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JP7102009B2 - Urethane thickness confirmation pin manufacturing method and manufacturing equipment - Google Patents
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JP7102009B2 - Urethane thickness confirmation pin manufacturing method and manufacturing equipment - Google Patents

Urethane thickness confirmation pin manufacturing method and manufacturing equipment Download PDF

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JP7102009B2
JP7102009B2 JP2020004072A JP2020004072A JP7102009B2 JP 7102009 B2 JP7102009 B2 JP 7102009B2 JP 2020004072 A JP2020004072 A JP 2020004072A JP 2020004072 A JP2020004072 A JP 2020004072A JP 7102009 B2 JP7102009 B2 JP 7102009B2
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pin
molding
thickness confirmation
urethane thickness
urethane
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JP2021109411A (en
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世浪 鬼頭
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日本ウレタンエンジニアリング株式会社
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Description

本発明は、建築物や建造物の壁や天井、床等のウレタン吹付け対象物に設けるウレタン断熱層の厚さを確認するためのウレタン厚さ確認ピンの製造方法および製造装置に関する。 The present invention relates to a method and an apparatus for manufacturing a urethane thickness confirmation pin for confirming the thickness of a urethane heat insulating layer provided on a urethane spraying object such as a building, a wall, a ceiling, or a floor of a building.

建築物や建造物の壁や天井、床等のウレタン吹付け対象物に設けるウレタン断熱層の厚さを確認するためのウレタン厚さ確認ピンとして、合成樹脂製の円頭部の中心にピンを突設したものを提案しており(例えば、特許文献1参照。)、建築物に吹付けたウレタン断熱層にピンを突き刺してウレタン断熱層が所定厚に吹付けられているか否かを判断するようにしている。 A pin is placed in the center of the synthetic resin circular head as a urethane thickness confirmation pin for checking the thickness of the urethane heat insulating layer provided on the wall, ceiling, floor, or other urethane sprayed object of a building or building. Proposing a projecting one (see, for example, Patent Document 1), a pin is pierced into a urethane heat insulating layer sprayed on a building to determine whether or not the urethane heat insulating layer is sprayed to a predetermined thickness. I am trying to do it.

実用新案登録第3073534号公報Utility Model Registration No. 3073534

ところで、近年はウレタン断熱層を形成する硬質ウレタンの原料の変化に伴い、ウレタン厚み確認ピンの長尺化が要求されている。 By the way, in recent years, with the change of the raw material of the hard urethane forming the urethane heat insulating layer, it is required to lengthen the urethane thickness confirmation pin.

しかしながら、上述した特許文献1に記載された従来のウレタン厚み確認ピンの製造方法では、ウレタン厚み確認ピンのピン部を成型する型枠の固定側と可動側との間のパーティング面は、ウレタン厚み確認ピンのピン部の軸心方向と垂直になるように設けられているため、射出成型されたウレタン厚み確認ピンを型枠から取外す場合には、型枠の可動側を開いた後、ウレタン厚み確認ピンの頭部裏側をピン部の軸心方向と平行に押圧して押し出して型枠の固定側から抜くように構成していた。 However, in the conventional method for manufacturing urethane thickness confirmation pin described in Patent Document 1 described above, the parting surface between the fixed side and the movable side of the mold for molding the pin portion of the urethane thickness confirmation pin is urethane. Since it is provided so as to be perpendicular to the axial direction of the pin part of the thickness confirmation pin, when removing the injection-molded urethane thickness confirmation pin from the formwork, open the movable side of the formwork and then urethane. The back side of the head of the thickness confirmation pin was pressed in parallel with the axial direction of the pin portion and pushed out to be pulled out from the fixed side of the formwork.

そのため、ウレタン厚み確認ピンのピン部が長くなると、ピン部の長さの分だけ型枠の可動側をスライドさせる必要があり、型枠が大型化すると共に、広い製造場所が必要であるという問題があった。 Therefore, when the pin portion of the urethane thickness confirmation pin becomes long, it is necessary to slide the movable side of the mold by the length of the pin portion, which causes a problem that the mold becomes large and a large manufacturing space is required. was there.

特に、最近は住宅の高断熱性が求められ、壁や天井に吹き付けるウレタンの厚さが厚くなっており、ウレタンの厚さを確認するウレタン厚み確認ピンのピン部も長くなる傾向にあるため、型枠が大型化すると共に、大きい製造装置および広い製造場所が必要であった。 In particular, recently, high heat insulation of houses is required, and the thickness of urethane sprayed on walls and ceilings is increasing, and the pin part of the urethane thickness confirmation pin for checking the thickness of urethane tends to be long. As the formwork became larger, a large manufacturing equipment and a large manufacturing space were required.

そこで、本発明はこのような問題点に着目してなされたもので、ウレタン厚み確認ピンのピン部の長さが長くなった場合でも、型枠が大型化せず、かつ、前述の製造装置および広い製造場所が必要ないウレタン厚み確認ピンの製造方法およびウレタン厚み確認ピン製造装置を提供することを目的とする。 Therefore, the present invention has been made by paying attention to such a problem, and even when the length of the pin portion of the urethane thickness confirmation pin becomes long, the mold does not become large and the above-mentioned manufacturing apparatus is used. An object of the present invention is to provide a urethane thickness confirmation pin manufacturing method and a urethane thickness confirmation pin manufacturing apparatus that do not require a large manufacturing space.

上記課題を解決するため、本発明に係るウレタン厚み確認ピンの製造方法は、型枠のパーティング面に形成した完成品形状の空洞に樹脂を射出してウレタン厚み確認ピンを製造するウレタン厚み確認ピンの製造方法において、前記ウレタン厚み確認ピンは、ウレタンの厚みを確認するため所定の長さを有するピン部と、前記ピン部の後端部側に設けられ、前記ピン部の長さが表示された頭部とを有し、前記ウレタン厚み確認ピンのピン部を成型する前記型枠のピン部成型用固定型枠とピン部成型用可動型枠との間のパーティング面は、前記ウレタン厚み確認ピンのピン部の軸心方向と平行になるように設けられていることを特徴とする。
また、本発明に係るウレタン厚み確認ピンの製造方法では、前記ピン部成型用固定型枠と前記ピン部成型用可動型枠との間のパーティング面に形成された完成品形状の空洞に樹脂を射出して成型されたウレタン厚み確認ピンは、前記ピン部成型用固定型枠に対し前記ピン部成型用可動型枠が開いた後、前記ウレタン厚み確認ピンのピン部にピン取外し用エジェクトピン先端を押し当てて当該ピン部の軸心方向に対し垂直方向に押し出すことにより前記ピン部成型用固定型枠から前記ウレタン厚み確認ピンを取り外すことも特徴とする。
また、本発明に係るウレタン厚み確認ピンの製造方法では、前記ピン部成型用固定枠の前記ウレタン厚み確認ピンの頭部側には、前記ウレタン厚み確認ピンの頭部の裏面側にウレタン厚み確認ピン留め用凹部を形成して当該ウレタン厚み確認ピン留め用凹部に嵌るように突出したウレタン厚み確認ピン留め用凸部が形成されていることも特徴とする。
また、本発明に係るウレタン厚み確認ピンの製造方法では、前記ウレタン厚み確認ピンの頭部の上面を成型する頭部成型用可動型枠は、前記ピン部の軸心方向であって前記頭部の上面から離れるようにスライドすることも特徴とする。
また、本発明に係るウレタン厚み確認ピンの製造装置は、上述のいずれかのウレタン厚み確認ピンの製造方法を実施する製造装置であることを特徴とする。
In order to solve the above problems, the method for manufacturing the urethane thickness confirmation pin according to the present invention is to inject resin into the finished product-shaped cavity formed on the parting surface of the mold to manufacture the urethane thickness confirmation pin. In the method for manufacturing a pin, the urethane thickness confirmation pin is provided on a pin portion having a predetermined length for confirming the thickness of urethane and a rear end portion side of the pin portion, and the length of the pin portion is displayed. The parting surface between the fixed mold for molding the pin portion of the mold and the movable mold for molding the pin portion of the mold, which has a head and is used to mold the pin portion of the urethane thickness confirmation pin, is the urethane. It is characterized in that it is provided so as to be parallel to the axial direction of the pin portion of the thickness confirmation pin.
Further, in the method for manufacturing a urethane thickness confirmation pin according to the present invention, a resin is formed in a finished product-shaped cavity formed on a parting surface between the fixed mold for molding the pin portion and the movable mold for molding the pin portion. The urethane thickness confirmation pin molded by injecting is an eject pin for removing the pin from the pin portion of the urethane thickness confirmation pin after the movable mold for molding the pin portion is opened with respect to the fixed mold for molding the pin portion. It is also characterized in that the urethane thickness confirmation pin is removed from the fixed mold for molding the pin portion by pressing the tip and pushing it out in a direction perpendicular to the axial direction of the pin portion.
Further, in the method for manufacturing a urethane thickness confirmation pin according to the present invention, the urethane thickness is confirmed on the head side of the urethane thickness confirmation pin of the fixing frame for molding the pin portion and on the back surface side of the head of the urethane thickness confirmation pin. It is also characterized in that a urethane thickness confirmation pinning convex portion is formed so as to form a pinning concave portion and to fit into the urethane thickness confirmation pinning concave portion.
Further, in the method for manufacturing a urethane thickness confirmation pin according to the present invention, the head molding movable form for molding the upper surface of the head of the urethane thickness confirmation pin is in the axial direction of the pin portion and is the head. It is also characterized by sliding away from the upper surface of the.
Further, the urethane thickness confirmation pin manufacturing apparatus according to the present invention is characterized in that it is a manufacturing apparatus that implements any of the above-mentioned urethane thickness confirmation pin manufacturing methods.

本発明に係るウレタン厚み確認ピンの製造方法では、ウレタン厚み確認ピンのピン部を成型する型枠の固定側と可動側との境界面であるパーティング面は、ウレタン厚み確認ピンのピン部の軸心方向と平行になるように設けている。
そのため、ピン部の軸心方向に対し垂直方向に開いて射出成型後のウレタン厚み確認ピンを取り出すことができるので、ウレタン厚み確認ピンのピン部の長さが長くなった場合でも、型枠が大型化せず、かつ、広い製造場所も必要せずにウレタン厚み確認ピンを製造することができる。
In the method for manufacturing a urethane thickness confirmation pin according to the present invention, the parting surface, which is the boundary surface between the fixed side and the movable side of the mold for molding the pin portion of the urethane thickness confirmation pin, is the pin portion of the urethane thickness confirmation pin. It is provided so as to be parallel to the axial direction.
Therefore, the urethane thickness confirmation pin after injection molding can be taken out by opening in the direction perpendicular to the axial direction of the pin portion, so that even if the length of the pin portion of the urethane thickness confirmation pin becomes long, the mold can be used. Urethane thickness confirmation pins can be manufactured without increasing the size and without requiring a large manufacturing space.

(a)~(d)それぞれ本発明に係る実施形態のウレタン厚み確認ピンの斜視図、A部分の要部拡大図、図1(b)におけるB-B線断面図、図1(a)におけるF-F線断面図である。(A) to (d) are perspective views of the urethane thickness confirmation pin of the embodiment according to the present invention, an enlarged view of a main part of the A portion, a sectional view taken along line BB in FIG. 1 (b), and FIG. 1 (a). FIG. 5 is a cross-sectional view taken along the line FF. (a)~(c)それぞれ本発明に係る実施形態のウレタン厚み確認ピンの平面図、正面図、側面図である。(a) to (c) are a plan view, a front view, and a side view of the urethane thickness confirmation pin of the embodiment according to the present invention, respectively. 本発明に係る実施形態のウレタン厚み確認ピン製造装置の型枠を示す平面図である。It is a top view which shows the formwork of the urethane thickness confirmation pin manufacturing apparatus of embodiment which concerns on this invention. (a),(b)それぞれ図3におけるC-C線断面図、D-D線断面図である。(A) and (b) are a sectional view taken along line CC and a sectional view taken along line DD in FIG. 3, respectively. 本発明に係る実施形態のウレタン厚み確認ピン製造装置の型枠において樹脂の射出および硬化後、頭部成型用可動枠がスライドした際の状態を示す平面図である。It is a top view which shows the state when the movable frame for head molding slides after injection and curing of resin in the form of the urethane thickness confirmation pin manufacturing apparatus of embodiment which concerns on this invention. 図5におけるE-E線断面図である。FIG. 5 is a cross-sectional view taken along the line EE in FIG. 本発明に係る実施形態のウレタン厚み確認ピン製造装置の型枠において頭部成型用可動枠のスライド後、ピン部成型用可動枠がスライドした際の状態を示す平面図である。It is a top view which shows the state when the movable frame for molding a pin part slides after sliding the movable frame for head molding in the form of the urethane thickness confirmation pin manufacturing apparatus of embodiment which concerns on this invention. 図7におけるG部分の要部拡大平面図である。FIG. 7 is an enlarged plan view of a main part of the G portion in FIG. 7. 本発明に係る実施形態のウレタン厚み確認ピン製造装置の型枠においてピン部成型用可動枠のスライド後、成型された実施形態のウレタン厚み確認ピンを押し出した状態を示す平面図である。It is a top view which shows the state which extruded the urethane thickness confirmation pin of the molded embodiment after sliding of the movable frame for pin part molding in the form of the urethane thickness confirmation pin manufacturing apparatus of the embodiment which concerns on this invention. 図9におけるH部分の要部拡大平面図である。FIG. 9 is an enlarged plan view of a main part of the H portion in FIG.

以下、本発明に係るウレタン厚み確認ピンの製造方法および製造装置の一例である実施形態について、図面を参照しつつ説明する。なお、下記に説明する実施形態は、あくまで本発明の一例であり、本発明は下記の実施形態に限定されず、本発明の技術思想の範囲内で適宜変更可能である。 Hereinafter, an embodiment of a method for manufacturing a urethane thickness confirmation pin and an example of a manufacturing apparatus according to the present invention will be described with reference to the drawings. The embodiments described below are merely examples of the present invention, and the present invention is not limited to the following embodiments and can be appropriately modified within the scope of the technical idea of the present invention.

<実施形態のウレタン厚み確認ピン1>
まず、先に実施形態のウレタン厚み確認ピン1について説明する。
実施形態のウレタン厚み確認ピン1は、図1や図2等に示すように、ウレタンの厚みを確認するため所定の長さを有するピン部11と、ピン部11の後端部側に設けられ、ピン部11の長さが表示された頭部12とを有する。
<Urethane thickness confirmation pin 1 of the embodiment>
First, the urethane thickness confirmation pin 1 of the embodiment will be described first.
As shown in FIGS. 1 and 2, the urethane thickness confirmation pin 1 of the embodiment is provided on the pin portion 11 having a predetermined length for confirming the urethane thickness and on the rear end side of the pin portion 11. , The head portion 12 and the length of the pin portion 11 are displayed.

ウレタン厚み確認ピン1のピン部11には、図1(a)~(c)および図2(b),(c)に示すように後述するピン部成型用共通固定枠21aに形成された樹脂射出孔22cから実施形態のウレタン厚み確認ピン1の形状に形成された空洞(空間)に射出され、硬化後にランナー部分と切り離した樹脂射出跡凹部11aが形成される。 The pin portion 11 of the urethane thickness confirmation pin 1 has a resin formed on a common fixing frame 21a for molding the pin portion, which will be described later, as shown in FIGS. 1 (a) to 1 (c) and FIGS. A resin injection trace recess 11a is formed, which is injected from the injection hole 22c into a cavity (space) formed in the shape of the urethane thickness confirmation pin 1 of the embodiment and separated from the runner portion after curing.

そのため、実施形態のウレタン厚み確認ピン1では、ピン部11に樹脂射出跡凹部11aが形成されるため、ピン部11の径が従来は3mmであったが、本実施形態では樹脂射出跡凹部11aが形成されるピン部11の径を例えば1mm増加させて4mmとして強度の補強を図っている。これにより、壁や天井に吹き付けて硬化したウレタンにピン部11を突き刺した場合でも樹脂射出跡凹部11a近傍でピン部11が曲がることなく、吹き付けたウレタンの厚みを確認することができる。また、100mm以上の厚さがあるウレタンは硬度があるため、同金型で生成するピンは4mm以上の強度補強を行った。 Therefore, in the urethane thickness confirmation pin 1 of the embodiment, since the resin injection trace recess 11a is formed in the pin portion 11, the diameter of the pin portion 11 was conventionally 3 mm, but in the present embodiment, the resin injection trace recess 11a The diameter of the pin portion 11 on which the is formed is increased by, for example, 1 mm to 4 mm to reinforce the strength. As a result, even when the pin portion 11 is pierced into the urethane that has been sprayed and cured on the wall or ceiling, the thickness of the sprayed urethane can be confirmed without bending the pin portion 11 in the vicinity of the resin injection trace recess 11a. Further, since urethane having a thickness of 100 mm or more has hardness, the pins produced by the same mold were reinforced with strength of 4 mm or more.

さらに、ウレタン厚み確認ピン1のピン部11には、本発明に係る製造装置2で製造されるため、図2(c)に示すように、ピン部11の軸線、すなわち長手方向にPL(パーティングライン)11bが生成される。 Further, since the pin portion 11 of the urethane thickness confirmation pin 1 is manufactured by the manufacturing apparatus 2 according to the present invention, as shown in FIG. 2C, PL (party) is formed in the axial line of the pin portion 11, that is, in the longitudinal direction. Parting line) 11b is generated.

一方、実施形態のウレタン厚み確認ピン1の頭部12の裏面には、図1(a),(d)に示すようにピン部成型用共通固定枠21aからピン部成型用共通可動枠22aがX軸方向にスライドして型枠20が開いた際、ピン部成型用可動枠22に射出成型後のウレタン厚み確認ピン1が付着して移動しないようにピン部成型用共通固定枠21aの頭部成型用可動枠23側に形成されたウレタン厚み確認ピン留め用凸部21a2が嵌るウレタン厚み確認ピン留め用凹部12aが形成されている。 On the other hand, on the back surface of the head portion 12 of the urethane thickness confirmation pin 1 of the embodiment, as shown in FIGS. When the mold 20 is opened by sliding in the X-axis direction, the head of the common fixed frame 21a for molding the pin portion is prevented from adhering to the movable frame 22 for molding the pin portion and moving the urethane thickness confirmation pin 1 after injection molding. A urethane thickness confirmation pinning recess 12a into which the urethane thickness confirmation pinning convex portion 21a2 formed on the part molding movable frame 23 side is formed is formed.

また、ピン部11の長さが60mm以上のウレタン厚み確認ピン1を作成する場合、肉ヒケによる収縮を防ぐため、図1(d)に示すようにウレタン厚み確認ピン1の頭部12裏面には、表面側に向かって凹んだ湾曲凹面12bを形成する。そのため、ピン部成型用共通固定枠21aおよびピン部成型用共通可動枠22aの頭部12成型部分は、ウレタン厚み確認ピン1の頭部12裏面に湾曲凹面12bを形成できるように凸形状に湾曲している。 Further, when the urethane thickness confirmation pin 1 having a pin portion 11 having a length of 60 mm or more is created, in order to prevent shrinkage due to meat sink marks, as shown in FIG. Form a curved concave surface 12b that is recessed toward the surface side. Therefore, the head 12 molded portion of the pin portion molding common fixed frame 21a and the pin portion molding common movable frame 22a is curved in a convex shape so that a curved concave surface 12b can be formed on the back surface of the head 12 of the urethane thickness confirmation pin 1. is doing.

よって、ウレタン厚み確認ピン留め用凸部21a2に嵌るウレタン厚み確認ピン1の頭部12裏面のウレタン厚み確認ピン留め用凹部12aだけでなく、頭部12裏面の湾曲凹面12bもピン部成型用共通固定枠21aの凸形状に湾曲した頭部12成型部分に嵌り、上記の役目も果たしている。 Therefore, not only the urethane thickness confirmation pin fastening recess 12a on the back surface of the head 12 of the urethane thickness confirmation pin 1 that fits into the urethane thickness confirmation pin fastening convex portion 21a2, but also the curved concave surface 12b on the back surface of the head 12 is common for pin portion molding. It fits into the convexly curved head 12 molded portion of the fixed frame 21a and also fulfills the above-mentioned role.

また、ウレタン厚み確認ピン1の頭部12上面には、ウレタン吹付け対象物の厚さ、例えば、15mm、20mm、25mm、30mm、・・・100mm、120mm、140mm、160mm、・・・を示すため、その厚さに応じたピン部11の長さを示す数字等がエンボス加工で表示したり、頭部12上面から裏面まで貫通して打ち抜して表示する。 Further, the thickness of the urethane spraying object, for example, 15 mm, 20 mm, 25 mm, 30 mm, ... 100 mm, 120 mm, 140 mm, 160 mm, ... Is shown on the upper surface of the head 12 of the urethane thickness confirmation pin 1. Therefore, a number or the like indicating the length of the pin portion 11 according to the thickness is displayed by embossing, or is punched out from the upper surface to the back surface of the head 12.

尚、図2(a)では、頭部12に打ち抜きで‘160’と表示されており、ピン部11の長さが160mmで、ウレタン吹付け対象物の厚さの160mmを確認するウレタン厚み確認ピン1であることを示している。 In addition, in FIG. 2A, the head 12 is punched out and displayed as '160', the length of the pin portion 11 is 160 mm, and the urethane thickness confirmation confirms the thickness of the urethane sprayed object of 160 mm. It shows that it is pin 1.

また、ウレタン厚み確認ピン1の素材として、強度およびヒケによる測定数値の誤差をなくすため、ピン部11の長さが10mm~30mmの場合は、ポリプロピレン樹脂で制作し、35mmより長いものはヒケをなくすためにABS樹脂で制作している。 In addition, as a material for the urethane thickness confirmation pin 1, in order to eliminate errors in measured values due to strength and sink marks, if the length of the pin portion 11 is 10 mm to 30 mm, it is made of polypropylene resin, and if it is longer than 35 mm, sink marks are used. It is made of ABS resin to eliminate it.

<実施形態のウレタン厚み確認ピン製造装置2>
次に、以上のように構成された実施形態のウレタン厚み確認ピン製造装置2の型枠20およびエジェクトピン21cについて説明する。
<Urethane thickness confirmation pin manufacturing apparatus 2 of the embodiment>
Next, the mold 20 and the eject pin 21c of the urethane thickness confirmation pin manufacturing apparatus 2 of the embodiment configured as described above will be described.

図3は、本発明に係る実施形態のウレタン厚み確認ピン製造装置2における閉じた状態の型枠20を示す平面図、図4(a),(b)は、それぞれ図3におけるC-C線断面図、D-D線断面図である。 FIG. 3 is a plan view showing a closed mold 20 in the urethane thickness confirmation pin manufacturing apparatus 2 according to the embodiment of the present invention, and FIGS. 4 (a) and 4 (b) are lines CC in FIG. 3, respectively. It is a cross-sectional view and a cross-sectional view taken along the line DD.

本発明に係る実施形態のウレタン厚み確認ピン製造装置2は、図3および図4(a),(b)に示すように、型枠20の固定側と可動側との境界面であるパーティング面に完成品であるウレタン厚み確認ピン1の形状の空洞(空間)が形成されており、その空洞(空間)に後述する樹脂射出孔22cを介してポリプロピレン樹脂やABS樹脂等を射出してウレタン厚み確認ピン1を製造する装置で、型枠20として固定側であるピン部成型用固定枠21と、可動側であるピン部成型用可動枠22および頭部成型用可動枠23を備えている。 As shown in FIGS. 3 and 4 (a) and 4 (b), the urethane thickness confirmation pin manufacturing apparatus 2 according to the embodiment of the present invention is a parting that is a boundary surface between the fixed side and the movable side of the mold 20. A cavity (space) in the shape of the finished urethane thickness confirmation pin 1 is formed on the surface, and polypropylene resin, ABS resin, etc. are injected into the cavity (space) through the resin injection hole 22c described later to make urethane. An apparatus for manufacturing a thickness confirmation pin 1, which includes a fixed frame 21 for molding a pin portion on the fixed side as a mold 20, a movable frame 22 for molding a pin portion on the movable side, and a movable frame 23 for molding the head. ..

ピン部成型用固定枠21は、いわゆるキャビティと呼ばれる固定側の型枠で、ピン部11の長さが130mm、145mm、160mm等と異なる場合でも変化しない共通なコマであるピン部成型用共通固定枠21aと、ピン部成型用共通固定枠21aに連結され、ピン部11の長さに応じて長さが異なる長さ調整コマであるピン部成型用長さ調整固定枠21b等から構成されており、ピン部成型用共通固定枠21aおよびピン部成型用長さ調整固定枠21bには、それぞれピン部11の形状に応じた溝部21a1,21b1が形成されている。 The pin portion molding fixing frame 21 is a so-called cavity fixing side mold, and is a common frame that does not change even when the length of the pin portion 11 is different from 130 mm, 145 mm, 160 mm, etc. It is composed of a frame 21a and a length adjusting fixed frame 21b for pin portion molding, which is a length adjusting piece connected to a common fixing frame 21a for molding the pin portion and having a different length according to the length of the pin portion 11. The common fixing frame 21a for molding the pin portion and the length adjusting fixing frame 21b for molding the pin portion are formed with groove portions 21a1, 21b1 corresponding to the shape of the pin portion 11, respectively.

そして頭部12の裏面側を成型するピン部成型用固定枠21のピン部成型用共通固定枠21aの頭部成型用可動枠23側の面には、後述する図8や図10等に示すようにウレタン厚み確認ピン1の頭部12の裏面側にウレタン厚み確認ピン留め用凹部12aを形成して、ピン部成型用共通固定枠21aからピン部成型用共通可動枠22aがX軸方向にスライドして型枠20が開いた際、ピン部成型用可動枠22に射出成型後のウレタン厚み確認ピン1が付着して移動しないようにピン部成型用共通固定枠21aの頭部成型用可動枠23側に形成されたウレタン厚み確認ピン留め用凸部21a2が設けられている。 The surface of the pin portion molding fixed frame 21 for molding the back surface side of the head 12 on the head molding movable frame 23 side of the pin portion molding common fixed frame 21a is shown in FIGS. 8 and 10 described later. As described above, the urethane thickness confirmation pin fastening recess 12a is formed on the back surface side of the head 12 of the urethane thickness confirmation pin 1, and the common fixed frame 21a for pin molding to the common movable frame 22a for pin molding are moved in the X-axis direction. When the mold 20 is slid and opened, the urethane thickness confirmation pin 1 after injection molding adheres to the movable frame 22 for molding the pin portion and is movable for head molding of the common fixed frame 21a for molding the pin portion so as not to move. A urethane thickness confirmation pinning convex portion 21a2 formed on the frame 23 side is provided.

さらに、ピン部成型用固定枠21のピン部成型用共通固定枠21aには、図3~図10に示すようにピン部成型用可動枠22および頭部成型用可動枠23が開いた後、ウレタン厚み確認ピン1のピン部11の軸心方向とは垂直方向のX軸方向にスライドしてウレタン厚み確認ピン1のピン部11に先端部で押圧して型枠20からウレタン厚み確認ピン1を取り外すエジェクトピン21cがスライド可能に設けられている。 Further, after the pin portion molding movable frame 22 and the head molding movable frame 23 are opened in the pin portion molding common fixing frame 21a of the pin portion molding fixing frame 21, as shown in FIGS. 3 to 10, after the pin portion molding movable frame 22 and the head molding movable frame 23 are opened. The urethane thickness confirmation pin 1 slides in the X-axis direction perpendicular to the axial direction of the pin portion 11 of the urethane thickness confirmation pin 1 and presses against the pin portion 11 of the urethane thickness confirmation pin 1 with the tip portion from the mold 20 to the urethane thickness confirmation pin 1. An eject pin 21c is provided so as to be slidable.

ピン部成型用可動枠22は、X軸方向にスライドするように構成されたいわゆるコアと呼ばれる可動側の型枠で、ピン部11の長さが30mm、45mm、60mm等と異なる場合でも変化しない共通なコマであるピン部成型用共通可動枠22aと、ピン部成型用共通可動枠22aに連結され、ピン部11の長さに応じて長さが異なる長さ調整コマであるピン部成型用長さ調整可動枠22b等から構成されており、ピン部成型用共通可動枠22aおよびピン部成型用長さ調整可動枠22bには、それぞれピン部11の形状に応じた溝部22a1,22b1が形成されている。 The movable frame 22 for molding the pin portion is a mold on the movable side called a so-called core configured to slide in the X-axis direction, and does not change even when the length of the pin portion 11 is different from 30 mm, 45 mm, 60 mm, or the like. For pin part molding, which is a length adjustment piece that is connected to the common movable frame 22a for pin part molding, which is a common piece, and the common movable frame 22a for pin part molding, and the length differs depending on the length of the pin part 11. It is composed of a length-adjustable movable frame 22b and the like, and groove portions 22a1, 22b1 corresponding to the shape of the pin portion 11 are formed on the common movable frame 22a for molding the pin portion and the length-adjustable movable frame 22b for molding the pin portion, respectively. Has been done.

また、ピン部成型用可動枠22を構成するピン部成型用共通可動枠22aおよびピン部成型用長さ調整可動枠22bには、図3や図5等に示すように型枠20の固定側と可動側との境界面であるパーティング面に完成品であるウレタン厚み確認ピン1の形状の空洞(空間)に射出する樹脂の通路となる樹脂射出孔22cが形成されている。 Further, as shown in FIGS. 3 and 5, the fixed side of the mold 20 is attached to the common movable frame 22a for molding the pin portion and the length-adjustable movable frame 22b for molding the pin portion, which constitute the movable frame 22 for molding the pin portion. A resin injection hole 22c is formed on the parting surface, which is the boundary surface between the movable side and the movable side, as a passage for the resin to be injected into the cavity (space) in the shape of the finished urethane thickness confirmation pin 1.

頭部成型用可動枠23は、Y軸方向にスライドするように構成されたいわゆるコアと呼ばれる可動側の型枠で、ウレタン厚み確認ピン1の頭部11を成型するもので、頭部12の形状に応じた溝部23aが形成されており、その溝部23aには図2(a)等に示すようにピン部11の長さを示す数字等をエンボス加工や貫通する打ち抜き加工で示すための凸部等が形成されている。 The movable frame 23 for molding the head is a form on the movable side called a so-called core configured to slide in the Y-axis direction, and molds the head 11 of the urethane thickness confirmation pin 1 of the head 12. A groove portion 23a corresponding to the shape is formed, and as shown in FIG. 2A or the like, the groove portion 23a is convex for indicating a number or the like indicating the length of the pin portion 11 by embossing or punching through. A part or the like is formed.

<実施形態のウレタン厚み確認ピン1の製造方法>
次に、以上のように構成された実施形態のウレタン厚み確認ピン製造装置2によるウレタン厚み確認ピン1の製造方法について説明する。
<Manufacturing method of urethane thickness confirmation pin 1 of the embodiment>
Next, a method of manufacturing the urethane thickness confirmation pin 1 by the urethane thickness confirmation pin manufacturing apparatus 2 of the embodiment configured as described above will be described.

実施形態のウレタン厚み確認ピン製造装置2では、上述したように構成されたピン部成型用固定枠21、ピン部成型用可動枠22および頭部成型用可動枠23等の型枠20を、図3および図4に示すように閉じ、ピン部成型用可動枠22を構成するピン部成型用共通可動枠22aおよびピン部成型用長さ調整可動枠22bに形成された樹脂射出孔22c内を通してポリプロピレン樹脂やABS樹脂等の樹脂を送り、溝部21a1,21b1、22a1,22b1,23aで囲まれ空洞(空間)に樹脂を射出して硬化させ、ウレタン厚み確認ピン1を成型する。 In the urethane thickness confirmation pin manufacturing apparatus 2 of the embodiment, the mold 20 such as the pin portion molding fixed frame 21, the pin portion molding movable frame 22, and the head molding movable frame 23 configured as described above is shown in FIG. As shown in 3 and FIG. 4, polypropylene is passed through the resin injection holes 22c formed in the common movable frame 22a for pin portion molding and the length adjusting movable frame 22b for pin portion molding, which are closed and constitute the movable frame 22 for pin portion molding. A resin such as resin or ABS resin is sent, and the resin is injected into the cavity (space) surrounded by the grooves 21a1,21b1, 22a1,22b1,23a and cured to mold the urethane thickness confirmation pin 1.

次に、実施形態のウレタン厚み確認ピン製造装置2では、射出した樹脂の成型および硬化後に、例えば、図5および図6に示すように頭部成型用可動枠23をY軸方向にスライドさせる。 Next, in the urethane thickness confirmation pin manufacturing apparatus 2 of the embodiment, after molding and curing the injected resin, for example, as shown in FIGS. 5 and 6, the head molding movable frame 23 is slid in the Y-axis direction.

すると、図5および図6に示すように、頭部成型用可動枠23がピン部成型用固定枠21およびピン部成型用可動枠22から離れるので、実施形態のウレタン厚み確認ピン1の頭部12上面側が露出する。 Then, as shown in FIGS. 5 and 6, the head molding movable frame 23 is separated from the pin portion molding fixed frame 21 and the pin portion molding movable frame 22, so that the head of the urethane thickness confirmation pin 1 of the embodiment is used. 12 The upper surface side is exposed.

次に、実施形態のウレタン厚み確認ピン製造装置2では、図7に示すようにピン部成型用可動枠23をX軸方向にスライドさせる。すると、図7に示すようにウレタン厚み確認ピン1の頭部12の下面側半分とピン部11の半分が露出する。 Next, in the urethane thickness confirmation pin manufacturing apparatus 2 of the embodiment, as shown in FIG. 7, the movable frame 23 for molding the pin portion is slid in the X-axis direction. Then, as shown in FIG. 7, the lower half of the head portion 12 of the urethane thickness confirmation pin 1 and the half of the pin portion 11 are exposed.

その際、図8に示すようにピン部成型用固定枠21のピン部成型用共通固定枠21aの頭部成型用可動枠23側の面には、頭部成型用可動枠23側へ突出したウレタン厚み確認ピン留め用凸部21a2が設けられ、ウレタン厚み確認ピン留め用凸部21a2がウレタン厚み確認ピン1の頭部12裏面側のウレタン厚み確認ピン留め用凹部12a(図1(a),(d)等参照。)に嵌っているため、ピン部成型用共通固定枠21aからピン部成型用共通可動枠22aがX軸方向にスライドして型枠20が開いた場合でも、図7や図8等に示すようにピン部成型用可動枠22に射出成型後のウレタン厚み確認ピン1が付着して移動しない。 At that time, as shown in FIG. 8, the surface of the pin portion molding fixed frame 21 on the head molding movable frame 23 side of the pin portion molding common fixed frame 21a protrudes toward the head molding movable frame 23 side. A convex portion 21a2 for fixing the urethane thickness confirmation pin is provided, and the convex portion 21a2 for fixing the urethane thickness confirmation pin is a concave portion 12a for fixing the urethane thickness confirmation pin on the back surface side of the head 12 of the urethane thickness confirmation pin 1 (FIG. 1 (a), Since it is fitted in (d), etc.), even when the common movable frame 22a for pin molding slides in the X-axis direction from the common fixed frame 21a for pin molding, the mold 20 opens, as shown in FIG. As shown in FIG. 8 and the like, the urethane thickness confirmation pin 1 after injection molding adheres to the movable frame 22 for molding the pin portion and does not move.

そして、最後に実施形態のウレタン厚み確認ピン製造装置2は、図9や図10に示すようにピン部成型用固定枠21のピン部成型用共通固定枠21aに設けられたエジェクトピン21cがX軸方向にスライドして、エジェクトピン21c先端でウレタン厚み確認ピン1のピン部11を押圧して、ピン部成型用共通固定枠21aからウレタン厚み確認ピン1を取り外して、ウレタン厚み確認ピン1の製造が完了する。 Finally, in the urethane thickness confirmation pin manufacturing apparatus 2 of the embodiment, as shown in FIGS. 9 and 10, the eject pin 21c provided in the pin portion molding common fixing frame 21a of the pin portion molding fixing frame 21 is X. Slide in the axial direction, press the pin portion 11 of the urethane thickness confirmation pin 1 with the tip of the eject pin 21c, remove the urethane thickness confirmation pin 1 from the common fixing frame 21a for molding the pin portion, and remove the urethane thickness confirmation pin 1 from the urethane thickness confirmation pin 1. Manufacturing is complete.

そのため、ウレタン厚み確認ピン1の頭部12の裏面側には、図1(a),(d)に示すようにウレタン厚み確認ピン留め用凸部21a2が嵌っていたウレタン厚み確認ピン留め用凹部12aが形成される。 Therefore, as shown in FIGS. 1 (a) and 1 (d), the urethane thickness confirmation pin fixing convex portion 21a2 is fitted on the back surface side of the head 12 of the urethane thickness confirmation pin 1. 12a is formed.

また、実施形態のウレタン厚み確認ピン製造装置2により製造されたウレタン厚み確認ピン1のピン部11には、図1(a)~(c)や図2(b),(c)に示すように樹脂射出孔22cから樹脂が射出され、ランナーと切り離した跡である樹脂射出跡凹部11aが残る場合がある。 Further, as shown in FIGS. 1 (a) to 1 (c) and FIGS. 2 (b) and 2 (c), the pin portion 11 of the urethane thickness confirmation pin 1 manufactured by the urethane thickness confirmation pin manufacturing apparatus 2 of the embodiment is provided. Resin is injected from the resin injection hole 22c, and a resin injection trace recess 11a, which is a trace separated from the runner, may remain.

さらに、本実施形態のウレタン厚み確認ピン製造装置2により製造されたウレタン厚み確認ピン1のピン部11には、ピン部成型用固定枠21とピン部成型用可動枠22との間のパーティングライン(PL)11bが図2(c)に示すようにピン部11の軸心方向である長手方向に形成されることになる。 Further, the pin portion 11 of the urethane thickness confirmation pin 1 manufactured by the urethane thickness confirmation pin manufacturing apparatus 2 of the present embodiment has a parting between the pin portion molding fixed frame 21 and the pin portion molding movable frame 22. As shown in FIG. 2C, the line (PL) 11b is formed in the longitudinal direction, which is the axial direction of the pin portion 11.

また、本実施形態のウレタン厚み確認ピン製造装置2により製造されたウレタン厚み確認ピン1の頭部12には、図2(a)等に示すようにピン部11の長さを示す数字等がエンボス加工で表示されたり、頭部12上面から裏面まで貫通する数値が現される一方、頭部12裏面にはウレタン厚み確認ピン留め用凹部12aが形成される。 Further, as shown in FIG. 2A and the like, the head portion 12 of the urethane thickness confirmation pin 1 manufactured by the urethane thickness confirmation pin manufacturing apparatus 2 of the present embodiment has a number or the like indicating the length of the pin portion 11. While it is displayed by embossing or a numerical value that penetrates from the upper surface to the back surface of the head 12 is displayed, a urethane thickness confirmation pinning recess 12a is formed on the back surface of the head 12.

<まとめ>
以上説明したように、本発明に係る実施形態のウレタン厚み確認ピン1の製造方法およびウレタン厚み確認ピン製造装置2では、ウレタン厚み確認ピン1のピン部11を成型するピン部成型用固定枠21とピン部成型用可動枠22とのパーティング面がウレタン厚み確認ピン1のピン部11の軸心方向と平行になるように設けると共に、頭部成型用可動枠23を設ける。
<Summary>
As described above, in the method for manufacturing the urethane thickness confirmation pin 1 and the urethane thickness confirmation pin manufacturing apparatus 2 according to the embodiment of the present invention, the pin portion molding fixing frame 21 for molding the pin portion 11 of the urethane thickness confirmation pin 1 The parting surface of the movable frame 22 for molding the pin portion and the movable frame 22 for molding the pin portion is provided so as to be parallel to the axial direction of the pin portion 11 of the urethane thickness confirmation pin 1, and the movable frame 23 for molding the head portion is provided.

そのため、型枠20を構成するピン部成型用固定枠21、ピン部成型用可動枠22および頭部成型用可動枠23それぞれの溝部21a1,21b1、22a1,22b1および溝部23aで囲まれ空洞(空間)に樹脂を射出して硬化後、ピン部成型用可動枠22を開く場合、ピン部11の軸心方向に対し垂直方向に開いて射出成型後のウレタン厚み確認ピン1を取り出すことができるので、ピン部11の長さが長くなった場合でも型枠20が大型化せず、かつ、広い製造場所も必要せずにウレタン厚み確認ピン1を製造することができる。 Therefore, the hollow (space) surrounded by the groove portions 21a1,21b1, 22a1,22b1 and the groove portion 23a of the pin portion molding fixed frame 21, the pin portion molding movable frame 22 and the head molding movable frame 23 constituting the mold 20 respectively. ), After curing, the movable frame 22 for molding the pin portion can be opened in the direction perpendicular to the axial direction of the pin portion 11 to take out the urethane thickness confirmation pin 1 after injection molding. Even when the length of the pin portion 11 becomes long, the urethane thickness confirmation pin 1 can be manufactured without increasing the size of the mold 20 and without requiring a large manufacturing place.

特に、本発明に係る実施形態のウレタン厚み確認ピン1の製造方法では、ピン部成型用固定枠21に対しピン部成型用可動枠22がウレタン厚み確認ピン1のピン部11とは垂直方向であるX軸方向にスライドして開き、ウレタン厚み確認ピン1のピン部11および頭部12のX軸方向の半分が露出した後、をエジェクトピン24がX軸方向にスライドしてウレタン厚み確認ピン1のピン部11を押圧してエジェクトピン部成型用固定枠21からウレタン厚み確認ピン1を取り外すため、エジェクトピン24のY軸方向のスライド量(ストローク)が少なくて済み、この点でも型枠20が大型化し大型の装置を使用せず、かつ、広い製造場所も必要せずにウレタン厚み確認ピン1を製造することができる。 In particular, in the method for manufacturing the urethane thickness confirmation pin 1 of the embodiment according to the present invention, the movable frame 22 for molding the pin portion is perpendicular to the pin portion 11 of the urethane thickness confirmation pin 1 with respect to the fixed frame 21 for molding the pin portion. After sliding open in a certain X-axis direction and exposing the pin portion 11 of the urethane thickness confirmation pin 1 and half of the head 12 in the X-axis direction, the eject pin 24 slides in the X-axis direction to expose the urethane thickness confirmation pin. Since the urethane thickness confirmation pin 1 is removed from the eject pin portion molding fixing frame 21 by pressing the pin portion 11 of 1, the slide amount (stroke) of the eject pin 24 in the Y-axis direction is small, and the mold is also in this respect. The urethane thickness confirmation pin 1 can be manufactured because the size of 20 is increased, a large device is not used, and a large manufacturing place is not required.

尚、本実施形態のウレタン厚み確認ピン製造装置2により製造されたウレタン厚み確認ピン1のピン部11には、図1(a)~(c)や図2(b),(c)に示すように樹脂射出孔22cから樹脂が射出されランナーと切り離した跡である樹脂射出跡凹部11aが残る場合があるが、ピン部11の直径が例えば4mm程度であるのに対し、樹脂射出跡凹部11aの深さは1mm未満で、従来のウレタン厚み確認ピン1のピン部11の直径の3mmは確保しているため、強度的に何ら問題はない。 The pin portion 11 of the urethane thickness confirmation pin 1 manufactured by the urethane thickness confirmation pin manufacturing apparatus 2 of the present embodiment is shown in FIGS. 1 (a) to 1 (c) and FIGS. 2 (b) and 2 (c). As described above, the resin injection trace recess 11a, which is a trace of the resin being injected from the resin injection hole 22c and separated from the runner, may remain. However, while the diameter of the pin portion 11 is, for example, about 4 mm, the resin injection trace recess 11a Since the depth of the resin is less than 1 mm and the diameter of the pin portion 11 of the conventional urethane thickness confirmation pin 1 is 3 mm, there is no problem in terms of strength.

また、本実施形態のウレタン厚み確認ピン製造装置2により製造されたウレタン厚み確認ピン1のピン部11には、ピン部成型用固定枠21とピン部成型用可動枠22との間のパーティングライン(PL)11bがピン部11の長手方向に形成される。そのため、パーティングライン(PL)11bは、従来とは異なり、ウレタン厚み確認ピン1の突き刺し方向と平行となるので、ピン部11をウレタンに突き刺す際の抵抗にならず、ウレタンの厚さを容易に確認することができるという効果も発生する。 Further, the pin portion 11 of the urethane thickness confirmation pin 1 manufactured by the urethane thickness confirmation pin manufacturing apparatus 2 of the present embodiment has a parting between the pin portion molding fixed frame 21 and the pin portion molding movable frame 22. The line (PL) 11b is formed in the longitudinal direction of the pin portion 11. Therefore, unlike the conventional parting line (PL) 11b, the parting line (PL) 11b is parallel to the piercing direction of the urethane thickness confirmation pin 1, so that it does not become a resistance when the pin portion 11 is pierced into the urethane, and the urethane thickness can be easily increased. There is also the effect of being able to confirm.

また、本発明に係る実施形態のウレタン厚み確認ピン1の製造方法およびウレタン厚み確認ピン製造装置2では、ウレタン厚み確認ピン1の頭部12の上面を成型する頭部成型用可動型枠23は、ピン部11の軸心方向であって頭部12の上面から離れるようにスライドするため、この点でも型枠20が大型化せず巨大な装置を必要とせず、かつ、広い製造場所も必要せずにウレタン厚み確認ピン1を製造することができる。 Further, in the method for manufacturing the urethane thickness confirmation pin 1 and the urethane thickness confirmation pin manufacturing apparatus 2 according to the embodiment of the present invention, the head molding movable formwork 23 for molding the upper surface of the head 12 of the urethane thickness confirmation pin 1 is Since the pin portion 11 slides away from the upper surface of the head 12 in the axial direction, the mold 20 does not become large and does not require a huge device, and a large manufacturing space is also required. The urethane thickness confirmation pin 1 can be manufactured without this.

尚、上記実施形態の説明では、ピン部成型用固定枠21、ピン部成型用可動枠22および頭部成型用可動枠23等の型枠20を閉じ、それらの溝部21a1,21b1、22a1,22b1および溝部23aで囲まれ空洞(空間)に樹脂等を射出して硬化させ、ウレタン厚み確認ピン1を成型後、まずは頭部成型用可動枠23をY軸方向にスライドさせ、その後、ピン部成型用可動枠23をX軸方向にスライドさせるように説明したが、本発明でこれに限定されるものではなく、ウレタン厚み確認ピン1の成型後、まずはピン部成型用可動枠23をX軸方向にスライドさせ、その後、頭部成型用可動枠23をY軸方向にスライドさせるように動作させても良いし、さらにはウレタン厚み確認ピン1の成型後、頭部成型用可動枠23をY軸方向へスライドさせるのと同時に、ピン部成型用可動枠23をX軸方向にスライドさせるように動作させても勿論良い。 In the description of the above embodiment, the molds 20 such as the pin portion molding fixed frame 21, the pin portion molding movable frame 22, and the head molding movable frame 23 are closed, and the groove portions 21a1,21b1, 22a1,22b1 thereof are closed. The urethane thickness confirmation pin 1 is molded by injecting resin or the like into the cavity (space) surrounded by the groove 23a, and then the movable frame 23 for head molding is first slid in the Y-axis direction, and then the pin portion is molded. Although it has been described that the movable frame 23 for molding is slid in the X-axis direction, the present invention is not limited to this, and after molding the urethane thickness confirmation pin 1, first, the movable frame 23 for molding the pin portion is slid in the X-axis direction. The movable frame 23 for molding the head may be slid in the Y-axis direction, and then the movable frame 23 for molding the head may be slid in the Y-axis direction after the urethane thickness confirmation pin 1 is molded. Of course, at the same time as sliding in the direction, the movable frame 23 for molding the pin portion may be operated so as to slide in the X-axis direction.

1 ウレタン厚み確認ピン
11 ピン部
11a 樹脂射出跡凹部
11b PL(パーティングライン)
12 頭部
12a ウレタン厚み確認ピン留め用凹部
12b 湾曲凹面
2 ウレタン厚み確認ピン製造装置
20 型枠
21 ピン部成型用固定枠
21a ピン部成型用共通固定枠
21a1 溝部
21a2 ウレタン厚み確認ピン留め用凸部
21b ピン部成型用長さ調整固定枠
21b1 溝部
21c エジェクトピン
22 ピン部成型用可動枠
22a ピン部成型用共通可動枠
22a1 溝部
22b ピン部成型用長さ調整可動枠
22b1 溝部
22c 樹脂射出孔
23 頭部成型用可動枠
23a 溝部
1 Urethane thickness confirmation pin 11 Pin part 11a Resin injection trace recess 11b PL (parting line)
12 Head 12a Urethane thickness confirmation pinning recess 12b Curved concave surface 2 Urethane thickness confirmation pin manufacturing equipment 20 Formwork 21 Pin molding fixing frame 21a Pin molding common fixing frame 21a1 Groove 21a2 Urethane thickness confirmation pinning convex 21b Pin part molding length adjustment fixed frame 21b1 Groove part 21c Eject pin 22 Pin part molding movable frame 22a Pin part molding common movable frame 22a1 Groove part 22b Pin part molding length adjustment movable frame 22b1 Groove part 22c Resin injection hole 23 heads Movable frame for part molding 23a Groove

Claims (5)

型枠のパーティング面に形成した完成品形状の空洞に樹脂を射出してウレタン厚み確認ピンを製造するウレタン厚み確認ピンの製造方法において、
前記ウレタン厚み確認ピンは、
ウレタンの厚みを確認するため所定の長さを有するピン部と、
前記ピン部の後端部側に設けられ、前記ピン部の長さが表示された頭部を有し、
前記ウレタン厚み確認ピンのピン部を成型する前記型枠のピン部成型用固定型枠とピン部成型用可動型枠との間のパーティング面は、前記ウレタン厚み確認ピンのピン部の軸心方向と平行になるように設けられていることを特徴とするウレタン厚み確認ピンの製造方法。
In the method of manufacturing urethane thickness confirmation pins, resin is injected into the finished product-shaped cavity formed on the parting surface of the mold to manufacture urethane thickness confirmation pins.
The urethane thickness confirmation pin is
A pin part with a predetermined length to check the thickness of urethane,
It has a head provided on the rear end side of the pin portion and indicating the length of the pin portion.
The parting surface between the fixed mold for molding the pin portion of the mold and the movable mold for molding the pin portion of the mold for molding the pin portion of the urethane thickness confirmation pin is the axial center of the pin portion of the urethane thickness confirmation pin. A method for manufacturing a urethane thickness confirmation pin, which is provided so as to be parallel to the direction.
請求項1記載のウレタン厚み確認ピンの製造方法において、
前記ピン部成型用固定型枠と前記ピン部成型用可動型枠との間のパーティング面に形成された完成品形状の空洞に樹脂を射出して成型されたウレタン厚み確認ピンは、前記ピン部成型用固定型枠に対し前記ピン部成型用可動型枠が開いた後、前記ウレタン厚み確認ピンのピン部にピン取外し用エジェクトピン先端を押し当てて当該ピン部の軸心方向に対し垂直方向に押し出すことにより前記ピン部成型用固定型枠から前記ウレタン厚み確認ピンを取り外すことを特徴とするウレタン厚み確認ピンの製造方法。
In the method for manufacturing a urethane thickness confirmation pin according to claim 1,
The urethane thickness confirmation pin molded by injecting resin into the finished product-shaped cavity formed on the parting surface between the fixed form for molding the pin portion and the movable form for molding the pin portion is the pin. After the movable formwork for molding the pin part is opened with respect to the fixed formwork for part molding, the tip of the eject pin for pin removal is pressed against the pin part of the urethane thickness confirmation pin to be perpendicular to the axial direction of the pin part. A method for manufacturing a urethane thickness confirmation pin, which comprises removing the urethane thickness confirmation pin from the fixed mold for molding the pin portion by extruding in the direction.
請求項1または請求項2記載のウレタン厚み確認ピンの製造方法において、
前記ピン部成型用固定枠の前記ウレタン厚み確認ピンの頭部側には、前記ウレタン厚み確認ピンの頭部の裏面側にウレタン厚み確認ピン留め用凹部を形成して当該ウレタン厚み確認ピン留め用凹部に嵌るように突出したウレタン厚み確認ピン留め用凸部が形成されていることを特徴とするウレタン厚み確認ピンの製造方法。
In the method for manufacturing a urethane thickness confirmation pin according to claim 1 or 2.
On the head side of the urethane thickness confirmation pin of the fixing frame for molding the pin portion, a recess for fixing the urethane thickness confirmation pin is formed on the back surface side of the head of the urethane thickness confirmation pin for fixing the urethane thickness confirmation pin. A method for manufacturing a urethane thickness confirmation pin, which comprises forming a convex portion for fastening a urethane thickness confirmation pin that protrudes so as to fit in a concave portion.
請求項1~請求項3のいずれか一の請求項に記載のウレタン厚み確認ピンの製造方法において、
前記ウレタン厚み確認ピンの頭部の上面を成型する頭部成型用可動型枠は、前記ピン部の軸心方向であって前記頭部の上面から離れるようにスライドすることを特徴とするウレタン厚み確認ピンの製造方法。
In the method for manufacturing a urethane thickness confirmation pin according to any one of claims 1 to 3.
The head molding movable formwork for molding the upper surface of the head of the urethane thickness confirmation pin is characterized in that it slides in the axial direction of the pin portion and away from the upper surface of the head. How to make a confirmation pin.
請求項1~請求項4のいずれか一の請求項に記載のウレタン厚み確認ピンの製造方法を実施するウレタン厚み確認ピンの製造装置。 An apparatus for manufacturing a urethane thickness confirmation pin, which carries out the method for manufacturing a urethane thickness confirmation pin according to any one of claims 1 to 4.
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JP2002023313A (en) 2000-07-12 2002-01-23 Konica Corp Spool for photographic film
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