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JP7103736B2 - Polyvinyl chloride sheet - Google Patents
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JP7103736B2 - Polyvinyl chloride sheet - Google Patents

Polyvinyl chloride sheet Download PDF

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JP7103736B2
JP7103736B2 JP2018126989A JP2018126989A JP7103736B2 JP 7103736 B2 JP7103736 B2 JP 7103736B2 JP 2018126989 A JP2018126989 A JP 2018126989A JP 2018126989 A JP2018126989 A JP 2018126989A JP 7103736 B2 JP7103736 B2 JP 7103736B2
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晴彦 河野
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Lonseal Corp
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Description

本発明は透明層を有するポリ塩化ビニル系シートに関する。 The present invention relates to a polyvinyl chloride-based sheet having a transparent layer.

ポリ塩化ビニル樹脂にフタル酸エステル等の可塑剤を添加した軟質ポリ塩化ビニルシートは、建築材料、工業用フィルム等として使用されている。また、この軟質ポリ塩化ビニルシートは柔軟性を有し、施工性や接着性に優れる等の点から、建築物、鉄道車輌、航空機等の内装材として広く用いられている。 A soft polyvinyl chloride sheet obtained by adding a plasticizer such as a phthalate ester to a polyvinyl chloride resin is used as a building material, an industrial film, or the like. In addition, this soft polyvinyl chloride sheet is widely used as an interior material for buildings, railroad cars, aircraft, etc. because of its flexibility, excellent workability and adhesiveness.

ポリ塩化ビニル樹脂は透明度が高いことから、外観として観察される面に透明性の高い透明層を設定し、その下に印刷模様を施した意匠層を設定することで、耐久性が高く高意匠性な内装材を提供することができる。 Since polyvinyl chloride resin has high transparency, a transparent layer with high transparency is set on the surface to be observed as an appearance, and a design layer with a printed pattern is set under it to have high durability and high design. It is possible to provide sexual interior materials.

一方、ポリ塩化ビニル樹脂は、燃焼時において多量の煙と塩化水素ガスが発生するために避難や消火活動への影響が懸念される場合がある。このためポリ塩化ビニルの低発煙化と低塩化水素ガス化に関する検討が行われ、各種難燃剤を使用する方法が提案されている。 On the other hand, polyvinyl chloride resin may have an influence on evacuation and fire extinguishing activities because a large amount of smoke and hydrogen chloride gas are generated at the time of combustion. For this reason, studies have been conducted on reducing smoke emission and reducing hydrogen chloride gasification of polyvinyl chloride, and methods using various flame retardants have been proposed.

例えば、水酸化マグネシウム、酸化アンチモン化合物、亜鉛系化合物などの難燃剤を含有するポリ塩化ビニル樹脂組成物が使用されている(特許文献1および2)。 For example, polyvinyl chloride resin compositions containing flame retardants such as magnesium hydroxide, antimony oxide compounds, and zinc-based compounds are used (Patent Documents 1 and 2).

しかし、上記の難燃剤は透明層に添加すると透明性が低下し意匠層の印刷模様が目視できなくなるため使用できず、透明層の低発煙化と低塩化水素ガス化は困難であるため床材としての発煙量と塩化水素ガス量は増加してしまう。 However, when the above flame retardant is added to the transparent layer, the transparency is lowered and the printed pattern of the design layer becomes invisible, so that it cannot be used. The amount of smoke generated and the amount of hydrogen chloride gas will increase.

特開平5-51504号公報Japanese Unexamined Patent Publication No. 5-5-1504 特開平8-208925号公報Japanese Unexamined Patent Publication No. 8-208925

本発明は透明層を有し、燃焼時の発煙量、塩化水素ガス量を低減させたポリ塩化ビニル系シートを提供することを目的とする。 An object of the present invention is to provide a polyvinyl chloride-based sheet having a transparent layer and reducing the amount of smoke generated during combustion and the amount of hydrogen chloride gas.

上記課題を解決するために本発明が用いた手段は、特定の可塑剤を含有する透明層と特定の可塑剤および難燃剤を含む層とを積層した積層シートであることを要旨とする。 The gist of the means used in the present invention to solve the above problems is that it is a laminated sheet in which a transparent layer containing a specific plasticizer and a layer containing a specific plasticizer and a flame retardant are laminated.

より具体的には、塩化ビニル系樹脂100重量部と、ポリエステル系可塑剤5~50重量部とを含有するポリ塩化ビニル系樹脂組成物(a)からなる透明層(A)と、塩化ビニル系樹脂100重量部と、ポリエステル系可塑剤5~100重量部と、モリブデン酸系化合物および錫酸亜鉛化合物のうち少なくとも一種の難燃剤5~100重量部と、無機充填剤50~300重量部とを含有するポリ塩化ビニル系樹脂組成物(b)からなる基材層(B)とを有し、前記透明層(A)が、屈折率が1.42~1.65である光透過性無機充填剤を1~100重量部含有するポリ塩化ビニル系シートとすることである。
More specifically, a transparent layer (A) composed of a polyvinyl chloride-based resin composition (a) containing 100 parts by weight of a vinyl chloride-based resin and 5 to 50 parts by weight of a polyester-based plasticizer, and a vinyl chloride-based resin. 100 parts by weight of resin, 5 to 100 parts by weight of polyester-based plasticizer, 5 to 100 parts by weight of flame retardant of at least one of molybdic acid-based compound and zinc nitrate compound, and 50 to 300 parts by weight of inorganic filler. It has a base material layer (B) made of the polyvinyl chloride resin composition (b) contained therein , and the transparent layer (A) is filled with a light-transmitting inorganic material having a refractive index of 1.42 to 1.65. A polyvinyl chloride-based sheet containing 1 to 100 parts by weight of the agent is used.

また、塩化ビニル系樹脂100重量部と、ポリエステル系可塑剤5~50重量部とを含有するポリ塩化ビニル系樹脂組成物(a)からなる透明層(A)と、塩化ビニル系樹脂100重量部と、ポリエステル系可塑剤5~100重量部と、モリブデン酸系化合物および錫酸亜鉛化合物のうち少なくとも一種の難燃剤5~100重量部と、無機充填剤50~300重量部とを含有するポリ塩化ビニル系樹脂組成物(b)からなる基材層(B)とを有し、前記難燃剤がモリブデン酸系化合物5~95重量部と錫酸亜鉛化合物5~95重量部とからなるポリ塩化ビニル系シートとすることである。

Further, a transparent layer (A) made of a polyvinyl chloride-based resin composition (a) containing 100 parts by weight of a vinyl chloride-based resin and 5 to 50 parts by weight of a polyester-based plasticizer, and 100 parts by weight of a vinyl chloride-based resin. Polyvinyl chloride containing 5 to 100 parts by weight of a polyester-based plastic, 5 to 100 parts by weight of a flame retardant of at least one of a molybdic acid-based compound and a zinc nitrate compound, and 50 to 300 parts by weight of an inorganic filler. Polyvinyl chloride having a base material layer (B) made of a vinyl resin composition (b) and the flame retardant containing 5 to 95 parts by weight of a molybdic acid-based compound and 5 to 95 parts by weight of a zinc nitrate compound. It is to be a system sheet .

また、前記透明層(A)が、屈折率が1.42~1.65である光透過性無機充填剤を1~100重量部含有することが好ましく、透明層(A)のヘーズが70%以下が好ましく、全光線透過率は80%以上が好ましい。 Further, the transparent layer (A) preferably contains 1 to 100 parts by weight of a light-transmitting inorganic filler having a refractive index of 1.42 to 1.65, and the haze of the transparent layer (A) is 70%. The following is preferable, and the total light transmittance is preferably 80% or more.

本発明のポリ塩化ビニル系シートは透明層を有し、燃焼時の発煙量、塩化水素ガス量が低減されるとの効果が得られる。また、透明層を有しているためその下に印刷模様を施した意匠層を設けることもでき、耐久性が高く高意匠性なシートを提供することもできる。 The polyvinyl chloride-based sheet of the present invention has a transparent layer, and has the effect of reducing the amount of smoke generated during combustion and the amount of hydrogen chloride gas. Further, since it has a transparent layer, a design layer having a printed pattern can be provided under the transparent layer, and a highly durable and highly designed sheet can be provided.

本発明の実施形態に係るポリ塩化ビニル系シートの断面図である。It is sectional drawing of the polyvinyl chloride-based sheet which concerns on embodiment of this invention. 本発明の他の実施形態に係るポリ塩化ビニル系シートの断面図である。It is sectional drawing of the polyvinyl chloride-based sheet which concerns on other embodiment of this invention.

以下、本発明の実施形態について詳述する。本発明のポリ塩化ビニル系シートは、少なくとも透明層と、基材層とを備える。図1に透明層1と基材層2とを有する本発明のポリ塩化ビニル系シートに係る実施形態の断面図を示した。透明層1と基材層2は積層され一体となりシートを形成している。 Hereinafter, embodiments of the present invention will be described in detail. The polyvinyl chloride-based sheet of the present invention includes at least a transparent layer and a base material layer. FIG. 1 shows a cross-sectional view of an embodiment of the polyvinyl chloride-based sheet of the present invention having the transparent layer 1 and the base material layer 2. The transparent layer 1 and the base material layer 2 are laminated and integrated to form a sheet.

本実施形態の透明層は、塩化ビニル系樹脂100重量部に対し、ポリエステル系可塑剤を5~50重量部含有する樹脂組成物からなり、可視光線を透過可能であり、全光線透過率をおおむね70%以上とすることで目的とする透明性が得られる。この透明層をポリ塩化ビニル系シートの最表面に設けることにより、その下に意匠性を有する層を設けることが可能となる。すなわち透明層の上から意匠層が視認できる。透明層の全光線透過率は80%以上が好ましく、85%以上がより好ましい。また透明層の曇り度によっても視認性が変わり、曇り度が高いと視認性が低下するためぼんやりとした意匠となり、曇り度が低いほど元の意匠層に近い意匠がそのまま発現される。透明層の曇り度の指標であるヘーズは70%以下が好ましく、60%以下がより好ましい。ヘーズが70%を超える場合でも全光線透過率が70%以上であれば、透明層として使用できる。
本実施形態の基材層は、塩化ビニル系樹脂100重量部に対し、ポリエステル系可塑剤5~100重量部と、モリブデン酸系化合物および錫酸亜鉛化合物のうち少なくとも一種の難燃剤5~100重量部と、無機充填剤50~300重量部とを含有する樹脂組成物からなる。これにより適度な柔軟性と下地との接着性や施工性に優れた基材層が得られる。
The transparent layer of the present embodiment is composed of a resin composition containing 5 to 50 parts by weight of a polyester-based plasticizer with respect to 100 parts by weight of a vinyl chloride-based resin, is capable of transmitting visible light, and has a substantially total light transmittance. When the content is 70% or more, the desired transparency can be obtained. By providing this transparent layer on the outermost surface of the polyvinyl chloride-based sheet, it is possible to provide a layer having a design property under the transparent layer. That is, the design layer can be visually recognized from above the transparent layer. The total light transmittance of the transparent layer is preferably 80% or more, more preferably 85% or more. In addition, the visibility changes depending on the degree of cloudiness of the transparent layer, and if the degree of cloudiness is high, the visibility is lowered, resulting in a vague design. The lower the degree of cloudiness, the closer the design to the original design layer is expressed as it is. The haze, which is an index of the cloudiness of the transparent layer, is preferably 70% or less, more preferably 60% or less. Even if the haze exceeds 70%, it can be used as a transparent layer as long as the total light transmittance is 70% or more.
The base material layer of the present embodiment contains 5 to 100 parts by weight of a polyester-based plasticizer and 5 to 100 parts by weight of a flame retardant of at least one of a molybdic acid-based compound and a zinc nitrate compound with respect to 100 parts by weight of a vinyl chloride resin. It is composed of a resin composition containing 50 to 300 parts by weight of an inorganic filler. As a result, a base material layer having appropriate flexibility and excellent adhesiveness to the base material and workability can be obtained.

また、透明層(A)と基材層(B)の他に樹脂層を設けることもできる。樹脂層は透明層(A)と基材層(B)の間に積層されてもよく、基材層(B)に積層されてもよい。すなわち透明層(A)がポリ塩化ビニル系シートの最表面となればよく、複数の樹脂層が積層されてもよい。樹脂層は、塩化ビニル系樹脂100重量部と、ポリエステル系可塑剤5~80重量部と、モリブデン酸系化合物および錫酸亜鉛化合物のうち少なくとも一種の難燃剤5~100重量部と、無機充填剤10~100重量部とを含有するポリ塩化ビニル系樹脂組成物(c)からなることが好ましい。図2に透明層1と基材層2の間に設けた樹脂層である中間層3を有する本発明のポリ塩化ビニル系シートに係る実施形態の断面図を示した。 Further, a resin layer may be provided in addition to the transparent layer (A) and the base material layer (B). The resin layer may be laminated between the transparent layer (A) and the base material layer (B), or may be laminated on the base material layer (B). That is, the transparent layer (A) may be the outermost surface of the polyvinyl chloride-based sheet, and a plurality of resin layers may be laminated. The resin layer includes 100 parts by weight of a vinyl chloride resin, 5 to 80 parts by weight of a polyester plasticizer, 5 to 100 parts by weight of a flame retardant of at least one of a molybdic acid compound and a zinc nitrate compound, and an inorganic filler. It is preferably composed of the polyvinyl chloride resin composition (c) containing 10 to 100 parts by weight. FIG. 2 shows a cross-sectional view of an embodiment of the polyvinyl chloride-based sheet of the present invention having an intermediate layer 3 which is a resin layer provided between the transparent layer 1 and the base material layer 2.

塩化ビニル系樹脂としては、例えば、ポリ塩化ビニル単独重合樹脂、ポリ塩素化塩化ビニル樹脂、ポリ塩化ビニル共重合樹脂(例えば、酢酸ビニル-塩化ビニル共重合体、エチレン-塩化ビニル共重合体等)、塩化ビニルグラフト共重合体(例えば、エチレン-酢酸ビニル-塩化ビニルグラフト共重合体、ポリウレタン-塩化ビニルグラフト共重合体等)等が挙げられ、これらを単独又は2種類以上を混合して用いることができる。 Examples of the vinyl chloride-based resin include polyvinyl chloride homopolymerized resin, polyvinyl chloride vinyl chloride resin, and polyvinyl chloride copolymer resin (for example, vinyl acetate-vinyl chloride copolymer, ethylene-vinyl chloride copolymer, etc.). , Vinyl chloride graft copolymer (for example, ethylene-vinyl acetate-vinyl chloride graft copolymer, polyurethane-vinyl chloride graft copolymer, etc.), etc., and these may be used alone or in combination of two or more. Can be done.

可塑剤としては、ポリエステル系可塑剤の脂肪族二塩基酸およびジオールの重縮合体を用いることができる。ポリエステル系可塑剤を採用することにより燃焼時の発煙量を抑えることができる。
脂肪族二塩基酸としては、コハク酸、マレイン酸、フマル酸、グルタミン酸、アジピン酸、アゼライン酸、セバシン酸、ドデカンジカルボン酸などが挙げられる。また、ジオールとしては、1,2-プロピレングリコール、1,2-ブタンジオール、1,3-ブタンジオール、2-メチル-1,3-プロパンジオール、ネオペンチルグリコール、3-メチル-1,5-ペンタンジオール、2,2-ジエチル-1,3-プロパンジオール、2,2,4-トリメチル-1,3-ペンタンジオール、2-エチル-1,3-ヘキサンジオール、2-ブチル-2-エチル-1,3-プロパンジオール、2-メチル-1,8-オクタンジオール、1,12-オクタデカンジオールなどが挙げられる。
なかでも、アジピン酸系ポリエステル可塑剤が好適に用いられる。可塑化効率に優れ、発煙量が少ないとの効果を有するからである。
As the plasticizer, a polycondensate of an aliphatic dibasic acid and a diol of a polyester-based plasticizer can be used. By adopting a polyester-based plasticizer, the amount of smoke generated during combustion can be suppressed.
Examples of the aliphatic dibasic acid include succinic acid, maleic acid, fumaric acid, glutamic acid, adipic acid, azelaic acid, sebacic acid, dodecandicarboxylic acid and the like. The diols include 1,2-propylene glycol, 1,2-butanediol, 1,3-butanediol, 2-methyl-1,3-propanediol, neopentyl glycol, 3-methyl-1,5-. Pentandiol, 2,2-diethyl-1,3-propanediol, 2,2,4-trimethyl-1,3-pentanediol, 2-ethyl-1,3-hexanediol, 2-butyl-2-ethyl- Examples thereof include 1,3-propanediol, 2-methyl-1,8-octanediol, and 1,12-octadecanediol.
Of these, adipic acid-based polyester plasticizers are preferably used. This is because it has an effect of excellent plasticization efficiency and a small amount of smoke.

これらポリエステル系可塑剤の添加量は塩化ビニル系樹脂100重量部に対し、透明層においては5~50重量部、好ましくは15~45重量部、さらに好ましくは20~40重量部である。また、基材層においては5~100重量部、好ましくは40~80重量部、さらに好ましくは50~75重量部である。 The amount of these polyester-based plasticizers added is 5 to 50 parts by weight, preferably 15 to 45 parts by weight, and more preferably 20 to 40 parts by weight in the transparent layer with respect to 100 parts by weight of the vinyl chloride resin. The base material layer is 5 to 100 parts by weight, preferably 40 to 80 parts by weight, and more preferably 50 to 75 parts by weight.

また、上記ポリエステル系可塑剤以外の可塑剤についても、本発明のポリ塩化ビニル系シートの性能に影響がない範囲で添加することは可能である。例えばフタル酸エステル系可塑剤、スルホン酸エステル系可塑剤、リン酸エステル系可塑剤、アジピン酸エステル系可塑剤、エポキシ系可塑剤などである。 Further, it is possible to add a plasticizer other than the polyester-based plasticizer as long as it does not affect the performance of the polyvinyl chloride-based sheet of the present invention. For example, a phthalate ester-based plasticizer, a sulfonic acid ester-based plasticizer, a phosphoric acid ester-based plasticizer, an adipic acid ester-based plasticizer, an epoxy-based plasticizer, and the like.

ポリ塩化ビニル系シートの基材層にはモリブデン酸系化合物または錫酸亜鉛化合物のうち少なくとも一種の難燃剤が添加されている。
錫酸亜鉛化合物としては錫酸亜鉛、ヒドロシキ錫酸亜鉛等が挙げられる。
モリブデン酸系化合物としては酸化モリブデン、三酸化モリブデン、モリブデン酸、モリブデン酸カリウム、モリブデン酸ナトリウム、モリブデン酸カルシウム、モリブデン酸亜鉛、モリブデン酸亜鉛カルシウム、モリブデン酸アンモニウム、ジモリブデン酸アンモニウム、ヘプタモリブデン酸アンモニウム、オクタモリブデン酸アンモニウム、デカモリブデン酸アンモニウム、二硫化モリブデン、リンモリブデン酸、リンモリブデン酸カリウム、リンモリブデン酸カルシウム、リンモリブデン酸亜鉛、β モリブデン酸メラミン等を挙げることができ、これらはそれぞれ単独で、あるいは適宜の組み合わせによる2種以上を混合して使用することができる。
At least one flame retardant of molybdate-based compound or zinc-tinate compound is added to the base material layer of the polyvinyl chloride-based sheet.
Examples of the zinc sulfate compound include zinc tinate and zinc hydrosikistinate.
Examples of molybdic acid compounds include molybdenum oxide, molybdenum trioxide, molybdic acid, potassium molybdate, sodium molybdate, calcium molybdate, zinc molybdate, zinc molybdate, ammonium molybdate, ammonium dimolybdate, and ammonium hepta molybdate. , Ammonium octamolybdate, ammonium decamolybdate, molybdenum disulfide, phosphomolybdate, potassium phosphomolybdate, calcium phosphomolybdate, zinc molybdate, melamine β molybdate, etc. , Or a mixture of two or more in an appropriate combination can be used.

上記難燃剤の基材層中の添加量としては、塩化ビニル系樹脂100重量部に対し5~100重量部であり、好ましくは8~80重量部であり、より好ましくは10~60重量部である。5重量部未満であると燃焼時の発煙および塩化水素などの有毒ガスの発生の抑制効果が十分でなく、100重量部を超えて添加しても発煙及び有毒ガスの発生抑制効果はあまり変わらずにコストの増加や加工性および物性の悪化が見られる。
また、モリブデン酸系化合物および錫酸亜鉛化合物はそれぞれ単独で用いてもよいが、併用することにより特に、塩化水素ガスの抑制効果が向上するため好ましい。これらを併用する場合には、モリブデン酸系化合物の添加量が5~95重量部であり、なおかつ錫酸亜鉛化合物の添加量が5~95重量部であることが好ましく、モリブデン酸系化合物の添加量が5~50重量部であり、なおかつ錫酸亜鉛化合物の添加量が5~50重量部であることがより好ましい。
The amount of the flame retardant added to the base material layer is 5 to 100 parts by weight, preferably 8 to 80 parts by weight, and more preferably 10 to 60 parts by weight with respect to 100 parts by weight of the vinyl chloride resin. be. If it is less than 5 parts by weight, the effect of suppressing smoke generation during combustion and the generation of toxic gas such as hydrogen chloride is not sufficient, and even if it is added in excess of 100 parts by weight, the effect of suppressing smoke generation and generation of toxic gas does not change much. There is an increase in cost and deterioration in workability and physical properties.
Further, the molybdate-based compound and the zinc nitrate compound may be used alone, but it is particularly preferable to use them in combination because the effect of suppressing hydrogen chloride gas is improved. When these are used in combination, the amount of the molybdic acid-based compound added is preferably 5 to 95 parts by weight, and the amount of the zinc nitrate compound added is preferably 5 to 95 parts by weight, and the molybdic acid-based compound is added. It is more preferable that the amount is 5 to 50 parts by weight and the amount of the zinc nitrate compound added is 5 to 50 parts by weight.

また、上記モリブデン系化合物および錫酸亜鉛化合物以外の難燃剤についても、本発明のポリ塩化ビニル系シートの性能に影響がない範囲で添加することが可能である。このような難燃剤には有機系と無機系があり、有機系としては臭素系などのハロゲン系やリン酸エステルなどのリン系などが挙げられ、無機系としては及び炭酸アンモンや窒化ホウ素などの窒素系や水酸化マグネシウム、水酸化アルミニウムなど金属水酸化物や酸化アンチモンなどのアンチモン系などが挙げられる。 Further, flame retardants other than the above molybdenum-based compound and zinc nitrate compound can also be added within a range that does not affect the performance of the polyvinyl chloride-based sheet of the present invention. Such flame retardants include organic and inorganic types, and examples of the organic type include halogen type such as bromine type and phosphorus type such as phosphoric acid ester, and inorganic type includes ammon carbonate and boron nitride. Examples include nitrogen-based materials, metal hydroxides such as magnesium hydroxide and aluminum hydroxide, and antimony-based materials such as antimony oxide.

ポリ塩化ビニル系シートの基材層には、上記難燃剤以外の無機充填剤を含有する。無機充填剤を基材層に含有することで、ポリ塩化ビニル系シートの寸法安定性や耐熱性、難燃性などが向上するとともに、コスト低減の効果がある。
基材層に添加される無機充填剤としては、例えば、炭酸カルシウム、炭酸マグネシウムなどの炭酸塩の他、クレー、タルク、マイカなどの層状ケイ酸塩、フライアッシュバルーン、シラスバルーン、ガラスバルーンなどの中空バルーンなどが挙げられる。
The base material layer of the polyvinyl chloride-based sheet contains an inorganic filler other than the above flame retardant. By containing the inorganic filler in the base material layer, the dimensional stability, heat resistance, flame retardancy, etc. of the polyvinyl chloride-based sheet are improved, and there is an effect of cost reduction.
Examples of the inorganic filler added to the base material layer include carbonates such as calcium carbonate and magnesium carbonate, layered silicates such as clay, talc and mica, fly ash balloons, silas balloons and glass balloons. Hollow balloons and the like can be mentioned.

上記充填剤の基材層中の添加量としては、塩化ビニル系樹脂100重量部に対し50~300重量部が好ましく、75~275重量部がより好ましく、100~250重量部がさらに好ましい。50重量部未満であると寸法安定性や耐熱性、難燃性といった物性の向上効果が十分に得られず、コスト低減効果も小さい。300重量部を超えるとシートの強度が低下する恐れがある。 The amount of the filler added to the base material layer is preferably 50 to 300 parts by weight, more preferably 75 to 275 parts by weight, still more preferably 100 to 250 parts by weight, based on 100 parts by weight of the vinyl chloride resin. If it is less than 50 parts by weight, the effect of improving physical properties such as dimensional stability, heat resistance, and flame retardancy cannot be sufficiently obtained, and the cost reduction effect is small. If it exceeds 300 parts by weight, the strength of the sheet may decrease.

透明層には、屈折率が1.42~1.65である光透過性無機充填剤を添加することができる。このような光透過性無機充填剤としては、例えば、シリカ、酸化珪素、珪砂、石英、霞石閃長岩、雲母、長石、準長石、ハイドロタルサイト、ガラスビーズ、ガラス繊維などを使用する事ができる。一般的な無機充填剤をポリ塩化ビニル系樹脂シートに添加すると、シートが濁り透明性が低下するが、上記のような光透過性無機充填剤は、透明層の透明性をあまり低下させることなく添加でき、燃焼時の発煙性および有毒ガスの低減効果が得られるものである。
上記の光透過性無機充填剤の中でも霞石閃長岩は透明層に添加した際にシートが濁りにくく、透明性も維持できるため好ましい。また光透過性無機充填剤の粒径は細かい方が透明層に添加した際に濁りにくい傾向があり好ましい。具体的には平均粒径が10μm以下であることが好ましく、より好ましくは5μm以下であり、3μm以下がさらに好ましい。
A light-transmitting inorganic filler having a refractive index of 1.42 to 1.65 can be added to the transparent layer. As such a light-transmitting inorganic filler, for example, silica, silicon oxide, silica sand, quartz, nepheline syensis, mica, feldspar, feldspathoid, hydrotalcite, glass beads, glass fiber and the like can be used. can. When a general inorganic filler is added to a polyvinyl chloride resin sheet, the sheet becomes turbid and the transparency is lowered, but the light-transmitting inorganic filler as described above does not significantly reduce the transparency of the transparent layer. It can be added and has the effect of reducing smoke and toxic gas during combustion.
Among the above-mentioned light-transmitting inorganic fillers, nepheline syenite is preferable because the sheet does not become turbid when added to the transparent layer and the transparency can be maintained. Further, it is preferable that the light-transmitting inorganic filler has a fine particle size because it tends to be less turbid when added to the transparent layer. Specifically, the average particle size is preferably 10 μm or less, more preferably 5 μm or less, and even more preferably 3 μm or less.

透明層への上記光透過性無機充填剤の添加量はポリ塩化ビニル系樹脂100重量部に対し、1~100重量部が好ましく、3~80重量部がより好ましく、5~50重量部がさらに好ましい。1重量部未満では燃焼時の発煙性および有毒ガスの低減効果が十分に得られず、100重量部を超えると透明層中の無機粒子の充填量が増大して透明性の維持が困難となる。
また光透過性無機充填剤は、本発明のポリ塩化ビニル系シートの性能に影響がない範囲であれば、透明層以外の各層にも添加することは可能である。
The amount of the light-transmitting inorganic filler added to the transparent layer is preferably 1 to 100 parts by weight, more preferably 3 to 80 parts by weight, still more preferably 5 to 50 parts by weight, based on 100 parts by weight of the polyvinyl chloride resin. preferable. If it is less than 1 part by weight, the smoke emitting property at the time of combustion and the effect of reducing toxic gas cannot be sufficiently obtained, and if it exceeds 100 parts by weight, the filling amount of inorganic particles in the transparent layer increases and it becomes difficult to maintain transparency. ..
Further, the light-transmitting inorganic filler can be added to each layer other than the transparent layer as long as it does not affect the performance of the polyvinyl chloride-based sheet of the present invention.

ポリ塩化ビニル系シートには必要に応じて、安定剤、滑剤、紫外線吸収剤、顔料、光安定剤、酸化防止剤、抗菌剤、発泡剤などを添加してもよい。 Stabilizers, lubricants, ultraviolet absorbers, pigments, light stabilizers, antioxidants, antibacterial agents, foaming agents and the like may be added to the polyvinyl chloride-based sheet, if necessary.

ポリ塩化ビニル系シートの厚みは0.5mm~5.0mmが好ましく、0.7mm~4.5mmがより好ましく、1.0mm~4.0mmがさらに好ましい。 The thickness of the polyvinyl chloride-based sheet is preferably 0.5 mm to 5.0 mm, more preferably 0.7 mm to 4.5 mm, still more preferably 1.0 mm to 4.0 mm.

透明層(A)の厚みは0.1mm~1.0mmが好ましい。内装用シートして使用される場合には、表面の摩耗特性等にあわせて厚みを設定できる。また、より耐摩耗性が要求される公共施設、商業施設、列車やバス、航空機、船舶などのいわゆる土足で歩行され、あるいは台車やストレッチャーが通行するような重歩行用途の床材において、透明層はより厚いことが好ましい。 The thickness of the transparent layer (A) is preferably 0.1 mm to 1.0 mm. When used as an interior sheet, the thickness can be set according to the wear characteristics of the surface. In addition, it is transparent in flooring materials for heavy walking such as public facilities, commercial facilities, trains, buses, aircraft, ships, etc. that require more wear resistance, or for heavy walking such as trolleys and stretchers. The layer is preferably thicker.

基材層(B)の厚みは0.4mm~4.0mmが好ましい。内装用シートして使用される場合には、耐久性や施工性等を考慮して、1.0mm~3.0mmが好ましい。 The thickness of the base material layer (B) is preferably 0.4 mm to 4.0 mm. When used as an interior sheet, 1.0 mm to 3.0 mm is preferable in consideration of durability, workability, and the like.

透明層(A)と基材層(B)の他に樹脂層を設ける場合には、樹脂層の厚みは0.1mm~0.5mmが好ましい。また樹脂層を中間層として設ける場合には、樹脂層そのものを顔料等で着色した着色層や、樹脂層の表面に転写印刷等を施した印刷層、透明層の上から視認可能な意匠層とすることが好ましい。 When a resin layer is provided in addition to the transparent layer (A) and the base material layer (B), the thickness of the resin layer is preferably 0.1 mm to 0.5 mm. When the resin layer is provided as an intermediate layer, a colored layer in which the resin layer itself is colored with a pigment or the like, a printing layer in which transfer printing or the like is applied to the surface of the resin layer, or a design layer that can be visually recognized from above the transparent layer. It is preferable to do so.

ポリ塩化ビニル系シートには補強層を設けてもよい。補強層は、織布、不織布等が用いられる。織布、不織布を構成する繊維は、天然繊維、化学繊維、合成繊維、ガラス等の無機繊維等が使用できる。補強層は基材層の下側に設けてもよいし、基材層と表層または中間層等の層間に設けてもよい。また基材層の中間に補強層を設け、例えば表層、基材層、補強層、基材層のような構造とすることもできる。 A reinforcing layer may be provided on the polyvinyl chloride-based sheet. A woven fabric, a non-woven fabric, or the like is used as the reinforcing layer. As the fibers constituting the woven fabric and the non-woven fabric, natural fibers, chemical fibers, synthetic fibers, inorganic fibers such as glass and the like can be used. The reinforcing layer may be provided below the base material layer, or may be provided between the base material layer and an layer such as a surface layer or an intermediate layer. Further, a reinforcing layer may be provided in the middle of the base material layer to form a structure such as a surface layer, a base material layer, a reinforcing layer, or a base material layer.

ポリ塩化ビニル系シートを構成する透明層や基材層、樹脂層等の各層は、所定の材料を混合し押出機やカレンダー等の成形機によって成形することで得られる。そして、ポリ塩化ビニル系シートはこれらの各層を熱や接着剤でラミネートすることで得ることができる。また、多層押出機を用いて各層を一度に成形するとともに積層を行うことでも得られる。さらに、補強層を積層する場合には、各層を押出機やカレンダー等で成型する際に補強層を積層したり、各層を積層する際に補強層を積層するなどの製造方法を用いることができる。 Each layer such as a transparent layer, a base material layer, and a resin layer constituting a polyvinyl chloride-based sheet is obtained by mixing predetermined materials and molding by a molding machine such as an extruder or a calendar. Then, the polyvinyl chloride-based sheet can be obtained by laminating each of these layers with heat or an adhesive. It can also be obtained by molding and laminating each layer at once using a multi-layer extruder. Further, when laminating the reinforcing layers, a manufacturing method such as laminating the reinforcing layers when molding each layer with an extruder or a calendar, or laminating the reinforcing layers when laminating each layer can be used. ..

以下、実施例を挙げて本発明を詳述する。但し、本発明は以下の実施例に限定されるものではない。 Hereinafter, the present invention will be described in detail with reference to examples. However, the present invention is not limited to the following examples.

試験例および実施例の使用材料は以下の通りである。
塩化ビニル系樹脂:ポリ塩化ビニル 重合度1000
フタル酸エステル系可塑剤:DOP
ポリエステル系可塑剤:アジピン酸系ポリエステル可塑剤 粘度150mPa・s/25℃ 分子量750
安定剤:バリウム亜鉛系安定剤
光透過性無機充填剤1:霞石閃長岩 平均粒径1.5μm(レーザー回折法による累積粒度分布の50%径)
光透過性無機充填剤2:酸化珪素 平均粒径4.9μm(レーザー回折法による累積粒度分布の50%径)
無機充填剤:炭酸カルシウム 平均粒径3.5μm(レーザー回折法による累積粒度分布の50%径)
錫酸亜鉛化合物:ヒドロキシ錫酸亜鉛
モリブデン酸系化合物:モリブデン酸カルシウムおよびモリブデン酸亜鉛の混合物
The materials used in the test examples and examples are as follows.
Vinyl chloride resin: Polyvinyl chloride Degree of polymerization 1000
Phthalate-based plasticizer: DOP
Polyester-based plasticizer: Adipic acid-based polyester plasticizer Viscosity 150 mPa · s / 25 ° C. Molecular weight 750
Stabilizer: Barium zinc-based stabilizer Light-transmitting inorganic filler 1: Nepheline syensis Average particle size 1.5 μm (50% diameter of cumulative particle size distribution by laser diffraction method)
Light-transmitting inorganic filler 2: Silicon oxide Average particle size 4.9 μm (50% diameter of cumulative particle size distribution by laser diffraction method)
Inorganic filler: Calcium carbonate average particle size 3.5 μm (50% diameter of cumulative particle size distribution by laser diffraction)
Zinc molybdate compound: Zinc molybdate hydroxy molybdate compound: A mixture of calcium molybdate and zinc molybdate

試験例1
<シート製造方法>
表1の配合に基づき配合物を混練し、得られたコンパウンドを175℃の2本ロールを使用して0.5mmのシートを作製した。
<全光線透過率とヘーズの測定>
日本電色工業株式会社のHaze Meter NDH-2000により、JIS-K7361-1「プラスチック-透明材料の全光線透過率の試験方法-第1部:シングルビーム法」に準拠した試験によって全光線透過率を、JIS-K7136「プラスチック-透明材料のヘーズの求め方」に準拠した試験によってヘーズを評価した。試験には50mm角の試験片を使用した。
Test Example 1
<Sheet manufacturing method>
The formulations were kneaded based on the formulations shown in Table 1, and the obtained compound was used in two rolls at 175 ° C. to prepare a 0.5 mm sheet.
<Measurement of total light transmittance and haze>
Total light transmittance by Haze Meter NDH-2000 of Nippon Denshoku Industries Co., Ltd. according to JIS-K7361-1 "Test method of total light transmittance of plastic-transparent material-Part 1: Single beam method" Was evaluated by a test in accordance with JIS-K7136 "Plastic-How to obtain haze of transparent material". A 50 mm square test piece was used for the test.

Figure 0007103736000001
Figure 0007103736000001

光透過性無機充填剤およびその他の無機充填剤を添加していない試験例1-1および1-2は、ヘーズが低く全光線透過率が90%近くであり透明性に優れており、本発明の透明層として使用できる。これに対し通常の無機充填剤である炭酸カルシウムを使用した試験例1-3はヘーズが高く全光線透過率も50%未満であり、外観も白濁し不透明である。一方、光透過性充填材を使用した試験例1-4~1-8は、ヘーズは試験例1-3より抑えられており、全光線透過率は80%以上と高い値であるため本発明の透明層として使用できる。試験例1-5~1-8を比較すると、光透過性充填材の添加量が増すにつれヘーズは上昇傾向にある一方、全光線透過率に大きな変動はみられない。 In Test Examples 1-1 and 1-2 to which the light-transmitting inorganic filler and other inorganic fillers were not added, the haze was low, the total light transmittance was close to 90%, and the transparency was excellent. Can be used as a transparent layer of. On the other hand, in Test Example 1-3 using calcium carbonate, which is a normal inorganic filler, the haze is high, the total light transmittance is less than 50%, and the appearance is cloudy and opaque. On the other hand, in Test Examples 1-4 to 1-8 using the light-transmitting filler, the haze is suppressed as compared with Test Example 1-3, and the total light transmittance is as high as 80% or more. Can be used as a transparent layer of. Comparing Test Examples 1-5 to 1-8, the haze tends to increase as the amount of the light-transmitting filler added increases, but the total light transmittance does not change significantly.

試験例2
<シート製造方法>
表2の配合に基づき配合物を混練し、得られたコンパウンドを175℃の2本ロールを使用して1.0mmのシートを作製した。
Test Example 2
<Sheet manufacturing method>
The formulations were kneaded based on the formulations shown in Table 2, and the obtained compound was used in two rolls at 175 ° C. to prepare a 1.0 mm sheet.

<発煙量の測定>
本明細書における発煙量はASTM E662に規定される試験方法に準拠し、有炎燃焼と無炎燃焼での発煙量を測定した。具体的には、密閉したチャンバー内に試料を置き、電熱ヒーター及びガスバーナー(有炎燃焼のみ)により20分間燃焼させた。燃焼中に光電管による透過光の強さから減光係数を求め、この減光係数が最も大きい値の時の比光学密度を算出しこの値に基づいて最大発煙濃度を求めた(Ds(max))。
<Measurement of smoke amount>
The amount of smoke emitted in the present specification conforms to the test method specified in ASTM E662, and the amount of smoke emitted in flame combustion and non-flame combustion was measured. Specifically, the sample was placed in a closed chamber and burned for 20 minutes with an electric heater and a gas burner (flame combustion only). The dimming coefficient was obtained from the intensity of the transmitted light from the phototube during combustion, the specific optical density when this dimming coefficient was the largest value was calculated, and the maximum smoke concentration was obtained based on this value (Ds (max)). ).

最大発煙濃度の数値が小さいほど発煙量が少ないことを示し、450を超える場合は好ましくない(×)、450以下の場合は好ましい(○)、300以下の場合はより好ましい(◎)と評価した。 The smaller the value of the maximum smoke concentration, the smaller the amount of smoke emitted, and it was evaluated as unfavorable when it exceeds 450 (×), preferable when it is 450 or less (○), and more preferable when it is 300 or less (◎). ..

<塩化水素ガス量の測定>
本明細書における塩化水素ガス量はASTM E662に規定される試験方法に準拠し、有炎燃焼と無炎燃焼での塩化水素ガス量を測定した。具体的には、密閉したチャンバー内に試料を置き、電熱ヒーター及びガスバーナー(有炎燃焼のみ)により20分間燃焼させた。燃焼開始から4分後、チャンバー内の空気を検知管に100cc通気させて有毒ガス(塩化水素ガス)の濃度を測定した(HCl(ppm))。
<Measurement of hydrogen chloride gas amount>
The amount of hydrogen chloride gas in the present specification conforms to the test method specified in ASTM E662, and the amount of hydrogen chloride gas in flame combustion and non-flame combustion was measured. Specifically, the sample was placed in a closed chamber and burned for 20 minutes with an electric heater and a gas burner (flame combustion only). Four minutes after the start of combustion, 100 cc of air in the chamber was passed through the detector tube, and the concentration of toxic gas (hydrogen chloride gas) was measured (HCl (ppm)).

塩化水素ガスの濃度は数値が小さいほど塩化水素ガス量が少ないことを示し、500ppmを超える場合は好ましくない(×)、500ppm以下の場合は好ましい(○)、300ppm以下の場合はより好ましい(◎)と評価した。 The smaller the value of the hydrogen chloride gas concentration, the smaller the amount of hydrogen chloride gas. When it exceeds 500 ppm, it is not preferable (×), when it is 500 ppm or less, it is preferable (○), and when it is 300 ppm or less, it is more preferable (◎). ).

Figure 0007103736000002
Figure 0007103736000002

表2から明らかなように、フタル酸エステル系可塑剤よりポリエステル系可塑剤を使用するほうが発煙量及び塩化水素ガス量が減少し、光透過性無機充填剤を使用する事でさらに発煙量及び有毒ガス量が減少することを確認した。 As is clear from Table 2, the amount of smoke generated and the amount of hydrogen chloride gas are reduced by using a polyester-based plasticizer than by using a phthalate ester-based plasticizer. It was confirmed that the amount of poisonous gas decreased.

試験例3
<シート製造方法>
表3の配合に基づき配合物を混練し、得られたコンパウンドを175℃の2本ロールを使用して1.0mmのシートを作製した。
試験例2と同様に有炎燃焼での発煙量および塩化水素ガス量の評価を行なった。
Test Example 3
<Sheet manufacturing method>
The formulations were kneaded based on the formulations shown in Table 3, and the obtained compound was used in two rolls at 175 ° C. to prepare a 1.0 mm sheet.
Similar to Test Example 2, the amount of smoke generated and the amount of hydrogen chloride gas in flame combustion were evaluated.

Figure 0007103736000003
Figure 0007103736000003

表3から明らかなように、モリブデン酸系化合物及び錫酸亜鉛化合物を使用する事で発煙量及び塩化水素ガス量が減少することを確認した。また、試験例3-2と3-3を比較すると、配合中の無機化合物(無機充填剤および難燃剤)の含有率は試験例3-2より試験例3-3の方が少ないが、発煙量と有毒ガス発生量は試験例3-3の方が少ない結果となっている。このことから、難燃剤であるモリブデン酸系化合物と錫酸亜鉛化合物の添加部数の増加および併用により性能が向上しているものと考えられる。 As is clear from Table 3, it was confirmed that the amount of smoke generated and the amount of hydrogen chloride gas were reduced by using the molybdenum acid-based compound and the zinc nitrate compound. Comparing Test Examples 3-2 and 3-3, the content of inorganic compounds (inorganic fillers and flame retardants) in the formulation was lower in Test Example 3-3 than in Test Example 3-2, but smoke was emitted. The amount and the amount of toxic gas generated are smaller in Test Example 3-3. From this, it is considered that the performance is improved by increasing the number of copies of the molybdate-based compound and the zinc nitrate compound, which are flame retardants, and using them in combination.

実施例と比較例
<シート製造方法>
表4および表5の配合に基づき各層の配合物を混練し、得られたコンパウンドを175℃の2本ロールを使用してシートを作製した。そして、得られた各層のシートをプレス加工(170℃)して、表4、5に示すポリ塩化ビニル系シートを得た。
試験例2と同様に発煙量および塩化水素ガス量の評価を行なった。
Example and Comparative Example <Sheet manufacturing method>
The formulations of each layer were kneaded based on the formulations shown in Tables 4 and 5, and the obtained compound was prepared into a sheet using two rolls at 175 ° C. Then, the obtained sheet of each layer was press-processed (170 ° C.) to obtain a polyvinyl chloride-based sheet shown in Tables 4 and 5.
The amount of smoke generated and the amount of hydrogen chloride gas were evaluated in the same manner as in Test Example 2.

Figure 0007103736000004
Figure 0007103736000004

Figure 0007103736000005
Figure 0007103736000005

表4及び表5から明らかなように、ポリエステル系可塑剤とモリブデン酸系化合物と錫酸亜鉛化合物を使用することで構造体でも発煙と塩化水素ガスの発生量を大幅に低減できることを確認した。 As is clear from Tables 4 and 5, it was confirmed that the amount of smoke and hydrogen chloride gas generated can be significantly reduced even in the structure by using the polyester-based plasticizer, the molybdenum acid-based compound, and the zinc nitrate compound.

1 透明層
2 基材層
3 樹脂層(中間層)
1 Transparent layer 2 Base material layer 3 Resin layer (intermediate layer)

Claims (6)

塩化ビニル系樹脂100重量部と、ポリエステル系可塑剤5~50重量部とを含有するポリ塩化ビニル系樹脂組成物(a)からなる透明層(A)と、塩化ビニル系樹脂100重量部と、ポリエステル系可塑剤5~100重量部と、モリブデン酸系化合物および錫酸亜鉛化合物のうち少なくとも一種の難燃剤5~100重量部と、無機充填剤50~300重量部とを含有するポリ塩化ビニル系樹脂組成物(b)からなる基材層(B)とを有し、前記透明層(A)が、屈折率が1.42~1.65である光透過性無機充填剤を1~100重量部含有するポリ塩化ビニル系シート。 A transparent layer (A) made of a polyvinyl chloride resin composition (a) containing 100 parts by weight of a vinyl chloride resin and 5 to 50 parts by weight of a polyester plastic agent, and 100 parts by weight of a vinyl chloride resin. , Polyvinyl chloride containing 5 to 100 parts by weight of a polyester-based plastic, 5 to 100 parts by weight of a flame retardant of at least one of a molybdic acid-based compound and a zinc nitrate compound, and 50 to 300 parts by weight of an inorganic filler. 1 to 100 light-transmitting inorganic fillers having a base material layer (B) made of the based resin composition (b) and the transparent layer (A) having a refractive index of 1.42 to 1.65. A polyvinyl chloride-based sheet containing parts by weight . 塩化ビニル系樹脂100重量部と、ポリエステル系可塑剤5~50重量部とを含有するポリ塩化ビニル系樹脂組成物(a)からなる透明層(A)と、塩化ビニル系樹脂100重量部と、ポリエステル系可塑剤5~100重量部と、モリブデン酸系化合物および錫酸亜鉛化合物のうち少なくとも一種の難燃剤5~100重量部と、無機充填剤50~300重量部とを含有するポリ塩化ビニル系樹脂組成物(b)からなる基材層(B)とを有し、前記難燃剤がモリブデン酸系化合物5~95重量部と錫酸亜鉛化合物5~95重量部からなるポリ塩化ビニル系シート。 A transparent layer (A) made of a polyvinyl chloride-based resin composition (a) containing 100 parts by weight of a vinyl chloride-based resin and 5 to 50 parts by weight of a polyester-based plasticizer, 100 parts by weight of a vinyl chloride-based resin, and the like. A polyvinyl chloride-based plastic containing 5 to 100 parts by weight of a polyester-based plastic, 5 to 100 parts by weight of a flame-retardant agent of at least one of a molybdic acid-based compound and a zinc nitrate compound, and 50 to 300 parts by weight of an inorganic filler. It has a base material layer (B) made of the resin composition (b), and the flame retardant is a polyvinyl chloride-based compound composed of 5 to 95 parts by weight of a molybdic acid-based compound and 5 to 95 parts by weight of a zinc nitrate compound. Sheet. 前記透明層(A)が、屈折率が1.42~1.65である光透過性無機充填剤を1~100重量部含有する請求項2に記載のポリ塩化ビニル系シート。 The polyvinyl chloride-based sheet according to claim 2 , wherein the transparent layer (A) contains 1 to 100 parts by weight of a light-transmitting inorganic filler having a refractive index of 1.42 to 1.65. 前記透明層(A)のヘーズが70%以下であり、全光線透過率が80%以上である請求項1~3に記載のポリ塩化ビニル系シート。 The polyvinyl chloride-based sheet according to claims 1 to 3, wherein the haze of the transparent layer (A) is 70% or less, and the total light transmittance is 80% or more. ASTM E662に準拠して測定された有炎燃焼発煙試験における最大発煙濃度(Ds(max))が300以下であり、有炎燃焼有毒ガス試験における塩化水素ガス濃度が300ppm以下である請求項1~4に記載のポリ塩化ビニル系シート。 Claim 1 to claim 1 to which the maximum smoke concentration (Ds (max)) in the flame combustion smoke test measured in accordance with ASTM E662 is 300 or less, and the hydrogen chloride gas concentration in the flame combustion toxic gas test is 300 ppm or less. The polyvinyl chloride-based sheet according to 4. シート全層の厚みが0.5mm以上5.0mm以下であり、
透明層(A)の厚みが0.1mm以上1.0mm以下かつ基材層(B)の厚みが0.4mm~4.0mmである請求項1~5に記載のポリ塩化ビニル系シート。
The thickness of all layers of the sheet is 0.5 mm or more and 5.0 mm or less.
The polyvinyl chloride-based sheet according to claim 1 to 5, wherein the thickness of the transparent layer (A) is 0.1 mm or more and 1.0 mm or less, and the thickness of the base material layer (B) is 0.4 mm to 4.0 mm.
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