a and 68b until the upper surface of the uppermost long rail member 14L and the lower end of the holding device 71 come into contact with each other. The control unit 90 has a configuration in which the cylinder 68a and the cylinder 68b can be individually controlled, and as shown in FIG. 4C, the cylinder 68a or the cylinder 68b is operated (in the figure, the cylinder 68b is operated). Case), the front or back long rail member 14L is raised, or as shown in FIG. 4D, the cylinder 68a and the cylinder 68b are operated at the same time to raise the front and back long rail members 14L. It can be raised all at once. As a result, the control unit 90 can have the holding device 71 hold only a single long rail member 14L, or the holding device 71 can hold a plurality of (two in the figure) long rail members 14L. Further, although not shown, with respect to the short rail member 14S, as in the case of the long rail member 14L, the control unit 90 may have the holding device 71 hold only a single short rail member 14S (as in the case of the long rail member 14L). In the figure, two or four short rail members 14S) can be held by the holding device 71.

ここで、桟部材支持部60は、上面視において、長桟部材14Lが長手方向に交差する短手方向に並ぶようにして設けられている。このため、一方の手前側の長桟部材14Lは、その長手方向の右側の端部(奥側の長桟部材14Lと対向しない側の端部:以下において右端部と略記する)が長手側規制壁62aに揃うように支持させ、他方の奥側の長桟部材14Lは、その長手方向の左側の端部(奥側の長桟部材14Lと対向しない側の端部:以下において左端部と略記する)を長手側規制壁62bによって揃うように支持させることが可能な構成である。これにより、手前側や奥側の長桟部材14Lの長手方向の長さが不均一であったとしても、手前側の長桟部材14Lの右端部と奥側の長桟部材14Lの左端部とが隔たる長さ(以下において、ずらし配置全長と称す)を一定に保つことができる。また、桟部材支持部60において、そのずらし配置全長が、積層支持領域50A(図1及び図2参照)の長辺に対応する長さに設定されており、制御部90は、桟部材支持部60で支持された相対位置を保ちながら2つの長桟部材14Lを移動させれば、それらを積層支持領域50Aの長辺に渡って過不足なく配置させることができる。 Here, the rail member support portion 60 is provided so that the long rail members 14L are arranged in the lateral direction in which the long rail members 14L intersect in the longitudinal direction in the top view. For this reason, the long rail member 14L on the front side of one side is restricted to the right end portion in the longitudinal direction (the end portion on the side not facing the long rail member 14L on the back side: hereinafter abbreviated as the right end portion). The long rail member 14L on the other back side is supported so as to be aligned with the wall 62a, and the left end portion in the longitudinal direction thereof (the end portion on the side not facing the long rail member 14L on the back side: hereinafter abbreviated as the left end portion). It is a configuration that can be supported so as to be aligned by the longitudinal regulation wall 62b. As a result, even if the length of the long rail member 14L on the front side or the back side is not uniform in the longitudinal direction, the right end portion of the long rail member 14L on the front side and the left end portion of the long rail member 14L on the back side It is possible to keep the length separated by (hereinafter referred to as the total length of the staggered arrangement) constant. Further, in the crosspiece member support portion 60, the total length of the staggered arrangement is set to a length corresponding to the long side of the laminated support region 50A (see FIGS. 1 and 2), and the control section 90 is the crosspiece member support portion. If the two long rail members 14L are moved while maintaining the relative positions supported by 60, they can be arranged in just proportion over the long sides of the laminated support region 50A.

桟部材支持部60は、手前側と奥側との長桟部材14Lを、その長手方向が積層支持領域50Aの長辺と略平行となるように支持する構成であり、長桟部材14Lを積層支持領域50Aの長辺に沿って配置する場合に、保持機器71による保持状態が直線的な移動に比べて解除され易い回転を伴わずに、長桟部材14Lを移動させることを可能としている。これによって、長桟部材14Lを、回転を伴って移動させる場合に比べて、高速で移動させることができる。 The crosspiece member support portion 60 has a configuration in which the long rail member 14L on the front side and the back side is supported so that the longitudinal direction thereof is substantially parallel to the long side of the laminated support region 50A, and the long rail member 14L is laminated. When arranged along the long side of the support region 50A, it is possible to move the long rail member 14L without the rotation that the holding state by the holding device 71 is more likely to be released than the linear movement. As a result, the long rail member 14L can be moved at a higher speed than when it is moved with rotation.

なお、桟部材支持部60は、手前側と奥側との長桟部材14Lをその短手方向に近接させた状態で支持する構成に限らず、それらを短手方向に所定の間隔で離間させた状態で支持する構成であってもよい。 The crosspiece member support portion 60 is not limited to a configuration in which the long rail members 14L on the front side and the back side are supported in a state of being close to each other in the short side direction, and the long rail members 14L are separated from each other in the short side direction at predetermined intervals. It may be configured to support it in a state of being in a standing position.

また、制御部90は、2つの長桟部材14Lを移動する場合に、必ずしも同時に保持させる必要はなく、別々に保持するようにしてもよい。すなわち、手前側と奥側との一方の長桟部材14Lを保持機器71によって保持させた後に、その長桟部材14Lを動作機器73によって他方の長桟部材14Lに近接させるように移動させてから、他方の長桟部材14Lを保持機器71によって保持させてもよい。 Further, when the two long rail members 14L are moved, the control unit 90 does not necessarily have to be held at the same time, and may be held separately. That is, after holding one long rail member 14L on the front side and the back side by the holding device 71, the long rail member 14L is moved by the operating device 73 so as to be close to the other long rail member 14L. The other long rail member 14L may be held by the holding device 71.

また、桟部材支持部60は、手前側や奥側等、長桟部材14Lが積み重なった積層物を複数並べて設ける場合に限らず、1つの積層物のみを設ける構成であってもよい。この構成を採用する場合には、制御部90は、1つの長桟部材14Lを保持機器71によって保持させた後に、その長桟部材14Lを動作機器73によって移動させてから、他の長桟部材14Lを、保持機器71によって、先に保持した長桟部材14Lを保持している部分とは異なる部分で保持させる構成とする。長桟部材14Lを動作機器73によって移動させる際に、長桟部材14Lの長手方向に沿った移動量によって、保持機器71によって保持される2つの長桟部材14Lに対するずらし配置全長を調整し、また、長桟部材14Lの短手方向に沿った移動量によって、それらの長桟部材14Lの間隔を調整する。更に、桟部材支持部60を、長桟部材14Lの長手方向の一端部を揃えて支持する構成とし、制御部90を、先に保持される長桟部材14Lを保持させた後に、長桟部材14Lの表裏方向を中心軸として180度回転させてから、保持された長桟部材14Lにおいて支持状態で揃えられていた一端部が次に保持される長桟部材14Lに対向しないように、他の長桟部材14Lを保持させる構成とすることが好ましい、この構成を採用すれば、長桟部材14Lの長手方向の長さが不均一であったとしても、保持される2つの長桟部材14Lのずらし配置全長を一定に保つことができる。 Further, the crosspiece member support portion 60 is not limited to the case where a plurality of laminates in which long rail members 14L are stacked are provided side by side, such as on the front side and the back side, and may be configured to provide only one laminate. When this configuration is adopted, the control unit 90 holds one long rail member 14L by the holding device 71, moves the long rail member 14L by the operating device 73, and then moves the other long rail member 14L. The 14L is configured to be held by the holding device 71 at a portion different from the portion holding the long rail member 14L previously held. When the long rail member 14L is moved by the operating device 73, the total length of the staggered arrangement with respect to the two long rail members 14L held by the holding device 71 is adjusted by the amount of movement along the longitudinal direction of the long rail member 14L. , The distance between the long rail members 14L is adjusted by the amount of movement of the long rail members 14L along the lateral direction. Further, the rail member support portion 60 is configured to support the long rail member 14L by aligning one end portion in the longitudinal direction, and the control unit 90 holds the long rail member 14L to be held first, and then the long rail member. After rotating 180 degrees with the front and back directions of 14L as the central axis, one end of the held long rail member 14L that has been aligned in the supported state does not face the next held long rail member 14L. It is preferable to have a configuration in which the long rail member 14L is held. If this configuration is adopted, even if the length of the long rail member 14L in the longitudinal direction is non-uniform, the two long rail members 14L to be held are held. The total length of the staggered arrangement can be kept constant.

また、制御部90は、単一桟部材移動制御と複数部材移動制御とを行う構成に限らず、単一桟部材移動制御を行わない構成であってもよい。この構成を採用する場合には、桟部材支持部60は、手前側と奥側の長桟部材14Lを個別に移動させることができない構成、例えば、シリンダ68a及びシリンダ68bが連動してしか動作しない構成や、手前側と奥側の長桟部材14Lを1つの規制板で支持する構成であってもよい。制御部90は、単一桟部材移動制御によって、1つの長桟部材14Lを移動させる場合には、手前側の長桟部材14Lと奥側の長桟部材14Lとが均等に利用されるように、それらを交互に選択して移動させる構成とすることが好ましい。また、制御部90は、1つの長桟部材14Lを移動させる場合には、複数の長桟部材14Lを保持する場合とは異なる位置、例えば、各長桟部材14Lの中央(重心)の位置を保持機器71によって保持させるように、保持機器71により保持させる位置を変更する構成であることが好ましい。 Further, the control unit 90 is not limited to the configuration in which the single crosspiece member movement control and the plurality of member movement control are performed, and may be configured not to perform the single crosspiece member movement control. When this configuration is adopted, the crosspiece member support portion 60 has a structure in which the front side and back side long rail members 14L cannot be moved individually, for example, the cylinder 68a and the cylinder 68b operate only in conjunction with each other. It may be configured such that the long rail members 14L on the front side and the back side are supported by one regulating plate. When the control unit 90 moves one long rail member 14L by the single rail member movement control, the long rail member 14L on the front side and the long rail member 14L on the back side are equally used. , It is preferable to have a configuration in which they are alternately selected and moved. Further, when moving one long rail member 14L, the control unit 90 sets a position different from that when holding a plurality of long rail members 14L, for example, a position at the center (center of gravity) of each long rail member 14L. It is preferable that the position to be held by the holding device 71 is changed so that the holding device 71 holds the holding device 71.

また、制御部90は、保持機器71によって1又は2以上のものを保持させる場合に、それらを保持機器71における保持可能な領域の中央側(保持中心)に寄せて保持させる構成に限らず、一端側に寄せて保持させる構成であってもよい。この場合、制御部90は、保持機器71によって保持したものを、中央側に寄せて保持させた場合よりも基部74(図1参照)に対して離れた範囲にまで、動作機器73によって移動させることができる。 Further, the control unit 90 is not limited to the configuration in which when one or two or more items are held by the holding device 71, they are held closer to the center side (holding center) of the holdable area in the holding device 71. It may be configured to be held close to one end side. In this case, the control unit 90 is moved by the operating device 73 to a range farther from the base 74 (see FIG. 1) than when the holding device 71 is held closer to the center side. be able to.

このように、板状部品製造装置1であれば、積込手段(積込部70)の動作を少なくとも制御し、部品13と長桟部材14Lや短桟部材14Sとを複数の層に積み重なった状態とする場合に、接触部(保持機器71)に、2以上の長桟部材14Lや短桟部材14Sを接触させて吊り上げ、複数の層の少なくとも一部の層に、2以上の長桟部材14Lや短桟部材14Sをまとめて移動させる制御を行うことが可能である。これによって、2以上の桟部材14Lを吊り上げて所望の位置に一度で移動させることができ、各層に桟部材を配置する時間効率を向上させることができる。これによって、効率良く、板状又は棒状の部品を複数の桟部材を含めて積み重なった状態とすることができる。 As described above, in the case of the plate-shaped component manufacturing apparatus 1, the operation of the loading means (loading section 70) is controlled at least, and the component 13 and the long rail member 14L and the short rail member 14S are stacked in a plurality of layers. When the state is set, two or more long rail members 14L and short rail members 14S are brought into contact with the contact portion (holding device 71) and lifted, and two or more long rail members are attached to at least a part of the plurality of layers. It is possible to control the movement of the 14L and the short rail member 14S together. As a result, two or more crosspiece members 14L can be lifted and moved to a desired position at one time, and the time efficiency of arranging the crosspiece members in each layer can be improved. This makes it possible to efficiently stack plate-shaped or rod-shaped parts including a plurality of crosspiece members.

また、板状部品製造装置1であれば、2以上の桟部材14Lを同時に吊り上げることができ、桟部材14L,14Sを吊り上げる時間効率を向上させることができる。また、複数の桟部材14Lを予め移動場所における相対位置と同一の相対位置となるようにずらしておくことによって、層上に移動させた後にそれらの少なくとも1つの桟部材14Lを更に移動させたりすることなく、2以上の桟部材14Lを同時に所望の位置に配置させることも可能になる。 Further, in the case of the plate-shaped component manufacturing apparatus 1, two or more crosspiece members 14L can be lifted at the same time, and the time efficiency for lifting the crosspiece members 14L and 14S can be improved. Further, by preliminarily shifting the plurality of crosspiece members 14L so as to have the same relative position as the relative position at the moving place, at least one of the crosspiece members 14L may be further moved after being moved onto the layer. It is also possible to simultaneously arrange two or more crosspiece members 14L at desired positions.

また、板状部品製造装置1であれば、単一の桟部材を移動させるか、複数の桟部材を移動させるかを選択できるために、1つの桟部材しか必要の無い層に対しても、複数の桟部材が必要な層に対して、所定数の桟部材を簡便に移動させることができる。 Further, in the case of the plate-shaped component manufacturing apparatus 1, since it is possible to select whether to move a single crosspiece member or a plurality of crosspiece members, even for a layer that requires only one crosspiece member, A predetermined number of crosspiece members can be easily moved to a layer that requires a plurality of crosspiece members.

なお、制御部90の制御によって、接触部(保持機器71)に、2以上の桟部材14を接触させて吊り上げ、複数の層の少なくとも一部の層に、2以上の桟部材14をまとめて移動させる制御を行う装置としては、加工装置を含む板状部品製造装置1に限らず、加工装置を含まない板状部品移動装置として構成しても、同様の効果を奏するものとすることができる。また、この板状部品移動装置として、識別情報付加部20、及び、加工部30の少なくともいずれかを省略してもよいし、制御部90における材料12の加工に関する制御部分を省略してもよい。 In addition, under the control of the control unit 90, two or more crosspiece members 14 are brought into contact with the contact portion (holding device 71) and lifted, and the two or more crosspiece members 14 are put together in at least a part of the plurality of layers. The device for controlling the movement is not limited to the plate-shaped part manufacturing device 1 including the processing device, and the same effect can be obtained even if the device is configured as a plate-shaped part moving device not including the processing device. .. Further, as the plate-shaped component moving device, at least one of the identification information addition unit 20 and the processing unit 30 may be omitted, or the control unit related to the processing of the material 12 in the control unit 90 may be omitted. ..

また、制御部90の制御によって、2以上の桟部材14をまとめて移動させる制御を行う装置としては、積込部70による移動対象の部品が板状の部品13である場合に限らず、棒状の部品を移動対象とする部品移動装置として構成してもよく、例えば、建築物の骨格を形成する柱材や横架材等の構造材又は羽柄材等の補助部材に使用される桟部材14として利用してもよい。この場合に、上記した長桟部材14Lを利用し、棒状の部品を複数並べて複数段に積み重ねた状態の一部に長桟部材14Lを配置し、トラックの荷台の幅に合わせて2つの長桟部材14Lの端部位置のズレ量を異ならせて長手方向における重なり代を調整してもよく、これにより、多様なトラックの荷台の幅に調整可能な桟部材14として長桟部材14Lを利用することができる。 Further, the device that controls the movement of two or more crosspiece members 14 together by the control of the control unit 90 is not limited to the case where the component to be moved by the loading unit 70 is the plate-shaped component 13, but is rod-shaped. The parts may be configured as a parts moving device to be moved, and for example, a crosspiece member used as a structural material such as a pillar material or a horizontal material forming a skeleton of a building or an auxiliary member such as a feather handle material. It may be used as 14. In this case, using the above-mentioned long rail member 14L, the long rail member 14L is arranged in a part of a state in which a plurality of rod-shaped parts are arranged and stacked in a plurality of stages, and two long rails are arranged according to the width of the truck bed. The overlap margin in the longitudinal direction may be adjusted by varying the amount of deviation of the end position of the member 14L, whereby the long rail member 14L is used as the rail member 14 that can be adjusted to the width of the loading platform of various trucks. be able to.

なお、本発明は、上記実施形態に限られるものでなく、本発明の趣旨を逸脱しない範囲内で種々の改良変更が可能であることは容易に推察できるものであり、例えば、以下に記載するように変形して実施してもよい。 The present invention is not limited to the above embodiment, and it can be easily inferred that various improvements and changes can be made without departing from the spirit of the present invention. For example, the present invention will be described below. It may be modified and carried out as follows.

上記実施形態においては、板状部品製造装置1において、加工部30によって加工が不要であり材料12そのものを部品13として使用する加工不要部品であったとしても、識別情報付加部20、加工部30及び部品支持部40を通して、積層支持部50に移動する構成について説明したが、加工不要部品となる材料12については、材料支持部10から直接に積層支持部50に移動させる構成であってもよい。 In the above embodiment, in the plate-shaped part manufacturing apparatus 1, even if the processing is not required by the processing unit 30 and the material 12 itself is used as the component 13, the identification information addition unit 20 and the processing unit 30 are used. And the configuration of moving to the laminated support portion 50 through the component support portion 40 has been described, but the material 12 which is a processing-unnecessary component may be configured to be directly moved from the material support portion 10 to the laminated support portion 50. ..

また、上記実施形態において、板状部品製造装置1は、積込部70によって部品13や桟部材14を移動させる構成であるが、動作機器73によって材料12も移動させる構成、例えば、材料支持部10から識別情報付加部20へ移動させる構成や、材料12を識別情報付加部20から加工部30へ移動させる構成であってもよい。更に、板状部品製造装置1は、積込部70によって加工部30による加工が不要である材料12を、材料支持部10や識別情報付加部20から積層支持部50へ移動させる構成であってもよい。 Further, in the above embodiment, the plate-shaped component manufacturing apparatus 1 is configured to move the component 13 and the crosspiece member 14 by the loading portion 70, but is also configured to move the material 12 by the operating device 73, for example, the material support portion. The configuration may be such that the material 12 is moved from the identification information addition unit 20 to the identification information addition unit 20 or the material 12 is moved from the identification information addition unit 20 to the processing unit 30. Further, the plate-shaped component manufacturing apparatus 1 is configured to move the material 12 that does not need to be processed by the processing unit 30 by the loading unit 70 from the material support unit 10 or the identification information addition unit 20 to the laminated support unit 50. May be good.

以上説明したように、この発明は、板状部品製造装置、板状部品製造装置の制御装置、及び、板状部品製造プログラムに適している。 As described above, the present invention is suitable for a plate-shaped part manufacturing apparatus, a control device for a plate-shaped component manufacturing apparatus, and a plate-shaped component manufacturing program.

1…板状部品製造装置、11…積層体、12…材料、13,13a~13d…部品、14,14L,14R,14S…桟部材、10…材料支持部、20…識別情報付加部(識別情報付加手段)、21…バーコード、22…共通記号、30…加工部、40…部品支持部(加工部品支持手段)、50…積層支持部、60…桟部材支持部(桟部材支持手段)、70…積込部(積込手段)、71…保持機器(接触部)、72…撮像機器(情報入力装置)、80…残材回収部、90…制御部(制御手段) 1 ... Plate-shaped parts manufacturing equipment, 11 ... Laminated body, 12 ... Materials, 13, 13a to 13d ... Parts, 14, 14L, 14R, 14S ... Crosspiece members, 10 ... Material support parts, 20 ... Identification information addition parts (identification) Information addition means), 21 ... Bar code, 22 ... Common symbol, 30 ... Machined part, 40 ... Parts support part (machined parts support means), 50 ... Laminated support part, 60 ... Rail member support part (bar member support means) , 70 ... Loading unit (loading means), 71 ... Holding device (contact part), 72 ... Imaging device (information input device), 80 ... Residual material recovery unit, 90 ... Control unit (control means)

Claims (4)

板状の材料を加工する加工装置によって加工された加工部品を少なくとも含む所定数の板状の部品を、1以上の桟部材を含むようにして複数の層に積み重なった状態とする積込手段と、
前記加工装置によって加工される前記板状の材料に対して前記部品と前記桟部材とを割り当てて前記加工装置に前記部品と前記桟部材とを加工させる加工制御を行う加工制御手段と、
その加工制御手段による前記加工装置の制御によって加工された前記加工部品と前記桟部材とにおける、厚み方向を向く少なくとも一面に、前記加工部品であるか前記桟部材であるかを識別可能な識別情報を付す識別情報付加手段とを備えていることを特徴とする板状部品製造装置。
A loading means for stacking a predetermined number of plate-shaped parts including at least processed parts processed by a processing device for processing a plate-shaped material into a plurality of layers so as to include one or more crosspiece members.
A processing control means for assigning the component and the crosspiece member to the plate-shaped material processed by the processing apparatus and performing machining control to cause the processing apparatus to process the part and the crosspiece member.
Identification information that can identify whether the machined part or the crosspiece member is a machined part or a crosspiece member on at least one surface facing the thickness direction of the machined part and the crosspiece member machined by the control of the machining apparatus by the machining control means. A plate-shaped part manufacturing apparatus characterized in that it is provided with an identification information adding means.
前記積込手段によって前記部品を前記複数の層に積み重なった状態とする場合における前記部品と前記桟部材の配置位置を決定する配置決定手段を備え、
前記加工制御手段は、前記配置決定手段によって前記複数の層のうちいずれの層に前記部品と前記桟部材とが配置されるかが決定された後に、その決定された層の位置に応じて前記部品と前記桟部材との割り当てを行って前記加工制御を行うことを特徴とする請求項1に記載の板状部品製造装置。
It is provided with an arrangement determining means for determining the arrangement position of the component and the crosspiece member in the case where the component is stacked on the plurality of layers by the loading means.
After the arrangement determining means determines in which of the plurality of layers the component and the crosspiece member are to be arranged, the machining control means is described according to the position of the determined layer. The plate-shaped component manufacturing apparatus according to claim 1, wherein the machining control is performed by assigning the component to the crosspiece member.
請求項1又は2に記載の板状部品製造装置の動作を制御する制御装置であって、前記加工制御手段と前記識別情報付加手段とを備えていることを特徴とする板状部品製造装置の制御装置。 The control device for controlling the operation of the plate-shaped component manufacturing apparatus according to claim 1 or 2, wherein the plate-shaped component manufacturing apparatus includes the processing control means and the identification information adding means. Control device. 請求項3に記載の板状部品製造装置の制御装置の演算処理を実行させることが可能に構成されている板状部品製造プログラム。 A plate-shaped component manufacturing program configured to be able to execute arithmetic processing of the control device of the plate-shaped component manufacturing apparatus according to claim 3.
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JP2002333910A (en) 2001-05-10 2002-11-22 Mitsubishi Electric Corp Automatic board removing device and automatic board removing method
JP2005335355A (en) 2004-05-25 2005-12-08 Kamiyama Shoten:Kk Steaming and drying treatment method for finishing thick plate member of japanese cedar according to targeted specification in high yield and high efficiency
JP2016221666A (en) 2015-06-01 2016-12-28 株式会社Jls Face material cutting processing instruction device, face material cutting machine and face material

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